JP5917646B2 - Manufacturing method of sliding member - Google Patents

Manufacturing method of sliding member Download PDF

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JP5917646B2
JP5917646B2 JP2014203086A JP2014203086A JP5917646B2 JP 5917646 B2 JP5917646 B2 JP 5917646B2 JP 2014203086 A JP2014203086 A JP 2014203086A JP 2014203086 A JP2014203086 A JP 2014203086A JP 5917646 B2 JP5917646 B2 JP 5917646B2
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sliding
periodic structure
sliding surface
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grating
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JP2016070454A (en
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博司 沢田
博司 沢田
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Canon Machinery Inc
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Canon Machinery Inc
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Description

本発明は、動部材の製造方法に関する。 The present invention relates to a method for producing a sliding member.

転がり軸受では、軌道面やこの軌道面を転動する転動体(ボール)は、例えば、重荷重が作用する環境下や急加速を伴う環境下で使用されると、その接触面に焼き付きやスメアリングといった損傷が発生することがあった。そこで、転動体と軌道面との間に潤滑剤を膜状に介在させて、つまり油膜形成を行って、互いに摺動する二面間の摩擦を低減させるようにしている。   In rolling bearings, the raceway surface and rolling elements (balls) that roll on the raceway surface, for example, are seized or smeared on the contact surface when used in an environment where a heavy load is applied or an environment with rapid acceleration. Damage such as a ring sometimes occurred. Therefore, a lubricant is interposed between the rolling elements and the raceway surface in a film form, that is, an oil film is formed so as to reduce the friction between the two sliding surfaces.

そして、従来には、油膜形成能力を向上させるために、軌道面に、凹条溝を周期的に形成されたものが提案されている(特許文献1)。すなわち、図14に示すように、転動体としてのボール50が転動する軌道面51に、ボール50の走行方向と直交する方向に沿って、微細な凹条溝を所定ピッチで複数形成することによって、周期構造52を設けていた。   And conventionally, in order to improve the oil film forming ability, a structure in which concave grooves are periodically formed on the raceway surface has been proposed (Patent Document 1). That is, as shown in FIG. 14, a plurality of fine groove grooves are formed at a predetermined pitch along a direction perpendicular to the traveling direction of the ball 50 on the raceway surface 51 on which the ball 50 as a rolling element rolls. Thus, the periodic structure 52 is provided.

この場合、ボール50は軌道面51の幅方向中央(底部)において、接触楕円53で示す範囲で接触することになる。そして、ボール50が軌道面51に沿って転がり摺動した場合、接触楕円53が周期構造52の凹条溝が延びる方向に直交する符号54で示す領域が、球体50が軌道面51に接触しつつ通過する接触通過領域となる。   In this case, the ball 50 contacts within the range indicated by the contact ellipse 53 at the center (bottom) in the width direction of the raceway surface 51. When the ball 50 rolls and slides along the raceway surface 51, the area indicated by the reference numeral 54 in which the contact ellipse 53 is orthogonal to the direction in which the groove groove of the periodic structure 52 extends is in contact with the raceway 51. It becomes a contact passage area which passes through.

接触通過領域54の両側では、転がり摺動するボール50と軌道面51の間に滑りが生じ、この滑りによって、転がり摺動方向と直交する方向に延びた凹条溝内の潤滑油に動圧が発生する。そして、潤滑油はその滑りによる動圧の影響を受けて、軌道面の凹条溝相互間の凸条部とボール50との間に引き込まれる。これにより、接触通過領域54の両側において、潤滑油を軌道面(詳しくは、凹条溝相互間の凸条部)と球体との間に介在させることができ、油膜を形成することができる。   On both sides of the contact passing region 54, slip occurs between the ball 50 that slides and slides and the raceway surface 51, and this slip causes dynamic pressure to the lubricating oil in the groove extending in the direction perpendicular to the direction of rolling and sliding. Will occur. Then, the lubricating oil is influenced by the dynamic pressure due to the sliding, and is drawn between the convex portion between the concave grooves on the raceway surface and the ball 50. As a result, on both sides of the contact passage region 54, the lubricating oil can be interposed between the raceway surface (specifically, the convex ridge portion between the concave grooves) and the sphere, and an oil film can be formed.

一方、接触通過領域54では、球体は純転がりし、球体と軌道面の間に滑りはほとんど生じないため、接触通過領域54の凹条溝内の潤滑油に、滑りによる動圧は発生しにくい。従って、接触通過領域54では、凹条溝を形成しても、上記のような滑りによる油膜形成作用を得ることができない。また、接触通過領域では、球体が転がり摺動することにより接触通過領域54に引き込まれた潤滑油が凹条溝に沿って流出する。これらの理由により、接触通過領域54においては、凹条溝を形成することによって、摩擦力が増大すると考えられるので、軌道面全体としての摩擦低減作用を効果的に得られない問題があった。   On the other hand, in the contact passing area 54, the sphere rolls purely, and slip hardly occurs between the sphere and the raceway surface, so that the dynamic oil due to the slip is hardly generated in the lubricating oil in the concave groove of the contact passing area 54. . Therefore, in the contact passage region 54, even if the concave groove is formed, it is not possible to obtain the oil film forming action due to the slip as described above. Further, in the contact passing region, the lubricating oil drawn into the contact passing region 54 flows out along the concave groove as the sphere rolls and slides. For these reasons, in the contact passage region 54, it is considered that the frictional force is increased by forming the concave groove, so that there is a problem that the friction reducing action as the entire raceway surface cannot be effectively obtained.

特開2005−321048号公報JP-A-2005-32148

そこで、従来では、図15に示すように、接触通過領域54に周期構造52を設けないものが提案されている。すなわち、軌道面において、接触通過領域54以外に周期構造52が形成されているので、動圧の発生が促進される油膜を形成することができる。しかも、接触通過領域54には、周期構造52が形成されていないので、潤滑油の外部への流出を防止でき、油膜形成を維持できる。このため、図15に示すような構成とすることによって、軌道面全体において良好な摩擦低減作用が発揮される。   Therefore, conventionally, as shown in FIG. 15, a structure in which the periodic structure 52 is not provided in the contact passage region 54 has been proposed. That is, since the periodic structure 52 is formed in the raceway surface other than the contact passage region 54, an oil film that promotes the generation of dynamic pressure can be formed. Moreover, since the periodic structure 52 is not formed in the contact passage region 54, the outflow of the lubricating oil to the outside can be prevented, and the formation of the oil film can be maintained. For this reason, by adopting the configuration as shown in FIG. 15, a good friction reducing action is exhibited over the entire raceway surface.

このように、接触通過領域(ヘルツ接触域)が一定なものに対しては、極めて優れた摩擦低減作用が発揮することができる。ところが、一般的な摺動部材では、負荷される荷重、摺動部材の材質、又は摺動部材の形状等の摺動条件や摺動部材の取付位置のバラツキ等によって、ヘルツ接触域が変動することになる。このため、摺動条件によっては、摩擦低減作用を発揮することができないおそれがある。   As described above, an extremely excellent friction reducing action can be exerted on a constant contact passage region (Hertz contact region). However, in a general sliding member, the Hertz contact area varies depending on the load applied, the material of the sliding member, the sliding condition such as the shape of the sliding member, and the variation in the mounting position of the sliding member. It will be. For this reason, there is a possibility that the friction reducing action cannot be exhibited depending on the sliding condition.

本発明は、上記課題に鑑みて、ヘルツ接触域の変動に影響されることなく、摺動面同士の高精度の位置合わせを行うことなく、良好な摩擦低減作用を安定して発揮することができる摺動部材の製造方法を提供する。 In view of the above problems, the present invention can stably exhibit a good friction reducing action without being affected by fluctuations in the Hertz contact area and without performing high-precision alignment between sliding surfaces. to provide a method of manufacturing a can Ru sliding member.

本発明の摺動部材の製造方法は、凸状曲面の摺動面を有する第1部材と、この第1部材の摺動面に対して相対的に摺動する摺動面を有する第2部材とを備えた摺動部材の製造方法であって、前記第1部材の摺動面に、凸部頂点が非平坦面となって連続的に高さが変化するグレーティング状凹凸の周期構造を形成する周期構造形成工程と、前記第2部材の摺動面を、第1部材の摺動面より表面硬度を高く鏡面仕上げする鏡面仕上工程と、第1部材の摺動面と第2部材の摺動面とを潤滑下で相対的に摺動させて、前記周期構造を犠牲層として摩滅させる摩耗工程とを備えたものである。   The manufacturing method of the sliding member of the present invention includes a first member having a convex curved sliding surface and a second member having a sliding surface that slides relative to the sliding surface of the first member. And forming a periodic structure of grating-like irregularities in which the convex vertex is a non-flat surface and the height continuously changes on the sliding surface of the first member. A periodic structure forming step, a mirror surface finishing step of mirror-finishing the sliding surface of the second member with a higher surface hardness than the sliding surface of the first member, a sliding surface of the first member and the sliding surface of the second member And a wear step of sliding the moving surface relative to each other under lubrication to wear the periodic structure as a sacrificial layer.

本発明の摺動部材の製造方法によれば、連続的に高さが変化するグレーティング状凹凸の周期構造を第2部材より硬度が低い第1部材に設けているため、摺動時に周期構造先端が選択的に摩耗し、なじみが進行する。この際、第1部材から微細な摩耗粉が発生するが、周期構造によって摩耗粉の噛み込みが防止される。また、周期構造に保持された潤滑剤が速やかに新生面に作用するため、少ない擾乱で摺動痕の周期構造を摩滅することができる。   According to the manufacturing method of the sliding member of the present invention, since the periodic structure of the grating-like irregularities whose height continuously changes is provided in the first member whose hardness is lower than that of the second member, the tip of the periodic structure at the time of sliding Wears selectively and familiarity progresses. At this time, fine wear powder is generated from the first member, but the periodic structure prevents the wear powder from being caught. Further, since the lubricant held in the periodic structure acts on the new surface promptly, the periodic structure of the sliding trace can be worn out with little disturbance.

前記第1部材の摺動面のグレーティング状凹凸の周期構造は摺動痕周縁に残存しており、摺動方向に直交する周期構造残存寸法が摺動方向に直交する摺動痕寸法の2倍以上とするのが好ましい。   The periodic structure of the grating-like irregularities on the sliding surface of the first member remains on the periphery of the sliding trace, and the remaining periodic structure dimension perpendicular to the sliding direction is twice the sliding trace dimension orthogonal to the sliding direction. The above is preferable.

前記グレーティング状凹凸の周期構造が摺動方向に直交するものが好ましい。また、前記第1部材の摺動面の曲率半径の絶対値が前記第2部材の摺動面の曲率半径の絶対値以下とすることができる。   It is preferable that the periodic structure of the grating-like irregularities is orthogonal to the sliding direction. The absolute value of the radius of curvature of the sliding surface of the first member may be equal to or less than the absolute value of the radius of curvature of the sliding surface of the second member.

前記第1部材の基材表面に形成する周期構造は、加工閾値近傍の照射強度で直線偏光のレーザを照射し、その照射部分をオーバーラップさせながら走査して、自己組織的に形成するのが好ましい。   The periodic structure formed on the substrate surface of the first member may be formed in a self-organized manner by irradiating linearly polarized laser with an irradiation intensity near the processing threshold and scanning while overlapping the irradiated portions. preferable.

また、凸部頂点が非平坦面となって連続的に高さが変化するグレーティング状凹凸の周期構造を有する第1部材のこの周期構造の凹凸高低差を50nm以上500nm以下とし、かつこの周期構造の周期ピッチを10μm以下とするのが好ましい。 Moreover, the irregularities height difference of the periodic structure and 50nm or 500nm or less, and the period of the first member having a periodic structure of the grating-like unevenness protrusion vertex continuously height in a non-planar surface is changed preferred periodic pitch structures to the 10μm or less.

本発明では、負荷される荷重、摺動部材の材質、又は摺動部材の形状等の摺動条件や摺動部材の取付位置のバラツキ等によらずに、ヘルツ接触域周縁部に周期構造を形成することができる。このため、高精度な位置決めを行うことなくヘルツ接触域周縁部に周期構造を配した低摩擦摺動面を形成することができる。すなわち、本発明では、摺動条件に限定されることなく、かつ高精度な位置決めを行うことなく良好な摩擦低減作用を発揮することができるものであって、部分的な固体接触と弾性流体潤滑が混在する部分において低摩擦となる摺動部材を提供できる。   In the present invention, the periodic structure is formed in the peripheral part of the Hertz contact area without depending on the load applied, the sliding member material, the sliding condition such as the shape of the sliding member, or the variation in the mounting position of the sliding member. Can be formed. For this reason, it is possible to form a low-friction sliding surface in which a periodic structure is arranged on the periphery of the Hertz contact area without performing highly accurate positioning. That is, the present invention is not limited to sliding conditions and can exhibit a good friction reducing action without performing high-accuracy positioning, and includes partial solid contact and elastohydrodynamic lubrication. It is possible to provide a sliding member that has low friction in a portion where a mixture exists.

摺動方向に直交する周期構造残存寸法が摺動方向に直交する摺動痕寸法の2倍以上とするものでは、ヘルツ接触域周縁部に残存した周期構造による油膜増加効果を効率的に得ることができる。   When the residual size of the periodic structure perpendicular to the sliding direction is more than twice the size of the sliding trace perpendicular to the sliding direction, the oil film increase effect due to the periodic structure remaining at the periphery of the Hertz contact area can be efficiently obtained. Can do.

第1部材に設けられたグレーティング状凹凸の周期構造が摺動方向に直交するものでは、潤滑剤を保持した凹部が断続的に第2部材の摺動面を通過するため、油膜切れが防止され、少ない擾乱で摺動痕の周期構造を摩滅することができる。   When the periodic structure of the grating-like irregularities provided on the first member is perpendicular to the sliding direction, the recess holding the lubricant intermittently passes through the sliding surface of the second member, so that the oil film is prevented from being cut. The periodical structure of the sliding trace can be worn out with less disturbance.

第1部材の曲率半径の絶対値が第2部材の曲率半径の絶対値以下であれば、ヘルツ接触域周縁部に残存した周期構造による油膜増加効果を効率的に得ることができる。なお、第2部材の摺動面形状は平面または凹状曲面であることができる。   If the absolute value of the radius of curvature of the first member is less than or equal to the absolute value of the radius of curvature of the second member, the oil film increasing effect due to the periodic structure remaining at the peripheral edge of the Hertz contact area can be obtained efficiently. The sliding surface shape of the second member can be a flat surface or a concave curved surface.

加工閾値近傍の照射強度で直線偏光のレーザを照射し、その照射部分をオーバーラップさせながら走査して、自己組織的に形成することで、機械加工では困難なサブミクロンの周期ピッチと凹凸深さをもつ周期構造を容易に得ることができる。   By irradiating a linearly polarized laser beam with an irradiation intensity in the vicinity of the processing threshold, scanning the overlapping parts, and forming them in a self-organized manner, it is difficult to machine with a submicron periodic pitch and uneven depth. A periodic structure with can be easily obtained.

グレーティング状凹凸の周期構造を有する第1部材のこの周期構造の凹凸高低差を50nm以上500nm以下とし、かつこの周期構造の周期ピッチが10μm以下とすることで、周期構造による摩耗粉の噛み込み防止および周期構造に保持された潤滑剤が速やかに新生面に作用するため、少ない擾乱で摺動痕の周期構造を摩滅することができる。 The first member having the periodic structure of the grating-like unevenness has an uneven height difference of this periodic structure of 50 nm to 500 nm and the periodic pitch of this periodic structure is 10 μm or less. Since the lubricant retained in the prevention and periodic structure acts quickly on the new surface, the periodic structure of the sliding trace can be worn out with less disturbance.

本発明の実施形態を示す摺動部材の製造方法の工程を示す簡略ブロック図である。It is a simplified block diagram which shows the process of the manufacturing method of the sliding member which shows embodiment of this invention. 本発明の実施形態を示す摺動部材の製造方法の斜視図である。It is a perspective view of the manufacturing method of the sliding member which shows embodiment of this invention. 第1部材の摺動面を示し、(a)は周期構造の拡大平面図であり、(b)は周期構造の断面プロファイル図である。The sliding surface of a 1st member is shown, (a) is an enlarged plan view of a periodic structure, (b) is a cross-sectional profile figure of a periodic structure. 摺動部材の製造方法に用いるレーザ表面加工装置の簡略図である。It is a simplification figure of the laser surface processing apparatus used for the manufacturing method of a sliding member. 算術平均粗さの定義を説明するためのグラフ図である。It is a graph for demonstrating the definition of arithmetic mean roughness. 周期構造とヘルツ接触域との関係を示し、(a)は全面に周期構造が存在する場合の簡略図であり、(b)及び(c)は摺動痕周縁に周期構造が残存する場合の簡略図である。The relationship between the periodic structure and the Hertz contact area is shown, (a) is a simplified diagram when the periodic structure is present on the entire surface, and (b) and (c) are the cases when the periodic structure remains on the periphery of the sliding trace. It is a simplified diagram. 第1部材と第2部材との関係を示し、(a)は第2部材の摺動面の曲率半径が無限大であるときの簡略図であり、(b)は第1部材の摺動面の曲率半径の絶対値が第2部材の摺動面の曲率半径の絶対値よりも小さいときの簡略図であり、(c)は第1部材の摺動面の曲率半径の絶対値が第2部材の摺動面の曲率半径の絶対値よりも小さいときの簡略図であり、(d)は第1部材の摺動面の曲率半径の絶対値と第2部材の摺動面の曲率半径の絶対値とが同一であるときの簡略図である。The relationship between a 1st member and a 2nd member is shown, (a) is a simplified view when the curvature radius of the sliding surface of a 2nd member is infinite, (b) is a sliding surface of a 1st member. FIG. 6C is a simplified diagram when the absolute value of the radius of curvature of the second member is smaller than the absolute value of the radius of curvature of the sliding surface of the second member, and FIG. It is a simplification figure when it is smaller than the absolute value of the curvature radius of the sliding surface of a member, (d) is the absolute value of the curvature radius of the sliding surface of a 1st member, and the curvature radius of the sliding surface of a 2nd member. It is a simplified diagram when the absolute value is the same. 第2部材の鏡面仕上げした摺動面に対して第1部材の周期構造を往復動させた際の往復動回数と摩擦係数との関係を示すグラフ図である。It is a graph which shows the relationship between the frequency | count of a reciprocation and the friction coefficient at the time of reciprocating the periodic structure of a 1st member with respect to the mirror-finished sliding surface of a 2nd member. 第2部材の鏡面仕上げした摺動面に対して第1部材を10000往復動させた際の第1部材(ボール)の摺動痕を示し、(a)は未加工ボールの写真図であり、(b)は周期構造が形成されたボールを周期構造と直交方向に摺動させたときの写真図であり、(c)は周期構造が形成されたボールを周期構造と平行方向に摺動させたときの写真図である。The sliding trace of the first member (ball) when the first member is reciprocated 10,000 times with respect to the mirror-finished sliding surface of the second member, (a) is a photograph of a raw ball, (B) is a photograph when a ball having a periodic structure is slid in a direction orthogonal to the periodic structure, and (c) is a ball having a periodic structure slid in a direction parallel to the periodic structure. FIG. 第2部材の鏡面仕上げした摺動面に対してボールを周期構造と平行方向に10000往復動させた際の第1部材(ボール)の摺動面の3D画像図である。It is a 3D image diagram of the sliding surface of the first member (ball) when the ball is reciprocated 10,000 times in the direction parallel to the periodic structure with respect to the mirror-finished sliding surface of the second member. 第2部材の鏡面仕上げした摺動面に対してボールを周期構造と平行方向に10000往復動させた際の第1部材(ボール)の摺動面のプロファイル図である。It is a profile figure of the sliding surface of the 1st member (ball) when a ball is reciprocated 10,000 times in the direction parallel to a periodic structure with respect to the sliding surface which finished the mirror finish of the 2nd member. 第2部材の鏡面仕上げした摺動面に対してボールを10000往復動させた際の第2部材の摺動面を示し、(a)は未加工ボールを摺動させた際の摺動面のプロファイル図であり、(b)は周期構造が形成されたボールを周期構造と直交方向に摺動させたときの摺動面のプロファイル図であり、(c)は周期構造が形成されたボールを周期構造と平行方向に摺動させたときのプロファイル図である。The sliding surface of the second member when the ball is reciprocated 10,000 times with respect to the mirror-finished sliding surface of the second member is shown. (A) shows the sliding surface when the raw ball is slid. It is a profile figure, (b) is a profile figure of a sliding surface when a ball in which a periodic structure is formed is slid in a direction orthogonal to the periodic structure, and (c) is a ball in which a periodic structure is formed. It is a profile figure when it is made to slide in a direction parallel to a periodic structure. サテライト状油膜と摺動痕との関係を示し、(a)及び(b)は油膜厚さ分布図であり、(c)は周期構造が形成されたボールを周期構造と平行方向に摺動させたときの写真図である。The relationship between the satellite-like oil film and the sliding trace is shown, (a) and (b) are distribution diagrams of the oil film thickness, and (c) is a diagram in which a ball with a periodic structure formed is slid in a direction parallel to the periodic structure. FIG. 従来の転がり軸受を示し、(a)はボールと軌道面との関係を示す要部簡略断面図であり、(b)は軌道面に形成される周期構造とボールとの関係を示す簡略展開図である。A conventional rolling bearing is shown, (a) is a simplified cross-sectional view showing the relationship between the ball and the raceway surface, and (b) is a simplified development view showing the relationship between the periodic structure formed on the raceway surface and the ball. It is. 接触通過領域に周期構造を設けていない軌道面とボールとの関係を示す簡略展開図である。It is a simple development view showing the relation between the track surface and the ball which are not provided with the periodic structure in the contact passage region.

以下本発明の実施の形態を図1〜図13に基づいて説明する。   Hereinafter, embodiments of the present invention will be described with reference to FIGS.

図1は本発明に係る摺動部材の製造方法を示すブロック図を示し、この製造方法は、周期構造形成工程P1と鏡面仕上工程P2と摩耗工程P3とを備える。周期構造形成工程P1は、図3に示すように、第1部材1の摺動面1aにグレーティング状凹凸の周期構造3を形成するものであり、鏡面仕上工程P2は第2部材2の摺動面2aを鏡面仕上げする工程であり、摩耗工程P3は、第1部材1の摺動面1aと第2部材2の摺動面2aとを相対的に摺動させて、周期構造3を犠牲層として摩滅させるものである。   FIG. 1 is a block diagram showing a manufacturing method of a sliding member according to the present invention, and this manufacturing method includes a periodic structure forming step P1, a mirror finishing step P2, and a wear step P3. As shown in FIG. 3, the periodic structure forming step P <b> 1 forms the grating-like irregular structure 3 on the sliding surface 1 a of the first member 1, and the mirror finishing step P <b> 2 is the sliding of the second member 2. This is a step of mirror-finishing the surface 2a. In the wear step P3, the sliding surface 1a of the first member 1 and the sliding surface 2a of the second member 2 are relatively slid to make the periodic structure 3 a sacrificial layer. It is something to wear out.

図2は、往復式ボールオンプレート試験機の模式図を示し、この図例では、第1部材1は球体で構成し、第2部材2としては平板体で構成した。また、第1部材1は、SUJ2(高炭素クロム軸受鋼鋼材)等の金属製であり、第2部材2は、SUS440C(マルテンサイト系ステンレス)等の金属製である。   FIG. 2 shows a schematic diagram of a reciprocating ball-on-plate testing machine. In this example, the first member 1 is a sphere, and the second member 2 is a flat plate. The first member 1 is made of metal such as SUJ2 (high carbon chromium bearing steel), and the second member 2 is made of metal such as SUS440C (martensitic stainless steel).

周期構造形成工程P1は、図4に示すように、レーザ発生器11と光学系10とを備え
たレーザ表面加工装置を使用して形成する。このレーザ表面加工装置では、レーザ発生器
11は、ミラー12により加工材料Wに向けて折り返され、メカニカルシャッタ13に導
かれる。レーザ照射時はメカニカルシャッタ13を開放し、レーザ照射強度は1/2波長
板14と偏光ビームスプリッタ16によって調整可能とし、1/2波長板15によって偏
光方向を調整し、集光レンズ17によって、XYθステージ19上の加工材料W表面に集
光照射することになる。
As shown in FIG. 4, the periodic structure forming step P <b> 1 is formed using a laser surface processing apparatus including a laser generator 11 and an optical system 10. In this laser surface processing apparatus, the laser generator 11 is folded back toward the processing material W by the mirror 12 and guided to the mechanical shutter 13. At the time of laser irradiation, the mechanical shutter 13 is opened, the laser irradiation intensity can be adjusted by the half-wave plate 14 and the polarization beam splitter 16, the polarization direction is adjusted by the half-wave plate 15, and the condenser lens 17 The surface of the work material W on the XYθ stage 19 is focused and irradiated.

周期構造形成工程P1では、加工閾値近傍の照射強度で直線偏光のレーザを照射し、その照射部分をオーバーラップさせながら走査して、自己組織的に形成している。すなわち、アブレーション閾値近傍のフルエンスで直線偏光のレーザをワーク(加工材料)Wに照射した場合、入射光と加工材料Wの表面に沿った散乱光またはプラズマ波の干渉により、レーザ波長と同程度の周期間隔で、エネルギー分布にわずかな粗密が生じる。一般的な加工方法ではレーザ照射面全体が加工されるが、加工閾値近傍のエネルギー密度でレーザ照射することで、高エネルギー部分を選択的に加工することができる。その結果、1光軸のレーザ照射でありながら、グレーティング状の周期構造が形成される。このとき、加工に用いるレーザのパルス幅が長くなるほど熱影響や加工蒸散物との相互作用によるレーザの散乱によって周期構造に乱れが生じることになる。   In the periodic structure forming step P1, linearly polarized laser is irradiated with an irradiation intensity in the vicinity of the processing threshold, and the irradiated portions are scanned while being overlapped to form in a self-organized manner. That is, when a workpiece (working material) W is irradiated with a linearly polarized laser beam at a fluence near the ablation threshold, interference between the incident light and the scattered light or plasma wave along the surface of the processing material W is approximately the same as the laser wavelength. At periodic intervals, a slight roughness occurs in the energy distribution. In a general processing method, the entire laser irradiation surface is processed, but a high energy portion can be selectively processed by laser irradiation at an energy density near the processing threshold. As a result, a grating-like periodic structure is formed while performing laser irradiation with one optical axis. At this time, the longer the pulse width of the laser used for processing, the more disturbed the periodic structure is due to the influence of heat and the scattering of the laser due to the interaction with the processed evaporation.

この実施形態では、前記第2部材2の表面に、成膜工程にて非晶質炭素膜(DLC膜)が形成され、この表面が摺動面2aを構成する。成膜工程は、例えば、プラズマイオン注入法を採用することができる。プラズマイオン注入法は、高真空中でのプラズマプロセスであるイオン化蒸着により成膜する方法である。すなわち、真空チャンバ中にトルエンガスや他の炭化水素ガスが導入され直流アーク放電プラズマ中で炭化水素イオンが励起されたラジカルが生成される。このため、炭化水素イオンは直流の負電圧にバイアスされた基板(コーティングされる部材)にバイアス電圧に応じたエネルギーで衝突し固体化し成膜する。成膜工程にて形成された非晶質炭素膜(DLC膜)の厚さとしては、例えば、1μm程度とする。これによって、第2部材2の摺動面2aを、第1部材1の摺動面1aより表面硬度を高くする。   In this embodiment, an amorphous carbon film (DLC film) is formed on the surface of the second member 2 in the film forming process, and this surface constitutes the sliding surface 2a. For the film forming step, for example, a plasma ion implantation method can be employed. The plasma ion implantation method is a method of forming a film by ionization vapor deposition which is a plasma process in a high vacuum. In other words, toluene gas or other hydrocarbon gas is introduced into the vacuum chamber, and radicals in which hydrocarbon ions are excited in DC arc discharge plasma are generated. For this reason, hydrocarbon ions collide with a substrate (a member to be coated) biased to a negative DC voltage with energy corresponding to the bias voltage to solidify into a film. The thickness of the amorphous carbon film (DLC film) formed in the film forming process is, for example, about 1 μm. Thereby, the surface hardness of the sliding surface 2 a of the second member 2 is made higher than that of the sliding surface 1 a of the first member 1.

鏡面仕上工程P2の鏡面仕上げとしては、光に対して、表面の散乱、局部屈折のバラツキが少なく、光学的に機能する面に仕上げる研磨(光学研磨)を行うことになる。この場合、算術平均粗さRaが10nm以下となるのが好ましい。この鏡面仕上工程P2は研磨工程であって、この研磨工程は、公知公用の既存の研磨装置にて行うことができ、第2部材2の使用する材質、形状、及び目標とする算術平均粗さRaに応じて種々の研磨装置を選択することができる。   As the mirror finish in the mirror finish step P2, polishing (optical polishing) is performed to finish the optically functional surface with little variation in surface scattering and local refraction with respect to light. In this case, the arithmetic average roughness Ra is preferably 10 nm or less. This mirror finishing process P2 is a polishing process, and this polishing process can be performed by a publicly known existing polishing apparatus, and the material, shape, and target arithmetic average roughness used by the second member 2 Various polishing apparatuses can be selected according to Ra.

算術平均粗さRaは、図5に示すように、粗さ曲線からその平均線の方向に基準長さだけを抜き取り、この抜取り部分の平均線mの方向にX軸を、縦倍率の方向にY軸を取り、粗さ曲線をy=f(x)で表したときに、次の数1の式によって求められる値をマイクロメートル(μm)またはナノメートル(nm)で表したものをいう。
As shown in FIG. 5, the arithmetic average roughness Ra is obtained by extracting only the reference length from the roughness curve in the direction of the average line, the X axis in the direction of the average line m of the extracted portion, and the direction of the vertical magnification. When the Y-axis is taken and the roughness curve is represented by y = f (x), the value obtained by the following formula 1 is represented by micrometers (μm) or nanometers (nm).

グレーティング状凹凸の周期構造3は、図3(b)に示すように、連続的に高さが変化するものである。周期構造3の凹凸の高低差、つまり、凹部5(図3(a)参照)の底部から凸部6(図3(a)参照)の頂点までの高さが50nm以上500nm以下とするのが好ましい。また、周期構造3の周期ピッチを10μm以下とするのが好ましい。   As shown in FIG. 3B, the grating-like irregular structure 3 has a continuously changing height. The height difference between the irregularities of the periodic structure 3, that is, the height from the bottom of the concave portion 5 (see FIG. 3A) to the apex of the convex portion 6 (see FIG. 3A) is 50 nm or more and 500 nm or less. preferable. Moreover, it is preferable that the periodic pitch of the periodic structure 3 is 10 μm or less.

摩耗工程P3において、第1部材1の摺動面1aと第2部材2の摺動面2aとを相対的に摺動させれば、連続的に高さが変化するグレーティング状凹凸の周期構造3を第1部材1に設けているため、摺動時に周期構造先端が選択的に摩耗し、なじみが進行する。この際、第1部材1から微細な摩耗粉が発生するが、周期構造3によって摩耗粉の噛み込みが防止される。また、周期構造3に保持された潤滑剤が速やかに新生面に作用するため、少ない擾乱で摺動痕の周期構造3を摩滅することができる。すなわち、本発明では、摺動条件に限定されることなく、かつ高精度な位置決めを行うことなく良好な摩擦低減作用を発揮することができるものであって、部分的な固体接触と弾性流体潤滑が混在する部分において低摩擦となる摺動部材を提供できる。   In the wear process P3, if the sliding surface 1a of the first member 1 and the sliding surface 2a of the second member 2 are relatively slid, the periodic structure 3 of the grating-like irregularities whose height continuously changes. Is provided on the first member 1, the tip of the periodic structure is selectively worn during sliding, and the familiarity advances. At this time, fine wear powder is generated from the first member 1, but the periodic structure 3 prevents the wear powder from being caught. In addition, since the lubricant held in the periodic structure 3 quickly acts on the new surface, the periodic structure 3 having sliding traces can be worn with less disturbance. That is, the present invention is not limited to sliding conditions and can exhibit a good friction reducing action without performing high-accuracy positioning, and includes partial solid contact and elastohydrodynamic lubrication. It is possible to provide a sliding member that has low friction in a portion where a mixture exists.

弾性流体潤滑(EHL)下において、ボール試験片のヘルツ接触域に鏡面部を残し、ヘルツ接触域周縁部に周期構造を配置することで油膜厚さが増加することが報告されているが、本発明の摺動部材の製造方法では、高精度な位置決めをすることなくヘルツ接触域周縁部に周期構造を配置した低摩擦摺動面を自己形成することができる。   Under elastohydrodynamic lubrication (EHL), it has been reported that the oil film thickness increases by leaving a mirror surface part in the Hertz contact area of the ball specimen and arranging a periodic structure in the peripheral part of the Hertz contact area. In the manufacturing method of the sliding member of the invention, the low friction sliding surface in which the periodic structure is arranged on the peripheral portion of the Hertz contact area can be self-formed without positioning with high accuracy.

ところで、摩耗工程P3を行うことによって、第1部材1の周期構造3は、図6(a)に示すように、ヘルツ接触部20により摺動痕部(ヘルツ接触域)21が形成される。第1部材1が回転しない場合、図6(b)に示すように、摺動痕部の周期構造は摩滅し、摺動痕周縁には周期構造3が残存する。また、第1部材1が軸心廻りに回転する場合、図6(c)に示すように、摺動痕周縁に周期構造が残存する。このとき、摺動方向に直交する周期構造残存寸法が摺動方向に直交する摺動痕寸法の2倍以上とするのが好ましい。このように、摺動方向に直交する周期構造残存寸法が摺動方向に直交する摺動痕寸法の2倍以上とするものでは、ヘルツ接触域周縁部に残存した周期構造3による油膜増加効果を効率的に得ることができる。摺動方向に直交する周期構造残存寸法が摺動方向に直交する摺動痕寸法の2倍未満では、ヘルツ接触域周縁部に残存した周期構造3による油膜増加効果による摩耗低減作用を効果的に得ることができない。   By the way, by performing the wear process P3, in the periodic structure 3 of the first member 1, as shown in FIG. 6A, a sliding mark portion (Hertz contact area) 21 is formed by the Hertz contact portion 20. When the 1st member 1 does not rotate, as shown in FIG.6 (b), the periodic structure of a sliding trace part is worn out and the periodic structure 3 remains in the periphery of a sliding trace. Further, when the first member 1 rotates around the axis, the periodic structure remains on the periphery of the sliding trace as shown in FIG. At this time, it is preferable that the remaining size of the periodic structure perpendicular to the sliding direction is at least twice the dimension of the sliding trace perpendicular to the sliding direction. Thus, when the residual size of the periodic structure perpendicular to the sliding direction is more than twice the size of the sliding trace perpendicular to the sliding direction, the effect of increasing the oil film by the periodic structure 3 remaining at the peripheral edge of the Hertz contact area is obtained. Can be obtained efficiently. If the residual size of the periodic structure perpendicular to the sliding direction is less than twice the size of the sliding trace perpendicular to the sliding direction, the wear reduction effect due to the oil film increasing effect by the periodic structure 3 remaining at the peripheral edge of the Hertz contact area is effectively reduced. Can't get.

また、前記摩耗工程P3において、摺動方向としては、周期構造3と直交する方向であっても、周期構造3と平行する方向であってもよい。なお、周期構造3と直交する方向とは、周期構造3の各凹部5の長手方向に直交する方向であり、周期構造3と平行する方向とは、周期構造3の各凹部5の長手方向に平行する方向である。   In the wear process P3, the sliding direction may be a direction orthogonal to the periodic structure 3 or a direction parallel to the periodic structure 3. The direction orthogonal to the periodic structure 3 is a direction orthogonal to the longitudinal direction of each concave portion 5 of the periodic structure 3, and the direction parallel to the periodic structure 3 is the longitudinal direction of each concave portion 5 of the periodic structure 3. Parallel direction.

摺動方向としては、周期構造3と直交する方向であれば、潤滑剤を保持した凹部5が断続的に第2部材2の摺動面2aを通過するため、油膜切れが防止され、少ない擾乱で摺動痕の周期構造3を摩滅することができる。   As long as the sliding direction is perpendicular to the periodic structure 3, the recess 5 holding the lubricant intermittently passes through the sliding surface 2a of the second member 2, so that the oil film is prevented from being cut and less disturbed. Thus, the periodic structure 3 of the sliding trace can be worn away.

また、前記実施形態では、第1部材1を球体(ボール)にて構成し、第2部材2として平板体にて構成していた。このため、図7(a)に示すように第2部材2の曲率半径は無限大(∞)となっていた。しかしながら、図7(b)(c)に示すように、第1部材1の摺動面1aの曲率半径r1の絶対値が第2部材2の摺動面2aの曲率半径r2の絶対値よりも小さくても、図7(d)に示すように、曲率半径r1の絶対値と第2部材2の曲率半径r2の絶対値とが同一であってもよい。なお、図7(b)では、第2部材2の摺動面2aが凸曲面であり、図7(c)では、第2部材2の摺動面2aが凹曲面である。このため、図7(b)では、曲率半径r2が+となり、図7(c)では、曲率半径r2が−となる。また、図7(c)に示すように、2部材2の摺動面2aが凹曲面である場合、曲率半径r1の絶対値と第2部材2の曲率半径r2の絶対値とが同一となれば、摺動面同士が密着して、相対的は摺動ができず、好ましくない。   Moreover, in the said embodiment, the 1st member 1 was comprised with the spherical body (ball), and it comprised with the flat body as the 2nd member 2. FIG. For this reason, as shown to Fig.7 (a), the curvature radius of the 2nd member 2 was infinite (infinity). However, as shown in FIGS. 7B and 7C, the absolute value of the curvature radius r1 of the sliding surface 1a of the first member 1 is larger than the absolute value of the curvature radius r2 of the sliding surface 2a of the second member 2. Even if it is small, as shown in FIG. 7D, the absolute value of the radius of curvature r1 and the absolute value of the radius of curvature r2 of the second member 2 may be the same. In FIG. 7B, the sliding surface 2a of the second member 2 is a convex curved surface, and in FIG. 7C, the sliding surface 2a of the second member 2 is a concave curved surface. Therefore, in FIG. 7B, the curvature radius r2 is +, and in FIG. 7C, the curvature radius r2 is-. Further, as shown in FIG. 7C, when the sliding surface 2a of the two members 2 is a concave curved surface, the absolute value of the radius of curvature r1 and the absolute value of the radius of curvature r2 of the second member 2 can be the same. In this case, the sliding surfaces are in close contact with each other and cannot slide relative to each other.

第1部材1の摺動面1aの曲率半径の絶対値が第2部材2の摺動面2aの曲率半径の絶対値以下であれば、ヘルツ接触域周縁部に残存した周期構造による油膜増加効果を効率的に得ることができる。   If the absolute value of the radius of curvature of the sliding surface 1a of the first member 1 is equal to or less than the absolute value of the radius of curvature of the sliding surface 2a of the second member 2, the effect of increasing the oil film due to the periodic structure remaining at the peripheral edge of the Hertz contact area Can be obtained efficiently.

また、グレーティング状凹凸の周期構造3を有する第1部材1の凹凸が50nm以上500nm以下かつ周期ピッチが10μm以下とすることで、周期構造3による摩耗粉の噛み込み防止および周期構造3に保持された潤滑剤が速やかに新生面に作用するため、少ない擾乱で摺動痕の周期構造3を摩滅することができる。   Further, the irregularities of the first member 1 having the periodic structure 3 with grating-like irregularities are 50 nm or more and 500 nm or less and the periodic pitch is 10 μm or less. Since the lubricant acts on the new surface promptly, the periodic structure 3 of the sliding trace can be worn with little disturbance.

以上、本発明の実施形態につき説明したが、本発明は前記実施形態に限定されることなく種々の変形が可能であって、例えば、前記実施形態では、第1部材1を球体にて構成したが、周期構造3は形成される摺動面1aが凸曲面状であればよく、円柱状、円錐体乃至円錐台状等であってもよい。また、第1部材1が回転しない、または、カムのようにその軸心廻りに第2部材2の摺動面2aに摺動するように回転するものであってもよい。   As mentioned above, although it demonstrated per embodiment of this invention, this invention is not limited to the said embodiment, A various deformation | transformation is possible, For example, in the said embodiment, the 1st member 1 was comprised with the spherical body. However, in the periodic structure 3, the formed sliding surface 1a may be a convex curved surface, and may be a columnar shape, a cone shape or a truncated cone shape. Alternatively, the first member 1 may not rotate, or may rotate like a cam so as to slide on the sliding surface 2a of the second member 2 around its axis.

周期構造形成工程に使用するレーザとしては、フェムト秒レーザ、ピコ秒レーザ、及びナノ秒レーザといったパルスレーザを使用することができる。また、摩耗工程P3において、第1部材1側を固定して第2部材2を第1部材1に対して摺動させても、逆に、第2部材2側を固定して第1部材1を第2部材2に対して摺動させても、第1部材1と第2部材2とを摺動させてもよい。   As a laser used for the periodic structure forming step, a pulse laser such as a femtosecond laser, a picosecond laser, and a nanosecond laser can be used. Further, in the wear process P3, even if the first member 1 side is fixed and the second member 2 is slid with respect to the first member 1, conversely, the second member 2 side is fixed and the first member 1 is fixed. The first member 1 and the second member 2 may be slid with respect to the second member 2.

また、摺動方向として、周期構造3の配向方向に対して、平行方向であっても、直交方向であっても、さらには、所定角度(例えば、45度程度)に傾斜したものであってもよい。また、摺動方向として直線状ではなく、円形や楕円形状であってもよい。摺動時の荷重、摺動ストローク、往復周波数等も任意に設定できる。   In addition, the sliding direction may be parallel or orthogonal to the orientation direction of the periodic structure 3, and may be inclined at a predetermined angle (for example, about 45 degrees). Also good. Further, the sliding direction is not linear but may be circular or elliptical. The load during sliding, sliding stroke, reciprocating frequency, etc. can be arbitrarily set.

ところで、DLCコーティングの処理には、化学蒸着(CVD、Chemical Vapor Deposition)法および物理蒸着(PVD、Physical Vapor Deposition)法によるプラズマ技術等がある。このため、本発明では、プラズマCVD法、イオン化蒸着法、スパッタ法、アークイオンプレーティング法の従来からある種々の方法で、非晶質炭素膜を形成することができる。   By the way, in the processing of DLC coating, there are a plasma technique using a chemical vapor deposition (CVD) method and a physical vapor deposition (PVD) method. Therefore, in the present invention, the amorphous carbon film can be formed by various conventional methods such as plasma CVD, ionized vapor deposition, sputtering, and arc ion plating.

また、前記実施形態では、第2部材2として、DLC層を設けたていたが、このように被膜を設けないものであってもよい。すなわち、連続的に高さが変化するグレーティング状凹凸の周期構造3を第2部材2の摺動面2aより硬度が低く、周期構造3が形成された摺動面1aを、第2部材2の摺動面2aに対して相対的に摺動させた際に、周期構造先端が選択的に摩耗し、なじみが進行するものであればよい。   Moreover, in the said embodiment, although the DLC layer was provided as the 2nd member 2, you may not provide a film in this way. That is, the periodic structure 3 of grating-like irregularities whose height continuously changes is lower in hardness than the sliding surface 2a of the second member 2, and the sliding surface 1a on which the periodic structure 3 is formed is What is necessary is that the tip of the periodic structure is selectively worn when sliding relative to the sliding surface 2a and the familiarity advances.

第1部材1としてのボール試験片の広範囲に周期構造3を形成し、固体接触により周期構造3を摩滅させることで、ヘルツ接触域周縁部に周期構造3を配置した摺動面1aを自己形成するとともに、その摩擦特性を調査した。   The periodic structure 3 is formed over a wide range of the ball test piece as the first member 1, and the periodic structure 3 is worn away by solid contact, so that the sliding surface 1a in which the periodic structure 3 is arranged at the periphery of the Hertz contact area is self-formed. In addition, the friction characteristics were investigated.

前記図2はこの実施例に用いた往復式ボールオンプレート試験機の模式図である。光学研磨したSUS440c基板(Ra2nm)にプラズマイオン注入法でa―C:HのDLC膜を成膜したものをプレート試験片(第2部材2)とし、DLCの膜厚は1μmとした。ボール試験片は直径6.35mmのSUJ2ボール(Ra8nm)とした。ボール試験片(第1部材1)にはフェムト秒レーザを加工閾値近傍のエネルギー密度で照射し、グレーティング状の周期構造(ピッチ約700nm、深さ約200nm)3を形成した。摺動方向は、周期構造3の配向方向に対して直交(周期直交SUJ2)および平行(周期平行SUJ2)の2方向とした。比較のため、未加工のボール試験片(未加工SUJ2)も用いた。摺動条件は荷重5N、ストローク20mm、往復周波数0.5Hzとし、10000往復までの摺動抵抗をロードセルにより測定した。なお、潤滑剤にはPAO6を使用した。   FIG. 2 is a schematic view of the reciprocating ball-on-plate tester used in this embodiment. An optically polished SUS440c substrate (Ra 2 nm) having an aC: H DLC film formed by plasma ion implantation was used as a plate test piece (second member 2), and the DLC film thickness was 1 μm. The ball test piece was a SUJ2 ball (Ra 8 nm) having a diameter of 6.35 mm. The ball test piece (first member 1) was irradiated with a femtosecond laser at an energy density near the processing threshold to form a grating-like periodic structure (pitch: about 700 nm, depth: about 200 nm) 3. The sliding directions were two directions orthogonal (period orthogonal SUJ2) and parallel (period parallel SUJ2) to the orientation direction of the periodic structure 3. For comparison, an unprocessed ball specimen (unprocessed SUJ2) was also used. The sliding conditions were a load of 5 N, a stroke of 20 mm, a reciprocation frequency of 0.5 Hz, and the sliding resistance up to 10,000 reciprocations was measured with a load cell. Note that PAO6 was used as the lubricant.

PAO6潤滑下での各種SUJ2ボールの摩擦係数を図8に示す。全てのSUJ2ボールで安定した摩擦係数となったが、周期直交SUJ2が最も低摩擦となった。図9に光学鏡面DLCに10000往復させた各種SUJ2ボールの摺動痕写真を示す。この図9から分かるように、未加工SUJ2は摺動痕が最も大きく、接触部が平坦化していた。一方、周期直交SUJ2と周期平行SUJ2の摺動痕内には、摩耗の少ない3つの島状領域(図9(b)及び図9(c)の摺動痕内暗部)が形成された。   The friction coefficients of various SUJ2 balls under PAO6 lubrication are shown in FIG. Although all the SUJ2 balls had a stable coefficient of friction, the periodic orthogonal SUJ2 had the lowest friction. FIG. 9 shows photographs of sliding marks of various SUJ2 balls reciprocated 10,000 times on the optical mirror surface DLC. As can be seen from FIG. 9, the unprocessed SUJ2 had the largest sliding trace and the contact portion was flattened. On the other hand, in the sliding traces of the periodic orthogonal SUJ2 and the periodic parallel SUJ2, three island-shaped regions (dark portions in the sliding traces in FIGS. 9B and 9C) with little wear were formed.

図10に周期平行SUJ2摺動痕の3D画像を示す。摺動痕中央部の周期構造は消滅していたが、ほぼ球面を維持しており、島状領域間には幅10μm程度の溝が認められた。この溝深さは周期直交SUJ2で約350nm、周期平行SUJ2で約600nmであった。DLC層側にはほとんどダメージがなかったため、ボールの摺動痕形状は弾性変形形状を反映していると考えられる。   FIG. 10 shows a 3D image of the periodic parallel SUJ2 sliding trace. Although the periodic structure at the center of the sliding mark disappeared, it was almost spherical and a groove having a width of about 10 μm was recognized between the island-like regions. The groove depth was about 350 nm for periodic orthogonal SUJ2 and about 600 nm for periodic parallel SUJ2. Since there was almost no damage on the DLC layer side, it is considered that the ball sliding trace shape reflects the elastic deformation shape.

周期構造を有するボールを使用した固体接触を伴わないEHL試験では、油膜厚さの増加や通常の馬蹄形のEHL油膜を挟み込むようにサテライト状の油膜が形成されることが報告されている。図11に示すように、サテライト状油膜と周期構造を有するSUJ2ボールの摺動痕はよく似た形状になっている。摺動痕における摩耗の少ない3つの島状領域は、馬蹄形内のEHL油膜とサテライト状の油膜によって形成された可能性が高い。島状領域間の溝は、往復摺動時に馬蹄形薄膜部が接触することによって形成されたものと推察できる。周期直交SUJ2の低摩擦化はEHL油膜厚さの増加効果と接触部のなじみを含む摩擦低減効果が主要因であると考えられる。   In an EHL test that does not involve solid contact using a ball having a periodic structure, it is reported that a satellite-like oil film is formed so as to increase the oil film thickness or sandwich a normal horseshoe-shaped EHL oil film. As shown in FIG. 11, the sliding traces of the SUJ2 ball having a satellite-like oil film and a periodic structure have a similar shape. There is a high possibility that the three island-like regions with little wear in the sliding traces were formed by the EHL oil film and the satellite-like oil film in the horseshoe shape. It can be inferred that the grooves between the island-like regions were formed by the horseshoe-shaped thin film portion contacting during reciprocating sliding. It is considered that the reduction in friction of the periodic orthogonal SUJ2 is mainly caused by the effect of increasing the EHL oil film thickness and the friction reducing effect including the familiarity of the contact portion.

1 第1部材
1a 摺動面
2 第2部材
2a 摺動面
3 周期構造
P1 周期構造形成工程
P2 鏡面仕上工程
P3 摩耗工程
DESCRIPTION OF SYMBOLS 1 1st member 1a Sliding surface 2 2nd member 2a Sliding surface 3 Periodic structure P1 Periodic structure formation process P2 Mirror surface finishing process P3 Wear process

Claims (6)

凸状曲面の摺動面を有する第1部材と、この第1部材の摺動面に対して相対的に摺動する摺動面を有する第2部材とを備えた摺動部材の製造方法であって、前記第1部材の摺動面に、凸部頂点が非平坦面となって連続的に高さが変化するグレーティング状凹凸の周期構造を形成する周期構造形成工程と、前記第2部材の摺動面を、第1部材の摺動面より表面硬度を高く鏡面仕上げする鏡面仕上工程と、第1部材の摺動面と第2部材の摺動面とを潤滑下で相対的に摺動させて、前記周期構造を犠牲層として摩滅させる摩耗工程とを備えたことを特徴とする摺動部材の製造方法。   A sliding member manufacturing method comprising a first member having a convex curved sliding surface and a second member having a sliding surface sliding relative to the sliding surface of the first member. A periodic structure forming step for forming a periodic structure of grating-like irregularities in which the convexity apex is a non-flat surface and the height continuously changes on the sliding surface of the first member; and the second member The sliding surface of the first member is mirror-finished with a higher surface hardness than the sliding surface of the first member, and the sliding surface of the first member and the sliding surface of the second member are relatively slid under lubrication. A sliding member manufacturing method, comprising: a wear step of moving the periodic structure as a sacrificial layer. 前記第1部材の摺動面のグレーティング状凹凸の周期構造は摺動痕周縁に残存しており、摺動方向に直交する周期構造残存寸法が摺動方向に直交する摺動痕寸法の2倍以上とすることを特徴とする請求項1に記載の摺動部材の製造方法。   The periodic structure of the grating-like irregularities on the sliding surface of the first member remains on the periphery of the sliding trace, and the remaining periodic structure dimension perpendicular to the sliding direction is twice the sliding trace dimension orthogonal to the sliding direction. The manufacturing method of the sliding member according to claim 1, characterized in that it is as described above. 前記グレーティング状凹凸の周期構造が摺動方向に直交することを特徴とする請求項1又は請求項2に記載の摺動部材の製造方法。   The method for manufacturing a sliding member according to claim 1, wherein the periodic structure of the grating-like irregularities is orthogonal to the sliding direction. 前記第1部材の摺動面の曲率半径の絶対値が前記第2部材の摺動面の曲率半径の絶対値以下とすることを特徴とする請求項1〜請求項3のいずれか1項に記載の摺動部材の製造方法。   4. The absolute value of the radius of curvature of the sliding surface of the first member is equal to or smaller than the absolute value of the radius of curvature of the sliding surface of the second member. 5. The manufacturing method of the sliding member of description. 前記第1部材の基材表面に形成する周期構造は、加工閾値近傍の照射強度で直線偏光のレーザを照射し、その照射部分をオーバーラップさせながら走査して、自己組織的に形成することを特徴とする請求項1〜請求項4のいずれか1項に記載の摺動部材の製造方法。   The periodic structure formed on the substrate surface of the first member is formed by self-organizing by irradiating a linearly polarized laser beam with an irradiation intensity in the vicinity of a processing threshold and scanning the overlapping portions in an overlapping manner. The manufacturing method of the sliding member of any one of Claims 1-4 characterized by the above-mentioned. 凸部頂点が非平坦面となって連続的に高さが変化するグレーティング状凹凸の周期構造を有する第1部材のこの周期構造の凹凸高低差を50nm以上500nm以下とし、かつこの周期構造の周期ピッチを10μm以下とすることを特徴とする請求項1〜請求項5のいずれか1項に記載の摺動部材の製造方法The first member having a periodic structure of grating-like irregularities in which the height of the convex portion is a non-planar surface and the height continuously changes , and the irregularity height difference of this periodic structure is set to 50 nm to 500 nm . method for producing a sliding member according to any one of claims 1 to 5, characterized in that the periodic pitch and 10μm or less.
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