JP5911722B2 - 導電性材料を含む眼科用レンズの形成方法 - Google Patents
導電性材料を含む眼科用レンズの形成方法 Download PDFInfo
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- JP5911722B2 JP5911722B2 JP2011503081A JP2011503081A JP5911722B2 JP 5911722 B2 JP5911722 B2 JP 5911722B2 JP 2011503081 A JP2011503081 A JP 2011503081A JP 2011503081 A JP2011503081 A JP 2011503081A JP 5911722 B2 JP5911722 B2 JP 5911722B2
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- G—PHYSICS
- G02—OPTICS
- G02C—SPECTACLES; SUNGLASSES OR GOGGLES INSOFAR AS THEY HAVE THE SAME FEATURES AS SPECTACLES; CONTACT LENSES
- G02C7/00—Optical parts
- G02C7/02—Lenses; Lens systems ; Methods of designing lenses
- G02C7/04—Contact lenses for the eyes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/00009—Production of simple or compound lenses
- B29D11/00038—Production of contact lenses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/0074—Production of other optical elements not provided for in B29D11/00009- B29D11/0073
- B29D11/00807—Producing lenses combined with electronics, e.g. chips
- B29D11/00817—Producing electro-active lenses or lenses with energy receptors, e.g. batteries or antennas
- B29D11/00826—Producing electro-active lenses or lenses with energy receptors, e.g. batteries or antennas with energy receptors for wireless energy transmission
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- G—PHYSICS
- G02—OPTICS
- G02C—SPECTACLES; SUNGLASSES OR GOGGLES INSOFAR AS THEY HAVE THE SAME FEATURES AS SPECTACLES; CONTACT LENSES
- G02C7/00—Optical parts
- G02C7/02—Lenses; Lens systems ; Methods of designing lenses
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Description
本出願は、米国仮出願第61/040772号(2008年3月31日出願)の非暫定的出願である。
本発明は、エネルギー印加された眼科用レンズ、より具体的には、エネルギー源を含む媒体挿入物を伴う眼科用レンズの、製造のための方法及び装置を記述するものである。
本明細書で使用するとき、「エネルギー受容体」は、例えば、電波伝達を介するエネルギー等の無線エネルギーを受け取るアンテナとして機能する媒体を指す。
図1を参照すると、眼科用レンズ用の例示的鋳型100の図は、エネルギー受信部分109とともに図示される。本明細書で使用するとき、鋳型という用語は、レンズ形成混合物の反応又は硬化の際に所望の形状の眼科用レンズが製造されるように、レンズ形成混合物110を分配することができる、キャビティ105を有する形態100を含む。本発明の鋳型及び鋳型組立品100は、複数の「鋳型部分」又は「鋳型片」101〜102から構成される。鋳型部分101〜102を組み合わせて、キャビティ105を鋳型部分101〜102間に形成し、その中にレンズを形成することができるようにすることができる。このような鋳型部分101〜102の組み合わせは、一時的であることが好ましい。レンズが形成されたら、レンズを取り出すために鋳型部分101〜102を再び分離することができる。
図2Aを参照すると、眼科用レンズ201は、エネルギー受容体109及びコンポーネント203とともに図示される。図に示すように、エネルギー受容体109には、例えば、カーボンファイバー、カーボンナノ構造(カーボンナノチューブを含む)、及び金属材料等の導電性材料が含まれ得る。好適な金属材料には、例えば、金、銀、及び銅が含まれ得る。カーボンナノ構造には、単層カーボンナノチューブ又は多層カーボンナノチューブが含まれ得る。
R1は、独立して、一価反応基、一価アルキル基、又は一価アリール基から選択され、前述のいずれかは、ヒドロキシ、アミノ、オキサ、カルボキシ、アルキルカルボキシ、アルコキシ、アミド、カルバメート、カーボネート、ハロゲン、又はこれらの組み合わせから選択される官能性を更に含み得、1−100 Si−Oの反復単位を含む一価シロキサン鎖は、アルキル、ヒドロキシ、アミノ、オキサ、カルボキシ、アルキルカルボキシ、アルコキシ、アミド、カルバメート、ハロゲン、又はこれらの組み合わせから選択される官能性を更に含むこともあり、
式中、b=0〜500であり、bが0以外のときに、bは、表示値と同等のモードを有する分配であると理解され、
少なくとも1つのR1は、一価反応基を含み、いくつかの実施形態では、1個と3個のR1との間は、一価反応基を含む)の化合物を含む。
2−ヒドロキシ−3−メタクリルオキシプロピルオキシプロピル−トリ(トリメチルシロキシ)シラン、
3−メタクリルオキシプロピルトリス(トリメチルシロキシ)シラン(「TRIS」)、
3−メタクリルオキシプロピルビス(トリメチルシロキシ)メチルシラン、及び
3−メタクリルオキシプロピルペンタメチルジシロキサンが含まれる。
Rは、水素又はメチルを意味し、dは1、2、3又は4、そしてqは0又は1である。
式IV〜VI
(*D*A*D*G)a *D*D*E1;
E(*D*G*D*A)a *D*G*D*E1又は
E(*D*A*D*G)a *D*A*D*E1
式中、
Dは、6〜30個の炭素原子を有するアルキルジラジカル、アルキルシクロアルキルジラジカル、シクロアルキルジラジカル、アリールジラジカル又はアルキルアリールジラジカルを示し、
Gは、1〜40個の炭素原子を有するアルキルジラジカル、シクロアルキルジラジカル、アルキルシクロアルキルジラジカル、アリールジラジカル又はアルキルアリールジラジカルを示し、これは、主鎖中にエーテル、チオ又はアミン結合を含有できる。
*はウレタン又はウレイド結合を意味し、
aは、少なくとも1であり、
Aは次の式の2価重合ラジカルを意味する。
以下の方法の工程は、本発明のいくつかの態様により実施してもよいプロセスの例として与えられる。本方法の工程が示される順番は限定を意図するものではなく、他の順番を使用して本発明を実施し得ることを理解されるべきである。加えて、本発明を実施するためにすべての工程を必要とするわけではなく、また本発明の種々の実施形態には付加的な工程を含んでもよい。
CH3(CH2)x−L−COCHR=CH2
式中、Lは−NH又は酸素であり得、xは2〜24の整数であり得、RはC1〜C6のアルキル又は水素であり得、好ましくはメチル又は水素である。そのようなアミド及びエステルの例は、ラウリルメタクリルアミド及びヘキシルメタクリレート樹脂を含むが、これらに限定されない。更に別の実施例として、カルバメート及び尿素を拡大する脂肪族ポリマーを使用して、結合ポリマーを形成し得る。
図3を参照すると、1つ以上の媒体取扱い装置311とともに自動化装置310が図示されている。図に示されるように、それぞれ関連づけられている媒体314を備えた複数の鋳型部分が、パレット313上に収容され、インクジェットノズル311に相対していることが可能である。実施形態には、エネルギー受容体109を対応する媒体314に個々に配置する媒体取扱い装置311、又は、エネルギー受容体を備えた媒体を対応する鋳型部分314に同時に配置する複数媒体取扱い装置311が含まれ得る。
上記の説明、及び以下の請求項によって更に定義されるとおり、本発明は、眼科用レンズを処理する方法、及びそのような方法を実行するための装置、並びにそれによって形成される眼科用レンズを提供する。
(1) 電波を介してエネルギーを受け取ることができる導電性材料を媒体上に堆積させることと、
反応性モノマー混合物を第1鋳型部分内に堆積させることと、
前記導電性材料を前記反応性モノマー混合物に接触させて、前記媒体を配置することと、
前記第1鋳型部分を第2鋳型部分に隣接させて配置することにより、前記媒体及び導電性材料並びに少なくともいくらかの反応性モノマー混合物を内部に備えたレンズキャビティを形成することと、
前記反応性モノマー混合物を化学線に曝露させることと、を含む、眼科用レンズを形成する方法。
(2) 電波を介してエネルギーを受け取ることができる前記導電性材料が、インクジェット噴射を介して前記媒体上に堆積される、実施態様1に記載の方法。
(3) 前記媒体が結合剤層を含み、前記方法が、
前記結合剤層を前記第1鋳型部分及び前記第2鋳型部分の一方上に堆積させる工程と、
前記導電性材料を前記結合剤層上にインクジェット噴射する工程と、を更に含む、実施態様2に記載の方法。
(4) 前記媒体に、前記第1鋳型部分及び前記第2鋳型部分の一方又は両方が含まれる、実施態様1に記載の方法。
(5) 前記眼科用レンズを眼に装着したときに、前記眼科用レンズの周辺部に近接し、かつ視野の外側にあるパターンで、前記導電性材料がインクジェット噴射される、実施態様2に記載の方法。
(6) 前記エネルギー受容体が、導電性繊維を含む、実施態様1に記載の方法。
(7) 前記導電性繊維が、カーボンナノチューブを含む、実施態様3に記載の方法。
(8) 前記導電性繊維が、ナノ構造を含む、実施態様7に記載の方法。
(9) 前記結合剤層が、顔料を含む、実施態様7に記載の方法。
(10) 前記結合剤層が、プレポリマーを含む、実施態様3に記載の方法。
(12) 電動コンポーネントを含む眼科用レンズへ、又は該眼科用レンズからデータを伝送する方法であって、
前記レンズのエネルギー受容体部分に無線でエネルギーを伝送する工程と、
前記コンポーネントがデジタルデータを出力できるように、十分な電気エネルギーを前記コンポーネントに供給する工程と、
前記コンポーネントからデジタルデータを出力する工程と、を含む、方法。
(13) 前記生物医学的装置が眼科用レンズを含む、実施態様12に記載の方法。
(14) 前記生物医学的装置がコンタクトレンズを含む、実施態様12に記載の方法。
(15) 無線でエネルギーを伝送する前記工程が、前記レンズを構成する媒体上にインクジェット形成された同調アンテナに電波を伝送することを含む、実施態様12に記載の方法。
(16) 無線でエネルギーを伝送する前記工程が、前記レンズを構成する媒体上にインクジェット形成された導電性材料に磁力を伝送することを含む、実施態様12に記載の方法。
(17) 前記生物医学的装置が伝送コンポーネントを更に含み、前記方法が、
前記伝送コンポーネントが出力デジタルデータの少なくとも一部分を伝送できるように、十分な電気エネルギーを前記コンポーネントに供給する工程と、
前記レンズの境界を越えて前記コンポーネントからデジタルデータを伝送する工程と、を更に含む、実施態様12に記載の方法。
Claims (10)
- 電波を介してエネルギーを受け取ることができる導電性材料を媒体上に堆積させることと、
反応性モノマー混合物を第1鋳型部分内に堆積させることと、
前記導電性材料を前記反応性モノマー混合物に接触させて、前記媒体を配置することと、
前記第1鋳型部分を第2鋳型部分に隣接させて配置することにより、前記媒体及び導電性材料並びに少なくともいくらかの反応性モノマー混合物を内部に備えたレンズキャビティを形成することと、
前記反応性モノマー混合物を化学線に曝露させることと、を含み、
前記媒体は、情報を受容、伝送、保存、および/または操作することができる1つまたはそれ以上のコンポーネントを含み、前記コンポーネントは、前記導電性材料と電気的に連絡するように位置付けられ、前記導電性材料が受け取ったエネルギーを介して電力が供給される、眼科用レンズを形成する方法。 - 電波を介してエネルギーを受け取ることができる前記導電性材料が、インクジェット噴射を介して前記媒体上に堆積される、請求項1に記載の方法。
- 前記媒体は結合剤層であり、前記方法が、
前記結合剤層を前記第1鋳型部分及び前記第2鋳型部分の一方上に堆積させる工程と、
前記導電性材料を前記結合剤層上にインクジェット噴射する工程と、を更に含み、
前記結合剤層は、前記反応性モノマー混合物が硬化すると前記反応性モノマー混合物内に組み込まれる、請求項2に記載の方法。 - 前記眼科用レンズを眼に装着したときに、前記眼科用レンズの周辺部に近接し、かつ視野の外側にあるパターンで、前記導電性材料がインクジェット噴射される、請求項2に記載の方法。
- 前記導電性材料が、導電性繊維を含む、請求項1に記載の方法。
- 前記導電性材料が、カーボンナノチューブを含む、請求項3に記載の方法。
- 前記導電性材料が、ナノ構造を含む、請求項6に記載の方法。
- 前記結合剤層が、顔料を含む、請求項6に記載の方法。
- 前記結合剤層が、プレポリマーを含む、請求項3に記載の方法。
- 前記結合剤層が、反応性モノマー混合物を含む、請求項3に記載の方法。
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WO2009117506A2 (en) * | 2008-03-18 | 2009-09-24 | Pixeloptics, Inc. | Advanced electro-active optic device |
US20090243125A1 (en) * | 2008-03-26 | 2009-10-01 | Pugh Randall B | Methods and apparatus for ink jet provided energy receptor |
US7931832B2 (en) * | 2008-03-31 | 2011-04-26 | Johnson & Johnson Vision Care, Inc. | Ophthalmic lens media insert |
US9375886B2 (en) * | 2008-10-31 | 2016-06-28 | Johnson & Johnson Vision Care Inc. | Ophthalmic device with embedded microcontroller |
-
2009
- 2009-03-17 US US12/405,586 patent/US7931832B2/en active Active
- 2009-03-30 KR KR1020107024302A patent/KR101678827B1/ko active IP Right Grant
- 2009-03-30 RU RU2010144597/05A patent/RU2501653C2/ru active
- 2009-03-30 TW TW098110397A patent/TWI545367B/zh active
- 2009-03-30 WO PCT/US2009/038828 patent/WO2009123985A1/en active Application Filing
- 2009-03-30 AU AU2009231899A patent/AU2009231899B2/en active Active
- 2009-03-30 EP EP09726877.5A patent/EP2259915B1/en active Active
- 2009-03-30 CA CA2719910A patent/CA2719910C/en active Active
- 2009-03-30 JP JP2011503081A patent/JP5911722B2/ja active Active
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WO2009123985A1 (en) | 2009-10-08 |
JP2011516922A (ja) | 2011-05-26 |
US7931832B2 (en) | 2011-04-26 |
AR071132A1 (es) | 2010-05-26 |
US20110157544A1 (en) | 2011-06-30 |
EP2259915B1 (en) | 2019-09-18 |
US20090244477A1 (en) | 2009-10-01 |
CN101983122A (zh) | 2011-03-02 |
CA2719910A1 (en) | 2009-10-08 |
AU2009231899A1 (en) | 2009-10-08 |
CA2719910C (en) | 2017-06-13 |
KR101678827B1 (ko) | 2016-11-23 |
BRPI0911293A2 (pt) | 2015-09-29 |
KR20110002060A (ko) | 2011-01-06 |
RU2501653C2 (ru) | 2013-12-20 |
RU2010144597A (ru) | 2012-05-10 |
EP2259915A1 (en) | 2010-12-15 |
TW201003172A (en) | 2010-01-16 |
BRPI0911293B1 (pt) | 2019-11-05 |
TWI545367B (zh) | 2016-08-11 |
AU2009231899B2 (en) | 2014-02-20 |
CN101983122B (zh) | 2014-12-03 |
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