JP5910738B2 - Rotating electric machine, rotating electric stator and vehicle - Google Patents

Description

  The present invention relates to a rotating electrical machine, a stator for a rotating electrical machine, and a vehicle, and particularly to a rotating electrical machine including a coil mounted by concentric winding, a stator for a rotating electrical machine, and a vehicle.

  Conventionally, a rotating electric machine including a coil mounted by concentric winding is known. Such a rotating electrical machine is disclosed in, for example, Japanese Patent Application Laid-Open No. 2009-189078.

  Japanese Patent Application Laid-Open No. 2009-189078 discloses a rotating electrical machine including a rotor disposed on the inner peripheral side of a stator and a stator including a plurality of coils. The stator is formed so that both of the coil ends protrude in the axial direction of the stator and the substantially rectangular first coil and both of the coil ends protrude inward in the radial direction of the stator. And a third coil formed so that both of the coil ends protrude outward in the radial direction of the stator.

  Thus, conventionally, when the coils corresponding to the respective phases (first to third coils) are mounted on the stator by concentric winding as in the above-mentioned JP 2009-189078 A, the coils interfere with each other. In order to prevent this, the coil ends of the coils corresponding to the phases are formed to have different shapes.

JP 2009-189078 A

  However, in the rotating electrical machine disclosed in the above Japanese Patent Laid-Open No. 2009-189078, the second coil is formed so that both of the coil ends protrude radially inward, and the third coil is both of the coil ends. Is formed so as to protrude outward in the radial direction of the stator, and therefore, it is considered that the peripheral length is longer than that of the first coil because the coil protrudes inward or outward in the radial direction. For this reason, since the electrical resistances of the first coil, the second coil, and the third coil are different from each other, there is a problem that pulsation may occur in the rotating electrical machine when the rotor rotates.

  The present invention has been made to solve the above-described problems, and one object of the present invention is that the electrical resistances of the coils are different while preventing the coils from interfering with each other. It is an object to provide a rotating electrical machine, a rotating electrical machine stator, and a vehicle that can suppress pulsation caused by the above.

A rotating electrical machine according to a first aspect includes a rotor, a stator core having a plurality of slots, the stator core being disposed so as to face the rotor, and a plurality of coils mounted concentrically on the slots of the stator core. The coil includes a first coil, a second coil, and a third coil that are provided corresponding to each phase of the three-phase alternating current, and the first coil, the second coil, and the third coil are different from each other. The first coil, the second coil, and the third coil each have a shape and are configured to have substantially the same circumferential length, and each of the first coil, the second coil, and the third coil includes a pair of axial portions extending in the axial direction of the stator core A connecting portion that connects the portions at one end of the coil in the axial direction, and at least two of the first coil, the second coil, and the third coil are coiled on one side in the axial direction of the stator core In the end, by the bent radially outer stator core, a first coil, at least two connecting portions of the second coil and the third coil is arranged so as to overlap in the axial direction.

  In the rotating electrical machine according to the first aspect, as described above, the first coil, the second coil, and the third coil are configured to be concentrically wound by configuring the first coil, the second coil, and the third coil so as to have mutually different shapes and substantially the same circumference. While mounting the first coil, the second coil, and the third coil in the slot, the first coil, the second coil, and the third coil are electrically connected to each other so that the coil ends of the coils do not interfere with each other. Therefore, the pulsation when the rotating electrical machine rotates can be suppressed while suppressing the first coil, the second coil, and the third coil from interfering with each other.

A stator for a rotating electrical machine according to a second aspect includes a stator core having a plurality of slots and a plurality of coils mounted concentrically on the slots of the stator core, and the coils are provided corresponding to each phase of a three-phase alternating current. The first coil, the second coil, and the third coil are configured such that the first coil, the second coil, and the third coil have different shapes and have substantially the same circumferential length. Each of the first coil, the second coil, and the third coil includes a pair of axial portions extending in the axial direction of the stator core, and a connecting portion that connects the pair of axial portions at one end of the axial direction of the coil. And at least two of the first coil, the second coil, and the third coil are radially outward of the stator core at the coil end on one axial side of the stator core. Ri by being bent, the first coil, at least two connecting portions of the second coil and the third coil is arranged so as to overlap in the axial direction.

  In the stator for a rotating electrical machine according to the second aspect, as described above, the first coil, the second coil, and the third coil are configured so as to have different shapes and substantially the same circumferential length, thereby being concentric. When mounting the first coil, the second coil, and the third coil in the slot, the shapes of the first coil, the second coil, and the third coil are made different from each other so that the coil ends of the coils do not interfere with each other. Since electrical resistance can be made substantially the same, it is possible to suppress pulsation when the rotating electrical machine rotates while suppressing interference between the first coil, the second coil, and the third coil. A stator for a rotating electric machine can be provided.

A vehicle according to a third aspect is a vehicle including a rotating electrical machine, and the rotating electrical machine is provided with a rotor, a plurality of slots, a stator core disposed so as to face the rotor, and concentrically wound around the slots of the stator core. A stator having a plurality of mounted coils, the coil including a first coil, a second coil, and a third coil provided corresponding to each phase of the three-phase alternating current, the first coil The second coil and the third coil have different shapes and are configured to have substantially the same circumference, and the first coil, the second coil, and the third coil are respectively in the axial direction of the stator core. Including at least one of the first coil, the second coil, and the third coil, including a pair of axial portions that extend and a connecting portion that connects the pair of axial portions at one end of the coil in the axial direction. Two are bent outwardly in the radial direction of the stator core at the coil end on one side in the axial direction of the stator core, so that at least two of the first coil, the second coil, and the third coil are axially connected to each other. Are arranged so as to overlap with each other .
A rotating electrical machine according to a fourth aspect includes a rotor, a stator core having a plurality of slots and arranged to face the rotor, and a stator including a plurality of coils mounted concentrically on the slots of the stator core. The coil includes a first coil, a second coil, and a third coil that are provided corresponding to each phase of the three-phase alternating current, and the first coil, the second coil, and the third coil are different from each other. The first coil, the second coil, and the third coil are formed on the other side of the coil ends on one side and the other side in the axial direction of the stator core. The coil end is bent inward in the radial direction of the stator core and can be inserted into the slot from the other coil end side in the axial direction of the stator core along the axial direction of the stator core. The first coil, the second coil, and the third coil are arranged at least inward in the radial direction of the stator core at the coil end on the other axial side of the stator core in the radial direction of the stator core. By making the amount of protrusion inwardly different from each other, the circumferential lengths are made substantially the same.

  In the vehicle according to the third aspect, as described above, the first coil, the second coil, and the third coil are concentrically wound by configuring the first coil, the second coil, and the third coil so as to have mutually different shapes and substantially the same circumference. While mounting the 1 coil, the 2nd coil, and the 3rd coil in the slot, while making the shape different from each other so that the coil ends of each coil do not interfere, the electrical of the 1st coil, the 2nd coil, and the 3rd coil Since the resistances can be made substantially the same, a vehicle capable of suppressing pulsation when the rotating electrical machine rotates while suppressing interference between the first coil, the second coil, and the third coil. Can be provided.

  According to the rotating electrical machine, the stator for the rotating electrical machine, and the vehicle, it is possible to suppress pulsation caused by different electrical resistances of the coils while suppressing interference between the coils.

It is the perspective view which showed typically the whole structure of the electric motor by 1st Embodiment. It is the top view which looked at the electric motor shown in FIG. 1 from the axial direction (above). It is the bottom view which looked at the electric motor shown in FIG. 1 from the axial direction (downward). It is the perspective view which showed the U-phase coil of the electric motor by 1st Embodiment. It is the perspective view which showed the V phase coil of the electric motor by 1st Embodiment. It is the perspective view which showed the W phase coil of the electric motor by 1st Embodiment. It is the schematic diagram which showed the coil arrangement | positioning at the time of developing the stator of the electric motor shown in FIG. 1 planarly, and seeing from the radial direction outer side. It is a schematic diagram for demonstrating the structure of the coil of each phase of the electric motor shown in FIG. It is the perspective view which showed typically the whole structure of the electric motor by 2nd Embodiment. It is the top view which looked at the electric motor shown in FIG. 9 from the axial direction (above). It is the bottom view which looked at the electric motor shown in FIG. 9 from the axial direction (downward). It is the perspective view which showed the U-phase coil of the electric motor by 2nd Embodiment. It is the perspective view which showed the V phase coil of the electric motor by 2nd Embodiment. It is the perspective view which showed the W phase coil of the electric motor by 2nd Embodiment. It is the perspective view which showed typically the whole structure of the electric motor by 3rd Embodiment. It is the typical top view which looked at the electric motor shown in FIG. 15 from the axial direction. It is the perspective view which showed the U-phase coil of the electric motor by 3rd Embodiment. It is the perspective view which showed the V phase coil of the electric motor by 3rd Embodiment. It is the perspective view which showed the W phase coil of the electric motor by 3rd Embodiment. It is a schematic diagram for demonstrating the electric motor by 4th Embodiment. It is a block diagram for demonstrating the electric motor by 4th Embodiment. It is a figure for demonstrating the motor vehicle by 5th Embodiment.

  Hereinafter, embodiments will be described with reference to the drawings.

(First embodiment)
First, with reference to FIGS. 1-8, the structure of the electric motor 100 by 1st Embodiment is demonstrated. 1st Embodiment demonstrates the electric motor 100 which is an example of a rotary electric machine.

  As shown in FIG. 1, the electric motor 100 includes a stator 1 that is a fixed portion, and a rotor 2 that is a rotating portion (see a one-dot chain line). The rotor 2 includes a shaft 21 (see an alternate long and short dash line), a rotor core 22 (see an alternate long and short dash line), and a plurality of permanent magnets (not shown), and is rotatable around the shaft 21. The stator 1 is an example of a “rotor electric machine stator”.

  The stator 1 includes a stator core 1a having a plurality of slots 11 and a plurality of coils 1b mounted in the slots. The stator core 1a is formed in a cylindrical shape, and has a plurality of teeth 12 extending inward in the radial direction B on the inner peripheral side. The teeth 12 are provided at equiangular intervals along the circumferential direction C of the stator core 1 a, and a portion between the teeth 12 is a slot 11.

  The electric motor 100 is a three-phase AC rotating electrical machine in which three-phase coils are concentrically wound with distributed windings and are mounted in the slots 11. For example, the electric motor 100 is composed of a rotating electrical machine having 8 poles and 48 slots, and the number of slots per phase per pole q = 2 (= 48 / (3 × 8)). The plurality of coils 1b are composed of three types of coils, a U-phase coil 30, a V-phase coil 40, and a W-phase coil 50, corresponding to each phase of the three-phase AC. Here, in the first embodiment, as shown in FIGS. 4 to 6, the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 have different shapes and have substantially the same circumferential length. It is configured. Details of the shape of each coil will be described later. The U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are examples of “first coil”, “second coil”, and “third coil”, respectively.

  An example of the concentric coil arrangement is shown in FIG. One coil 1b occupies two different slots 11 at intervals (four slots in FIG. 7), and two adjacent coils 1b of other phases are arranged in the slot 11 between one side at a time. Therefore, each coil 1b is arranged in two slots in the order of the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 from the right side in FIG.

  As shown in FIG. 8, each coil 1b is a flat strip-shaped edgewise coil in which flat conductive wires are wound and stacked. Specifically, the flat conducting wire has a substantially rectangular cross section having a width W1 and a thickness t1 (W1> t1) in the cross section. The flat conducting wires are stacked in a row in the thickness direction in the slot 11. Thereby, the coil 1b has the laminated surface f formed by laminating | stacking a flat conducting wire, and the end surface e of the lamination direction. The lamination width W2 of the lamination surface f is substantially equal to the thickness t1 of the flat conductor wire × the number of laminations, and the width of the end face e (the thickness of the coil 1b) is equal to the width W1 of the flat conductor wire. As shown in FIG. 1, each coil 1b arranged in the slot 11 has a portion (coil end) that protrudes (exposes) in the axial direction from both ends in the axial direction A of the stator core 1a (slot 11).

  Next, each phase coil will be described in detail. Hereinafter, the axial direction A of the cylindrical stator core 1a is referred to as “axial direction”, the radial direction B of the stator core 1a is referred to as “radial direction”, and the circumferential direction C of the stator core 1a is referred to as “circumferential direction”.

  As shown in FIGS. 1 and 4, the U-phase coil 30 includes a pair of coil side portions 31 inserted into different slots 11 and one side in the axial direction of the stator core 1 a at the coil end (arrow A1 direction side). The pair of bent portions 32 that are continuous from the pair of coil side portions 31 and the connecting portion 33 that connects the pair of bent portions 32 are provided. The coil side portion 31 is an example of an “axial portion”. The connecting portion 33 is an example of a “first connecting portion”.

  The pair of bent portions 32 have the same shape. Specifically, the bent portion 32 is formed by folding a coil side portion 31 protruding in the axial direction from the slot 11 into a substantially U shape radially outward at the coil end (see FIG. 1). As shown in FIG. 7, the protrusion height (maximum height) from the core end surface 1c of the bent portion 32 is H1. Further, the bent portion 32 has a front end surface 32a (see FIG. 7) of the bent portion 32 at a distance D1 (D1 <H1) in the vicinity of the axial end surface (hereinafter referred to as the core end surface 1c) of the stator core 1a. The stator core 1a is formed to face the stator core 1a.

  As shown in FIGS. 1 and 4, the connecting portion 33 is formed so as to extend along the circumferential direction, and connects the end portions of the bent portion 32 in the vicinity of the core end surface 1 c. The connecting portion 33 is arranged so that the laminated surface f of the edgewise coil faces the core end surface 1c and is substantially parallel to the core end surface 1c. In addition, the coil end of the U-phase coil 30 is formed in a shape having a concave portion 34 that is opened in the axial direction and includes a pair of bent portions 32 and a connecting portion 33 when viewed from the radial direction. As shown in FIGS. 1 and 7, a part of a coil end of another coil (W-phase coil 50) is arranged inside the concave portion 34.

  Here, in the first embodiment, as shown in FIG. 4, the U-phase coil 30 is substantially L-shaped radially inward at the coil end on the other axial side (arrow A2 direction side) of the stator core 1a. It includes a pair of bent portions 35 that are bent, and a connecting portion 36 that connects the pair of bent portions 35 to each other. U-phase coil 30 is bent in the radial direction of stator core 1a along the lamination direction of the rectangular conductive wires so as to have a shape different from that of V-phase coil 40 and W-phase coil 50. The U-phase coil 30 is bent radially inward at the coil end on the other axial side (arrow A2 direction side) of the stator core 1a, and extends in the axial direction of the stator core 1a along the axial direction of the stator core 1a. It is configured to be insertable into the slot 11 from the coil end side on the other side (arrow A2 direction side). Further, the protruding amount L1 of the bent portion 35 to the inner side in the radial direction of the stator core 1a is the protruding amount L2 (see FIG. 5) of the bent portion 43 of the V-phase coil 40 to be described later to the inner side in the radial direction. Compared with the amount L3 (see FIG. 6) of the bent portion 54 of the coil 50 protruding inward in the radial direction. The protruding amount is the length from the radially outer end of the bent portion 35 to the inner end.

  Moreover, the connection part 36 is formed so that it may extend along the circumferential direction. In the first embodiment, the circumferential length L4 of the connecting portion 36 is the circumferential length L5 (see FIG. 5) of the connecting portion 44 of the V-phase coil 40 described later and the connecting portion of the W-phase coil 50. It is the largest compared with the circumferential length L6 of 55 (see FIG. 6). Further, the connecting portion 36 is disposed such that the end face e of the edgewise coil faces the axial direction and faces the end face in the axial direction of the rotor 2. The connecting portion 36 is an example of a “second connecting portion”.

  As shown in FIGS. 1 and 5, the V-phase coil 40 directly connects the tips of a pair of coil side portions 41 protruding in the axial direction from the slot 11 on one side of the coil end (arrow A1 direction side). The connecting part 42 is included. The connecting portion 42 is formed to extend along the circumferential direction across the bent portion 32 of the U-phase coil 30 and the bent portion 52 of the W-phase coil 50 described later. The connecting portion 42 is disposed such that the laminated surface f of the edgewise coil faces the axial direction and faces the axial end surface of the rotor 2. The protruding height of the connecting portion 42 from the core end surface 1c is H2 (see FIG. 7). The coil side portion 41 is an example of an “axial portion”. The connecting portion 42 is an example of a “first connecting portion”.

  In the first embodiment, the V-phase coil 40 includes a pair of substantially S-shaped bent portions 43 and tip ends of the pair of bent portions 43 on the other side (arrow A2 direction side) of the coil end. And a connecting portion 44 to be connected. V-phase coil 40 is bent in the radial direction of stator core 1a along the lamination direction of the rectangular conductive wires so as to have a shape different from that of U-phase coil 30 and W-phase coil 50. The V-phase coil 40 is bent radially inward at the coil end on the other axial side (arrow A2 direction side) of the stator core 1a, and extends in the axial direction of the stator core 1a along the axial direction of the stator core 1a. It is configured to be insertable into the slot 11 from the coil end side on the other side (arrow A2 direction side). Further, the protruding amount L2 of the bent portion 43 toward the inner side in the radial direction of the stator core 1a is the protruding amount L1 of the bent portion 35 of the U-phase coil 30 toward the inner side in the radial direction (see FIG. 4). The amount of protrusion L3 (see FIG. 6) inward in the radial direction of the bent portion 54 of the coil 50 is the largest. The bent portion 43 is formed so as to pass through the inner side in the axial direction of the connecting portion 36 of the U-phase coil 30 so as not to contact the connecting portion 36, and the axial direction of the bent portion 54 of the W-phase coil 50. It is formed so as to pass through the inside so as not to contact the connecting portion 55 (see FIG. 6). The connecting portion 44 is an example of a “second connecting portion”.

  In the first embodiment, the circumferential length L5 of the connecting portion 44 is equal to the circumferential length L4 (see FIG. 4) of the connecting portion 36 of the U-phase coil 30 and the connecting portion of the W-phase coil 50 described later. It is the smallest compared with the circumferential length L6 of 55 (see FIG. 6). Further, the connecting portion 44 is disposed such that the laminated surface f of the edgewise coil faces the axial direction and faces the axial end surface of the rotor 2.

  As shown in FIGS. 1 and 6, the W-phase coil 50 is continuous from a pair of coil side portions 51 on one side (arrow A1 direction side) of the coil end, and is bent into a substantially S shape radially outward. The pair of bent portions 52 and a connecting portion 53 that connects the pair of bent portions 52 are provided. In 1st Embodiment, the bending part 52 is arrange | positioned with the front end surface of the bending part 52 facing the other side (axial direction outer side) from the core end surface 1c. The bent portion 52 is disposed in the concave portion 34 of the U-phase coil 30. Connecting portion 53 is formed so as to extend along the circumferential direction, and is arranged to overlap with connecting portion 33 of U-phase coil 30 in the axial direction. The connecting portion 53 is disposed so that the laminated surface f of the edgewise coil faces the axial direction and faces the axial end surface of the rotor 2. The protrusion height from the core end surface 1c of the connection part 53 is H2 (refer FIG. 7). Therefore, at one coil end, the connecting portion 53 of the W-phase coil 50 and the connecting portion 42 of the V-phase coil 40 are arranged so as to be aligned along the radial direction (see FIG. 2). The coil side 51 is an example of an “axial portion”. The connecting portion 53 is an example of a “first connecting portion”.

  In the first embodiment, the W-phase coil 50 includes a pair of bent portions 54 that are bent in a substantially S shape radially inward on the other side (arrow A2 direction side) of the coil end, and a pair of folded portions. It includes a connecting portion 55 that connects the curved portion 54. W-phase coil 50 is bent in the radial direction of stator core 1a along the laminating direction of the rectangular conductive wire so as to have a shape different from that of U-phase coil 30 and V-phase coil 40. W-phase coil 50 is bent radially inward at the coil end on the other side (arrow A2 direction side) of stator core 1a in the axial direction, and in the axial direction of stator core 1a along the axial direction of stator core 1a. It is configured to be insertable into the slot 11 from the coil end side on the other side (arrow A2 direction side). Further, the protruding amount L3 of the bent portion 54 toward the radially inner side of the stator core 1a is larger than the bent portion 35 (see FIG. 4) of the U-phase coil 30, and the bent portion 43 (see FIG. 5) of the V-phase coil 40. Smaller than see). That is, as shown in FIG. 3, the connecting portion 36 of the U-phase coil 30, the connecting portion 55 of the W-phase coil 50, and the connecting portion 44 of the V-phase coil 40 are viewed from the outside in the radial direction. They are arranged in this order toward the inside. The connecting portion 55 is an example of a “second connecting portion”.

  The bent portion 54 is formed so as to pass through the inner side in the axial direction of the connecting portion 36 of the U-phase coil 30 so as not to contact the connecting portion 36. And in 1st Embodiment, as shown in FIGS. 1-3, the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 do not contact in the coil end of the other side of the axial direction of the stator core 1a. Are arranged so as to cross each other (that is, at a predetermined interval from each other).

  Moreover, the connection part 55 is formed so that it may extend along the circumferential direction. In the first embodiment, the circumferential length L6 of the connecting portion 55 is smaller than the circumferential length L4 (see FIG. 4) of the connecting portion 36 of the U-phase coil 30, and the V-phase coil 40 is connected. It is larger than the circumferential length L5 of the portion 44 (see FIG. 5). Further, the connecting portion 55 is disposed such that the laminated surface f of the edgewise coil faces the axial direction and faces the end surface in the axial direction of the rotor 2.

  Thus, in the first embodiment, the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are bent inward in the radial direction of the stator core 1a at the other coil end in the axial direction of the stator core 1a. At the coil end on one side, it extends along the axial direction of the stator core 1a like the V-phase coil 40, or is bent outward in the radial direction of the stator core like the U-phase coil 30 and the W-phase coil 50. ing.

  As described above, by configuring the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 (the shapes of the coil ends of the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are different from each other), The U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are configured to have mutually different shapes and substantially the same circumference. Specifically, first, the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are folded inward in the radial direction at the coil end on the other axial side of the stator core 1 a (arrow A2 direction side). The circumferential lengths L1, L2, and L3 of the curved portions 35, 43, and 54 are different from each other so that the circumferential lengths are substantially the same. The U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are arranged at the coil end on the other axial side of the stator core 1a in addition to the protruding amounts L1, L2, and L3. 40 and the shape of the bent portion of the W-phase coil 50 (the bent portion 35 of the U-phase coil 30 is L-shaped, the bent portion 43 of the V-phase coil 40 is S-shaped, and the bent portion 54 of the W-phase coil 50 is Are different from each other in S shape, so that the circumferences are substantially the same. Furthermore, the U-phase coil 30, the V-phase coil 40 and the W-phase coil 50 are respectively connected to the stator core 1 a of the connecting portion 36, the connecting portion 44 and the connecting portion 55 of the U-phase coil 30, the V-phase coil 40 and the W-phase coil 50. By making the circumferential lengths (L4, L5 and L6) different from each other, the circumferential lengths are made substantially the same.

  In the first embodiment, as described above, the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are configured to have different shapes and substantially the same circumference. Accordingly, when the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are mounted concentrically on the slot 11, the U-phase coil 30 is made different in shape so that the coil ends of the coils do not interfere with each other. Since the electrical resistances of the V-phase coil 40 and the W-phase coil 50 can be made substantially the same, while suppressing the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 from interfering with each other, The pulsation when the electric motor 100 rotates can be suppressed.

  In the first embodiment, as described above, the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 have substantially the same circumference by making the coil end shapes different from each other. Configure. Thereby, unlike the case where the shape of the coil end of U phase coil 30, V phase coil 40, and W phase coil 50 is mutually the same, the length of a coil end can be adjusted easily.

  In the first embodiment, as described above, the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are made to have different shapes by making the coil ends bend different from each other, so that The length is configured to be substantially the same. Thereby, since the length of a coil end is easily adjusted by making the bending state of a coil end different from each other, it is possible to make the circumferential lengths of each other almost the same.

  In the first embodiment, as described above, at least two of the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 (the U-phase coil 30 and the W-phase coil 50) are connected to the shaft of the stator core 1a. At one coil end in the direction, the stator core 1a is bent outward in the radial direction, and at least two of the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 (the U-phase coil 30 and the W-phase coil 50). ) Are overlapped along the axial direction. Thus, unlike the case where the connecting portion 33, the connecting portion 42, and the connecting portion 53 of the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are shifted in the radial direction without overlapping, the radial direction of the electric motor 100 is increased. An increase in length can be suppressed.

  In the first embodiment, as described above, the coil is constituted by a band-shaped edgewise coil in which flat conductor wires are wound and laminated, and the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are at least At the other coil end in the axial direction of the stator core 1a, the stator core 1a is bent so as to have different shapes in the radial direction (radial direction) of the stator core 1a along the lamination direction of the rectangular conductive wires. Thereby, the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50, which are edgewise coils, can be easily bent in the radial direction.

  In the first embodiment, as described above, the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are bent radially inward of the stator core 1a at the other coil end in the axial direction of the stator core 1a. . Thus, unlike the case where the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are bent radially outward at both ends of the coil end, the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are It can be inserted into the slot 11 from the other coil end side in the axial direction of the stator core 1a along the axial direction of the stator core 1a.

  In the first embodiment, as described above, the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are arranged inside the stator core 1 a in the radial direction at the coil end on the other axial side of the stator core 1 a. It is configured such that it can be bent and inserted into the slot 11 from the coil end side on the other side in the axial direction of the stator core 1a along the axial direction of the stator core 1a. Thereby, unlike the case where the coil is moved from the radially inner side to the outer side and inserted into the slot 11, the assembly work of the electric motor 100 can be easily performed.

  In the first embodiment, as described above, the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are arranged at least on the radially inner side of the stator core 1a at the other coil end in the axial direction of the stator core 1a. The circumferential lengths of the bent portion 35, the bent portion 43, and the bent portion 54 that are bent inward are made to be substantially the same by making the protrusion amounts of the stator core 1a inward in the radial direction different from each other. Thereby, without increasing the axial lengths of the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50, the circumferential lengths of the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 can be easily increased. They can be substantially the same as each other.

  In the first embodiment, as described above, the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are added to the U-phase in addition to the protruding amount at the other coil end in the axial direction of the stator core 1 a. By making the shapes of the bent portion 35, the bent portion 43, and the bent portion 54 of the coil 30, the V-phase coil 40, and the W-phase coil 50 different from each other, the circumferential lengths are made substantially the same. Thereby, for example, the peripheral lengths of the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are made substantially the same depending on only the amount of protrusion on the radially inner side, such as an electric motor having a relatively small radial size. Even if it is not possible, in addition to the protrusion amount, by making the shapes of the bent portion 35, the bent portion 43 and the bent portion 54 of the U-phase coil 30, the V-phase coil 40 and the W-phase coil 50 different, It is easy to make the circumferences substantially the same.

  Further, in the first embodiment, as described above, the bent portion 35, the bent portion 43, and the bent portion 35 at the coil end on the other side in the axial direction of the stator core 1a of the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 The bent portion 54 is configured to have at least one of a substantially U shape, a substantially L shape, and a substantially S shape. Thereby, the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 can be easily bent radially inward at the other coil end in the axial direction.

  In the first embodiment, as described above, the bent portion 35 of the U-phase coil 30 has a substantially L shape, and the amount of protrusion of the stator core 1a in the radial direction is minimized, so that the V-phase The bent portion 43 of the coil 40 has a substantially S shape, and the amount of protrusion of the stator core 1a in the radial direction is maximized, and the bent portion 54 of the W-phase coil 50 has a substantially S shape. At the same time, the amount of protrusion of the stator core 1 a inward in the radial direction is larger than the bent portion 35 of the U-phase coil 30 and smaller than the bent portion 43 of the V-phase coil 40. Thereby, the shape of the bending part 35 of the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50, the bending part 43, and the bending part 54 can be varied easily.

  In the first embodiment, as described above, the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are connected to the connecting portions 36 of the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50, The circumferential lengths of the stator core 1a of the connecting portion 44 and the connecting portion 55 are made different from each other so that the circumferential lengths are substantially the same. Thereby, even when the amount of protrusion on the radially inner side and the shape of the bent portion are different, even when the circumferential lengths of the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 cannot be made substantially the same, In addition to the radially inner protrusion amount and the shape of the bent portion, the connecting portion 36, the connecting portion 44, and the connecting portion 55 of the stator core 1a of the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are further provided. By making the circumferential lengths different from each other, the circumferential lengths can be made substantially the same.

  In the first embodiment, as described above, the connecting portion 36, the connecting portion 44, and the connecting portion 55 of the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are divided into the wide laminated surface f and the laminated surface. It is configured to have a narrow end surface orthogonal to f, and the stacked surface f or the end surface e is configured to face the axial direction of the stator core 1a. Thereby, since the axial direction edge part of the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 can be made into a flat surface (lamination surface f or end surface e), the U-phase coil 30, the V-phase coil 40 Further, it is possible to suppress the colliding object from being damaged due to the collision with the axial end of the W-phase coil 50.

  In the first embodiment, as described above, the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are bent radially inward of the stator core 1a at the other coil end in the axial direction of the stator core 1a. At the same time, the coil end on one side extends along the axial direction of the stator core 1a or bends outward in the radial direction of the stator core 1a. Thus, unlike the case where the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are bent radially inward at the coil ends on both sides in the axial direction of the stator core 1a, the rotor 2 can be easily connected to the stator core 1a. Can be inserted inside.

  In the first embodiment, as described above, the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 intersect with each other without contacting at the coil end on the other axial side of the stator core 1 a. To place. Thereby, the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are prevented from being short-circuited due to the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 being in contact with each other. Can do.

(Second Embodiment)
Next, with reference to FIGS. 9-14, the structure of the electric motor 200 by 2nd Embodiment is demonstrated. In the second embodiment, unlike the first embodiment in which the connecting portion 42 of the V-phase coil 40 and the connecting portion 53 of the W-phase coil 50 are arranged along the radial direction, the U-phase coil 130. An example in which the connecting portion 33, the connecting portion 144 of the V-phase coil 140, and the connecting portion 53 of the W-phase coil 150 are arranged in the axial direction will be described. The electric motor 200 is an example of a “rotary electric machine”. In the second embodiment, the same components as those in the first embodiment are denoted by the same reference numerals and description thereof is omitted.

  As shown in FIG. 9, the stator 101 according to the second embodiment includes a plurality of coils 101b (a U-phase coil 130, a V-phase coil 140, and a W-phase coil 150). The U-phase coil 130, the V-phase coil 140, and the W-phase coil 150 are examples of “first coil”, “second coil”, and “third coil”, respectively. The stator 101 is an example of a “rotor electric machine stator”.

  As shown in FIGS. 9 and 12, the U-phase coil 130 of the second embodiment has the same shape as the U-phase coil 30 of the first embodiment at the coil end on one side (arrow A1 direction side). . The U-phase coil 130 connects the pair of bent portions 131 and the pair of bent portions 131 to each other at the coil end on the other side (arrow A2 direction side). Connecting part 132 to be included. The front end surface 131a of the bent portion 131 is formed to face outward in the axial direction, and the protruding height of the front end surface 131a of the bent portion 131 from the core end surface 1c is H11. Further, a protruding amount L7 of the bent portion 131 to the radially inner side of the stator core 1a is a protruding amount L8 of the bent portion 145 (folded portion 146) of the V-phase coil 140 described later to the radially inner side (see FIG. 13). ) And smaller than the protruding amount L9 (see FIG. 14) of the bent portion 151 of the W-phase coil 150 inward in the radial direction. The connecting portion 132 is an example of a “second connecting portion”.

  The connecting portion 132 is formed so as to extend along the circumferential direction, and is formed so that the laminated surface f of the edgewise coil faces the axial end surface of the rotor 2 and is substantially parallel. Further, the connecting portion 132 is disposed on the radially inner side of the stator core 1a so as not to overlap the stator core 1a in the axial direction. In the second embodiment, the circumferential length L10 of the connecting portion 132 is larger than the circumferential length L11 (see FIG. 13) of the connecting portion 145 of the V-phase coil 140, which will be described later, and the W-phase coil 150. The connecting portion 151 is smaller than the circumferential length L12 (see FIG. 14). At the coil end on the other side of the U-phase coil 130, the pair of bent portions 131 and the connecting portion 132 form a concave portion 133 whose inner side in the axial direction is open.

  As shown in FIGS. 9 and 13, the V-phase coil 140 has a pair of coil sides 141 that extend in the axial direction and are inserted into different slots 11. In addition, the V-phase coil 140 includes, at the coil end, a bent portion 142 that is continuous from one coil side portion 141, a bent portion 143 that is continuous from the other coil side portion 141, a bent portion 142, and a bent portion. And a connecting portion 144 for connecting 143. The coil side portion 141 is an example of an “axial portion”. The connecting portion 144 is an example of a “first connecting portion”.

  The bent portion 142 is radially outward, and the distal end surface 142a of the bent portion 142 is folded back toward the connecting portion 33 side (core end surface 1c side) of the U-phase coil 130. It has a substantially U shape similar to that of the bent portion 32. The protruding height of the bent portion 142 is H13, and the protruding height of the bent portion 32 is larger than H12 (see FIG. 12). The front end surface 142 a of the bent portion 142 is disposed inside the concave portion 34 formed by the pair of bent portions 32 of the U-phase coil 130 and the connecting portion 33 and at a position near the connecting portion 33. Yes.

  The bent portion 143 is such that the coil side portion 141 protruding in the axial direction from the slot 11 is radially outward at the coil end, and the distal end surface 143a of the bent portion 143 is opposite to the connecting portion 33 of the U-phase coil 130. It is bent toward (outside in the axial direction) and has a substantially S shape. Specifically, the bent portion 143 is formed into a substantially S-shape by being folded outward at approximately 90 degrees along the stacking direction (radial direction) of the flat wire, and then internally folded at approximately 90 degrees. Has been. The front end surface 143a of the bent portion 143 faces the opposite side (axially outer side) from the core end surface 1c. The protruding height of the front end surface 143a of the bent portion 143 is equal to the protruding height H13 of the bent portion 142. In addition, bent portion 143 is arranged inside concave portion 34 of U-phase coil 130 (adjacent U-phase coil 130) different from bent portion 142.

  The connecting portion 144 connects the distal end portion of the bent portion 142 facing the core end surface 1c side (connecting portion 33 side) and the distal end portion of the bent portion 143 facing the opposite side of the core end surface 1c. Is formed. Further, in the second embodiment, the connecting portion 144 is a convex second portion straddling the concave first portion 144a whose outer side in the axial direction is opened and the bent portion 32 of the U-phase coil 130 when viewed from the radial direction. It has a stepped shape including the portion 144b. The concave first portion 144 a is arranged in the vicinity of the coupling portion 33 in the concave portion 34 of the U-phase coil 130 by coupling with the distal end portion of the bent portion 142. The convex second portion 144b is formed so as to straddle the bent portion 32 of the U-phase coil 130 from the outside in the axial direction by being connected to the distal end portion of the bent portion 143. The first portion 144a and the second portion 144b are arranged so that the laminated surface f of the edgewise coil faces the core end surface 1c, is substantially parallel to the core end surface 1c, and extends in the circumferential direction, except for the central step portion. Is formed. As described above, as shown in FIG. 10, the connecting portion 144 is disposed so as to overlap the connecting portion 33 of the U-phase coil 130 in the axial direction.

  As shown in FIGS. 9 and 13, the V-phase coil 140 has a bent portion 145 that is bent in a substantially S shape radially inward and a substantially U shape radially inward at the coil end on the other side. The folded portion 146 that is folded back, and the connecting portion 147 that connects the distal end portion of the bent portion 145 and the distal end portion of the bent portion 146 are included. Here, a substantially U-shaped bent portion 146 is formed on the opposite side (the other side) of the substantially S-shaped bent portion 143 in the coil end on one side. A substantially S-shaped bent portion 145 is formed on the opposite side (the other side) of the substantially U-shaped bent portion 142 in the coil end on one side. Further, in the second embodiment, the protruding amount L8 of the bent portion 145 (the bent portion 146) to the radially inner side of the stator core 1a is the protruding amount L7 of the bent portion 131 of the U-phase coil 130 to the radially inner side. (See FIG. 12) and the amount of protrusion L9 (see FIG. 14) inward in the radial direction of the bent portion 151 of the W-phase coil 150 to be described later is the smallest. The connecting portion 147 is an example of a “second connecting portion”.

  The connecting portion 147 has a stepped shape including a concave first portion 147a whose inner side in the axial direction is opened and a convex second portion 147b whose outer side in the axial direction is opened as viewed from the radial direction. The first portion 147a and the second portion 147b are formed so as to extend along the circumferential direction, except for the step portion at the center, the laminated surface f of the edgewise coil is opposed to the axial end surface of the rotor 2, and substantially It is formed to be parallel. In the second embodiment, the circumferential length L11 of the connecting portion 147 of the V-phase coil 140 is the circumferential length L10 of the connecting portion 132 of the U-phase coil 130 (see FIG. 12), and will be described later. Compared to the circumferential length L12 of the connecting portion 152 of the W-phase coil 150 (see FIG. 14), it is the largest. Moreover, the connection part 147 is arrange | positioned so that it may not overlap with an axial direction with the stator core 1a inside the radial direction of the stator core 1a. Further, the bent portion 131 of the U-phase coil 130 is disposed in the concave first portion 147a.

  As shown in FIGS. 9 and 14, the W-phase coil 150 has the same shape as the W-phase coil 50 of the first embodiment at the coil end on one side (arrow A1 direction side). The W-phase coil 150 has a pair of bent portions 151 that are bent in a substantially L shape radially inward at the coil end on the other side (arrow A2 direction side), and tip portions of the pair of bent portions 151. And a connecting portion 152 for connecting the two. The connecting portion 152 is an example of a “second connecting portion”.

  The pair of bent portions 151 extend linearly inward in the radial direction and are disposed so as to be within the concave first portion 147a of the V-phase coil 140 (inward in the axial direction). Further, the bent portion 151 is disposed so as to be accommodated inside the concave portion 133 (the inner side in the axial direction) of the U-phase coil 130. Further, the bent portion 151 passes through the inner side in the axial direction of the connecting portion 132 of the U-phase coil 130 and extends further inward in the radial direction than the connecting portion 147 of the V-phase coil 140 and the connecting portion 132 of the U-phase coil 130. Moreover, in 2nd Embodiment, the protrusion amount L9 to the radial inside of the stator core 1a of the bending part 151 is the protrusion amount L7 (refer FIG. 12) to the radial inside of the bending part 131 of the U-phase coil 130, And it is the largest compared with the protrusion amount L8 (refer FIG. 13) to the radial inside of the bending part 145 (bending part 146) of the V-phase coil 140.

  Connection portion 152 is formed so as to extend along the circumferential direction, and is disposed at a position radially inward of connection portion 147 of V-phase coil 140 and connection portion 132 of U-phase coil 130. That is, as shown in FIG. 11, when viewed from the axial direction, the connecting portion 147 of the V-phase coil 140, the connecting portion 132 of the U-phase coil 130, and the connecting portion 152 of the W-phase coil 150 are from the radially outer side. They are arranged in this order toward the inside. As shown in FIG. 14, the connecting portion 152 is formed so that the end face e of the edgewise coil faces the axial direction, faces the axial end face of the rotor 2, and is substantially parallel. Further, the connecting portion 152 is disposed on the radially inner side of the stator core 1a so as not to overlap the stator core 1a in the axial direction. In the second embodiment, the circumferential length L12 of the connecting portion 152 of the W-phase coil 150 is equal to the circumferential length L10 of the connecting portion 132 of the U-phase coil 130 (see FIG. 12) and the V-phase. Compared to the circumferential length L11 of the coupling portion 147 of the coil 140 (see FIG. 13), it is the smallest.

  The maximum protrusion height at the coil end on the other end side of the stator 101 of the second embodiment is the protrusion height H11 of the tip surface 131a of the bent portion 131 of the U-phase coil 130. Therefore, the coil ends of the respective phases are arranged so as to be located on the inner side in the axial direction from the concave portion 133 of the U-phase coil 130 having the protruding height H11.

  As described above, by configuring the U-phase coil 130, the V-phase coil 140, and the W-phase coil 150, the U-phase coil 130, the V-phase coil 140, and the W-phase coil 150 have shapes different from each other and have circumferential lengths. It is comprised so that it may become substantially the same. Specifically, the U-phase coil 130, the V-phase coil 140, and the W-phase coil 150 are bent portions that are bent radially inward at the other coil end (arrow A2 direction side) in the axial direction of the stator core 1a. 131, 145 (146) and 151 projecting amounts L7, L8 and L9 inward in the radial direction are made different from each other, and the shape of the bent portion (the bent portion 131 of the U-phase coil 130 is S-shaped, and the V-phase coil 140 is The bent portion 145 is S-shaped, the bent portion 146 is U-shaped, and the bent portion 151 of the W-phase coil 150 is L-shaped). Further, the connecting portion 132, the connecting portion 147, and the connecting portion The circumferential lengths (L10, L11, and L12) of the stator core 1a of 152 are made different from each other so that the circumferential lengths are substantially the same.

  Other configurations of the second embodiment are the same as those of the first embodiment.

  In the second embodiment, as described above, the connecting portion 147 of the V-phase coil 140 is configured to include the concave first portion 147a and the convex second portion 147b, and the convex shape of the V-phase coil 140 is formed. The second portion 147b of the U-phase coil 130 is disposed so as to straddle the second portion 147b. Thereby, the bending part 131 of the U-phase coil 130 can be protruded radially inward without the U-phase coil 130 and the V-phase coil 140 colliding with each other.

  Other effects of the second embodiment are the same as those of the first embodiment.

(Third embodiment)
Next, with reference to FIGS. 15-19, the structure of the electric motor 300 by 3rd Embodiment is demonstrated. In the third embodiment, the first and second embodiments are configured such that the coil ends at both ends are asymmetrical (one is bent radially outward and the other is bent radially inner). Unlike the above, an example will be described in which the coil ends at both ends have substantially the same shape (substantially symmetrical shape). The electric motor 300 is an example of a “rotary electric machine”. In the third embodiment, the same components as those in the first and second embodiments are denoted by the same reference numerals and description thereof is omitted.

  As shown in FIG. 15, the stator 201 according to the third embodiment includes a plurality of coils 201b (a U-phase coil 230, a V-phase coil 240, and a W-phase coil 250). The U-phase coil 230, the V-phase coil 240, and the W-phase coil 250 are examples of “first coil”, “second coil”, and “third coil”, respectively. The stator 201 is an example of a “rotor electric machine stator”.

  As shown in FIGS. 15 and 17, the U-phase coil 230 is substantially L connected to a pair of coil side portions 231 on one side (arrow A1 direction side) and the other side (arrow A2 direction side) of the coil end. A pair of bent portions 232 having a letter shape and a connecting portion 233 for connecting the tip portions of the pair of bent portions 232 are included. The connecting portion 232 is formed so that the end face e of the edgewise coil faces the core end face 1c. Further, as shown in FIGS. 15 and 16, connecting portion 233 is arranged radially outside of connecting portion 244 of V-phase coil 240 and connecting portion 253 of W-phase coil 250 described later. The coil side portion 231 is an example of an “axial portion”. The connecting portion 233 is an example of a “first connecting portion”.

  As shown in FIGS. 15 and 18, the V-phase coil 240 is radially connected to one of the coil side portions 241 on one side (arrow A1 direction side) and the other side (arrow A2 direction side) of the coil end. A bent portion 242 bent in a substantially S shape on the outer side, a bent portion 243 folded back in a substantially U shape on the radially outer side, a distal end portion of the bent portion 242 and a distal end portion of the bent portion 243 And a connecting portion 244 to be connected. In addition, the connecting portion 244 has a stepped shape including a concave first portion 245 that is open on the outer side in the axial direction and a convex second portion 246 that is open on the inner side in the axial direction when viewed from the radial direction. . The first portion 245 and the second portion 246 are formed so as to extend along the circumferential direction, except for the step portion at the center, the laminated surface f of the edgewise coil is opposed to the axial end surface of the rotor 2, and substantially It is formed to be parallel. Further, the convex second portion 246 of the V-phase coil 240 is arranged so as to straddle the bent portion 232 of the U-phase coil 230. Further, a bent portion 252 of the W-phase coil 250 to be described later is arranged so as to straddle the concave first portion 245 of the V-phase coil 240. The coil side 241 is an example of an “axial portion”. The connecting portion 244 is an example of a “first connecting portion”.

  As shown in FIG. 15 and FIG. 19, the W-phase coil 250 is continuous from the pair of coil side portions 251 on one side (arrow A1 direction side) and the other side (arrow A2 direction side) of the coil end. It has a pair of bending part 252 bent by the substantially S shape outside, and the connection part 253 which connects a pair of bending part 252. In the third embodiment, as shown in FIGS. 15 and 16, the connecting portion 253 of the W-phase coil 250 and the connecting portion 244 of the V-phase coil 240 are spaced apart from each other in the axial direction. It is arranged to overlap along. The coil side 251 is an example of an “axial portion”. The connecting portion 253 is an example of a “first connecting portion”.

  As described above, by configuring the U-phase coil 230, the V-phase coil 240, and the W-phase coil 250, the U-phase coil 230, the V-phase coil 240, and the W-phase coil 250 have shapes different from each other and have circumferential lengths. It is comprised so that it may become substantially the same. Specifically, U-phase coil 230, V-phase coil 240, and W-phase coil 250 have a protruding amount L 13 of the bent portion 232 of U-phase coil 230 protruding outward in the radial direction of stator core 1 a and a concave shape of V-phase coil 240. The length L14 of the connecting portion 247 that connects the first portion 245 and the convex second portion 246, and the protrusion L15 in the axial direction of the stator core 1a of the bent portion 252 of the W-phase coil 50 (the bent portion 252). By adjusting the lengths L15a and L15b) of the linear portions, the circumferential lengths are substantially the same.

  The effects of the third embodiment are the same as those of the first and second embodiments.

(Fourth embodiment)
Next, with reference to FIG. 20 and FIG. 21, the structure of the electric motor 400 by 4th Embodiment is demonstrated. 4th Embodiment demonstrates the example which provided the coil part for low speeds and the coil part for low speeds to the coil of each phase of the said 1st-3rd embodiment. The electric motor 400 is an example of a “rotary electric machine”.

  In the fourth embodiment, the coil shape of each phase is arbitrary, and can be applied to any of the coil shapes shown in the first to third embodiments. Therefore, here, an example in which the configuration of the fourth embodiment is applied to the coils of the first embodiment (the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50) will be described.

  As shown in FIG. 20, in the stator 401 according to the fourth embodiment, the coils 401b composed of the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are respectively connected to the low-speed coil section 460 and the low-speed coil section. A coil portion 470. Specifically, in each coil 401 b, a part of the laminated rectangular conductor wire constitutes a low-speed coil part 460 and the other part constitutes a low-speed coil part 470. The low-speed coil portion 460 and the low-speed coil portion 470 are separated from each other by an insulating member 480. Thus, each coil 401 b is configured such that the low-speed coil portion 460 and the low-speed coil portion 470 are arranged in the common slot 11. The stator 401 is an example of a “rotor electric machine stator”.

  The low speed / high speed coil section 460 of each coil 401b is used both when the electric motor 400 is driven at low speed and during high speed driving, and the low speed coil section 470 is configured to be used only when the electric motor 400 is driven at low speed. Yes. These low-speed coil section 460 and low-speed coil section 470 can be switched in a connection state by a winding switching section CS as shown in FIG.

  Specifically, electric motor 400 is connected to power supply unit BU and winding switching unit CS. The electric motor 400 is configured to be driven in response to three-phase AC power supplied from the power supply unit BU.

  The low-speed coil portion 460 and the low-speed coil portion 470 of each coil 401b are electrically connected in series. Terminals TU1, TV1, and TW1 on one side of the low-speed coil unit 460 are connected to the power supply unit BU. Further, terminals TU2, TV2 and TW2 on the other side of the low-speed coil unit 460 and on one side of the low-speed coil unit 470 are connected to the winding switching unit CS. The terminals TU3, TV3, and TW3 on the other side of the low speed coil unit 470 are connected to the winding switching unit CS.

  Winding switching unit CS includes a high-speed switch SW1 for short-circuiting terminals TU2, TV2 and TW2 of electric motor 400 and a low-speed switch SW2 for short-circuiting terminals TU3, TV3 and TW3 of electric motor 400.

  The winding switching unit CS turns off the high-speed switch SW1 and turns on the low-speed switch SW2 during low-speed driving. As a result, the terminals TU3, TV3, and TW3 are short-circuited, and a voltage is applied to both the low-speed coil unit 460 and the low-speed coil unit 470 in each phase coil 401b of the electric motor 400. Thereby, since the impedance of the coil 401b of each phase becomes large, a large voltage can be applied to the coil 401b, and the torque of the electric motor 400 during low speed driving can be increased.

  The winding switching unit CS turns on the high-speed switch SW1 and turns off the low-speed switch SW2 during high-speed driving. As a result, the terminals TU2, TV2, and TW2 are short-circuited, and a voltage is applied only to the low-speed coil section 460 in each phase coil 401b of the electric motor 400. As a result, since the impedance of the coil 401b of each phase is smaller than when driving at low speed, the electric motor 400 can be driven at high speed.

  Other configurations of the fourth embodiment are the same as those of the first embodiment.

  In the fourth embodiment, as described above, the coil 401b of each phase is provided with the low-speed coil unit 470 used only at low speeds and the low-high speed coil unit 460 used at both high speeds and low speeds. The low speed coil portion 470 and the low speed coil portion 460 are disposed in the common slot 11. As a result, it is possible to obtain an electric motor 400 that can suppress pulsation when the electric motor 400 rotates and that can switch windings according to the driving speed.

(Fifth embodiment)
Next, with reference to FIG. 22, the structure of the motor vehicle 500 by 5th Embodiment is demonstrated. The automobile 500 is an example of a “vehicle”.

  As shown in FIG. 22, an automobile 500 includes any one of the electric motors 100, 200, 300, and 400 according to the first to fourth embodiments. In addition, the other structure of 5th Embodiment is the same as that of the said 1st-4th embodiment.

  The embodiment disclosed this time should be considered as illustrative in all points and not restrictive. The scope of the present invention is shown not by the above description of the embodiments but by the scope of claims for patent, and further includes all modifications within the meaning and scope equivalent to the scope of claims for patent.

  For example, in the first to fifth embodiments, the electric motor and the electric motor stator are shown. However, a rotating electric machine such as a generator other than the electric motor and the stator for the electric rotating machine may be used.

  Moreover, in the said 1st-5th embodiment, although the example using the edgewise coil which wound and laminated | stacked the flat conducting wire was shown, the coil which bundled the round wire may be used.

  In the first to fifth embodiments, the U-phase coil, the V-phase coil, and the W-phase coil are folded outward on one side of the coil end and folded inward (or outward) on the other side. However, the U-phase coil, the V-phase coil, and the W-phase coil may be folded inward on both sides of the coil end.

  Moreover, in the said 1st-5th embodiment, although the connection part of each phase coil of U phase, V phase, and W phase was formed so that it might extend along the circumferential direction of a stator core, the connection part was shown. Further, it may be formed so as to extend in an arc shape along the circumferential direction, or may be formed so as to extend linearly along the circumferential direction. Moreover, you may form a connection part so that it may extend in curvilinear form other than circular arc shape along the circumferential direction.

  In the first embodiment, the coil shown in FIG. 4 is a U-phase coil (first coil), the coil shown in FIG. 5 is a V-phase coil (second coil), and the shape shown in FIG. In the example shown in FIG. 4, the coil having the shape shown in FIG. 4 is a V-phase coil (W-phase coil), and the coil having the shape shown in FIG. 5 is a W-phase coil (U). 6 may be used as the U-phase coil (V-phase coil). That is, it is only necessary that coils having the same shape have the same phase. Similarly, the coils of the second embodiment (FIGS. 12, 13, and 14) and the coils of the third embodiment (FIGS. 17, 18, and 19) may have the same shape and the same phase. .

  Moreover, in the said 5th Embodiment, although the example with which the motor of the said 1st-4th embodiment was provided in the motor vehicle was shown, the said 1st-1st is provided in vehicles, such as for construction machines, and agricultural vehicles. You may provide the electric motor of 4 embodiment. Moreover, you may provide the electric motor of the said 1st-4th embodiment in a ship, an aircraft, etc. other than a vehicle, for example.

1, 101, 201, 401 Stator (stator for rotating electrical machine)
1a Stator core 1b, 101b, 201b, 401b Coil 2 Rotor 11 Slot 30, 130, 230 U-phase coil (first coil)
31, 41, 51, 141, 231, 241, 251 Coil side part (axial part)
33, 42, 53, 144, 233, 244, 253 connecting portion (first connecting portion)
35, 43, 54, 131, 145, 146, 151 Bending part 36, 44, 55, 132, 147, 152 Connecting part (second connecting part)
40, 140, 240 V-phase coil (second coil)
50, 150, 250 W-phase coil (third coil)
100, 200, 300, 400 Electric motor (rotary electric machine)
147a 1st part 147b 2nd part 460 Low speed coil part 470 Low speed coil part 500 Automobile (vehicle)
f Laminated surface (first surface)
e End face (second face)

Claims (20)

And low data,
A plurality of slots, and a stay data including a Sutetako A arranged so as to face the rotor, and a plurality of coils mounted concentrically around the said slot of said stator core,
The coil includes a first coil provided corresponding to each phase of the three-phase alternating current, a second coil and a third coil,
The first coil, the second coil, and the third coil are configured to have mutually different shapes and substantially the same circumference .
The first coil, the second coil, and the third coil respectively connect a pair of axial portions extending in the axial direction of the stator core and the pair of axial portions at a coil end on one axial side. And at least two of the first coil, the second coil, and the third coil are bent outward in the radial direction of the stator core at a coil end on one axial side of the stator core. Accordingly , the rotating electrical machine is arranged such that at least two of the first coil, the second coil, and the third coil overlap each other in the axial direction .   2. The rotating electrical machine according to claim 1, wherein the first coil, the second coil, and the third coil are configured to have substantially the same circumferential length by making the shapes of coil ends different from each other. .   The first coil, the second coil, and the third coil are configured such that the circumferential ends thereof are substantially the same by making the shapes different from each other by making the bent state of the coil ends different from each other. The rotating electrical machine according to claim 2. Before Symbol first coil, wherein by making one another the shape of one side of the coil end of the second coil and the axial direction of the stator core of the third coil, the first coil, said second coil and said third coil The rotating electrical machine according to claim 2, wherein the peripheral lengths of the rotating electrical machines are substantially the same. The coil is a band-shaped edgewise coil in which flat conductor wires are wound and laminated,
The first coil, the second coil, and the third coil have shapes that are different from each other in the radial direction of the stator core along the lamination direction of the rectangular conductive wires, at least at the other coil end in the axial direction of the stator core. The rotating electrical machine according to claim 1, wherein the rotating electrical machine is bent as described above.   2. The rotating electrical machine according to claim 1, wherein the first coil, the second coil, and the third coil are bent inward in the radial direction of the stator core at a coil end on the other axial side of the stator core. .   The first coil, the second coil, and the third coil are bent inward in the radial direction of the stator core at the other coil end in the axial direction of the stator core, and along the axial direction of the stator core. The rotating electrical machine according to claim 6, wherein the rotating electrical machine is configured to be inserted into the slot from the coil end side on the other axial side of the stator core. A rotor,
A stator core having a plurality of slots and arranged to face the rotor, and a stator including a plurality of coils mounted concentrically on the slots of the stator core;
The coil includes a first coil, a second coil, and a third coil provided corresponding to each phase of the three-phase alternating current,
The first coil, the second coil, and the third coil are configured to have mutually different shapes and substantially the same circumference.
The first coil, the second coil, and the third coil are bent inward in the radial direction of the stator core at the coil end on the other side of the coil ends on one side and the other side in the axial direction of the stator core. And it is configured to be insertable into the slot from the other coil end side in the axial direction of the stator core along the axial direction of the stator core,
Said first coil, said second coil and said third coil in the axial direction of the other side of the coil end of the stator core, the radial direction of the stator core at least bent portion that is bent inward in the radial direction of the stator core of by the amount of projection of the inwardly different from each other, are configured to peripheral length from one another are substantially the same, the rotating electric machine.   The first coil, the second coil, and the third coil, in addition to the protruding amount, at the coil end on the other axial side of the stator core, the first coil, the second coil, and the third coil. The rotating electrical machine according to claim 8, wherein the peripheral portions have substantially the same circumferential length by making the bent portions have different shapes.   The bent portion at the coil end on the other side in the axial direction of the stator core of the first coil, the second coil, and the third coil is substantially U-shaped, substantially L-shaped, or substantially S-shaped. The rotating electrical machine according to claim 9, comprising at least one. The bent portion of the first coil has a substantially L shape, and the amount of protrusion of the stator core in the radial direction is the smallest,
The bent portion of the second coil has a substantially S shape, and the amount of protrusion of the stator core inward in the radial direction is the largest,
The bent portion of the third coil has a substantially S-shape, and the amount of protrusion of the stator core in the radial direction is larger than the bent portion of the first coil, and the bent portion of the second coil. The rotating electrical machine according to claim 10, which is smaller than a portion. Said first coil, said second coil and said third coil are each minute pair of axially extending in the axial direction of the stator core, the pair of axial portion via the bent portion in the axial direction and a consolidated unit connected the other side of the coil end,
Said first coil, said second coil and said third coil, the first coil, varying from one another in the circumferential direction of the length of the stator core of each of the consolidated portion of said second coil and said third coil The rotary electric machine according to claim 8, wherein the circumferential lengths are substantially the same. Before Killen binding portion has a first surface wide, and the narrow second side perpendicular to the first surface, the first surface or the second surface facing in the axial direction of said stator core The rotating electrical machine according to claim 12, configured as described above. Consolidated portion of said second coil, minute first part concave, includes a minute second part convex,
The rotating electrical machine according to claim 12, wherein the convex second portion of the second coil is disposed so as to straddle the bent portion of the first coil.   The first coil, the second coil, and the third coil are bent inward in the radial direction of the stator core at the other coil end in the axial direction of the stator core, and at one coil end, The rotating electrical machine according to claim 6, wherein the rotating electrical machine extends along an axial direction of the stator core or is bent outward in a radial direction of the stator core.   The first coil, the second coil, and the third coil are arranged so as to intersect with each other without contacting at the coil end on the other side in the axial direction of the stator core, so that their circumferential lengths are substantially the same. The rotating electrical machine according to claim 1, wherein the rotating electrical machine is configured to be. The coil includes a low speed coil portion used only at a low speed and a low speed coil portion used at both a high speed and a low speed,
The rotating electrical machine according to claim 1, wherein the low-speed coil unit and the low-speed coil unit are configured to be disposed in the common slot. And Sutetako A having a plurality of slots,
And a plurality of coils mounted concentrically around the said slot of said stator core,
The coil includes a first coil provided corresponding to each phase of the three-phase alternating current, a second coil and a third coil,
The first coil, the second coil, and the third coil are configured to have mutually different shapes and substantially the same circumference .
The first coil, the second coil, and the third coil respectively connect a pair of axial portions extending in the axial direction of the stator core and the pair of axial portions at a coil end on one axial side. And at least two of the first coil, the second coil, and the third coil are bent outward in the radial direction of the stator core at a coil end on one axial side of the stator core. it allows the first coil, wherein at least two of the connecting portions of the second coil and said third coil are arranged so as to overlap in the axial direction, the stay motor rotary electric machine. The rotating electrical machine according to claim 18 , wherein the first coil, the second coil, and the third coil are configured to have substantially the same circumferential length by making the shapes of coil ends different from each other. Stator. A vehicles comprising a rotary electric machine,
The rotating electric machine is
And low data,
A plurality of slots are provided, and a stay data having a Sutetako A arranged so as to face the rotor, and a plurality of coils mounted concentrically around the said slot of said stator core,
The coil includes a first coil provided corresponding to each phase of the three-phase alternating current, a second coil and a third coil,
The first coil, the second coil, and the third coil are configured to have mutually different shapes and substantially the same circumference .
The first coil, the second coil, and the third coil respectively connect a pair of axial portions extending in the axial direction of the stator core and the pair of axial portions at a coil end on one axial side. And at least two of the first coil, the second coil, and the third coil are bent outward in the radial direction of the stator core at a coil end on one axial side of the stator core. Accordingly , the vehicle is arranged such that at least two of the first coil, the second coil, and the third coil overlap each other in the axial direction .

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