JP5890138B2 - Rubber composition for tire, method for producing the same, and pneumatic tire - Google Patents

Description

The present invention relates to a rubber composition for tires, a method for producing the same, and a pneumatic tire using the same.

In recent years, the load on tires has been increasing with higher performance and higher output of automobiles and improved high-speed driving performance. The tire generates heat when subjected to a high load, but when the amount of generated heat increases, the rubber fires and the tire tread blows out.

In order to reduce the risk of blowout (improving blow performance), optimization of vulcanization of rubber compositions used in tires and reduction of fracture nuclei of rubber have been studied.

For example, Patent Document 1 proposes that a specific silica and a specific fine particle zinc oxide are blended. However, the point of improving the blow performance and rubber strength in a well-balanced manner has not been studied, and improvement has been desired.

JP 2008-101128 A

An object of the present invention is to solve the above-mentioned problems and provide a rubber composition for a tire that can improve blow performance and rubber strength in a well-balanced manner, a method for producing the same, and a pneumatic tire using the same.

The present invention relates to a rubber composition for tires comprising a complex obtained by mixing fine zinc oxide having an average primary particle size of 300 nm or less and a fatty acid at a temperature equal to or higher than the melting point of the fatty acid, and a rubber component.

In the complex, the content of the fine particle zinc oxide in a total of 100% by mass of the fine particle zinc oxide and the fatty acid is preferably 10 to 90% by mass.

The tire rubber composition preferably includes 0.1 to 6 parts by mass of the fine zinc oxide based on 100 parts by mass of the rubber component.
The tire rubber composition contains carbon black and / or silica, and the content of the carbon black is 200 parts by mass or less and the content of the silica is 100 parts by mass with respect to 100 parts by mass of the rubber component. It is preferable that the total content of the carbon black and the silica is 30 to 200 parts by mass.

The tire rubber composition includes a compound 1 represented by the following formula (1), a compound 2 having a structure represented by the following formula (2), a compound 3 represented by the following formula (3), and the compound It is preferable to include at least one selected from the group consisting of 3 hydrates.
R ¹ —S—S— (CH ₂ ) _p —S—S—R ² (1)
(In formula (1), p represents an integer of 2 to 12. R ¹ and R ² are the same or different and each represents a monovalent organic group containing a nitrogen atom.)
_{^{- (R 3 -S x) n}} - (2)
(In Formula (2), R ³ represents — (CH ₂ —CH ₂ —O) _m —CH ₂ —CH ₂ —, m represents an integer of 2 to 5, and x represents an integer of 2 to 6). N represents an integer of 10 to 400.)
_{MO 3 S-S- (CH 2} ) q -S-SO 3 M (3)
(In Formula (3), q represents an integer of 3 to 10. M is the same or different and represents lithium, potassium, sodium, magnesium, calcium, barium, zinc, nickel, or cobalt.)

The tire rubber composition preferably contains a solution-polymerized styrene butadiene rubber.
The tire rubber composition is preferably used for a tread.

The present invention also includes a step of preparing a complex by mixing fine zinc oxide and fatty acid having an average primary particle size of 300 nm or less at a temperature equal to or higher than the melting point of the fatty acid, and kneading the obtained complex and a rubber component. The manufacturing method of the said rubber composition including a process.

The present invention also relates to a pneumatic tire having a tread produced using the rubber composition. The pneumatic tire is preferably used as a high performance tire or a competition tire.

According to the present invention, a tire rubber composition containing a complex obtained by mixing specific particulate zinc oxide and a fatty acid at a temperature equal to or higher than the melting point of the fatty acid and a rubber component, and a method for producing the same, a blower is provided. A pneumatic tire with improved performance and rubber strength can be provided.

It is a figure which shows the measurement result of FT-IR of the complex prepared in manufacture example 1.

The rubber composition for tires of the present invention comprises a complex obtained by mixing fine zinc oxide having an average primary particle size of 300 nm or less and a fatty acid at a temperature not lower than the melting point of the fatty acid, and a rubber component.

Since it is difficult to disperse fine zinc oxide satisfactorily in a normal kneading process, blow performance and rubber strength may decrease. In the present invention, the above complex that can easily disperse fine zinc oxide is used. Since blended, blow performance and rubber strength can be improved. Moreover, since it can disperse | distribute favorably by a normal kneading | mixing process, productivity is also excellent.

The rubber composition of the present invention contains a rubber component. Examples of rubber components include natural rubber (NR), isoprene rubber (IR), butadiene rubber (BR), styrene butadiene rubber (SBR), styrene isoprene butadiene rubber (SIBR), ethylene propylene diene rubber (EPDM), and chloroprene rubber. (CR), acrylonitrile butadiene rubber (NBR), etc. can be used. These may be used alone or in combination of two or more. Among these, SBR and BR are preferable from the viewpoint that the blowing performance and the rubber strength can be obtained satisfactorily.

The SBR is not particularly limited, and for example, those commonly used in the tire industry such as emulsion polymerization styrene butadiene rubber (E-SBR), solution polymerization styrene butadiene rubber (S-SBR: solution SBR) can be used. Solution polymerization SBR is preferable because the effects of the present invention can be obtained satisfactorily.

The styrene content of SBR is preferably 5% by mass or more, more preferably 15% by mass or more. If it is less than 5% by mass, the grip properties tend to deteriorate. Moreover, this styrene content becomes like this. Preferably it is 45 mass% or less, More preferably, it is 40 mass% or less. When it exceeds 45 mass%, there exists a tendency for rolling resistance characteristics to deteriorate.
In the present specification, the styrene content is calculated by H ¹ -NMR measurement.

The content of SBR in 100% by mass of the rubber component is preferably 40% by mass or more, more preferably 60% by mass or more. If it is less than 40% by mass, the grip properties tend not to be sufficiently obtained. The content may be 100% by mass, but is preferably 95% by mass or less and more preferably 85% by mass or less from the viewpoint of improving each performance in a well-balanced manner by using together with other rubber components.

The content of BR in 100% by mass of the rubber component is preferably 5% by mass or more, more preferably 15% by mass or more. If it is less than 5% by mass, the wear resistance tends to be inferior. The content is preferably 60% by mass or less, more preferably 40% by mass or less. When it exceeds 60% by mass, grip properties tend to be inferior.

When the rubber composition of the present invention contains SBR and BR, the total content of SBR and BR in 100% by mass of the rubber component is preferably 80% by mass or more, more preferably 90% by mass or more, and further preferably Is 100% by mass. When it is within the above range, blow performance and rubber strength can be obtained well.

The complex is obtained by mixing fine zinc oxide having an average primary particle size of 300 nm or less and a fatty acid at a temperature equal to or higher than the melting point of the fatty acid, and can be used as a vulcanization aid.

The average primary particle diameter of the particulate zinc oxide is 300 nm or less, preferably 150 nm or less, more preferably 100 nm or less, and still more preferably 50 nm or less. Although the minimum of the average primary particle diameter of zinc oxide is not specifically limited, Preferably it is 20 nm or more, More preferably, it is 40 nm or more. Within the above range, excellent blowing performance and rubber strength can be obtained.
In addition, the average primary particle diameter of zinc oxide represents the average particle diameter (average primary particle diameter) converted from the specific surface area measured by the BET method by nitrogen adsorption.

The fatty acid is not particularly limited, and examples thereof include saturated fatty acids such as stearic acid, palmitic acid, myristic acid, and lauric acid, and unsaturated fatty acids such as oleic acid, linoleic acid, and linolenic acid. Of these, saturated fatty acids are preferred because of their good blowing performance and rubber strength, and those represented by the following formula are more preferred.
CH ₃ (CH ₂ ) _r COOH
(In the formula, r represents an integer of 10 to 30 (preferably 14 to 18).)
As such a fatty acid, stearic acid is preferable because it can be obtained at a high level of blow performance and rubber strength.

The complex can be prepared by mixing fine particle zinc oxide and a fatty acid at a temperature equal to or higher than the melting point of the fatty acid, for example, 40 to 100 ° C. for 1 to 30 minutes (preferably 69.6 to 80 ° C. for 3 to 10 minutes. More preferably, the mixing may be performed under conditions of 70 to 75 ° C. for 3 to 10 minutes. The mixing step can be performed using a known heating device or mixing device. For example, fine particles of zinc oxide and fatty acid are stirred and heated using a Henschel mixer, a water bath, an oil bath, etc., and the fatty acid is melted to form fine particles. Complexes can be prepared by mixing with zinc oxide.

The obtained complex is preferably in a solid state at normal temperature (23 ° C.). By kneading the solid state complex with the rubber component, the fine zinc oxide and fatty acid can be well dispersed in the rubber component, and the blow performance and rubber strength can be improved in a well-balanced manner.

In the above complex, the content of fine particle zinc oxide in the total fine particle zinc oxide and fatty acid in the complex of 100% by mass is preferably 10% by mass or more, more preferably 20% by mass or more, and further preferably 40% by mass or more. It is. If it is less than 10% by mass, the effect of improving the blowing performance and rubber strength may not be sufficiently obtained. The content of fine zinc oxide is preferably 90% by mass or less, more preferably 70% by mass or less. When it exceeds 90 mass%, there is little fatty acid and there exists a possibility that the above-mentioned improvement effect cannot fully be acquired.

In the rubber composition of the present invention, the content of the fine zinc oxide is preferably 0.1 parts by mass or more, more preferably 0.2 parts by mass or more, and still more preferably 2. relative to 100 parts by mass of the rubber component. 5 parts by mass or more. If it is less than 0.1 part by mass, sufficient crosslinking efficiency cannot be obtained, and sufficient rubber strength and wear resistance may not be obtained. Moreover, this content becomes like this. Preferably it is 6 mass parts or less, More preferably, it is 5 mass parts or less, More preferably, it is 4 mass parts or less. When it exceeds 6 mass parts, there exists a tendency for blow performance to fall.

In the rubber composition of the present invention, the content of the fatty acid is preferably 0.5 parts by mass or more, more preferably 1.5 parts by mass or more with respect to 100 parts by mass of the rubber component. If it is less than 0.5 part by mass, the function as a vulcanization aid may be insufficient. Moreover, this content becomes like this. Preferably it is 10 mass parts or less, More preferably, it is 4 mass parts or less. If it exceeds 10 parts by mass, the tack performance of the unvulcanized rubber will be reduced, and there may be a problem in the process.

In addition, fine particle zinc oxide and a fatty acid may be blended separately in addition to the above complex, and in this case, each of the above contents means the total amount contained in the rubber composition.

The rubber composition preferably contains carbon black. Thereby, reinforcement can be improved and blow performance and rubber strength can be improved.

The nitrogen adsorption specific surface area (N ₂ SA) of carbon black is preferably 70 m ² / g or more, more preferably 130 m ² / g or more. If it is less than 70 m ² / g, sufficient reinforcing properties cannot be obtained, so that wear resistance and rubber strength tend to decrease. Also, _N 2 SA of carbon black is preferably 180 m ² / g or less, and more preferably not more than 150m ² / g. When it exceeds 180 m ² / g, blow performance may be deteriorated.
Incidentally, _N 2 SA of carbon black, JIS K 6217-2: determined by 2001.

The content of carbon black is preferably 10 parts by mass or more, more preferably 50 parts by mass or more, and still more preferably 60 parts by mass or more with respect to 100 parts by mass of the rubber component. The content is preferably 200 parts by mass or less, more preferably 190 parts by mass or less, and still more preferably 120 parts by mass or less. By adjusting within the above range, good reinforcing properties can be obtained, and grip performance, wear resistance, blow performance, and rubber strength can be obtained well.

The rubber composition of the present invention may contain silica. Thereby, blow performance and rubber strength can be obtained satisfactorily, and fuel efficiency and wet grip performance can be improved.

The N ₂ SA of silica is preferably 80 m ² / g or more, more preferably 160 m ² / g or more. If it is less than 80 m ² / g, sufficient reinforcing properties cannot be obtained, and the rubber strength tends to decrease. Further, N ₂ SA of silica is preferably 220 m ² / g or less, more preferably 190 m ² / g or less. When it exceeds 220 m ² / g, the viscosity of the blended rubber is significantly increased, and the processability may be deteriorated. Moreover, the dispersibility of silica may deteriorate, and the blow performance may be reduced.
The _N 2 SA of silica is a value measured by the BET method in accordance with ASTM D3037-81.

The content of silica is preferably 20 parts by mass or more and more preferably 50 parts by mass or more with respect to 100 parts by mass of the rubber component. If the amount is less than 20 parts by mass, there is a possibility that the improvement effect by blending silica may not be sufficiently obtained. The content is preferably 100 parts by mass or less, and more preferably 85 parts by mass or less. When it exceeds 100 parts by mass, the dispersibility of silica is deteriorated, and the blow performance may be deteriorated.

In the present invention, it is preferable to use a silane coupling agent together with silica. Examples of the silane coupling agent include sulfide, mercapto, vinyl, amino, glycidoxy, nitro, and chloro silane coupling agents. Among them, bis (3-triethoxysilylpropyl) tetrasulfide, bis (2-triethoxysilylethyl) tetrasulfide, bis (3-triethoxysilylpropyl) disulfide, bis (2-triethoxysilylethyl) disulfide, etc. Sulfide type is preferable, and bis (3-triethoxysilylpropyl) disulfide and bis (3-triethoxysilylpropyl) tetrasulfide are particularly preferable.

The content of the silane coupling agent is preferably 2 parts by mass or more, more preferably 6 parts by mass or more with respect to 100 parts by mass of silica. Further, the content of the silane coupling agent is preferably 15 parts by mass or less, more preferably 12 parts by mass or less. By adjusting within the above range, the blow performance and rubber strength can be obtained satisfactorily.

When the rubber composition of the present invention contains carbon black and silica, the total content of carbon black and silica is preferably 30 parts by mass or more, more preferably 50 parts by mass or more with respect to 100 parts by mass of the rubber component. . The total content is preferably 200 parts by mass or less, more preferably 120 parts by mass or less. Within the above range, good reinforcing properties can be obtained, and the effects of the present invention can be obtained well.

The rubber composition includes a compound 1 represented by the following formula (1), a compound 2 having a structure represented by the following formula (2), a compound 3 represented by the following formula (3), and the compound 3 It is preferable to include at least one selected from the group consisting of hydrates.
Even if these zinc oxides and these compounds are simply used in combination, sufficient crosslinking efficiency cannot be obtained, and the above-mentioned performance cannot be obtained sufficiently. The wear resistance can be remarkably improved, and these performances can be obtained at a high level.
R ¹ —S—S— (CH ₂ ) _p —S—S—R ² (1)
(In formula (1), p represents an integer of 2 to 12. R ¹ and R ² are the same or different and each represents a monovalent organic group containing a nitrogen atom.)
_{^{- (R 3 -S x) n}} - (2)
(In Formula (2), R ³ represents — (CH ₂ —CH ₂ —O) _m —CH ₂ —CH ₂ —, m represents an integer of 2 to 5, and x represents an integer of 2 to 6). N represents an integer of 10 to 400.)
_{MO 3 S-S- (CH 2} ) q -S-SO 3 M (3)
(In Formula (3), q represents an integer of 3 to 10. M is the same or different and represents lithium, potassium, sodium, magnesium, calcium, barium, zinc, nickel, or cobalt.)

In formula (1), p is an integer of 2 to 12, preferably 3 to 10, more preferably 4 to 8. When p is 1, thermal stability is poor and the effect of having an alkylene group tends not to be obtained. When _p is 13 or more, it is represented by —SS— (CH ₂ ) _p —S—S—. It tends to be difficult to form a crosslinked chain.

Examples of the alkylene group satisfying the above conditions include ethylene group, trimethylene group, tetramethylene group, pentamethylene group, hexamethylene group, heptamethylene group, octamethylene group, decamethylene group and the like. Among these, a hexamethylene group is preferable because a bridge represented by —SS— (CH ₂ ) _p —S—S— is formed smoothly between the polymers and is thermally stable.

In formula (1), R ¹ and R ² are not particularly limited as long as they are monovalent organic groups containing a nitrogen atom, but those containing at least one aromatic ring are preferred, and a carbon atom is bonded to a dithio group. And those containing a linking group represented by N—C (═S) —. R ¹ and R ² may be the same or different, but are preferably the same for reasons such as ease of production.
For example, what has the following structure can be used suitably as R < ¹ >, R < ² >.

Examples of the compound 1 represented by the above formula (1) include 1,2-bis (N, N′-dibenzylthiocarbamoyldithio) ethane and 1,3-bis (N, N′-dibenzylthiocarbamoyl). Dithio) propane, 1,4-bis (N, N′-dibenzylthiocarbamoyldithio) butane, 1,5-bis (N, N′-dibenzylthiocarbamoyldithio) pentane, 1,6-bis (N, N′-dibenzylthiocarbamoyldithio) hexane, 1,7-bis (N, N′-dibenzylthiocarbamoyldithio) heptane, 1,8-bis (N, N′-dibenzylthiocarbamoyldithio) octane, , 9-bis (N, N′-dibenzylthiocarbamoyldithio) nonane, 1,10-bis (N, N′-dibenzylthiocarbamoyldithio) decane and the like. . Among these, 1,6-bis (N, N′-dibenzylthiocarbamoyldithio) hexane is preferable because it is thermally stable and has excellent polarizability.

In Formula (2), m is 2-5, Preferably it is 2-4. If m is less than 2, there is a tendency that sufficient tensile properties cannot be obtained. Moreover, when m exceeds 5, there exists a tendency for the fall of the tensile characteristic after aging to be large.

In formula (2), x is 2-6, preferably 3-5. When x is less than 2, vulcanization is delayed. Moreover, when x exceeds 6, manufacture of a rubber composition will become difficult.

In formula (2), n is 10 to 400, preferably 100 to 300. If n is less than 10, the organic vulcanizing agent tends to volatilize and handling becomes difficult. On the other hand, when n exceeds 400, the compatibility with rubber deteriorates, and the performance improvement effect may not be sufficient.

As such compound 2, for example, poly-3,6-dioxaoctane-tetrasulfide (such as 2OS4 manufactured by Kawaguchi Chemical Industry Co., Ltd.) can be used.

In formula (3), q is an integer of 3 to 10, preferably 3 to 6. If q is less than 3, the rubber strength and wear resistance may not be sufficiently improved, and if q exceeds 10, the effect of improving rubber strength and wear resistance tends to be small although the molecular weight increases.

In formula (3), M is preferably lithium, potassium, sodium, magnesium, calcium, barium, zinc, nickel or cobalt, more preferably potassium or sodium. Examples of the hydrate of the compound represented by the formula (3) include sodium salt monohydrate and sodium salt dihydrate.

As the compound 3 represented by the formula (3) and its hydrate, a derivative derived from sodium thiosulfate, for example, 1,6-hexamethylene-sodium dithiosulfate. Hydrates are preferred.

In the rubber composition of the present invention, the total content of Compound 1, Compound 2, Compound 3, and hydrate of Compound 3 is preferably 1 part by mass or more, more preferably 100 parts by mass of the rubber component. It is 4 parts by mass or more. The content is preferably 12 parts by mass or less, more preferably 6 parts by mass or less. When it is within the above range, blow performance and rubber strength can be obtained at a high level.

The rubber composition of the present invention preferably contains sulfur. The sulfur content is preferably 0.5 parts by mass or more, more preferably 1 part by mass or more with respect to 100 parts by mass of the rubber component. If it is less than 0.5 parts by mass, the vulcanization rate will be slow, and the productivity may be deteriorated. The content is preferably 7 parts by mass or less, more preferably 2 parts by mass or less. If it exceeds 7 parts by mass, the rubber physical property change after aging may be increased.

When sulfur, compound 1, compound 2, compound 3, and hydrate of compound 3 are used in the rubber composition of the present invention, sulfur, compound 1, compound 2, compound 3, and hydration of compound 3 are used. The total content of the product is preferably 1 part by mass or more, more preferably 5 parts by mass or more with respect to 100 parts by mass of the rubber component. The total content is preferably 15 parts by mass or less, more preferably 7 parts by mass or less. By making it within the above range, a good cross-linked structure is formed, and the blow performance and rubber strength can be obtained at a high level.

In addition to the above components, the rubber composition of the present invention may be blended with additives conventionally used in the rubber industry, such as oils, waxes, anti-aging agents, vulcanization accelerators, and the like as necessary. .

The rubber composition of the present invention can be produced by a general method. That is, it can be produced by a method of kneading the above components with a Banbury mixer, kneader, open roll or the like and then vulcanizing. The rubber composition of this invention can be used for each member of a tire, and can be used conveniently for a tread.

The pneumatic tire of the present invention can be produced by a usual method using the rubber composition. That is, a rubber composition containing the above components is extruded in accordance with the shape of each member of the tire at an unvulcanized stage, and is molded together with other tire members by a normal method on a tire molding machine. Thus, an unvulcanized tire can be formed. This unvulcanized tire can be heated and pressurized in a vulcanizer to produce a tire.

The pneumatic tire of the present invention can be suitably used as a high performance tire or a competition tire.

The present invention will be specifically described based on examples, but the present invention is not limited to these examples.

耐熱架橋剤２：川口化学工業（株）製のアクター２ＯＳ４（ポリ−３，６−ジオキサオクタン−テトラスルフィド）
［式：−（Ｒ^３−Ｓ_ｘ）_ｎ− （式中、Ｒ^３＝−（ＣＨ_２−ＣＨ_２−Ｏ）_ｍ−ＣＨ_２−ＣＨ_２−、ｍ＝２、ｘ＝４、ｎ＝２００）］
耐熱架橋剤３：フレキシス社製のＤＵＲＡＬＩＮＫ ＨＴＳ（１，６−ヘキサメチレン−ジチオ硫酸ナトリウム・二水和物）（下記式）

加硫促進剤：大内新興化学工業（株）製のノクセラーＣＺ（Ｎ−シクロヘキシル−２−ベンゾチアゾリルスルフェンアミド） Hereinafter, various chemicals used in Examples and Comparative Examples will be described together.
SBR1: Nipol 1502 (E-SBR, styrene content: 23.5% by mass) manufactured by Nippon Zeon Co., Ltd.
SBR2: Toughden 4850 manufactured by Asahi Kasei Chemicals Co., Ltd. (S-SBR, containing 50 parts by mass of oil with respect to 100 parts by mass of SBR solid content (the amount shown in the table indicates the amount of pure rubber), styrene content: 39 mass %)
BR: BR150B manufactured by Ube Industries, Ltd. (cis 1,4 bond amount: 97% by mass)
Carbon Black 1: Show Black N110 (N ₂ SA: 143 m ² / g) manufactured by Cabot Japan
Carbon Black 2: Dia Black A (N110, N ₂ SA: 142 m ² / g, DBP oil absorption: 116 ml / 100 g) manufactured by Mitsubishi Chemical Corporation
Silica: ULTRASIL VN3 (N ₂ SA: 175 m ² / g) manufactured by EVONIK-DEGUSSA
Silane coupling agent: Si69 (bis (3-triethoxysilylpropyl) tetrasulfide) manufactured by EVONIK-DEGUSSA
Oil: Diana Process AH-24 manufactured by Idemitsu Kosan Co., Ltd.
Zinc oxide: Three types of zinc oxide manufactured by Hakusuitec Co., Ltd. (average primary particle size: 1.0 μm = 1000 nm)
Fine zinc oxide 1: Zincock Super F-1 manufactured by Hakusuitec Co., Ltd. (average primary particle size: 100 nm)
Fine zinc oxide 2: Zinccock Super F-3 (average primary particle size: 50 nm) manufactured by Hakusui Tech Co., Ltd.
Complex (fine zinc oxide 1, 2 and zinc oxide complex): Production Example 1
Wax: Sunnock N manufactured by Ouchi Shinsei Chemical Industry Co., Ltd.
Anti-aging agent: Antigen 6C manufactured by Sumitomo Chemical Co., Ltd.
Stearic acid: Stearic acid “椿” manufactured by NOF Corporation
Sulfur: powder sulfur heat-resistant crosslinking agent manufactured by Karuizawa Sulfur Co., Ltd. 1: bulklen VP KA9188 (1,6-bis (N, N′-dibenzylthiocarbamoyldithio) hexane) manufactured by LANXESS (following formula)

Heat-resistant crosslinking agent 2: Actor 2OS4 (poly-3,6-dioxaoctane-tetrasulfide) manufactured by Kawaguchi Chemical Industry Co., Ltd.
[Formula: — (R ³ —S _x ) _n — (wherein R ³ = — (CH ₂ —CH ₂ —O) _m —CH ₂ —CH ₂ —, m = 2, x = 4, n = 200 ]]
Heat-resistant crosslinking agent 3: DURALINK HTS (1,6-hexamethylene-sodium dithiosulfate dihydrate) manufactured by Flexis (formula below)

Vulcanization accelerator: Noxeller CZ (N-cyclohexyl-2-benzothiazolylsulfenamide) manufactured by Ouchi Shinsei Chemical Co., Ltd.

(Production Example 1)
(Preparation of complex)
In accordance with the formulation shown in Tables 1 to 3, stearic acid was heated to a melting temperature (69 to 72 ° C.) or higher using a Henschel mixer, and after confirming that the stearic acid had melted, various zinc oxides were added. After stirring and mixing for 5 minutes, the complex was obtained by air cooling at room temperature.

(Confirmation of complex: FT-IR)
Regarding the complex of fine particle zinc oxide and stearic acid prepared in Production Example 1, and the complex of zinc oxide and stearic acid, the formation of the complex was confirmed using FT-IR. It was confirmed (FIG. 1).

Examples and Comparative Examples In accordance with the formulation shown in Tables 1 to 3, materials other than sulfur, a vulcanization accelerator and a heat-resistant crosslinking agent were kneaded for 4 minutes at 150 ° C. using a 1.7 L Banbury mixer. A kneaded product was obtained (base kneading). Next, sulfur, a vulcanization accelerator, and a heat-resistant cross-linking agent were added to the kneaded product obtained, and kneaded for 3 minutes at 80 ° C. using an open roll to obtain an unvulcanized rubber composition. In Comparative Example 6, the base was kneaded twice.
The obtained unvulcanized rubber composition was vulcanized at 150 ° C. for 30 minutes to obtain a vulcanized rubber composition.

In addition, an unvulcanized rubber composition is formed into a tread shape and bonded together with other tire members to form an unvulcanized tire, press vulcanized at 170 ° C. for 10 minutes, and a test tire (size 175 / 65R15).

The following evaluation was performed about the obtained vulcanized rubber composition and the tire for a test. The results are shown in Tables 1-3.

(Blowout resistance)
Using a flexo testing machine, the vulcanized rubber composition was repeatedly compressed and deformed and self-heated, and the blowout time (blowout time) was measured (test conditions: repeated compression strain 20%, frequency 10 Hz). The comparative example 1 and 14 was set to 100, and the blowout time of each formulation was displayed as an index. The larger the index, the longer the blowout time and the better the heat resistance.

(Rubber strength)
A No. 3 dumbbell-shaped rubber test piece was prepared using the vulcanized rubber composition, and a tensile test was conducted in accordance with JIS K6251 “Vulcanized Rubber and Thermoplastic Rubber—How to Obtain Tensile Properties”. The elongation at break (EB) was measured and the fracture energy (TB × EB / 2) was calculated. With Comparative Examples 1, 8, and 14 as 100, the breaking energy of each formulation was indicated by an index according to the following formula. The larger the index, the higher the mechanical strength and the better the rubber strength.
(Rubber strength index) = (Fracture energy of each formulation) / (Fracture energy of Comparative Examples 1, 8, and 14) × 100

(Chip resistance)
After leaving the test tire (internal pressure 250 kPa) in an oven at 120 ° C. for 2 hours, two triangular prism slats were mounted under conditions of load (4.91 kN), speed (10 km / h), and SLIP angle 5 °. The drum was run for 5 minutes. The appearance of the test tire after running was evaluated on a five-point scale, and was rated on a 5-point scale. In addition, it shows that there are few rubber | gum cracks and a chipping-proof performance is excellent, so that a score is high.

In the comparative example in which the fine zinc oxides 1 and 2 were kneaded as usual, the blowing performance and the rubber strength (abrasion resistance and chipping performance) were not sufficiently obtained. In particular, in the comparative example in which the fine particle zinc oxide 2 was kneaded as usual, these performances deteriorated. Moreover, in the normal mixture of zinc oxide (Comparative Example 7), no complex was formed, and these performances were not sufficiently improved (FIG. 1).
On the other hand, in the Example using the complex of fine particle zinc oxide 1 and 2, the dispersibility of fine particle zinc oxide was improved and the blow performance and rubber strength were improved in a well-balanced manner. In particular, in the examples where heat-resistant crosslinking agents 1 to 3 were blended, these performances were remarkably improved.
In addition, even when other fatty acids such as palmitic acid, myristic acid, lauric acid, oleic acid, linoleic acid, linolenic acid and fine zinc oxides 1 and 2 are used, the complex is formed well and their performance is improved. It was done.

Claims (8)

A complex obtained by mixing fine zinc oxide and saturated fatty acid having an average primary particle size of 300 nm or less at a temperature equal to or higher than the melting point of the saturated fatty acid;
A rubber composition for a tire containing a rubber component ,
In the complex, the content of the fine particle zinc oxide in a total of 100% by weight of the fine particle zinc oxide and the saturated fatty acid is 10 to 90% by weight,
A tire rubber composition comprising 0.1 to 6 parts by mass of the particulate zinc oxide with respect to 100 parts by mass of the rubber component . Containing carbon black and / or silica,
The content of the carbon black is 200 parts by mass or less and the content of the silica is 100 parts by mass or less with respect to 100 parts by mass of the rubber component.
The carbon black and the total content of the rubber composition for a tire according to claim 1 Symbol placement is 30 to 200 parts by weight of the silica. The group consisting of the compound 1 represented by the following formula (1), the compound 2 having the structure represented by the following formula (2), the compound 3 represented by the following formula (3), and a hydrate of the compound 3 The rubber composition for tires according to claim 1 or 2 containing at least one sort chosen from more.
R ¹ —S—S— (CH ₂ ) _p —S—S—R ² (1)
(In formula (1), p represents an integer of 2 to 12. R ¹ and R ² are the same or different and each represents a monovalent organic group containing a nitrogen atom.)
_{^{- (R 3 -S x) n}} - (2)
(In Formula (2), R ³ represents — (CH ₂ —CH ₂ —O) _m —CH ₂ —CH ₂ —, m represents an integer of 2 to 5, and x represents an integer of 2 to 6). N represents an integer of 10 to 400.)
_{MO 3 S-S- (CH 2} ) q -S-SO 3 M (3)
(In Formula (3), q represents an integer of 3 to 10. M is the same or different and represents lithium, potassium, sodium, magnesium, calcium, barium, zinc, nickel, or cobalt.) The tire rubber composition according to any one of claims 1 to 3 , comprising a solution-polymerized styrene butadiene rubber. The rubber composition for tires according to any one of claims 1 to 4 , which is used for a tread. Including a step of preparing a complex by mixing fine zinc oxide and saturated fatty acid having an average primary particle size of 300 nm or less at a temperature equal to or higher than the melting point of the saturated fatty acid, and a step of kneading the obtained complex and a rubber component. It is a manufacturing method of the rubber composition for tires in any one of Claims 1-5 ,
In the complex, the content of the fine particle zinc oxide in a total of 100% by weight of the fine particle zinc oxide and the saturated fatty acid is 10 to 90% by weight,
The method for producing a rubber composition for tires, wherein the rubber composition for tires contains 0.1 to 6 parts by mass of the fine particle zinc oxide with respect to 100 parts by mass of the rubber component . A pneumatic tire having a tread produced from the rubber composition according to any one of claims 1-5. The pneumatic tire according to claim 7, which is used as a high-performance tire or a competition tire.

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