JP5875631B2 - SMDLED heat dissipation structure - Google Patents

SMDLED heat dissipation structure Download PDF

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JP5875631B2
JP5875631B2 JP2014107961A JP2014107961A JP5875631B2 JP 5875631 B2 JP5875631 B2 JP 5875631B2 JP 2014107961 A JP2014107961 A JP 2014107961A JP 2014107961 A JP2014107961 A JP 2014107961A JP 5875631 B2 JP5875631 B2 JP 5875631B2
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胡文松
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本発明は、LEDバルブの放熱構造に関し、特にSMD LEDの放熱構造に関するものである。 The present invention relates to a heat dissipation structure for an LED bulb, and more particularly to a heat dissipation structure for an SMD LED.

従来、高照度の発光ダイオード(LED)の照明として、LED業者のほとんどは、高ルーメンチップの高パワーLEDを光源として使用する。Lumileds会社によって生産されたK2 LED10を図1に示し、その台座12の内部にLEDチップ15搭載用の導熱銅柱14が設けられ、導熱銅柱14の底部16を介して大面積の導熱が行われ、K2 LED10は、2〜4個の端子18を有し、それらの端子18は、導電として使用されるとともに、導熱及び放熱として機能する。 Traditionally, most LED vendors use high lumen LED high power LEDs as the light source for illumination of light emitting diodes (LEDs) with high illumination. A K2 LED 10 produced by the Lumileds company is shown in FIG. 1, and a heat conducting copper pillar 14 for mounting the LED chip 15 is provided inside the pedestal 12, and large area heat conduction is performed via the bottom 16 of the heat conducting copper pillar 14. In other words, the K2 LED 10 has two to four terminals 18, and these terminals 18 function as heat conduction and heat dissipation while being used as conduction.

低パワーの表面接着型(SMD)LEDの製造機器、モジュール及び製造コストは、K2 LEDに比して、低廉かつ加工しやすいため、SMD業者は、高照度LEDマーケットを獲得するために、小寸法、高電流、高ルーメンチップのSMD LEDに向けて発展している。従来のSMD LED20を図2、3に示し、その金属基板22の上端面に、導熱可能な繊維絶縁層24が設けられ、繊維絶縁層24の上端面に、間隔をおいた複数の導電銅箔25、25−1が設けれ、LED26のパッケージ底面に、正、負極の2つの導電導熱電極28、28−1が設けられており、該2つの電極28、28−1は、間隔をおいた2つの銅箔25、25−1にそれぞれ固着され、導電通路として構成される。繊維絶縁層24は、導熱可能であるが、その導熱係数は金属材料の導熱係数と差異が非常に大きいため、該銅箔から基板22に伝達される導熱が低下する。さらに、SMD LED26が基板22に固着された後、2つの電極28、28−1(正、負極金属半田付け点)のみで導電及び導熱を行うことができるため、放熱効率は、図1のK2 LED10より遠く低い。また、該銅箔の上端面には、一般に、酸化の防止のためにコーティング(例えば白漆)が被覆されるため、該銅箔の上端面は、放熱ができなくなることがある。 Low power surface-bonded (SMD) LED manufacturing equipment, modules and manufacturing costs are lower and easier to process than K2 LED, so SMD vendors have small dimensions to win the high illumination LED market. Evolving towards high current, high lumen chip SMD LEDs. A conventional SMD LED 20 is shown in FIGS. 2 and 3, a heat insulating fiber insulating layer 24 is provided on the upper end surface of the metal substrate 22, and a plurality of conductive copper foils spaced on the upper end surface of the fiber insulating layer 24. 25 and 25-1 are provided, and two conductive heat conductive electrodes 28 and 28-1 of positive and negative electrodes are provided on the package bottom surface of the LED 26, and the two electrodes 28 and 28-1 are spaced apart from each other. The two copper foils 25 and 25-1 are respectively fixed to be configured as conductive paths. Although the fiber insulating layer 24 can conduct heat, the heat conduction coefficient is very different from the heat conduction coefficient of the metal material, so that the heat conduction transmitted from the copper foil to the substrate 22 is lowered. Furthermore, after the SMD LED 26 is fixed to the substrate 22, conduction and heat conduction can be performed only with the two electrodes 28 and 28-1 (positive and negative metal soldering points). Far lower than LED10. Further, since the upper end surface of the copper foil is generally coated with a coating (for example, white lacquer) to prevent oxidation, the upper end surface of the copper foil may not be able to dissipate heat.

さらに、SMD LEDの末端使用では、進展を図るために、まず第1条件として、ルーメン及び照度を従来のさまざまなバルブのルーメンまたは照度にレベルアップしなければ、高照度照明の分野において発展を遂げることはできない。従って、従来のバルブ型のSMD LEDバルブに取って代わるには、従来のバルブの寸法に限定する必要がある。従って、従来のバルブの寸法に応じた前提下でSMD LEDの照明及び照度を向上させ、そして、LED光減衰の標準に達するためにSMD LED構造を効果的に放熱させる必要がある。そのようにしなければ、SMD LEDの末端使用の未来は、制約されることになる。 Furthermore, in order to make progress in the end use of SMD LED, first, as a first condition, unless the lumen and illuminance are increased to the lumen or illuminance of various conventional bulbs, it will develop in the field of high illumination illumination. It is not possible. Therefore, to replace a conventional bulb-type SMD LED bulb, it is necessary to limit the dimensions of the conventional bulb. Therefore, it is necessary to improve the illumination and illuminance of the SMD LED under the premise according to the dimensions of the conventional bulb, and to effectively dissipate the SMD LED structure to reach the standard of LED light attenuation. Otherwise, the future of SMD LED end use will be constrained.

従って、SMD LEDに適用する高放熱構造を提供することは、実にLED業界で努力すべき目標となっている。 Accordingly, providing a high heat dissipation structure for use with SMD LEDs is indeed a goal to strive in the LED industry.

そこで、本発明は、基板と、少なくとも1つのSMD LEDと、少なくとも1つの結合部材とを含むSMD LEDの放熱構造を提供することを目的とする。該基板は、上端面と下端面とを含み、上端面に間隔をおいた複数の導電導熱銅箔が設けられている。該SMD LEDの底面には、正、負極の2つの電極が設けられ、該2つの電極は、該基板の2つの銅箔にそれぞれ固着されることで、導電通路として構成される。少なくとも1つの結合孔は、該SMD LEDに近接するいずれか1つの銅箔、及び該基板の上、下端面を貫通する。該結合部材は、高導熱の金属材料からなり、該結合孔に挿入され、該銅箔と該基板とが接続される。該銅箔に固着された該SMD LEDのチップから生成された熱は、該結合部材を介して該基板の下端面に伝達されることで放熱が促進される。 Then, an object of this invention is to provide the thermal radiation structure of SMD LED containing a board | substrate, at least 1 SMD LED, and at least 1 coupling member. The substrate includes an upper end surface and a lower end surface, and a plurality of conductive heat conductive copper foils provided at intervals on the upper end surface. Two electrodes, a positive electrode and a negative electrode, are provided on the bottom surface of the SMD LED, and the two electrodes are fixed to two copper foils of the substrate, respectively, so that they are configured as conductive paths. At least one coupling hole penetrates any one copper foil close to the SMD LED, and the upper and lower end surfaces of the substrate. The coupling member is made of a highly heat-conductive metal material, and is inserted into the coupling hole to connect the copper foil and the substrate. Heat generated from the chip of the SMD LED fixed to the copper foil is transmitted to the lower end surface of the substrate through the coupling member, thereby promoting heat dissipation.

本発明に係るSMD LEDの放熱構造によれば、SMD LEDのチップから生成された熱を効果的に基板の下端面に伝達することができ、LED光減衰の標準に達することができる。 According to the heat dissipation structure of the SMD LED according to the present invention, the heat generated from the chip of the SMD LED can be effectively transmitted to the lower end surface of the substrate, and the standard of LED light attenuation can be reached.

従来のK2 LEDの模式図である。It is a schematic diagram of conventional K2 LED. 従来のSMD LEDの模式図である。It is a schematic diagram of the conventional SMD LED. 図2のSMD LEDの上面図である。FIG. 3 is a top view of the SMD LED of FIG. 2. 本発明に係る第1の実施例のSMD LEDモジュールの模式図である。It is a schematic diagram of the SMD LED module of the first embodiment according to the present invention. 本発明に係る第2の実施例のSMD LEDモジュールの模式図である。It is a schematic diagram of the SMD LED module of the 2nd Example which concerns on this invention. 本発明に係る第3の実施例のSMD LEDモジュールの模式図である。It is a schematic diagram of the SMD LED module of the 3rd Example concerning the present invention. 本発明に係る第4の実施例のSMD LEDモジュールの模式図である。It is a schematic diagram of the SMD LED module of the 4th Example concerning the present invention. 本発明に係る第5の実施例のSMD LEDモジュールの模式図である。It is a schematic diagram of the SMD LED module of the 5th Example concerning the present invention. 図8aのSMD LEDモジュールの上面模式図である。Fig. 8b is a schematic top view of the SMD LED module of Fig. 8a. 図8aのSMD LEDモジュールの下面模式図である。It is a bottom surface schematic diagram of the SMD LED module of FIG. 8a. 本発明に係る第6の実施例のSMD LEDモジュールの模式図である。It is a schematic diagram of the SMD LED module of the 6th Example which concerns on this invention. 図9aのSMD LEDモジュールの下面模式図である。FIG. 9b is a schematic bottom view of the SMD LED module of FIG. 9a. 本発明の第2の実施例のSMD LEDモジュールがLEDバルブに適用される模式図である。It is the schematic diagram by which the SMD LED module of the 2nd Example of this invention is applied to an LED bulb. 本発明の第2の実施例のSMD LEDモジュールがLEDバルブに適用される模式図である。It is the schematic diagram by which the SMD LED module of the 2nd Example of this invention is applied to an LED bulb. 本発明の第3の実施例のSMD LEDモジュールがLEDバルブに適用される模式図である。It is the schematic diagram by which the SMD LED module of the 3rd Example of this invention is applied to an LED bulb. 本発明の第3の実施例のSMD LEDモジュールがLEDバルブに適用される模式図である。It is the schematic diagram by which the SMD LED module of the 3rd Example of this invention is applied to an LED bulb. 本発明の第4の実施例のSMD LEDモジュールがLEDバルブに適用される模式図である。It is a schematic diagram by which the SMD LED module of the 4th Example of this invention is applied to an LED bulb. 本発明の第4の実施例のSMD LEDモジュールがLEDバルブに適用される模式図である。It is a schematic diagram by which the SMD LED module of the 4th Example of this invention is applied to an LED bulb. 本発明の第5の実施例のSMD LEDモジュールがLEDバルブに適用される模式図である。It is the schematic diagram by which the SMD LED module of the 5th Example of this invention is applied to an LED bulb. 本発明の第5の実施例のSMD LEDモジュールがLEDバルブに適用される模式図である。It is the schematic diagram by which the SMD LED module of the 5th Example of this invention is applied to an LED bulb. 本発明の第6の実施例のSMD LEDモジュールがLEDバルブに適用される模式図である。It is the schematic diagram by which the SMD LED module of the 6th Example of this invention is applied to an LED bulb. 本発明の第6の実施例のSMD LEDモジュールがLEDバルブに適用される模式図である。It is the schematic diagram by which the SMD LED module of the 6th Example of this invention is applied to an LED bulb. 図15〜18は、LEDバルブには本発明の第2〜6の実施例のSMD LEDモジュールのいずれか2つが含まれている4つの実施例の模式図である。15 to 18 are schematic views of four embodiments in which any two of the SMD LED modules of the second to sixth embodiments of the present invention are included in the LED bulb. 図15〜18は、LEDバルブには本発明の第2〜6の実施例のSMD LEDモジュールのいずれか2つが含まれている4つの実施例の模式図である。15 to 18 are schematic views of four embodiments in which any two of the SMD LED modules of the second to sixth embodiments of the present invention are included in the LED bulb. 図15〜18は、LEDバルブには本発明の第2〜6の実施例のSMD LEDモジュールのいずれか2つが含まれている4つの実施例の模式図である。15 to 18 are schematic views of four embodiments in which any two of the SMD LED modules of the second to sixth embodiments of the present invention are included in the LED bulb. 図15〜18は、LEDバルブには本発明の第2〜6の実施例のSMD LEDモジュールのいずれか2つが含まれている4つの実施例の模式図である。15 to 18 are schematic views of four embodiments in which any two of the SMD LED modules of the second to sixth embodiments of the present invention are included in the LED bulb. 本発明の第7の実施例のSMD LEDモジュールの模式図である。It is a schematic diagram of the SMD LED module of the 7th Example of this invention. 本発明の第8の実施例のSMD LEDモジュールの模式図である。It is a schematic diagram of the SMD LED module of the 8th Example of this invention. 本発明の第7の実施例のSMD LEDモジュールがLEDバルブに適用される模式図である。It is the schematic diagram by which the SMD LED module of the 7th Example of this invention is applied to an LED bulb. 本発明の第7の実施例のSMD LEDモジュールがLEDバルブに適用される模式図である。It is the schematic diagram by which the SMD LED module of the 7th Example of this invention is applied to an LED bulb. 本発明の第8の実施例のSMD LEDモジュールがLEDバルブに適用される模式図である。It is the schematic diagram by which the SMD LED module of the 8th Example of this invention is applied to an LED bulb. 本発明の第8の実施例のSMD LEDモジュールがLEDバルブに適用される模式図である。It is the schematic diagram by which the SMD LED module of the 8th Example of this invention is applied to an LED bulb. 本発明の第9の実施例のSMD LEDモジュールの模式図である。It is a schematic diagram of the SMD LED module of the 9th Example of this invention. 図23aのSMD LEDモジュールの下面模式図である。It is a bottom surface schematic diagram of the SMD LED module of FIG. 23a. 本発明の第10の実施例のSMD LEDモジュールがLED昼行灯に適用される模式図である。It is a schematic diagram by which the SMD LED module of the 10th Example of this invention is applied to LED daytime lamp. 図24aの昼行灯の上面模式図である。It is a top schematic diagram of the daytime lamp of FIG. 24a.

図4は、本発明の第1の実施例の表面接着型発光ダイオード(SMD LED)モジュール30及びその放熱構造を示す。SMD LEDモジュール30は、基板32と、少なくとも1つのSMD LED34(SMD LED34の内部にLEDチップが封止されている)と、少なくとも1つの結合部材36とを備える。この実施例において、基板32は、金属基板であり、上端面38と、下端面40とを含み、上端面38に導熱可能な繊維絶縁層42が設けられることで、SMD LED34の正、負極と基板32とが導電せず、繊維絶縁層42の外端面には、間隔をおいた複数の導電導熱銅箔44が設けられている。SMD LED34の底面には、正、負極を構成する2つの導電導熱電極46が設けられており、該2つの電極46は、間隔をおいたいずれか2つの銅箔44にそれぞれ固着されることで、導電通路として構成される。SMD LED34に近接するいずれか1つの銅箔44には、銅箔44、繊維絶縁層42、及び基板32の上、下端面38、40を貫通する結合孔48が設けられている。 FIG. 4 shows a surface-bonded light emitting diode (SMD LED) module 30 and a heat dissipation structure thereof according to the first embodiment of the present invention. The SMD LED module 30 includes a substrate 32, at least one SMD LED 34 (an LED chip is sealed inside the SMD LED 34), and at least one coupling member 36. In this embodiment, the substrate 32 is a metal substrate and includes an upper end surface 38 and a lower end surface 40, and a fiber insulating layer 42 capable of conducting heat is provided on the upper end surface 38, so that the positive and negative electrodes of the SMD LED 34 can be obtained. The substrate 32 is not electrically conductive, and a plurality of conductive heat conductive copper foils 44 are provided on the outer end surface of the fiber insulating layer 42 with a space therebetween. Two conductive heat conductive electrodes 46 constituting positive and negative electrodes are provided on the bottom surface of the SMD LED 34, and the two electrodes 46 are respectively fixed to any two copper foils 44 at intervals. , Configured as a conductive path. Any one copper foil 44 close to the SMD LED 34 is provided with a coupling hole 48 penetrating the copper foil 44, the fiber insulating layer 42, and the upper and lower end surfaces 38, 40 of the substrate 32.

結合部材36は、高導熱の金属材料からなり、中空または中実である。この実施例において、結合部材36は、中空のリベットであり、結合孔48に挿入されることで、銅箔44と、繊維絶縁層42と、基板32とが接続される。結合部材36の上端50及び下端52は、それぞれ接続面として形成され、それぞれ銅箔44の上端面及び基板32の下端面40に結合される。これにより、銅箔44に固着されたSMD LED34から生成された熱は、低導熱の繊維絶縁層42を飛ばして、該2つの電極46を介して結合部材36に伝達され、直接結合部材(リベット)36により金属基板32の下端面40(この下端面40にはコーティングが被覆されていない)に伝達され、基板32の露出した下端面40により放熱が促進される。従って、SMD LED34のチップから生成された熱が銅箔44及び基板32に累積してLEDの光減衰になることを回避することができる。銅箔44と結合部材36との接触箇所は、良好な接触となっているため、コーティングを行う必要がなくなる。他の実施例において、結合部材36は、ネジであり、結合孔48に挿入されることで、銅箔44と、繊維絶縁層42と、基板32とが接続される。 The coupling member 36 is made of a highly heat conductive metal material and is hollow or solid. In this embodiment, the coupling member 36 is a hollow rivet, and the copper foil 44, the fiber insulating layer 42, and the substrate 32 are connected by being inserted into the coupling hole 48. The upper end 50 and the lower end 52 of the coupling member 36 are formed as connection surfaces, respectively, and are coupled to the upper end surface of the copper foil 44 and the lower end surface 40 of the substrate 32, respectively. As a result, the heat generated from the SMD LED 34 fixed to the copper foil 44 is transferred to the coupling member 36 through the two electrodes 46 through the low thermal conductivity fiber insulating layer 42 and directly coupled to the coupling member (rivet). ) 36 is transmitted to the lower end surface 40 of the metal substrate 32 (the lower end surface 40 is not coated with a coating), and the exposed lower end surface 40 of the substrate 32 promotes heat dissipation. Therefore, it can be avoided that the heat generated from the chip of the SMD LED 34 accumulates on the copper foil 44 and the substrate 32 to cause light attenuation of the LED. Since the contact portion between the copper foil 44 and the coupling member 36 is in good contact, it is not necessary to perform coating. In another embodiment, the coupling member 36 is a screw, and is inserted into the coupling hole 48 to connect the copper foil 44, the fiber insulating layer 42, and the substrate 32.

図5は、本発明の第2の実施例のSMD LEDモジュール30及びその放熱構造を示す。この実施例において、基板32は、金属基板であり、基板32の上、下端面38、40に導熱可能な繊維絶縁層42がそれぞれ設けられ、各繊維絶縁層42の外端面には、間隔をおいた複数の導電導熱銅箔44が設けられており、下端面40にある銅箔44は、全面露出している(なんらコーティングが被覆されていない)。該SMD LED34に近接するいずれか1つまたは複数の単極箇所の銅箔44に結合孔48が設けられ、結合孔48は、基板32、該2つの繊維絶縁層42、及び上、下端面38、40に位置する銅箔44を貫通し、結合部材36により結合孔48に挿入されることで、銅箔44と、該2つの繊維絶縁層42と、基板32とが接続される。これにより、SMD LED34のチップから生成された熱は、直接結合部材36を介して上端面38の銅箔44から下端面40の銅箔44(この下端面40の銅箔44は全面露出している)に伝達されることで、大面積の放熱効果を奏することができる。 FIG. 5 shows an SMD LED module 30 and a heat dissipation structure thereof according to the second embodiment of the present invention. In this embodiment, the substrate 32 is a metal substrate, and a heat insulating fiber insulating layer 42 is provided on each of the upper and lower end surfaces 38, 40 of the substrate 32. The outer end surfaces of the fiber insulating layers 42 are spaced apart from each other. A plurality of conductive heat conductive copper foils 44 are provided, and the copper foil 44 on the lower end surface 40 is exposed entirely (not coated with any coating). A bonding hole 48 is provided in the copper foil 44 at any one or a plurality of unipolar locations adjacent to the SMD LED 34, and the bonding hole 48 includes the substrate 32, the two fiber insulating layers 42, and the upper and lower end surfaces 38. The copper foil 44, the two fiber insulating layers 42, and the substrate 32 are connected to each other by being inserted into the coupling hole 48 by the coupling member 36. As a result, the heat generated from the chip of the SMD LED 34 is directly transferred from the copper foil 44 on the upper end surface 38 to the copper foil 44 on the lower end surface 40 via the coupling member 36 (the copper foil 44 on the lower end surface 40 is exposed entirely). It is possible to achieve a large area heat dissipation effect.

図6は、本発明の第3の実施例のSMD LEDモジュール30及びその放熱構造を示す。この実施例において、第1の実施例の基板32の下端面40に金属板54(例えば銅板)が吊設され、結合部材36の下端52が金属板54と結合される。空気中に暴露した金属板54の上、下表面により、高速導熱が向上し、放熱面積が増大する。図7は、本発明の第4の実施例のSMD LEDモジュール30及び放熱構造を示す。この実施例において、第2の実施例の基板32の下端面40に金属板54(例えば銅板)が吊設され、結合部材36の下端52が金属板54と結合される。空気中に暴露した金属板54の上、下表面により、高速導熱が向上し、放熱面積が増大する。具体的には、SMD LED34から生成された熱は、比較的大面積の正極銅箔44により結合部材36の上端50に伝達され、結合孔48に位置する結合部材36に沿って基板32に吊設された金属板54に導熱されることで放熱される。金属板54が基板32に吊設されている(即ち金属板54の上端面と基板32の下端面との間に放熱のための空間が形成されている)ため、金属板54の上、下端面は、大面積の放熱として機能する。 FIG. 6 shows an SMD LED module 30 and a heat dissipation structure thereof according to a third embodiment of the present invention. In this embodiment, a metal plate 54 (for example, a copper plate) is suspended from the lower end surface 40 of the substrate 32 of the first embodiment, and the lower end 52 of the coupling member 36 is coupled to the metal plate 54. The upper and lower surfaces of the metal plate 54 exposed to the air improve high-speed heat conduction and increase the heat radiation area. FIG. 7 shows the SMD LED module 30 and the heat dissipation structure of the fourth embodiment of the present invention. In this embodiment, a metal plate 54 (for example, a copper plate) is suspended from the lower end surface 40 of the substrate 32 of the second embodiment, and the lower end 52 of the coupling member 36 is coupled to the metal plate 54. The upper and lower surfaces of the metal plate 54 exposed to the air improve high-speed heat conduction and increase the heat radiation area. Specifically, heat generated from the SMD LED 34 is transmitted to the upper end 50 of the coupling member 36 by the positive electrode copper foil 44 having a relatively large area, and is suspended from the substrate 32 along the coupling member 36 located in the coupling hole 48. Heat is conducted by being conducted to the provided metal plate 54. Since the metal plate 54 is suspended from the substrate 32 (that is, a space for heat dissipation is formed between the upper end surface of the metal plate 54 and the lower end surface of the substrate 32), the metal plate 54 is located above and below the metal plate 54. The end surface functions as a large area heat dissipation.

図8a、8b、8cは、本発明の第5の実施例のSMD LEDモジュール30及びその放熱構造を示す。この実施例において、第1の実施例の基板32の下端面40には、金属部材56(例えば銅部材)が吊設され、繊維絶縁層42の外端面には、間隔をおいた複数の導電導熱銅箔44A、44Bが設けられ、複数の結合部材36により銅箔と、繊維絶縁層42と、基板32と、金属部材56とが接続されることで、金属部材56の上表面57が基板32の下端面40に平らに密着され、金属部材56と基板32との間隙に導熱ペースト58が充填される。また、金属部材56の下端には、放熱管が取り付けられる突出する結合部59が設けられている。この実施例において、金属部材56の下端には、管径の異なる複数の放熱管60が嵌設され(若しくは、放熱管は、金属部材56の下端に一体形成されてもよい)、該複数の放熱管の間に間隙が形成されている。これにより、高速導熱が向上し、放熱面積が増大する。図9a、9bは、本発明の第6の実施例のSMD LED30及びその放熱構造を示す。この実施例において、第2の実施例の基板32の下端面40に金属部材56(例えば銅部材)が吊設され、複数の結合部材36の下端52により該金属部材56と結合される。また、金属部材56の下端には、渦巻状に巻回された放熱板62が組み付けられている。これにより、高速導熱が向上し、放熱面積が増大する。 8a, 8b, and 8c show an SMD LED module 30 and a heat dissipation structure thereof according to a fifth embodiment of the present invention. In this embodiment, a metal member 56 (for example, a copper member) is suspended from the lower end surface 40 of the substrate 32 of the first embodiment, and a plurality of conductive materials spaced from each other are provided on the outer end surface of the fiber insulating layer 42. The heat conductive copper foils 44A and 44B are provided, and the copper foil, the fiber insulating layer 42, the substrate 32, and the metal member 56 are connected by the plurality of coupling members 36, so that the upper surface 57 of the metal member 56 is the substrate. The heat conduction paste 58 is filled in the gap between the metal member 56 and the substrate 32. Further, a protruding coupling portion 59 to which a heat radiating tube is attached is provided at the lower end of the metal member 56. In this embodiment, a plurality of heat radiating pipes 60 having different tube diameters are fitted to the lower end of the metal member 56 (or the heat radiating pipes may be integrally formed at the lower end of the metal member 56). A gap is formed between the heat radiating tubes. Thereby, high-speed heat conduction is improved and the heat radiation area is increased. 9a and 9b show an SMD LED 30 and its heat dissipation structure according to a sixth embodiment of the present invention. In this embodiment, a metal member 56 (for example, a copper member) is suspended from the lower end surface 40 of the substrate 32 of the second embodiment, and is coupled to the metal member 56 by the lower ends 52 of the plurality of coupling members 36. Further, a heat sink 62 wound in a spiral shape is assembled to the lower end of the metal member 56. Thereby, high-speed heat conduction is improved and the heat radiation area is increased.

図10a、10bは、本発明の第2の実施例のSMD LEDモジュール30が高照度LEDバルブ64に適用される様子を示す。LEDバルブ64は、ランプヘッドホルダー66と、光透過ハウジング68と、ランプヘッドホルダー66と光透過ハウジング68との間に位置するランプホルダー70とを含む。ランプヘッドホルダー66の下端にはランプヘッド72が取り付けられ、ランプヘッドホルダー66内には駆動器74と回路板76とが取り付けられている。SMD LEDモジュール30は、ランプホルダー70内に取り付けられることで、発光ユニットとして構成される。該発光ユニットが駆動器74に電気的に接続されることで、SMD LEDモジュール30は、駆動され光透過ハウジング68の方向(図10aを参照)またはランプヘッド72の方向(図10bを参照)に向けて光を投射する。さらに、該発光ユニットから生成された熱エネルギーは、直接結合部材36を介して基板32の下端面40の銅箔44に伝達されるため、放熱効果が向上する。 FIGS. 10 a and 10 b show how the SMD LED module 30 of the second embodiment of the present invention is applied to the high-intensity LED bulb 64. The LED bulb 64 includes a lamp head holder 66, a light transmission housing 68, and a lamp holder 70 positioned between the lamp head holder 66 and the light transmission housing 68. A lamp head 72 is attached to the lower end of the lamp head holder 66, and a driver 74 and a circuit board 76 are attached in the lamp head holder 66. The SMD LED module 30 is configured as a light emitting unit by being mounted in the lamp holder 70. When the light emitting unit is electrically connected to the driver 74, the SMD LED module 30 is driven in the direction of the light transmission housing 68 (see FIG. 10a) or the direction of the lamp head 72 (see FIG. 10b). Project light toward. Furthermore, since the heat energy generated from the light emitting unit is directly transmitted to the copper foil 44 on the lower end surface 40 of the substrate 32 via the coupling member 36, the heat dissipation effect is improved.

図11a、11b、図12a、12b、図13a、13b、及び図14a、14bのそれぞれは、本発明の第3、第4、第5、第6の実施例のSMD LEDモジュール30がそれぞれ高照度LEDバルブ64に適用され、それぞれ光透過ハウジング68の方向またはランプヘッド72に向けて光を投射する様子を示す。 11a, 11b, 12a, 12b, 13a, 13b, and 14a, 14b, respectively, the SMD LED module 30 of the third, fourth, fifth, and sixth embodiments of the present invention has high illuminance, respectively. A state of applying light to the LED bulb 64 and projecting light toward the light transmitting housing 68 or toward the lamp head 72 is shown.

図15、16、17、18のそれぞれは、高照度LEDバルブ64において本発明の第2〜6の実施例のSMD LEDモジュール30のいずれか2つが含まれ、その一方のSMD LEDモジュール30が光透過ハウジング68に向けて光を投射し、他方のSMD LEDモジュール30がランプヘッド72に向けて光を投射する様子を示す。 15, 16, 17, and 18 each include any two of the SMD LED modules 30 according to the second to sixth embodiments of the present invention in the high-intensity LED bulb 64, and one of the SMD LED modules 30 is light. A state in which light is projected toward the transmission housing 68 and the other SMD LED module 30 projects light toward the lamp head 72 is shown.

図19は、本発明の第7の実施例のSMD LEDモジュール30及びその放熱構造を示す。この実施例において、SMD LEDモジュール30は、基板32Aと、1つまたは複数のSMD LED34と、複数の結合部材36とを含む。基板32Aは、繊維の基板であり、上端面38と下端面40とを含み、上端面38には間隔をおいた複数の導電導熱銅箔44のブロックが設けられ、銅箔44のブロックの間には互いに導通しない間隙が形成されている。各SMD LED34の底面には正、負極の2つの電極46が設けられ、該2つの電極46は、間隔をおいたいずれか2つの銅箔44にそれぞれ固着されることで、導電通路として構成され、該複数のSMD LED34の間は、直列回路により接続される。各SMD LED34に近接するいずれか1つの銅箔44には結合孔48が設けられ、結合孔48は、銅箔44及び基板32Aの上、下端面38、40を貫通し、結合孔48の内壁には導熱可能な金属層78が被覆されている。結合部材36は、リベットであり、結合孔48に挿入されることで、銅箔44と基板32Aとが接続される。各結合部材36の下端52には、各銅箔44のブロックと寸法が略同一の導熱金属板54(例えば銅板)が結合されることで、基板32Aの下端には複数の金属板54が吊設されている。これにより、SMD LED34から生成された熱は、結合部材36を介して該複数の金属板54に伝達されることで、大面積の放熱として機能する。 FIG. 19 shows an SMD LED module 30 and a heat dissipation structure thereof according to the seventh embodiment of the present invention. In this embodiment, the SMD LED module 30 includes a substrate 32 </ b> A, one or more SMD LEDs 34, and a plurality of coupling members 36. The substrate 32A is a fiber substrate, and includes an upper end surface 38 and a lower end surface 40. The upper end surface 38 is provided with a plurality of conductive heat conductive copper foil 44 blocks spaced apart from each other. Is formed with a gap that is not electrically connected to each other. Two electrodes 46, positive and negative, are provided on the bottom surface of each SMD LED 34, and the two electrodes 46 are fixed to any two copper foils 44 spaced apart to form a conductive path. The plurality of SMD LEDs 34 are connected by a series circuit. Any one copper foil 44 adjacent to each SMD LED 34 is provided with a coupling hole 48, and the coupling hole 48 passes through the upper and lower end surfaces 38 and 40 of the copper foil 44 and the substrate 32 </ b> A, and the inner wall of the coupling hole 48. Is covered with a metal layer 78 capable of conducting heat. The coupling member 36 is a rivet, and is inserted into the coupling hole 48 to connect the copper foil 44 and the substrate 32A. A heat conducting metal plate 54 (for example, a copper plate) having substantially the same dimensions as the block of each copper foil 44 is coupled to the lower end 52 of each coupling member 36, so that a plurality of metal plates 54 are suspended from the lower end of the substrate 32A. It is installed. Thereby, the heat generated from the SMD LED 34 is transmitted to the plurality of metal plates 54 via the coupling member 36, thereby functioning as heat dissipation of a large area.

図20は、本発明の第8の実施例のSMD LEDモジュール30及びその放熱構造を示す。この実施例において、SMD LEDモジュール30は、基板32Aと、1つまたは複数のSMD LED34と、複数の結合部材36とを含む。基板32Aは、繊維の基板であり、上、下端面38、40には間隔をおいた対応する複数の導電導熱銅箔44のブロックが設けられ、銅箔44のブロックの間には互いに導通しない間隙が形成されている。SMD LED34の底面には正、負極の2つの電極46が設けられ、該2つの電極46は、間隔をおいたいずれか2つの銅箔44にそれぞれ固着されることで、導電通路として構成される。基板32Aのには複数の結合孔48が設けられ、各結合孔48は、銅箔44、基板32Aの上、下端面38、40を貫通し、各結合孔48の内壁には導熱可能な金属層78が被覆され、金属層78により、SMD LED34から生成された熱は、基板32Aの上端面38の銅箔44から下端面40の銅箔44に伝達することができる。該複数の結合部材36は、一部の結合孔48に挿入されることで、銅箔44と基板32Aとが接続される。これにより、SMD LED34から生成された熱は、上、下端面38、40の銅箔44により、高速の導熱及び大面積の放熱が可能となる。各結合部材36の下端52には、各銅箔44のブロックと寸法が略同一の導熱金属板54が結合されており、金属板54により、SMD LED34のチップ熱度は、大面積の放熱が可能となる。 FIG. 20 shows the SMD LED module 30 and the heat dissipation structure thereof according to the eighth embodiment of the present invention. In this embodiment, the SMD LED module 30 includes a substrate 32 </ b> A, one or more SMD LEDs 34, and a plurality of coupling members 36. The substrate 32A is a fiber substrate, and the upper and lower end surfaces 38, 40 are provided with a plurality of corresponding blocks of conductive heat conductive copper foil 44 spaced apart from each other, and the copper foil 44 blocks do not conduct to each other. A gap is formed. Two electrodes 46, positive and negative, are provided on the bottom surface of the SMD LED 34, and the two electrodes 46 are fixed to any two copper foils 44 spaced apart to constitute a conductive path. . A plurality of coupling holes 48 are provided in the substrate 32A, and each coupling hole 48 passes through the copper foil 44, the upper and lower end surfaces 38, 40 of the substrate 32A, and a metal capable of conducting heat on the inner wall of each coupling hole 48. The layer 78 is coated, and the metal layer 78 allows heat generated from the SMD LED 34 to be transferred from the copper foil 44 on the upper end surface 38 to the copper foil 44 on the lower end surface 40 of the substrate 32A. The plurality of coupling members 36 are inserted into some of the coupling holes 48 to connect the copper foil 44 and the substrate 32A. Thereby, the heat generated from the SMD LED 34 can be conducted at high speed and radiated in a large area by the copper foils 44 on the upper and lower end surfaces 38 and 40. A heat conducting metal plate 54 having substantially the same dimensions as the block of each copper foil 44 is coupled to the lower end 52 of each coupling member 36. With the metal plate 54, the chip MD of the SMD LED 34 can dissipate a large area. It becomes.

図21a、21b、図22a、22bのそれぞれは、本発明の第7及び第8の実施例のSMD LEDモジュール30がそれぞれ高照度LEDバルブ64に適用され、光透過ハウジング68の方向またはランプヘッド72に向けて光を投射する様子を示す。 In each of FIGS. 21a, 21b, 22a and 22b, the SMD LED module 30 of the seventh and eighth embodiments of the present invention is applied to the high-intensity LED bulb 64, respectively, and the direction of the light transmission housing 68 or the lamp head 72 A state in which light is projected toward is shown.

図23a、23bは、本発明の第9の実施例のSMD LEDモジュール30及びその放熱構造を示す。この実施例において、SMD LEDモジュール30は、基板32と、少なくとも1つのSMD LED34と、少なくとも1つの結合部材36とを含む。SMD LED34の底面には、2つの導電電極46Aが設けられ、SMD LED34の底面には、導熱ベース77がさらに設けられている。導熱ベース77は、2つの導電電極46Aの間に位置し、2つの電極46Aと離間している。繊維絶縁層42の外端面には、該2つの電極46と接続された2つの導電銅箔44Cが設けられることで導電通路として構成されるとともに、導熱ベース77と接触する少なくとも1つの導熱銅箔44Dが設けられている。SMD LED34に近接した導熱銅箔44Dには結合孔48が設けられており、結合孔48は、導熱銅箔44D、繊維絶縁層42、及び基板32の上、下端面38、40を貫通する。これにより、結合孔48は、単極箇所の銅箔に設けられる必要がなくなり、SMD LED34から生成された熱は、該2つの電極46Aを介して結合部材36に伝達されるのではなく、導熱ベース77を介して結合部材36に伝達され、さらに結合部材36を介して下端面40に伝達されることにより、大面積の放熱効果が可能となる。 23a and 23b show an SMD LED module 30 and a heat dissipation structure thereof according to the ninth embodiment of the present invention. In this embodiment, the SMD LED module 30 includes a substrate 32, at least one SMD LED 34, and at least one coupling member 36. Two conductive electrodes 46A are provided on the bottom surface of the SMD LED 34, and a heat conducting base 77 is further provided on the bottom surface of the SMD LED 34. The heat conducting base 77 is located between the two conductive electrodes 46A and is separated from the two electrodes 46A. The outer end surface of the fiber insulating layer 42, together with the two conductive copper foil 44C connected with the two electrodes 46 A is configured as a conductive passage be provided, at least one heat-conductive copper that contacts the heat-conducting base 77 A foil 44D is provided. A coupling hole 48 is provided in the heat conducting copper foil 44D adjacent to the SMD LED 34, and the coupling hole 48 passes through the heat conducting copper foil 44D, the fiber insulating layer 42, and the substrate 32, and the lower end surfaces 38, 40. As a result, the coupling hole 48 does not need to be provided in the copper foil at a single pole location, and the heat generated from the SMD LED 34 is not transferred to the coupling member 36 via the two electrodes 46A, but is conducted as a heat conducting material. By being transmitted to the coupling member 36 via the base 77 and further transmitted to the lower end surface 40 via the coupling member 36, a large area heat dissipation effect is possible.

図24a、24bは、本発明の第10の実施例のSMD LEDモジュール30が昼行灯としてのLEDバルブ64に適用される様子を示す。ランプホルダー70内の回路板76の上方に支持板80が設けられており、該支持板80には、略L状となりかつ対向する支持金属部材56−1が結合部材82により水平に設けられている。該2つの金属部材56−1の間には固定パッキンベース79が設けられ、各金属部材56−1の外表面には基板32の一端面が取り付けられる。図24aにおける左側のSMD LED34は、対向側の運転者が容易に視認できるように車の進行方向に向けて直射光を発し、右側のSMD LED34は、運転席に向け、運転者が左右範囲を容易に視認できるように(例えば車道外側に進行する二輪車または通行者)発する光が反射(左右約35度)され車の進行方向に向けることができる。該2つの金属部材56−1が基板32に対応する一端面に水平に設けられることで支持及び放熱として機能することにより、SMD LED34のチップ熱度の導熱かつ大面積の放熱に寄与することができる。 24a and 24b show how the SMD LED module 30 of the tenth embodiment of the present invention is applied to an LED bulb 64 as a daytime lamp. A support plate 80 is provided above the circuit board 76 in the lamp holder 70, and a support metal member 56-1 that is substantially L-shaped and is opposed to the support plate 80 is provided horizontally by a coupling member 82. Yes. A fixed packing base 79 is provided between the two metal members 56-1, and one end face of the substrate 32 is attached to the outer surface of each metal member 56-1. The SMD LED 34 on the left side in FIG. 24a emits direct light toward the traveling direction of the vehicle so that the driver on the opposite side can easily see, and the SMD LED 34 on the right side faces the driver's seat so that the driver Light that is emitted so as to be easily visible (for example, a two-wheeled vehicle or a passerby traveling outside the roadway) is reflected (about 35 degrees on the left and right) and can be directed in the traveling direction of the vehicle. Since the two metal members 56-1 are provided horizontally on one end surface corresponding to the substrate 32 and function as support and heat dissipation, it is possible to contribute to heat conduction of the chip heat degree of the SMD LED 34 and heat dissipation of a large area. .

上記明細書において、本発明は、特定の実施例についてのみ説明され、本発明の特徴に基づいて、さまざまな変更または修飾をすることができる。この技術分野において通常知識を有する者が本発明の特許請求の範囲に基づいてなされる等価の変更や修飾は、本発明の技術範囲に入るものである。 In the foregoing specification, the invention has been described only with reference to specific embodiments, and various changes or modifications can be made based on the features of the invention. Equivalent changes and modifications made by persons having ordinary knowledge in this technical field based on the claims of the present invention are within the technical scope of the present invention.

以上のように、本発明では、上端面と下端面とを含み、上端面には間隔をおいた複数の銅箔が設けられ、下端面には少なくとも1つの銅箔若しくは金属板または金属部材が設けられている基板と、底面に正、負極を構成する2つの電極が設けられ、前記2つの電極が前記基板の上端面にある2つの銅箔にそれぞれ固着されることで導電通路として構成される少なくとも1つのSMD LEDと、前記基板の上端面にあるいずれか1つの銅箔及び前記基板の上、下端面を貫通する少なくとも1つの結合孔と、高導熱の金属材料からなり、前記少なくとも1つの結合孔に挿入され、上端が前記上端面にある銅箔と結合され、下端が前記下端面にある銅箔若しくは金属板または金属部材と結合される少なくとも1つの結合部材と、を備えることを特徴とするSMD LEDの放熱構造とするものである。 As described above, in the present invention, a plurality of copper foils including an upper end surface and a lower end surface are provided on the upper end surface, and at least one copper foil, a metal plate, or a metal member is provided on the lower end surface. The substrate is provided and two electrodes constituting the positive and negative electrodes are provided on the bottom surface, and the two electrodes are respectively fixed to two copper foils on the upper end surface of the substrate to form a conductive path. At least one SMD LED, any one copper foil on the upper end surface of the substrate, at least one coupling hole penetrating the upper and lower end surfaces of the substrate, and a metal material having high heat conductivity, and the at least one At least one coupling member inserted into one coupling hole, having an upper end coupled to the copper foil on the upper end surface, and a lower end coupled to the copper foil or metal plate or metal member on the lower end surface. Special It is an heat radiation structure of SMD LED to.

また、前記結合部材は、リベットまたはネジであり、中空または中実となっており、前記基板の下端面には前記金属板が吊設されまたは水平に設けられているものとする。 The coupling member is a rivet or a screw and is hollow or solid, and the metal plate is suspended or horizontally provided on the lower end surface of the substrate.

また、前記基板の下端面には前記金属部材が設けられ、前記金属部材の上表面は、前記基板の下端面に平らに密着され、前記金属部材と前記基板との間に導熱ペーストが充填され、前記金属部材の下端には、間隔をおいた複数の放熱管または渦巻状に巻回された放熱板が設けられているものとする。。 Further, the metal member is provided on the lower end surface of the substrate, the upper surface of the metal member is flatly adhered to the lower end surface of the substrate, and a heat conductive paste is filled between the metal member and the substrate. The lower end of the metal member is provided with a plurality of spaced apart heat radiating tubes or a heat radiating plate wound in a spiral shape. .

また、上端面と下端面とを含み、上端面には間隔をおいた複数の銅箔ブロックが設けられ、前記複数の銅箔ブロックの間に互いに導通しない間隙が形成され、下端面には少なくとも1つの銅箔が設けられるとともに少なくとも1つの金属板が吊設されまたは水平に設けられている繊維基板と、底面に正、負極の2つの電極が設けられ、前記2つの電極が前記繊維基板の上端面にある2つの銅箔にそれぞれ固着されることで導電通路として構成される少なくとも1つのSMD LEDと、前記基板の上端面にあるいずれか1つの銅箔及び前記繊維基板の上、下端面を貫通し、内壁には導熱可能な金属層が被覆されている少なくとも1つの結合孔と、高導熱の金属材料からなり、前記少なくとも1つの結合孔に挿入され、上端が前記上端面にある銅箔と結合され、下端が前記下端面にある銅箔または金属板と結合される少なくとも1つの結合部材と、を備えるものとする。 In addition, the upper end surface includes a plurality of copper foil blocks spaced apart from each other, and a gap that is not electrically connected to each other is formed between the plurality of copper foil blocks. A fiber substrate on which one copper foil is provided and at least one metal plate is suspended or provided horizontally, and two electrodes, a positive electrode and a negative electrode, are provided on the bottom surface, and the two electrodes are provided on the fiber substrate. At least one SMD LED configured as a conductive path by being respectively fixed to two copper foils on the upper end surface, and any one copper foil on the upper end surface of the substrate and the upper and lower end surfaces of the fiber substrate At least one coupling hole whose inner wall is covered with a heat-conductive metal layer, and made of a highly heat-conductive metal material, inserted into the at least one coupling hole, and having an upper end at the upper end surface Coupled with the foil, the lower end is intended to comprise the at least one coupling member is coupled to the foil or metal plate in the bottom surface.

また、前記結合部材は、リベットまたはネジであり、前記少なくとも1つの結合部材には複数の結合孔が含まれており、各結合孔の内壁には導熱可能な金属層が被覆されており、前記少なくとも1つの結合部材は、前記複数の結合孔の一部の結合孔に結合されているものとする。 The coupling member is a rivet or a screw, the at least one coupling member includes a plurality of coupling holes, and an inner wall of each coupling hole is coated with a heat conductive metal layer, It is assumed that at least one coupling member is coupled to some of the plurality of coupling holes.

本発明に係るSMD LEDの放熱構造によれば、SMD LEDのチップから生成された熱を効果的に基板の下端面に伝達することができ、LED光減衰の標準に達することができる。 According to the heat dissipation structure of the SMD LED according to the present invention, the heat generated from the chip of the SMD LED can be effectively transmitted to the lower end surface of the substrate, and the standard of LED light attenuation can be reached.

10 LED
12 台座
14 導熱銅柱
15 LEDチップ
16 導熱底部
18 端子
20 LED
22 金属基板
24 繊維絶縁層
25、25−1 銅箔
26 SMD LED
28、28−1 電極
30 SMD LEDモジュール
32、32A 基板
34 SMD LED
36 結合部材
38 上端面
40 下端面
42 繊維絶縁層
44、44A、44B、44C、44D 銅箔
46、46A 電極
48 結合孔
50 上端
52 下端
54 金属板
56、56−1 金属部材
57 上表面
58 導熱ペースト
59 結合部
60 放熱管
62 放熱板
64 LEDバルブ
66 ランプヘッドホルダー
68 光透過ハウジング
70 ランプホルダー
72 ランプヘッド
74 駆動器
76 回路板
77 導熱ベース
78 金属層
79 固定パッキンベース
80 支持板
82 結合部材




10 LED
12 Pedestal 14 Heat conduction copper pillar 15 LED chip 16 Heat conduction bottom 18 Terminal 20 LED
22 Metal substrate 24 Fiber insulation layer 25, 25-1 Copper foil 26 SMD LED
28, 28-1 Electrode 30 SMD LED module 32, 32A Substrate 34 SMD LED
36 coupling member 38 upper end surface 40 lower end surface 42 fiber insulation layers 44, 44A, 44B, 44C, 44D copper foil 46, 46A electrode 48 coupling hole 50 upper end 52 lower end 54 metal plate 56, 56-1 metal member 57 upper surface 58 heat conduction Paste 59 Coupling part 60 Radiation tube 62 Radiation plate 64 LED bulb 66 Lamp head holder 68 Light transmission housing 70 Lamp holder 72 Lamp head 74 Driver 76 Circuit board 77 Heat conduction base 78 Metal layer 79 Fixed packing base 80 Support plate 82 Coupling member




Claims (5)

上端面と下端面とを有する基板であって、上端面には間隔をおいた複数の銅箔が設けられ、下端面には金属板が設けられている基板と、
底面に正、負極を構成する2つの電極が設けられ、前記2つの電極が前記基板の上端面にある2つの銅箔にそれぞれ固着されることで導電通路として構成される少なくとも1つのSMD LEDと、
前記基板の上端面にあるいずれか1つの銅箔及び前記基板の上、下端面を貫通する少なくとも1つの結合孔と、
高導熱の金属材料からなり、前記少なくとも1つの結合孔に挿入され、上端が前記上端面にある銅箔と結合され、下端が前記金属板と結合される少なくとも1つの結合部材と、
を備えるSMD LEDの放熱構造であって、
前記金属板は、前記基板の下端面側に吊設されるものであり、前記金属板の一部分が前記結合部材と前記基板の下端面との間に結合され、前記金属板の他部分と前記基板の下端面との間が離間されて放熱空間が形成される、SMD LEDの放熱構造。
A substrate having an upper end surface and a lower end surface, a plurality of copper foils spaced apart on the upper end surface side , a substrate provided with a metal plate on the lower end surface side ,
Two electrodes constituting positive and negative electrodes are provided on the bottom surface, and the two electrodes are fixed to two copper foils on the upper end surface of the substrate, respectively, and at least one SMD LED configured as a conductive path; ,
Any one copper foil on the upper end surface of the substrate and at least one coupling hole penetrating the upper and lower end surfaces of the substrate;
At least one coupling member made of a metal material having high heat conductivity, inserted into the at least one coupling hole, coupled to a copper foil on the upper end surface, and coupled to the metal plate at a lower end;
An SMD LED heat dissipation structure comprising :
The metal plate is suspended on the lower end surface side of the substrate, a part of the metal plate is coupled between the coupling member and the lower end surface of the substrate, and the other part of the metal plate and the A heat dissipation structure of an SMD LED in which a heat dissipation space is formed by being separated from the lower end surface of the substrate.
前記結合部材は、リベットであり、中空となっている、
ことを特徴とする請求項1に記載のSMD LEDの放熱構造。
The coupling member is rivets, and has a middle empty,
The heat dissipation structure for an SMD LED according to claim 1.
前記SMD LEDの底面には、導熱ベースが設けられ、前記導熱ベースは前記2つの電極の間において電極と離間して設置され、前記複数の銅箔は、2つの導電銅箔と、1つの導熱銅箔を含み、前記2つの導電銅箔と前記2つの電極が導通され、前記導熱銅箔と前記導熱ベースが接触され、
前記結合孔が前記導熱銅箔、前記基板の上、下端面を貫通するように設けられる、ことを特徴とする請求項1又は2に記載のSMD LEDの放熱構造。
A heat conducting base is provided on the bottom surface of the SMD LED, the heat conducting base is disposed between the two electrodes and spaced apart from the electrode, and the plurality of copper foils include two conductive copper foils and one heat conducting base. Including the copper foil, the two conductive copper foils and the two electrodes are conducted, the heat conducting copper foil and the heat conducting base are contacted,
3. The heat dissipation structure for an SMD LED according to claim 1, wherein the coupling hole is provided so as to penetrate the heat conductive copper foil and the upper and lower end surfaces of the substrate.
上端面と下端面とを含み、上端面には間隔をおいた複数の銅箔ブロックが設けられ、前記複数の銅箔ブロックの間に互いに導通しない間隙が形成され、下端面には少なくとも1つの銅箔が設けられるとともに少なくとも1つの金属板が吊設される繊維基板と、
底面に正、負極の2つの電極が設けられ、前記2つの電極が前記繊維基板の上端面にある2つの銅箔にそれぞれ固着されることで導電通路として構成される少なくとも1つのSMD LEDと、
前記基板の上端面にあるいずれか1つの銅箔及び前記繊維基板の上、下端面を貫通し、内壁には導熱可能な金属層が被覆されている少なくとも1つの結合孔と、
高導熱の金属材料からなり、前記少なくとも1つの結合孔に挿入され、上端が前記上端面にある銅箔と結合され、下端が前記金属板と結合される少なくとも1つの結合部材と、
を備えるSMD LEDの放熱構造であって、
前記金属板の一部分が前記少なくとも1つの結合部材の下端と前記基板の下端面との間に結合され、前記金属板の他部分と前記基板の下端面との間が離間されて放熱空間が形成される、SMD LEDの放熱構造。
The upper end surface includes a plurality of copper foil blocks spaced apart from each other, a gap that is not electrically connected to each other is formed between the plurality of copper foil blocks, and the lower end surface includes at least one copper foil block. A fiber substrate on which copper foil is provided and at least one metal plate is suspended;
Two electrodes, positive and negative, are provided on the bottom surface, and the two electrodes are fixed to two copper foils on the upper end surface of the fiber substrate, respectively, and at least one SMD LED configured as a conductive path;
Any one copper foil on the upper end surface of the substrate and at least one coupling hole penetrating the upper and lower end surfaces of the fiber substrate and having an inner wall covered with a heat conductive metal layer;
A metal material Koshirubenetsu, the inserted at least one coupling hole, the upper end is coupled with the copper foil in said upper surface, and at least one coupling member lower end is coupled to the front Kikin genus plate,
An SMD LED heat dissipation structure comprising:
A part of the metal plate is coupled between a lower end of the at least one coupling member and a lower end surface of the substrate, and a heat radiation space is formed by separating the other part of the metal plate and the lower end surface of the substrate. The SMD LED heat dissipation structure.
前記結合部材は、リベットであり、中空であり、
前記結合孔は複数有り、前記各結合孔の内壁には導熱可能な金属層が被覆されており、
前記少なくとも1つの結合部材は、前記複数の結合孔の一部の結合孔に結合されている、
ことを特徴とする請求項4に記載のSMD LEDの放熱構造。
The coupling member is a rivet, is hollow,
There are a plurality of the coupling holes, and an inner wall of each coupling hole is coated with a metal layer capable of conducting heat,
The at least one coupling member is coupled to a partial coupling hole of the plurality of coupling holes;
The heat dissipation structure for an SMD LED according to claim 4.
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