JP5872109B2 - A new way to produce thermal barrier protection components for peripheral connections - Google Patents
A new way to produce thermal barrier protection components for peripheral connections Download PDFInfo
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- JP5872109B2 JP5872109B2 JP2015511880A JP2015511880A JP5872109B2 JP 5872109 B2 JP5872109 B2 JP 5872109B2 JP 2015511880 A JP2015511880 A JP 2015511880A JP 2015511880 A JP2015511880 A JP 2015511880A JP 5872109 B2 JP5872109 B2 JP 5872109B2
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- 230000004888 barrier function Effects 0.000 title description 7
- 230000002093 peripheral effect Effects 0.000 title description 2
- 239000000758 substrate Substances 0.000 claims description 39
- 239000002131 composite material Substances 0.000 claims description 27
- 238000005452 bending Methods 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 17
- 238000004519 manufacturing process Methods 0.000 claims description 16
- 239000002184 metal Substances 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 12
- 239000011810 insulating material Substances 0.000 claims description 5
- 230000008569 process Effects 0.000 description 10
- 238000012545 processing Methods 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 238000012356 Product development Methods 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 238000011437 continuous method Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D47/00—Making rigid structural elements or units, e.g. honeycomb structures
- B21D47/04—Making rigid structural elements or units, e.g. honeycomb structures composite sheet metal profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D19/00—Flanging or other edge treatment, e.g. of tubes
- B21D19/12—Edge-curling
- B21D19/14—Reinforcing edges, e.g. armouring same
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/20—Deep-drawing
- B21D22/24—Deep-drawing involving two drawing operations having effects in opposite directions with respect to the blank
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/005—Processes combined with methods covered by groups B21D1/00 - B21D31/00 characterized by the material of the blank or the workpiece
- B21D35/007—Layered blanks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
- B21D39/02—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal by folding, e.g. connecting edges of a sheet to form a cylinder
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49826—Assembling or joining
- Y10T29/49908—Joining by deforming
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
- Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)
- Thermal Insulation (AREA)
Description
本発明は、遮熱保護部品のW型フランジを製造する組立ダイス（assembled die）及び前記組立ダイス（assembled die）を利用して、遮熱保護部品のW型フランジを製造する方法に関し、特に多層遮熱保護部品の生産加工に適用して、この構造の遮熱保護部品が強烈な震動に耐えることができ材料周辺の分層による遮熱の効果に対して影響が発生しない手段の提供に関する。 The present invention relates to an assembled die for manufacturing a W-shaped flange of a heat-shielding protection component and a method for manufacturing a W-shaped flange of a heat-shielding protection component using the assembled die, and more particularly to a multilayer. The present invention relates to the provision of means that can be applied to the production and processing of heat shield parts, and that the heat shield parts of this structure can withstand strong vibrations and do not affect the heat shielding effect due to the layer separation around the material.
遮熱部品、特に金属の遮熱保護部品は、現在の当該技術分野に広く使用されて、金属自体の固有特性のため、金属遮熱保護部品の結構が、高強度及び良好な耐衝撃性を有し、すべての気象条件に適用することができ、設置したり置き換えることが容易で使用時間が長いなどの長所を有する。しかしながら、有効な接続方法として技術的に発展することは、遮熱保護部品の構造を製造する主要なキーポイントである。これらの製品の品質とコストは、接続の技術がよくないため、しばしば影響を受けてしまった。もし専門的な機械の組立ダイス（assembled die）でこれらの製品を生産するなら、大規模な設備投資と長い製品開発サイクルやその他の制限が必要になり、もしセメンティング、溶接、及びリベットなどの方式で固定するなら、温度の環境と材料自体の制限によって限界がある。現在、遮熱部品として、L型のフランジとZ型のフランジを採用し、W型のフランジに関する情報は少ない。その主な原因は、この結構が適用できないことではなくて、もし従来の方法によって、それらのフランジの結構を生産すれば、処理工程が非常に多く、工程が複雑で、特に遮熱類の部品について、その生産量が大きく、サイズの外形が製品に従って異なり変化して、同時に一部の製品はまた周辺の公差が1mm以内で制御するのを保証する必要がある。したがって、全配列スタンピングプロセスの技術を採用することで、このような製品のバッチ処理の加工生産を完成できる。しかしながら、現在、全配列スタンピングプロセスを採用してこれらのフランジを達成するのは、ほとんど困難で、多くのプロセスが、高い投入コストをもたらし、バッチ生産を達成することは困難である。したがって、この連続方式の実現を高効率に設計し、更にプロセスを少なくし、生産効率を高め、生産コストを下げることがキーポイントとなる。 Thermal barrier parts, especially metal thermal barrier protection parts, are widely used in the current technical field, and because of the inherent properties of the metal itself, the structure of the metal thermal barrier protection parts has high strength and good impact resistance. It has the advantages of being applicable to all weather conditions, easy to install and replace, and long usage time. However, technical development as an effective connection method is a major key point in manufacturing the structure of the thermal barrier protection component. The quality and cost of these products were often affected by poor connection technology. If these products are produced with specialized machine assembled dies, large capital investment and long product development cycles and other restrictions are required, such as cementing, welding and rivets. If fixed by the method, there is a limit due to the temperature environment and limitations of the material itself. Currently, L-shaped flanges and Z-shaped flanges are used as heat shield parts, and there is little information on W-shaped flanges. The main cause is not that this structure is not applicable, but if the structure of those flanges is produced by the conventional method, the processing process is very many, the process is complicated, especially heat shielding parts The production volume is large, the size of the outer shape varies according to the product, and at the same time some products also need to ensure that the peripheral tolerance is controlled within 1mm. Therefore, by adopting the technology of the full array stamping process, it is possible to complete the processing production of batch processing of such products. However, at present, it is almost difficult to achieve these flanges using a full array stamping process, and many processes result in high input costs and difficult to achieve batch production. Therefore, the key points are to design the realization of this continuous method with high efficiency, further reduce the number of processes, increase the production efficiency, and lower the production cost.
本発明の目的は、遮熱保護部品のW型フランジの組立ダイス（assembled die）を提供し、前記組立ダイス（assembled die）を利用して、単に二つのステップで遮熱保護部品のW型のフランジのプロセスを完了でき、しかも、異なる厚さと異なる層数の金属板及びサンドイッチを有する絶縁層に適応することができることである。 An object of the present invention is to provide an assembled die for a W-shaped flange of a heat-shielding protection component, and using the assembled die, the W-shaped heat-shielding protection component is simply formed in two steps. It is possible to complete the flange process and to adapt to insulating layers with different thicknesses and different numbers of metal plates and sandwiches.
遮熱保護部品のW型のフランジを製造する組立ダイス（assembled die）であって、前記組立ダイス（assembled die）は、テラス成形ダイス（terraced-forming die）と曲げ成形ダイス（bending forming die）を備える。前記テラス成形ダイス（terraced-forming die）は、上ダイスD10と、上ダイスの刃口部D11、D15と、上ダイスのテラス状内辺D12、D13、D14、D16、D17、D18と、下ダイスD20と、下ダイスの刃口部D21、D25と、下ダイスのテラス状内辺D22、D23、D24、D26、D27、D28とを含み、前記上ダイスの刃口部D11、D15と下ダイスの刃口部D21、D25は、ダイスが閉合する時、一定の隙間があって、ダイスが閉合している時、上ダイスの内辺と相対応する下ダイスの内辺との間は、材料の厚さより大きな隙間があり；曲げ成形ダイス（bending forming die）は、上ダイスD30と、下ダイスD40とを含み、前記上ダイスD30は、上ダイスの底面D35に対して垂直する上ダイス側面D32、D34と、上ダイス側面と隣接した上ダイスのアーク面D31、D33とを含み、さらに、上ダイスのアーク面は、ダイスの外側へ延伸したアーク面である。 An assembled die for manufacturing a W-shaped flange of a heat-shielding protection component, wherein the assembled die includes a terraced-forming die and a bending forming die Prepare. The terraced-forming die includes an upper die D10, blade edges D11 and D15 of the upper die, terrace-shaped inner sides D12, D13, D14, D16, D17, and D18 of the upper die, and a lower die. D20, lower die edge D21, D25 and lower die terrace inner side D22, D23, D24, D26, D27, D28, including the upper die edge D11, D15 and lower die The cutting edge portions D21 and D25 have a certain gap when the die is closed, and when the die is closed, between the inner side of the upper die and the corresponding inner side of the lower die, There is a gap larger than the thickness; the bending forming die includes an upper die D30 and a lower die D40, the upper die D30 being an upper die side surface D32 perpendicular to the bottom surface D35 of the upper die, D34 and arc surfaces D31 and D33 of the upper die adjacent to the upper die side surface, and the arc surface of the upper die extends to the outside of the die. It is an arc surface.
また、前記組立ダイス（assembled die）を利用して、遮熱保護部品のW型フランジの製造の方法を提供し、前記方法は、製品の外側寸法及び各層の要件によって各層の材料を供給しており；複合基板を形成するために固定具によって各層を互いに固定しており; 複合基板をテラス成形ダイス（terraced-forming die）に置き、テラス状の複合基板にスタンピング成形させており；そして、成形したテラス状の複合基板を曲げ成形ダイス（bending forming die）の下ダイスD40に置いて、曲げ成形ダイス（bending forming die）の上ダイスD30を下ダイスD40の方向に移動させて、曲げ成形ダイス（bending forming die）の上ダイスD30のアーク面D31、D33は、テラス状の複合基板の縁部に横方向の力を加えており、テラス状の複合基板の縁部を内側へ曲げて、上ダイスD30は、連続的に下ダイスD40へ移動しており；曲げ成形ダイス（bending forming die）の上ダイスD30の底面D35は、テラス状の複合基板の外側部に垂直圧力を加えて、テラス状基板のテラス部をW型のフランジ結構をスタンピング成形させる。 Also, the assembled die is used to provide a method of manufacturing a W-shaped flange of a thermal barrier protection part, the method supplying the material of each layer according to the outer dimensions of the product and the requirements of each layer. Each layer is fixed to each other by a fixture to form a composite substrate; the composite substrate is placed on a terraced-forming die and stamped into a terrace-shaped composite substrate; The terraced composite substrate is placed on the lower die D40 of the bending forming die, and the upper die D30 of the bending forming die is moved in the direction of the lower die D40, so that the bending die ( The arc surfaces D31 and D33 of the upper die D30 (bending forming die) apply a lateral force to the edge of the terrace-shaped composite substrate, and the edge of the terrace-shaped composite substrate is bent inward to form the upper die. D30 continuously The bottom surface D35 of the upper die D30 of the bending forming die is applied to the outer side of the terrace-shaped composite substrate, and the terrace portion of the terrace-shaped substrate is made W-shaped. Stamp the flange structure.
好ましくは、金属遮熱保護部品は、上層金属基板と、下金属基板と、中間絶縁材料を含む。 Preferably, the metal heat-shielding protection component includes an upper metal substrate, a lower metal substrate, and an intermediate insulating material.
本発明の利点は、遮熱保護部品のW型フランジは、単に二つのスタンピングプロセスを使用するため、労働とダイス設備の経費を減少させ、コストを減らし、製造効率を高めるとこができる。また、この方法で実現したW型フランジは、材料を内側へ供給するため、製造された製品の周り表面は、すべすべしてバリがない。同時に、周辺は、多層材料が積み重ねるため、周辺の強度が増加し、遮熱の製品にとって、より薄い材料を選んで製造することができ、製品の品質を保証する際に、製品の強度も保証するため、直接に材料のコストの低減を達成した。 The advantage of the present invention is that the W-shaped flange of the thermal barrier protection component uses only two stamping processes, thus reducing labor and die equipment costs, reducing costs and increasing manufacturing efficiency. Further, since the W-shaped flange realized by this method supplies the material to the inside, the surface around the manufactured product is smooth and free from burrs. At the same time, the periphery is multi-layered, so the strength of the periphery increases, and for heat-shielding products, it is possible to manufacture by choosing a thinner material and guarantee the product's strength when guaranteeing the product quality Therefore, the material cost reduction was achieved directly.
図１に示すのは、本発明の製品を製造する前に固定した三層の材料を広げていた状態であって、その金属基板１と２は、部品の寸法に応じて、同一の大きさに切られており、中間層は、熱伝導率が低い絶縁材料で切られている。前記金属基板１、２は、絶縁材料３とツーリングを通して固定してある。 FIG. 1 shows a state in which a fixed three-layer material is expanded before manufacturing the product of the present invention, and the metal substrates 1 and 2 have the same size according to the dimensions of the parts. The intermediate layer is cut with an insulating material having a low thermal conductivity. The metal substrates 1 and 2 are fixed to the insulating material 3 through tooling.
図２に示すように、ステップ１でスタンピングするテラス成形ダイス（terraced-forming die）の結構は、上ダイスD10と、上ダイスの刃口部D11、D15と、上ダイスのテラス状内辺D12、D13、D14、D16、D17、D18と、下ダイスD20と、下ダイスの刃口部D21、D25と、下ダイスのテラス状内辺D22、D23、D24、D26、D27、D28とを含む。 As shown in FIG. 2, the terrace-forming die stamped in step 1 is composed of an upper die D10, blade edges D11 and D15 of the upper die, and a terrace-shaped inner side D12 of the upper die. D13, D14, D16, D17, D18, a lower die D20, blade edges D21, D25 of the lower die, and terrace-shaped inner sides D22, D23, D24, D26, D27, D28 of the lower die.
図３に示すように、前記上ダイスD10が下方向へ移動している過程中、前記上ダイスの刃口部D11、D15と前記下ダイスの刃口部D21、D25は、それぞれ接触し、まず金属基板を剪断してブランキングを実現する。また、ダイスは、前記テラス成形ダイス（terraced-forming die）が完全に閉合の状態で、下方向に移動し続ける。前記上ダイスの刃口部D11、D15と下ダイスの刃口部D21、D25は、ダイスが閉合する時、一定の隙間があって、上ダイスの内辺と相対応する下ダイスの内辺との間は、ダイスが閉合している時、材料の厚さより大きな隙間があり、ダイスが閉合した後、周辺が図４に示すようなテラス状の製品をスタンピングできる。 As shown in FIG. 3, during the process in which the upper die D10 is moving downward, the cutting edge portions D11, D15 of the upper die and the cutting edge portions D21, D25 of the lower die are in contact with each other. Blanking is realized by shearing the metal substrate. Also, the die continues to move downward with the terraced-forming die fully closed. The upper die edge D11, D15 and the lower die edge D21, D25, when the die is closed, there is a certain gap, and the inner side of the lower die corresponding to the inner side of the upper die In the meantime, when the dice are closed, there is a gap larger than the thickness of the material, and after the dice are closed, a terrace-shaped product as shown in FIG. 4 can be stamped.
図４に示すように、第一のスタンピングプロセスは、テラス状の辺縁を有する複合基板を製造する。 As shown in FIG. 4, the first stamping process produces a composite substrate having terrace-shaped edges.
図５に示すように、製品は、図に示す方向によって、成形したテラス状の複合基板を曲げ成形ダイス（bending forming die）の下ダイスD40に置き、曲げ成形ダイス（bending forming die）の上ダイスD30は、下方向へ移動している過程中、上ダイスD30のアーク面D31、D33は、テラス状の複合基板の外側立ち部４、７と接触し、アーク面の側方向力の作用で、前記テラス状の複合基板の外側立ち部４、７は、内部へ回転しているため、テラス状の複合基板の中間横断面５，８がテラス状の複合基板の内側立ち部６，９と同時に内側へ回転し、上ダイスD30は、下方向に移動し続けて、横方向への力の作用で、最後、テラス状の複合基板の各のテラス部を上ダイス側面D32、D34と、上ダイスアーク面D31、D33と、上ダイス底面D35とで組合せたキャビティーに押させる。 As shown in FIG. 5, in the product, the molded terrace-shaped composite substrate is placed on the lower die D40 of the bending forming die according to the direction shown in the figure, and the upper die of the bending forming die is placed. While D30 is moving downward, the arc surfaces D31 and D33 of the upper die D30 come into contact with the outer standing portions 4 and 7 of the terrace-shaped composite substrate, and due to the action of the lateral force on the arc surface, Since the outer standing portions 4 and 7 of the terrace-shaped composite substrate are rotated inward, the intermediate cross sections 5 and 8 of the terrace-shaped composite substrate are simultaneously with the inner standing portions 6 and 9 of the terrace-shaped composite substrate. Rotating inward, the upper die D30 continues to move downward, and by the action of the lateral force, finally, each terrace portion of the terrace-shaped composite substrate is moved to the upper die side surfaces D32, D34 and the upper die. The cavity is combined with the arc surfaces D31 and D33 and the upper die bottom surface D35.
図６に示すように、上ダイスD30は、下がり続けて、前記テラス状の複合基板の外側立ち部４、７に垂直圧力を加えて、テラス状基板のテラス辺縁部をW型のフランジ結構をスタンピング成形させる。 As shown in FIG. 6, the upper die D30 continues to descend, and vertical pressure is applied to the outer standing portions 4 and 7 of the terrace-shaped composite substrate, so that the terrace edge of the terrace-shaped substrate is formed into a W-shaped flange structure. Stamping molding.
１金属基板
２金属基板
３絶縁材料
D10上ダイス
D11、D15上ダイスの刃口部
D12、D13、D14、D16、D17、D18上ダイスのテラス状内辺
D20下ダイス
D21、D25下ダイスの刃口部
D22、D23、D24、D26、D27、D28下ダイスのテラス状内辺
D40下ダイス
D32、D34上ダイス側面
４、７テラス状の複合基板の外側立ち部
５、８テラス状の複合基板の中間横断面
1 Metal substrate 2 Metal substrate 3 Insulating material
Dice on D10
D11, D15 top die edge
D12, D13, D14, D16, D17, D18 on the terraced inner side of the die
D20 bottom die
D21, D25 Lower die edge
D22, D23, D24, D26, D27, D28 Lower side of the terrace
D40 bottom die
D32, D34 upper die side surface 4, 7 Terrace-like composite substrate outer standing part 5, 8 Terrace-shaped composite substrate intermediate cross section
Claims (3)
前記テラス成形ダイス（terraced-forming die）は、上ダイスD10と、上ダイスの刃口部D11、D15と、上ダイスのテラス状内辺D12、D13、D14、D16、D17、D18と、下ダイスD20と、下ダイスの刃口部D21、D25と、下ダイスのテラス状内辺D22、D23、D24、D26、D27、D28とを含み；
前記上ダイスの刃口部D11、D15と下ダイスの刃口部D21、D25は、ダイスが閉合する時、一定の隙間があって、ダイスが閉合している時、上ダイスの内辺と相対応する下ダイスの内辺との間は、材料の厚さより大きな隙間があり；
曲げ成形ダイス（bending forming die）は、上ダイスD30と、下ダイスD40とを含み、前記上ダイスD30は、上ダイスの底面D35に対して垂直する上ダイス側面D32、D34と、上ダイス側面と隣接した上ダイスのアーク面D31、D33とを含み、さらに、上ダイスのアーク面は、ダイスの外側へ延伸したアーク面であることを特徴とする；
遮熱保護部品のW型のフランジを製造する組立ダイス。 An assembled die for manufacturing a W-shaped flange of a heat-shielding protection component, wherein the assembled die includes a terraced-forming die and a bending forming die Prepared,
The terraced-forming die includes an upper die D10, blade edges D11 and D15 of the upper die, terrace-shaped inner sides D12, D13, D14, D16, D17, and D18 of the upper die, and a lower die. Including D20, lower die edge portions D21, D25, and lower die terrace-shaped inner sides D22, D23, D24, D26, D27, D28;
The upper die edge D11, D15 and the lower die edge D21, D25 have a certain gap when the die is closed, and when the die is closed, There is a gap larger than the thickness of the material between the inner side of the corresponding lower die;
The bending forming die includes an upper die D30 and a lower die D40. The upper die D30 includes upper die side surfaces D32 and D34 perpendicular to the bottom surface D35 of the upper die, and an upper die side surface. Adjacent arc surfaces D31, D33 of the upper die, and the arc surface of the upper die is an arc surface extending outward from the die;
An assembly die for manufacturing W-shaped flanges for heat shield parts.
複合基板をテラス成形ダイス（terraced-forming die）に置き、テラス状の複合基板にスタンピング成形させ、
成形したテラス状の複合基板を曲げ成形ダイス（bending forming die）の下ダイスD40に置いて、曲げ成形ダイス（bending forming die）の上ダイスD30を下ダイスD40の方向に移動させ、曲げ成形ダイス（bending forming die）の上ダイスD30のアーク面D31、D33は、テラス状の複合基板の縁部に横方向の力を加えており、テラス状の複合基板の縁部を内側へ曲げ、上ダイスD30は、下ダイスD40へ移動し続けて、曲げ成形ダイス（bending forming die）の上ダイスD30の底面D35は、テラス状の複合基板の外側部に垂直圧力を加え、テラス状基板のテラス部をW型のフランジ結構をスタンピング成形させることを特徴とする請求項１に記載の組立ダイス（assembled die）が遮熱保護部品のW型のフランジを製造する方法。 Supply the material of each layer according to the outer dimensions of the product and the requirements of each layer, fix through tooling, form a composite substrate,
The composite substrate is placed on a terraced-forming die, stamped on the terrace-shaped composite substrate,
The molded terrace-shaped composite substrate is placed on the lower die D40 of the bending forming die, and the upper die D30 of the bending forming die is moved in the direction of the lower die D40, so that the bending die ( The arc surfaces D31 and D33 of the upper die D30 (bending forming die) apply a lateral force to the edge of the terrace-shaped composite substrate, and the edge of the terrace-shaped composite substrate is bent inward, so that the upper die D30 Continues to move to the lower die D40, and the bottom surface D35 of the upper die D30 of the bending forming die applies vertical pressure to the outer portion of the terrace-shaped composite substrate, and the terrace portion of the terrace-shaped substrate W 2. The method of claim 1, wherein the assembled die is manufactured by stamping a flange structure of the mold.
The method according to claim 2, wherein the metal heat-shielding protection component includes an upper metal substrate, a lower metal substrate, and an intermediate insulating material.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/CN2012/000682 WO2013170401A1 (en) | 2012-05-18 | 2012-05-18 | New method for producing surrounding connection of heat-insulating protecting component |
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| JP2015516305A JP2015516305A (en) | 2015-06-11 |
| JP5872109B2 true JP5872109B2 (en) | 2016-03-01 |
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| CN (1) | CN103702779B (en) |
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| CN108153009B (en) * | 2018-01-25 | 2024-07-23 | 江苏凡润电子有限公司 | Processing die and processing method for double-layer flanging frame of liquid crystal display |
| US11065662B2 (en) * | 2018-03-21 | 2021-07-20 | Ohsung Display Co, Ltd. | Press forming method for compound material |
| CN108907010B (en) * | 2018-09-17 | 2024-07-16 | 南通超曼滤清器有限公司 | Automatic hasp gripping equipment for outer net of filter |
| CN110900906A (en) * | 2019-11-26 | 2020-03-24 | 佛山市基米智能科技有限公司 | Plate forming die and plate forming method |
| DE102020117492B4 (en) * | 2020-07-02 | 2022-01-13 | Benteler Automobiltechnik Gmbh | Process for manufacturing a multi-layer heat shield |
| CN112719096B (en) * | 2020-12-16 | 2023-02-28 | 陕西航空电气有限责任公司 | Riveting tool for gasket assembly of ion flame detector |
| CN112756480B (en) * | 2020-12-17 | 2023-04-21 | 漳州锐腾电器有限公司 | Lamination process for improving scraping and uneven lamination of thin lamination |
| CN114472643B (en) * | 2021-12-22 | 2024-07-02 | 浙江英洛华磁业有限公司 | Magnet edge covering tool |
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| JPS57170824U (en) * | 1981-04-17 | 1982-10-27 | ||
| JPS59103844A (en) * | 1982-11-27 | 1984-06-15 | 株式会社新井製缶 | Manufacture of transparent window section in can vessel |
| EP0339060B1 (en) * | 1987-10-29 | 1992-01-02 | A A W Produktions Aktiengesellschaft | Compression moulding tool for manufacturing multilayer moulder plates |
| JP2867177B2 (en) * | 1990-11-30 | 1999-03-08 | 東邦シートフレーム株式会社 | Method for crushing the end of a formed plate such as a weir plate and apparatus for crushing the end |
| JP3281471B2 (en) * | 1993-12-27 | 2002-05-13 | 本田技研工業株式会社 | Thickening press processing method |
| MXPA99011565A (en) * | 1997-06-09 | 2004-09-01 | Atd Corp | Shaped multilayer metal foil shield structures and method of making. |
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| DE102004035758C5 (en) * | 2004-07-23 | 2011-08-18 | Quin GmbH, 71277 | Method and device for producing a decorative preform |
| DE102004046432A1 (en) * | 2004-09-24 | 2006-04-13 | Edag Engineering + Design Ag | Formation tool with rollers for producing rolled edge of road vehicle body panel has movable rollers turning back edge of outer panel over inner panel |
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| CN101406916B (en) * | 2008-12-05 | 2011-06-01 | 崔学君 | Method for producing S type flanging of metal heat-insulating protecting component |
| FR2941635B1 (en) * | 2009-02-04 | 2012-04-06 | Wuu Shiang Ind Co Ltd | METHOD OF FORMING METAL SHEET WITH HIGH ELASTIC RESISTANCE |
| JP5437907B2 (en) * | 2010-05-14 | 2014-03-12 | 本田技研工業株式会社 | Panel member manufacturing method |
| CN102151735A (en) * | 2010-12-06 | 2011-08-17 | 天津市津兆机电开发有限公司 | Process method for realizing product edge circle rolling in moulds |
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| CN103702779B (en) | 2015-11-25 |
| JP2015516305A (en) | 2015-06-11 |
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| CN103702779A (en) | 2014-04-02 |
| DE112012006386T5 (en) | 2015-02-19 |
| WO2013170401A1 (en) | 2013-11-21 |
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