JP5856541B2 - 生理食塩水に可溶なAl−Ca系無機繊維及びその組成物 - Google Patents
生理食塩水に可溶なAl−Ca系無機繊維及びその組成物 Download PDFInfo
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- 239000012784 inorganic fiber Substances 0.000 title claims description 34
- 239000000203 mixture Substances 0.000 title claims description 28
- 239000002504 physiological saline solution Substances 0.000 title description 9
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims description 17
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 239000000835 fiber Substances 0.000 description 26
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 9
- 238000000034 method Methods 0.000 description 9
- 239000000047 product Substances 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 239000010425 asbestos Substances 0.000 description 5
- 229910052895 riebeckite Inorganic materials 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 3
- 239000000706 filtrate Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 210000004072 lung Anatomy 0.000 description 3
- 239000000155 melt Substances 0.000 description 3
- -1 B 2 O 3 Chemical compound 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- 238000010828 elution Methods 0.000 description 2
- AMWRITDGCCNYAT-UHFFFAOYSA-L hydroxy(oxo)manganese;manganese Chemical compound [Mn].O[Mn]=O.O[Mn]=O AMWRITDGCCNYAT-UHFFFAOYSA-L 0.000 description 2
- 239000011810 insulating material Substances 0.000 description 2
- 210000002540 macrophage Anatomy 0.000 description 2
- 238000000691 measurement method Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 230000009257 reactivity Effects 0.000 description 2
- 239000003566 sealing material Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910052684 Cerium Inorganic materials 0.000 description 1
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 description 1
- 239000005751 Copper oxide Substances 0.000 description 1
- 229910052692 Dysprosium Inorganic materials 0.000 description 1
- 229910052691 Erbium Inorganic materials 0.000 description 1
- 229910052693 Europium Inorganic materials 0.000 description 1
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 1
- 229910052688 Gadolinium Inorganic materials 0.000 description 1
- 229910052689 Holmium Inorganic materials 0.000 description 1
- 229910018068 Li 2 O Inorganic materials 0.000 description 1
- 229910052765 Lutetium Inorganic materials 0.000 description 1
- 229910052779 Neodymium Inorganic materials 0.000 description 1
- 229910052777 Praseodymium Inorganic materials 0.000 description 1
- 229910052772 Samarium Inorganic materials 0.000 description 1
- 229910052771 Terbium Inorganic materials 0.000 description 1
- 229910052775 Thulium Inorganic materials 0.000 description 1
- 229910010413 TiO 2 Inorganic materials 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 229910052769 Ytterbium Inorganic materials 0.000 description 1
- XHCLAFWTIXFWPH-UHFFFAOYSA-N [O-2].[O-2].[O-2].[O-2].[O-2].[V+5].[V+5] Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[V+5].[V+5] XHCLAFWTIXFWPH-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 229910000272 alkali metal oxide Inorganic materials 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 229910000431 copper oxide Inorganic materials 0.000 description 1
- TXKMVPPZCYKFAC-UHFFFAOYSA-N disulfur monoxide Inorganic materials O=S=S TXKMVPPZCYKFAC-UHFFFAOYSA-N 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- YBMRDBCBODYGJE-UHFFFAOYSA-N germanium oxide Inorganic materials O=[Ge]=O YBMRDBCBODYGJE-UHFFFAOYSA-N 0.000 description 1
- 230000005802 health problem Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 229910052746 lanthanum Inorganic materials 0.000 description 1
- 239000013521 mastic Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- PVADDRMAFCOOPC-UHFFFAOYSA-N oxogermanium Chemical compound [Ge]=O PVADDRMAFCOOPC-UHFFFAOYSA-N 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 229910052706 scandium Inorganic materials 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 238000003980 solgel method Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- XTQHKBHJIVJGKJ-UHFFFAOYSA-N sulfur monoxide Chemical compound S=O XTQHKBHJIVJGKJ-UHFFFAOYSA-N 0.000 description 1
- 229910052714 tellurium Inorganic materials 0.000 description 1
- PORWMNRCUJJQNO-UHFFFAOYSA-N tellurium atom Chemical compound [Te] PORWMNRCUJJQNO-UHFFFAOYSA-N 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- 229910001935 vanadium oxide Inorganic materials 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
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Description
1.以下の組成を有する無機繊維用組成物。
Al2O3 65.2〜77.2重量%
CaO 22.8〜34.8重量%
SiO2 0〜2.6重量%
Al2O3とCaOの合計は93.0重量%超である。
2.Al2O3が68.5〜75.0重量%であり、CaOが25.0〜31.5重量%である1記載の無機繊維用組成物。
3.Al2O3とCaOの合計が98.0重量%超である1又は2記載の無機繊維用組成物。
4.1〜3のいずれか記載の無機繊維用組成物から得られる無機繊維。
5.溶融した1〜3のいずれか記載の無機繊維用組成物を繊維化する無機繊維の製造方法。
6.4記載の無機繊維を用いて得られる定形物又は不定形物。
Al2O3 65.2〜77.2重量%
CaO 22.8〜34.8重量%
SiO2 0〜2.6重量%
Al2O3及びCaOの合計は93.0重量%超である。
Al2O3、CaO以外の残りは他の元素の酸化物又は不純物等である。
酸化ゲルマニウム、酸化テルル、酸化バナジウム、酸化イオウ、リン化合物、スズ、コバルト、酸化マンガン、フッ化物、酸化銅。
無機繊維は溶融法、ゾルゲル法等公知の方法で製造できるが、低コストのため溶融法が好ましい。溶融法では、CaO、Al2O3を含む溶融物を作製し、この溶融物を繊維化して製造する。例えば、高速回転しているホイール上に熔解した原料を流し当てることで繊維化するスピニング法及び熔解した原料に圧縮空気を当てることで繊維化するブロー法等により製造できる。
繊維を、メンブレンフィルター上に置き、繊維上にマイクロポンプによりpH4.5の生理食塩水を滴下させ、繊維、フィルターを通った濾液を容器内に貯める。貯めた濾液を24、48時間経過後に取り出し、溶出成分をICP発光分析装置により定量し、溶解度及び溶解速度定数を算出する。例えば、測定元素は主要元素であるAl、Caの2元素とすることができる。尚、繊維径を測定して単位表面積・単位時間当たりの溶出量である溶解速度定数k(単位:ng/cm2・h)に換算してもよい。
表1に示す繊維組成について以下のように検討した。
まず、表1に示す組成となるように原料を混合し、プレス加工して成形体を得た。この成形体を加熱溶融し、急冷して得られた物を粉砕しサンプルを得た。このサンプルを用いて以下の方法で評価した。その結果を表1に示す。
サンプル1gを、pH4.5の生理食塩水150mLが入った三角フラスコ(容積300mL)に入れた。このフラスコを、37℃のインキュベーター内に設置して、毎分120回転の水平振動を2.5時間継続した。その後、ろ過により得られた濾液に含有されている各元素の量(mg)をICP発光分析装置により測定し、その合計を溶出量とした(mg/サンプル1g)。
サンプルを成形して、直径約7mm、厚み約5mmの円柱状サンプルを得た。この円柱状サンプルをアルミナ板に載せて、1400℃8時間加熱して、付着や溶融の有無を観察した。円柱状サンプルが溶融したときは4、付着したときは3、付着しないが痕が残ったときは2、付着もせず痕も残らないときは1とした。
サンプルを成形して、直径約7mm、高さ約15mmの円柱状サンプルを得た。この円柱状サンプルを1400℃8時間加熱して、体積収縮率を求めた。
SiO2を47質量%、Al2O3を53質量%含む無機繊維A(セラミック繊維(従来の耐熱性無機繊維))(比較例2)と、SiO2を73質量%、CaOを25質量%、MgOを0.4質量%、Al2O3を2質量%含む無機繊維B(従来の生体溶解性繊維)(比較例3)について、実施例1と同様に評価した。結果を表1に示す。
Claims (6)
- 以下の組成を有する無機繊維用組成物。
Al2O3 65.2〜77.2重量%
CaO 22.8〜34.8重量%
SiO2 0〜2.6重量%
Al2O3とCaOの合計は93.0重量%超である。 - Al2O3が68.5〜75.0重量%であり、CaOが25.0〜31.5重量%である請求項1記載の無機繊維用組成物。
- Al2O3とCaOの合計が98.0重量%超である請求項1又は2記載の無機繊維用組成物。
- 請求項1〜3のいずれか記載の無機繊維用組成物から得られる無機繊維。
- 溶融した請求項1〜3のいずれか記載の無機繊維用組成物を繊維化する無機繊維の製造方法。
- 請求項4記載の無機繊維を用いて得られる定形物又は不定形物。
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