JP5830686B2 - SMC sheet transport device - Google Patents

SMC sheet transport device Download PDF

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JP5830686B2
JP5830686B2 JP2012004192A JP2012004192A JP5830686B2 JP 5830686 B2 JP5830686 B2 JP 5830686B2 JP 2012004192 A JP2012004192 A JP 2012004192A JP 2012004192 A JP2012004192 A JP 2012004192A JP 5830686 B2 JP5830686 B2 JP 5830686B2
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smc sheet
smc
roll
pushing
cut
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JP2013141816A (en
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石木 茂
茂 石木
孝啓 井上
孝啓 井上
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Panasonic Intellectual Property Management Co Ltd
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本発明は、SMCシートの搬送装置に関するものである。   The present invention relates to an SMC sheet conveying apparatus.

樹脂及び充填材、硬化剤、増粘剤等の添加剤を含む樹脂組成物と、ガラス繊維とを含むSMC(シートモールディングコンパウンド)は、SMCを構成する樹脂組成物及びガラス繊維を上下2枚の離型フィルムで挟み込み、シート状にして搬送しつつ含浸装置で押圧含浸を行って樹脂組成物をガラス繊維に含浸させてSMCシートとして製造される。   SMC (sheet molding compound) containing a resin composition containing an additive such as a resin and a filler, a curing agent, a thickener, and glass fiber, and the two upper and lower resin compositions and glass fibers constituting the SMC. It is sandwiched between release films, conveyed in a sheet form, and impregnated with an impregnation device to impregnate the resin composition into glass fibers to produce an SMC sheet.

このSMCシートは含浸装置を出た後、巻取軸に円筒状に巻き取られて保管コンテナに収納されるか、又はつづら折り状に保管コンテナに収納される。   After exiting the impregnation apparatus, the SMC sheet is wound into a cylindrical shape on a winding shaft and stored in a storage container, or is stored in a storage container in a zigzag manner.

収納されたSMCシートは、搬送装置により切断装置に搬送されてプレス成形用に所定の形状(チャージパターン)に切断され、次いで下金型にセットされて、上金型と下金型でプレスすることでSMC成形品を得ている。   The stored SMC sheet is conveyed to a cutting device by a conveying device, cut into a predetermined shape (charge pattern) for press molding, then set in a lower die, and pressed by an upper die and a lower die. SMC molded products are obtained.

上記のSMC成形品の製造工程のうち、これまでに、保管コンテナに収納されたSMCシートを効率よく切断装置に搬送して切断することで、SMC成形品の生産効率を向上させることができるSMCシートの搬送装置が提案されている(例えば、特許文献1を参照)。   Among the manufacturing processes of the above SMC molded products, SMC that can improve the production efficiency of SMC molded products by efficiently transporting and cutting SMC sheets stored in storage containers to a cutting device so far A sheet conveying apparatus has been proposed (see, for example, Patent Document 1).

この搬送装置は、図5に示すように、保管コンテナ4に収納されたSMCシート3を送りロール1で押圧しながら切断装置5に搬送して、搬送方向に対して垂直方向に所定の長さで切断する機能を有するものである。   As shown in FIG. 5, this transport device transports the SMC sheet 3 stored in the storage container 4 to the cutting device 5 while pressing it with the feed roll 1, and has a predetermined length in the direction perpendicular to the transport direction. It has the function to cut by.

このようにして切断されたSMCシート3は、成形するSMC成形品の形状(チャージパターン)に応じて作業者がさらにカッター等の切断治具を用いて切断し、これらを重ねて金型でプレスしてSMC成形品を得る。   The SMC sheet 3 cut in this way is further cut by a worker using a cutting jig such as a cutter according to the shape (charge pattern) of the SMC molded product to be molded, and these are stacked and pressed with a mold. Thus, an SMC molded product is obtained.

特開平11−309471号公報JP 11-309471 A

ここで、上記の従来の搬送装置を用いたSMC成形品の製造方法では、切断装置5により所定の長さに切断されたSMCシート3には、SMC成形品の形状(チャージパターン)に切断するための表示が全くないため、作業者が切断する際には、例えば、切断台の上に切断位置表示線を表示して、その表示位置にSMCシート3を合わせる等して切断する必要があった。   Here, in the manufacturing method of the SMC molded product using the above-described conventional conveying device, the SMC sheet 3 cut into a predetermined length by the cutting device 5 is cut into the shape (charge pattern) of the SMC molded product. For example, when an operator cuts, it is necessary to display a cutting position display line on the cutting table and align the SMC sheet 3 to the display position. It was.

しかしながら、このような切断台の上の切断位置表示線に合わせて切断する方法では、切断作業がしづらく作業者の熟練が必要であったり、成形するSMC成形品の形状を変更する度に、切断台の上の表示位置を変更する必要があるため、切断作業の効率が悪い等の問題があった。   However, in such a method of cutting according to the cutting position display line on the cutting table, it is difficult to perform the cutting work, or whenever the shape of the SMC molded product to be molded is changed, Since the display position on the cutting table needs to be changed, there is a problem that the efficiency of the cutting work is poor.

一方、一枚のSMCシートを長手方向に切断する場合、両端縁に位置する耳部の切断端部は、中央部の切断部に比べてガラス繊維の目付け等にばらつきが出る場合があり、このような切断端部を片側に複数枚重ねてプレスしてSMC成形品を製造した場合、ガラス繊維の分布差に起因してSMC成形品に反り等の不良が発生することがあった。   On the other hand, when cutting one SMC sheet in the longitudinal direction, the cut end portion of the ear portion located at both end edges may vary in the basis weight of the glass fiber compared to the cut portion in the central portion, and this When an SMC molded product is manufactured by stacking and pressing a plurality of such cut ends on one side, defects such as warpage may occur in the SMC molded product due to a difference in the distribution of glass fibers.

本発明は、以上のとおりの事情に鑑みてなされたものであり、SMCシートの切断を容易且つ正確にし、さらにSMCシートの切断端部の判別を可能とするSMCシートの搬送装置を提供することを課題としている。   The present invention has been made in view of the circumstances as described above, and provides an SMC sheet conveying apparatus that makes it easy and accurate to cut an SMC sheet and further enables discrimination of the cut end portion of the SMC sheet. Is an issue.

本発明は、上記の課題を解決するために、以下のことを特徴としている。   The present invention is characterized by the following in order to solve the above problems.

即ち、本発明のSMCシートの搬送装置は、既製のSMCシートを搬送しながらその片面に切断位置表示線を形成するSMCシートの搬送装置であって、押込み部材を有する押込みロールと、SMCシートを挟んで搬送する少なくとも1対の送りロールのみからなり、送りロールにはさんで搬送するSMCシートを、送りロールの一方と押込みロールの間にさらに挟んだ状態で押込み部材の押圧により、その片面に切断位置表示線を形成することを特徴とする。 That is, the transport device of SMC sheet of the invention is a conveying device SMC sheet forming the cutting position display lines on one surface while conveying the ready-made SMC sheet, a pushing roll having a pressing inclusive member, SMC sheet even without least it transported across consists only one pair feed rolls, the SMC sheet conveying across the feed roll, the pressing of the push member in addition sandwiched state between one of the feed rolls and the pushing roll The cutting position display line is formed on one side thereof.

このSMCシートの搬送装置において、SMCシートに切断位置表示線を形成するための複数の押込み部材のうち、両端部の押込み部材又は、両端部の押込み部材以外の押込み部材のいずれか一方のみにSMCシートの切断端部表示を形成するための端部表示形成部材を設けることが好ましい。 In this SMC sheet conveying apparatus, among the plurality of pushing members for forming the cutting position display line on the SMC sheet, only one of the pushing members at both ends or the pushing members other than the pushing members at both ends is SMC. It is preferable to provide an end display forming member for forming a cut end display of the sheet.

本発明のSMCシートの搬送装置によれば、SMCシートの切断を容易且つ正確にすることができ、さらにSMCシートの切断端部の判別を可能とすることができる。   According to the SMC sheet conveying apparatus of the present invention, it is possible to easily and accurately cut the SMC sheet, and further to determine the cut end portion of the SMC sheet.

本発明のSMCシートの搬送装置を示す概略断面図である。It is a schematic sectional drawing which shows the conveying apparatus of the SMC sheet | seat of this invention. 本発明のSMCシートの搬送装置を示す要部拡大斜視図である。It is a principal part expansion perspective view which shows the conveying apparatus of the SMC sheet of this invention. 押込みロールを示す概略図である。(A)は概略正面図、(B)は概略側面図である。It is the schematic which shows a pushing roll. (A) is a schematic front view, (B) is a schematic side view. 切断位置表示線及び切断端部表示が形成されたSMCシートを示す概略平面図である。It is a schematic plan view which shows the SMC sheet in which the cutting position display line and the cutting | disconnection edge part display were formed. 従来のSMCシートの搬送装置を示す概略断面図である。It is a schematic sectional drawing which shows the conventional SMC sheet conveying apparatus.

以下、本発明のSMCシートの搬送装置の実施形態について図を用いて詳細に説明する。   Hereinafter, embodiments of an SMC sheet conveying apparatus of the present invention will be described in detail with reference to the drawings.

本発明のSMCシートの搬送装置は、図1に示すように、少なくとも送りロールを構成する上送りロール1a、下送りロール1b及び押込みロール2を備えている。   As shown in FIG. 1, the SMC sheet conveying apparatus of the present invention includes at least an upper feed roll 1 a, a lower feed roll 1 b, and a push roll 2 constituting a feed roll.

上送りロール1a及び下送りロール1bはSMCシート3を挟んだ状態で駆動して、切断装置5に搬送するようになっている。また、上送りロール1a及び下送りロール1bの間隔は、SMCシートの厚さや材質に応じて調整できるようになっている。   The upper feed roll 1a and the lower feed roll 1b are driven while sandwiching the SMC sheet 3 and conveyed to the cutting device 5. The interval between the upper feed roll 1a and the lower feed roll 1b can be adjusted according to the thickness and material of the SMC sheet.

上送りロール1a及び下送りロール1bの材質は特に制限はなく、例えば、金属製、ゴム製、樹脂性のものが挙げられる。金属製の場合はロール周面に梨地処理又はローレット処理を施して摩擦係数を上げるようにしてもよく、また、ゴムでライニング加工を施して摩擦力を付与するようにしてもよい。   There is no restriction | limiting in particular in the material of the upper feed roll 1a and the lower feed roll 1b, For example, metal, rubber, and a resin thing are mentioned. In the case of a metal, the roll peripheral surface may be subjected to a satin treatment or a knurling treatment to increase the friction coefficient, or a rubber may be subjected to a lining process to apply a friction force.

SMCシート3を挟んで搬送するための上送りロール1a及び下送りロール1bの駆動機構は、SMCシート3を安定した状態で搬送することができれば特に制限はなく、上送りロール1aと下ロール1bの両方を回転駆動させてもよいし、上送りロール1a又は下ロール1bのいずれか一方を回転駆動させてもよい。   The drive mechanism of the upper feed roll 1a and the lower feed roll 1b for transporting the SMC sheet 3 is not particularly limited as long as it can transport the SMC sheet 3 in a stable state, and the upper feed roll 1a and the lower roll 1b. Both of them may be rotationally driven, or either the upper feed roll 1a or the lower roll 1b may be rotationally driven.

本発明のSMCシートの搬送装置には、SMCシート3を切断装置5に搬送する前にSMCシート3に予め切断位置表示線31を形成させるための押込みロール2が設けられている。   The SMC sheet conveying device of the present invention is provided with a push roll 2 for forming a cutting position display line 31 on the SMC sheet 3 before conveying the SMC sheet 3 to the cutting device 5.

押込みロール2は、図3に示すようにロール軸20と押込み部材21a、21bからなり、押込み部材21a、21bと上送りロール1aでSMCシート3を挟んで搬送し、SMCシート3に対する押込み部材21a、21bの押圧によりSMCシート3の表面に切断位置表示線31としての凹みを形成させるものである。   As shown in FIG. 3, the push roll 2 includes a roll shaft 20 and push members 21a and 21b. The push roll 2 is conveyed with the SMC sheet 3 sandwiched between the push members 21a and 21b and the upper feed roll 1a. , 21 b is pressed to form a recess as the cutting position display line 31 on the surface of the SMC sheet 3.

押込みロール2と上送りロール1aの間隔は、SMCシート3の厚さや材質に応じて調整できるようになっており、間隔を狭めることで、よりはっきりとした切断位置表示線31を形成させることができる。   The distance between the push roll 2 and the upper feed roll 1a can be adjusted according to the thickness and material of the SMC sheet 3, and a narrower cutting position display line 31 can be formed by narrowing the distance. it can.

押込みロール2の駆動は、上送りロール1aの回転に合わせて駆動させるようにしてもよく、SMCシート3の搬送に合わせてフリーで回転させるようにしてもよい。   The driving of the push roll 2 may be driven according to the rotation of the upper feed roll 1a, or may be rotated freely according to the conveyance of the SMC sheet 3.

また、本発明のSMCシートの搬送装置では、SMCシート3の切断位置において、SMCシート3の両端の耳部33側であることを表示するための切断端部表示32を形成するために、押込みロール2の両端の押込み部材21aに端部表示形成部材22を設けることができる。   Further, in the SMC sheet conveying apparatus of the present invention, in order to form the cut end portion display 32 for displaying that the ends of the SMC sheet 3 are at the ear portions 33 side at the cutting position of the SMC sheet 3, End display forming members 22 can be provided on the pressing members 21 a at both ends of the roll 2.

この端部表示形成部材22は、押込み部材21aのSMCシート3を押圧する外周面に設けられ、押込み部材21aが回転して端部表示形成部材22がSMCシート3表面を押圧することにより、切断端部表示32である凹部を形成させることができる。   The end display forming member 22 is provided on the outer peripheral surface of the pressing member 21a that presses the SMC sheet 3, and when the pressing member 21a rotates and the end display forming member 22 presses the surface of the SMC sheet 3, cutting is performed. A recess which is the end display 32 can be formed.

なお、端部表示形成部材22は、切断端部を表示する目的で設けるものであるので、両端の押込み部材21aに設け、押込み部材21a以外の中央側の押込み部材21bには設けないほか、押込み部材21a以外の中央側の押込み部材21bに設け、両端の押込み部材21aには設けないようにしてもよい。   Since the end display forming member 22 is provided for the purpose of displaying the cut end, it is provided on the pushing member 21a at both ends and not provided on the pushing member 21b on the central side other than the pushing member 21a. You may make it not provide in the pushing member 21b of the center side other than the member 21a, and the pushing member 21a of both ends.

即ち、端部表示形成部材22の押圧による切断端部表示32の形成については、形成されている箇所を切断端部とするか、形成されていない箇所を切断端部とするかを適宜設定することができる。   That is, with respect to the formation of the cut end display 32 by pressing the end display forming member 22, it is set as appropriate whether the formed portion is the cut end portion or the non-formed portion is the cut end portion. be able to.

また、押込み部材21a及び押込み部材21bの両方に、それぞれ形状の異なる端部表示形成部材22を設けて、形状の違いにより切断端部として区別するようにしてもよい。   Further, both the pushing member 21a and the pushing member 21b may be provided with end display forming members 22 having different shapes, and may be distinguished as cut ends depending on the shape.

押込み部材21a又は押込み部材21bに設ける端部表示形成部材22の数は特に制限はなく、切断端部表示32の表示間隔等を考慮して適宜設定することができる。   The number of end display forming members 22 provided on the pressing member 21a or the pressing member 21b is not particularly limited, and can be set as appropriate in consideration of the display interval of the cut end display 32 and the like.

次に、本発明のSMCシートの搬送装置の動作について詳細に説明する。   Next, the operation of the SMC sheet conveying apparatus of the present invention will be described in detail.

まず、図1に示すように、SMCシート3がつづら折り状に収納された保管コンテナ4からSMCシート3を引き出し、上送りロール1aと押込みロール2の間に挟んだ状態で通す。   First, as shown in FIG. 1, the SMC sheet 3 is pulled out from the storage container 4 in which the SMC sheet 3 is stored in a zigzag shape, and is passed between the upper feed roll 1 a and the push roll 2.

この状態で上送りロール1aと押込みロール2を回転させることにより、SMCシート3の片面には押込みロール2に設けられた押込み部材21a、21bの押圧により切断位置表示線31が形成され、また、押込み部材21aに設けられた端部表示形成部材22の押圧により切断端部表示32が形成される。   By rotating the upper feed roll 1a and the pushing roll 2 in this state, a cutting position display line 31 is formed on one side of the SMC sheet 3 by pressing of the pushing members 21a and 21b provided on the pushing roll 2. The cut end display 32 is formed by pressing the end display forming member 22 provided on the pushing member 21a.

次に、SMCシート3を上送りロール1aと下送りロール1bの間に挟んだ状態で回転駆動させることにより切断装置5に搬送される。切断装置5に搬送されたSMCシート3は、予め設定した切断長さに応じて切断装置5が動作し、SMCシート3を長手方向に対して垂直に切断する。   Next, the SMC sheet 3 is conveyed to the cutting device 5 by being rotationally driven while being sandwiched between the upper feed roll 1a and the lower feed roll 1b. The SMC sheet 3 conveyed to the cutting device 5 operates according to a preset cutting length, and cuts the SMC sheet 3 perpendicular to the longitudinal direction.

このようにして切断されたSMCシート3には、図4に示すように切断位置表示線31及び切断端部表示32が形成されており、作業者は形成された切断位置表示線31に合わせてカッター等の切断治具を用いて切断することにより容易且つ正確にSMC成形品とするための所定の形状(チャージパターン)に切断することができる。   As shown in FIG. 4, the cut position display line 31 and the cut end display 32 are formed on the SMC sheet 3 cut in this way, and the operator matches the formed cut position display line 31. By cutting using a cutting jig such as a cutter, it can be easily and accurately cut into a predetermined shape (charge pattern) for obtaining an SMC molded product.

次に、所定の形状(チャージパターン)に切断したSMCシート3を複数枚重ねて金型にセットするが、この際、切断したSMCシート3に形成された切断端部表示32に従い、切断端部表示32が一方に偏らないようにバランスよく積層してプレスすることにより、反りの少ないSMC成形品を得ることができる。   Next, a plurality of SMC sheets 3 cut into a predetermined shape (charge pattern) are stacked and set in a mold. At this time, according to the cut end display 32 formed on the cut SMC sheet 3, the cut end portion By stacking and pressing in a balanced manner so that the display 32 is not biased to one side, an SMC molded product with less warpage can be obtained.

以上、実施形態に基づき本発明を説明したが、本発明は上記の実施形態に何ら限定されるものではなく、その要旨を逸脱しない範囲内において各種の変更が可能である。   While the present invention has been described based on the embodiments, the present invention is not limited to the above-described embodiments, and various modifications can be made without departing from the scope of the invention.

例えば、図2に示したSMC搬送装置では、押込み部材21bは2個設けられ、SMCシート3の長手方向に3枚分の切断位置表示線31を形成するようになっているが、押込み部材21bを1個又は3個以上設けることにより種々の幅の切断位置表示線31を形成することもできる。   For example, in the SMC conveying apparatus shown in FIG. 2, two pressing members 21b are provided and three cutting position display lines 31 are formed in the longitudinal direction of the SMC sheet 3, but the pressing member 21b. By providing one or three or more, it is possible to form the cutting position display lines 31 having various widths.

1a 上送りロール
1b 下送りロール
2 押込みロール
21a 押込み部材
21b 押込み部材
3 SMCシート
31 切断位置表示線
DESCRIPTION OF SYMBOLS 1a Top feed roll 1b Bottom feed roll 2 Push roll 21a Push member 21b Push member 3 SMC sheet 31 Cutting position display line

Claims (2)

既製のSMCシートを搬送しながらその片面に切断位置表示線を形成するSMCシートの搬送装置であって、押込み部材を有する押込みロールと、SMCシートを挟んで搬送する少なくとも1対の送りロールのみからなり、送りロールにはさんで搬送するSMCシートを、送りロールの一方と押込みロールの間にさらに挟んだ状態で押込み部材の押圧により、その片面に切断位置表示線を形成することを特徴とするSMCシートの搬送装置。 A conveying apparatus of SMC sheet forming the one surface to the cutting position display line while conveying the ready-made SMC sheet, a pushing roll having a pressing inclusive member, a pair of even without least you transported across the SMC sheet It comprises only feed roll, the SMC sheet conveying across the feed roll, the pressing of the push member in addition sandwiched state between one and pushing roll feed rolls, to form a cutting position indicator line on one side An SMC sheet conveying apparatus characterized by the above. SMCシートに切断位置表示線を形成するための複数の押込み部材のうち、両端部の押込み部材又は、両端部の押込み部材以外の押込み部材のいずれか一方のみにSMCシートの切断端部表示を形成するための端部表示形成部材を設けたことを特徴とする請求項1に記載のSMCシートの搬送装置。 Of the plurality of pushing members for forming the cutting position display line on the SMC sheet, the cut end indication of the SMC sheet is formed only on either the pushing member at both ends or the pushing member other than the pushing member at both ends. The SMC sheet conveying apparatus according to claim 1, wherein an end display forming member is provided.
JP2012004192A 2012-01-12 2012-01-12 SMC sheet transport device Expired - Fee Related JP5830686B2 (en)

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JPH0581246U (en) * 1992-04-06 1993-11-05 東レ株式会社 Prepreg
JP2010201712A (en) * 2009-03-02 2010-09-16 Fujifilm Corp Method and device for manufacturing resin sheet

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