JP5791951B2 - Equipment for sorting and removing rubber and urethane from crushed materials - Google Patents

Equipment for sorting and removing rubber and urethane from crushed materials Download PDF

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JP5791951B2
JP5791951B2 JP2011098327A JP2011098327A JP5791951B2 JP 5791951 B2 JP5791951 B2 JP 5791951B2 JP 2011098327 A JP2011098327 A JP 2011098327A JP 2011098327 A JP2011098327 A JP 2011098327A JP 5791951 B2 JP5791951 B2 JP 5791951B2
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rubber
crushed material
urethane
sorter
conveyor belt
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JP2012228651A (en
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吉博 渡辺
吉博 渡辺
博貴 田上
博貴 田上
智洋 寒川
智洋 寒川
裕矢 西川
裕矢 西川
洋幸 嶋
洋幸 嶋
守 白瀬
守 白瀬
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Dowa Eco Systems Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)

Description

本発明は破砕物からのゴム・ウレタン類の選別,除去装置に関するものである。   The present invention relates to an apparatus for selecting and removing rubber and urethane from crushed material.

冷蔵庫、エアコン等の廃棄物を解体処理した破砕物には多くのプラスチック類が含まれるが、リサイクル対象となる回収プラスチックの選別では不純物であるゴム・ウレタン類の含有比率が高く、リサイクルに支障が出てしまうため廃棄物とされることがあった。   The crushed material from dismantling of waste such as refrigerators and air conditioners contains many plastics, but the content of rubber and urethane, which are impurities, is high in the selection of recovered plastics to be recycled, which hinders recycling. It was sometimes discarded because it was released.

このため、ゴム・ウレタン類とその他(プラスチック、金属等)を極めて効率的に分離、除去する方法が切望されている。   For this reason, a method for separating and removing rubber / urethanes and others (plastics, metals, etc.) extremely efficiently is desired.

特許文献1では、水分などの液体成分や非プラスチック成分を含むプラスチック混合物から、プラスチック成分を効率よく高収率で分別処理できるシステムとして、気流を用いることが提案されている。   In Patent Document 1, it is proposed to use an air flow as a system capable of efficiently separating a plastic component at a high yield from a plastic mixture containing a liquid component such as moisture and a non-plastic component.

特開2005−66952号公報JP 2005-66952 A

しかし、特許文献1に記載の技術では、プラスチック成分には依然として比重の近いゴム・ウレタン類が含まれてしまうという問題があった。   However, the technique described in Patent Document 1 has a problem in that the plastic component still contains rubber / urethane having a similar specific gravity.

本発明の目的は破砕物からゴム・ウレタン類を効率よく選別,除去する装置を得ることにある。   An object of the present invention is to obtain an apparatus for efficiently selecting and removing rubber and urethane from crushed material.

本発明の破砕物からのゴム・ウレタン類の選別,除去装置は、破砕物を受け取る第1の振動ふるいと、この第1の振動ふるいの網目を通過しない破砕物を受け取る第1の形状選別機と、この形状選別機によってゴム・ウレタン類が選別,除去された破砕物を受け取る比重選別機と、この比重選別機によって選別された軽量の破砕物から鉄分を選別する高密度マグネット選別機と、鉄分が、吸着、分離された破砕物から非鉄金属を選別,除去する渦電流選別機と、非鉄金属が選別,除去された破砕物からゴム・ウレタン類を分離,回収するための第2の形状選別機と、ゴム・ウレタン類が分離,除去された破砕物を取り出してプラスチック破砕部へ送るための取り出し部とより成り、第1の形状選別機が、傾斜コンベアベルトと振動付与部と空気流発生源を備えることを特徴とする。   The apparatus for sorting and removing rubber / urethane from crushed material according to the present invention is a first shape sorter that receives a first vibrating screen that receives crushed material and a crushed material that does not pass through the mesh of the first vibrating screen. A specific gravity sorter that receives the crushed material from which rubber and urethane have been sorted and removed by this shape sorter, a high-density magnet sorter that sorts iron from the lightweight crushed material sorted by this specific gravity sorter, An eddy current sorter that sorts and removes nonferrous metals from crushed materials from which iron has been adsorbed and separated, and a second configuration for separating and recovering rubber and urethane from crushed materials from which nonferrous metals have been sorted and removed It consists of a sorter and a take-out part for taking out the crushed material from which rubber and urethane have been separated and removed and sending them to the plastic crushing part. The first shape sorter is composed of an inclined conveyor belt, a vibration applying part and an empty part. Characterized in that it comprises a flow source.

また、本発明の破砕物からのゴム・ウレタン類の選別,除去装置においては、上記第1の振動ふるいの網目を通過した破砕物をさらにコイルアンダと細粒プラスチックに分離せしめる第2の振動ふるいを有することを特徴とする。   Further, in the apparatus for separating and removing rubber and urethane from the crushed material of the present invention, a second vibrating screen that further separates the crushed material that has passed through the mesh of the first vibrating screen into a coil under and fine-grained plastic. It is characterized by having.

また、本発明の破砕物からのゴム・ウレタン類の選別,除去装置においては、上記第1の形状選別機が傾斜方向下端側から上端側に向って移動走行する傾斜コンベアベルトと、このコンベアベルトの傾斜方向下端側に配置したゴム・ウレタン類受け部と、上記コンベアベルトを振動させる振動付与部と、上記コンベアベルトの上端側両側から下端側に向かう空気流発生源とにより構成され、ゴム・ウレタン類がゴム・ウレタン類受け部内に自然落下して収納され、上記破砕物内の鉄分を含むプラスチックが上記コンベアベルトの上側に配置された上記比重選別機に送られることを特徴とする。 In the rubber / urethane sorting / removal device from the crushed material according to the present invention, the first shape sorter moves and runs from the lower end to the upper end in the tilt direction, and this conveyor belt. The rubber / urethane receiving part disposed on the lower end side of the inclination direction, a vibration applying part that vibrates the conveyor belt, and an air flow source that is directed from the upper end side to the lower end side of the conveyor belt. urethanes are housed in free fall in rubber urethanes receiving portion, plastics containing iron in the crushed material is characterized to be sent to the gravity separator disposed on an end side of the conveyor belt .

本発明の破砕物からのゴム・ウレタン類の選別,除去装置によれば、解体処理された破砕物からゴム・ウレタン類を極めて効率的に分離,除去できるようになる。   According to the apparatus for selecting and removing rubber / urethane from the crushed material of the present invention, it becomes possible to very efficiently separate and remove rubber / urethane from the crushed material that has been disassembled.

本発明の破砕物からのゴム・ウレタン類の選別,除去装置の平面図である。It is a top view of the sorting and removing device of rubber and urethane from the crushed material of the present invention. 図1に示す破砕物からのゴム・ウレタン類の選別,除去装置の正面図である。FIG. 2 is a front view of an apparatus for selecting and removing rubber / urethane from the crushed material shown in FIG. 1. 第1の形状選別機の平面図である。It is a top view of the 1st shape sorter. 第1の形状選別機の正面図である。It is a front view of the 1st shape sorter.

以下図面によって本発明の実施例を説明する。   Embodiments of the present invention will be described below with reference to the drawings.

本発明の破砕物からのゴム・ウレタン類の選別,除去装置は、図1及び図2に示すように廃棄物の破砕用機械室(図示せず)からの破砕物をホッパー1を介して受け取る第1の振動ふるい2と、この第1の振動ふるい2の網目を通過しないゴム・ウレタン類を含む大きな粒径の破砕物を受け取る第1の形状選別機3と、この第1の形状選別機3によってゴム・ウレタン類が選別,除去された破砕物を受け取る比重選別機4と、この比重選別機4によって選別された軽量の破砕物を上昇せしめるためのエレベータ5と、このエレベータ5によって運ばれた破砕物から鉄分を選別するための高密度マグネット選別機6と、鉄分が吸着,分離された破砕物から非鉄金属を選別,除去するための渦電流選別機7と、非鉄金属が選別,除去された破砕物からゴム系物質を分離除去するための第2の形状選別機8と、ゴム系物質が分離,除去された破砕物を取り出(ピッキング)して処理するプラスチック破砕部9と、上記第1の振動ふるい2の網目を通過した破砕物をコイルアンダと細粒プラスチックに分離せしめる第2の振動ふるい10とにより構成する。   The apparatus for sorting and removing rubber and urethane from crushed material according to the present invention receives crushed material from a waste crushing machine room (not shown) through a hopper 1 as shown in FIGS. The first shape sorter 3 for receiving the first vibrating screen 2, the crushed material having a large particle size including rubber / urethanes that do not pass through the mesh of the first vibrating screen 2, and the first shape sorter 3 is a specific gravity sorter 4 that receives the crushed material from which rubber and urethane have been sorted and removed by 3, an elevator 5 for raising the lightweight crushed material sorted by the specific gravity sorter 4, and the elevator 5 High-density magnet sorter 6 for sorting iron from crushed material, eddy current sorter 7 for sorting and removing nonferrous metal from crushed material from which iron has been adsorbed and separated, and nonferrous metal sorting and removal Crushed material A second shape sorter 8 for separating and removing the rubber-based material, a plastic crushing portion 9 for picking up and processing the crushed material from which the rubber-based material has been separated and removed, and the first The crushed material that has passed through the mesh of the vibrating screen 2 is constituted by a second vibrating screen 10 that separates the coiled under and fine-grained plastic.

上記形状選別機3は図1、図3及び図4に示すように20°に傾斜せしめた傾斜方向下端側から上端側に向って移動走行するコンベアベルト11と、このコンベアベルト11の傾斜方向下端側に配置したゴム・ウレタン類受け部12と、上記コンベアベルト11の上端側両側から下端側中心部に向かう空気流発生源13と、振動付与部14により構成し、破砕物内のゴム・ウレタン類がゴム・ウレタン類受け部12内に自然落下して収納され、鉄分を含む重量の大きいプラスチックがコンベアベルト11上に着座し、上端側から上記比重選別機4に送られるようにする。   As shown in FIGS. 1, 3 and 4, the shape sorter 3 has a conveyor belt 11 that travels from the lower end side in the tilt direction inclined to 20 ° toward the upper end side, and the lower end in the tilt direction of the conveyor belt 11. The rubber / urethane receiving part 12 arranged on the side, the air flow generation source 13 from the both sides of the upper end side of the conveyor belt 11 toward the center part of the lower end side, and the vibration applying part 14, the rubber / urethane in the crushed material The plastic is naturally dropped and stored in the rubber / urethane receiving part 12, and a heavy plastic containing iron is seated on the conveyor belt 11 and sent to the specific gravity sorter 4 from the upper end side.

コンベアベルト11の傾斜は、例えば10°〜30°とするのがよい。10°より緩斜面とすると空気流でゴム・ウレタン類が転がらず受け部12まで到達しないことがあり、30°より急斜面とするとプラスチック類までが転がり落ちて受け部12まで運ばれてしまう。   The inclination of the conveyor belt 11 is preferably 10 ° to 30 °, for example. If the slope is gentler than 10 °, the rubber / urethane may not roll to reach the receiving part 12 due to the air flow. If the slope is steeper than 30 °, the plastic rolls down and is carried to the receiving part 12.

また、コンベアベルト11の速度は0.1〜0.5m/s程度がよい。空気流発生源13からのエア吹出は、14m/s程度がよい。エアの吹出方向はコンベアベルト進行方向に対して±5〜25°以下の角度でベルト両端側から吹出されることがよい。ベルト水平面に対して10°〜45°の角度を付けてもよい。   The speed of the conveyor belt 11 is preferably about 0.1 to 0.5 m / s. The air blowing from the air flow generation source 13 is preferably about 14 m / s. The blowing direction of the air is preferably blown from both ends of the belt at an angle of ± 5 to 25 ° or less with respect to the conveyor belt traveling direction. You may make the angle of 10 degrees-45 degrees with respect to a belt horizontal surface.

更に、振動付与部14がコンベアベルト11に与える振動は、例えば、周波数が5〜100Hz、振幅が1〜15mmであることが好ましい。   Furthermore, it is preferable that the vibration which the vibration provision part 14 gives to the conveyor belt 11 is a frequency of 5-100 Hz and an amplitude is 1-15 mm, for example.

1 ホッパー
2 第1の振動ふるい
3 第1の形状選別機
4 比重選別機
5 エレベータ
6 高密度マグネット選別機
7 渦電流選別機
8 第2の形状選別機
9 プラスチック破砕部
10 第2の振動ふるい
11 コンベアベルト
12 ゴム・ウレタン類受け部
13 空気流発生源
14 振動付与部
DESCRIPTION OF SYMBOLS 1 Hopper 2 1st vibration sieve 3 1st shape sorter 4 Specific gravity sorter 5 Elevator 6 High density magnet sorter 7 Eddy current sorter 8 2nd shape sorter 9 Plastic crushing part 10 2nd vibration sieve 11 Conveyor belt 12 Rubber / urethane receiving part 13 Air flow source 14 Vibration imparting part

Claims (3)

破砕物を受け取る第1の振動ふるいと、この第1の振動ふるいの網目を通過しない破砕物を受け取る第1の形状選別機と、この形状選別機によってゴム・ウレタン類が選別,除去された破砕物を受け取る比重選別機と、この比重選別機によって選別された軽量の破砕物から鉄分を選別する高密度マグネット選別機と、鉄分が、吸着、分離された破砕物から非鉄金属を選別,除去する渦電流選別機と、非鉄金属が選別,除去された破砕物からゴム・ウレタン類を分離,回収するための第2の形状選別機と、ゴム・ウレタン類が分離,除去された破砕物を取り出してプラスチック破砕部へ送るための取り出し部とより成り、第1の形状選別機が、傾斜コンベアベルトと振動付与部と空気流発生源を備えることを特徴とする破砕物からのゴム・ウレタン類の選別,除去装置。   The first vibrating screen that receives the crushed material, the first shape sorter that receives the crushed material that does not pass through the mesh of the first vibrating screen, and the crushed material in which rubber and urethane are sorted and removed by the shape sorting device. Gravity sorter that receives materials, high-density magnet sorter that sorts iron from lightweight crushed material sorted by this specific gravity sorter, and sorts and removes non-ferrous metals from crushed material from which iron is adsorbed and separated An eddy current sorter, a second shape sorter for separating and recovering rubber and urethane from crushed material from which nonferrous metals have been sorted and removed, and taking out crushed material from which rubber and urethane have been separated and removed And a first shape sorter comprising an inclined conveyor belt, a vibration applying unit, and an air flow generation source. Selection of emissions such, removal device. 上記第1の振動ふるいの網目を通過した破砕物をさらにコイルアンダと細粒プラスチックに分離せしめる第2の振動ふるいを有することを特徴とする請求項1記載の破砕物からのプラスチックとゴム・ウレタン類の選別,除去装置。   2. The plastic and rubber / urethane of the crushed material according to claim 1, further comprising a second vibrating screen for separating the crushed material having passed through the mesh of the first vibrating screen into a coil under and fine-grained plastic. Sorting and removal equipment. 上記第1の形状選別機が傾斜方向下端側から上端側に向って移動走行する傾斜コンベアベルトと、このコンベアベルトの傾斜方向下端側に配置したゴム・ウレタン類受け部と、上記コンベアベルトを振動させる振動付与部と、上記コンベアベルトの上端側両側から下端側に向かう空気流発生源とにより構成され、ゴム・ウレタン類がゴム・ウレタン類受け部内に自然落下して収納され、上記破砕物内の鉄分を含むプラスチックが上記コンベアベルトの上側に配置された上記比重選別機に送られることを特徴とする請求項1または2記載の破砕物からのゴム・ウレタン類の選別,除去装置。 An inclined conveyor belt in which the first shape sorter travels from the lower end side in the tilt direction toward the upper end side, a rubber / urethane receiving part disposed on the lower end side in the tilt direction of the conveyor belt, and the conveyor belt is vibrated The vibration imparting part to be moved and the air flow source from the upper end side to the lower end side of the conveyor belt, and rubber and urethane are naturally dropped and stored in the rubber and urethane receiving part. sorting plastics containing iron is rubber-urethanes from crushed claim 1 or 2, wherein the sent to the gravity separator disposed on an end side of the conveyor belt, removal device.
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CN104384173A (en) * 2014-11-10 2015-03-04 安徽华奇管业有限公司 Automatic plastic steel separating and recovering device
CN104689912B (en) * 2015-01-07 2017-05-17 纽维尔金属资源回收设备(深圳)有限公司 Detachable nonferrous metal sorting system

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