JP5370211B2 - Raw material method and equipment for low-grade iron scrap - Google Patents

Raw material method and equipment for low-grade iron scrap Download PDF

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JP5370211B2
JP5370211B2 JP2010036020A JP2010036020A JP5370211B2 JP 5370211 B2 JP5370211 B2 JP 5370211B2 JP 2010036020 A JP2010036020 A JP 2010036020A JP 2010036020 A JP2010036020 A JP 2010036020A JP 5370211 B2 JP5370211 B2 JP 5370211B2
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iron scrap
low
grade iron
raw material
copper wire
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JP2011168864A5 (en
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成治 榎枝
陽一 吉永
慶晃 西名
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JFE Steel Corp
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Description

本発明は、銅線などの非鉄分が混入した低品位の鉄スクラップ(低品位鉄スクラップ)から、銅線などの非鉄分を除去して、高級鋼材用の製鉄原料として再利用可能な高純度の鉄スクラップ(高純度鉄スクラップ)を得る方法および装置に関するものである。 The present invention removes non-ferrous content such as copper wire from low-grade iron scrap (low-grade iron scrap) mixed with non-ferrous content such as copper wire, and has high purity that can be reused as a steelmaking raw material for high-grade steel materials. The present invention relates to a method and an apparatus for obtaining iron scrap (high-purity iron scrap).

従来から、廃自動車や建築廃材に由来する鉄スクラップは、電炉製鉄法において、電炉での製鉄原料(鉄源)として利用されている。その際は、スクラップ工場で、廃自動車などを破砕し、磁力選別機で鉄主体のスクラップ(鉄スクラップ)を選別回収した後、貯蔵や搬送に都合のよいように、所定の形状にプレス成形されたり、裁断して結束されたりして、出荷されている。電炉工場では、入荷した鉄スクラップを解して、電炉に投入し、鉄源として利用している(例えば、特許文献1参照)。   Conventionally, iron scrap derived from scrapped automobiles and building waste has been used as an iron making raw material (iron source) in an electric furnace in the electric furnace iron making process. In that case, after scrapping a scrap car at a scrap factory and sorting and recovering iron-based scrap (iron scrap) with a magnetic separator, it is pressed into a predetermined shape for convenient storage and transportation. Or are cut and bound and shipped. In the electric furnace factory, the received iron scrap is unwound, put into the electric furnace, and used as an iron source (see, for example, Patent Document 1).

なお、後述する[発明を実施するための形態]において、下記の特許文献2を引用するので、ここに併せて記載しておく。   In addition, in [Mode for carrying out the invention], which will be described later, the following Patent Document 2 is cited, which is also described here.

特開平10−195516号公報JP-A-10-195516 特開平10−225930号公報JP-A-10-225930

近年、鉄スクラップの利用拡大の観点から、高炉製鉄法においても、高炉溶銑に鉄スクラップを混合し、転炉やトピードカーなどの精錬設備に投入して、製鉄原料(鉄源)として活用するようになってきた。   In recent years, from the viewpoint of expanding the use of iron scrap, even in the blast furnace ironmaking process, iron scrap is mixed with blast furnace hot metal, and it is put into refining equipment such as converters and topped cars to be used as ironmaking raw materials (iron sources). It has become.

しかし、その際に、高級鋼材用の製鉄原料とするためには、従来は問題とならなかった鉄スクラップ中の銅線やプラスチック類などの非鉄混入物を十分に分離・除去して、高純度の鉄スクラップとする必要がでてきた。   However, at that time, in order to make steel production raw materials for high-grade steel materials, high purity is achieved by sufficiently separating and removing non-ferrous contaminants such as copper wires and plastics in iron scrap, which was not a problem in the past. It has become necessary to make iron scrap.

本発明は、上記のような事情に鑑みてなされたものであり、銅線などの非鉄分が混入した低品位鉄スクラップから、銅線などの非鉄分を除去して、高級鋼材用の製鉄原料として再利用可能な高純度鉄スクラップを的確に得ることができる低品位鉄スクラップの原料化方法および原料化装置を提供することを目的とするものである。 The present invention has been made in view of the circumstances as described above, and removes non-ferrous components such as copper wires from low-grade iron scrap mixed with non-ferrous components such as copper wires to produce iron-making raw materials for high-grade steel materials. It is an object of the present invention to provide a raw material production method and raw material production apparatus for low-grade iron scrap capable of accurately obtaining reusable high-purity iron scrap.

上記課題を解決するために、本発明は以下の特徴を有する。   In order to solve the above problems, the present invention has the following features.

[1]銅線が混入した低品位鉄スクラップを破砕機によって破砕し、その破砕混合物に対して、揺動反発式選別機によって、鉄分と絡み合っている銅線をほぐした後、振動コンベアによって破砕混合物を搬送し、磁力選別機によって磁性物と非磁性物に選別し、磁性物として選別されたものを高品位鉄スクラップとして回収し、回収した高品位鉄スクラップを製鉄原料として利用するに際して、前記揺動反発式選別機のスクリーンの先端部または/および前記振動コンベアの先端部を格子状にしておくことを特徴とする低品位鉄スクラップの原料化方法。   [1] Low-grade iron scrap mixed with copper wire is crushed by a crusher, and the crushed mixture is crushed by a vibrating conveyor after loosening the copper wire intertwined with iron by a rocking repulsive sorter. When the mixture is transported and sorted into a magnetic material and a non-magnetic material by a magnetic separator, the material sorted as a magnetic material is recovered as high-grade iron scrap, and when the recovered high-grade iron scrap is used as a steelmaking raw material, A method for producing low-grade iron scrap as a raw material, characterized in that the tip of the screen of the swinging repulsive sorter and / or the tip of the vibrating conveyor is formed in a lattice shape.

[2]前記先端部の格子は、破砕混合物の搬送方向に延びたスリット状の格子であることを特徴とする前記[1]に記載の低品位鉄スクラップの原料化方法。
[3]銅線が混入した低品位鉄スクラップを破砕するための破砕機と、前記破砕機によって破砕後の破砕混合物の鉄分と絡み合っている銅線をほぐすための揺動反発式選別機と、破砕混合物を搬送するための振動コンベアと、磁性物と非磁性物に選別するための磁力選別機と、磁性物として選別されたものを高品位鉄スクラップとして回収する回収機構とを備えた低品位鉄スクラップの原料化装置であって、前記揺動反発式選別機のスクリーンの先端部または/および前記振動コンベアの先端部が格子状であることを特徴とする低品位鉄スクラップの原料化装置。
[4]前記先端部の格子は、破砕混合物の搬送方向に延びたスリット状の格子であることを特徴とする前記[3]に記載の低品位鉄スクラップの原料化装置。
[2] The method for producing low-grade iron scrap as described in [1], wherein the lattice at the tip is a slit-shaped lattice extending in the conveying direction of the crushed mixture.
[3] A crusher for crushing low-grade iron scrap mixed with copper wire, and a swinging repulsive sorter for loosening the copper wire intertwined with iron in the crushing mixture after crushing by the crusher, Low grade equipped with a vibrating conveyor for transporting the crushed mixture, a magnetic sorter for sorting the magnetic material and non-magnetic material, and a recovery mechanism for collecting the magnetic material sorted as high-grade iron scrap A low-grade iron scrap raw material generating apparatus, characterized in that the tip portion of the screen of the swinging repulsive sorter and / or the front end portion of the vibrating conveyor has a lattice shape.
[4] The low-grade iron scrap raw material production apparatus according to [3], wherein the lattice at the tip is a slit-shaped lattice extending in the conveyance direction of the crushed mixture.

本発明においては、低品位鉄スクラップから、銅線などの非鉄分を除去して、高級鋼材用の製鉄原料として再利用可能な高純度鉄スクラップを的確に得ることができる。これにより、従来、自動車外板などの高級鋼材製造の鉄源としては利用できなかった低品位鉄スクラップを大量利用して高級鋼材を効率よく製造することができるようになる。   In the present invention, non-ferrous components such as copper wires can be removed from low-grade iron scrap, and high-purity iron scrap that can be reused as an iron-making raw material for high-grade steel materials can be accurately obtained. As a result, high-grade steel materials can be efficiently produced using a large amount of low-grade iron scrap that has not been conventionally used as an iron source for production of high-grade steel materials such as automobile outer plates.

本発明の一実施形態における処理フロー図である。It is a processing flow figure in one embodiment of the present invention. 本発明の一実施形態における処理手順の模式図である。It is a schematic diagram of the process sequence in one Embodiment of this invention. 本発明の一実施形態において用いる揺動反発式選別機を示す図である。It is a figure which shows the rocking | pulling repulsive sorter used in one Embodiment of this invention. 本発明の一実施形態において用いる振動コンベアを示す図である。It is a figure which shows the vibration conveyor used in one Embodiment of this invention.

本発明の一実施形態を図面に基づいて説明する。   An embodiment of the present invention will be described with reference to the drawings.

図1は本発明の一実施形態における処理フロー図であり、図2は処理手順の模式図である。   FIG. 1 is a processing flow diagram according to an embodiment of the present invention, and FIG. 2 is a schematic diagram of a processing procedure.

まず、銅線等の非鉄分が混入した低品位鉄スクラッップ11を、破砕機21によって、大よそ150mm程度の大きさの塊(中塊)に破砕する。   First, the low-grade iron scrap 11 mixed with non-ferrous components such as copper wire is crushed by the crusher 21 into a lump (medium lump) having a size of about 150 mm.

この後、この破砕混合物(鉄分1と銅線2が混合)12から鉄分1を磁力選別することで、高純度鉄スクラップを得ることができればよいが、破砕混合物12では銅線2が鉄分1に絡み付いており、そのままの状態では適切に磁力選別を行うことが難しい。   Thereafter, it is sufficient that high-purity iron scrap can be obtained by magnetically sorting iron 1 from this crushing mixture (iron 1 and copper wire 2 are mixed) 12. However, in crushing mixture 12, copper wire 2 is changed to iron 1 It is entangled, and it is difficult to properly select the magnetic force as it is.

そこで、揺動反発式選別機(揺動回転式選別機)22によって破砕混合物12をほぐし、鉄分1への銅線2の絡み付きを無くしてから、破砕混合物12の磁力選別を行う。   Therefore, the pulverized mixture 12 is loosened by a swinging repulsive sorter (oscillating rotary sorter) 22 to eliminate the entanglement of the copper wire 2 with the iron 1, and then the magnetic mixture of the crushed mixture 12 is selected.

ちなみに、揺動反発式選別機は、前記特許文献2にも記載されているように、クランク軸の回転により搭載物を傾斜上方に送るような揺動運動(振幅は30mm以上)をする傾斜スクリーン上に被選別物を投入し、被選別物を構成する物体の重量、形状および硬度の差により傾斜スクリーン上で反発する弾道が異なることを利用して、被選別混合物を選別する形態選別装置である。   Incidentally, as described in Patent Document 2, the swinging repulsive sorter is a tilting screen that performs a swinging motion (amplitude is 30 mm or more) such that the load is moved upward by tilting the crankshaft. A form sorter that sorts the mixture to be sorted using the fact that the trajectory that repels on the inclined screen varies depending on the weight, shape, and hardness of the objects that make up the sorting object. is there.

このような揺動反発式選別機22に、鉄分1と銅線2とが混合した破砕混合物12を投入すると、反発の強い鉄分1は大きく跳ねる搬送挙動を示し、反発の小さい銅線2はスクリーン上を傾斜下方向に向かって移動する。   When the pulverized mixture 12 in which the iron 1 and the copper wire 2 are mixed is introduced into the swinging repulsive sorter 22, the strongly repulsive iron 1 exhibits a large-bouncing conveyance behavior, and the copper wire 2 having a small rebound is a screen. Move up and down the slope.

これにより、鉄分1と絡み合っていた銅線2がほぐされ、次の振動コンベア23に移送されたときには、搬送物13(破砕混合物12)の上層に鉄分1があり、下層に銅線2があるようになる。   As a result, when the copper wire 2 intertwined with the iron content 1 is loosened and transferred to the next vibrating conveyor 23, the iron content 1 is present in the upper layer of the conveyed product 13 (crushed mixture 12), and the copper wire 2 is present in the lower layer. It becomes like this.

ここで、揺動反発式選別機22については、傾斜スクリーンの先端部を格子状にしておく。ここでは、図3に示すように、傾斜スクリーン32の先端部32aにスリット状の格子を設けている。これによって、スリットの幅より小さな銅線は、傾斜スクリーン32上から落下し、粗選別として銅線を除去することができる。   Here, with respect to the swinging repulsive sorter 22, the tip of the inclined screen is formed in a lattice shape. Here, as shown in FIG. 3, a slit-like lattice is provided at the tip 32 a of the inclined screen 32. Thereby, a copper wire smaller than the width of the slit falls from the inclined screen 32, and the copper wire can be removed as a rough selection.

また、振動コンベア23についても、振動面の先端部を格子状にしておく。ここでは、図4に示すように、振動面33の先端部33aにスリット状の格子を設けておく。これによって、スリットの幅より小さな銅線は、振動面33上から落下し、さらなる粗選別として銅線を除去することができる。   In addition, the vibration conveyor 23 also has a lattice-shaped tip portion of the vibration surface. Here, as shown in FIG. 4, a slit-like lattice is provided at the tip 33 a of the vibration surface 33. Thereby, a copper wire smaller than the width of the slit falls from the vibration surface 33, and the copper wire can be removed as a further rough selection.

その結果、次の磁力選別機(ドラム式磁選機または吊り下げ磁選機)24での磁性物14(鉄分1)と非磁性物15(銅線2)との選別が容易になる。   As a result, the magnetic material 14 (iron 1) and the non-magnetic material 15 (copper wire 2) can be easily selected in the next magnetic separator (drum type magnetic separator or suspended magnetic separator) 24.

そして、磁力選別機24で磁性物14として選別された破砕物(鉄分1)は、高純度な鉄スクラップ(高品位鉄スクラップ)となっており、高級鋼材用の製鉄原料として再利用することができる。   The crushed material (iron content 1) selected as the magnetic material 14 by the magnetic separator 24 becomes high-purity iron scrap (high-grade iron scrap), which can be reused as an iron-making raw material for high-grade steel materials. it can.

なお、上記において、傾斜スクリーン32の先端部や振動コンベア23の先端部に設ける格子は、スリット状の格子に限定されるものではないが、スリット状の格子を設ける場合には、搬送方向に延びるスリットとするのが好ましい。幅方向に延びるスリットとすると、破砕混合物12や搬送物13の搬送を妨げる可能性があるからである。   In the above, the grid provided at the tip of the inclined screen 32 and the tip of the vibration conveyor 23 is not limited to the slit-like grid, but when the slit-like grid is provided, it extends in the transport direction. A slit is preferable. This is because if the slit extends in the width direction, the crushing mixture 12 and the conveyed product 13 may be prevented from being conveyed.

そして、スリットの幅や長さは、破砕混合物12や搬送物13の大きさ(150mm程度の大きさ)に基づいて適宜定めればよい。   And the width | variety and length of a slit should just be suitably defined based on the magnitude | size (a magnitude | size of about 150 mm) of the crushing mixture 12 and the conveyed product 13. FIG.

ちなみに、この実施形態では、傾斜スクリーン32の先端部と振動コンベア23の先端部の両方を格子状にしているが、いずれか一方を格子状にすることでもよい。   Incidentally, in this embodiment, although both the front-end | tip part of the inclined screen 32 and the front-end | tip part of the vibration conveyor 23 are made into the grid | lattice form, you may make either one into a grid | lattice form.

1 鉄分
2 銅線
11 低品位鉄スクラップ
12 破砕混合物
13 搬送物
14 磁性物
15 非磁性物
21 破砕機
22 揺動反発式選別機
23 振動コンベア
24 磁力選別機
32 揺動反発式選別機の傾斜スクリーン
32a 揺動反発式選別機の傾斜スクリーンの先端部(スリット状の格子)
33 振動コンベアの振動部
33a 振動コンベアの先端部(スリット状の格子)
DESCRIPTION OF SYMBOLS 1 Iron 2 Copper wire 11 Low grade iron scrap 12 Crushing mixture 13 Conveyed material 14 Magnetic material 15 Nonmagnetic material 21 Crusher 22 Oscillation repulsion sorter 23 Oscillation conveyor 24 Magnetic sorter 32 Inclined screen of oscillation repulsion sorter 32a Tilting screen tip (slit-like lattice) of swing repulsive sorter
33 Vibrating part of vibratory conveyor 33a Tip of vibratory conveyor (slit lattice)

Claims (4)

銅線が混入した低品位鉄スクラップを破砕機によって破砕し、その破砕混合物に対して、揺動反発式選別機によって、鉄分と絡み合っている銅線をほぐした後、振動コンベアによって破砕混合物を搬送し、磁力選別機によって磁性物と非磁性物に選別し、磁性物として選別されたものを高品位鉄スクラップとして回収し、回収した高品位鉄スクラップを製鉄原料として利用するに際して、前記揺動反発式選別機のスクリーンの先端部または/および前記振動コンベアの先端部を格子状にしておくことを特徴とする低品位鉄スクラップの原料化方法。   Crushing low-grade iron scrap mixed with copper wire with a crusher, loosening the copper wire intertwined with iron with a rocking repulsive sorter against the crushing mixture, and then transporting the crushing mixture with a vibrating conveyor When the magnetic material is sorted into a magnetic material and a non-magnetic material by a magnetic separator, the material sorted as a magnetic material is collected as high-grade iron scrap, and when the collected high-grade iron scrap is used as a steelmaking raw material, A method for producing low-grade iron scrap as a raw material, characterized in that the front end of the screen of the type sorter and / or the front end of the vibrating conveyor is formed in a lattice shape. 前記先端部の格子は、破砕混合物の搬送方向に延びたスリット状の格子であることを特徴とする請求項1に記載の低品位鉄スクラップの原料化方法。   The method for producing a raw material for low-grade iron scrap according to claim 1, wherein the lattice at the tip is a slit-shaped lattice extending in the conveying direction of the crushed mixture. 銅線が混入した低品位鉄スクラップを破砕するための破砕機と、前記破砕機によって破砕後の破砕混合物の鉄分と絡み合っている銅線をほぐすための揺動反発式選別機と、破砕混合物を搬送するための振動コンベアと、磁性物と非磁性物に選別するための磁力選別機と、磁性物として選別されたものを高品位鉄スクラップとして回収する回収機構とを備えた低品位鉄スクラップの原料化装置であって、前記揺動反発式選別機のスクリーンの先端部または/および前記振動コンベアの先端部が格子状であることを特徴とする低品位鉄スクラップの原料化装置。   A crusher for crushing low-grade iron scrap mixed with copper wire, a rocking repulsive sorter for loosening the copper wire intertwined with the iron content of the crushed mixture after crushing by the crusher, and a crushing mixture A low-grade iron scrap equipped with a vibrating conveyor for transporting, a magnetic separator for sorting magnetic and non-magnetic materials, and a recovery mechanism for collecting the magnetic material sorted as high-grade iron scrap A raw material producing apparatus for producing raw material for low-grade iron scrap, characterized in that the tip of the screen of the oscillating and repulsive sorter and / or the tip of the vibratory conveyor has a lattice shape. 前記先端部の格子は、破砕混合物の搬送方向に延びたスリット状の格子であることを特徴とする請求項3に記載の低品位鉄スクラップの原料化装置。   The apparatus for producing low-grade iron scrap as a raw material according to claim 3, wherein the lattice at the tip is a slit-shaped lattice extending in the conveying direction of the crushed mixture.
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