JP5773313B2 - How to make noodles continuously - Google Patents

How to make noodles continuously Download PDF

Info

Publication number
JP5773313B2
JP5773313B2 JP2011211539A JP2011211539A JP5773313B2 JP 5773313 B2 JP5773313 B2 JP 5773313B2 JP 2011211539 A JP2011211539 A JP 2011211539A JP 2011211539 A JP2011211539 A JP 2011211539A JP 5773313 B2 JP5773313 B2 JP 5773313B2
Authority
JP
Japan
Prior art keywords
noodle
strip
strings
noodles
hot water
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2011211539A
Other languages
Japanese (ja)
Other versions
JP2013055927A (en
Inventor
大田 啓司
啓司 大田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shimadaya Corp
Original Assignee
Shimadaya Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shimadaya Corp filed Critical Shimadaya Corp
Priority to JP2011211539A priority Critical patent/JP5773313B2/en
Publication of JP2013055927A publication Critical patent/JP2013055927A/en
Application granted granted Critical
Publication of JP5773313B2 publication Critical patent/JP5773313B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Noodles (AREA)

Description

本発明は、角型麺用切歯前の連続生麺帯を短時間茹でることで事前のアルファ化を行い角立ちとストレート感に優れた麺線を得る、麺類の連続茹上げ方法に関する。  The present invention relates to a method for continuously raising noodles, in which continuous raw noodle strips before incisors for square noodles are boiled for a short period of time to obtain pre-alpha, and obtain noodle strings with excellent cornering and straightness.

角型麺の角立ちやストレート感は麺の品位を左右し、とりわけ、うどんや日本そばには、角立ちに優れ折り癖のないストレートな麺線が望まれる。  The squareness and straightness of the square noodles influence the quality of the noodles. In particular, for udon and Japanese soba noodles, straight noodle strings with excellent cornering and no creases are desired.

近年、一般的な連続茹上方法は、長尺状の生麺帯を切歯で細断し、定寸カットされた1食分以下の生麺を、並行する2本の無端チェーンに横架された複数の茹カゴ内に投入し、熱水中を移行させることで茹で上げる。(以後、「個カゴ茹で」という。)個カゴ茹でには細断の際に切歯ローラによって挟まれる押圧で麺線の角が潰れ易く、個カゴ投入時の衝撃により折りたたまれて麺線は折り癖がつきやすい欠点があって、茹で上げられた麺線の角立ちやストレート感は必ずしも満足できるものではなかった。  In recent years, a general continuous rolling method is to cut a long raw noodle strip with incisors and lay the raw cut noodles of one cut or less into two endless chains in parallel. It is put into a plurality of baskets and moved by boiling water by moving in hot water. (Hereafter referred to as “individual basket bowl”.) In the individual basket bowl, the corners of the noodle strings are easily crushed by the pressure pinched by the incisor roller when chopping, and the noodle strings are folded by the impact when the individual basket is put in. There was a defect that it was easy to fold, and the noodle strings raised by the cocoon and the straightness were not always satisfactory.

個カゴ茹でに代わる方法には、複数食分の生麺を大カゴにまとめて投入して茹で始め、連接する大カゴの反転を順次行うことで麺を移行して茹で上げる方法がある。この方法では大容量のカゴで麺線は真直ぐに伸ばされて折り癖のないストレートな形状になり易い。しかし、日本そばのように比較的茹時間が短く湯のびし易い麺の場合、茹上後の滞留工程で食感を損ない易い欠点があった。  As an alternative to the individual basket koji, there is a method in which raw noodles for a plurality of meals are put together in a large basket and then boiled, and the noodles are transferred and boiled by sequentially reversing the large baskets connected. In this method, the noodle strings are straightly stretched with a large-capacity basket and tend to have a straight shape without creases. However, in the case of noodles, such as Japanese soba, which have a relatively short soaking time and are easy to get hot water, there is a drawback that the texture is liable to be lost in the staying process after the soaking.

そもそも、麺線の角立ちやストレート感を高めるには、麺帯や麺線に折り癖をつけずに伸ばした状態で茹れば良い。  In the first place, noodle strips and noodle strips can be stretched without creases in order to improve the sharpness and straightness of the noodle strips.

伸ばした麺帯を茹る方法(以後、「麺帯茹で」という。)には、茹で湯槽内を循環移行する麺帯キャリアで幅広連続麺帯を茹上げ、その後、切歯により茹麺に細断し冷却水により冷却する方法がある。(特許文献1)また、茹で槽内の多段のベルトコンベアで麺帯を挟持しながら茹上げて冷却槽を通過させ、その後、切歯で細断し定寸カットする方法がある。(特許文献2)  In the method of rolling the stretched noodle strip (hereinafter referred to as “noodle strip boil”), the wide continuous noodle strip is lifted with a noodle strip carrier that circulates and moves in the hot water bath, and then cut into fine noodle strips with incisors. There is a method of cutting and cooling with cooling water. (Patent Document 1) Further, there is a method in which a noodle belt is nipped by a multi-stage belt conveyor in a boiled tank and passed through a cooling tank, and then cut into incisors and cut into a fixed size. (Patent Document 2)

麺帯茹では、麺線で茹る場合に比べ長い茹時間を要する欠点がある。その欠点を克服する為、麺線状凹条と凸条を交互に成形した麺帯を茹ることで茹時間を短縮した後に麺線に分離細断する方法がある。(特許文献3、特許文献4)しかし、茹上後に麺線状凹条と凸条の境の全てを狂いなく分離させ、かつ優れた角立ちに仕上げることは容易ではない。  Noodle strips have the disadvantage of requiring a longer cocoon time than when squeezing with noodle strings. In order to overcome this drawback, there is a method in which noodle strips are alternately formed by rolling noodle strips formed alternately with noodle strips and ridges, and then the noodle strips are separated and shredded. (Patent Document 3, Patent Document 4) However, it is not easy to separate all the borders between the noodle string-shaped ridges and the ridges without going out of order and finish them with excellent corners.

折り癖を付けず伸ばした麺線で茹上げ可能な方法としては、茹槽内を迂回蛇行して始端から終端に移行する上下2層の麺線ネットコンベアがある。(特許文献5)特許文献5によれば、長尺状の並列麺線をジグザグに折り畳んで(屈曲又は湾曲して)茹上げるとあるが、大きく湾曲状又は直線状に近づければ、麺線のストレート感を高めることが可能と思われた。  As a method that can be rolled up with noodle strings stretched without creases, there is an upper and lower two-layer noodle string net conveyor that meanders around the tank tank and moves from the start to the end. (Patent Document 5) According to Patent Document 5, a long parallel noodle string is folded in a zigzag manner (bent or curved). It seemed possible to improve the straightness of the.

しかしながら、麺帯茹でや伸ばした麺線で茹上げる実用機はこれまで一般化していない。  However, practical machines that use a noodle band or a stretched noodle string have not been popularized so far.

特公昭45−38508号公報Japanese Examined Patent Publication No. 45-38508 特開平7−289189号公報JP 7-289189 A 特開昭58−36363号公報JP 58-36363 A 特開昭61−21055号公報JP-A-61-21055 特開2004−49140号公報JP 2004-49140 A

個カゴ茹では、麺重量の定量性、製造条件の均一化が得られ易い反面、茹で上がった麺線の角立ちや、折れ曲がり等の癖が付き易い点で満足できるものではない。  The individual basket koji is not satisfactory in that it is easy to obtain the quantitativeness of the noodle weight and the uniform manufacturing conditions, but it is easy to bend the noodle strings that are boiled and bend.

そこで、公開特許文献にある麺帯茹でや伸ばした麺線で茹上げる方法が一般化しなかった理由を明らかにする為、発明者は麺帯茹でについて検討した。その結果、麺帯で茹で上げ細断した茹麺は、茹時間を長く要するだけでなく、日本そばではなめらかさに欠けて喉越し悪く、うどんではもちもち感に欠け、麺線で茹でた場合より食感が劣る(茹で上げに期待される食感とは異なる)欠点があった。  Then, in order to clarify the reason why the method of mashing with the noodle strips and the stretched noodle strips in the published patent document was not generalized, the inventor examined the noodle strips. As a result, boiled noodle strips that have been boiled and shredded not only take a long time to boil, but also lack smoothness and throatiness in Japanese soba noodles, lack of sticky feeling in udon, and boiled with noodle strings There was a defect that the texture was inferior (different from the texture that is expected to be boiled).

次に、長尺状の麺線群を伸ばした状態で茹上げる方法について検討した。切歯で細断した長尺状の麺線群を、脱落防止を目的とする固定側壁を備えた金網ベルトコンベア上に移載して連続的に茹で上げたところ、麺線群を緩めた状態にすると、熱水の流れに浮遊する場所や程度が麺線によって異なり、又、固定側壁と金網ベルトの隙間に麺線の一部が入り込むなどもあって、その後、定寸カットする際に均一な引き伸ばしができず重量が揃わない。そこで、麺線の浮遊を抑制する為に麺線群を張った状態にすると、今度は切歯で細断した麺線の隣り合う切断面の一部が再接着した。すなわち、切歯で角形に細断した長尺状の麺線群を茹る方法には、計量精度を高めると切断面の一部が再接着してほぐれない、相反する問題があった。  Next, a method for raising the long noodle strings in a stretched state was examined. A group of long noodle strings that have been chopped with incisors are transferred onto a wire mesh belt conveyor with a fixed side wall for the purpose of preventing falling off and continuously boiled up, and the noodle strings are loosened If this is the case, the location and degree of floating in the hot water flow will vary depending on the noodle strings, and part of the noodle strings may enter the gap between the fixed side wall and the wire mesh belt. Cannot be stretched smoothly and the weight is not uniform. Therefore, when the noodle strings were stretched in order to prevent the noodle strings from floating, a part of the adjacent cut surfaces of the noodle strings that had been shredded with incisors were re-adhered. That is, the method of rolling a long noodle string group that has been cut into squares with incisors has a conflicting problem that when the measurement accuracy is increased, part of the cut surface is not re-bonded and loosened.

本発明はこのような問題を解決するもので、角立ちに優れ、折り癖のないストレートな形状により品位に優れ、茹で上げによる本来の食感を実現し、麺線の全数がほぐれて計量精度に優れた茹で上げ方法の提案を目的とする。  The present invention solves such a problem, it is excellent in cornering, excellent in quality due to a straight shape without creases, realizes the original texture by boiled, and the total number of noodle strings is loosened and weighing accuracy The purpose of this is to propose a method of raising the bowl.

発明者は上記の目的を達成するために図6に示したボイル槽で鋭意検討したところ、麺帯で短時間茹で、麺線群に細断し、麺線で再び茹でて茹で上げる際に、切歯カスリによる麺線の交互分配が維持できれば、隣り合う麺線の切断面が再接着することなく、食感と角立ちとストレート感に優れた麺線が製出できることを見出し、本発明を完成させた。  The inventor diligently studied in the boil tank shown in FIG. 6 in order to achieve the above-mentioned purpose. When the noodle strip was boiled for a short time, shredded into noodle strings, boiled again with the noodle strings, and boiled, If the alternate distribution of the noodle strings by the incisor scraps can be maintained, it will be found that the noodle strings excellent in texture, sharpness and straightness can be produced without re-adhering the cut surfaces of adjacent noodle strings. Completed.

すなわち、本発明の課題解決手段1は、(1)麺の生地を麺帯に成形する麺帯成形工程と、(2)該麺帯を広げられた状態で熱水中に潜行させる麺帯アルファ化工程と、(3)該麺帯を角形麺用切歯に挿入し麺線に細断する麺線成形工程と、(4)該麺線を切歯カスリによって交互複数列に分散供給する麺線分配工程と、(5)該麺線を交互複数列の状態で熱水中に投入して茹で上げる麺線茹で上げ工程、の(1)から(5)の工程を、その順で備えることを特徴とする麺類の連続茹で上げ方法に関する。  That is, the problem solving means 1 of the present invention includes (1) a noodle band forming step for forming noodle dough into a noodle band, and (2) a noodle band alpha that is submerged in hot water in a state where the noodle band is spread. And (3) a noodle strip forming step in which the noodle strip is inserted into square noodle incisors and chopped into noodle strands, and (4) noodles that supply the noodle strands alternately in a plurality of rows by incisor scrapes. The steps (1) to (5) of the wire distribution step and (5) the noodle strands that are thrown into hot water in a plurality of alternating rows and boiled to raise them with boiling water are provided in that order. The present invention relates to a method for continuously boiling noodles characterized by the above.

本発明における麺の生地とは、一種又は二種以上の穀粉又は穀粉と澱粉を主原料として加水混練したものであれば、小麦蛋白をつなぎとするものに限定されず、湯捏ねした蕎麦生地のように糊化澱粉や原料の結着成分をつなぎにする生地を含む。  The dough for noodles in the present invention is not limited to the one that joins wheat protein as long as it is one or two or more kinds of flour or hydrated and kneaded with flour and starch as the main ingredients. As such, it contains dough that joins gelatinized starch and binding ingredients of raw materials.

生地の混練は、減圧度40キロパスカル以上、望ましくは減圧度60キロパスカル以上の減圧下で混練し脱気すると、(2)麺帯アルファ化工程で麺帯の定着性が高まり都合良い。  When the dough is kneaded and degassed under a reduced pressure of 40 kilopascals or higher, preferably 60 kilopascals or higher, the (2) noodle band is made more favorable in the noodle band alpha conversion step.

(1)麺帯成形工程は、連続茹で上げ方法に適用する為、該生地を麺線に適する厚さの長尺状の麺帯に成形して連続供給できる手段であれば、麺用圧延ロールによって段階的に帯状成形しても、押出し機により帯状に吐出成形しても、それらの組合せでもいずれでも良い。  (1) The noodle strip forming step is applied to a continuous kneading method, so if it is a means capable of forming the dough into a long noodle strip having a thickness suitable for noodle strings and continuously supplying it, a rolling roll for noodles May be formed stepwise in a strip shape, discharged into a strip shape by an extruder, or a combination thereof.

(2)麺帯アルファ化工程は、本願発明の特徴を代表する工程で、麺帯を広げ茹ることによって行う。広げられた麺帯は平らな形で熱凝固しその形状は記憶されると共に、弾力が向上する。そして(3)麺線成形工程では、刃の付いていない通常の角形切歯で押し切る原理で細断しても、麺線はその弾力故に押し潰されることなく鋭利な切り口となって角立ちに優れ、その後、個カゴ茹でしても麺帯の平らな形状は麺線のストレート形状として維持されるという効果を奏する。  (2) The noodle strip alpha conversion step is a step that represents the feature of the present invention, and is performed by spreading the noodle strip. The spread noodle strip is heat-coagulated in a flat shape, the shape is memorized, and the elasticity is improved. And (3) In the noodle string forming process, even if it is shredded by the principle of cutting with a normal square incisor without a blade, the noodle string becomes a sharp cut without being crushed due to its elasticity, Even if it is excellent in an individual basket, the flat shape of the noodle band is maintained as a straight shape of the noodle strings.

なお、切歯は、角形の麺線に細断できれば刃溝の形状は問わないが、熱凝固した麺帯は未加熱の麺帯に比べ硬い為、薄刃の構成による切歯にすれば麺帯端部を食い込み易い為、麺帯の左右が均等に挿入され真直ぐ細断される点で適している。(図6の6a参照)なお、麺帯アルファ化工程を経た麺帯は、熱水から一度出して切歯に挿入しても熱水中で切歯に挿入してもいずれでも良い。  The shape of the blade groove is not limited as long as the incisor can be cut into square noodle strings, but the heat-coagulated noodle strip is harder than the unheated noodle strip. Since the end portion is easy to bite, it is suitable in that the noodle strips are evenly inserted and cut straight. (Refer to 6a in FIG. 6) The noodle band that has undergone the noodle band alpha conversion step may be either taken out of hot water and inserted into the incisor, or inserted into the incisor in hot water.

(4)麺線分配工程では、切歯で細断された麺線を切歯ローラの裏側に取り付けたカスリによって少なくとも交互2列に分配され、麺線1本1本がバラバラに分散した状態で供給するもので、全ての麺線が少なくとも麺線一本分の隙間を保って熱水中に製出されることで、(5)麺線茹で上げ工程で切断面の再接着を防いで麺線を茹で上げることができる。(図5参照)(4) In the noodle string distribution step, the noodle strings shredded by the incisors are distributed in at least two rows by the scrape attached to the back side of the incisor roller, and each noodle string is in a dispersed state. By supplying all the noodle strings in hot water while maintaining at least one noodle string gap, (5) noodle strings can be re-adhered in the process of lifting the noodle strings with the noodle strings. Can be boiled. (See Figure 5)

そして、(2)麺帯アルファ化工程から(5)麺線茹で上げ工程を連続して行えば麺を冷ますこともないから、食感を低下させることがない。  And since the noodles are not cooled if (2) the noodle band alpha conversion step to (5) the noodle sashing step is continuously performed, the texture is not lowered.

しかしながら、長尺状の全ての麺線を麺線一本分の隙間を保って熱水中に投入し続けることは、長尺状の麺線に常時適度な緩みを保つ必要があって、緩め過ぎると麺線は浮遊混乱し管理を難しくする場合があった。  However, keeping all the long noodle strings in hot water with a gap of one noodle string is necessary to keep the long noodle strings loose at all times. After that, the noodle strings were floating and confused, making it difficult to manage.

そこで、本発明の課題解決の手段2は、前記(5)麺線茹で上げ工程迄に、麺帯又は麺線を定寸カットすると共に、前記(5)麺線茹で上げ工程が該麺線を個カゴ内で茹で上げることを特徴とする課題解決手段1に記載の麺類の連続茹で上げ方法に関する。  Therefore, the means 2 for solving the problems of the present invention is that the noodle band or noodle string is cut to a predetermined size by the above (5) noodle string scooping process, and the (5) noodle string scooping process includes The present invention relates to a method for continuously boiling noodles according to the problem solving means 1, characterized in that the noodles are boiled in an individual basket.

課題解決の手段2で(5)麺線茹で上げ工程の前迄に、麺帯又は麺線を定寸カットするねらいは、(3)麺線分配工程で前後に交互分配された麺線が進行方向に引っ張られた際に前側1列に揃って再接着する、不具合を防止する点にある。故に、定寸カットするタイミングは(2)麺帯アルファ化工程の前後、(4)麺線分配工程の後のいずれでも良いが、望ましくは(2)麺帯アルファ化工程の前後が良い。  The aim is to cut the noodle band or noodle string by a fixed size by the means 2 for solving the problem (5) before the noodle string boil-up process. (3) The noodle strings distributed alternately before and after the noodle string distribution process It is in the point which prevents the malfunction which aligns and re-adheres to the front one line when pulled in the direction. Therefore, the timing for cutting the fixed size may be any of (2) before and after the noodle strip alpha conversion step and (4) after the noodle strip distribution step, but preferably (2) before and after the noodle strip alpha conversion step.

なお、カット方法は、一定速度で連続製出される麺帯を一定の時間間隔でカットすれば良く、麺帯又は麺線の進行方向に板刃を回転して対向するまな板部材との間に麺帯又は麺線を挟んで切断する方法が、装置構造が簡単にできて良い。  The cutting method may be performed by cutting noodle strips continuously produced at a constant speed at regular time intervals, and the noodle strips or the noodle strips between the cutting board members facing each other by rotating the plate blade in the traveling direction of the noodle strips. A method of cutting with a band or noodle string may simplify the device structure.

そして、課題解決手段2の中で、(2)麺帯アルファ化工程の前のタイミングで麺帯を定寸カットして予め金網ベルトに平らに展開してから熱水に潜行させると、金網ベルト上での定着性が思いがけずに良好であるために、熱水中の移行から切歯への安定挿入が人の手を介すことなく可能となった。  Then, in the problem solving means 2, (2) when the noodle strip is cut to a predetermined size at the timing before the alpha conversion step, and is flattened in advance on the wire mesh belt and then submerged in hot water, the wire mesh belt Since the above fixability is unexpectedly good, stable insertion into the incisor from the transition in hot water has become possible without human intervention.

すなわち、本発明の課題解決手段3は、前記(1)麺帯成形工程と前記(2)麺帯アルファ化工程の間に、該麺帯をメッシュのコンベアベルト上に平らに広げる麺帯展開工程を備えると共に該麺帯を定寸カットし、前記(2)麺帯アルファ化工程が該麺帯をメッシュのコンベアベルト上で熱水中に入れて潜行させることを特徴とする課題解決の手段2に記載の麺類の連続茹で上げ方法に関する。  That is, the problem solving means 3 of the present invention is the noodle strip developing step of spreading the noodle strip flat on a mesh conveyor belt between the (1) noodle strip forming step and the (2) noodle strip alpha forming step. The noodle strip is cut into a fixed size, and the step (2) of converting the noodle strip into alpha is to submerge the noodle strip in hot water on a mesh conveyor belt. It is related with the method of raising the noodles as described in above.

課題解決の手段3の特徴は、課題解決の手段2のなかでも、成形された生麺帯を、定寸カットすると共にメッシュのコンベアベルト上に広げて熱水中に沈めることに限定した。  The feature 3 of the problem-solving means was limited to the problem-solving means 2 in that the formed raw noodle strip was cut to a fixed size and spread on a mesh conveyor belt and submerged in hot water.

麺帯展開工程は、麺帯の重なりがないようにメッシュのコンベアベルト上に平らに広げ、熱水中の麺帯アルファ化に備える工程で、麺帯カットは麺帯展開工程の前後どちらでも良い。ただし、一度折り重なった麺帯を剥がして広げるのは不合理だから、麺帯成形工程と麺帯カットと麺帯展開工程は連続一体的に行うのが良い。一例を図2に示す。  The noodle band unfolding process is a process in which the noodle band is spread flat on a mesh conveyor belt so that there is no overlapping of the noodle bands, and the noodle band is cut before and after the noodle band unfolding process. . However, since it is unreasonable to peel and spread the noodle strip once folded, it is preferable to perform the noodle strip forming step, the noodle strip cutting step, and the noodle strip unfolding step continuously and integrally. An example is shown in FIG.

課題解決の手段3の麺帯アルファ化工程に適したメッシュのコンベアベルトは、通水性と茹で麺装置に必要な耐久性を備えるものであれば、金属でもプラスチック樹脂でも繊維素材でもいずれでも良く、中でも金網ベルトに代表される螺旋が組み込まれたベルト構造が水切れの点で優れていて良い。  As long as the mesh conveyor belt suitable for the noodle strip alpha process of the means 3 for solving the problem is water-permeable and boiled and has the durability required for the noodle device, it may be a metal, a plastic resin or a fiber material, In particular, a belt structure incorporating a spiral represented by a wire mesh belt may be excellent in terms of running out of water.

金網ベルトに展開され、熱水に入った麺帯は、まず水濡れにより金網ベルトの凸部に密着する。凸部の接着面積は極狭小でもアルファ化して接着し、一定時間接着が維持される作用により、熱水中でも麺帯は金網ベルト上に定着し、挟持機構を要さずに切歯挿入への強制移送が可能になるという効果を奏する。  The noodle band which is spread on the wire mesh belt and enters the hot water first comes into close contact with the convex portion of the wire mesh belt due to water wetting. Even if the bonding area of the convex part is extremely small, it is alpha-bonded and bonded, and the adhesion is maintained for a certain time, so that the noodle band is fixed on the wire mesh belt even in hot water, and it is possible to insert incisors without requiring a clamping mechanism. The effect is that forced transfer becomes possible.

なお、熱水中の麺帯を折り曲げ等で大きく歪ませると、熱凝固により柔軟性を失った麺帯は、コンベアベルトの凸部接着が剥がれる場合があるから、熱水中のメッシュベルトはなるべく水平かつ平らに水面付近に構成し、麺帯に無用な浮遊スペースを与えないようにするのが良い。(図3の2c3i参照)  If the noodle band in hot water is greatly distorted by bending, etc., the noodle band that has lost its flexibility due to heat coagulation may peel off the convex part of the conveyor belt. It should be constructed horizontally and flatly near the water surface so as not to give any unnecessary floating space to the noodle strip. (See 2c3i in Figure 3)

また、切歯ロールの周速をコンベアベルトより高速に回転させれば、麺線はカット単位の間隔を容易に取ることができ、更に、バルブやダンパーの開閉のタイミングを調整することで、カット単位の麺線を水槽の熱水と共に全量茹でカゴに投入することができる。(図1のcde、図3の3f参照)  In addition, if the peripheral speed of the incisor roll is rotated at a higher speed than the conveyor belt, the noodle strings can be easily cut at intervals, and further, the timing of opening and closing the valves and dampers can be adjusted. The noodle strings of the unit can be put into the basket in a total amount with hot water in the aquarium. (See cde in FIG. 1 and 3f in FIG. 3)

又、課題解決手段4は、前記(2)麺帯アルファ化工程においてコンベアベルト両側外に沸き上げる水流を発生させる課題解決手段3に記載の連続茹で上げ方法に関する。  The problem solving means 4 relates to the continuous boiling-up method described in the problem solving means 3 for generating a water stream that boils outside both sides of the conveyor belt in the (2) noodle band alpha conversion step.

麺帯アルファ化工程において、麺帯の両側外の底部に熱源を設ければ、両側外側に沸き上がる水流が発生して中央のベルト面付近で沈み込み、麺帯をベルト面に押し付ける作用により麺帯の定着性を高める効果がある。(図3、4の3e参照)  In the noodle band alpha conversion process, if a heat source is provided at the bottom outside both sides of the noodle band, a water stream that boils out on both sides and sinks near the center belt surface, and the noodle band is pressed against the belt surface by the action of pressing the noodle band against the belt surface There is an effect of improving the fixing property. (See 3e in Figs. 3 and 4)

又、課題解決手段5は、前記(4)麺線分配工程を熱水中で行うことを特徴とする課題解決手段1〜4に記載の連続茹で上げ方法に関する。  The problem solving means 5 relates to the continuous boiling-up method according to the problem solving means 1 to 4, wherein the (4) noodle string distribution step is performed in hot water.

麺線群を熱水中で分散供給するには、切歯のカスリ部分に熱水シャワーをかけて濯がれる状態にするか、カスリ部分を熱水中に設け麺線分配工程を熱水中で行えば良い。(図5の5a,5c参照)  In order to disperse and supply the noodle strings in hot water, the scraped portion of the incisor can be rinsed by hot water shower, or the scraped portion can be provided in hot water and the noodle string distribution step can be performed in hot water. Just do it. (See 5a and 5c in FIG. 5)

麺帯アルファ化工程を経た麺帯内部は澱粉が断水糊化状態にあって、細断によって露出した切断面は極めて接着し易い状態にある。麺線分配工程を熱水中で行えばそのような切断面を確実に水濡れ状態にする作用があり、その結果、麺線の再接着を防ぐという効果を奏する。また、切歯カスリ部の麺線や細断生地の付着堆積が最小限に抑えられ、切歯のカスリ部分を清浄に維持することができる。  The inside of the noodle band that has undergone the noodle band alpha conversion step is in a state where the starch is in a state of water-breaking gelatin, and the cut surface exposed by shredding is in an extremely easy state of adhesion. If the noodle string distribution step is performed in hot water, there is an effect that such a cut surface is surely wetted, and as a result, the effect of preventing re-adhesion of the noodle strings is achieved. Moreover, the adhesion accumulation of the noodle strings and shredded dough in the incisor scraped portion can be minimized, and the scraped portion of the incisor can be kept clean.

又、課題解決手段6は、前記(2)麺帯α化工程において熱水に潜行させる時間が5秒〜60秒で、前記(1)麺帯成形工程で調製された麺帯の厚みが1mm〜2.5mmである課題解決手段1〜5に記載の連続茹で上げ方法に関する。  Further, the problem solving means 6 is that the time for submerging in hot water in the (2) noodle band α-forming step is 5 to 60 seconds, and the thickness of the noodle band prepared in the (1) noodle band forming step is 1 mm. The present invention relates to a continuous scooping method described in the problem solving means 1 to 5 of 2.5 mm.

麺帯α化工程に必要な熱水潜行時間は5〜60秒、望ましくは10〜30秒、麺帯の厚みは1〜2.5mmに限定することで、茹で溶出を顕著に抑制して角立ちに優れ、コンベアベルト上の定着性もとりわけ優れて良い。茹で上げの主体が麺線で行われる為、麺帯で目標水分まで茹で上げた麺線(麺帯茹で)のように食感の低下はない。更に、麺帯アルファ化工程から澱粉の糊化温度を保って麺線茹で上げ工程に至ることで、澱粉成分の冷却による食感の低下をも防ぐことができる。  The hot water submergence time required for the noodle strip α-forming step is 5 to 60 seconds, desirably 10 to 30 seconds, and the thickness of the noodle strip is limited to 1 to 2.5 mm. It is excellent in standing and fixing property on the conveyor belt is particularly excellent. Since the main ingredient of boiled rice is noodle strings, there is no reduction in texture as in the case of noodle strings (boiled with noodle strips) that are boiled to the target moisture. Furthermore, by maintaining the gelatinization temperature of the starch from the noodle band pregelatinizing step to the step of raising with the noodle bran, it is possible to prevent a decrease in texture due to cooling of the starch components.

又、課題解決手段7は、麺類が日本そばである課題解決手段1〜6に記載の連続茹で上げ方法に関する。本発明には、麺線の角立ちやストレート感を価値と認識され、茹で処理によって本来の美味しさが得られる麺種に適し、例えば、日本そば、ひやむぎ、ラーメン、きしめん、パスタ、焼きそば等に適するが、中でも日本そばは、生の麺線で茹でる場合に組織が煮崩れし易く、角部が落ちやすい。ところが、日本そばの組織の脆さも麺帯でのアルファ化により強化され麺線の角部は煮崩れし難いから、日本そばはとりわけ本発明に適している。  The problem solving means 7 relates to the continuous boiling method according to the problem solving means 1 to 6 in which the noodles are Japanese soba noodles. The present invention is suitable for noodle seeds that are recognized as having the value of straightness and straightness of noodle strings, and can be obtained with a boiled treatment, such as Japanese soba noodles, hya mugi, ramen, kishimen, pasta, yakisoba, etc. Although it is suitable, Japanese soba noodles tend to boil when boiled with raw noodle strings, and the corners tend to fall off. However, the brittleness of the soba noodle structure is strengthened by the alpha conversion of the noodle band, and the corners of the noodle strings are difficult to boil, so that the soba noodles are particularly suitable for the present invention.

又、課題解決手段8は、麺類が冷凍麺である課題解決手段1〜7に記載の連続茹で上げ方法に関する。冷凍麺は製品製造時の品質再現性が高い特性があって、喫食時に角立ちの再現性も優れるから、冷凍麺はとりわけ本発明に適している。  Problem solving means 8 relates to the continuous boiling-up method according to problem solving means 1 to 7, wherein the noodles are frozen noodles. Frozen noodles are particularly suitable for the present invention because frozen noodles have a high quality reproducibility during product manufacture and excellent reproducibility of cornering during eating.

本発明によれば、麺線に角立ちやストレート感が得られ、麺の品位を高めると共に、食感に悪影響を及ぼすことがない。又、蒸気を直接噴射して茹で水に投入した生麺をほぐす必要がないから麺の茹で溶出を抑え、蒸気消費や換気能力を節減でき、吸気フードから溢れた蒸気により作業環境を悪化させることがない。更に、切歯カスリを熱水で常に濯がれる状態にすれば、切歯カスリに堆積した生地塊を原因とする異物混入を減らすことができる。故に、高品位な麺製品の提供、製造時のロスの低減、省エネ及び製造環境の改善に資することができる。  According to the present invention, the noodle strings are straightened and straight, and the quality of the noodles is improved and the texture is not adversely affected. In addition, it is not necessary to loosen the raw noodles that have been injected directly into the water with steam by directly injecting steam, so it is possible to suppress elution with steamed noodles, reduce steam consumption and ventilation capacity, and worsen the working environment by steam overflowing from the intake hood There is no. Furthermore, if the incisor scraps are always rinsed with hot water, it is possible to reduce foreign matter contamination caused by the dough mass accumulated on the incisor scraps. Therefore, it can contribute to provision of high-quality noodle products, reduction of loss during production, energy saving and improvement of the production environment.

本発明による工程を含む全体を装置で表した縦断面略図The longitudinal cross-sectional schematic diagram which represented the whole including the process by this invention with the apparatus. 麺帯成形工程、麺帯カット、麺帯展開工程を装置で表した縦断面略図Vertical cross-sectional schematic representation of the noodle strip forming process, noodle strip cutting, and noodle strip unfolding process 麺帯アルファ化、麺線成形、麺線分配の工程を装置で表した縦断面略図Longitudinal cross-sectional schematic diagram showing the noodle band alpha conversion, noodle string forming, and noodle string distribution processes. 図3の平面図Plan view of FIG. 図3のd(切歯)の部分拡大図Partial enlarged view of d (cut tooth) in FIG. 麺線成形工程に適する薄刃切歯を表した図5の切断線6−6の断面図Sectional drawing of the cutting line 6-6 of FIG. 5 showing the thin blade incisor suitable for a noodle string shaping | molding process 実施例1で用いた装置の縦断面略図Schematic diagram of longitudinal section of the apparatus used in Example 1 比較例1で用いた装置の縦断面略図Longitudinal cross-sectional schematic view of the apparatus used in Comparative Example 1 実施例2、3で用いた装置の縦断面略図Longitudinal cross-sectional schematic view of the apparatus used in Examples 2 and 3

以下、本発明を実施例1、比較例、実施例2及び3より説明する。  The present invention will be described below with reference to Example 1, Comparative Example, and Examples 2 and 3.

実施例1(長尺状の麺帯で茹で始め麺線に細断し長尺状の麺線で茹で上げる)  Example 1 (boiled with a long noodle strip, cut into noodle strings and boiled with a long noodle string)

挽きぐるみ相当のそば粉と強力粉を1:1で混合した粉体100重量部に対し、真水35重量部を練り水として真空ミキサーで70キロパスカルの減圧下、ゴルフボール大の生地に練りあげた。その後、定法により麺帯成形を行い、段階的にロール圧延を行い、幅15cm厚さ1.3mmの長尺状の麺帯を散粉して巻き取った。  For 100 parts by weight of powder mixed with buckwheat flour and strong powder equivalent to ground walnuts at 1: 1, 35 parts by weight of fresh water was kneaded and then kneaded into a golf ball-sized dough under a reduced pressure of 70 kilopascals using a vacuum mixer. . Thereafter, noodle strips were formed by a conventional method, and roll rolling was performed stepwise, and long noodle strips having a width of 15 cm and a thickness of 1.3 mm were dusted and wound up.

以後、実施例1は図7より説明する。巻き取った麺帯7aを、ステンレスネットコンベアベルト7b区間に折り重なりがないように広げ、コンベアを起動してベルトの進行と共に98℃の熱水中の7c位置を20秒で通過して長尺状のアルファ化麺帯とし、薄刃20番の切歯7dに挿入した。引き続き、得られた長尺状の麺線を、適度に緩めた状態で7e区間を50秒で通過して茹で上げた後、冷却シャワー7fによって30℃前後に冷却し、カッター7hにより麺線長40cm程度にカットした。次に、該茹で麺を、別に用意した5℃の冷水中で冷却後、水を切って凍結し、冷凍日本そばの実施サンプル1を得た。  Hereinafter, Example 1 will be described with reference to FIG. The wound noodle strip 7a is spread so that there is no folding in the section of the stainless steel net conveyor belt 7b, and the conveyor is started to pass through the 7c position in 98 ° C hot water in 20 seconds as the belt advances. A pre-gelatinized noodle band was inserted into the thin blade No. 20 incisor 7d. Subsequently, after the obtained long noodle strings were moderately loosened and passed through the 7e section in 50 seconds and boiled, they were cooled to about 30 ° C. with a cooling shower 7f, and the length of the noodle strings with a cutter 7h Cut to about 40 cm. Next, the boiled noodles were cooled in 5 ° C. cold water separately prepared, then drained and frozen to obtain a working sample 1 of frozen Japanese soba.

比較例(長尺状の麺帯で茹で上げて麺線に細断する)
比較例は、実施例の切歯7dを8dに移動した図8より説明する。巻き取った麺帯7aは、ステンレスネットコンベアベルト7b区間に折り重なりがないように広げ、コンベアを起動してベルトの進行と共に98℃の熱水中の8cの区間を通過後、8e区間で集積滞留させ、8fの関門より1枚に再び広げ、合計3.5分及び4.5分茹で上げ、薄刃20番の切歯8dに挿入した。なお、切歯8dに裏側のカスリ部には冷却シャワー8iを設け麺線の絡みを防いだ。長尺状の麺線は、カッター7hにより麺線長40cm程度にカット、該茹で麺は、別に用意した5℃の冷水中で冷却後、水を切って凍結し、冷凍日本そばの比較サンプルを得た。
Comparative example (boiled with a long noodle strip and chopped into noodle strings)
The comparative example will be described with reference to FIG. 8 in which the cutting teeth 7d of the embodiment are moved to 8d. The wound noodle band 7a is spread so that it does not overlap in the stainless steel net conveyor belt 7b section. After the conveyor is started and passes through the section 8c in hot water of 98 ° C. as the belt advances, it accumulates in the section 8e. It was allowed to stay, spread again to one sheet from the barrier of 8f, raised in a total of 3.5 minutes and 4.5 minutes, and inserted into the incisor 8d of thin blade No. 20. In addition, a cooling shower 8i was provided in the scraped portion on the back side of the incisor 8d to prevent the noodle strings from being entangled. The long noodle strings are cut to a length of about 40 cm with a cutter 7h, and the boiled noodles are cooled in 5 ° C cold water prepared separately, and then frozen by cutting the water. Obtained.

凍結状態のサンプルを熱湯で解凍した後、冷やしそばとして喫食し、評価項目は、角立ち、麺線のストレート感及び食感の総合評価を専門パネラー二名により採点したところ、角立ち及び麺線のストレート感は同等だったが、比較サンプルの茹で時間3.5分(水分66%)及び4.5分(水分68%)のいずれも表面がざらついた食感でのど越し悪いものであるのに対し、実施サンプル1(水分67%)の食感は、麺線で茹でた本来のなめらかさや歯切れが感じられ、明らかに優れていた。  After thawing the frozen sample with boiling water, it was eaten as chilled soba noodles, and the evaluation items were a corner standing, a straight feeling of noodle strings, and a comprehensive evaluation of the texture by two expert panelists. The feeling of straightness was the same, but both the time of 3.5 minutes (water content 66%) and 4.5 minutes (water content 68%) of the comparative sample was rough and the texture was rough. On the other hand, the texture of the working sample 1 (water content 67%) was clearly excellent because it felt the original smoothness and crispness boiled with noodle strings.

実施例2(日本そばをカット麺帯で茹で始め麺線に細断し個カゴで茹で上げる)  Example 2 (Japan soba is boiled with cut noodle strips, chopped into noodle strings and boiled with individual baskets)

実施例2について図9より説明する。実施例1の麺帯6aは長さ40cmにカットし、カット麺帯9aとした。カット麺帯9aをステンレスネットコンベアベルト9b区間に折り重なりがないように1枚ずつ平らに広げ、コンベアを起動してベルトの進行と共に98℃熱水中9c区間を20秒、35秒、70秒の其々で通過させて麺帯9aをアルファ化し、傾斜20°のベルト斜面9eをベルトと一体に立ち上げたところ、20秒、35秒は麺帯10枚中10枚が速やかに切歯9dに挿入されたのに対し、70秒で通過させた麺帯は、半数がコンベアから剥がれ補助なしに切歯に挿入できない場合があった。  A second embodiment will be described with reference to FIG. The noodle strip 6a of Example 1 was cut into a length of 40 cm to obtain a cut noodle strip 9a. Spread the cut noodle strip 9a flat one by one so that it does not fold over the stainless steel net conveyor belt 9b section, start the conveyor and move the 98c hot water 9c section for 20 seconds, 35 seconds, 70 seconds as the belt progresses The noodle strip 9a is alpha-transformed and the belt inclined surface 9e having an inclination of 20 ° is raised integrally with the belt. As a result, 10 out of 10 noodle strips are quickly cut into teeth 9d for 20 seconds and 35 seconds. On the other hand, half of the noodle strips passed through in 70 seconds were peeled off from the conveyor and could not be inserted into the incisors without assistance.

次に、薄刃20番の切歯9dに挿入された麺帯は、麺線に細断され受けカゴ9fに速やかに全量収容された。収容した麺線は速やかに引き出して茹でカゴ9hに移し、水分67%程度になるように98℃約50秒間維持した後に引き上げ、別に用意した5℃の冷水中で冷却後、水を切って凍結し冷凍日本そばの実施サンプル2を得た。また、切歯9dを水面の上に配置変更したところ、カスリ部に麺線の一部が付着堆積する以外は大差なかった。  Next, the noodle band inserted into the incisor 9d of the thin blade No. 20 was cut into noodle strings and quickly contained in the receiving basket 9f. The stored noodle strings are quickly pulled out and transferred to a basket 9h with boil, maintained at 98 ° C for about 50 seconds so that the water content is about 67%, then cooled in 5 ° C cold water prepared separately, then drained and frozen. A working sample 2 of Japanese frozen soba was obtained. Further, when the incisors 9d were rearranged on the water surface, there was no significant difference except that a part of the noodle strings adhered and accumulated on the scraped portion.

なお、対照区として、最終圧延麺帯9aをアルファ化工程なしに槽外の薄刃20番の切歯で細断して得た麺線を、同一水分になるように茹で上げたものを調製した。  In addition, as a control, a noodle strip obtained by chopping the final rolled noodle strip 9a with a thin blade No. 20 incisor outside the tank without the alpha process was prepared by boiling the noodle strip so as to have the same moisture content. .

サンプルは、凍結状態のサンプルを熱湯で解凍した後、冷やしそばとして喫食した。評価項目は、角立ち、麺線のストレート感及び食感の総合評価で、表2の評価基準により専門パネラー二名により2回評価を行った。その結果、本発明実施サンプル2は、対照サンプルの5点(基準)に対し角立ち7.8点、麺線のストレート感7.3点で、明らかに優れ、食感は概ね同等だった。(表1)  The sample was thawed with hot water and then chilled soba. The evaluation items were the overall evaluation of the standing, the straightness of the noodle strings, and the texture. The evaluation was performed twice by two expert panelists according to the evaluation criteria shown in Table 2. As a result, the inventive sample 2 was clearly superior to the 5 points (reference) of the control sample, with 7.8 points on the edge and 7.3 points on the straightness of the noodle strings, and the texture was almost the same. (Table 1)

Figure 0005773313
Figure 0005773313

Figure 0005773313
Figure 0005773313

実施例3(ひやむぎをカット麺帯で茹で始め麺線に細断し個カゴで茹で上げる)  Example 3 (Hiyamugi is boiled with cut noodle strips, chopped into noodle strings and boiled with individual baskets)

うどんに適した国産小麦粉粉体100重量部に対し、10重量%の食塩水44重量部を練り水として加え、真空ミキサーで80キロパスカル減圧し、ゴルフボール大の生地に練りあげた。その後、定法により麺帯成形及び段階的にロール圧延を行い、幅15cm、厚さ1.8mmの長尺状の麺帯を得た。  To 100 parts by weight of domestic wheat flour powder suitable for udon, 44 parts by weight of 10% by weight saline was added as kneaded water, and the mixture was kneaded into a golf ball-sized dough by reducing the pressure by 80 kilopascals using a vacuum mixer. Thereafter, noodle strips were formed and roll-rolled stepwise by a conventional method to obtain a long noodle strip having a width of 15 cm and a thickness of 1.8 mm.

長尺状の麺帯は、幅15cm、長さ30cmにカットし、図9のステンレスネットコンベアベルト9b位置に折り重なりがないように1枚ずつ平らに広げ、コンベアを起動して98℃の熱水中の9c上を20秒で通過し、切歯9dで麺線に細断、受けカゴ9fに全量収容後、速やかに茹でカゴ9hに移し、98℃90秒間を維持した後に引き上げ、別に用意した5℃の冷水中で冷却後、水を切って凍結し、冷凍ひやむぎの実施サンプル3を得た。  The long noodle strips are cut to a width of 15 cm and a length of 30 cm, spread flatly one by one so that there is no overlap at the position of the stainless steel net conveyor belt 9b in FIG. Pass over 9c in water in 20 seconds, cut into noodle strings with incisors 9d, fully accommodate in receiving basket 9f, quickly move to basket 9h with boil, pull up after maintaining at 98 ° C for 90 seconds, prepared separately After cooling in cold water at 5 ° C., the sample was frozen by draining water to obtain a sample 3 of frozen hiyagi.

なお、対照区として、最終圧延麺帯を麺帯アルファ化工程なしに槽外の薄刃20番の切歯で細断して得た麺線を、同一水分になるように茹で上げたものを同様に調製した。  In addition, as the control group, the noodle strips obtained by chopping the final rolled noodle strip with the 20th blade of the thin blade outside the tank without the alpha process of the noodle strip are boiled so as to have the same moisture. Prepared.

サンプルは、凍結状態のサンプルを熱湯で解凍した後、ひやむぎとして喫食した。評価項目は、角立ち、麺線のストレート感及び食感の総合評価で、表2の評価基準により専門パネラー二名により2回評価を行った。その結果、本発明実施サンプル3は、対照サンプルの5点(基準)に対し角立ちは7.5点で明らかに優れ、麺線のストレート感は8.5点で大きく優れ、食感は概ね同等だった。(表3)  Samples were frozen and thawed with hot water, and then eaten as hiyamui. The evaluation items were the overall evaluation of the standing, the straightness of the noodle strings, and the texture. The evaluation was performed twice by two expert panelists according to the evaluation criteria shown in Table 2. As a result, the sample 3 of the present invention is clearly excellent at the angle of 7.5 points with respect to the 5 points (reference) of the control sample, the straightness of the noodle strings is greatly excellent at 8.5 points, and the texture is almost the same. It was equivalent. (Table 3)

Figure 0005773313
Figure 0005773313

a 麺帯連続圧延機
b 麺帯成形工程に用いる麺帯最終圧延機
c 麺帯アルファ化工程に用いる熱水槽
d 麺線成形工程と麺線分配工程に用いる角形麺用切歯
e 麺線茹で上げ工程に用いる個カゴ茹でによる熱水槽
f 冷却槽
h 熱水循環ポンプ
i 個カゴ
j 茹で麺シュート
2a 麺帯最終圧延機bによって成形された長尺麺帯
2b 麺帯カットに用いるカッター
2c 麺帯展開工程に用いるメッシュのベルトコンベア
3a 定寸カットされ平らに広げられた麺帯
3b ボイル水槽を通過するメッシュのコンベアベルト
3c 熱水
3d 加熱蒸気管
3e 加熱蒸気管から沸き上がる水流
3f 茹で麺排出バルブ
3h 水流3eが麺帯を上から押し付ける向きに規制する側板
3i 水位線
5a 切歯dのカスリ
5b 2列に分配された麺線
6a 切歯を構成する薄刃の断面
7a 実施例1、比較例1の圧延後の巻き取り麺帯
7b 実施例1、比較例1のネットコンベアで長尺の生麺帯を平らに広げた区間
7c 実施例1のネットコンベア上で麺帯をアルファ化する区間
7d 実施例1の角型麺用切歯
7e 実施例1の麺線で茹る区間
7f 実施例1の麺線冷却シャワー
7h 実施例1、比較例1の麺線カッター
8c 比較例1のネットコンベア上で麺帯をアルファ化する区間
8d 比較例1の切歯
8e 比較例1で麺帯を集積して茹でる区間
8f 比較例1で集積して茹でた麺帯を1枚に再び広げる関門
8i 比較例1で麺線の絡みを防ぐ為、切歯7d裏側のカスリ部を濯ぐシャワー
9a 実施例2、3のカット麺帯
9b 実施例2、3のネットコンベアでカット麺帯を平らに広げる区間
9c 実施例2、3のネットコンベアで麺帯8aをアルファ化する区間
9d 実施例2、3の切歯
9e 実施例2、3の麺帯がアルファ化後に立ち上がる傾斜20°のベルト斜面
9f 実施例2、3の麺線受けカゴ
9h 実施例2、3の麺線茹でカゴ
a noodle strip continuous rolling machine b noodle strip final rolling mill used for noodle strip forming process c hot water tank used for noodle strip alpha conversion process d square noodle cutting teeth used for noodle strip forming process and noodle strip distribution process Hot water tank f with individual basket used in the process f Cooling tank h Hot water circulation pump i Individual basket j Boiled noodle chute 2a Long noodle band 2b formed by noodle band final rolling machine b Cutter 2c used for noodle band cutting Noodle band development Mesh belt conveyor 3a used for the process Noodle strip 3b cut to a certain size and spread flatly Mesh conveyor belt 3c passing through the boiled water tank Hot water 3d Heated steam pipe 3e Water stream boiling from the heated steam pipe 3f Boiled noodle discharge valve 3h Water stream 3e side plate 3i that regulates the direction in which the noodle band is pressed from above water level line 5a scrape 5b of incisors d noodle strings 6a distributed in two rows cross section 7 of thin blade constituting incisors Rolled noodle band 7b after rolling in Example 1 and Comparative Example 1 Section 7c in which a long raw noodle band was spread flat on the net conveyor in Example 1 and Comparative Example 1 Noodle band on the net conveyor in Example 1 Section 7d for converting to alpha 7 Incisors for square noodles of Example 1 7f of section noodles of noodle strings of Example 1 Noodle string cooling shower 7h of Example 1 Noodle string cutter 8c of Example 1 and Comparative Example 1 Comparison Section 8d for converting noodle band into alpha on net conveyor of Example 1 Incisor 8e of Comparative Example 1 Section 8f for stacking and boiling noodle band in Comparative Example 1 Combined and boiled noodle band in Comparative Example 1 into one sheet In order to prevent entanglement of the noodle strings in Comparative Example 1, the shower 9a that rinses the scraped part on the back side of the incisor 7d. The cut noodle band 9b of Examples 2 and 3 The noodle band cut by the net conveyor of Examples 2 and 3 Section 9c that spreads the flat noodle strip 8a with the net conveyor of Examples 2 and 3 Section 9d to be alphaized Incisors 9e in Examples 2 and 3 Noodle belts 9f in which the noodle band in Examples 2 and 3 rises after being alphatized 9f of belt slope 9f in Examples 2 and 3 Basket with noodles

Claims (8)

(1)麺の生地を麺帯に成形する麺帯成形工程と、(2)該麺帯を広げられた状態で熱水中に潜行させる麺帯アルファ化工程と、(3)該麺帯を角形麺用切歯に挿入し麺線に細断する麺線成形工程と、(4)該麺線を切歯カスリによって交互複数列に分散供給する麺線分配工程と、(5)該麺線を交互複数列の状態で熱水中に投入して茹で上げる麺線茹で上げ工程、の(1)から(5)の工程を、その順で備えることを特徴とする麺線の角立ちとストレート感に優れた麺類の連続茹で上げ方法。  (1) a noodle strip forming step for forming a noodle dough into a noodle strip, (2) a noodle strip alpha converting step for submerging the noodle strip in hot water in a spread state, and (3) the noodle strip A noodle string forming step in which the noodle strings are inserted into square noodle incisors and shredded into noodle strings; (4) a noodle string distribution step in which the noodle strings are distributed and distributed alternately in multiple rows by incisor scraps; and (5) the noodle strings. Noodle strings standing and straight, comprising the steps of (1) to (5) in the order of the steps of raising the noodles with the noodle strings that are poured into hot water in a state of alternating rows A method of raising noodles with a good feeling. 前記(5)の麺線茹で上げ工程迄に、麺帯又は麺線を定寸カットすると共に、前記(5)麺線茹で上げ工程が該麺線を個カゴ内で茹で上げることを特徴とする請求項1に記載の麺類の連続茹で上げ方法。  The noodle band or noodle string is cut to a predetermined size before the step (5) of raising the noodle strings, and the step of (5) raising the noodle strings is raised in the individual basket. A method for continuously boiling noodles according to claim 1. 前記(1)麺帯成形工程と前記(2)麺帯アルファ化工程の間に、該麺帯をメッシュのコンベアベルト上に平らに広げる麺帯展開工程を備えると共に該麺帯を定寸カットし、前記(2)麺帯アルファ化工程が該麺帯をメッシュのコンベアベルト上で熱水中に入れて潜行させることを特徴とする請求項2に記載の麺類の連続茹で上げ方法。  Between the (1) noodle strip forming step and the (2) noodle strip alpha forming step, the noodle strip is spread on a mesh conveyor belt and the noodle strip is cut to a fixed size. The method (2), wherein the noodle band is converted to alpha, and the noodle band is submerged in hot water on a mesh conveyor belt. 前記(2)麺帯アルファ化工程においてコンベアベルト両側外に沸き上げる水流を発生させることを特徴とする請求項3に記載の連続茹で上げ方法。  4. The continuous koji raising method according to claim 3, wherein in the (2) the noodle band alpha conversion step, a water stream that is boiled out is generated on both sides of the conveyor belt. 前記(4)麺線分配工程を熱水中で行うことを特徴とする請求項1〜4のいずれかに記載の連続茹で上げ方法。  The continuous boiling method according to any one of claims 1 to 4, wherein the (4) noodle string distribution step is performed in hot water. 前記(2)麺帯アルファ化工程において熱水に潜行させる時間が5秒〜60秒で、前記(1)麺帯成形工程で調製された麺帯の厚みが1mm〜2.5mmである請求項1〜5のいずれかに記載の連続茹で上げ方法。  The time for submerging in hot water in the (2) noodle strip alpha conversion step is 5 to 60 seconds, and the thickness of the noodle strip prepared in the (1) noodle strip forming step is 1 mm to 2.5 mm. The continuous rolling method according to any one of 1 to 5. 前記の麺類が日本そばである請求項1〜6のいずれかに記載の連続茹で上げ方法。  The said noodles are Japanese buckwheat noodles, The continuous boiling method in any one of Claims 1-6. 前記の麺類が冷凍麺である請求項1〜7のいずれかに記載の連続茹で上げ方法。  The said noodles are frozen noodles, The continuous boiling method in any one of Claims 1-7.
JP2011211539A 2011-09-07 2011-09-07 How to make noodles continuously Active JP5773313B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2011211539A JP5773313B2 (en) 2011-09-07 2011-09-07 How to make noodles continuously

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2011211539A JP5773313B2 (en) 2011-09-07 2011-09-07 How to make noodles continuously

Publications (2)

Publication Number Publication Date
JP2013055927A JP2013055927A (en) 2013-03-28
JP5773313B2 true JP5773313B2 (en) 2015-09-02

Family

ID=48132408

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2011211539A Active JP5773313B2 (en) 2011-09-07 2011-09-07 How to make noodles continuously

Country Status (1)

Country Link
JP (1) JP5773313B2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105029136B (en) * 2015-08-20 2020-02-14 河南国建食品机械制造有限公司 Noodle basket assembly and continuous noodle cooking machine using same
CN113875933A (en) * 2021-10-19 2022-01-04 安徽信息工程学院 Instant noodle cooking all-in-one machine

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5381641A (en) * 1976-12-28 1978-07-19 Nissin Food Products Ltd Production of instant dry noodles
JPS5836363A (en) * 1981-08-26 1983-03-03 Hiroyuki Yamato Continuous preparation of noodle
JPS6083554A (en) * 1983-10-17 1985-05-11 Toyo Suisan Kk Continuous preparation of boiled noodle
JP2660595B2 (en) * 1990-02-23 1997-10-08 鐘紡株式会社 Equipment for manufacturing noodles and instant noodles
JP3798104B2 (en) * 1997-02-18 2006-07-19 さぬき麺機株式会社 Duplex noodle strip cutting device
JP2006034176A (en) * 2004-07-27 2006-02-09 Shimadaya Corp Boiled noodle production method

Also Published As

Publication number Publication date
JP2013055927A (en) 2013-03-28

Similar Documents

Publication Publication Date Title
Fu Asian noodles: History, classification, raw materials, and processing
JPS58111648A (en) Method and apparatus for producing dough product
TWI452971B (en) The method of making instant noodles
KR101022337B1 (en) A rice noodle manufacture method
JP5773313B2 (en) How to make noodles continuously
CN107691739A (en) A kind of processing method of the candied cake of popped rice
JP6137465B2 (en) How to make noodles continuously
CN103636891B (en) A kind of rose crunchy candy and preparation method thereof
JP6869986B2 (en) Noodle manufacturing method
CN109221332A (en) A kind of fruity biscuit and processing technology
KR101111300B1 (en) The Manufacturing Method of the Functional SeolKi Rice Cake Adding Radish
JP2007306820A (en) Method for producing boiled noodle
JP4320723B2 (en) Dried germinated wheat and processed cereal food
JPS59156260A (en) Preparation of noodle having similar texture to hand- made noodles
KR20110138127A (en) Process for preparing rice-cake using figures
CN104757075A (en) Pine nut, shrimp meat and corncob dryness-moistening cake and manufacturing method thereof
JPS6087743A (en) Production of unpolished rice for instant cooking
JP3834734B2 (en) Noodle making method and noodles
CN106306996A (en) Production device of strong-tension rice noodles
JP6076701B2 (en) Cold fried instant fried noodles and method of cooking
CN105876695A (en) Production method of crispy sweet potato chips
JP3228758U (en) Processed sweet potato food
CN107440082A (en) A kind of processing method of sweet potato noodles
WO2005063046A1 (en) Process for producing dried food eaten after hot-water cooking or hot-water reconstitution, and dried noodle
KR101792226B1 (en) Process for producing non-fried dried noodles

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20140714

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20150521

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20150602

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20150619

R150 Certificate of patent or registration of utility model

Ref document number: 5773313

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250