JP2007306820A - Method for producing boiled noodle - Google Patents

Method for producing boiled noodle Download PDF

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JP2007306820A
JP2007306820A JP2006136957A JP2006136957A JP2007306820A JP 2007306820 A JP2007306820 A JP 2007306820A JP 2006136957 A JP2006136957 A JP 2006136957A JP 2006136957 A JP2006136957 A JP 2006136957A JP 2007306820 A JP2007306820 A JP 2007306820A
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noodles
noodle
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JP4584865B2 (en
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Susumu Nakazawa
進 中沢
Keiji Ota
啓司 大田
Hiroshi Onomura
拓 小野村
Jun Yanagisawa
潤 柳沢
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Shimadaya Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for producing boiled noodles where noodles are boiled with boiling water under pressurized environment at >100°C, comprising setting a pressure-resistant structure part of a boiling-up device on part of a boiling process so as to enable realization to keep setting costs and management load in a minimum even in mass production equipment for producing thick noodles while imparting viscoelasticity to the palate feeling of the noodles. <P>SOLUTION: The method for producing boiled noodles comprises the following process: a noodle making process of preparing noodle ribbons from noodle dough obtained by kneading noodle raw material; a low-temperature boiling process of boiling noodle ribbons obtained in the noodle making process at ≥90°C under the atmospheric pressure; a high-temperature boiling process of boiling up the noodle ribbons under the pressurized environment at >100°C following the low-temperature process; and a cooling process of cooling the boiled-up noodle ribbons following the high-temperature boiling process. In the method for producing boiled noodles, the total time to soak the noodles in the boiling water at ≥90°C accounts for 4 minutes or more, the boiling time under the atmospheric pressure accounts for 90-50% based on the total boiling time, the boiling-up time under the pressurized environment accounts for 10-50% based on the total boiling time, and the highest temperature of the boiling water under the pressurized environment is 110-140°C. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、うどん、スパゲッティ、マカロニ等の茹麺類の製造方法に関し、詳しくは、100℃を超える温度の茹水で茹上げる茹麺類の製造方法に関する。   The present invention relates to a method for producing strawberry noodles such as udon, spaghetti, macaroni, and more particularly to a method for producing strawberry noodles that are brewed with brine at a temperature exceeding 100 ° C.

麺類を100℃を超える加圧環境下の茹水で茹上げる方法は、澱粉のアルファー化を促進させることで麺の食感に重要な粘弾性を高める手段として従来から注目されてきた。しかし、量産する場合には、長大な加圧茹釜の製作費用や管理負担などの課題があり、茹麺業界において加圧高温茹上げ方法は普及していない。   The method of brewing noodles with brine under a pressurized environment exceeding 100 ° C. has been attracting attention as a means for enhancing the viscoelasticity important for the texture of noodles by promoting the alpha conversion of starch. However, in mass production, there are problems such as the production cost and management burden of a long pressurized kettle, and the pressurized high temperature raising method is not widespread in the noodle industry.

従来、麺の肌が荒れるなどの品質上の課題を解決するために、生麺類を加圧環境下でかつ100℃を超える温度の水で茹上げる方法において、真空度600mmHg以下の減圧環境下で混練された生麺類を茹上げる方法が知られている(例えば、特許文献1参照)。また、生麺類を加圧環境下でかつ100℃を超える温度の水で茹上げる方法において、茹上げたときの麺の水分含量を55〜68重量%とする方法が知られている(例えば、特許文献2参照)。更に、加圧環境下の茹水中で生麺を茹でる際、高圧エアーによる追加圧力によって沸騰を抑えることで肌荒れを防止する方法が知られている(例えば、特許文献3参照)。   Conventionally, in order to solve quality problems such as rough skin of noodles, in a method in which raw noodles are raised with water at a temperature exceeding 100 ° C. in a pressurized environment, under a reduced pressure environment with a vacuum degree of 600 mmHg or less. A method for kneading kneaded raw noodles is known (for example, see Patent Document 1). In addition, in a method in which raw noodles are brewed with water having a temperature exceeding 100 ° C. in a pressurized environment, a method is known in which the moisture content of the noodles is 55 to 68% by weight (for example, Patent Document 2). Furthermore, when boiling raw noodles in brine under a pressurized environment, a method for preventing rough skin by suppressing boiling with an additional pressure by high-pressure air is known (for example, see Patent Document 3).

麺類を加圧環境下で、かつ100℃を超える温度の茹水で茹上げる装置は、大きくバッチ式装置と連続式装置に分けられ、量産に適するのは連続式装置である。連続式装置には、パイプ内の茹水と共に生麺を一定時間流すことで茹上げる装置(例えば、特許文献4参照)や、無端チェーンに取り付けられた蓋付きの茹篭に生麺を収容し茹水中を搬送する装置(例えば、特許文献5参照)や、複数の茹篭を直列に並べ茹水中の生麺を一定時間ごとに順次隣の茹篭へ移し替えることで茹上げる装置(例えば、特許文献6及び7参照)が知られている。とりわけ、特許文献7には、大気圧下で、生麺の付着防止を目的とした攪拌専用の茹篭を複数設けてもよい旨の記載がある。
特開昭60―176554号公報 特開平3―195466号公報 特開2006―34176号公報 特開平5―317180号公報 特開昭60―232115号公報 特開平6―253761号公報 特開平10―179069号公報
Devices for raising noodles in a pressurized environment and with brine that has a temperature exceeding 100 ° C. are roughly divided into a batch type device and a continuous type device, and a continuous type device is suitable for mass production. In the continuous device, raw noodles are stored in a device that raises raw noodles by flowing them for a certain period of time together with the brine in the pipe (for example, see Patent Document 4), or a lid with a lid attached to an endless chain. A device that transports the submerged water (for example, see Patent Document 5), a device that arranges a plurality of persimmons in series, and moves the raw noodles in the submerged water to the adjacent persimmons at regular intervals (for example, Patent Documents 6 and 7) are known. In particular, Patent Document 7 describes that a plurality of stirring-only jars may be provided under atmospheric pressure for the purpose of preventing the attachment of raw noodles.
JP-A-60-176554 JP-A-3-195466 JP 2006-34176 A JP-A-5-317180 JP 60-232115 A Japanese Unexamined Patent Publication No. 6-253761 Japanese Patent Laid-Open No. 10-179069

しかし、前記した麺類を加圧環境下で、かつ100℃を超える温度の茹水で茹上げる方法、例えば減圧環境下で混練された麺を茹上げる方法(特開昭60―176554)や、茹上げたときの麺の水分含量を低く抑える方法(特開平3―195466)、さらには追加圧力によって沸騰を抑える方法(特開2006―34176)では、品質上の課題を解決できるものの、量産に適した方法の提案には至っていない。   However, the above-described noodles are brewed in a pressurized environment with brine at a temperature exceeding 100 ° C., for example, the noodles kneaded in a reduced pressure environment (Japanese Patent Laid-Open No. 60-176554), The method of suppressing the moisture content of noodles when raised (Japanese Patent Laid-Open No. 3-195466) and the method of suppressing boiling by additional pressure (Japanese Patent Laid-Open No. 2006-34176) are suitable for mass production, although they can solve the quality problem. No proposal has been made yet.

一方、前記した麺類を加圧環境下で、かつ100℃を超える温度の茹水で茹上げる装置、例えばパイプ内の茹水と共に生麺を一定時間流すことで茹上げる装置(特開平5―317180)では、茹工程の通過を周囲の水流に任せているために、茹時間が不安定となる問題がある。また、無端チェーンに取り付けられた蓋付きの茹篭に生麺を収容し茹水中を搬送する装置(特開昭60―232115)では、加圧圧力が水頭圧であるために得られる温度に制約があり、かつ高温環境を通過する時間帯を茹時間全体の概ね中央に位置せざるを得ない制約がある。その点、複数の茹篭を直列に並べ茹水中の生麺を一定時間ごとに順次隣の茹篭へ移し替えることで茹上げる装置(特開平6―253761、特開平10―179069など)では、茹時間を正確に、かつ加圧高温環境の時間帯を自由に設定できるが、茹時間を長く要するうどん用の茹釜で量産化を進めると、茹釜のサイズが長大となり、この茹釜が密閉度や耐圧強度を要する圧力容器であるために製作費用や管理負担が大きくなり、極めて不経済である。   On the other hand, a device that raises the above-mentioned noodles in a pressurized environment with brine that has a temperature exceeding 100 ° C., for example, a device that raises raw noodles by flowing raw noodles together with brine in a pipe (Japanese Patent Laid-Open No. 5-317180). ), There is a problem that drought time becomes unstable because the passing of the dredging process is left to the surrounding water flow. In addition, in a device (Japanese Patent Laid-Open No. Sho 60-232115) for storing raw noodles in a jar with a lid attached to an endless chain and transporting it in the brine, the temperature obtained is restricted because the pressurized pressure is the water head pressure. In addition, there is a restriction that the time zone that passes through the high temperature environment must be positioned approximately at the center of the entire dredging time. In that respect, in a device (such as JP-A-6-253761, JP-A-10-179069, etc.) where a plurality of rice cakes are arranged in series and raw noodles in the water are sequentially transferred to the next rice cake at regular intervals. You can set the cooking time accurately and freely set the time zone of the pressurized high temperature environment, but if mass production is promoted with a rice cooker for udon that requires a long cooking time, the size of the cooking pot will become longer, Since it is a pressure vessel that requires hermeticity and pressure resistance, production costs and management burdens increase, which is extremely uneconomical.

本発明の課題は、100℃を越える加圧環境下の茹水で麺類を茹上げる茹麺類の製造方法において、茹麺の食感に粘弾性を付与しながら、茹上げ装置の耐圧構造部分を茹工程の一部に設置することで太麺類の量産設備であっても設置費用及び管理負担を最小限に止めることができる実用化が可能な茹麺類の製造方法を提供することにある。   An object of the present invention is to provide a pressure-resistant structure portion of a rice-cooking device while imparting viscoelasticity to the texture of the rice-noodles, in the method for producing rice-noodles, in which noodles are made up with brine under a pressurized environment exceeding 100 ° C. It is an object of the present invention to provide a method for producing cocoon noodles that can be put into practical use and can be installed at a part of the cocoon process so that installation costs and management burdens can be minimized even in mass production facilities for thick noodles.

本発明者らは、上記課題を解決するため、加圧環境下の高温熱水で茹る工程を、茹上げ工程の一部とすることができないか加圧釜(図1)による検討を行った。すなわち、茹時間12分の生うどんにおいて、生麺投入後の1分間を大気圧下で攪拌茹でした後、(1)始めから終わりまで加圧可能な密閉状態として生麺投入後の4分〜10分を115℃で茹上げて冷却した試験区(全域115℃)、(2)前半は大気圧下97℃で茹た後、後半を加圧可能な密閉状態として生麺投入後の7分〜10分の間を115℃で茹上げて冷却した試験区(後半115℃)、(3)前半を加圧可能な密閉状態として生麺投入後の4分〜7分を115℃で茹た後、後半を大気圧下97℃で茹上げて冷却した試験区(前半115℃)の各々の茹麺の食味性を比較評価した。また、茹工程の全てを大気圧下98℃で茹上げて冷却したものを対照とした。この温度経過と評価結果を図2及び表1に示す。その結果、(1)の全域115℃の試験区、次いで(2)の後半115℃の試験区の順で食感が優れていた。なお、表1における食味性の評価は、以下の評価基準に基づいて行った。また、水分(%)は、135℃、6時間の乾燥法により測定した。
3点:基準値に比べて優れている
1点:基準値に比べてやや優れている
0点:対照(基準値)
−1点:基準値に比べてやや劣っている
−3点:基準値に比べて劣っている
In order to solve the above-mentioned problems, the present inventors have investigated whether a process of boiling with high-temperature hot water under a pressurized environment can be part of the lifting process, using a pressure kettle (FIG. 1). . That is, in raw udon noodles for 12 minutes, after stirring the raw noodles for 1 minute under atmospheric pressure, (1) 4 minutes after the raw noodles are charged as a sealed state that can be pressurized from the beginning to the end 10 minutes after heating at 115 ° C. for cooling (115 ° C. for the whole area), (2) The first half is boiled at 97 ° C. under atmospheric pressure, and the latter half is 7 minutes after putting raw noodles in a sealed state that can be pressurized The test section was cooled at 115 ° C. for 10 minutes to 10 minutes (second half 115 ° C.), (3) the first half was sealed in a pressurizable state, and 4 minutes to 7 minutes after the raw noodles were poured at 115 ° C. Thereafter, the taste of each noodle in the test section (first half 115 ° C.), which was cooled by raising the latter half at 97 ° C. under atmospheric pressure, was comparatively evaluated. Further, the control was performed by raising all the dredging processes at 98 ° C. under atmospheric pressure and cooling. The temperature course and evaluation results are shown in FIG. As a result, the texture was excellent in the order of the test group of 115 ° C. in the whole area of (1) and then the test group of 115 ° C. in the latter half of (2). In addition, the taste evaluation in Table 1 was performed based on the following evaluation criteria. The moisture (%) was measured by a drying method at 135 ° C. for 6 hours.
3 points: Excellent compared to the standard value 1 point: Slightly superior to the standard value 0 point: Control (standard value)
-1 point: slightly inferior to the reference value -3 point: inferior to the reference value

Figure 2007306820
Figure 2007306820

次に、茹工程の最後だけ加圧環境下の高温熱水で茹上げる方法について、更に高温の茹水で茹上げることで効果的な食感改善が可能ではないかと考え検討を行った。茹時間13分の生うどんについて、生麺投入後1分間を大気圧下で攪拌茹した後、(1)98℃の静かな状態を継続し、生麺投入後の10分〜12分を125〜127℃の高温で茹上げた試験区(最後の2分を125℃)と、(2)茹時間の全域を加圧状態として115〜117℃で茹上げた試験区(全域を115℃)の茹麺の食味性を比較評価した。なお、全域を115℃の試験区では、評価サンプルの水分を合わせるため茹時間を適宜調整した。その結果、(1)の最後の2分を125℃の試験区でも、(2)の全域を115℃で茹上げた試験区と同等の食感を得られることが確認された。この温度経過と評価結果を図3及び表2に示す。なお、表2における食味性評価は、以下の評価基準に基づいて行った。また、水分(%)は、135℃、6時間の乾燥法により測定した。
3点:基準値に比べて優れている
1点:基準値に比べてやや優れている
0点:最後の2分を125℃の試験区(基準値)
−1点:基準値に比べてやや劣っている
−3点:基準値に比べて劣っている
Next, the method of brewing with high-temperature hot water under a pressurized environment only at the end of the brewing process was studied, considering that it would be possible to effectively improve the texture by raising with high-temperature fountain. For raw udon noodles for 13 minutes, after stirring the raw noodles for 1 minute under atmospheric pressure, (1) keep the quiet state at 98 ° C. Test section that was raised at a high temperature of ~ 127 ° C (125 ° C for the last 2 minutes), and (2) Test section that was raised at 115 to 117 ° C with the entire duration of the soot time being pressurized (115 ° C for the entire area) The taste characteristics of the noodles were comparatively evaluated. In addition, in the test section of 115 ° C. throughout the entire area, the drought time was adjusted appropriately in order to match the moisture of the evaluation sample. As a result, it was confirmed that even when the last two minutes of (1) were at 125 ° C., the texture equivalent to that at the test zone where the entire area of (2) was raised at 115 ° C. could be obtained. The temperature course and evaluation results are shown in FIG. In addition, the taste evaluation in Table 2 was performed based on the following evaluation criteria. The moisture (%) was measured by a drying method at 135 ° C. for 6 hours.
3 points: Excellent compared to the standard value 1 point: Slightly superior to the standard value 0 point: The last 2 minutes at 125 ° C test zone (standard value)
-1 point: slightly inferior to the reference value -3 point: inferior to the reference value

Figure 2007306820
Figure 2007306820

以上のように、発明者らは、最後のわずか2分程度125℃で茹上げることで全域を115℃で茹上げた場合と同等の効果が得られることを偶然見い出し、かかる知見に加えて、更に量産に適した生麺の移行方法や、品質を損なわない茹上げ条件を確認し、本発明を完成するに至った。   As described above, the inventors have found that the same effect can be obtained by raising the whole area at 115 ° C. by raising it at 125 ° C. for only about 2 minutes, in addition to such knowledge, Furthermore, the present inventors have completed the present invention by confirming a method for transferring raw noodles suitable for mass production and conditions for raising the noodles without impairing the quality.

すなわち本発明は、(1)麺原料を混練した麺生地から麺線を調製する製麺工程、製麺工程で得られた麺線を大気圧下90℃以上の茹水で茹でる低温茹工程、低温茹工程に続いて、100℃を越える加圧環境下の茹水で茹上げる高温茹工程、高温茹工程に続いて、茹上げた麺線を冷却する冷却工程を備えた茹麺類の製造方法であって、90℃以上の茹水に浸漬されている総茹時間が4分以上であり、大気圧下における茹時間が前記総茹時間の90〜50%であり、加圧環境下における茹上げ時間が前記総茹時間の10〜50%であって、加圧環境下の茹水の最高温度が110〜140℃であることを特徴とする茹麺類の製造方法や、(2)製麺工程において、真空度400mmHg以下で混練して麺生地とすることを特徴とする上記(1)の茹麺類の製造方法や、(3)複数の反転する茹篭が直列に並び、その一部が大気圧茹槽に、残りが密閉茹槽に配置されており、大気圧茹槽と密閉茹槽との間、及び密閉茹槽からの取りだし側に気圧調整茹槽が設けられている茹上げ装置を用いることを特徴とする上記(1)又は(2)の茹麺類の製造方法や、(4)茹上げ装置が、1時間あたり生麺投入量で100kg以上の処理量であることを特徴とする上記(3)の茹麺類の製造方法や、(5)茹篭中の茹麺の堆積高が茹上げ状態で10cm以下とすることを特徴とする上記(3)又は(4)の茹麺類の製造方法や、(6)冷却工程において、加圧環境下を大気圧下とする前に、100℃を越える加圧環境下の茹水の温度を、冷却水によって99℃以下に冷却することを特徴とする上記(1)〜(5)のいずれかの茹麺類の製造方法や、(7)冷却工程において、加圧環境下を大気圧下とする前に、茹上げた麺を99℃以下の冷却水に投入することによって100℃以下に急冷することを特徴とする上記(1)〜(5)のいずれかの茹麺類の製造方法や、(8)茹麺類が茹うどんであることを特徴とする上記(1)〜(7)のいずれかの茹麺類の製造方法に関する。   That is, the present invention includes (1) a noodle making process for preparing a noodle string from a noodle dough kneaded with a noodle raw material, a low temperature koji process in which the noodle string obtained in the noodle making process is boiled in brine at 90 ° C. or higher under atmospheric pressure, A method for producing rice bran noodles, comprising a low temperature rice bran step, a high temperature rice bran step in which water is poured in a pressurized environment exceeding 100 ° C., and a high temperature rice bran step, followed by a cooling step in which the raised noodle strings are cooled. The total soaking time immersed in the water of 90 ° C. or higher is 4 minutes or more, the soaking time under atmospheric pressure is 90 to 50% of the total soaking time, and the soot in the pressurized environment (2) Noodle making, characterized in that the raising time is 10 to 50% of the total pouring time and the maximum temperature of the brine under pressure is 110 to 140 ° C. In the step, the noodle dough is kneaded at a vacuum degree of 400 mmHg or less to make the noodle dough A method for producing noodles, (3) a plurality of inverted bowls are arranged in series, a part of which is arranged in an atmospheric tank tank, and the rest are arranged in a closed tank tank. (1) or (2) the method for producing strawberry noodles characterized by using a cocoon raising device in which an atmospheric pressure adjustment tub is provided on the take-out side from the closed tub and (4) (3) The method for producing strawberry noodles according to (3) above, wherein the amount of raw noodles input is 100 kg or more per hour, and (5) In the method for producing the noodles according to (3) or (4) above, wherein the pressure is raised to 10 cm or less, and (6) in the cooling step, before the pressurized environment is changed to atmospheric pressure, 100 The temperature of the brine in a pressurized environment exceeding ℃ is cooled to 99 ℃ or less by cooling water (above) ) To (5), or (7) In the cooling step, before raising the pressurized environment to atmospheric pressure, the raised noodles are poured into cooling water of 99 ° C. or lower. (1) to (5), or (8) the noodles are sardine udon (1) ) To (7).

大気圧下で茹でた麺類を、続いて加圧環境下で100℃を越える温度の茹水で茹上げる方法によって、従来の加圧環境下で100℃を越える温度の茹水で茹上げた茹麺の食感と同等の粘弾性を付与しながら、茹上げ装置の耐圧構造部分の割合を少なくし、耐圧構造部分を茹工程の一部に設置することで、太麺類の量産設備であっても設置費用や管理負担を最小限に止めることができる。   Boiled noodles boiled under atmospheric pressure, and then boiled with water at a temperature exceeding 100 ° C. under conventional pressure environment, While providing viscoelasticity equivalent to the texture of noodles, reducing the proportion of pressure-resistant structure part of the lifting device and installing the pressure-resistant structure part in part of the cocoon process, Even installation costs and administrative burdens can be minimized.

本発明の茹麺類の製造方法としては、麺原料を混練した麺生地から麺線を調製する製麺工程、製麺工程で得られた麺線を大気圧下90℃以上の茹水で茹でる低温茹工程、低温茹工程に続いて、100℃を越える加圧環境下の茹水で茹上げる高温茹工程、高温茹工程に続いて、茹上げた麺線を冷却する冷却工程を備えた茹麺類の製造方法であって、90℃以上の茹水に浸漬されている総茹時間が4分以上であり、大気圧下における茹時間が前記総茹時間の90〜50%であり、加圧環境下における茹上げ時間が前記総茹時間の10〜50%であって、加圧環境下の茹水の最高温度が110〜140℃である製造方法であれば特に制限されるものではなく、上記麺類としては、うどん、きしめん、スパゲッティ、マカロニ等を例示することができるが、中でもうどんを好適に例示することができる。   As a method for producing the noodles of the present invention, a noodle making process for preparing a noodle string from a noodle dough kneaded with noodle raw materials, and a low temperature at which the noodle strings obtained in the noodle making process are boiled in brine at 90 ° C. or higher under atmospheric pressure. Boiled noodles equipped with a cooling process for cooling the boiled noodle strings following a high-temperature boil-off process and a high-temperature boil-off process following a boil-off process and a low-temperature boil-off process. The total dripping time immersed in submerged water at 90 ° C. or more is 4 minutes or more, the soaking time under atmospheric pressure is 90 to 50% of the total dredging time, and a pressurized environment There is no particular limitation as long as the production time is 10 to 50% of the total dredging time and the maximum temperature of the brine under pressure is 110 to 140 ° C. Examples of noodles include udon, kishimen, spaghetti, macaroni, etc. There can be preferably exemplified among them noodles.

製麺工程で用いられる麺原料としては、公知の麺原料であればどのようなものでも良く、主原料としては、小麦粉の他、小麦粉に米、大麦、ライ麦、ヒエ、アワ、キビ等の穀物粉や、タピオカ、馬鈴薯、緑豆などの澱粉を適宜組合せたものを挙げることができる。主原料の糊化特性から茹麺の食感に求められる粘弾性が不足する場合、とりわけ、アミロース含有量が比較的高めなうるち系の穀物粉を原料に使用する場合にも、本発明を効果的に実施することができる。また、小麦粉であれば製粉時の歩留まりを高く取り、比較的糊化粘度の低い小麦粉から高品質な茹麺を製造する場合にも本発明を効果的に利用できる。   The noodle raw material used in the noodle making process may be any known noodle raw material. The main raw material is wheat flour, grains such as rice, barley, rye, millet, millet, millet, etc. Examples thereof include flours, tapioca, potatoes, mung beans and other suitable combinations of starches. In the case where the viscoelasticity required for the texture of crab noodles is insufficient due to the gelatinization characteristics of the main raw material, the present invention is also applied to the case where, especially, a cereal flour having a relatively high amylose content is used as the raw material. Can be implemented effectively. Moreover, if it is wheat flour, the yield at the time of milling will be taken high, and this invention can be utilized effectively also when manufacturing high quality crab noodles from wheat flour with comparatively low gelatinization viscosity.

製麺工程において、麺原料を混練して麺生地を調製する場合、真空度400mmHg以下、好ましくは60mmHg以上260mmHg以下の減圧条件下で混練することが好ましい。加圧環境下の110〜140℃の茹水で茹上げる場合、麺の肌荒れを抑えるには麺生地を混練する際の真空度は重要な要件であり、真空度を下げることで麺生地の含気量を減少させ、肌荒れを抑えることができる。   In the noodle making process, when preparing noodle dough by kneading noodle raw materials, it is preferable to knead under a reduced pressure condition of a vacuum degree of 400 mmHg or less, preferably 60 mmHg or more and 260 mmHg or less. When boiled with 110-140 ° C. water under pressure, the degree of vacuum when kneading the noodle dough is an important requirement for suppressing the rough skin of the noodles. It can reduce the volume and suppress rough skin.

麺原料を混練した麺生地から麺線を調製する製麺方法については特に制限されず、例えば、うどんであれば中力粉100重量部に対し、塩分濃度4〜15%の塩水36〜50重量部の割合で配合し、減圧下で混練した後、回転ローラーにより麺帯に成形し、適宜麺帯の熟成を行い、回転ローラーによる麺帯圧延を行った後麺線に切り出して製麺することができる。また、麺生地の高度な鍛えが可能な手打ち式の圧延方法等によれば、グルテン組織の立体的展開によって麺の食感に弾力を付与することが可能だが、粘りの強化は容易ではない。しかし、本発明によると、粘りを強化しバランスのとれた優れた食感を有する茹麺製品を合理的に製造することができる。   The noodle making method for preparing the noodle strings from the noodle dough kneaded with the noodle raw material is not particularly limited. For example, in the case of udon, 36 to 50% salt water having a salt concentration of 4 to 15% with respect to 100 parts by weight of medium strength flour. After mixing at a ratio of parts, kneading under reduced pressure, forming into a noodle strip with a rotating roller, appropriately aging the noodle strip, rolling the noodle strip with a rotating roller, and then cutting out into a noodle strip to make noodles Can do. Further, according to a hand-rolled rolling method capable of highly forging noodle dough, it is possible to give elasticity to the texture of noodles by three-dimensional development of the gluten structure, but it is not easy to strengthen the stickiness. However, according to the present invention, it is possible to rationally produce a crab noodle product having an excellent texture with enhanced stickiness.

中でも最も食感の改善効果が認められるのは、手延べ式製麺方法であるが、手延べ式製麺方法では、細められた多加水生地を引き伸ばすことによって麺線を形成するため、麺線の表層と内層でグルテン組織の延伸にずれがないことを製麺の特徴とし、弾力と歯切れの強さを食感の特徴としている。この食感は、そうめん、冷麦等の細物に適したものであるが、うどんに代表される太物には粘りが不足する傾向がある。本発明によれば、不足する粘りを補い、バランスのとれた優れた食感を有する手延べ式茹うどんが経済的に量産できる。   Among them, the texture-improving effect is most recognized in the hand-rolled noodle making method, but in the hand-rolled noodle making method, the noodle strings are formed by stretching the thin polyhydrated dough. The noodle making is characterized in that there is no deviation in the stretching of the gluten structure between the surface layer and the inner layer, and the elasticity and crisp strength are the characteristics of the texture. This texture is suitable for fine products such as somen and cold wheat, but thick foods represented by udon tend to lack stickiness. According to the present invention, hand-rolled rice bran udon can be economically mass-produced to make up for the insufficient stickiness and have a well-balanced texture.

また、製麺工程の後に乾燥工程を加え水分を30%以下に調整した半生麺や、水分15%以下に調整した乾燥うどん、乾燥きしめん、乾燥スパゲッティ、乾燥マカロニ等を、製麺された生麺に代えて用いることもできる。本発明によれば、粘りを強化しバランスのとれた優れた食感に合理的に茹で上げることができる。   Raw noodles made from noodles, such as semi-raw noodles with a moisture content adjusted to 30% or less by adding a drying process after the noodle making process, dried udon noodles, dried kakumen, dried spaghetti, dried macaroni, etc. adjusted to a moisture content of 15% or less It can replace with and can also be used. According to the present invention, it is possible to rationally boil the excellent texture with enhanced stickiness and good balance.

本発明の茹麺類の製造方法は、低温茹工程に続いて高温茹工程に切り替える工程順序が重要である。仮に、120℃の高温茹の後に98℃の低温茹を行なった場合、98℃の茹上げは、120℃の高度な澱粉質のアルファー化によって得られた麺の食感を損なう吸水工程となる。茹る最後を高温茹工程とすることで麺の食感に優れた粘弾性を付与することができる。   In the production method of the noodles of the present invention, the process order of switching to the high-temperature koji process following the low-temperature koji process is important. If a low temperature koji of 98 ° C. is performed after a high temperature koji of 120 ° C., the kneading of 98 ° C. becomes a water absorption process that impairs the texture of the noodles obtained by the pregelatinization of 120 ° C. . The viscoelasticity which was excellent in the texture of noodles can be provided by making the last boiled process a high temperature koji process.

低温茹工程は、高温茹工程の前段階として適度なアルファー化と必要な吸水を行わせることを目的とする。90℃以上の茹水温度は、生麺の茹上げに必要とされる温度である。よって、澱粉質のアルファー化を効率的に進めるには高いほどよいが、大気圧下で行う低温茹工程では、茹水が沸騰しない96〜98℃が麺の肌荒れを防止するために好ましい。   The low-temperature dredging process is intended to cause appropriate alpha conversion and necessary water absorption as a pre-stage of the high-temperature drought process. The brine temperature of 90 ° C. or higher is the temperature required for raising raw noodles. Therefore, although it is better for the starch to be more efficiently alphalated, it is preferably 96 to 98 ° C. at which the brine does not boil in the low-temperature cocoon process performed under atmospheric pressure in order to prevent rough skin of the noodles.

低温茹工程に続く高温茹工程では、100℃を越える加圧環境下の茹水、例えば110〜140℃、好ましくは120〜130℃の茹水で茹上げ、麺の食感を決定すべきアルファー化を行うことを目的とする。高温茹工程における茹水温度を比較的低めの110〜120℃にする場合は茹上げ装置の耐圧強度を1kg/cmに、120〜133℃であれば2kg/cmに、133〜140℃であれば3kg/cmの耐圧強度に設計すればよい。このように、茹上げ装置の耐圧強度を高めることで高温茹工程における茹上げ温度を高く設定し、総茹時間に占める高温茹工程の比率を低くできるので、高温茹工程の装置部分をコンパクトに設置することができる。なお、低温茹工程から高温茹工程への切り替え時間は、概ね2分以内、望ましくは30秒以内にすればよい。 In the high-temperature cocoon process following the low-temperature cocoon process, the noodles should have a texture that is determined by irrigating with water under a pressurized environment exceeding 100 ° C., for example, 110-140 ° C., preferably 120-130 ° C. The purpose is to perform. When the water temperature in the high temperature dredging process is relatively low 110-120 ° C., the pressure resistance of the dredging device is 1 kg / cm 2 , and 120-133 ° C. is 2 kg / cm 2 , 133-140 ° C. Then, the pressure strength of 3 kg / cm 2 may be designed. In this way, by increasing the pressure strength of the hoisting device, the hoisting temperature in the high temperature hoisting process can be set higher and the ratio of the hot hoisting process to the total dredging time can be lowered, so the equipment part of the hot hoisting process can be made compact. Can be installed. Note that the switching time from the low-temperature soot process to the high-temperature soot process is generally within 2 minutes, preferably within 30 seconds.

上記高温茹工程終了後の冷却工程においては、茹上げ麺が浸漬されている茹水を沸騰させることなく冷却させることが麺の肌荒れを防止する上で好ましく、例えば、大気圧下とする前に10〜98℃の冷却水に投入する方法や、冷却水を投入して茹水を90〜99℃にする方法を例示することができる。概ね98℃以下にすれば大気圧下での沸騰は避けられるが、麺のふやけ等の食感低下を避けるために1分以内に40℃以下、2分以内に10℃以下に急冷することが追加の水分吸収を避けるために好ましい。すなわち、高度なアルファー化を伴わない水分吸収は、100℃以上の温度であっても本発明の製造方法にとっては、いわゆる「ふやけ症状」に相当し好ましくない。冷却工程の後に、包装した後の二次加熱工程や、凍結して冷凍茹麺類とする凍結工程を有していてもよい。   In the cooling process after completion of the high-temperature cocoon process, it is preferable to cool the boiling water in which the noodles are soaked without boiling, in order to prevent rough skin of the noodles. Examples thereof include a method of charging to 10 to 98 ° C. cooling water and a method of adding cooling water to bring the brine to 90 to 99 ° C. Boiling under atmospheric pressure can be avoided if the temperature is approximately 98 ° C. or lower, but in order to avoid a decrease in texture such as noodles, it can be rapidly cooled to 40 ° C. or lower within 1 minute and to 10 ° C. or lower within 2 minutes. Preferred to avoid additional moisture absorption. That is, moisture absorption without high alpha conversion is not preferable for the production method of the present invention even at a temperature of 100 ° C. or higher because it corresponds to a so-called “fuzzy symptom”. You may have after the cooling process the secondary heating process after packaging, and the freezing process which freezes and makes frozen frozen noodles.

本発明の茹麺類の製造方法においては、上記低温茹工程、高温茹工程及び冷却工程における90℃以上の茹水に浸漬されている総茹時間が4分以上、好ましくは4分以上28分以下、より好ましくは6分以上18分以下であり、大気圧下における茹時間が前記総茹時間の90〜50%、好ましくは80〜60%であり、加圧環境下での茹上げ時間が前記総茹時間の10〜50%、好ましくは20〜40%であることを特徴とする。上記総茹時間とは、90℃以上の茹水に浸かっている澱粉質のアルファー化が進行する全ての時間に加え、温度条件の異なる茹水から茹水への移動工程を含んだ全ての時間をいい、また、冷却工程の初期の加圧環境下での冷却時間も加圧環境下での茹上げ時間に含まれる。なお、高温茹工程における加圧環境下での茹上げ時間と加圧環境下の茹水の最高温度との関係は、加圧環境下での茹上げ時間が長ければ加圧環境下の茹水の最高温度は低めに、加圧環境下での茹上げ時間が短ければ加圧環境下の茹水の最高温度は高めに設定され、最終製品の茹麺が所望の食感に調整される。   In the method for producing strawberry noodles of the present invention, the total cocoon time immersed in 90 ° C. or higher brine in the low temperature cocoon step, high temperature cocoon step and cooling step is 4 minutes or more, preferably 4 minutes or more and 28 minutes or less. More preferably, it is 6 minutes or more and 18 minutes or less, the soot time under atmospheric pressure is 90 to 50% of the total soot time, preferably 80 to 60%, and the sowing time in a pressurized environment is It is characterized by 10 to 50%, preferably 20 to 40% of the total dredging time. The above total dredging time means all the time including the transition process from drowning to drowning under different temperature conditions in addition to all the time when the starch is soaked in brazing at 90 ° C or higher. In addition, the cooling time under the pressurized environment in the initial stage of the cooling process is also included in the lifting time under the pressurized environment. The relationship between the pumping time in the pressurized environment and the maximum temperature of the pumped water in the pressurized environment in the high-temperature dredging process is as follows: If the soaking time in the pressurized environment is short, the maximum temperature of the brine in the pressurized environment is set higher, and the final noodles in the final product are adjusted to the desired texture.

本発明の茹麺類の製造方法の低温茹工程、高温茹工程及び冷却工程において用いられる装置としては、従来公知の加圧茹機構を備えたものであれば特に制限されないが、複数の反転する茹篭が直列に並び、その一部が大気圧茹槽に、残りが密閉茹槽に配置されている装置を好適に例示することができる。この場合、高温茹工程における加圧環境下での茹上げ時間が前記総茹時間の10〜50%であることから、すべて加圧環境下で茹上げる場合に比べて、密閉茹槽の割合を10〜50%にすることができる。   The apparatus used in the low temperature cocoon process, the high temperature cocoon process and the cooling process of the method for producing strawberry noodles of the present invention is not particularly limited as long as it has a conventionally known pressure cocoon mechanism, but a plurality of inverted cocoons A device in which the soot is arranged in series, a part of which is arranged in the atmospheric pressure soot tank and the rest in the sealed soot tank can be preferably exemplified. In this case, since the raising time in the pressurized environment in the high temperature dredging process is 10 to 50% of the total dredging time, the ratio of the closed dredging tank is set as compared with the case of raising all in the pressurized environment. It can be made 10-50%.

上記大気圧茹槽と密閉茹槽との間や、密閉茹槽からの取りだし側には、気圧調整茹槽を設けることが好ましい。気圧調整茹槽は、高温茹工程の密閉茹槽の気圧を維持するために密閉茹槽の入口と出口に設ける密閉可能な1篭分の区画からなる茹槽であり、麺類を加圧高温環境の密閉茹槽に移す場合は、高圧側を閉じ大気側を開けた状態で麺を気圧調整茹槽に投入し、次に大気側を閉じて気圧を加圧環境に合わせてから加圧側を開け、麺を密閉茹槽に投入する。反対に、高温茹工程で茹上がった麺を大気圧下に排出するときは、密閉茹槽の気圧調整茹槽側を開け、気圧調整茹槽の出口側を閉じた状態で麺を気圧調整茹槽に投入し、次に気圧調整茹槽の密閉茹槽側を閉じ、高圧環境下の茹水を100℃以下、好ましくは98℃以下に冷却後、気圧調整茹槽内を大気圧に調整してから麺類を冷却水槽に移すとよい。これらの気圧調整茹槽を通過させる手段には、各茹槽の配置の高低差を利用して滑らせる方法や、反転篭を気圧調整茹槽に備える方法がある。扉の開閉方法には高圧側への内開きの開き戸形式でも、高圧側での引き戸形式でも、配管バルブの開閉方法でも自由に採用できる。   It is preferable to provide an atmospheric pressure adjustment tank between the atmospheric pressure tank and the closed tank, or on the take-out side from the closed tank. The atmospheric pressure adjustment tank is a tank tank that consists of a section that can be sealed at the inlet and outlet of the sealed tank tank in order to maintain the pressure of the sealed tank tank in the high-temperature paddle process, and pressurizes the noodles in a pressurized high-temperature environment. In the case of transferring to a closed tank, the noodles are put into the pressure adjustment tank with the high-pressure side closed and the atmosphere side opened, and then the atmosphere side is closed and the pressure is adjusted to the pressurized environment, and then the pressure side is opened. Then, put the noodles into the closed tank. On the other hand, when discharging noodles that have risen in the high-temperature cocoon process to atmospheric pressure, open the pressure adjustment tank side of the closed tank and close the outlet side of the pressure adjustment tank. Then, close the closed tank side of the pressure adjustment tank and cool the water under high pressure to 100 ° C or less, preferably 98 ° C or less, and then adjust the pressure adjustment tank to atmospheric pressure. After that, the noodles should be transferred to the cooling water tank. As means for passing these pressure-regulating tanks, there are a method of sliding using the difference in height of the arrangement of each tank, and a method of providing an inverted tank in the pressure-adjusting tank. The door opening / closing method can be freely adopted by an open door type that opens to the high-pressure side, a sliding door type on the high-pressure side, or a piping valve opening / closing method.

上記の気圧調整茹槽における気圧の調整及び麺類の出し入れには少なくとも20秒以上の時間が必要であるが、上記のように、複数の反転する茹篭を直列に並べ、隣の篭へ順次移し替える麺類の移行方法によれば、仮に生麺投入量が1篭あたり50食、時間あたり4000食の茹装置の場合、1篭分の通過時間に45秒確保され、余裕をもって必要な茹処理を行うことができる。   It takes at least 20 seconds to adjust the pressure in the above-mentioned pressure-regulating tank and to put in and out the noodles. However, as described above, arrange a plurality of inverted bowls in series and move them sequentially to the next bowl. According to the transfer method of noodles to be replaced, if the input amount of raw noodles is 50 meals per 1 meal and 4000 meals per hour, 45 seconds are secured for the passage time of 1 meal, and the necessary meal processing is performed with a margin. It can be carried out.

前述したように、製麺工程において真空度が400mmHg以下の減圧下で混練して麺生地を調製する好ましい態様の場合、麺生地中の含気量は減少し、茹工程では浮力の低下により沈み易くなり、麺線は過密化し水分の吸収や外観に支障が出るおそれがあることから、減圧下で混練した麺生地の場合には、特に、茹篭中の茹麺の堆積高が茹上げ状態で10cm以下とすることが好ましい。麺線の過密化に主として影響を与える茹麺の堆積高は、麺量に対する茹篭の底面積及び底部の形状に依存するが、いずれにしても堆積する麺の高さを制限することが望ましい。品質を損なわないためには、茹篭中の茹麺の堆積高を茹上げ状態で10cm以下、望ましくは5cm以下にするとよい。本発明に適した茹篭の形状としては、底面部分の面積を広くとり底面部分の傾斜角度を小さくしたものが好ましく、具体的には、底部の面積は茹篭の間口に対し50%以上、望ましくは65%以上、底面部分の傾斜角は15°以下、望ましくは5°以下にしたものが好ましい。   As described above, in the preferred embodiment in which the noodle dough is prepared by kneading under a reduced pressure of 400 mmHg or less in the noodle making process, the air content in the noodle dough is reduced, and in the cocoon process, it sinks due to a decrease in buoyancy. In the case of noodle dough kneaded under reduced pressure, the height of the noodles in the bowl is raised, especially because the noodle strings become dense and the moisture absorption and appearance may be hindered. Is preferably 10 cm or less. The accumulation height of the noodles that mainly affects the overcrowding of the noodle strings depends on the bottom area and bottom shape of the noodles with respect to the amount of noodles, but in any case, it is desirable to limit the height of the noodles . In order not to impair the quality, the accumulation height of the noodles in the koji is 10 cm or less, preferably 5 cm or less in the raised state. The shape of the ridge suitable for the present invention is preferably that having a large bottom surface area and a small inclination angle of the bottom surface portion. Specifically, the bottom area is 50% or more relative to the front of the heel, Desirably, 65% or more, and the inclination angle of the bottom surface portion is 15 ° or less, preferably 5 ° or less.

次に、実施例により本発明を具体的に説明するが、本発明の技術的範囲はこれらの例示に限定されるものではない。   EXAMPLES Next, although an Example demonstrates this invention concretely, the technical scope of this invention is not limited to these illustrations.

以下に、量産に適した反転茹篭による生麺移行方法で茹上げる方法を想定した実験の内容を示す。
(生麺の調製)
小麦粉(日本製粉 さぬき菊)4kgに対して食塩水(ボーメ10°)43重量%を練り水として加え、横型ミキサーにて真空度36cmHg(減圧度53.3kPa)で10分間混練しうどん生地を得た。これを定法により圧延ロールにて麺帯とし、切刃(8番)にて略幅3.8mm×厚み3.7mmの麺線とした。
The contents of the experiment assuming the method of brewing with raw noodle transfer method using inverted rice cake suitable for mass production are shown below.
(Preparation of raw noodles)
To 4 kg of wheat flour (Sanuki chrysanthemum made in Japan), 43% by weight of salt water (Baume 10 °) is added as kneaded water, and kneaded with a horizontal mixer at a vacuum degree of 36 cmHg (decompression degree of 53.3 kPa) for 10 minutes to obtain a udon dough It was. This was made into a noodle strip with a rolling roll by a conventional method, and a noodle strip having a width of approximately 3.8 mm and a thickness of 3.7 mm was formed with a cutting blade (No. 8).

(茹工程条件の設定)
低温茹工程の装置に相当する実験器として、寸胴鍋に20Lの熱湯を用意し、乳酸にてpHを5〜6付近に調整し98℃を維持した。また、高温茹工程の装置に相当する実験器として、加圧容器に30Lの熱湯を用意し、乳酸にてpHを5〜6付近に調整の後、密閉状態として更に120℃又は125℃に加熱した。加圧容器の上部には、図4に示した茹麺投入口を設け、バルブ1を閉、バルブ2を開の状態にしてホッパー部分を加熱待機した。なお、加圧容器には、メッシュ製の茹篭を用いた。
(Setting of dredging process conditions)
As an experimental device corresponding to an apparatus for a low-temperature cocoon process, 20 L of hot water was prepared in a short pan, and the pH was adjusted to around 5-6 with lactic acid to maintain 98 ° C. In addition, as an experimental device corresponding to an apparatus for a high-temperature dripping process, 30 L of hot water is prepared in a pressure vessel, and after adjusting the pH to around 5-6 with lactic acid, it is further heated to 120 ° C. or 125 ° C. in a sealed state did. The crab noodle inlet shown in FIG. 4 was provided in the upper part of the pressure vessel, the valve 1 was closed, the valve 2 was opened, and the hopper portion was on standby for heating. A mesh cage was used for the pressurized container.

(茹上げ工程)
麺線200gを寸胴鍋に投入し、攪拌を1分間行い大気圧下97℃の静置状態で茹でた後、0.5L程度の熱湯と共に茹麺を取り出し、加圧容器の茹麺投入口に熱湯と共に茹麺を流し込んだ。その際のバルブ1は開、バルブ2は閉である。次にバルブ1を閉とした後バルブ2を開としてホッパー部分の茹麺を120℃又は125℃の熱湯中に流し込み、所定の時間100℃を越える加圧環境下の茹水で茹上げた。その後12Lの冷却水を加圧容器に注入し30秒以内に98℃以下に冷却し、続いて大気開放し蓋を開けメッシュ製の茹篭を取り出し速やかに10℃以下に冷却し、水を切り冷凍麺として適切な凍結処理を行った冷凍麺を実施例とした。また、加圧容器にpHを調整した熱湯30Lを用意し、麺線200gを投入し1分間攪拌後、密閉状態として加圧環境下110℃に昇温、維持して茹上げる以外は実施例と同様にした冷凍麺を比較例とした。さらに、麺線200gを寸胴鍋で大気圧下98℃の静置状態で16分茹上げる以外は実施例と同様にした冷凍麺を対照とした。図5にそれらの温度経過を示す。
(Peeling process)
200 g of noodle strings are put into a short pan, stirred for 1 minute and boiled in a stationary state at 97 ° C. under atmospheric pressure. Pour noodles with hot water. At that time, the valve 1 is open and the valve 2 is closed. Next, the valve 1 was closed, then the valve 2 was opened, and the noodles in the hopper part were poured into hot water at 120 ° C. or 125 ° C., and then boiled up with brine in a pressurized environment exceeding 100 ° C. for a predetermined time. Thereafter, 12 L of cooling water is poured into the pressurized container and cooled to 98 ° C. or lower within 30 seconds. Subsequently, the atmosphere is opened, the lid is opened, the mesh bag is taken out, quickly cooled to 10 ° C. or lower, and the water is drained. Frozen noodles that had been appropriately frozen as frozen noodles were taken as examples. Also, 30 L of hot water whose pH was adjusted was prepared in a pressurized container, 200 g of noodle strings were added, stirred for 1 minute, then heated to 110 ° C. in a pressurized environment and maintained in a pressurized environment, and then heated up. A similar frozen noodle was used as a comparative example. Furthermore, a frozen noodle was used as a control except that 200 g of noodle strings were heated in a standing pan at 98 ° C. under atmospheric pressure for 16 minutes. FIG. 5 shows the temperature course.

その後、試験区、比較区、対照区のそれぞれの冷凍麺を、−18℃で2日間保持した後、沸騰水中約1分で解凍し冷却し、ざるうどんとしたものについて市販の麺つゆにて評価を行った。評価は、5名のパネラーにより以下の評価基準により行った。その結果を表4に示す。   Thereafter, the frozen noodles in the test group, the comparative group, and the control group were held at -18 ° C. for 2 days, then thawed and cooled in boiling water for about 1 minute. Evaluation was performed. The evaluation was carried out by the following five evaluation standards by five panelists. The results are shown in Table 4.

(食感評価基準)
肌荒れ
5点:標準に比べて肌荒れがなく非常に肌がきれい
4点:標準に比べて肌荒れがなく肌がきれい
3点:肌は標準である
2点:標準に比べて肌が荒れており外観が劣る
1点:標準に比べて肌が非常に荒れており外観が非常に劣る
かたさ
5点:標準に比べて非常にかたい
4点:標準に比べてかたい
3点:かたさは標準である
2点:標準に比べてやわらかい
1点:標準に比べて非常にやわらかい
粘性
5点:標準に比べてもちもちとした粘性が非常に強い
4点:標準に比べてもちもちとした粘性が強い
3点:粘性は標準である
2点:標準に比べてもちもちとした粘性が劣る
1点:標準に比べてもちもちとした粘性が非常に劣る
弾性
5点:標準に比べて弾力が非常に強い
4点:標準に比べて弾力が強い
3点:弾力は標準である
2点:標準に比べて弾力が劣る
1点:標準に比べて弾力が非常に劣る
食感バランス
5点:標準に比べて食感のバランスが非常によい
4点:標準に比べて食感のバランスがよい
3点:食感のバランスは標準である
2点:標準に比べて食感のバランスが劣る
1点:標準に比べて食感のバランスが非常に劣る
(Food texture evaluation standard)
Rough skin 5 points: No skin roughness compared to standard and very clean skin 4 points: No skin roughness compared to standard and clean skin 3 points: Normal skin 2 points: Skin rougher than standard 1 point: The skin is very rough compared to the standard and the appearance is very inferior Hardness 5 points: Very hard compared to the standard 4 points: Hard compared to the standard 3 points: Hardness is standard 2 points: soft compared to standard 1 point: very soft compared to standard Viscosity 5 points: very sticky compared to standard 4 points: strong sticky compared to standard 3 points: Viscosity is standard 2 points: Inferior viscosity compared to standard 1 point: Very inferior viscosity compared to standard Elasticity 5 point: Very strong compared to standard 4 point: Standard 3 points: Strong elasticity 2 points : Poor elasticity compared to standard 1 point: Very poor elasticity compared to standard Texture balance 5 points: Balance of texture is very good compared to standard 4 points: Balance of texture compared to standard Good 3 points: Balance of texture is standard 2 points: Balance of texture is inferior to standard 1 point: Balance of texture is very inferior to standard

Figure 2007306820
Figure 2007306820

茹時間の全域を110℃で茹でた比較例と、実施例(120℃及び125℃で3.5分)は全ての項目で概ね同等の評価となった。また、実施例(120℃及び125℃の5分又は7分)は粘性、弾性、バランスの項目で評価が更に向上していた。   The comparative example and the example (120 ° C. and 125 ° C. for 3.5 minutes), which were boiled at 110 ° C. over the entire time of the dipping time, were almost the same in all items. In addition, in the examples (5 minutes or 7 minutes at 120 ° C. and 125 ° C.), the evaluation was further improved in terms of viscosity, elasticity, and balance.

本発明のきっかけになった実験に使用した加圧釜を示す概略図である。It is the schematic which shows the pressurization kettle used for the experiment which became the trigger of this invention. 茹工程における茹上げ温度の経過を示す図である。It is a figure which shows progress of the raising temperature in a dredging process. 茹工程における茹上げ温度の経過を示す図である。It is a figure which shows progress of the raising temperature in a dredging process. 本発明の茹上げ装置に相当する実験器を示す概略図である。It is the schematic which shows the experimental device equivalent to the lifting apparatus of this invention. 試験区、比較区、対照区の茹工程における茹上げ温度の経過を示す図である。It is a figure which shows progress of the raising temperature in the dredging process of a test zone, a comparison zone, and a control zone.

Claims (8)

麺原料を混練した麺生地から麺線を調製する製麺工程、製麺工程で得られた麺線を大気圧下90℃以上の茹水で茹でる低温茹工程、低温茹工程に続いて、100℃を越える加圧環境下の茹水で茹上げる高温茹工程、高温茹工程に続いて、茹上げた麺線を冷却する冷却工程を備えた茹麺類の製造方法であって、90℃以上の茹水に浸漬されている総茹時間が4分以上であり、大気圧下における茹時間が前記総茹時間の90〜50%であり、加圧環境下における茹上げ時間が前記総茹時間の10〜50%であって、加圧環境下の茹水の最高温度が110〜140℃であることを特徴とする茹麺類の製造方法。 A noodle making process for preparing noodle strings from a noodle dough kneaded with noodle raw materials, a low temperature koji process in which noodle strings obtained in the noodle making process are boiled in boiling water at 90 ° C. or higher under atmospheric pressure, a low temperature koji process, 100 A method for producing rice bran noodles, comprising a high temperature rice bran process in which water is heated in a pressurizing environment exceeding ℃, and a high temperature rice bran process, followed by a cooling process for cooling the raised noodle strings, The total dripping time immersed in dredging water is 4 minutes or more, the drowning time under atmospheric pressure is 90 to 50% of the total dredging time, and the raising time in a pressurized environment is 10-50%, and the highest temperature of the brine under pressure is 110-140 ° C. 製麺工程において、真空度400mmHg以下で混練して麺生地とすることを特徴とする請求項1記載の茹麺類の製造方法。 2. The method for producing crab noodles according to claim 1, wherein in the noodle making step, the noodle dough is kneaded at a vacuum degree of 400 mmHg or less. 複数の反転する茹篭が直列に並び、その一部が大気圧茹槽に、残りが密閉茹槽に配置されており、大気圧茹槽と密閉茹槽との間、及び密閉茹槽からの取りだし側に気圧調整茹槽が設けられている茹上げ装置を用いることを特徴とする請求項1又は2記載の茹麺類の製造方法。 A plurality of inverted baskets are arranged in series, part of which is placed in the atmospheric tank and the rest in the sealed tank, between the atmospheric tank and the sealed tank, and from the sealed tank The method for producing strawberry noodles according to claim 1 or 2, wherein a cocoon raising device provided with an atmospheric pressure adjusting tub is provided on the take-out side. 茹上げ装置が、1時間あたり生麺投入量で100kg以上の処理量であることを特徴とする請求項3記載の茹麺類の製造方法。 4. The method for producing strawberry noodles according to claim 3, wherein the brewing apparatus has a throughput of 100 kg or more per hour when raw noodles are charged. 茹篭中の茹麺の堆積高が茹上げ状態で10cm以下とすることを特徴とする請求項3又は4記載の茹麺類の製造方法。 The method for producing strawberry noodles according to claim 3 or 4, wherein the accumulation height of strawberry noodles in the candy is 10 cm or less in a raised state. 冷却工程において、加圧環境下を大気圧下とする前に、100℃を越える加圧環境下の茹水の温度を、冷却水によって99℃以下に冷却することを特徴とする請求項1〜5のいずれか記載の茹麺類の製造方法。 In the cooling step, before bringing the pressurized environment to atmospheric pressure, the temperature of the brine under the pressurized environment exceeding 100 ° C is cooled to 99 ° C or lower with cooling water. 6. The method for producing strawberry noodles according to any one of 5 above. 冷却工程において、加圧環境下を大気圧下とする前に、茹上げた麺を99℃以下の冷却水に投入することによって100℃以下に急冷することを特徴とする請求項1〜5のいずれか記載の茹麺類の製造方法。 In the cooling step, before bringing the pressurized environment to atmospheric pressure, the noodles that have been raised are rapidly cooled to 100 ° C or less by being poured into cooling water of 99 ° C or less. The manufacturing method of the noodles of any one description. 茹麺類が茹うどんであることを特徴とする請求項1〜7のいずれか記載の茹麺類の製造方法。 The method for producing strawberry noodles according to any one of claims 1 to 7, wherein the strawberry noodles are strawberry udon.
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014108108A (en) * 2012-12-04 2014-06-12 Shimadaya Corp Method for boiling noodles at high temperature
JP2015202068A (en) * 2014-04-14 2015-11-16 日清製粉株式会社 Noodle production method
JP2016086781A (en) * 2014-11-10 2016-05-23 テーブルマーク株式会社 Manufacturing method of frozen noodle
JP2017000130A (en) * 2015-06-11 2017-01-05 シマダヤ株式会社 High temperature boiling-up method for boiled noodles

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JP2006034176A (en) * 2004-07-27 2006-02-09 Shimadaya Corp Boiled noodle production method

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006034176A (en) * 2004-07-27 2006-02-09 Shimadaya Corp Boiled noodle production method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014108108A (en) * 2012-12-04 2014-06-12 Shimadaya Corp Method for boiling noodles at high temperature
JP2015202068A (en) * 2014-04-14 2015-11-16 日清製粉株式会社 Noodle production method
JP2016086781A (en) * 2014-11-10 2016-05-23 テーブルマーク株式会社 Manufacturing method of frozen noodle
JP2017000130A (en) * 2015-06-11 2017-01-05 シマダヤ株式会社 High temperature boiling-up method for boiled noodles

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