実施の形態1.
(機械室が冷蔵庫本体の背面下部に配置)
図1は、本発明の実施の形態1を表す冷蔵庫を側面から見た側面断面図である。図において、冷蔵庫本体1は、最上段に冷蔵室2、冷蔵室2の下に切替室3と製氷室35が並列に設けられ、切替室3と製氷室35の下には冷凍室4が設けられ、冷凍室4の下(最下段)には野菜室5が設けられている。ここで、各貯蔵室(たとえば冷蔵室2、切替室3、製氷室35、冷凍室4、野菜室5)間において、設定温度(保存温度)の異なる部屋間は断熱材(仕切り部材であり、ウレタン断熱材や真空断熱材など)8で仕切られている。また、冷蔵庫本体1の背面下方には機械室60が設けられており、機械室60内には圧縮機6や圧縮機冷却ファンなどが収納されている。
Embodiment 1 FIG.
(The machine room is located in the lower back of the refrigerator body)
FIG. 1 is a side cross-sectional view of the refrigerator representing the first embodiment of the present invention as viewed from the side. In the figure, the refrigerator main body 1 has a refrigerator compartment 2 at the top, a switching chamber 3 and an ice making chamber 35 provided in parallel below the refrigerator compartment 2, and a freezing compartment 4 provided below the switching chamber 3 and the ice making chamber 35. A vegetable room 5 is provided under the freezing room 4 (lowermost level). Here, between each storage room (for example, refrigeration room 2, switching room 3, ice making room 35, freezer room 4, vegetable room 5), between the room where set temperature (storage temperature) differs, it is a heat insulating material (partition member, It is partitioned by 8 (urethane insulation, vacuum insulation, etc.). A machine room 60 is provided below the back of the refrigerator body 1, and the compressor 6, a compressor cooling fan, and the like are housed in the machine room 60.
ここで、冷蔵庫1は、最上段に冷蔵室2、冷蔵室2の下に切替室3と製氷室35が並列に設けられ、切替室3と製氷室35の下に野菜室5を設け、野菜室5の下(最下段)に冷凍室4を設けても良い。また、冷蔵庫1は、最上段に冷蔵室2、冷蔵室2の下に野菜室5を設け、野菜室5の下に切替室3と製氷室35を並列に設け、切替室3と製氷室35の下(最下段)に冷凍室4を設けても良い。また、最上段に回転式の冷蔵室扉を備えた冷蔵室2、冷蔵室2の下に野菜室4と冷凍室5(あるいは製氷室35や切替室3)を断熱仕切りを介して並列に設ける構成にしても良い。この場合、野菜室4には、回転式の野菜室扉を備え、野菜室扉の内側に1つあるいは複数の引き出しケースを設けるようにし、また冷凍室5や製氷室35や切替室3にも回転式の冷凍室扉(製氷室扉や切替室扉は設けても良いし、冷凍室扉で代用できれば設けなくても良い。)を備え、その内側に1つあるいは複数の引き出しケース式の冷凍室5(あるいは製氷室35または切替室3)を設けるようにしてもよい。
Here, the refrigerator 1 is provided with a refrigerator compartment 2 at the top, a switching chamber 3 and an ice making chamber 35 provided in parallel below the refrigerator compartment 2, and a vegetable compartment 5 provided below the switching chamber 3 and the ice making chamber 35, The freezer compartment 4 may be provided under the compartment 5 (lowermost stage). The refrigerator 1 has a refrigerator compartment 2 at the top, a vegetable compartment 5 below the refrigerator compartment 2, a switching chamber 3 and an ice making chamber 35 provided in parallel below the vegetable compartment 5, and the switching chamber 3 and the ice making compartment 35. The freezer compartment 4 may be provided under (lowermost). In addition, a refrigerator compartment 2 having a rotary refrigerator compartment door at the top, and a vegetable compartment 4 and a freezer compartment 5 (or an ice making room 35 and a switching compartment 3) are provided in parallel below the refrigerator compartment 2 through a heat insulating partition. It may be configured. In this case, the vegetable compartment 4 is provided with a rotary vegetable compartment door, and one or a plurality of drawer cases are provided inside the vegetable compartment door, and the freezer compartment 5, the ice making compartment 35 and the switching compartment 3 are also provided. It is equipped with a rotary freezer compartment door (the ice compartment door and the switching compartment door may be provided, or may be provided if the freezer compartment door can be substituted), and one or a plurality of drawer case type refrigerators are provided on the inside thereof. The chamber 5 (or the ice making chamber 35 or the switching chamber 3) may be provided.
また、冷蔵庫1の本体の背面の内箱101と外箱102の間にはたとえば発泡ウレタンなど形成された背面断熱材80が設けられており、また、冷蔵庫1の本体背面の機械室60内には圧縮機6、圧縮機6や圧縮機冷却ファンや冷気送風ファンなどを制御する制御基板7が収納された制御基板箱70などが配置され、冷蔵庫1の本体背面の背面断熱材80中には、圧縮機6に接続されて冷却器などとともに冷凍サイクルを構成する放熱パイプ(凝縮パイプ)9、真空断熱材10などが配置されている。また、後述するように背面断熱材80中には冷却器室が設けられており、冷却器室には冷却器200や庫内送風ファンなどが配置され、機械室60や背面断熱材80中にはアキュムレータ61、膨脹装置(たとえばキャピラリチューブや電子膨脹弁など)62、圧縮機冷却ファン68等が配置されている。
Further, between the inner box 101 and the outer box 102 on the back side of the main body of the refrigerator 1, for example, a rear heat insulating material 80 formed of foamed urethane or the like is provided, and in the machine room 60 on the rear side of the main body of the refrigerator 1. The control board box 70 in which the control board 7 for controlling the compressor 6, the compressor 6, the compressor cooling fan, the cool air blower fan, etc. is housed is disposed. A heat radiating pipe (condensation pipe) 9, a vacuum heat insulating material 10, and the like that are connected to the compressor 6 and constitute a refrigeration cycle together with a cooler and the like are disposed. Further, as will be described later, a cooler chamber is provided in the back surface insulating material 80, and a cooler 200, an internal fan and the like are disposed in the cooler chamber, and the machine room 60 and the back surface heat insulating material 80 are disposed in the cooler room. An accumulator 61, an expansion device (for example, a capillary tube or an electronic expansion valve) 62, a compressor cooling fan 68, and the like are arranged.
(制御基板箱の圧縮機への配置)
ここで、制御基板7はたとえば板金製や樹脂製など耐燃性の材料で形成された制御基板箱70内に収納されている。冷凍サイクルを構成する圧縮機6が収納されている機械室60が図1では冷蔵庫1の背面下部に設けられており、機械室60内に制御基板箱70が設けられている。制御基板箱70は、機械室60内で高温となる圧縮機6の上部や側方、圧縮機6の周辺、あるいは圧縮機6の近傍に配置されている。制御基板7に搭載される半導体にワイドバンドギャップ半導体を使用することで半導体部品を小形・低背化でき、制御基板7も小形で薄くできる。したがって、制御基板箱70も小形・低背化できるので、従来はスペースの関係で配置できなかった機械室60内の圧縮機6の近傍で圧縮機6の上部に配置することが可能となる。しかも、ワイドバンドギャップ半導体は、機械室60などの高温環境下(たとえば100℃)であっても動作可能なので、機械室60内の圧縮機近傍であっても設置可能となる。通常、圧縮機6の上部は、高温となるため、部品などを配置せず放熱の点から空間を設けているが、ワイドバンドギャップ半導体を使用して小形で薄くなった本実施の形態の制御基板箱70であれば、高温となる可能性のある圧縮機6の上部空間であっても配置することが可能となる。
(Arrangement of control board box to compressor)
Here, the control board 7 is housed in a control board box 70 made of a flame resistant material such as sheet metal or resin. A machine room 60 in which the compressor 6 constituting the refrigeration cycle is accommodated is provided at the lower back of the refrigerator 1 in FIG. 1, and a control board box 70 is provided in the machine room 60. The control board box 70 is arranged in the upper part or the side of the compressor 6 that becomes a high temperature in the machine room 60, around the compressor 6, or in the vicinity of the compressor 6. By using a wide bandgap semiconductor as the semiconductor mounted on the control board 7, the semiconductor component can be reduced in size and height, and the control board 7 can also be reduced in size and thickness. Therefore, since the control board box 70 can also be reduced in size and height, it can be arranged in the vicinity of the compressor 6 in the machine room 60 which cannot be arranged in the conventional space because of the space. In addition, since the wide band gap semiconductor can operate even in a high temperature environment (for example, 100 ° C.) such as the machine room 60, it can be installed even in the vicinity of the compressor in the machine room 60. Normally, the upper part of the compressor 6 is at a high temperature, so that a space is provided from the point of heat dissipation without arranging parts or the like. However, the control of the present embodiment, which is small and thin using a wide band gap semiconductor, is used. If it is the board | substrate box 70, it will become possible to arrange | position even if it is the upper space of the compressor 6 which may become high temperature.
図2は、本発明の実施の形態を表す冷蔵庫に搭載される圧縮機の端子箱近傍の横断面図、図3は図2の圧縮機6の端子箱601に設けられた制御基板箱70上面の少なくとも一部を覆うフタ部材701を取り除いた状態での制御基板箱70(および端子箱601)を上から見た制御基板箱と端子箱の上面図である。冷蔵庫1の背面下部に設けられた機械室60内に配置された圧縮機6のケーシングの上部(たとえば上シェル6A)には端子箱601が設けられており、端子箱601内には圧縮機6のケーシング内に設けられた電動機に通電するための端子610が設けられており、また、端子箱601の上部には制御基板箱70が端子箱601と着脱自在に形成、あるいは一体に形成されている。制御基板箱70には、難燃性で電気絶縁性を有した樹脂などで形成されたフタ部材701が設けられている。制御基板箱70も難燃性で電気絶縁性を備えていることが好ましい。
2 is a cross-sectional view of the vicinity of the terminal box of the compressor mounted on the refrigerator representing the embodiment of the present invention, and FIG. 3 is an upper surface of the control board box 70 provided in the terminal box 601 of the compressor 6 of FIG. FIG. 6 is a top view of the control board box and the terminal box when the control board box 70 (and the terminal box 601) in a state where the cover member 701 covering at least a part of the board is removed is viewed from above. A terminal box 601 is provided in the upper part (for example, the upper shell 6A) of the compressor 6 disposed in the machine room 60 provided in the lower back of the refrigerator 1, and the compressor 6 is provided in the terminal box 601. A terminal 610 for energizing a motor provided in the casing is provided, and a control board box 70 is detachably formed on the terminal box 601 or formed integrally with the terminal box 601. Yes. The control board box 70 is provided with a lid member 701 made of a flame retardant and electrically insulating resin. The control board box 70 is also preferably flame retardant and electrically insulating.
制御基板箱70内には、制御基板7が設けられており、スイッチング素子やダイオード素子などの半導体部品11が設けられており、インバータ駆動回路などの少なくとも一部の半導体部品11にワイドバンドギャップ半導体が使用されている。また、制御基板7には、半導体部品11のみ(ワイドバンドギャップ半導体のみでも良い)搭載しても良いし、たとえば図2や図3に示すように、制御関連部品(たとえばトランス13やリレー14やコンバータ15や電源リアクタやコンデンサ16や電流検出部品17などのうちの少なくとも1つ)などを半導体部品と一緒に搭載しても良い。
A control board 7 is provided in the control board box 70, semiconductor parts 11 such as switching elements and diode elements are provided, and a wide band gap semiconductor is provided in at least some of the semiconductor parts 11 such as an inverter drive circuit. Is used. Further, only the semiconductor component 11 (only a wide band gap semiconductor may be used) may be mounted on the control board 7, or as shown in FIGS. 2 and 3, for example, control-related components (for example, the transformer 13 and the relay 14) At least one of the converter 15, the power reactor, the capacitor 16, the current detection component 17, and the like may be mounted together with the semiconductor component.
ここで、圧縮機6に設けられている端子610には、電源リード線(図示せず)が接続されて圧縮機6のケーシング内に設けられている電動機に電圧が印加されるが、制御基板箱70の底面には、端子箱601の上面開口部602と対向する部分に制御基板箱開口部(制御基板箱70の底面に設けられた制御基板箱開口部)79が設けられており、この端子箱開口部79より電源リード線が取り出されて制御基板7に搭載されているインバータ駆動回路部品11等に接続される。インバータ駆動回路部品11は、コンデンサなどで構成されるAC/DCコンバータを介してAC電源(たとえば商用電源)に接続される。インバータ駆動回路部品11は、スイッチング素子やダイオード素子などから構成されており、ワイドバンドギャップ半導体が使用されており、従来のSi半導体を使用した場合に比べて処理速度の高速化、小形化、低高さ化(低背化)、高耐熱化を実現している。
Here, a power supply lead wire (not shown) is connected to the terminal 610 provided in the compressor 6 and a voltage is applied to the electric motor provided in the casing of the compressor 6. A control board box opening (control board box opening provided on the bottom surface of the control board box) 79 is provided on the bottom face of the box 70 at a portion facing the upper face opening 602 of the terminal box 601. A power supply lead is taken out from the terminal box opening 79 and connected to the inverter drive circuit component 11 and the like mounted on the control board 7. The inverter drive circuit component 11 is connected to an AC power source (for example, a commercial power source) via an AC / DC converter configured with a capacitor or the like. The inverter drive circuit component 11 is composed of a switching element, a diode element, and the like, and uses a wide bandgap semiconductor. Thus, the processing speed is increased, the size is reduced, and the speed is lower than when a conventional Si semiconductor is used. Realizes high height (low profile) and high heat resistance.
本実施の形態の圧縮機6や冷蔵庫や空調機などの機器では、圧縮機6の端子箱601が制御基板箱70とボルトなどの固定手段などによって着脱自在に一体に形成されることになるため、端子610と制御基板7との接続距離を極端に短くすることが可能となる。したがって、リード線の中では比較的線径が大きく電磁ノイズの発生源となりうる圧縮機用の電源リード線の長さを極端に短くすることが可能となるので、電磁ノイズを大幅に低減することができ、しかも線径が太くコストの高い電源リード線の長さを極端に短くできるので、低コストで低騒音の圧縮機や機器が得られる。また、ノイズによる機器の誤作動なども抑制できるので、信頼性の高い圧縮機や機器を得ることができる。
In devices such as the compressor 6, the refrigerator, and the air conditioner of the present embodiment, the terminal box 601 of the compressor 6 is detachably integrated with the control board box 70 and fixing means such as bolts. The connection distance between the terminal 610 and the control board 7 can be extremely shortened. Therefore, the length of the power lead wire for the compressor, which has a relatively large wire diameter and can be a source of electromagnetic noise among lead wires, can be extremely shortened, greatly reducing electromagnetic noise. In addition, since the length of the power lead having a large wire diameter and high cost can be extremely shortened, a low-cost and low-noise compressor or device can be obtained. In addition, since malfunction of the device due to noise can be suppressed, a highly reliable compressor and device can be obtained.
また、本実施の形態では、インバータ駆動回路部品などの半導体部品11にワイドバンドギャップ半導体を使用しているので、従来のSi半導体に比べて高温度環境下であっても故障しにくく動作可能なので、従来のように高温環境下となる機械室60内に配置する場合であっても制御基板箱70の周囲に断熱材などを設けて制御基板箱70を断熱する必要がないので、制御基板箱の仕様を簡素化でき、低コストの圧縮機や機器を得ることができる。また、制御基板箱70を断熱する必要がないため、制御基板箱70の大きさを断熱材の厚さ分だけ高さを薄く(あるいは幅や奥行きを小さく)小形化できるので、従来では設置できなかった圧縮機6の周囲空間(たとえば圧縮機6の端子箱601の上部空間や側面空間(あるいは周囲空間)など)に設置できるようになるので、制御基板箱70の設置の自由度(設計の自由度)が向上し、たとえば機械室60内のスペースの有効利用のできる冷蔵庫や空調機などの機器が得られる。
In this embodiment, since a wide bandgap semiconductor is used for the semiconductor component 11 such as the inverter drive circuit component, it can operate less easily even in a high temperature environment than the conventional Si semiconductor. Even if it is arranged in the machine room 60 under a high temperature environment as in the prior art, it is not necessary to insulate the control board box 70 by providing a heat insulating material around the control board box 70. Specifications can be simplified, and low-cost compressors and equipment can be obtained. In addition, since it is not necessary to insulate the control board box 70, the size of the control board box 70 can be reduced in size (or reduced in width and depth) by the thickness of the heat insulating material. Since it can be installed in the surrounding space of the compressor 6 (for example, the upper space or the side space (or the surrounding space) of the terminal box 601 of the compressor 6), the degree of freedom of design of the control board box 70 (design) The degree of freedom) is improved, and for example, a device such as a refrigerator or an air conditioner that can effectively use the space in the machine room 60 is obtained.
また、制御基板箱70は、緩衝材350を介して端子箱601にネジなどで着脱自在に取り付けても良い。ここで、緩衝材が防振ゴムなどの振動を吸収、あるいは軽減できる弾性体などの防振機能を有する防振部材であれば、圧縮機6で発生した振動が直接制御基板箱70や制御基板7に伝わりにくくなるので、低振動で制御基板7の故障の少ない圧縮機や機器が得られる。また、緩衝材350が電気絶縁性を有した電器絶縁部材であれば、制御基板箱70から圧縮機6への漏電や、あるいは圧縮機6から制御基板箱70への漏電が抑制できるので、信頼性の高い圧縮機や機器が得られる。
Further, the control board box 70 may be detachably attached to the terminal box 601 with a screw or the like via the buffer material 350. Here, if the cushioning material is a vibration isolating member having a vibration isolating function such as an elastic body capable of absorbing or reducing vibrations such as vibration isolating rubber, the vibration generated in the compressor 6 is directly controlled by the control board box 70 or the control board. Therefore, a compressor and a device with low vibration and few failures of the control board 7 can be obtained. Further, if the buffer material 350 is an electrical insulating member having electrical insulation, it is possible to suppress leakage from the control board box 70 to the compressor 6 or leakage from the compressor 6 to the control board box 70. A highly efficient compressor and equipment can be obtained.
以上のように、本発明の実施の形態では、端子箱601の上面の開口部602の周囲にはフランジ部605が設けられており、このフランジ部605と制御基板箱70の底面部とが、緩衝材350を介してボルトなどの接続手段によって着脱自在に接続されいる。したがって、緩衝材350が防振機能を備えて防振部材であれば、圧縮機6の振動が直接制御基板7に伝わらないため、振動による制御基板7上での半田付け部分などの接続部分に亀裂などが発生せず、信頼性の高い圧縮機や機器が得られる。また、緩衝材350が電気絶縁性を有した電器絶縁部材であれば、制御基板箱70から圧縮機6への漏電や、あるいは圧縮機6から制御基板箱70への漏電が抑制できるので、信頼性の高い圧縮機や機器が得られる。ここで、緩衝材350が、防振機能と電気絶縁機能の両方を有していれば、接続部などに振動による亀裂などが発生せず、しかも漏電も抑制できるので、更なる信頼性の高い圧縮機や機器が得られる。
As described above, in the embodiment of the present invention, the flange portion 605 is provided around the opening portion 602 on the upper surface of the terminal box 601, and the flange portion 605 and the bottom surface portion of the control board box 70 are connected to each other. It is detachably connected by a connecting means such as a bolt through the buffer material 350. Therefore, if the cushioning material 350 has a vibration isolation function and is a vibration isolation member, the vibration of the compressor 6 is not directly transmitted to the control board 7. Reliable compressors and equipment can be obtained without cracks. Further, if the buffer material 350 is an electrical insulating member having electrical insulation, it is possible to suppress leakage from the control board box 70 to the compressor 6 or leakage from the compressor 6 to the control board box 70. A highly efficient compressor and equipment can be obtained. Here, if the cushioning material 350 has both a vibration isolating function and an electrical insulation function, cracks due to vibration do not occur in the connection part and the like, and leakage can be suppressed, so that further reliability is high. Compressors and equipment can be obtained.
ここで、インバータ駆動部品11にワイドバンドギャップ半導体を使用しているので、半導体部品11であるインバータ駆動部品の小形化、軽量化、高耐熱化が行えると共に、インバータ駆動回路部品を冷却するための放熱器12を大幅に小形化できるか無くすことができるので、制御基板7の重量も軽減でき、組立性が良好で低コストの圧縮機や機器が得られる。また、圧縮機6の起動時などのインバータ駆動周波数と制御基板箱70や制御基板7が共振して制御基板箱破損70や制御基板7などが破損する可能性がある場合には、インバータ駆動部品である半導体部品11を冷却する放熱器12の重量や大きさを従来の放熱器の重量や大きさを超えない範囲で調整することが可能である。(大きさや形状や重量を調整可能)。
Here, since a wide band gap semiconductor is used for the inverter drive component 11, the inverter drive component which is the semiconductor component 11 can be reduced in size, weight and heat resistance, and the inverter drive circuit component can be cooled. Since the radiator 12 can be greatly reduced in size or eliminated, the weight of the control board 7 can be reduced, and a low cost compressor and equipment with good assemblability can be obtained. In addition, when there is a possibility that the control board box 70 or the control board 7 resonates and the control board box break 70 or the control board 7 or the like is damaged due to the inverter drive frequency when the compressor 6 is started up, etc. It is possible to adjust the weight and size of the radiator 12 that cools the semiconductor component 11 as long as the weight and size of the conventional radiator are not exceeded. (Size, shape and weight can be adjusted).
すなわち、本発明の実施の形態では、たとえばインバータ駆動部品である半導体部品11にワイドバンドギャップ半導体を使用しているため、インバータ駆動部品である半導体部品11を冷却する放熱器12を小さく、あるいは軽くすることが可能なので、放熱器12の重量や大きさを、従来のSi半導体使用時の放熱器12の大きさや重量からワイドギャップバンド半導体使用時に必要な重量や大きさの範囲内で、制御基板箱70あるいは制御基板7が低周波数域(たとえば圧縮機の起動周波数(5Hz〜15Hz程度)から40Hz以下程度の低周波数帯の範囲)で共振しないように選定することが可能となる。この場合、放熱器12の重量や大きさや形状で選定できない場合には、他の部品(たとえば、制御基板7に搭載する他部品や、制御基板箱70内に搭載する他部品など)の重量や大きさの調整と併用してもよい。
That is, in the embodiment of the present invention, for example, since a wide band gap semiconductor is used for the semiconductor component 11 that is an inverter driving component, the radiator 12 that cools the semiconductor component 11 that is the inverter driving component is small or light. Since the weight and size of the radiator 12 are within the range of the weight and size required when using a wide gap band semiconductor from the size and weight of the radiator 12 when using a conventional Si semiconductor, The box 70 or the control board 7 can be selected so as not to resonate in a low frequency range (for example, a range of a compressor starting frequency (about 5 Hz to about 15 Hz) to a low frequency band of about 40 Hz or less). In this case, if the weight, size, and shape of the radiator 12 cannot be selected, the weight of other components (for example, other components mounted on the control board 7 or other parts mounted in the control board box 70) You may use together with adjustment of a size.
ここで、制御基板箱70を機械室60内で圧縮機6の上部空間に配置することができれば、従来は放熱空間として利用している圧縮機6の上部空間に制御基板箱70を配置可能となるので、機械室60内に別途制御基板箱70の設置スペースを確保する必要がなくなり、機械室60内のスペースの有効利用が可能となる。制御基板箱70を機械室60内で圧縮機6の上部に配置する場合は、制御基板箱70を機械室60を形成する仕切壁(機械室の上面壁や背面壁や側面壁や底面壁など)のうち、上面壁や背面壁や側面壁に保持できるように設けても良いし、圧縮機6の上部に端子箱601(あるいは電源接続端子610)が設けられている場合には、制御基板箱70を電源接続用端子610を収納する端子箱601の上面開口部や側面開口部などに着脱自在に取り付けたり、あるいは一体に形成しても良い。
Here, if the control board box 70 can be arranged in the upper space of the compressor 6 in the machine room 60, the control board box 70 can be arranged in the upper space of the compressor 6 that has been conventionally used as a heat radiation space. Therefore, it is not necessary to secure a separate installation space for the control board box 70 in the machine room 60, and the space in the machine room 60 can be used effectively. When the control board box 70 is disposed in the machine room 60 at the upper part of the compressor 6, the control board box 70 is formed with a partition wall (a top wall, a back wall, a side wall, a bottom wall, etc. of the machine room 60). ) May be provided so as to be held on the top wall, the back wall, or the side wall, and when the terminal box 601 (or the power connection terminal 610) is provided on the top of the compressor 6, the control board The box 70 may be detachably attached to the upper surface opening or the side surface opening of the terminal box 601 that houses the power connection terminal 610 or may be integrally formed.
以上のように、本実施の形態では、インバータ駆動部品である半導体部品11にワイドバンドギャップ半導体を使用して圧縮機6の起動時の低周波数域での共振を避けるように制御基板7の重量や大きさ形状、あるいは制御基板7に搭載される部品の重量や大きさ形状、あるいは制御基板箱70の重量や大きさ形状を調整しているので、共振による振動の増加を抑制でき、しかも制御基板箱70や制御基板7などの接続部(たとえば制御基板箱70と圧縮機6の端子箱601のフランジ部605との接続部や、制御基板7と制御基板箱70との接続部や、制御基板7に搭載される半導体部品11あるいは制御関連部品と制御基板7との半田接続部など)が共振による異常振動で外れたり破損したりすることがなく、信頼性の高い圧縮機6、圧縮機6を備えた冷蔵庫や洗濯機や冷凍・空調装置などの機器が得られる。
As described above, in the present embodiment, the weight of the control board 7 is used so as to avoid resonance in the low frequency range when the compressor 6 is started by using a wide band gap semiconductor for the semiconductor component 11 that is an inverter driving component. Since the weight and size of components mounted on the control board 7 and the weight and size of the control board box 70 are adjusted, an increase in vibration due to resonance can be suppressed and control can be performed. Connection parts such as the board box 70 and the control board 7 (for example, the connection part between the control board box 70 and the flange part 605 of the terminal box 601 of the compressor 6, the connection part between the control board 7 and the control board box 70, and the control The semiconductor component 11 mounted on the substrate 7 or a solder connection portion between the control-related component and the control substrate 7 is not detached or damaged due to abnormal vibration due to resonance. Appliances such as refrigerators and washing machines and refrigeration and air-conditioning apparatus provided with a machine 6 is obtained.
ここで、図2、図3では、制御基板箱70の底面の端子箱601と対向している部分が開口している例(制御基板箱70の底面に開口部である制御基板箱開口部79が設けられている例)を示しているが、漏電など電気絶縁対応や発火対応などの対応から端子箱601の上方が開口(端子箱開口部602)していると問題となる場合には、別途、端子箱601の上方の端子箱開口部602を覆うように電気絶縁性材料や難燃性材料から成る端子箱フタ701を着脱自在に設けるようにすれば良い。また、制御基板箱70の底面に設けられた制御基板箱開口部79をふさいでも良いし、開口部79を設けないようにしても良い。
2 and 3, an example in which a portion of the bottom surface of the control board box 70 facing the terminal box 601 is opened (a control board box opening 79 which is an opening on the bottom surface of the control board box 70). In the case where there is a problem if the upper part of the terminal box 601 is open (terminal box opening 602) due to measures such as electrical insulation such as electric leakage or fire, etc. Separately, a terminal box cover 701 made of an electrically insulating material or a flame retardant material may be detachably provided so as to cover the terminal box opening 602 above the terminal box 601. Further, the control board box opening 79 provided on the bottom surface of the control board box 70 may be blocked, or the opening 79 may not be provided.
この場合には、端子箱601の上面開口部に上面開口部を覆う端子箱フタ701が設けるようにしてあり、また、制御基板箱70の底部に開口部を設けないようにしているため、圧縮機6の端子610と接続される電源リード線が端子箱601の上方の端子箱開口部602、あるいは制御基板箱開口部79より取り出すことができなくなるので、端子箱601の側面や底面の少なくとも一部に開口や切欠きなどの端子箱リード線開口部を設ければ良い。また、制御基板箱70に端子箱開口部602と対向しない部位の底面あるいは側面あるいは上面の少なくとも一部に開口や切欠きなどの制御基板箱リード線開口部を設け、端子610に接続される電源リード線を、端子箱601の側方や下方(上方でも良い)に設けられた端子箱リード線開口部より取り出して制御基板箱70の側方や下方や上方に設けられた制御基板箱開口部より制御基板箱70内の制御基板7に搭載される半導体部品11などに接続するようにすれば良い。
In this case, the terminal box cover 701 that covers the upper surface opening is provided at the upper surface opening of the terminal box 601, and the opening is not provided at the bottom of the control board box 70. Since the power supply lead wire connected to the terminal 610 of the machine 6 cannot be taken out from the terminal box opening 602 above the terminal box 601 or the control board box opening 79, at least one of the side and bottom surfaces of the terminal box 601 What is necessary is just to provide terminal box lead wire opening parts, such as an opening and a notch, in a part. Further, the control board box 70 is provided with a control board box lead wire opening such as an opening or a notch on at least a part of a bottom surface, a side surface, or an upper surface of a portion not facing the terminal box opening 602, and a power source connected to the terminal 610. A lead wire is taken out from a terminal box lead wire opening provided on the side or lower side (or upper side) of the terminal box 601, and a control board box opening provided on the side, lower side or upper side of the control board box 70. What is necessary is just to connect to the semiconductor component 11 etc. which are mounted in the control board 7 in the control board box 70 more.
このように圧縮機6の端子610と制御基板7とを接続しても、端子610と制御基板7との接続距離を従来に比べて極端に短くできる。したがって、リード線の中では比較的線径が大きく電磁ノイズの発生源となりうる電源リード線の長さを極端に短くすることが可能となるので、電磁ノイズを大幅に低減することができ、しかも線径が太くコストの高い電源リード線の長さを極端に短くできるので、低コストで低騒音の圧縮機や機器が得られる。また、ノイズによる機器の誤作動を抑制出き、また、漏電などによる故障も抑制できる信頼性の高い圧縮機や機器が得られる。
Thus, even if the terminal 610 of the compressor 6 and the control board 7 are connected, the connection distance between the terminal 610 and the control board 7 can be extremely shortened compared to the conventional case. Therefore, among lead wires, the length of the power supply lead wire, which has a relatively large wire diameter and can be a source of electromagnetic noise, can be extremely shortened, and electromagnetic noise can be greatly reduced. Since the length of the power lead having a large wire diameter and high cost can be extremely shortened, a low-cost and low-noise compressor and equipment can be obtained. In addition, it is possible to obtain a highly reliable compressor and device that can suppress malfunction of the device due to noise and can also suppress a failure due to electric leakage.
また、制御基板箱70は、圧縮機6の端子箱601と一体に形成、あるいは着脱自在に固定しなくてもよく、圧縮機6の端子箱601の近傍に空間を介して機械室60内壁などに着脱自在に固定しても良い。ここで、制御基板箱70を、圧縮機6の周囲(上方が望ましい)で機械室60の上面壁や背面壁や側面壁などの機械室の壁面に冷蔵庫本体や空調装置の室外機本体や給湯機の熱源機本体などの機器本体の前後、あるいは左右にスライド可能に設置しても良い。このようにスライド可能に設置すれば、制御基板箱70内の制御基板7や半導体部品11などのメンテナンスを行う場合にいちいち制御基板箱70を機械室60の壁面から取り外さなくても制御基板箱70を機械室60の外部にスライドさせてメンテナンスや部品の交換や修理などが行えるようにすれば、サービス性の良好な機器が得られる。
Further, the control board box 70 does not have to be formed integrally with the terminal box 601 of the compressor 6 or detachably fixed, and the inner wall of the machine room 60 is provided in the vicinity of the terminal box 601 of the compressor 6 through a space. It may be detachably fixed to. Here, the control board box 70 is placed on the wall surface of the machine room such as the top wall, the back wall, and the side wall of the machine room 60 around the compressor 6 (desirably above), and the outdoor unit body and hot water supply of the refrigerator body and the air conditioner. It may be installed so as to be slidable before and after the apparatus main body such as the heat source main body of the machine. If slidable installation is performed in this manner, the control board box 70 is not removed from the wall surface of the machine room 60 each time maintenance is performed on the control board 7 and the semiconductor component 11 in the control board box 70. If the machine is slid outside the machine room 60 so that maintenance, replacement or repair of parts can be performed, a device with good serviceability can be obtained.
本実施の形態の圧縮機6は、冷媒を圧縮する圧縮機構部と圧縮機構部を回転駆動する電動機とを内部に収納したケーシング(密閉容器)6Xと、ケーシング6Xに設けられ、電動機に通電するための電源接続用端子610と、ケーシング6Xに設けられ、電源接続用端子610の周囲の少なくとも一部を覆う端子箱601と、電動機を駆動制御する半導体部品11が搭載された制御基板7と、制御基板7を収納する制御基板箱70と、を備え、半導体部品11にワイドバンドギャップ半導体を使用し、制御基板箱70を端子箱601に着脱自在に取り付けたので、端子と制御基板との接続距離を従来に比べて極端に短くできる。したがって、リード線の中では比較的線径が大きく電磁ノイズの発生源となりうる電源リード線の長さを極端に短くすることが可能となるので、電磁ノイズを大幅に低減することができる。しかも線径が太くコストの高い電源リード線の長さを極端に短くできるので、低コストで低騒音の圧縮機や機器が得られる。また、ノイズによる機器の誤作動を抑制出き、また、漏電などによる故障も抑制できる信頼性の高い圧縮機や機器が得られる。
The compressor 6 of the present embodiment is provided in a casing (sealed container) 6X that houses therein a compression mechanism section that compresses a refrigerant and an electric motor that rotationally drives the compression mechanism section, and is provided in the casing 6X and energizes the electric motor. A power connection terminal 610, a terminal box 601 that is provided in the casing 6X and covers at least a part of the periphery of the power connection terminal 610, a control board 7 on which a semiconductor component 11 that drives and controls an electric motor is mounted, A control board box 70 for housing the control board 7, a wide band gap semiconductor is used for the semiconductor component 11, and the control board box 70 is detachably attached to the terminal box 601. The distance can be extremely shortened compared to the conventional case. Therefore, the length of the power supply lead wire, which has a relatively large wire diameter among the lead wires and can be a source of electromagnetic noise, can be extremely shortened, so that electromagnetic noise can be greatly reduced. Moreover, since the length of the power lead having a large wire diameter and high cost can be extremely shortened, a low-cost and low-noise compressor and equipment can be obtained. In addition, it is possible to obtain a highly reliable compressor and device that can suppress malfunction of the device due to noise and can also suppress a failure due to electric leakage.
本実施の形態の圧縮機6は、制御基板箱70と端子箱601との間に緩衝材350を介在させたので、緩衝材が防振ゴムなどの振動を吸収、あるいは軽減できる弾性体などの防振機能を有する防振部材であれば、圧縮機6で発生した振動が直接制御基板箱70や制御基板7に伝わりにくくなり、低振動で制御基板7の故障の少ない圧縮機や機器が得られる。また、緩衝材350が電気絶縁性を有した電器絶縁部材であれば、制御基板箱70から圧縮機6への漏電や、あるいは圧縮機6から制御基板箱70への漏電が抑制できるので、信頼性の高い圧縮機や機器が得られる。
In the compressor 6 according to the present embodiment, since the shock absorbing material 350 is interposed between the control board box 70 and the terminal box 601, the shock absorbing material can absorb or reduce vibrations such as vibration-proof rubber, etc. If the vibration isolating member has an anti-vibration function, it is difficult for vibration generated in the compressor 6 to be directly transmitted to the control board box 70 and the control board 7, and a compressor and a device with low vibration and few failures of the control board 7 are obtained. It is done. Further, if the buffer material 350 is an electrical insulating member having electrical insulation, it is possible to suppress leakage from the control board box 70 to the compressor 6 or leakage from the compressor 6 to the control board box 70. A highly efficient compressor and equipment can be obtained.
(第2の制御基板)
ここで、冷凍サイクルを構成する圧縮機6が収納されている機械室60が図1で示したように冷蔵庫1の背面下部に設けられている場合には、図4、図5に示すように機械室60内に設けられている制御基板箱70と併設して冷蔵庫1背面上部、あるいは背面の高さ方向中央近傍など機械室60より上方の断熱材(たとえばウレタン断熱材)中にも第2の制御基板箱70Aを設けても良い。第2の制御基板箱70Aは、冷蔵庫1背面上部、あるいは背面の高さ方向略中央位置近傍など機械室60より上方の断熱材(たとえばウレタン断熱材)中に設けられる。また、機械室60が図6で示したように冷蔵庫1の背面上部に設けられている場合には、制御基板箱70Aは、冷蔵庫1背面下部、あるいは冷蔵庫1の背面の高さ方向中央近傍など機械室60より下方の断熱材中に設けられる。
(Second control board)
Here, when the machine room 60 in which the compressor 6 constituting the refrigeration cycle is housed is provided at the lower back of the refrigerator 1 as shown in FIG. 1, as shown in FIGS. Also in the heat insulating material (for example, urethane heat insulating material) above the machine room 60 such as the upper part of the rear surface of the refrigerator 1 or the vicinity of the center in the height direction of the back side in combination with the control board box 70 provided in the machine room 60. A control board box 70A may be provided. The second control board box 70 </ b> A is provided in a heat insulating material (for example, a urethane heat insulating material) above the machine room 60, such as in the upper part of the back surface of the refrigerator 1 or in the vicinity of a substantially central position in the height direction of the back surface. In addition, when the machine room 60 is provided at the upper rear portion of the refrigerator 1 as shown in FIG. 6, the control board box 70 </ b> A is located at the lower rear portion of the refrigerator 1 or near the center in the height direction of the rear surface of the refrigerator 1. It is provided in the heat insulating material below the machine room 60.
図4は、本発明の実施の形態1を表す機械室が冷蔵庫本体の背面下部に設けられた別の冷蔵庫の概略側断面図、図5は本発明の実施の形態1を表す冷蔵庫背面の冷凍サイクルを構成する圧縮機や放熱パイプなどの配置を示す背面斜視図である。図において、図1〜図3と同等部分は同一の符号を付して説明は省略する。
FIG. 4 is a schematic sectional side view of another refrigerator in which the machine room representing the first embodiment of the present invention is provided at the lower back of the refrigerator main body, and FIG. It is a rear perspective view which shows arrangement | positioning of the compressor which comprises a cycle, a thermal radiation pipe, etc. In the figure, the same parts as those in FIGS.
図において、冷蔵庫1は、たとえば最上段に冷蔵室2、冷蔵室2の下に切替室3と製氷室35が並列に設けられ、切替室3と製氷室35の下には冷凍室4が設けられ、冷凍室の下(最下段)には野菜室4が設けられている。ここで、各貯蔵室(たとえば冷蔵室2、切替室3、製氷室35、冷凍室4、野菜室5)間において、設定温度(保存温度)の異なる部屋間(たとえば、プラス温度体の貯蔵室とマイナス温度体の貯蔵室間など)は断熱材(仕切り部材であり、ウレタン断熱材や真空断熱材が封入されている)を有する仕切部材8で仕切られている。(各貯蔵室間の設定温度が略同等(プラス温度帯同士の貯蔵室間やマイナス温度帯同士の貯蔵室間等)の場合には、必ずしも断熱材は必要ではないので、断熱材を設ける必要はない。)また、冷蔵庫1の背面下方には圧縮機6等が配置される機械室60が設けられている。
In the figure, a refrigerator 1 is provided with, for example, a refrigerating chamber 2 at the top, a switching chamber 3 and an ice making chamber 35 provided in parallel below the refrigerating chamber 2, and a freezing chamber 4 provided below the switching chamber 3 and the ice making chamber 35. The vegetable compartment 4 is provided under the freezer compartment (lowermost level). Here, between each storage room (for example, refrigerator room 2, switching room 3, ice making room 35, freezer room 4, vegetable room 5) between rooms with different set temperatures (storage temperatures) (for example, storage rooms for plus temperature bodies) Between the storage chambers of the negative temperature body and the like) is partitioned by a partition member 8 having a heat insulating material (a partition member, in which a urethane heat insulating material or a vacuum heat insulating material is enclosed). (If the set temperature between each storage room is approximately the same (between storage rooms between plus temperature zones or between storage rooms between minus temperature zones, etc.), a heat insulating material is not necessarily required, so it is necessary to provide a heat insulating material. In addition, a machine room 60 in which the compressor 6 and the like are arranged is provided below the back of the refrigerator 1.
また、冷蔵庫本体1の背面の内箱101と外箱102との間には背面断熱材80が設けられており、また、冷蔵庫本体1の背面には冷却器室に設けられた冷却器200、機械室60に設けられた圧縮機6、また、冷蔵庫本体1の背面の内箱101と外箱102との間には圧縮機6あるいは圧縮機冷却ファン68あるいは冷気送風ファン(図示せず)などを制御する制御基板7が収納された制御基板箱70や制御基板7Aが収納された制御基板箱70Aが配置され、また、アキュムレータ61、膨脹装置(たとえばキャピラリチューブや電子膨脹弁など)62、圧縮機6に接続されて冷却器などとともに冷凍サイクルを構成する放熱パイプ(凝縮パイプ)9等が配置されている。ここで、冷蔵庫1背面に設けられた機械室60内には、圧縮機6、制御基板箱70が配置され、また、圧縮機冷却ファン68、アキュムレータ61、膨脹装置(たとえばキャピラリチューブや電子膨脹弁など)62、圧縮機6に接続されて冷却器などとともに冷凍サイクルを構成する放熱パイプ(凝縮パイプ)9、ドレン水を受けるドレンパン660等も設けられている。
Further, a back heat insulating material 80 is provided between the inner box 101 and the outer box 102 on the back surface of the refrigerator body 1, and a cooler 200 provided in a cooler chamber is provided on the back surface of the refrigerator body 1. The compressor 6 provided in the machine room 60, and between the inner box 101 and the outer box 102 on the rear surface of the refrigerator body 1, the compressor 6, the compressor cooling fan 68, the cool air blower fan (not shown), etc. A control board box 70 containing a control board 7 for controlling the control and a control board box 70A containing a control board 7A are arranged, an accumulator 61, an expansion device (for example, a capillary tube or an electronic expansion valve) 62, a compression A heat radiating pipe (condensation pipe) 9 and the like that are connected to the machine 6 and constitute a refrigeration cycle together with a cooler and the like are arranged. Here, a compressor 6 and a control board box 70 are disposed in a machine room 60 provided on the back of the refrigerator 1, and a compressor cooling fan 68, an accumulator 61, and an expansion device (for example, a capillary tube or an electronic expansion valve). 62), a heat radiating pipe (condensing pipe) 9 connected to the compressor 6 and constituting a refrigeration cycle together with a cooler and the like, a drain pan 660 for receiving drain water, and the like.
放熱パイプ9は、たとえば、圧縮機6から冷蔵庫側面、冷蔵庫背面、冷蔵庫上面(あるいは冷蔵庫下面)、冷蔵庫側面などを通って膨脹装置62に接続され、蒸発器200、アキュムレータ61などを介して圧縮機6に接続される。圧縮機6はモータの回転数を任意に調整可能なインバータ方式で駆動され、たとえば半導体部品であるインバータ駆動回路部品11などが搭載された制御基板7によって駆動される。制御基板7は、たとえば図4では、背面下部に設けられた機械室60内に配置される制御基板箱70内に収納されている。制御基板箱70は、機械室60内で圧縮機6の近傍に設けられており、圧縮機6の上方や側方などに圧縮機6とは空間を介して配置されている。ここで、図1〜図3で説明したように制御基板箱70を圧縮機6の端子箱601の上部に直接または緩衝材350を介して設けるようにしても良い。
The heat radiating pipe 9 is connected to the expansion device 62 from the compressor 6 through the side of the refrigerator, the rear of the refrigerator, the upper surface of the refrigerator (or the lower surface of the refrigerator), the side of the refrigerator, and the like. 6 is connected. The compressor 6 is driven by an inverter system capable of arbitrarily adjusting the rotation speed of the motor, and is driven by a control board 7 on which, for example, an inverter drive circuit component 11 which is a semiconductor component is mounted. For example, in FIG. 4, the control board 7 is housed in a control board box 70 disposed in a machine room 60 provided at the lower back. The control board box 70 is provided in the vicinity of the compressor 6 in the machine room 60, and is disposed above the side of the compressor 6 and on the side of the compressor 6 with a space. Here, as described with reference to FIGS. 1 to 3, the control board box 70 may be provided directly on the upper part of the terminal box 601 of the compressor 6 or via the buffer material 350.
制御基板箱70は図1や図4や図5に示される冷蔵庫1の背面下部に設けられる機械室60内に配置され、機械室60内に設置された状態で冷蔵庫1の背面から見て前面側(正面側)あるいは上面側あるいは側面側が開口しており、制御基板7のメンテや半導体部品11や制御関連部品などのメンテや交換が行えるようにしている。制御基板箱70の開口部には、適宜、フタ部材である制御基板箱フタ701が設けられている。ここで、図1、図4、図5では、放熱パイプ9は圧縮機6から冷蔵庫側面、冷蔵庫背面、冷蔵庫上面、冷蔵庫側面などの少なくとも1カ所を通って機械室60内あるいは冷蔵庫1の本体の断熱材80中に配置される膨脹装置62に接続される。
The control board box 70 is disposed in a machine room 60 provided at the lower back of the refrigerator 1 shown in FIGS. 1, 4, and 5, and is installed in the machine room 60 and viewed from the back of the refrigerator 1. The side (front side) or the upper surface side or the side surface is open, so that the maintenance of the control board 7, the semiconductor component 11 and the control-related components can be maintained and replaced. A control board box lid 701 that is a lid member is appropriately provided in the opening of the control board box 70. Here, in FIGS. 1, 4, and 5, the heat radiating pipe 9 passes from the compressor 6 through at least one place such as the side of the refrigerator, the back of the refrigerator, the top of the refrigerator, the side of the refrigerator, and the like in the machine room 60 or the main body of the refrigerator 1. It is connected to an expansion device 62 arranged in the heat insulating material 80.
ここで、第2の制御基板7A(たとえば制御基板7とは別のアクチュエータ(たとえば扉に設けられる表示制御や扉に設けられる回転仕切体のヒータの通電制御など)を制御するため制御基板7とは別に設けられる第2の制御基板7A、あるいは制御基板7とは一部重複するアクチュエータを制御するため制御基板7の一部を冷蔵庫1の背面に分割して設ける第2の制御基板7A、あるいは制御基板7を設けずに単独で設けられる第2の制御基板7Aなど)が機械室60の上方や高さ方向の略中央位置に配置される第2の制御基板箱70A内に設けられている場合には、放熱パイプ9は機械室60から冷蔵庫側面へ配置されるので、冷蔵庫背面に設けられる第2の制御基板箱70Aが邪魔になることは無いが放熱パイプ9が冷蔵庫背面から冷蔵庫上面、あるいは冷蔵庫上面から冷蔵庫側面へ配置される場合は、放熱パイプ9は、第2の制御基板7Aが収納される第2の制御基板箱70Aの側面を通るように配置されている。また、冷蔵庫本体1の天井面や背面や側面や底面の少なくともいずれかには冷蔵庫1の庫内と外部との断熱性能を高めるために真空断熱材10が1箇所あるいは複数箇所設置されており、第2の制御基板箱70Aの背面71と内箱101との間にも配置されている。
Here, to control the second control board 7A (for example, a control board 7 for controlling an actuator different from the control board 7 (for example, display control provided on the door, energization control of the heater of the rotating partition provided on the door, etc.) A second control board 7A provided separately, or a second control board 7A provided by dividing a part of the control board 7 on the back surface of the refrigerator 1 in order to control an actuator partially overlapping with the control board 7 or The second control board 7A provided alone without providing the control board 7 is provided in the second control board box 70A disposed above the machine chamber 60 or at a substantially central position in the height direction. In this case, since the heat radiating pipe 9 is arranged from the machine room 60 to the side of the refrigerator, the second control board box 70A provided on the back of the refrigerator does not get in the way, but the heat radiating pipe 9 is cooled from the back of the refrigerator. Cabinet top or when placed from the refrigerator top to the refrigerator side, the radiating pipe 9 is disposed so as to pass through the side surface of the second control board boxes 70A to second control board 7A are accommodated. Further, at least one of the ceiling surface, the back surface, the side surface, and the bottom surface of the refrigerator main body 1 is provided with one or more vacuum heat insulating materials 10 in order to enhance the heat insulating performance between the inside and the outside of the refrigerator 1, It is also arranged between the back surface 71 of the second control board box 70A and the inner box 101.
(機械室が冷蔵庫本体の背面上部に配置)
次に、機械室60が冷蔵庫1の背面上部に設けられている場合について説明する、図6は本発明の実施の形態1を表す機械室が冷蔵庫本体の背面上部に設けられた冷蔵庫の背面の冷凍サイクルを構成する圧縮機や放熱パイプなどの配置を示す背面斜視図である。図において、冷蔵庫1は、冷蔵室2、切替室3、製氷室35、冷凍室4、野菜室5などの複数の貯蔵室が設けられているのは図1と同等であり、説明は省略する。ここで、各貯蔵室(たとえば冷蔵室2、切替室3、製氷室35、冷凍室4、野菜室5)間において、設定温度(保存温度)の異なる部屋間は断熱材(仕切り部材)8で仕切られている。また、冷蔵庫1の背面上方には機械室60が設けられており、機械室60内には圧縮機6、制御基板箱70、圧縮機冷却ファン68、膨張装置であるキャピラリチューブ62の一部、放熱パイプ9の一部、アキュムレータ(あるいはサクションマフラー)61などが収納されている。
(The machine room is located at the upper back of the refrigerator body)
Next, the case where the machine room 60 is provided on the upper back of the refrigerator 1 will be described. FIG. 6 shows the rear of the refrigerator in which the machine room representing the first embodiment of the present invention is provided on the upper back of the refrigerator body. It is a back perspective view which shows arrangement | positioning, such as a compressor and a heat radiating pipe which comprise a refrigerating cycle. In the figure, the refrigerator 1 is provided with a plurality of storage rooms such as a refrigerating room 2, a switching room 3, an ice making room 35, a freezing room 4, a vegetable room 5, etc., and is not described here. . Here, between each storage room (for example, refrigerator compartment 2, switching room 3, ice making room 35, freezer room 4, vegetable room 5), between the rooms where setting temperature (storage temperature) differs, it is with heat insulating material (partition member) 8. It is partitioned. A machine room 60 is provided above the back of the refrigerator 1, and the compressor 6, the control board box 70, the compressor cooling fan 68, a part of the capillary tube 62 that is an expansion device, A part of the heat radiating pipe 9, an accumulator (or a suction muffler) 61, and the like are accommodated.
また、冷蔵庫1の背面には背面断熱材80が設けられており、また、上方に設けられた機械室60の下方であって冷蔵庫1の背面の高さ方向略中央位置あるいは背面の下方位置には冷却器室が設けられており、冷却器室には冷却器200が設けられている。ここで、圧縮機6、アキュムレータ61、吸入パイプ63、冷却器200、膨脹装置であるキャピラリチューブ62、放熱パイプ9、圧縮機6の順に接続されて冷凍サイクルが構成されている。吸入パイプ63はたとえば、圧縮機6(あるいはアキュムレータ61)から冷蔵庫背面を通って冷却器200に接続され、冷却器200に接続された膨脹装置62(たとえばキャピラリチューブや膨脹弁など)が冷蔵庫1の背面に設けられ、背面を通って冷蔵庫1の上面の放熱パイプ9に接続されている。圧縮機6はモータの回転数を任意に調整可能なインバータ方式で駆動され、制御基板7によって駆動される。制御基板7は冷蔵庫1の背面上部に設けられた機械室60内に配置された制御基板箱70内に収納されている。制御基板箱70は、機械室60内で圧縮機6の近傍に設けられており、圧縮機6の上方や側方などに圧縮機6とは空間を介して配置され、制御基板7のメンテナンスや交換が可能なように設けられている。ここで、図2や図3で説明したように、制御基板箱70を圧縮機6の端子箱601に直接あるいは緩衝材350を介して端子箱601と制御基板箱70とが一体に形成されるように着脱可能に取り付けても良い。(制御基板7のメンテナンスや交換などが可能なように制御基板箱70を圧縮機6の端子箱601に取り付ければ良い。)
In addition, a rear heat insulating material 80 is provided on the rear surface of the refrigerator 1, and is below the machine room 60 provided above and at a substantially central position in the height direction of the rear surface of the refrigerator 1 or a lower position on the rear surface. Is provided with a cooler chamber, and a cooler 200 is provided in the cooler chamber. Here, the compressor 6, the accumulator 61, the suction pipe 63, the cooler 200, the capillary tube 62 that is an expansion device, the heat radiation pipe 9, and the compressor 6 are connected in this order to constitute a refrigeration cycle. The suction pipe 63 is connected to the cooler 200 from the compressor 6 (or accumulator 61) through the back of the refrigerator, for example, and an expansion device 62 (for example, a capillary tube or an expansion valve) connected to the cooler 200 It is provided on the back surface and is connected to the heat radiating pipe 9 on the upper surface of the refrigerator 1 through the back surface. The compressor 6 is driven by an inverter system capable of arbitrarily adjusting the rotation speed of the motor, and is driven by the control board 7. The control board 7 is housed in a control board box 70 disposed in a machine room 60 provided at the upper back of the refrigerator 1. The control board box 70 is provided in the machine room 60 in the vicinity of the compressor 6, and is disposed above and to the side of the compressor 6 with a space between the compressor 6 and maintenance of the control board 7. It is provided so that it can be exchanged. Here, as described with reference to FIGS. 2 and 3, the terminal box 601 and the control board box 70 are formed integrally with the control board box 70 directly on the terminal box 601 of the compressor 6 or through the buffer material 350. You may attach so that attachment or detachment is possible. (The control board box 70 may be attached to the terminal box 601 of the compressor 6 so that the control board 7 can be maintained or replaced.)
制御基板箱70は冷蔵庫1に設置された状態で冷蔵庫1の背面から見て前面側(正面側)あるいは上面側あるいは側面側が開口しており、制御基板7のメンテや半導体部品11や制御関連部品などの交換やメンテが行えるようにしている。制御基板箱70の開口部には、適宜フタ部材701が設けられている。ここで、図6では、吸入パイプ63が冷蔵庫1の上部の機械室60内に配置された圧縮機6(あるいはアキュムレータ61)から冷蔵庫背面の下方に配置された冷却器室内の冷却器200に接続され、また膨脹装置であるキャピラリチューブ62は、冷蔵庫1の下方に配置された冷却器200から冷蔵庫天面に配置されている放熱パイプ9に接続される。
When the control board box 70 is installed in the refrigerator 1, the front side (front side) or the upper side or the side faces as viewed from the rear side of the refrigerator 1 are opened. It is possible to exchange and maintain. A lid member 701 is appropriately provided at the opening of the control board box 70. Here, in FIG. 6, the suction pipe 63 is connected from the compressor 6 (or accumulator 61) disposed in the machine room 60 at the top of the refrigerator 1 to the cooler 200 in the cooler room disposed below the back of the refrigerator. The capillary tube 62 as an expansion device is connected from the cooler 200 disposed below the refrigerator 1 to the heat radiating pipe 9 disposed on the top of the refrigerator.
ここで、第2の制御基板7A(制御基板7とは別に制御基板7Aが設けられている場合や、制御基板7の制御関連部品の一部が冷蔵庫1の背面に制御基板7Aとして分割して設けられている場合や、単独で制御基板7Aのみが設けられる場合など)が機械室60の下方の冷蔵庫1の背面に配置される第2の制御基板箱70A内に設けられている場合には、キャピラリチューブ62(あるいは吸入パイプ63)は、制御基板箱70Aの側面あるいは背面の断熱材80中、あるいは断熱材80と制御基板箱70Aとの間を通るように配置される。また、冷蔵庫1の天井面や背面や側面や底面の少なくともいずれかには冷蔵庫1の庫内と外部との断熱性能を高めるために真空断熱材10が1箇所あるいは複数箇所設置されており、制御基板箱70Aの背面71と内箱101との間にも配置されている。
Here, the second control board 7A (when the control board 7A is provided separately from the control board 7 or when a part of the control-related parts of the control board 7 is divided as the control board 7A on the back of the refrigerator 1). When it is provided, or when only the control board 7A is provided alone, etc.) is provided in the second control board box 70A disposed on the back surface of the refrigerator 1 below the machine room 60 The capillary tube 62 (or the suction pipe 63) is disposed so as to pass through the heat insulating material 80 on the side surface or the back surface of the control board box 70A or between the heat insulating material 80 and the control board box 70A. In addition, at least one of the ceiling surface, the back surface, the side surface, and the bottom surface of the refrigerator 1 is provided with one or more vacuum heat insulating materials 10 in order to improve the heat insulating performance between the inside and the outside of the refrigerator 1, It is also arranged between the back surface 71 of the substrate box 70 </ b> A and the inner box 101.
(ワイドバンドギャップ半導体)
図1乃至図6において、制御基板7(あるいは第2の制御基板7A)に搭載される半導体部品11(たとえば圧縮機6や圧縮機冷却ファン68や冷気送風ファンなどの駆動制御用のインバータ駆動回路用半導体など)としてワイドバンドギャップ半導体を使用している。従来は制御基板7(あるいは第2の制御基板7A)に搭載されるたとえばインバータ駆動回路部品などの半導体部品11には一般的にシリコン(Si)をベースとした半導体が用いられてきたが、本発明ではワイドバンドギャップ半導体を使用しており、ワイドバンドギャップ半導体としては、たとえば炭化ケイ素(SiC)、窒化ガリウム(GaN)、ダイヤモンド、窒化アルミニウムガリウム(AlGaN)などを使用している。
(Wide band gap semiconductor)
1 to 6, an inverter drive circuit for driving control of a semiconductor component 11 (for example, a compressor 6, a compressor cooling fan 68, a cold air blower fan) mounted on the control board 7 (or the second control board 7 </ b> A). Wide bandgap semiconductors are used as semiconductors. Conventionally, a semiconductor based on silicon (Si) has generally been used for the semiconductor component 11 such as an inverter drive circuit component mounted on the control substrate 7 (or the second control substrate 7A). In the invention, a wide band gap semiconductor is used, and as the wide band gap semiconductor, for example, silicon carbide (SiC), gallium nitride (GaN), diamond, aluminum gallium nitride (AlGaN), or the like is used.
シリコン(Si)半導体に対するワイドバンドギャップ半導体(たとえば炭化珪素SiCや窒化ガリウム、ガリウムナイトライド(GaN)など)の優位点としては、以下の2点があげられる。1つ目のメリットとしては、素子の損失が小さく、高温動作が可能である点である。Siは発熱量が多く、また約100℃〜200℃で半導体性能が低下して動作困難になるため放熱用のフィン(放熱器12)を設け、更に空気を介して放熱させる必要があり、フィンを搭載するための収納容積と放熱のための空間が必要になる。これに対し、ワイドバンドギャップ半導体(たとえばSiC)は素子でのスイッチング損失が小さく、省エネルギーでありながら、また、300℃程度までは性能の低下が起こりにくいため、機械室60など高温雰囲気中での使用が可能となる。また、300℃程度までは性能の低下が起こりにくいため、放熱用のフィン12が不要、あるいは放熱用のフィン12をかなり小さく(高さや大きさを小さく低背化、小形化)できるというメリットがある。
The advantages of wide band gap semiconductors (eg, silicon carbide SiC, gallium nitride, gallium nitride (GaN), etc.) over silicon (Si) semiconductors include the following two points. The first advantage is that the element loss is small and high-temperature operation is possible. Since Si generates a large amount of heat, and it becomes difficult to operate at a temperature of about 100 ° C. to 200 ° C., it is necessary to provide a heat dissipating fin (heat radiator 12) and to dissipate heat through air. A storage capacity for mounting and a space for heat dissipation are required. On the other hand, wide band gap semiconductors (for example, SiC) have low switching loss in the element and are energy saving. Also, since performance is hardly lowered up to about 300 ° C. Can be used. Further, since the performance is hardly lowered up to about 300 ° C., there is a merit that the heat dissipating fins 12 are unnecessary, or the heat dissipating fins 12 can be made considerably small (height and size are reduced and reduced in height and size). is there.
2つ目のメリットとしては、半導体構成部品であるデバイスの厚さを小さくできる点である。ワイドバンドギャップ半導体(たとえばSiCやGaN)は、絶縁破壊電界強度が大きいので、半導体の耐圧が大きい(シリコン(Si)の約10倍の耐圧を持っている)ため、半導体デバイス11の厚さを1/10程度にまで小さく(薄く)できる。本発明では、このような特性を持つワイドバンドギャップ半導体を用いることで、インバータ駆動回路部品11の大幅な小型化、低背化や、放熱環境を気にしなくて良い構造などが実現できるため、設計の自由度の大きな小形で高温環境下での品質良好な冷蔵庫が得られる。
The second merit is that the thickness of the device, which is a semiconductor component, can be reduced. Wide band gap semiconductors (for example, SiC and GaN) have a high breakdown field strength, so the breakdown voltage of the semiconductor is large (having a breakdown voltage about 10 times that of silicon (Si)). It can be as small as 1/10 (thin). In the present invention, by using a wide bandgap semiconductor having such characteristics, it is possible to realize a drastic downsizing and low profile of the inverter drive circuit component 11 and a structure that does not have to worry about the heat dissipation environment. A small refrigerator with a high degree of design freedom and a good quality in a high temperature environment can be obtained.
図1乃至図6において、制御基板7(あるいは第2の制御基板7A)に搭載されるインバータ駆動回路部品などの半導体部品11には、ワイドバンドギャップ半導体が使用されているため、上述したように絶縁破壊電解強度が大きく、耐圧が大きいため厚さや大きさが小さくできる(シリコンに比べ約1/10)。また、300℃の高温でも動作可能なので半導体部品11の冷却用の放熱フィン(放熱器)12も極端に小さくできる。したがって、従来は、制御基板7(あるいは第2の制御基板7A)に搭載された状態で他の制御関連部品などよりも極端に高さが高かった放熱器12が設けられたインバータ駆動回路部品である半導体部品11に、本発明ではワイドバンドギャップ半導体を使用することにより放熱器12とインバータ駆動回路部品11を合わせた高さや大きさ(縦や横の幅)を極端に小さく(低背化や小形化)できるため、制御基板7(あるいは第2の制御基板7A)に搭載した状態で他の制御関連部品(たとえば電源リアクタやコンデンサやトランスや電流検出部品など)の高さと同等程度、あるいは同等程度以下の高さにまで低くすることが可能である。
1 to 6, since a wide band gap semiconductor is used for the semiconductor component 11 such as the inverter drive circuit component mounted on the control board 7 (or the second control board 7A), as described above. Since the dielectric breakdown electrolytic strength is large and the withstand voltage is large, the thickness and size can be reduced (about 1/10 compared with silicon). Moreover, since it can operate | move at high temperature of 300 degreeC, the radiation fin (radiator) 12 for cooling of the semiconductor component 11 can also be made extremely small. Therefore, conventionally, the inverter drive circuit component is provided with the radiator 12 that is mounted on the control board 7 (or the second control board 7A) and is extremely higher than other control-related parts. In the present invention, by using a wide band gap semiconductor for a certain semiconductor component 11, the combined height and size (vertical and horizontal width) of the radiator 12 and the inverter drive circuit component 11 are extremely small (reduced in height and height). The height of other control-related components (for example, a power supply reactor, a capacitor, a transformer, a current detection component, etc.) mounted on the control board 7 (or the second control board 7A) is equivalent to or equivalent to that of the control board 7 (or the second control board 7A). It is possible to reduce it to a height of less than about.
(制御基板、制御基板箱)
図7は、機器であるたとえば冷蔵庫1の制御基板7を正面から見た図である。図8は制御基板7を側面から見た図であり、図8(a)は本発明の実施の形態の制御基板7を側方から見た図、図8(b)は従来の制御基板7を側方から見た図である。図において、制御基板7には、たとえば、インバータ駆動回路部品でありワイドバンドギャップ半導体などで構成される半導体部品11、半導体部品11と熱的に一体に構成され、半導体部品11で発熱した熱の放熱を行う放熱器である放熱フィン12、電源の電圧をたとえば100Vから12Vなどに変換するトランス13、リレー14、コンバータ15、コンデンサ16、電流検出部品である電流検出センサ17などが搭載されている。
(Control board, control board box)
FIG. 7 is a view of the control board 7 of the refrigerator 1, which is a device, as viewed from the front. 8 is a view of the control board 7 as viewed from the side, FIG. 8 (a) is a view of the control board 7 according to the embodiment of the present invention as seen from the side, and FIG. 8 (b) is a conventional control board 7. It is the figure which looked at from the side. In the figure, the control board 7 is composed of, for example, an inverter drive circuit component and a semiconductor component 11 composed of a wide band gap semiconductor, etc. A heat dissipating fin 12 that is a heat dissipator for dissipating heat, a transformer 13 that converts a power source voltage from, for example, 100 V to 12 V, a relay 14, a converter 15, a capacitor 16, a current detecting sensor 17 that is a current detecting component, and the like are mounted. .
そして、制御基板7(あるいは第2の制御基板7A)は、半導体部品11や他の制御関連部品(たとえばトランス13やコンバータ15やコンデンサ16など)が搭載された状態で制御基板箱70(あるいは第2の制御基板箱70A)内に収納され、ボルトなどの制御基板固定手段79で制御基板箱70(あるいは制御基板箱70A)の背面(底面)などに固定・保持される。制御基板箱70(あるいは制御基板箱70A)内には制御基板7(あるいは第2の制御基板7A)とともに電源リアクタなども収納されるが電源リアクタなどは制御基板箱70(あるいは制御基板箱70A)に収納せず別に配置しても良い。放熱器12は熱伝導性の良いたとえばシート状の放熱補助部材110などを介して接着剤やボルトなどにより半導体部品11であるインバータ駆動回路部品11に圧着固定されている。たとえば所定の厚さを有するシート状の放熱補助部材110は、熱伝導性を有していれば良く、弾性を有している方が密着しやすいため放熱しやすくなるのでさらに良い。ここで、シート状の放熱補助部材110は必ず設けなければならないというものではなく、設けなくても良く、放熱器12と半導体部品11であるインバータ駆動回路部品とを直接接着剤やボルトなどにより圧着や固定してもよい。
The control board 7 (or the second control board 7A) is a control board box 70 (or the second control board 7A) in a state in which the semiconductor component 11 and other control-related components (for example, the transformer 13, the converter 15, the capacitor 16, and the like) are mounted. 2 and is fixed and held on the back surface (bottom surface) of the control board box 70 (or control board box 70A) by control board fixing means 79 such as bolts. In the control board box 70 (or control board box 70A), the power supply reactor and the like are stored together with the control board 7 (or second control board 7A). You may arrange separately, without storing. The radiator 12 is fixed by pressure to the inverter drive circuit component 11 which is the semiconductor component 11 with an adhesive, a bolt, or the like via a sheet-like heat radiation auxiliary member 110 having good thermal conductivity. For example, the sheet-like heat radiation assisting member 110 having a predetermined thickness is only required to have thermal conductivity, and is more preferable because it has better elasticity because it is easier to closely dissipate. Here, the sheet-shaped heat radiation auxiliary member 110 is not necessarily provided, and may not be provided, and the heat radiator 12 and the inverter drive circuit component which is the semiconductor component 11 are directly bonded with an adhesive or a bolt. Or it may be fixed.
ここで、図8(a)に示すように本発明の実施の形態の制御基板7(あるいは第2の制御基板7A)に搭載されるインバータ駆動回路部品などの半導体部品11と放熱器12を合わせた高さがA、本発明の実施の形態の他の制御関連部品(たとえばトランス13やコンバータ15やコンデンサ16など)の高さがA4、本発明の実施の形態の制御基板箱70(あるいは制御基板箱70A)の高さがHであり、制御基板箱70(あるいは制御基板箱70A)は高さ方向上部が開口している。また、図8(b)に示すように従来の制御基板7(あるいは第2の制御基板7A)に搭載されるインバータ駆動回路部品などの半導体部品11と放熱器12を合わせた高さはA2、従来の他の制御関連部品(たとえばトランス13やコンバータ15やコンデンサ16など)の高さA3が、従来の制御基板箱70(あるいは制御基板箱70A)の高さがH2であり、高さ方向上部が開口している。
Here, as shown in FIG. 8A, the semiconductor component 11 such as the inverter drive circuit component mounted on the control board 7 (or the second control board 7A) of the embodiment of the present invention and the radiator 12 are combined. The height of the other control-related parts (for example, the transformer 13, the converter 15 and the capacitor 16) of the embodiment of the present invention is A4, and the control board box 70 (or the control) of the embodiment of the present invention. The height of the board box 70A) is H, and the control board box 70 (or the control board box 70A) is open at the top in the height direction. Further, as shown in FIG. 8B, the combined height of the semiconductor component 11 such as the inverter drive circuit component mounted on the conventional control board 7 (or the second control board 7A) and the radiator 12 is A2, The height A3 of other conventional control-related components (for example, the transformer 13, the converter 15 and the capacitor 16) is H2, and the height of the conventional control board box 70 (or control board box 70A) is H2. Is open.
ここで、従来は、図8(b)に示すように制御基板7(あるいは第2の制御基板7A)の大きさは制御基板箱の大きさの制限等から設置スペースが決められるため、制御基板7(あるいは第2の制御基板7A)の大きさをできるだけ小さくすることが好ましく、放熱器12を高さ方向に高くして設置面積を小さくすることで放熱面積をかせぐ必要性があり、放熱器12とインバータ駆動回路部品11を合わせた高さA2は、放熱器12の高さが高く必要なことから制御基板7(あるいは第2の制御基板7A)に搭載された状態で他の制御関連部品(例えばコンデンサ16など)の高さA3よりも極端に高さが高くなっており、そのため、制御基板箱70(あるいは第2の制御基板箱70A)の高さH2も高くする必要があった。したがって、たとえば、機械室60内に設置しようとした場合、機械室60内の温度が高温になるため、放熱器12の高さや大きさをさらに大きくする必要があり、したがって制御基板7(あるいは第2の制御基板7A)及び制御基板箱70(あるいは第2の制御基板箱70A)の高さや大きさを大きくする必要が生じ、機械室60内の限られたスペース内への収納や配置が難しかった。また、冷蔵庫において、たとえば、第2制御基板7Aを冷蔵庫1の背面に組み込むことを検討する場合でも、制御基板箱70Aが配置された部分のみ、冷蔵庫1の背面(あるいは天井面)の断熱壁の厚さ(制御基板箱70Aと背面断熱材80を合わせた厚さ)が厚く必要になるので、制御基板箱70Aの設置される部位の断熱壁が庫内側に突出することになり、庫内容積(貯蔵室内容積)がその分だけ小さくなっていた。
Here, conventionally, as shown in FIG. 8B, the size of the control board 7 (or the second control board 7A) is determined by the size of the control board box and the installation space is determined. 7 (or the second control board 7A) is preferably as small as possible, and there is a need to increase the heat dissipation area by increasing the radiator 12 in the height direction to reduce the installation area. 12 and the inverter drive circuit component 11 are combined with other control-related components when mounted on the control board 7 (or the second control board 7A) because the height of the radiator 12 is required to be high. For example, the height H2 of the control board box 70 (or the second control board box 70A) has to be increased. Therefore, for example, when installing in the machine room 60, since the temperature in the machine room 60 becomes high, it is necessary to further increase the height and size of the radiator 12, and accordingly, the control board 7 (or the first board). The height and size of the second control board 7A) and the control board box 70 (or the second control board box 70A) need to be increased, and it is difficult to store and arrange them in the limited space in the machine room 60. It was. Further, in the refrigerator, for example, even when considering incorporating the second control board 7A into the back surface of the refrigerator 1, only the portion where the control board box 70A is arranged is provided on the heat insulating wall on the back surface (or ceiling surface) of the refrigerator 1. Since the thickness (the total thickness of the control board box 70A and the rear heat insulating material 80) is required to be large, the heat insulation wall of the part where the control board box 70A is installed protrudes to the inside of the cabinet, and the interior volume The (storage chamber volume) was reduced accordingly.
しかしながら、放熱器12が設けられたインバータ駆動回路部品などの半導体部品11に、本発明ではワイドバンドギャップ半導体を使用することにより図8(a)に示すように放熱器12と半導体部品11を合わせた高さAを極端に小さく(低背化)できる(A<A2))ため、制御基板7に搭載した状態で従来の他の制御関連部品(たとえば電源リアクタやコンデンサ16やトランス13や電流検出部品17など)の高さA3と同等程度の高さにまで低くすることが可能となるので、制御基板箱70(あるいは第2の制御基板箱70A)の高さHも従来の制御基板箱70(あるいは第2の制御基板箱70A)の高さH2に比べて大幅に低くでき、収納に必要な機器のスペースを小さくできる。したがって、制御基板7、7Aや制御基板箱70、70Aを空調装置や冷蔵庫などの機器の機械室60内への収納が可能となり、また、制御基板7Aや制御基板箱70Aを冷蔵庫1の背面に配置した状態でも、制御基板箱70が配置された部分の冷蔵庫1の背面の断熱壁の厚さ(制御基板箱70と背面断熱材80を合わせた厚さ)を薄くできるので、内箱101が庫内側に突出することがなくなり、庫内容積(たとえば貯蔵室2の内容積)を増加させることができる。
However, in the present invention, a wide band gap semiconductor is used for the semiconductor component 11 such as an inverter drive circuit component provided with the radiator 12, so that the radiator 12 and the semiconductor component 11 are combined as shown in FIG. The height A can be made extremely small (low profile) (A <A2)), so that other conventional control-related components (for example, the power reactor, the capacitor 16, the transformer 13, and the current detection) are mounted on the control board 7. The height H of the control board box 70 (or the second control board box 70A) can be reduced to the same height as the height A3 of the component 17 or the like. (Or the second control board box 70 </ b> A) can be significantly lower than the height H <b> 2, and the equipment space required for storage can be reduced. Therefore, the control board 7, 7A and the control board box 70, 70A can be accommodated in the machine room 60 of the equipment such as an air conditioner or a refrigerator, and the control board 7A and the control board box 70A are provided on the back of the refrigerator 1. Even in the disposed state, the thickness of the heat insulating wall on the back surface of the refrigerator 1 where the control board box 70 is disposed (the thickness of the control board box 70 and the back heat insulating material 80 combined) can be reduced. The inner volume (for example, the inner volume of the storage chamber 2) can be increased without protruding to the inner side.
ここで、制御基板7(あるいは第2の制御基板7A)に搭載された状態で放熱器12とインバータ駆動回路部品などの半導体部品11を合わせた高さAの方が従来の他の制御関連部品(たとえば電源リアクタやコンデンサ16やトランス13や電流検出部品17など)の高さA3よりも低くできる場合(A<A3)には、逆に図8(a)に示すように本発明の実施の形態の他の制御関連部品(たとえば電源リアクタやコンデンサ16やトランス13や電流検出部品17など)の高さA4を本発明の実施の形態のインバータ駆動回路部品などの半導体部品11と放熱器12を合わせた高さAと同等程度まで低くする(A4<A3)ことで制御基板7(あるいは第2の制御基板7A)の高さが更に低くでき、したがって制御基板箱70(あるいは第2の制御基板箱70A)の高さHを更に低く抑えることが可能となる。
Here, the height A of the heat sink 12 and the semiconductor component 11 such as an inverter drive circuit component combined with the semiconductor component 11 mounted on the control board 7 (or the second control board 7A) is another conventional control-related component. When the height can be made lower than the height A3 (for example, power supply reactor, capacitor 16, transformer 13, current detection component 17, etc.) (A <A3), conversely, as shown in FIG. The height A4 of other control-related components (for example, power supply reactor, capacitor 16, transformer 13, current detection component 17, etc.) is set to the semiconductor component 11 such as the inverter drive circuit component and the radiator 12 according to the embodiment of the present invention. The height of the control board 7 (or the second control board 7A) can be further reduced by lowering it to the same level as the combined height A (A4 <A3), and therefore the control board box 70 (or The height H of the second control board boxes 70A) can be suppressed even lower.
ここで、本実施の形態では、インバータ駆動回路部品11の半導体(たとえばスイッチング素子やダイオード素子など)が珪素(Si)に比べてバンドギャップが大きいワイドバンドギャップ半導体によって形成されており、ワイドバンドギャップ半導体としては、例えば、炭化珪素、炭化珪素系材料、窒化ガリウム、窒化ガリウム系材料又はダイヤモンド等がある。
Here, in the present embodiment, the semiconductor of the inverter drive circuit component 11 (for example, a switching element or a diode element) is formed of a wide band gap semiconductor having a larger band gap than silicon (Si). Examples of the semiconductor include silicon carbide, silicon carbide-based material, gallium nitride, gallium nitride-based material, and diamond.
このようなワイドバンドギャップ半導体によって形成されたスイッチング素子やダイオード素子は、耐電圧性が高く、許容電流密度も高いため、スイッチング素子やダイオード素子の小型化が可能であり、これら小型化されたスイッチング素子やダイオード素子を用いることにより、これらの素子を組み込んだ半導体モジュールの小型化が可能となる。
Switching elements and diode elements formed by such wide band gap semiconductors have high voltage resistance and high allowable current density, so that switching elements and diode elements can be miniaturized. By using elements and diode elements, it is possible to reduce the size of a semiconductor module incorporating these elements.
また耐熱性も高いため、ヒートシンクの放熱フィン12の小型化や、水冷部の空冷化が可能であるので、半導体モジュールの一層の小型化が可能になる。
Further, since the heat resistance is high, the heat radiation fins 12 of the heat sink can be downsized and the water cooling section can be air cooled, so that the semiconductor module can be further downsized.
更に電力損失が低いため、スイッチング素子やダイオード素子の高効率化が可能であり、延いては半導体モジュールの高効率化が可能になる。
Furthermore, since the power loss is low, it is possible to increase the efficiency of the switching element and the diode element, and further increase the efficiency of the semiconductor module.
ここで、SiCを使用したMOSFETは、デバイス構造が縦型であり大容量化に有利であり大電流化、高耐圧化が容易なため、比較的大型のルームエアコンやパッケージエアコンなどの大型の機器への適用が望ましい。また、GaNを使用したGaN−FETはデバイス構造が横型であり、低抵抗化が容易であり、低コスト化が可能なため、低電流域で使用される冷蔵庫や比較的小型のルームエアコンなどの小形の機器への適用が望ましい。
Here, the MOSFET using SiC has a vertical device structure, which is advantageous for increasing the capacity and is easy to increase the current and withstand voltage. Application to is desirable. In addition, GaN-FETs using GaN have a horizontal device structure that is easy to reduce resistance and can be reduced in cost, such as refrigerators used in low current ranges and relatively small room air conditioners. Application to small equipment is desirable.
なお、スイッチング素子やダイオード素子の両方がワイドバンドギャップ半導体によって形成されていることが望ましいが、いずれか一方の素子がワイドバンドギャップ半導体よって形成されていてもよく、本実施の形態に記載の効果を得ることができる。
Note that it is desirable that both the switching element and the diode element are formed of a wide band gap semiconductor. However, either one of the elements may be formed of a wide band gap semiconductor, and the effects described in the present embodiment. Can be obtained.
本発明では、インバータ駆動回路部品などの半導体部品11と放熱器12を合わせた高さA、あるいは放熱器12のみの高さを、ワイドバンドギャップ半導体を使用することにより極端に小さくできるため、図8(a)に示したように制御基板7(あるいは制御基板7A)の半導体部品であるインバータ駆動回路部品11と放熱器12を合わせた高さAも小さく抑えることが可能であり、したがって制御基板箱70(あるいは制御基板箱70A)の高さHも低く抑えることができる。したがって、第2の制御基板箱70Aを冷蔵庫1本体背面の断熱材中に配置する場合には、制御基板箱70Aが庫内側(貯蔵室内側)に突出することを抑制できるので、庫内容積(貯蔵室内容積)を大きくすることができ、しかも省エネルギーな冷蔵庫1などの機器が得られる。
In the present invention, the combined height A of the semiconductor component 11 such as the inverter drive circuit component and the radiator 12 or the height of the radiator 12 can be extremely reduced by using a wide band gap semiconductor. As shown in FIG. 8 (a), the height A of the inverter drive circuit component 11 and the radiator 12 which are semiconductor components of the control board 7 (or control board 7A) can be kept small. The height H of the box 70 (or control board box 70A) can also be kept low. Therefore, in the case where the second control board box 70A is arranged in the heat insulating material on the back of the refrigerator 1, the control board box 70A can be prevented from projecting to the inner side (the storage room side). The volume of the storage room) can be increased, and energy-saving equipment such as the refrigerator 1 can be obtained.
また、制御基板箱70A(あるいは70A)の高さHが小さくできることで、第2の制御基板箱70Aの配置されている部分の内箱が庫内側に突出しないようにできるので、背面断熱材80も庫内側に屈曲させたり、突出させたりする必要がなくなり、折り曲げ加工など変形加工に弱い真空断熱材10(曲げ加工を行うと外包材が破れる可能性がある)を庫内背面の制御基板箱70Aの背面71と庫内(内箱101)との間に配置するようにしても、平板状の真空断熱材10を折り曲げることなく平板状のままで設置可能となる。
Further, since the height H of the control board box 70A (or 70A) can be reduced, the inner box of the portion where the second control board box 70A is arranged can be prevented from projecting to the inside of the cabinet, so that the rear heat insulating material 80 There is no need to bend or protrude the inside of the cabinet, and the vacuum heat insulating material 10 that is vulnerable to deformation processing such as bending processing (the outer packaging material may be broken if bending processing) is the control board box on the back of the chamber Even if it arrange | positions between the back surface 71 of 70A, and the inside of a store | warehouse | chamber (inner box 101), it becomes possible to install in the shape of a flat plate without bending the flat vacuum heat insulating material 10.
ここで、冷蔵庫1の内箱101と外箱102で構成される所定厚さを有する断熱壁部分に制御基板箱70Aが配置されるようになるため、インバータ駆動回路部品11にワイドバンドギャップ半導体を使用して制御基板箱70Aの高さ(奥行き)Hを小さくした場合でも制御基板箱70Aの背面71と内箱101との間のもともとの長さ(距離)が短い場合には、必要な断熱厚さを確保するために制御基板箱70Aの背面71の内箱101を若干庫内側に突出させる必要があるが、このような場合であっても制御基板箱70Aの背面71に平板状の真空断熱材10を配置することは可能である。この場合には真空断熱材10を若干折り曲げて配置しなければならなく可能性があるが、内箱101の庫内側への突出量が従来よりも小さくできるため真空断熱材10の折り曲げ角度を従来よりも小さくできるので、真空断熱材10の断熱性能を低下させることがなく、断熱性能の劣化しない品質の高い冷蔵庫などの機器が得られる。
Here, since the control board box 70A is arranged on the heat insulating wall portion having a predetermined thickness constituted by the inner box 101 and the outer box 102 of the refrigerator 1, a wide band gap semiconductor is provided in the inverter drive circuit component 11. If the original length (distance) between the back surface 71 of the control board box 70A and the inner box 101 is short even when the height (depth) H of the control board box 70A is reduced, the necessary heat insulation is required. In order to ensure the thickness, the inner box 101 on the back surface 71 of the control board box 70A needs to be slightly protruded inside the cabinet. Even in such a case, a flat vacuum is formed on the back surface 71 of the control board box 70A. It is possible to arrange the heat insulating material 10. In this case, there is a possibility that the vacuum heat insulating material 10 needs to be slightly bent, and the amount of protrusion of the inner box 101 to the inner side of the box can be made smaller than before, so that the bending angle of the vacuum heat insulating material 10 is conventionally changed. Therefore, the heat insulation performance of the vacuum heat insulating material 10 is not lowered, and a high quality device such as a refrigerator that does not deteriorate the heat insulation performance can be obtained.
すなわち、真空断熱材10の折り曲げ角度が真空断熱材10を折り曲げたときに外包材が破れたり傷ついたりしない程度の小さな所定の角度(たとえば約30度以下程度の小さな折り曲げ角度)の範囲内で冷蔵庫背面に設置できるため、真空断熱材10を折り曲げても外包材が破れたり、傷ついたりしないので、真空断熱材10が機能しなくなったり、劣化して性能低下したりする恐れが低減できるので、断熱性能の低下が抑制できる。
That is, the refrigerator is within a range of a small predetermined angle (for example, a small bending angle of about 30 degrees or less) such that the outer packaging material is not torn or damaged when the vacuum heat insulating material 10 is bent. Since it can be installed on the back side, the outer packaging material is not torn or damaged even when the vacuum heat insulating material 10 is bent. Therefore, the possibility of the vacuum heat insulating material 10 not functioning or degrading and reducing the performance can be reduced. A decrease in performance can be suppressed.
(ワイドバンドギャップ半導体を制御基板箱に接触させて放熱)
また、図9に示すように、制御基板7(あるいは7A)に搭載されるインバータ駆動回路部品などの半導体部品11がワイドバンドギャップ半導体で構成されている場合には、耐熱性が高く、放熱フィンが不要か極端に小さくて済むため、制御基板箱70(あるいは70A)を熱伝導率の良い材料(鉄やアルミニウムや銅などやその合金鋼など)で形成してインバータ駆動回路部品などの半導体部品11を直接制御基板箱70(あるいは70A)に接触させて放熱の補助を行う構成としても良い。
(Heat radiation by bringing the wide band gap semiconductor into contact with the control board box)
In addition, as shown in FIG. 9, when the semiconductor component 11 such as the inverter drive circuit component mounted on the control board 7 (or 7A) is composed of a wide band gap semiconductor, the heat resistance is high, and the heat radiation fins. Is unnecessary or extremely small, so the control board box 70 (or 70A) is made of a material having good thermal conductivity (such as iron, aluminum, copper, or alloy steel thereof), and semiconductor components such as inverter drive circuit components 11 may be configured to directly contact the control board box 70 (or 70A) to assist heat dissipation.
図9は、本発明の実施の形態1を表す制御基板箱70(あるいは第2の制御基板箱70A)内の制御基板7(あるいは第2の制御基板7A)を側面から見た図である。インバータ駆動回路部品である半導体部品11を熱伝導性を有する金属や樹脂やゴムなどの熱伝導性材料で構成した制御基板箱70(あるいは70A)に直接接触させて制御基板箱70(あるいは70A)をインバータ回路部品11の放熱あるいは放熱補助を行う放熱部品として使用しても良い。制御基板7(あるいは7A)と制御基板箱70(あるいは70A)との間にインバータ駆動回路部品などの半導体部品11を挟み込んでボルトなどの制御基板固定手段79で押圧・固定すれば、簡単な構成でありながら、低コストで組立性が良好なインバータやファンモータなどの駆動制御などが行える機器駆動制御装置や機器が得られる。
FIG. 9 is a side view of the control board 7 (or the second control board 7A) in the control board box 70 (or the second control board box 70A) representing the first embodiment of the present invention. The semiconductor component 11 which is an inverter drive circuit component is brought into direct contact with a control board box 70 (or 70A) made of a heat conductive material such as a metal, resin, or rubber having thermal conductivity, and the control board box 70 (or 70A). May be used as a heat dissipating component that performs heat dissipation or heat dissipation assist of the inverter circuit component 11. A simple configuration is obtained by sandwiching a semiconductor component 11 such as an inverter drive circuit component between the control board 7 (or 7A) and the control board box 70 (or 70A) and pressing and fixing the control board fixing means 79 such as a bolt. However, it is possible to obtain a device drive control device and device that can perform drive control of an inverter, a fan motor, and the like that are low in cost and have good assemblability.
本発明では、インバータ駆動回路部品などの半導体部品11にワイドバンドギャップ半導体を使用しているので、従来の珪素Siを使用した半導体部品の場合に比べて耐熱温度が高い(約300℃)ため、ウレタンなどの断熱材80に接触するように設けられる制御基板箱70を放熱フィンの代わりに使用しても放熱可能であり、また、制御基板箱70(あるいは70A)が断熱材80中に埋め込まれた構成で放熱が困難な構成であっても半導体部品11の耐熱温度が高くなっているため、半導体部品11の耐熱温度を越えるまで制御基板箱70(あるいは70A)内の温度が上昇することもないので、インバータ駆動回路部品11が故障することもなく信頼性上も問題ない。
In the present invention, since a wide band gap semiconductor is used for the semiconductor component 11 such as an inverter drive circuit component, the heat-resistant temperature is higher than that of a conventional semiconductor component using silicon Si (about 300 ° C.). Heat can be radiated even if the control board box 70 provided so as to be in contact with the heat insulating material 80 such as urethane is used instead of the heat radiating fins, and the control board box 70 (or 70A) is embedded in the heat insulating material 80. Even if it is difficult to dissipate heat in the configuration, the heat resistance temperature of the semiconductor component 11 is high, so that the temperature in the control board box 70 (or 70A) may rise until the heat resistance temperature of the semiconductor component 11 is exceeded. Therefore, the inverter drive circuit component 11 does not fail and there is no problem in reliability.
このようにインバータ駆動回路部品などの半導体部品11を直接制御基板箱70(あるいは70A)の内壁に接触させる構成として制御基板箱70(あるいは70A)を放熱フィンの代わりに用いることで、放熱フィンが不要となり、また、制御基板箱70(あるいは70A)の高さを低く抑えることができるため内箱と外箱との間厚さ(断熱材80などの厚さ)を低減できるので、低コストな冷蔵庫などの機器を得ることができる。また、インバータ駆動回路部品などの半導体部品11がワイドバンドギャップ半導体で構成されているため、インバータ駆動回路部品などの半導体部品11が薄くでき、制御基板箱70(あるいは70A)の厚さも薄くできるので、冷蔵庫1の貯蔵室内容積(庫内容積)を大きくできる。また、インバータ駆動回路部品などの半導体部品11がワイドバンドギャップ半導体で構成されているため、省エネルギーな冷蔵庫等の機器が得られる。
As described above, the control board box 70 (or 70A) is used in place of the heat radiation fin as a configuration in which the semiconductor component 11 such as the inverter drive circuit part is directly brought into contact with the inner wall of the control board box 70 (or 70A). Since the height of the control board box 70 (or 70A) can be kept low, the thickness between the inner box and the outer box (thickness of the heat insulating material 80, etc.) can be reduced, so that the cost is low. Equipment such as a refrigerator can be obtained. Further, since the semiconductor component 11 such as the inverter drive circuit component is composed of a wide bandgap semiconductor, the semiconductor component 11 such as the inverter drive circuit component can be thinned, and the thickness of the control board box 70 (or 70A) can also be thinned. The storage chamber volume (internal volume) of the refrigerator 1 can be increased. Further, since the semiconductor component 11 such as the inverter drive circuit component is composed of a wide band gap semiconductor, an energy-saving device such as a refrigerator can be obtained.
また、半導体部品11にワイドバンドギャップ半導体を使用しているため、放熱フィンが不要な構成も可能となるので、構造が簡略化でき、しかも低コストな冷蔵庫などの機器が得られる。また、インバータ駆動回路部品などの半導体部品11を直接制御基板箱70(あるいは70A)内に接触させることができるので、従来のように制御基板7(あるいは7A)と制御基板箱70(あるいは70A)との間に所定すきまを設ける必要がなくなり、制御基板7(あるいは7A)を制御基板箱70(あるいは70A)内に収納する場合の高さが低減できる。すなわち制御基板箱70(あるいは70A)の高さをさらに低減できるので、貯蔵室内容積(庫内容積)を大きくできる。また、空調機や洗濯機などの機器においては、制御基板箱70(あるいは70A)の設置スペースが小さくできるため、小さくなった分だけスペースに余裕ができるので、余裕スペースに付加部品を設置でき、スペースの有効利用が行える。また、余裕スペース分だけ機器を小形化できる。
In addition, since a wide band gap semiconductor is used for the semiconductor component 11, a configuration that does not require a heat radiating fin is possible, so that the structure can be simplified and a low-cost device such as a refrigerator can be obtained. Further, since the semiconductor component 11 such as the inverter drive circuit component can be directly brought into contact with the control board box 70 (or 70A), the control board 7 (or 7A) and the control board box 70 (or 70A) are conventionally used. It is not necessary to provide a predetermined gap between the control board 7 and the height when the control board 7 (or 7A) is stored in the control board box 70 (or 70A). That is, since the height of the control board box 70 (or 70A) can be further reduced, the storage chamber volume (internal volume) can be increased. In addition, in equipment such as an air conditioner and a washing machine, since the installation space of the control board box 70 (or 70A) can be reduced, the space can be afforded by the reduced amount, so that additional parts can be installed in the spare space, Space can be used effectively. In addition, the equipment can be reduced in size by the marginal space.
(放熱補助部材)
ここで、インバータ駆動回路部品などの半導体部品11を直接制御基板箱70(あるいは70A)内壁に接触させる構成が難しい場合には、熱伝導率の良い材料(制御基板箱70(あるいは70A)と同じ材料でも別の材料でも良い)の放熱補助部材110を介して熱的に接触させても良い。放熱補助部材110としては、たとえば熱伝導率の良い金属製が望ましいがインバータ駆動部品11の発熱に対して発生する熱量を外部(たとえば制御基板箱70(あるいは70A)や空気中)に放熱可能な熱伝導率を有する樹脂製や弾性部材などでも良い。また、放熱補助部材110の大きさとしては、たとえばインバータ駆動回路部品11の大きさ(幅や長さ)と同等以上で放熱可能な大きさにすればスペース効率が良い。また、放熱補助部品110としては、たとえばシート状であれば、厚さを薄くできるので、制御基板7や制御基板箱70(あるいは70A)の高さを抑えることができる。このようにインバータ駆動回路部品11を放熱補助部材110を介して制御基板箱70(あるいは70A)に接触させる構成として制御基板箱70(あるいは70A)を放熱フィンの代わりに用いても、放熱補助部材110を設けない場合と同等の効果が得られる。ここで、放熱補助部品110が電気絶縁性も備えた材料であれば、漏電の心配がなく、安全な機器を提供できる。
(Heat dissipation auxiliary member)
Here, when it is difficult to directly contact the semiconductor component 11 such as the inverter drive circuit component with the inner wall of the control board box 70 (or 70A), the same material as the material with good thermal conductivity (control board box 70 (or 70A) is used. The material may be in thermal contact via the heat radiation auxiliary member 110 (which may be a material or another material). The heat radiation auxiliary member 110 is preferably made of a metal having good thermal conductivity, for example, but the heat generated by the heat generated by the inverter drive component 11 can be radiated to the outside (for example, the control board box 70 (or 70A) or in the air). A resin or an elastic member having thermal conductivity may be used. Further, the size of the heat radiation auxiliary member 110 is good, for example, if the size is equal to or larger than the size (width or length) of the inverter drive circuit component 11 so that heat can be radiated. Moreover, since the thickness can be reduced if the heat radiation auxiliary component 110 is, for example, in the form of a sheet, the height of the control board 7 and the control board box 70 (or 70A) can be suppressed. As described above, even if the control board box 70 (or 70A) is used in place of the heat radiating fin as a configuration in which the inverter drive circuit component 11 is brought into contact with the control board box 70 (or 70A) via the heat radiating auxiliary member 110, the heat radiating auxiliary member. The same effect as when 110 is not provided can be obtained. Here, if the heat radiation auxiliary component 110 is a material that also has electrical insulation, there is no fear of leakage and a safe device can be provided.
特に制御基板箱70Aが冷蔵庫1の高さ方向に対して背面略中央(例えば圧縮機6が冷蔵庫1の背面上部に設けられている場合には圧縮機6が収容される機械室60よりも下部で最下段の貯蔵室(たとえば野菜室5)よりも上部、圧縮機6が冷蔵庫1の背面下部に設けられている場合には圧縮機6が収容される機械室60よりも上部で冷蔵庫1の最上段の貯蔵室位置か最上段の貯蔵室よりも下部(たとえば最上段の貯蔵室が冷蔵室2の場合には冷蔵室2内の最上段の棚板位置よりも下部)に設けられている場合には、制御基板箱70Aが背面最上部や背面最下部に設けられている場合に比べてユーザの使用頻度が高い貯蔵室が配置されている高さ位置に制御基板箱70Aが配置されていることになるため、冷蔵庫としては大きな収納容積が望まれる貯蔵室が配置されることになるので、制御基板箱70Aの厚さを薄くして庫内容積を増加させることの意義や効果が大きい。
In particular, the control board box 70 </ b> A is substantially centered on the back surface with respect to the height direction of the refrigerator 1 (for example, when the compressor 6 is provided at the upper back of the refrigerator 1, lower than the machine room 60 in which the compressor 6 is accommodated. When the compressor 6 is provided at the lower back of the refrigerator 1 above the lowermost storage room (for example, the vegetable room 5), the refrigerator 1 is located above the machine room 60 in which the compressor 6 is accommodated. It is provided at the uppermost storage chamber position or below the uppermost storage chamber (for example, when the uppermost storage chamber is the refrigerator compartment 2, it is below the uppermost shelf position in the refrigerator compartment 2). In this case, the control board box 70A is arranged at a height position where a storage room that is frequently used by the user is arranged as compared with the case where the control board box 70A is provided at the uppermost part of the rear surface or the lowermost part of the rear surface. Therefore, a large storage capacity is desired as a refrigerator. Since the storage compartment that is to be disposed, large significance and effect of increasing the thinner to the internal volume of the thickness of the control board box 70A.
ここで、インバータ駆動回路部品などの半導体部品11と制御基板箱70(あるいは70A)との間を電気的に絶縁可能としたい場合には、放熱補助部材110を熱伝導性と電気絶縁性を有する材料として制御基板箱70(あるいは70A)とインバータ駆動回路部品などの半導体部品11との間に放熱補助部材110を介在させるか、あるいは所定厚さを有し樹脂性の電機絶縁性を有するシート状の別部材である電気絶縁部材を準備して放熱補助部材110と制御基板箱70(あるいは70A)との間にこの電気絶縁部材を介在させるように構成すれば、インバータ駆動回路部品などの半導体部品11と制御基板箱70(あるいは70A)とが電気的に絶縁できるので、電機絶縁性および安全上も問題がない。
Here, when it is desired to electrically insulate between the semiconductor component 11 such as the inverter drive circuit component and the control board box 70 (or 70A), the heat radiation auxiliary member 110 has thermal conductivity and electrical insulation. As a material, a heat radiation auxiliary member 110 is interposed between the control board box 70 (or 70A) and the semiconductor component 11 such as an inverter drive circuit component, or a sheet shape having a predetermined thickness and having a resinous electric insulation. If an electric insulating member which is another member of the above is prepared and this electric insulating member is interposed between the heat radiation auxiliary member 110 and the control board box 70 (or 70A), a semiconductor component such as an inverter drive circuit component 11 and the control board box 70 (or 70A) can be electrically insulated, so there is no problem in terms of electrical insulation and safety.
ここで、制御基板箱70(あるいは70A)と制御基板箱70(あるいは70A)が設けられる機器本体(冷蔵庫1の本体や空調機の室外機本体や給湯機の熱源機本体など)との電気絶縁が必要な場合には、制御基板箱70(あるいは70A)と機器本体(たとえば断熱材80や内箱101や外箱102や機器本体を構成する筐体など)との間、制御基板箱70(あるいは70A)と制御基板箱70(あるいは70A)のフタとの間などに電気絶縁部材を介在させるようにすれば良い。
Here, the electrical insulation between the control board box 70 (or 70A) and the equipment main body (the main body of the refrigerator 1, the outdoor unit main body of the air conditioner, the heat source main body of the water heater, etc.) provided with the control board box 70 (or 70A). Is required between the control board box 70 (or 70A) and the apparatus main body (for example, the heat insulating material 80, the inner box 101, the outer box 102, the casing constituting the apparatus main body, etc.). Alternatively, an electrical insulating member may be interposed between 70A) and the lid of the control board box 70 (or 70A).
ここで、本実施の形態ではたとえばインバータ駆動回路部品を構成する半導体部品11にワイドバンドギャップ半導体を使用し、インバータ駆動回路部品などの半導体部分11を制御基板箱70(あるいは70A)内に直接接触させる構成について、冷蔵庫の例で説明したが、冷蔵庫以外の空調機の室外機や給湯機の熱源機などインバータ制御を行う機器のインバータ駆動回路部品などの半導体部品11を収納する制御基板7(あるいは第2の制御基板7A)や制御基板箱70(あるいは第2の制御基板箱70A)に対しても適用できる。
Here, in this embodiment, for example, a wide band gap semiconductor is used for the semiconductor component 11 constituting the inverter drive circuit component, and the semiconductor portion 11 such as the inverter drive circuit component is directly in contact with the control board box 70 (or 70A). The configuration to be performed has been described in the example of the refrigerator. However, the control board 7 (or the semiconductor component 11 such as an inverter drive circuit component of an apparatus that performs inverter control such as an outdoor unit of an air conditioner other than the refrigerator or a heat source device of a water heater) (or The present invention can also be applied to the second control board 7A) and the control board box 70 (or the second control board box 70A).
また、図8や図9に示した制御基板7(あるいは7A)や制御基板箱70(あるいは70A)や半導体部品であるインバータ駆動回路部品11などの構成を備えた制御装置や制御基板箱などの構成についても、冷蔵庫だけでなく、空調機や給湯機や洗濯機などの他の家電機器などにも適用でき、同等の効果を得ることができる。空調機の室外機や給湯機の熱源機に適用した場合には、制御基板箱70(あるいは70A)が薄くできるため、室外機や熱源機の高さや幅が低減可能で小形化が可能であり、また、重量やコストも低減可能である。また、洗濯層を備えた洗濯機に適用した場合には、洗濯機本体の幅や奥行きや高さが低減可能で小形化が可能であり、また、重量やコストも低減可能である。
Further, the control board 7 (or 7A), the control board box 70 (or 70A) shown in FIG. 8 and FIG. About a structure, it can apply not only to a refrigerator but to other household appliances, such as an air conditioner, a water heater, and a washing machine, and can obtain an equivalent effect. When applied to an air conditioner outdoor unit or a water heater heat source unit, the control board box 70 (or 70A) can be made thin, so the height and width of the outdoor unit and heat source unit can be reduced and the size can be reduced. Also, the weight and cost can be reduced. Further, when applied to a washing machine having a washing layer, the width, depth and height of the washing machine body can be reduced and the size can be reduced, and the weight and cost can also be reduced.
以上のように、本実施の形態の圧縮機6は、制御基板箱70を熱伝導性部材で構成し、半導体部品を制御基板箱と熱的に接続されるように固定し、半導体部品の発熱を制御基板箱で放熱するようにしたので、放熱フィンが不要となり、低コストの圧縮機、機器が得られる。また、制御基板箱70(あるいは70A)の高さを低く抑えることができるため、たとえば機器が冷蔵庫の場合には内箱と外箱の間の厚さ(断熱材80などの厚さ)を低減できるので、低コストな冷蔵庫などの機器を得ることができる。また、インバータ駆動回路部品などの半導体部品11がワイドバンドギャップ半導体で構成されているため、インバータ駆動回路部品などの半導体部品11が薄くでき、制御基板箱70(あるいは70A)の厚さも薄くできるので、冷蔵庫1の貯蔵室内容積(庫内容積)を大きくできる。また、インバータ駆動回路部品などの半導体部品11がワイドバンドギャップ半導体で構成されているため、省エネルギーな冷蔵庫等の機器が得られる。
As described above, in the compressor 6 of the present embodiment, the control board box 70 is formed of a heat conductive member, and the semiconductor component is fixed so as to be thermally connected to the control board box, and the heat generation of the semiconductor part is performed. Since heat is radiated by the control board box, no heat radiating fin is required, and a low-cost compressor and equipment can be obtained. Further, since the height of the control board box 70 (or 70A) can be kept low, for example, when the device is a refrigerator, the thickness between the inner box and the outer box (thickness of the heat insulating material 80, etc.) is reduced. Therefore, a low-cost refrigerator or the like can be obtained. Further, since the semiconductor component 11 such as the inverter drive circuit component is composed of a wide bandgap semiconductor, the semiconductor component 11 such as the inverter drive circuit component can be thinned, and the thickness of the control board box 70 (or 70A) can also be thinned. The storage chamber volume (internal volume) of the refrigerator 1 can be increased. Further, since the semiconductor component 11 such as the inverter drive circuit component is composed of a wide band gap semiconductor, an energy-saving device such as a refrigerator can be obtained.
本実施の形態の圧縮機6は、半導体部品11を電気的に絶縁可能な放熱補助部材110を介して制御基板箱70に接続するようにしたので、簡単な構成でありながら放熱フィンが不要となり、低コストの圧縮機、機器が得られる。また、制御基板箱70(あるいは70A)の高さを低く抑えることができるため、機器の高さを低く抑えることができる。たとえば機器が冷蔵庫の場合には内箱と外箱の間の厚さ(断熱材80などの厚さ)を低減できるので、低コストな冷蔵庫などの機器を得ることができる。
In the compressor 6 of the present embodiment, the semiconductor component 11 is connected to the control board box 70 via the heat radiation auxiliary member 110 that can be electrically insulated. A low-cost compressor and equipment can be obtained. Moreover, since the height of the control board box 70 (or 70A) can be kept low, the height of the device can be kept low. For example, when the device is a refrigerator, the thickness between the inner box and the outer box (thickness of the heat insulating material 80, etc.) can be reduced, so that a low-cost device such as a refrigerator can be obtained.
本実施の形態の圧縮機6は、半導体部品11がSiC(炭化珪素)やGaN(ガリウムナイトライド)であるので、半導体部品11の小形化、軽量化、高耐熱化が行える。また、半導体部品11を冷却するための放熱器12を大幅に小形化できるか無くすことができるので、制御基板7の重量も軽減でき、組立性が良好で低コストの圧縮機や機器が得られる。
In the compressor 6 of this embodiment, since the semiconductor component 11 is SiC (silicon carbide) or GaN (gallium nitride), the semiconductor component 11 can be reduced in size, weight, and heat resistance. In addition, since the radiator 12 for cooling the semiconductor component 11 can be greatly reduced in size or eliminated, the weight of the control board 7 can be reduced, and a low-cost compressor and equipment with good assemblability can be obtained. .
また、圧縮機6を駆動制御する制御基板7にワイドバンドギャップ半導体を使用することで、圧縮機6の起動時などのインバータ駆動周波数と制御基板箱70や制御基板7が共振して制御基板箱破損70や制御基板7などが破損することを抑制するようにインバータ駆動部品である半導体部品11を冷却する放熱器12の重量や大きさを従来の放熱器の重量や大きさを超えない範囲で調整することが可能となるので、圧縮機6の起動時などのインバータ駆動周波数と制御基板箱70や制御基板7が共振して制御基板箱破損70や制御基板7などが破損することを抑制できる。すなわち、放熱器12の大きさや形状や重量を調整することで、圧縮機6の起動時などのインバータ駆動周波数と制御基板箱70や制御基板7が共振するのを抑制することが可能となるので、信頼性が向上する。
Further, by using a wide band gap semiconductor for the control board 7 for driving and controlling the compressor 6, the inverter driving frequency at the time of starting the compressor 6 and the control board box 70 and the control board 7 resonate and the control board box The weight and size of the radiator 12 that cools the semiconductor component 11 that is the inverter driving component so as to prevent the breakage 70 and the control board 7 from being damaged are within the range not exceeding the weight and size of the conventional radiator. Since it is possible to adjust, it is possible to suppress the inverter drive frequency such as when the compressor 6 is started up and the control board box 70 or the control board 7 from resonating and the control board box break 70 or the control board 7 from being damaged. . That is, by adjusting the size, shape, and weight of the radiator 12, it is possible to suppress resonance of the inverter drive frequency and the control board box 70 and the control board 7 when the compressor 6 is started. , Improve reliability.
(制御基板の機器接続構成)
ここで、制御基板7、7Aの電源への接続方法について説明する。図10は、本発明の実施の形態1を表す機器の制御基板の配線などの接続図である。図において、図1〜図9と同等部分は同一の符号を付して説明は省略する。
(Control board device connection configuration)
Here, a method of connecting the control boards 7 and 7A to the power source will be described. FIG. 10 is a connection diagram such as wiring of the control board of the device representing the first embodiment of the present invention. In the figure, the same parts as those in FIGS.
図において、制御基板7(あるいは第2の制御基板7A)は、商用電源400に電源接続線760を介して接続されて電力が供給される。商用電源400は、電源接続線760を介して制御基板7(あるいは第2の制御基板7A)に設けられた端子台410に接続され、さらに第1の接続線761を介してAC/DCコンバータ730に接続される。AC/DCコンバータ730は、第2の接続線762を介してインバータ駆動回路部品である半導体部品740に接続される。ここで、本発明では、半導体部品740にワイドバンドギャップ半導体(たとえばSiC半導体やGaN半導体など)を使用している。
In the figure, the control board 7 (or the second control board 7A) is connected to the commercial power source 400 via the power connection line 760 and supplied with power. The commercial power source 400 is connected to the terminal block 410 provided on the control board 7 (or the second control board 7A) via the power connection line 760, and further to the AC / DC converter 730 via the first connection line 761. Connected to. The AC / DC converter 730 is connected to a semiconductor component 740 that is an inverter drive circuit component via a second connection line 762. Here, in the present invention, a wide band gap semiconductor (for example, a SiC semiconductor or a GaN semiconductor) is used for the semiconductor component 740.
インバータ駆動回路部品である半導体部品740からは、3相(U相、V相、W相)の圧縮機用接続線766を介して圧縮機6に接続され、スイッチング素子などにより構成される半導体部品740により圧縮機6は回転数可変制御される。ここで、圧縮機6のインバータ制御(回転数可変制御)を行う制御部品(たとえばインバータ駆動回路部品である半導体部品11など)による制御以外の制御(たとえば貯蔵室内の温度制御やダンパの開閉制御や静電霧化装置の通電制御など)を行う第2の制御部品である半導体部品750は、AC/DCコンバータ730から分岐、あるいは第2の接続線762の途中から分岐した制御用接続線768と接続されている。そして制御部品750は、第2の制御用接続線769を介して機器の各種動作を行ったり、各種表示を行ったりする少なくとも一つの機能部品770に接続される。
The semiconductor component 740 which is an inverter drive circuit component is connected to the compressor 6 via a three-phase (U-phase, V-phase, W-phase) compressor connection line 766, and is composed of a switching element or the like. The compressor 6 is variably controlled by 740. Here, control other than control by a control component (for example, the semiconductor component 11 that is an inverter drive circuit component) that performs inverter control (rotational speed variable control) of the compressor 6 (for example, temperature control in the storage chamber, damper open / close control, The semiconductor component 750 that is a second control component that performs control of energization of the electrostatic atomizer and the like is branched from the AC / DC converter 730 or from the middle of the second connection line 762 and a control connection line 768. It is connected. The control component 750 is connected to at least one functional component 770 that performs various operations of the device and performs various displays via the second control connection line 769.
ここで、機能部品770は、機器が冷蔵庫であれば、たとえば冷凍サイクルを構成する膨脹装置62、貯蔵室内へ冷気を送風する冷気送風ファン、貯蔵室内へ送風される冷気量を調整するダンパ装置、貯蔵室内にミストを噴霧するミスト噴霧装置、冷蔵庫1の本体前面の開閉扉(たとえば冷蔵室2の前面に設置される冷蔵室扉など)に設けられ、複数の貯蔵室の温度表示や貯蔵室の温度設定や電気代やCO2排出量などの各種表示や設定が行える表示装置、貯蔵室内を照射する照明装置などである。
Here, if the device is a refrigerator, the functional component 770 includes, for example, an expansion device 62 constituting a refrigeration cycle, a cool air blower fan that blows cool air into the storage chamber, a damper device that adjusts the amount of cool air blown into the storage chamber, A mist spraying device for spraying mist into the storage room, provided on an opening / closing door (for example, a refrigeration room door installed on the front side of the refrigerating room 2) of the main body of the refrigerator 1, A display device that can perform various displays and settings such as temperature setting, electricity bill, and CO2 emission amount, and an illumination device that irradiates a storage room.
また、機能部品770は、機器が空調機であれば、冷凍サイクルを構成する膨脹装置、設置されている室内にミストを噴霧するミスト噴霧装置、風向を変更する風向制御板、前面意匠パネルなどに設けられて設定温度、現在温度、風量、電気代、CO2排出量などを表示し視認させる表示装置などである。
In addition, if the device is an air conditioner, the functional component 770 includes an expansion device that constitutes a refrigeration cycle, a mist spraying device that sprays mist in an installed room, a wind direction control plate that changes the wind direction, a front design panel, and the like. It is a display device that is provided and displays a set temperature, a current temperature, an air volume, an electricity bill, a CO2 emission amount, and the like.
また、機能部品770は、機器がヒートポンプ式の洗濯機であれば、冷凍サイクルを構成する膨脹装置、洗濯槽内外にミストを噴霧するミスト噴霧装置、風向を変更する風向制御板、前面意匠パネルなどに設けられて設定温度、現在温度、風量、電気代、CO2排出量などを表示し視認させる表示装置、洗濯槽内へ洗濯水である水の供給を制御するポンプや開閉弁などである。その他の機器であっても、上記機器と同様に可動したり表示したり設定したりできる機能部品が該当する。
In addition, if the device is a heat pump type washing machine, the functional component 770 includes an expansion device that forms a refrigeration cycle, a mist spraying device that sprays mist into and out of the washing tub, a wind direction control plate that changes the wind direction, a front design panel, and the like And a display device for displaying the set temperature, current temperature, air volume, electricity bill, CO2 emission amount, and the like, and a pump and an on-off valve for controlling the supply of water as washing water into the washing tub. Even in the case of other devices, functional components that can be moved, displayed, and set in the same manner as the above devices.
ここで、第1の接続線761、第2の接続線762は、通常は制御基板7(あるいは7A)上にアルミなどのパターンで形成されるが、パターンでなくリード線などで接続される場合には、電源接続線760、第1の接続線761、第2の接続線762、圧縮機用接続線766は、電流値が大きいため直径の太い接続線(リード線)が使用され、圧縮機6以外の他の機能部品770の制御を行うための制御線768や769は、電流値が小さいため電源接続線760、第1の接続線761、第2の接続線762、圧縮機用接続線766などに比べて直径の小さな接続線が使用される。
Here, the first connection line 761 and the second connection line 762 are usually formed on the control board 7 (or 7A) with a pattern such as aluminum, but are connected not with the pattern but with a lead wire or the like. The power connection line 760, the first connection line 761, the second connection line 762, and the compressor connection line 766 have a large current value, and therefore a connection wire (lead wire) with a large diameter is used. The control lines 768 and 769 for controlling the functional components 770 other than 6 have a small current value, and thus the power supply connection line 760, the first connection line 761, the second connection line 762, and the compressor connection line. A connecting wire having a smaller diameter than that of 766 is used.
ここで、機器が冷蔵庫の場合には、電源接続線760、第1の接続線761、第2の接続線762、圧縮機用接続線766は、電流値が大きいため直径約2.5mmと太い接続線が使用され、圧縮機6の制御以外の制御を行うための制御線768、769等は、圧縮機用接続線766などに比べて電流値が小さいため直径約1.5mmと細い接続線が使用されている。
Here, when the device is a refrigerator, the power connection line 760, the first connection line 761, the second connection line 762, and the compressor connection line 766 are large and have a diameter of about 2.5 mm because of a large current value. Control lines 768, 769, etc. for connecting to the control line 6 other than the control of the compressor 6 have a current value smaller than that of the compressor connection line 766, etc., so a thin connection line having a diameter of about 1.5 mm. Is used.
(制御基板を2つ配置)
図10では、インバータ制御などを行う制御部品である半導体部品740と機能部品の制御を行う制御部品である半導体部品750が同じ制御基板7(あるいは第2の制御基板7A)に搭載されている例を示しているが、図4〜図6で示したように圧縮機6を駆動制御する半導体部品740を制御基板7に搭載し、圧縮機6以外の機能部品770を制御する制御部品750を第2の制御基板7Aに搭載するなどして制御基板を2つに分けて別々の部位に配置して各々の制御基板で別々のアクチュエータや部品の動作制御を行うようにしてもよい。(各々の制御基板で同じ制御を行っても良い。)ここで、図10に示した半導体部品740は、図4〜図6では制御基板7に搭載されている半導体部品11と同等であり、図10に示した半導体部品750は、図4〜図6では制御基板7Aに搭載されている半導体部品11と同等であれば同等の項かが得られる。
(Two control boards are arranged)
In FIG. 10, an example in which a semiconductor component 740 that is a control component that performs inverter control or the like and a semiconductor component 750 that is a control component that controls a functional component are mounted on the same control board 7 (or the second control board 7A). 4 to 6, the semiconductor component 740 for controlling the drive of the compressor 6 is mounted on the control board 7 as shown in FIGS. 4 to 6, and the control component 750 for controlling the functional component 770 other than the compressor 6 is provided Alternatively, the control board may be divided into two parts by mounting on two control boards 7A, and the control boards may be arranged in different parts to control the operation of different actuators and components on each control board. (The same control may be performed on each control board.) Here, the semiconductor component 740 shown in FIG. 10 is equivalent to the semiconductor component 11 mounted on the control board 7 in FIGS. If the semiconductor component 750 shown in FIG. 10 is equivalent to the semiconductor component 11 mounted on the control board 7A in FIGS.
但し、制御部品である半導体部品740、750は、図3〜図9などで示された半導体部品11と同じであっても、異なっていても良い。また、半導体部品740、750は、必ずしも半導体が含まれていなくてもよいが、半導体が含まれる場合には半導体の少なくと1つにワイドバンドギャップ半導体を使用した方が良い。特にスイッチング素子などは高速動作可能で高温動作も可能なため、ワイドバンドギャップ半導体を使用した方が良い。
However, the semiconductor components 740 and 750 which are control components may be the same as or different from the semiconductor component 11 shown in FIGS. Further, the semiconductor components 740 and 750 do not necessarily include a semiconductor, but when a semiconductor is included, it is better to use a wide band gap semiconductor for at least one of the semiconductors. In particular, since a switching element and the like can operate at high speed and can operate at a high temperature, it is preferable to use a wide band gap semiconductor.
ここで、第2の制御基板7Aに搭載される制御部品750は、機器が冷蔵庫の場合には、たとえば、冷凍サイクルを構成する膨脹装置62の開度制御、貯蔵室内へ冷気を送風する冷気送風ファンのオン・オフ制御や回転数制御、貯蔵室内へ送風される冷気量を調整するダンパ装置の開閉制御、貯蔵室内を照射する貯蔵室内照明のオン・オフ制御、冷蔵庫1の本体前面の開閉扉(たとえば冷蔵室2の前面に設置される冷蔵室扉など)に設けられ、複数の貯蔵室の温度表示や貯蔵室の温度設定など各種表示や設定が行える表示装置の表示制御などの制御を行う。
Here, when the device is a refrigerator, the control component 750 mounted on the second control board 7A controls, for example, the opening degree of the expansion device 62 that constitutes the refrigeration cycle, and cool air blowing that blows cool air into the storage chamber. On / off control of the fan, rotation speed control, opening / closing control of a damper device that adjusts the amount of cool air blown into the storage room, on / off control of lighting in the storage room that irradiates the storage room, opening / closing door on the front surface of the main body of the refrigerator 1 (For example, a cold room door installed in front of the cold room 2), and performs control such as display control of a display device capable of various displays and settings such as temperature display of a plurality of storage rooms and temperature settings of the storage rooms. .
また、第2の制御基板7Aに搭載される制御部品750は、機器が空調機であれば、冷凍サイクルを構成する膨脹装置の開度制御、設置されている室内にミストを噴霧するミスト噴霧装置の通電制御、風向を変更する風向制御板の風向制御、前面意匠パネルなどに設けられて設定温度、現在温度、風量、電気代、CO2排出量などを表示し視認させる表示装置の表示制御などの制御を行う。
In addition, if the device is an air conditioner, the control component 750 mounted on the second control board 7A controls the opening degree of the expansion device constituting the refrigeration cycle, and a mist spraying device that sprays mist in the installed room. Energization control, wind direction control of the wind direction control plate to change the wind direction, display control of the display device provided on the front design panel etc. to display and visually check the set temperature, current temperature, air volume, electricity bill, CO2 emissions, etc. Take control.
また、第2の制御基板7Aに搭載される制御部品750は、機器がヒートポンプ式の洗濯機であれば、冷凍サイクルを構成する膨脹装置の開度制御、洗濯槽内にミストを噴霧するミスト噴霧装置の通電制御、風向を変更する風向制御板の風向制御、前面意匠パネルなどに設けられて設定温度、現在温度、風量、電気代、CO2排出量などを表示し視認させる表示装置の表示制御、洗濯槽内へ洗濯水である水の供給を制御するポンプや開閉弁などの流量制御などの制御を行う。その他の機器であっても、上記機器と同様に可動したり表示したり設定したりできる機能部品の動作制御を行う。
Further, if the device is a heat pump type washing machine, the control component 750 mounted on the second control board 7A controls the opening degree of the expansion device constituting the refrigeration cycle, and mist spray for spraying mist into the washing tub. Energization control of the device, wind direction control of the wind direction control plate that changes the wind direction, display control of the display device provided on the front design panel etc. to display and visually check the set temperature, current temperature, air volume, electricity bill, CO2 emission amount, Controls such as flow rate control of pumps and on / off valves that control the supply of water as washing water into the washing tub. Even with other devices, operation control of functional components that can be moved, displayed, and set is performed in the same manner as the above devices.
このように第1の制御基板7を機械室60内であって圧縮機6の近傍に配置し、第2の制御基板7Aを機械室60内とは別の部位(例えば、冷蔵庫であれば、機械室60が背面下部に設けられている場合(たとえば図4、図5参照)には、別の部位とは背面上部や背面の略中央位置などであり、機械室60が背面上部に設けられている場合(たとえば図6参照)には、別の部位とは背面下部や背面の略中央位置など)に配置することで、少なくとも圧縮機6の駆動制御を行う制御基板7が圧縮機6の近傍に設けられることになるので、圧縮機用接続線766の長さを極端に短くできる。
In this way, the first control board 7 is arranged in the machine room 60 and in the vicinity of the compressor 6, and the second control board 7 </ b> A is different from the machine room 60 (for example, if it is a refrigerator, When the machine room 60 is provided in the lower part of the back surface (see, for example, FIG. 4 and FIG. 5), the different parts are the upper part of the back surface, the approximate center position of the back surface, and the like. (For example, refer to FIG. 6), the control board 7 that controls the drive of the compressor 6 at least is arranged in the compressor 6 by disposing it at a different part from the lower part of the back surface or the substantially central position of the back surface. Since it is provided in the vicinity, the length of the connecting line 766 for the compressor can be extremely shortened.
また、機器が室内機と室外機を備えた空気調和機の場合であっても、圧縮機が収納される機械室内に少なくとも圧縮機6を駆動制御する制御基板7を配置し、圧縮機6以外の機能部品の制御を行う制御基板7Aを室外機の機械室外や室内機に配置するようにすれば良い。冷蔵庫や空気調和機以外の機器であっても、上述した冷蔵庫や空気調和機と同様に圧縮機6の近傍に制御基板箱7を配置するようにすれば良い。
Even if the device is an air conditioner including an indoor unit and an outdoor unit, a control board 7 that drives and controls at least the compressor 6 is disposed in the machine room in which the compressor is accommodated. The control board 7A for controlling the functional parts may be arranged outside the outdoor unit or in the indoor unit. Even in a device other than the refrigerator and the air conditioner, the control board box 7 may be disposed in the vicinity of the compressor 6 in the same manner as the refrigerator and the air conditioner described above.
以上のように、本実施の形態の機器では、圧縮機6の近傍に圧縮機6をインバータ駆動制御する制御基板7を収容した制御基板箱70を配置すれば、太くてコストアップとなる圧縮機用接続線766を短くできるため、低コストの圧縮機、機器が得られる。また、圧縮機6の近傍に圧縮機6をインバータ制御する制御基板7を収容した制御基板箱70を配置することによって、線径が太く電磁ノイズの大きな圧縮機用接続線766を短くすることが可能なため、電磁ノイズを大幅に低減可能で低騒音な機器が得られる。また、機械室60内に配置される制御基板箱70に収容される制御部品である半導体部品7、740に高温動作可能なワイドバンドギャップ半導体を使用すれば、高温環境となる機械室60内や圧縮機6の近傍(たとえば圧縮機6の上部や側部)に制御基板箱70を配置しても、制御基板箱70の周囲を従来のように断熱材などで覆う必要ないので、制御基板箱70が断熱材の厚さ分だけ小さくすることが可能となり、したがって制御基板箱70の設置の自由度が向上し、しかも断熱材が不要なので低コストな制御基板箱、機器が得られる。
As described above, in the apparatus according to the present embodiment, if the control board box 70 that houses the control board 7 that controls the inverter 6 to drive the inverter 6 is disposed in the vicinity of the compressor 6, the compressor is thick and the cost is increased. Since the connection line 766 can be shortened, a low-cost compressor and equipment can be obtained. Further, by arranging the control board box 70 containing the control board 7 that controls the compressor 6 in the vicinity of the compressor 6, the compressor connection line 766 having a large wire diameter and large electromagnetic noise can be shortened. Therefore, it is possible to greatly reduce electromagnetic noise and obtain a low noise device. Further, if a wide band gap semiconductor capable of high-temperature operation is used for the semiconductor components 7 and 740 that are control components housed in the control board box 70 disposed in the machine room 60, the inside of the machine room 60 that becomes a high temperature environment or Even if the control board box 70 is disposed in the vicinity of the compressor 6 (for example, the upper part or the side part of the compressor 6), it is not necessary to cover the periphery of the control board box 70 with a heat insulating material or the like as in the prior art. 70 can be reduced by the thickness of the heat insulating material. Therefore, the degree of freedom of installation of the control board box 70 is improved, and since no heat insulating material is required, a low-cost control board box and equipment can be obtained.
ここで、商用電源400から第1の制御基板箱70内に電力が供給されるが、第2の制御基板箱70Aは、第1の制御基板箱70内のAC/DCコンバータ730から分岐して接続線768を介して供給しても良いし、あるいは接続線762から分岐して接続線768を介して供給しても良いし、商用電源400から直接第2の制御基板箱70A内に電力を供給してもよい。あるいは接続線768を介さず無線通信などの電波で接続して供給しても良い。無線通信で接続する場合は、制御基板7、第2の制御基板7Aのそれぞれに制御装置を設け、これら制御装置(制御基板7の第1の制御装置、第2の制御基板7Aの第2の制御装置)のそれぞれあるいはどちらか一方に電力や情報の送受信が可能なアンテナなどの電力・情報送受信手段を備えるようにすれば良い。
Here, power is supplied from the commercial power supply 400 into the first control board box 70, but the second control board box 70 </ b> A branches off from the AC / DC converter 730 in the first control board box 70. The power may be supplied via the connection line 768, or may be branched from the connection line 762 and supplied via the connection line 768, or power may be supplied directly from the commercial power source 400 into the second control board box 70A. You may supply. Or you may connect and supply by radio waves, such as wireless communication, without connecting line 768. When connecting by wireless communication, a control device is provided on each of the control board 7 and the second control board 7A, and these control devices (the first control device of the control board 7 and the second control board 7A are connected to the second control board 7A). Each of or one of the control devices may be provided with power / information transmission / reception means such as an antenna capable of transmitting and receiving power and information.
制御基板7に設けられるマイコンなどの第1の制御装置からの制御信号を、制御基板7の電力・情報送受信手段を介して第2の制御基板7Aの第2の電力・情報送受信手段に送信することで、制御基板7に設けられるマイコンなどの第1の制御装置からの制御信号が第2の制御基板7Aのマイコンなどの第2の制御装置に送られる。このとき電力も送信可能である。
A control signal from a first control device such as a microcomputer provided on the control board 7 is transmitted to the second power / information transmission / reception means of the second control board 7A via the power / information transmission / reception means of the control board 7. Thus, a control signal from a first control device such as a microcomputer provided on the control board 7 is sent to a second control device such as a microcomputer on the second control board 7A. At this time, power can also be transmitted.
第2の制御装置では、第1の制御装置からの制御信号に基づいて、機能部品の制御(たとえば貯蔵室内の温度制御、あるいは貯蔵室前面に設けられる表示装置の表示制御、あるいはミスト噴霧装置の通電制御、あるいは各種アクチュエータの動作制御など)を行う。ここで、本実施の形態では、送信する信号は、無線信号などの電波であれば良いが、信号が届けば赤外線信号などの電磁波でも良い。また、本実施の形態では、第2の制御装置が第1の制御装置からの制御信号で動作する例を説明したが、携帯電話やリモコンなど外部機器からの情報や制御信号を、第1の制御装置あるいは第2の制御装置に無線信号や赤外線信号など電波や電磁波で送信して制御するようにしても良い。
In the second control device, based on a control signal from the first control device, control of functional parts (for example, temperature control in the storage chamber, display control of a display device provided in front of the storage chamber, or mist spraying device) Energization control or operation control of various actuators is performed. In this embodiment, the signal to be transmitted may be a radio wave such as a radio signal, but may be an electromagnetic wave such as an infrared signal if the signal is delivered. In this embodiment, an example in which the second control device operates with a control signal from the first control device has been described. However, information and control signals from an external device such as a mobile phone and a remote controller are transmitted to the first control device. You may make it control by transmitting to a control apparatus or a 2nd control apparatus by radio waves, electromagnetic waves, such as a radio signal and an infrared signal.
(ドレンパンの下部に制御基板箱配置)
ここで、ドレンパン660は冷却器200の下方に設けられており、冷却器200で生成される水(除霜水、ドレン水など)を受けるドレンパン660の底面の背面側に制御基板7が収納された制御基板箱70を設けるようにしても良い。図11はドレンパンの底面の外側(背面側)に制御基板7が収納された制御基板箱70を設けた場合の構成を示した図であり、図11(a)はドレンパンを上方斜めから見た上方斜視図、図11(b)はドレンパンを下方斜めから見た下方斜視図、図11(c)はドレンパン背面に水切り部を設けた場合の斜視図である。ここで、容器状を成すドレンパン660において、水の溜まる容器内面を内側とし、容器の外面を外側(背面側)とする。
(Control board box placed at the bottom of the drain pan)
Here, the drain pan 660 is provided below the cooler 200, and the control board 7 is housed on the back side of the bottom surface of the drain pan 660 that receives water (defrost water, drain water, etc.) generated by the cooler 200. A control board box 70 may also be provided. FIG. 11 is a view showing a configuration in the case where a control board box 70 in which the control board 7 is accommodated is provided on the outside (rear side) of the bottom surface of the drain pan. FIG. FIG. 11B is a lower perspective view of the drain pan as viewed obliquely from below, and FIG. 11C is a perspective view of the drain pan provided with a draining portion. Here, in the drain pan 660 having a container shape, the inner surface of the container in which water accumulates is defined as the inner side, and the outer surface of the container is defined as the outer side (rear side).
図11(a)、図11(b)において、冷蔵庫1の本体背面下部や本体背面上部に設けられる機械室60内に設けられ、冷凍サイクルを構成する冷却器(蒸発器)200にて発生する水(たとえばドレン水など)を受けるドレンパン660の外側の底面あるいは側面に制御基板7が収納された制御基板箱70が設けられている。ドレンパン660は上方が開口した容器状であり、内部に水(除霜水、ドレン水)を溜めることが可能な形状をなしている。制御基板箱70あるいは、制御基板7は、制御基板7に搭載された半導体部品11などの制御部品や制御基板7自体の修理やメンテナンスや交換が容易なようにドレンパン660の外側底面あるいは外側側面にスライド可能で着脱自在に設けられている。
In Fig.11 (a) and FIG.11 (b), it generate | occur | produces in the cooler (evaporator) 200 which is provided in the machine room 60 provided in the main body back lower part of the refrigerator 1, and the main body back upper part, and comprises a refrigerating cycle. A control board box 70 in which the control board 7 is housed is provided on the bottom or side surface of the drain pan 660 that receives water (for example, drain water). The drain pan 660 has a container shape with an opening at the top, and has a shape capable of storing water (defrost water, drain water) inside. The control board box 70 or the control board 7 is provided on the outer bottom surface or the outer side surface of the drain pan 660 so that the control parts such as the semiconductor parts 11 mounted on the control board 7 and the control board 7 itself can be easily repaired, maintained, or replaced. It is slidable and detachable.
ここで、制御基板7には、スイッチング素子やダイオード素子などの半導体部品11が設けられており、インバータ駆動回路などの少なくとも一部の半導体部品11にワイドギャップバンド半導体が使用されている。また、制御基板7には、半導体部品11のみ(ワイドバンドギャップ半導体のみでも良い)搭載しても良いし、たとえば図2や図3に示すように、制御関連部品(たとえばトランス13やリレー14やコンバータ15や電源リアクタやコンデンサ16や電流検出部品17などのうちの少なくと1つ)などを半導体部品と一緒に搭載しても良い。
Here, the control substrate 7 is provided with semiconductor components 11 such as switching elements and diode elements, and a wide gap band semiconductor is used for at least some of the semiconductor components 11 such as an inverter drive circuit. Further, only the semiconductor component 11 (only a wide band gap semiconductor may be used) may be mounted on the control board 7, or as shown in FIGS. 2 and 3, for example, control-related components (for example, the transformer 13 and the relay 14) At least one of converter 15, power supply reactor, capacitor 16, current detection component 17, etc.) may be mounted together with the semiconductor component.
制御基板箱70の側面や底面には、制御基板箱開口部(制御基板箱70の底面に設けられた制御基板箱開口部)79が設けられており、この制御基板箱開口部79より電源リード線が取り出されて制御基板7に搭載されているインバータ駆動回路部品に接続される。インバータ駆動回路部品は、コンデンサなどで構成されるAC/DCコンバータを介してAC電源(たとえば商用電源)に接続される。半導体部品であるインバータ駆動回路部品11は、スイッチング素子やダイオード素子などから構成されており、ワイドギャップバンド半導体が使用されており、従来のSi半導体を使用した場合に比べて処理速度の高速化、小形化、低高さ化、高耐熱化を実現している。
A control board box opening (control board box opening provided on the bottom surface of the control board box 70) 79 is provided on the side surface and bottom surface of the control board box 70. The line is taken out and connected to the inverter drive circuit component mounted on the control board 7. The inverter drive circuit component is connected to an AC power source (for example, a commercial power source) via an AC / DC converter composed of a capacitor or the like. The inverter drive circuit component 11, which is a semiconductor component, is composed of a switching element, a diode element, and the like, and uses a wide gap band semiconductor. The processing speed is increased compared to the case where a conventional Si semiconductor is used. Realizes downsizing, height reduction, and heat resistance.
本実施の形態では、ワイドバンドギャップ半導体である半導体部品11が制御基板箱70内で、しかもドレンパン660の底面あるいは側面に設けられるので、ワイドバンドギャップ半導体で発熱した熱によりドレンパン660内に溜まった水を蒸発させるのに有効活用できる。この場合でも、ワイドバンドギャップ半導体は、耐熱温度が高いので、機械室60内や圧縮機6の上方や側方の高温環境下であっても故障することがなく、また、略密閉構造の制御基板箱70内での高温環境下であっても故障することはない。半導体部品11にワイドバンドギャップ半導体を使用すれば、制御基板箱70を真空断熱材などの断熱材で少なくと一部を覆っても良い。制御基板箱70を真空断熱材などの断熱材で少なくと一部を覆うことで、制御基板箱70内の温度を高い状態で保持できるので、ドレンパン660内の水の蒸発を短時間で行うことが可能となる。この場合でも半導体部品11にワイドバンドギャップ半導体を使用することで半導体部品11の耐熱温度高い(約300℃)ので、制御基板箱70を真空断熱材などの断熱材で覆って制御基板箱70内の温度が上昇したとしても、半導体部品11に耐熱温度の高いワイドバンドギャップ半導体を使用しているので、半導体部品11は動作可能であるため問題ない。なお、ワイドバンドギャップ半導体部品をドレンパン660の底面や側面に直接接触させる構造にするか、あるいは図9に示した放熱補助部材110などの別部品を介して接触させる構造にすれば、ワイドバンドギャップ半導体の熱を直接ドレンパン660に伝えることができるので、効率効率よく蒸発させることが可能となる。
In the present embodiment, since the semiconductor component 11 that is a wide band gap semiconductor is provided in the control board box 70 and on the bottom or side surface of the drain pan 660, it is accumulated in the drain pan 660 due to heat generated by the wide band gap semiconductor. It can be used effectively to evaporate water. Even in this case, since the wide band gap semiconductor has a high heat resistance temperature, the wide band gap semiconductor does not break down even in a high temperature environment in the machine room 60 or above the compressor 6 or on the side, and the control of the substantially sealed structure. Even in a high temperature environment in the substrate box 70, there is no failure. If a wide band gap semiconductor is used for the semiconductor component 11, at least a part of the control board box 70 may be covered with a heat insulating material such as a vacuum heat insulating material. By covering at least a part of the control board box 70 with a heat insulating material such as a vacuum heat insulating material, the temperature in the control board box 70 can be maintained at a high state, so that the water in the drain pan 660 can be evaporated in a short time. Is possible. Even in this case, since the heat resistant temperature of the semiconductor component 11 is high (about 300 ° C.) by using a wide band gap semiconductor for the semiconductor component 11, the control substrate box 70 is covered with a heat insulating material such as a vacuum heat insulating material. Even if the temperature of the semiconductor component 11 rises, there is no problem because the semiconductor component 11 is operable because a wide band gap semiconductor having a high heat resistance temperature is used for the semiconductor component 11. If the wide band gap semiconductor component is configured to be in direct contact with the bottom surface or side surface of the drain pan 660 or is configured to be in contact with another component such as the heat radiation assisting member 110 shown in FIG. Since the heat of the semiconductor can be directly transferred to the drain pan 660, it can be efficiently evaporated.
ここで、図11(c)に示すようにドレンパン660には、ドレンパン660内の水がドレンパン660外にあふれても制御基板7や制御基板箱70に水がかったりあるいは水が侵入したりしないようにドレンパン660底面や側面の外側(背面側)周囲の少なくとも一部にドレンパン660から下方あるいは外側側方に延出あるいは突出した水切り部670を設けても良い。
Here, as shown in FIG. 11 (c), the drain pan 660 prevents the control board 7 and the control board box 70 from getting water or entering even if the water in the drain pan 660 overflows outside the drain pan 660. The drain pan 660 may be provided with a draining portion 670 extending or projecting downward or outward from the drain pan 660 at least at the periphery of the drain pan 660 bottom surface or the outer side (back side) of the side surface.
図11(c)において、水切り部670は、水切り部670は、ドレンパン660の底面(あるいは側面)の背面側の周囲に4個設けられており、第1の水切り部である水切り部右671、第2の水切り部である水切り部左672、第3の水切り部である水切り部前673、第4の水切り部である水切り部後674から構成されており、ドレンパン660の背面から下方(あるいは外側側方)へ突出している。ここで、水切り部670において、水切り部右671、水切り部左672、水切り部前673、水切り部後674は、連続してつながっていても良いし、あるいは図11(c)のように4つの水きり部671、672、673、674のそれぞれの接続部分(たとえば水切り部671と水切り部673との間など)にはすきまが設けられていても良い。また、水切り部670は、4個でなくても良く、必要な部分に少なくと1個設ければ効果を得ることができる。
In FIG. 11C, the draining portion 670 includes four draining portions 670 around the back side of the bottom surface (or side surface) of the drain pan 660, and the draining portion right 671, which is the first draining portion, It consists of a draining portion left 672 that is a second draining portion, a draining portion front 673 that is a third draining portion, and a draining portion rear 674 that is a fourth draining portion. Protruding sideways). Here, in the draining part 670, the draining part right 671, the draining part left 672, the draining part front 673, and the draining part rear 674 may be connected continuously or as shown in FIG. 11 (c). A clearance may be provided in each connecting portion (for example, between the draining portion 671 and the draining portion 673) of the draining portions 671, 672, 673, 674. Further, the number of draining portions 670 may not be four, and an effect can be obtained if at least one draining portion 670 is provided in a necessary portion.
制御基板7や制御基板箱70は、ドレンパン660の底面や側面の背面側に設けられており、水切り部670に対してドレンパン660の中心側方向(水切り部670が対向するように設けられている場合には、対向する水切り部の間)に設けるようにしているので、ドレンパン660内の水がドレンパン660外にあふれても、あふれた水が水切り部670を伝って水切り部670より下方に落下するため制御基板7や制御基板箱70に水がかったりあるいは水が侵入したりせず、信頼性の高い機器が得られる。この水切り部660は、ドレンパン660と一体で形成、あるいは一体に成形しても良いし、別体で構成して着脱可能に取り付けても良い。
The control board 7 and the control board box 70 are provided on the bottom surface of the drain pan 660 and the back side of the side surface, and are provided in the center side direction of the drain pan 660 (the draining portion 670 is opposed to the draining portion 670. In such a case, it is provided between the opposite draining portions), so that even if the water in the drain pan 660 overflows outside the drain pan 660, the overflowed water travels down the draining portion 670 and falls below the draining portion 670. Therefore, the control board 7 and the control board box 70 are not watered or intruded, and a highly reliable device can be obtained. The draining portion 660 may be formed integrally with the drain pan 660, or may be formed integrally, or may be configured separately and attached detachably.
ここで、ドレンパン660背面や側面に設けられる水切り部670は、冷蔵庫などの機器本体との位置決めに使用してもよい。水切り部670は、ドレンパン660の下方あるいは側方に突出した突出部を形成するので、この突出部を利用して機器本体(たとえば、冷蔵庫本体や室外機本体や室内機本体や熱源機本体や洗濯機本体等)への位置決めに利用できる。このように、本実施の形態の水切り部670は、制御基板7や制御基板箱70内への水の浸入を抑制でき、しかも機器本体との位置決めもできるので、信頼性が高く、ドレンパンの位置決めが容易な冷蔵庫などの機器が得られる。
Here, the drainer 670 provided on the back surface or side surface of the drain pan 660 may be used for positioning with a device main body such as a refrigerator. Since the draining portion 670 forms a protruding portion that protrudes downward or laterally of the drain pan 660, the device main body (for example, a refrigerator main body, an outdoor unit main body, an indoor unit main body, a heat source main body, a washing machine, or the like) is used. It can be used for positioning to the machine body. As described above, the draining unit 670 of the present embodiment can suppress the intrusion of water into the control board 7 and the control board box 70 and can also be positioned with respect to the apparatus main body, so that the reliability is high and the drain pan is positioned. A device such as a refrigerator can be obtained.
また、ドレンパン660を機器本体に対して前後にスライド可能に取り付けたい場合には、水切り部670のうち、ドレンパン660背面側方に設けられた水きり部671、672をレールとして利用すれば良い。水きり部671、672をレールとして利用することによって、ドレンパン660が前後にスライド可能で着脱可能に取り付けることが可能であり、ドレンパン660の清掃や、ドレンパン660背面に設けられる制御基板7や半導体部品11のメンテナンスも容易になる。
In addition, when the drain pan 660 is slidably attached to the apparatus main body so as to be slidable back and forth, the draining portions 671 and 672 provided on the back side of the drain pan 660 of the draining portion 670 may be used as rails. By using the draining portions 671 and 672 as rails, the drain pan 660 can be slid back and forth and can be detachably attached. The drain pan 660 can be cleaned and the control board 7 and the semiconductor component 11 provided on the back of the drain pan 660. Maintenance becomes easier.
(圧縮機の上部にドレンパン配置)
ここで、冷却器で生成される霜や水(たとえば除霜水、ドレン水など)を受けるドレンパン660を、圧縮機6の上方で圧縮機6の密閉容器(外被)6Xを形成する上シェル6Aの上部に設けるようにしても良い。図12は圧縮機6の上部にドレンパンを配置した場合の構成を示した図であり、図12(a)は、ドレンパン背面に制御基板箱を設けた場合の図、図12(b)はドレンパンにドレン水溜まり部(水集中部)を設けた場合の図である。
(Drain pan placed on top of compressor)
Here, a drain pan 660 that receives frost or water (for example, defrosted water, drain water, etc.) generated by a cooler is used as an upper shell that forms an airtight container (outer casing) 6X of the compressor 6 above the compressor 6. You may make it provide in the upper part of 6A. FIG. 12 is a view showing a configuration in which a drain pan is disposed on the upper portion of the compressor 6, FIG. 12 (a) is a view in which a control board box is provided on the back of the drain pan, and FIG. 12 (b) is a drain pan. It is a figure at the time of providing a drain water pool part (water concentration part) in the.
図12(a)において、圧縮機6は、2分割シェル(上シェル6Aと下シェル6B)あるいは3分割シェル(上シェル6Aと中間シェル(図示せず)と下シェル6B)によって密閉容器(外被)6Xが構成されている。本実施の形態(たとえば図1〜図3など)では、圧縮機6の密閉容器6Xの上部に端子箱601が設けられているが、ドレンパン660を圧縮機6の密閉容器6Xの上部に設ける場合で、端子箱601が邪魔になる場合には、たとえば図12(a)に示すように端子箱601を圧縮機6を形成する密閉容器6Xの側面(たとえば、上シェル6Aの側面、下シェル6Bの側面、中間シェルの側面など)に設けるようにすれば良い。
In FIG. 12A, the compressor 6 is divided into a sealed container (outside shell) by a two-divided shell (upper shell 6A and lower shell 6B) or a three-divided shell (upper shell 6A, intermediate shell (not shown) and lower shell 6B). E) 6X is configured. In the present embodiment (for example, FIGS. 1 to 3, etc.), the terminal box 601 is provided on the top of the sealed container 6 </ b> X of the compressor 6, but the drain pan 660 is provided on the top of the sealed container 6 </ b> X of the compressor 6. When the terminal box 601 becomes an obstacle, for example, as shown in FIG. 12 (a), the terminal box 601 is placed on the side surface of the sealed container 6X forming the compressor 6 (for example, the side surface of the upper shell 6A, the lower shell 6B). And the intermediate shell side face).
ここで、ドレンパン660は、圧縮機6の密閉容器6X(上シェル6A)の上部に直接、あるいは熱伝導部材などの別部材を介して設けられている。ドレンパン660の底部の一部(たとえば圧縮機6の上部に位置する部位660Yであり球面形状)は、圧縮機6の密閉容器6Xの上部の形状(たとえば上シェル6Aの上部6Yであり球面形状)と略同等形状をしている方が、圧縮機6の上部に取り付ける場合にドレンパン660の底部660Yが圧縮機6の上部6Yに沿うため固定しやすい。ドレンパン660を圧縮機6の上部に設けることによって、圧縮機6にて発生する高温の熱をドレンパン660内に溜まったドレン水を蒸発させるのに使用できるので、効率良くドレン水を蒸発させることができる。
Here, the drain pan 660 is provided directly on the upper part of the sealed container 6X (upper shell 6A) of the compressor 6 or via another member such as a heat conducting member. A part of the bottom of the drain pan 660 (for example, a portion 660Y located at the upper portion of the compressor 6 and having a spherical shape) is a shape of the upper portion of the sealed container 6X of the compressor 6 (for example, the upper portion 6Y of the upper shell 6A and having a spherical shape). If the bottom portion 660Y of the drain pan 660 is along the upper portion 6Y of the compressor 6 when attached to the upper portion of the compressor 6, it is easier to fix. By providing the drain pan 660 in the upper part of the compressor 6, the high-temperature heat generated in the compressor 6 can be used to evaporate the drain water accumulated in the drain pan 660, so that the drain water can be efficiently evaporated. it can.
ここで、図12では、ドレンパン660の下部(たとえばドレンパンの外側の底面の一部)に制御基板箱70が設けられ、制御基板7が制御基板箱70内に挿入されている。制御基板7には、スイッチング素子やダイオード素子などの半導体部品11が設けられており、インバータ駆動回路などの少なくとも一部の半導体部品11にSiCやGaNなどのワイドギャップバンド半導体が使用されている。また、制御基板7には、半導体部品11のみ(ワイドバンドギャップ半導体のみでも良いし、ワイドバンドギャップ半導体と他の半導体部品を併用しても良い)搭載しても良いし、たとえば図2や図3に示すように、制御関連部品(たとえばトランス13やリレー14やコンバータ15や電源リアクタやコンデンサ16や電流検出部品17などのうちの少なくと1つ)などを半導体部品と一緒に搭載しても良い。
Here, in FIG. 12, the control board box 70 is provided below the drain pan 660 (for example, a part of the bottom surface outside the drain pan), and the control board 7 is inserted into the control board box 70. The control substrate 7 is provided with semiconductor parts 11 such as switching elements and diode elements, and wide gap band semiconductors such as SiC and GaN are used for at least some of the semiconductor parts 11 such as inverter drive circuits. Further, only the semiconductor component 11 (only the wide band gap semiconductor may be used, or the wide band gap semiconductor and another semiconductor component may be used in combination) may be mounted on the control board 7, for example, FIG. As shown in FIG. 3, even if a control-related component (for example, at least one of the transformer 13, the relay 14, the converter 15, the power reactor, the capacitor 16, and the current detection component 17) is mounted together with the semiconductor component. good.
ここで、圧縮機6に設けられている端子610には、電源リード線(図示せず)が接続されており、この電源リード線を介して圧縮機6の密閉容器6X内に設けられている電動機に電圧が印加される。この電源リード線の一方の端部は端子610に接続されるが、電源リード線の他方の端部は、制御基板箱70の側面や底面に設けられた制御基板箱開口部(制御基板箱70の底面に設けられた制御基板箱開口部)79を通って制御基板箱70の内部に収納されている制御基板7に搭載されているインバータ駆動回路部品に接続される。インバータ駆動回路部品は、コンデンサなどで構成されるAC/DCコンバータを介してAC電源(たとえば商用電源)に接続される。半導体部品11であるインバータ駆動回路部品は、スイッチング素子やダイオード素子などから構成されており、ワイドバンドギャップバンド半導体が使用されているので、従来のSi半導体を使用した場合に比べて処理速度の高速化、小形化、高さ低減化、高耐熱化を実現している。
Here, a power supply lead wire (not shown) is connected to the terminal 610 provided in the compressor 6, and is provided in the sealed container 6 </ b> X of the compressor 6 through the power supply lead wire. A voltage is applied to the motor. One end of the power supply lead wire is connected to the terminal 610, and the other end of the power supply lead wire is a control board box opening (control board box 70 provided on the side or bottom surface of the control board box 70. Through the control board box opening portion 79 provided on the bottom surface of the control board box 70 and connected to inverter drive circuit components mounted on the control board 7 housed in the control board box 70. The inverter drive circuit component is connected to an AC power source (for example, a commercial power source) via an AC / DC converter composed of a capacitor or the like. The inverter drive circuit component which is the semiconductor component 11 is composed of a switching element, a diode element, and the like, and uses a wide bandgap band semiconductor. Therefore, the processing speed is higher than that when a conventional Si semiconductor is used. Realized downsizing, downsizing, height reduction, and high heat resistance.
圧縮機6の上部にドレンパン660を配置する場合においても、ワイドバンドギャップ半導体である半導体部品11が制御基板箱70内で、しかもドレンパン660の底面あるいは側面に設けられるので、ワイドバンドギャップ半導体で発熱した熱によりドレンパン660内に溜まった水を蒸発させるのに有効活用できる。また、ワイドバンドギャップ半導体は、耐熱温度が高いので、機械室60内や圧縮機6の上方や側方の高温環境下であっても故障することがなく、また、略密閉構造の制御基板箱70内での高温環境下であっても故障することはない。半導体部品11にワイドバンドギャップ半導体を使用すれば、制御基板箱70を真空断熱材などの断熱材で少なくと一部を覆っても良い。制御基板箱70を真空断熱材などの断熱材で少なくと一部を覆うことで、制御基板箱70内の温度を高い状態で保持できるので、ドレンパン660内の水の蒸発を短時間で行うことが可能となる。この場合でも半導体部品11にワイドバンドギャップ半導体を使用することで半導体部品11の耐熱温度高い(約300℃)ので、制御基板箱70を真空断熱材などの断熱材で覆って制御基板箱70内の温度が上昇したとしても、半導体部品11に耐熱温度の高いワイドバンドギャップ半導体を使用しているので、半導体部品11は動作可能であるため問題ない。なお、ワイドバンドギャップ半導体部品をドレンパン660の底面や側面に直接接触させる構造にするか、あるいは図9に示した放熱補助部材110などの別部品を介して接触させる構造にすれば、ワイドバンドギャップ半導体の熱を直接ドレンパン660に伝えることができるので、ドレンパン660内の水(たとえば除霜水やドレン水)を効率効率よく蒸発させることが可能となる。
Even when the drain pan 660 is disposed above the compressor 6, the semiconductor component 11, which is a wide band gap semiconductor, is provided in the control board box 70 and on the bottom or side surface of the drain pan 660. It can be effectively used to evaporate the water accumulated in the drain pan 660 by the heat generated. In addition, since the wide band gap semiconductor has a high heat resistance temperature, it does not fail even in a high temperature environment inside the machine room 60 or above the compressor 6 or on the side, and the control board box has a substantially sealed structure. Even in a high temperature environment within 70, there is no failure. If a wide band gap semiconductor is used for the semiconductor component 11, at least a part of the control board box 70 may be covered with a heat insulating material such as a vacuum heat insulating material. By covering at least a part of the control board box 70 with a heat insulating material such as a vacuum heat insulating material, the temperature in the control board box 70 can be maintained at a high state, so that the water in the drain pan 660 can be evaporated in a short time. Is possible. Even in this case, since the heat resistant temperature of the semiconductor component 11 is high (about 300 ° C.) by using a wide band gap semiconductor for the semiconductor component 11, the control substrate box 70 is covered with a heat insulating material such as a vacuum heat insulating material. Even if the temperature of the semiconductor component 11 rises, there is no problem because the semiconductor component 11 is operable because a wide band gap semiconductor having a high heat resistance temperature is used for the semiconductor component 11. If the wide band gap semiconductor component is configured to be in direct contact with the bottom surface or side surface of the drain pan 660 or is configured to be in contact with another component such as the heat radiation assisting member 110 shown in FIG. Since the heat of the semiconductor can be directly transmitted to the drain pan 660, water (for example, defrost water or drain water) in the drain pan 660 can be efficiently evaporated.
また、制御基板箱70あるいは制御基板7を、ドレンパン660の底面や側面にスライド可能に設ければ、半導体部品11や制御基板7のメンテナンスが容易になる。この場合、制御基板7に接続されるリード線などの接続線は制御基板箱70あるいは制御基板7をスライドしても支障のない長さに設定して裕度を持たせるようにすれば良い。
Further, if the control board box 70 or the control board 7 is slidably provided on the bottom surface or side surface of the drain pan 660, maintenance of the semiconductor component 11 and the control board 7 is facilitated. In this case, a connecting wire such as a lead wire connected to the control board 7 may be set to have a margin by setting the length so as not to hinder the sliding of the control board box 70 or the control board 7.
以上より、本実施の形態の冷蔵庫や洗濯機や冷凍・空調装置などの機器は、圧縮機6、凝縮器(あるいは凝縮パイプあるいは放熱パイプなど)9、膨脹装置62、蒸発器(冷却器)200が順次接続されて構成された冷凍サイクルと、本体(たとえば機械室60や室内機や室外機や熱源機や仕切壁や機器の本体など)内に配置されて冷却器(蒸発器)200にて生成される水(例えばドレン水)を受けるドレンパン660と、ドレンパン660の側面の少なくとも一部あるいは底面の少なくとも一部に設けられ、制御基板7が収納された制御基板箱70と、を備え、制御基板7には圧縮機6や圧縮機冷却ファン68などをたとえばインバータ等で駆動するための駆動部品である半導体部品11が搭載され、半導体部品11にワイドバンドギャップ半導体を使用し、ワイドバンドギャップ半導体で発生する熱をドレンパン660に伝達するとともに圧縮機6より発生する熱もドレンパン660に伝達するようにしてドレンパン660内に溜まった水を蒸発させるようにしたので、ワイドバンドギャップ半導体で発生する熱と圧縮機6で発生する熱の両方をドレンパン660内に溜まった水の蒸発に利用でき、低コストで効率よくドレンパン660内の水を蒸発させることができる。本実施の形態では、冷蔵庫の冷凍サイクルについて説明したが、洗濯機などにおいても同様の効果が得られる。また、室内熱交換器、室外熱交換器を備えた空調機などの冷凍サイクルを有する機器であっても同様の効果が得られる。
As described above, the apparatus such as the refrigerator, the washing machine, the refrigeration / air-conditioning apparatus of the present embodiment includes the compressor 6, the condenser (or the condensing pipe or the heat radiating pipe) 9, the expansion device 62, and the evaporator (cooler) 200. Are placed in a main unit (for example, a machine room 60, an indoor unit, an outdoor unit, a heat source unit, a partition wall, or a main unit of an apparatus) and are connected in a cooler (evaporator) 200. A drain pan 660 that receives the generated water (for example, drain water), and a control board box 70 that is provided on at least a part of the side surface of the drain pan 660 or at least a part of the bottom surface of the drain pan 660 and stores the control board 7. A semiconductor component 11, which is a drive component for driving the compressor 6, the compressor cooling fan 68, and the like with an inverter or the like, for example, is mounted on the substrate 7. The heat generated in the wide band gap semiconductor is transmitted to the drain pan 660 and the heat generated from the compressor 6 is also transmitted to the drain pan 660 so that the water accumulated in the drain pan 660 is evaporated. Therefore, both the heat generated in the wide band gap semiconductor and the heat generated in the compressor 6 can be used for the evaporation of the water accumulated in the drain pan 660, and the water in the drain pan 660 can be efficiently evaporated at a low cost. . Although the refrigeration cycle of the refrigerator has been described in the present embodiment, the same effect can be obtained in a washing machine or the like. Moreover, the same effect is acquired even if it is apparatus which has refrigeration cycles, such as an indoor heat exchanger and an air conditioner provided with the outdoor heat exchanger.
また、本実施の形態の冷凍・空調装置などの機器は、圧縮機6、室内熱交換器、膨脹装置62、室外熱交換器を順次接続されて構成された冷凍サイクルと、機械室60内に配置された圧縮機6の上部や側方など圧縮機6の近傍に配置されて室外熱交換器にて生成される水(例えばドレン水)を受けるドレンパン660と、ドレンパン660の側面の一部あるいは底面の一部に設けられ、制御基板7が収納された制御基板箱と、を備え、制御基板7には圧縮機6や圧縮機冷却ファン68などをたとえばインバータ駆動するインバータ駆動部品である半導体部品11にワイドバンドギャップ半導体を使用し、ワイドバンドギャップ半導体で発生する熱をドレンパン660に伝達するとともに圧縮機6より発生する熱もドレンパン660に伝達するようにしてドレンパン660内に溜まった水を蒸発させるようにしたので、ワイドバンドギャップ半導体で発生する熱と圧縮機6より発生する熱の両方をドレンパン660内に溜まった水の蒸発に利用でき、低コストで効率よくドレンパン660内の水を蒸発させることができる。
In addition, the refrigeration / air-conditioning apparatus and the like of the present embodiment include a refrigeration cycle in which a compressor 6, an indoor heat exchanger, an expansion device 62, and an outdoor heat exchanger are sequentially connected, and a machine room 60. A drain pan 660 that is disposed in the vicinity of the compressor 6 such as an upper part or a side of the disposed compressor 6 and receives water (for example, drain water) generated in the outdoor heat exchanger, and a part of the side surface of the drain pan 660 or A control board box which is provided on a part of the bottom surface and accommodates the control board 7, and the control board 7 is a semiconductor component which is an inverter driving part for driving the compressor 6, the compressor cooling fan 68, etc. 11, a wide band gap semiconductor is used, and heat generated in the wide band gap semiconductor is transmitted to the drain pan 660 and heat generated from the compressor 6 is also transmitted to the drain pan 660. Thus, since the water accumulated in the drain pan 660 is evaporated, both the heat generated by the wide band gap semiconductor and the heat generated by the compressor 6 can be used for the evaporation of the water accumulated in the drain pan 660. The water in the drain pan 660 can be evaporated efficiently at low cost.
また、制御基板箱70あるいは制御基板7をスライド可能にドレンパン660の底面や側面にレールなどを介して設けるようにすれば、必要な時にドレンパン660の底面や側面からレールを介して制御基板箱70や制御基板7を引き出して部品のメンテナンスや交換することが可能となるので、簡単な構成でありながら制御基板7や半導体部品11などの交換やメンテナンスが容易となる。
In addition, if the control board box 70 or the control board 7 is slidably provided on the bottom surface or side surface of the drain pan 660 via a rail or the like, the control board box 70 can be passed from the bottom surface or side surface of the drain pan 660 via the rail when necessary. In addition, since it is possible to pull out the control board 7 and perform maintenance and replacement of parts, it is easy to replace and maintain the control board 7 and the semiconductor parts 11 while having a simple configuration.
また、圧縮機6の密閉容器6Xの上面にドレンパン660の底面や側面を直接接触させるか、あるいは熱伝導部材などの別部品を介して接触させるように固定すれば、圧縮機6より発生する熱がドレンパン660内の水を蒸発させるために有効に利用できる。特に圧縮機6の密閉容器6X内部が高圧・高温となり密閉容器6Xの表面の少なくとも一部が高温となる高圧シェルタイプの方が圧縮機6で発生する高温の熱をドレンパン660に伝達できるのでドレンパン660内の水を効率よく蒸発させることができる。ここで、密閉容器6X内が低圧・低温となる低圧シェルタイプであっても、圧縮機6の密閉容器6の上部が高圧・高温となる構造の圧縮機6であれば、圧縮機6で発生する高温の熱をドレンパン660に伝達できるので、同等の効果を得ることができる。
Further, if the bottom surface or side surface of the drain pan 660 is brought into direct contact with the upper surface of the sealed container 6X of the compressor 6 or is fixed so as to be brought into contact with another part such as a heat conducting member, heat generated from the compressor 6 is obtained. Can be effectively used to evaporate the water in the drain pan 660. In particular, the high-pressure shell type in which the inside of the hermetic container 6X of the compressor 6 has high pressure and high temperature and at least a part of the surface of the hermetic container 6X has high temperature can transmit high-temperature heat generated in the compressor 6 to the drain pan 660. The water in 660 can be efficiently evaporated. Here, even if the inside of the hermetic container 6X is a low pressure shell type in which the pressure is low and low, if the compressor 6 has a structure in which the top of the hermetic container 6 of the compressor 6 has high pressure and high temperature, the compressor 6 generates Since the high-temperature heat to be transmitted can be transmitted to the drain pan 660, an equivalent effect can be obtained.
また、ワイドバンドギャップ半導体などの半導体部品11をドレンパン660の底面や側面に直接接触させるか、あるいは図9に示したように熱伝導部材などの別部品を介して接触させるようにすれば、高温耐力のあるワイドバンドギャップ半導体より発生する熱をドレンパン660内の水を蒸発させるために有効に利用できる。
Further, if the semiconductor component 11 such as a wide band gap semiconductor is brought into direct contact with the bottom surface or side surface of the drain pan 660 or is brought into contact with another component such as a heat conducting member as shown in FIG. Heat generated from the proof wide band gap semiconductor can be effectively used to evaporate the water in the drain pan 660.
ここで、図11(c)に示したようにドレンパン660の背面には、ドレンパン660内の水がドレンパン660外にあふれても制御基板7や制御基板箱70に水がかったりあるいは水が侵入したりしないようにドレンパン660の側面や底面の背面側(たとえば外側周囲)の少なくとも一部にドレンパン660から下方あるいは側方に延出あるいは突出した水切り部670が設けられている。制御基板7や制御基板箱70は、この水切り部670の内側に設けられるので、ドレンパン660内の水がドレンパン660外にあふれても制御基板7や制御基板箱70に水がかったりあるいは水が侵入したりしないため、信頼性の高い機器が得られる。
Here, as shown in FIG. 11 (c), even if the water in the drain pan 660 overflows out of the drain pan 660, the control board 7 or the control board box 70 is watered or water enters the back of the drain pan 660. The drain pan 660 is provided with a draining portion 670 extending or projecting downward or laterally from the drain pan 660 on at least a part of the side surface of the drain pan 660 or the back side of the bottom surface (for example, the outer periphery). Since the control board 7 and the control board box 70 are provided inside the draining portion 670, even if the water in the drain pan 660 overflows outside the drain pan 660, the control board 7 or the control board box 70 is watered or invaded. Therefore, a highly reliable device can be obtained.
以上のように、本発明の冷蔵庫などの機器は、本体1と、本体背面に設けられ、冷却器とともに冷凍サイクルを構成する圧縮機6が配置される機械室60と、機械室60内に設けられ、冷却器200の除霜水を受けるドレンパン660と、圧縮機6を駆動制御する半導体部品11が搭載された制御基板7と、制御基板7を収納する制御基板箱70と、を備え、半導体部品11にワイドバンドギャップ半導体を使用し、制御基板箱70をドレンパン660の背面あるいは側面に着脱自在に取り付けたので、ワイドバンドギャップ半導体で発生する熱をドレンパン660に伝達でき、ドレンパン660内に溜まった水を効率よく蒸発させることができる。
As described above, the apparatus such as the refrigerator of the present invention is provided in the machine room 60, the machine room 60 provided on the main body 1, the compressor rear surface that is included in the refrigeration cycle together with the cooler, and the machine room 60. A drain pan 660 that receives defrost water from the cooler 200, a control board 7 on which a semiconductor component 11 that drives and controls the compressor 6 is mounted, and a control board box 70 that houses the control board 7. Since a wide band gap semiconductor is used for the component 11 and the control board box 70 is detachably attached to the back surface or side surface of the drain pan 660, heat generated by the wide band gap semiconductor can be transferred to the drain pan 660 and collected in the drain pan 660. Water can be efficiently evaporated.
また、ドレンパン660を機械室60内で圧縮機6の上方に設けたので、圧縮機6で発生する高温の熱をドレンパン660に伝達できるのでドレンパン660内の水を効率よく蒸発させることができる。また、ワイドバンドギャップ半導体を搭載した制御基板7が収納された制御基板箱70をドレンパン660の背面あるいは側面に着脱自在に取り付ければ、ワイドバンドギャップ半導体で発生する熱と圧縮機6より発生する熱の両方をドレンパン660内に溜まった水の蒸発に利用でき、低コストで効率よくドレンパン660内の水を蒸発させることができる。
Further, since the drain pan 660 is provided above the compressor 6 in the machine chamber 60, high-temperature heat generated in the compressor 6 can be transmitted to the drain pan 660, so that water in the drain pan 660 can be efficiently evaporated. Further, if the control board box 70 containing the control board 7 on which the wide band gap semiconductor is mounted is detachably attached to the back or side surface of the drain pan 660, the heat generated by the wide band gap semiconductor and the heat generated by the compressor 6 are obtained. Both of them can be used for evaporation of the water accumulated in the drain pan 660, and the water in the drain pan 660 can be efficiently evaporated at a low cost.
また、ドレンパン660を圧縮機6に着脱自在に取り付ければ、簡単な構成でありながら制御基板7や半導体部品11などの交換やメンテナンスが容易となる。
If the drain pan 660 is detachably attached to the compressor 6, the control board 7 and the semiconductor component 11 can be easily replaced and maintained with a simple configuration.
ここで、図12(b)に示すようにドレンパン660にドレン水溜まり部(水集中部)665を設けても良い。ドレンパン660は、冷却器200により生成されドレンパン660内に落下あるいは排出されたドレン水や水がドレンパン660内の特定箇所であるドレンパン水溜まり部(水集中部)665に集中するようにドレンパン660の底部の少なくとも一部が凹部となっている。そして、ドレンパン660の底部は凹部形状であるドレン水溜まり部(水集中部)665に向かって水が集まるように傾斜した傾斜部666、667を有しており、また、ドレン水溜まり部(水集中部)665は他の部分よりも一段低くなっており、水が溜まることが可能な凹部を形成している。
Here, as shown in FIG. 12B, the drain pan 660 may be provided with a drain water pool portion (water concentration portion) 665. The drain pan 660 is formed at the bottom of the drain pan 660 so that drain water or water generated by the cooler 200 and dropped or discharged into the drain pan 660 is concentrated in a drain pan pool (water concentration portion) 665 that is a specific location in the drain pan 660. At least a part of the recess is a recess. The bottom of the drain pan 660 has inclined portions 666 and 667 that are inclined so that water gathers toward a drain water reservoir portion (water concentration portion) 665 having a concave shape, and the drain water reservoir portion (water concentration portion). ) 665 is one step lower than the other parts, forming a recess where water can accumulate.
このドレン水溜まり部(水集中部)665の背面に制御基板7あるいは制御基板箱70を設けるようにすれば、ドレンパン660内の水が集中しているドレン水溜まり部(水集中部)665を直接、半導体部品11の発する熱で効率よく無駄なく加熱できるため、ドレンパン660内の水を効率よく早期に蒸発させることができる。
If the control substrate 7 or the control substrate box 70 is provided on the back surface of the drain water reservoir portion (water concentration portion) 665, the drain water reservoir portion (water concentration portion) 665 in which the water in the drain pan 660 is concentrated is directly connected. Since the heat generated by the semiconductor component 11 can be efficiently and efficiently heated, the water in the drain pan 660 can be efficiently and quickly evaporated.
以上は、主にドレンパン660が機械室60内に配置される例について説明しているが、ドレンパン660は機械室内に配置されていなくても良い。例えば、冷蔵庫の場合では、機械室60が冷蔵庫本体1の上部に設けられている場合等には、冷却器200が機械室60よりも下部に設けられるので、ドレンパン660は機械室60内ではなく、冷却器200の下方であれば良く、冷蔵庫本体1の略中央背面や下部背面等に設ければ良い。
Although the above has mainly described the example in which the drain pan 660 is disposed in the machine room 60, the drain pan 660 may not be disposed in the machine room. For example, in the case of a refrigerator, when the machine room 60 is provided in the upper part of the refrigerator main body 1 or the like, the cooler 200 is provided in a lower part than the machine room 60, so that the drain pan 660 is not in the machine room 60. As long as it is below the cooler 200, it may be provided on the substantially central back surface or lower back surface of the refrigerator body 1.
また、例えば、空調機の場合には、ドレンパン660は室外機内だけでなく、室内機内にも配置されているので、室内に配置されるドレンパンの底面や側面の背面側に制御基板7あるいは制御基板箱70を設けても良い。空調機の室内機は、空気吸込み口と、空気吸込み口の下流に設けられたフィルタと、フィルタの下流側に設けられた室内熱交換器と、室内熱交換器の下流側に設けられ空気吸込み口から吸込んだ空気を室内熱交換器の下流側に設けられた空気吹出し口に送風する送風ファンと、室内熱交換器で生成される水(ドレン水)を受ける室内機ドレンパンと、を備えているので、上述した内容(たとえば、ドレンパンの背面や側面に制御基板箱70や制御基板7のスライド可能に設ける構成やドレンパンに水切り部670やドレン水水溜り部665を設ける構成など)を、室内機ドレンパンに適用しても良い。
Further, for example, in the case of an air conditioner, the drain pan 660 is disposed not only in the outdoor unit but also in the indoor unit. Therefore, the control board 7 or the control board is provided on the bottom side or the back side of the side surface of the drain pan placed indoors. A box 70 may be provided. The indoor unit of the air conditioner includes an air intake port, a filter provided downstream of the air intake port, an indoor heat exchanger provided downstream of the filter, and an air intake provided downstream of the indoor heat exchanger. A blower fan that blows air sucked from the opening to an air outlet provided on the downstream side of the indoor heat exchanger, and an indoor unit drain pan that receives water (drain water) generated by the indoor heat exchanger. Therefore, the above-described contents (for example, a configuration in which the control board box 70 and the control board 7 are slidable on the back and side surfaces of the drain pan, a configuration in which the drain pan 670 and the drain water pool 665 are provided in the drain pan, etc.) It may be applied to a machine drain pan.
したがって、本発明の空気調和機などの機器は、室内に設けられた室内機本体と、室内機本体の前面上部や天面や側面に設けられた空気吸込み口と、空気吸込み口の下流に設けられたフィルタと、フィルタの下流側に設けられた室内熱交換器と、空気吸込み口から吸込んだ空気を室内に吹出す空気吹出し口と、室内熱交換器の下流側であって室内熱交換器と空気吹出し口との間に設けられ、空気吸込み口から吸込んだ空気を室内熱交換器を介して室内熱交換器の下流側に設けられた空気吹出し口に送風するための送風ファンと、室内熱交換器で生成される水(ドレン水)を受ける室内機ドレンパンと、送風ファンや風向板などの駆動部品の駆動制御する半導体部品11が搭載された制御基板7と、制御基板7を収納する制御基板箱70と、を備え、半導体部品11にワイドバンドギャップ半導体を使用し、制御基板箱70あるいは制御基板7をドレンパン660の背面あるいは側面に着脱自在に取り付けたので、ワイドバンドギャップ半導体で発生する熱をドレンパン660に伝達でき、ドレンパン660内に溜まった水を効率よく蒸発させることができる。
Therefore, an apparatus such as an air conditioner of the present invention is provided in an indoor unit main body provided indoors, an air inlet provided in the upper front, top, or side of the indoor unit main body, and downstream of the air inlet. Filter, an indoor heat exchanger provided downstream of the filter, an air outlet for blowing air sucked from the air inlet into the room, and an indoor heat exchanger downstream of the indoor heat exchanger A blower fan for blowing air sucked from the air inlet through the indoor heat exchanger to an air outlet provided on the downstream side of the indoor heat exchanger; An indoor unit drain pan that receives water (drain water) generated by the heat exchanger, a control board 7 on which a semiconductor component 11 that controls driving of a driving part such as a blower fan or a wind direction plate is mounted, and the control board 7 are accommodated. A control board box 70; In addition, since a wide band gap semiconductor is used for the semiconductor component 11 and the control board box 70 or the control board 7 is detachably attached to the back surface or the side surface of the drain pan 660, heat generated by the wide band gap semiconductor is transmitted to the drain pan 660. The water accumulated in the drain pan 660 can be efficiently evaporated.
(冷蔵庫背面に制御基板配置の場合の庫内容積増加)
以上は制御基板を1つ、あるいは2つ設ける機器の例について説明したが、ここでは、ワイドバンドギャップ半導体11を搭載した制御基板を機械室60内ではなく、背面断熱材中に設けた場合の庫内容積の増加について説明する。
(Increase of internal volume when the control board is placed on the back of the refrigerator)
The example of the device provided with one or two control boards has been described above, but here, the control board on which the wide band gap semiconductor 11 is mounted is provided not in the machine room 60 but in the back heat insulating material. The increase in the internal volume will be described.
図13は本発明の実施の形態を表す冷蔵庫1における制御基板箱70Aの背面部分の容積増加についての説明図である。図において、図1〜図12と同等部分は同一の符号を付して説明を省略する。図において、冷蔵庫本体1は、最上段に冷蔵室2、冷蔵室2の下に切替室3と製氷室35が並列に設けられ、切替室3と製氷室35の下には冷凍室4が設けられ、冷凍室の下(最下段)には野菜室4が設けられている。ここで、各貯蔵室(たとえば冷蔵室2、切替室3、製氷室35、冷凍室4、野菜室5)間において、設定温度(保存温度)の異なる部屋間は断熱材(仕切り部材であり、ウレタン断熱材や真空断熱材)8で仕切られている。また、冷蔵庫1の背面下方には圧縮機6等が配置される機械室60が設けられている。
FIG. 13 is an explanatory diagram regarding an increase in the volume of the back surface portion of the control board box 70A in the refrigerator 1 representing the embodiment of the present invention. In the figure, the same parts as those in FIGS. In the figure, the refrigerator main body 1 has a refrigerator compartment 2 at the top, a switching chamber 3 and an ice making chamber 35 provided in parallel below the refrigerator compartment 2, and a freezing compartment 4 provided below the switching chamber 3 and the ice making chamber 35. The vegetable compartment 4 is provided under the freezer compartment (lowermost level). Here, between each storage room (for example, refrigeration room 2, switching room 3, ice making room 35, freezer room 4, vegetable room 5), between the room where set temperature (storage temperature) differs, it is a heat insulating material (partition member, It is partitioned by a urethane heat insulating material or a vacuum heat insulating material) 8. In addition, a machine room 60 in which the compressor 6 and the like are disposed is provided below the back of the refrigerator 1.
また、冷蔵庫本体1の背面には背面断熱材80が設けられており、また、冷蔵庫本体1の背面には冷却器室に設けられた冷却器200、圧縮機6、および圧縮機6や圧縮機冷却ファン68や冷気送風ファン(図示せず)などを制御する制御基板7が収納された制御基板箱70が配置され、また、背面の断熱材80中(あるいは機械室60内)には、膨脹装置(たとえばキャピラリチューブや電子膨脹弁など)62、圧縮機6に接続されて冷却器などとともに冷凍サイクルを構成する放熱パイプ(凝縮パイプ)9等が配置されている。ここで、冷蔵庫1背面に設けられた機械室60内には、圧縮機6、アキュムレータ61、制御基板箱70などが配置され、冷却器200で発生する水(除霜水、ドレン水など)を受けるドレンパン660等も設けられている。
Moreover, the back surface heat insulating material 80 is provided in the back surface of the refrigerator main body 1, and the cooler 200, the compressor 6, and the compressor 6 and the compressor which were provided in the cooler room in the back surface of the refrigerator main body 1 are provided. A control board box 70 in which a control board 7 for controlling a cooling fan 68, a cold air blower fan (not shown) and the like is accommodated is disposed, and in the heat insulating material 80 (or in the machine room 60) on the back surface, expansion is performed. An apparatus (for example, a capillary tube or an electronic expansion valve) 62, a heat radiating pipe (condensation pipe) 9 connected to the compressor 6 and constituting a refrigeration cycle together with a cooler and the like are disposed. Here, the compressor 6, the accumulator 61, the control board box 70, etc. are arrange | positioned in the machine room 60 provided in the refrigerator 1 back surface, and the water (defrost water, drain water, etc.) which generate | occur | produce with the cooler 200 is arrange | positioned. A drain pan 660 or the like for receiving is also provided.
放熱パイプ9は、たとえば、圧縮機6から冷蔵庫本体1の側面、冷蔵庫本体1の背面、冷蔵庫本体1の上面(あるいは冷蔵庫本体1の下面)、冷蔵庫本体1の側面などを通って膨脹装置62に接続され、蒸発器200、アキュムレータ61などを介して圧縮機6に接続される。圧縮機6はモータの回転数を任意に調整可能なインバータ方式で駆動され、たとえば半導体部品であるインバータ駆動回路部品11などが搭載された制御基板7によって駆動される。制御基板7は、たとえば図1や図4や図5等では、背面下部に設けられた機械室60内に配置される制御基板箱70内に収納されている。制御基板箱70は、図1では、機械室60内で端子箱601を介して圧縮機6とは空間を介して圧縮機6の上方に配置され、また、図4や図5では、機械室60内で圧縮機6の近傍に設けられており、圧縮機6の上方や側方などに圧縮機6とは空間を介して配置されている。ここで、図1〜図3で説明したように制御基板箱70を圧縮機6の端子箱601の上部に直接または緩衝材350を介して設けるようにしても良い。
The heat radiating pipe 9 is connected to the expansion device 62 from the compressor 6 through the side surface of the refrigerator body 1, the back surface of the refrigerator body 1, the upper surface of the refrigerator body 1 (or the lower surface of the refrigerator body 1), the side surface of the refrigerator body 1, and the like. Connected to the compressor 6 via the evaporator 200, the accumulator 61, and the like. The compressor 6 is driven by an inverter system capable of arbitrarily adjusting the rotation speed of the motor, and is driven by a control board 7 on which, for example, an inverter drive circuit component 11 which is a semiconductor component is mounted. For example, in FIG. 1, FIG. 4, FIG. 5, etc., the control board 7 is accommodated in the control board box 70 arrange | positioned in the machine room 60 provided in the back lower part. In FIG. 1, the control board box 70 is disposed above the compressor 6 via the terminal box 601 and the compressor 6 via a space in the machine room 60, and in FIG. 4 and FIG. It is provided in the vicinity of the compressor 6 in 60, and the compressor 6 is arrange | positioned through the space above the compressor 6, a side, etc. Here, as described with reference to FIGS. 1 to 3, the control board box 70 may be provided directly on the upper part of the terminal box 601 of the compressor 6 or via the buffer material 350.
制御基板箱70は図1や図4や図5や図6などに示される冷蔵庫1の背面下部や背面上部に設けられる機械室60内に配置され、機械室60内に設置された状態で冷蔵庫1の背面から見て前面側(正面側)あるいは上面側あるいは側面側あるいは下面側が開口しており、制御基板7のメンテや半導体部品11や制御関連部品などのメンテや交換が行えるようにしている。制御基板箱70の開口部には、適宜、フタ部材である制御基板箱フタ701が設けられている。ここで、図1、図4、図5では、放熱パイプ9は圧縮機6から冷蔵庫側面、冷蔵庫背面、冷蔵庫上面、冷蔵庫側面などの少なくとも1カ所を通って機械室60内あるいは冷蔵庫1の本体の断熱材80中に配置される膨脹装置62に接続され、冷却器室内の冷却器200に接続される。ここで、放熱パイプ9は、放熱パイプ9と別に設けられた凝縮器を介して膨脹装置62に接続してもよい。
The control board box 70 is disposed in the machine room 60 provided in the lower rear part or the upper rear part of the refrigerator 1 shown in FIG. 1, FIG. 4, FIG. 5, FIG. The front side (front side), the upper side, the side, or the lower side as viewed from the rear side of 1 is opened so that maintenance of the control board 7, semiconductor parts 11 and control-related parts can be maintained and replaced. . A control board box lid 701 that is a lid member is appropriately provided in the opening of the control board box 70. Here, in FIGS. 1, 4, and 5, the heat radiating pipe 9 passes from the compressor 6 through at least one place such as the side of the refrigerator, the back of the refrigerator, the top of the refrigerator, the side of the refrigerator, and the like in the machine room 60 or the main body of the refrigerator 1. It is connected to the expansion device 62 arranged in the heat insulating material 80 and connected to the cooler 200 in the cooler chamber. Here, the heat radiating pipe 9 may be connected to the expansion device 62 via a condenser provided separately from the heat radiating pipe 9.
ここで、第2の制御基板7A(たとえば制御基板7とは別に設けられる第2の制御基板7A、あるいは制御基板7の一部が冷蔵庫1の背面に分割して設けられる第2の制御基板7A、あるいは制御基板7を設けられずに単独で設けられる第2の制御基板7Aなど)が機械室60の上方や高さ方向の略中央位置に配置される第2の制御基板箱70A内に設けられている場合で、放熱パイプ9が機械室60から冷蔵庫側面へ配置される場合には、放熱パイプが冷蔵庫背面を這わないので冷蔵庫背面の第2の制御基板箱70Aが邪魔になることは少ないが、放熱パイプ9が冷蔵庫背面から冷蔵庫上面、あるいは冷蔵庫上面から冷蔵庫側面へ配置される場合は、放熱パイプ9は、第2の制御基板7Aが収納される第2の制御基板箱70Aを避けて第2の制御基板箱70Aの側面を通るように配置されている。また、冷蔵庫1の天井面や背面や側面や底面の少なくともいずれかの面には冷蔵庫1の断熱性能を高めるために内箱101と外箱102の間に真空断熱材10が1箇所あるいは複数箇所設置されており、第2の制御基板箱70Aの背面71と内箱101との間にも配置されている。
Here, the second control board 7A (for example, the second control board 7A provided separately from the control board 7 or a part of the control board 7 is provided separately on the back surface of the refrigerator 1). Or a second control board 7A provided alone without being provided with the control board 7) is provided in the second control board box 70A disposed above the machine chamber 60 or at a substantially central position in the height direction. In the case where the heat radiating pipe 9 is arranged from the machine room 60 to the side of the refrigerator, the heat radiating pipe does not rub the back of the refrigerator, so the second control board box 70A on the back of the refrigerator is unlikely to be an obstacle. However, when the heat radiating pipe 9 is disposed from the refrigerator back surface to the refrigerator upper surface or from the refrigerator upper surface to the refrigerator side surface, the heat radiating pipe 9 avoids the second control board box 70A in which the second control board 7A is accommodated. Second It is disposed so as to pass through the side surfaces of the control board box 70A. Further, at least one of the ceiling surface, the back surface, the side surface, and the bottom surface of the refrigerator 1 is provided with one or more vacuum heat insulating materials 10 between the inner box 101 and the outer box 102 in order to improve the heat insulating performance of the refrigerator 1. It is installed, and is also arranged between the back surface 71 of the second control board box 70 </ b> A and the inner box 101.
本実施の形態において、第2の制御基板7A、第2の制御基板箱70Aを冷蔵庫1の背面上部あるいは背面の高さ方向略中央位置に配置し、半導体部品11にワイドバンドギャップ半導体を使用するようにすれば、第2の制御基板7Aの厚さ、及び第2の基板制御箱70Aの厚さ(冷蔵庫1の前後方向長さ、奥行き)Hを薄くできるため、制御基板箱70Aが配置されている部分の内箱の庫内(貯蔵室内)への突出(せりだし)部分(庫内側への突出量減少分83)の大きさや容積を小さくできる。また、第2の制御基板箱70Aの厚さHを小さくできるので、厚さが小さくなった分(制御基板箱厚さ減少分)だけ内箱101と第2の制御基板箱70A背面71との間の断熱材80の厚さを増加させることが可能である。(断熱材厚さ増加部分85の容積分だけ断熱材80の厚さを大きくできるので、断熱性能が向上する。)ここで、第2の制御基板箱70Aの厚さが薄くなっても断熱材80の厚さを増加させなければ、この断熱材厚さ増加部分85の容積分だけ庫内容積を大きくできるので、冷蔵庫本体の大きさ(幅、高さ、奥行き)を変更することなく大容量の冷蔵庫を得ることができる。すなわち、厚さHが薄くなった第2の制御基板箱70Aの背面の断熱材厚さ増加部分85の容積分(あるいは厚さ分)だけ、庫内容積(貯蔵室の内容積)を大きくできる。したがって、冷蔵庫本体の大きさを大きくすることなくユーザにとって使い勝手の良い大容量の冷蔵庫が得られる。
In the present embodiment, the second control board 7A and the second control board box 70A are arranged at the upper part of the back surface of the refrigerator 1 or substantially at the center in the height direction of the back surface, and a wide band gap semiconductor is used for the semiconductor component 11. By doing so, since the thickness of the second control board 7A and the thickness (length and depth of the refrigerator 1 in the front-rear direction of the refrigerator 1) H of the second board control box 70A can be reduced, the control board box 70A is arranged. It is possible to reduce the size and volume of the protruding portion of the inner box of the inner box into the storage chamber (the storage chamber) (the amount 83 of the protruding amount decreases toward the inner side of the storage). Further, since the thickness H of the second control board box 70A can be reduced, the inner box 101 and the second control board box 70A rear surface 71 are reduced by the thickness (the reduction in the control board box thickness). It is possible to increase the thickness of the insulation 80 in between. (The heat insulating performance can be improved because the thickness of the heat insulating material 80 can be increased by the volume of the heat insulating material thickness increasing portion 85.) Here, even if the thickness of the second control board box 70A is reduced, the heat insulating material. If the thickness of 80 is not increased, the interior volume can be increased by the volume of the heat insulating material thickness increasing portion 85, so that the capacity (width, height, depth) of the refrigerator main body is not changed. You can get a refrigerator. That is, the internal volume (the internal volume of the storage chamber) can be increased by the volume (or the thickness) of the heat insulating material thickness increasing portion 85 on the back surface of the second control board box 70A where the thickness H is reduced. . Therefore, a large-capacity refrigerator that is convenient for the user can be obtained without increasing the size of the refrigerator body.
ここで、従来の冷蔵庫1では、第2の制御基板箱70Aの厚さ(あるいはインバータ駆動回路部品などの半導体部品11の厚さ)が大きかったため、第2の制御基板箱70Aの収納スペースの奥行き方向(厚さ方向)を大きくする必要があり、貯蔵室(たとえば冷蔵室2)内の突出部分(庫内側への突出量減少分83)の大きさまで内箱101が突出(せり出し)していたため、庫内容積が小さくなっていた。また、従来の冷蔵庫では、断熱材80の厚さ増加部分85にまで第2の制御基板箱70Aが設けられていたため、真空断熱材10や放熱パイプ9などの付加部品を設けることなど困難であったが、本発明における第2の制御基板7A、第2の制御基板箱70Aは、ワイドバンドギャップ半導体を用いるようにすることで厚さを薄くできるため、庫内側への突出部分(庫内側への突出量減少分83)の大きさや突出量を小さくでき、また、断熱材厚さ増加部分85の容積分だけスペースが確保可能となるため、従来のように冷蔵庫1の背面152に対して第2の制御基板7Aや第2の制御基板箱70Aを傾けて配置して突出部分(庫内側への突出量減少分83)の突出量を小さくしたりしなくても良く、冷蔵庫1の背面152に対して略並行(冷蔵庫設置面、あるいは冷蔵庫背面に対して略垂直)に設置しても突出部分(庫内側への突出量減少分83)をなくすかあるいは小さくできるようになるので、構造が簡単であり、第2の制御基板箱70Aの収納スペースも大幅に小さくすることが可能となる冷蔵庫が得られる。さらに、貯蔵室である冷蔵室2内への内箱101のせり出し(突出)もなくなるから、貯蔵室である冷蔵室2への食品収納量も拡大させることが可能となり、ユーザにとって大容量で使い勝手の良い冷蔵庫や機器が得られる。
Here, in the conventional refrigerator 1, since the thickness of the second control board box 70A (or the thickness of the semiconductor parts 11 such as the inverter drive circuit parts) is large, the depth of the storage space of the second control board box 70A is large. The direction (thickness direction) needs to be increased, and the inner box 101 has protruded (projected) to the size of the protruding portion in the storage chamber (for example, the refrigerated chamber 2) (the amount 83 of the protruding amount decreases toward the inside of the warehouse). The internal volume was small. Further, in the conventional refrigerator, since the second control board box 70A is provided up to the thickness increasing portion 85 of the heat insulating material 80, it is difficult to provide additional parts such as the vacuum heat insulating material 10 and the heat radiating pipe 9. However, since the thickness of the second control board 7A and the second control board box 70A according to the present invention can be reduced by using a wide band gap semiconductor, the protruding portion (to the inside of the box) The amount of protrusion 83 and the amount of protrusion can be reduced, and space can be secured by the volume of the heat-insulating material thickness increasing portion 85. The control board 7A and the second control board box 70A of the second control board 7A may be inclined to reduce the protrusion amount of the protrusion portion (the protrusion amount decrease 83 to the inside of the cabinet). About parallel ( Even if it is installed on the warehouse installation surface or substantially perpendicular to the refrigerator back surface, the protruding portion (protrusion reduction amount 83 to the inside of the warehouse) can be eliminated or reduced, so the structure is simple. Thus, a refrigerator capable of significantly reducing the storage space for the second control board box 70A is obtained. Furthermore, since the inner box 101 does not stick out (protrusions) into the refrigerating room 2 as the storage room, the amount of food stored in the refrigerating room 2 as the storage room can be increased. A good refrigerator and equipment can be obtained.
ここで、第2の制御基板箱70Aの高さHが低くなることによって内箱の庫内側への突出量減少分83(庫内容積増加部分83)や第2の制御基板箱70Aの高さHが低くなることによって第2の制御基板箱70Aと内箱101との間(たとえば冷蔵庫1を構成する断熱箱体の背面)の断熱材80の厚さ増加部分85(制御基板箱厚さ減少による断熱材厚さ増加部分85)などの容積増加部分(83あるいは85)に付加部品(機能部品(たとえばミスト噴霧装置や殺菌装置や除菌装置など)や風路部品(たとえば冷却風路やミスト送風路や風量調整や風路切替用のダンパ装置など)や冷凍サイクル部品(たとえば放熱パイプ(凝縮パイプ)や減圧装置(膨脹弁やキャピラリチューブなど)や吸入パイプなど)やその他部品(真空断熱材や配線や照明部品(たとえばLED照明などの庫内照明や警告等や表示灯)など))を設けたり、配置するようにしても良い。
Here, as the height H of the second control board box 70A decreases, the amount 83 of the inner box protruding to the inside of the box (the volume increase part 83) and the height of the second control board box 70A are reduced. As H becomes lower, the thickness increasing portion 85 (control board box thickness reduction) of the heat insulating material 80 between the second control board box 70A and the inner box 101 (for example, the back surface of the heat insulating box constituting the refrigerator 1). Addition parts (functional parts (for example, mist spraying apparatus, sterilization apparatus, sterilization apparatus, etc.)) and air path parts (for example, cooling air path, mist, etc.) Air ducts, air volume adjustment and air path dampers, etc.), refrigeration cycle parts (such as heat dissipation pipes (condensation pipes), decompression devices (expansion valves, capillary tubes, etc.) and suction pipes) and other parts (vacuum insulation) Or arrangement And lighting parts (for example the internal lighting and warning like or indicator such as an LED lighting), etc.)) or provided, may be placed.
このように、庫内容積の増加部分83や第2の制御基板箱70Aの背面71の断熱材厚さ(容積)増加部分85に上記付加部品を配置したり設けたりすることで、従来に比べて庫内容積を減少させることなく付加機能を得ることができるので、ユーザにとって使い勝手が良く、しかもスペース使用効率も大きくコストパフォーマンスの高い冷蔵庫が得られる。
As described above, the additional parts are arranged or provided in the increased portion 83 of the internal volume or the heat insulating material thickness (volume) increased portion 85 of the back surface 71 of the second control board box 70A. Thus, since an additional function can be obtained without reducing the internal volume, a refrigerator that is convenient for the user, has a large space use efficiency, and has high cost performance can be obtained.
すなわち、庫内容積増加部分83や制御基板箱背面断熱材厚さ増加部分85に付加部品を設けるようにすれば、庫内容積(貯蔵室の収納容積)を減少させることなく、付加部品による追加機能が実現できたり、あるいは付加部品が配置されていた部分に別部品を配置可能となるので、庫内容積を減少させることなく、追加機能が使用可能となり、スペース効率が向上し、ユーザにとって使い勝手の良い冷蔵庫が得られる。また、庫内容積増加部分83や制御基板箱背面断熱材厚さ増加部分85に付加部品を設けない場合には、従来と同じ外形寸法の冷蔵庫で庫内容積を増加できるので、スペース効率が向上し収納容積が大きく、使い勝手の良い冷蔵庫が得られる。
In other words, if additional parts are provided in the internal volume increasing portion 83 or the control board box rear surface insulating material thickness increasing portion 85, the additional volume can be added without reducing the internal volume (storage chamber storage capacity). Functions can be realized, or another part can be placed in the part where the additional part has been placed, so additional functions can be used without reducing the internal volume, improving space efficiency and making it easy for users to use. A good refrigerator is obtained. In addition, when no additional parts are provided in the internal volume increasing portion 83 or the control board box rear heat insulating material thickness increasing portion 85, the internal volume can be increased with a refrigerator having the same external dimensions as the conventional one, so that space efficiency is improved. The storage capacity is large and an easy-to-use refrigerator can be obtained.
ここで、付加部品がミストを生成し貯蔵室内や室内に噴霧するミスト噴霧装置やミストを空気吹出し口やミスト吹出し口などへ案内するミスト送風路やミストを室内や貯蔵室内に吹出すミスト吹出し口などのミスト噴霧関連部品である場合には、貯蔵室内や室内にミスト噴霧が行えるようになるので、貯蔵室内の収納容積を減少させずに貯蔵室内の除菌や加湿が行える衛生的で鮮度保持の行える冷蔵庫や室内の加湿や除菌の行なえる空調機などの機器が得られる。
Here, a mist spraying device for generating additional mist and spraying the mist into the storage room or the room, or a mist blowing path for guiding the mist to the air outlet or the mist outlet, or a mist outlet for blowing the mist into the room or the storage room For mist spraying related parts such as mist spraying, the mist spraying can be performed in the storage room or the room, so that the storage space can be sterilized and humidified without reducing the storage capacity in the storage room. Equipment such as a refrigerator that can be used and an air conditioner that can humidify and disinfect the room.
また、付加部品が放熱パイプ(凝縮パイプ)9の場合には、貯蔵室内の収納容積を減少させずに放熱パイプを制御基板箱70Aの背面71の断熱材厚さ増加部分85に這わす(配置する)ことができるので、放熱パイプ9の長さを長くでき放熱面積の増加を行うことができるため、放熱効率が向上し省エネルギーな冷蔵庫を提供できる。
When the additional part is the heat radiating pipe (condensation pipe) 9, the heat radiating pipe is passed to the heat insulating material thickness increasing portion 85 of the back surface 71 of the control board box 70A without disposing the storage volume in the storage chamber (arrangement). Since the length of the heat radiating pipe 9 can be increased and the heat radiating area can be increased, the heat radiating efficiency is improved and an energy-saving refrigerator can be provided.
また、付加部品が真空断熱材10の場合には、貯蔵室内の収納容積を減少させずに従来は配置困難であった制御基板箱70Aの背面の断熱材増加部分85に真空断熱材10を配置できるため、真空断熱材10の設置面積の拡大が行え、また断熱性能が向上するので、省エネルギーな冷蔵庫が得られる。また、制御基板箱70Aが薄くできるため真空断熱材10を折り曲げて配置する必要がなくなり、外包材が破れたり傷ついたりしないので、品質の高い冷蔵庫などの機器が得られる。また、真空断熱材10を折り曲げずに配置できない場合でも、外包材が傷ついたり破れたりしない範囲で折り曲げ角度を小さく配置することが可能となるので、折り曲げることで外包材が傷ついたり破れたりすることが抑制でき、真空断熱材の破損や断熱性能の低下のない高信頼性で省エネルギーな冷蔵庫などの機器が得られる。
Further, when the additional part is the vacuum heat insulating material 10, the vacuum heat insulating material 10 is arranged in the heat insulating material increasing portion 85 on the back surface of the control board box 70A, which has been difficult to arrange without reducing the storage volume in the storage chamber. Therefore, the installation area of the vacuum heat insulating material 10 can be increased, and the heat insulation performance is improved, so that an energy-saving refrigerator can be obtained. Further, since the control board box 70A can be thinned, it is not necessary to bend and arrange the vacuum heat insulating material 10, and the outer packaging material is not torn or damaged, so that a high quality device such as a refrigerator can be obtained. Further, even when the vacuum heat insulating material 10 cannot be arranged without being bent, it is possible to arrange a small folding angle within a range in which the outer packaging material is not damaged or torn, so that the outer packaging material is damaged or torn by folding. Therefore, it is possible to obtain a highly reliable and energy-saving device such as a refrigerator that does not break the vacuum heat insulating material or deteriorate the heat insulating performance.
(真空断熱材の折り曲げ配置)
本発明における第2の制御基板7、第2の制御基板箱70Aは、ワイドバンドギャップ半導体を用いることで厚さを薄くできるため、庫内への突出部分である庫内容積増加部分83や断熱材厚さ増加部分85の容積分だけ従来に比べてスペースの確保が可能となるので、冷蔵庫1の背面152に対して第2の制御基板7Aや第2の制御基板箱70Aを傾けて配置しなくても良くなり、冷蔵庫1の背面152に対して第2の制御基板箱70Aを略並行に設置可能であり、第2の制御基板7Aや第2の制御基板箱70Aの設置位置を検討するにあたって配置位置の自由度が増し、設計の自由度が向上する。また、第2の制御基板7Aや第2の制御基板箱70Aを傾斜させて配置させる場合であっても、真空断熱材10を外包材が傷ついたり破れたりしない範囲で折り曲げ角度を小さく配置することが可能なので、信頼性が高く、断熱性能の高い冷蔵庫などの機器が得られる。
(Folding arrangement of vacuum insulation)
Since the thickness of the second control board 7 and the second control board box 70A in the present invention can be reduced by using a wide band gap semiconductor, the inside volume increasing portion 83 which is a protruding portion into the inside or the heat insulation. Since it is possible to secure a space by the volume of the material thickness increasing portion 85 as compared to the conventional case, the second control board 7A and the second control board box 70A are inclined with respect to the back surface 152 of the refrigerator 1. The second control board box 70A can be installed substantially in parallel with the back surface 152 of the refrigerator 1, and the installation positions of the second control board 7A and the second control board box 70A are examined. In this case, the degree of freedom of the arrangement position is increased, and the degree of freedom of design is improved. Further, even when the second control board 7A and the second control board box 70A are inclined and arranged, the folding angle of the vacuum heat insulating material 10 is set to be small as long as the outer packaging material is not damaged or torn. Therefore, it is possible to obtain a device such as a refrigerator having high reliability and high heat insulation performance.
図14は、本実施の形態を表す別の冷蔵庫の制御基板箱近傍の要部断面図である。図において、図1〜図13と同等部分は同一の符号を付して説明は省略する。図において、制御基板箱70の背面71が冷蔵庫1の外箱102あるいは背面152に対して所定の角度で傾斜しており、制御基板7Aも制御基板箱70Aの背面71の傾斜角度と略同等角度で傾斜して配置されている。本実施の形態では、制御基板7A、制御基板箱70Aは、ワイドバンドギャップ半導体を用いることで厚さを薄くできるため、従来に比べて庫内容積増加部分83、断熱材厚さ増加部分85の容積分だけスペースや容積の確保が可能となり、制御基板箱70Aの背面71を冷蔵庫1の外箱102あるいは冷蔵庫本体1の背面152に対して所定角度で傾斜させて配置させれば略垂直に配置させる場合に比べて制御基板箱70Aの断熱材中での収納スペースを大幅に小さくすることが可能である。さらに、貯蔵室である冷蔵室2内への内箱101のせり出しも小さくできるかなくすことができるから、貯蔵室である冷蔵室2への食品収納量も拡大することが可能となる。
FIG. 14 is a cross-sectional view of the main part near the control board box of another refrigerator representing the present embodiment. In the figure, the same parts as those in FIGS. In the figure, the back surface 71 of the control board box 70 is inclined at a predetermined angle with respect to the outer box 102 or the back surface 152 of the refrigerator 1, and the control board 7A is also substantially the same angle as the inclination angle of the back surface 71 of the control board box 70A. It is arranged at an angle. In the present embodiment, the thickness of the control board 7A and the control board box 70A can be reduced by using a wide band gap semiconductor. Space and volume can be secured by the volume, and if the back surface 71 of the control board box 70A is inclined at a predetermined angle with respect to the outer box 102 of the refrigerator 1 or the back surface 152 of the refrigerator body 1, it is arranged substantially vertically. The storage space in the heat insulating material of the control board box 70A can be significantly reduced as compared with the case where the control board box 70A is used. Furthermore, since the protrusion of the inner box 101 into the refrigerating room 2 as the storage room can be reduced or eliminated, the amount of food stored in the refrigerating room 2 as the storage room can be increased.
本実施の形態では、断熱材厚さ増加部分85に付加部品である真空断熱材10が配置されており、真空断熱材10は制御基板箱70Aの背面71の傾斜に合わせて制御基板箱70Aの近傍で所定角度で折り曲げられているが、真空断熱材10の折り曲げ角度を真空断熱材10の外包材が傷ついたり破れたりしない範囲で小さく設定できるので、真空断熱材10の外包材が傷ついたり破れたりしないため真空断熱材10の信頼性を確保できる。ここで、真空断熱材10を折り曲げる所定角度は、外包材が傷ついたり破れたりしない範囲で設定しており、制御基板箱70Aの配置されていない部分の真空断熱材10に対して真空断熱材10の折り曲げられた部分の所定折り曲げ角度が略30度以下(好ましくは10度以下)となるように設定している(制御基板箱70Aの配置されていない部分の真空断熱材10が冷蔵庫1の背面や天面に略平行に設置されている場合には、背面や天面に対して真空断熱材10の折り曲げられた部分の所定折り曲げ角度が略30度以下(好ましくは15度以下)とすれば良い)。このように制御基板箱70Aの背面71が傾斜している場合に制御基板箱70Aの背面に設ける付加部品は真空断熱材10でなくても良く、放熱パイプ9や吸入パイプ63や膨脹装置62やミスト噴霧装置や冷却風路など他の付加部品であっても良い。
In the present embodiment, the vacuum heat insulating material 10 which is an additional part is disposed in the heat insulating material thickness increasing portion 85, and the vacuum heat insulating material 10 is arranged on the control board box 70A in accordance with the inclination of the back surface 71 of the control board box 70A. Although it is bent at a predetermined angle in the vicinity, the folding angle of the vacuum heat insulating material 10 can be set small as long as the outer packaging material of the vacuum heat insulating material 10 is not damaged or torn. Therefore, the outer packaging material of the vacuum heat insulating material 10 is damaged or torn. Therefore, the reliability of the vacuum heat insulating material 10 can be ensured. Here, the predetermined angle at which the vacuum heat insulating material 10 is bent is set in a range in which the outer packaging material is not damaged or torn, and the vacuum heat insulating material 10 with respect to the vacuum heat insulating material 10 in the portion where the control board box 70A is not disposed. The predetermined bending angle of the bent portion of the sheet is set to be approximately 30 degrees or less (preferably 10 degrees or less) (the vacuum insulating material 10 in the portion where the control board box 70A is not disposed is the rear surface of the refrigerator 1). If the predetermined bending angle of the bent portion of the vacuum heat insulating material 10 with respect to the back surface or the top surface is approximately 30 degrees or less (preferably 15 degrees or less). good). Thus, when the back surface 71 of the control board box 70A is inclined, the additional component provided on the back surface of the control board box 70A may not be the vacuum heat insulating material 10, and the heat radiating pipe 9, the suction pipe 63, the expansion device 62, Other additional parts such as a mist spraying device and a cooling air passage may be used.
(付加部品の複数配置)
ここで、付加部品は1つでなくても良く2つ以上の組み合わせ(たとえば配管同士(放熱パイプ9と吸入パイプ63の組み合わせや吸入パイプ63と減圧装置であるキャピラリチューブ62との組み合わせなど)や、配管(放熱パイプ9や吸入パイプ63やキャピラリチューブ62の組み合わせなど))と真空断熱10の組み合わせや、ミスト噴霧装置と冷却風路の組み合わせや、ミスト噴霧装置と真空断熱材10の組み合わせや、真空断熱材10とミスト送風路、あるいは真空断熱材10とミスト吹出し口、あるいは真空断熱材10と冷却風路との組み合わせ、照明部品(たとえばLED照明などの庫内照明や警告等や表示灯など)と冷却風路の組み合わせ、照明部品と真空断熱材との組み合わせ、照明部品とミスト噴霧装置の組み合わせなど異なる付加部品2種類の組み合わせ、あるいは真空断熱材とミスト噴霧装置と冷却風路の組み合わせや照明装置とミスト噴霧装置と冷却風路の組み合わせなどの異なる付加部品3種類の組み合わせでも良く、複数の付加部品の中からの複数の組み合わせを選択しても良い)でも良い。また、同じ付加部品を2つ、あるいは3つなど複数の組み合わせでも良い。1つ、あるいは2つ以上の付加部品を組み合わせることで、貯蔵室内の収納容積の減少を伴わないで多くの付加機能を得ることができるので、ユーザの満足度が高く、しかもスペース使用効率も大きくコストパーマンスの大きな冷蔵庫などの機器が得られる。
(Multiple placement of additional parts)
Here, the number of additional parts may not be one, but two or more combinations (for example, pipes (a combination of the heat radiating pipe 9 and the suction pipe 63, a combination of the suction pipe 63 and the capillary tube 62 which is a decompression device, etc.) , A combination of piping (a combination of the heat radiating pipe 9, the suction pipe 63, and the capillary tube 62) and the vacuum heat insulation 10, a combination of a mist spraying device and a cooling air passage, a combination of a mist spraying device and the vacuum heat insulating material 10, A combination of the vacuum heat insulating material 10 and the mist air passage, or the vacuum heat insulating material 10 and the mist outlet, or a combination of the vacuum heat insulating material 10 and the cooling air passage, lighting components (for example, interior lighting such as LED lighting, warnings, indicator lights, etc.) ) And cooling air passages, lighting parts and vacuum insulation materials, lighting parts and mist spraying equipment It may be a combination of two different additional parts, or a combination of three different additional parts such as a combination of a vacuum heat insulating material, a mist spraying device and a cooling air passage, or a combination of a lighting device, a mist spraying device and a cooling air passage. A plurality of combinations from the additional parts may be selected). Also, a plurality of combinations such as two or three of the same additional parts may be used. By combining one or two or more additional parts, many additional functions can be obtained without reducing the storage volume in the storage chamber, so user satisfaction is high and space use efficiency is high. Equipment such as a refrigerator with high cost performance can be obtained.
(真空断熱材)
ここで、付加部品に真空断熱材を使用する場合には、芯材にガラス繊維を用いると断熱性能が良好であるので、使用しても問題ないが、芯材にガラス繊維などの無機繊維を使用するよりはポリエステル(PP)やポリスチレン(PS)などの有機繊維を使用した方が芯材の取り扱い時や解体時やリサイクル時に人体への悪影響がなく取り扱い性が良い。また、ガラス繊維の場合には、燃焼により残渣が発生するが、有機繊維の場合には残渣が発生しにくくサーマルリサイクル性が良好で環境にやさしい。
(Vacuum insulation)
Here, in the case of using a vacuum heat insulating material for the additional component, if glass fiber is used for the core material, the heat insulating performance is good, so there is no problem even if it is used, but inorganic fibers such as glass fiber are used for the core material. Rather than using organic fibers such as polyester (PP) and polystyrene (PS), the handling of the core material does not adversely affect the human body when handling, dismantling or recycling, and is easier to handle. Further, in the case of glass fiber, a residue is generated by combustion, but in the case of organic fiber, the residue is not easily generated and the thermal recyclability is good and the environment is friendly.
真空断熱材10は、空気遮断性を有するガスバリア性容器(以下、「外包材」と称す)と、外包材の内部に封入された芯材および吸着剤(例えばガス吸着剤や水分吸着剤(CaO)など)と、を有している。そして、外包材の内部は、所定の真空度(数Pa(パスカル)〜数百Pa程度)に減圧されている。尚、真空断熱材10を、単に真空断熱材と呼ぶ場合もある。
The vacuum heat insulating material 10 includes an air barrier gas barrier container (hereinafter referred to as “external packaging material”), a core material and an adsorbent (for example, a gas adsorbent and a moisture adsorbent (CaO) enclosed in the external packaging material. ) Etc.). The inside of the outer packaging material is depressurized to a predetermined degree of vacuum (several Pa (pascal) to several hundred Pa). In addition, the vacuum heat insulating material 10 may be simply called a vacuum heat insulating material.
真空断熱材10の芯材を形成する繊維として本実施の形態では無機繊維あるいは有機繊維を使用するようにしているが、有機繊維の方が取り扱い性、サーマルリサイクル性が良い。有機繊維に用いる材料としては、ポリエステルや、その他に、ポリプロピレン、ポリ乳酸、アラミド、LCP(液晶ポリマー)、PPS、ポリスチレンなどを用いることができる。また、芯材の耐熱性を向上させたい場合は、有機繊維にLCP(液晶ポリマー)やPPS(ポリフェニレンサルファイド)など耐熱性のある樹脂を使用すれば良い。また、圧縮クリープ特性を向上させたい場合は、繊維径の大きなものを使用すれば良い。また、上記の樹脂を混合させて使用すれば、圧縮クリープ特性の優れた耐熱性が高く断熱性の高い真空断熱材7が得られる。ポリスチレンは、固体熱伝導率が小さく断熱材の断熱性能の向上が期待でき、しかも安価に製造できる。
In the present embodiment, inorganic fibers or organic fibers are used as the fibers forming the core of the vacuum heat insulating material 10, but the organic fibers are better in handling and thermal recyclability. As a material used for the organic fiber, polypropylene, polylactic acid, aramid, LCP (liquid crystal polymer), PPS, polystyrene, or the like can be used. In order to improve the heat resistance of the core material, a heat resistant resin such as LCP (liquid crystal polymer) or PPS (polyphenylene sulfide) may be used for the organic fiber. Moreover, what is necessary is just to use a thing with a big fiber diameter, when improving compression creep characteristics. Moreover, if it mixes and uses said resin, the vacuum heat insulating material 7 with the high heat resistance excellent in the compression creep characteristic and high heat insulation will be obtained. Polystyrene has a low solid thermal conductivity and can be expected to improve the heat insulating performance of the heat insulating material, and can be manufactured at low cost.
ポリプロピレンは、吸湿性が低いため、乾燥時間や真空引き時間を短縮でき生産性の向上が可能である。また、ポリプロピレンは、固体熱伝導が小さいので真空断熱材10の断熱性能の向上が期待できる。
Polypropylene has low hygroscopicity, so that drying time and evacuation time can be shortened and productivity can be improved. Moreover, since the solid heat conduction is small, the heat insulation performance of the vacuum heat insulating material 10 can be expected.
また、ポリ乳酸には生分解性があるので、製品の使用後に解体、分別された芯材は埋め立て処理を行うこともできる。
Moreover, since polylactic acid is biodegradable, the core material disassembled and separated after use of the product can be subjected to landfill treatment.
また、アラミドやLCPは剛性が高いので、真空包装されて大気圧を受けたときの形状保持性が良く、空隙率を高めることができ断熱性能の向上が期待できるなどのメリットがある。
In addition, since aramid and LCP have high rigidity, they have good merits such as good shape retention when vacuum-packed and subjected to atmospheric pressure, can increase the porosity, and can be expected to improve heat insulation performance.
芯材は、例えば、プラスチックラミネートフィルムを外包材に用いる真空断熱材10においては、大気圧を支えて真空断熱材10内の空間を確保する役割と、空間を細かく分割してガスの熱伝導などを低減する役割を担っている。なお、ガスの熱伝導抑制の観点から、この空間の距離をその真空度における空気分子の自由行程距離より小さくなるようにすることが望ましい。
For example, in the vacuum heat insulating material 10 using a plastic laminate film as an outer packaging material, the core material supports the atmospheric pressure and secures a space in the vacuum heat insulating material 10, and heat conduction of gas by finely dividing the space. It plays a role to reduce. From the viewpoint of suppressing heat conduction of gas, it is desirable that the distance of this space be smaller than the free stroke distance of air molecules at the degree of vacuum.
本実施の形態では、真空断熱材10の芯材に、例えば有機繊維を使用するようにすれば、従来のように硬くて脆いガラス繊維が芯材として使用されている場合に比べて、真空断熱材10の製造時や解体時やリサイクル時に粉塵が飛び散り作業者の皮膚・粘膜などに付着して刺激を与えるということも無くなり取り扱い性、作業性、リサイクル性が向上する。製造時や解体時に粉塵が飛び散り作業者の皮膚・粘膜などに付着して刺激を与えることがないので、環境に配慮した製品が得られる。
In the present embodiment, if, for example, organic fiber is used for the core material of the vacuum heat insulating material 10, the vacuum heat insulating material is used as compared with the case where hard and brittle glass fiber is used as the core material as in the prior art. When the material 10 is manufactured, disassembled, or recycled, dust does not scatter and adhere to the skin / mucous membrane of the worker, thereby irritating it, and handling, workability, and recycling are improved. Dust scatters during manufacturing and dismantling, and does not adhere to the skin and mucous membranes of workers, giving them an environment-friendly product.
(真空断熱材+放熱パイプ)
付加部品の組み合わせとして真空断熱材10と放熱パイプ9の場合には、真空断熱材10を貯蔵室側(庫内側)に配置し、放熱パイプ9を制御基板箱70Aの背面71側に配置(内箱101、真空断熱材10、放熱パイプ9、制御基板箱70の順で配置)することで、放熱パイプ9よりの放熱が貯蔵室内に伝わるのを真空断熱材10で抑制できるので、省エネルギーな冷蔵庫などの機器が得られる。ここで、内箱101と真空断熱材10の間、真空断熱材10と放熱パイプ9の間、放熱パイプ9と制御基板箱70Aの背面71との間には、適宜、別の断熱材(たとえばウレタン断熱材)や固定部材や防振部材(たとえば弾性部材や樹脂部材など)を設けることによって、断熱効率や防振や騒音低減などの効果を得ることができる。
(Vacuum insulation + heat dissipation pipe)
In the case of the vacuum heat insulating material 10 and the heat radiating pipe 9 as a combination of additional parts, the vacuum heat insulating material 10 is disposed on the storage chamber side (inside the cabinet), and the heat radiating pipe 9 is disposed on the back surface 71 side of the control board box 70A (inside By arranging the box 101, the vacuum heat insulating material 10, the heat radiating pipe 9, and the control board box 70 in this order, the heat radiated from the heat radiating pipe 9 can be prevented from being transmitted into the storage chamber by the vacuum heat insulating material 10, so that the energy-saving refrigerator Etc. can be obtained. Here, between the inner box 101 and the vacuum heat insulating material 10, between the vacuum heat insulating material 10 and the heat radiating pipe 9, and between the heat radiating pipe 9 and the back surface 71 of the control board box 70A, another heat insulating material (for example, By providing a (urethane heat insulating material), a fixing member, and a vibration isolating member (for example, an elastic member, a resin member, etc.), effects such as heat insulating efficiency, vibration isolating, and noise reduction can be obtained.
また、所定の長さと所定の幅と所定の厚さを有する平板状(あるいはシート状)の真空断熱材10の長さ方向あるいは幅方向に向かって連続した凹部を設け、凹部の深さを放熱パイプ9の直径の1/3程度以上として放熱パイプ9が挿入または嵌合可能な形状(たとえば円弧形状)とし、放熱パイプ9の位置決めや保持が可能な深さと形状にすれば良い。(たとえば、凹部の形状は放熱パイプ9の直径と同等程度以上の直径の円弧状とすれば良い。)
Further, a concave portion continuous in the length direction or the width direction of the flat plate (or sheet shape) vacuum heat insulating material 10 having a predetermined length, a predetermined width, and a predetermined thickness is provided, and the depth of the concave portion is radiated. A shape (for example, a circular arc shape) into which the heat radiating pipe 9 can be inserted or fitted is set to about 1/3 or more of the diameter of the pipe 9, and a depth and a shape in which the heat radiating pipe 9 can be positioned and held may be used. (For example, the shape of the recess may be an arc having a diameter equal to or greater than the diameter of the heat radiating pipe 9).
そしてこの凹部に放熱パイプを這わせるようにすれば、凹部の深さ分だけ放熱パイプが埋設できるので真空断熱材10の厚さに放熱パイプ9の大きさ(直径分)を加えた合計の厚さを薄くでき、冷蔵庫の背面のトータルでの断熱材厚さ(内箱と外箱との間の断熱材厚さ)を薄くでき、したがって、厚さを薄くできた分だけ貯蔵室の内容積を大きくでき、ユーザにとって使い勝手の良い冷蔵庫が得られる。
If the heat radiating pipe is arranged in the concave portion, the heat radiating pipe can be embedded by the depth of the concave portion, so the total thickness obtained by adding the size (diameter) of the heat radiating pipe 9 to the thickness of the vacuum heat insulating material 10. The total thickness of the heat insulating material on the back of the refrigerator (the thickness of the heat insulating material between the inner box and the outer box) can be reduced. Therefore, the internal volume of the storage room can be reduced by the reduced thickness. A user-friendly refrigerator can be obtained.
ここで、真空断熱材10と放熱パイプ9をあわせた厚さを小さくできることは上述したとおりであるが、この場合には、真空断熱材10と放熱パイプ9をあわせた厚さを小さくできることに加え、半導体部品11にワイドバンドギャップ半導体を使用することで制御基板箱70の厚さも薄くできるので、付加部品を追加したにもかかわらず、貯蔵室内容積を更に増大させることができる。したがって、スペース効率が良く貯蔵室内容積の大きな冷蔵庫などの機器を得ることができる。ここで、放熱パイプ9の代わりに吸入パイプ63や減圧装置62であるキャピラリチューブを配置した場合でも同様の効果が得られる。
Here, as described above, the combined thickness of the vacuum heat insulating material 10 and the heat radiating pipe 9 can be reduced. In this case, however, the combined thickness of the vacuum heat insulating material 10 and the heat radiating pipe 9 can be decreased. Since the thickness of the control board box 70 can be reduced by using a wide band gap semiconductor for the semiconductor component 11, the volume in the storage chamber can be further increased despite the addition of additional components. Therefore, it is possible to obtain a device such as a refrigerator that has a high space efficiency and a large volume in the storage room. Here, the same effect can be obtained even when a capillary tube which is the suction pipe 63 or the decompression device 62 is arranged instead of the heat radiating pipe 9.
(放熱パイプ)
ここで、インバータ駆動回路部品などの半導体部品11にワイドバンドギャップ半導体を使用することによって制御基板箱70Aの厚さが薄くなることは上述したとおりであるので、、ここでは制御基板箱70Aの背面71側に付加部品として放熱パイプ9を配置する場合の冷蔵庫1の放熱パイプ9の這わせ方について説明する。従来は、制御基板7Aの厚さが大きいため制御基板箱70Aの厚さH2も大きく、制御基板箱70Aの背面71には放熱パイプ9を這わせるだけの断熱材80の厚さが得られていなかったため制御基板箱70Aの背面71に放熱パイプ9を這わせることを避けていたが、本実施の形態では、インバータ駆動回路部品などの半導体部品11にSiC(炭化珪素)やGaN(ガリウムナイトライド)などのワイドバンドギャップ半導体を使用することで半導体部品11を含めた制御基板7Aの厚さ、及び基板制御箱70Aの厚さHが薄くできる。したがって、制御基板箱70Aの厚さが薄くなったことにより内箱101と制御基板箱70A背面71との間に放熱パイプ9を這わせる隙間(断熱材に厚さ)を確保することが可能となる。ここで、制御基板箱70Aが薄くなった場合の放熱パイプ9の這わせ方の例を図15を用いて説明する。
(Heat radiation pipe)
Here, since the thickness of the control board box 70A is reduced by using a wide band gap semiconductor for the semiconductor parts 11 such as the inverter drive circuit parts, as described above, the rear surface of the control board box 70A is here. A description will be given of how to arrange the heat radiating pipe 9 of the refrigerator 1 when the heat radiating pipe 9 is disposed as an additional part on the 71 side. Conventionally, since the thickness of the control board 7A is large, the thickness H2 of the control board box 70A is also large, and the thickness of the heat insulating material 80 sufficient to cause the heat radiating pipe 9 to be wound on the back surface 71 of the control board box 70A is obtained. However, in this embodiment, SiC (silicon carbide) or GaN (gallium nitride) is used as the semiconductor component 11 such as an inverter drive circuit component. ) And the like, the thickness of the control board 7A including the semiconductor component 11 and the thickness H of the board control box 70A can be reduced. Therefore, since the thickness of the control board box 70A is reduced, it is possible to secure a gap (thickness in the heat insulating material) between the inner box 101 and the back face 71 of the control board box 70A. Become. Here, an example of how to dispose the heat radiating pipe 9 when the control board box 70A becomes thin will be described with reference to FIG.
図15は、本発明の実施の形態を表す冷蔵庫の機械室が背面下部に設けられている場合の放熱パイプの這わせ方を説明するための冷蔵庫を背面から見た背面斜視図である。図において、図1〜図14と同等部分は同一の符号を付して説明は省略する。図において、冷蔵庫1の背面下部には機械室60が設けられ、冷凍サイクルを構成する圧縮機6が配置されている。圧縮機6の吐出管には放熱パイプ9が接続され、この放熱パイプ9は機械室60を形成する機械室の上部壁面あるいは側部壁面を貫通し、その後、冷蔵庫1の外箱102に直接あるいはスペーサを介して貼り付けられた状態で外箱102と断熱材80の間に配置されて機械室60より冷蔵庫本体1の背面や側面を通って膨脹装置62、冷却器である蒸発器200を介して圧縮機6の吸入管63に接続されている。圧縮機6から吐出された高温・高圧の冷媒ガス(たとえば自然冷媒であるHC冷媒)は、冷蔵庫本体1背面や側面の外箱102や断熱材80と熱交換することで放熱パイプ9内で凝縮・液化され、膨脹装置62、蒸発器200を通過して低温・低圧の冷媒ガスとなって再び圧縮機6の吸入側に戻ることで冷凍サイクルが構成されている。
FIG. 15 is a rear perspective view of the refrigerator as viewed from the rear side for explaining how to arrange the heat radiating pipes when the machine room of the refrigerator representing the embodiment of the present invention is provided at the lower back side. In the figure, the same parts as those in FIGS. In the figure, a machine room 60 is provided at the lower back of the refrigerator 1 and a compressor 6 constituting a refrigeration cycle is arranged. A heat radiating pipe 9 is connected to the discharge pipe of the compressor 6, and the heat radiating pipe 9 penetrates the upper wall surface or the side wall surface of the machine room forming the machine room 60, and then directly or directly to the outer box 102 of the refrigerator 1. It is disposed between the outer box 102 and the heat insulating material 80 in a state of being pasted via a spacer, passes from the machine room 60 through the back and side surfaces of the refrigerator body 1 through the expansion device 62 and the evaporator 200 as a cooler. And connected to the suction pipe 63 of the compressor 6. The high-temperature and high-pressure refrigerant gas discharged from the compressor 6 (for example, HC refrigerant, which is a natural refrigerant) is condensed in the heat radiating pipe 9 by exchanging heat with the outer box 102 and the heat insulating material 80 on the rear surface and side surface of the refrigerator body 1. A refrigeration cycle is configured by being liquefied and passing through the expansion device 62 and the evaporator 200 to become low-temperature / low-pressure refrigerant gas and returning to the suction side of the compressor 6 again.
ここで、放熱パイプ9は、圧縮機6の吐出配管に接続されており、冷蔵庫本体背面の外箱102と断熱材80の間や断熱材80中を冷蔵庫本体背面下部から上方へ向かって配設される上り配管91と、制御基板箱70Aの背面を冷蔵庫本体1の左右方向あるいは上下方向に横切って配設される制御基板箱背面配管92と、冷蔵庫本体背面上部から下方の機械室60に向かって配設される下り配管93と、によって構成され、膨脹機構62、蒸発器200、を介して圧縮機6に接続されて冷凍サイクルを構成している。ここで、適宜、蒸発器200と圧縮機6との間にサクションアキュムレータやサクションマフラなどの容器61を設けたり、圧縮機6の吐出側配管(例えば吐出配管)と上り配管91との間に吐出マフラなどの第2の容器を設けることで、信頼性が向上したり、また騒音が低下する。
Here, the heat radiating pipe 9 is connected to the discharge pipe of the compressor 6, and is disposed between the outer box 102 on the back surface of the refrigerator main body and the heat insulating material 80 or in the heat insulating material 80 from the lower rear surface of the refrigerator main body upward. The upward piping 91, the control board box rear pipe 92 disposed across the back surface of the control board box 70A in the left-right direction or the vertical direction of the refrigerator body 1, and the upper part of the rear face of the refrigerator body toward the lower machine room 60. And a downstream pipe 93 disposed in a refrigeration cycle by being connected to the compressor 6 via an expansion mechanism 62 and an evaporator 200. Here, a container 61 such as a suction accumulator or a suction muffler is provided between the evaporator 200 and the compressor 6 as appropriate, or a discharge is made between a discharge side pipe (for example, a discharge pipe) of the compressor 6 and the upstream pipe 91. By providing a second container such as a muffler, reliability is improved and noise is reduced.
ここで、放熱パイプ9は、冷蔵庫背面の外箱102と断熱材80の間、あるいは断熱材中を冷蔵庫本体背面下部(たとえば機械室60)から上方へ向かって配設される上り配管91と、制御基板箱70の背面を冷蔵庫1の左右方向あるいは上下方向に横切って配設される制御基板箱背面配管92と、下方の機械室60に向かって配設される下り配管93とによって構成される例について説明したが、冷蔵庫本体背面を冷蔵庫本体背面下部の機械室60近傍から制御基板箱70Aの側方を通って上方へ向かって配設される第1の上り配管と、第1の上り配管が冷蔵庫本体1の上部近傍(たとえば制御基板箱70Aと冷蔵庫本体1背面上端との間)で折り返して制御基板箱70Aの背面を冷蔵庫本体1の下方向に下って配設される第1の下り配管と、第1の下り配管が機械室60の上方近傍(たとえば制御基板箱70Aと機械室60の上端部との間)で折り返して上方に向かって配設され制御基板箱70Aの背面を冷蔵庫本体1の上方向に上って配設される第2の上り配管と、第2の上り配管が冷蔵庫本体1の上部近傍(たとえば制御基板箱70Aと冷蔵庫本体1背面上端との間)で折り返して制御基板箱70Aの背面を冷蔵庫本体1の下方向に下って配設される第2の下り配管と、第2の下り配管が機械室60の上方近傍(たとえば制御基板箱70Aと機械室60の上端部との間)で折り返して上方に向かって配設され制御基板箱70Aの背面を冷蔵庫本体1の上方向に上って配設される第3の上り配管と、第3の上り配管が冷蔵庫本体1の上部近傍(たとえば制御基板箱70Aと冷蔵庫本体1背面上端との間)で折り返して制御基板箱70Aの側面を冷蔵庫本体1の下方向に下って配設される第3の下り配管と、によって構成しても良い。
Here, the heat radiating pipe 9 includes an ascending pipe 91 disposed between the outer box 102 on the rear surface of the refrigerator and the heat insulating material 80 or in the heat insulating material from the lower rear surface of the main body of the refrigerator (for example, the machine room 60). The control board box 70 is configured by a control board box back pipe 92 disposed across the back surface of the refrigerator 1 in the horizontal direction or the vertical direction of the refrigerator 1 and a down pipe 93 disposed toward the lower machine room 60. Although the example has been described, the first up pipe and the first up pipe arranged on the rear surface of the refrigerator main body from the vicinity of the machine room 60 at the lower back of the refrigerator main body through the side of the control board box 70A. Is folded in the vicinity of the upper portion of the refrigerator main body 1 (for example, between the control board box 70A and the upper rear end of the refrigerator main body 1), and the first descending is arranged with the rear surface of the control board box 70A being lowered downward of the refrigerator main body 1. Plumbing The first down pipe is folded back in the vicinity of the upper side of the machine room 60 (for example, between the control board box 70A and the upper end of the machine room 60) and arranged upward, and the back surface of the control board box 70A is connected to the refrigerator body 1 The second ascending pipe disposed upward and the second ascending pipe are folded back in the vicinity of the upper part of the refrigerator main body 1 (for example, between the control board box 70A and the rear upper end of the refrigerator main body 1). A second down pipe disposed below the back surface of the substrate box 70A in the lower direction of the refrigerator main body 1 and the second down pipe are near the upper part of the machine room 60 (for example, the upper ends of the control board box 70A and the machine room 60). And a third upward pipe that is disposed upward and is disposed so that the back surface of the control board box 70A rises upward in the refrigerator main body 1. The third upward pipe is a refrigerator. Near the upper part of the main body 1 (for example, control board box 70A and cold Compartment body 1 third and downstream piping the side surfaces of the control board box 70A folded between) the rear upper end is disposed down in the downward direction of the refrigerator body 1, may be constituted by.
すなわち、放熱パイプ9は、冷蔵庫1の背面の外箱102と内箱101の間で、制御基板箱70Aの背面を冷蔵庫1に対して、左右方向、あるいは上下方向に1回あるいは複数回折り返すように制御基板箱の背面に配設しても良く、このように冷蔵庫本体1の背面に設けられる制御基板箱70Aの背面に放熱パイプ9を這わすことで、冷蔵庫1の側面や上面や底面に這わすだけでは放熱パイプ9の放熱長さが不足する場合でも冷蔵庫1の背面だけでも十分な放熱長さを確保できるので、放熱効率の良い省エネルギーな冷蔵庫などの機器が得られる。また、放熱パイプ9の放熱に必要な長さを冷蔵庫1の背面のみ、あるいは背面と側面のみ、あるいは背面と上面(あるいは底面)のみで確保することも可能になるので、放熱パイプ9の這わせ方や配置の自由度が向上する。また、制御基板箱70Aの背面に放熱パイプを這わすことで、冷蔵庫本体1背面の制御基板箱70A以外の部分や冷蔵庫本体1の側面や天面において放熱パイプ9を這わせなくて良くなる部分を得ることが可能になるので、この放熱パイプ9を這わせなくて良くなる部分の断熱材厚さや壁面厚さを薄くでき、コンパクトで低コストの冷蔵庫が得られる。
That is, the heat radiating pipe 9 folds the back surface of the control board box 70 </ b> A once or a plurality of times in the left-right direction or the up-down direction with respect to the refrigerator 1 between the outer box 102 and the inner box 101 on the back side of the refrigerator 1. It may be arranged on the back of the control board box, and the heat radiating pipe 9 is wound on the back of the control board box 70A provided on the back of the refrigerator body 1 in this way, so that the side, top and bottom of the refrigerator 1 Even if the heat radiating length of the heat radiating pipe 9 is insufficient only by flicking, a sufficient heat radiating length can be ensured only on the back surface of the refrigerator 1, so that a device such as an energy-saving refrigerator with high heat radiating efficiency can be obtained. Moreover, since it becomes possible to ensure the length required for heat dissipation of the heat radiating pipe 9 only on the back surface of the refrigerator 1, only on the back surface and side surfaces, or only on the back surface and top surface (or bottom surface), The degree of freedom of arrangement and arrangement is improved. Moreover, the part which does not need to put the heat radiating pipe 9 in the part other than the control board box 70A on the rear surface of the refrigerator main body 1, the side surface or the top surface of the refrigerator main body 1 by twisting the heat radiating pipe on the back surface of the control board box 70A. Therefore, it is possible to reduce the thickness of the heat insulating material and the wall thickness at the portion where the heat radiating pipe 9 is not required to be twisted, and a compact and low-cost refrigerator can be obtained.
本実施の形態では、以上のように、冷蔵庫などの機器を制御するインバータ駆動回路部品などの半導体部品11にワイドバンドギャップ半導体を使用することで制御基板7A(あるいは7)の厚さ、及び基板制御箱70A(あるいは70)の厚さHを薄くすることが可能なため、放熱パイプ9を制御基板箱70の背面に配設可能となり、放熱効率が向上し省エネルギーな冷蔵庫などの機器が得られる。
In the present embodiment, as described above, the thickness of the control substrate 7A (or 7) and the substrate are obtained by using a wide band gap semiconductor for the semiconductor component 11 such as an inverter drive circuit component for controlling a device such as a refrigerator. Since it is possible to reduce the thickness H of the control box 70A (or 70), the heat radiating pipe 9 can be disposed on the back surface of the control board box 70, so that heat dissipation efficiency is improved and energy-saving equipment such as a refrigerator is obtained. .
従来は、制御基板箱70Aの厚さ(奥行き)が厚かったため貯蔵室内の容積確保のため制御基板箱70Aの背面には放熱パイプ9などの付加部品を配置することが難しく、たとえば放熱パイプ9を冷蔵庫本体1の背面に這わせる場合には、制御基板箱70Aの背面を放熱パイプ9が通過しないように制御基板箱70Aの上部や下部で折り返すか、あるいは制御基板箱70Aの側面を通過させるなどして制御基板箱70Aの背面を這わせずに冷蔵庫本体1の天上面や側面や底面に這わせて放熱パイプ9の放熱長さを確保していた。放熱パイプ9を制御基板箱70Aの背面を這わせずに制御基板箱70Aの上部や下部で折り返す場合、放熱パイプ9は、所定の放熱長さや放熱面積が必要であるため制御基板箱70Aの上部や下部で複数回上下方向(冷蔵庫1の高さ方向)、あるいは左右方向(冷蔵庫1の横方向)や斜め方向に折り返して配設することで必要な放熱長さを得るようにしていた。
Conventionally, since the thickness (depth) of the control board box 70A is large, it is difficult to arrange additional parts such as the heat radiating pipe 9 on the back surface of the control board box 70A in order to secure the volume in the storage chamber. When the refrigerator main body 1 is placed on the back surface, the back surface of the control board box 70A is folded back at the upper or lower part of the control board box 70A so that the heat radiating pipe 9 does not pass through, or the side surface of the control board box 70A is passed. Thus, the heat radiation length of the heat radiating pipe 9 is secured by placing the control board box 70A on the top surface, the side surface, and the bottom surface of the refrigerator body 1 without turning the back surface of the control board box 70A. When the heat radiating pipe 9 is folded back at the upper or lower portion of the control board box 70A without turning the back surface of the control board box 70A, the heat radiating pipe 9 needs a predetermined heat radiating length or heat radiating area. In addition, a necessary heat radiation length is obtained by folding and arranging a plurality of times in the vertical direction (the height direction of the refrigerator 1), the horizontal direction (the horizontal direction of the refrigerator 1), or an oblique direction at the lower part.
しかしながら、本実施の形態では、放熱パイプ9を冷蔵庫1の上部背面(あるいは背面中央近傍や下部背面)に設けられた制御基板箱70Aの背面に這わすことが可能となるため、従来のように放熱パイプ9を複数回上下方向(冷蔵庫1の高さ方向)、あるいは左右方向(冷蔵庫1の横方向)や斜め方向に折り返して(折り曲げて)配設しなくても放熱永さを確保可能になるので、放熱パイプ9の配設の自由度が向上し、しかも放熱パイプ9の上下方向(冷蔵庫1の高さ方向)、あるいは左右方向(冷蔵庫1の横方向)への折り返し回数を低減できるので、放熱パイプ9の加工時間の短縮が行え、省エネルギーで低コストな冷蔵庫などの機器が得られる。また、放熱パイプ9の折り返し回数(折り曲げ回数)が低減できるので折り曲げによる放熱パイプ9のひび割れなどの不良による品質低下も抑制できる。したがって、高品質で信頼性が高く加工時間の短かい、低コストで省エネルギーな冷蔵庫などの機器を得ることができる。
However, in the present embodiment, the heat radiating pipe 9 can be passed to the back surface of the control board box 70A provided on the upper back surface (or the vicinity of the center of the back surface or the lower back surface) of the refrigerator 1, so that it is conventional. It is possible to ensure the heat dissipation length without arranging the heat radiating pipe 9 in the up and down direction (the height direction of the refrigerator 1), the right and left direction (the horizontal direction of the refrigerator 1) or the diagonal direction (folded). As a result, the degree of freedom in disposing the heat radiating pipe 9 is improved, and the number of times of folding the heat radiating pipe 9 in the vertical direction (the height direction of the refrigerator 1) or the left and right direction (the horizontal direction of the refrigerator 1) can be reduced. The processing time of the heat radiating pipe 9 can be shortened, and energy-saving and low-cost equipment such as a refrigerator can be obtained. Further, since the number of times of folding (number of times of folding) of the heat radiating pipe 9 can be reduced, it is possible to suppress deterioration in quality due to defects such as cracks in the heat radiating pipe 9 caused by bending. Therefore, it is possible to obtain a device such as a refrigerator having high quality, high reliability, short processing time, low cost and energy saving.
放熱パイプ9を長くすると、放熱効率が良くなり消費電力の低減につながるため、省エネルギーな機器が得られる。一般的に従来の半導体はシリコン(Si)を使用しており、過度の温度上昇に弱いが、本発明で使用するSiCやGaNなどのワイドバンドギャップ半導体は、自己の発熱も小さく、また高温にも強いという特性を持つので、従来では使用困難であった比較的温度が高くなる断熱材中や制御基板箱70、70A内や機械室60内(例えば圧縮機6の近傍や圧縮機6の吐出管近傍や放熱パイプの近傍)などへの設置が可能となる。従来のSi半導体の場合は、周囲からの熱の譲与は極力注意しないと高温により故障してしまう可能性が高いが、ワイドバンドギャップ半導体の場合は、耐熱性が高いので高温により故障することが小さく問題の発生が少ない。放熱パイプ9の発熱温度としては、たとえば最大で40〜120℃位までは上昇するが、ワイドバンドギャップ半導体は高温耐力が高い(約300℃)ので、問題なく使用可能である。
If the heat radiating pipe 9 is lengthened, the heat radiating efficiency is improved and the power consumption is reduced, so that an energy saving device can be obtained. Generally, conventional semiconductors use silicon (Si) and are vulnerable to excessive temperature rise, but wide band gap semiconductors such as SiC and GaN used in the present invention have low self-heating and high temperatures. In the heat insulating material, which is relatively difficult to use in the past, and in the control board boxes 70 and 70A and in the machine room 60 (for example, in the vicinity of the compressor 6 or the discharge of the compressor 6). It can be installed in the vicinity of pipes and heat dissipation pipes). In the case of conventional Si semiconductors, there is a high possibility of failure due to high temperatures unless care is taken as much as possible. However, in the case of wide band gap semiconductors, failure due to high temperatures may occur due to high heat resistance. Small and less problematic. The heat generation temperature of the heat radiating pipe 9 rises up to, for example, about 40 to 120 ° C., but since the wide band gap semiconductor has high temperature proof stress (about 300 ° C.), it can be used without any problem.
(付加部品と制御基板箱背面との間に補助部材)
ここで、放熱パイプ9を制御基板箱70A(あるいは70)の背面に直接または熱伝導性を有する補助部材(樹脂部材など)を介して接触させるように接着材やネジなどにより固定すると、放熱パイプ9の熱を制御基板箱70A(あるいは70)を介して放熱させることが可能となり、簡単な構成でありながら放熱性能に優れた高性能な冷蔵庫などの機器を得ることができる。
(Auxiliary member between additional parts and back of control board box)
Here, if the heat radiating pipe 9 is fixed to the back surface of the control board box 70A (or 70) directly or via an auxiliary member (resin member, etc.) having thermal conductivity, it is fixed by an adhesive or a screw. 9 can be dissipated through the control board box 70A (or 70), and a device such as a high-performance refrigerator having a simple structure and excellent heat dissipation performance can be obtained.
図16は本実施の形態を表す冷蔵庫の制御基板箱近傍の要部断面図である。図において、図1〜図15と同等部分は同一の符号を付して説明は省略する。図において、制御基板箱70Aの背面71と付加部品(たとえば放熱パイプ9や真空断熱材10やミスト噴霧装置やミスト送風路や冷却風路や戻り風路など)との間には補助部材75が設けられている。付加部品である放熱パイプ9は、たとえば上方あるいは下方の機械室60から外箱102に直接、または補助部材75や固定部材やスペーサなどを介して固定された状態で外箱102の内面側を制御基板箱70A近傍まで上昇、または下降した後に制御基板箱70Aの背面71を這うように配置されている。
FIG. 16 is a cross-sectional view of the main part near the control board box of the refrigerator representing the present embodiment. In the figure, the same parts as those in FIGS. In the figure, there is an auxiliary member 75 between the back surface 71 of the control board box 70A and additional components (for example, the heat radiating pipe 9, the vacuum heat insulating material 10, the mist spraying device, the mist air passage, the cooling air passage, the return air passage, etc.). Is provided. The heat radiating pipe 9 as an additional component controls the inner surface side of the outer box 102 directly from the upper or lower machine room 60 to the outer box 102 or in a state of being fixed via an auxiliary member 75, a fixing member, a spacer, or the like. It is arranged so as to crawl the back surface 71 of the control board box 70A after being raised or lowered to the vicinity of the board box 70A.
ここで、補助部材75は、熱伝導性を有する熱伝導性部材であって、弾性を有する弾性部材(たとえば、熱伝導性を有するゴムや樹脂など)であれば、弾性を有する補助部材75を制御基板箱70Aの背面71に接着やネジ留めなどで固定し、付加部品である放熱パイプ9を弾性を有する補助部材75に押圧するか、あるいは制御基板箱70Aを補助部材75を介して放熱パイプ9に押圧するように固定すれば、組立が簡単になり、低コストで放熱性能の良い高性能な冷蔵庫などの機器が得られる。
Here, the auxiliary member 75 is a thermally conductive member having thermal conductivity, and if the elastic member is elastic (for example, rubber or resin having thermal conductivity), the auxiliary member 75 having elasticity is used. The control board box 70A is fixed to the back surface 71 of the control board box 70A by bonding or screwing, and the heat radiating pipe 9 as an additional part is pressed against the elastic auxiliary member 75, or the control board box 70A is radiated through the auxiliary member 75. If it is fixed so as to press against 9, assembly can be simplified, and a high-performance refrigerator or the like having good heat dissipation performance can be obtained at low cost.
以上のように、制御基板7Aの半導体部品11にワイドバンドギャップ半導体部品を使用することで、制御基板箱70Aの厚さHを小さくできる。制御基板箱70Aの厚さHを小さくできたことにより冷蔵庫本体1の背面に配設された制御基板箱70Aの背面71に生じるスペースに放熱パイプ9を這わすことができるので、放熱パイプ9の長さをそのぶんだけ長くでき、放熱効率の良い冷蔵庫などの機器が得られる。また、放熱パイプ9を制御基板箱70Aの手前で折り曲げなくても良くなるので、放熱パイプ9の折り曲げ回数を少なくでき、製造コストの小さい低コストの冷蔵庫などの機器が得られる。また、放熱パイプ9を制御基板箱70Aの背面71に熱伝導性を有する補助部材75(たとえば樹脂部材や弾性部材など)を介して押圧固定すれば、放熱パイプ9の放熱を制御基板箱70Aを介して効果的に冷蔵庫外に放熱できるので、高性能な冷蔵庫などの機器が得られる。
As described above, the thickness H of the control board box 70A can be reduced by using the wide band gap semiconductor parts for the semiconductor parts 11 of the control board 7A. Since the thickness H of the control board box 70A can be reduced, the heat radiating pipe 9 can be moved to the space generated on the back face 71 of the control board box 70A disposed on the back face of the refrigerator main body 1. The length can be increased by that much, and a device such as a refrigerator with good heat dissipation efficiency can be obtained. Moreover, since it is not necessary to bend the heat radiating pipe 9 in front of the control board box 70A, the number of times of bending of the heat radiating pipe 9 can be reduced, and a device such as a low-cost refrigerator with a low manufacturing cost can be obtained. Further, if the heat radiating pipe 9 is pressed and fixed to the back surface 71 of the control board box 70A via an auxiliary member 75 having thermal conductivity (for example, a resin member or an elastic member), the heat radiating of the heat radiating pipe 9 is controlled by the control board box 70A. Since the heat can be effectively radiated to the outside of the refrigerator, a high performance device such as a refrigerator can be obtained.
ここで、放熱パイプ9の代わりに吸入パイプ63や膨脹装置62であるキャピラリチューブなどの他のパイプであっても、制御基板箱70Aの背面に這わすことが可能なので同様の効果が得られる。また、冷蔵庫でなくてもよく、放熱パイプ9や吸入パイプ63などのパイプを有する冷凍サイクルを備えた機器であって、機器を制御する半導体部品11にワイドバンドギャップ半導体が使用可能な空気調和機(室内機や室外機)や給湯機(熱源機や貯湯タンク)や洗濯機などの機器であっても同様の効果が得られる。この場合は、断熱材が配設されていなくても制御基板箱70Aの背面に生じるスペース増加部分に付加部品である放熱パイプ9や吸入パイプ63や膨脹装置であるキャピラリチューブ62などのパイプを這わすことができれば同様の効果が得られる。
Here, in place of the heat radiating pipe 9, other pipes such as a suction pipe 63 and a capillary tube which is the expansion device 62 can be wound on the back surface of the control board box 70 </ b> A, so that the same effect can be obtained. In addition, the air conditioner may be a device having a refrigeration cycle having pipes such as the heat radiating pipe 9 and the suction pipe 63, and a wide band gap semiconductor can be used for the semiconductor component 11 for controlling the device. The same effect can be obtained with devices such as (indoor units and outdoor units), water heaters (heat source units and hot water storage tanks), and washing machines. In this case, pipes such as the heat radiating pipe 9 as the additional part, the suction pipe 63, and the capillary tube 62 as the expansion device are inserted in the space increasing portion generated on the back surface of the control board box 70A even if the heat insulating material is not provided. The same effect can be obtained if it can be forgotten.
(ミスト噴霧装置)
次に付加部品としてミスト噴霧装置をたとえば冷蔵庫に使用する場合について説明する。ミスト噴霧装置は、電圧を印加することでミストを発生させる放電電極と、前記放電電極を保持する保持部材と、放電電極に水を供給する水供給手段と、を備えている。ここで、放電電極は、略円柱状あるいは略角柱状の本体部と、略円錐状あるいは略角錐状の突出部とが一体に形成され、電圧を印加させることで突出部にてミストを生成する。水供給手段は放電電極に水を供給できれば良いので、放電電極の本体部と空間を介して直接水を落下させて多孔質材などで形成された放電電極の本体部に水を供給して毛細管現象などにより放電電極の突出部(水供給手段とは反対側に設けられた突出部)に水を供給する構造でも良いし、水供給手段を熱伝導性の良い金属などで構成して一端側を冷凍室などの低温度貯蔵室や冷却室の壁面に接触させ、他端側を多孔質材などで形成された放電電極の本体部に接続して放電電極の本体部を直接冷やして結露水を放電電極の本体部に発生させて毛細管現象などにより放電電極の突出部(水供給手段とは反対側に設けられた突出部)に水を供給する構造でも良い。
(Mist spraying device)
Next, the case where the mist spraying apparatus is used as an additional part in, for example, a refrigerator will be described. The mist spraying device includes a discharge electrode that generates mist by applying a voltage, a holding member that holds the discharge electrode, and a water supply unit that supplies water to the discharge electrode. Here, in the discharge electrode, a substantially cylindrical or substantially prismatic main body portion and a substantially conical or substantially pyramidal protrusion are integrally formed, and a mist is generated at the protrusion by applying a voltage. . Since the water supply means only needs to be able to supply water to the discharge electrode, the water is supplied directly to the main body of the discharge electrode that is formed of a porous material by dropping water directly through the main body and the space of the discharge electrode, and the capillary tube. Depending on the phenomenon, the structure may be such that water is supplied to the protruding portion of the discharge electrode (the protruding portion provided on the side opposite to the water supply means), or the water supply means is made of a metal having good thermal conductivity, etc. In contact with the wall of a low temperature storage room or cooling room such as a freezing room, and the other end is connected to the main body of the discharge electrode formed of a porous material, etc. May be generated in the main body of the discharge electrode to supply water to the protrusion of the discharge electrode (protrusion provided on the side opposite to the water supply means) by capillary action or the like.
そして、突出部にて生成されたミストを貯蔵室である野菜室内や冷蔵室内に噴霧するようにすれば良い。また、上部に冷蔵室2や野菜室5が配置され、冷蔵室2や野菜室5の下部に冷凍室4を備え、冷蔵室用冷却器が冷蔵室2の背面近傍に配置され、冷凍室用冷却器が冷凍室4の背面近傍に配置された冷蔵庫では、冷蔵室用冷却器よりの水(たとえば除霜水)を冷蔵室2や野菜室5の背面近傍に設けられた放電電極にフェルトなどの多孔質材など介して供給してミストを発生させて冷蔵室2内や野菜室5内にミストを供給するようにしてもよい。この場合、特別な工夫をしなくても除霜水が利用できるため冷却手段が不要で結露水を得ることができるので、低コストな冷蔵庫が得られる。
And what is necessary is just to spray the mist produced | generated by the protrusion part in the vegetable compartment which is a storage room, or a refrigerator compartment. Moreover, the refrigerator compartment 2 and the vegetable compartment 5 are arrange | positioned in the upper part, the refrigerator compartment 4 is provided in the lower part of the refrigerator compartment 2 and the vegetable compartment 5, and the cooler for refrigerator compartments is arrange | positioned in the back surface vicinity of the refrigerator compartment 2, In the refrigerator in which the cooler is disposed in the vicinity of the back surface of the freezer compartment 4, water (for example, defrosted water) from the refrigerator for the refrigerator compartment is felt on the discharge electrode provided in the vicinity of the back surface of the refrigerator compartment 2 or the vegetable compartment 5. The mist may be supplied through the porous material or the like to generate mist and supply the mist into the refrigerator compartment 2 or the vegetable compartment 5. In this case, since defrosted water can be used without special measures, the cooling means is unnecessary and condensed water can be obtained, so that a low-cost refrigerator can be obtained.
また、第1の貯蔵室が比較的高温のプラス温度帯の貯蔵室である野菜室5で、第2の貯蔵室がプラス温度帯の貯蔵室である冷蔵室2の場合で、第3の貯蔵室が前記第1の貯蔵室よりも低温の貯蔵室であるマイナス温度帯の貯蔵室である冷凍室4の場合であって、第2の貯蔵室である冷蔵室2が上部に配置され、その下方に第3の貯蔵室である冷凍室4が配置され、第3の貯蔵室の下方に第1の貯蔵室である野菜室5が配置されている場合には、第1の貯蔵室と第3の貯蔵室との間の仕切壁内にミスト噴霧装置を配置し、水供給手段の一端側を第3の貯蔵室である低温の冷凍室4側に貫通させて配置するか、あるいは水供給手段の一端側を仕切壁内であって第3の貯蔵室である低温の冷凍室4側の仕切壁壁面に配置し、水供給手段の他端側に接続された放電電極(たとえば突出部)を比較的高温の貯蔵室である野菜室5側に配置することで、冷凍室4の冷気で水供給手段の一端側を直接、あるいは仕切壁の壁面を介して間接的に冷却することができるので、冷凍室4と野菜室5の温度差を利用できるため、特別な工夫をしなくても冷却手段が不要で水供給手段により放電電極(たとえば本体部)に結露水を発生させることができるので、低コストな冷蔵庫が得られる。
In the case where the first storage room is the vegetable room 5 which is a storage room in a relatively high temperature plus temperature zone, and the second storage room is the refrigeration room 2 which is a storage room in the plus temperature zone, the third storage The room is a freezing room 4 which is a storage room in a minus temperature zone which is a lower temperature storage room than the first storage room, and the refrigerating room 2 which is a second storage room is arranged at the top, When the freezer room 4 which is the third storage room is arranged below and the vegetable room 5 which is the first storage room is arranged below the third storage room, the first storage room and the first storage room A mist spraying device is arranged in the partition wall between the three storage chambers and one end side of the water supply means is arranged to penetrate the low temperature freezing chamber 4 side as the third storage chamber, or water supply One end of the means is disposed in the partition wall on the partition wall wall on the side of the low temperature freezer compartment 4 as the third storage chamber, and is in contact with the other end of the water supply means. By disposing the discharge electrode (for example, the projecting portion) on the side of the vegetable room 5 which is a relatively high temperature storage room, the one end side of the water supply means is directly passed through the cold air in the freezing room 4 or through the wall surface of the partition wall. Since the temperature difference between the freezer compartment 4 and the vegetable compartment 5 can be used, the cooling means is not required even if no special measures are taken, and the discharge electrode (for example, the main body) is provided by the water supply means. Since dew condensation water can be generated, a low-cost refrigerator can be obtained.
また、水供給手段の一端側を貯蔵室背面近傍に設けられた蒸発器(冷却器)200を有する冷却器室や貯蔵室に冷気を送風する冷却風路の壁面や内部に配置し、水供給手段の他端側に接続された放電電極を比較的高温の貯蔵室である野菜室5や冷蔵室2側に配置することで、冷却器室や冷却風路の冷気で水供給手段の一端側を直接あるいは間接的に冷却することができるので、冷凍室4と野菜室5との温度差が利用できる。従って特別な工夫をしなくても冷却手段が不要で放電電極(たとえば放電電極の本体部)に結露水を得ることができるので、低コストな冷蔵庫が得られる。
Further, one end side of the water supply means is arranged on the wall surface or inside of the cooling air passage for sending cool air to the cooler room or the storage room having the evaporator (cooler) 200 provided in the vicinity of the back of the storage room, and the water supply By disposing the discharge electrode connected to the other end of the means on the side of the vegetable room 5 or the refrigerating room 2 which is a relatively high temperature storage room, one end side of the water supply means with the cool air in the cooler room or the cooling air passage Can be directly or indirectly cooled, so that the temperature difference between the freezer compartment 4 and the vegetable compartment 5 can be utilized. Therefore, since no cooling means is required and dew condensation water can be obtained on the discharge electrode (for example, the main body of the discharge electrode) without special measures, a low-cost refrigerator can be obtained.
本実施の形態では、第1の貯蔵室であるたとえば冷蔵室2の背面と制御基板箱70Aの背面71との間にミスト噴霧装置本体を設けても良いし、ミスト噴霧装置本体は別の場所(たとえば制御基板箱70Aが背面に設けられる第1の貯蔵室(たとえば冷蔵室2)とは異なる第2の貯蔵室(例えば野菜室4))に設け、制御基板箱70Aの背面には第1の貯蔵室内へミストを噴霧するミスト噴霧口やミストをミスト噴霧口に搬送や案内するミスト送風路を設けるようにしても良い。あるいは、ミスト噴霧装置を機械室60内や機械室60内に設けられた制御基板箱70の背面や側面に設けるようにしても良い。
In the present embodiment, for example, a mist spraying device main body may be provided between the back surface of the refrigerating chamber 2 which is the first storage chamber and the back surface 71 of the control board box 70A, and the mist spraying device main body is located in a different location. (For example, a second storage chamber (for example, vegetable room 4) different from the first storage chamber (for example, refrigeration chamber 2) in which the control board box 70A is provided on the back surface). A mist spraying port for spraying mist into the storage chamber and a mist air passage for conveying and guiding the mist to the mist spraying port may be provided. Alternatively, the mist spraying device may be provided in the machine room 60 or on the back surface or side surface of the control board box 70 provided in the machine room 60.
ミスト噴霧装置本体を制御基板箱70Aの背面71とは別の場所(たとえば制御基板箱70Aの背面とは異なる部位、あるいは制御基板箱70が背面に設けられる第1の貯蔵室(たとえば冷蔵室2)とは異なる第2の貯蔵室(例えば野菜室5))に設け、制御基板箱70Aの背面には第1の貯蔵室内へミストを噴霧するミスト噴霧口やミストをミスト噴霧口に案内や搬送するミスト送風路を設けるようにする場合は、ミスト送風路をたとえば周囲が囲まれたダクトやホースなどで構成し第1の貯蔵室背面あるいは第2の貯蔵室背面に設けられるミスト噴霧装置本体と、第1の貯蔵室背面と制御基板箱70の背面との間に設けられたミスト噴霧口と、を接続してミスト噴霧口より第1の貯蔵室内にミストを噴霧すれば良い。ここで、制御基板箱70Aの背面71に付加部品として貯蔵室内にミストを噴霧するミスト噴霧口や、ミスト噴霧口にミストを案内あるいは供給するミスト送風路や、蒸発器(冷却器)200で生成された冷気を貯蔵室に送風する冷却風路などを設ける場合には、制御基板箱70Aの背面と付加部品との間に断熱材(たとえば真空断熱材やウレタン断熱など材)を設けるようにすれば、制御基板箱70Aが冷やされて露がつく恐れが低減できるので、制御基板箱70A内の電子部品(たとえばワイドバンドギャップ半導体部品11など)が故障することなく信頼性の高い冷蔵庫などの機器が得られる。したがって、簡単な構成でありながら貯蔵室内の容積を減少させることなく、制御基板箱70A背面のスペースを有効活用でき、設計の自由度の高い高性能な冷蔵庫などの機器を得ることができる。
The mist spraying device main body is located at a location different from the back surface 71 of the control board box 70A (for example, a part different from the back surface of the control board box 70A, or a first storage room (for example, the refrigerator compartment 2) provided with the control board box 70 on the back surface. ) Is provided in a second storage room (for example, vegetable room 5) different from), and on the back surface of the control board box 70A, a mist spraying port for spraying mist into the first storage chamber and a mist are guided and conveyed to the mist spraying port. In the case of providing a mist air passage, the mist air passage is constituted by, for example, a duct or a hose surrounded by a mist, and a mist spraying device main body provided on the back surface of the first storage chamber or the back surface of the second storage chamber. The mist spraying port provided between the back surface of the first storage chamber and the back surface of the control board box 70 may be connected to spray the mist from the mist spraying port into the first storage chamber. Here, a mist spray port for spraying mist into the storage chamber as an additional part on the back surface 71 of the control board box 70A, a mist air passage for guiding or supplying mist to the mist spray port, and an evaporator (cooler) 200 are generated. In the case of providing a cooling air passage or the like for blowing the cooled air to the storage room, a heat insulating material (for example, a vacuum heat insulating material or a urethane heat insulating material) is provided between the back surface of the control board box 70A and the additional parts. For example, since the possibility that the control board box 70A is cooled and the dew is formed can be reduced, the electronic components (for example, the wide band gap semiconductor parts 11 and the like) in the control board box 70A do not break down and are highly reliable devices such as a refrigerator. Is obtained. Therefore, the space behind the control board box 70A can be effectively utilized without reducing the volume in the storage chamber with a simple configuration, and a high-performance refrigerator or the like having a high degree of design freedom can be obtained.
ここで、たとえば、第1の貯蔵室、あるいは第2の貯蔵室から冷却器室への戻り風路を介して、あるいは第1の貯蔵室から第2の貯蔵室への戻り風路、あるいは第1の貯蔵室から別の第3の貯蔵室への戻り風路を介してミストを複数の貯蔵室に噴霧しても良い。この場合、ミストを噴霧するミスト送風路の少なくとも一部あるいは戻り風路の少なくとも一部を制御基板箱70Aの背面71に断熱材(たとえば真空断熱材)を介して設けるようにすれば簡単な構成でありながら貯蔵室内の容積を減少させることなく、制御基板箱70A背面71のデッドスペースを有効活用できる。しかも、制御基板箱への露付きを防止し、ミスト送風路や戻り風路の配置の自由度が増加し、設計の自由度の高い高性能な冷蔵庫を得ることができる。
Here, for example, the return air passage from the first storage chamber or the second storage chamber to the cooler chamber, the return air passage from the first storage chamber to the second storage chamber, or the first Mist may be sprayed to a plurality of storage chambers via a return air passage from one storage chamber to another third storage chamber. In this case, if at least a part of the mist blowing path for spraying mist or at least a part of the return air path is provided on the back surface 71 of the control board box 70A via a heat insulating material (for example, a vacuum heat insulating material), a simple configuration is provided. However, the dead space on the back surface 71 of the control board box 70A can be effectively used without reducing the volume in the storage chamber. In addition, it is possible to prevent the control board box from being exposed to dew, increase the degree of freedom in the arrangement of the mist air passage and the return air passage, and obtain a high-performance refrigerator with a high degree of design freedom.
ここで、ミスト噴霧装置を空気調和機に使用する場合について説明する。ミスト噴霧装置を空気調和機に適用する場合は、室内に設置される室内機本体内に設ければ良い。この場合、室内に設けられた室内機本体と、室内機本体の前面上部や天面や側面に設けられた空気吸込み口と、空気吸込み口の下流に設けられたフィルタと、フィルタの下流側に設けられた室内熱交換器と、空気吸込み口から吸込んだ空気を室内に吹出す空気吹出し口と、室内熱交換器の下流側であって室内熱交換器と空気吹出し口との間に設けられ、空気吸込み口から吸込んだ空気を室内熱交換器を介して室内熱交換器の下流側に設けられた空気吹出し口に送風するための送風ファンと、室内熱交換器で生成される水(ドレン水)を受ける室内機ドレンパンと、送風ファンや風向板などの駆動部品の駆動制御する半導体部品11が搭載された制御基板7と、制御基板7を収納する制御基板箱70と、フィルタと室内熱交換器との間で室内機ドレンパンの上部に設けられ、ミストを生成するミスト装置と、を備え、ミスト噴霧装置は、表面に付着した水が毛細管現象により供給される放電電極と、放電電極と所定間隔を有して設けられる対向電極と、放電電極を保持する電極保持部と、電極保持部に保持された放電電極に水を供給する水供給手段とを有し、放電電極に電圧を印加することでミストを生成し、フィルタの下流で室内機ドレンパンの上部に配置されて水供給手段より放電電極に供給される水のうち余分な水を室内機ドレンパンに排出するようにしても良い。
Here, the case where a mist spraying apparatus is used for an air conditioner is demonstrated. When the mist spraying device is applied to an air conditioner, it may be provided in an indoor unit main body installed indoors. In this case, the indoor unit main body provided indoors, the air inlet provided in the upper front, top, and side of the indoor unit main body, the filter provided downstream of the air inlet, and the downstream side of the filter Provided between the indoor heat exchanger and the air outlet that is provided on the downstream side of the indoor heat exchanger and between the indoor heat exchanger and the air outlet. A blower fan for blowing air sucked from the air suction port to an air outlet provided on the downstream side of the indoor heat exchanger via the indoor heat exchanger, and water (drain) generated by the indoor heat exchanger Water), an indoor unit drain pan, a control board 7 on which a semiconductor component 11 that controls driving of a driving part such as a blower fan or a wind direction plate is mounted, a control board box 70 that houses the control board 7, a filter, and room heat Indoor unit with exchange A mist device that is provided on the top of the pan and generates mist, and the mist spraying device is provided with a discharge electrode to which water adhering to the surface is supplied by capillary action and a predetermined distance from the discharge electrode. It has a counter electrode, an electrode holding part for holding the discharge electrode, and a water supply means for supplying water to the discharge electrode held by the electrode holding part, and generates a mist by applying a voltage to the discharge electrode, Of the water that is disposed downstream of the filter and above the indoor unit drain pan and is supplied from the water supply means to the discharge electrode, excess water may be discharged to the indoor unit drain pan.
そして制御基板7に搭載される半導体部品11にワイドバンドギャップ半導体を使用し、制御基板箱70を室内機ドレンパンの背面あるいは側面に着脱自在に取り付けるようにすれば、ワイドバンドギャップ半導体で発生する熱を室内機ドレンパンに伝達でき、室内機ドレンパン内に溜まった水を効率よく蒸発させることができる。また、水供給手段より放電電極に供給される水のうち余分な水を室内機ドレンパンに排出するので、水供給手段より放電電極に供給される水のうち余分な水を受けるために、別途水受け部を設ける必要がなくなり低コストであり、部品点数も削減でき、組立性も向上する。
If a wide band gap semiconductor is used for the semiconductor component 11 mounted on the control board 7 and the control board box 70 is detachably attached to the back or side surface of the indoor unit drain pan, the heat generated by the wide band gap semiconductor is obtained. Can be transmitted to the indoor unit drain pan, and the water accumulated in the indoor unit drain pan can be efficiently evaporated. In addition, since excess water out of the water supplied to the discharge electrode from the water supply means is discharged to the indoor unit drain pan, in order to receive excess water out of the water supplied to the discharge electrode from the water supply means, a separate water There is no need to provide a receiving portion, the cost is low, the number of parts can be reduced, and the assemblability is improved.
また、ミスト噴霧装置を空気調和機の室内機の空気吸込口の下流で空気吸込口近辺に配置し、ダクトやホースなどの送風路を介して空気調和機の室内機の空気吹出口の上流側にミスト噴霧口を設けるようにしても良い。ここで、ミスと噴霧口を空気吹出口と兼用にしたり、ミスト噴霧口を送風路や空気吹出口の内部に開口するように設けるようにしてミストを空気吹出口から空気吹出口の開口している室内に噴霧するようにしてもよい。このように、少なくとも水供給手段と放電電極を備えたミスト噴霧装置を空気調和機の室内機の空気吸込口の下流や空気吸込口近辺に配置し、ミスト噴霧装置で生成されたミストをミスト噴霧装置が配置された部位とは別の場所(例えば、空気調和機室内機の空気吹出口が開口している室内や空気吹出口の上流側の送風路内など)に周囲が囲まれたダクトなどの空気風路内を介して案内して噴霧するようにしているので、少なくとも放電電極と対向電極を備えたミスト噴霧装置や、ミスト噴霧装置で生成されたミストを室内に噴霧するためのミスト噴霧部(ミスト噴霧口)の配置位置の自由度が増し、ミスト噴霧させたい場所からミスト噴霧が行えるので、設計の自由度が向上する。
Moreover, the mist spraying device is arranged in the vicinity of the air suction port downstream of the air suction port of the indoor unit of the air conditioner, and upstream of the air blower outlet of the indoor unit of the air conditioner via a ventilation path such as a duct or a hose. A mist spraying port may be provided. Here, the mist is opened from the air outlet to the air outlet so that the mistake and the spray outlet can also be used as the air outlet, or the mist spray outlet is provided to open inside the air passage or the air outlet. You may make it spray in the room. As described above, the mist spraying device including at least the water supply means and the discharge electrode is arranged downstream of the air suction port of the indoor unit of the air conditioner or in the vicinity of the air suction port, and the mist generated by the mist spraying device is sprayed with the mist. Duct with surroundings surrounded by a place other than the part where the device is located (for example, the room where the air outlet of the air conditioner indoor unit is open or the air duct upstream of the air outlet) The mist spraying device for spraying the mist generated by the mist spraying device into the room and the mist spraying device provided with at least the discharge electrode and the counter electrode The degree of freedom of the arrangement position of the part (mist spraying port) is increased, and mist spraying can be performed from the place where mist spraying is desired, so that the degree of freedom in design is improved.
(制御基板箱の天井面への設置)
以上は、制御基板7A、制御基板箱70Aを冷蔵庫1の背面上方あるいは背面略中央に設置するタイプの冷蔵庫についての例を紹介したが、ここでは、制御基板7A、制御基板箱70Aを冷蔵庫1の天井面に設置する場合について説明する。
(Installation of the control board box on the ceiling)
The above has described an example of a refrigerator in which the control board 7A and the control board box 70A are installed at the upper rear side of the refrigerator 1 or substantially at the center of the rear face. Here, the control board 7A and the control board box 70A are installed on the refrigerator 1 as shown in FIG. The case where it installs on a ceiling surface is demonstrated.
図17は、制御基板7Aを冷蔵庫1の天井面に配置した場合の制御基板近傍の要部断面図であり、図17(a)は本発明の冷蔵庫の制御基板を天井面に配置した場合の要部断面図、図17(b)は、従来の冷蔵庫の制御基板を天井面に配置した場合の要部断面図である。図17において、図1〜図16と同等部分は同一の符号を付して説明は省略する。
FIG. 17 is a cross-sectional view of the main part in the vicinity of the control board when the control board 7A is arranged on the ceiling surface of the refrigerator 1, and FIG. 17 (a) is a case where the control board of the refrigerator of the present invention is arranged on the ceiling surface. FIG. 17B is a cross-sectional view of the main part when the control board of the conventional refrigerator is arranged on the ceiling surface. In FIG. 17, the same parts as those in FIGS.
図17(b)において、制御基板7A、制御基板箱70Aは、冷蔵庫1の天井面151の後方に設けられている。図17(b)に示すように従来の冷蔵庫1では、機器を制御するインバータ駆動回路部品などの半導体部品に珪素(Si)を使用していたため、インバータ駆動回路部品11の厚さが厚く、また、耐熱温度が低いため、大きな放熱器12を設ける必要があり、半導体部品11であるインバータ駆動回路部品と放熱器12を合わせた厚さが大きく必要なため、それに伴って制御基板箱70Aの厚さも大きくなっていた。そのため、制御基板箱70Aの大きさや形状に合わせて庫内側(貯蔵室2内)に内箱101が突出していた(せりだしていた)。したがって、制御基板箱70Aの背面71と内箱101との間の断熱材80の厚さは、庫内容積(貯蔵室容積)をできるだけ大きくする必要性から極力薄くしており、放熱パイプ9や真空断熱材10などの付加部品を制御基板箱70Aの背面71と内箱101との間に設けるのは困難であり、付加部品は制御基板箱70Aの背面以外の部分に設けてられていた。(付加部品である放熱パイプ9や真空断熱材10は、制御基板箱70Aの手前までしか配設されておらず、制御基板箱70Aの手前で折り返したり、折り曲げたりして制御基板箱70Aの背面71を避けて配置していた。)
In FIG. 17B, the control board 7 </ b> A and the control board box 70 </ b> A are provided behind the ceiling surface 151 of the refrigerator 1. As shown in FIG. 17 (b), in the conventional refrigerator 1, silicon (Si) is used for semiconductor components such as inverter drive circuit components for controlling the equipment, so that the thickness of the inverter drive circuit component 11 is large. Since the heat-resistant temperature is low, it is necessary to provide a large radiator 12, and the thickness of the inverter drive circuit component, which is the semiconductor component 11, and the radiator 12 must be large. Accordingly, the thickness of the control board box 70A is accordingly increased. It was getting bigger. Therefore, the inner box 101 protrudes (starts out) inside the cabinet (in the storage chamber 2) in accordance with the size and shape of the control board box 70A. Therefore, the thickness of the heat insulating material 80 between the back surface 71 of the control board box 70A and the inner box 101 is made as thin as possible because it is necessary to increase the internal volume (storage chamber volume) as much as possible. It is difficult to provide additional parts such as the vacuum heat insulating material 10 between the back surface 71 of the control board box 70A and the inner box 101, and the additional parts are provided at portions other than the back face of the control board box 70A. (The additional parts, the heat radiation pipe 9 and the vacuum heat insulating material 10, are disposed only up to the front of the control board box 70A, and are folded back or bent before the control board box 70A, and the rear surface of the control board box 70A. It was arranged avoiding 71.)
しかしながら、図17(a)に示すように本実施の形態の冷蔵庫では、半導体部品11にワイドバンドギャップ半導体を使用しているため制御基板箱70Aの厚さが薄くできるので、付加部品を制御基板箱70Aの背面71と内箱101との間に設けることが可能になる。図17(a)において、制御基板7A、制御基板箱70Aは、冷蔵庫本体1の正面に対して冷蔵庫1の天井面151の後方側に設けられている。本実施の形態では、機器を制御する制御部品である半導体部品11にワイドバンドギャップ半導体を使用しているため、インバータ駆動回路部品などの半導体部品11、放熱器12の厚さが小さくできので、制御基板箱70Aの厚さも小さくでき、冷蔵庫の高さを低く抑えることがでしる。しかもワイドバンドギャップ半導体は、発熱量も少なくなることから放熱器12も大幅に小さくできる。これにより、インバータ駆動回路部品11周辺の高さが、その他の部品の高さ程度まで抑えられることが可能となり、庫内容積の増大、あるいは機器の小形が行なえる。
However, as shown in FIG. 17A, in the refrigerator according to the present embodiment, since the wide band gap semiconductor is used for the semiconductor component 11, the thickness of the control board box 70A can be reduced. It can be provided between the back surface 71 of the box 70 </ b> A and the inner box 101. In FIG. 17A, the control board 7 </ b> A and the control board box 70 </ b> A are provided on the rear side of the ceiling surface 151 of the refrigerator 1 with respect to the front surface of the refrigerator body 1. In this embodiment, since a wide band gap semiconductor is used for the semiconductor component 11 which is a control component for controlling the device, the thickness of the semiconductor component 11 such as the inverter drive circuit component and the radiator 12 can be reduced. The thickness of the control board box 70A can be reduced, and the height of the refrigerator can be kept low. In addition, since the wide band gap semiconductor generates a small amount of heat, the radiator 12 can be significantly reduced. As a result, the height around the inverter drive circuit component 11 can be suppressed to the height of other components, and the internal volume can be increased or the device can be downsized.
また、図17(a)で示した本発明の実施の形態における冷蔵庫では、図17(b)に示した従来の冷蔵庫の制御基板箱70Aのように制御基板7Aを冷蔵庫1の天井面151に対して傾斜させずに冷蔵庫の天井面151と略並行(略水平)に設置できるので、制御基板箱70Aの収納スペースが大幅に小さくできる。したがって、内箱101の突出(せりだし)も不要となり、しかも貯蔵室の容積(収納容積)を大幅に大きくすることが可能である。
Further, in the refrigerator according to the embodiment of the present invention shown in FIG. 17A, the control board 7A is placed on the ceiling surface 151 of the refrigerator 1 like the control board box 70A of the conventional refrigerator shown in FIG. On the other hand, since it can be installed substantially parallel (substantially horizontal) with the ceiling surface 151 of the refrigerator, the storage space for the control board box 70A can be greatly reduced. Accordingly, the protrusion of the inner box 101 is not required, and the volume (storage volume) of the storage chamber can be greatly increased.
ここで、従来の冷蔵庫1では、インバータ駆動回路部品などの半導体部品11周辺の制御基板箱70A内の収納スペースの高さ(奥行き)を大きくする必要があり、制御基板箱70A背面の内箱101が突出部分である庫内容積増加部分83まで突出(せり出し)していたため、貯蔵室内容積が小さくなっており、また、断熱材厚さ増加部分85には制御基板箱70Aが設けられていたため、付加部品を設けることなど困難であった。しかし本発明の実施の形態における制御基板7A、制御基板箱70Aは、ワイドバンドギャップ半導体を用いることで厚さを薄くできるため、突出部分である庫内容積増加部分83、断熱材厚さ増加部分85の容積分だけスペースを確保可能となるため、冷蔵庫本体1の天面151に対して制御基板7Aや制御基板箱70Aを傾けて配置しなくても良く、冷蔵庫1の天面151に対して略並行(略水平)に設置できるので、構造が簡単でありながら、制御基板箱70Aの収納スペースも大幅に小さくすることが可能である。さらに、貯蔵室である冷蔵室2内への内箱101のせり出しもなくなるから、貯蔵室である冷蔵室2への食品収納量も拡大することが可能となる。
Here, in the conventional refrigerator 1, it is necessary to increase the height (depth) of the storage space in the control board box 70A around the semiconductor component 11 such as the inverter drive circuit parts, and the inner box 101 on the back of the control board box 70A. Projecting to the internal volume increasing portion 83, which is a protruding portion, the storage chamber volume is small, and the heat insulating material thickness increasing portion 85 is provided with the control board box 70A. It was difficult to provide additional parts. However, since the thickness of the control board 7A and the control board box 70A in the embodiment of the present invention can be reduced by using a wide band gap semiconductor, the internal volume increasing portion 83, which is a protruding portion, and the heat insulating material thickness increasing portion. Since the space can be secured by the volume of 85, the control board 7A and the control board box 70A do not have to be inclined with respect to the top surface 151 of the refrigerator main body 1, and with respect to the top surface 151 of the refrigerator 1. Since it can be installed substantially parallel (substantially horizontal), the storage space for the control board box 70A can be significantly reduced while the structure is simple. Furthermore, since the inner box 101 does not protrude into the refrigerating room 2 as the storage room, the amount of food stored in the refrigerating room 2 as the storage room can be increased.
また、制御基板箱70Aの高さHが低くできることによって内箱101の庫内側への突出量減少分83(庫内容積増加部分83)や制御基板箱70Aの高さHが低くなることによって制御基板箱70Aと内箱101との間の断熱材厚さ増加部分85(制御基板箱厚さ減少による断熱材厚さ増加部分85)などの容積増加部分83、85に付加部品(たとえば機能部品(ミスト噴霧装置や殺菌装置や除菌装置など)や風路部品(冷却風路やミスト送風路や風量調整や風路切替用のダンパ装置など)や冷凍サイクル部品(放熱パイプ(凝縮パイプ)や減圧装置(膨脹弁やキャピラリチューブなど)や吸入パイプなど)やその他部品(真空断熱材や配線や照明部品(たとえばLED照明などの庫内照明や警告等や表示灯など)))を設けたり、配置するようにしても良い。
Further, since the height H of the control board box 70A can be lowered, the amount 83 of the protrusion of the inner box 101 to the inside of the box is reduced (the volume increase portion 83 in the box) and the height H of the control board box 70A is reduced. Additional parts (for example, functional parts (such as functional parts)) are added to the volume increasing parts 83, 85 such as the heat insulating material thickness increasing part 85 (heat insulating material thickness increasing part 85 due to the control board box thickness decreasing) between the board box 70A and the inner box 101. Mist spraying device, sterilizing device, sterilizing device, etc.), air passage parts (cooling air passage, mist air passage, damper device for air volume adjustment, air passage switching, etc.) and refrigeration cycle parts (radiating pipe (condensation pipe) and decompression) Equipment (expansion valves, capillary tubes, etc.) and suction pipes) and other parts (vacuum insulation, wiring and lighting components (eg interior lighting such as LED lights, warnings, indicator lights, etc.))) It may be so that.
このように、庫内容積増加部分83、あるいは制御基板箱70Aの背面71の天面に配置される断熱材の断熱材厚さ(容積)増加部分85に上記付加部品を配置することで、従来に比べて庫内容積を減少させることなく付加機能を得ることができるので、ユーザにとって使い勝手が良く、しかもスペース使用効率も大きくコストパフォーマンスの高い冷蔵庫などの機器が得られる。
As described above, the additional component is disposed in the heat-insulating material thickness (volume) increasing portion 85 of the heat insulating material disposed on the internal volume increasing portion 83 or the top surface of the back surface 71 of the control board box 70A. Compared to the above, since an additional function can be obtained without reducing the internal volume, it is possible to obtain a device such as a refrigerator that is convenient for the user, has high space use efficiency, and has high cost performance.
また、庫内容積増加部分83や制御基板箱背面の断熱材厚さ増加部分85に付加部品を設けるようにすれば、庫内容積(貯蔵室の収納容積)を減少させることなく、付加部品による追加機能が実現できたり、あるいは付加部品が配置されていた部分に別部品を配置可能となるので、貯蔵室内容積を減少させることなく、追加機能が使用可能となり、スペース効率が向上し、ユーザにとって使い勝手の良い冷蔵庫が得られる。また、貯蔵室内容積増加部分83や制御基板箱背面の断熱材厚さ増加部分85に付加部品を設けない場合には、従来と同じ外形寸法の冷蔵庫で貯蔵室内容積が増大できるので、スペース効率が向上し収納容積が大きく、使い勝手の良い冷蔵庫などの機器が得られる。
Further, if an additional part is provided in the internal volume increasing portion 83 or the heat insulating material thickness increasing portion 85 on the back surface of the control board box, the internal volume (storage chamber storage volume) is not reduced, and the additional part is used. Additional functions can be realized, or another part can be placed in the part where the additional part was placed, so that the additional function can be used without reducing the storage chamber volume, improving space efficiency and A convenient refrigerator can be obtained. In addition, if no additional parts are provided in the storage chamber volume increasing portion 83 or the heat insulating material thickness increasing portion 85 on the back of the control board box, the storage chamber volume can be increased with a refrigerator having the same external dimensions as the conventional one. Improved, large storage capacity and easy-to-use equipment such as refrigerators can be obtained.
本実施の形態では、図17(a)に示すように制御基板7Aの低背化・小型化により、制御基板箱70Aも低背化・小型化できるため、従来は、制御基板箱70Aの手前までしか設置できなかった真空断熱材10や放熱パイプ9などの付加部品が、制御基板箱70Aの背面(裏側)71にも設置可能になり、平板状の真空断熱材10を折り曲げることなく平板状のままで設置可能であるため、真空断熱材10を構成する外包材(包装材)が折り曲げることにより破れることを抑制できる。また、発熱部である制御基板7と冷蔵室2とを高性能な真空断熱材10で遮蔽できるので、消費電力の低減にもつながる。
In the present embodiment, as shown in FIG. 17 (a), the control board box 70A can be reduced in height and size by reducing the height and size of the control board 7A. Additional components such as the vacuum heat insulating material 10 and the heat radiating pipe 9 that could only be installed can be installed also on the back surface (back side) 71 of the control board box 70A, and the flat plate heat insulating material 10 is not bent and is flat. Since the outer packaging material (packaging material) constituting the vacuum heat insulating material 10 can be prevented from being broken, it can be suppressed. Moreover, since the control board 7 which is a heat generating part, and the refrigerator compartment 2 can be shielded with the high performance vacuum heat insulating material 10, it leads also to reduction of power consumption.
また、冷蔵庫本体1の天井面151に配設される真空断熱材10と冷蔵庫本体1の背面152に配設される真空断熱材10とを制御基板箱70Aの背面71で途切れることなく接続させることも可能になり、天井面151と背面152とに配設された真空断熱材を連続的に設けることができ、断熱性能良好な冷蔵庫などの機器を得ることができる。ここで、天井面151に配設される真空断熱材10と背面152に配設される真空断熱材10とが連続的に形成された真空断熱材であっても配設可能となり、真空断熱材10の配設の自由度が向上し、低コストの冷蔵庫などの機器が得られる。また、略90度に折り曲げられた1つの真空断熱材10も配設可能となり、低コストで設計の自由度が増加する冷蔵庫などの機器を得ることができる。
Further, the vacuum heat insulating material 10 disposed on the ceiling surface 151 of the refrigerator main body 1 and the vacuum heat insulating material 10 disposed on the back surface 152 of the refrigerator main body 1 are connected without interruption at the back surface 71 of the control board box 70A. In addition, the vacuum heat insulating material disposed on the ceiling surface 151 and the back surface 152 can be continuously provided, and a device such as a refrigerator with good heat insulating performance can be obtained. Here, even if the vacuum heat insulating material 10 disposed on the ceiling surface 151 and the vacuum heat insulating material 10 disposed on the back surface 152 are continuously formed, the vacuum heat insulating material can be disposed. The freedom degree of arrangement | positioning 10 improves and apparatuses, such as a low-cost refrigerator, are obtained. In addition, it is possible to dispose one vacuum heat insulating material 10 bent at approximately 90 degrees, and it is possible to obtain a device such as a refrigerator that increases the degree of design freedom at low cost.
以上のように、圧縮機6、放熱パイプ9、膨脹装置62、冷却器200、吸入パイプ63を順に配管で接続して構成される冷凍サイクルと、内箱101と外箱102との間に断熱材80が配設され、前面側に複数の貯蔵室(たとえば冷蔵室2、切替室3、製氷室35、冷凍室4、野菜室5など)を有する断熱箱体(あるいは冷蔵庫本体)と、断熱箱体(あるいは冷蔵庫本体)の背面152の上部あるいは下部に設けられ、圧縮機6が収納された機械室60と、断熱箱体(あるいは冷蔵庫本体)の背面152あるいは天井面151や下面(底面)に設けられ、圧縮機6などの駆動部品を駆動制御する制御基板7Aを収納する制御基板箱70Aと、制御基板7Aに搭載されたトランジスタやダイオードなどの半導体部品11と、を備え、半導体部品11にSiCやGaNなどの ワイドバンドギャップ半導体を使用することによって半導体部品11あるいは制御基板7Aを小形化(半導体部品11と制御基板7、7Aの両方を小型化しても良い)し制御基板箱70Aの背面71(あるいは側面や上面や底面などの制御基板箱70Aの開口部以外の周囲壁の少なくとも1壁であっても良い)に付加部品(たとえば、真空断熱材10や放熱パイプ9や吸入パイプ63や膨脹装置62やミスト噴霧装置やミスト送風路や冷却風路(戻り風路含む)やダンパ装置など)を配置するようにしたので、余分なスペースを設けることなく追加機能を有することが可能となり、大きさや容積を変更することなく追加機能を有する冷蔵庫や空調機などの機器が得られる。また、Siの半導体を使用していた従来の制御基板では制御基板箱70Aが大きく高さも高いため制御基板箱70Aの背面71に配設できなかった付加部品が配設可能になり、スペースの有効利用が可能で追加機能を得ることができ、また機器の小形が図れる。
As described above, the compressor 6, the heat radiating pipe 9, the expansion device 62, the cooler 200, and the suction pipe 63 are connected in order by piping, and heat insulation is provided between the inner box 101 and the outer box 102. A heat insulating box (or a refrigerator main body) having a plurality of storage rooms (for example, a refrigeration room 2, a switching room 3, an ice making room 35, a freezing room 4, a vegetable room 5, etc.) disposed on the front surface side; The machine room 60 provided in the upper part or the lower part of the back surface 152 of the box (or the refrigerator main body), in which the compressor 6 is stored, the back surface 152 or the ceiling surface 151 or the lower surface (bottom surface) of the heat insulating box (or the refrigerator main body). A control board box 70A for housing a control board 7A for driving and controlling drive parts such as the compressor 6, and a semiconductor part 11 such as a transistor and a diode mounted on the control board 7A, and a semiconductor unit By using a wide band gap semiconductor such as SiC or GaN for the semiconductor component 11, the semiconductor component 11 or the control substrate 7A can be miniaturized (both the semiconductor component 11 and the control substrate 7, 7A can be miniaturized), and the control substrate box 70A. Additional parts (for example, the vacuum heat insulating material 10, the heat radiating pipe 9, the suction pipe, etc.) (or may be at least one wall of the peripheral wall other than the opening of the control board box 70A such as the side surface, top surface, and bottom surface). 63, an expansion device 62, a mist spraying device, a mist air passage, a cooling air passage (including a return air passage), a damper device, etc.) can be disposed, so that an additional function can be provided without providing an extra space. Thus, devices such as a refrigerator and an air conditioner having additional functions can be obtained without changing the size and volume. Further, in the conventional control board using the Si semiconductor, the control board box 70A is large and high in height, so that additional parts that could not be arranged on the back surface 71 of the control board box 70A can be arranged, and the space is effectively used. It can be used to obtain additional functions, and the equipment can be miniaturized.
ここで、半導体部品11にSiCやGaNなどのワイドバンドギャップ半導体を使用することによって半導体部品11あるいは制御基板7Aを小形化(半導体部品11と制御基板7の両方を小型化しても良い)し制御基板箱70Aの高さや大きさ(縦や横の幅や長さ)を低くすることで生じる制御基板箱70Aの背面71(あるいは側面や上面や底面などの制御基板箱70Aの開口部以外の周囲壁の少なくとも1壁であっても良い)のスペースの増加部分83、85(たとえば制御基板箱70Aの高さを低くすることで生じる貯蔵室内の拡大されたスペースや余剰スペースである庫内容積増加部分83、あるいは断熱材80中に生じる拡大されたスペースや余剰スペースである断熱材厚さ増加部分85など)に付加部品を配置するようにすれば良い。この場合、Siの半導体を使用していた従来の制御基板では制御基板箱70Aが大きく高さも高いため制御基板箱70Aの背面71に配設できなかった付加部品が配設可能になり、スペースの有効利用が可能で追加機能を得ることができ、限られたスペースの有効利用が行なえる。また機器の小形が図れる。
Here, by using a wide band gap semiconductor such as SiC or GaN for the semiconductor component 11, the semiconductor component 11 or the control substrate 7A can be downsized (both the semiconductor component 11 and the control substrate 7 may be downsized) and controlled. The back surface 71 of the control board box 70A generated by reducing the height and size (vertical and horizontal width and length) of the board box 70A (or the surroundings other than the opening of the control board box 70A such as the side surface, top surface, and bottom surface) Increased space 83, 85 (for example, at least one wall of the wall) (for example, an increase in the internal volume which is an expanded space or excess space in the storage chamber caused by lowering the height of the control board box 70A) The additional parts are arranged in the portion 83 or the enlarged space generated in the heat insulating material 80 or the heat insulating material thickness increasing portion 85 (excess space). Good. In this case, in the conventional control board using the Si semiconductor, the control board box 70A is large and high in height, so that additional parts that could not be arranged on the back surface 71 of the control board box 70A can be arranged. Effective use is possible, additional functions can be obtained, and limited space can be used effectively. In addition, the equipment can be made smaller.
ここで、制御基板箱70Aが小形化、あるいは薄くできるため、制御基板箱70Aを従来は配置できなかった冷蔵庫本体1の側面の壁面内や断熱材中や仕切り8内にも配置することも可能となるので、冷蔵庫本体1の背面に設けられる断熱材80中に余剰スペースが生じるため、庫内容積の増大、あるは付加部品の配置などが可能になり、スペースの有効利用も図れる。
Here, since the control board box 70A can be reduced in size or thinned, the control board box 70A can also be placed in the side wall of the refrigerator main body 1, in the heat insulating material, or in the partition 8, which could not be placed conventionally. Therefore, an excess space is generated in the heat insulating material 80 provided on the back surface of the refrigerator main body 1, so that the internal volume can be increased or additional components can be arranged, and the space can be effectively used.
よって、本発明の実施の形態によると、機器を制御する半導体部品11にワイドバンドギャップ半導体を使用することで半導体部品11の厚さや大きさを低減可能であり、半導体部品11が搭載される制御基板7、7Aや制御基板7、7Aを収納する制御基板箱70、70Aの高さ(奥行き)を低減できるので、制御基板箱70、70Aの設置スペースを小さくできる。また、制御基板箱70、70Aの高さが小さくできるため、制御基板箱70、70Aの背面71に放熱パイプ9や真空断熱材10などの付加部品は配設できるので、余分なスペースを設けることなく追加機能を有することが可能となり、機器本体の大きさや容積を変更することなく追加機能を有する冷蔵庫や空調機などの機器が得られる。
Therefore, according to the embodiment of the present invention, it is possible to reduce the thickness and size of the semiconductor component 11 by using a wide bandgap semiconductor for the semiconductor component 11 for controlling the device, and control for mounting the semiconductor component 11. Since the height (depth) of the control board boxes 70 and 70A for storing the boards 7 and 7A and the control boards 7 and 7A can be reduced, the installation space for the control board boxes 70 and 70A can be reduced. Further, since the height of the control board boxes 70 and 70A can be reduced, additional parts such as the heat radiating pipe 9 and the vacuum heat insulating material 10 can be disposed on the rear surface 71 of the control board boxes 70 and 70A, so that an extra space is provided. Therefore, it is possible to have an additional function, and a device such as a refrigerator or an air conditioner having the additional function can be obtained without changing the size or volume of the device body.
また、機器が冷蔵庫1の場合には、制御基板7、7Aや制御基板箱70、70Aを低背化・小型化できるので、制御基板箱70、70Aの高さが大きいことの影響で内箱101(機械室60であっても同様)がたとえば庫内(貯蔵室)側に突出していた突出部分(たとえば内箱の庫内側への突出量減少分)である庫内容積増加部分83が不要となるので、外形形状などの大幅な変更をしなくても庫内容積の増加が図れる。また、制御基板箱の背面と貯蔵室との間の断熱スペース(たとえば制御基板箱厚さ減少による断熱材厚さ増加部分)である断熱材厚さ増加部分85の少なくとも一部が余裕スペースとなるので、この余裕スペースに放熱パイプや真空断熱材などの付加部品を設けることができ、庫内容積を低減することなく追加機能を得ることができる。
Further, when the device is the refrigerator 1, the control board 7, 7A and the control board boxes 70, 70A can be reduced in height and size, so that the inner box is affected by the large height of the control board boxes 70, 70A. 101 is the same (even in the machine room 60). For example, the interior volume increasing portion 83 which is a projecting portion (for example, a decrease in the amount of protrusion of the inner box toward the interior of the interior box) projecting to the interior (storage chamber) side is unnecessary. Therefore, the internal volume can be increased without significant changes in the outer shape and the like. Further, at least a part of the heat insulating material thickness increasing portion 85 which is a heat insulating space between the back surface of the control board box and the storage chamber (for example, a heat insulating material thickness increasing portion due to the control board box thickness decreasing) becomes a marginal space. Therefore, additional parts such as a heat radiating pipe and a vacuum heat insulating material can be provided in this extra space, and an additional function can be obtained without reducing the internal volume.
(真空断熱材の制御基板箱への貼付)
ここで、図4や図13や図14等では、真空断熱材10と制御基板箱70、70Aの背面71との間には所定すきま(真空断熱材10と制御基板箱70、70Aとの間に空間)が存在しており、ウレタン発泡断熱材がこの所定すきま内に充填されている構成を示したが、真空断熱材10の外包材の少なくとも1面にアルミ箔を配した複合フィルムを使用し、真空断熱材10の外包材のアルミ箔を配した複層フィルム側を制御基板箱70、70Aの背面71に直接貼り付けても良い。また、両面ともアルミニウム蒸着層で構成されるフィルムであっても一面側を制御基板箱70、70Aの背面71に直接貼り付けるようにしてもよい。ここで、複層フィルムは、表面保護層、中間層、熱シール層などから構成される。このように真空断熱材10を制御基板箱70、70Aの背面に直接貼り付けることでウレタン断熱材が不要になるので、真空断熱材10と制御基板箱70、70Aの背面71との間の所定すきまが小さくてウレタンが充填されにくく(所定すきまにウレタンが流入しにくく)断熱性能が低下するといった恐れがなくなる。
(Attach vacuum insulation material to control board box)
Here, in FIG. 4, FIG. 13, FIG. 14, etc., a predetermined gap (between the vacuum heat insulating material 10 and the control board boxes 70, 70A) is provided between the vacuum heat insulating material 10 and the back surface 71 of the control board boxes 70, 70A. In this example, a urethane foam insulation material is filled in the predetermined gap, but a composite film in which an aluminum foil is arranged on at least one surface of the outer packaging material of the vacuum insulation material 10 is used. And the multilayer film side which arranged the aluminum foil of the outer packaging material of the vacuum heat insulating material 10 may be directly affixed on the back surface 71 of the control board boxes 70 and 70A. Moreover, even if it is a film comprised by an aluminum vapor deposition layer on both surfaces, you may make it affix directly on the back surface 71 of the control board boxes 70 and 70A. Here, the multilayer film is composed of a surface protective layer, an intermediate layer, a heat seal layer, and the like. Since the urethane heat insulating material becomes unnecessary by directly attaching the vacuum heat insulating material 10 to the back surfaces of the control board boxes 70 and 70A in this way, a predetermined distance between the vacuum heat insulating material 10 and the back surface 71 of the control board boxes 70 and 70A. There is no risk that the clearance is small and urethane is not easily filled (urethane does not easily flow into the predetermined clearance) and the heat insulation performance is deteriorated.
また、シート状(平板状)の真空断熱材10を構成する積層体(芯材)の一方の面に配された外包材の複層フィルムと積層体の他方の面に配された複層フィルムは積層構成が異なってもよく、一方の面の複層フィルムは中間層にアルミ箔を有し、他方の面の複層フィルムの中間層にはアルミニウム蒸着が施されたものでも良い。この場合は、外包材のアルミ箔を配した複層フィルム側を制御基板箱70、70Aの背面あるいは側面等に配置することで、高温側となる制御基板箱70、70Aの熱による真空断熱材10が温度上昇してもガスの進入による断熱性能低下が抑制できる。また、積層体の両面に配される複層フィルムにアルミ箔を使用した場合に比べ、積層体の一方の面に配される複層フィルムの中間層にアルミ箔を有し、他方の面に配される複層フィルムの中間層にアルミニウム蒸着を施した場合、一方の面に配されたアルミ箔を有する複層フィルムから他方の面に配されたアルミニウム蒸着が施された複層フィルムへ熱の伝わりが低減できるので、断熱性能が向上する。よって、外包材のアルミ箔を配した複層フィルム側を制御基板箱70、70Aの背面あるいは側面等に配置した方が断熱性能が向上する。すなわち、貯蔵室側よりも制御基板箱70、70Aの背面側の方が高温になるため、高温側に外包材のアルミ箔を配した複層フィルム側を配置した方が断熱性能が向上する。なお、両面にアルミニウム蒸着を配した複層フィルムを使用した方が、熱の伝わりが低減できるので、断熱性能が向上する。
Moreover, the multilayer film of the outer packaging material arranged on one surface of the laminate (core material) constituting the sheet-like (flat plate) vacuum heat insulating material 10 and the multilayer film arranged on the other surface of the laminate The multilayer structure may be different, and the multilayer film on one side may have an aluminum foil in the intermediate layer, and the intermediate layer of the multilayer film on the other side may be subjected to aluminum vapor deposition. In this case, the vacuum insulating material by the heat of the control board boxes 70 and 70A on the high temperature side is arranged by arranging the multilayer film side on which the aluminum foil of the outer packaging material is disposed on the back surface or the side surface of the control board boxes 70 and 70A. Even if the temperature rises, it is possible to suppress a decrease in the heat insulation performance due to the gas entering. Also, compared to the case where aluminum foil is used for the multilayer film disposed on both sides of the laminate, the intermediate layer of the multilayer film disposed on one surface of the laminate has aluminum foil on the other surface. When aluminum vapor deposition is applied to the intermediate layer of the multilayer film to be disposed, heat is transferred from the multilayer film having the aluminum foil disposed on one surface to the multilayer film subjected to aluminum vapor deposition disposed on the other surface. Since the transmission of can be reduced, the heat insulation performance is improved. Therefore, the heat insulation performance is improved by arranging the multilayer film side on which the aluminum foil of the outer packaging material is disposed on the back surface or the side surface of the control board box 70, 70A. That is, since the back side of the control board boxes 70 and 70A is hotter than the storage chamber side, the heat insulation performance is improved by arranging the multilayer film side in which the aluminum foil of the outer packaging material is arranged on the high temperature side. In addition, since the direction which uses the multilayer film which distribute | arranged aluminum vapor deposition on both surfaces can reduce heat | fever transmission, heat insulation performance improves.
したがって、断熱性能が高く、信頼性の高い冷蔵庫などの機器が得られる。また、機器である冷蔵庫1の組立前に制御基板箱70、70Aに予め真空断熱材10を貼り付けることも可能になるので、組立性が向上し、しかも、真空断熱材10と制御基板箱70、70Aの位置決めが不要になるので、組立時間も低減できる。
Therefore, a highly reliable device such as a refrigerator with high heat insulation performance can be obtained. Further, since the vacuum heat insulating material 10 can be attached in advance to the control board boxes 70 and 70A before the assembly of the refrigerator 1, which is a device, the assembling property is improved, and the vacuum heat insulating material 10 and the control board box 70 are improved. , 70A positioning is not necessary, and the assembly time can be reduced.
以上は、制御基板箱70、70Aの背面に真空断熱材10を直接貼り付ける例について説明したが、真空断熱材10の貼り付ける場所や部位は、制御基板箱70、70Aの背面で無くても良く、制御基板箱70、70Aの開口部以外の周囲壁の少なくと1壁(壁面の外側が好ましいが壁面の内側でも良い)であっても良い。制御基板箱70、70Aを冷蔵庫1などの機器に設置した状態で開口部以外の周囲壁(たとえば、図4や図13のように制御基板箱70を機械室60内に設けられた圧縮機6の上方に制御基板箱70の開口部が冷蔵庫1の上面側あるいは前面側を向くように略水平に設置した場合には、制御基板箱70の開口部の周囲の4つの側面壁と底面壁を指し、また、制御基板箱70Aを機器である冷蔵庫1の背面に開口部が冷蔵庫1の背面側を向くように略垂直に設置した場合には、制御基板箱70Aの開口部の周囲の4つの側面壁(上面壁や側面壁や底面壁)と背面壁であり、図11(a)のように制御基板箱70Aを機器である冷蔵庫1の上面に開口部が冷蔵庫1の上面側を向くように略水平に設置した場合には、制御基板箱70Aの開口部の周囲の4つの側面壁と底面壁を指す。)に直接貼り付けても同様の効果が得られる。
The example in which the vacuum heat insulating material 10 is directly attached to the back surface of the control board boxes 70 and 70A has been described above. However, the location and part of the vacuum heat insulating material 10 to be attached may not be on the back surface of the control board boxes 70 and 70A. Alternatively, at least one wall other than the openings of the control board boxes 70 and 70A (the outside of the wall surface is preferable but the inside of the wall surface may be used) may be used. With the control board box 70, 70A installed in a device such as the refrigerator 1, the peripheral wall other than the opening (for example, the compressor 6 provided with the control board box 70 in the machine room 60 as shown in FIGS. 4 and 13). When the control board box 70 is installed substantially horizontally so that the opening of the control board box 70 faces the upper surface side or the front side of the refrigerator 1, the four side walls and the bottom wall around the opening of the control board box 70 are provided. In addition, when the control board box 70A is installed substantially vertically on the back surface of the refrigerator 1 that is the equipment so that the opening portion faces the back side of the refrigerator 1, the four around the opening portion of the control board box 70A. Side wall (top wall, side wall, bottom wall) and back wall, as shown in FIG. 11A, the control board box 70A faces the top surface of the refrigerator 1 that is the device, and the opening faces the top surface side of the refrigerator 1. When installed almost horizontally, the periphery of the opening of the control board box 70A The point to four side walls and a bottom wall.) In a similar effect can be obtained directly attached to.
(他機器)
ここで、空調機や冷凍機や給湯機や洗濯機などの機器においては、圧縮機6、放熱パイプ9などの凝縮器、キャピラリチューブなどの膨脹装置62、蒸発器200を順に配管で接続して構成される冷凍サイクルを備え、空調機や冷凍機の場合は室外機に、給湯機の場合は熱源機に、洗濯機の場合は本体に圧縮機が搭載されている。この場合、機器は、圧縮機6が配置された室外機本体や熱源機本体や洗濯機の本体などの機器の本体と、圧縮機6の上方(あるいは前方、側方、後方)に設けられ、圧縮機6を駆動制御する制御基板7、7Aを収納する制御基板箱70、70Aと、制御基板7、7Aに搭載され、機器の動作を制御するトランジスタやダイオードなどで構成されるインバータ駆動回路部品などの半導体部品11と、圧縮機などを冷却する冷却ファンと、を備え、半導体部品11にワイドバンドギャップ半導体を使用することによって半導体部品11、制御基板7、7Aを小形化(半導体部品11と制御基板7、7Aの両方を小型化しても良い)できるので、制御基板箱70、70Aの背面(あるいは制御基板箱70、70Aの側面や上面や底面など制御基板箱の周囲であっても良い)と圧縮機6との間の余剰スペースや拡大されたスペースに付加部品(たとえば放熱パイプ9や吸入パイプ63などの配管や真空断熱材10や冷却ファン68や防音材やアキュムレータやマフラなど)を配置することが可能となるので、従来のようにSiの半導体を使用していた制御基板では制御基板箱70、70Aの背面に配設できなかった付加部品が配設可能になり、限られた筐体内のスペースの有効利用が可能で追加機能を得ることができ、また機器の小形が図れる。
(Other equipment)
Here, in devices such as an air conditioner, a refrigerator, a water heater, and a washing machine, a compressor 6, a condenser such as a heat radiating pipe 9, an expansion device 62 such as a capillary tube, and an evaporator 200 are sequentially connected by piping. In the case of an air conditioner or refrigerator, a compressor is mounted on an outdoor unit, in the case of a hot water heater, on a heat source device, and in the case of a washing machine, a compressor is mounted. In this case, the equipment is provided on the main body of the equipment such as an outdoor unit main body, a heat source main body, and a washing machine main body on which the compressor 6 is disposed, and above the compressor 6 (or on the front, side, and rear). Control board boxes 70 and 70A for storing control boards 7 and 7A for driving and controlling the compressor 6, and inverter drive circuit components which are mounted on the control boards 7 and 7A and which are configured by transistors, diodes, etc. for controlling the operation of the equipment The semiconductor component 11 and the control boards 7 and 7A are miniaturized by using a wide band gap semiconductor for the semiconductor component 11 and a cooling fan for cooling the compressor and the like. Since both of the control boards 7 and 7A can be reduced in size, the back of the control board boxes 70 and 70A (or the control board boxes such as the side, top and bottom surfaces of the control board boxes 70 and 70A) Additional parts (for example, piping such as the heat radiating pipe 9 and the suction pipe 63, the vacuum heat insulating material 10, the cooling fan 68, soundproofing material, etc.) Accumulators, mufflers, etc.) can be placed, so additional components that could not be placed on the back of the control board boxes 70, 70A can be placed on the control board that used Si semiconductors as in the past. Therefore, the space in the limited housing can be effectively used, additional functions can be obtained, and the device can be miniaturized.
ここで、機器である空調機や給湯機や洗濯機などの組立前に制御基板箱70、70Aに予め真空断熱材10を貼り付けることも可能になるので、組立性が向上し、しかも、真空断熱材10と制御基板箱70、70Aの位置決めが不要になるので、組立時間も低減できる。
Here, since the vacuum heat insulating material 10 can be affixed to the control board boxes 70 and 70A in advance before assembling the air conditioner, the water heater, the washing machine, and the like, which are the devices, the assemblability is improved and the vacuum is further reduced. Since the positioning of the heat insulating material 10 and the control board boxes 70 and 70A becomes unnecessary, the assembly time can be reduced.
本発明によると、機器を駆動・制御する半導体部品にワイドバンドギャップ半導体を使用することで制御基板箱の背面や周囲に放熱パイプや真空断熱材などの付加部品は配設できるので、余分なスペースを設けることなく追加機能を有することが可能となる。また、半導体部品の厚さを低減可能であり、半導体部品が搭載される制御基板や制御基板を収納する制御基板箱の高さ(奥行き)を低減できるので、制御基板箱の設置スペースを小さくできる。また、制御基板箱の高さが小さくできるため、制御基板箱の背面に放熱パイプや真空断熱材などの付加部品は配設できるので、余分なスペースを設けることなく追加機能を有することが可能となり、大きさや容積を変更することなく追加機能を有する冷蔵庫や空調機などの機器が得られる。
According to the present invention, since a wide band gap semiconductor is used as a semiconductor component for driving and controlling the equipment, additional parts such as a heat radiating pipe and a vacuum heat insulating material can be disposed on the back and the periphery of the control board box, so that an extra space is required. It is possible to have an additional function without providing a. In addition, the thickness of the semiconductor component can be reduced, and the height (depth) of the control board on which the semiconductor component is mounted and the control board box that houses the control board can be reduced, so that the installation space for the control board box can be reduced. . In addition, since the height of the control board box can be reduced, additional parts such as heat radiation pipes and vacuum heat insulating materials can be placed on the back of the control board box, making it possible to have additional functions without providing extra space. Equipment such as a refrigerator and an air conditioner having additional functions can be obtained without changing the size and volume.
また、機器が冷蔵庫の場合には、制御基板や制御基板箱を低背化・小型化できるので、制御基板箱の高さが大きいことの影響で内箱が庫内側に突出していた突出部分が不要となるので、庫内容積の増加が図れる。また、制御基板箱の背面と貯蔵室との間の断熱スペースに余裕ができるので、この余裕スペースに放熱パイプや真空断熱材などの付加部品を設けることができ、庫内容積を低減することなく追加機能を得ることができる。
In addition, when the equipment is a refrigerator, the control board and control board box can be reduced in height and size, so that the protruding part where the inner box protrudes inside the cabinet due to the large height of the control board box. Since it becomes unnecessary, the internal volume can be increased. In addition, since there is room in the heat insulation space between the back of the control board box and the storage room, additional parts such as heat radiation pipes and vacuum heat insulating materials can be provided in this room without reducing the internal volume. Additional functions can be obtained.
ここで、本実施の形態の冷蔵庫や空調機などの機器では、冷蔵庫本体1あるいは空調機の室内機本体あるいは空調機の室外機本体あるいは給湯機の熱源機本体あるいは洗濯機本体などの冷凍サイクルを有する機器本体に設けられ、冷凍サイクルを構成する圧縮機6が配置される機械室60と、機械室60内に設けられ、圧縮機6の制御を行う制御基板7と、機械室60外に設けられ、圧縮機6の制御以外の制御を行う第2の制御基板7Aと、を備え、前記制御基板7に搭載される半導体部品にワイドバンドギャップ半導体を使用し、第2の制御基板7Aに搭載される半導体部品には従来のSi半導体を使用するようにしても良い。このようにワイドバンドギャップ半導体と従来のSi半導体を使用環境や制御する電流の大きさでコストメリットを考慮して使い分けるようにすれば、高機能で低コストの圧縮機や機器を得ることができる。高温耐力や処理速度などが要求される場合(たとえば、機械室など圧縮機などの発熱体があり高温環境となる場所や、圧縮機の制御のように処理速度が要求される場合など)には高コストであるがワイドバンドギャップ半導体を使用し、高温耐力や処理速度などが要求されない場所(たとえば、他に発熱部品が無い場所など)には低コストの従来のSi半導体を使用するようにすれば、必要な機能を満足してしかも低コストで信頼性の高い圧縮機や機器が得られる。
Here, in the devices such as the refrigerator and the air conditioner of the present embodiment, the refrigeration cycle of the refrigerator main body 1 or the indoor unit main body of the air conditioner, the outdoor unit main body of the air conditioner, the heat source main body of the water heater or the washing machine main body is used. A machine room 60 in which the compressor 6 constituting the refrigeration cycle is disposed, a control board 7 that is provided in the machine room 60 and controls the compressor 6, and is provided outside the machine room 60. And a second control board 7A for performing control other than the control of the compressor 6, and a wide band gap semiconductor is used for the semiconductor component mounted on the control board 7 and is mounted on the second control board 7A. A conventional Si semiconductor may be used as the semiconductor component. In this way, if a wide band gap semiconductor and a conventional Si semiconductor are selectively used in consideration of cost merit depending on the usage environment and the magnitude of the current to be controlled, a highly functional and low cost compressor and equipment can be obtained. . When high-temperature proof stress or processing speed is required (for example, when there is a heating element such as a compressor in a machine room and where a high-temperature environment is required, or when processing speed is required for compressor control, etc.) Use high-cost but wide-bandgap semiconductors, and use low-cost conventional Si semiconductors where high-temperature proof stress or processing speed is not required (for example, where there are no other heat-generating parts). As a result, a compressor and a device that satisfy the necessary functions and are highly reliable at low cost can be obtained.
(効果等)
以上のように、本実施の形態の冷蔵庫や空調機などの機器は、冷蔵庫本体1あるいは空調機の室内機本体あるいは空調機の室外機本体あるいは給湯機の熱源機本体あるいは洗濯機本体などの冷凍サイクルを有する機器本体に設けられ、冷凍サイクルを構成する圧縮機6が配置された機械室60と、機械室60内に設けられ、圧縮機6の制御を行うワイドバンドギャップ半導体が搭載された制御基板7と、機械室60外に設けられ、圧縮機6の制御以外の制御を行う第2の制御基板7Aと、を備えたので、制御対象によって制御基板の配置位置を選定できるので、設計の自由度が向上する。また、高温となる機械室60に配置される圧縮機の制御を行う半導体部品11にワイドバンドギャップ半導体を使用し、このワイドバンドギャップ半導体が搭載された制御基板7を機械室60内に配置することで、制御基板7と圧縮機6を接続する比較的太くて高コストの電源リード線を短くすることが可能なため、低コストであり、また、電源リード線に起因する電磁ノイズの発生も抑制できる。
(Effects etc.)
As described above, devices such as the refrigerator and the air conditioner of the present embodiment are refrigerators such as the refrigerator main body 1 or the indoor unit main body of the air conditioner, the outdoor unit main body of the air conditioner, the heat source main body of the water heater, or the main body of the washing machine. A machine room 60 provided in an apparatus main body having a cycle, in which a compressor 6 constituting a refrigeration cycle is arranged, and a control in which a wide band gap semiconductor provided in the machine room 60 and controlling the compressor 6 is mounted. Since the board 7 and the second control board 7A that is provided outside the machine room 60 and performs control other than the control of the compressor 6 are provided, the arrangement position of the control board can be selected according to the control target. The degree of freedom is improved. Further, a wide bandgap semiconductor is used for the semiconductor component 11 that controls the compressor disposed in the machine room 60 that is at a high temperature, and the control board 7 on which the wide bandgap semiconductor is mounted is disposed in the machine room 60. As a result, the relatively thick and high-cost power lead wire connecting the control board 7 and the compressor 6 can be shortened, so that the cost is low, and electromagnetic noise caused by the power lead wire is also generated. Can be suppressed.
また、制御基板7と第2の制御基板7Aの少なくとも一方に情報の送受信が可能なアンテナなどの情報送受信手段を備え、制御基板7と第2の制御基板7Aとの制御信号のやりとりを無線や赤外線などの電磁波にて非接触で行うようにすれば、制御基板7と第2の制御基板7Aとの間を接続して制御信号のやりとりを行う接続線を無くすことができるので、低コストな機器を得ることができる。また、接続線をなくせるため、機器における接続線の接続線の機器における這わせ方(取り回し)や固定の仕方などを考える必要がなくなり、また、接続線を這わせるために機器本体の筐体や仕切りや断熱材などに穴をあける必要がなくなるので、構造が簡単で低コストの機器が得られる。また、電力の送受信も可能なアンテナなどの電力・情報送受信手段を備えれば、電力の送受信も可能となる。
Further, at least one of the control board 7 and the second control board 7A is provided with information transmitting / receiving means such as an antenna capable of transmitting and receiving information, and control signals are exchanged wirelessly between the control board 7 and the second control board 7A. If it is performed in a non-contact manner by electromagnetic waves such as infrared rays, the connection line for exchanging control signals by connecting between the control board 7 and the second control board 7A can be eliminated. Equipment can be obtained. Also, since the connection lines can be eliminated, there is no need to consider how to connect the connection lines in the equipment (handling) and how to fix the connection lines. This eliminates the need for drilling holes in partitions, heat insulating materials, etc., so that a simple structure and low-cost equipment can be obtained. Further, if power / information transmission / reception means such as an antenna capable of transmitting / receiving power is provided, power transmission / reception is also possible.
また、本体の機械室外に設けられ、設定温度や運転時間などを指示する操作部と、本体の機械室外に設けられ、操作部の近傍に設けられた第2の制御基板とを備え、操作部が操作された場合に、操作部よりの制御信号を第2の制御基板より制御基板に非接触にて送信するようにすれば、操作部と第2の制御基板7Aを接続する接続線を短くできる。また、第2の制御基板に一体に操作部を設けるようにすれば、接続線を廃止できる。また、制御基板7と第2の制御基板を無線や赤外線などにより非接触で行なうようにすれば、制御基板7と第2の制御基板7Aとの間の制御信号や電力のやりとりを接続線を設けることなく可能となり、機器本体の配線の取り回しや配線の固定が不要となり低コストで意匠性の良い機器が得られる。
An operation unit provided outside the machine room of the main body and instructing a set temperature, an operating time, and the like, and a second control board provided outside the machine room of the main body and provided in the vicinity of the operation unit, If the control signal from the operation unit is transmitted from the second control board to the control board in a non-contact manner when the control unit is operated, the connection line connecting the operation unit and the second control board 7A is shortened. it can. Further, if the operation unit is provided integrally with the second control board, the connection line can be eliminated. Further, if the control board 7 and the second control board are contactlessly communicated by radio or infrared rays, control signals and power are exchanged between the control board 7 and the second control board 7A via a connection line. This is possible without the need for wiring, and it is not necessary to handle the wiring of the device main body or to fix the wiring, so that a low-cost device with good design can be obtained.
また、制御基板7あるいは第2の制御基板7Aに電力や情報の送受信が可能な電力・情報送受信手段を備え、制御基板7と第2の制御基板7Aとの間で電力の送受信を可能にすれば、制御基板7、あるいは第2の制御基板7Aのいずれか一方にのみ元電源(たとえば商用電源400)を接続・供給すれば良いので、構造が簡単で低コストな機器が得られる
Further, the control board 7 or the second control board 7A is provided with a power / information transmission / reception means capable of transmitting and receiving power and information, so that power can be transmitted and received between the control board 7 and the second control board 7A. For example, it is only necessary to connect and supply the main power source (for example, the commercial power source 400) only to either the control board 7 or the second control board 7A, so that a device having a simple structure and a low cost can be obtained.
また、冷蔵庫本体1あるいは空調機の室内機本体あるいは空調機の室外機本体あるいは給湯機の熱源機本体あるいは洗濯機本体などの冷凍サイクルを有する機器本体に設けられ、室内にミストを噴霧するミスト噴霧装置あるいは室内を除菌する除菌装置などの電圧を付加することで動作するアクチュエータ、又は表示装置、又は照明装置など圧縮機の動作電流に比べて制御電流の小さな装置を備え、圧縮機6の近傍に設けられた制御基板7が圧縮機6の駆動制御を行い、制御基板7よりも装置に近い場所に配置された第2の制御基板が装置の制御を行うようにすれば、制御対象の制御内容や制御電流に合わせて制御基板7、第2の制御基板の大きさや半導体チップの種類などを選定でき、また、制御基板7、第2の制御基板の配置位置も機器本体の形状やスペースに合わせて設定できる。したがって、設計の自由度の大きな機器が得られる。
Also, a mist spray that is provided in a device body having a refrigeration cycle, such as a refrigerator body 1 or an indoor unit body of an air conditioner, an outdoor unit body of an air conditioner, a heat source body of a water heater or a washing machine body, and sprays mist indoors. A device having a small control current compared to the operating current of the compressor, such as an actuator, a display device, or a lighting device, which operates by applying a voltage such as a device or a sterilizing device for sterilizing the room, is provided. If the control board 7 provided in the vicinity controls the drive of the compressor 6 and the second control board arranged closer to the apparatus than the control board 7 controls the apparatus, the control object 7 The size of the control board 7 and the second control board, the type of the semiconductor chip, etc. can be selected according to the control content and control current, and the arrangement positions of the control board 7 and the second control board are also the equipment. It can be set to match the body of shape and space. Therefore, a device with a high degree of design freedom can be obtained.
また、前面が開口し、複数の貯蔵室を有する断熱箱体(あるいは冷蔵庫本体1)と、断熱箱体の背面に機械室60と、圧縮機60を駆動制御する半導体部品11としてワイドバンドギャップ半導体を搭載した制御基板7と、を備え、圧縮機60を機械室60内に配置し、制御基板7を圧縮機6の近傍あるいは圧縮機6の端子箱601に設けるようにすれば、圧縮機6が配置され、高温環境となる機械室60内であっても高速な処理速度で動作可能なワイドバンドギャップ半導体を制御基板7に搭載しているため、高温となる機械室60内であっても半導体が故障したり処理速度が低下したりすることなく圧縮機6を制御することが可能となる。
In addition, a wide band gap semiconductor as a semiconductor part 11 which drives and controls the heat insulation box (or the refrigerator main body 1) having an opening on the front and having a plurality of storage rooms, the machine room 60 on the back of the heat insulation box, and the compressor 60. If the compressor 60 is arranged in the machine chamber 60 and the control board 7 is provided in the vicinity of the compressor 6 or in the terminal box 601 of the compressor 6, the compressor 6 is provided. Since a wide band gap semiconductor that can operate at a high processing speed is mounted on the control board 7 even in the machine room 60 that is in a high temperature environment, even in the machine room 60 that is at a high temperature. The compressor 6 can be controlled without causing a semiconductor failure or a reduction in processing speed.
また、本実施の形態では、本体(たとえば冷蔵庫本体1あるいは冷凍・空調装置の室外機(給湯装置の熱源機含む)など)と、本体1内あるいは前記本体1背面に設けられ、冷却器200とともに冷凍サイクルを構成する圧縮機6が配置される機械室60と、機械室60内に設けられ、冷却器200の除霜水を受けるドレンパン660と、圧縮機6を駆動制御する半導体部品11が搭載された制御基板7と、制御基板7を収納する制御基板箱70と、を備え、半導体部品11にSiCやGaN等のワイドバンドギャップ半導体を使用し、半導体部品11、あるいは制御基板7、あるいは制御基板箱70をドレンパン660の背面あるいは側面に取り付けたので、簡単な構成でありながら、半導体部品11や制御基板7や制御基板箱70を機械室60内に配置でき、しかも半導体部品11の発する熱をドレンパン660内の水(ドレン水)の蒸発に利用できる冷蔵庫や冷凍空調装置や給湯機などの機器が得られる。また、ドレンパン660内の水の蒸発を行うためにヒータや放熱パイプなどの加熱部品と併用することが可能であり、ドレン水蒸発用に新たに加熱部品を設ける必要がなく、また、ドレンパン660内の水の蒸発を行うために半導体部品11の発する熱を利用することができるので、ドレンパン660内の蒸発効率を向上させることが可能な冷蔵庫などの機器を得ることができる。また、半導体部品11の発する熱でドレン水を蒸発させることが可能な場合には、加熱部品を無くすことも可能となるので、低コストの機器が得られる。
In the present embodiment, the main body (for example, the refrigerator main body 1 or the outdoor unit of the refrigeration / air-conditioning apparatus (including the heat source unit of the hot water supply apparatus)), the main body 1 or the back of the main body 1 is provided. A machine room 60 in which the compressor 6 constituting the refrigeration cycle is arranged, a drain pan 660 that is provided in the machine room 60 and receives the defrost water of the cooler 200, and a semiconductor component 11 that drives and controls the compressor 6 are mounted. A control board 7 and a control board box 70 for storing the control board 7. The semiconductor part 11 is made of a wide band gap semiconductor such as SiC or GaN, and the semiconductor part 11 or the control board 7 or the control board 7 is controlled. Since the substrate box 70 is attached to the back surface or the side surface of the drain pan 660, the semiconductor component 11, the control substrate 7, and the control substrate box 70 can be machined with a simple configuration. To be placed within 60, moreover devices such as a semiconductor water components drain pan 660 heat generated by the 11 refrigerator or refrigeration air conditioning system and water heater available for evaporation (drain water) is obtained. Further, in order to evaporate the water in the drain pan 660, it can be used in combination with a heating component such as a heater or a heat radiating pipe, and there is no need to provide a new heating component for drain water evaporation. Since the heat generated by the semiconductor component 11 can be used to evaporate the water, a device such as a refrigerator capable of improving the evaporation efficiency in the drain pan 660 can be obtained. Further, when the drain water can be evaporated by the heat generated by the semiconductor component 11, it is possible to eliminate the heating component, so that a low-cost device can be obtained.
また、前面側に仕切り壁で区画された複数の貯蔵室2、3、4、5、35を有する冷蔵庫本体1と、冷蔵庫本体1の背面の冷却器室に配置され、複数の貯蔵室に供給する冷気を生成する冷却器200と、冷却器室に設けられ、冷却器200で生成された冷気を複数の貯蔵室に送風路を介して供給する庫内ファンと、冷蔵庫本体1背面上部あるいは冷蔵庫本体1背面下部に設けられ、冷却器200とともに冷凍サイクルを構成する圧縮機6が配置される機械室60と、冷却器200の下方に設けられ、冷却器200の除霜水を受けるドレンパン660と、圧縮機6を駆動制御する半導体部品11が搭載された制御基板7と、制御基板7を収納する制御基板箱70と、を備え、半導体部品11にワイドバンドギャップ半導体を使用し、半導体部品11、あるいは制御基板7をドレンパン660の背面あるいは側面に取り付けたので、簡単な構成でありながら、半導体部品11の発する熱をドレンパン660内の水(ドレン水)の蒸発に利用できる冷蔵庫が得られる。また、ドレンパン660内の水の蒸発を行うためにヒータや放熱パイプなどの加熱部品と併用することが可能であり、ドレン水蒸発用に新たに加熱部品を設ける必要がなく、また、ドレンパン660内の水の蒸発を行うために半導体部品11の発する熱を利用することができるので、ドレンパン660内の蒸発効率を向上させることが可能な冷蔵庫を得ることができる。また、半導体部品11の発する熱でドレン水を蒸発させることが可能な場合には、加熱部品を無くすことも可能となるので、低コストの冷蔵庫が得られる。
Moreover, it is arrange | positioned in the refrigerator main body 1 which has the some storage chambers 2, 3, 4, 5, and 35 divided by the partition wall in the front side, and the cooler room of the back of the refrigerator main body 1, and supplies to several storage chambers A cooler 200 for generating cool air, an internal fan that is provided in the cooler chamber and supplies the cool air generated by the cooler 200 to a plurality of storage chambers via an air passage, and a rear upper part of the refrigerator main body 1 or a refrigerator A machine room 60 provided at the lower back of the main body 1 and in which the compressor 6 that constitutes the refrigeration cycle together with the cooler 200 is disposed; a drain pan 660 provided below the cooler 200 and receiving defrost water from the cooler 200; A control board 7 on which a semiconductor component 11 for driving and controlling the compressor 6 is mounted, and a control board box 70 for housing the control board 7, using a wide band gap semiconductor for the semiconductor part 11, 1 or because the control board 7 is attached to the back surface or side surface of the drain pan 660, a refrigerator capable of using the heat generated by the semiconductor component 11 to evaporate water (drain water) in the drain pan 660 is obtained with a simple configuration. . Further, in order to evaporate the water in the drain pan 660, it can be used in combination with a heating component such as a heater or a heat radiating pipe, and there is no need to provide a new heating component for drain water evaporation. Since the heat generated by the semiconductor component 11 can be used to evaporate the water, a refrigerator capable of improving the evaporation efficiency in the drain pan 660 can be obtained. In addition, when the drain water can be evaporated by the heat generated by the semiconductor component 11, it is possible to eliminate the heating component, so that a low-cost refrigerator can be obtained.
また、機器を制御する半導体部品11にワイドバンドギャップ半導体を使用することで半導体部品11や制御基板7を機械室6内の圧縮機6近傍や圧縮機6の端子箱601に配置できるので、圧縮機制御リード線の長さを短くでき、ノイズが低減できる。また、機器を制御する半導体部品11にワイドバンドギャップ半導体を使用することで制御基板を機械室60内のドレンパン660の近傍に配置できるので、圧縮機制御リード線の長さを短くできため、低コストの圧縮機や冷蔵庫や空調機などの機器を得ることができる。
Further, by using a wide bandgap semiconductor for the semiconductor component 11 for controlling the device, the semiconductor component 11 and the control board 7 can be disposed in the vicinity of the compressor 6 in the machine room 6 or in the terminal box 601 of the compressor 6. Machine control lead wire can be shortened and noise can be reduced. Further, by using a wide band gap semiconductor for the semiconductor component 11 for controlling the device, the control board can be disposed in the vicinity of the drain pan 660 in the machine room 60, so that the length of the compressor control lead wire can be shortened. Equipment such as cost compressors, refrigerators and air conditioners can be obtained.
また、ドレンパン660を機械室60内で圧縮機6の上方に設けるようにすれば、ドレンパン660を通常は利用されずに無駄となっている圧縮機6の発する熱によって加熱された空気で加熱でき、ドレンパン660内に溜まったドレン水などの水を効率よく蒸発させることができ、圧縮機6の発する熱の有効利用ができる。また、ワイドバンドギャップ半導体と併用することで、更に効率よくドレンパン内の水を蒸発させることができる。
Further, if the drain pan 660 is provided above the compressor 6 in the machine room 60, the drain pan 660 can be heated with air heated by the heat generated by the compressor 6 that is normally not used and is wasted. Further, water such as drain water accumulated in the drain pan 660 can be efficiently evaporated, and the heat generated by the compressor 6 can be effectively used. Further, when used in combination with a wide band gap semiconductor, water in the drain pan can be evaporated more efficiently.
また、ドレンパン660を圧縮機6の上部6Yに直接、着脱自在に取り付けるようにすれば、通常は利用されずに無駄となっている圧縮機6の発する熱で直接ドレンパン660内に溜まった水を効率的に加熱でき、圧縮機6の発する熱の有効利用ができる。したがって、圧縮機6の発する熱でドレンパン660内の水を効率よく蒸発させることができる。また、ワイドバンドギャップ半導体と併用することで、更に効率よくドレンパン内の水を蒸発させることができる。
Further, if the drain pan 660 is directly and detachably attached to the upper portion 6Y of the compressor 6, the water accumulated in the drain pan 660 directly by the heat generated by the compressor 6 that is normally not used and is wasted. Heating can be performed efficiently and the heat generated by the compressor 6 can be used effectively. Therefore, the water in the drain pan 660 can be efficiently evaporated by the heat generated by the compressor 6. Further, when used in combination with a wide band gap semiconductor, water in the drain pan can be evaporated more efficiently.
また、制御基板箱70を熱伝導性部材で構成し、半導体部品11を制御基板箱70と熱的に接続されるように固定し、半導体部品11の発熱を制御基板箱70で放熱するようにすれば、半導体部品11にたとえばワイドバンドギャップ半導体を使用した場合に制御基板箱70が放熱フィンの代わりとなるため放熱フィンが不要となり、低コストの圧縮機、機器が得られる。
Further, the control board box 70 is made of a heat conductive member, the semiconductor component 11 is fixed so as to be thermally connected to the control board box 70, and the heat generated by the semiconductor component 11 is radiated by the control board box 70. In this case, for example, when a wide band gap semiconductor is used for the semiconductor component 11, the control board box 70 can be used instead of the heat radiating fins, so that the heat radiating fins are unnecessary, and a low-cost compressor and device can be obtained.
また、半導体部品11を電気的に絶縁可能な放熱補助部材110を介して制御基板箱70に接続させるようにすれば、圧縮機6のように外形形状が球状であったり、突出部があったりしても放熱補助部材110の形状をドレンパン660や圧縮機6の外形形状に沿うように設定することが可能となり、半導体部品11の発する熱を放熱補助部材110を介して効率よく制御基板箱70、ドレンパン660、あるいはドレンパン660内の水に伝えることができ、ドレンパン660内の水を効率よく蒸発させることができる。
Further, if the semiconductor component 11 is connected to the control board box 70 via the heat radiation auxiliary member 110 that can be electrically insulated, the outer shape may be spherical like the compressor 6 or may have a protrusion. Even so, the shape of the heat radiation assisting member 110 can be set so as to conform to the outer shape of the drain pan 660 and the compressor 6, and the heat generated by the semiconductor component 11 can be efficiently transmitted through the heat radiation assisting member 110. The drain pan 660 or the water in the drain pan 660 can be transmitted to the drain pan 660, and the water in the drain pan 660 can be efficiently evaporated.
また、ドレンパン660の底面の少なくとも一部にドレン水が集まるドレン水溜まり部(たとえば凹み部)665を設け、ドレン水溜まり部に半導体部品11や制御基板7を設けるようにすれば、ドレンパン660内の水がドレン水溜まりである特定箇所(たとえば1箇所)に集まるため、ドレン水を効率よく半導体部品11の発する熱で蒸発させることができる。
Further, if a drain water pool portion (for example, a recess portion) 665 for collecting drain water is provided on at least a part of the bottom surface of the drain pan 660, and the semiconductor component 11 and the control board 7 are provided in the drain water pool portion, the water in the drain pan 660 can be obtained. Is collected at a specific location (for example, one location) where the drain water is accumulated, the drain water can be efficiently evaporated by the heat generated by the semiconductor component 11.
また、ドレンパン660背面の外側周囲(制御基板7あるいは制御基板箱70の周囲)の少なくとも一部にドレンパン660から下方あるいは外側側方に延出あるいは突出した水切り部670を設けるようにすれば、ドレンパン660内の水がドレンパン660外にあふれても制御基板7や制御基板箱70に水がかったりあるいは水が侵入したりしないので、信頼性の高い機器が得られる。
In addition, if a draining portion 670 extending or projecting downward or outward from the drain pan 660 is provided on at least a part of the outer periphery (the periphery of the control substrate 7 or the control substrate box 70) of the drain pan 660, the drain pan is provided. Even if the water in 660 overflows outside the drain pan 660, the control board 7 and the control board box 70 do not spill water or enter the water, so that a highly reliable device can be obtained.
また、ドレンパン660内の水の蒸発にワイドバンドギャップ半導体の発する熱を利用する場合であって、ドレンパン660を圧縮機冷却ファン68よりの送風空気が直接当たらない場所(たとえばドレンパン660を圧縮機冷却ファン68の風上側)に配置するようにすれば、圧縮機冷却ファン68よりの送風空気のほとんどを圧縮機6の冷却に利用できるので、圧縮機6の温度上昇が抑制でき信頼性の高い圧縮機、機器が得られる。ドレンパン660内の水の蒸発にワイドバンドギャップ半導体の発する熱を利用することができるため、圧縮機冷却ファン660の送風空気でドレンパン660内の水を蒸発させる必要がないので、効率よく圧縮機6の冷却が行える。また、圧縮機冷却ファン660の送風空気でドレンパン660内の水を蒸発させる必要がないので、圧縮機冷却ファン68の配置位置の影響を受けないためドレンパン660の配置の自由度が向上する。
Further, when the heat generated by the wide band gap semiconductor is used for evaporation of water in the drain pan 660, the drain pan 660 is not directly exposed to the air blown from the compressor cooling fan 68 (for example, the drain pan 660 is cooled by the compressor). If it is arranged on the windward side of the fan 68, most of the air blown from the compressor cooling fan 68 can be used for cooling the compressor 6, so that the temperature rise of the compressor 6 can be suppressed and highly reliable compression can be achieved. Machine and equipment. Since the heat generated by the wide band gap semiconductor can be used to evaporate the water in the drain pan 660, it is not necessary to evaporate the water in the drain pan 660 with the air blown from the compressor cooling fan 660. Can be cooled. Further, since it is not necessary to evaporate the water in the drain pan 660 with the air blown by the compressor cooling fan 660, the degree of freedom of the arrangement of the drain pan 660 is improved because it is not affected by the position of the compressor cooling fan 68.