JP5728213B2 - Elastic sheet manufacturing equipment - Google Patents

Elastic sheet manufacturing equipment Download PDF

Info

Publication number
JP5728213B2
JP5728213B2 JP2010272218A JP2010272218A JP5728213B2 JP 5728213 B2 JP5728213 B2 JP 5728213B2 JP 2010272218 A JP2010272218 A JP 2010272218A JP 2010272218 A JP2010272218 A JP 2010272218A JP 5728213 B2 JP5728213 B2 JP 5728213B2
Authority
JP
Japan
Prior art keywords
elastic body
thread
sheet
longitudinal
elastic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2010272218A
Other languages
Japanese (ja)
Other versions
JP2012120610A (en
Inventor
学 長谷部
学 長谷部
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kao Corp
Original Assignee
Kao Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kao Corp filed Critical Kao Corp
Priority to JP2010272218A priority Critical patent/JP5728213B2/en
Publication of JP2012120610A publication Critical patent/JP2012120610A/en
Application granted granted Critical
Publication of JP5728213B2 publication Critical patent/JP5728213B2/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Absorbent Articles And Supports Therefor (AREA)

Description

本発明は、伸縮性シートの製造装置に関する。   The present invention relates to a stretchable sheet manufacturing apparatus.

資材をできる限り省き、廃棄物をできる限り抑え、環境に優しく、コストを抑えるという観点から、ファスニングテープを備えたウエストパネル材を別工程で製造しておき、吸収体を含む長方形状の吸収性本体にこのウエストパネル材を付加して製造される展開型の使い捨ておむつが知られている。ウエストパネル材は、装着性の観点から、伸縮性の部材であることが好ましく、ウエストパネル材としては、一般的に伸縮性のフィルムを用いて形成されたものが用いられる。しかし、伸縮性のフィルムはコストがかかるため、汎用の弾性部材である所謂糸ゴムを用いてウエストパネル材を形成することが好ましい。但し、糸ゴムを用いてウエストパネル材を得る工程と、そのウエストパネル材を吸収性本体に付加して展開型の使い捨ておむつを得る工程とを一連の流れで連続して行う場合、糸ゴムを用いて形成したウエストパネル材の伸縮方向は、一般的に吸収性本体の搬送方向と同方向となり、展開型の使い捨ておむつの着用時に求められるウエストパネル材の伸縮方向と直交する方向となる。従って、糸ゴムを用いて形成したウエストパネル材をインライン工程で吸収性本体に付加して展開型の使い捨ておむつを製造する場合、糸ゴムを用いて形成したウエストパネル材を90度反転させて吸収性本体に付加する必要がある。このようにウエストパネル材を90度反転させる装置が別途必要となるため、設備投資の増大を招いてしまう。   From the standpoint of saving materials as much as possible, reducing waste as much as possible, environmentally friendly, and reducing costs, a waist panel material with fastening tape is manufactured in a separate process, and the rectangular absorbency including the absorber An unfolded disposable diaper manufactured by adding this waist panel material to a main body is known. The waist panel material is preferably a stretchable member from the viewpoint of wearability, and the waist panel material is generally formed using a stretchable film. However, since a stretchable film is expensive, it is preferable to form a waist panel material using a so-called thread rubber that is a general-purpose elastic member. However, when the process of obtaining the waist panel material using the rubber thread and the process of adding the waist panel material to the absorbent main body to obtain the deployable disposable diaper are continuously performed in a series of flows, the rubber thread is used. The stretch direction of the waist panel material formed by using is generally the same direction as the transport direction of the absorbent main body, and is a direction orthogonal to the stretch direction of the waist panel material required when the unfolded disposable diaper is worn. Therefore, when manufacturing a deployable disposable diaper by adding a waist panel material formed using thread rubber to the absorbent main body in an in-line process, the waist panel material formed using thread rubber is inverted 90 degrees and absorbed. It is necessary to add to the sex body. Thus, since the apparatus which reverses a waist panel material 90 degree | times is needed separately, an increase in capital investment will be caused.

上述のような90度反転させる装置を使用しない方法として、例えば、特許文献1には、長さ方向に走行中の透水性シートに接着剤を塗布し、該接着剤塗布面に、テンションの与えられた糸状弾性体を、走行するシートのシート面に沿って且つシート走行方向に向けてジグザグ状態で平行移動させ、該糸状弾性体を伸張させた状態でシートに接着する工程と、前記糸状弾性体を両端で切断する工程とを行う伸縮性シートの製造方法が記載されている。
更に、特許文献1には、糸状弾性体を巻回する一対の送りベルトのそれぞれに上下2段のベルトを備えたものを用い、一対の搬送ベルトに巻回した平面視ジグザグ状態の糸状弾性体を、円柱部材と円柱部材との間に速度差を設けて、平面視平行に配置し直した後、帯状シートに固定するようにした伸縮性シートの製造装置も記載されている。
As a method not using the 90-degree reversing apparatus as described above, for example, in Patent Document 1, an adhesive is applied to a water-permeable sheet that is running in the length direction, and tension is applied to the adhesive-coated surface. A step of translating the thread-like elastic body along the sheet surface of the traveling sheet in a zigzag state toward the sheet traveling direction, and bonding the thread-like elastic body to the sheet in a stretched state; and the thread-like elasticity The manufacturing method of the elastic sheet which performs the process of cut | disconnecting a body at both ends is described.
Furthermore, in Patent Document 1, a pair of feed belts around which a thread-like elastic body is wound is provided with two upper and lower belts, and the thread-like elastic body in a zigzag state in plan view wound around a pair of conveying belts. An apparatus for manufacturing a stretchable sheet is also described in which a speed difference is provided between a columnar member and a columnar member, the plate is rearranged in parallel in plan view, and then fixed to a belt-like sheet.

しかし、特許文献1に記載の上下2段のベルトを用いた装置では、テンションのかかった状態の糸状弾性体が巻回されて使用されるため、上下2段のベルトは摩耗しやすく、装置の耐久性が悪い。一般的に、糸状弾性体と帯状シートとのスムーズな一体化等を図るため、上下各ベルトのベルト幅は小さくすることが求められるため、なおさらこの耐久性が問題となる。
また、特許文献2にあるように糸状弾性体の搬送用にボールネジ等を使用することは可能ではある。しかしボールネジによる搬送において糸状弾性体の向きを平面視平行等に矯正する技術はこれまで報告されていない。
However, in the apparatus using the upper and lower two-stage belt described in Patent Document 1, since the thread-like elastic body in a tensioned state is wound and used, the upper and lower two-stage belt is easily worn, The durability is poor. Generally, in order to achieve smooth integration of the thread-like elastic body and the belt-like sheet, etc., it is required to reduce the belt width of the upper and lower belts, and this durability becomes a problem.
Further, as disclosed in Patent Document 2, it is possible to use a ball screw or the like for conveying the thread-like elastic body. However, there has been no report on a technique for correcting the direction of the thread-like elastic body so that it is parallel to the plan view or the like in conveyance by a ball screw.

特開昭63−243309号公報Japanese Unexamined Patent Publication No. 63-243309 特開2002−192641号公報JP 2002-192641 A

したがって、本発明の課題は、前述した従来技術が有する欠点を解消し得る吸収性物品の製造方法を提供することにある。   Therefore, the subject of this invention is providing the manufacturing method of the absorbent article which can eliminate the fault which the prior art mentioned above has.

本発明は、所定間隔離間して平行配置された一対の糸搬送用長手構造体と、一対の該糸搬送用長手構造体に糸状弾性体を巻回して該糸状弾性体の向きを該糸搬送用長手構造体の長手方向に交差する向きとする弾性体巻回手段と、該弾性体巻回手段に巻回されて該糸搬送用長手構造体により搬送される該糸状弾性体を、前記長手方向に走行する帯状シートに接着する一体化手段とを備える伸縮性シートの製造装置であって、前記糸搬送用長手構造体は、それぞれ前記長手方向に向けた回転軸を有する二本の平行な回転柱体と、二本の該回転柱体を回転駆動する駆動手段とを有し、該駆動手段による回転駆動の際に二本の該回転柱体による前記糸状弾性体の搬送速度に速度差を生じさせることにより該帯状シートとの接着箇所に近づくにつれて前記糸状弾性体の向きが矯正されるようにした、伸縮性シートの製造装置を提供するものである。   The present invention provides a pair of longitudinal structures for yarn conveyance arranged in parallel at a predetermined interval, and a thread-like elastic body wound around the pair of longitudinal structures for yarn conveyance so that the direction of the filamentous elastic body is conveyed to the yarn. An elastic body winding means having a direction intersecting with a longitudinal direction of the longitudinal structure for use, and the thread-like elastic body wound around the elastic body winding means and conveyed by the longitudinal structure for yarn conveyance. The elastic sheet manufacturing apparatus includes an integration unit that adheres to a belt-like sheet traveling in a direction, wherein the longitudinal structure for yarn conveyance has two parallel axes each having a rotation axis directed in the longitudinal direction. A rotating column body, and a driving unit that rotationally drives the two rotating column bodies, and a speed difference between the rotational speed of the filamentous elastic body by the two rotating column bodies when the driving unit rotates. As you approach the point of adhesion with the strip sheet, Orientation of the thread-shaped elastic body is to be corrected, there is provided an apparatus for manufacturing a stretchable sheet.

また、本発明は、前記の伸縮性シートの製造装置を用いて伸縮性シートを製造する伸縮性シートの製造方法を提供するものである。
また、本発明は、吸収性本体と、該吸収性本体の長手方向の左右両側に連設された左右のウエストパネルを有する使い捨ておむつの製造方法であって、前記の伸縮性シートの製造装置により伸縮性シートを製造する工程、及び該伸縮性シートを、前記ウエストパネルの形成材に用いて前記使い捨ておむつを製造する工程を具備する、使い捨ておむつの製造方法を提供するものである。
Moreover, this invention provides the manufacturing method of the elastic sheet which manufactures an elastic sheet using the manufacturing apparatus of the said elastic sheet.
Further, the present invention is a method for manufacturing a disposable diaper having an absorbent main body and left and right waist panels provided on both left and right sides in the longitudinal direction of the absorbent main body, the manufacturing method for the stretchable sheet. The manufacturing method of a disposable diaper which comprises the process of manufacturing a stretchable sheet, and the process of manufacturing the said disposable diaper using this stretchable sheet for the formation material of the said waist panel is provided.

本発明の伸縮性シートの製造装置によれば、帯状シートとの接着箇所へ糸状弾性体を搬送する際に糸状弾性体の向きを平面視平行等に矯正できると共に、装置の耐久性を高めることができる。   According to the stretchable sheet manufacturing apparatus of the present invention, the direction of the thread-like elastic body can be corrected to be parallel to the plan view when the thread-like elastic body is conveyed to the bonding position with the belt-like sheet, and the durability of the apparatus is improved. Can do.

第1実施形態に係る伸縮性シートの製造方法及び使い捨ておむつの製造方法により得られるウエストパネル材、及びそれを用いた使い捨ておむつを示す平面図である。It is a top view which shows the waist panel material obtained by the manufacturing method of the elastic sheet which concerns on 1st Embodiment, and the manufacturing method of a disposable diaper, and a disposable diaper using the same. 第1実施形態に係る伸縮性シートの製造装置を示す概略斜視図である。It is a schematic perspective view which shows the manufacturing apparatus of the elastic sheet which concerns on 1st Embodiment. 第1実施形態において各円柱部材の配置等を示す概略中央断面図である。It is a general | schematic center sectional drawing which shows arrangement | positioning etc. of each cylindrical member in 1st Embodiment. 円柱部材の外周面に形成されるネジ溝を示す概略斜視図である。It is a schematic perspective view which shows the screw groove formed in the outer peripheral surface of a cylindrical member. 巻回位置から固定位置まで搬送される間に糸状弾性体の向きが矯正される過程を示す概略斜視図である。It is a schematic perspective view which shows the process in which the direction of a thread-like elastic body is corrected while it is conveyed from a winding position to a fixed position. 図1に示す装置の回転アーム(弾性体巻回手段)より上流側の構成を示す斜視図である。It is a perspective view which shows the structure of an upstream from the rotation arm (elastic body winding means) of the apparatus shown in FIG. 第2実施形態に係る各円柱部材の駆動機構を示す概略側面図である。It is a schematic side view which shows the drive mechanism of each cylindrical member which concerns on 2nd Embodiment. 第3実施形態に係る各円錐台状柱体の駆動機構を示す概略側面図である。(a)は斜視図であり、(b)は断面図である。It is a schematic side view which shows the drive mechanism of each frustoconical columnar body which concerns on 3rd Embodiment. (A) is a perspective view, (b) is a sectional view. 回転柱体の配置の変形例を示す概略断面図である。(a)はハの字型、(b)は逆ハの字型、(c)は平行四辺形型の配置を示す。It is a schematic sectional drawing which shows the modification of arrangement | positioning of a rotating column. (A) shows a C-shaped arrangement, (b) shows an inverted C-shaped arrangement, and (c) shows a parallelogram arrangement.

(第1実施形態)
以下、本発明を、その好ましい実施形態に基づき図面を参照しながら説明する。
ここで、第1実施形態の製造装置及び製造方法で製造される伸縮性シートは、例えば、図1に示すように、展開型の使い捨ておむつ1のウエストパネル3に用いられる。従って、先ず、図1に基づいて該展開型の使い捨ておむつ1について説明する。図1に示す使い捨ておむつ1は、本発明の使い捨ておむつの製造方法の各実施態様により製造する使い捨ておむつの一例でもある。
(First embodiment)
Hereinafter, the present invention will be described based on preferred embodiments with reference to the drawings.
Here, the elastic sheet manufactured with the manufacturing apparatus and manufacturing method of 1st Embodiment is used for the waist panel 3 of the deployment-type disposable diaper 1, for example, as shown in FIG. Therefore, first, the unfolded disposable diaper 1 will be described with reference to FIG. The disposable diaper 1 shown in FIG. 1 is also an example of the disposable diaper manufactured by each embodiment of the manufacturing method of the disposable diaper of this invention.

展開型の使い捨ておむつ1(以下、「おむつ1」ともいう。)は、装着時に装着者の腹側に位置する腹側部A、背側に位置する背側部B、及び腹側部Aと背側部Bとの間に位置する股下部Cを有する吸収性本体2と、背側部Bの左右両外方に連設された左右一対のウエストパネル3,3とを有する。おむつ1は、図1に示すように、腹側部Aの左右両外方に連設された左右一対のパネル材4,4を有している。尚、おむつ1の吸収性本体2は、図1に示すように、平面状に拡げた状態において、長方形状である。また、おむつ1のパネル材4は、図1に示すように、平面状に拡げた状態において、台形状であり、長さの長い下底側が、接着剤や融着等の手段により吸収性本体2に固定されている。
以下の説明では、吸収性本体2の長手方向(おむつ1の長手方向でもある)をY方向、吸収性本体2の幅方向(おむつ1の幅方向でもある)をX方向として説明する。
The deployable disposable diaper 1 (hereinafter also referred to as “diaper 1”) includes a ventral side A located on the abdomen side of the wearer, a back side B positioned on the back side, and a ventral side A when worn. It has an absorptive main body 2 having a crotch portion C positioned between the back side portion B and a pair of left and right waist panels 3, 3 connected to both the left and right outer sides of the back side portion B. As shown in FIG. 1, the diaper 1 has a pair of left and right panel members 4, 4 connected to the left and right outer sides of the ventral side A. In addition, as shown in FIG. 1, the absorptive main body 2 of the diaper 1 has a rectangular shape in a state of being expanded in a planar shape. Moreover, as shown in FIG. 1, the panel material 4 of the diaper 1 has a trapezoidal shape in a state of being spread in a flat shape, and the lower bottom side having a long length is formed by an absorbent body or an adhesive body by means such as adhesive or fusion. 2 is fixed.
In the following description, the longitudinal direction of the absorbent main body 2 (also the longitudinal direction of the diaper 1) will be described as the Y direction, and the width direction of the absorbent main body 2 (also the width direction of the diaper 1) will be described as the X direction.

一対のウエストパネル3,3それぞれは、平面状に拡げた状態において、矩形状である。各ウエストパネル3は、2枚のシート5,6と、2枚のシート5,6の間に伸長した状態で配された複数本の糸状弾性体7とを有している。各ウエストパネル3は、一対のシート5,6の間に糸状弾性体7をY方向と交差する方向に伸長した状態で固定された伸縮性シートからなる。具体的には、各ウエストパネル3は、図1に示すように、同形同大の矩形状の2枚のシート5,6の間に、Y方向と直交する方向(X方向)に伸長した糸状弾性体を、Y方向に略等間隔を空けて配して、接着剤や融着等の手段により一体的に固定して形成されている。このように形成された矩形状のウエストパネル3には、そのX方向外方側の端部にファスニングテープ8が接着剤や融着等の手段により固定されている。また、矩形状のウエストパネル3は、そのX方向内方側の端部が接着剤や融着等の手段により吸収性本体2の背側部Bに固定され、背側部BのX方向外方に連設されている。   Each of the pair of waist panels 3 and 3 has a rectangular shape in a state of being expanded in a planar shape. Each waist panel 3 has two sheets 5, 6 and a plurality of thread-like elastic bodies 7 arranged between the two sheets 5, 6 in an extended state. Each waist panel 3 is made of a stretchable sheet that is fixed between a pair of sheets 5 and 6 in a state where the thread-like elastic body 7 extends in a direction intersecting the Y direction. Specifically, as shown in FIG. 1, each waist panel 3 extends in a direction (X direction) orthogonal to the Y direction between two rectangular sheets 5 and 6 having the same shape and the same size. The thread-like elastic bodies are formed at substantially equal intervals in the Y direction and integrally fixed by means such as an adhesive or fusion. A fastening tape 8 is fixed to the rectangular waist panel 3 formed in this way at an end portion on the outer side in the X direction by means such as adhesive or fusion. The rectangular waist panel 3 is fixed to the back side B of the absorbent main body 2 by means such as adhesive or fusion, and the X side inward in the X direction. It is connected to the direction.

本おむつ1において、ウエストパネル3を構成する伸縮性シートは、製造時におけるシートの搬送方向yがY方向と平行となり、製造時におけるシートの搬送方向に直交する方向xがX方向と一致するように固定されている。   In the present diaper 1, the stretchable sheet constituting the waist panel 3 is such that the sheet conveyance direction y at the time of manufacture is parallel to the Y direction, and the direction x perpendicular to the sheet conveyance direction at the time of manufacture coincides with the X direction. It is fixed to.

吸収性本体2は、図1に示すように、液透過性の表面シート21と、液不透過性又は撥水性の裏面シート22と、これら両シート21,22間に介在された液保持性の吸収体23とを有している。吸収性本体2は、図1に示すように、おむつ1の内面をなす表面シート21と、おむつ1の外面をなす裏面シート22とを、これら両シート21,22間に吸収体23を介在させて接合することにより形成されている。また、吸収性本体2は、図1に示すように、Y方向の両側部に沿って立体ガード形成用シート24,24を配設してなる。立体ガード形成用シート24は、吸収性本体2のY方向両側部に沿って表面シート21に固定されている。各立体ガード形成用シート24は、X方向内方側の端縁近傍に沿って立体ガード形成用の弾性部材25を有しており、着用時には、その弾性部材25の収縮力により、該端縁から所定幅の部分が表面シート21から離間して立体ガードを形成する。また、吸収性本体2の長手方向両側部の脚廻りに配される部分には、レッグギャザー形成用の弾性部材26が配されている。着用時には、弾性部材26の収縮によりレッグギャザーが形成され、脚廻りに対して良好にフィットする。   As shown in FIG. 1, the absorbent main body 2 includes a liquid-permeable top sheet 21, a liquid-impermeable or water-repellent back sheet 22, and a liquid-retaining property interposed between the two sheets 21 and 22. And an absorber 23. As shown in FIG. 1, the absorbent main body 2 includes a top sheet 21 that forms the inner surface of the diaper 1 and a back sheet 22 that forms the outer surface of the diaper 1, with an absorber 23 interposed between the two sheets 21 and 22. It is formed by joining. Moreover, the absorptive main body 2 is provided with three-dimensional guard forming sheets 24, 24 along both sides in the Y direction, as shown in FIG. The three-dimensional guard forming sheet 24 is fixed to the topsheet 21 along both sides in the Y direction of the absorbent main body 2. Each three-dimensional guard forming sheet 24 has a three-dimensional guard-forming elastic member 25 along the vicinity of the inner edge on the inner side in the X direction. A portion having a predetermined width is separated from the top sheet 21 to form a three-dimensional guard. Moreover, the elastic member 26 for leg gather formation is distribute | arranged to the part distribute | arranged around the leg of the longitudinal direction both sides of the absorptive main body 2. At the time of wearing, a leg gather is formed by the contraction of the elastic member 26 and fits well around the legs.

おむつ1の形成材料について説明する。
ウエストパネル3を構成するシート5,6及びパネル材4としては、通常、使い捨ておむつ等の吸収性物品に用いられるものであれば、特に制限なく用いることができる。例えば、シート5,6及びパネル材4としては、不織布、織物、フィルムまたはそれらの積層シート等を用いることができる。吸収性本体2を構成する表面シート21、裏面シート22としては、それぞれ、通常、使い捨ておむつ等の吸収性物品に用いられるものであれば、特に制限なく用いることができる。例えば、表面シート21としては、親水性且つ液透過性の不織布等を用いることができ、裏面シート22としては、液不透過性又は撥水性の樹脂フィルムや樹脂フィルムと不織布の積層体等を用いることができる。吸収体23としては、パルプ繊維等の繊維の集合体(不織布であっても良い)又はこれに吸水性ポリマーの粒子を保持させてなる吸収性コアを、透水性の薄紙や不織布からなるコアラップシートで被覆したもの等を用いることができる。立体ガードを構成する立体ガード形成用シート24としては、伸縮性のフィルム、不織布、織物またはそれらの積層シート等を用いることができる。
The material for forming the diaper 1 will be described.
As the sheet | seats 5 and 6 and the panel material 4 which comprise the waist panel 3, if normally used for absorbent articles, such as a disposable diaper, it can use without a restriction | limiting especially. For example, as the sheets 5 and 6 and the panel material 4, a non-woven fabric, a woven fabric, a film, or a laminated sheet thereof can be used. As the surface sheet 21 and the back surface sheet 22 constituting the absorbent main body 2, as long as they are usually used for absorbent articles such as disposable diapers, they can be used without particular limitation. For example, a hydrophilic and liquid-permeable non-woven fabric can be used as the top sheet 21, and a liquid-impermeable or water-repellent resin film or a laminate of a resin film and a non-woven fabric is used as the back sheet 22. be able to. As the absorbent body 23, an aggregate of fibers such as pulp fibers (may be a non-woven fabric) or an absorbent core in which water-absorbing polymer particles are held therein, a core wrap made of water-permeable thin paper or non-woven fabric. What was covered with the sheet | seat etc. can be used. As the three-dimensional guard forming sheet 24 constituting the three-dimensional guard, a stretchable film, a nonwoven fabric, a woven fabric, or a laminated sheet thereof can be used.

糸状弾性体7及び立体ガードを構成する弾性部材25としては、天然ゴム、ポリウレタン、ポリスチレン−ポリイソプレン共重合体、ポリスチレン−ポリブタジエン共重合体、アクリル酸エチル−エチレン等のポリエチレン−αオレフィン共重合体等からなる糸状の伸縮性材料を用いることができる。本発明における糸状弾性体には、断面が円形、正方形状のものの他、楕円形、断面矩形等の細幅帯状のものも含まれ、マルチフィラメントタイプのものも用いることができる。糸状弾性部材の幅(又は径)は、例えば、0.1〜3mmであり、好ましくは1mm以下である。
ファスニングテープ8としては、例えば、不織布等のテープ基材の一方の面上にメカニカルファスナーのフック部材を熱融着や接着剤等により貼り付けてなるものを用いることができる。
Examples of the elastic member 25 constituting the thread-like elastic body 7 and the three-dimensional guard include natural rubber, polyurethane, polystyrene-polyisoprene copolymer, polystyrene-polybutadiene copolymer, and polyethylene-α-olefin copolymer such as ethyl acrylate-ethylene. A thread-like stretchable material made of, for example, can be used. The filamentous elastic body in the present invention includes not only those having a circular or square cross section but also those having a narrow band shape such as an ellipse or a rectangular cross section, and a multifilament type can also be used. The width | variety (or diameter) of a thread-like elastic member is 0.1-3 mm, for example, Preferably it is 1 mm or less.
As the fastening tape 8, for example, a tape formed by attaching a hook member of a mechanical fastener to one surface of a tape base material such as a nonwoven fabric by heat fusion or an adhesive can be used.

続いて第1実施形態に係る伸縮性シートの製造装置11及び伸縮性シートの製造方法について図2〜図6に基づいて詳述する。
第1実施形態に係る伸縮性シートの製造装置11は所定間隔離間すると共に長手方向(y方向)に延設される一対の平行な糸搬送用の長手構造体12,13と、一対の該長手構造体12,13に糸状弾性体7を巻回して糸状弾性体7の向きを長手方向(y方向)に交差する向きとする回転アーム14(弾性体巻回手段)と、回転アーム14に巻回されて該長手構造体12,13により搬送された糸状弾性体7を、長手方向(y方向)に沿って走行する帯状シート50,60に接着する一体化手段17と、帯状シート50,60の幅方向両端部それぞれから延出している糸状弾性体7を切断する切断手段18と、を備えている。
Next, the stretchable sheet manufacturing apparatus 11 and the stretchable sheet manufacturing method according to the first embodiment will be described in detail with reference to FIGS.
The stretchable sheet manufacturing apparatus 11 according to the first embodiment includes a pair of parallel thread-conveying longitudinal structures 12 and 13 that are spaced apart from each other and extend in the longitudinal direction (y-direction), and a pair of the longitudinally-shaped longitudinal sheets 12 and 13. The thread-like elastic body 7 is wound around the structures 12 and 13 so that the direction of the thread-like elastic body 7 intersects the longitudinal direction (y direction), and the rotation arm 14 is wound around. The integrated means 17 for bonding the thread-like elastic body 7 that is rotated and conveyed by the longitudinal structures 12 and 13 to the belt-like sheets 50 and 60 that run along the longitudinal direction (y-direction), and the belt-like sheets 50 and 60 Cutting means 18 for cutting the thread-like elastic body 7 extending from both ends in the width direction.

図2に示すように、一対の長手構造体12,13の長手方向はいずれもシートの搬送方向と同じy方向である。また一対の長手構造体12,13が離間する方向は該長手方向(y方向)と直交する方向(x方向)である。
シートの搬送方向(y方向)は、一対の長手構造体12,13に巻回された糸状弾性体7の搬送方向又はその糸状弾性体7が固定されるときのシート(帯状シート50及び/又は60)の搬送方向である。
図2中矢印のy方向は、シートの搬送方向であり、糸状弾性体7や一対の帯状シート50,60の搬送方向を示し、最終的に本実施態様により製造されるウエストパネルの搬送方向及び該ウエストパネル(伸縮性シート)を取り付けたおむつ1の連続体の搬送方向とも同じ方向である。また、図2中矢印のx方向は、帯状シート50,60の幅方向であり、シートの搬送方向と直交する方向である。また、一体化手段17は、一対のニップローラー171,172を用いて一対の帯状シート50,60の間に伸長状態の糸状弾性体7を接着して固定するが、図2中矢印のz方向は、当該一対のニップローラー171,172どうしが対向する方向である。
また図2のP1は、回転アーム14により長手構造体12,13に糸状弾性体7が巻回される巻回位置を示す。図2のP2は上述の一対のニップローラー171,172により糸状弾性体7が帯状シート50、60に接着して固定される固定位置を示す。
As shown in FIG. 2, the longitudinal direction of the pair of longitudinal structures 12 and 13 is the same y direction as the sheet conveying direction. Further, the direction in which the pair of longitudinal structures 12 and 13 are separated from each other is a direction (x direction) orthogonal to the longitudinal direction (y direction).
The conveying direction (y direction) of the sheet is the conveying direction of the thread-like elastic body 7 wound around the pair of longitudinal structures 12 and 13 or the sheet when the thread-like elastic body 7 is fixed (the belt-like sheet 50 and / or 60).
The y direction of the arrow in FIG. 2 is the conveyance direction of the sheet, indicates the conveyance direction of the thread-like elastic body 7 and the pair of belt-like sheets 50, 60, and finally the conveyance direction of the waist panel manufactured according to the present embodiment and It is the same direction as the conveyance direction of the continuous body of the diaper 1 to which the waist panel (elastic sheet) is attached. Also, the x direction of the arrow in FIG. 2 is the width direction of the belt-like sheets 50 and 60, and is the direction orthogonal to the sheet conveying direction. Further, the integration unit 17 uses the pair of nip rollers 171 and 172 to bond and fix the elongated thread-like elastic body 7 between the pair of belt-like sheets 50 and 60, but the z direction of the arrow in FIG. Is a direction in which the pair of nip rollers 171 and 172 face each other.
P1 in FIG. 2 indicates a winding position where the thread-like elastic body 7 is wound around the longitudinal structures 12 and 13 by the rotating arm 14. P2 in FIG. 2 indicates a fixing position where the thread-like elastic body 7 is bonded and fixed to the belt-like sheets 50 and 60 by the pair of nip rollers 171 and 172 described above.

図2に示すように、一方の長手構造体12は互いに平行な2本の円柱部材12a、円柱部材12bを備える。同様に他方の長手構造体13も互いに平行な2本の円柱部材13a、円柱部材13bを備える。円柱部材12aの回転軸s1(図3参照)及び円柱部材12bの回転軸s2(図3参照)は、長手構造体12の長手方向(y方向)を向いており、回転軸s1と回転軸s2とは略平行である。円柱部材13bの回転軸s3(図3参照)及び円柱部材13bの回転軸s4(図3参照)は長手構造体13の長手方向(y方向)を向いており、回転軸s3と回転軸s4とは略平行である。
円柱部材12a,12b,13a,13bは、本実施形態における円柱状の回転柱体である。
図3に示すように、長手構造体12に係る2本の円柱部材12a、12bは隙間を介して鉛直方向(z方向)に上下2段に並列している。長手構造体13に係る2本の円柱部材13a、13bも同様である。4本の円柱部材12a,12b,13a,13bの断面の円径は略同一となっている。
As shown in FIG. 2, one longitudinal structure 12 includes two cylindrical members 12a and 12b that are parallel to each other. Similarly, the other longitudinal structure 13 includes two cylindrical members 13a and 13b that are parallel to each other. The rotation axis s1 (see FIG. 3) of the columnar member 12a and the rotation axis s2 (see FIG. 3) of the columnar member 12b face the longitudinal direction (y direction) of the longitudinal structure 12, and the rotation axis s1 and the rotation axis s2 Is substantially parallel. The rotation axis s3 (see FIG. 3) of the columnar member 13b and the rotation axis s4 (see FIG. 3) of the columnar member 13b are oriented in the longitudinal direction (y direction) of the longitudinal structure 13, and the rotation axis s3 and the rotation axis s4 Are substantially parallel.
The columnar members 12a, 12b, 13a, and 13b are columnar rotating columns in the present embodiment.
As shown in FIG. 3, the two cylindrical members 12 a and 12 b related to the longitudinal structure 12 are arranged in two vertical stages in the vertical direction (z direction) through a gap. The same applies to the two columnar members 13a and 13b related to the longitudinal structure 13. The circular diameters of the cross sections of the four cylindrical members 12a, 12b, 13a, and 13b are substantially the same.

図4のように、4本の円柱部材12a,12b,13a,13bの外周面にはそれぞれネジ溝121,122,123,124が各円柱部材の全長に渡って形成されている。ネジ溝121,122,123,124はいずれも軸方向(y方向)に同じピッチu
で同じ深さに形成された同方向の螺旋状をしている。また各円柱部材12a,12b,13a,13bの素材は高負荷に耐えうるものが望ましく、金属製やプラスチック製のものが挙げられるが、これに限定されない。当該円柱部材として汎用の金属製ボールネジを使用することは可能である。
As shown in FIG. 4, screw grooves 121, 122, 123, and 124 are formed on the outer peripheral surfaces of the four cylindrical members 12 a, 12 b, 13 a, and 13 b over the entire length of each cylindrical member. The thread grooves 121, 122, 123, and 124 all have the same pitch u in the axial direction (y direction).
It has a spiral shape in the same direction formed at the same depth. Moreover, the material of each cylindrical member 12a, 12b, 13a, 13b is desirably one that can withstand a high load, and examples thereof include metals and plastics, but are not limited thereto. A general-purpose metal ball screw can be used as the cylindrical member.

ここで4本の円柱部材12a,12b,13a,13bを駆動するのは、各円柱部材12a,12b,13a,13bにそれぞれ対応する4つのダイレクト駆動用のモータ(いずれも不図示)であり、これらは対応する各円柱部材12a,12b,13a,13bにそれぞれ直結している。このためベルト等の連動部品が不要になると共により精密な駆動制御が可能となる。4つのモータ(不図示)はサーボモーター等で構成できる。   Here, the four cylindrical members 12a, 12b, 13a, and 13b are driven by four direct drive motors (all not shown) corresponding to the respective cylindrical members 12a, 12b, 13a, and 13b. These are directly connected to the corresponding cylindrical members 12a, 12b, 13a, 13b. This eliminates the need for interlocking parts such as a belt and enables more precise drive control. Four motors (not shown) can be constituted by servo motors or the like.

図2に示すように、4本の円柱部材12a,12b,13a,13bの長さは略等しく、搬送方向(y方向)において略同位置にある。4本の円柱部材12a,12b,13a,13bの搬送方向上流端部は、回転アーム14の導出口146よりも上流側に位置する。また4本の円柱部材12a,12b,13a,13bは一対のニップローラー171,172の上流側から下流側に亘って配されている。なお、長手構造体12(上下一対の円柱部材12a,12b)及び長手構造体13(上下一対の円柱部材13a,13b)は、帯状シート50,60のx方向外方に位置し、互いに左右対称に配されている。   As shown in FIG. 2, the lengths of the four cylindrical members 12a, 12b, 13a, and 13b are substantially equal, and are substantially in the same position in the transport direction (y direction). The upstream ends of the four columnar members 12 a, 12 b, 13 a, 13 b in the transport direction are located upstream of the outlet 146 of the rotating arm 14. The four cylindrical members 12a, 12b, 13a, 13b are arranged from the upstream side to the downstream side of the pair of nip rollers 171, 172. The longitudinal structure 12 (the pair of upper and lower columnar members 12a and 12b) and the longitudinal structure 13 (the pair of upper and lower columnar members 13a and 13b) are located outside the belt-like sheets 50 and 60 in the x direction and are symmetrical with each other. It is arranged in.

そして回転アーム14により一対の長手構造体12,13に巻回された糸状弾性体7はそれぞれ、各円柱部材のそれぞれのネジ溝121,122,123,124に係合される。そして4本の円柱部材12a,12b,13a,13bの各々に対応するモータの回転駆動に伴い円柱部材12a,12b,13a,13bが同方向(ネジ溝121,122,123,124の螺旋の進行方向)に回転することにより搬送方向(y方向)に搬送される。4本の円柱部材12a,12b,13a,13bの各外周面に接する糸状弾性体7のy方向の移動速度がそれぞれ円柱部材12a,12b,13a,13bによる糸状弾性体7の搬送速度(以下糸搬送速度と略記)である。   The thread-like elastic bodies 7 wound around the pair of longitudinal structures 12 and 13 by the rotating arm 14 are engaged with the respective thread grooves 121, 122, 123, and 124 of the respective columnar members. As the motor corresponding to each of the four cylindrical members 12a, 12b, 13a, 13b is driven to rotate, the cylindrical members 12a, 12b, 13a, 13b move in the same direction (the spiral progression of the screw grooves 121, 122, 123, 124). ) In the transport direction (y direction). The moving speed in the y direction of the thread-like elastic body 7 in contact with the outer peripheral surfaces of the four columnar members 12a, 12b, 13a, 13b is the conveyance speed of the thread-like elastic body 7 by the cylinder members 12a, 12b, 13a, 13b (hereinafter referred to as yarn). (Abbreviated as “conveying speed”).

ここで上下一対の円柱部材の間(円柱部材12aと円柱部材12bとの間、並びに円柱部材13aと円柱部材13bとの間)の糸搬送速度に速度差を生じるように、各円柱部材12a,12b,13a,13bの回転速度が設定される。ここで長手構造体12の上段の円柱部材12aの糸搬送速度と下段の円柱部材12bの糸搬送速度との大小関係は、もう一方の長手構造体13の上段の円柱部材13aの糸搬送速度13aと下段の円柱部材13bの糸搬送速度との大小関係と反対になるように設定される。
図3及び図5に基づいて説明すると、例えば、長手構造体12(図3の右側、図5の手前側)において上段の円柱部材12aによる糸搬送速度を下段の円柱部材12bよりも速くすると共に、長手構造体13(図3の左側、図5の奥側)において下段の円柱部材13bによる糸搬送速度を上段の円柱部材13aよりも速くする。このようにするのは、後述のように、y方向への搬送中に糸状弾性体7の長手構造体12と長手構造体13との間の傾きをy方向へ直交させるためである(図5参照)。
Here, each cylindrical member 12a, so as to produce a speed difference in the yarn conveying speed between the pair of upper and lower cylindrical members (between the cylindrical member 12a and the cylindrical member 12b and between the cylindrical member 13a and the cylindrical member 13b). The rotational speeds 12b, 13a, and 13b are set. Here, the magnitude relationship between the yarn conveying speed of the upper cylindrical member 12a of the longitudinal structure 12 and the yarn conveying speed of the lower cylindrical member 12b is related to the yarn conveying speed 13a of the upper cylindrical member 13a of the other longitudinal structure 13. And the magnitude relation between the yarn conveyance speed of the lower cylindrical member 13b.
3 and 5, for example, in the longitudinal structure 12 (the right side of FIG. 3, the front side of FIG. 5), the yarn conveyance speed by the upper columnar member 12 a is made faster than that of the lower columnar member 12 b. In the longitudinal structure 13 (the left side in FIG. 3, the back side in FIG. 5), the yarn conveyance speed by the lower cylindrical member 13b is made faster than that of the upper cylindrical member 13a. This is because the inclination between the longitudinal structure 12 and the longitudinal structure 13 of the thread-like elastic body 7 is orthogonal to the y direction during conveyance in the y direction, as will be described later (FIG. 5). reference).

望ましくは、4つの円柱部材12a,12b,13a,13bのうち糸搬送速度を速くする円柱部材(上記の例では図3における右上側の円柱部材12a及び左下側の円柱部材13b)は下記の理論式1に従ってその糸搬送速度がVaとなるようにそれぞれ回転速度が制御されると共に、糸搬送速度を遅くする円柱部材(上記の例では図3における右下側の円柱部材12b及び左上側の円柱部材13a)は下記の理論式2に従ってその糸搬送速度がVbとなるようにそれぞれ回転速度が制御される。なお、下記2式においてLは、糸状弾性体7の巻回位置P1から固定位置P2までの距離である(図5参照)。またpは最終的に平行状態となった際の糸状弾性体の間隔であり(図5参照)、VOは基準速度である。
Va=(L+p/2)/L ×VO ・・・・(式1)
Vb=(L−p/2)/L ×VO ・・・・(式2)
Desirably, among the four cylindrical members 12a, 12b, 13a, and 13b, the cylindrical members that increase the yarn conveyance speed (the cylindrical member 12a on the upper right side and the cylindrical member 13b on the lower left side in FIG. 3 in the above example) have the following theory. The rotation speed is controlled so that the yarn conveyance speed becomes Va according to Equation 1, and the cylindrical members that slow down the yarn conveyance speed (in the above example, the lower right cylinder member 12b and the upper left cylinder in FIG. 3). The rotation speed of each member 13a) is controlled according to the following theoretical formula 2 so that the yarn conveyance speed becomes Vb. In the following two formulas, L is the distance from the winding position P1 to the fixed position P2 of the thread-like elastic body 7 (see FIG. 5). In addition, p is the distance between the thread-like elastic bodies when finally in the parallel state (see FIG. 5), and V O is the reference speed.
Va = (L + p / 2) / L × V O ... (Formula 1)
Vb = (L−p / 2) / L × V O ... (Formula 2)

円柱部材12a,12b,13a,13bのそれぞれは、対応する別のモータ(いずれも不図示)に駆動されるので、長手構造体12に係る円柱部材12aと円柱部材12bとの間の糸搬送速度差は、それぞれを回転駆動するモータの回転速度を異ならせることによって実現できる。長手構造体13における円柱部材13aと円柱部材13bとの糸搬送速度差も同様である。   Since each of the cylindrical members 12a, 12b, 13a, and 13b is driven by a corresponding another motor (all not shown), the yarn conveyance speed between the cylindrical member 12a and the cylindrical member 12b according to the longitudinal structure 12 The difference can be realized by differentiating the rotational speeds of the motors that rotationally drive each of them. The yarn conveyance speed difference between the columnar member 13a and the columnar member 13b in the longitudinal structure 13 is also the same.

また、回転アーム14は、図2に示すように、軸部142、周回部143及び連結部144を有するアーム部141と、軸部142の中心線を回転軸として、アーム部141を回転させる駆動機構147とを備えている。連結部144は、軸部142及び周回部143のそれぞれに対して角度をなして結合しており、周回部143と軸部142とは略平行となっている。軸部142は、その一端に糸状弾性体7の導入口145を有し、周回部143は、その一端に、糸状弾性体7の導出口146を有しており、導入口145から導入された糸状弾性体7が、軸部142、連結部144及び周回部143を通って導出口146からスムーズに導出される。アーム部141の屈曲部や導出口146等には、糸状弾性体7との間の摩擦を低減し得る各種公知の部材(従動ロールや低摩擦部材等)を配置することもできる。   Further, as shown in FIG. 2, the rotary arm 14 is an arm portion 141 having a shaft portion 142, a revolving portion 143, and a connecting portion 144, and a drive for rotating the arm portion 141 around the center line of the shaft portion 142 as a rotation axis. And a mechanism 147. The connecting portion 144 is coupled to each of the shaft portion 142 and the rotating portion 143 at an angle, and the rotating portion 143 and the shaft portion 142 are substantially parallel. The shaft portion 142 has an introduction port 145 for the thread-like elastic body 7 at one end thereof, and the circumferential portion 143 has a lead-out port 146 for the thread-like elastic body 7 at one end thereof, which is introduced from the introduction port 145. The thread-like elastic body 7 is smoothly led out from the outlet port 146 through the shaft portion 142, the connecting portion 144 and the rotating portion 143. Various known members (a driven roll, a low friction member, etc.) that can reduce friction with the thread-like elastic body 7 can be disposed in the bent portion of the arm portion 141, the outlet port 146, and the like.

上述のように、周回部143は、導出口146の位置が、長手構造体12(円柱部材12a、12b)及び長手構造体13(円柱部材13a,13b)の上流側の端部より下流側に配されている。回転アーム14は、その駆動部(軸部142)にサーボモーター148が取り付けられており、該サーボモーター148の回転により、周回部142が、長手構造体12(円柱部材12a,12b)及び長手構造体13(円柱部材13a,13b)の外周を周回する。導出口146が回転する軌跡の直径は、一対の長手構造体12,13の外面間の距離より大きい。
このような回転アーム14により、取り込んだ糸状弾性体7を、長手構造体12(円柱部材12a,12b)及び長手構造体13(円柱部材13a、13b)の上流側の端部であって且つそれぞれの外周側に連続的に巻回することができる。回転アーム14の回転速度、即ち、サーボモーター148の回転速度は、製造装置11の備える制御部(不図示)により、制御されている。
As described above, in the circulating portion 143, the position of the outlet port 146 is located downstream from the upstream end of the longitudinal structure 12 (column members 12a and 12b) and the longitudinal structure 13 (column members 13a and 13b). It is arranged. The rotating arm 14 has a servo motor 148 attached to its drive part (shaft part 142), and the rotating part 142 becomes a longitudinal structure 12 (cylindrical members 12a and 12b) and a longitudinal structure by the rotation of the servo motor 148. The body 13 (cylindrical members 13a and 13b) goes around the outer periphery. The diameter of the locus along which the outlet 146 rotates is larger than the distance between the outer surfaces of the pair of longitudinal structures 12 and 13.
The thread-like elastic body 7 taken in by such a rotating arm 14 is an upstream end of the longitudinal structure 12 (cylindrical members 12a and 12b) and the longitudinal structure 13 (cylindrical members 13a and 13b) and is respectively It can wind continuously on the outer peripheral side. The rotation speed of the rotary arm 14, that is, the rotation speed of the servo motor 148 is controlled by a control unit (not shown) included in the manufacturing apparatus 11.

図6に示すように、伸縮性シートの製造装置11は、糸状弾性体7を連続して繰り出し、回転アーム14(弾性体巻回手段)に糸状弾性体7を伸長状態で導入する弾性体供給手段15を備えている。
弾性体供給手段15は、糸状弾性体7を巻き付けたボビン70の下流側に位置して糸状弾性体7にブレーキによりテンションをかけるテンサー151と、テンサー151の下流側に位置してボビン70から糸状弾性体7を繰り出す繰り出しローラー152と、繰り出しローラー152の下流側に位置してテンションを測定するためのテンション測定器153とを備えている。繰り出しローラー152は、その回転軸方向がx方向に配されている。繰り出しローラー152には、その駆動部にサーボモーター(不図示)が取り付けられている。繰り出しローラー152は、その外周に糸状弾性体7が2回巻き付けられて使用される。製造装置11の備える制御部(不図示)により、テンション測定器153による検出出力に基づき、サーボモーター(不図示)の回転速度、即ち繰り出しローラー152の回転速度を制御し、所定のテンションで糸状弾性体7をボビン70から巻き出すことができる。
As shown in FIG. 6, the elastic sheet manufacturing apparatus 11 continuously feeds the elastic thread 7 and supplies the elastic body 7 in an extended state to the rotating arm 14 (elastic winding means). Means 15 are provided.
The elastic body supply means 15 is located on the downstream side of the bobbin 70 around which the thread-like elastic body 7 is wound, and a tensioner 151 for applying tension to the thread-like elastic body 7 by a brake, and located on the downstream side of the tensor 151 and thread-like from the bobbin 70. A feeding roller 152 that feeds out the elastic body 7 and a tension measuring device 153 that is positioned downstream of the feeding roller 152 and measures the tension are provided. The feeding roller 152 has a rotational axis direction in the x direction. A servo motor (not shown) is attached to the driving portion of the feeding roller 152. The feeding roller 152 is used with the thread-like elastic body 7 wound twice around the outer periphery thereof. A control unit (not shown) provided in the manufacturing apparatus 11 controls the rotational speed of a servo motor (not shown), that is, the rotational speed of the feeding roller 152, based on the detection output from the tension measuring device 153. The body 7 can be unwound from the bobbin 70.

弾性体供給手段15は、図6に示すように、繰り出しローラー152の下流側に位置するフィードローラー156を備えている。フィードローラー156は、回転アーム14と繰り出しローラー152との間に配され、その回転軸方向がx方向に配されている。フィードローラー156は、その駆動部にサーボモーター(不図示)が取り付けられている。サーボモーター(不図示)の回転速度、即ちフィードローラー156の回転速度は、製造装置11の備える制御部(不図示)により、制御されている。   As shown in FIG. 6, the elastic body supply means 15 includes a feed roller 156 located on the downstream side of the feeding roller 152. The feed roller 156 is disposed between the rotating arm 14 and the feeding roller 152, and the rotation axis direction thereof is disposed in the x direction. The feed roller 156 has a servo motor (not shown) attached to its drive unit. The rotation speed of the servo motor (not shown), that is, the rotation speed of the feed roller 156 is controlled by a control unit (not shown) provided in the manufacturing apparatus 11.

また、一体化手段17は、図2に示すように、一対のニップローラー171,172を備えている。一対のニップローラー171,172としては、金属製の円筒形のローラーや、低硬度シリコンゴム製の円筒形のローラーを用いることができる。一対のニップローラー171,172は、何れか一方の駆動部にサーボモーター(不図示)が取り付けられており、製造装置11が備える制御部(不図示)により回転速度が制御されている。一対のニップローラー171,172それぞれの回転軸には駆動伝達用のギヤが取り付けられている。この駆動手段(不図示)により、伸縮性シートの生産速度に基づき、サーボモーター(不図示)の回転速度、即ち一方のニップローラー171,172の回転速度をコントロールすることができる。その際、駆動伝達用のギヤが噛み合うことによって、他方のニップローラー172,171にも駆動力が伝達され、一対のニップローラー171,172を回転させることができる。一対のニップローラー171,172の軸受け部分は、一対の帯状シート50,60の間に伸長状態の糸状弾性体を確実に固定する為に、油圧、空圧、バネ等の力を利用して、それぞれの軸受け部分が加圧されている。   Moreover, the integration means 17 is provided with a pair of nip rollers 171 and 172 as shown in FIG. As the pair of nip rollers 171, 172, a metal cylindrical roller or a cylindrical roller made of low hardness silicon rubber can be used. The pair of nip rollers 171 and 172 has a servo motor (not shown) attached to one of the drive units, and the rotation speed is controlled by a control unit (not shown) included in the manufacturing apparatus 11. Drive transmission gears are attached to the rotation shafts of the pair of nip rollers 171 and 172, respectively. By this driving means (not shown), the rotation speed of a servo motor (not shown), that is, the rotation speed of one of the nip rollers 171 and 172 can be controlled based on the production speed of the stretchable sheet. At this time, when the drive transmission gear is engaged, the driving force is transmitted to the other nip rollers 172 and 171, and the pair of nip rollers 171 and 172 can be rotated. The bearing portions of the pair of nip rollers 171 and 172 use a force such as hydraulic pressure, pneumatic pressure, or spring in order to securely fix the elongated elastic body between the pair of belt-like sheets 50 and 60, Each bearing part is pressurized.

図示しないが平面視において一対のニップローラー171,172は、長手構造体12,13の間に位置している。また、一体化手段17は、糸状弾性体7と合流させる前の帯状シート50及び/又は60に、接着剤を塗布する接着剤塗工機(不図示)を備えている。接着剤吐出機は、帯状シート50における帯状シート60側に向けられる面、及び/又は帯状シート60における帯状シート50側に向けられる面)に、任意の塗布パターンで接着剤を塗布する。接着剤の塗工態様は、ストライプ状、スパイラル状、サイン波形状等のパターン塗工であっても良いし、全面にスプレーしたり、べた塗り状に塗布しても良い。帯状シート50及び/又は60に接着剤を塗布し、その帯状シート50,60に糸状弾性体7を挟んだ状態で、これらをニップローラー171,172で加圧することで、糸状弾性体7が帯状シート50,60間に確実に固定される。   Although not shown, the pair of nip rollers 171 and 172 are located between the longitudinal structures 12 and 13 in plan view. The integration unit 17 includes an adhesive coating machine (not shown) that applies an adhesive to the belt-like sheets 50 and / or 60 before joining with the thread-like elastic body 7. The adhesive dispenser applies the adhesive in an arbitrary application pattern to the surface of the belt-like sheet 50 that faces the belt-like sheet 60 side and / or the surface of the belt-like sheet 60 that faces the belt-like sheet 50 side. The application mode of the adhesive may be a pattern coating such as a stripe shape, a spiral shape or a sine wave shape, or may be sprayed over the entire surface or applied in a solid coating shape. By applying an adhesive to the belt-like sheets 50 and / or 60 and sandwiching the thread-like elastic body 7 between the belt-like sheets 50 and 60, and pressurizing them with the nip rollers 171, 172, the thread-like elastic body 7 becomes a belt-like. It is securely fixed between the sheets 50 and 60.

切断手段18は、図2に示すように、搬送されてくる糸状弾性体7が当たる部分が先鋭な切断刃となされたカッター180を備えている(長手構造体13側のカッター180は図示略)。カッター180は、支持体(不図示)により、糸状弾性体7が当たる位置に配置されており、糸状弾性体7が、長手構造体12,13により搬送されてカッター180に押しつけられることにより切断される。各カッター180は、円柱部材12a及び円柱部材12bとの間、並びに円柱部材13aと円柱部材13bとの間に位置している。切断手段18により糸状弾性体7を切断するx方向の位置は、ニップローラー171,172と長手構造体12,13との間であっても良い。また、切断手段18としては、糸状弾性体7を切断し得る各種公知のものを特に制限なく使用することができ、例えば、外周面に周方向に亘る切断刃を備えたカッターローラーと該切断刃を受けるアンビルローラーとを備えたローラーカッター等を用いることもできる。   As shown in FIG. 2, the cutting means 18 includes a cutter 180 having a sharp cutting blade at a portion that is contacted by the conveyed elastic elastic body 7 (the cutter 180 on the longitudinal structure 13 side is not shown). . The cutter 180 is disposed at a position where the thread-like elastic body 7 hits by a support body (not shown), and the thread-like elastic body 7 is cut by being conveyed by the longitudinal structures 12 and 13 and pressed against the cutter 180. The Each cutter 180 is located between the columnar member 12a and the columnar member 12b, and between the columnar member 13a and the columnar member 13b. The position in the x direction where the thread-like elastic body 7 is cut by the cutting means 18 may be between the nip rollers 171 and 172 and the longitudinal structures 12 and 13. As the cutting means 18, various known ones that can cut the thread-like elastic body 7 can be used without particular limitation. For example, a cutter roller having a cutting blade extending in the circumferential direction on the outer peripheral surface and the cutting blade It is also possible to use a roller cutter or the like equipped with an anvil roller for receiving the same.

続いて、以上説明した製造装置11を用いて伸縮性シートを製造する工程について説明する。
先ず、図6に示すように、糸状弾性体7を連続して繰り出し、繰り出された糸状弾性体7を伸長状態で弾性体巻回手段としての回転アーム14に導入する。
詳述すると、繰り出しローラー152を用いて、糸状弾性体7を巻き付けたボビン70から糸状弾性体7を連続して繰り出す。繰り出す際には、テンション測定器153による糸状弾性体7のテンションの検出出力に基づき、製造装置11の備える制御部(不図示)によって、巻き出しローラー152の回転速度やテンサー151のブレーキを調整し、所定のテンションでボビン70から糸状弾性体7を繰り出す。
Then, the process of manufacturing an elastic sheet using the manufacturing apparatus 11 demonstrated above is demonstrated.
First, as shown in FIG. 6, the thread-like elastic body 7 is continuously fed out, and the fed-out thread-like elastic body 7 is introduced into a rotating arm 14 as an elastic body winding means in an expanded state.
More specifically, the thread-like elastic body 7 is continuously fed out from the bobbin 70 around which the thread-like elastic body 7 is wound using the feeding roller 152. When unwinding, the rotational speed of the unwinding roller 152 and the brake of the tensor 151 are adjusted by a control unit (not shown) of the manufacturing apparatus 11 based on the tension detection output of the thread-like elastic body 7 by the tension measuring device 153. The thread-like elastic body 7 is fed out from the bobbin 70 with a predetermined tension.

そして、その糸状弾性体7を回転アーム14に導入するのであるが、導入する際には、前述したフィードローラー156により、回転アーム14(弾性体巻回手段)に導入する糸状弾性体7の速度を一定の速度に調整して導入する。導入速度は、一対の長手構造体12,13に巻回させる巻回速度に応じた速度とする。   Then, the thread-like elastic body 7 is introduced into the rotating arm 14. When the thread-like elastic body 7 is introduced, the speed of the thread-like elastic body 7 introduced into the rotating arm 14 (elastic body winding means) by the feed roller 156 described above. Is adjusted to a constant speed and introduced. The introduction speed is a speed according to the winding speed for winding the pair of long structures 12 and 13.

そして、図2,図6に示すように、回転アーム14を用いて伸長状態の糸状弾性体7を一対の長手構造体12,13に連続的に巻回し、一対の長手構造体12,13を用いて連続的に巻きかけられた糸状弾性体7を一対の帯状シート50,60の間に搬送する。詳述すると、伸長状態で回転アーム14に供給された糸状弾性体7は、導入口145から、アーム部141内に導入され、軸部142、連結部144及び周回部143内を通って、導出口146から導出される。導出口146から導出される糸状弾性体7は、回転アーム14が回転しながら導出されることによって、一対の長手構造体12,13(円柱部材12a、円柱部材12b、円柱部材13a及び円柱部材13b)の上流側の端部における外周側(巻回位置:P1)に巻回する。ここで、各円柱部材12a,12b,13a,13bの回転により、各円柱部材12a,12b,13a,13bの外周側に糸状弾性体7を連続的に螺旋状に巻きかけられる。この連続的に巻きかけられた糸状弾性体7を下流側の一対の帯状シート50,60の間(固定位置:P2)まで搬送する。   Then, as shown in FIG. 2 and FIG. 6, the elongated elastic body 7 is continuously wound around the pair of longitudinal structures 12, 13 using the rotating arm 14, and the pair of longitudinal structures 12, 13 is The thread-like elastic body 7 continuously wound by using is conveyed between the pair of belt-like sheets 50 and 60. More specifically, the thread-like elastic body 7 supplied to the rotating arm 14 in the extended state is introduced into the arm portion 141 from the introduction port 145, and guided through the shaft portion 142, the connecting portion 144, and the rotating portion 143. Derived from outlet 146. The thread-like elastic body 7 led out from the lead-out port 146 is led out while the rotary arm 14 is rotated, so that the pair of longitudinal structures 12 and 13 (the columnar member 12a, the columnar member 12b, the columnar member 13a, and the columnar member 13b). ) On the outer peripheral side (winding position: P1) at the upstream end. Here, by the rotation of the cylindrical members 12a, 12b, 13a, and 13b, the thread-like elastic body 7 is continuously spirally wound around the outer peripheral sides of the cylindrical members 12a, 12b, 13a, and 13b. The continuously wound thread-like elastic body 7 is conveyed between a pair of downstream belt-like sheets 50 and 60 (fixed position: P2).

図5のように、回転アーム14によって一対の長手構造体12,13に巻きかけられた糸状弾性体7は当初、y方向と交差する方向に伸長しており、y方向と直交する方向には配されていない。しかし図5のように、長手構造体12において上段の円柱部材12aの糸搬送速度が下段の円柱部材12bよりも大きく、長手構造体13において下段の円柱部材13bの糸搬送速度が上段の円柱部材13aよりも大きいことによって、各長手構造体12,13において、上下各段における糸状弾性体の位置が徐々に、搬送方向に沿って前後にずれる。そして、巻回位置(P1)付近では平面視でジグザグ状態だった糸状弾性体7が固定位置(P2)付近では平面視で長手構造体12,13間でy方向に対してほぼ直交して平行となる。   As shown in FIG. 5, the thread-like elastic body 7 wound around the pair of longitudinal structures 12 and 13 by the rotating arm 14 initially extends in a direction intersecting the y direction, and in a direction orthogonal to the y direction. Not arranged. However, as shown in FIG. 5, in the longitudinal structure 12, the yarn conveying speed of the upper cylindrical member 12 a is larger than that of the lower cylindrical member 12 b, and in the longitudinal structure 13, the yarn conveying speed of the lower cylindrical member 13 b is the upper cylindrical member. By being larger than 13a, in each longitudinal structure 12, 13, the position of the thread-like elastic body in each of the upper and lower stages gradually shifts back and forth along the transport direction. The thread-like elastic body 7 that is in a zigzag state in plan view in the vicinity of the winding position (P1) is parallel to the longitudinal structures 12 and 13 in the plan view in the vicinity of the fixed position (P2) and substantially orthogonal to the y direction. It becomes.

図2に示すように、帯状シート50は、予め、セーラー(不図示)等により、長手方向の両側部(x方向の両端部)それぞれが外面側(帯状シート60と接合されない面対向しない非対向面側)に折られており、長手構造体12(円柱部材12a,円柱部材12b)及び長手構造体13(円柱部材13a,円柱部材13b)の上段側から一対のニップローラー171,172の間に供給されている。また、図2に示すように、帯状シート60は、予め、セーラー(不図示)等により、長手方向の両側部(x方向の両端部)それぞれが外面側(帯状シート50と対向しない非対向面側)に折られており、長手構造体12(円柱部材12a,円柱部材12b)及び長手構造体13(円柱部材13a,円柱部材13b)の下段側から一対のニップローラー171,172の間に供給されている。尚、帯状シート50及び/又は帯状シート60は、一対のニップローラー171,172の間に供給される前に、その内面側に接着剤が塗布されている。接着剤の塗布は全面にスパイラル状に塗布されていてもよいし、ベタ状に塗布されていてもよい。   As shown in FIG. 2, the belt-like sheet 50 is previously non-opposed by a sailor (not shown) or the like, in which both side portions in the longitudinal direction (both ends in the x direction) are outer surfaces (surfaces that are not joined to the belt-like sheet 60). Between the pair of nip rollers 171 and 172 from the upper side of the longitudinal structure 12 (cylindrical member 12a, cylindrical member 12b) and the longitudinal structure 13 (cylindrical member 13a, cylindrical member 13b). Have been supplied. As shown in FIG. 2, the belt-like sheet 60 is preliminarily formed by a sailor (not shown) or the like on both sides in the longitudinal direction (both ends in the x direction) on the outer surface side (non-opposing surfaces that do not face the belt-like sheet 50). And is supplied between the pair of nip rollers 171 and 172 from the lower side of the longitudinal structure 12 (columnar member 12a, columnar member 12b) and the longitudinal structure 13 (columnar member 13a, columnar member 13b). Has been. In addition, before the strip | belt-shaped sheet 50 and / or the strip | belt-shaped sheet 60 are supplied between a pair of nip rollers 171,172, the adhesive agent is apply | coated to the inner surface side. The adhesive may be applied on the entire surface in a spiral shape or in a solid shape.

次いで、ニップローラー171,172を用いて一対の帯状シート50,60の間に糸状弾性体7を伸長状態で固定する。詳述すると、連続的に巻きかけられた糸状弾性体7が一対の帯状シート50,60の間に配された連続体を、一対のニップローラー171,172間に供給し、一対の帯状シート50,60の間に糸状弾性体7を伸長状態で固定する。   Next, the thread-like elastic body 7 is fixed in a stretched state between the pair of belt-like sheets 50 and 60 using the nip rollers 171 and 172. More specifically, a continuous body in which the continuously wound thread-like elastic body 7 is disposed between the pair of belt-like sheets 50 and 60 is supplied between the pair of nip rollers 171 and 172, and the pair of belt-like sheets 50. , 60 is fixed in a stretched state.

次いで、一対の帯状シート50,60の幅方向(x方向)両端部それぞれから延出している糸状弾性体7を前述したカッター180で切断する。   Next, the thread-like elastic body 7 extending from both ends in the width direction (x direction) of the pair of belt-like sheets 50 and 60 is cut by the cutter 180 described above.

次いで、外面側に折られた帯状シート50,60それぞれのx方向の両端部を、セーラー(不図示)等により、折り直し、一対の帯状シート50,60の間に糸状弾性体7をy方向と交差する方向に伸長した状態に固定した帯状の伸縮性シート3Aを連続的に製造することができる。この製造された帯状の伸縮性シートを、公知の切断手段(図示せず)により、間欠的にx方向に亘って切断する。間欠的に切断する間隔は、おむつ1の備えるウエストパネル3の寸法と同じである。これにより、ウエストパネル3(伸縮性シート)を連続的に製造することができる。   Next, both ends in the x direction of the belt-like sheets 50 and 60 folded on the outer surface side are folded again by a sailor (not shown) or the like, and the thread-like elastic body 7 is placed between the pair of belt-like sheets 50 and 60 in the y direction. It is possible to continuously manufacture the belt-like stretchable sheet 3 </ b> A fixed in a state of being stretched in the direction intersecting with. The manufactured belt-like stretchable sheet is intermittently cut in the x direction by a known cutting means (not shown). The interval of intermittently cutting is the same as the size of the waist panel 3 provided in the diaper 1. Thereby, the waist panel 3 (elastic sheet) can be manufactured continuously.

なお、ウエストパネル3を備えるおむつ1の製造方法においては、公知の方法により、表面シート21の連続体、裏面シート22の連続体、及び両シート21,22の連続体間に、搬送方向(y方向)に間欠的に複数個の吸収体23,23・・・を配し、表面シート21の連続体の搬送方向(y方向)の両側部に伸張した複数本の弾性部材25及び立体ガード形成用シート24の連続体を配した吸収性本体2の連続体を別工程で製造する。
この製造された吸収性本体2の連続体を、搬送方向(y方向)に搬送しながら、x方向両外方に突出するように一対のウエストパネル3を、吸収性本体2の連続体に含まれる吸収体33毎に配したおむつ1の連続体を製造する。ここで、吸収性本体2の連続体の搬送方向(y方向)と、ウエストパネル3(伸縮性シート)を製造する際の搬送方向(y方向)は、同方向であり、ウエストパネル3(伸縮性シート)を90°反転する必要はない。その後、その連続体を、公知の切断手段(図示せず)により、個々のおむつ1の寸法に切断して、おむつ1を製造することができる。
In addition, in the manufacturing method of the diaper 1 provided with the waist panel 3, a conveyance direction (y) between the continuous body of the surface sheet 21, the continuous body of the back sheet 22, and the continuous body of both the sheets 21 and 22 by a well-known method. .. Are formed in a plurality of elastic members 25 and three-dimensional guards extending intermittently in the conveying direction (y direction) of the continuous body of the topsheet 21. The continuous body of the absorptive main body 2 in which the continuous body of the sheet 24 is arranged is manufactured in a separate process.
A pair of waist panels 3 are included in the continuous body of the absorbent main body 2 so as to protrude outward in the x direction while transporting the manufactured continuous body of the absorbent main body 2 in the transport direction (y direction). The continuous body of the diaper 1 distribute | arranged for every absorber 33 to be manufactured is manufactured. Here, the conveyance direction (y direction) of the continuous body of the absorbent main body 2 and the conveyance direction (y direction) when manufacturing the waist panel 3 (elastic sheet) are the same direction, and the waist panel 3 (extension and contraction). It is not necessary to invert the adhesive sheet) by 90 °. Then, the diaper 1 can be manufactured by cutting the continuous body into dimensions of individual diapers 1 by a known cutting means (not shown).

これまで詳細に説明したように、第1実施形態の伸縮性シートの製造装置11及び伸縮性シートの製造方法では、長手構造体12はy方向に向いて平行な一対の円柱部材12a,12b及び、当該円柱部材12a,12bをそれぞれ駆動する2つのモータを有すると共に、長手構造体13はy方向に向いて平行な一対の円柱部材13a,13b及び、当該円柱部材13a,13bをそれぞれ駆動する2つのモータを有する。また各円柱部材12a,12b,13a,13bはそれぞれらせん状のネジ溝121,122,123,124を有する。そして各モータによる回転駆動の際に上下の円柱部材の間(円柱部材12aと円柱部材12bの間、並びに円柱部材13a及び円柱部材13bの間)でそれぞれの糸搬送速度に速度差を生じさせることに基づいて、糸状弾性体7が帯状シート50,60との接着箇所に近づくにつれて、その向きが矯正されるようにしている。
よって第1実施形態の伸縮性シートの製造装置11及び伸縮性シートの製造方法では、確実に向きが矯正された状態の糸状弾性体7を帯状シート50に接着させることができると同時に、長手構造体12,13を円柱部材12a,12b,13a,13bにより構成できて長手構造体12,13を高い剛性を有するように構成できるため、装置の耐久性を高めることができる。
As described in detail so far, in the stretchable sheet manufacturing apparatus 11 and the stretchable sheet manufacturing method of the first embodiment, the longitudinal structural body 12 has a pair of columnar members 12a, 12b parallel to the y direction and In addition to having two motors for driving the cylindrical members 12a and 12b, the longitudinal structure 13 drives a pair of cylindrical members 13a and 13b parallel to the y direction and the cylindrical members 13a and 13b, respectively. Has two motors. Each cylindrical member 12a, 12b, 13a, 13b has a helical thread groove 121, 122, 123, 124, respectively. And when rotating by each motor, a difference in speed is generated between the upper and lower cylindrical members (between the cylindrical member 12a and the cylindrical member 12b, and between the cylindrical member 13a and the cylindrical member 13b). Based on the above, the direction of the thread-like elastic body 7 is corrected as it approaches the bonding position with the belt-like sheets 50 and 60.
Therefore, in the stretchable sheet manufacturing apparatus 11 and the stretchable sheet manufacturing method of the first embodiment, the thread-like elastic body 7 whose direction is reliably corrected can be bonded to the belt-like sheet 50, and at the same time, the longitudinal structure Since the bodies 12 and 13 can be configured by the cylindrical members 12a, 12b, 13a, and 13b and the longitudinal structures 12 and 13 can be configured to have high rigidity, the durability of the apparatus can be enhanced.

なお、各円柱部材12a,12b,13a,13bはそれぞれらせん状のネジ溝121,122,123,124を有するとしたが、後述のように、ネジ溝がなくても上記の効果を奏することは可能である。なお、本実施形態では、各円柱部材12a,12b,13a,13bがらせん状のネジ溝121,122,123,124を有するため、より安定的に糸状弾性体7を搬送でき、糸状弾性体7の向きをより確実に矯正できる。   Each cylindrical member 12a, 12b, 13a, 13b has a helical thread groove 121, 122, 123, 124. However, as will be described later, the above effect can be achieved even without a thread groove. Is possible. In this embodiment, since each cylindrical member 12a, 12b, 13a, 13b has the helical thread grooves 121, 122, 123, 124, the thread-like elastic body 7 can be conveyed more stably, and the thread-like elastic body 7 Can be corrected more reliably.

また長手構造体12(長手構造体13)において2本のネジ溝付き円柱部材12a,12b(2本のネジ溝付き円柱部材13a,13b)はそれぞれ対応する別のモータに駆動されるため、それぞれのモータの回転速度に基づいて各円柱部材の糸搬送速度を制御でき、糸状弾性体の間隔や向き等の設定の自由度を高めることができる。また高い精度で糸搬送速度を制御できるため確実に糸状弾性体の向きを矯正できる。   In the longitudinal structure 12 (longitudinal structure 13), the two threaded cylindrical members 12a and 12b (two threaded cylindrical members 13a and 13b) are driven by different motors, respectively. The yarn conveyance speed of each cylindrical member can be controlled based on the rotation speed of the motor, and the degree of freedom for setting the interval and orientation of the thread-like elastic bodies can be increased. Further, since the yarn conveyance speed can be controlled with high accuracy, the direction of the filamentous elastic body can be reliably corrected.

以下、第2実施形態以降の説明では、第1実施形態で説明した構成と同一又は相等する構成について同じ符号を付し、説明を省略する。また、上述したおむつの具体的構成やおむつの製造方法は、第2実施形態以降でも同様であるため省略する。   Hereinafter, in the description after the second embodiment, the same reference numerals are given to the same or equivalent components as those described in the first embodiment, and the description thereof will be omitted. Moreover, since the specific structure and manufacturing method of a diaper mentioned above are the same also after 2nd Embodiment, it abbreviate | omits.

(第2実施形態)
続いて図7に基づいて第2実施形態の伸縮性シートの製造装置及び伸縮性シートの製造方法を説明する。
図7のように、第2実施形態では、図2の右側の長手構造体12において、上下一対の円柱部材12a,12bが一つのモータ221にそれぞれタイミングベルト251,252によって接続されて回転駆動されると共に、他方の長手構造体13において上下一対の円柱部材13a,13bが一つのモータ222にそれぞれタイミングベルト253、254によって接続されて回転駆動される。そして円柱部材12aがモータ221に接続するギヤ比と、円柱部材12bがモータ221に接続するギヤ比を異なる値にすることによって、円柱部材12aと円柱部材12bの回転速度を異ならせる。同様に円柱部材13aがモータ222に接続するギヤ比と、円柱部材13bがモータ222に接続するギヤ比を異なる値にすることによって円柱部材13aと円柱部材13bの回転速度を異ならせる。モータ221、222はサーボモーター等で構成する。
(Second Embodiment)
Next, a stretchable sheet manufacturing apparatus and a stretchable sheet manufacturing method according to the second embodiment will be described with reference to FIG.
As shown in FIG. 7, in the second embodiment, in the longitudinal structure 12 on the right side of FIG. 2, a pair of upper and lower cylindrical members 12 a and 12 b are connected to one motor 221 by timing belts 251 and 252, respectively, and are driven to rotate. In addition, a pair of upper and lower cylindrical members 13a and 13b in the other longitudinal structure 13 are connected to one motor 222 by timing belts 253 and 254, respectively, and are driven to rotate. Then, the rotational speeds of the cylindrical member 12a and the cylindrical member 12b are made different by setting the gear ratio at which the cylindrical member 12a is connected to the motor 221 and the gear ratio at which the cylindrical member 12b is connected to the motor 221 to different values. Similarly, the rotational speeds of the cylindrical member 13a and the cylindrical member 13b are made different by setting the gear ratio at which the cylindrical member 13a is connected to the motor 222 and the gear ratio at which the cylindrical member 13b is connected to the motor 222 to different values. The motors 221 and 222 are constituted by servo motors or the like.

具体的には、図7のように、長手構造体12に係る上下2段の円柱部材12a、円柱部材12bにそれぞれ径の異なる連動軸部241、連動軸部242を同軸上に設ける。連動軸部241、連動軸部242は、それぞれ対応するタイミングベルト251、タイミングベルト252を介してモータ221に接続する。よって径の小さな連動軸部241によりモータ221に接続される上段の円柱部材12aは径の大きな連動軸部242によりモータ221に接続される下段の円柱部材12bよりも速く回転することになる。
一方、長手構造体13に係る上下2段の円柱部材13a,13bには、長手構造体12とは逆に、上段の円柱部材13aの連動軸部243の径を下段の円柱部材13bの連動軸部244よりも大きくして下段の円柱部材13bが上段の円柱部材13aよりも速く回転するようにしている。
Specifically, as shown in FIG. 7, the interlocking shaft portion 241 and the interlocking shaft portion 242 having different diameters are provided coaxially on the upper and lower two-stage columnar members 12 a and 12 b related to the longitudinal structure 12. The interlocking shaft portion 241 and the interlocking shaft portion 242 are connected to the motor 221 via the corresponding timing belt 251 and timing belt 252, respectively. Therefore, the upper columnar member 12a connected to the motor 221 by the interlocking shaft portion 241 having a small diameter rotates faster than the lower columnar member 12b connected to the motor 221 by the interlocking shaft portion 242 having a large diameter.
On the other hand, in the upper and lower column members 13a and 13b according to the longitudinal structure 13, the diameter of the interlocking shaft portion 243 of the upper column member 13a is opposite to the interlocking shaft of the lower column member 13b. The lower cylindrical member 13b is larger than the portion 244 so as to rotate faster than the upper cylindrical member 13a.

このように第2実施形態では、上下一対の円柱部材がモータに接続する際のそれぞれの接続ギヤ比を異ならせることによる回転速度の違いによって、上述した「長手構造体12の上段の円柱部材12aの糸搬送速度と下段の円柱部材12bの糸搬送速度との大小関係が、もう一方の長手構造体13の上段の円柱部材13aの糸搬送速度13aと下段の円柱部材13bの糸搬送速度との大小関係と反対になる」状態を実現させ、搬送中の糸状弾性体7の向きを矯正させる。   As described above, in the second embodiment, the above-described “upper cylindrical member 12a of the longitudinal structure 12 is caused by the difference in rotational speed caused by different connection gear ratios when the pair of upper and lower cylindrical members are connected to the motor. The relationship between the yarn conveying speed of the lower cylindrical member 12b and the yarn conveying speed of the lower cylindrical member 12b is the relationship between the yarn conveying speed 13a of the upper cylindrical member 13a of the other longitudinal structure 13 and the yarn conveying speed of the lower cylindrical member 13b. A state opposite to the magnitude relationship is realized, and the direction of the thread-like elastic body 7 being conveyed is corrected.

なお、図7と異なり、4つの連動軸部241,242,243,244の径はそれぞれ各円柱部材12a,12b,13a,13bの各径より大きくしてもかまわない。また上下2段の円柱部材が対応するモータにギヤ比を異ならせて接続させる態様として、図7のように各円柱部材の同軸上に連動軸部を設けるのではなく、各モータにそれぞれ、径の異なる回転軸部を同軸上に2つずつ設けて、その径の異なる2つの回転軸部をそれぞれ直接上下2段の円柱部材の外周部とタイミングベルトで接続するように構成するのでもよい。   Unlike FIG. 7, the diameters of the four interlocking shaft portions 241, 242, 243, and 244 may be larger than the respective diameters of the columnar members 12a, 12b, 13a, and 13b. In addition, as an aspect in which the upper and lower two-stage cylindrical members are connected to the corresponding motors with different gear ratios, instead of providing an interlocking shaft portion on the same axis as each cylindrical member as shown in FIG. It is also possible to provide two rotation shaft portions having different diameters on the same axis, and to connect the two rotation shaft portions having different diameters directly to the outer peripheral portion of the upper and lower two-stage cylindrical members by a timing belt.

上記のように、第2実施形態に係る伸縮性シートの製造装置及び伸縮性シートの製造方法では、長手構造体12において、上下一対の円柱部材12a,12bが一つのモータ221にそれぞれ異なるギヤ比で接続することに基づいて、円柱部材12a及び円柱部材12bとの間の糸搬送速度の速度差を実現する。長手構造体13でも同様である。よって上述の第1実施形態の製造装置に係る効果を、モータ数を減少させて実現でき、部品点数減や省スペース化、製造コスト減を図ることができる。   As described above, in the stretchable sheet manufacturing apparatus and the stretchable sheet manufacturing method according to the second embodiment, in the longitudinal structure 12, the pair of upper and lower cylindrical members 12 a and 12 b have different gear ratios for one motor 221. The speed difference of the yarn conveyance speed between the columnar member 12a and the columnar member 12b is realized based on the connection. The same applies to the longitudinal structure 13. Therefore, the effects according to the manufacturing apparatus of the first embodiment described above can be realized by reducing the number of motors, and the number of parts, space saving, and manufacturing cost can be reduced.

(第3実施形態)
続いて図8に基づいて第3実施形態に係る伸縮性シートの製造装置を説明する。
図8(a)のように、第3実施形態の伸縮性シートの製造装置及び伸縮性シートの製造方法では、長手構造体12は互いに平行な上下一対の円錐台状柱体112a,112bを有し、長手構造体13は互いに平行な上下一対の円錐台状柱体113a,113bを有する。ここで一対の円錐台状柱体が互いに平行であるとは、一対の円錐台状柱体の回転軸が互いに平行であることを意味する。円錐台状柱体112aの回転軸s101、円錐台状柱体112bの回転軸s102、円錐台状柱体113aの回転軸s103、円錐台状柱体113bの回転軸s104はいずれも長手構造体12,13の長手方向(y方向)に平行である。図8(a)のように、円錐台状柱体112a,112bは鉛直方向(z方向)に上下2段に並列し、円錐台状柱体113a,113bも同様である。
(Third embodiment)
Then, the manufacturing apparatus of the elastic sheet which concerns on 3rd Embodiment is demonstrated based on FIG.
As shown in FIG. 8A, in the stretchable sheet manufacturing apparatus and the stretchable sheet manufacturing method of the third embodiment, the longitudinal structure 12 has a pair of upper and lower truncated cone columns 112a and 112b parallel to each other. The longitudinal structure 13 has a pair of upper and lower truncated cone columns 113a and 113b which are parallel to each other. Here, that the pair of truncated cone-shaped columns are parallel to each other means that the rotation axes of the pair of truncated cone-shaped columns are parallel to each other. The rotation axis s101 of the truncated cone column 112a, the rotation axis s102 of the truncated cone column 112b, the rotation axis s103 of the truncated cone column 113a, and the rotation axis s104 of the truncated cone column 113b are all longitudinal structures 12. , 13 is parallel to the longitudinal direction (y direction). As shown in FIG. 8A, the truncated cone columns 112a and 112b are arranged in two vertical stages in the vertical direction (z direction), and the truncated cone columns 113a and 113b are the same.

ここで長手構造体12において、2本の円錐台状柱体112a,112bはy方向に沿って配列して互いに反対方向を向く。長手構造体13における円錐台状柱体113a,113bもy方向に沿って配列し互いに反対方向を向く。同時に、長手構造体12,13各上段の円錐台状柱体同士(円錐台状柱体112a及び円錐台状柱体113a)、各下段の円錐台状柱体同士(円錐台状柱体112b及び円錐台状柱体113b)同士も互いに反対方向を向くように配置されている。
ここで「2本の円錐台状部材が反対方向を向く」とは円錐台状部材が縮径となる方向が互いに反対であることを意味する。
なお、4本の円錐台状柱体112a,112b,113a,113bはほぼ同形状とする。
Here, in the longitudinal structure 12, the two truncated cone columns 112 a and 112 b are arranged along the y direction and face in opposite directions. The truncated cone-shaped columns 113a and 113b in the longitudinal structure 13 are also arranged along the y direction and face in opposite directions. At the same time, the upper frustoconical columns of the longitudinal structures 12 and 13 (the frustoconical columnar body 112a and the frustoconical columnar body 113a), and the lower frustoconical columnar bodies (the frustoconical columnar body 112b and the frustoconical columnar body 112b). The frustoconical columns 113b) are also arranged to face in opposite directions.
Here, “the two truncated cone-shaped members face in opposite directions” means that the directions in which the truncated cone-shaped members are reduced in diameter are opposite to each other.
The four truncated cones 112a, 112b, 113a, 113b have substantially the same shape.

図示しないが、各円錐台状柱体112a,112b,113a,113bにはそれぞれその全長に渡りネジ溝が形成されている。それぞれのネジ溝は螺旋状であり、そのピッチは円錐台状部材の縮径から拡径方向に渡り一定ピッチ、もしくは縮径から拡径にむけて徐々にピッチが大きくなっている。なお、上下一対の円錐台状柱体112a,112b並びに上下一対の円錐台状柱体113a,113bが互いに反対方向を向いていても、各ネジ溝の螺旋は同じ方向を向くように配置される。   Although not shown, each truncated cone-shaped column 112a, 112b, 113a, 113b is formed with a thread groove over its entire length. Each screw groove has a spiral shape, and the pitch gradually increases from the reduced diameter of the truncated cone-shaped member to the enlarged diameter direction or gradually increases from the reduced diameter to the enlarged diameter. Even if the pair of upper and lower frustoconical columnar bodies 112a and 112b and the pair of upper and lower frustoconical columnar bodies 113a and 113b face in opposite directions, the spirals of the respective thread grooves are arranged to face in the same direction. .

図8(b)のように、長手構造体12において円錐台状柱体112a,112bはそれぞれ同軸上に連動軸部340,341を有する。2つの連動軸部340,341は同径であり一つのモータ321とそれぞれタイミングベルト350、351を介して接続する。円錐台状柱体112a、円錐台状柱体112bはモータ321と同じギヤ比で接続するため、同じ速度(基準となる回転速度)で回転する。なお、他方の長手構造体13に係る円錐台状柱体113a,113bも長手構造体13と同じ駆動機構を有するため、説明を省略する。
なお、2本の円錐台状柱体112a,112bを同速で回転させるため、モータ321と2つの連動軸部340,341は一本のタイミングベルトにより接続することも可能である。この場合、交換が必要な部品の点数を減らすことができる。
As shown in FIG. 8B, in the longitudinal structure 12, the truncated cone columns 112a and 112b have interlocking shaft portions 340 and 341 on the same axis, respectively. The two interlocking shaft portions 340 and 341 have the same diameter, and are connected to one motor 321 via timing belts 350 and 351, respectively. Since the truncated cone-shaped column 112a and the truncated cone-shaped column 112b are connected at the same gear ratio as the motor 321, they rotate at the same speed (reference rotation speed). In addition, since the truncated cone-shaped column bodies 113a and 113b according to the other longitudinal structure 13 also have the same drive mechanism as the longitudinal structure 13, the description thereof is omitted.
Note that the motor 321 and the two interlocking shaft portions 340 and 341 can be connected by a single timing belt in order to rotate the two truncated cone-shaped columns 112a and 112b at the same speed. In this case, the number of parts that need to be replaced can be reduced.

図8(a)のように、2本の円錐台状柱体112a,112bの回転速度が同じでも、円錐台状柱体112aにおける搬送方向上流部分は径が小さいため周方向における糸状弾性体7の移動速度が小さい一方、円錐台状柱体112bにおける搬送方向上流部分は径が大きいため周方向における糸状弾性体7の移動速度が大きい。各円錐台状柱体のネジ溝のピッチが円錐台状部材の縮径から拡径方向に渡り一定ピッチに形成されている場合、当該周方向における移動速度差によって円錐台状柱体112aの糸搬送速度を円錐台状柱体112bよりも大きくできる。なお、円錐台状柱体のネジ溝のピッチが縮径から拡径にむけて徐々にピッチが大きくなっている場合、円錐台状柱体112aと円錐台状柱体112bとの糸搬送速度の差は、当該周方向における移動速度差よりも、更に大きくなる。
同様に、搬送方向上流部分の径の大きな円錐台状柱体113aにおける糸搬送速度を、搬送方向上流部分の径の小さな円錐台状柱体113bにおける糸搬送速度よりも小さくできる。
このようにして、上記式1、2に従って各円錐台状柱体112a,112b,113a,113bの形状を利用して上下2段の円錐台状柱体の間(円錐台状柱体112a,112bの間並びに円錐台状柱体113a,113bの間)の糸搬送速度に速度差を生じさせることにより、第3実施形態でも第1実施形態と同様に糸状弾性体7の向きの矯正が可能となる。
As shown in FIG. 8A, even if the rotational speeds of the two truncated cone-shaped columns 112a and 112b are the same, the upstream portion of the truncated cone-shaped column 112a in the conveying direction has a small diameter, and therefore the thread-like elastic body 7 in the circumferential direction is small. On the other hand, since the diameter of the upstream portion in the conveying direction of the truncated cone-shaped column 112b is large, the moving speed of the filamentous elastic body 7 in the circumferential direction is large. When the pitch of the thread groove of each truncated cone-shaped column is formed at a constant pitch from the reduced diameter of the truncated cone-shaped member to the enlarged diameter direction, the thread of the truncated cone-shaped column 112a is caused by the difference in moving speed in the circumferential direction. The conveyance speed can be made larger than that of the truncated cone column 112b. In addition, when the pitch of the thread groove of the truncated cone column is gradually increased from the reduced diameter to the expanded diameter, the yarn conveyance speed of the truncated cone column 112a and the truncated cone column 112b is increased. The difference is further larger than the movement speed difference in the circumferential direction.
Similarly, the yarn conveyance speed in the truncated cone-shaped column body 113a having a large diameter in the upstream portion in the conveyance direction can be made smaller than the yarn conveyance speed in the truncated cone-shaped column body 113b having a small diameter in the upstream portion in the conveyance direction.
In this way, using the shape of each truncated cone column 112a, 112b, 113a, 113b according to the above formulas 1 and 2, between the upper and lower truncated cone columns (the truncated cone columns 112a, 112b). And the frustum-shaped column bodies 113a and 113b), the direction of the thread-like elastic body 7 can be corrected in the third embodiment as in the first embodiment. Become.

以上説明したように、第3実施形態では、長手構造体12はそれぞれ縮径となる方向が互いに反対な一対の円錐台状柱体112a,112bを有して、円錐台状柱体112a,112bの間の糸搬送速度に速度差を生じさせる。長手構造体13でも同様である。よって上下2段の円錐台状柱体112a,112bを1つのモータ321により駆動できる。上下2段の円錐台状柱体112a,112bも同様である。よって、第3実施形態の伸縮性シートの製造方法では、上述の第1実施形態で説明した効果を、モータ数を削減しながら実現でき、部品点数減や省スペース化、製造コスト減を図ることができる 。また長手構造体12においてモータ321に接続する際の円錐台状柱体112a及び円錐台状柱体112bの各ギヤ比を等しく出来る(長手構造体13でも同様)から、連動軸部340,341の径を等しくできて製造コスト減を図ることができる。   As described above, in the third embodiment, the longitudinal structural body 12 has a pair of truncated cone-shaped columns 112a and 112b whose diameter reducing directions are opposite to each other, and the truncated cone-shaped columns 112a and 112b. A speed difference is caused in the yarn conveyance speed between the two. The same applies to the longitudinal structure 13. Therefore, the two upper and lower truncated cone columns 112 a and 112 b can be driven by one motor 321. The same applies to the upper and lower truncated cone columns 112a and 112b. Therefore, in the elastic sheet manufacturing method of the third embodiment, the effects described in the first embodiment can be realized while reducing the number of motors, and the number of parts, space saving, and manufacturing cost can be reduced. Is possible. In addition, since the gear ratios of the truncated cone-shaped column body 112a and the truncated cone-shaped column body 112b in the longitudinal structure 12 when connected to the motor 321 can be made equal (the same applies to the longitudinal structure 13), the interlocking shaft portions 340 and 341 have the same gear ratio. The diameters can be made equal to reduce the manufacturing cost.

ここで、本発明の伸縮性シートの製造装置又は製造方法は、上述した各実施態様に何ら制限されるものではなく、適宜変更可能である。   Here, the manufacturing apparatus or manufacturing method of the elastic sheet of this invention is not restrict | limited to each embodiment mentioned above at all, and can be changed suitably.

例えば、各実施形態では、上下2段の円柱部材(円錐台状柱体)はz方向(鉛直方法)に並ぶ。例えば第1実施形態では、図3の断面図のように、4本の円柱部材の回転軸s1,s2,s3,s4はx方向とz方向の直線からなる矩形をなす。しかし、図9のように長手構造体12に係る円柱部材12a、12b(長手構造体13では上下一対の円柱部材13a、13b)は、鉛直方向(z方向)に並ぶ替りに、回転軸s1と回転軸s2の位置(又は回転軸s3と回転軸s4の位置)をx方向にずらして、z方向(又は帯状シートと糸状弾性体との接着面)に対して斜めに並列してもよい。   For example, in each embodiment, upper and lower two-stage columnar members (conical truncated columnar bodies) are arranged in the z direction (vertical method). For example, in the first embodiment, as shown in the cross-sectional view of FIG. 3, the rotation axes s1, s2, s3, and s4 of the four columnar members form a rectangle formed by straight lines in the x direction and the z direction. However, as shown in FIG. 9, the cylindrical members 12a and 12b (the pair of upper and lower cylindrical members 13a and 13b in the longitudinal structure 13) related to the longitudinal structure 12 are arranged in the vertical direction (z direction) instead of being aligned with the rotation axis s1. The position of the rotation axis s2 (or the position of the rotation axis s3 and the rotation axis s4) may be shifted in the x direction and may be obliquely juxtaposed with respect to the z direction (or the adhesive surface between the belt-like sheet and the thread-like elastic body).

例えば、図9(a)ではx方向における帯状シート50,60の中心位置PCに対して上段2本の円柱部材12a,13aは下段2本の円柱部材12b、13bよりも内側に位置し、各回転軸s1,s2,s3,s4がハの字を形成する。一方、図9(b)では中心位置PCに対して上段2本の円柱部材12a,13aは下段2本の円柱部材12b,13bよりも外側に位置し、各回転軸s1,s2,s3,s4が逆ハの字を形成する。
また、図9(c)では帯状シート50,60の中心位置PCに対して上段の円柱部材12aは下段の円柱部材12bよりも外側に位置する一方、上段の円柱部材13aは下段の円柱部材13bよりも内側に位置して、各回転軸s1,s2,s3,s4が略平行四辺形を形成する。この場合、上段2本の円柱部材12a,13a間に配置される糸状弾性体7の張力と、下段2本の円柱部材12a,13a間に配置される糸状弾性体7の張力との間に差が生じず、搬送中の糸状弾性体7の張力を一定に保つことができるため好ましい。なお、上段の円柱部材12aは下段の円柱部材12bよりも内側に位置する一方、上段の円柱部材13aは下段の円柱部材13bよりも外側に位置する平行四辺形を形成してもよい。
このようにすると、搬送中の糸搬送用の長手構造体12,13の鉛直方向(z方向)の高さを抑制でき、当該高さの値が大きすぎることによりニップローラー171,172による帯状シート50,60との一体化の支障となるのを防止できる。
For example, in FIG. 9A, the upper two cylindrical members 12a and 13a are located on the inner side of the lower two cylindrical members 12b and 13b with respect to the center position PC of the belt-like sheets 50 and 60 in the x direction. The rotation axes s1, s2, s3, and s4 form a square shape. On the other hand, in FIG. 9B, the upper two cylindrical members 12a and 13a are located on the outer side of the lower two cylindrical members 12b and 13b with respect to the center position PC, and the rotation shafts s1, s2, s3, s4. Forms a reverse letter C.
In FIG. 9C, the upper cylindrical member 12a is positioned outside the lower cylindrical member 12b with respect to the center position PC of the belt-like sheets 50, 60, while the upper cylindrical member 13a is the lower cylindrical member 13b. The rotation axes s1, s2, s3, and s4 form a substantially parallelogram. In this case, there is a difference between the tension of the thread-like elastic body 7 disposed between the upper two cylindrical members 12a and 13a and the tension of the thread-like elastic body 7 disposed between the lower two cylindrical members 12a and 13a. Does not occur, and the tension of the thread-like elastic body 7 being conveyed can be kept constant, which is preferable. The upper columnar member 12a may be positioned on the inner side of the lower columnar member 12b, while the upper columnar member 13a may form a parallelogram positioned on the outer side of the lower columnar member 13b.
If it does in this way, the height of the vertical structure (z direction) of the longitudinal structures 12 and 13 for yarn conveyance during conveyance can be controlled, and the belt-like sheet by the nip rollers 171 and 172 is caused by the value of the height being too large. 50 and 60 can be prevented from becoming an obstacle to integration.

また第1実施形態では、4本の円柱部材はそれぞれ対応するモータにダイレクト駆動されていたが、それぞれ独立して駆動されるのであればタイミングベルトを介して駆動されるのでもよい。また第3実施形態では、上下一対の円錐台状柱体は1つのモータにタイミングベルトを介して駆動されていたが、それぞれ別々にダイレクト駆動されてもよい。   In the first embodiment, the four cylindrical members are directly driven by the corresponding motors, but may be driven via a timing belt as long as they are driven independently. In the third embodiment, the pair of upper and lower frustoconical columns are driven by one motor via a timing belt, but may be directly driven separately.

また第1実施形態及び第2実施形態では4本の円柱部材12a,12b,13a,13bの断面円径が略同一であり、ネジ溝121,122,123,124の形状も略同一としたが、それらが同一でなくとも各モータのモータ回転速度や各円柱部材がモータに接続するギヤ比等によって調整すれば、上記の糸状弾性体7の向きの矯正は可能なので、同一である必要はない。
また、第3実施形態でも、4本の円錐台状柱体112a,112b,113a,113bはほぼ同形状としたが、円錐台状柱体112a,112b,113a,113bをそれぞれ別々のモータによってダイレクト駆動する場合等ではその必要はない。
In the first embodiment and the second embodiment, the four cylindrical members 12a, 12b, 13a, and 13b have substantially the same cross-sectional diameter, and the screw grooves 121, 122, 123, and 124 have substantially the same shape. Even if they are not the same, the direction of the thread-like elastic body 7 can be corrected by adjusting the motor rotational speed of each motor or the gear ratio of each cylindrical member connected to the motor. .
In the third embodiment, the four truncated cones 112a, 112b, 113a, and 113b have substantially the same shape, but the truncated cones 112a, 112b, 113a, and 113b are directly connected to each other by separate motors. This is not necessary when driving.

また第1実施形態〜第3実施形態では、回転柱体にネジ溝が形成されるとしているが、ネジ溝は、必ずしも必要ない。例えば、回転柱体の表面が高摩擦材料(例えば、シリコン、ウレタン等の材料)によってコーティングされてあり、一対の長手構造体に巻回された糸状弾性体が摩擦抵抗によって搬送される構造であってもよい。また、回転柱体の表面にネジ溝が形成される替わりに、らせん状の凸部が形成されているのでもよい。
また、第1実施形態〜第3実施形態では、y方向への搬送中に、一対の長手構造体間に配置された糸状弾性体7の傾きをy方向に対し直交させて、当該糸状弾性体7を平面視平行に配置させた。しかし「糸状弾性体の向きを矯正する」とは、糸状弾性体の傾きをy方向に対し直交させて平面視平行に配置することだけではなく、糸状弾性体7を平面視でクロスした状態に配する等、一の長手構造体を構成する2本の回転柱体の糸搬送速度に差に生じさせることにより、帯状シートに固定される際の糸状弾性体の向きが巻回当初の状態から変化すればよい。
In the first to third embodiments, a thread groove is formed in the rotating column body, but the thread groove is not necessarily required. For example, the surface of a rotating column body is coated with a high friction material (for example, a material such as silicon or urethane), and a thread-like elastic body wound around a pair of longitudinal structures is conveyed by friction resistance. May be. Further, instead of forming a screw groove on the surface of the rotating column body, a spiral convex portion may be formed.
In the first embodiment to the third embodiment, during the conveyance in the y direction, the thread-like elastic body 7 is arranged so that the inclination of the thread-like elastic body 7 disposed between the pair of longitudinal structures is orthogonal to the y-direction. 7 were arranged in parallel in plan view. However, “correcting the direction of the thread-like elastic body” means not only that the inclination of the thread-like elastic body is orthogonal to the y direction and arranged parallel to the plan view, but also that the thread-like elastic body 7 is crossed in the plan view. The direction of the thread-like elastic body when being fixed to the belt-like sheet is changed from the initial winding state by causing a difference in the yarn conveyance speed of the two rotating column bodies constituting one longitudinal structure. It only has to change.

また弾性体巻回手段としては、特許文献1や特開2010−22588号公報に記載のもの等を用いることもできる。
また、一対のニップロール170,171間に、幅方向両端部をそれぞれの外面側に折り返して細幅にした帯状シートを導入し、その帯状シート間に糸状弾性体を固定するのに代えて、一対のニップロール170,171間に、幅方向両端部が折り返していない帯状シートを導入し、その帯状シート間に糸状弾性体を固定しても良い。また、折り返す場合には、片側のシートの幅方向端部だけでもよく、一方の帯状シートの端部のみでもよい。
Moreover, as an elastic body winding means, the thing etc. which are described in patent document 1 and Unexamined-Japanese-Patent No. 2010-22588 can also be used.
Further, instead of fixing a thread-like elastic body between the pair of nip rolls 170, 171 by introducing a band-like sheet having a narrow width by folding back both ends in the width direction to the respective outer surface sides. Between the nip rolls 170 and 171, a belt-like sheet whose both ends in the width direction are not folded back may be introduced, and the thread-like elastic body may be fixed between the belt-like sheets. In the case of folding, only the widthwise end of one sheet may be used, or only the end of one belt-like sheet may be used.

また、本発明の製造方法により製造される伸縮性シートは、使い捨ておむつ1のウエストパネル3以外に、展開型又はパンツ型の使い捨ておむつの胴周り部、パンツ型の生理用ナプキン、使い捨ての下着、使い捨てマスクの耳掛け部、掃除用シート、包帯などにも使用することができる。   In addition to the waist panel 3 of the disposable diaper 1, the stretchable sheet produced by the production method of the present invention includes a waist part of a developed or pant-type disposable diaper, a pant-type sanitary napkin, a disposable underwear, It can also be used for ear masks, cleaning sheets, bandages and the like of disposable masks.

上述した一の実施形態における説明省略部分及び一の実施形態のみが有する要件は、それぞれ他の実施形態に適宜適用することができ、また、各実施形態における要件は、適宜、実施形態間で相互に置換可能である。   The description omitted in one embodiment described above and the requirements of only one embodiment can be applied to other embodiments as appropriate, and the requirements in each embodiment can be appropriately changed between the embodiments. Can be substituted.

1 使い捨ておむつ
2 吸収性本体
21 表面シート
22 裏面シート
23 吸収体
3 ウエストパネル
3A 伸縮性シート
4 パネル材
7 糸状弾性体
11 伸縮性シートの製造装置
12 長手構造体(糸搬送用長手構造体)
12a、12b 円柱部材(回転柱体)
112a,112b 円錐台状柱体(回転柱体)
121,122,123,124 ネジ溝
13 長手構造体(糸搬送用長手構造体)
13a,13b 円柱部材(回転柱体)
113a,113b 円錘台状柱体(回転柱体)
14 回転アーム(弾性体巻回手段)
15 供給手段
17 一体化手段
171,172 ニップローラー
18 切断手段
180 カッター
50、60 帯状シート
221,222,321 モータ
DESCRIPTION OF SYMBOLS 1 Disposable diaper 2 Absorbent main body 21 Top sheet 22 Back sheet 23 Absorber 3 Waist panel 3A Stretch sheet 4 Panel material 7 Threaded elastic body 11 Stretch sheet manufacturing apparatus 12 Longitudinal structure (longitudinal structure for yarn conveyance)
12a, 12b Cylindrical member (rotating column)
112a, 112b frustoconical column (rotary column)
121, 122, 123, 124 Thread groove 13 Longitudinal structure (longitudinal structure for yarn conveyance)
13a, 13b Cylindrical member (rotating column)
113a, 113b Frustum-shaped column (rotary column)
14 Rotating arm (elastic body winding means)
15 Supply means 17 Integration means 171, 172 Nip roller 18 Cutting means 180 Cutter 50, 60 Strip sheets 221, 222, 321 Motor

Claims (8)

所定間隔離間して平行配置された一対の糸搬送用長手構造体と、一対の該糸搬送用長手構造体に糸状弾性体を巻回して該糸状弾性体の向きを該糸搬送用長手構造体の長手方向に交差する向きとする弾性体巻回手段と、該弾性体巻回手段に巻回されて該糸搬送用長手構造体により搬送される該糸状弾性体を、前記長手方向に走行する帯状シートに接着する一体化手段とを備える伸縮性シートの製造装置であって、
前記糸搬送用長手構造体は、それぞれ前記長手方向に向けた回転軸を有する二本の平行な回転柱体と、二本の該回転柱体を回転駆動する駆動手段とを有し、該駆動手段による回転駆動の際に二本の該回転柱体による前記糸状弾性体の搬送速度に速度差を生じさせることにより該帯状シートとの接着箇所に近づくにつれて前記糸状弾性体の向きが矯正されるようにしてあり、
前記二本の回転柱体は、前記糸状弾性体が前記帯状シートと接着する接着面に対して斜めに並列する、伸縮性シートの製造装置。
A pair of longitudinal structures for yarn conveyance arranged in parallel at a predetermined interval, and a thread-like elastic body wound around the pair of longitudinal structures for yarn conveyance so that the direction of the filamentous elastic body is the longitudinal structure for yarn conveyance An elastic body winding means that has a direction intersecting with the longitudinal direction of the elastic body, and the thread-like elastic body that is wound around the elastic body winding means and conveyed by the longitudinal structure for yarn conveyance travels in the longitudinal direction. An apparatus for producing an elastic sheet comprising an integrated means for bonding to a belt-like sheet,
The longitudinal structure for yarn conveyance has two parallel rotating column bodies each having a rotation axis directed in the longitudinal direction, and driving means for rotationally driving the two rotating column bodies. The rotational direction of the thread-like elastic body is corrected as it approaches the bonding position with the belt-like sheet by causing a speed difference in the conveying speed of the thread-like elastic body by the two rotating column bodies during the rotational drive by the means. Yes and so on,
The two rotating column bodies are an apparatus for manufacturing a stretchable sheet, in which the thread-like elastic body is obliquely juxtaposed with respect to an adhesive surface to which the strip-like sheet is bonded .
前記回転柱体は、螺旋状の溝又は凸部を有する請求項1記載の伸縮性シートの製造装置   The stretchable sheet manufacturing apparatus according to claim 1, wherein the rotating column has a spiral groove or a convex portion. 前記各回転柱体は円柱状であり、
前記駆動手段は、前記二本の回転柱体をそれぞれ独立して駆動する二つのモータである、請求項1又は2記載の伸縮性シートの製造装置。
Each of the rotating columns is cylindrical,
The stretchable sheet manufacturing apparatus according to claim 1 or 2, wherein the driving means is two motors that independently drive the two rotating columns.
前記各回転柱体は円柱状であり、
前記駆動手段は、前記二本の回転柱体にそれぞれ異なるギヤ比で接続する一つのモータである、請求項1又は2に記載の伸縮性シートの製造装置。
Each of the rotating columns is cylindrical,
3. The stretchable sheet manufacturing apparatus according to claim 1, wherein the driving unit is a single motor that is connected to the two rotating column bodies at different gear ratios. 4.
所定間隔離間して平行配置された一対の糸搬送用長手構造体と、一対の該糸搬送用長手構造体に糸状弾性体を巻回して該糸状弾性体の向きを該糸搬送用長手構造体の長手方向に交差する向きとする弾性体巻回手段と、該弾性体巻回手段に巻回されて該糸搬送用長手構造体により搬送される該糸状弾性体を、前記長手方向に走行する帯状シートに接着する一体化手段とを備える伸縮性シートの製造装置であって、
前記糸搬送用長手構造体は、それぞれ前記長手方向に向けた回転軸を有する二本の平行な回転柱体と、二本の該回転柱体を回転駆動する駆動手段とを有し、該駆動手段による回転駆動の際に二本の該回転柱体による前記糸状弾性体の搬送速度に速度差を生じさせることにより該帯状シートとの接着箇所に近づくにつれて前記糸状弾性体の向きが矯正されるようにしてあり、
前記回転柱体は、円錐台状であって、前記各糸搬送用長手構造体において一本の回転柱体は、前記糸状弾性体の搬送方向に向かうにつれ拡径となると共に、他の一本は前記糸状弾性体の搬送方向に向かうにつれ縮径となる、伸縮性シートの製造装置。
A pair of longitudinal structures for yarn conveyance arranged in parallel at a predetermined interval, and a thread-like elastic body wound around the pair of longitudinal structures for yarn conveyance so that the direction of the filamentous elastic body is the longitudinal structure for yarn conveyance An elastic body winding means that has a direction intersecting with the longitudinal direction of the elastic body, and the thread-like elastic body that is wound around the elastic body winding means and conveyed by the longitudinal structure for yarn conveyance travels in the longitudinal direction. An apparatus for producing an elastic sheet comprising an integrated means for bonding to a belt-like sheet,
The longitudinal structure for yarn conveyance has two parallel rotating column bodies each having a rotation axis directed in the longitudinal direction, and driving means for rotationally driving the two rotating column bodies. The rotational direction of the thread-like elastic body is corrected as it approaches the bonding position with the belt-like sheet by causing a speed difference in the conveying speed of the thread-like elastic body by the two rotating column bodies during the rotational drive by the means. And
The rotating column body is in the shape of a truncated cone, and in each of the longitudinal structures for yarn conveyance, one rotating column body has a diameter that increases in the conveyance direction of the thread-like elastic body, and another one Is an apparatus for producing an elastic sheet, the diameter of which decreases as the thread-like elastic body is conveyed.
前記回転柱体は、螺旋状の溝又は凸部を有する請求項5記載の伸縮性シートの製造装置 The stretchable sheet manufacturing apparatus according to claim 5, wherein the rotating column has a spiral groove or a convex portion. 請求項1〜6の何れか1項に記載の伸縮性シートの製造装置を用いて、伸縮性シートを製造する、伸縮性シートの製造方法。   The manufacturing method of an elastic sheet which manufactures an elastic sheet using the manufacturing apparatus of the elastic sheet of any one of Claims 1-6. 吸収性本体と、該吸収性本体の長手方向の左右両側に連設された左右のウエストパネルを有する使い捨ておむつの製造方法であって、
請求項1〜6の何れか1項に記載の伸縮性シートの製造装置により伸縮性シートを製造する工程、及び該伸縮性シートを、前記ウエストパネルの形成材に用いて前記使い捨ておむつを製造する工程を具備する、使い捨ておむつの製造方法。
A method for producing a disposable diaper having an absorbent main body and left and right waist panels provided on both left and right sides in the longitudinal direction of the absorbent main body,
The process of manufacturing an elastic sheet with the manufacturing apparatus of the elastic sheet of any one of Claims 1-6, and manufacturing the said disposable diaper using this elastic sheet for the formation material of the said waist panel. The manufacturing method of a disposable diaper which comprises a process.
JP2010272218A 2010-12-07 2010-12-07 Elastic sheet manufacturing equipment Expired - Fee Related JP5728213B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2010272218A JP5728213B2 (en) 2010-12-07 2010-12-07 Elastic sheet manufacturing equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2010272218A JP5728213B2 (en) 2010-12-07 2010-12-07 Elastic sheet manufacturing equipment

Publications (2)

Publication Number Publication Date
JP2012120610A JP2012120610A (en) 2012-06-28
JP5728213B2 true JP5728213B2 (en) 2015-06-03

Family

ID=46502744

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2010272218A Expired - Fee Related JP5728213B2 (en) 2010-12-07 2010-12-07 Elastic sheet manufacturing equipment

Country Status (1)

Country Link
JP (1) JP5728213B2 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6180418B2 (en) * 2012-08-31 2017-08-16 株式会社瑞光 Method and apparatus for manufacturing stretch laminate
WO2014054565A1 (en) * 2012-10-05 2014-04-10 株式会社瑞光 Manufacturing method for stretch laminate and device
JP6012463B2 (en) * 2012-12-28 2016-10-25 ユニ・チャーム株式会社 Stretchable sheet manufacturing apparatus and manufacturing method

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2602221B2 (en) * 1986-06-30 1997-04-23 ト−ヨ−衛材株式会社 Method of stretching and attaching thread-like or belt-like elastic body in sheet width direction
JP2002192641A (en) * 2000-12-26 2002-07-10 Nippon Petrochem Co Ltd Method for producing transversely expandable/ shrinkable composite sheet
JP5374084B2 (en) * 2008-07-18 2013-12-25 大王製紙株式会社 Tape-type disposable diaper

Also Published As

Publication number Publication date
JP2012120610A (en) 2012-06-28

Similar Documents

Publication Publication Date Title
JP5624868B2 (en) Method for manufacturing absorbent article
JP5390679B2 (en) Method for producing elastic sheet
JP5089751B2 (en) Method for producing elastic sheet
JP5828513B2 (en) Method for producing elastic sheet
JP5089758B2 (en) Elastic sheet manufacturing equipment
WO2012057030A1 (en) Elastic sheet manufacturing method
JP5089752B2 (en) Method for producing elastic sheet
JP5728213B2 (en) Elastic sheet manufacturing equipment
JP5909356B2 (en) Method for producing elastic sheet
JP5838027B2 (en) Method for producing elastic sheet
JP5089761B2 (en) Method for producing elastic sheet
JP5806839B2 (en) Method for producing elastic sheet
JP5746847B2 (en) Method for producing elastic sheet
JP2012120571A (en) Method for manufacturing stretchable sheet
JP5732243B2 (en) Method for producing elastic sheet
JP5759702B2 (en) Method for producing elastic sheet
JP5666493B2 (en) Absorbent article manufacturing equipment
JP5775709B2 (en) Method for producing elastic sheet
JP6134512B2 (en) Stretchable sheet manufacturing apparatus and manufacturing method

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20131003

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20140707

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20140715

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20140912

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20150310

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20150406

R151 Written notification of patent or utility model registration

Ref document number: 5728213

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R151

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

LAPS Cancellation because of no payment of annual fees