JP5718100B2 - Normal pressure dyeable polyester fiber - Google Patents

Description

  The present invention relates to a method for producing polyester. More specifically, the present invention relates to a polyester fiber having extremely excellent characteristics of darkness and fastness even in dyeing under a normal pressure environment.

  Polyester fibers are used in various fields mainly for apparel because of their mechanical properties, coloring properties, and handling properties. However, in general, polyester fibers are inferior in dyeability due to their dense fiber structure. Particularly when disperse dyes are used, good color developability can be obtained at a high temperature and high pressure of 130 ° C. or when a carrier agent in an organic solvent is not used. It is difficult to obtain robustness.

  On the other hand, there is a need for technology to produce polyester mixed products that have good dyeing characteristics without complicated processes, by knitting and weaving polyester fibers with materials other than polyester, such as wool, cotton, acrylic, and polyurethane. However, in this case, in order to impart sufficient dyeing characteristics to the polyester fiber, it is necessary to carry out a dyeing process under a high temperature and high pressure of around 130 ° C. However, since the material knitted and woven with the polyester fiber deteriorates in that environment, for example, under the normal pressure environment, more specifically, the expression of the polyester fiber having good dyeing characteristics even at 100 ° C. or less. It has been needed.

  For this reason, many methods for improving the dyeability by modifying the polyester resin have been studied so far. Among them, a sulfonic acid metal base is copolymerized as a dicarboxylic acid component to form a cationic dye and a disperse dye at normal pressure. Many inventions that can produce easily dyeable polyester fibers have been proposed (see, for example, Patent Documents 1 to 3). Commonly used as the sulfonic acid metal base is 5-sodium sulfoisophthalic acid or 5-potassium sulfoisophthalic acid component, and the conventional polyester is obtained by copolymerizing them and then fiberizing them. Compared to fibers, it is possible to have an amorphous part in the fiber internal structure. As a result, it is said that disperse dyes and cationic dyes can be dyed at normal pressure, and polyester fibers excellent in fastness can be obtained. Yes. However, fibers obtained by copolymerization of these sulfonic acid metal base components are likely to have lower strength than conventional polyester fibers, and are inferior in high-speed spinnability in the spinning process. Furthermore, there are disadvantages that the alkali weight reduction rate is fast, and depending on the yarn form of the spinning yarn, cracks are generated on the fiber surface in the woven or knitted fabric subjected to the alkali weight reduction, and quality defects such as powder fall are likely to occur. For this reason, even when using a single thread, it is difficult to reduce the amount of alkali, so that not only a woven or knitted fabric with a good texture cannot be obtained, but also the processing conditions are great in blending with cotton for mercerizing. You will be restricted.

JP-A-6-184820 JP 2000-355831 A JP 2003-301328 A

  The present invention solves such problems in the prior art. Specifically, the present invention exhibits a deep color with respect to a disperse dye under an atmospheric pressure environment, is excellent in washing fastness and light fastness, and is always used. It is possible to ensure good dyeability and yarn quality even for mixed fibers with materials other than polyester fibers that require pressure dyeing, and to reduce the subsequent yarn quality even when alkali weight loss treatment is performed. Another object of the present invention is to provide a polyester fiber which has a characteristic not having any of the above, and which can ensure good spinnability.

In view of the above problems, the present invention provides the following inventions.
That is, the present invention is a fiber comprising a polyester resin, the polyester resin is a copolymer polyester comprising a dicarboxylic acid component and a glycol component, and 80 mol% or more of the dicarboxylic acid component is terephthalic acid and / or an ester-forming derivative thereof, and from 4.0 to 12.0 mol% is cyclohexane dicarboxylic acid and / or an ester-forming derivative thereof, and 2.0 to 8.0 mol%, and aliphatic dicarboxylic acids An ester-forming derivative, wherein the glycol component is a polyester fiber mainly composed of ethylene glycol and / or an ester-forming derivative thereof, and preferably the aliphatic dicarboxylic acid in the polyester resin is sebacic acid or decanedicarboxylic acid It is said polyester fiber which is.

Furthermore, this invention is said polyester fiber which consists of a polyester resin polymer with which glass transition temperature (Tg) and crystallization temperature (Tch) satisfy | fill the following requirements (a)-(c) simultaneously.
(A) Glass transition temperature (Tg): 60 ° C. ≦ Tg ≦ 80 ° C.
(B) Crystallization temperature (Tch): 120 ° C. ≦ Tch ≦ 150 ° C.
(C) ΔT (Tch−Tg): 50 ° C. ≦ ΔT (Tch−Tg) ≦ 80 ° C.

Moreover, this invention is said polyester fiber which satisfies the following requirements (d)-(f) simultaneously.
(D) The dyeing rate at 95 ° C. is 70% or more, and the dyeing rate at 100 ° C. is 90% or more,
(E) Discoloration at 100 ° C. dyeing, attached contamination, washing fastness of liquid contamination is grade 4 or higher,
(F) Light fastness when dyed at 100 ° C. is 4th or higher.

  And this invention provides said polyester fiber in which the fracture strength retention after 15% of alkali weight reduction processing satisfies 90% or more.

Among dicarboxylic acid components, cyclohexanedicarboxylic acid and / or its ester-forming derivative is 4.0 to 12.0 mol%, and aliphatic dicarboxylic acid and its ester-forming derivative is 2.0 to 8.0 mol%. A polyester fiber excellent in atmospheric pressure dyeability can be obtained from the polyester resin polymer obtained by converting the polymer.
The polyester fiber obtained by the present invention is extremely excellent in fastness to washing and fastness to light. Furthermore, since sufficient breaking strength can be maintained even after the alkali weight loss treatment, polyester fibers suitable for general clothing can be obtained.

The best mode for carrying out the present invention will be specifically described below.
The polyester resin used in the present invention is a polyester having an ethylene terephthalate unit as a main repeating unit, and 80 mol% or more of the repeating unit is terephthalic acid and / or an ester-forming derivative thereof (hereinafter also referred to as a terephthalic acid component). Among the dicarboxylic acid components, cyclohexanedicarboxylic acid and / or its ester-forming derivative is 4.0 to 12.0 mol%, and aliphatic dicarboxylic acid and its ester-forming derivative is 2.0 to 8 It must be copolymerized with 0.0 mol%.

  When cyclohexanedicarboxylic acid or an ester-forming derivative thereof (hereinafter sometimes referred to as cyclohexanedicarboxylic acid component) and aliphatic dicarboxylic acid or an ester-forming derivative thereof are copolymerized with polyethylene terephthalate, crystals are produced in comparison with aromatic dicarboxylic acid. Since the structural disorder is small, a fiber excellent in light fastness can be obtained while ensuring a high dyeing rate.

  By copolymerizing the cyclohexanedicarboxylic acid component, the crystal structure of the polyester fiber is disturbed, and the orientation of the amorphous part is lowered. Therefore, it becomes easy for the disperse dye to penetrate into the fiber, and the atmospheric dyeability of the disperse dye can be improved. Furthermore, since the cyclohexane dicarboxylic acid component is less disturbed in crystal structure than the aromatic dicarboxylic acid, it is excellent in light fastness.

  If the copolymerization amount of the cyclohexanedicarboxylic acid component is less than 4.0 mol% in the dicarboxylic acid component, the degree of orientation of the amorphous part inside the fiber is high, so that the dyeability for disperse dyes under normal pressure environment is insufficient, The target dyeing rate cannot be obtained. If the dicarboxylic acid component exceeds 12.0 mol%, it is possible to ensure good quality in terms of dyeability such as dyeing rate, fastness to washing, fastness to light, etc., but spinning by a high-speed spinning method without stretching. In this case, the glass transition temperature of the resin is low and the degree of orientation of the amorphous part in the fiber is low, so that spontaneous elongation occurs during high-speed winding, and stable high-speed spinnability cannot be obtained. Preferably it is 5.0-10.0 mol%.

  The cyclohexanedicarboxylic acid used in the present invention includes three positional isomers of 1,2-cyclohexanedicarboxylic acid, 1,3-cyclohexanedicarboxylic acid, and 1,4-cyclohexanedicarboxylic acid. From the point obtained, any positional isomer may be copolymerized, or a plurality of positional isomers may be copolymerized. Further, although there are cis / trans isomers for each positional isomer, any stereoisomer may be copolymerized, or both cis / trans positional isomers may be copolymerized. The same applies to the cyclohexanedicarboxylic acid derivative.

  As with the cyclohexanedicarboxylic acid component, the aliphatic dicarboxylic acid and its ester-forming derivative component are disturbed in the crystal structure of the polyester fiber, and the orientation of the amorphous part is lowered, so that the disperse dye can penetrate into the fiber. It becomes easy and it becomes possible to improve the normal-pressure dyeability of a disperse dye.

  Furthermore, copolymerization of an aliphatic dicarboxylic acid component with polyethylene terephthalate also has an effect on low-temperature setting properties. When a fiber obtained according to the present invention is heat-set for shape stabilization after being woven or knitted, the heat-setting temperature Can be lowered. Low-temperature setability is a desirable physical property for knit applications, and when it is combined with materials other than polyester, such as wool, cotton, acrylic, and polyurethane, the temperature required for heat setting should be kept to a level that does not degrade the properties of materials other than polyester. Is possible. In addition, even when polyester fibers are used alone, it is possible to cope with general existing knit equipment, and the use can be expected to expand.

  When the copolymerization amount of the aliphatic dicarboxylic acid component in the dicarboxylic acid component is less than 2.0 mol%, the dyeability with respect to the disperse dye under the normal pressure environment is insufficient, and the desired dyeing rate cannot be obtained. In addition, when the copolymerization amount of the aliphatic dicarboxylic acid component in the dicarboxylic acid component exceeds 8.0 mol%, the dyeing rate increases, but when the yarn is produced by a high-speed spinning method without stretching. The degree of orientation of the amorphous part inside the fiber becomes low, and spontaneous elongation during high-speed winding becomes prominent, and stable high-speed spinnability cannot be obtained. Preferably it is 3.0-6.0 mol%.

  Examples of the aliphatic dicarboxylic acid component preferably used as the aliphatic dicarboxylic acid component of the present invention include aliphatic dicarboxylic acids such as sebacic acid and decanedicarboxylic acid from the standpoints of color developability and yarn processability. These may be used alone or in combination of two or more.

The glass transition temperature (Tg) and crystallization temperature (Tch) of the polyester resin in the present invention preferably satisfy the following (a) to (c).
(A) Glass transition temperature (Tg): 60 ° C. ≦ Tg ≦ 80 ° C.
(B) Crystallization temperature (Tch): 120 ° C. ≦ Tch ≦ 150 ° C.
(C) ΔT (Tch−Tg): 50 ° C. ≦ ΔT (Tch−Tg) ≦ 80 ° C.

  As long as it is within the range not degrading the normal pressure dyeability and quality of the polyester fiber in the present invention, it is possible to copolymerize other dicarboxylic acid components other than the terephthalic acid component, cyclohexanedicarboxylic acid component, and aliphatic dicarboxylic acid component. Also good. Specifically, an aromatic dicarboxylic acid component such as isophthalic acid or naphthalenedicarboxylic acid or an ester-forming derivative thereof, an aliphatic dicarboxylic acid component such as azelaic acid or sebacic acid or an ester-forming derivative thereof, alone or in a plurality of types. You may make it copolymerize in the range of a total of 10.0 mol% or less.

  However, copolymerization of these components not only makes the transesterification reaction and polycondensation reaction complicated, but if the amount of copolymerization exceeds an appropriate range, washing fastness may be reduced. Specifically, when isophthalic acid and its ester-forming derivative are copolymerized in an amount exceeding 10 mol% with respect to the dicarboxylic acid component, the fastness to washing may be deteriorated even if the constituent requirements of the present invention are satisfied. It is desirable that the amount be 5 mol% or less, more desirably 0 mol% (not copolymerize).

  On the other hand, polyester fibers that are generally well-known as polyester fibers having the characteristics of normal pressure dyeable type are polyester fibers copolymerized with a sulfonic acid metal base, and in particular, 5-sodium sulfoisophthalic acid, or 5- Potassium sulfoisophthalic acid components are widely used. As a result, it is possible to retain an amorphous part in the fiber internal structure as compared with conventional polyester fibers, and as a result, polyester fibers that can be dyed at atmospheric pressure with respect to disperse dyes and cationic dyes and have excellent fastness properties. It is said that you can get. However, polyester fibers obtained by copolymerization of these sulfonic acid metal base components are likely to have lower strength than conventional ones, and are inferior in high-speed spinnability in the spinning process. Furthermore, the alkali weight reduction rate is fast, and depending on the yarn form of the spinning yarn, cracks are likely to occur on the fiber surface of the woven or knitted fabric that has been subjected to alkali weight reduction treatment. There are drawbacks that are likely to occur. For this reason, even when using a single thread, it is difficult to reduce the amount of alkali, so that not only a woven or knitted fabric with a good texture cannot be obtained, but also the processing conditions are great in blending with cotton for mercerizing. You will be restricted. In limited applications where quality such as texture is not required, the sulfonic acid metal base may be copolymerized at a ratio of 2.0 mol% or less of the dicarboxylic acid component, but the present invention is intended. A polyester fiber that has not only excellent dyeability at normal pressure but also high strength, alkali resistance and high-speed spinnability, and metal sulfonate when used in general clothing applications that require these characteristics. The copolymerization amount of the base is preferably 1.0 mol% or less of the dicarboxylic acid component, and more preferably 0 mol% (not copolymerization).

  Furthermore, the polyester fiber of the present invention includes a matting agent such as titanium oxide, barium sulfate and zinc sulfide, a heat stabilizer such as phosphoric acid and phosphorous acid, a light stabilizer, an antioxidant, silicon oxide and the like. The surface treatment agent may be included as an additive. By using silicon oxide, the resulting fiber can impart fine irregularities to the fiber surface after weight reduction processing, and darkening is realized when it is later made into a woven or knitted fabric. Furthermore, thermal decomposition during heat melting or subsequent heat treatment can be suppressed by using a heat stabilizer. Moreover, the light resistance at the time of use of a fiber can be improved by using a light stabilizer, and it is also possible to improve dyeability by using a surface treating agent.

  These additives may be added in advance to the polymerization system when the polyester resin is obtained by polymerization. However, it is generally preferable to add an antioxidant or the like at the end of the polymerization, and this is preferable particularly when the polymerization system is adversely affected or when the additive is deactivated under the polymerization conditions. On the other hand, matting agents, heat stabilizers, and the like are preferably added at the time of polymerization because they are easily dispersed uniformly in the resin polymer.

  The polyester resin of the present invention has an intrinsic viscosity of 0.6 to 0.7, preferably 0.62 to 0.68, and more preferably 0.63 to 0.66. When the intrinsic viscosity exceeds 0.7, the high-speed spinnability at the time of fiberization becomes extremely poor. In addition, even when spinning is possible and the target dyeing rate is obtained, the surface of the obtained woven or knitted fiber, such as dyeing spots or streaks in the tubular knitted dyed fabric, or the texture of the woven or knitted fabric is inferior The quality is lowered, which is not preferable for clothing. On the other hand, when the intrinsic viscosity is less than 0.6, not only is the fiber easily cut during spinning, but the productivity is poor, and the strength of the obtained fiber is low. Furthermore, even if spinning is possible and the target dyeing rate is obtained, the surface of the obtained woven or knitted fiber, such as dyeing spots or streaks occurring on the cylindrical knitted fabric, or the texture of the woven or knitted fabric is inferior The quality is lowered, which is not preferable for clothing.

  In the spinning step of the production method of the present invention, the polyester resin is spun from a die using a normal melt spinning apparatus. Moreover, it is possible to arbitrarily set the cross-sectional shape and diameter of the obtained fiber depending on the shape and size of the die.

Next, the polyester resin of the present invention is melt kneaded using, for example, a single screw extruder or a twin screw extruder. Temperature during the melt-kneading varies depending copolymerization amount of cyclohexane dicarboxylic acid and aliphatic dicarboxylic acids, in order to obtain a plaque without stable melt kneading and stable spinnability and quality from the melting point of the polymer 30 It is preferable to melt extrude in a temperature range higher than -60 ° C, 20
More preferably, the temperature range is higher by -50 ° C.
Furthermore, the melting temperature from passing through the kneading equipment until reaching the spinning head also cannot be specified because it differs depending on the copolymerization amount of cyclohexanedicarboxylic acid and aliphatic dicarboxylic acid, but it is stable without melting spots. In order to obtain a stable spinning property and quality, it is preferable to perform melt extrusion at a temperature range 30 to 60 ° C. higher than the melting point of the polymer.
More preferably, the temperature range is higher by 0 ° C.

  And the polyester fiber melt-spun by the above is once cooled to a temperature below its glass transition temperature, preferably 10 ° C. or lower than the glass transition temperature. The cooling method or cooling device in this case is not particularly limited as long as it is a method or device that can cool the spun polyester fiber to its glass transition temperature or lower, but a cooling air blowing tube or the like under the spinneret. It is preferable that a cooling air blowing device is provided, and cooling air is blown to the spun polyester fiber to cool it to a glass transition temperature or lower. At that time, the cooling conditions such as the temperature and humidity of the cooling air, the blowing speed of the cooling air, and the blowing angle of the cooling air to the spun yarn are not particularly limited, and the polyester fiber spun from the base is swayed in the fiber. Any condition may be used as long as it can be promptly and uniformly cooled down to the glass transition temperature or less while preventing the occurrence of. Among them, the cooling air temperature is 20 ° C. to 30 ° C., the cooling air humidity is 20% to 60%, and the cooling air blowing speed is 0.4 to 1.0 m / sec. Cooling the spun polyester fiber with the direction perpendicular to the spinning direction is preferable because high-quality polyester fiber can be obtained smoothly. In addition, when cooling is performed under the above-described conditions using a cooling air blowing cylinder, a cooling air blowing cylinder having a length of about 80 to 120 cm is provided with a slight gap or no gap immediately below the spinneret. Is preferably arranged.

  Next, as a method for obtaining a stretched yarn with more efficient productivity and stable quality, after spinning, the yarn is once cooled below the glass transition temperature, and then directly heated to the heating zone, specifically a tube. A drawn yarn can be obtained by running in a device such as a mold heating cylinder, drawing and heat-treating, and taking off at a speed of 3500 to 5500 m / min after refueling. The heating temperature in the heating step needs to be a temperature at which stretching is easy, that is, a temperature not lower than the glass transition temperature but not higher than the melting point, specifically, preferably 30 ° C. or higher than the glass transition temperature, more preferably 50 ° C. or higher. preferable. Moreover, it is preferable that it is 20 degreeC or more lower than melting | fusing point, and it is more preferable that it is 30 degreeC or more lower. As a result, the yarn cooled below the glass transition temperature in the cooling step is heated with a heating device, thereby promoting and activating the molecular motion.

The oil agent is applied after passing through the stretching treatment step using a heating device. Thereby, the stretched yarn by an oil agent decreases. The oil agent is not limited as long as it is usually used for spinning polyester. The oiling method may be either oiling nozzle oiling or oiling roller oiling by a gear pump system. However, as the spinning speed is increased, the former method is free from unevenness on the yarn, and stable oil adhesion is possible. There are no particular restrictions on the amount of oil to be adhered, and it may be appropriately adjusted as long as it is in a range suitable for the effect of suppressing yarn breakage and raw yarn fluff and the process of knitting and knitting.
Among these, it is preferable to set the amount of oil to be adhered to 0.3 to 2.0% because a high-quality polyester fiber can be obtained smoothly, and more preferably 0.3 to 1.0%.

  And it is necessary to take out the stretched polyester fiber which consists of a series of processes mentioned above at 3500-5500 m / min, and it is more preferable that it is a take-up speed of 4000-5000 m / min. When the take-up speed of the polyester fiber is less than 3500 m / min, the productivity is lowered, and the fiber is not sufficiently drawn in the heating zone, and the mechanical properties of the resulting polyester fiber are lowered. When the take-up speed exceeds 5500 m / min, it is difficult to obtain a stable high-speed spinnability, and the fiber is not sufficiently drawn in the heating zone, so that the mechanical properties of the resulting polyester fiber are lowered.

  The dyeing rate of the polyester fiber obtained in the present invention is preferably such that the dyeing rate at 95 ° C. is 70% or more and the dyeing rate at 100 ° C. is 90% or more. Below these dyeing rates, it is not preferred as a general clothing application because sufficient dyeing rates cannot be obtained even with easy dyes of medium to low molecular weight dyes (SE to E type), and further, wool, cotton, Even if knitting and weaving with materials other than polyester, such as acrylic and polyurethane, it becomes difficult to obtain sufficient dyeability in a normal pressure environment.

  It is preferable that the polyester fiber obtained by the present invention has a wash fastness of 4th grade or more due to discoloration, attached contamination, and liquid contamination. If any of them is grade 3 or lower, it is not preferable for general clothing use from the viewpoint of handleability.

  The polyester fiber obtained in the present invention preferably has a light fastness of 4 or more. When the light fastness is 3rd grade or less, it is not preferable for general clothing use from the viewpoint of handleability.

  Furthermore, it is preferable that the polyester fiber obtained in the present invention satisfies a breaking strength retention of 90% or more after the alkali weight loss treatment. When the breaking strength retention is less than 90%, the yarn quality after alkali weight loss is deteriorated, resulting in a process failure during yarn processing and a product quality failure, which is not preferable for general clothing use.

  The dyeability-improved polyester fiber of the present invention is not limited to drawn yarns produced by the above-described production method, and it is possible to select an optimal spinning method in order to ensure the quality required for the final product and good processability. it can. More specifically, a spin draw method, a 2-step method in which a spinning raw yarn is collected and then drawn in a separate process, or a drawing speed of 2000 m / min or more without drawing is used as a non-drawn yarn. Also in the method of taking, a polyester product having a good atmospheric pressure dyeable quality can be obtained by making a product after passing through an arbitrary yarn processing step.

  EXAMPLES Hereinafter, although an Example demonstrates this invention in detail, these do not limit this invention. In addition, evaluation of each physical property of a dicarboxylic acid component copolymerization amount, the glass transition temperature of a polyester resin, melting | fusing point, intrinsic viscosity, the dyeing | staining rate of the fiber obtained by this invention, K / S, a fineness, and a fiber follows the following method. It was.

<Dicarboxylic acid component copolymerization amount>
The amount of copolymerization is measured by dissolving the polyester fiber in a heavy trifluoroacetic acid solvent at a concentration of 5.0 wt% / vol and using a 500 MHz 1H-NMR (JEOL nuclear magnetic resonance apparatus LA-500) apparatus at 50 ° C. did.

<Glass transition temperature>
The temperature was measured at 10 ° C./min with a differential scanning calorimeter (DSC-60) manufactured by Shimadzu Corporation.

<Crystalization temperature>
The temperature was measured at 10 ° C./min with a differential scanning calorimeter (DSC-60) manufactured by Shimadzu Corporation.

<Intrinsic viscosity>
Measurement was performed using a mixed solvent of phenol / tetrachloroethane (volume ratio 1/1) as a solvent at 30 ° C. using an Ubbelohde viscometer (HRK-3 type, manufactured by Hayashi Seisakusho).

<Dyeing and dyeing rate>
The obtained fiber knitted fabric was scoured, dyed under the following conditions, subjected to reduction cleaning, and the dyeing rate was determined.
(staining)
Dye: Dianix NavyBlue SPH conc 5.0% omf
Auxiliary agent: Disper TL: 1.0 cc / l, ULTRA MT-N2: 1.0 cc / l
Bath ratio: 1/50
Dyeing temperature x time: 95-100 ° C x 40 minutes (reduction washing)
Sodium hydroxide: 1.0 g / L
Hydrosulfite sodium: 1.0 g / L
Amiradine D: 1.0 g / L
Bath ratio: 1/50
Reduction cleaning temperature x time: 80 ° C x 20 minutes (dyeing rate)
The stock solution before dyeing and the residual solution after dyeing are each diluted with acetone water (acetone / water = 1/1 mixed solution) to the same magnification, and the absorbance is measured for each. Asked.
Absorbance meter: spectrophotometer HITACHI
HITACHI Model 100-40
Spectrophotometer
Dyeing rate = (A−B) / A × 100 (%)
Here, A and B respectively indicate the following.
A: Absorbance of stock solution (acetone water diluted solution) B: Absorbance of dyeing residual solution (acetone water diluted solution)

<Dyeing concentration (K / S)>
The dyeing density was determined from the Kubelka-Munk equation shown below by measuring the reflectance R at the maximum absorption wavelength of the sample knitted fabric after dyeing.
Spectral reflectometer: spectrophotometer HITACHI
C-2000S Color Analyzer
K / S = (1-R) ² / 2R

<Washing fastness>
It measured based on the measuring method of JIS L-0844.

<Light fastness>
It measured based on the measuring method of JIS L-0842.
In addition, the sample for measurement used what was dye | stained with the following light color dye and dark color dye.
・ Light dye Dianix Red UN-SE 0.5% omf
・ Dense dye Dianix Red UN-SE 3.0% omf

<Fineness>
It measured based on the measuring method of JIS L-1013.

<Break strength>
It calculated | required from the load-elongation curve obtained using the Instron type tensile tester.

<Elongation at break>
It calculated | required from the load-elongation curve obtained using the Instron type tensile tester.

<Spinnability>
Spinnability was evaluated according to the following criteria.
A: Spinning performance is very good, such as continuous spinning for 24 hours, no yarn breakage during spinning, and no fluff or loops in the obtained polyester fiber. Performs continuous spinning, and the yarn breakage during spinning occurs at a frequency of 1 or less, and the resulting polyester fiber has no fluff or loops at all or slightly, but the spinnability is almost good. △: 24 hours of continuous spinning, yarn breakage during spinning occurs up to 3 times, and spinnability is poor ×: 24 hours of continuous spinning occurs, yarn breakage during spinning occurs more than 3 times , Spinnability is extremely poor

<Strength retention>
After scouring the obtained fiber tubular knitted fabric, the weight of the alkali is reduced until the weight loss rate becomes 15% under the following conditions, and the tubular knitted fabric before and after the treatment is defibrated and an Instron type tensile tester is used. Then, the breaking strength was determined from the load-elongation curve, and expressed as the ratio of the breaking strength (retention rate) from the following formula.
Strength retention = B / A × 100 (%)
Here, A and B respectively indicate the following.
A: Breaking strength of a tubular knitted yarn after alkali weight reduction treatment B: Fracture strength of a tubular knitted yarn after alkali weight reduction treatment (alkali weight loss)
Sodium hydroxide: 40 g / L
Alkali weight loss temperature x time: 95-100 ° C x arbitrary time (weight loss rate = 15%)

Example 1
Of the dicarboxylic acid components, 90 mol% is terephthalic acid, and all carboxylic acid components containing 5.0 mol% of 1,4-cyclohexanedicarboxylic acid and 5.0 mol% of sebacic acid, ethylene glycol, and predetermined A transesterification reaction and a polycondensation reaction were carried out with these additives to obtain a polyester resin polymer of the present invention. When the glass transition temperature and crystallization temperature of this raw material were measured, they were 70 ° C. and 142 ° C., respectively. Based on this raw material, spinning was performed at a spinning temperature of 260 ° C. and a single-hole discharge rate of 1.57 g / min using a nozzle with 24 holes (pore diameter 0.20 mmφ), cooling air at a temperature of 25 ° C. and a humidity of 60%. After the sprayed yarn was spun onto the spun yarn at a speed of 0.5 m / sec., The length was set at 1.2 m below the spinneret, the length of 1.0 m, the inlet guide system 8 mm, and the outlet guide After introducing into a tube heater (inner temperature 185 ° C) with a diameter of 10 mm and an inner diameter of 30 mm, the tube was heated in the tube heater, and then the thread coming out of the tube heater was lubricated with an oiling nozzle and 4500 m / min via two take-up rollers. The polyester filament of 84T / 24f was obtained. Tables 1 and 2 show the spinning conditions and spinnability at that time, and the results of dyeing fastness and strength retention of the obtained fiber. The dyeing rate of the polyester fiber obtained by the production method of the present invention was 86% at 95 ° C., 96% at 100 ° C., and K / S = 27. Moreover, it was the quality which has no problem about washing fastness and light fastness. Furthermore, the strength retention after 15% alkali weight loss was 96%, which was a good quality.

(Examples 2 to 6)
A copolymer having thermal characteristics shown in Table 1 was obtained in the same manner as in Example 1 except that the copolymerization amount of 1,4-cyclohexanedicarboxylic acid and sebacic acid in the polyester resin was changed. Further, this polymer was spun in the same manner as in Example 1 to obtain 84T / 24f polyester filaments. The physical properties of the obtained fiber are shown in Tables 1 and 2. All had good spinnability, normal pressure dyeability (dyeing rate, K / S, fastness) and strength retention, and had no problem.

(Example 7)
90% by mole of the dicarboxylic acid component is terephthalic acid, 5.0% by mole of 1,4-cyclohexanedicarboxylic acid, 5.0% by mole of decanedicarboxylic acid, ethylene glycol, and A transesterification reaction and a polycondensation reaction were performed with predetermined additives to obtain a polyester resin polymer of the present invention. Further, this polymer was spun in the same manner as in Example 1 to obtain 84T / 24f polyester filaments. The physical properties of the obtained fiber are shown in Tables 1 and 2. All had good spinnability, normal pressure dyeability (dyeing rate, K / S, fastness) and strength retention, and had no problem.

(Comparative Examples 1-10)
The heat shown in Table 1 is the same as in Example 1 except that the amount of copolymerization of 1,4-cyclohexanedicarboxylic acid and aliphatic dicarboxylic acid in the polyester resin is changed, or 5-sodium sulfoisophthalic acid or isophthalic acid is copolymerized. A copolymer having properties was obtained. Further, this polymer was spun in the same manner as in Example 1 to obtain 84T / 24f polyester filaments. The physical properties of the obtained fiber are shown in Tables 1 and 2.

  In Comparative Example 1, since the aliphatic dicarboxylic acid component was not copolymerized, the dyeing rate and dyeing concentration were insufficient, and the fiber physical properties did not show normal pressure dyeability.

  In Comparative Example 2, since 1,4-cyclohexanedicarboxylic acid was not copolymerized, the dyeing rate and dyeing concentration were insufficient, and the fiber physical properties did not show normal pressure dyeability.

  In Comparative Example 3, since the copolymerization amount of 1,4-cyclohexanedicarboxylic acid is small, even if a sufficient amount of the sebacic acid component is copolymerized, the dyeing rate and the dyeing concentration are insufficient, and normal pressure dyeability. The fiber physical properties were not shown.

  In Comparative Example 4, the copolymerization amount of 1,4-cyclohexanedicarboxylic acid was 18.0 mol%, and the copolymerization amount of terephthalic acid was 77 mol%, which was outside the range of the composition of the present invention. As a result, the obtained fiber had a sufficient dyeing rate and dyeing concentration, but was inferior in spinnability.

  In Comparative Example 5, since the amount of sebacic acid copolymerized is small, even if 1,4-cyclohexanedicarboxylic acid is sufficiently copolymerized, the dyeing rate and dyeing concentration are insufficient, and atmospheric pressure dyeability is improved. Fiber properties not shown were obtained.

  In Comparative Example 6, since the amount of sebacic acid copolymerized was large, the dyeing rate and the dyeing concentration were sufficient, but the spinnability was greatly inferior.

  In Comparative Example 7, 1,4-cyclohexanedicarboxylic acid was not copolymerized, but 2.0 mol% of 5-sodium sulfoisophthalic acid and 5.0 mol% of sebacic acid were copolymerized. As a result, the obtained fiber had a sufficient dyeing rate and dyeing concentration, but the spinnability was inferior, and the strength retention was 74% and the fiber properties were insufficient.

  In Comparative Example 8, aliphatic dicarboxylic acid was not copolymerized, and 1,4-cyclohexanedicarboxylic acid and isophthalic acid were each copolymerized by 6.0 mol%. As a result, the dyeing rate and dyeing density were insufficient, and the fastness to washing was grade 3 or less, and the fiber physical properties did not show atmospheric dyeability.

  In Comparative Example 9, in addition to 1,4-cyclohexanedicarboxylic acid and sebacic acid, 12.0 mol% of isophthalic acid was copolymerized, and the copolymerization amount of terephthalic acid was 77 mol%, which was outside the range of the composition of the present invention. . As a result, although the obtained fiber had a sufficient dyeing rate and dyeing density, the fiber physical properties were inferior in washing fastness and the spinnability was also inferior.

  In Comparative Example 10, since the copolymerization amount of 1,4-cyclohexanedicarboxylic acid is small, even if a sufficient amount of decanedicarboxylic acid component is copolymerized, the dyeing rate and dyeing concentration are insufficient, and normal pressure dyeing is possible. It became the fiber physical property which does not show property.

According to the present invention, it is possible to perform dyeing with excellent darkness and fastness in dyeing under an atmospheric pressure environment, and stable quality and processability in a direct spinning drawing method or other general melt spinning methods. Can be obtained.
Specifically, the normal pressure dyeable polyester fiber of the present invention has a quality comparable to that of conventional polyester fibers, so that general clothing such as formal or casual fashion clothing for men and women, sports use, etc. It can be used effectively in a wide variety of applications such as uniforms. Further, it can be effectively used for general material applications, for example, interior material applications such as automobiles and airplanes, living material applications such as shoes and bags, and industrial material applications such as curtains and carpets.

Claims (5)

A fiber comprising a polyester resin, wherein the polyester resin is a copolymer comprising a dicarboxylic acid component and a glycol component, and 80 mol% or more of the dicarboxylic acid component is terephthalic acid and / or an ester-forming derivative thereof. And 4.0 to 12.0 mol% is cyclohexanedicarboxylic acid and / or an ester-forming derivative thereof, and 2.0 to 8.0 mol% is sebacic acid or decanedicarboxylic acid and / or an ester thereof. And the total copolymerization amount of the terephthalic acid component, cyclohexanedicarboxylic acid component, and other dicarboxylic acid components other than sebacic acid or decanedicarboxylic acid component is 10.0 mol% or less, The copolymerization amount is 10 mol% or less, and the copolymerization amount of the sulfonic acid metal base is 1.0 mol% or less. , And the polyester fibers the glycol component, characterized in that a main component of ethylene glycol and / or an ester-forming derivative thereof. 2. The polyester fiber according to claim 1, wherein among the dicarboxylic acid components, isophthalic acid and an ester-forming derivative thereof are 5 mol% or less. The polyester fiber according to claim 1 or 2, wherein a glass transition temperature (Tg) and a crystallization temperature (Tch) of the polyester resin satisfy the following conditions (a) to (c) simultaneously.
(A) Glass transition temperature (Tg): 60 ° C. ≦ Tg ≦ 80 ° C.
(B) Crystallization temperature (Tch): 120 ° C. ≦ Tch ≦ 150 ° C.
(C) ΔT (Tch−Tg): 50 ° C. ≦ ΔT (Tch−Tg) ≦ 80 ° C. The polyester fiber according to any one of claims 1 to 3, which satisfies the following conditions (d) to (f) simultaneously.
(D) The dyeing rate at 95 ° C. is 70% or more, and the dyeing rate at 100 ° C. is 90% or more,
(E) The fastness of washing for discoloration, attached contamination, and liquid contamination at 100 ° C. is 4th or higher,
(F) Light fastness when dyed at 100 ° C. is 4th or higher.   The polyester fiber according to claim 1, wherein the breaking strength retention after 15% alkali weight loss treatment satisfies 90% or more.