JP5697549B2 - Automatic tool changer - Google Patents

Automatic tool changer Download PDF

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JP5697549B2
JP5697549B2 JP2011125808A JP2011125808A JP5697549B2 JP 5697549 B2 JP5697549 B2 JP 5697549B2 JP 2011125808 A JP2011125808 A JP 2011125808A JP 2011125808 A JP2011125808 A JP 2011125808A JP 5697549 B2 JP5697549 B2 JP 5697549B2
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cam mechanism
female
tool changer
female member
automatic tool
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JP2012250327A (en
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良介 松本
良介 松本
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Nitta Corp
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本発明は、各種産業用ロボットに適用される自動工具交換装置に関するものである。   The present invention relates to an automatic tool changer applied to various industrial robots.

従来、各種産業用ロボットに適用される自動工具交換装置(Auto Tool Changer)の連結方式には、自動工具交換装置の連結状態を保持しつつ、連結時に加わる大きな荷重に耐えうるものとして、ロックピンとカム機構とによる連結方式、及び、ボールとフランジとによる連結方式、の2種類の連結方式が知られている。   Conventionally, the connection method of an automatic tool changer (Auto Tool Changer) applied to various industrial robots has a lock pin that can withstand a large load applied during connection while maintaining the connection state of the automatic tool changer. Two types of connection methods are known: a connection method using a cam mechanism and a connection method using a ball and a flange.

ロックピンとカム機構とによる連結方式を採用した自動工具交換装置は、カム機構を摩耗に追従可能に構成することで、連結部に生じうるギャップ量(モーメント負荷によってロボットアダプタとツールアダプタとの間が開く時の距離)が極力大きくならないようにされている。その反面、該自動工具交換装置の連結時に加わる大きな荷重に耐えうる強度を確保するためには、ロックピンを保持する部分の厚みを大きくする必要があり、連結時における該自動工具交換装置全体の厚みが大きくなるというデメリットを有している。   An automatic tool changer that employs a coupling method using a lock pin and a cam mechanism is configured so that the cam mechanism can follow the wear, so that the amount of gap that can occur in the coupling part (the distance between the robot adapter and the tool adapter due to the moment load) The distance when opening is made as small as possible. On the other hand, in order to secure the strength that can withstand a large load applied when the automatic tool changer is connected, it is necessary to increase the thickness of the portion that holds the lock pin. It has a demerit that the thickness increases.

一方、ボールとフランジとによる連結方式を採用した自動工具交換装置は、ボール及びフランジの連結時に加わる荷重に耐えうる高い強度を有するとともに、連結状態にある該自動工具交換装置全体の厚みを小さく抑えることができる。その反面、該自動工具交換装置は、ボールの摩耗によって、ギャップ量が大きくなりがちであり、連結状態を安定に維持するためにボールを頻繁に交換する必要がある、というデメリットを有している。   On the other hand, an automatic tool changer that employs a connection method using a ball and a flange has a high strength that can withstand the load applied when the ball and the flange are connected, and keeps the thickness of the entire automatic tool changer in a connected state small. be able to. On the other hand, the automatic tool changer has a demerit that the gap amount tends to increase due to wear of the balls, and the balls need to be changed frequently in order to maintain a stable connection state. .

ここで、上記2種類の連結方式のうち、ロックピンとカム機構とによる連結方式を採用した自動工具交換装置としては、下記の特許文献1に開示されたものが公知となっている。なお、図6は、ロックピンとカム機構とによる連結方式を採用した従来の自動工具交換装置の一例を示すものである。図6に示す自動工具交換装置201は、一端部204aにおいて突起部240が形成されるとともに、他端部204bにおいてロボットアーム等の操作部が取り付けられる雄型部材204と、一端部205aにおいて溶接器具等の各種工具が取り付けられるとともに、突起部240を挿入可能な孔250を有する雌型部材205と、を備えている。   Here, among the above-described two types of connection methods, as an automatic tool changer employing a connection method using a lock pin and a cam mechanism, the one disclosed in Patent Document 1 below is known. FIG. 6 shows an example of a conventional automatic tool changer that employs a coupling method using a lock pin and a cam mechanism. The automatic tool changer 201 shown in FIG. 6 includes a male member 204 having a projection 240 formed at one end 204a and an operation unit such as a robot arm attached to the other end 204b, and a welding tool at one end 205a. And a female member 205 having a hole 250 into which the protrusion 240 can be inserted.

この自動工具交換装置201の連結動作は、まず、図6(a)に示す初期状態では、雄型部材204と雌型部材205の各外周部の位置を相互に合わせた状態で、図示しないロボットアーム等から雄型部材204のシリンダ収容室244にエアが供給されており、このエアの圧力によって、エアシリンダ245及びピストン247が、図6(a)中の白抜きで示す矢印方向に移動している。また、この移動に伴い、一対の弾性部材248が、上記矢印方向に付勢(圧縮)されている。   In the initial state shown in FIG. 6A, the automatic tool changer 201 is connected in a state where the positions of the outer peripheral portions of the male member 204 and the female member 205 are aligned with each other. Air is supplied from the arm or the like to the cylinder housing chamber 244 of the male member 204, and the pressure of the air causes the air cylinder 245 and the piston 247 to move in the direction of the arrow shown in white in FIG. ing. Along with this movement, the pair of elastic members 248 are biased (compressed) in the direction of the arrow.

次に、図6(b)において、雄型部材204の突起部240を雌型部材205の孔250に挿入した状態で、シリンダ収容室244の弾性部材248側の空間に、雄型部材204及び雌型部材205の連結用のエアが供給されることによって、該空間の内圧が増加するとともに、安全機構としての各弾性部材248に対して、図6(a)中の白抜きで示す矢印方向と反対方向に復元力が作用する。すなわち、上記空間の内圧力、及び、各弾性部材248の復元力に応じて、エアシリンダ245及びピストン247が、上記反対方向に移動する。この移動に伴い、カム機構246が図6(b)中の太線で示す矢印方向に回動することによって、カム機構246とロックピン251とが係合する。そして、この係合によって、カム機構246が突起部240の孔250への挿入方向と反対方向に移動することが規制され、雄型部材204と雌型部材205との連結が完了する。   Next, in FIG. 6B, the male member 204 and the male member 204 are placed in the space on the elastic member 248 side of the cylinder housing chamber 244 in a state where the protrusion 240 of the male member 204 is inserted into the hole 250 of the female member 205. By supplying the air for connecting the female member 205, the internal pressure of the space increases, and the directions of the arrows shown in white in FIG. 6A for each elastic member 248 as a safety mechanism. Restoring force acts in the opposite direction. That is, the air cylinder 245 and the piston 247 move in the opposite directions according to the internal pressure of the space and the restoring force of each elastic member 248. Along with this movement, the cam mechanism 246 rotates in the direction indicated by the thick line in FIG. 6B, whereby the cam mechanism 246 and the lock pin 251 are engaged. This engagement restricts the cam mechanism 246 from moving in the direction opposite to the insertion direction of the protrusion 240 into the hole 250, and the connection between the male member 204 and the female member 205 is completed.

なお、従来の自動工具交換装置201においては、図7に示すように、雌型部材205において、カム機構246からの駆動力(図7中に示す白抜きの矢印)が、図7中の太線の矢印で示すように、ロックピン251の付根部分に局所的に集中する構造となっている。   In the conventional automatic tool changer 201, as shown in FIG. 7, in the female member 205, the driving force from the cam mechanism 246 (open arrow shown in FIG. 7) is the thick line in FIG. As shown by the arrows, the structure is such that it is locally concentrated on the root portion of the lock pin 251.

特開平9−314488号公報JP-A-9-314488

ところで、図6に示す従来の自動工具交換装置201においては、上述したとおり、連結部に生じうるギャップ量が極力大きくならないように工夫されてはいるものの、ロボットアーム等の操作部の使用中に、雄型部材204と雌型部材205との連結部(ジョイント部)に過大なモーメント負荷が生じると、連結部(より詳しくは雄型部材204と雌型部材205との間)のギャップが大きくなり、溶接等の各種作業における位置ズレの原因となることがある。すなわち、雄型部材204と雌型部材205との間に生じうるギャップ量が許容範囲を超えた場合には、雌型部材205の一端部205aに取り付けられた各種工具が目標とする位置から位置ズレを生じ易くなり、各種工具を用いて溶接等の各種作業を精度良く行うことが容易ではなくなってしまう。また、エア圧力をより高くして連結部における連結力をアップすると、雄型部材204と雌型部材205との間に生じうるギャップを小さくすることはできるものの、大規模な改造が必要となり現実的でない。   By the way, in the conventional automatic tool changer 201 shown in FIG. 6, as described above, although it has been devised so that the gap amount that can be generated in the connecting portion does not become as large as possible, while the operating portion such as the robot arm is being used. When an excessive moment load is generated at the connecting portion (joint portion) between the male member 204 and the female member 205, the gap between the connecting portions (more specifically, between the male member 204 and the female member 205) becomes large. Therefore, it may cause a positional shift in various operations such as welding. That is, when the gap amount that can occur between the male member 204 and the female member 205 exceeds the allowable range, the various tools attached to the one end portion 205a of the female member 205 are positioned from the target position. Misalignment is likely to occur, and it is not easy to accurately perform various operations such as welding using various tools. Further, if the air pressure is increased to increase the connecting force at the connecting portion, the gap that can be generated between the male member 204 and the female member 205 can be reduced, but a large-scale remodeling is required, which is a reality. Not right.

また、これらの産業用ロボットは、長いロボットアーム2(図1参照)を有しており、上記の過大なモーメント負荷を発生させる原因ともなっていた。そのため、ロボットアーム2の全長を少しでも短くして、上記のモーメント負荷を減少させる必要があった。   In addition, these industrial robots have a long robot arm 2 (see FIG. 1), which has been a cause of the excessive moment load described above. Therefore, it is necessary to reduce the moment load by shortening the overall length of the robot arm 2 as much as possible.

図6に示す従来の自動工具交換装置201において、モーメント負荷を減少させるために、雌型部材205に設けられたロックピン251への荷重強度を保ちながら、雌型部材205の軸方向の厚みを減少させるためには、ロックピン251の使用材料をより高強度のものに変更するとともにこのロックピン251の径をより小さくすることで達成できるように考えられる。しかし、一般的に、高強度なものは価格も高く、費用に応じた効果を考慮した場合には採用しにくい。それゆえ、従来の材料でロックピン251への荷重強度を保つには、雌型部材205の軸方向に相当の厚みL21を必要とし、これが、雄型部材204と雌型部材205との連結部に過大なモーメント負荷が生じる原因ともなっていた。   In the conventional automatic tool changer 201 shown in FIG. 6, in order to reduce the moment load, the axial thickness of the female mold member 205 is increased while maintaining the load strength to the lock pin 251 provided on the female mold member 205. In order to reduce this, it can be considered that the material used for the lock pin 251 is changed to one having higher strength and the diameter of the lock pin 251 is made smaller. However, in general, a high-strength material has a high price, and is difficult to adopt when considering the effect according to the cost. Therefore, in order to maintain the load strength to the lock pin 251 with the conventional material, a considerable thickness L21 is required in the axial direction of the female member 205, and this is a connecting portion between the male member 204 and the female member 205. It was also a cause of excessive moment load.

そこで、本発明は、現状のエア圧力を維持しながらも自動工具交換装置の連結部に生じるギャップを抑制しうる自動工具交換装置を提供することを目的とする。   Then, an object of this invention is to provide the automatic tool changer which can suppress the gap which arises in the connection part of an automatic tool changer, maintaining the present air pressure.

(1) 本発明の自動工具交換装置は、一端部において、突起部を有するとともに、該突起部において、前記突起部の内部から外部に突出可能なカム機構が設けられ、他端部において、前記カム機構を駆動させるための駆動力を発生可能な操作部が着脱可能に取り付けられる雄型部材と、一端部において、各工具が交換可能に取り付けられるとともに、前記突起部を挿入可能な孔、及び、該孔に挿入された前記突起部の前記カム機構の回動に応じて、前記カム機構と係合する係合部、を有する雌型部材と、を備え、前記雄型部材及び前記雌型部材は、前記カム機構と前記係合部とが接触するように係合することによって連結可能なものであって、前記雌型部材が、前記カム機構から作用する力を分散可能な分散面を有し、前記分散面と、前記カム機構と前記係合部とが接触する範囲の全てとが、前記係合部を挟んで向かい合うことを特徴とする。なお、ここでの「向かい合う」とは、少なくとも、前記分散面における法線と、前記カム機構と係合部とが接触する範囲の中心における垂線とが、一致又は交差している状態であることを含む。 (1) The automatic tool changer according to the present invention has a protruding portion at one end, and a cam mechanism that can protrude from the inside of the protruding portion to the outside at the protruding portion. A male member to which an operation unit capable of generating a driving force for driving the cam mechanism is detachably attached, a hole at which one of the tools is replaceably attached at one end, and the projection can be inserted; and A female member having an engaging portion that engages with the cam mechanism according to the rotation of the cam mechanism of the protrusion inserted into the hole, and the male member and the female die The member can be connected by engaging the cam mechanism and the engaging portion so that the cam mechanism and the engaging portion are in contact with each other, and the female member has a dispersive surface that can disperse the force acting from the cam mechanism. The dispersion surface; and All ranges arm mechanism and said engagement portion is in contact with, characterized in that face each other across the engaging portion. Here, “facing” means that at least a normal line on the dispersion surface and a perpendicular line in the center of a range where the cam mechanism and the engaging portion are in contact with each other coincide or intersect. including.

上記(1)の構成によれば、雌型部材が、カム機構から作用する力を分散可能な分散面を有することで、雌型部材と連結された雄型部材のカム機構からの駆動力は、係合部及び分散面を経由することにより、雄型部材と雌型部材との連結部(ジョイント部)に向かって、均一に分散しながら伝達される。この駆動力の伝達方法により、雄型部材と雌型部材とが連結される面において、雄型部材と雌型部材とが偏りのない略均一な力で連結される。これに伴い、従来の自動工具交換装置のように、雌型部材において、カム機構からの駆動力をロックピンの付根部分に局所的に集中させる場合と比べて、雄型部材と雌型部材との連結部(ジョイント部)において生じうるギャップを抑制することができ、自動交換装置の連結部に加わる大きな荷重にも耐えうることが可能となる。これにより、雌型部材の一端部に取り付けられた各工具において、作業中の目標とする位置に対する位置ズレを生じ難くすることができる。その結果、自動工具交換装置において、雌型部材の一端部に取り付けられた各工具を用いた各種作業を従来よりも精度良く行うことができる。   According to the configuration of (1) above, the driving force from the cam mechanism of the male member connected to the female member is obtained by having the dispersion surface capable of dispersing the force acting from the cam mechanism. By passing through the engaging portion and the dispersion surface, the light is transmitted while being uniformly dispersed toward the connecting portion (joint portion) between the male member and the female member. With this driving force transmission method, the male member and the female member are connected to each other with a substantially uniform force on the surface where the male member and the female member are connected. Accordingly, compared to the case where the driving force from the cam mechanism is locally concentrated on the root portion of the lock pin in the female member as in the conventional automatic tool changer, the male member and the female member are It is possible to suppress a gap that may occur in the connecting portion (joint portion) of the automatic switching device, and to withstand a large load applied to the connecting portion of the automatic changer. Thereby, in each tool attached to the one end part of a female type member, it can be made hard to produce a position gap to a target position under work. As a result, in the automatic tool changer, various operations using each tool attached to one end of the female member can be performed with higher accuracy than before.

更に、上記(1)の構成によれば、雌型部材の全体において、雄型部材と雌型部材とが連結された際の荷重(雌型部材の先端に取り付けた溶接器具等の重量を含む)を受けることができる。特に、雌型部材は分散面を有していることから、上記荷重を均一的に分散させた状態で受けることが可能となる。このため、従来の自動工具交換装置のようにロックピンの径に依存することなく、雌型部材の係合部において荷重を受けることができる。その結果、雌型部材の軸方向の厚み、つまり、雌型部材に形成された孔の軸方向長さを削減できる。これに伴い、カム機構の位置も雄型部材の他端部側に近づけることができ、孔に挿入される雄型部材の突起部の軸方向長さを削減できるので、雄型部材の軸方向の厚みも削減することができる。このため、自動工具交換装置全体の厚みを従来よりも抑制することができる。その結果、ロボットアーム2(図1参照)の全長が短くなり、雄型部材と雌型部材との連結部に生じるモーメント負荷を小さくすることが可能となる。ついには、雌型部材の一端部に各工具を取り付けて作業を行う際に、当該連結部に生じうるギャップをさらに小さくすることが可能となる。   Furthermore, according to the structure of said (1), in the whole female type | mold member, the weight at the time of a male type | mold member and a female type | mold member being connected (The weight of the welding instrument etc. which were attached to the front-end | tip of a female type | mold member is included. ). In particular, since the female member has a dispersion surface, the load can be received in a uniformly dispersed state. For this reason, it is possible to receive a load at the engaging portion of the female member without depending on the diameter of the lock pin as in the conventional automatic tool changer. As a result, the axial thickness of the female member, that is, the axial length of the hole formed in the female member can be reduced. Accordingly, the cam mechanism can be moved closer to the other end of the male member, and the axial length of the protrusion of the male member inserted into the hole can be reduced. The thickness of can also be reduced. For this reason, the thickness of the whole automatic tool changer can be controlled more than before. As a result, the overall length of the robot arm 2 (see FIG. 1) is shortened, and the moment load generated at the connecting portion between the male member and the female member can be reduced. Eventually, when each tool is attached to one end portion of the female member and the work is performed, it is possible to further reduce the gap that may occur in the connecting portion.

(2) 上記(1)の自動工具交換装置においては、前記雌型部材が、前記係合部を含む係合部材と、前記分散面を含み、前記孔を取り囲む位置において前記係合部材を保持するために設けられた保持部と、を有し、前記係合部材が前記分散面に面接触する部分を有し、前記面接触する部分が、少なくとも、前記カム機構からの力が作用する方向と交差することが好ましい。 (2) In the automatic tool changer of (1) above, the female member holds the engagement member at a position that includes the engagement member including the engagement portion and the dispersion surface and surrounds the hole. A holding portion provided for the purpose, wherein the engaging member has a portion in surface contact with the dispersion surface, and the surface contact portion has at least a direction in which a force from the cam mechanism acts. It is preferable to cross.

上記(2)の構成によれば、カム機構からの力が作用する方向と交差する面において、保持部と係合部材とを面接触させることで、該面接触する部分において、カム機構から加わる力を確実に分散させることができる。   According to the configuration of (2) above, the holding portion and the engaging member are brought into surface contact with each other on the surface intersecting with the direction in which the force from the cam mechanism acts, so that the surface contact portion adds from the cam mechanism. The force can be reliably distributed.

(3) 上記(1)又は(2)の自動工具交換装置においては、前記係合部材が前記雌型部材から分離可能に構成されていることが好ましい。 (3) In the automatic tool changer of the above (1) or (2), it is preferable that the engaging member is configured to be separable from the female member.

上記(3)の構成によれば、係合部材が摩耗することによって交換が必要になった際に、係合部材及び保持部の全体を交換する必要がない(係合部材のみ交換すればよい)ので、係合部材及び保持部が一体として構成されている場合よりも自動工具交換装置の部品コストを低減することができる。   According to the configuration of (3) above, when the engagement member needs to be replaced due to wear, it is not necessary to replace the entire engagement member and the holding portion (only the engagement member needs to be replaced). Therefore, the parts cost of the automatic tool changer can be reduced as compared with the case where the engaging member and the holding part are configured as a single unit.

本実施形態に係る自動工具交換装置を適用した産業用ロボットの概略構成図である。It is a schematic block diagram of the industrial robot to which the automatic tool changer concerning this embodiment is applied. 本実施形態に係る自動工具交換装置を構成する雄型部材及び雌型部材の斜視図である。It is a perspective view of the male type member and female type member which constitute the automatic tool changer concerning this embodiment. (a)は、自動工具交換装置の正面図であり、(b)は、自動工具交換装置を雄型部材と雌型部材とに分解した状態を示す側面図である。(A) is a front view of an automatic tool changer, (b) is a side view which shows the state which decomposed | disassembled the automatic tool changer into the male type member and the female type member. (a)は、雄型部材と雌型部材とが連結される前の状態を示す側断面図であり、(b)は、図3に示すA−A線の矢視断面図であって、雄型部材と雌型部材とが連結された状態を示す側断面図である。(A) is a sectional side view showing a state before the male member and the female member are connected, (b) is a cross-sectional view taken along line AA shown in FIG. It is a sectional side view which shows the state with which the male type member and the female type member were connected. 図2の自動工具交換装置におけるカム機構からロックパーツに作用する力の流れを示した説明図である。It is explanatory drawing which showed the flow of the force which acts on a lock part from the cam mechanism in the automatic tool changer of FIG. 従来の自動工具交換装置を構成する雄型部材と雌型部材との連結動作を説明するための説明図であって、(a)は、雄型部材と雌型部材とが連結される前の状態を示す側断面図であり、(b)は、雄型部材と雌型部材とが連結された状態を示す側断面図である。It is explanatory drawing for demonstrating the connection operation | movement of the male member and female member which comprise the conventional automatic tool change apparatus, Comprising: (a) is before a male member and a female member are connected. It is a sectional side view which shows a state, (b) is a sectional side view which shows the state with which the male type member and the female type member were connected. 従来の自動工具交換装置におけるカム機構からロックピンに作用する力の流れを示した説明図である。It is explanatory drawing which showed the flow of the force which acts on a lock pin from the cam mechanism in the conventional automatic tool changer.

以下、図1〜図5を参照しながら、本発明の一実施形態に係る自動工具交換装置について説明する。   Hereinafter, an automatic tool changer according to an embodiment of the present invention will be described with reference to FIGS.

(産業用ロボットの全体構成)
図1に示すように、産業用ロボット100は、自動工具交換装置1、ロボットアーム2、及び、スポット溶接ガン(工具)3を有している。自動工具交換装置1は、相互に連結可能な雄型部材4と雌型部材5とで構成されている。図1に示すように、自動工具交換装置1は、他端部4bにおいてロボットアーム2と着脱可能な雄型部材4と、一端部5aにおいてスポット溶接ガン3と着脱可能な雌型部材5とを有しており、ロボットアーム2とスポット溶接ガン3との間に取り付けられる。スポット溶接ガン3は相当重量を有しているにもかかわらず、相当長さを有するロボットアーム2は自在に可動するものであるから、これらを連結する自動工具交換装置1には多大なモーメント負荷が生じることとなる。
(Overall configuration of industrial robot)
As shown in FIG. 1, the industrial robot 100 includes an automatic tool changer 1, a robot arm 2, and a spot welding gun (tool) 3. The automatic tool changer 1 includes a male member 4 and a female member 5 that can be connected to each other. As shown in FIG. 1, the automatic tool changer 1 includes a male member 4 that is detachable from the robot arm 2 at the other end 4b, and a female member 5 that is detachable from the spot welding gun 3 at one end 5a. And is attached between the robot arm 2 and the spot welding gun 3. Although the spot welding gun 3 has a considerable weight, the robot arm 2 having a considerable length can freely move. Therefore, the automatic tool changer 1 connecting them has a great moment load. Will occur.

ロボットアーム2は、雄型部材4との間でエアの給排気を行うことが可能であって、この給排気に応じて、雄型部材4の後述するカム機構46(図2〜4を参照)を回動させるための駆動力を発生させるものである。スポット溶接ガン3は、雌型部材5に予め取り付けられたものが複数用意され、棚上に配置されている。そして、スポット溶接ガン3が取り付けられた各雌型部材5のうち、作業に応じて一つの雌型部材5が選択され、選択された雌型部材5と雄型部材4とを着脱可能に連結することによって、ロボットアーム2に所定の作業をさせることが可能となっている。   The robot arm 2 can supply and exhaust air to and from the male member 4, and a cam mechanism 46 (described later with reference to FIGS. 2 to 4) of the male member 4 according to the air supply and exhaust. ) Is generated to rotate. A plurality of spot welding guns 3 previously attached to the female member 5 are prepared and arranged on a shelf. Of the female members 5 to which the spot welding gun 3 is attached, one female member 5 is selected according to the work, and the selected female member 5 and the male member 4 are detachably connected. By doing so, it is possible to cause the robot arm 2 to perform a predetermined operation.

(雄型部材の構成)
図2及び図3(a)に示すように、雄型部材4は、外周部4cが略六角柱状に形成されており、一端部4aにおいて突設する椀型の略六角柱状に形成された突起部40と、雌型部材5との位置を決めるための2本の位置決め用ピン41とを有している。また、図3(a),(b)に示すように、雄型部材4は、他端部4bにおいてロボットアーム2との位置決めを行うためのフランジ部42と、ロボットアーム2との位置を決めるための複数の位置決め用孔43aと、ロボットアーム2と雄型部材4とを固定するための固定用孔43bとが設けられている。各孔43a,43bは、フランジ部42を取り囲む位置においてフランジ部42の周方向に沿って交互に設けられている。
(Configuration of male member)
As shown in FIGS. 2 and 3A, the male member 4 has an outer peripheral portion 4c formed in a substantially hexagonal column shape, and a protrusion formed in a bowl-shaped substantially hexagonal column shape projecting at one end portion 4a. It has two positioning pins 41 for determining the position of the portion 40 and the female member 5. As shown in FIGS. 3A and 3B, the male member 4 determines the position of the robot arm 2 and the flange portion 42 for positioning with the robot arm 2 at the other end 4b. A plurality of positioning holes 43a for fixing and a fixing hole 43b for fixing the robot arm 2 and the male member 4 are provided. The holes 43 a and 43 b are alternately provided along the circumferential direction of the flange portion 42 at a position surrounding the flange portion 42.

また、図3(b)及び図4(a)に示すように、雄型部材4は、シリンダ収容室44と、該シリンダ収容室44に収容されたエアシリンダ45と、突起部40の内部から外部に突出可能なカム機構46と、エアシリンダ45とカム機構46とを連動させるためのピストン47と、ロボットアーム2とシリンダ収容室44との間においてエアの供給又は排出を行うための各ポート48a,48bと、を有している。なお、エアシリンダ45、カム機構46、及び、ピストン47の一部は、突起部40に形成された凹状の収容空間40aに収容されている。   3B and 4A, the male member 4 includes a cylinder housing chamber 44, an air cylinder 45 housed in the cylinder housing chamber 44, and the protrusion 40. A cam mechanism 46 capable of projecting to the outside, a piston 47 for interlocking the air cylinder 45 and the cam mechanism 46, and each port for supplying or discharging air between the robot arm 2 and the cylinder housing chamber 44 48a, 48b. A part of the air cylinder 45, the cam mechanism 46, and the piston 47 is accommodated in a concave accommodation space 40 a formed in the protrusion 40.

図4(a)に示すように、エアシリンダ45は、ヘッド部材45aと、ピストン47を貫通させるための貫通孔45bと、該貫通孔45bを取り囲む位置に形成され、一定の間隔をおいて設けられた2つの拡径部材45c,45dと、を有している。なお、図3(a)に示すように、エアシリンダ45及びピストン47は、ボルト等の締結部材60によって一体化されている。   As shown in FIG. 4A, the air cylinder 45 is formed in a position surrounding the head member 45a, a through hole 45b for allowing the piston 47 to pass therethrough, and the through hole 45b, and is provided at a certain interval. The two expanded diameter members 45c and 45d. In addition, as shown to Fig.3 (a), the air cylinder 45 and the piston 47 are integrated by the fastening members 60, such as a volt | bolt.

図3(b)及び図4(a)に示すように、カム機構46は、その一部である尖り部46aを、拡径部材45c,45dの間に挿入した状態で、突起部40の延設方向と垂直方向に延びる支持ピン49を中心として回動可能に支持されており、雄型部材4と雌型部材5とが連結された際に、後述するロックパーツ51の係合部51bと係合する円弧状の係合部46bを有している。なお、本実施形態では、図2に示すように、カム機構46は、雄型部材4の周方向に沿って略120°角度毎に計3個設けられている。   As shown in FIG. 3B and FIG. 4A, the cam mechanism 46 has the protruding portion 40 extended in a state in which the sharpened portion 46a, which is a part of the cam mechanism 46, is inserted between the enlarged diameter members 45c and 45d. When the male member 4 and the female member 5 are connected to each other, the engaging portion 51b of the lock part 51, which will be described later, is supported by the support pin 49 extending in the direction perpendicular to the installation direction. It has an arcuate engaging portion 46b that engages. In the present embodiment, as shown in FIG. 2, a total of three cam mechanisms 46 are provided for each approximately 120 ° angle along the circumferential direction of the male member 4.

図4(a)に示すように、各ポート48a,48bは、エアチューブ61を介してロボットアーム2(不図示)に接続されている。これにより、ロボットアーム2と雄型部材4との間で、エアの給排気が可能となっている。そして、エアシリンダ45及びピストン47は、各ポート48a,48bへのエアの供給、又は、各ポート48a,48bからのエアの排出に伴う駆動力に応じて、雄型部材4の軸方向に沿って移動可能であって、この移動に応じて、カム機構46は、支持ピン49を中心として回動可能となっている。   As shown in FIG. 4A, the ports 48 a and 48 b are connected to the robot arm 2 (not shown) via the air tube 61. As a result, air can be supplied and exhausted between the robot arm 2 and the male member 4. The air cylinder 45 and the piston 47 are arranged along the axial direction of the male member 4 in accordance with the driving force accompanying the supply of air to the ports 48a and 48b or the discharge of air from the ports 48a and 48b. The cam mechanism 46 can be rotated around the support pin 49 according to this movement.

(雌型部材の構成)
図2に示すように、雌型部材5の外周部5bは、雄型部材4と同じく略六角柱状に形成されている。図2に示すように、雌型部材5の一端部5aには、上記スポット溶接ガン3が着脱可能に取り付けられる。
(Configuration of female member)
As shown in FIG. 2, the outer peripheral portion 5 b of the female member 5 is formed in a substantially hexagonal column shape like the male member 4. As shown in FIG. 2, the spot welding gun 3 is detachably attached to one end portion 5 a of the female member 5.

図2に示すように、雌型部材5は、雄型部材4の突起部40と略同一形状を有し、該突起部40を挿入可能な孔50と、ロックパーツ(係合部材)51と、孔50を取り囲む位置においてロックパーツ51を保持するために設けられた保持部52と、上記位置決め用ピン41と対応する位置に形成され、該位置決め用ピン41を挿入可能な位置決め用孔53と、を有する。   As shown in FIG. 2, the female member 5 has substantially the same shape as the protrusion 40 of the male member 4, a hole 50 into which the protrusion 40 can be inserted, a lock part (engagement member) 51, and A holding portion 52 provided to hold the lock part 51 at a position surrounding the hole 50, and a positioning hole 53 formed at a position corresponding to the positioning pin 41 and into which the positioning pin 41 can be inserted. Have.

図4(a)に示すように、ロックパーツ51は、ボルト等の締結部材62を用いて雌型部材5から分離可能に取り付けられている。ロックパーツ51は、側断面視において、略S字状に形成された内面51aと、該内面51aに形成され、孔50に挿入された突起部40のカム機構46の回動に応じてカム機構46の係合部46bと係合する円弧状の係合部51bと、カム機構46からの力が作用する方向と交差する平坦状の面であって、保持部52の後述する分散面52aと面接触する平坦面51cと、を有している。ここで、図4(b)に示すように、分散面52aと平坦面51cとが面接触することによって、雌型部材5に連結された雄型部材4のカム機構46からの駆動力は、係合部51b及び分散面52aを経由して、雌型部材5の他端面5c、つまり、雄型部材4と雌型部材5との連結部(ジョイント部)に伝達される。   As shown in FIG. 4A, the lock part 51 is detachably attached from the female member 5 using a fastening member 62 such as a bolt. The lock part 51 has an inner surface 51a formed in a substantially S shape in a side sectional view, and a cam mechanism formed on the inner surface 51a according to the rotation of the cam mechanism 46 of the protrusion 40 inserted into the hole 50. 46, an arcuate engagement portion 51b that engages with the engagement portion 46b, and a flat surface that intersects the direction in which the force from the cam mechanism 46 acts, and a dispersion surface 52a, which will be described later, of the holding portion 52 And a flat surface 51c in surface contact. Here, as shown in FIG. 4 (b), the driving force from the cam mechanism 46 of the male member 4 connected to the female member 5 due to the surface contact between the dispersion surface 52a and the flat surface 51c is This is transmitted to the other end surface 5c of the female member 5, that is, the connecting portion (joint portion) between the male member 4 and the female member 5 via the engaging portion 51b and the dispersion surface 52a.

ここで、図4及び図5を参照しつつ、カム機構46からロックパーツ51に作用する力の流れについて説明する。図5中に示す白抜きの矢印は、雌型部材5と連結された雄型部材4のカム機構46からの駆動力のベクトルを示している。また、図5では、力の流れを図示するために、仮想的に、ロックパーツ51を雌型部材5から分離した状態(分散面52aと平坦面51cとが面接触していない状態)について示しているが、実際の使用状態においては、分散面52aと平坦面51cとは面接触している。   Here, the flow of force acting on the lock part 51 from the cam mechanism 46 will be described with reference to FIGS. 4 and 5. A white arrow shown in FIG. 5 indicates a vector of the driving force from the cam mechanism 46 of the male member 4 connected to the female member 5. Further, FIG. 5 shows a state where the lock part 51 is virtually separated from the female member 5 (a state where the dispersion surface 52a and the flat surface 51c are not in surface contact) in order to illustrate the flow of force. However, in the actual use state, the dispersion surface 52a and the flat surface 51c are in surface contact.

そして、分散面52aと平坦面51cとが面接触していない状態から、仮に、分散面52aと平坦面51cとが面接触した状態となった場合には、例えば、図5中の太線実線の矢印で示されるように、上記カム機構46からの駆動力を、雄型部材4と雌型部材5との連結部(ジョイント部)に向けて分散させながら伝達可能となっている。これにより、雄型部材4と雌型部材5とが互いに連結する連結面においては上記カム機構46からの駆動力が偏りなく略均一に分散され伝達されることとなる。以上のことから、エアシリンダ45からのエア圧力をとくに高めることなく、雄型部材4と雌型部材5とが連結面において略均一な力で偏りなく連結されることが可能となり、ロボットアーム2が操作される際に自動工具交換装置1の連結部に生じうるギャップを抑制することが可能となる。   Then, if the dispersion surface 52a and the flat surface 51c are in surface contact from the state where the dispersion surface 52a and the flat surface 51c are not in surface contact, for example, the thick solid line in FIG. As indicated by the arrows, the driving force from the cam mechanism 46 can be transmitted while being distributed toward the connecting portion (joint portion) between the male member 4 and the female member 5. As a result, on the connecting surface where the male member 4 and the female member 5 are connected to each other, the driving force from the cam mechanism 46 is distributed and transmitted substantially evenly. From the above, the male member 4 and the female member 5 can be connected to each other with a substantially uniform force evenly on the connecting surface without particularly increasing the air pressure from the air cylinder 45, and the robot arm 2. It is possible to suppress a gap that may occur in the connecting portion of the automatic tool changer 1 when the is operated.

図4(a)に戻って、保持部52は、側断面視において、略L字状に形成され、カム機構46からの力が作用する方向と交差する平坦状の面であって、ロックパーツ51の上記平坦面51cと面接触し、カム機構46から作用する力を分散可能な分散面52aを内部側に有している。ここで、分散面52aと、カム機構46と係合部46bとが接触する範囲の全てとは、係合部46bを挟んで、向かい合うように配設されている。なお、本実施形態では、図2に示すように、保持部52は、上記カム機構46と対応する位置において、雌型部材5の周方向に沿って120°角度毎に計3個設けられている。   Returning to FIG. 4A, the holding portion 52 is a flat surface that is formed in a substantially L shape in a side sectional view and intersects the direction in which the force from the cam mechanism 46 acts. It has a dispersion surface 52a on the inner side, which is in surface contact with the flat surface 51c of 51 and capable of dispersing the force acting from the cam mechanism 46. Here, the dispersion surface 52a and the entire range where the cam mechanism 46 and the engaging portion 46b contact each other are disposed so as to face each other with the engaging portion 46b interposed therebetween. In the present embodiment, as shown in FIG. 2, a total of three holding portions 52 are provided for each 120 ° angle along the circumferential direction of the female member 5 at a position corresponding to the cam mechanism 46. Yes.

(雄型部材及び雌型部材の連結動作)
以下では、図4を参照しながら、雄型部材4及び雌型部材5の連結動作について説明する。まず、図4(a)に示す初期状態においては、雄型部材4と雌型部材5との各外周部4c,5bの位置を相互に合わせた状態で、ロボットアーム2から雄型部材4のシリンダ収容室44に向けてポート48aを介してエアが供給されている。そして、このエアの供給に伴う駆動力に応じて、エアシリンダ45及びピストン47が、フランジ部42から離れる方向(図中の白抜きで示す矢印方向)に移動している。そして、この移動に伴い、カム機構46が図4(a)中の太線で示す矢印方向に回動することによって、カム機構46において尖り部46aと係合部46bとの間に形成された円弧面の略中央部分が、拡径部材45cと接触した状態で維持されている。
(Connection operation of male member and female member)
Below, the connection operation | movement of the male type | mold member 4 and the female type | mold member 5 is demonstrated, referring FIG. First, in the initial state shown in FIG. 4A, the positions of the outer peripheral portions 4c and 5b of the male member 4 and the female member 5 are aligned with each other from the robot arm 2 to the male member 4. Air is supplied to the cylinder housing chamber 44 through the port 48a. Then, the air cylinder 45 and the piston 47 are moved in a direction away from the flange portion 42 (in the direction indicated by the white arrow in the drawing) according to the driving force accompanying the supply of air. In association with this movement, the cam mechanism 46 rotates in the direction of the arrow indicated by the thick line in FIG. 4A, so that an arc formed between the sharpened portion 46a and the engaging portion 46b in the cam mechanism 46. The substantially central portion of the surface is maintained in contact with the diameter-expanding member 45c.

次に、図4(b)においては、雄型部材4の突起部40を雌型部材5の孔50に挿入した状態で、雄型部材4のシリンダ収容室44からロボットアーム2に向けてポート48aを介してエアが排出されるとともに、ロボットアーム2から雄型部材4のシリンダ収容室44に向けてポート48bを介してエアが供給される。そして、このエアの給排気に伴う駆動力に応じて、エアシリンダ45及びピストン47が、フランジ部42に近づく方向に移動する。この移動に伴い、尖り部46aと係合部46bとの間に形成された円弧面の略中央部分と、拡径部材45cとの接触状態が解除されるとともに、カム機構46が図中の太線で示す矢印方向に回動することによって、カム機構46の係合部46bとロックパーツ51の係合部51bとが係合する。そして、この係合によって、カム機構46が突起部40の孔50への挿入方向と反対方向に移動することが規制されるとともに、雌型部材5の他端面5cが雄型部材4の一端部4aと接触することにより、雄型部材4と雌型部材5との連結が完了する。   Next, in FIG. 4B, the port from the cylinder housing chamber 44 of the male member 4 toward the robot arm 2 with the protrusion 40 of the male member 4 inserted into the hole 50 of the female member 5. Air is discharged through 48a, and air is supplied from the robot arm 2 toward the cylinder housing chamber 44 of the male member 4 through the port 48b. Then, the air cylinder 45 and the piston 47 move in a direction approaching the flange portion 42 according to the driving force accompanying the supply / exhaust of air. Along with this movement, the contact state between the substantially central portion of the arc surface formed between the pointed portion 46a and the engaging portion 46b and the diameter-expanding member 45c is released, and the cam mechanism 46 is shown with a bold line in the figure. The engaging portion 46b of the cam mechanism 46 and the engaging portion 51b of the lock part 51 are engaged with each other by rotating in the arrow direction indicated by. The engagement restricts the cam mechanism 46 from moving in the direction opposite to the insertion direction of the protrusion 40 into the hole 50, and the other end surface 5 c of the female member 5 is one end of the male member 4. By contacting 4a, the connection between the male mold member 4 and the female mold member 5 is completed.

(本実施形態に係る自動工具交換装置の特徴)
上記構成によれば、雌型部材5と連結された雄型部材4のカム機構46からの駆動力(図5中に示す白抜きの矢印)を、雄型部材4と雌型部材5との連結部(ジョイント部)に向けて、略均一に分散させながら伝達することができる。より詳しくは、図6に示される従来の自動工具交換装置201であれば、図7中の太線実線の矢印で示すように、カム機構246からの駆動力(図7中に示す白抜きの矢印)がロックピン251の付根部分に局所的に集中してしまうので、雄型部材4と雌型部材5とが互いに連結する連結面においては上記カム機構46からの駆動力に偏りが生じてしまう。その結果、雄型部材4と雌型部材5との連結部に過大なモーメントが加わると、雄型部材4と雌型部材5との間にギャップが生じることがある。この点、本実施形態に記載した上記構成によれば、雄型部材4と雌型部材5とが互いに連結する連結面においてはカム機構46からの駆動力が偏りなく略均一に分散されることとなるので、エアシリンダ45からのエア圧力を高めることなく、雄型部材4と雌型部材5とが連結面において略均一な力で偏りなく連結されることが可能となり、ロボットアーム2が操作される際に自動工具交換装置1の連結部に生じうるギャップを抑制することが可能となる。このため、雌型部材5の一端部5aに取り付けられたスポット溶接ガン3(図1参照)において、作業中に目標とする位置に対する位置ズレを生じ難くすることができ、ひいては、自動工具交換装置1において、雌型部材5の一端部5aに取り付けられたスポット溶接ガン3を用いた溶接作業を従来よりも精度良く行うことが可能となる。
(Characteristics of automatic tool changer according to this embodiment)
According to the above configuration, the driving force (the white arrow shown in FIG. 5) from the cam mechanism 46 of the male member 4 connected to the female member 5 is applied to the male member 4 and the female member 5. It can be transmitted toward the connecting portion (joint portion) while being distributed substantially uniformly. More specifically, in the case of the conventional automatic tool changer 201 shown in FIG. 6, as indicated by the solid line arrow in FIG. 7, the driving force from the cam mechanism 246 (the white arrow shown in FIG. 7). ) Locally concentrate on the root portion of the lock pin 251, so that the driving force from the cam mechanism 46 is biased at the connecting surface where the male member 4 and the female member 5 are connected to each other. . As a result, if an excessive moment is applied to the connecting portion between the male member 4 and the female member 5, a gap may be generated between the male member 4 and the female member 5. In this regard, according to the above-described configuration described in the present embodiment, the driving force from the cam mechanism 46 is distributed substantially uniformly on the connecting surface where the male member 4 and the female member 5 are connected to each other. Therefore, without increasing the air pressure from the air cylinder 45, the male member 4 and the female member 5 can be connected to each other with a substantially uniform force on the connecting surface without deviation, and the robot arm 2 can be operated. It is possible to suppress a gap that may occur in the connecting portion of the automatic tool changer 1 when being performed. For this reason, in the spot welding gun 3 (refer FIG. 1) attached to the one end part 5a of the female-type member 5, it can make it difficult to produce the position shift with respect to the target position during an operation | work, and, by extension, an automatic tool changer 1, it is possible to perform a welding operation using the spot welding gun 3 attached to the one end portion 5 a of the female member 5 with higher accuracy than before.

またさらには、上記構成によれば、雌型部材5から分離可能なロックパーツ51のみならず、雌型部材5の全体においても、雄型部材4と雌型部材5とが連結された際の荷重を受けることができる。このため、従来の自動工具交換装置201(図6参照)のようにロックピン251の径に依存することなく、ロックパーツ51の荷重強度を保つことができる。その結果、雌型部材5の軸方向の厚みL1(図4(a)参照)、つまり、雌型部材5に形成された孔50の軸方向長さL1(図4(a)参照)を従来の厚みL21(図6(a)参照)よりも削減できる。これに伴い、カム機構46の位置も雄型部材4の他端部4b側に近づけることができ、孔50に挿入される雄型部材4の突起部40の軸方向長さL3(図4(a)参照)を従来の長さL23(図6(a)参照)よりも削減できるので、雄型部材4の軸方向の厚みL2(図4(a)参照)も従来の長さL22(図6(a)参照)よりも削減することができる。このため、自動工具交換装置1全体の厚みを従来の自動工具交換装置201よりも抑制することができる。その結果、雄型部材4と雌型部材5との連結部に生じるモーメントを小さくすることが可能となり、雌型部材4の一端部にスポット溶接ガン3等の各工具を取り付けて作業を行う際に当該連結部に生じうるギャップをさらに抑制することが可能となる。   Still further, according to the above configuration, not only the lock part 51 separable from the female mold member 5 but also the entire female mold member 5 when the male mold member 4 and the female mold member 5 are connected. Can receive a load. Therefore, the load strength of the lock part 51 can be maintained without depending on the diameter of the lock pin 251 as in the conventional automatic tool changer 201 (see FIG. 6). As a result, the axial thickness L1 of the female member 5 (see FIG. 4A), that is, the axial length L1 of the hole 50 formed in the female member 5 (see FIG. 4A) is conventional. Thickness L21 (see FIG. 6A). Accordingly, the position of the cam mechanism 46 can be brought closer to the other end 4b side of the male member 4, and the axial length L3 of the protrusion 40 of the male member 4 inserted into the hole 50 (FIG. 4 ( a)) can be reduced from the conventional length L23 (see FIG. 6A), the axial thickness L2 of the male member 4 (see FIG. 4A) is also the conventional length L22 (FIG. 6 (a)). For this reason, the thickness of the entire automatic tool changer 1 can be suppressed as compared with the conventional automatic tool changer 201. As a result, it is possible to reduce the moment generated at the connecting portion between the male member 4 and the female member 5, and when performing work by attaching each tool such as the spot welding gun 3 to one end of the female member 4. In addition, it is possible to further suppress a gap that may occur in the connecting portion.

また、ロックパーツ51を保持部52から分離可能に構成することで、ロックパーツ51が摩耗することによって交換が必要になった際に、ロックパーツ51と保持部52の全体を交換する必要がないので、ロックパーツ51と保持部52とが一体として構成されている場合よりも自動工具交換装置1の部品コストを低減することができる。   Further, since the lock part 51 is configured to be separable from the holding part 52, when the lock part 51 is worn and needs to be replaced, it is not necessary to replace the entire lock part 51 and the holding part 52. Therefore, the parts cost of the automatic tool changer 1 can be reduced as compared with the case where the lock part 51 and the holding part 52 are configured integrally.

以上、本発明の実施形態について図面に基づいて説明したが、具体的な構成は、これらの実施形態に限定されるものではないと考えられるべきである。本発明の範囲は、上記した実施形態の説明ではなく特許請求の範囲によって示され、さらに特許請求の範囲と均等の意味および範囲内でのすべての変更が含まれる。   As mentioned above, although embodiment of this invention was described based on drawing, it should be thought that a specific structure is not limited to these embodiment. The scope of the present invention is shown not by the above description of the embodiments but by the scope of claims for patent, and further includes all modifications within the meaning and scope equivalent to the scope of claims for patent.

また、上記実施形態では、カム機構46を、雄型部材4の周方向に沿って略120°角度毎に3個設ける例について述べたが、この角度だけに限定されるものではなく、雄型部材4に設けるカム機構46の数は変更できる。同様に、保持部52を、上記カム機構46と対応する位置において、雌型部材5の周方向に沿って略120°角度毎に設ける例について述べたが、この角度だけに限定されるものではなく、雌型部材5に設ける保持部52の数は適宜変更できる。   In the above-described embodiment, an example in which three cam mechanisms 46 are provided at approximately 120 ° angles along the circumferential direction of the male member 4 is described. However, the present invention is not limited to this angle. The number of cam mechanisms 46 provided on the member 4 can be changed. Similarly, the example in which the holding portion 52 is provided at approximately 120 ° angles along the circumferential direction of the female member 5 at the position corresponding to the cam mechanism 46 has been described. However, the holding portion 52 is not limited to this angle. The number of holding parts 52 provided on the female member 5 can be changed as appropriate.

また、上記実施形態では、ロボットアーム2と雄型部材4との間で、エアの給排気を行うことによって、カム機構46を回動させる例について述べたが、本発明はかかる実施形態に限定されるものではなく、ロボットアーム2と雄型部材4との間で、液体の供給又は排出を行うことによって、カム機構46を回動させるものでもよく、モーター及びソレノイド等を用いた駆動機構によって、カム機構46を回動させるものでもよい。   In the above embodiment, an example in which the cam mechanism 46 is rotated by supplying and exhausting air between the robot arm 2 and the male member 4 has been described. However, the present invention is limited to this embodiment. Instead, the cam mechanism 46 may be rotated by supplying or discharging a liquid between the robot arm 2 and the male member 4, or by a drive mechanism using a motor, a solenoid, or the like. Alternatively, the cam mechanism 46 may be rotated.

また、上記実施形態では、各平坦面51c,分散面52aを、カム機構46からの力が作用する方向と交差する位置に形成する例について述べたが、各平坦面51c,分散面52aの位置は、カム機構46からの力が作用する方向に応じて変更可能であり、カム機構46からの力が作用する方向と交差する位置であれば、どのような位置に形成してもよい。   In the above-described embodiment, the example in which the flat surfaces 51c and the dispersion surfaces 52a are formed at positions intersecting the direction in which the force from the cam mechanism 46 acts has been described. However, the positions of the flat surfaces 51c and the dispersion surfaces 52a are described. Can be changed according to the direction in which the force from the cam mechanism 46 acts, and may be formed at any position as long as it intersects the direction in which the force from the cam mechanism 46 acts.

また、上記実施形態では、面51c,分散面52aを平坦状に形成することで、各面51c,分散面52aを面接触させる例について述べたが、面接触さえできるものであれば、面51c,分散面52aを、例えば、曲面状に形成してもよいだけでなく、凹凸状に形成してもよい。   In the above-described embodiment, the example in which the surfaces 51c and the dispersion surface 52a are brought into surface contact by forming the surfaces 51c and the dispersion surface 52a in a flat shape is described. The dispersion surface 52a may be formed not only in a curved shape, but also in an uneven shape.

また、上記実施形態では、雄型部材4の外周部4cと雌型部材5の外周部5bとを、略六角柱状に形成する例について述べたが、この形状だけに限定されるものではなく、各外周部の形状は適宜変更してよい。   Moreover, in the said embodiment, although the outer peripheral part 4c of the male type | mold member 4 and the outer peripheral part 5b of the female type | mold member 5 were described about the example formed in substantially hexagonal column shape, it is not limited only to this shape, You may change the shape of each outer peripheral part suitably.

また、上記実施形態では、雄型部材4の突起部40を椀型の略六角柱状に形成する例について述べたが、この形状だけに限定されるものではなく、突起部40の形状は適宜変更してよい。同様に、突起部40を挿入可能な孔50の形状も、突起部40の形状に応じて適宜変更してよい。   Moreover, although the example which forms the protrusion part 40 of the male type | mold member 4 in the bowl-shaped substantially hexagonal column shape was described in the said embodiment, it is not limited only to this shape, The shape of the protrusion part 40 is changed suitably. You can do it. Similarly, the shape of the hole 50 into which the protrusion 40 can be inserted may be appropriately changed according to the shape of the protrusion 40.

1、201 自動工具交換装置
2 ロボットアーム(操作部)
3 スポット溶接ガン(工具)
4、204 雄型部材
4a、204a 一端部
4b、204b 他端部
4c 外周部
5、205 雌型部材
5a、205a 一端部
5b 外周部
5c 他端面
40、240 突起部
40a 収容空間
41 位置決め用ピン
42 フランジ部
43a、53 位置決め用孔
43b 固定用孔
44、244 シリンダ収容室
45、245 エアシリンダ
45a ヘッド部材
45b 貫通孔
45c 拡径部材
46、246 カム機構
46a 尖り部
46b 係合部
47、247 ピストン
48a、48b ポート
49 支持ピン
50、250 孔
51 ロックパーツ(係合部材)
51a 内面
51b 係合部
51c 平坦面
52 保持部
52a 分散面
60、62 締結部材
61 エアチューブ
100 産業用ロボット
248 弾性部材
251 ロックピン
1,201 Automatic tool changer 2 Robot arm (operation unit)
3 Spot welding gun (tool)
4, 204 Male member 4a, 204a One end portion 4b, 204b Other end portion 4c Outer peripheral portion 5, 205 Female member 5a, 205a One end portion 5b Outer peripheral portion 5c Other end surface 40, 240 Protruding portion 40a Housing space 41 Positioning pin 42 Flange 43a, 53 Positioning hole 43b Fixing hole 44, 244 Cylinder housing chamber 45, 245 Air cylinder 45a Head member 45b Through hole 45c Diameter expanding member 46, 246 Cam mechanism 46a Pointed portion 46b Engaging portion 47, 247 Piston 48a 48b Port 49 Support pin 50, 250 Hole 51 Lock part (engagement member)
51a Inner surface 51b Engaging portion 51c Flat surface 52 Holding portion 52a Dispersing surfaces 60, 62 Fastening member 61 Air tube 100 Industrial robot 248 Elastic member 251 Lock pin

Claims (3)

一端部において、突起部を有するとともに、該突起部において、前記突起部の内部から外部に突出可能なカム機構が設けられ、他端部において、前記カム機構を駆動させるための駆動力を発生可能な操作部が着脱可能に取り付けられる雄型部材と、
一端部において、各工具が交換可能に取り付けられるとともに、前記突起部を挿入可能な孔、及び、該孔に挿入された前記突起部の前記カム機構の回動に応じて、前記カム機構と係合する係合部、を有する雌型部材と、
を備え、
前記雄型部材及び雌型部材は、前記カム機構と前記係合部とが接触するように係合することによって連結可能なものであって、
前記雌型部材が、前記雄型部材から当該雌型部材の連結部に向けて作用する前記カム機構からの力を分散可能な分散面を有し、
前記分散面と、前記カム機構と前記係合部とが接触する範囲の全てとが、前記係合部を挟んで向かい合うことで、前記カム機構からの力が前記係合部を介して前記分散面に対して作用するように構成されてなる
ことを特徴とする自動工具交換装置。
A cam mechanism that has a protrusion at one end and can protrude from the inside of the protrusion is provided at the protrusion, and a driving force for driving the cam mechanism can be generated at the other end. A male member to which a detachable operation part is detachably attached;
At one end, each tool is attached in a replaceable manner, and is engaged with the cam mechanism according to the hole into which the protrusion can be inserted and the rotation of the cam mechanism of the protrusion inserted into the hole. A female member having a mating engagement portion;
With
The male member and the female member are connectable by engaging so that the cam mechanism and the engaging portion are in contact with each other,
The female member has a dispersion surface capable of dispersing the force from the cam mechanism acting from the male member toward the connecting portion of the female member;
The dispersion surface and the entire range where the cam mechanism and the engagement portion contact each other across the engagement portion, so that the force from the cam mechanism is distributed via the engagement portion. An automatic tool changer configured to act on a surface.
前記雌型部材が、
前記係合部を含む係合部材と、
前記分散面を含み、前記孔を取り囲む位置において前記係合部材を保持するために設けられた保持部と、を有し、
前記係合部材が前記分散面に面接触する部分を有し、
前記面接触する部分が、少なくとも、前記カム機構からの力が作用する方向と交差することを特徴とする請求項1に記載の自動工具交換装置。
The female member is
An engagement member including the engagement portion;
A holding portion provided for holding the engaging member at a position including the dispersion surface and surrounding the hole,
The engaging member has a portion in surface contact with the dispersion surface;
The automatic tool changer according to claim 1, wherein the surface contact portion intersects at least a direction in which a force from the cam mechanism acts.
前記係合部材が、前記雌型部材から分離可能に構成されていることを特徴とする請求項に記載の自動工具交換装置。 The automatic tool changer according to claim 2 , wherein the engaging member is configured to be separable from the female member.
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