JP2015227535A - Rail cutting device - Google Patents

Rail cutting device Download PDF

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JP2015227535A
JP2015227535A JP2014112498A JP2014112498A JP2015227535A JP 2015227535 A JP2015227535 A JP 2015227535A JP 2014112498 A JP2014112498 A JP 2014112498A JP 2014112498 A JP2014112498 A JP 2014112498A JP 2015227535 A JP2015227535 A JP 2015227535A
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torch
rail
cutting
support frame
clamp arm
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JP6167070B2 (en
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正寛 七河
Masahiro Nanakawa
正寛 七河
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Hanwa Yosetsu Kogyosho Co Ltd
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Hanwa Yosetsu Kogyosho Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a rail cutting device capable of surely and accurately making a notch position by gas cutting from three-way coincide, capable of easily, quickly and efficiently executing cutting work without requiring skill, and capable of dispensing with even grinding work for correction without causing a step difference and an angle difference on a cutting surface, as the cutting device of a rail.SOLUTION: A rail cutting device is constituted of a torch support frame body 1 straddlingly fitted to a rail R and a gas cutting torch 2. The torch support frame body 1 comprises a rail abutting frame part 4, a clamp arm 5 and an operation screw shaft 6 push-contacted with the rail R on the rear surface 10b side, by projecting torch installing parts 3A-3C on the upper side and both left-right sides of a front face 10a of a vertical plate part 10. A head part 21 of the gas cutting torch 2 comprises a pivotal shaft 7 rotatably inserted into/fitted to a torch holding hole 31 of the respective torch installing parts 3A-3C. The rail R is sandwiched by the rail abutting frame part 4 and the clamp arm 5 of the torch support frame body 1, and a head part 21 of the gas cutting torch 2 is successively installed and rotatably operated in the torch installing parts 3A-3C, and thereby, the rail R is cut by gas by cutting in from the three-way.

Description

本発明は、鉄道車両の線路を始めとして各種走行軌条を構成するレールをガス切断するのに使用されるレール切断装置に関する。   The present invention relates to a rail cutting device used for gas cutting rails constituting various traveling rails including railroad tracks.

一般的に、鉄道車両の線路では、新線の敷設や接続変更、既設線の部分的な補修や定期的交換等の際、施工現場でレールを切断して溶接する作業が行われる。このレールの切断方法としては、ガス切断方式とカッター切断方式が知られるが、カッター切断方式ではクランプ機構を含めて構造的に複雑で高価な丸鋸型切断装置(例えば、特許文献1,2)を要するのに対し、ガス切断方式はガス切断トーチの手操作で簡易にレールを溶断できるために従来より多用されている。   Generally, on railroad tracks, when a new line is laid or connected, a partial repair or regular replacement of an existing line is performed, the rail is cut and welded at a construction site. As this rail cutting method, a gas cutting method and a cutter cutting method are known, but in the cutter cutting method, a circular saw type cutting device that is structurally complicated and expensive including a clamp mechanism (for example, Patent Documents 1 and 2). On the other hand, the gas cutting method has been widely used since the rail can be easily blown by manual operation of the gas cutting torch.

そして、ガス切断方式では、レールが下端幅の広い逆T字形の脚部上に厚肉の頭部を一体化した断面形状であり、一方向からの火炎噴射でレール全体を溶断することが困難であるため、一か所の切断位置に対し、火炎噴射の方向を左右各側からと上側からと順次に変えて行う三段階の切断操作により、レールを三方向から切り込んで溶断するのが普通である。   And in the gas cutting method, the rail has a cross-sectional shape in which a thick head is integrated on an inverted T-shaped leg having a wide lower end width, and it is difficult to melt the entire rail by flame injection from one direction. Therefore, it is common to cut the rail from three directions and blow it out in three stages by changing the flame injection direction from the left and right sides and from the upper side in order to one cutting position. It is.

特開平05−303002号公報JP 05-303002 A 特開2013−513041号公報JP 2013-513041 A

しかるに、従来のガス切断では、三段階の各切断操作においてガス切断トーチを手操作で切断線に沿って移動させることから、三方向からの切込み位置を精度よく合わせることが難しく、切断作業に高度な熟練を要すると共に、多大な手間及び時間を費やして作業能率が悪く、また三方向からの切込みによる切断面間で段差や角度差を生じることが多々あり、その修正のために切断後のグラインダー等による研削加工を余儀なくされるといった問題があった。   However, in conventional gas cutting, the gas cutting torch is manually moved along the cutting line in each of the three stages of cutting operations, so it is difficult to precisely align the cutting positions from the three directions, making it highly sophisticated in cutting work. Requires a lot of skill and time, and the work efficiency is poor, and there are many steps and angle differences between the cut surfaces due to the cutting from three directions. There has been a problem of being forced to perform a grinding process.

本発明は、上述の事情に鑑みて、鉄道車両の線路を始めとして各種走行軌条を構成するレールの切断装置として、三方向からの切込みを行うガス切断方式であるが、その三方向からの切込み位置を確実に精度よく一致させることができ、しかも熟練を要さずに容易に且つ迅速に能率よく切断作業でき、切断面に段差や角度差を生じず、修正のための切断後の研削加工も不要となるものを提供することを目的としている。   In view of the above-described circumstances, the present invention is a gas cutting system that performs cutting from three directions as a rail cutting device that constitutes various traveling rails including railroad vehicle tracks. The position can be matched accurately and accurately, and it can be cut easily, quickly and efficiently without skill, and there is no step or angle difference on the cut surface. It aims to provide things that are no longer necessary.

上記目的を達成するための手段を図面の参照符号を付して示せば、請求項1の発明に係るレール切断装置は、レールRに跨嵌させて固定するトーチ支持枠体1と、このトーチ支持枠体1にヘッド部21を着脱自在に支持させるガス切断トーチ2とで構成され、トーチ支持枠体1は、レールRに跨嵌させるための切欠部11を有する縦板部10と、該縦板部10の前面10a側で切欠部11の上側及び左右両側の三カ所に突設されたトーチ取付部3A〜3Cと、該縦板部10の後面10b側に突設されてレールRの頂面Ra及び一側側面(左側面)Rbに当接させるレール当接枠部4と、先端側がレールRの他側側面(右側面)Rcに対して離接方向に回動可能に枢着されたクランプアーム5と、該クランプアーム5の先端(下端)5a側をレールRの他側側面Rcに押接させる押接手段(操作ねじ軸6)とを備え、各トーチ取付部3A〜3Cが前方に開くトーチ保持孔31を有すると共に、ガス切断トーチ2のヘッド部21には、トーチ保持孔31に対して回転自在に挿嵌可能な枢支軸7が火炎F出射方向に対する直交方向に突設され、切断対象のレールRにトーチ支持枠体1の縦板部10を跨嵌させ、レール当接枠部4とクランプアーム5の先端5a側との間で該レールRを挟着することによってトーチ支持体1を固定し、このトーチ支持枠体1の三カ所のトーチ取付部3A〜3Cに順次、ガス切断トーチ2のヘッド部21を枢支軸7を介して取り付けて回動操作することにより、該レールRを3方向からガス切断するように構成されてなる。   If the means for achieving the above object is shown with reference numerals in the drawings, the rail cutting device according to the invention of claim 1 includes a torch support frame body 1 that is fitted over and fixed to the rail R, and the torch. It comprises a gas cutting torch 2 that detachably supports the head portion 21 on the support frame 1, and the torch support frame 1 has a vertical plate portion 10 having a notch portion 11 for straddling the rail R, and The torch mounting portions 3A to 3C projecting from the front surface 10a side of the vertical plate portion 10 on the upper side of the notch portion 11 and the left and right sides, and the rear surface 10b side of the vertical plate portion 10 projecting from the rail R A rail abutment frame portion 4 that abuts on the top surface Ra and one side surface (left side surface) Rb, and a distal end pivotally attached to the other side surface (right side surface) Rc of the rail R so as to be able to rotate in a contact / separation direction. The clamp arm 5 and the tip (lower end) 5a side of the clamp arm 5 are And a pressing means (operation screw shaft 6) that presses against the other side surface Rc of the cylinder R, each of the torch mounting portions 3A to 3C has a torch holding hole 31 that opens forward, and a head portion of the gas cutting torch 2 21, a pivot shaft 7 that can be rotatably inserted into the torch holding hole 31 is projected in a direction orthogonal to the flame F emission direction, and the vertical plate portion of the torch support frame 1 is mounted on the rail R to be cut. 10, and the torch support body 1 is fixed by sandwiching the rail R between the rail contact frame portion 4 and the tip 5 a side of the clamp arm 5. The head R 21 of the gas cutting torch 2 is sequentially attached to the torch mounting portions 3A to 3C via the pivot shaft 7 and is rotated so that the rail R is gas-cut from three directions. Become.

請求項2の発明は、上記請求項1のレール切断装置において、各トーチ取付部3A〜3Cのトーチ保持孔31の内周に軸受32が嵌装されてなるものとしている。   According to a second aspect of the present invention, in the rail cutting device according to the first aspect, a bearing 32 is fitted on the inner periphery of the torch holding hole 31 of each of the torch mounting portions 3A to 3C.

請求項3の発明は、上記請求項1又は2のレール切断装置において、トーチ取付部3A〜3Cのトーチ保持孔31を塞ぐキャップ8を備え、レールRのガス切断時にガス切断トーチ2のヘッド部21を取り付けていないトーチ取付部3A〜3Cに該キャップ8を嵌着するように構成されてなる。   The invention of claim 3 is the rail cutting device according to claim 1 or 2, further comprising a cap 8 that closes the torch holding hole 31 of the torch mounting portions 3A to 3C, and the head portion of the gas cutting torch 2 when the rail R is gas cut. The cap 8 is configured to be fitted to the torch mounting portions 3A to 3C to which 21 is not mounted.

請求項4の発明は、上記請求項1〜3のいずれかのレール切断装置において、トーチ取付部3A〜3C及びキャップ8が磁性金属からなり、キャップ8側に取り付けたマグネット81によって該キャップ8がトーチ取付部3A〜3Cの前端部3aに磁力吸着するように構成されてなる。   According to a fourth aspect of the present invention, in the rail cutting device according to any one of the first to third aspects, the torch attachment portions 3A to 3C and the cap 8 are made of a magnetic metal, and the cap 8 is attached by a magnet 81 attached to the cap 8 side. It is comprised so that magnetic force adsorption | suction may be carried out to the front-end part 3a of torch attachment part 3A-3C.

請求項5の発明は、上記請求項1〜4のいずれかのレール切断装置において、レール当接枠部4にクランプアーム5が枢支ピン9を介して縦方向回動可能に枢着されると共に、該クランプアーム5のレールRに押接させる先端(下端5a)側とは枢支ピン9を挟んだ反対側の端部(上端部)5bにねじ筒部51が設けられ、前記押接手段が該ねじ筒部51に螺装して先端6aをレール当接枠部4に当接する操作ねじ軸6からなり、該操作ねじ軸6の回転によってクランプアーム5が回動するように構成されてなる。   According to a fifth aspect of the present invention, in the rail cutting device according to any one of the first to fourth aspects, the clamp arm 5 is pivotally attached to the rail contact frame portion 4 via the pivot pin 9 so as to be pivotable in the vertical direction. At the same time, a screw cylinder 51 is provided at an end (upper end) 5b opposite to the tip (lower end 5a) side of the clamp arm 5 which is pressed against the rail R, with the pivot pin 9 interposed therebetween. The means comprises an operation screw shaft 6 that is screwed onto the screw cylinder portion 51 and abuts the tip 6a against the rail contact frame portion 4. The clamp arm 5 is configured to rotate by rotation of the operation screw shaft 6. It becomes.

次に、本発明の効果について図面の参照符号を付して説明する。まず、請求項1の発明に係るレール切断装置によれば、切断対象のレールRにトーチ支持枠体1の縦板部10を切欠部11において跨嵌させ、レール当接枠部4とクランプアーム5の先端5a側との間で該レールRを挟着して該トーチ支持体1を固定するが、その縦板部10に設けた上側と左右両側のトーチ取付部3A〜3Cの各トーチ保持孔31に対し、ガス切断トーチ2のヘッド部21に設けた枢支軸7を回転自在に挿嵌できる。そして、該枢支軸7はガス切断トーチ2の火炎F出射方向に直交する方向に突出しているから、三カ所のトーチ取付部3A〜3Cに順次、ガス切断トーチ2のヘッド部21を該枢支軸7を介して取り付け、それぞれ該ヘッド部21を回動操作するだけで、該レールRを3方向から切り込んで簡単にガス切断でき、その作業に熟練を要さない上、各トーチ取付部3A〜3Cに対する該ヘッド部21の着脱が容易であるから、切断作業を迅速に能率よく行える。しかも、三カ所のトーチ取付部3A〜3Cにおいて該ヘッド部21の保持位置が自ずとレール長手方向の同一位置に定まるため、三方向からの切込み位置が精度よく一致し、加えて三方向からの火炎放射の軌跡が該レールRの長手方向に直交する面内に納まるから、切断面に段差や角度差を生じず、従来のような修正のための切断後の研削加工も不要となる。   Next, effects of the present invention will be described with reference numerals in the drawings. First, according to the rail cutting device according to the first aspect of the present invention, the longitudinal plate portion 10 of the torch support frame body 1 is straddled on the rail R to be cut at the notch portion 11, and the rail contact frame portion 4 and the clamp arm 5 to fix the torch support 1 by sandwiching the rail R between the front end 5a side and the torch holding portions 3A to 3C on the upper and left and right sides of the vertical plate portion 10. A pivot shaft 7 provided on the head portion 21 of the gas cutting torch 2 can be rotatably inserted into the hole 31. Since the pivot shaft 7 protrudes in a direction orthogonal to the flame F emission direction of the gas cutting torch 2, the head portion 21 of the gas cutting torch 2 is sequentially pivoted to the three torch mounting portions 3A to 3C. By attaching the support shaft 7 and rotating the head portion 21 respectively, the rail R can be cut from three directions and gas can be easily cut. Since the head part 21 can be easily attached to and detached from 3A to 3C, the cutting operation can be performed quickly and efficiently. Moreover, since the holding position of the head portion 21 is automatically determined at the same position in the rail longitudinal direction in the three torch mounting portions 3A to 3C, the incision positions from the three directions are accurately matched, and in addition, the flame from the three directions Since the trajectory of radiation falls within a plane perpendicular to the longitudinal direction of the rail R, there is no level difference or angular difference in the cut surface, and conventional post-cutting grinding for correction as in the prior art becomes unnecessary.

一方、このレール切断装置におけるトーチ支持枠体1は、切欠部11を有する縦板部10の前面10a側にトーチ取付部3A〜3Cを設け、同後面10b側にレール当接枠部4及びクランプアーム5とその押接手段(操作ねじ軸6)を設けただけの簡単な構造であるから、容易に且つ安価に製作できると共に、故障しにくく耐久性に優れ、また軽量であるために施工現場での取り扱い及び持ち運びを楽に行えるという利点がある。   On the other hand, the torch support frame body 1 in this rail cutting device is provided with the torch mounting portions 3A to 3C on the front surface 10a side of the vertical plate portion 10 having the notches 11, and the rail contact frame portion 4 and the clamp on the rear surface 10b side. Since it has a simple structure with only the arm 5 and its pressing means (operation screw shaft 6), it can be manufactured easily and inexpensively, and it is difficult to break down, has excellent durability, and is lightweight. There is an advantage that it can be easily handled and carried.

請求項2の発明によれば、各トーチ取付部3A〜3Cのトーチ保持孔31の内周に軸受32が嵌装されているから、該トーチ保持孔31に枢支軸21を挿嵌した状態でガス切断トーチ2のヘッド部21を円滑に回動操作でき、もってレール切断の精度及び作業能率がより向上する。   According to the invention of claim 2, since the bearing 32 is fitted on the inner periphery of the torch holding hole 31 of each of the torch mounting portions 3 </ b> A to 3 </ b> C, the pivot shaft 21 is inserted into the torch holding hole 31. As a result, the head portion 21 of the gas cutting torch 2 can be smoothly rotated, so that the accuracy of rail cutting and the work efficiency are further improved.

請求項3の発明によれば、レールRを三方向からのガス切断によって順次に切り込んでゆく際、三カ所のトーチ取付部3A〜3Cの内、ガス切断トーチ2のヘッド部21を取り付けていない不使用の二カ所にキャップ8を嵌着することで、切断部位から飛散するスラグが該二カ所のトーチ取付部のトーチ保持孔31内や前端部3aに付着するのを防止できる。従って、これら二カ所のトーチ取付部を次に使用する際、付着したスラグによるガス切断トーチ2のヘッド部21の保持位置や保持姿勢の狂いが回避され、もって高い切断精度を確保できる。   According to the invention of claim 3, when the rail R is sequentially cut by gas cutting from three directions, the head portion 21 of the gas cutting torch 2 is not mounted among the three torch mounting portions 3A to 3C. By fitting the caps 8 at two unused locations, it is possible to prevent the slag scattered from the cut site from adhering to the inside of the torch holding holes 31 and the front end portion 3a of the two torch mounting portions. Therefore, when these two torch attachment portions are used next time, the holding position and holding posture of the head portion 21 of the gas cutting torch 2 due to adhering slag are avoided, and high cutting accuracy can be secured.

請求項4の発明によれば、キャップ8がマグネット80によってトーチ取付部3A〜3Cの前端部3aに磁力吸着する構成であるから、レールRを三方向から順次にガス切断してゆく際、トーチ取付部3A〜3C間での該キャップ8の付け替えを容易に迅速に行うことができ、もって切断能率がより向上する。   According to the invention of claim 4, since the cap 8 is configured to magnetically attract to the front end portions 3a of the torch mounting portions 3A to 3C by the magnet 80, when the rail R is sequentially gas-cut from three directions, the torch The cap 8 can be easily and quickly replaced between the mounting portions 3A to 3C, and the cutting efficiency is further improved.

請求項5の発明によれば、レール当接枠部4にクランプアーム5が枢支ピン9を介して縦方向に回動可能に枢着され、前記押接手段が該クランプアーム5のねじ筒部51に螺装して先端6aをレール当接枠部4に当接する操作ねじ軸6からなるため、この操作ねじ軸6の回転操作により、クランプアーム5の先端5a側をレールRの他側側面Rcに強く押接して、トーチ支持枠体1を確実に該レールRに固定できると共に、この固定状態を容易に解除できる。   According to the invention of claim 5, the clamp arm 5 is pivotally attached to the rail contact frame portion 4 via the pivot pin 9 so as to be pivotable in the vertical direction, and the pressing means is a screw cylinder of the clamp arm 5. Since the operation screw shaft 6 is screwed to the portion 51 and abuts the tip 6a against the rail abutment frame portion 4, the distal end 5a side of the clamp arm 5 is moved to the other side of the rail R by rotating the operation screw shaft 6. While strongly pressing against the side surface Rc, the torch support frame 1 can be securely fixed to the rail R, and this fixed state can be easily released.

本発明の一実施形態に係るレール切断装置の斜視図である。It is a perspective view of a rail cutting device concerning one embodiment of the present invention. 同レール切断装置のトーチ支持枠体の分解斜視図である。It is a disassembled perspective view of the torch support frame of the rail cutting device. 同トーチ支持枠体の側面図である。It is a side view of the torch support frame. 同トーチ支持枠体のトーチ取付部及びキャップを示す縦断側面図である。It is a vertical side view which shows the torch attachment part and cap of the torch support frame. 同トーチ支持枠体のレールに対する取付状態を示す縦断正面図である。It is a vertical front view which shows the attachment state with respect to the rail of the torch support frame. 同トーチ支持枠体のレールに対する取付状態を示す縦断背面図である。It is a vertical rear view which shows the attachment state with respect to the rail of the torch support frame. 同トーチ支持枠体のトーチ取付部にガス切断トーチのヘッド部を取り付けた状態を示す要部破断側面図である。It is a principal part fracture side view showing the state where the head part of the gas cutting torch was attached to the torch attachment part of the torch support frame. 同レール切断装置によるレール切断の第一段階を示す縦断正面図である。It is a longitudinal front view which shows the 1st step of the rail cutting by the rail cutting device. 同レール切断装置によるレール切断の第二段階を示す縦断正面図である。It is a vertical front view which shows the 2nd step of the rail cutting by the rail cutting device. 同レール切断装置によるレール切断の第三段階を示す縦断正面図である。It is a vertical front view which shows the 3rd step of the rail cutting by the rail cutting device.

以下に、本発明の一実施形態に係るレール切断装置について、図面を参照して具体的に説明する。このレール切断装置は、鉄道レール切断用であって、図1に示すトーチ支持枠体1とガス切断トーチ2とから構成されている。   Hereinafter, a rail cutting device according to an embodiment of the present invention will be specifically described with reference to the drawings. This rail cutting device is for railroad rail cutting, and comprises a torch support frame 1 and a gas cutting torch 2 shown in FIG.

トーチ支持枠体1は、図1〜図3,図5,図6に示すように、略正方形で下方に開く切欠部11を有する縦板部10の前面10a側に、該切欠部11の上側左寄りと左右両側の三カ所に位置して円筒状のトーチ取付部3A〜3Cが突設されると共に、該縦板部10の後面10b側に、上板部41と側板部42とでL字枠状をなすレール当接枠部4が切欠部11の上縁から左縁上部にわたって沿う配置で突設されている。そして、三カ所のトーチ取付部3A〜3Cに共用する2個のキャップ8が付属している。また、レール当接枠部4には、上板部41の右端の前後両側に一対のブラケット部43,43が上向き突設され、両ブラケット部43,43間に橋架した枢支ピン9を介して、弧状のクランプアーム5が上部寄り位置で縦方向に回動自在に枢支されると共に、このクランプアーム5の上端部5bに設けたねじ筒部51に上方から操作ねじ軸6が螺装され、該操作ねじ軸6の下端6aがレール当接枠部4の上板部41の上面4aに当接している。   As shown in FIGS. 1 to 3, 5, and 6, the torch support frame 1 is formed on the front surface 10 a side of the vertical plate portion 10 that has a notch portion 11 that opens downward in a substantially square shape, and is located above the notch portion 11. Cylindrical torch mounting portions 3A to 3C are provided at three positions on the left side and the left and right sides, and the upper plate portion 41 and the side plate portion 42 are L-shaped on the rear surface 10b side of the vertical plate portion 10. A rail contact frame portion 4 having a frame shape is provided so as to extend from the upper edge to the upper left edge of the notch portion 11. And the two caps 8 shared with the three torch attachment parts 3A-3C are attached. In addition, a pair of bracket portions 43, 43 are provided on the rail abutting frame portion 4 on both the front and rear sides of the right end of the upper plate portion 41 so as to project upward, and via a pivot pin 9 bridged between the bracket portions 43, 43. Thus, the arc-shaped clamp arm 5 is pivotally supported at a position close to the upper portion so as to be rotatable in the vertical direction, and the operation screw shaft 6 is screwed onto the screw cylinder portion 51 provided on the upper end portion 5b of the clamp arm 5 from above. The lower end 6 a of the operation screw shaft 6 is in contact with the upper surface 4 a of the upper plate portion 41 of the rail contact frame portion 4.

なお、縦板部10の上端には手提げ用の把手12が固着され、操作ねじ軸6の上端には捻回用のハンドル部6bが設けてある。また、縦板部10、トーチ取付部3A〜3C、レール当接枠部4、クランプアーム5、操作ねじ軸6、キャップ8はいずれも鋼鉄製であり、レール当接枠部4は縦板部10に溶接されている。   A hand grip 12 is fixed to the upper end of the vertical plate portion 10, and a handle portion 6 b for twisting is provided on the upper end of the operation screw shaft 6. The vertical plate portion 10, the torch mounting portions 3A to 3C, the rail contact frame portion 4, the clamp arm 5, the operation screw shaft 6, and the cap 8 are all made of steel, and the rail contact frame portion 4 is a vertical plate portion. 10 is welded.

トーチ取付部3A〜3Cは同一の寸法形状であって、図2〜図4に示すように、それぞれ円筒状本体30の後端中央から後方へ突出するボルト部33を有しており、該ボルト部33を縦板部10に設けたボルト挿通孔13に挿通して、後方から蝶ねじ34を螺合緊締することにより、縦板部10に止着されている。そして、各円筒状本体30は前方に開くトーチ保持孔31を有しており、該トーチ保持孔31内には3個の軸受32がスナップリング33を介して抜出不能に嵌装されている。なお、図2に示すように、縦板部10の左右両側下部にはボルト挿通孔13が上下2個ずつ設けてあり、切断対象のレールサイズの大小に応じて左右のトーチ取付部3B,3Cの止着位置を上下に変更できるようになっている。   The torch mounting portions 3A to 3C have the same size and shape, and as shown in FIGS. 2 to 4, each has a bolt portion 33 protruding rearward from the center of the rear end of the cylindrical main body 30, and the bolt The part 33 is inserted into a bolt insertion hole 13 provided in the vertical plate part 10 and is fastened to the vertical plate part 10 by screwing and tightening a thumbscrew 34 from the rear. Each cylindrical main body 30 has a torch holding hole 31 that opens forward, and three bearings 32 are fitted in the torch holding hole 31 through a snap ring 33 so that they cannot be removed. . In addition, as shown in FIG. 2, two bolt insertion holes 13 are provided on the left and right side lower portions of the vertical plate portion 10 respectively, and the left and right torch mounting portions 3B, 3C according to the size of the rail to be cut. The stop position of can be changed up and down.

キャップ8は、図4に示すように、円形の基壁部8aと周壁部8bとで構成され、基壁部8aの内面側に円形凸部8cが一体形成されており、該円形凸部8cと周壁部8bとの間にリング状のマグネット80が嵌着されている。この嵌着されたマグネット80の端面は周壁部8bの端縁よりも低位にあり、また周壁部8bの内径はトーチ取付部3A〜3Cの円筒状本体30の外径より僅かに大きく設定されており、図4の仮想線で示すように、該キャップ8を各トーチ取付部3A〜3Cに嵌着したとき、その前端面3aにマグネット80が磁力吸着すると共に、周壁部8bが円筒状本体30に外嵌する。   As shown in FIG. 4, the cap 8 is composed of a circular base wall portion 8a and a peripheral wall portion 8b. A circular convex portion 8c is integrally formed on the inner surface side of the base wall portion 8a, and the circular convex portion 8c. A ring-shaped magnet 80 is fitted between the peripheral wall portion 8b and the peripheral wall portion 8b. The end face of the fitted magnet 80 is lower than the end edge of the peripheral wall portion 8b, and the inner diameter of the peripheral wall portion 8b is set slightly larger than the outer diameter of the cylindrical body 30 of the torch attachment portions 3A to 3C. As shown by phantom lines in FIG. 4, when the cap 8 is fitted to the torch mounting portions 3A to 3C, the magnet 80 is magnetically attracted to the front end surface 3a, and the peripheral wall portion 8b is the cylindrical main body 30. It fits outside.

レール当接枠部4は、図3及び図5に示すように、上板部41の下面側の前後両側部が下方に膨出し、縦板部10の切欠部11の上縁よりも若干低いレール上面当接部41a,41aを構成すると共に、側板部42の下縁側も該切欠部11の左縁よりも若干内側に膨出し、その内面側が前後方向全長にわたる垂直面をなすレール側面当接部42aを構成している。なお、枢支ピン9は、クランプアーム5の両側へ突出する円筒状のボス部52がレール当接枠部4の両ブラケット部43,43間に配置した状態で、両ブラケット部43,43のピン挿通孔43a(図2参照)及び該ボス部52に挿通されると共に、その後部周面に設けた平面部9aに、後側のブラケット部43の上端に開口したねじ孔43bに螺装したロックねじ45を押接することにより、後方抜出不能に保持されている。   As shown in FIGS. 3 and 5, the rail contact frame portion 4 bulges downward in the front and rear side portions on the lower surface side of the upper plate portion 41 and is slightly lower than the upper edge of the notch portion 11 of the vertical plate portion 10. The rail upper surface abutting portions 41a and 41a are configured, and the lower edge side of the side plate portion 42 also bulges slightly inward from the left edge of the notch 11, and the inner surface of the rail side surface abuts the vertical surface over the entire length in the front-rear direction. Part 42a is configured. The pivot pin 9 has a cylindrical boss portion 52 protruding from both sides of the clamp arm 5 between the bracket portions 43 and 43 of the rail abutting frame portion 4. The pin is inserted into the pin insertion hole 43a (see FIG. 2) and the boss portion 52, and is screwed into the screw hole 43b opened at the upper end of the rear bracket portion 43 in the flat portion 9a provided on the peripheral surface of the rear portion. By pressing the lock screw 45, it is held so that it cannot be pulled out rearward.

一方、ガス切断トーチ2は、図1に示すように、一端側に火口ノズル2aが突出した円筒状のヘッド部21が燃料ガス供給管22及び酸素供給管23に対して略直角に接続されており、該ヘッド部21に取付枠70を介して枢支軸7が火口ノズル2aの火炎出射方向に対する直交方向で且つ燃料ガス供給管22及び酸素供給管23の管長方向と逆方向に突設されている。この枢支軸7は、トーチ取付部3A〜3Cのトーチ保持孔31つまり軸受32の内周に適嵌する径に設定されている。   On the other hand, as shown in FIG. 1, the gas cutting torch 2 has a cylindrical head portion 21 with a crater nozzle 2a protruding on one end side connected to a fuel gas supply pipe 22 and an oxygen supply pipe 23 at a substantially right angle. The pivot shaft 7 is projected from the head portion 21 through the attachment frame 70 in a direction orthogonal to the flame emission direction of the crater nozzle 2a and in the direction opposite to the length direction of the fuel gas supply pipe 22 and the oxygen supply pipe 23. ing. The pivot shaft 7 is set to have a diameter that fits properly in the torch holding holes 31 of the torch mounting portions 3 </ b> A to 3 </ b> C, that is, the inner periphery of the bearing 32.

取付枠70は、一端側の開裂筒部71をヘッド部21に外嵌し、その開裂の両側に突出する突片71a,71a間に貫通させたボルト73に蝶ねじ74を螺合緊締することで、該ヘッド部21に固定されている。また、該取付枠70の火口ノズル2aに近い他端側には円盤部72が溶接固着され、この円盤部72に枢支軸7が同心状に固着されている。なお、酸素供給管23は切断用酸素供給管23aと予熱用酸素供給管23bとに分岐しており、切断用酸素供給管23aにはレバー式の開閉バルブ24が介装されると共に、予熱用酸素供給管23bと燃料ガス供給管22にはねじ式の流量調整バルブ25が介装されている。   The mounting frame 70 is formed by externally fitting a cleavage cylinder portion 71 on one end side to the head portion 21, and screwing and tightening a wing screw 74 to a bolt 73 that is passed between projecting pieces 71a and 71a projecting on both sides of the cleavage. Thus, the head portion 21 is fixed. A disk portion 72 is fixedly welded to the other end of the mounting frame 70 near the crater nozzle 2a, and the pivot shaft 7 is fixed concentrically to the disk portion 72. The oxygen supply pipe 23 is branched into a cutting oxygen supply pipe 23a and a preheating oxygen supply pipe 23b. The cutting oxygen supply pipe 23a is provided with a lever-type opening / closing valve 24 and is used for preheating. The oxygen supply pipe 23b and the fuel gas supply pipe 22 are provided with a screw-type flow rate adjustment valve 25.

上記構成のレール切断装置によって鉄道レールを切断するには、図5及び図6に示すように、まずレールRに対し、上方からトーチ支持枠体1を縦板部10の切欠部11に該レールRが嵌入するように跨嵌させ、レール当接枠部4のレール上面当接部41a,41aを該レールR上に載せる。このとき、クランプアーム5は、予めねじ筒部51に対する操作ねじ軸6の螺装度合を浅くすることで、下端5aが切欠部11の右側方に退避した状態になっている。なお、レールRは図示の如く厚肉の頭部R1と薄肉縦板状の脚部R2と巾広の底板部R3からなるが、このレールRに跨嵌したトーチ支持枠体1は、切欠部11の深さ設定により、縦板部10が該レールRの底板部R3から浮き離れた状態にある。   In order to cut a railroad rail by the rail cutting device having the above-described configuration, as shown in FIGS. 5 and 6, first, the torch support frame body 1 is moved from above to the notch portion 11 of the vertical plate portion 10 with respect to the rail R. R is straddled so that R is inserted, and the rail upper surface contact portions 41a, 41a of the rail contact frame portion 4 are placed on the rail R. At this time, the clamp arm 5 is in a state in which the lower end 5 a is retracted to the right side of the notch portion 11 by previously reducing the degree of screwing of the operation screw shaft 6 with respect to the screw cylinder portion 51. As shown in the figure, the rail R is composed of a thick head R1, a thin vertical plate-like leg R2, and a wide bottom plate R3. The torch support frame 1 straddling the rail R has a notch portion. With the depth setting of 11, the vertical plate portion 10 is in a state of being lifted away from the bottom plate portion R3 of the rail R.

かくして該トーチ支持枠体1をレールRに跨嵌させたのち、操作ねじ軸6を螺装度合が深くなる方向に回転操作することにより、クランプアーム5をクランプ方向に回動させ、その下端5aをレールRの右側面Rcに押接させる。この押接に伴い、レールRの頭部R1の左側面Rbがレール当接枠部4のレール側面当接部42aに押接し、このレール側面当接部42aとクランプアーム5の下端5aとの間で該レールRを挟着することにより、トーチ支持枠体1が該レールRに固定される。この固定状態では、縦板部10から後方へ突設されたレール当接枠部4が、レールRの頭部R1の左側面Rbに対してレール側面当接部42aで面接触ないし線接触し、また該頭部R1の上面Raに対してもレール上面当接部41a,41aによって前後二カ所で当接するから、縦板部10は面方向がレール長手方向に直交する垂直姿勢に確実に保持される。   Thus, after the torch support frame 1 is fitted over the rail R, the operating screw shaft 6 is rotated in the direction in which the threading degree is deepened, thereby rotating the clamp arm 5 in the clamping direction, and its lower end 5a. Is pressed against the right side surface Rc of the rail R. As a result of this pressing, the left side surface Rb of the head portion R1 of the rail R presses against the rail side surface contact portion 42a of the rail contact frame portion 4, and the rail side surface contact portion 42a and the lower end 5a of the clamp arm 5 are in contact with each other. The torch support frame 1 is fixed to the rail R by sandwiching the rail R therebetween. In this fixed state, the rail contact frame portion 4 protruding rearward from the vertical plate portion 10 makes surface contact or line contact with the left side surface Rb of the head R1 of the rail R at the rail side surface contact portion 42a. In addition, since the rail upper surface abutting portions 41a and 41a abut against the upper surface Ra of the head R1, the vertical plate portion 10 is securely held in a vertical posture in which the surface direction is orthogonal to the rail longitudinal direction. Is done.

次に、このレールRに固定したトーチ支持枠体1の三カ所のトーチ取付部3A〜3Cに対し、順次にガス切断トーチ2を取り付けて三段階のガス切断操作を行う。この三段階のガス切断操作の順序については特に制約はないが、以下では第一段階で右側のトーチ取付部3C、第二段階で左側のトーチ取付部3B、第三段階で上側のトーチ取付部3Aを用いるものとして説明する。   Next, the gas cutting torch 2 is sequentially attached to the three torch attachment portions 3A to 3C of the torch support frame 1 fixed to the rail R, and a three-stage gas cutting operation is performed. The order of the three-stage gas cutting operation is not particularly limited, but in the following, the right-side torch attachment portion 3C in the first stage, the left-side torch attachment portion 3B in the second stage, and the upper torch attachment portion in the third stage. A description will be given assuming that 3A is used.

トーチ支持枠体1に対するガス切断トーチ2の取り付けは、図7に示すように、トーチ取付部3A〜3Cのトーチ保持孔31に、ヘッド部21の枢支軸7を基端まで挿嵌するだけでよい。これにより,該枢支軸7の基端周囲の環状段部7aが最も外側の軸受32の端面に当接し、もってヘッド部21が前後方向に位置決めされた状態で回転自在に保持される。この取付状態において、枢支軸7の軸方向が火口ノズル2aの火炎出射方向に直交しているから、ヘッド部21の回転に伴う火口ノズル2aからの火炎放射の軌跡は、その回転軸に対して直交する平面に沿って移動することになる。   As shown in FIG. 7, the gas cutting torch 2 is attached to the torch support frame 1 only by inserting the pivot shaft 7 of the head portion 21 to the base end in the torch holding holes 31 of the torch attaching portions 3A to 3C. It's okay. As a result, the annular step portion 7a around the base end of the pivot shaft 7 comes into contact with the end face of the outermost bearing 32, so that the head portion 21 is rotatably held in a state where it is positioned in the front-rear direction. In this attached state, since the axial direction of the pivot shaft 7 is orthogonal to the flame emission direction of the crater nozzle 2a, the locus of the flame radiation from the crater nozzle 2a accompanying the rotation of the head portion 21 is relative to the rotation axis. And move along a plane orthogonal to each other.

第一段階のガス切断操作では、図8に示すように、トーチ支持枠体1の右側のトーチ取付部3Cにガス切断トーチ2のヘッド部21を装着すると共に、他のトーチ取付部3A,3Bにはキャップ8を嵌着しておく。そして、図示仮想線の如くヘッド部21の火口ノズル2aが下向きの姿勢から、火炎Fを噴射しつつ、該ヘッド部21を図示実線の如く火口ノズル2aが左斜め下向きになる姿勢まで略45°右旋回させることにより、レールRの底板部R3の右側半部を切り込む。次いで、左側のトーチ取付部3Bのキャップ8を取り外し、右側のトーチ取付部3Cから抜出したヘッド部21を左側のトーチ取付部3Bに装着する共に、取り外したキャップを右側のトーチ取付部3Cに嵌着する。そして、第二段階のガス切断操作として、図9に示すように、ヘッド部21を図示仮想線の如く火口ノズル2aが下向きの姿勢から図示実線の如く右斜め上向きになる姿勢まで、火炎Fを噴射しつつ略70°左旋回させることにより、レールRの底板部R3の残る左側半部から脚部R2の上部まで切り込む。しかるのち、同様に上側のトーチ取付部3Aのキャップ8を取り外してヘッド部21を装着し、該キャップを左側のトーチ取付部3Bに嵌着した上で、第三段階のガス切断操作として、図10に示すように、ヘッド部21を図示実線の如く火口ノズル2aが下向きの姿勢から図示仮想線の如く右斜め下向きになる姿勢まで、火炎Fを噴射しつつ略45°左旋回させてレールRの残る頭部R1を溶断することにより、該レールRの切断を完了する。   In the first-stage gas cutting operation, as shown in FIG. 8, the head portion 21 of the gas cutting torch 2 is mounted on the right side torch mounting portion 3C of the torch support frame 1, and the other torch mounting portions 3A and 3B are mounted. A cap 8 is fitted in the case. Then, the crater nozzle 2a of the head portion 21 from the downward posture as shown in the phantom line is approximately 45 ° from the downward posture to the posture in which the crater nozzle 2a is inclined downward to the left as shown in the solid line while injecting the flame F. By turning right, the right half of the bottom plate R3 of the rail R is cut. Next, the cap 8 of the left torch attachment portion 3B is removed, and the head portion 21 extracted from the right torch attachment portion 3C is attached to the left torch attachment portion 3B, and the removed cap is fitted to the right torch attachment portion 3C. To wear. Then, as a second-stage gas cutting operation, as shown in FIG. 9, the flame 21 is moved from the posture in which the crater nozzle 2a is directed downward as shown in the phantom line to the posture in which the crater nozzle 2a is directed upward to the right as shown in the illustrated solid line. By turning left approximately 70 ° while spraying, the left half of the bottom plate R3 of the rail R is cut from the left half to the top of the leg R2. Thereafter, similarly, the cap 8 of the upper torch mounting portion 3A is removed and the head portion 21 is mounted, and the cap is fitted to the left torch mounting portion 3B. As shown in FIG. 10, the head 21 is turned approximately 45 ° to the left while the flame F is jetted from the posture in which the crater nozzle 2 a is downward as shown by the solid line to the posture in which the crater nozzle 2 a is inclined downward to the right as shown in the virtual line. The cutting of the rail R is completed by fusing the remaining head R1.

このようなガス切断では、三カ所のトーチ取付部3A〜3Cにおいて、ガス切断トーチ2のヘッド部21の保持位置が自ずとレール長手方向の同一位置に定まるため、三方向からの切込み位置が精度よく一致し、加えて三方向からの火炎放射の軌跡がレール長手方向に直交する面内に納まるから、切断面に段差や角度差を生じず、従来のような修正のための切断後の研削加工も不要となる。しかも、トーチ取付部3A〜3C間でのガス切断トーチ2の付け替えは、トーチ取付部3A〜3Cのトーチ保持孔31に対してヘッド部21の枢支軸7を挿脱するだけでよく、その操作を極めて迅速に行えるから、三カ所のトーチ取付部3A〜3Cを順次移行する間の時間的ロスが非常に少なくなり、もって従来に比較して切断能率が格段に向上する。   In such gas cutting, since the holding position of the head portion 21 of the gas cutting torch 2 is automatically determined at the same position in the rail longitudinal direction in the three torch mounting portions 3A to 3C, the cutting positions from the three directions are accurate. In addition, since the trajectory of the flame radiation from the three directions fits in the plane perpendicular to the rail longitudinal direction, there is no step or angle difference on the cut surface, and post-cut grinding for correction as before Is also unnecessary. Moreover, the gas cutting torch 2 can be replaced between the torch mounting portions 3A to 3C only by inserting and removing the pivot shaft 7 of the head portion 21 with respect to the torch holding hole 31 of the torch mounting portions 3A to 3C. Since the operation can be performed very quickly, the time loss during the sequential transition of the three torch mounting portions 3A to 3C is extremely reduced, and the cutting efficiency is remarkably improved as compared with the conventional case.

また、各トーチ取付部3A〜3Cにおけるガス切断はガス切断トーチ2のヘッド部21を回動操作するだけでよく、前記のトーチ取付部3A〜3C間でのガス切断トーチ2の付け替えを含め、操作的に極めて簡単であり、その作業に熟練を要しない。とりわけ、実施形態のようにトーチ取付部3A〜3Cのトーチ保持孔31内に軸受32を嵌装した構成では、ヘッド部21を円滑に回動操作できるから、レール切断の精度及び作業能率がより向上する。   Moreover, the gas cutting in each torch attachment part 3A-3C only needs to rotate the head part 21 of the gas cutting torch 2, and includes the replacement of the gas cutting torch 2 between the torch attachment parts 3A-3C, It is extremely easy to operate and does not require skill in the work. In particular, in the configuration in which the bearing 32 is fitted in the torch holding holes 31 of the torch mounting portions 3A to 3C as in the embodiment, the head portion 21 can be smoothly rotated, so that the rail cutting accuracy and work efficiency are further improved. improves.

更に、実施形態のように、レールRを三方向からのガス切断によって順次に切り込んでゆく際、三カ所のトーチ取付部3A〜3Cの内、ガス切断トーチ2のヘッド部21を取り付けていない不使用の二カ所にキャップ8を嵌着する構成とすれば、切断部位から飛散するスラグが該二カ所のトーチ取付部のトーチ保持孔31内や前端部3aに付着するのを防止できる。従って、これら二カ所のトーチ取付部を次に使用する際、付着したスラグによるガス切断トーチ2のヘッド部21の保持位置や保持姿勢の狂いが回避され、もって高い切断精度を確保できる。加えて、実施形態として例示したように、キャップ8がマグネット80によってトーチ取付部3A〜3Cの前端部3aに磁力吸着するものとすれば、レールRを三方向から順次にガス切断してゆく際、トーチ取付部3A〜3C間での該キャップ8の付け替えを容易に迅速に行うことができ、もって切断能率がより向上する。   Further, as in the embodiment, when the rail R is sequentially cut by gas cutting from three directions, the head portion 21 of the gas cutting torch 2 is not mounted among the three torch mounting portions 3A to 3C. If it is set as the structure which attaches the cap 8 to two places of use, it can prevent that the slag which scatters from a cutting | disconnection site | part adheres in the torch holding hole 31 of the two torch attachment parts, or the front-end part 3a. Therefore, when these two torch attachment portions are used next time, the holding position and holding posture of the head portion 21 of the gas cutting torch 2 due to adhering slag are avoided, and high cutting accuracy can be secured. In addition, as illustrated in the embodiment, when the cap 8 is magnetically attracted to the front end portions 3a of the torch mounting portions 3A to 3C by the magnet 80, the rail R is sequentially gas-cut from three directions. The cap 8 can be easily and quickly replaced between the torch mounting portions 3A to 3C, and the cutting efficiency is further improved.

一方、このレール切断装置におけるトーチ支持枠体1は、切欠部11を有する縦板部10の前面10a側にトーチ取付部3A〜3Cを設け、同後面10b側にレール当接枠部4及びクランプアーム5と操作ねじ軸6の如き押接手段を設けただけの簡単な構造であるから、容易に且つ安価に製作できると共に、故障しにくく耐久性に優れ、また軽量であるために施工現場での取り扱い及び持ち運びを楽に行えるという利点がある。   On the other hand, the torch support frame body 1 in this rail cutting device is provided with the torch mounting portions 3A to 3C on the front surface 10a side of the vertical plate portion 10 having the notches 11, and the rail contact frame portion 4 and the clamp on the rear surface 10b side. Since it has a simple structure with only the pressing means such as the arm 5 and the operation screw shaft 6, it can be manufactured easily and inexpensively, and it is difficult to break down and has excellent durability and light weight. There is an advantage that it can be easily handled and carried.

なお、実施形態ではクランプアーム5が縦方向に回動する構成を例示したが、該クランプアーム5は先端側がレールRの側面に対して離接方向に回動可能であればよく、例えば横方向(水平方向)に回動する構成も採用可能である。また、クランプアーム5をレールRに押接させる上で、例示した操作ねじ軸6以外の種々の押接手段も採用できる。ただし、実施形態のように、レール当接枠部4にクランプアーム5を枢支ピン9を介して縦方向に回動可能に枢着し、そのねじ筒部51に螺装した操作ねじ軸6の先端6aをレール当接枠部4に当接した構成では、該操作ねじ軸6の回転操作により、クランプアーム5の先端5a側をレールRの他側側面Rcに強く押接して、トーチ支持枠体1を確実に該レールRに固定できると共に、この固定状態を容易に解除できるという利点がある。   In the embodiment, the configuration in which the clamp arm 5 is rotated in the vertical direction is illustrated. However, the clamp arm 5 only needs to be able to rotate in the contact / separation direction with respect to the side surface of the rail R. A configuration that rotates in the (horizontal direction) can also be employed. In addition, when the clamp arm 5 is pressed against the rail R, various pressing means other than the illustrated operation screw shaft 6 can be employed. However, as in the embodiment, the clamp arm 5 is pivotally attached to the rail contact frame portion 4 via the pivot pin 9 so as to be pivotable in the vertical direction, and the operation screw shaft 6 is screwed to the screw cylinder portion 51. In the configuration in which the tip 6a of the arm is in contact with the rail abutment frame portion 4, the tip 5a of the clamp arm 5 is strongly pressed against the other side surface Rc of the rail R by rotating the operation screw shaft 6, thereby supporting the torch. There is an advantage that the frame 1 can be reliably fixed to the rail R and the fixed state can be easily released.

本発明のレール切断装置は、例示した鉄道レールの切断に限らず、ハンガーレールを含む各種走行軌条を構成するレールをガス切断するのに使用できる。また、切断対象のレールRは、頭部R1を上向きにして配設されるもの以外に、該頭部R1を横向きや下向きとして配設されるものでもよい。しかして、トーチ支持枠体1における縦板部10の切欠部11は、適用するレールの断面形状及びサイズに応じて、該レールを跨嵌できる形状及び寸法に設定すればよい。更に、トーチ支持枠体1の各構成部材の材質は例示した鋼鉄に限らず、種々の金属やセラミックスを採用できるが、キャップ8をマグネット80を介して磁力吸着させる構成では該キャップ8及びトーチ取付部3A〜3Cに磁性金属を用いる必要がある。その他、本発明のレール切断装置としては、トーチ支持枠体1における縦板部10及びレール当接枠部4の形状、縦板部10に対するトーチ取付部3A〜3Cの止着構造、クランプアーム5の形状及び枢支構造、ガス切断トーチ2のヘッド部21に対する枢支軸7の取付構造等、細部構成については実施形態以外に種々設計変更可能である。   The rail cutting device of the present invention is not limited to the cutting of the exemplified railroad rail, but can be used for gas cutting of rails constituting various traveling rails including a hanger rail. Further, the rail R to be cut may be disposed with the head R1 facing sideways or downward, in addition to the rail R1 disposed with the head R1 facing upward. Therefore, the notch portion 11 of the vertical plate portion 10 in the torch support frame body 1 may be set to a shape and a dimension capable of straddling the rail according to the cross-sectional shape and size of the rail to be applied. Furthermore, the material of each constituent member of the torch support frame 1 is not limited to the exemplified steel, and various metals and ceramics can be adopted. However, in the configuration in which the cap 8 is magnetically adsorbed via the magnet 80, the cap 8 and the torch are attached. It is necessary to use a magnetic metal for the portions 3A to 3C. In addition, as the rail cutting device of the present invention, the shape of the vertical plate portion 10 and the rail contact frame portion 4 in the torch support frame 1, the fastening structure of the torch attachment portions 3 </ b> A to 3 </ b> C to the vertical plate portion 10, the clamp arm 5 In addition to the embodiment, various design changes can be made to the detailed configuration such as the shape and the pivot structure, and the mounting structure of the pivot shaft 7 to the head portion 21 of the gas cutting torch 2.

1 トーチ支持枠体
10 縦板部
10a 前面
10b 後面
11 切欠部
2 ガス切断トーチ
21 ヘッド部
3A〜3C トーチ取付部
3a 前端部
31 トーチ保持孔
32 軸受
4 レール当接枠部
5 クランプアーム
5a 下端(先端)
51 ねじ筒部
6 操作ねじ軸(押接手段)
7 枢支軸
8 キャップ
80 マグネット
9 枢支ピン
F 火炎
R レール
Ra 上面
Rb 左側面(一側側面)
Rc 右側面(他側側面)
DESCRIPTION OF SYMBOLS 1 Torch support frame 10 Vertical plate part 10a Front surface 10b Rear surface 11 Notch part 2 Gas cutting torch 21 Head part 3A-3C Torch attachment part 3a Front end part 31 Torch holding hole 32 Bearing 4 Rail contact frame part 5 Clamp arm 5a Lower end ( tip)
51 Screw cylinder 6 Operation screw shaft (pressing means)
7 pivot shaft 8 cap 80 magnet 9 pivot pin F flame R rail Ra upper surface Rb left side (one side)
Rc Right side (other side)

Claims (5)

レールに跨嵌させて固定するトーチ支持枠体と、このトーチ支持枠体にヘッド部を着脱自在に支持させるガス切断トーチとで構成され、
トーチ支持枠体は、レールに跨嵌させるための切欠部を有する縦板部と、該縦板部の前面側で前記切欠部の上側及び左右両側の三カ所に突設されたトーチ取付部と、該縦板部の後面側に突設されてレールの頂面及び一側側面に当接させるレール当接枠部と、先端側がレールの他側側面に対して離接方向に回動可能に枢着されたクランプアームと、該クランプアームの先端側をレールの他側側面に押接させる押接手段とを備え、
前記の各トーチ取付部が前方に開くトーチ保持孔を有すると共に、ガス切断トーチの前記ヘッド部には、前記トーチ保持孔に対して回転自在に挿嵌可能な枢支軸が火炎出射方向に対する直交方向に突設され、
切断対象のレールにトーチ支持枠体の前記縦板部を跨嵌させ、前記レール当接枠部と前記クランプアームの先端側との間で該レールを挟着することによってトーチ支持体を固定し、このトーチ支持枠体の前記三カ所のトーチ取付部に順次、ガス切断トーチのヘッド部を前記枢支軸を介して取り付けて回動操作することにより、該レールを3方向からガス切断するように構成されてなるレール切断装置。
It is composed of a torch support frame that is fitted over and fixed to the rail, and a gas cutting torch that removably supports the head portion on the torch support frame,
The torch support frame includes a vertical plate portion having a cutout portion for straddling the rail, and a torch attachment portion projecting from the front surface side of the vertical plate portion at the upper side of the cutout portion and the left and right sides. A rail abutting frame that protrudes from the rear surface of the vertical plate and abuts against the top surface and one side surface of the rail; A clamp arm pivotally attached, and a pressing means for pressing the tip side of the clamp arm against the other side surface of the rail;
Each of the torch mounting portions has a torch holding hole that opens forward, and a pivot shaft that can be rotatably inserted into the torch holding hole is orthogonal to the flame emitting direction in the head portion of the gas cutting torch. Projecting in the direction,
The torch support is fixed by placing the vertical plate portion of the torch support frame over the rail to be cut and sandwiching the rail between the rail abutment frame and the tip side of the clamp arm. Then, the rail is gas-cut from three directions by sequentially attaching the head portion of the gas cutting torch via the pivot shaft to the three torch mounting portions of the torch support frame body and rotating the same. The rail cutting device comprised in this.
前記各トーチ取付部のトーチ保持孔の内周に軸受が嵌装されてなる請求項1に記載のレール切断装置。   The rail cutting device according to claim 1, wherein a bearing is fitted on the inner periphery of the torch holding hole of each torch mounting portion. 前記トーチ取付部のトーチ保持孔を塞ぐキャップを備え、レールのガス切断時にガス切断トーチのヘッド部を取り付けていないトーチ取付部に該キャップを嵌着するように構成されてなる請求項1又は2に記載のレール切断装置。   A cap for closing the torch holding hole of the torch attachment portion is provided, and the cap is fitted to a torch attachment portion to which a head portion of the gas cutting torch is not attached at the time of gas cutting of the rail. The rail cutting device described in 1. 前記トーチ取付部及びキャップが磁性金属からなり、キャップ側に取り付けたマグネットによって該キャップがトーチ取付部の前端部に磁力吸着するように構成されてなる請求項1〜3のいずれかに記載のレール切断装置。   The rail according to any one of claims 1 to 3, wherein the torch mounting portion and the cap are made of a magnetic metal, and the cap is configured to be magnetically attracted to a front end portion of the torch mounting portion by a magnet attached to the cap side. Cutting device. 前記レール当接枠部に前記クランプアームが枢支ピンを介して縦方向回動可能に枢着されると共に、該クランプアームのレールに押接させる先端側とは前記枢支ピンを挟んだ反対側の端部にねじ筒部が設けられ、前記押接手段が該ねじ筒部に螺装して先端をレール当接枠部に当接する操作ねじ軸からなり、該操作ねじ軸の回転によって前記クランプアームが回動するように構成されてなる請求項1〜4のいずれかに記載のレール切断装置。   The clamp arm is pivotally attached to the rail abutting frame portion via a pivot pin so as to be pivotable in the vertical direction, and is opposite to the tip side of the clamp arm pressed against the rail with the pivot pin interposed therebetween. A screw cylinder portion is provided at the end of the side, and the pressing means comprises an operation screw shaft that is screwed to the screw cylinder portion and the tip abuts against the rail abutting frame portion, and the rotation of the operation screw shaft The rail cutting device according to any one of claims 1 to 4, wherein the clamp arm is configured to rotate.
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JP2018127829A (en) * 2017-02-09 2018-08-16 公益財団法人鉄道総合技術研究所 Tip saw type portable rail cutter for rail gas pressure welding, rail cutting method, and rail pressure welding method
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