JP5686756B2 - Panel 塀 - Google Patents

Description

The present invention relates to a panel wall with wall panels. More particularly, to panel walls constructed using the fence for panels for building fences surrounding the house and grounds.

Conventionally, block fences made by stacking concrete blocks are often used for fences surrounding houses and sites.
However, the block fence is a concrete structure in which sand is hardened with cement, so it has a heavy weight and is inferior in workability and has a drawback that it causes a serious injury if a person becomes an underlay when collapsed.

Therefore, the prior arts of Patent Documents 1 and 2 have been proposed as improving the appearance quality while reducing the weight.
In the prior art of Patent Document 1, a cement-based panel is attached to a frame made of an aluminum structural material, and tiles are attached to the outer surface.
The prior art of Patent Document 2 is a ceramic siding stretched on a frame made of an aluminum structural material.

Conventional Examples 1 and 2 use cement panels, tiles (Patent Document 1), and ceramics siding (Patent Document 2) as exterior materials, and thus are lighter than concrete blocks, but are not sufficiently light in weight.
Also, assembling the frame and attaching various exterior materials (cement panels, tiles, ceramics siding) to this, there is a problem that it takes time and labor for the site construction. By doing so, it will become a scarlet with little change, and it will lack design that is adapted to the natural environment and housing / urban design.

On the other hand, there is Patent Document 3 as a further advanced technique in terms of weight reduction. In this prior art, a panel made of synthetic resin is coupled to a support.
With this conventional technology, it is lightweight and has excellent workability, but it has a thin plate-like appearance and only a flat surface, so its aesthetic texture is extremely poor. It cannot be finished to match the urban design.

Japanese Patent Laid-Open No. 6-137051 Japanese Patent Laid-Open No. 7-18862 JP 2003-321852 A

The present invention has been made in view of the above circumstances, a lightweight, rich in aesthetic appearance, workability good, it is possible to exert the design of which was consistent with the nature and the Housing and Urban Design, or, less likely to collapse a lightweight, The purpose is to provide a panel that is unlikely to cause personal injury even if it collapses.

The panel cage of the first invention is a panel cage constructed by using a plurality of cage panels, and the cage panel is connected to a panel having a metal outer plate affixed to a frame. The heel panel is finished to the same standard dimensions in length, width, and thickness, and the heel panel has adhesion to a metal surface as a base coating. It is characterized in that a high base preparation material is applied and an exterior material containing synthetic resin, sand and pulp is applied on the surface of the base coating .
The panel cage of the second invention is a panel cage constructed of an arbitrary number of curved unit panels, wherein the curved unit panel comprises a metal curved outer plate and curved back outer plate on a frame. The pasted panel is formed with a connecting portion for connecting to another panel, and the bending unit panel is finished to the same reference dimensions in length, width and thickness, and the bending unit panel is A base conditioning material having high adhesion to the metal surface is applied as the base coating, and an exterior material containing synthetic resin, sand and pulp is applied to the surface of the base coating .
Panel wall of the third invention, in the first shot bright, the panel is characterized in that subjected to design property machining.
Panel walls of the fourth invention, in the first shot bright, the panel, characterized in that it is intended to attached the functional member.
Panel walls of the fifth invention, in the first or second shot bright, the panel, characterized in that the one using the aluminum material.

According to the first invention, the following effects are obtained.
a) Since the panel has a connecting part, it can be connected to other panels to construct a bag. And since the structural members are only the frame and the outer plate, it is lightweight, and it is difficult to collapse, and even if it collapses, a panel bag that is unlikely to cause personal injury is obtained.
b) By connecting a plurality of scissors panels with reference dimensions vertically and horizontally, it is possible to construct scissors with different heights, or scissors of any length, so that a panel scissors constructed to be rich in change can be obtained. .
c) Since the base material is highly adherent to the metal surface, it is possible to reliably attach the exterior material and prevent peeling and the like. Since the exterior material includes sand and pulp, it can produce a natural texture and a bulky feeling.
According to the second invention, the following effects are obtained.
a) Since the bending unit panel is curved, when it is connected, a curved surface panel is obtained. Further, the width dimension of the curved panel, that is, the bending angle can be arbitrarily changed by changing the number of the bending unit panels to be connected.
b) By connecting a plurality of curved unit panels with reference dimensions in the vertical and horizontal directions, it is possible to construct a panel with different heights and a panel with various lengths. It is done.
c) Since the base material is highly adherent to the metal surface, it is possible to reliably attach the exterior material and prevent peeling and the like. Since the exterior material includes sand and pulp, it can produce a natural texture and a bulky feeling.
According to the third aspect of the invention, various aesthetic appearances can be given to the kite by the design processing, so that a kite that matches the scenery of nature, houses, cities, etc. can be realized.
According to the fourth aspect of the present invention, it is possible to configure the entrance post box, the lamp cover, and the like by attaching the functional member, thereby exhibiting the same house exterior function as before.
According to the fifth invention, since the aluminum material can be extruded, it is possible to manufacture a veneer panel at a low cost and to achieve weight reduction.

An example of a wall panel of Ru used in the present invention, (A) is a partially broken front view, (B) is a plan view, (C) is a side view. It is a cross-sectional view which shows an example of the connection structure of the panel for two sheets. It is a perspective view of 4 points | pieces for the heel panel which belongs to a 1st reference | standard dimension. It is a perspective view of 4 points | pieces for the heel panel which belongs to a 2nd reference | standard dimension. It is an expansion perspective view of the curved panel 8 shown in FIG. It is explanatory drawing of the construction procedure of an example of the panel coffin of this invention constructed | assembled using the panel for coffins. It is explanatory drawing of the other construction procedure of the panel fence of this invention constructed | assembled using the panel for fences. It is explanatory drawing of the coating method of exterior material. It is a perspective view which shows the panel coffin of this invention constructed | assembled using the panel for coffins. It is explanatory drawing of the example of a combination of the curved surface panel. It is another example of the corner opening panel 2, Comprising: (A) is a front view, (B) is a top view. It is another example of the round opening panel 3, Comprising: (A) is a front view, (B) is a top view. It is explanatory drawing of a foundation pillar, (A) is a top view, (B) is a front view, (C) is a side view. It is explanatory drawing of the coffin established using the foundation pillar, (A) is a top view, (B) is a front view, (C) is a side view.

(Features of the present invention)
A feature of the present invention is that a modular heel panel is used to construct the heel. The meaning of this modularization is that each heel panel is configured to have standardized vertical, horizontal, and thickness dimensions, which are connected to each other to change the height and length in the left-right direction. It is possible to extend it.

  One or two or more reference dimensions may be used. However, since the ease of construction is lost when there are too many reference dimensions, it is better from the viewpoint of workability, but there is no particular limitation.

The connection of the panels for scissors may be performed via a support column which is a separate member from the panel, the panels may be directly coupled to each other, or both may be combined.
In the connection through the columns, in the horizontal direction, the columns can be extended infinitely in the horizontal direction by setting up the columns one by one between adjacent panels and connecting the panels through the columns. In the height direction, the panels may be stacked on top and connected to the same column. And the connection part for connecting with a support | pillar can employ | adopt arbitrarily the connection structure of a well-known structure.
In connection without using a support, it is only necessary to provide a connection part for direct connection on each heel panel, and its structure is arbitrary.

Next, an embodiment of the present invention will be described with reference to the drawings.
In the present specification, an embodiment composed of two panel groups having a first reference dimension and a second reference dimension will be described.

(Panel panel)
The basic structure of the bag panel will be described with reference to the basic panel 1 shown in FIG.
The illustrated panel 1 belongs to the first reference dimension, and includes a quadrangular frame 11 and two outer plates 12 attached to both front and back surfaces.
The frame body 11 may be manufactured by individually manufacturing the left and right vertical bars 11a and the upper and lower horizontal bars 11b, and may be manufactured integrally from the beginning. It is optional to use a reinforcing bar 13 in accordance with the size of the frame body 11.
The outer plate 12 is the same plate material as the vertical and horizontal dimensions of the frame body 11, and attachment to the frame body 11 can take any means such as screwing or welding.

A connecting portion 14 is formed on the left and right vertical bars 11 a of the frame 11.
The detail of the connection part 14 is demonstrated based on FIG.
FIG. 2 is an enlarged view of a state in which adjacent panels 1 and 1 are connected using a support column 20. Panels 1 and 1 are shown only at the ends.
The connecting portion 14 is two projecting pieces projecting outward from the vertical beam 11a and has substantially the same vertical length as the vertical beam 11a. Further, screw holes are formed at appropriate positions, for example, upper and lower end portions and the intermediate portion 12, and screws can be screwed together.

Note that a connecting plate 21 is screwed to the support column 20, and a connected portion 24 that is a mating member of the connecting portion 14 is formed on the connecting plate 21. The panels 1 and 1 can be connected via the support column 20 by screwing the screws 25 together with the connecting portion 14 and the connected portion 24.
In addition, said connection structure is an example and can employ | adopt another arbitrary structure without a restriction | limiting in particular.

A metal or a synthetic resin can be used as a constituent material of the panel. The metals, iron, copper, magnesium, Ru can der available such as aluminum.

In order to improve the collapse resistance due to an earthquake or the like, it is preferable to use a lightweight material, and in order to satisfy both strength and lightness, a light metal, particularly aluminum, is preferable. If the frame 11 is an aluminum extruded profile, it can be easily manufactured, can have an arbitrary cross-sectional shape, and the connecting portion 14 can be formed simultaneously.
The outer plate 12 is preferably an aluminum plate or an aluminum plate laminated with a synthetic resin layer.
The aluminum material has both light weight and corrosion resistance.
The struts 20 can be made of various materials similar to those of the panel, but light metals, particularly aluminum extruded shapes, are preferred in order to satisfy both strength and lightness.

  In the present invention, various panels to be described later are used in addition to the basic panel 1, but the basic structure is substantially the same. The differences between the panels are as described later.

(Panel panel group)
FIG. 3 shows various panels 1 to 4 belonging to the panel group having the first reference dimension. The outline of these is as follows.

1: Basic panel This is a panel that is a basic member for building a ridge, and the outer plate 12 is not subjected to special drilling or the like and remains flat. The interior of the panel is hollow and is the lightest type.
2: Square opening panel A square opening 2a is formed on a basic panel. In the illustrated example, there are two openings 2a, but the number and position of the openings are arbitrary.

3: Round opening panel A round opening 3a is formed on a basic panel. In the illustrated example, there are four openings 3a, but the number and position of the openings are arbitrary.
4: Panel for on-site processing The inside of the basic panel is filled with a foaming agent, for example, low foam polystyrene. Since the inside is tightly packed, there is an advantage that the strength is improved and that the cut portion can be easily sealed through the internal filling even if it is cut into an arbitrary shape on site.

  The panel group having the first reference dimension is not limited to the above four types. For example, various other types such as those having a vertical lattice and louvers can be used without particular limitation.

  The first reference dimension is not particularly limited, and any dimension can be adopted from the viewpoint of workability and the like, and examples thereof include a length of 600 mm, a width of 910 mm, and a thickness of 60 mm. The height of the support column is typically a height obtained by adding a rooting dimension of 200 to 300 mm to the height of the panel, but is not limited thereto.

The panel group having the second reference dimension will be described with reference to FIG.
5: Basic panel The structure is substantially the same as the basic panel 1 having the first reference dimension, but the lateral dimension is small.
6: Round aperture panel The structure is substantially the same as the round aperture panel 3 of the first reference dimension, but the lateral dimension is small.

7: Post panel The post panel is combined with the basic panel 5. Used for the post part of the bag.
8: Curved panel A panel formed on a curved surface, used for construction of corners of ridges.
As shown in FIG. 5, the curved panel 8 is formed by connecting a plurality of curved unit panels 8 a having a curved cross section using male and female coupling parts 14 to form a curved panel having a large area. In the illustrated example, five curved unit panels 8a are connected.
Each of the bending unit panels 8a is formed by connecting a curved front outer plate 81 and a curved back outer plate 82 to a frame body, and the frame body includes side plates 83 on both right and left sides and a central reinforcing partition wall 84. In addition, the connecting portions 14 described above are formed on the side plates 83.
Since each curved unit panel 8a has a curved cross section, when these are combined, a large curved panel can be obtained.

  The panel belonging to the second reference dimension is not limited to the above type. In addition to the above, those formed with a round opening, a vertical lattice, and a louver set can be used, and various types not illustrated can also be used.

  The second reference dimension is different from the first reference dimension, and the illustrated one is 510 mm whose lateral dimension is shorter than the first reference dimension, but is not limited to this dimension. In the illustrated example, the height is the same as the first reference dimension, but may be different.

  Since the panel of the first basic dimension and the panel of the second reference dimension are mixed and connected, and there is technical significance in changing the height and length of the ridges, they must have dimensions and shapes that can be combined. is necessary.

  Each panel belonging to the first reference dimension and the second reference dimension is not limited to the rectangular flat plate shape such as the above-described panels 1 to 7, and various shapes can be arbitrarily used. The curved panel 8 is also an example.

Among the various panels shown above, the square opening panel 2 and the round opening panels 3 and 6 are obtained by applying design processing to the outer plate, and the post panel 7 is provided with a functional member.
In the present invention, various kinds of design processing can be arbitrarily employed, and processing such as corner openings and round openings, combinations of corner openings and round openings, vertical lattices, horizontal lattices, glass block embedding, and other arbitrary ones. Can be added.
Further, as the functional member, a vertical or horizontal post or louver set, a lighting device, an interphone, or the like can be added, and any other optional members can be added. In addition, functions of the panel itself such as soundproofing can be enhanced.

(Panel 塀)
Next, a method for constructing a kite using the kite panel will be described.
FIG. 6 shows an example of a method for constructing the panel bag. Reference numerals (1) to (5) in the figure correspond to the following steps (1) to (5).

(1) Strut standing process The foundation 51 is constructed in the ground, and the required number of struts 20 are erected. As the foundation 51, a cloth foundation or an independent foundation can be used.
(2) Connecting Step The round opening panel 6, the post panel 7, and the basic panel 5 are sequentially inserted between the two support columns 20 and 20, and each panel is connected to the support columns 20 and 20. This connection is performed by screwing to the connecting portion 14 shown in FIG.

(3) Base coating The base conditioning material 31 is applied to the surface of each of the contacted panels 5, 6, and 7. The base material adjustment material 31 is used in order to ensure that the exterior material used in the next step adheres and does not peel off.
Typically, a primer mainly composed of a synthetic resin (for example, epoxy resin) or a rust preventive pigment is used. These foundation adjusting materials 31 are characterized by high adhesion to the metal surface. In addition, the joint process which smoothes the joint of a connection part before base coating is also performed as needed.

(4) Exterior Material Application The exterior material 32 is applied to the surface of the base layer. As a typical exterior material, a synthetic resin as a binder, a material mainly composed of sand and pulp, and the like are used. Since this exterior material contains sand and pulp, it is characterized in that it has a natural texture and a bulky feeling.
If the bag has no special use, the construction is completed by drying and fixing the exterior material 32.

(5) Finishing process If you want to be used as a front post instead of a general bag, you can install a post-installed post box 41 or an interphone 42 on the finished panel wall, and further design finish. Surface coating may be performed.
In order to attach the post box 41, a post panel as shown in FIG. 4 or a post box or intercom having a desired size and shape can be attached using the on-site processing panel 4 shown in FIG. .

Next, the example of FIG. 7 will be described. Reference numerals (1) to (3) in the figure correspond to the following steps (1) to (3) . Note that the description of the column erection process is omitted.
( 1 ) Connection process Each panel is connected between the four support | pillars 20 set up on the foundation. The used panels are the basic panel 1 and the round opening panel 3 having the first reference dimension, the round opening panel 6 and the basic panel 5 and the curved panel 8 having the second reference dimension.
(2) undercoat and (3) a method of the outer package coating basecoat and the exterior material application are the same as in the example of FIG.

FIG. 8 shows a specific method for applying the base material 31 and the exterior material 32 used in the above process.
As shown in FIG. 2A, a base adjusting material 31 is applied to the outer surface (outer plate 12) of the panel with a roller or the like. A material that is dried at room temperature for several hours (for example, 2 hours) is used as the base material. When the base material 31 is dried, the exterior material 32 is applied. Since the exterior material 32 is sticky and needs to be applied in a bulky manner, it is typically performed by a trowel. However, it is also performed by a method such as a roller or spraying. Although the exterior material 32 does not have quick-drying properties, a material that dries in about half a day in summer and about two days in winter is preferable.

  When the exterior material contains an antifouling agent mainly composed of acrylic silicon emulsion or the like, as shown in FIG. In addition, if a known anti-algae agent is added, an effect of suppressing the growth of algae can be expected, and an effect that the outer wall is kept beautiful is produced.

FIG. 9 shows an example of use as a panel bag.
H1 and H2 are houses and are built adjacent to each other. W1 is the bag in FIG. 6, and W2 is the bag in FIG. Note that W3 is a bag having the same structure as that of the wall W2, but is used for a boundary with a neighboring house.
When it is used as a fence for a boundary, it is finished in a lightweight basket, so that the block wall does not require a necessary fall-preventing retaining wall, so that there is an advantage that the passage can be used widely.
In addition to the above, long fences along the road and partition fences such as parks can be arbitrarily constructed.

((Other embodiments))
(Curved panel)
FIG. 10 shows another embodiment of the curved panel 8.
(A) is one in which one bending unit panel 8 a is attached between two struts 20, 20. In this embodiment, the bending angle θ is 15 °.
(B) is one in which three bending unit panels 8a are attached between the two columns 20, 20, and the bending angle θ is 45 °.
(C) is one in which five bending unit panels 8a are attached between two struts 20 and 20, and the bending angle θ is 75 °.
When the dimensions of the curved unit panels are the same, the width W of the curved panel 8 formed by joining is, for example, 286 mm for (A), 534 mm for (B), and 657 mm for (C).
In this way, the curved panel 8 can change the bending angle θ of the curved panel 8, that is, its width W, by arbitrarily selecting the number of the curved unit panels 8a to be connected.

(Panels with design processing)
FIG. 11 is an example in which design processing is applied to the corner opening panel 2, and a glass-like member 2B is fitted to the corner opening 2a. It is preferable that two pairs of glass-like members 2B are used and fitted into one square opening 2a from both the front and back surfaces.
The glass-like member 2B may be transparent or colored. Examples of the material include glass having transparency and colorability, polycarbonate resin, acrylic resin, and the like, but are not limited thereto.

FIG. 12 is an example in which design processing is applied to the round opening panel 3, and the glass-like member 3B is fitted into the round opening 3a. It is preferable that two pairs of glass-like members 3B are used and fitted into one round opening 3a from both the front and back surfaces.
The glass-like member 3B may be transparent or colored. Examples of the material include glass having transparency and colorability, polycarbonate resin, acrylic resin, and the like, but are not limited thereto.

  In the embodiment of FIGS. 11 and 12, the glass-like members 2B and 3B are fitted into the corner openings 2a and the round openings 3a. Instead, a siding material such as a tile is fitted into the openings 2a and 3a. Also good. In this case, a tile-like design is possible.

In the column erecting process of the above-described method for constructing a fence, the column 20 erected on the foundation 51 is used. However, it is also possible to perform construction without using the foundation column to construct the foundation 51.
A reference numeral 25 shown in FIG. 13 is a basic pillar, and includes a base plate 26 and an insertion pillar 27 erected at the center thereof. The base end of the insertion column 27 is fixed to the base plate 26 by welding or the like. Bolt insertion holes 28 are formed at the four corners of the base plate 26.

  As shown in FIG. 14, the base column 25 is inserted into the square cylindrical column 20, and the base plate 26 is fixed to the floor surface with bolts. For fixing the base plate 26 to the floor surface, it is possible to use a planting bolt installed in advance or a known retrofitting bolt for retrofitting. The floor can be made of concrete or wooden. Construction using this foundation pillar 25 is suitable for retrofitting.

(Panel with functionality)
The above-described various panels 1 to 8 are basically those having a hollow inside, but various functions can be imparted thereto.
Examples of functions to be given include soundproofing and light storage, but are not limited thereto.
A soundproofing function can be achieved by enclosing a sound absorbing material inside the panels 1-8.
In order to fulfill the phosphorescent function, it can be realized by applying a phosphorescent paint.

1 to 8 Panel 11 Frame 12 Outer plate 20 Strut 31 Base adjustment material 32 Exterior material

Claims (5)

A panel 構築 constructed using a plurality of heel panels,
The heel panel is formed with a connecting portion for connecting to another panel on a panel having a metal outer plate attached to a frame,
The vertical panel is finished to the same standard dimensions in length, width and thickness,
The panel for firewood is coated with a base conditioning material having high adhesion to a metal surface as a base coating, and an exterior material containing synthetic resin, sand and pulp is applied to the surface of the base coating. Panel 塀 featuring . A panel 塀 constructed using any number of curved unit panels,
The bending unit panel forms a connecting portion for connecting to another panel to a panel in which a metal curved outer plate and a curved back outer plate are attached to a frame body,
The curved unit panel is finished to the same reference dimensions in length, width and thickness,
The curved unit panel is coated with a base conditioner having high adhesion to a metal surface as a base coating, and an exterior material containing synthetic resin, sand and pulp is applied to the surface of the base coating. Panel 塀 featuring. Claim 1, wherein the panel wall, wherein the panel is one that was subjected to design property machining. The panel of claim 1, wherein the panel wall, characterized in that those fitted with a functional member. The panel according to claim 1 or 2, wherein the panel wall, characterized in that one using the aluminum material.

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