JP5676634B2 - チタン酸アルミニウム含有セラミック形成バッチ材料およびその使用方法 - Google Patents

チタン酸アルミニウム含有セラミック形成バッチ材料およびその使用方法 Download PDF

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JP5676634B2
JP5676634B2 JP2012541102A JP2012541102A JP5676634B2 JP 5676634 B2 JP5676634 B2 JP 5676634B2 JP 2012541102 A JP2012541102 A JP 2012541102A JP 2012541102 A JP2012541102 A JP 2012541102A JP 5676634 B2 JP5676634 B2 JP 5676634B2
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containing ceramic
aluminum titanate
ceramic body
batch material
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JP2013512172A (ja
JP2013512172A5 (https=
Inventor
エル グレイ，サンドラ
エル グレイ，サンドラ
ジェイ ワーレン，クリストファー
ジェイ ワーレン，クリストファー
シー ギャラハー，ボナム
シー ギャラハー，ボナム
シー ゴージス，アンドリュー
シー ゴージス，アンドリュー
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Corning Inc
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Corning Inc
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    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/46—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates
    • C04B35/462—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates
    • C04B35/478—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates based on aluminium titanates
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/06—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by burning-out added substances by burning natural expanding materials or by sublimating or melting out added substances
    • C04B38/063—Preparing or treating the raw materials individually or as batches
    • C04B38/0635—Compounding ingredients
    • C04B38/0645—Burnable, meltable, sublimable materials
    • C04B38/068—Carbonaceous materials, e.g. coal, carbon, graphite, hydrocarbons
    • C—CHEMISTRY; METALLURGY
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    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00793—Uses not provided for elsewhere in C04B2111/00 as filters or diaphragms
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
    • C04B2111/0081—Uses not provided for elsewhere in C04B2111/00 as catalysts or catalyst carriers
    • C—CHEMISTRY; METALLURGY
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205—Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3208—Calcium oxide or oxide-forming salts thereof, e.g. lime
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205—Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3213—Strontium oxides or oxide-forming salts thereof
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3217—Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3217—Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
    • C04B2235/3218—Aluminium (oxy)hydroxides, e.g. boehmite, gibbsite, alumina sol
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3224—Rare earth oxide or oxide forming salts thereof, e.g. scandium oxide
    • C04B2235/3227—Lanthanum oxide or oxide-forming salts thereof
    • C—CHEMISTRY; METALLURGY
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3231—Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3232—Titanium oxides or titanates, e.g. rutile or anatase
    • C—CHEMISTRY; METALLURGY
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    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3418—Silicon oxide, silicic acids or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54—Particle size related information
    • C04B2235/5418—Particle size related information expressed by the size of the particles or aggregates thereof
    • C04B2235/5436—Particle size related information expressed by the size of the particles or aggregates thereof micrometer sized, i.e. from 1 to 100 micron
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54—Particle size related information
    • C04B2235/5463—Particle size distributions
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/022—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous
    • F01N3/0222—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous the structure being monolithic, e.g. honeycombs
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28—Construction of catalytic reactors
    • F01N3/2803—Construction of catalytic reactors characterised by structure, by material or by manufacturing of catalyst support
    • F01N3/2825—Ceramics
    • F01N3/2828—Ceramic multi-channel monoliths, e.g. honeycombs

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Compositions Of Oxide Ceramics (AREA)
  • Filtering Materials (AREA)
JP2012541102A 2009-11-24 2010-11-15 チタン酸アルミニウム含有セラミック形成バッチ材料およびその使用方法 Expired - Fee Related JP5676634B2 (ja)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US12/624,998 US20110124486A1 (en) 2009-11-24 2009-11-24 Aluminum Titanate-Containing Ceramic-Forming Batch Materials And Methods Using The Same
US12/624,998 2009-11-24
PCT/US2010/056704 WO2011066125A1 (en) 2009-11-24 2010-11-15 Aluminum titanate-containing ceramic-forming batch materials and methods using the same

Related Child Applications (1)

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JP2014262233A Division JP2015107914A (ja) 2009-11-24 2014-12-25 チタン酸アルミニウム含有セラミック形成バッチ材料およびその使用方法

Publications (3)

Publication Number Publication Date
JP2013512172A JP2013512172A (ja) 2013-04-11
JP2013512172A5 JP2013512172A5 (https=) 2014-01-09
JP5676634B2 true JP5676634B2 (ja) 2015-02-25

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JP2012541102A Expired - Fee Related JP5676634B2 (ja) 2009-11-24 2010-11-15 チタン酸アルミニウム含有セラミック形成バッチ材料およびその使用方法
JP2014262233A Pending JP2015107914A (ja) 2009-11-24 2014-12-25 チタン酸アルミニウム含有セラミック形成バッチ材料およびその使用方法

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JP2014262233A Pending JP2015107914A (ja) 2009-11-24 2014-12-25 チタン酸アルミニウム含有セラミック形成バッチ材料およびその使用方法

Country Status (5)

Country Link
US (1) US20110124486A1 (https=)
EP (1) EP2504297A1 (https=)
JP (2) JP5676634B2 (https=)
CN (2) CN104193329A (https=)
WO (1) WO2011066125A1 (https=)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8450227B2 (en) 2011-02-28 2013-05-28 Corning Incorporated Ceramic-body-forming batch materials comprising silica, methods using the same and ceramic bodies made therefrom
US9126871B2 (en) * 2012-05-31 2015-09-08 Corning Incorporated Carbonates as relic pore formers in aluminum titanate
US9475734B2 (en) * 2012-05-31 2016-10-25 Corning Incorporated Shrinkage control in aluminum titanate using carbonates
US20140084505A1 (en) * 2012-09-21 2014-03-27 Elizabeth Marie Vileno Blended aluminas to control aluminum titanate properties
US9376347B2 (en) 2013-05-20 2016-06-28 Corning Incorporated Porous ceramic article and method of manufacturing the same
US9908260B2 (en) 2013-05-20 2018-03-06 Corning Incorporated Porous ceramic article and method of manufacturing the same
US9623360B2 (en) 2013-05-20 2017-04-18 Corning Incorporated Porous ceramic article and method of manufacturing the same
EP3464219B1 (en) 2016-05-31 2020-08-26 Corning Incorporated Porous ceramic article
WO2019089731A1 (en) 2017-10-31 2019-05-09 Corning Incorporated Batch compositions comprising spheroidal pre-reacted inorganic particles and spheroidal pore-formers and methods of manufacture of honeycomb bodies therefrom

Family Cites Families (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004000901A (ja) * 2002-03-29 2004-01-08 Ngk Insulators Ltd 多孔質ハニカム構造体
KR100960769B1 (ko) * 2002-07-31 2010-06-01 코닝 인코포레이티드 알루미늄 티타네이트-계 세라믹 제품
US6849181B2 (en) * 2002-07-31 2005-02-01 Corning Incorporated Mullite-aluminum titanate diesel exhaust filter
US6942713B2 (en) * 2003-11-04 2005-09-13 Corning Incorporated Ceramic body based on aluminum titanate
US7259120B2 (en) * 2004-04-21 2007-08-21 Corning Incorporated Aluminum titanate ceramic articles and methods of making same
US20060021308A1 (en) * 2004-07-29 2006-02-02 Merkel Gregory A Mullite-aluminum titanate body and method for making same
JP2008545612A (ja) * 2005-05-31 2008-12-18 コーニング インコーポレイテッド 細孔形成剤の組合せを含有するチタン酸アルミニウムセラミック形成バッチ混合物および未焼成体、および同混合物および未焼成体の製造および焼成方法
WO2007064454A2 (en) * 2005-11-30 2007-06-07 Corning Incorporated Controlled pore size distribution porous ceramic honeycomb filter, honeycomb green body, batch mixture and manufacturing method therefor
US7744669B2 (en) * 2006-07-14 2010-06-29 Corning Incorporated Plugging material for aluminum titanate ceramic wall flow filter manufacture
US8974724B2 (en) * 2006-11-29 2015-03-10 Corning Incorporated Aluminum titanate batch compositions and method
EP2150512B1 (en) * 2007-05-31 2016-01-06 Corning Inc. Aluminum titanate ceramic forming green bodies with pore former and method of manufacturing ceramic articles
CN101861288B (zh) * 2007-11-14 2013-05-22 日立金属株式会社 钛酸铝质陶瓷蜂窝状结构体、其制造方法及用于制造其的原料粉末
US8119234B2 (en) * 2008-02-29 2012-02-21 Corning Incorporated Anisotropic porous ceramic article and manufacture thereof
US20110176972A1 (en) * 2008-05-29 2011-07-21 Saint-Gobain Centre De Recherches et D'Etudes Eur Cellular structure containing aluminium titanate

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Publication number Publication date
CN104193329A (zh) 2014-12-10
JP2013512172A (ja) 2013-04-11
JP2015107914A (ja) 2015-06-11
CN102666433A (zh) 2012-09-12
US20110124486A1 (en) 2011-05-26
EP2504297A1 (en) 2012-10-03
WO2011066125A1 (en) 2011-06-03
CN102666433B (zh) 2014-12-10

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