JP5669017B2 - Traveling immersion processing equipment - Google Patents

Traveling immersion processing equipment Download PDF

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JP5669017B2
JP5669017B2 JP2011091769A JP2011091769A JP5669017B2 JP 5669017 B2 JP5669017 B2 JP 5669017B2 JP 2011091769 A JP2011091769 A JP 2011091769A JP 2011091769 A JP2011091769 A JP 2011091769A JP 5669017 B2 JP5669017 B2 JP 5669017B2
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traveling body
workpiece
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JP2012223682A (en
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西原 重善
重善 西原
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Daifuku Co Ltd
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Description

本発明は、自動車の車体の走行型浸漬処理装置に関するものである。   The present invention relates to a traveling immersion treatment apparatus for an automobile body.

走行型浸漬処理装置として、特許文献1に記載されるように、浸漬処理浴槽に沿って走行する搬送用走行体に、前記浸漬処理浴槽上を水平に横断する回転軸と当該回転軸を回転駆動する回転軸駆動手段を設け、前記回転軸にワーク支持手段を設け、このワーク支持手段に支持された被処理ワークを前記回転軸の回転により浸漬処理浴槽内に浸漬出来るようにした走行型浸漬処理装置が知られている。   As a traveling type immersion treatment apparatus, as described in Patent Document 1, a traveling body that travels along an immersion treatment bath is rotated by a rotation shaft that horizontally traverses the immersion treatment bath and the rotation shaft. A rotating-type dipping process in which a rotating shaft driving means is provided, a work supporting means is provided on the rotating shaft, and the workpiece to be processed supported by the work supporting means can be immersed in the dipping bath by rotation of the rotating shaft. The device is known.

特開2008−100223号公報JP 2008-1003003 A

この種の走行型浸漬処理装置を自動車の車体の塗装システムにおいて利用する場合、従来周知のように、長尺大型の車体を、その長さ方向を搬送方向と平行に支持した状態で且つ当該車体の下側に位置する前記回転軸の周りに回動させることになるので、浸漬処理浴槽内に前記車体を浸漬させるために、当該浸漬処理浴槽の上に前記車体が位置する状態で搬送用走行体上の定位置にある回転軸を駆動して前転方向に回動させると、当該定位置にある回転軸の上側で水平に支持されている正立姿勢の前記車体の前転回動軌跡は、前記回転軸を中心とし且つ当該回転軸から最も遠い位置にある車体の角部までの距離を半径とする真円形になり、前記正立姿勢の車体の前後両端位置よりも当該車体の前転回動軌跡が搬送用走行体の走行方向の前後両側に張り出すことになる。従って、前転回動する車体が前後の搬送用走行体に支持されている車体と干渉するのを防止するために、搬送用走行体間のピッチを車体の全長と比較して大幅に広げておく必要が有り、この結果、搬送効率が低下するばかりでなく、浸漬処理浴槽の全長も長くなって、設備コスト、ランニングコストが高くつくことになっていた。   When this type of traveling type immersion treatment apparatus is used in a car body coating system, as is well known in the art, a long and large car body is supported in a state in which the length direction is supported in parallel with the conveying direction. In order to immerse the vehicle body in the immersion treatment bath, the vehicle travels in a state where the vehicle body is positioned on the immersion treatment bath. When the rotation shaft at a fixed position on the body is driven and rotated in the forward rotation direction, the forward rotation trajectory of the vehicle body in an upright posture supported horizontally above the rotation shaft at the fixed position is A round shape centered on the rotation axis and having a radius to the corner of the vehicle body that is farthest from the rotation axis, and the vehicle body is turned forward from both front and rear end positions of the vehicle body in the upright posture. The movement trajectory is both forward and backward in the direction of travel of the carrier So that the overhangs. Therefore, in order to prevent the vehicle body that rotates forward from interfering with the vehicle body that is supported by the front and rear conveying traveling bodies, the pitch between the conveying traveling bodies is greatly widened compared to the overall length of the vehicle body. As a result, not only the transfer efficiency is lowered, but the total length of the immersion bath is increased, and the equipment cost and the running cost are increased.

本発明は、上記のような従来の問題点を解消することの出来る走行型浸漬処理装置を提案するものであって、請求項1に記載の本発明に係る走行型浸漬処理装置は、後述する実施例との関係を理解し易くするために、当該実施例の説明において使用した参照符号を括弧付きで付して示すと、浸漬処理浴槽(2)に沿って走行する搬送用走行体(1)に、前記浸漬処理浴槽(2)上を水平に横断する回転軸(4)と当該回転軸(4)を回転駆動する回転軸駆動手段(5)を設け、前記回転軸(4)にワーク支持手段(14)を設け、このワーク支持手段(14)に支持された被処理ワーク(車体W)を前記回転軸(4)の回転により浸漬処理浴槽(2)内に浸漬出来るようにした走行型浸漬処理装置において、搬送用走行体(1)には、走行速度可変の走行駆動手段(3)と、この搬送用走行体(1)の走行速度を前記回転軸(4)の回転角(θ)に対応して制御する走行速度制御装置(6)が設けられ、この走行速度制御装置(6)が、前記ワーク支持手段(14)で支持されるワーク(車体W)が前記回転軸(4)の真上で水平に位置する正立姿勢から前転方向の90度回倒姿勢に達するまでは、前記回転軸(4)から一定距離を隔てたワーク側の基準位置(P)に対する基準搬送速度に対して搬送用走行体(1)の前進速度を漸減させ、90度回倒姿勢から270度回倒姿勢に達するまでは搬送用走行体(1)の前進速度を前記基準搬送速度に対して漸増させ、270度回倒姿勢から元の正立姿勢に戻るまでは搬送用走行体(1)の前進速度を前記基準搬送速度に対して漸減させる制御を行って、前記基準搬送速度がゼロと仮定したときの前記ワーク(車体W)の前転回動軌跡が縦長形状となるように構成している。   The present invention proposes a traveling immersion treatment apparatus capable of solving the above-described conventional problems, and the traveling immersion treatment apparatus according to the present invention described in claim 1 will be described later. In order to facilitate understanding of the relationship with the embodiment, the reference numerals used in the description of the embodiment are shown in parentheses, and a traveling body for transportation (1) traveling along the immersion treatment bath (2). ) Is provided with a rotating shaft (4) horizontally traversing the immersion treatment bath (2) and rotating shaft driving means (5) for rotating the rotating shaft (4), and a workpiece is attached to the rotating shaft (4). Traveling provided with support means (14) so that the workpiece (vehicle body W) supported by the work support means (14) can be immersed in the immersion treatment bath (2) by the rotation of the rotating shaft (4). In the mold immersion treatment apparatus, the transport traveling body (1) includes a travel drive means (3) having a variable travel speed, and a travel speed of the transport travel body (1). A traveling speed control device (6) that controls the rotational shaft (4) according to the rotation angle (θ) is provided, and the traveling speed control device (6) is supported by the work support means (14). The workpiece (vehicle body W) was separated from the rotating shaft (4) by a certain distance until it reached a 90-degree tilted posture in the forward rotation direction from an upright posture positioned horizontally above the rotating shaft (4). The forward traveling speed of the transport traveling body (1) is gradually decreased with respect to the reference transport speed with respect to the workpiece-side reference position (P), and the transport traveling body (1 ) Is gradually increased with respect to the reference transport speed, and the forward speed of the transport traveling body (1) is gradually decreased with respect to the reference transport speed until the 270-degree tilted posture returns to the original upright posture. The control is configured so that the forward rotation trajectory of the workpiece (vehicle body W) assumes a vertically long shape when the reference transport speed is assumed to be zero. To have.

上記本発明を実施する場合、請求項2に記載のように、同一走行経路上を走行する各搬送用走行体(1)は、各搬送用走行体(1)における前記ワーク側の基準位置(P)間の搬送用走行体走行方向の間隔が等しくなるように配置し、前記走行速度制御装置(6)により、各搬送用走行体(1)のワーク側の基準位置(P)に対する基準搬送速度が互いに等しくなるように各搬送用走行体(1)を前進走行させることが出来る。   When carrying out the present invention, as described in claim 2, each transport traveling body (1) traveling on the same travel route is provided with a reference position on the workpiece side in each transport traveling body (1) ( P) is arranged so that the intervals in the traveling direction of the traveling body for transporting are equal, and the traveling speed control device (6) makes reference transportation for the reference position (P) on the workpiece side of each traveling body for transportation (1). Each transport traveling body (1) can travel forward so that the speeds are equal to each other.

又、具体的には、請求項3に記載のように、前記走行速度制御装置(6)は、前記ワーク側の基準位置Pを通る垂直座標軸を基準座標軸Xとし、前記回転軸(4)の軸心を通る垂直座標軸を制御対象座標軸xとし、搬送用走行体(1)に対する前記走行速度制御の結果生じる、前記基準座標軸Xに対する前記制御対象座標軸xの搬送用走行体走行方向の変位量をδxとし、前記回転軸(4)の回転角をθとし、そしてワーク(車体W)が前記正立姿勢にあって基準座標軸Xと制御対象座標軸xとが一致しているときの前記回転角θをゼロとして、δx=X−Rsinθ が成立するように、搬送用走行体(1)の走行速度制御を行なうように構成することが出来る。   Specifically, as described in claim 3, the traveling speed control device (6) uses a vertical coordinate axis passing through the reference position P on the workpiece side as a reference coordinate axis X, and the rotation axis (4) A vertical coordinate axis passing through the axis is a control target coordinate axis x, and a displacement amount of the control target coordinate axis x relative to the reference coordinate axis X in the transport traveling body traveling direction, which is generated as a result of the travel speed control for the transport traveling body (1). δx, the rotation angle of the rotation shaft (4) is θ, and the rotation angle θ when the workpiece (vehicle body W) is in the upright posture and the reference coordinate axis X and the control target coordinate axis x coincide with each other. The traveling speed control of the transport traveling body (1) can be performed so that δx = X−Rsinθ is satisfied.

更に、請求項4に記載のように、各搬送用走行体(1)には、前後に隣り合う搬送用走行体(1)間における前記ワーク側の基準位置(P)間の搬送用走行体走行方向の間隔が狭まった状態を検出する検出手段(25)を設けることが出来る。具体的には、請求項5に記載のように、前記検出手段(25)は、搬送用走行体(1)に走行方向に往復移動自在に支持された棒状可動体(26)、この棒状可動体(26)に取り付けられた垂直上下方向のガイドレール(27)、前記回転軸(4)と一体に回転する回転アーム(28)、この回転アーム(28)の先端側に前記ワーク(車体W)側の基準位置(P)と一致するように軸支されて前記ガイドレール(27)に昇降自在に係合する係合部材(ローラー29)、前記棒状可動体(26)の一端に設けられた被検出部(30)、及び前記棒状可動体(26)の他端に設けられて、隣り合う搬送用走行体(1)の前記棒状可動体(26)の被検出部(30)を、前後に隣り合う搬送用走行体(1)間における前記ワーク側の基準位置(P)間の搬送用走行体走行方向の間隔が狭まったときに検出する検出器(31)から構成することが出来る。   Further, according to a fourth aspect of the present invention, each transport traveling body (1) includes a transport traveling body between the reference positions (P) on the workpiece side between the transport traveling bodies (1) adjacent to each other. Detection means (25) for detecting a state in which the interval in the traveling direction is narrow can be provided. Specifically, as described in claim 5, the detection means (25) includes a rod-shaped movable body (26) supported on the transport traveling body (1) so as to be capable of reciprocating in the traveling direction. A vertical vertical guide rail (27) attached to the body (26), a rotating arm (28) that rotates integrally with the rotating shaft (4), and the workpiece (vehicle body W) on the tip side of the rotating arm (28). ) Side engaging position (roller 29) that is pivotally supported so as to coincide with the reference position (P) and engages with the guide rail (27) so as to be movable up and down, provided at one end of the rod-shaped movable body (26). The detected portion (30) of the rod-shaped movable body (26) of the adjacent transport traveling body (1) provided at the other end of the detected portion (30) and the rod-shaped movable body (26), It can be composed of a detector (31) that detects when the distance in the traveling direction of the transport traveling body between the workpiece side reference positions (P) between the transport traveling bodies (1) adjacent to each other in the front and rear is narrowed. .

請求項1に記載の本発明の構成によれば、前進走行する搬送用走行体上の前記回転軸を回転させてワークを前転方向に回動させるとき、搬送用走行体の前進速度を増減変速させるだけで、ワークの前転回動軌跡を、真円形から前後水平方向の巾が狭まった縦長形状に変えることが出来る。   According to the configuration of the first aspect of the present invention, when the rotary shaft on the transport traveling body that travels forward is rotated to rotate the workpiece in the forward rotation direction, the forward speed of the transport traveling body is increased or decreased. By simply shifting the speed, the forward rotation trajectory of the workpiece can be changed from a perfect circle to a vertically long shape with a narrow width in the front-rear horizontal direction.

従って、浸漬処理浴槽上に位置する搬送用走行体で支持される1つのワークを前転回動させて前記浸漬処理浴槽内にワークを浸漬させる場合、当該浸漬処理浴槽の搬送用走行体走行方向の長さを短くすることが出来、床面利用効率を高めると共に設備コストを削減出来る。又、多数台の搬送用走行体を直列状に配置して走行させる場合では、請求項2に記載の構成を採用することにより、従来のように、前転回動するワークが前後の搬送用走行体に支持されている正立姿勢のワーク又は同じように前転回動しているワークと干渉するのを防止するために、搬送用走行体間のピッチをワークの全長と比較して大幅に広げておかなければならないというような制約が無くなる。従って、搬送用走行体間のピッチを狭めて搬送効率を高めることが出来るばかりでなく、複数のワークを同時に浸漬処理するための浸漬処理浴槽の全長も短くして、設備コスト、ランニングコストの低減を図ることが出来る。   Therefore, when one work supported by the traveling body for conveyance located on the immersion treatment bath is rotated forward and the work is immersed in the immersion treatment bathtub, the traveling body traveling direction of the immersion treatment bath is moved. The length can be shortened, the floor surface utilization efficiency can be increased and the equipment cost can be reduced. Further, in the case where a plurality of transport traveling bodies are arranged in series and traveled, by adopting the configuration according to claim 2, the work that rotates forward is moved forward and backward as in the prior art. In order to prevent interference with an upright workpiece supported by the body or a workpiece rotating in the same way, the pitch between the transporting traveling bodies is greatly increased compared to the total length of the workpiece. There are no restrictions that must be kept. Therefore, not only can the pitch between the transfer traveling bodies be reduced to increase the transfer efficiency, but also the overall length of the immersion bath for immersing multiple workpieces at the same time is shortened, reducing equipment costs and running costs. Can be planned.

尚、上記本発明は、請求項3に記載の構成に従って走行速度制御装置に予め速度制御プログラムを設定しておくことにより、簡単容易に実施することが出来る。   The present invention can be easily and easily implemented by setting a speed control program in advance in the travel speed control device in accordance with the configuration of claim 3.

又、多数台の搬送用走行体を直列状に配置して走行させる場合、走行駆動手段や走行速度制御装置などの故障、或いは走行速度制御装置による速度制御の誤差の累積、若しくは搬送用走行体の走行時のスリップなどにより、前後に隣り合う搬送用走行体間の間隔が許容範囲を超えて不測に狭まったとき、当該前後に隣り合う搬送用走行体に支持されているワークどうしが少なくとも浸漬処理のために前転回動させたときに互いに干渉して、非常に危険な事態を招来してしまう恐れがあるが、請求項4に記載の構成によれば、前後に隣り合う搬送用走行体間の間隔が許容範囲を超えて不測に狭まる前に、当該状況に至ったことを検出手段により検出出来るので、当該検出手段の検出信号に基づいて、各搬送用走行体の自動停止や警報の鳴動など、必要な非常時対策を自動的に実行させて、上記のような危険な事態になるのを未然に回避出来る。   In addition, when a large number of transport traveling bodies are arranged and traveled, the travel driving means, the travel speed control device, or the like is broken, or the speed control error is accumulated by the travel speed control device, or the transport travel body. When the distance between the transport traveling bodies adjacent to the front and back is unexpectedly narrowed due to slipping during traveling, the workpieces supported by the transport traveling bodies adjacent to the front and rear are at least immersed. Although it may interfere with each other and cause a very dangerous situation when rotating forward for processing, according to the configuration of claim 4, the transport traveling bodies adjacent to each other in the front-rear direction Since the detection means can detect that the situation has been reached before the interval between them exceeds the permissible range and unexpectedly narrows, the automatic stopping or warning of each conveyance traveling body is detected based on the detection signal of the detection means. Ringing, etc. The emergency measures required automatically to be executed, can be avoided in advance from becoming a dangerous situation, such as described above.

前記検出手段としては、例えば前後に隣り合う搬送用走行体間の間隔を測定検出する距離センサーなどを設け、この距離センサーなどが検出する前後に隣り合う搬送用走行体間の間隔が設定値以下になったときに異常検出信号を出力させるように構成することも可能であるが、請求項5に記載の構成によれば、搬送用走行体の走行方向端部が距離センサーなどの検出面として好適な構造・形状でなくとも、前後に隣り合う搬送用走行体間の間隔が異常に狭まったことを機械的に確実に検出し、上記のような危険な事態になるのを確実に回避出来る。しかも、前後に隣り合う搬送用走行体間の間隔が異常に狭まったとき、当該前後に隣り合う各搬送用走行体が備える棒状可動体どうしが互いに突き合うように構成して、前後に隣り合う搬送用走行体の最小間隔を機械的に確保することも可能であり、安全性を一層高めることが出来る。   As the detection means, for example, a distance sensor that measures and detects the distance between the transport traveling bodies adjacent to each other in the front and back is provided, and the distance between the transport traveling bodies adjacent to each other before and after the detection by the distance sensor is equal to or less than a set value. However, according to the configuration of claim 5, the traveling direction end of the transport traveling body is used as a detection surface such as a distance sensor. Even if the structure / shape is not suitable, it is possible to mechanically reliably detect that the distance between the front and rear transport traveling bodies is abnormally narrow, and to reliably avoid such a dangerous situation as described above. . In addition, when the interval between the transport traveling bodies adjacent to each other in the front and back is abnormally narrowed, the rod-like movable bodies included in the respective transport traveling bodies adjacent to the front and rear are configured to face each other and are adjacent to each other in the front and rear. It is also possible to mechanically secure the minimum distance between the transporting traveling bodies, and the safety can be further enhanced.

図1は、本発明の一実施例を示す一部縦断正面図である。FIG. 1 is a partially longitudinal front view showing an embodiment of the present invention. 図2は、同平面図である。FIG. 2 is a plan view of the same. 図3は、搬送用走行体の側面図である。FIG. 3 is a side view of the transport traveling body. 図4は、搬送用走行体に対する走行速度制御を行なわずに、搬送用走行体上でワーク支持台回転駆動用の回転軸の位置を搬送用走行体走行方向の前後に移動させるように構成した搬送用走行体の側面図である。FIG. 4 is configured such that the position of the rotation shaft for rotating the work support base is moved forward and backward in the traveling direction of the transporting body on the transporting traveling body without performing the traveling speed control for the transporting traveling body. It is a side view of the traveling body for conveyance. 図5A〜図5Eは、図4に示す搬送用走行体における動作説明図であり、図5Fは、本発明の実施例における走行速度制御において使用する計算式の根拠を説明する説明図である。5A to 5E are operation explanatory diagrams in the transport traveling body shown in FIG. 4, and FIG. 5F is an explanatory diagram for explaining the basis of a calculation formula used in the traveling speed control in the embodiment of the present invention. 図6A〜図6Eは、図3に示す本発明の搬送用走行体における動作説明図である。6A to 6E are operation explanatory views of the transport traveling body of the present invention shown in FIG. 図7Aは、搬送用走行体を速度制御しないときのワークの前転回動軌跡を示す概略側面図、図7Bは、本発明におけるワークの前転回動軌跡を示す概略側面図である。FIG. 7A is a schematic side view showing the forward rotation trajectory of the workpiece when the speed of the conveyance traveling body is not controlled, and FIG. 7B is a schematic side view showing the forward rotation trajectory of the workpiece in the present invention. 図8は、第二実施例を示す側面図である。FIG. 8 is a side view showing the second embodiment. 図9A〜図9Cは、同第二実施例の動作を説明する平面図である。9A to 9C are plan views for explaining the operation of the second embodiment. 図10は、同第二実施例の要部を示す一部縦断正面図である。FIG. 10 is a partially longitudinal front view showing the main part of the second embodiment.

図1〜図3に基づいて本発明の第一実施例に使用するハード構成を説明すると、1は搬送用走行体、2は搬送用走行体1の走行経路に沿って配設されている浸漬処理浴槽である。搬送用走行体1は、走行駆動手段3、この搬送用走行体1から浸漬処理浴槽2のある側に水平に延出する回転軸4、この回転軸4の回転軸駆動手段5、及びこの搬送用走行体1の走行速度を制御する走行速度制御装置6を備えている。   The hardware configuration used in the first embodiment of the present invention will be described with reference to FIGS. 1 to 3. 1 is a traveling body for transportation, 2 is an immersion arranged along the traveling path of the traveling body 1 for transportation. It is a processing bathtub. The traveling body 1 for transportation includes traveling driving means 3, a rotating shaft 4 extending horizontally from the traveling body 1 to the side where the immersion bath 2 is located, a rotating shaft driving means 5 for the rotating shaft 4, and the transport. A traveling speed control device 6 that controls the traveling speed of the traveling body 1 is provided.

搬送用走行体1の走行駆動手段3は、走行経路に敷設された1本のガイドレール7に係合する前側の駆動台車8と後ろ側の従動台車9を備えたもので、これら両台車8,9は、搬送用走行体1の底部に夫々垂直軸心の周りに回転自在に取り付けられ、H形鋼を利用したガイドレール7の上側水平レール部上を転動する車輪8a,9aと、ガイドレール7の垂直板部を挟む左右一対前後二組の垂直軸周りに回転自在な姿勢規制用ローラー8b,9bを備えており、駆動台車8には、その車輪8aを回転駆動する減速機付きモーター10が設けられている。従って、駆動台車8の減速機付きモーター10を稼働させて車輪8aを回転駆動することにより、搬送用走行体1をガイドレール7に沿って前進走行させることが出来、前後両台車8,9が搬送用走行体1に対して垂直軸心の周りに回転することにより、水平カーブ経路部も円滑に走行することが出来る。尚、後ろ側の従動台車9に代えて前側の駆動台車8と同一の駆動台車を取り付け、前後両駆動台車8の車輪8aの何れか一方を、走行経路区間に応じて選択的に駆動させるように構成することも出来る。   The travel drive means 3 of the transport traveling body 1 includes a front drive carriage 8 and a rear follower truck 9 that engage with one guide rail 7 laid on the travel path. , 9 are respectively attached to the bottom of the transport traveling body 1 so as to be rotatable around a vertical axis, and wheels 8a, 9a rolling on the upper horizontal rail portion of the guide rail 7 using H-section steel, A pair of left and right front and rear two pairs of front and rear vertical rollers 8b and 9b sandwiching the vertical plate portion of the guide rail 7 are provided, and the drive carriage 8 is equipped with a speed reducer that rotationally drives the wheels 8a. A motor 10 is provided. Accordingly, by operating the motor 10 with a speed reducer of the drive carriage 8 to rotationally drive the wheels 8a, the transport traveling body 1 can be moved forward along the guide rail 7, and the front and rear carriages 8, 9 are By rotating around the vertical axis with respect to the transporting traveling body 1, the horizontal curve path portion can also travel smoothly. In addition, it replaces with the back driven cart 9 and attaches the same drive cart as the front drive cart 8, and selectively drives one of the wheels 8a of the front and rear drive carts 8 according to the travel route section. It can also be configured.

回転軸4は、搬送用走行体1側の端部に同心状に接続された駆動軸部4aが、搬送用走行体1上に取り付けられた左右一対の軸受け11a,11bに水平に支承されると共に、回転軸4の他端に当該回転軸4と平行な支軸により軸支された支持用ローラー12が、搬送用走行体1のガイドレール7との間で浸漬処理浴槽2を挟むように、当該ガイドレール7と平行に敷設されたガイドレール13上に転動自在に支持されることにより、左右水平向きの姿勢を保って搬送用走行体1と一体に移動するように構成されている。この回転軸4にはワーク支持手段14が取り付けられている。このワーク支持手段14は、被処理ワークである自動車の車体Wを、その長さ方向が搬送用走行体1の走行方向と平行になる向きに支持するものであって、その詳細構造は図示していないが、従来周知のように、支持している車体Wを回転軸4の回転により当該回転軸4の周りに安全に回転させることが出来る状態に、車体Wを強固に固定出来るものである。   The rotating shaft 4 is horizontally supported by a pair of left and right bearings 11a and 11b attached on the transport traveling body 1 with a drive shaft portion 4a concentrically connected to an end portion on the transport traveling body 1 side. At the same time, the supporting roller 12 pivotally supported on the other end of the rotating shaft 4 by a supporting shaft parallel to the rotating shaft 4 sandwiches the immersion treatment bath 2 with the guide rail 7 of the transport traveling body 1. By being supported on the guide rail 13 laid in parallel with the guide rail 7 so as to be able to roll, it is configured to move integrally with the transport traveling body 1 while maintaining the horizontal and horizontal orientation. . A work support means 14 is attached to the rotating shaft 4. The work support means 14 supports a vehicle body W of a car, which is a work to be processed, in a direction in which the length direction thereof is parallel to the travel direction of the transport traveling body 1, and its detailed structure is illustrated. However, as is conventionally known, the vehicle body W can be firmly fixed in a state where the vehicle body W supported can be safely rotated around the rotation shaft 4 by the rotation of the rotation shaft 4. .

回転軸4の回転軸駆動手段5は、当該回転軸4の駆動軸部4aに取り付けられた大径平歯車15、搬送用走行体1上に設置された減速機付きモーター16、及びこの減速機付きモーター16の出力軸に取り付けられて前記大径平歯車15に咬合する小径平歯車17から構成されている。走行速度制御装置6は、前記回転軸4の回転角の変化に応じて搬送用走行体1の走行速度、即ち、走行駆動手段3の減速機付きモーター10の回転速度を制御するものであって、速度制御プログラムが予め設定されている。   The rotating shaft drive means 5 of the rotating shaft 4 includes a large-diameter spur gear 15 attached to the driving shaft portion 4a of the rotating shaft 4, a motor 16 with a speed reducer installed on the transport traveling body 1, and the speed reducer. The small-diameter spur gear 17 is attached to the output shaft of the attached motor 16 and meshes with the large-diameter spur gear 15. The traveling speed control device 6 controls the traveling speed of the transport traveling body 1, that is, the rotational speed of the motor 10 with a speed reducer of the traveling drive means 3 in accordance with the change in the rotation angle of the rotating shaft 4. A speed control program is preset.

前記走行速度制御装置6による搬送用走行体1の走行速度制御は、回転軸4の回転駆動によりワーク支持手段14で支持された車体Wを当該回転軸4の周りに前転回動させたときの前転回動軌跡を目的に適合するように変えるためのものであるが、先に、同様の前転回動軌跡を機械的に得るための参考構成を、図4に基づいて説明する。   The traveling speed control of the transport traveling body 1 by the traveling speed control device 6 is performed when the vehicle body W supported by the work support means 14 is rotated forward around the rotating shaft 4 by the rotational drive of the rotating shaft 4. A reference configuration for mechanically obtaining a similar forward rotation trajectory will be described with reference to FIG. 4.

搬送用走行体1上には、この搬送用走行体1上に敷設されたガイドレール18にスライドガイド19を介して当該搬送用走行体1の走行方向前後に移動自在な可動台20が搭載され、この可動台20上に、前記回転軸4とその回転軸駆動手段5が搭載されている。前記回転軸4の駆動軸部4aの遊端には、ワーク支持手段14で支持される車体Wが回転軸4の真上で水平前後向きに位置する正立姿勢にあるとき、垂直上向きに起立する向きに回転アーム21が固着されると共に、この垂直上向き姿勢の回転アーム21の外側に重なるように垂直上下方向のガイドレール22が搬送用走行体1側に固着されている。そして前記回転アーム21の遊端外側には、前記ガイドレール22にその長さ方向(垂直上下方向)に昇降自在に係合する係合部材、例えばローラー23が軸支されている。前記ガイドレール22は、回転アーム21が1回転したときにローラー23が上下両端から外れない上下方向長さを有するもので、その中間位置が、搬送用走行体1の側辺との間に回転アーム21の回動空間を確保する支持部材24により搬送用走行体1に取り付けられている。   On the transport traveling body 1, a movable base 20 is mounted on a guide rail 18 laid on the transport traveling body 1 via a slide guide 19 so as to be movable forward and backward in the traveling direction of the transport traveling body 1. The rotating shaft 4 and the rotating shaft driving means 5 are mounted on the movable base 20. At the free end of the drive shaft portion 4a of the rotating shaft 4, when the vehicle body W supported by the work support means 14 is in an upright posture located directly above the rotating shaft 4 in a horizontal front-rear direction, it stands up vertically upward. The rotating arm 21 is fixed in such a direction that the guide rail 22 is vertically fixed to the conveying traveling body 1 so as to overlap the outside of the rotating arm 21 in the vertically upward posture. On the outer side of the free end of the rotary arm 21, an engaging member, for example, a roller 23, which is engaged with the guide rail 22 so as to be movable up and down in the length direction (vertical vertical direction) is pivotally supported. The guide rail 22 has a vertical length that prevents the roller 23 from being disengaged from the upper and lower ends when the rotary arm 21 makes one rotation, and an intermediate position thereof rotates between the sides of the transport traveling body 1. The arm 21 is attached to the transport traveling body 1 by a support member 24 that secures a rotation space.

上記図4に示す構成において、回転軸4(駆動軸部4a)を回転駆動して、ワーク支持手段14上に支持されている車体Wを回転軸4の周りで前転回動させたとき、一体に回転する回転アーム21のローラー23は、搬送用走行体1側に固定された垂直上下方向のガイドレール22内を昇降移動するのに伴って当該回転アーム21が軸支されている可動台20を、回転軸4に対する回転アーム21の向きと反対の方向に押し引き駆動し、この可動台20に支持されている回転軸4、回転軸駆動手段5、ワーク支持手段14、及び車体Wを搬送用走行体1に対して往復移動させることになる。   In the configuration shown in FIG. 4, when the rotating shaft 4 (drive shaft portion 4 a) is rotationally driven and the vehicle body W supported on the work support means 14 is rotated forward around the rotating shaft 4, The roller 23 of the rotating arm 21 that rotates in the vertical direction moves up and down in a vertical vertical guide rail 22 fixed to the transporting traveling body 1 side, and the movable base 20 on which the rotating arm 21 is pivotally supported. Is driven in a direction opposite to the direction of the rotary arm 21 with respect to the rotary shaft 4, and the rotary shaft 4, the rotary shaft drive means 5, the work support means 14, and the vehicle body W supported by the movable base 20 are conveyed. The traveling body 1 is reciprocated.

即ち、図5A〜図5Eに示すように、回転軸4を回転させてワーク支持手段14で支持された車体Wを前転回動させたときの当該車体Wの運動を搬送用走行体1から見たとき、回転軸4から一定距離を隔てた位置にあって且つ車体Wから見て一定位置にある前記ローラー23の位置を車体W側の基準位置Pとすると、前記ガイドレール22と一致する垂直座標軸、即ち、基準座標軸X上を車体W側の基準位置Pが昇降運動することになる。そして搬送用走行体1に対して前後往復移動する可動台20上の回転軸4の軸心を通る垂直座標軸を制御対象座標軸xとすると、車体Wが回転軸4の真上で水平前方向きに位置する正立姿勢(図5A)と車体Wが回転軸4の真下で水平後方向きに位置する180度回倒姿勢(図5C)において、制御対象座標軸xは基準座標軸Xと一致して前後方向の変位量δxはゼロであるが、車体Wが正立姿勢(図5A)から前転方向に90度回動した90度回倒姿勢(図5B)では、ローラー23の回転半径Rに相当する変位量−δxだけ基準座標軸Xに対して制御対象座標軸xが後方に離れ、逆に車体Wが180度回倒姿勢(図5C)から更に90度回動した270度回倒姿勢(図5D)では、ローラー23の回転半径Rに相当する変位量δxだけ基準座標軸Xに対して制御対象座標軸xが前方に離れることになる。   That is, as shown in FIGS. 5A to 5E, the movement of the vehicle body W when the rotation shaft 4 is rotated to rotate the vehicle body W supported by the workpiece support means 14 from the forward traveling body 1 is viewed from the conveyance traveling body 1. When the position of the roller 23 located at a certain distance from the rotating shaft 4 and at a certain position when viewed from the vehicle body W is a reference position P on the vehicle body W side, the vertical position coincides with the guide rail 22. The reference position P on the vehicle body W side moves up and down on the coordinate axis, that is, the reference coordinate axis X. When the vertical coordinate axis passing through the axis of the rotary shaft 4 on the movable base 20 that reciprocates back and forth with respect to the transporting traveling body 1 is a control target coordinate axis x, the vehicle body W is directed horizontally forward directly above the rotary shaft 4. In the standing upright posture (FIG. 5A) and the 180 degree tilted posture (FIG. 5C) in which the vehicle body W is positioned in the horizontal rearward direction directly below the rotation shaft 4, the control target coordinate axis x coincides with the reference coordinate axis X in the front-rear direction. Is equal to the rotation radius R of the roller 23 when the vehicle body W is turned 90 degrees in the forward rotation direction (FIG. 5B). The controlled object coordinate axis x is moved backward with respect to the reference coordinate axis X by the displacement amount -δx, and conversely, the vehicle body W is further rotated 90 degrees from the 180-degree inverted position (FIG. 5C) (FIG. 5D). Then, the reference seat is displaced by a displacement δx corresponding to the rotation radius R of the roller 23. Control target coordinate axis x is to leave the front with respect to the axis X.

上記動作から明らかなように、回転軸4に対して半径Rで当該回転軸4の周りを前転回動する車体W側の基準位置Pと前記回転軸4との間の搬送用走行体1の走行方向の水平距離、即ち、回転アーム21の回転角θの変化に伴う基準座標軸Xに対する制御対象座標軸xの水平距離の変位量δxは、車体Wが正立姿勢(図5A)にあるときの回転アーム21の回転角θをゼロとすると、δx=X-Rsinθが成立する値となる。そして基準座標軸X側から見たときの車体Wの前転回動軌跡は、高さよりも前後水平方向の巾が狭まった縦長形状となることが明らかである。   As is clear from the above operation, the conveyance traveling body 1 between the rotation shaft 4 and the reference position P on the vehicle body W side that rotates forward around the rotation shaft 4 with a radius R with respect to the rotation shaft 4. The horizontal distance in the traveling direction, that is, the displacement δx of the horizontal distance of the control target coordinate axis x with respect to the reference coordinate axis X accompanying the change in the rotation angle θ of the rotary arm 21 is the value when the vehicle body W is in the upright posture (FIG. 5A). When the rotation angle θ of the rotary arm 21 is zero, δx = X−Rsinθ is established. It is clear that the forward rotation trajectory of the vehicle body W when viewed from the reference coordinate axis X side has a vertically long shape in which the width in the front-rear horizontal direction is narrower than the height.

本発明は、車体Wの前転回動軌跡を縦長形状にすることを、上記のように搬送用走行体1上の回転軸4の位置を機械的に前後往復移動させる代わりに、回転軸4の位置を搬送用走行体1上に固定した状態で当該回転軸4の位置を前記制御対象座標軸xに一致させるように、前記基準座標軸Xに対して搬送用走行体1そのものを前後移動させるものである。   In the present invention, the forward rotation trajectory of the vehicle body W has a vertically long shape. Instead of mechanically moving the position of the rotary shaft 4 on the transport traveling body 1 back and forth as described above, The transport traveling body 1 itself is moved back and forth with respect to the reference coordinate axis X so that the position of the rotary shaft 4 coincides with the control target coordinate axis x with the position fixed on the transport traveling body 1. is there.

具体的には、車体W側の前記ローラー23の位置に相当する基準位置Pを通る基準座標軸Xが一定の基準搬送速度で前進移動するように搬送用走行体1が速度制御されることを前提条件とするものであって、図6に示すように、車体Wが前記正立姿勢(図6A)から前転方向の90度回倒姿勢(図6B)に達するまでは、搬送用走行体1の前進速度を漸減させて、90度回倒姿勢(図6B)に達したときに回転軸4の位置を通る制御対象座標軸xが基準座標軸Xに対して後方に−δxだけ離れているようにし、前記90度回倒姿勢(図6B)から180度回倒姿勢(図6C)に達するまでは、搬送用走行体1の前進速度を漸増させて、180度回倒姿勢(図6C)に達したときに、回転軸4の位置を通る前記制御対象座標軸xが基準座標軸Xと一致すると同時に、搬送用走行体1の前進速度も前記基準搬送速度に戻っているようにし、180度回倒姿勢(図6C)から270度回倒姿勢(図6D)に達するまでは、搬送用走行体1の前進速度を漸増させて、270度回倒姿勢(図6D)に達したときに回転軸4の位置を通る前記制御対象座標軸xが基準座標軸Xに対して前方にδxだけ離れているようにし、270度回倒姿勢(図6D)から元の正立姿勢(図6E,図6A)戻るまでは、搬送用走行体1の前進速度を漸減させて、元の正立姿勢(図6E,図6A)に達したときに回転軸4の位置を通る前記制御対象座標軸xが基準座標軸Xと一致すると同時に、搬送用走行体1の前進速度も前記基準搬送速度に戻っているように、搬送用走行体1の走行速度制御を行って、基準座標軸Xの基準搬送速度をゼロに仮定したときの前記車体Wの前転回動軌跡が、先の図4及び図5に基づいて説明した縦長の前転回動軌跡と同一の、高さよりも前後水平方向の巾が狭まった縦長形状となるようにするものである。   Specifically, it is assumed that the transport traveling body 1 is speed controlled so that the reference coordinate axis X passing through the reference position P corresponding to the position of the roller 23 on the vehicle body W side moves forward at a constant reference transport speed. As shown in FIG. 6, until the vehicle body W reaches the 90-degree tilted posture (FIG. 6B) in the forward rotation direction from the upright posture (FIG. 6A), the traveling body 1 for conveyance. Is gradually reduced so that the control target coordinate axis x passing through the position of the rotary shaft 4 is separated from the reference coordinate axis X by -δx when the 90 ° tilted posture (FIG. 6B) is reached. From the 90-degree fall position (FIG. 6B) to the 180-degree fall position (FIG. 6C), the forward speed of the transport traveling body 1 is gradually increased to reach the 180-degree fall position (FIG. 6C). When the control target coordinate axis x passing through the position of the rotation axis 4 is equal to the reference coordinate axis X, At the same time, the forward travel speed of the transport traveling body 1 is also returned to the reference transport speed, and the transport travel body 1 is transported until it reaches the 270-degree tilted posture (FIG. 6D) from the 180-degree tilted posture (FIG. 6D). When the forward speed of the traveling body 1 is gradually increased to reach the 270-degree tilting posture (FIG. 6D), the coordinate axis x to be controlled passing through the position of the rotary shaft 4 is separated from the reference coordinate axis X by δx. Until the original erect posture (FIG. 6E, FIG. 6A) returns from the 270-degree turning posture (FIG. 6D), the forward traveling speed of the transport traveling body 1 is gradually decreased to restore the original erect posture (FIG. 6E, FIG. 6A), the control target coordinate axis x passing through the position of the rotary shaft 4 coincides with the reference coordinate axis X, and at the same time, the forward speed of the transport traveling body 1 is returned to the reference transport speed. , The traveling speed control of the transporting traveling body 1 is performed, and the reference coordinate axis X The forward rotation trajectory of the vehicle body W when the reference transport speed is assumed to be zero is the same as the longitudinal forward rotation trajectory described with reference to FIGS. In order to obtain a narrow vertically elongated shape.

即ち、図1〜図3に示すように、搬送用走行体1上の定位置に設けられた回転軸4を回転軸駆動手段5により回転させて、当該回転軸4の周りに車体Wを前転回動させるとき、走行駆動手段3によって基準搬送速度で前進走行している搬送用走行体1の前進速度を走行速度制御装置6によって増減変速させるのであるが、このとき、回転軸4から一定半径Rだけ離れた車体W側の基準位置Pを通る前記基準座標軸Xに対して、回転軸4の軸心を通る前記制御対象座標軸xが搬送用走行体走行方向前後に移動するときの変位量δxが、車体Wが前記正立姿勢にあって前記基準座標軸Xと制御対象座標軸xとが一致しているときの回転軸4の回転角θをゼロとして、δx=X−Rsinθ が成立する値と成るように、搬送用走行体1の前進速度が増減変速されるように走行速度制御装置6が構成されている。換言すれば、一定値である基準位置Pの回転半径Rと上記式が設定されると共に、搬送用走行体1の走行経路上における前記基準座標軸Xの位置情報(一定の基準搬送速度で変化する基準座標軸Xの位置情報)と回転軸4の回転角θ情報が変数として入力される速度制御プログラムが走行速度制御装置6に設定されており、このプログラムによって搬送用走行体1の前進速度の増減変速制御が実行される結果、上記のように車体W側の基準位置P(基準座標軸X)は一定の基準搬送速度で前進移動させながら、回転軸4の位置(制御対象座標軸x)を上記式が成立するように前後に移動させて、前記基準搬送速度をゼロに仮定したときの車体Wの前転回動軌跡を縦長に変えることが出来る。   That is, as shown in FIGS. 1 to 3, the rotating shaft 4 provided at a fixed position on the transport traveling body 1 is rotated by the rotating shaft driving means 5, and the vehicle body W is moved forward around the rotating shaft 4. When rotating, the travel speed of the transport traveling body 1 traveling forward at the reference transport speed is increased or decreased by the travel speed control device 6 by the travel drive means 3. A displacement amount δx when the control target coordinate axis x passing through the axis of the rotary shaft 4 moves back and forth in the traveling direction of the transport traveling body with respect to the reference coordinate axis X passing through the reference position P on the vehicle body W side separated by R. However, when the vehicle body W is in the upright posture and the reference coordinate axis X and the control target coordinate axis x coincide with each other, the rotation angle θ of the rotation shaft 4 is zero, and δx = X−Rsinθ is established. As shown, the forward speed of the transport traveling body 1 increases or decreases. Road speed controller 6 is configured to be. In other words, the rotation radius R of the reference position P that is a constant value and the above expression are set, and the position information of the reference coordinate axis X on the travel route of the transport traveling body 1 (changes at a constant reference transport speed). A speed control program in which the position information of the reference coordinate axis X) and the rotation angle θ information of the rotating shaft 4 are input as variables is set in the traveling speed control device 6, and this program increases or decreases the forward speed of the transport traveling body 1. As a result of the shift control being executed, the reference position P (reference coordinate axis X) on the vehicle body W side is moved forward at a constant reference transport speed as described above, and the position of the rotary shaft 4 (control target coordinate axis x) is changed to the above formula. By moving the vehicle back and forth so that the above is established, the forward rotation trajectory of the vehicle body W when the reference transport speed is assumed to be zero can be changed to a vertically long shape.

上記説明から明らかなように、図7Aに示すように、搬送用走行体1を変速制御させないで搬送用走行体1上の定位置で回転軸4が回転する場合に真円形となる車体Wの前転回動軌跡と比較して、上記本発明の構成によれば、図7Bに示すように、車体Wの前転回動軌跡が縦長となり、前後の張り出しが小さく抑えられることになる。従って、搬送用走行体1間のピッチを、隣り合う搬送用走行体1上の車体Wが如何なるタイミングで回転しても車体Wどうしが接触する恐れがないように、換言すれば、各搬送用走行体1における車体Wの前転回転軌跡が互いに重ならないで前後に安全間隔を保って離れているように設定した場合、図7Aに示す従来の搬送用走行体間(車体W間)のピッチP1に対して、本発明では、図7Bに示すように車体W間のピッチP2を狭めることが出来る。   As is clear from the above description, as shown in FIG. 7A, the vehicle body W that becomes a perfect circle when the rotating shaft 4 rotates at a fixed position on the transport traveling body 1 without performing shift control of the transport traveling body 1. Compared with the forward rotation trajectory, according to the configuration of the present invention described above, the forward rotation trajectory of the vehicle body W becomes vertically long as shown in FIG. Accordingly, the pitch between the transporting traveling bodies 1 is set so that the vehicle bodies W on the adjacent transporting traveling bodies 1 do not come into contact with each other regardless of the timing at which the vehicle body W rotates. When the forward rotation rotation trajectories of the vehicle body W in the traveling body 1 are set so as to be separated from each other while maintaining a safety interval in front and back, the pitch between the conventional transportation traveling bodies (between the vehicle bodies W) shown in FIG. In contrast to P1, in the present invention, the pitch P2 between the vehicle bodies W can be narrowed as shown in FIG. 7B.

尚、図7Bに示す本発明における車体W間のピッチP2は、車体W側に設定された基準位置P間のピッチであって、搬送用走行体1間のピッチではない。基本的には、このピッチP2を維持するように各搬送用走行体1が同一の基準搬送速度で前進走行することになるが、車体Wを前転回動させて浸漬処理浴槽2内に浸漬処理する状況では、各搬送用走行体1が前記基準搬送速度に対して増減変速制御されるので、搬送用走行体1間のピッチは、車体W間(車体Wの基準位置P間)のピッチP2に対して増減変化する。従って、搬送用走行体1は、前記のように基準搬送速度に対して増減変速制御した場合の前記基準座標軸Xに対する前後の移動量を含めて、縦長になる車体Wの前転回動軌跡の範囲内に常に収まる程度に短くしなければならない。このように搬送用走行体1の全長を設定して構成することにより、各搬送用走行体1が浸漬処理浴槽2を備えた浸漬処理区間内を走行するとき、各搬送用走行体1上の車体Wを任意のタイミングで前転回動させても、前後に隣り合う搬送用走行体1どうしや、当該搬送用走行体1上の車体Wどうしが互いに干渉し合う恐れがない。従って、各搬送用走行体1が浸漬処理区間内に進入した順番に、上記回転軸4の回転駆動と走行速度制御装置6による搬送用走行体1の走行速度の増減変速制御を実行させることにより、各搬送用走行体1上の車体Wを前転回動させて当該車体Wを浸漬処理浴槽2内の処理液中に浸漬させながら通過させ、浸漬処理区間内から退出する順番に、各搬送用走行体1上の車体Wを元の正立姿勢に戻して搬送することが出来る。   Note that the pitch P2 between the vehicle bodies W in the present invention shown in FIG. 7B is a pitch between the reference positions P set on the vehicle body W side, not the pitch between the transport traveling bodies 1. Basically, each transport traveling body 1 travels forward at the same reference transport speed so as to maintain this pitch P2, but the body W is rotated forward and immersed in the immersion treatment bath 2. In this situation, since each conveyance traveling body 1 is controlled to increase or decrease with respect to the reference conveyance speed, the pitch between the conveyance traveling bodies 1 is the pitch P2 between the vehicle bodies W (between the reference positions P of the vehicle bodies W). Increases or decreases with respect to. Accordingly, the transport traveling body 1 includes the range of the forward rotation trajectory of the vehicle body W that is vertically long, including the amount of front and rear movement with respect to the reference coordinate axis X when the increase / decrease speed control is performed with respect to the reference transport speed as described above. It must be short enough to always fit within. By setting the overall length of the transport traveling body 1 in this manner, when each transport traveling body 1 travels in the immersion treatment section provided with the immersion treatment bath 2, the top of each transport traveling body 1 is set. Even if the vehicle body W is rotated forward at an arbitrary timing, there is no possibility that the transport traveling bodies 1 adjacent to each other and the vehicle body W on the transport traveling body 1 interfere with each other. Accordingly, by executing the rotation driving of the rotating shaft 4 and the increase / decrease speed control of the traveling speed of the conveying traveling body 1 by the traveling speed control device 6 in the order in which each traveling traveling body 1 enters the immersion treatment section. The vehicle body W on each transport traveling body 1 is rotated forward to pass through the vehicle body W while being immersed in the treatment liquid in the immersion treatment bath 2 and in order of exiting from the immersion treatment section. The vehicle body W on the traveling body 1 can be returned to the original upright posture and transported.

尚、本発明を実施した場合、先に説明したような種々の原因で搬送用走行体1の現在位置が理論上の位置から不測に変動する可能性が否定できない。このような場合に対処するための第二の実施例を、図8〜図10に基づいて説明する。   In the case where the present invention is carried out, there is an undeniable possibility that the current position of the transport traveling body 1 may unexpectedly fluctuate from the theoretical position due to various reasons as described above. A second embodiment for dealing with such a case will be described with reference to FIGS.

この第二の実施例では、各搬送用走行体1に、前後に隣り合う搬送用走行体1間における前記車体W側の基準位置P間の搬送用走行体走行方向の間隔(図7Bに示すピッチP2)が狭まった状態を検出する検出手段25が設けられる。具体的には、この検出手段25は、搬送用走行体1に走行方向に往復移動自在に支持された棒状可動体26、この棒状可動体26に取り付けられた垂直上下方向のガイドレール27、前記回転軸4と一体に回転する回転アーム28、この回転アーム28の先端側に前記車体W側の基準位置Pと一致するように軸支されて前記ガイドレール27に昇降自在に係合する係合部材としてのローラー29、前記棒状可動体26の一端に設けられた被検出部30、及び前記棒状可動体26の他端に設けられた検出器31から構成されている。   In the second embodiment, each transport traveling body 1 has an interval in the transport traveling body travel direction between the reference positions P on the vehicle body W side between the transport traveling bodies 1 adjacent to each other (shown in FIG. 7B). A detecting means 25 for detecting a state in which the pitch P2) is narrowed is provided. Specifically, the detection means 25 includes a rod-shaped movable body 26 supported by the transport traveling body 1 so as to be reciprocally movable in the traveling direction, a vertical vertical guide rail 27 attached to the rod-shaped movable body 26, A rotary arm 28 that rotates integrally with the rotary shaft 4, and an engagement that is pivotally supported on the front end side of the rotary arm 28 so as to coincide with the reference position P on the vehicle body W side and engages with the guide rail 27 so as to be movable up and down. It comprises a roller 29 as a member, a detected portion 30 provided at one end of the rod-like movable body 26, and a detector 31 provided at the other end of the rod-like movable body 26.

更に詳細に説明すると、棒状可動体26は、車体Wの基準位置Pが搬送用走行体1の走行方向に移動しないときの当該車体Wの縦長の前転回動軌跡の前後方向の最大幅より少し長い程度の全長、換言すれば、図7Bに示す車体Wの基準位置P間のピッチP2より若干短い程度の全長を有するもので、搬送用走行体1側に取り付けられたスライドガイド32と、棒状可動体26にその長さ方向に沿って付設され且つ前記スライドガイド32に係合するスライドレール33とを介して、搬送用走行体1の横側部に支持されている。前記垂直上下方向のガイドレール27は、回転アーム28の回転に伴う前記ローラー29の回転半径の2倍強の全長を有するもので、その長さ方向の中央位置が前記回転軸4の位置と一致するように、棒状可動体26の長さ方向のほぼ中央位置の内側に固着されている。被検出部30は、棒状可動体26の後端上側に、後方に延出するように取り付けられ、検出器31は、棒状可動体26の前端上側から前記被検出部30よりも高いレベルで前方に延出するように取り付けられた取付け部材26aの先端下側に取り付けられたもので、前後に隣り合う搬送用走行体1間における前記車体W側の基準位置P(ローラー29)間の搬送用走行体走行方向の間隔が設定値以下に狭まったとき、直前の搬送用走行体1の前記棒状可動体26の被検出部30の上側に小間隙を隔てて対面して、当該被検出部30を検出するものである。   More specifically, the rod-shaped movable body 26 is slightly smaller than the maximum width in the front-rear direction of the longitudinal forward rotation trajectory of the vehicle body W when the reference position P of the vehicle body W does not move in the traveling direction of the transport traveling body 1. It has a long overall length, in other words, an overall length that is slightly shorter than the pitch P2 between the reference positions P of the vehicle body W shown in FIG. 7B, a slide guide 32 attached to the transport traveling body 1 side, The movable body 26 is supported on the lateral side portion of the transport traveling body 1 via a slide rail 33 that is provided along the length direction of the movable body 26 and engages with the slide guide 32. The vertical vertical guide rail 27 has a total length slightly more than twice the rotation radius of the roller 29 accompanying the rotation of the rotary arm 28, and the center position in the length direction coincides with the position of the rotary shaft 4. As described above, the rod-shaped movable body 26 is fixed to the inside of the substantially central position in the length direction. The detected part 30 is attached to the rear end upper side of the rod-like movable body 26 so as to extend rearward, and the detector 31 is forward from the upper side of the front end of the rod-like movable body 26 at a higher level than the detected part 30. Is attached to the lower side of the tip of the attachment member 26a attached so as to extend in the direction between the reference position P (roller 29) on the vehicle body W side between the conveyance traveling bodies 1 adjacent to the front and rear. When the interval in the travel direction of the traveling body is narrowed to a set value or less, the detected portion 30 faces the detected portion 30 of the rod-like movable body 26 of the immediately preceding transport traveling body 1 with a small gap therebetween. Is detected.

上記第二の実施例の構成によれば、回転軸4を回転させて車体Wを前転回動させたとき、当該車体Wと一体に回転軸4の周りに回動する回転アーム28は、ローラー29とガイドレール27を介して棒状可動体26を搬送用走行体1に対して前後に往復移動させることになるが、車体W側の基準位置Pに位置するローラー29が嵌合するガイドレール27と棒状可動体26とが一体であるから、図9に示すように、車体W側の基準位置P(ローラー29)と棒状可動体26は、搬送用走行体1の走行方向に関して相対移動しない。換言すれば、正立姿勢の車体Wが各搬送用走行体1によって搬送される場合、或いは先に説明した本発明の構成に従って、車体Wを回転軸4の周りに前転回動させるときに搬送用走行体1の前進速度の増減変速制御を行う場合の何れにおいても、車体W側の基準位置P(ローラー29)を通る基準座標軸Xに対して棒状可動体26の位置は変わらないので、車体W側の基準位置Pが基準搬送速度で図7Bに示すピッチP2を維持しながら前進走行している間は、各搬送用走行体1の棒状可動体26間には一定の間隙が確保されることになる。この状況では、前側の搬送用走行体1が備える棒状可動体26の後端の被検出部30に対して、後ろ側の搬送用走行体1が備える棒状可動体26の前端の検出器31は、少し後方に離れた位置にあって、当該被検出部30を検出器31が検出していない状態が保たたれている。   According to the configuration of the second embodiment, when the rotating shaft 4 is rotated and the vehicle body W is rotated forward, the rotating arm 28 that rotates around the rotating shaft 4 integrally with the vehicle body W is a roller. The rod-shaped movable body 26 is reciprocated back and forth with respect to the transport traveling body 1 via the guide rail 27 and the guide rail 27, and the guide rail 27 to which the roller 29 positioned at the reference position P on the vehicle body W side is fitted. 9 and the rod-shaped movable body 26 are integrated, the reference position P (roller 29) on the vehicle body W side and the rod-shaped movable body 26 do not move relative to each other in the traveling direction of the transport traveling body 1, as shown in FIG. In other words, when the vehicle body W in the upright posture is transported by each transporting traveling body 1, or when the vehicle body W is rotated forward around the rotating shaft 4 according to the configuration of the present invention described above. In any case where the increase / decrease shift control of the forward speed of the traveling body 1 is performed, the position of the rod-shaped movable body 26 does not change with respect to the reference coordinate axis X passing the reference position P (roller 29) on the vehicle body W side. While the reference position P on the W side is traveling forward while maintaining the pitch P2 shown in FIG. 7B at the reference transport speed, a certain gap is secured between the rod-like movable bodies 26 of the transport traveling bodies 1. It will be. In this situation, the detector 31 at the front end of the rod-like movable body 26 provided in the rear transfer traveling body 1 is compared with the detected portion 30 at the rear end of the rod-like movable body 26 provided in the front transfer traveling body 1. The state where the detector 31 is not detecting the detected portion 30 is maintained at a position slightly rearward.

若し、先に説明したような種々の原因で各搬送用走行体1の現実の前進速度にばらつきが生じて、各搬送用走行体1が支持搬送する車体W側の基準位置P間の搬送用走行体走行方向の間隔が変動すると、前後に隣り合う2台の搬送用走行体1の内、車体W側の基準位置Pの基準搬送速度が相対的に高速になる後ろ側の搬送用走行体1の棒状可動体26が低速になる側の前側の搬送用走行体1の棒状可動体26に相対的に接近移動することになり、後ろ側の搬送用走行体1の棒状可動体26の前端に設けられた検出器31が前側の搬送用走行体1の棒状可動体26の後端に設けられた被検出部30に重なって、当該被検出部30を検出することになる。   In addition, due to various causes as described above, the actual forward speeds of the respective transport traveling bodies 1 vary, and the transport between the reference positions P on the vehicle body W side supported and transported by the respective transport traveling bodies 1 is performed. When the interval in the traveling direction of the traveling body fluctuates, the rear-side transportation traveling in which the reference transportation speed of the reference position P on the vehicle body W side is relatively high among the two transportation traveling bodies 1 adjacent to the front and rear. The rod-shaped movable body 26 of the body 1 moves relatively close to the rod-shaped movable body 26 of the front-side transport traveling body 1 on the speed-lowering side, and the rod-shaped movable body 26 of the rear-side transport traveling body 1 moves. The detector 31 provided at the front end overlaps the detected portion 30 provided at the rear end of the rod-like movable body 26 of the front traveling traveling body 1 to detect the detected portion 30.

即ち、車体W側の基準位置P間の搬送用走行体走行方向の間隔が設定間隔より狭まったことを、当該間隔を形成している後ろ側の搬送用走行体1の前記検出器31によって検出することが出来るので、当該検出器31の信号に基づいて、当該検出器31を備えた側の相対的に高速前進走行していることになる後ろ側の搬送用走行体1を、当該検出器31からの検出信号がOFFになるまで減速して、車体W側の基準位置P間の搬送用走行体走行方向の間隔を広げるように矯正することが出来る。勿論、前記検出器31の検出信号に基づいて異常を知らせる警報手段を自動的に作動させることも可能であるし、例えば浸漬処理浴槽2を備えた浸漬処理区間の手前の各搬送用走行体1は前記検出信号に基づいて自動停止させ、浸漬処理区間内と当該区間より下手側の全ての搬送用走行体1は、前記検出信号に基づいて各搬送用走行体1毎に車体W側の基準位置P間の搬送用走行体走行方向の間隔が狭まるのを回避するための前進速度制御を行い、浸漬処理区間内の全ての搬送用走行体1が当該区間より下手側に退出した時点で、全ての搬送用走行体1を自動停止させることも可能である。   That is, it is detected by the detector 31 of the rear transport traveling body 1 that forms the interval that the interval in the traveling direction of the transport traveling body between the reference positions P on the vehicle body W side is narrower than the set interval. Therefore, based on the signal of the detector 31, the rear traveling traveling body 1 that is traveling forward at a relatively high speed on the side provided with the detector 31 can be Deceleration is performed until the detection signal from 31 is turned OFF, and correction can be made so as to widen the interval in the traveling direction of the conveying traveling body between the reference positions P on the vehicle body W side. Of course, it is also possible to automatically activate alarm means for notifying an abnormality based on the detection signal of the detector 31. For example, each transporting traveling body 1 in front of the immersion treatment section provided with the immersion treatment bath 2 is provided. Is automatically stopped based on the detection signal, and all the transport traveling bodies 1 in the immersion treatment section and on the lower side of the section are used as the reference on the vehicle body W side for each transport traveling body 1 based on the detection signal. When the forward speed control for avoiding the interval in the traveling direction of the traveling traveling body between the positions P is narrowed, when all the traveling traveling bodies 1 in the immersion treatment section are retracted to the lower side from the section, It is also possible to automatically stop all the traveling bodies 1 for conveyance.

又、被検出部30を前後2段に設け、1段目の被検出部を検出器31が検出することによって後ろ側の搬送用走行体1の前記減速制御を行い、2段目の被検出部を検出器31が検出することによって後ろ側搬送用走行体1とその上手側の全ての搬送用走行体1を非常停止させるように構成することも可能である。更に、検出器31が被検出部30を検出した後の後ろ側の搬送用走行体1に対する減速制御が所期通りに行われないで、検出器31が被検出部30の上を前方に通過したとき、前後両搬送用走行体1の棒状可動体26どうしが互いに衝突し、それ以上の前後両搬送用走行体1の車体W側の基準位置P間の間隔が狭まるのを機械的強制的に阻止出来るように構成することが出来る。勿論、前後両搬送用走行体1の棒状可動体26どうしが互いに衝突したとき、その前後両搬送用走行体1の車体W側の基準位置P間の間隔が許容範囲の最小限度となるように構成しておくものである。   Further, the detected part 30 is provided in two stages in the front and rear, and the detection of the first stage detected part is detected by the detector 31 so that the deceleration control of the rear conveyance traveling body 1 is performed, and the second stage detected part is detected. It is also possible to configure the rear transport traveling body 1 and all the transport traveling bodies 1 on the upper side thereof to make an emergency stop when the detector 31 detects the part. Further, after the detector 31 detects the detected portion 30, the deceleration control for the rear traveling body 1 is not performed as expected, and the detector 31 passes forward over the detected portion 30. When this occurs, the rod-like movable bodies 26 of the front and rear transport traveling bodies 1 collide with each other, and it is mechanically compulsory that the interval between the reference positions P on the vehicle body W side of the front and rear transport traveling bodies 1 is further reduced. It can be configured to prevent it. Of course, when the rod-like movable bodies 26 of the front and rear transport traveling bodies 1 collide with each other, the interval between the reference positions P on the vehicle body W side of the front and rear transport traveling bodies 1 is set to the minimum allowable range. It is what you make up.

本発明の走行型浸漬処理装置は、自動車の車体の塗装システムにおいて、搬送用走行体の上で前向き水平に支持した車体を、搬送させながら被処理液中に回転させて浸漬処理する手段として活用することが出来る。   The traveling type immersion treatment apparatus of the present invention is utilized as a means for performing immersion treatment by rotating a vehicle body that is supported horizontally forward on a traveling body for conveyance in a liquid to be treated while being conveyed in a coating system for a vehicle body of an automobile. I can do it.

W 自動車の車体(ワーク)
1 搬送用走行体
2 浸漬処理浴槽
3 走行駆動手段
4 回転軸
5 回転軸駆動手段
6 走行速度制御装置
7,13,18,22,27 ガイドレール
8 駆動台車
9 従動台車
10,16 減速機付きモーター
11 回転軸
12 支持用ローラー
14 ワーク支持手段
15 大径平歯車
17 小径平歯車
20 可動台
21,28 回転アーム
23,29 ローラー
24 支持部材
25 検出手段
26 棒状可動体
30 被検出部
31 検出器
W Car body (work)
DESCRIPTION OF SYMBOLS 1 Transporting body 2 Immersion bath 3 Traveling drive means 4 Rotating shaft 5 Rotating shaft driving means 6 Traveling speed control device 7, 13, 18, 22, 27 Guide rail 8 Drive cart 9 Driven cart 10, 16 Motor with reduction gear DESCRIPTION OF SYMBOLS 11 Rotating shaft 12 Roller for support 14 Work support means 15 Large diameter spur gear 17 Small diameter spur gear 20 Movable base 21, 28 Rotating arm 23, 29 Roller 24 Support member 25 Detection means 26 Rod-shaped movable body 30 Detected part 31 Detector

Claims (5)

浸漬処理浴槽に沿って走行する搬送用走行体に、前記浸漬処理浴槽上を水平に横断する回転軸と当該回転軸を回転駆動する回転軸駆動手段を設け、前記回転軸にワーク支持手段を設け、このワーク支持手段に支持された被処理ワークを前記回転軸の回転により浸漬処理浴槽内に浸漬出来るようにした走行型浸漬処理装置において、搬送用走行体には、走行速度可変の走行駆動手段と、この搬送用走行体の走行速度を前記回転軸の回転角に対応して制御する走行速度制御装置が設けられ、この走行速度制御装置が、前記ワーク支持手段で支持されるワークが前記回転軸の真上で水平に位置する正立姿勢から前転方向の90度回倒姿勢に達するまでは、前記回転軸から一定距離を隔てたワーク側の基準位置に対する基準搬送速度に対して搬送用走行体の前進速度を漸減させ、90度回倒姿勢から270度回倒姿勢に達するまでは搬送用走行体の前進速度を前記基準搬送速度に対して漸増させ、270度回倒姿勢から元の正立姿勢に戻るまでは搬送用走行体の前進速度を前記基準搬送速度に対して漸減させる制御を行って、前記基準搬送速度がゼロと仮定したときの前記ワークの前転回動軌跡が縦長形状となるように構成して成る、走行型浸漬処理装置。   The transport traveling body that travels along the immersion treatment bath is provided with a rotation shaft that horizontally traverses the immersion treatment bath and a rotation shaft drive unit that rotationally drives the rotation shaft, and a work support unit is provided on the rotation shaft. In the traveling type immersion treatment apparatus capable of immersing the workpiece to be processed supported by the workpiece support means in the immersion treatment bath by the rotation of the rotating shaft, the conveyance traveling body includes a traveling drive means having a variable traveling speed. And a traveling speed control device that controls the traveling speed of the transport traveling body in accordance with the rotation angle of the rotating shaft, and the traveling speed control device is configured to rotate the workpiece supported by the workpiece support means. From the upright position, which is positioned horizontally right above the axis, to the 90 degree tilted position in the forward rotation direction, for the transfer relative to the reference transfer speed with respect to the reference position on the workpiece side that is a fixed distance away from the rotation axis Run The forward speed of the body is gradually decreased, and the forward speed of the transport traveling body is gradually increased with respect to the reference transport speed until reaching the 270-degree inverted position from the 90-degree inverted position. Until it returns to the standing posture, the forward traveling speed of the workpiece is controlled to gradually decrease with respect to the reference transport speed, and the forward rotation trajectory of the workpiece when the reference transport speed is assumed to be zero A traveling type immersion treatment apparatus configured as described above. 同一走行経路上を走行する各搬送用走行体は、各搬送用走行体における前記ワーク側の基準位置間の搬送用走行体走行方向の間隔が等しくなるように配置され、前記走行速度制御装置は、各搬送用走行体のワーク側の基準位置に対する基準搬送速度が互いに等しくなるように各搬送用走行体の前進速度を制御する、請求項1に記載の走行型浸漬処理装置。   The transport traveling bodies traveling on the same travel route are arranged such that the intervals in the traveling direction of the transport traveling body between the reference positions on the workpiece side in each transport traveling body are equal, and the travel speed control device is The traveling type immersion treatment apparatus according to claim 1, wherein the forward traveling speed of each transport traveling body is controlled so that the reference transport speeds relative to the reference position on the workpiece side of each transport traveling body are equal to each other. 前記走行速度制御装置は、前記ワーク側の基準位置Pを通る垂直座標軸を基準座標軸Xとし、前記回転軸の軸心を通る垂直座標軸を制御対象座標軸xとし、搬送用走行体に対する前記走行速度制御の結果生じる、前記基準座標軸Xに対する前記制御対象座標軸xの搬送用走行体走行方向の変位量をδxとし、前記回転軸の回転角をθとし、そしてワークが前記正立姿勢にあって基準座標軸Xと制御対象座標軸xとが一致しているときの前記回転角θをゼロとして、δx=X-Rsinθ が成立するように、搬送用走行体の走行速度制御を行なうように構成されている、請求項1又は2に記載の走行型浸漬処理装置。   The travel speed control device uses the vertical coordinate axis passing through the workpiece-side reference position P as the reference coordinate axis X, and the vertical coordinate axis passing through the axis of the rotation axis as the control target coordinate axis x, and the travel speed control for the transport traveling body. The displacement of the controlled object coordinate axis x relative to the reference coordinate axis X in the direction of travel of the transporting traveling body is δx, the rotation angle of the rotation axis is θ, and the workpiece is in the upright posture and the reference coordinate axis The rotational speed θ of the conveyance traveling body is controlled so that δx = X−Rsinθ is satisfied, with X being the rotational angle θ when X and the coordinate axis x to be controlled coincide with each other. The traveling type immersion treatment apparatus according to claim 1 or 2. 各搬送用走行体には、前後に隣り合う搬送用走行体間における前記ワーク側の基準位置間の搬送用走行体走行方向の間隔が狭まった状態を検出する検出手段が設けられている、請求項2又は3に記載の走行型浸漬処理装置。   Each conveyance traveling body is provided with detection means for detecting a state in which a distance in the traveling direction of the conveyance traveling body between the reference positions on the workpiece side between the conveyance traveling bodies adjacent to each other is narrowed. Item 4. A traveling immersion treatment apparatus according to item 2 or 3. 前記検出手段は、搬送用走行体に走行方向に往復移動自在に支持された棒状可動体、この棒状可動体に取り付けられた垂直上下方向のガイドレール、前記回転軸と一体に回転する回転アーム、この回転アームの先端側に前記ワーク側の基準位置と一致するように軸支されて前記ガイドレールに昇降自在に係合する係合部材、前記棒状可動体の一端に設けられた被検出部、及び前記棒状可動体の他端に設けられて、隣り合う搬送用走行体の前記棒状可動体の被検出部を、前後に隣り合う搬送用走行体間における前記ワーク側の基準位置間の搬送用走行体走行方向の間隔が狭まったときに検出する検出器から構成されている、請求項4に記載の走行型浸漬処理装置。   The detection means is a rod-like movable body supported by the conveyance traveling body so as to be reciprocally movable in the running direction, a vertical vertical guide rail attached to the rod-like movable body, a rotating arm that rotates integrally with the rotating shaft, An engagement member that is pivotally supported on the tip end side of the rotating arm so as to coincide with the reference position on the workpiece side and engages the guide rail so as to be movable up and down; a detected portion provided at one end of the rod-shaped movable body; And the other end of the rod-shaped movable body for conveying the detected portion of the rod-shaped movable body of adjacent conveyance traveling bodies between the reference positions on the workpiece side between the conveyance traveling bodies adjacent to each other. The traveling type immersion treatment apparatus according to claim 4, comprising a detector that detects when the interval in the traveling body traveling direction is narrowed.
JP2011091769A 2011-04-18 2011-04-18 Traveling immersion processing equipment Active JP5669017B2 (en)

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