JP5811357B2 - Screw-driven transfer device - Google Patents

Screw-driven transfer device Download PDF

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JP5811357B2
JP5811357B2 JP2012111243A JP2012111243A JP5811357B2 JP 5811357 B2 JP5811357 B2 JP 5811357B2 JP 2012111243 A JP2012111243 A JP 2012111243A JP 2012111243 A JP2012111243 A JP 2012111243A JP 5811357 B2 JP5811357 B2 JP 5811357B2
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screw
carriage
cart
propulsion
phase angle
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JP2013237521A (en
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西原 重善
重善 西原
橋本 明彦
明彦 橋本
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Daifuku Co Ltd
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本発明は、搬送台車側の被動ローラーと係合する台車推進用スクリューを備えたスクリュー駆動エリアに搬送台車を送り込み、当該スクリュー駆動エリア中の定位置に設定された作業ステーションで搬送台車を停止させるようにしたスクリュー駆動の搬送装置に関するものである。   The present invention feeds a conveyance carriage to a screw drive area having a carriage propulsion screw that engages a driven roller on the conveyance carriage side, and stops the conveyance carriage at a work station set at a fixed position in the screw drive area. The present invention relates to a screw-driven conveying device.

スクリュー駆動エリアに配設された台車推進用スクリューに搬送台車側の被動ローラーを係合させて当該搬送台車を推進させるスクリュー駆動の搬送装置は、例えば特許文献1などによって知られている。このようなスクリュー駆動の搬送装置において、スクリュー駆動エリア中に等間隔おきに作業ステーションを設定し、当該スクリュー駆動エリアの始端部に送り込まれた搬送台車を各作業ステーションで所要時間停止させながら当該スクリュー駆動エリアの終端から送出させる一方通行タイプのスクリュー駆動の搬送装置として実施することが考えられた。この場合、スクリュー駆動エリアに進入させる搬送台車の被動ローラーを台車推進用スクリューに対し軸方向に確実且つ円滑に係合開始させるためには、搬送台車を作業ステーション間の一定距離だけ送るための台車推進用スクリューの回転数を端数の無い整数回転数に設定し、台車推進用スクリューが停止した時のスクリュー始端の位相角が一定不変となるように構成しなければならない。   A screw-driven transfer device that propels the transfer cart by engaging a driven roller on the transfer cart side with a cart propulsion screw disposed in the screw drive area is known, for example, from Japanese Patent Application Laid-Open No. 2003-151867. In such a screw-driven transfer device, work stations are set at regular intervals in the screw drive area, and the transfer carriage sent to the start end of the screw drive area is stopped for the required time at each work station. It was considered to implement as a one-way type screw-driven conveying device that is sent from the end of the driving area. In this case, in order to reliably and smoothly start the driven roller of the transport carriage entering the screw drive area in the axial direction with respect to the truck propulsion screw, the carriage for sending the transport carriage for a certain distance between the work stations. The number of revolutions of the propulsion screw must be set to an integer number of fractions, and the phase angle at the screw start end when the carriage propulsion screw stops must be configured to be constant.

特開2010−47399号公報JP 2010-47399 A

上記のような条件で使用されるスクリュー駆動の搬送装置において、その台車推進用スクリュー(以下、スクリューと略称する)の駆動モーターを電子ギヤによるサーボ制御方式により制御する場合、次に説明するような問題点が判明した。具体的数値を例示して説明すると、例えば機械仕様が、
スクリューリード:Pb=160mm
減速比:n=1/6
作業ステーションピッチ:5920mm
サーボモーター分解能(1回転当りのパルス数):Pt=262144
とすると、スクリューの37回転で搬送台車を作業ステーションピッチ分だけ送ることが出来るが、このときの電子ギヤ比の設定値は、指令単位:0.001mm、サーボモーター1回転当りの送り量をΔSとして、
Pt/ΔS=Pt/(Pb×1000×n)=262144/(160×1000×1/6)=262144/26666.6666…
となり、電子ギヤの設定範囲(設定限界)に収まるように分母及び分子を10で除算して小数点以下を四捨五入すると、電子ギヤ比の設定値=26214/2667となる。
ここで指令単位の0.001mm当りのパルス誤差は、
真の値(262144/(160×1000×1/6))−電子ギヤ設定値(26214/2667)=0.001378
即ち、0.001378パルスとなるので、搬送台車を5920mm移動させようとしたときのパルス累積誤差は、
5920/0.001×0.001378=8157.76
即ち、8157.76パルスとなる。従って、搬送台車を5920mm移動させようとしたときのスクリューの位相角の変化は、
8157.76/262144×1/6×360≒1.87
即ち、1.87°となり、実際の搬送台車の移動量は、5920mmに対して
1.87/360×160≒0.83
即ち、0.83mmだけ多く移動することになる。この搬送台車を5920mm移動させる1サイクル分の誤差は僅かであっても、上記の一方通行タイプのスクリュー駆動の搬送装置を無限に連続運転する場合を想定すると、搬送台車の各作業ステーションでの停止位置の誤差が累積されて増大する一方となり、特に各作業ステーションに設置されたロボットにより作業を自動化しているような場合には、作業に支障を来すような重大な弊害が生じる。更に、スクリュー駆動エリアの始端部、即ち、スクリューの始端の位相角が大きく変化して、当該スクリューの始端へ搬送台車側の被動ローラーを円滑に進入させることが出来なくなる恐れも十分にある。
In the screw-driven transfer device used under the above conditions, when the drive motor of the cart propulsion screw (hereinafter abbreviated as “screw”) is controlled by a servo control system using an electronic gear, the following will be described. The problem became clear. Explaining specific numerical values as examples, for example, machine specifications are
Screw lead: Pb = 160mm
Reduction ratio: n = 1/6
Work station pitch: 5920mm
Servo motor resolution (number of pulses per revolution): Pt = 262144
Then, the carriage can be fed by the working station pitch with 37 rotations of the screw. At this time, the setting value of the electronic gear ratio is command unit: 0.001mm, and the feed amount per servo motor rotation is ΔS. ,
Pt / ΔS = Pt / (Pb × 1000 × n) = 262144 / (160 × 1000 × 1/6) = 262144 / 26666.6666…
Then, when the denominator and numerator are divided by 10 so as to be within the setting range (setting limit) of the electronic gear and the fractional part is rounded off, the setting value of the electronic gear ratio is 26214/2667.
Here, the pulse error per 0.001mm of command unit is
True value (262144 / (160 x 1000 x 1/6))-Electronic gear set value (26214/2667) = 0.001378
That is, since 0.001378 pulses, the cumulative pulse error when trying to move the transport carriage 5920 mm is
5920 / 0.001 × 0.001378 = 8157.76
That is 88157.76 pulses. Therefore, the change in the phase angle of the screw when trying to move the transport carriage 5920mm is
8157.76 / 262144 × 1/6 × 360 ≒ 1.87
In other words, it is 1.87 °, and the actual movement amount of the transport cart is 5920 mm.
1.87 / 360 × 160 ≒ 0.83
That is, it moves by 0.83 mm. Even if the error for one cycle of moving the transport cart is 5920 mm, if the above-mentioned one-way screw-driven transport device is operated continuously indefinitely, the transport cart will stop at each work station. Positional errors are accumulated and increased, and in particular, when the work is automated by a robot installed at each work station, a serious problem that interferes with the work occurs. Furthermore, there is a possibility that the start end portion of the screw drive area, that is, the phase angle of the start end of the screw will change greatly, and the driven roller on the conveyance carriage side cannot be smoothly entered into the start end of the screw.

本発明は、上記のような従来の問題点を解消することのできるスクリュー駆動の搬送装置を提案するものであって、請求項1に記載の本発明に係るスクリュー駆動の搬送装置は、後述する実施例との関係を理解し易くするために、当該実施例の説明において使用した参照符号を括弧付きで付して示すと、搬送台車(1)側の被動ローラー(16a)と係合する台車推進用スクリュー(9A)を備えたスクリュー駆動エリア(2)に送り込まれた搬送台車(1)を、前記台車推進用スクリュー(9A)の電子ギヤによるサーボ駆動により、当該スクリュー駆動エリア(2)中の定位置に設定された作業ステーション(A〜E)で停止させるようにした一方通行タイプのスクリュー駆動の搬送装置において、各作業ステーション(A〜E)間の間隔は、台車推進用スクリュー(9A)の1回転当りの送り量の整数倍に設定され、前記台車推進用スクリュー(9A)を駆動するサーボモーター(21)の制御装置(24)には、作業ステーション設定間隔だけ搬送台車を送るための台車推進用スクリュー(9A)の回転数に対応する指令パルス数が設定され、この制御装置が、台車推進用スクリュー(9A)の回転に連動して発信される指令パルスの計数値が前記設定数に達したときに台車推進用スクリュー(9A)の回転を停止するように構成され、台車推進用スクリュー(9A)が整数回だけ回転し終わったときの螺旋体(26)の所定位相角に対して、前記作業ステーション(A〜E)に搬送台車(1)が停止したときの前記螺旋体(26)の停止時位相角の誤差を検出するセンサー(32a,32b)が設けられ、このセンサー(32a,32b)の検出結果に基づいて次回の台車推進用スクリュー(9A)の駆動時の前記指令パルスの設定数が増減修正されて、前記所定位相角に対する前記停止時位相角の誤差が縮小又はゼロとなるように制御される構成になっている。 The present invention proposes a screw-driven conveying device that can solve the conventional problems as described above, and the screw-driven conveying device according to the present invention described in claim 1 will be described later. In order to facilitate understanding of the relationship with the embodiment, the reference numerals used in the description of the embodiment are shown in parentheses, and the carriage is engaged with the driven roller (16a) on the transport carriage (1) side. The conveying cart (1) sent to the screw driving area (2) equipped with the propulsion screw (9A) is moved into the screw driving area (2) by servo driving by the electronic gear of the cart propulsion screw (9A). In the one-way type screw-driven transfer device that is stopped at the work stations (A to E) set at a fixed position, the distance between the work stations (A to E) is determined by the bogie propulsion screws (9A ) Feed per rotation To the control device (24) of the servo motor (21) that is set to an integral multiple of the load amount and drives the cart propulsion screw (9A), When the number of command pulses corresponding to the number of rotations of 9A) is set, and when the control device reaches the set number of command pulses counted in conjunction with the rotation of the cart propulsion screw (9A) It is configured to stop the rotation of the cart propulsion screw (9A), and the work station (with respect to a predetermined phase angle of the spiral body (26) when the cart propulsion screw (9A) has finished rotating an integer number of times ( A to E) are provided with sensors (32a, 32b) for detecting an error in the phase angle when the spiral body (26) is stopped when the transport carriage (1) is stopped, and the detection results of the sensors (32a, 32b) next the instruction path at the time of driving of the carriage propulsion screw (9A) based on Setting the number of the scan is increased or decreased corrected, errors in the stop-time phase angle with respect to the predetermined phase angle is in controlled configurations so as to reduce or zero.

上記本発明を実施する場合、具体的には請求項2に記載のように、前記センサー(32a,32b)として、前記台車推進用スクリュー(9A)の停止時における螺旋体(26)の位相角の誤差が一定範囲から進み方向と遅れ方向の何れ側にずれているか否かを検出するセンサーを使用し、このセンサー(32a,32b)の検出結果に基づいて次回の台車推進用スクリュー(9A)の駆動時の指令パルス数を一定値だけ増減修正するように構成することが出来る。この場合、請求項3に記載のように、前記台車推進用スクリュー(9A)には、当該スクリュー(9A)と一体に回転し且つ搬送台車(1)側の被動ローラー(16a)と干渉しない被検出板(31)を取り付け、この被検出板(31)には、周方向の2箇所に被検出部(34a,34b)を設け、前記センサー(32a,32b)は、前記被検出板(31)の2箇所の被検出部(34a,34b)に対応して一対設け、これら一対のセンサー(32a,32b)の検出状態から前記台車推進用スクリュー(9A)の停止時における螺旋体(26)の位相角の誤差が一定範囲から進み方向と遅れ方向の何れ側にずれているか否かを判別するように構成することが出来る。   When the present invention is carried out, specifically, as described in claim 2, the sensor (32a, 32b) has a phase angle of the helical body (26) when the cart propulsion screw (9A) is stopped. A sensor that detects whether the error is deviating from a certain range in either the advance direction or the delay direction is used. Based on the detection result of this sensor (32a, 32b), the next cart propulsion screw (9A) The number of command pulses during driving can be increased or decreased by a fixed value. In this case, as described in claim 3, the carriage propulsion screw (9A) includes a cover that rotates integrally with the screw (9A) and does not interfere with the driven roller (16a) on the transport carriage (1) side. A detection plate (31) is attached, the detection plate (31) is provided with detection portions (34a, 34b) at two locations in the circumferential direction, and the sensor (32a, 32b) is connected to the detection plate (31 ) Of the spiral body (26) when the carriage propulsion screw (9A) is stopped from the detection state of the pair of sensors (32a, 32b). It can be configured to determine whether or not the phase angle error is deviated from a certain range in either the advance direction or the delay direction.

請求項1に記載の本発明の構成によれば、前記台車推進用スクリューを電子ギヤによるサーボ駆動するとき、演算される指令パルス数に誤差が無いときには、台車推進用スクリューの停止時における螺旋体の位相角は一定不変であるが、段落0005において説明したように、演算される指令パルス数に誤差が生じるときは、台車推進用スクリューの停止時における螺旋体の位相角に進み側又は遅れ側の誤差が生じる。この誤差が生じたとき、この誤差が縮小又はゼロになるように次回の台車推進用スクリューの駆動時の指令パルス数が増減修正されるのであるから、スクリュー駆動エリアに送り込まれる搬送台車を各作業ステーションで停止させるように一定距離単位で繰り返し前進走行させる運転を無限に連続させる場合でも、前記誤差が累積増大してゆくことはなく、各作業ステーションで搬送台車を許容範囲内の精度で停止させて、各作業ステーションで所期の作業を確実安全に行わせることが出来る。   According to the configuration of the present invention described in claim 1, when the cart propulsion screw is servo-driven by the electronic gear, if there is no error in the number of command pulses to be calculated, the spiral body is stopped when the cart propulsion screw is stopped. Although the phase angle is constant, as explained in paragraph 0005, if an error occurs in the number of command pulses to be calculated, an error on the leading or lagging side will occur in the phase angle of the spiral when the cart propulsion screw is stopped. Occurs. When this error occurs, the number of command pulses at the next drive of the cart propulsion screw is increased or decreased so that this error is reduced or zero. Even when the operation of traveling forward repeatedly at a fixed distance unit so as to stop at a station is continued indefinitely, the error does not increase cumulatively, and the carriage is stopped at an accuracy within an allowable range at each work station. Thus, the intended work can be performed safely and securely at each work station.

勿論、作業ステーションに停止した搬送台車の停止位置ずれを検出出来るセンサーを設け、このセンサーの検出結果に対応して、次回の台車推進用スクリューの駆動を制御することも考えられるが、この方式では、搬送台車そのものの停止位置を直接検出するのであるから、微小な停止位置ずれを高精度に検出させることが難しく、しかも高級なセンサーが必要になることと相俟ってコスト高になるところであるが、本発明の構成によれば、簡単な光電センサーを使用して極めて高精度に搬送台車の停止位置ずれを検出することが出来、安価に実施することが出来るにもかかわらず非常に高精度に停止位置ずれの修正が可能になる。又、スクリュー駆動エリアの始端部、即ち、台車推進用スクリューの始端部における螺旋体の位相角が常にほぼ一定に維持されるので、このスクリュー駆動エリアに送り込まれる各搬送台車の被動ローラーを常に確実且つ円滑に台車推進用スクリューに係合させることが出来る。   Of course, it is conceivable to provide a sensor that can detect the stop position deviation of the transport carriage stopped at the work station, and to control the drive of the next truck propulsion screw according to the detection result of this sensor. Because the stop position of the transport cart itself is directly detected, it is difficult to detect a minute stop position deviation with high accuracy, and the cost is high due to the need for a high-class sensor. However, according to the configuration of the present invention, it is possible to detect the stop position deviation of the transport carriage with a very high accuracy by using a simple photoelectric sensor, and it is possible to carry out at a low cost. It is possible to correct the stop position deviation. In addition, since the phase angle of the helical body at the start end of the screw drive area, i.e., the start end of the cart propulsion screw, is always maintained substantially constant, the driven roller of each transport carriage fed into the screw drive area is always securely and securely. It can be smoothly engaged with the cart propulsion screw.

尚、前記センサーとして、停止時における台車推進用スクリューの螺旋体の位相角の誤差を微小単位で正確に計測できるようなセンサーを使用し、当該センサーが計測した位相角の誤差に応じた修正パルス数を演算させて、指令パルス数を修正するように構成することも可能であるが、請求項2に記載の構成によれば、光電センサーのように単にon/off動作する簡単なセンサーを活用して、本発明を簡単且つ容易に実施することが出来る。この場合、1回の指令パルス数の修正では前記誤差を完全に解消出来ない場合には、同様の修正が台車推進用スクリューの駆動毎に複数回繰り返し実行されることになる。更に、請求項3に記載の構成によれば、例えば台車推進用スクリューの長さ方向の中間一定場所で螺旋体の斜辺の軸心方向の位置ずれをセンサーで検出する方式を採用する場合よりも、より一層簡単に本発明を実施することが出来る。   In addition, as the sensor, a sensor that can accurately measure the phase angle error of the screw for propulsion of the cart at the time of stoppage in a minute unit, and the number of correction pulses corresponding to the phase angle error measured by the sensor is used. However, according to the configuration of claim 2, a simple sensor that performs on / off operation like a photoelectric sensor can be used. Thus, the present invention can be carried out simply and easily. In this case, if the error cannot be completely eliminated by correcting the number of command pulses once, the same correction is repeatedly performed a plurality of times for each drive of the cart propulsion screw. Furthermore, according to the configuration of claim 3, for example, compared to the case of adopting a method of detecting the positional deviation in the axial direction of the hypotenuse of the helical body at a constant intermediate position in the length direction of the cart propulsion screw, for example, The present invention can be implemented even more easily.

図1は、搬送装置全体の構成を説明する図であって、図1Aは平面図、図1Bは側面図である。1A and 1B are diagrams for explaining the overall configuration of the transport apparatus, in which FIG. 1A is a plan view and FIG. 図2は、スクリュー駆動エリアの縦断正面図である。FIG. 2 is a longitudinal front view of the screw drive area. 図3は、図2の要部の拡大図である。FIG. 3 is an enlarged view of a main part of FIG. 図4は、スクリュー駆動エリアの平面図である。FIG. 4 is a plan view of the screw drive area. 図5は、台車推進用スクリューの端部に設けられた停止時位相角度誤差の検出手段を示す一部切欠き平面図である。FIG. 5 is a partially cut-away plan view showing a detecting means for detecting a phase angle error at the time of stop provided at an end portion of the cart propulsion screw. 図6Aは、同上検出手段を示す正面図、図6Bは、その被検出板と一対のセンサーを示す一部縦断正面図である。FIG. 6A is a front view showing the detecting means, and FIG. 6B is a partially longitudinal front view showing the detection plate and a pair of sensors. 図7は、図5のA−A線断面図である。7 is a cross-sectional view taken along line AA in FIG.

図1において、1は搬送台車であって、上側のスクリュー駆動エリア2において被搬送物Wを搬送する。このスクリュー駆動エリア2には、等間隔おきに作業ステーションA〜Eが設定されており、各作業ステーションで停止した搬送台車1上に被搬送物Wに対して所定の作業が行われる。スクリュー駆動エリア2の下側には、当該スクリュー駆動エリア2と平行に搬送台車戻し経路3が設けられ、スクリュー駆動エリア2の終端部には、このスクリュー駆動エリア2から送り出される搬送台車1を受け取って搬送台車戻し経路3まで降下させると共に当該搬送台車戻し経路3へ搬送台車1を送り込む昇降台4aを備えた搬送台車降下手段4が設けられ、スクリュー駆動エリア2の始端部には、搬送台車戻し経路3から送り出される搬送台車1を受け取ってスクリュー駆動エリア2まで上昇させると共に当該スクリュー駆動エリア2へ搬送台車1を送り込む昇降台5aを備えた搬送台車上昇手段5が設けられている。   In FIG. 1, reference numeral 1 denotes a transport carriage, which transports the transported object W in the upper screw drive area 2. In the screw drive area 2, work stations A to E are set at equal intervals, and a predetermined work is performed on the object to be transported W on the transport carriage 1 stopped at each work station. A transport carriage return path 3 is provided below the screw drive area 2 in parallel with the screw drive area 2, and the transport carriage 1 delivered from the screw drive area 2 is received at the end of the screw drive area 2. And a carriage descent means 4 having a lifting platform 4a for lowering the carriage to the conveyance carriage return path 3 and sending the conveyance carriage 1 to the conveyance carriage return path 3 is provided. A transport carriage raising means 5 is provided which includes a lift 5 a that receives the transport carriage 1 sent out from the path 3 and raises it to the screw drive area 2 and feeds the transport carriage 1 to the screw drive area 2.

図2〜図4に示すように、搬送台車1は、左右一対の台車単体6A,6Bから構成されている。一方、スクリュー駆動エリア2には、被搬送物搬送経路を挟むように左右一対の作業床7a,7bが架設され、これら各作業床7a,7bに、搬送台車案内用レール8A,8Bと台車推進用スクリュー9A,9Bが左右対称に設けられている。搬送台車案内用レール8A,8Bは、下側の支持用レール10と上側の振れ止め用レール11とから構成されている。各台車単体6A,6Bには、1つの被搬送物Wの左右両側辺を支持する被搬送物支持具12、下側の支持用レール10上を転動する支持用車輪13、当該支持用レール10を左右両側から挟む、それぞれ垂直軸周りに回転自在な位置決め用ローラー14、上側の振れ止め用レール11を左右両側から挟む、それぞれ垂直軸周りに回転自在な位置決め用ローラー15、及び台車推進用スクリュー9A,9Bに係合する、走行方向に適当間隔おきに直列する3つの被動ローラー16a〜16cが設けられている。   As shown in FIGS. 2 to 4, the transport cart 1 is composed of a pair of left and right carts 6 </ b> A and 6 </ b> B. On the other hand, in the screw drive area 2, a pair of left and right work floors 7a and 7b are installed so as to sandwich the transported object transport path, and transport carriage guide rails 8A and 8B and a cart propulsion are provided on each of the work floors 7a and 7b. Screws 9A and 9B are provided symmetrically. The transport carriage guide rails 8A and 8B are composed of a lower support rail 10 and an upper steadying rail 11. Each cart 6A, 6B includes a transport object support 12 that supports the left and right sides of one transport object W, a support wheel 13 that rolls on the lower support rail 10, and the support rail. Positioning roller 14 that can rotate around the vertical axis, sandwiching 10 from both the left and right sides, positioning roller 15 that can rotate around the vertical axis, and an upper steadying rail 11 from both the left and right sides, and for cart propulsion Three driven rollers 16a to 16c that are engaged with the screws 9A and 9B and arranged in series at appropriate intervals in the traveling direction are provided.

左右一対の台車推進用スクリュー9A,9Bは左右対称構造のもので、図4に示すように、両端が軸受け18a,18bによって一直線上に支持された単位長さのスクリュー単体17と、隣り合うスクリュー単体17どうしを連動連結する連結手段19a,19bによって構成され、図2に仮想線で示すように、両台車推進用スクリュー9A,9Bを互いに連動連結する伝動手段20と、この伝動手段20を介して両台車推進用スクリュー9A,9Bを回転駆動する減速機付きサーボモーター21が設けられている。この減速機付きサーボモーター21には、回転軸と連動するパルスエンコーダー22が設けられており、このパルスエンコーダー22の出力パルスと、設定されたサーボ制御条件、及び後述する停止時位相角誤差検出手段30からの停止時位相角誤差情報に基づき、モーターコントローラー23を介して減速機付きサーボモーター21をサーボ制御する制御装置24が接続されている。   The pair of left and right cart propulsion screws 9A and 9B have a bilaterally symmetric structure. As shown in FIG. 4, both ends of the screw unit 17 are supported by bearings 18a and 18b on a straight line, and adjacent screws. As shown by phantom lines in FIG. 2, transmission means 20 that interlocks and connects the two cart propulsion screws 9 </ b> A and 9 </ b> B with each other and the transmission means 20 are connected. In addition, a servomotor 21 with a reduction gear that rotationally drives the two-cart propulsion screws 9A and 9B is provided. The servo motor 21 with a speed reducer is provided with a pulse encoder 22 that is linked to the rotation shaft. The output pulse of the pulse encoder 22, the servo control conditions that have been set, and a phase angle error detecting means at a stop time, which will be described later. A controller 24 that servo-controls the servo motor 21 with a speed reducer is connected via the motor controller 23 based on the phase angle error information at stop 30.

図5〜図7に示すように、台車推進用スクリュー9A,9Bの各スクリュー単体17は、両端が前記軸受け18a,18bによって支持される駆動軸25に、円筒体を一定幅の螺旋状帯板に切り抜いた形状の螺旋体26を同心状に外嵌させて、図7に仮想線で示すように、軸心方向適当間隔おきの位置において駆動軸25と螺旋体26とを連結板27により連結一体化したものである。又、スクリュー単体17の両端には、螺旋体26の先端部側辺を支持する、軸心と直交する向きの扇形板28が設けられている。駆動軸25は、螺旋体26を支持する筒状軸本体25aの両端に、軸受け18a,18bによって支承される端部軸25bを同心状に接続一体化したものである。各台車単体6A,6Bの被動ローラー16a〜16cは、左右水平向きの支軸29に自転可能に支持させたもので、各被動ローラー16a〜16cが、台車推進用スクリュー9A,9Bの各スクリュー単体17における螺旋体26間の螺旋溝内に、スクリュー単体17の軸心レベルより少し高いレベルにおいて左右水平向きに嵌合する。この状態で、台車推進用スクリュー9A,9Bの各スクリュー単体17が回転駆動されることにより、螺旋体26の側辺が被動ローラー16a〜16cを搬送台車1の推進方向に押して、各台車単体6A,6Bを搬送台車推進方向に前進移動させることになる。尚、直列する3つの被動ローラー16a〜16cの存在によって、1つ又は2つの被動ローラーがスクリュー単体17間の空間を通過する状況においても、他の少なくとも1つの被動ローラーを何れかのスクリュー単体17に係合させて、台車単体6A,6Bを停止させることなく連続推進させることが出来るが、スクリュー単体7の長さや各スクリュー単体17間の空間の長さによっては、2つの被動スクリューでも目的を達成出来る。   As shown in FIG. 5 to FIG. 7, each screw unit 17 of the cart propulsion screws 9 </ b> A and 9 </ b> B has a cylindrical body on a drive shaft 25 whose both ends are supported by the bearings 18 a and 18 b, and a spiral strip having a constant width. As shown by the phantom lines in FIG. 7, the drive shaft 25 and the spiral body 26 are connected and integrated by a connecting plate 27 at positions at an appropriate interval in the axial center direction. It is a thing. Further, at both ends of the screw unit 17, fan-shaped plates 28 that support the tip side of the spiral body 26 and are oriented perpendicular to the axis are provided. The drive shaft 25 is obtained by concentrically connecting and integrating end shafts 25b supported by bearings 18a and 18b at both ends of a cylindrical shaft main body 25a that supports the helical body 26. The driven rollers 16a to 16c of the individual carts 6A and 6B are rotatably supported on the left and right horizontal support shafts 29, and the driven rollers 16a to 16c are each screw of the cart propulsion screws 9A and 9B. In the spiral groove between the spiral bodies 26 in FIG. 17, the screw is fitted horizontally in the horizontal direction at a level slightly higher than the axial center level of the screw unit 17. In this state, each screw unit 17 of the cart propulsion screws 9A and 9B is rotationally driven, so that the sides of the spiral body 26 push the driven rollers 16a to 16c in the propulsion direction of the transport cart 1 and each cart unit 6A, 6B is moved forward in the transport cart propulsion direction. Even in the situation where one or two driven rollers pass through the space between the screw single bodies 17 due to the presence of the three driven rollers 16a to 16c in series, any one screw single 17 is used. The carts 6A and 6B can be continuously propelled without stopping, but depending on the length of the screw single 7 and the length of the space between each screw single 17, the purpose of the two driven screws can be achieved. Can be achieved.

左右一対の台車推進用スクリュー9A,9Bの内の一方の台車推進用スクリュー9Aの始端部には、停止時位相角誤差検出手段30が設けられている。この停止時位相角誤差検出手段30は、台車推進用スクリュー9Aの駆動軸25の軸受け18aから突出する端部軸25bに取り付けられて当該台車推進用スクリュー9Aと一体に回転する被検出板31と一対の光電センサー32a,32bとから構成されている。前記被検出板31は、外径が被動ローラー16a〜16cの移動経路に入り込まない大きさの円板の周辺一か所に切込み33を形成して、この切込み33の周方向両端の半径方向に沿った両側辺を被検出部34a,34bとしたものである。   Stop phase angle error detecting means 30 is provided at the start end of one of the left and right cart propulsion screws 9A and 9B. The stop phase angle error detecting means 30 is attached to an end shaft 25b protruding from the bearing 18a of the drive shaft 25 of the cart propulsion screw 9A, and a detected plate 31 that rotates integrally with the cart propulsion screw 9A. It consists of a pair of photoelectric sensors 32a and 32b. The detected plate 31 is formed with a notch 33 at one peripheral portion of a disc whose outer diameter does not enter the moving path of the driven rollers 16a to 16c, and is formed in the radial direction at both ends in the circumferential direction of the notch 33. The detected side portions 34a and 34b are the both sides along the line.

一対の光電センサー32a,32bは、被検出板31の左右両側に位置する投受光器35a,35bを備えた透過型の光電センサーであって、この実施例では、各光電センサー32a,32bを取り付けた取付け板36a,36bが、作業床7a上に据え付けられて上側の振れ止め用レール11を支持する支持部材37に取り付けられた基板38にそれぞれ取付け位置調整自在に取り付けられている。そしてこれら一対の光電センサー32a,32bは、台車推進用スクリュー9Aが所定の位相角で停止したとき、図6Bに示すように、被検出板31の周方向二箇所の被検出部34a,34bに対応し、両方の光電センサー32a,32bの投受光器35a,35b間の光軸が被検出板31によって遮断されないが、許容範囲を超えた位相角で台車推進用スクリュー9Aが停止したときは、光電センサー32a,32bの内の何れか一方が、投受光器35a,35b間の光軸が被検出板31によって遮断されるように配設されている。   The pair of photoelectric sensors 32a and 32b are transmission type photoelectric sensors provided with light projecting and receiving devices 35a and 35b located on the left and right sides of the detection plate 31. In this embodiment, the photoelectric sensors 32a and 32b are attached. The mounting plates 36a and 36b are mounted on a work board 7 mounted on a work floor 7a and supported on a support member 37 that supports the upper anti-rail 11 so that the mounting position can be adjusted. The pair of photoelectric sensors 32a and 32b are connected to the detected portions 34a and 34b at two locations in the circumferential direction of the detected plate 31, as shown in FIG. 6B, when the cart propulsion screw 9A stops at a predetermined phase angle. Correspondingly, the optical axis between the light projecting and receiving devices 35a and 35b of both photoelectric sensors 32a and 32b is not blocked by the detected plate 31, but when the cart propulsion screw 9A stops at a phase angle exceeding the allowable range, Either one of the photoelectric sensors 32 a and 32 b is arranged so that the optical axis between the light projecting and receiving devices 35 a and 35 b is blocked by the detected plate 31.

図5に示す構成では、台車推進用スクリュー9Aが時計方向に回転することにより、台車単体6Aの被動ローラー16a〜16cが台車推進方向に推力を受けるので、台車推進用スクリュー9Aが所定の位相角に対して進み方向にずれた位相角で停止したときは、図6Bの光電センサー32aの投受光器35aの光軸が被検出板31によって遮断されてoffとなり、この逆に、台車推進用スクリュー9Aが所定の位相角に対して遅れ方向にずれた位相角で停止したときは、図6Bの光電センサー32bの投受光器35bの光軸が被検出板31によって遮断されてoffとなる。このように本実施例の停止時位相角誤差検出手段30によれば、台車推進用スクリュー9Aが整数回転後に停止したときの位相角の誤差が許容範囲内であるか否かが判別出来るだけでなく、所定の位相角に対して進み方向にずれているか遅れ方向にずれているかを判別出来る。   In the configuration shown in FIG. 5, when the cart propulsion screw 9A rotates in the clockwise direction, the driven rollers 16a to 16c of the cart unit 6A receive thrust in the cart propulsion direction, so that the cart propulsion screw 9A has a predetermined phase angle. 6B, the optical axis of the light emitter / receiver 35a of the photoelectric sensor 32a in FIG. 6B is cut off by the detection plate 31, and conversely, the carriage propulsion screw When 9A stops at a phase angle shifted in a delay direction with respect to a predetermined phase angle, the optical axis of the light emitter / receiver 35b of the photoelectric sensor 32b in FIG. 6B is cut off by the detected plate 31 and turned off. Thus, according to the stop phase angle error detecting means 30 of the present embodiment, it is only possible to determine whether or not the error of the phase angle when the cart propulsion screw 9A stops after an integer rotation is within an allowable range. It is possible to discriminate whether the shift is in the advance direction or the delay direction with respect to the predetermined phase angle.

図1に示す搬送装置において、各作業ステーションA〜Eは、スクリュー駆動エリア2の入り口(台車推進用スクリュー9A,9Bの始端)から等間隔おきに設定されている。この作業ステーション設定間隔は、台車推進用スクリュー9A,9Bにおけるスクリュー単体17のリード(1回転当りの送り距離)の整数倍となっている。従って、段落0005において説明したように、スクリュー単体17のリード=160mm、作業ステーションピッチ=5920mmとすると、左右対称構造で互に逆回転する左右一対の台車推進用スクリュー9A,9Bの37回転によって、スクリュー駆動エリア2の入り口で待機する搬送台車1と各作業ステーションA〜Eで停止中の各搬送台車1は、次の作業ステーションA〜Eに順番に送り込まれ、最終作業ステーションEの搬送台車1は、次の搬送台車降下手段4に送り出される。そして台車推進用スクリュー9A,9Bが正確に単位回転数(37回転)回転した後の停止時における台車推進用スクリュー9Aの位相角、即ち、停止時位相角誤差検出手段30における被検出板31の被検出部34a,34bの周方向の停止位相角は一定であるから、このとき光電センサー32a,32bが何れもon状態(投受光器35a,35bの光軸が何れも被検出板31で遮断されていない状態)となるように構成されている。   In the transfer apparatus shown in FIG. 1, the work stations A to E are set at regular intervals from the entrance of the screw drive area 2 (the start ends of the cart propulsion screws 9A and 9B). This work station setting interval is an integral multiple of the lead (feed distance per rotation) of the screw 17 in the cart propulsion screws 9A and 9B. Therefore, as explained in paragraph 0005, when the lead of the screw 17 is 160 mm and the work station pitch is 5920 mm, the rotation of the pair of left and right cart propulsion screws 9A and 9B that are reversely rotated with each other is 37 rotations. The transport cart 1 waiting at the entrance of the screw drive area 2 and the transport carts 1 stopped at the work stations A to E are sequentially sent to the next work stations A to E, and the transport cart 1 of the final work station E is sent. Is sent to the next transport carriage lowering means 4. Then, the phase angle of the bogie propulsion screw 9A at the time of stop after the bogie propulsion screws 9A and 9B have rotated exactly the unit number of rotations (37 rotations), that is, the detected plate 31 of the phase angle error detecting means 30 at the time of stop. Since the stop phase angle in the circumferential direction of the detected portions 34a and 34b is constant, the photoelectric sensors 32a and 32b are both in the on state (the optical axes of the light projecting and receiving devices 35a and 35b are both blocked by the detected plate 31). Is not configured).

台車推進用スクリュー9A,9Bによって最終作業ステーションEから送り出される搬送台車1は、搬送台車降下手段4の上昇限位置で待機している昇降台4a上に送り込まれると共に、当該昇降台4aが備える引込み送出し用摩擦駆動輪4bによって当該昇降台4a上の所定位置まで引き込まれ、この後、当該昇降台4aが下降限位置まで降下して搬送台車戻し経路3の始端位置と接続される。搬送台車1上の被搬送物Wは、例えば昇降台4aが上昇限位置にあるとき、又は昇降台4aが下降限位置にあるときに、搬送台車1上からスクリュー駆動エリア2又は搬送台車戻し経路3のある側とは反対側へ送出させれば良い。下降限位置にある昇降台4a上の空の搬送台車1は、前記引込み送出し用摩擦駆動輪4bの逆回転により昇降台4a上から搬送台車戻し経路3に送り出すことが出来る。この搬送台車戻し経路3にも、スクリュー駆動エリア2に設けられた左右一対の搬送台車案内用レール8A,8Bと同一の左右一対の搬送台車案内用レール39A,39Bと、図示省略しているが、高速で搬送台車1を走行駆動することが出来ると共にストレージ可能な摩擦駆動手段が設けられており、この搬送台車戻し経路3に送り込まれた空の搬送台車1は、前記摩擦駆動手段により高速で当該搬送台車戻し経路3の終端側へ走行駆動され、当該搬送台車戻し経路3の終端から順次上手側にストレージされる。   The carriage 1 sent out from the final work station E by the carriage propelling screws 9A and 9B is fed onto the elevator 4a waiting at the ascending limit position of the carriage carriage lowering means 4, and the retracting included in the elevator 4a. The feeding friction drive wheel 4b is pulled to a predetermined position on the lifting platform 4a, and then the lifting platform 4a is lowered to the lower limit position and connected to the starting end position of the transport carriage return path 3. For example, when the lifting platform 4a is in the ascending limit position or when the lifting platform 4a is in the descending limit position, the object W to be transported on the transport cart 1 is the screw drive area 2 or the transport cart return path from the top of the transport cart 1. What is necessary is just to send to the opposite side to the side with 3. The empty transport carriage 1 on the lifting platform 4a in the lower limit position can be sent out from the lifting platform 4a to the transport cart return path 3 by the reverse rotation of the pull-in / feed friction drive wheel 4b. Although not shown in the figure, a pair of left and right transport carriage guide rails 39A and 39B that are the same as the pair of left and right transport carriage guide rails 8A and 8B provided in the screw drive area 2 are also shown in the transport carriage return path 3. Friction drive means that can drive the carriage 1 at high speed and can be stored is provided. The empty carriage 1 fed to the carriage return path 3 can be driven at high speed by the friction drive means. The vehicle is driven to the end side of the transport carriage return path 3 and is sequentially stored from the end of the transport carriage return path 3 to the upper side.

搬送台車上昇手段5の昇降台5aが下降限位置まで降下して搬送台車戻し経路3の終端と接続状態になると、搬送台車戻し経路3の終端の摩擦駆動手段により先頭の空の搬送台車1が昇降台5a上に送り出されると共に、当該昇降台5aが備える引込み送出し用摩擦駆動輪5bによって当該昇降台5a上の所定位置まで引き込まれ、この後、当該昇降台5aが上昇限位置まで上昇してスクリュー駆動エリア2の始端位置と接続される。作業ステーションA〜Eにおいて作業を行う対象の被搬送物Wは、例えば昇降台5aが上昇限位置にあるとき、又は昇降台5aが下降限位置にあるときに、スクリュー駆動エリア2又は搬送台車戻し経路3のある側とは反対側から昇降台5a上の搬送台車1上へ移載すれば良い。   When the lifting platform 5a of the transport cart raising means 5 is lowered to the lower limit position and is connected to the end of the transport cart return path 3, the leading empty transport cart 1 is moved by the friction drive means at the end of the transport cart return path 3. While being sent out on the lifting platform 5a, it is drawn to a predetermined position on the lifting platform 5a by the pull-in / feed friction drive wheel 5b provided on the lifting platform 5a, and then the lifting platform 5a is raised to the upper limit position. And connected to the start position of the screw drive area 2. For example, when the lifting platform 5a is in the ascending limit position or the lifting platform 5a is in the descending limit position, the object to be transported W to be operated in the work stations A to E is returned to the screw drive area 2 or the transport carriage. What is necessary is just to transfer on the conveyance trolley 1 on the raising / lowering stand 5a from the opposite side to the path | route 3 side.

搬送台車上昇手段5の昇降台5aが上昇限位置にあって、スクリュー駆動エリア2の始端位置と接続する状態において、スクリュー駆動エリア2の台車推進用スクリュー9A,9Bが停止した時、昇降台5a上の引込み送出し用摩擦駆動輪5bによって、当該昇降台5a上にあって被搬送物Wを搭載している搬送台車1をスクリュー駆動エリア2側へ送り出す。このとき、左右対称構造であって互に逆方向に回転する台車推進用スクリュー9A,9Bは、スクリュー駆動エリア2の始端位置にあるスクリュー単体17の始端部の扇形板28が、図5及び図6Aに示すように、駆動軸25に対して搬送台車走行経路のある側とは反対側に位置する位相角で停止させているので、このスクリュー駆動エリア2側へ送り出される搬送台車1の台車単体6A,6Bに設けられている先頭の被動ローラー16aは、台車推進用スクリュー9A,9Bの始端位置で停止している扇形板28に接触することなく、駆動軸25に対して搬送台車走行経路のある側を通過し、螺旋体26の最初の斜辺に当接することが出来る。この状態で昇降台5a上の引込み送出し用摩擦駆動輪5bによって搬送台車1に送り出し方向の推力を付与し続けて、先頭の被動ローラー16aが螺旋体26の最初の斜辺に当接している状態を維持しておけば、次の送り作用の開始により台車推進用スクリュー9A,9Bが駆動されることにより、搬送台車1側の先頭の被動ローラー16aは、各台車推進用スクリュー9A,9Bにおける螺旋体26間の螺旋溝内に確実に引き込まれ、両台車推進用スクリュー9A,9Bから推力を受けて操向を開始することになる。   When the lifting platform 5a of the transport cart raising means 5 is in the ascending limit position and is connected to the starting position of the screw driving area 2, the lifting platform 5a is stopped when the cart propulsion screws 9A and 9B in the screw driving area 2 are stopped. By means of the upper pull-out friction drive wheel 5b, the transport carriage 1 on which the article to be transported W is mounted is sent out to the screw drive area 2 side. At this time, the cart propulsion screws 9A and 9B, which have a symmetrical structure and rotate in opposite directions, have the fan-shaped plate 28 at the start end of the screw unit 17 at the start end position of the screw drive area 2 as shown in FIGS. As shown in FIG. 6A, since the driving shaft 25 is stopped at a phase angle located on the side opposite to the side on which the conveyance carriage travel path is located, the carriage alone of the conveyance carriage 1 fed to the screw drive area 2 side. The leading driven rollers 16a provided on 6A and 6B are not in contact with the fan-shaped plate 28 stopped at the starting end positions of the cart propulsion screws 9A and 9B, and are on the conveying cart travel path with respect to the drive shaft 25. It passes through one side and can abut the first hypotenuse of the spiral 26. In this state, the leading driven roller 16a is in contact with the first hypotenuse of the spiral body 26 by continuously applying thrust in the feeding direction to the transport carriage 1 by the pull-in / feed friction drive wheel 5b on the lifting platform 5a. If maintained, the carriage propulsion screws 9A and 9B are driven at the start of the next feeding action, so that the leading driven roller 16a on the transport carriage 1 side is rotated by the helical body 26 in each of the carriage propulsion screws 9A and 9B. It is reliably pulled into the spiral groove between them, and the steering is started by receiving thrust from the two-cart propulsion screws 9A and 9B.

而して、図2に示す制御装置24には、段落0005で説明したような機械仕様と電子ギヤ比設定用パラメータとに基づいて電子ギヤ比が設定されると共に、停止時位相角誤差検出手段30が上記のようにして検出する台車推進用スクリュー9Aの停止時の位相角誤差を修正するための修正値、即ち、搬送台車1を作業ステーション設定間隔だけ送るための台車推進用スクリュー9A,9Bの回転数に対応する指令パルス数を増減修正する単位パルス数が設定される。この状態で減速機付きサーボモーター21を、制御装置24によりモーターコントローラー23を介してサーボ制御し、台車推進用スクリュー9A,9Bを所定回転数だけ回転駆動して、搬送台車1を作業ステーション設定間隔だけ前進走行させるのであるが、段落0005において説明したような指令パルス数の誤差によって台車推進用スクリュー9A,9Bが停止した時の位相角に許容範囲を超える誤差が生じると、停止時位相角誤差検出手段30の一対の光電センサー32a,32bを介してその位相角誤差の情報が制御装置24に送られ、当該制御装置24に予め設定されている単位パルス数だけ次回の台車推進用スクリュー9A,9Bの駆動時の指令パルス数が増減修正される。   Thus, in the control device 24 shown in FIG. 2, the electronic gear ratio is set based on the mechanical specification and the electronic gear ratio setting parameter as described in paragraph 0005, and the stop phase angle error detecting means 30 is a correction value for correcting the phase angle error when stopping the cart propulsion screw 9A detected as described above, that is, the cart propulsion screws 9A and 9B for sending the transport cart 1 by the set interval of the work station. A unit pulse number for increasing / decreasing the command pulse number corresponding to the number of rotations is set. In this state, the servo motor 21 with a speed reducer is servo-controlled by the control device 24 via the motor controller 23, and the cart propulsion screws 9A and 9B are rotationally driven by a predetermined number of revolutions, so that the transport cart 1 is set at a work station set interval. However, if an error exceeding the allowable range occurs in the phase angle when the cart propulsion screws 9A and 9B are stopped due to the error in the command pulse number as described in paragraph 0005, the phase angle error at the time of stoppage Information on the phase angle error is sent to the control device 24 via the pair of photoelectric sensors 32a and 32b of the detection means 30, and the next bogie propulsion screw 9A, the number of unit pulses set in advance in the control device 24. The number of command pulses during 9B drive is increased or decreased.

即ち、検出された位相角誤差が進み方向の誤差であれば、次回の台車推進用スクリュー9A,9Bの駆動時の指令パルス数が単位パルス数だけ減算され、反対に検出された位相角誤差が遅れ方向の誤差であれば、次回の台車推進用スクリュー9A,9Bの駆動時の指令パルス数が単位パルス数だけ加算される。この処理により、次回の駆動時の台車推進用スクリュー9A,9Bの回転数が、停止時の位相角誤差を縮小させる方向に僅かに調整され、この結果、台車推進用スクリュー9A,9Bが停止した時の位相角誤差が許容範囲(停止時位相角誤差検出手段30が検出しない範囲)内に収まるか又はゼロになる。仮に1回の修正処理によって位相角誤差が許容範囲内に収まらなかった場合は、その停止時に停止時位相角誤差検出手段30が再度位相角誤差有りの検出を行うことになるので、次回の駆動時に再度修正処理が実行され、最終的には台車推進用スクリュー9A,9Bが停止した時の位相角誤差はゼロか又は許容範囲内に収まるようになる。   That is, if the detected phase angle error is an error in the advancing direction, the command pulse number at the next drive time of the cart propulsion screws 9A and 9B is subtracted by the unit pulse number, and the detected phase angle error is reversed. If the error is in the delay direction, the command pulse number at the next drive time of the cart propulsion screws 9A and 9B is added by the unit pulse number. By this processing, the rotational speed of the cart propulsion screws 9A and 9B at the time of the next drive is slightly adjusted in a direction to reduce the phase angle error at the stop, and as a result, the cart propulsion screws 9A and 9B are stopped. The phase angle error at the time falls within an allowable range (a range not detected by the stop phase angle error detection means 30) or becomes zero. If the phase angle error does not fall within the allowable range by one correction process, the stop phase angle error detecting means 30 will detect the presence of the phase angle error again at the time of the stop, so the next drive Sometimes the correction process is executed again, and finally the phase angle error when the cart propulsion screws 9A and 9B are stopped becomes zero or falls within an allowable range.

以上の停止時位相角修正制御によって、仮に装置の機械仕様や電子ギヤ比設定用パラメータの設定上の制約によって、演算される指令パルス数に相当する搬送台車走行駆動距離と実際に設定されている作業ステーション間の距離との間に僅かでも誤差が生じるような状況であっても、その誤差が累積されて現実に作業ステーションで搬送台車が停止した時の位置に許容出来ない程のずれが生じるのを未然に防止出来る。又、上記の誤差が累積されて、停止している台車推進用スクリュー9A,9Bの始端位置で螺旋体26間の螺旋溝内に被動ローラー16aを軸方向に進入させるとき、当該螺旋体26の先端やこの先端を支持する扇形板28が被動ローラー16aの進入位置に入り込み、被動ローラー16aが螺旋体26の先端やこの先端を支持する扇形板28に衝突して、螺旋溝内に導入させることが出来なくなるというような致命的な不具合が生じることも回避出来る。   With the above-described phase angle correction control at the time of stopping, the conveyance cart travel driving distance corresponding to the number of command pulses calculated is actually set, depending on the machine specifications of the device and the restrictions on the setting of the electronic gear ratio setting parameters. Even if there is a slight error between the distances between the work stations, the errors are accumulated and the position when the carriage is actually stopped at the work station causes an unacceptable shift. Can be prevented. In addition, when the error is accumulated and the driven roller 16a enters the spiral groove between the spiral bodies 26 at the start position of the stopped cart propulsion screws 9A and 9B, The fan-shaped plate 28 that supports the tip enters the entry position of the driven roller 16a, and the driven roller 16a collides with the tip of the spiral body 26 or the fan-shaped plate 28 that supports the tip, and cannot be introduced into the spiral groove. It is also possible to avoid the occurrence of such fatal problems.

尚、実施例に示したスクリュー駆動の搬送装置は一例であって、本発明は、例えば1本の台車推進用スクリューにより搬送台車を走行駆動させるような構造の搬送装置にも適用実施することが出来る。   Note that the screw-driven transfer device shown in the embodiment is an example, and the present invention can be applied to a transfer device having a structure in which the transfer carriage is driven and driven by, for example, one carriage propulsion screw. I can do it.

本発明のスクリュー駆動の搬送装置は、スクリュー駆動エリアにその一端から搬送台車を送り込み、当該スクリュー駆動エリアに等間隔おきに設定された作業ステーションで各搬送台車を一時停止させ、最終的に搬送台車をスクリュー駆動エリアの他端から送り出す、一方通行タイプのスクリュー駆動の搬送装置として、自動車組立てラインなどに活用出来る。   The screw-driven transfer device of the present invention feeds a transfer carriage from one end to the screw drive area, temporarily stops each transfer carriage at work stations set at regular intervals in the screw drive area, and finally the transfer carriage As a one-way type screw-driven transfer device that feeds out from the other end of the screw drive area, it can be used in automobile assembly lines and the like.

1 搬送台車
2 スクリュー駆動エリア
3 搬送台車戻し経路
4 搬送台車降下手段
5 搬送台車上昇手段
6A,6B 台車単体
8A,8B 搬送台車案内用レール
9A,9B 台車推進用スクリュー
16a〜16c 被動ローラー
17 スクリュー単体
20 伝動手段
21 減速機付きサーボモーター
22 パルスエンコーダー
23 モーターコントローラー
24 制御装置
25 駆動軸
26 螺旋体
28 扇形板
30 停止時位相角誤差検出手段
31 被検出板
32a,32b 光電センサー
33 切込み
34a,34b 被検出部
35a,35b 投受光器
DESCRIPTION OF SYMBOLS 1 Transfer trolley 2 Screw drive area 3 Transfer trolley return route 4 Transfer trolley descent means 5 Transfer trolley lift means 6A, 6B Dolly alone 8A, 8B Carriage trolley guide rails 9A, 9B Dolly propelling screws 16a-16c Driven roller 17 Screw alone DESCRIPTION OF SYMBOLS 20 Transmission means 21 Servo motor with reduction gear 22 Pulse encoder 23 Motor controller 24 Control apparatus 25 Drive shaft 26 Spiral body 28 Fan plate 30 Stop phase angle error detection means 31 Detected plates 32a and 32b Photoelectric sensor 33 Cuts 34a and 34b Detected 35a, 35b Projector / receiver

Claims (3)

搬送台車側の被動ローラーと係合する台車推進用スクリューを備えたスクリュー駆動エリアに送り込まれた搬送台車を、前記台車推進用スクリューの電子ギヤによるサーボ駆動により、当該スクリュー駆動エリア中の定位置に設定された作業ステーションで停止させるようにした一方通行タイプのスクリュー駆動の搬送装置において、各作業ステーション間の間隔は、台車推進用スクリューの1回転当りの送り量の整数倍に設定され、前記台車推進用スクリューを駆動するサーボモーターの制御装置には、作業ステーション設定間隔だけ搬送台車を送るための台車推進用スクリューの回転数に対応する指令パルス数が設定され、この制御装置が、台車推進用スクリューの回転に連動して発信される指令パルスの計数値が前記設定数に達したときに台車推進用スクリューの回転を停止するように構成され、台車推進用スクリューが整数回だけ回転し終わったときの螺旋体の所定位相角に対して、前記作業ステーションに搬送台車が停止したときの前記螺旋体の停止時位相角の誤差を検出するセンサーが設けられ、このセンサーの検出結果に基づいて次回の台車推進用スクリューの駆動時の前記指令パルスの設定数が増減修正されて、前記所定位相角に対する前記停止時位相角の誤差が縮小又はゼロとなるように制御されるように構成された、スクリュー駆動の搬送装置。 The carriage that has been fed to the screw drive area provided with the carriage propulsion screw that engages with the driven roller on the carriage is moved to a fixed position in the screw drive area by servo drive by the electronic gear of the carriage propulsion screw. in the transport device of the screw drive in one-way type so as to stop at a set working station, interval between each work station is set to an integral multiple of one rotation per feeding amount of carriage propulsion screw, the carriage The control device of the servo motor that drives the propulsion screw is set with the number of command pulses corresponding to the number of rotations of the cart propulsion screw for feeding the transport cart for the set interval of the work station. When the count value of the command pulse transmitted in conjunction with the rotation of the screw reaches the set number Is configured to stop the rotation of the bogie propulsion screw, with respect to the predetermined phase angle of the spiral when the bogie propulsion screw has finished rotating an integer number of times, sensor for detecting an error in the stop-time phase angle helix is provided, the set number of the command pulses at the time of driving the next truck propulsion screw on the basis of the detection result of the sensor is increased or decreased corrected, the predetermined phase angle A screw-driven conveying device configured to be controlled such that an error in the phase angle at the time of stopping with respect to the power is reduced or zero. 前記センサーは、前記台車推進用スクリューの停止時における螺旋体の位相角の誤差が一定範囲から進み方向と遅れ方向の何れ側にずれているか否かを検出するセンサーであって、このセンサーの検出結果に基づいて次回の台車推進用スクリューの駆動時の指令パルス数が一定値だけ増減修正されるように構成された、請求項1に記載のスクリュー駆動の搬送装置。   The sensor is a sensor for detecting whether the phase angle error of the helical body at the time of stopping the cart propulsion screw is deviated from a certain range to either the advance direction or the delay direction, and the detection result of this sensor The screw-driven transfer device according to claim 1, wherein the number of command pulses at the time of driving the cart propulsion screw is increased / decreased by a predetermined value based on the above. 前記台車推進用スクリューには、当該スクリューと一体に回転し且つ搬送台車側の被動ローラーと干渉しない被検出板が取り付けられ、この被検出板には、周方向の2箇所に被検出部が設けられ、前記センサーは、前記被検出板の2箇所の被検出部に対応して一対設けられ、これら一対のセンサーの検出状態から前記台車推進用スクリューの停止時における螺旋体の位相角の誤差が一定範囲から進み方向と遅れ方向の何れ側にずれているか否かが判別されるように構成されている、請求項2に記載のスクリュー駆動の搬送装置。
A detection plate that rotates integrally with the screw and does not interfere with the driven roller on the conveyance carriage side is attached to the carriage propulsion screw. The detection plate is provided with detection portions at two locations in the circumferential direction. A pair of the sensors are provided corresponding to the two detection portions of the detection plate, and the phase angle error of the spiral when the cart propulsion screw is stopped is constant from the detection state of the pair of sensors. The screw-driven transfer device according to claim 2, wherein the screw-driven transfer device is configured to determine whether the direction is shifted from the range to either the advance direction or the delay direction.
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