JP5639920B2 - Connection member removal method - Google Patents

Connection member removal method Download PDF

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JP5639920B2
JP5639920B2 JP2011032969A JP2011032969A JP5639920B2 JP 5639920 B2 JP5639920 B2 JP 5639920B2 JP 2011032969 A JP2011032969 A JP 2011032969A JP 2011032969 A JP2011032969 A JP 2011032969A JP 5639920 B2 JP5639920 B2 JP 5639920B2
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flange
hole
communication
pipe
communication pipe
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JP2012172704A (en
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悟 武田
悟 武田
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Cosmo Koki Co Ltd
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本発明は、既設流体管に連通した連通管の連通管側フランジと、接続部材に連通した接続部材側フランジとの対向面を離間し弁体を挿入して連通管を密封し、連通管を閉塞する閉塞部材を連通管内に挿入して、不断流状態で接続部材の脱着を行う接続部材の脱着方法に関する。   The present invention separates the facing surfaces of the communication pipe side flange of the communication pipe communicated with the existing fluid pipe and the connection member side flange communicated with the connection member, and inserts a valve body to seal the communication pipe. The present invention relates to a connection member attaching / detaching method in which a closing member to be closed is inserted into a communication pipe, and the connecting member is attached / detached in a continuous flow state.

従来の脱着装置は、既設流体管の連通管にフランジを介して連結される空気弁や補修弁等の接続部材を、交換あるいは保守のために既設流体管に対して脱着する場合には、連通管のフランジと接続部材のフランジとの対向面間に弁体を挿入して連通管を密封した後、連通管に取り付けられているフランジ短管に接続部材に替えて閉塞装置を取り付け、更に、補修弁のフランジに閉塞装置を取り付けて弁体による連通管の密封を解除するとともに、閉塞装置の収容ケース内から連通管内に閉塞部材を挿入し、閉塞部材の弾性体を連通管の拡径方向に膨出させることで連通管を閉塞し、フランジ短管に閉塞部材に替えて新たな接続部材を取り付けている(例えば、特許文献1参照)。   In the conventional desorption device, when a connecting member such as an air valve or a repair valve connected to a communication pipe of an existing fluid pipe through a flange is detached from the existing fluid pipe for replacement or maintenance, the conventional desorption apparatus is in communication. After inserting the valve body between the opposing faces of the flange of the pipe and the flange of the connection member to seal the communication pipe, the closure device is attached to the flange short pipe attached to the communication pipe instead of the connection member, A blocking device is attached to the flange of the repair valve to release the sealing of the communication pipe by the valve body, and the closing member is inserted into the communication pipe from the housing case of the closing device, and the elastic body of the closing member is expanded in the diameter direction of the communication pipe The communication pipe is closed by bulging, and a new connection member is attached to the short flange pipe instead of the closing member (see, for example, Patent Document 1).

特開2010−169222号公報(第11頁、第14図)JP 2010-169222 A (page 11, FIG. 14)

しかしながら、特許文献1に記載の接続部材の脱着方法にあっては、フランジ短管の内径寸法が連通管の内径寸法よりも短寸に形成されていると、フランジ短管内に閉塞部材を挿入することが不可能である場合があり、この場合には、フランジ短管の内に挿入可能な閉塞部材を有する閉塞装置を取り付け直す必要があり、新たな接続部材の取り付け作業が滞ってしまうという問題がある。   However, in the method for attaching and detaching the connecting member described in Patent Document 1, if the inner diameter dimension of the flange short pipe is shorter than the inner diameter dimension of the communication pipe, the closing member is inserted into the flange short pipe. In this case, it is necessary to reattach a closing device having a closing member that can be inserted into the short flange tube, and the work of attaching a new connecting member is delayed. There is.

本発明は、このような問題点に着目してなされたもので、接続部材に接続されている連通孔が連通管の内径寸法よりも小径であっても、常に連通管内を閉塞部材によって閉塞し、新たな接続部材を接続することができる接続部材の脱着方法を提供することを目的とする。   The present invention has been made paying attention to such problems, and even if the communication hole connected to the connection member has a smaller diameter than the inner diameter dimension of the communication tube, the inside of the communication tube is always blocked by the blocking member. An object of the present invention is to provide a connecting member detaching method capable of connecting a new connecting member.

前記課題を解決するために、本発明の接続部材の脱着方法は、
既設流体管に連通した連通管の連通管側フランジと、接続部材に連通した接続部材側フランジとの対向面を離間し弁体を挿入して前記連通管を密封し、前記連通管を閉塞する閉塞部材を前記連通管内に挿入して、不断流状態で接続部材の脱着を行う接続部材の脱着方法であって、
前記接続部材は、前記接続部材側フランジにおいて前記閉塞部材を挿入不能な径で貫通した連通孔に接続されており、
前記連通管側フランジと前記接続部材側フランジとの対向面間に前記弁体を挿入した後に前記接続部材を前記連通孔から取り外す工程と、前記接続部材側フランジにおける前記連通孔の周囲を切削し、前記閉塞部材が挿入可能な径の貫通孔を形成する工程と、該貫通孔に前記閉塞部材を挿入し、該閉塞部材によって前記連通管内を閉塞する工程と、前記連通管側フランジに新たに接続部材を接続する工程と、を有することを特徴としている。
この特徴によれば、接続部材側フランジを切削することで、閉塞部材を挿入可能な径を有する貫通孔を形成することができるので、連通孔が閉塞部材を挿入不能な小径に形成されていても、常に連通管内に確実に閉塞部材を挿入して連通管内を閉塞することができる。
In order to solve the above-mentioned problem, a method for detaching a connecting member according to the present invention includes:
The opposing surfaces of the communication pipe side flange of the communication pipe communicating with the existing fluid pipe and the connection member side flange communicating with the connection member are spaced apart, the valve body is inserted to seal the communication pipe, and the communication pipe is closed. A connecting member detaching method for inserting a blocking member into the communication pipe and detaching the connecting member in an uninterrupted flow state,
The connection member is connected to a communication hole that penetrates the blocking member at a diameter at which the connection member side flange cannot be inserted;
Removing the connection member from the communication hole after inserting the valve body between opposing surfaces of the communication pipe side flange and the connection member side flange, and cutting the periphery of the communication hole in the connection member side flange. A step of forming a through-hole having a diameter into which the blocking member can be inserted, a step of inserting the blocking member into the through-hole and blocking the inside of the communication pipe by the blocking member, and a new one in the communication pipe-side flange Connecting the connecting member.
According to this feature, by cutting the flange on the connection member side, a through hole having a diameter into which the closing member can be inserted can be formed. Therefore, the communication hole is formed to have a small diameter through which the closing member cannot be inserted. However, the inside of the communication tube can be closed by always reliably inserting the closing member into the communication tube.

本発明の接続部材の脱着方法は、
前記接続部材側フランジを切削する切削部材は、前記貫通孔を形成するホールソー及び該ホールソーの中心から前記連通管の管軸方向に突出するセンタードリルから構成されており、前記センタードリルは、前記連通孔を利用して前記ホールソーの位置決めを行うことを特徴としている。
この特徴によれば、ホールソーをセンタードリル及び連通孔を介して安定させた状態で、前記接続部材側フランジを切削して貫通孔を形成することができる。
The method for attaching and detaching the connecting member of the present invention comprises:
The cutting member for cutting the flange on the connection member side includes a hole saw that forms the through hole and a center drill that protrudes from the center of the hole saw in the tube axis direction of the communication pipe. The hole saw is positioned using holes.
According to this feature, the connecting member side flange can be cut to form a through hole in a state where the hole saw is stabilized via the center drill and the communication hole.

本発明の接続部材の脱着方法は、
前記連通孔は、前記接続部材を取り外した後に、前記ホールソーの位置決めのためのプラグが設けられ、前記センタードリルは、前記ホールソーにより分断された前記接続部材側フランジの切片を回収するために前記プラグに係止する係止部を備えていることを特徴としている。
この特徴によれば、接続部材側フランジを分断したことで生じるプラグを含む切片を、連通管内から既設流体管内に流入しないよう係止部にて保持することができる。
The method for attaching and detaching the connecting member of the present invention comprises:
The communication hole is provided with a plug for positioning the hole saw after the connection member is removed, and the center drill is configured to collect the plug of the connection member side flange cut by the hole saw. It is characterized by having a latching portion for latching to.
According to this feature, the section including the plug generated by dividing the connection member side flange can be held by the locking portion so as not to flow into the existing fluid pipe from the communication pipe.

本発明の接続部材の脱着方法は、
前記プラグの前記センタードリルとの対向面中央は、前記連通管側に向けて凹部に形成されていることを特徴としている。
この特徴によれば、ホールソーにより接続部材側フランジを切削する際に、センタードリルを凹部によりプラグの中央にガイドすることで、貫通孔を正確に連通孔と同一中心に形成することができるばかりか、切削部材を連通管側フランジに近接させた状態で切削準備を行うことができる。
The method for attaching and detaching the connecting member of the present invention comprises:
The center of the surface of the plug facing the center drill is formed as a recess toward the communication pipe side.
According to this feature, when the connecting member side flange is cut by the hole saw, the through hole can be accurately formed at the same center as the communication hole by guiding the center drill to the center of the plug by the recess. The cutting preparation can be performed in a state where the cutting member is brought close to the communicating pipe side flange.

本発明の接続部材の脱着方法は、
前記連通管には、該連通管の管軸方向に沿って延設された軸部材が支持されており、前記閉塞部材は、前記軸部材に沿って移動可能に該軸部材に支持されていることを特徴としている。
この特徴によれば、閉塞部材を連通管内に挿入する際、閉塞部材を軸部材に沿って移動させることで、既設流体管内を流れる流体の流体圧に抗して閉塞部材を正確に連通管内に挿入することができる。
The method for attaching and detaching the connecting member of the present invention comprises:
A shaft member extending along the tube axis direction of the communication tube is supported by the communication tube, and the closing member is supported by the shaft member so as to be movable along the shaft member. It is characterized by that.
According to this feature, when the blocking member is inserted into the communication pipe, the blocking member is moved along the shaft member, so that the blocking member is accurately placed in the communication pipe against the fluid pressure of the fluid flowing in the existing fluid pipe. Can be inserted.

実施例における空気弁が連通管に連通するように取り付けられた状態を示す一部断面図である。It is a partial cross section figure which shows the state attached so that the air valve in an Example might be connected to a communicating pipe. 取付部材を取り付けた状態を示す一部断面図である。It is a partial cross section figure which shows the state which attached the attachment member. 連通孔を空気弁に替えてプラグで閉塞した状態を示す一部断面図である。It is a partial cross section figure which shows the state which replaced the communication hole with the air valve and was obstruct | occluded with the plug. フランジ短管を空気弁側フランジに溶接した状態を示す一部断面図である。It is a partial cross section figure which shows the state which welded the flange short pipe to the air valve side flange. 切削装置を取り付けた状態を示す一部断面図である。It is a partial cross section figure which shows the state which attached the cutting device. 接続部材側フランジを切削した状態を示す一部断面図である。It is a partial cross section figure which shows the state which cut the connection member side flange. 補修弁を取り付けた状態を示す一部断面図である。It is a partial cross section figure which shows the state which attached the repair valve. 閉塞装置を取り付けた状態を示す一部断面図である。It is a partial cross section figure which shows the state which attached the obstruction | occlusion apparatus. 閉塞部材を連通管に挿入して密封した状態を示す一部断面図である。It is a partial cross section figure which shows the state which inserted and sealed the obstruction | occlusion member in the communicating pipe. 取付部材を撤去した状態を示す一部断面図である。It is a partial cross section figure which shows the state which removed the attachment member. 閉塞部材を連通孔内に固定した状態を示す一部断面図である。It is a partial cross section figure which shows the state which fixed the obstruction | occlusion member in the communicating hole. 補修弁及び収容ケースを撤去した状態を示す一部断面図である。It is a partial cross section figure which shows the state which removed the repair valve and the storage case. 新規の補修弁及び収容ケースを取り付けた状態を示す一部断面図である。It is a partial cross section figure which shows the state which attached the new repair valve and the storage case. 閉塞部材を収容ケース内に収容した状態を示す一部断面図である。It is a partial cross section figure which shows the state which accommodated the closure member in the storage case. 閉塞装置を撤去した状態を示す側面図である。It is a side view which shows the state which removed the obstruction | occlusion apparatus. 新規の空気弁を取り付けた状態を示す側面図である。It is a side view which shows the state which attached the new air valve. 変形例におけるフランジ短管と連通管との接続を示す一部断面図である。It is a partial cross section figure which shows the connection of the flange short pipe and communication pipe in a modification.

本発明に係る接続部材の脱着方法を実施するための形態を実施例に基づいて以下に説明する。   EMBODIMENT OF THE INVENTION The form for implementing the removal | desorption method of the connection member which concerns on this invention is demonstrated below based on an Example.

実施例に係る接続部材の脱着方法につき、図1から図17を参照して説明する。図1に示されるように、上水輸送管としての既設流体管Pの管内の空気を管外に排出するために、あるいは管内が負圧にならないようにするために既設流体管Pの所定箇所に、本発明における接続部材としての小型の空気弁AV1が設けられている。   A method for attaching and detaching a connection member according to the embodiment will be described with reference to FIGS. As shown in FIG. 1, in order to discharge the air in the pipe of the existing fluid pipe P as a water transport pipe to the outside of the pipe, or to prevent the inside of the pipe from becoming a negative pressure, a predetermined portion of the existing fluid pipe P In addition, a small air valve AV1 is provided as a connecting member in the present invention.

より詳しくは、既設流体管Pは、上方に向けて連通管Bが延設されており、この連通管Bの上端部には、本発明における連通管側フランジとしてのフランジF1が形成されている。そして、フランジF1の上方には、本発明における接続部材側フランジとしてのフランジF2が配置されている。   More specifically, the existing fluid pipe P has a communication pipe B extending upward, and a flange F1 as a communication pipe side flange in the present invention is formed at the upper end portion of the communication pipe B. . And the flange F2 as a connection member side flange in this invention is arrange | positioned above the flange F1.

一対のフランジF1,F2の対向面S,T間は、一対のフランジF1,F2を複数の既設ボルト18及びナット19で緊締することによりパッキンを介して密着されている。また、フランジF2の中央部には、直径L1を有し上下方向を向く連通孔4が貫通形成されている。この連通孔4は、内周面に雌螺子が螺刻されており、空気弁AV1の下端部が螺着されている。このため、空気弁AV1は、連通管Bを介して既設流体管P内と連通され、既設流体管Pの管内の空気を管外に排出可能となっている。   The opposing surfaces S and T of the pair of flanges F1 and F2 are in close contact with each other via a packing by tightening the pair of flanges F1 and F2 with a plurality of existing bolts 18 and nuts 19. In addition, a communication hole 4 having a diameter L1 and facing in the vertical direction is formed through the center of the flange F2. The communication hole 4 has a female screw threaded on the inner peripheral surface thereof, and a lower end portion of the air valve AV1 is screwed thereon. For this reason, the air valve AV1 communicates with the existing fluid pipe P through the communication pipe B, and the air in the existing fluid pipe P can be discharged out of the pipe.

図1に示すように、この小型の空気弁AV1をより大型の空気弁AV2(図16参照)に取り換える場合に、空気弁の脱着装置をフランジF1及びフランジF2に取り付けて空気弁AV1取り外しと、空気弁AV2の取り付けが行われる。   As shown in FIG. 1, when the small air valve AV1 is replaced with a larger air valve AV2 (see FIG. 16), the air valve AV1 is removed by attaching an air valve demounting device to the flange F1 and the flange F2. The air valve AV2 is attached.

空気弁AV1の取り外しを行うには、図2に示すように、先ず、一対のフランジF1,F2の対向面S,T間に間隙を形成可能な取付部材3を取り付ける。この取付部材3は、弁体2aと、この弁体2aを収容する弁収容部2及び弁収容部2に連設される円弧状部24と、円弧状部24に図示しないボルト・ナットで接続される円弧状部23と、から構成されている。弁収容部2は、弁体2aを収容する内空構造を有しており、弁体2aは、弁軸2cの押し引き操作で進退可能になっている。また、弁収容部2には、内部の流体を取付部材3の外方に排出するための排水バルブ2bが設けられている。   In order to remove the air valve AV1, first, as shown in FIG. 2, the attachment member 3 capable of forming a gap between the opposing surfaces S and T of the pair of flanges F1 and F2 is attached. The mounting member 3 is connected to the valve body 2a, the valve housing part 2 for housing the valve body 2a, the arcuate part 24 connected to the valve housing part 2, and bolts and nuts (not shown) to the arcuate part 24. Arc-shaped portion 23 to be formed. The valve housing part 2 has an internal space structure for housing the valve body 2a, and the valve body 2a can be advanced and retracted by pushing and pulling the valve shaft 2c. Further, the valve accommodating portion 2 is provided with a drain valve 2b for discharging the internal fluid to the outside of the mounting member 3.

円弧状部23,24の内壁面の中央部には、内径方向に向かって膨出する膨出部23a,24aが形成されている。この膨出部23a,24aは、円弧状部23,24が取り付けられる一対のフランジF1,F2の対向面S,T間に挿通可能な比較的薄い肉厚を有している。円弧状部23,24の内壁部の上部及び下部には、該内壁部に亘って形成された夫々の嵌合溝に嵌合する弾性材から成る止水部材23c,24c,23d及び24dが配設される。また、円弧状部23,24には、その下端から、互いの円弧状部24,23に向かって延びる下鍔部23f,24fが形成されており、この下鍔部23f,24fには、図示しない複数のボルトが夫々螺合されている。   In the center of the inner wall surface of the arc-shaped portions 23 and 24, bulge portions 23a and 24a that bulge toward the inner diameter direction are formed. The bulging portions 23a and 24a have a relatively thin thickness that can be inserted between the opposing surfaces S and T of the pair of flanges F1 and F2 to which the arc-shaped portions 23 and 24 are attached. Water stop members 23c, 24c, 23d and 24d made of an elastic material fitted in respective fitting grooves formed over the inner wall portions are arranged on the upper and lower portions of the inner wall portions of the arc-shaped portions 23 and 24, respectively. Established. Further, the arcuate portions 23, 24 are formed with lower flange portions 23f, 24f extending from the lower ends thereof toward the arc-shaped portions 24, 23, and the lower flange portions 23f, 24f are illustrated in the figure. A plurality of bolts that are not engaged are respectively screwed together.

このように構成された取付部材3を一対のフランジF1,F2に取り付けるには、先ず、既設ボルト18及びナット19を一組ずつ作業用ボルト5と作業用ナット6に交換する。交換後、図2に示すように一対のフランジF1,F2に周方向より取付部材3を取り付ける。このとき、止水部材23d,24dがフランジF1の周面の全周に亘って密着するとともに、止水部材23c,24cがフランジF2の周面の全周に亘って密着し、更に、膨出部23a,24aがフランジF1,F2の対向面S,T間に配置される。   In order to attach the mounting member 3 configured as described above to the pair of flanges F1 and F2, first, the existing bolt 18 and the nut 19 are replaced with the working bolt 5 and the working nut 6 one by one. After the replacement, the attachment member 3 is attached to the pair of flanges F1, F2 from the circumferential direction as shown in FIG. At this time, the water stop members 23d and 24d are in close contact with the entire circumference of the peripheral surface of the flange F1, and the water stop members 23c and 24c are in close contact with the entire periphery of the peripheral surface of the flange F2. The parts 23a and 24a are disposed between the opposing surfaces S and T of the flanges F1 and F2.

この状態で、前述した下鍔部23f,24fに螺合されている複数のボルトをフランジF1に向けて螺挿させることで、該複数のボルトの先端部をフランジF1の底面に当接させる。この前記複数のボルトの先端部をフランジF1の底面に当接させることで、フランジF1が該複数のボルトと膨出部23a,24aによって挟圧され、取付部材3がフランジF1に対して固定される。   In this state, the plurality of bolts screwed into the lower flange portions 23f and 24f described above are screwed into the flange F1, thereby bringing the tip ends of the plurality of bolts into contact with the bottom surface of the flange F1. By bringing the tip ends of the plurality of bolts into contact with the bottom surface of the flange F1, the flange F1 is clamped by the plurality of bolts and the bulging portions 23a, 24a, and the mounting member 3 is fixed to the flange F1. The

次に、図2に示すように、弁収容部2の排水バルブ2bを開放した後、各作業用ナット6を作業用ボルト5に対して順次緩めていき、フランジF2を既設流体管Pの管内を流れる流体の圧力により押し上げる。この既設流体管Pの管内を流れる流体の圧力によりフランジF2が押し上げられることでフランジF1,F2の対向面S,Tが離間して弁収容部2内が流体により満たされるが、フランジF1の周面の全周は止水部材23d,24dが密着しており、フランジF2の周面の全周は止水部材23c,24cが密着しているため、流体の取付部材3内からの排水は排水バルブ2bからのみに限定される。また、排水バルブ2bは、排水バルブ2bからの排水確認後に閉塞する。   Next, as shown in FIG. 2, after opening the drain valve 2 b of the valve housing 2, each working nut 6 is gradually loosened with respect to the working bolt 5, and the flange F <b> 2 is placed inside the existing fluid pipe P. It is pushed up by the pressure of the fluid flowing through. When the flange F2 is pushed up by the pressure of the fluid flowing in the existing fluid pipe P, the opposed surfaces S and T of the flanges F1 and F2 are separated to fill the valve housing portion 2 with the fluid. Since the water stop members 23d and 24d are in close contact with each other on the entire surface and the water stop members 23c and 24c are in close contact with each other on the entire periphery of the flange F2, the drainage of the fluid from the attachment member 3 is drained. It is limited only from the valve 2b. Further, the drain valve 2b is closed after the drainage from the drain valve 2b is confirmed.

既設流体管Pの管内を流れる流体の圧力によりフランジF1,F2の対向面S,T間に間隙が形成されたら、図3に示すように、弁軸2cを押し込むことで前記間隙に弁体2aを挿入する。そして、作業用ボルト5と作業用ナット6とを緊締することで弁体2aを一対のフランジF1,F2の対向面S,Tに密接させて連通管Bを密封する。この連通管Bを弁体2aにより密封した状態で、空気弁AV1を連通孔4から取り外すとともに、空気弁AV1に替えて、連通孔4の雌螺子部にプラグ7の雄螺子部を螺合させ、連通孔4を閉塞する。尚、このプラグ7の上部の中央部は、連通管B側に凹設され、すなわち、上方に向けて開口する凹部7aが形成されている。   When a gap is formed between the opposing surfaces S and T of the flanges F1 and F2 due to the pressure of the fluid flowing in the existing fluid pipe P, as shown in FIG. 3, the valve body 2a is inserted into the gap by pushing the valve shaft 2c. Insert. Then, by tightening the working bolt 5 and the working nut 6, the valve body 2 a is brought into close contact with the opposing surfaces S and T of the pair of flanges F 1 and F 2 to seal the communication pipe B. While the communication pipe B is sealed by the valve body 2a, the air valve AV1 is removed from the communication hole 4, and the male screw part of the plug 7 is screwed into the female screw part of the communication hole 4 instead of the air valve AV1. The communication hole 4 is closed. The central portion of the upper portion of the plug 7 is recessed on the side of the communication pipe B, that is, a recess 7a that opens upward is formed.

次に、図4に示すように、弁体2aによる連通管Bの密封を保持した状態で、フランジF2の上面にフランジ短管8を配置する。このフランジ短管8は、下端部にフランジ8aが形成されているとともに、上端部にフランジ8bが形成されている。これらフランジ8a,8bのうちフランジ8aの下面には、フランジ8aの全周に亘ってパッキンが設けられており、フランジ8bの所定箇所には、各作業用ボルト5を挿通させるための複数の挿通孔8cが上下方向に向けて貫通形成されている。   Next, as shown in FIG. 4, the flange short pipe 8 is disposed on the upper surface of the flange F2 in a state in which the communication pipe B is kept sealed by the valve body 2a. The short flange 8 has a flange 8a formed at the lower end and a flange 8b formed at the upper end. Among these flanges 8a and 8b, packing is provided on the lower surface of the flange 8a over the entire circumference of the flange 8a, and a plurality of insertions for inserting the respective work bolts 5 into predetermined positions of the flange 8b. A hole 8c is formed penetrating in the vertical direction.

このため、フランジ8bに形成された各挿通孔8cに作業用ボルト5を挿通させながらフランジ短管8をフランジF2の上面に配置することで、フランジ短管8の水平方向への回動が防止されるとともに、パッキンがフランジ8aとフランジF2との間で挟圧され、フランジF2とフランジ短管8との間が水密に接続される。この状態でフランジ8aとフランジF2との間の所定箇所を適宜溶接し、フランジ短管8をフランジF2に対して移動不能に固着する。   For this reason, the flange short pipe 8 is disposed on the upper surface of the flange F2 while the working bolt 5 is inserted into each insertion hole 8c formed in the flange 8b, thereby preventing the flange short pipe 8 from rotating in the horizontal direction. At the same time, the packing is clamped between the flange 8a and the flange F2, and the flange F2 and the flange short pipe 8 are connected in a watertight manner. In this state, a predetermined portion between the flange 8a and the flange F2 is appropriately welded, and the flange short pipe 8 is fixed to the flange F2 so as not to move.

図5に示すように、フランジ8bの上面に、フランジ8bの上面に補修弁9を配置する。この補修弁9は、下端部にフランジ9aが形成されているとともに、上端部にフランジ9bが形成されており、フランジ9aの所定箇所には、各作業用ボルト5を挿通させるための複数の図示しない挿通孔が上下方向に向けて貫通形成されている。   As shown in FIG. 5, the repair valve 9 is disposed on the upper surface of the flange 8b on the upper surface of the flange 8b. The repair valve 9 has a flange 9a formed at the lower end portion and a flange 9b formed at the upper end portion. A plurality of illustrated bolts for inserting the respective work bolts 5 into predetermined portions of the flange 9a. An insertion hole that is not formed is formed so as to penetrate in the vertical direction.

このため、該挿通孔に作業用ボルト5を挿通させながら補修弁9をフランジ8bの上面にパッキンを介して配置させた後、フランジ8b,9aを作業用ボルト5に螺挿された一対のナット17,17によって挟圧することでフランジ8b,9a間を密着させ、補修弁9とフランジ短管8とを補修弁9が解放されている状態で水密に接続する。   For this reason, the repair valve 9 is disposed on the upper surface of the flange 8b through the packing while the work bolt 5 is inserted into the insertion hole, and then the flanges 8b and 9a are screwed into the work bolt 5 and a pair of nuts. The flanges 8b and 9a are brought into close contact with each other by being pinched by 17 and 17, and the repair valve 9 and the flange short pipe 8 are connected in a watertight manner with the repair valve 9 being released.

更に、フランジ9bの上面に切削装置10を配置することで、補修弁9と切削装置10とを水密に接続する。この切削装置10は、フランジ9bに密着する筒体10aと、連通管Bの管軸方向に伸出するとともに軸回りに回転可能な軸部材10bと、軸部材10bの下端部に設けられフランジF2を穿孔するためのホールソー10cと、から主に構成されている。   Furthermore, by arranging the cutting device 10 on the upper surface of the flange 9b, the repair valve 9 and the cutting device 10 are connected in a watertight manner. The cutting device 10 includes a cylindrical body 10a that is in close contact with the flange 9b, a shaft member 10b that extends in the tube axis direction of the communication pipe B and is rotatable about the axis, and a flange F2 that is provided at the lower end of the shaft member 10b. Is mainly composed of a hole saw 10c for perforating.

ホールソー10cには、連通管Bの管軸方向である下方に向けて突出する、連通孔4よりも小径のセンタードリル10dが設けられており、これらホールソー10c及びセンタードリル10dによって本発明における切削部材が構成されている。尚、軸部材10bとホールソー10c及びセンタードリル10dは、同一軸心上に配置されている。   The hole saw 10c is provided with a center drill 10d having a diameter smaller than that of the communication hole 4 and projecting downward in the tube axis direction of the communication pipe B. The hole saw 10c and the center drill 10d are used to cut the cutting member according to the present invention. Is configured. The shaft member 10b, the hole saw 10c, and the center drill 10d are disposed on the same axis.

更に尚、特に図示しないが、センタードリル10dには水平方向に向けて開口する凹部が形成されており、該凹部内には、本発明における係止部としての係止片10eが収納されている。この係止片10eの基端部は、図5及び図6に示すように、前記凹部内で水平方向を向く枢軸10fによって枢支されている。この係止片10eは、枢軸10fに対してセンタードリル10dの側方に向けて回動することで、先端部がセンタードリル10dの外側方に突出するようになっている。   Furthermore, although not particularly shown, the center drill 10d is formed with a recess that opens in the horizontal direction, and a locking piece 10e as a locking portion in the present invention is accommodated in the recess. . As shown in FIGS. 5 and 6, the base end portion of the locking piece 10 e is pivotally supported by a pivot shaft 10 f that faces in the horizontal direction in the recess. The locking piece 10e is rotated toward the side of the center drill 10d with respect to the pivot 10f, so that the tip portion protrudes outward of the center drill 10d.

このようにホールソー10c及びセンタードリル10dによりフランジF2を切削するには、先ず、ホールソー10c及びセンタードリル10dを軸部材10b周りに回動させながら既設流体管Pに向けて移動させていく。このとき、センタードリル10dの下端部が、プラグ7におけるセンタードリル10dとの対向面である上面の凹部7a内に配置されることで、ホールソー10cのフランジF2に対する切削位置の位置決めが正確になされる。   In order to cut the flange F2 with the hole saw 10c and the center drill 10d in this way, first, the hole saw 10c and the center drill 10d are moved toward the existing fluid pipe P while rotating around the shaft member 10b. At this time, the lower end portion of the center drill 10d is disposed in the concave portion 7a on the upper surface, which is the surface facing the center drill 10d in the plug 7, so that the cutting position is accurately positioned with respect to the flange F2 of the hole saw 10c. .

この状態から更にホールソー10c及びセンタードリル10dを既設流体管Pに向けて移動させていくことで、先ず、センタードリル10dによりプラグ7の中心部を穿孔してホールソー10cの位置決めを行い、次にホールソー10cによってフランジF2における連通孔4の周囲を切削する。尚、係止片10eは、プラグ7の上面及びセンタードリル10dが穿孔することで形成したプラグ7の穿孔の内周面に当接することで、係止片10eの上端部がプラグ7の下面よりも下方位置に配置されるまでセンタードリル10d内に形成された前記凹部内に配置されている。   By further moving the hole saw 10c and the center drill 10d toward the existing fluid pipe P from this state, the center portion of the plug 7 is first drilled by the center drill 10d, and then the hole saw 10c is positioned. The periphery of the communication hole 4 in the flange F2 is cut by 10c. The locking piece 10e comes into contact with the upper surface of the plug 7 and the inner peripheral surface of the plug 7 formed by drilling the center drill 10d, so that the upper end of the locking piece 10e is from the lower surface of the plug 7. Is also disposed in the recess formed in the center drill 10d until it is disposed at a lower position.

図6に示すように、排水弁2bを開放して弁体2aを弁収容部2内に収容した後、ホールソー10cのフランジF2を切削することで連通孔4の直径L1よりも大径の直径L2を有する貫通孔11がフランジF2に形成されると、係止片10eは前記枢軸に対して回動し、上端部がセンタードリル10dの外側方に突出する。   As shown in FIG. 6, after the drain valve 2b is opened and the valve element 2a is accommodated in the valve accommodating portion 2, the diameter of the communication hole 4 is larger than the diameter L1 by cutting the flange F2 of the hole saw 10c. When the through hole 11 having L2 is formed in the flange F2, the locking piece 10e rotates with respect to the pivot, and the upper end protrudes outward of the center drill 10d.

この状態から再び排水弁2bを閉塞させ、ホールソー10c及びセンタードリル10dを、ホールソー10cが貫通孔11を形成したことで生じたプラグ7を含むフランジF2の切片21を筒体10a内まで引き戻す。このとき、切片21は、前述したようにセンタードリル10dの外側方に先端部が配置された係止片10eに底部が係止され、ホールソー10c及びセンタードリル10dとともに筒体10a内に引き戻される。   From this state, the drain valve 2b is closed again, and the hole saw 10c and the center drill 10d are pulled back into the cylindrical body 10a with the section 21 of the flange F2 including the plug 7 generated by the hole saw 10c forming the through hole 11. At this time, as described above, the section 21 is locked at the bottom by the locking piece 10e having the tip disposed outside the center drill 10d, and is pulled back into the cylindrical body 10a together with the hole saw 10c and the center drill 10d.

このように、連通孔4をプラグ7で一旦閉塞した後に、センタードリル10dでプラグ7を穿孔するため、係止片10eにより切片21の底部を確実に係止できる。そして、図7に示すように、ホールソー10c、センタードリル10d及び切片21を筒体10a内に引き戻した後、補修弁9を閉塞させ、切削装置10を補修弁9から取り外す。   Thus, after the communication hole 4 is once closed with the plug 7, the plug 7 is drilled with the center drill 10 d, so that the bottom of the section 21 can be reliably locked by the locking piece 10 e. Then, as shown in FIG. 7, after the hole saw 10 c, the center drill 10 d, and the section 21 are pulled back into the cylindrical body 10 a, the repair valve 9 is closed, and the cutting device 10 is removed from the repair valve 9.

次に、図8に示すように、補修弁9の上端部に、切削装置10に替えて閉塞装置15を水密に接続する。この閉塞装置15は、補修弁9に水密に取り付けられる収容ケース12と、収容ケース12の内部に収容され、連通管Bを閉塞する閉塞部材13と、閉塞部材13の上端部に一体に接続されて収容ケース12の上面から突出し、収容ケース12に対し水密に上下動可能に設けられた挿入部材14と、から構成されている。   Next, as shown in FIG. 8, a closing device 15 is connected to the upper end portion of the repair valve 9 in a watertight manner instead of the cutting device 10. The closing device 15 is integrally connected to a housing case 12 attached to the repair valve 9 in a watertight manner, a closing member 13 that is housed in the housing case 12 and closes the communication pipe B, and an upper end portion of the closing member 13. The insertion member 14 protrudes from the upper surface of the housing case 12 and is provided so as to be movable up and down in a watertight manner with respect to the housing case 12.

収容ケース12は、下端部に、補修弁9のフランジ9bに水密に接続可能なフランジ12aを有し、フランジ12aには、補修弁9のフランジ9bに形成された図示しないボルト挿通孔に対応した、図示しないボルト挿通孔が形成されている。また、収容ケース12の内部には、閉塞部材13が収容されており、収容ケース12の上面には挿入部材14を水密に挿通する挿通孔12bが形成されている。   The housing case 12 has, at its lower end, a flange 12a that can be connected to the flange 9b of the repair valve 9 in a watertight manner. The flange 12a corresponds to a bolt insertion hole (not shown) formed in the flange 9b of the repair valve 9. A bolt insertion hole (not shown) is formed. In addition, a closing member 13 is accommodated inside the accommodation case 12, and an insertion hole 12b through which the insertion member 14 is inserted in a watertight manner is formed on the upper surface of the accommodation case 12.

更に、収容ケース12の上部に、収容ケース12内部と開閉可能に連通する排水バルブ12d,12eが設けられている。このうち排水バルブ12dは、排水バルブ12eよりも上方に設けられている。また、排水バルブ12eは、排水バルブ12dよりも大径に形成されており、開放することで後述する閉塞部材13の挿入の際に、止水状態の確認ができるようになっている。   Furthermore, drainage valves 12d and 12e are provided above the storage case 12 so as to be openable and closable with the interior of the storage case 12. Among these, the drain valve 12d is provided above the drain valve 12e. Further, the drain valve 12e is formed with a larger diameter than the drain valve 12d, and when opened, the water stop state can be confirmed when the closing member 13 described later is inserted.

挿入部材14は、内空の円筒形状に形成された外筒部14aと、外筒部14a内で回動可能に挿通された内杆部14bと、から主として構成され、外筒部14aの外周面がパッキン12cを介して収容ケース12の挿通孔12bに上下動可能に挿通されており、内杆部14bの下端部には閉塞部材13が一体に接続されるとともに、内杆部14bの上端部には後述する止水ゴム13aを径方向に伸縮可能とする送りネジ14cが設けられている。   The insertion member 14 is mainly composed of an outer cylindrical portion 14a formed in an inner cylindrical shape and an inner collar portion 14b that is rotatably inserted in the outer cylindrical portion 14a, and an outer periphery of the outer cylindrical portion 14a. The surface is inserted through the packing 12c into the insertion hole 12b of the housing case 12 so as to be movable up and down, and the closing member 13 is integrally connected to the lower end portion of the inner flange portion 14b, and the upper end of the inner flange portion 14b. The part is provided with a feed screw 14c that allows a water-stopping rubber 13a described later to expand and contract in the radial direction.

また、外筒部14aの上端部には、水平方向を向く移動アーム20が取り付けられている。この移動アーム20の水平方向の両端部には、後述するロングボルト42,42を挿通可能な挿通孔20a,20a(図9参照)が形成されている。尚、本実施例における閉塞部材13は、貫通孔11の直径L2よりも短寸且つ、前述した連通孔4の直径L1よりも長寸である直径L3を有している(すなわち、L2>L3>L1)。   Moreover, the moving arm 20 which faces the horizontal direction is attached to the upper end part of the outer cylinder part 14a. Insertion holes 20a and 20a (see FIG. 9) into which long bolts 42 and 42, which will be described later, can be inserted, are formed at both ends of the moving arm 20 in the horizontal direction. The closing member 13 in the present embodiment has a diameter L3 that is shorter than the diameter L2 of the through hole 11 and longer than the diameter L1 of the communication hole 4 described above (that is, L2> L3). > L1).

加えて、固定部材41を連通管Bに取り付ける。この固定部材41は、図示しないボルト・ナットで互いに接続されることで円形状を成す略対称形状の固定片41c,41c(一方は図示せず)から構成されている。また、固定部材41は、各固定片41c,41cから連通管Bに向けて図示しないボルトを螺着させることで、該ボルトの先端部を連通管Bの外周面との間で生じる摩擦力によって一定の高さ位置に固定されている。そして、図8に示すように、このように構成された固定部材41の水平方向における両端部には、それぞれ連通管Bの管軸方向である上方に向けて本発明における軸部材としてのロングボルト42,42が延設されている。   In addition, the fixing member 41 is attached to the communication pipe B. The fixing member 41 is composed of substantially symmetrical fixing pieces 41c and 41c (one is not shown) which are circularly connected to each other by bolts and nuts (not shown). Further, the fixing member 41 is screwed with a bolt (not shown) from each of the fixing pieces 41c and 41c toward the communication pipe B, so that the tip of the bolt is caused by a frictional force generated between the outer peripheral surface of the communication pipe B. It is fixed at a certain height position. Then, as shown in FIG. 8, the long bolt as the shaft member in the present invention is arranged at both ends in the horizontal direction of the fixing member 41 configured in this way toward the upper side in the tube axis direction of the communication pipe B. 42 and 42 are extended.

連通管Bを閉塞するには、このように閉塞装置15と固定部材41とを取り付けた後、図9に示すように、排水バルブ12dを開放した後に補修弁9を開放し、収容ケース12内まで流体を充満させる。排水バルブ12dから流体が排出された事を確認した後、排水バルブ12dを閉塞するとともに排水バルブ12eを開放し、移動アーム20に形成された挿通孔20a,20aにロングボルト42,42を挿通させていく。これら挿通孔20a,20aにロングボルト42,42を挿通させていくことで、挿入部材14がロングボルト42,42に沿って連通管Bに向けて押し込まれ、閉塞部材13が貫通孔11を介して連通管Bの管内に配置される。   In order to close the communication pipe B, after attaching the closing device 15 and the fixing member 41 in this manner, as shown in FIG. 9, the repair valve 9 is opened after the drain valve 12d is opened. Fill up to fluid. After confirming that the fluid is discharged from the drain valve 12d, the drain valve 12d is closed and the drain valve 12e is opened, and the long bolts 42, 42 are inserted into the insertion holes 20a, 20a formed in the moving arm 20. To go. By inserting the long bolts 42, 42 through these insertion holes 20 a, 20 a, the insertion member 14 is pushed toward the communication pipe B along the long bolts 42, 42, and the blocking member 13 is inserted through the through hole 11. Are arranged in the pipe of the communication pipe B.

この閉塞部材13を連通管Bの管内に配置させる過程において、連通管Bの内周面に錆瘤等の異物が形成されている場合、該異物に閉塞部材13が接触することで異物が剥がれることが想定されるが、剥ぎ取られた異物は、既設流体管Pから開放されている排水バルブ12eに向けて生じている水流によって排水バルブ12eから収容ケース12の外方に排出されるようになっている。   In the process of disposing the blocking member 13 in the pipe of the communication pipe B, when foreign matter such as rust is formed on the inner peripheral surface of the communication pipe B, the foreign substance is peeled off when the blocking member 13 comes into contact with the foreign substance. However, the removed foreign matter is discharged from the drain valve 12e to the outside of the housing case 12 by the water flow generated toward the drain valve 12e opened from the existing fluid pipe P. It has become.

挿入部材14をロングボルト42,42に沿って連通管Bに向けて所定距離押し込むことで閉塞部材13が連通管Bの管内に配置された後は、移動アーム20の水平方向の両端部をロングボルト42,42に螺挿されているボルト43,43によって上下方向から挟圧することで、連通管Bの管内に配置された閉塞部材13の位置を固定する。   After the closing member 13 is disposed in the pipe of the communication pipe B by pushing the insertion member 14 along the long bolts 42 and 42 toward the communication pipe B for a predetermined distance, the horizontal ends of the movable arm 20 are long. The position of the closing member 13 disposed in the pipe of the communication pipe B is fixed by clamping the bolts 43, 43 screwed into the bolts 42, 42 from above and below.

次いで、送りネジ14cを図示しないラチェット等で回転操作し、内杆部14bの下端部に接続した閉塞部材13の止水ゴム13aを径方向に伸張させて連通管Bの内周面に周方向に亘って密着させ、連通管Bの内部を閉塞する。この閉塞部材13による連通管Bの内部の閉塞は、排水バルブ12eからの流体の排出が停止することで確認することができる。つまり、前述した本実施例におけるホールソー10cによる貫通孔11の形成工程は、連通孔4の直径L1よりも大径である直径L3を有する閉塞部材13を用いて連通管Bを閉塞するための工程である。   Next, the feed screw 14c is rotated with a ratchet or the like (not shown), and the water stop rubber 13a of the closing member 13 connected to the lower end portion of the inner flange portion 14b is extended in the radial direction to the inner peripheral surface of the communication pipe B in the circumferential direction The inside of the communication pipe B is closed. The blockage of the inside of the communication pipe B by the blocking member 13 can be confirmed by stopping the discharge of the fluid from the drain valve 12e. That is, the step of forming the through hole 11 by the hole saw 10c in the present embodiment described above is a step for closing the communication pipe B using the closing member 13 having a diameter L3 larger than the diameter L1 of the communication hole 4. It is.

そして、図10に示すように、円弧状部23,24を接続している図示しないボルト・ナットを取り外すことで、一対のフランジF1,F2から取付部材3を取り外す。更に、図11に示すように、一対のフランジF1,F2の対向面S,Tを更に離間させることでフランジF2、フランジ短管8、補修弁9及び収容ケース12を上方に若干引き上げ、2分割構造の抜け止め金具71を、閉塞部材13と外筒部14aとの間に挟むように、各ロングボルト42,42に螺挿されているボルト53,53によって上下方向から挟圧することで、取り付ける。このようにすることで、取り付けられた抜け止め金具71により、閉塞部材13が既設流体管P内の流体圧により抜け出すことを防止できる。   Then, as shown in FIG. 10, the mounting member 3 is removed from the pair of flanges F1, F2 by removing bolts and nuts (not shown) connecting the arcuate portions 23, 24. Furthermore, as shown in FIG. 11, the flanges F2, the flange short pipe 8, the repair valve 9 and the housing case 12 are slightly lifted upward by further separating the opposing surfaces S and T of the pair of flanges F1 and F2, and split into two. The retaining bracket 71 having a structure is attached by being clamped from above and below by bolts 53 and 53 screwed into the long bolts 42 and 42 so as to be sandwiched between the closing member 13 and the outer cylinder portion 14a. . By doing so, it is possible to prevent the blocking member 13 from being pulled out due to the fluid pressure in the existing fluid pipe P by the attached retaining fitting 71.

次いで、移動アーム20をボルト43,43の螺挿により上方に移動させるとともに、図12に示すように、フランジ短管8、補修弁9及び収容ケース12を引き上げて取り外す。その後、図13に示すように、挿入部材14の外筒部14aに、新規の補修弁16及び収容ケース12を挿通して吊り下げ、閉塞部材13が抜け出ししないように移動アーム20により支持した状態で、抜け止め金具71を外す。補修弁16を連通管BのフランジF1に既設ボルト18及びナット19で水密に接続し、補修弁16の上側に収容ケース12を設置する。   Next, the moving arm 20 is moved upward by screwing the bolts 43 and 43, and the flange short pipe 8, the repair valve 9 and the housing case 12 are pulled up and removed as shown in FIG. Thereafter, as shown in FIG. 13, the new repair valve 16 and the housing case 12 are inserted into the outer cylinder portion 14 a of the insertion member 14 and suspended, and supported by the moving arm 20 so that the closing member 13 does not come out. Then, the retaining bracket 71 is removed. The repair valve 16 is connected to the flange F1 of the communication pipe B in a watertight manner with an existing bolt 18 and a nut 19, and the housing case 12 is installed above the repair valve 16.

そして、図14に示すように、送りネジ14cを操作して止水ゴム13aを縮小させ、閉塞部材13を収容ケース12の内部まで引き上げ、補修弁16を閉塞する。この状態から、図15及び図16に示すように、補修弁16から閉塞装置15を取り外すとともに、閉塞装置15に替えて、補修弁16に新規の空気弁AV2と水密に接続し、再び補修弁16を開放することで空気弁AV2を既設流体管Pの管内の空気を管外に排出するために使用することがでる。   Then, as shown in FIG. 14, the water stop rubber 13 a is reduced by operating the feed screw 14 c, the closing member 13 is pulled up to the inside of the housing case 12, and the repair valve 16 is closed. From this state, as shown in FIGS. 15 and 16, the occlusion device 15 is removed from the repair valve 16, and instead of the occlusion device 15, the repair valve 16 is connected to the new air valve AV <b> 2 in a watertight manner, and then the repair valve again. By opening 16, the air valve AV <b> 2 can be used to discharge the air inside the existing fluid pipe P to the outside of the pipe.

尚、本実施例においては、フランジ短管8とフランジF2とを溶接することでフランジ短管8をフランジF2に対して移動不能に固着したが、変形例として、図17に示すように、各作業用ボルト5を挿通孔8cに挿通させた後、作業用ボルト5にナット54を螺挿することで、フランジ短管8をナット54によってフランジF2に向けて押し付けることでフランジ短管8をフランジF2に対して移動不能に固着してもよい。このようにすることで、フランジ短管8とフランジF2を溶接するための機材を持ち込む必要がなく、空気弁AV1,AV2の脱着作業を簡略化することができる。   In this embodiment, the flange short pipe 8 and the flange F2 are welded to each other so that the flange short pipe 8 is fixed to the flange F2 so as not to move. As a modified example, as shown in FIG. After inserting the working bolt 5 into the insertion hole 8c, the nut 54 is screwed into the working bolt 5 so that the flange short pipe 8 is pressed against the flange F2 by the nut 54, so that the flange short pipe 8 is flanged. It may be fixed so as not to move with respect to F2. By doing in this way, it is not necessary to bring in equipment for welding the flange short pipe 8 and the flange F2, and the work of detaching the air valves AV1, AV2 can be simplified.

以上、本実施例における空気弁AV1,AV2の脱着方法にあっては、フランジF1とフランジF2との対向面S,T間に弁体2aを挿入した後に空気弁AV1を連通孔4から取り外す工程と、フランジF2における連通孔4の周囲を切削し、閉塞部材13が挿入可能な径の貫通孔11を形成する工程と、貫通孔11に閉塞部材13を挿入し、閉塞部材13によって連通管B内を閉塞する工程と、フランジF1に新たに空気弁AV2を接続する工程と、を有するので、フランジF2を切削することで、閉塞部材13を挿入可能な径を有する貫通孔11を形成することができるので、連通孔4が閉塞部材13を挿入不能な小径に形成されていても、常に連通管B内に確実に閉塞部材13を挿入して連通管B内を閉塞することができる。   As described above, in the method for attaching and detaching the air valves AV1 and AV2 in the present embodiment, the step of removing the air valve AV1 from the communication hole 4 after inserting the valve body 2a between the opposing surfaces S and T of the flange F1 and the flange F2. Cutting the periphery of the communication hole 4 in the flange F2 to form a through hole 11 having a diameter into which the blocking member 13 can be inserted; and inserting the blocking member 13 into the through hole 11 and connecting the communication tube B with the blocking member 13; Since there is a step of closing the inside and a step of newly connecting the air valve AV2 to the flange F1, the through-hole 11 having a diameter into which the closing member 13 can be inserted is formed by cutting the flange F2. Therefore, even if the communication hole 4 is formed to have a small diameter in which the blocking member 13 cannot be inserted, the blocking member 13 can always be reliably inserted into the communication tube B to block the communication tube B.

また、フランジF2を切削する切削部材は、貫通孔11を形成するホールソー10c及びホールソー10cの中心から連通管Bの管軸方向に突出するセンタードリル10dから構成されており、センタードリル10dは、連通孔4を利用して、すなわち、連通孔4を一旦閉塞したプラグ7を穿孔することでホールソー10cの位置決めを行うので、ホールソー10cをセンタードリル10d及び連通孔4を介して安定させた状態で、フランジF2を切削して貫通孔11を形成することができる。   The cutting member that cuts the flange F2 includes a hole saw 10c that forms the through hole 11, and a center drill 10d that protrudes from the center of the hole saw 10c in the direction of the tube axis of the communication pipe B. The center drill 10d is connected to the center drill 10d. Since the hole saw 10c is positioned by using the hole 4, that is, by piercing the plug 7 that once closed the communication hole 4, the hole saw 10c is stabilized through the center drill 10d and the communication hole 4, The through hole 11 can be formed by cutting the flange F2.

また、連通孔4は、空気弁AV1を取り外した後に、ホールソー10cの位置決めのためのプラグ7が設けられ、センタードリル10dは、ホールソー10cにより分断されたフランジF2の切片21を回収するためにプラグ7に係止する係止片10eを備えているので、フランジF2を分断したことで生じるプラグ7を含む切片21を、連通管B内から既設流体管P内に流入しないよう係止片10eにて保持することができる。   The communication hole 4 is provided with a plug 7 for positioning the hole saw 10c after the air valve AV1 is removed, and the center drill 10d is plugged in order to collect the section 21 of the flange F2 divided by the hole saw 10c. 7 is provided with the locking piece 10e to prevent the section 21 including the plug 7 generated by dividing the flange F2 from flowing into the existing fluid pipe P from the communication pipe B. Can be held.

また、プラグ7のセンタードリル10dとの対向面中央は、連通管B側に向けて凹部7aに形成されているので、ホールソー10cによりフランジF2を切削する際に、センタードリル10dを凹部7aによりプラグ7の中央にガイドすることで、貫通孔11を正確に連通孔4と同一中心に形成することができる。   Since the center of the surface of the plug 7 facing the center drill 10d is formed in the recess 7a toward the communication pipe B, the center drill 10d is plugged by the recess 7a when the flange F2 is cut by the hole saw 10c. By guiding it to the center of 7, the through hole 11 can be accurately formed at the same center as the communication hole 4.

また、連通管Bには、連通管Bの管軸方向に沿って延設されたロングボルト42が支持されており、閉塞部材13は、ロングボルト42に沿って移動可能にロングボルト42に支持されているので、閉塞部材13を連通管B内に挿入する際、閉塞部材13をロングボルト42に沿って移動させることで、既設流体管P内を流れる流体の流体圧に抗して閉塞部材13を正確に連通管B内に挿入することができる。   The communication pipe B supports a long bolt 42 extending along the tube axis direction of the communication pipe B, and the closing member 13 is supported by the long bolt 42 so as to be movable along the long bolt 42. Therefore, when the closing member 13 is inserted into the communication pipe B, the closing member 13 is moved along the long bolt 42 to resist the fluid pressure of the fluid flowing in the existing fluid pipe P. 13 can be accurately inserted into the communication pipe B.

以上、本発明の実施例を図面により説明してきたが、具体的な構成はこれら実施例に限られるものではなく、本発明の要旨を逸脱しない範囲における変更や追加があっても本発明に含まれる。   Although the embodiments of the present invention have been described with reference to the drawings, the specific configuration is not limited to these embodiments, and modifications and additions within the scope of the present invention are included in the present invention. It is.

例えば、前記実施例では、流体管内の流体は上水であるが、流体管の内部を流れる流体は必ずしも上水に限らず、例えば工業用水であってもよいし、また気体や気液混合状態の流体が流れる流体管であっても構わない。   For example, in the above embodiment, the fluid in the fluid pipe is clean water, but the fluid flowing in the fluid pipe is not necessarily limited to clean water, and may be, for example, industrial water, or a gas or gas-liquid mixed state It may be a fluid pipe through which the fluid flows.

また、前記実施例では、センタードリル10dを連通孔4よりも小径に形成し、フランジF2をホールソー10cによって穿孔する際に、連通孔4に螺合させたプラグ7を、センタードリル10dにより穿孔するとともに係止片10eで切片21を保持したが、センタードリルが連通孔よりも大径の場合には、該連通孔にプラグを螺合させることなく前記センタードリルによる連通孔の拡径穿孔を行い、係止片10eにより切片を保持させてもよい。   Moreover, in the said Example, when the center drill 10d is formed in a diameter smaller than the communicating hole 4, and the flange F2 is drilled by the hole saw 10c, the plug 7 screwed into the communicating hole 4 is drilled by the center drill 10d. At the same time, the section 21 is held by the locking piece 10e. If the center drill has a larger diameter than the communication hole, the center drill drills the communication hole with a larger diameter without screwing the plug into the communication hole. The section may be held by the locking piece 10e.

2 弁収容部
2a 弁体
3 取付部材
4 連通孔
7 プラグ
7a 凹部
10c ホールソー(切削部材)
10d センタードリル(切削部材)
10e 係止片(係止部)
11 貫通孔
13 閉塞部材
13a 止水ゴム
42 ロングボルト(軸部材)
AV1,AV2 空気弁(接続部材)
B 連通管
F1 フランジ(連通管側フランジ)
F2 フランジ(接続部材側フランジ)
P 既設流体管
S,T 対向面
2 Valve housing portion 2a Valve body 3 Mounting member 4 Communication hole 7 Plug 7a Recess 10c Hole saw (cutting member)
10d Center drill (cutting member)
10e Locking piece (locking part)
11 Through-hole 13 Closing member 13a Water blocking rubber 42 Long bolt (shaft member)
AV1, AV2 Air valve (connecting member)
B Communication pipe F1 flange (Communication pipe flange)
F2 flange (connecting member side flange)
P Existing fluid pipe S, T Opposite surface

Claims (5)

既設流体管に連通した連通管の連通管側フランジと、接続部材に連通した接続部材側フランジとの対向面を離間し弁体を挿入して前記連通管を密封し、前記連通管を閉塞する閉塞部材を前記連通管内に挿入して、不断流状態で接続部材の脱着を行う接続部材の脱着方法であって、
前記接続部材は、前記接続部材側フランジにおいて前記閉塞部材を挿入不能な径で貫通した連通孔に接続されており、
前記連通管側フランジと前記接続部材側フランジとの対向面間に前記弁体を挿入した後に前記接続部材を前記連通孔から取り外す工程と、前記接続部材側フランジにおける前記連通孔の周囲を切削し、前記閉塞部材が挿入可能な径の貫通孔を形成する工程と、該貫通孔に前記閉塞部材を挿入し、該閉塞部材によって前記連通管内を閉塞する工程と、前記連通管側フランジに新たに接続部材を接続する工程と、を有することを特徴とする接続部材の脱着方法。
The opposing surfaces of the communication pipe side flange of the communication pipe communicating with the existing fluid pipe and the connection member side flange communicating with the connection member are spaced apart, the valve body is inserted to seal the communication pipe, and the communication pipe is closed. A connecting member detaching method for inserting a blocking member into the communication pipe and detaching the connecting member in an uninterrupted flow state,
The connection member is connected to a communication hole that penetrates the blocking member at a diameter at which the connection member side flange cannot be inserted;
Removing the connection member from the communication hole after inserting the valve body between opposing surfaces of the communication pipe side flange and the connection member side flange, and cutting the periphery of the communication hole in the connection member side flange. A step of forming a through-hole having a diameter into which the blocking member can be inserted, a step of inserting the blocking member into the through-hole and blocking the inside of the communication pipe by the blocking member, and a new one in the communication pipe-side flange And a step of connecting the connection member.
前記接続部材側フランジを切削する切削部材は、前記貫通孔を形成するホールソー及び該ホールソーの中心から前記連通管の管軸方向に突出するセンタードリルから構成されており、前記センタードリルは、前記連通孔を利用して前記ホールソーの位置決めを行うことを特徴とする請求項1に記載の接続部材の脱着方法。   The cutting member for cutting the flange on the connection member side includes a hole saw that forms the through hole and a center drill that protrudes from the center of the hole saw in the tube axis direction of the communication pipe. 2. The method for attaching and detaching a connecting member according to claim 1, wherein the hole saw is positioned using a hole. 前記連通孔は、前記接続部材を取り外した後に、前記ホールソーの位置決めのためのプラグが設けられ、前記センタードリルは、前記ホールソーにより分断された前記接続部材側フランジの切片を回収するために前記プラグに係止する係止部を備えていることを特徴とする請求項2に記載の接続部材の脱着方法。   The communication hole is provided with a plug for positioning the hole saw after the connection member is removed, and the center drill is configured to collect the plug of the connection member side flange cut by the hole saw. The connecting member detaching method according to claim 2, further comprising a locking portion that locks the connecting member. 前記プラグの前記センタードリルとの対向面中央は、前記連通管側に向けて凹部に形成されていることを特徴とする請求項3に記載の接続部材の脱着方法。   The method of attaching or detaching a connecting member according to claim 3, wherein the center of the surface of the plug facing the center drill is formed as a recess toward the communication pipe side. 前記連通管には、該連通管の管軸方向に沿って延設された軸部材が支持されており、前記閉塞部材は、前記軸部材に沿って移動可能に該軸部材に支持されていることを特徴とする請求項1ないし4のいずれかに記載の接続部材の脱着方法。   A shaft member extending along the tube axis direction of the communication tube is supported by the communication tube, and the closing member is supported by the shaft member so as to be movable along the shaft member. The method for attaching and detaching a connecting member according to any one of claims 1 to 4.
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US6446662B1 (en) * 2000-06-13 2002-09-10 Dennis J. Wagner Device for drilling or plugging a hole in a sealed fluid container or conduit wall
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JP3964385B2 (en) * 2003-12-17 2007-08-22 株式会社水道技術開発機構 Fedder device for installation method of continuous water type fluid control valve
JP4318673B2 (en) * 2005-07-28 2009-08-26 株式会社水道技術開発機構 How to replace fluid piping system equipment
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