JP2008051231A - Method for mounting and dismounting pipe connecting member - Google Patents

Method for mounting and dismounting pipe connecting member Download PDF

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JP2008051231A
JP2008051231A JP2006228468A JP2006228468A JP2008051231A JP 2008051231 A JP2008051231 A JP 2008051231A JP 2006228468 A JP2006228468 A JP 2006228468A JP 2006228468 A JP2006228468 A JP 2006228468A JP 2008051231 A JP2008051231 A JP 2008051231A
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flange
valve
pipe connecting
connecting member
pipe
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JP4926611B2 (en
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Noboru Kikuchi
昇 菊地
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Cosmo Koki Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for mounting and dismounting pipe connecting members, by which method the pipe connecting members, such as pipe fittings, valves, air valves, can be easily mounted and dismounted as usual without requiring skillfulness. <P>SOLUTION: The method for mounting and dismounting pipe connecting members comprises a step for changing the bolts and nuts for connecting flanges F1, F2 of a branch B and the pipe connecting members to the bolts/nuts 9 for working, a step for watertightly mounting a valve device 1 having a valve body 2a onto the flanges F1, F2 of the branch B, a step for forming a gap between the flanges F1, F2 by loosening the bolts/nuts 9 for working and for inserting the valve body 2a into the gap, a step for stopping the flow from the existing pipe of the branch B toward the pipe connecting member side by pressing the valve body 2a against the seats of the flanges F1, F2 of the branch B, and a step for dismounting the pipe connecting member from the branch B in the water stop state of the branch B. As a result, the work for newly connecting the pipe connecting member to the branch B can be prepared. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、既設管の分岐部に取り付けられた管継手、バルブ、空気弁等の管接続部材を、前記既設管に対し不断流状態で他の管接続部材と交換または同じ管接続部材を修理して取り付け直すための管接続部材の脱着方法に関する。   The present invention replaces pipe connection members such as pipe joints, valves, air valves and the like attached to branch portions of existing pipes with other pipe connection members in an uninterrupted state with respect to the existing pipes or repairs the same pipe connection members The present invention relates to a method for detaching a pipe connecting member for reattachment.

従来、既設管の分岐部にフランジ等を介して連結される例えば空気弁及び補修弁等の管接続部材を、交換あるいは保守点検等のために前記既設管に対して脱着する場合、管接続部材を既設管から外す際に水圧等で多量の管内流体が流出するため、その管接続部材が連結されている既設管の流体の流れを元から遮断し、そのフランジ同士を連結しているボルトを挿脱して管接続部材を脱着していた。また、分岐部に接続された管接続部材を不断流状態で交換する場合には、密閉ケースによって分岐部を管接続部材も含めて外部から覆い、分岐部のフランジに密閉ケースの外からの操作で管接続部材を押圧するとともに、管接続部材を交換するために密閉ケース内を仕切る作業弁が用いられていた(特許文献1参照)。   Conventionally, when connecting / disconnecting pipe connection members such as air valves and repair valves, for example, to a branch portion of an existing pipe through a flange, etc., with respect to the existing pipe for replacement or maintenance / inspection, etc. When removing the pipe from the existing pipe, a large amount of fluid in the pipe flows out due to water pressure or the like, so the flow of the existing pipe to which the pipe connecting member is connected is blocked from the original, and the bolt that connects the flanges is removed. The tube connecting member was removed by inserting and removing. In addition, when replacing the pipe connection member connected to the branch part in an uninterrupted state, the branch part including the pipe connection member is covered from the outside by a sealed case, and the operation of the branch part flange from the outside of the sealed case is performed. In order to press the pipe connecting member and to replace the pipe connecting member, a work valve that partitions the inside of the sealed case has been used (see Patent Document 1).

特許第3533276号公報(第2、3頁、図3)Japanese Patent No. 3533276 (pages 2, 3 and 3)

しかしながら、この特許文献1に記載のものは、分岐部及び管接続部材に対し比較的大きな密閉ケースを漏れのないように立設する必要があり、しかも分岐部のフランジの連結の解除を操作窓より行うので作業に熟練を要し、また密閉ケース用の作業弁を備えるため装置全体が大型化するという問題があった。
本発明は、上記問題点を解決するためになされたもので、脱着のための装置が大型化することなく容易に構築でき、しかも熟練を要することなく、不断流で管接続部材の脱着を行うことができる管接続部材の脱着方法を提供することを目的としている。
However, the one described in Patent Document 1 requires that a relatively large sealed case be erected with respect to the branch portion and the pipe connecting member so as not to leak, and that the connection of the flange of the branch portion is released. More work is required, and there is a problem that the entire apparatus is enlarged because the work valve for the sealed case is provided.
The present invention has been made to solve the above-described problems, and can be easily constructed without increasing the size of the apparatus for detachment, and the detachment of the pipe connecting member is performed without a constant flow without requiring skill. An object of the present invention is to provide a method for attaching and detaching a pipe connecting member.

上記課題を解決するために、本発明の請求項1に記載の管接続部材の脱着方法は、
既設管の分岐部に取り付けられた管接続部材の脱着方法であって、前記分岐部と管接続部材とのフランジを接続しているボルト・ナットを作業用ボルト・ナットに交換する工程と、弁体を有する弁装置を前記分岐部のフランジに水密に取り付ける工程と、前記作業用ボルト・ナットを緩めてフランジ間に間隙を設け、前記間隙に弁体を挿入する工程と、前記弁体を前記分岐部のフランジの座に押圧して、前記分岐部の既設管から管接続部材側への流れを止める工程と、前記分岐部が止水された状態で分岐部より管接続部材を取り外す工程と、を有し、前記分岐部に新たに管接続部材を接続する作業に備えることを特徴としている。
この特徴によれば、分岐部のフランジに水密に取り付けた弁装置の弁体を、フランジの座に押圧することにより、管接続部材側への流れを止め、既設管に対して不断流状態で管接続部材を脱着することができるので、フランジ部に取り付けるだけの簡単で、大型化しない装置により、極めて簡単な操作により不断流状態で脱着することができる。
In order to solve the above-described problem, a method for attaching and detaching a pipe connecting member according to claim 1 of the present invention includes:
A method of detaching a pipe connecting member attached to a branch portion of an existing pipe, the step of replacing bolts and nuts connecting the flanges of the branch portion and the pipe connecting member with working bolts and nuts; Attaching a valve device having a body to the flange of the branch portion in a watertight manner, loosening the working bolts and nuts to provide a gap between the flanges, inserting the valve body into the gap, and Pressing the flange seat of the branching section to stop the flow from the existing pipe of the branching section to the pipe connecting member side, and removing the pipe connecting member from the branching section with the branching section stopped It is characterized by preparing for the operation | work which newly connects a pipe connection member to the said branch part.
According to this feature, the valve body of the valve device attached to the flange of the bifurcation is pressed against the flange seat to stop the flow to the pipe connection member side, and in an uninterrupted state with respect to the existing pipe Since the pipe connecting member can be detached, it can be detached in an uninterrupted state by an extremely simple operation by a device that is simply attached to the flange portion and does not increase in size.

本発明の請求項2に記載の管接続部材の脱着方法は、請求項1に記載の管接続部材の脱着方法であって、前記弁装置に弁体押圧機構を設け、該弁体押圧機構を操作することにより前記弁体を分岐部のフランジの座に押圧することを特徴としている。
この特徴によれば、弁体押圧機構を操作するだけで確実に弁体をフランジの座に押圧することができ容易となる。
The pipe connecting member detaching method according to claim 2 of the present invention is the pipe connecting member detaching method according to claim 1, wherein the valve device is provided with a valve body pressing mechanism, and the valve body pressing mechanism is By operating, the valve body is pressed against the flange seat of the branch portion.
According to this feature, the valve body can be reliably pressed against the flange seat only by operating the valve body pressing mechanism.

本発明の請求項3に記載の管接続部材の脱着方法は、請求項1または2に記載の管接続部材の脱着方法であって、前記弁装置にパッキン押圧機構を設け、該パッキン押圧機構を作動させることによりフランジの周面にパッキンを密着させて水密に取り付けること特徴としている。
この特徴によれば、パッキンがフランジに密着させられるので確実に止水することができる。
The pipe connecting member detaching method according to claim 3 of the present invention is the pipe connecting member detaching method according to claim 1 or 2, wherein the valve device is provided with a packing pressing mechanism, and the packing pressing mechanism is By operating it, the packing is brought into close contact with the peripheral surface of the flange, and is attached in a watertight manner.
According to this feature, since the packing is brought into close contact with the flange, water can be reliably stopped.

本発明の請求項4に記載の管接続部材の脱着方法は、請求項3に記載の管接続部材の脱着方法であって、前記パッキン押圧機構は、分岐部のフランジに向かって作動する押圧部と、管接続部材のフランジに向かって作動する押圧部とに分かれて設けられていることを特徴としている。
この特徴によれば、分岐部と管接続部材とのそれぞれのフランジにパッキンを別々に押圧するので、分岐部のフランジを止水しながら管接続部材のフランジの止水を解除することができるので、管接続部材の脱着の作業を効率よく行うことができる。
The pipe connecting member detaching method according to claim 4 of the present invention is the pipe connecting member detaching method according to claim 3, wherein the packing pressing mechanism is operated toward the flange of the branch portion. And a pressing portion that operates toward the flange of the pipe connecting member.
According to this feature, since the packing is pressed separately on the flanges of the branch part and the pipe connection member, the water stop of the flange of the pipe connection member can be released while the flange of the branch part is stopped. The work of detaching the pipe connecting member can be performed efficiently.

本発明の請求項5に記載の管接続部材の脱着方法は、請求項1ないし4のいずれかに記載の管接続部材の脱着方法であって、前記作業用ボルト・ナットは、前記フランジのボルト挿通孔に水密に取り付けられていることを特徴としている。
この特徴によれば、ボルト挿通孔より水が漏水することがないので、脱着作業が容易に行える。
The pipe connecting member attaching / detaching method according to claim 5 of the present invention is the pipe connecting member attaching / detaching method according to any one of claims 1 to 4, wherein the working bolt and nut are bolts of the flange. It is characterized by being watertightly attached to the insertion hole.
According to this feature, since water does not leak from the bolt insertion hole, the detaching operation can be easily performed.

本発明の請求項6に記載の管接続部材の脱着方法は、請求項1ないし5のいずれかに記載の管接続部材の脱着方法であって、前記弁体は、少なくとも分岐部側の面にシール部材が設けられていることを特徴としている。
この特徴によれば、シール部材が分岐部のフランジの座に当接するので確実に止水することができる。
The pipe connecting member detaching method according to claim 6 of the present invention is the pipe connecting member detaching method according to any one of claims 1 to 5, wherein the valve body is at least on the surface on the branching portion side. A seal member is provided.
According to this feature, the sealing member abuts against the flange seat of the branch portion, so that water can be reliably stopped.

本発明の請求項7に記載の管接続部材の脱着方法は、請求項1ないし6のいずれかに記載の管接続部材の脱着方法であって、前記弁装置は、前記分岐部に接続されているフランジを離す方向に移動させるフランジ離間機構が設けられていることを特徴としている。
この特徴によれば、フランジ離間機構によりフランジ間に間隙を確実にあけることができるので、フランジ間に容易に弁体を挿入することができ作業を効率よく行うことができる。
The pipe connecting member detaching method according to claim 7 of the present invention is the pipe connecting member detaching method according to any one of claims 1 to 6, wherein the valve device is connected to the branch portion. It is characterized in that a flange separation mechanism for moving the flange in the direction of separating the flange is provided.
According to this feature, since the gap between the flanges can be surely provided by the flange separation mechanism, the valve body can be easily inserted between the flanges, and the work can be performed efficiently.

本発明の実施例を以下に説明する。   Examples of the present invention will be described below.

以下、本発明の実施例を図面に基づいて説明する。図1〜図24は、本発明の一実施形態を示すもので、図1は本発明に係る管接続部材の空気弁及びフランジ短管が分岐部に取り付けられている状態を示す説明図、図2は本発明に係る分岐部に取り付けた管接続部材の脱着方法における最初の工程であって、作業用ボルト・ナットに取り替えた状態を示す説明図、図3は弁装置をフランジに設置する工程の説明図、図4はフランジ離間部によりフランジ間に間隙を設ける工程の説明図、図5はフランジ間に挿入した弁体を弁体押圧部でフランジの座に押圧する工程の説明図、図6はフランジ短管のフランジへのパッキンの押圧を解除する工程の説明図、図7は空気弁及びフランジ短管を取り外す工程の説明図、図8は新たに補修弁を設置する工程の説明図、図9は補修弁のフランジをパッキンで押圧し止水する工程の説明図、図10は弁装置の弁をフランジ間から引き抜く工程の説明図、図11は作業用ボルト・ナットで補修弁を分岐部に取り付ける工程の説明図、図12は弁装置をフランジ部より取り外し、作業用ボルト・ナットをボルト・ナットに交換する工程の説明図、図13は本実施例の弁装置の説明図、図14は本実施例の弁装置の断面図、図15は実施例における弁装置の部分断面図、図16は作業用ボルト・ナットの取付断面図である。   Embodiments of the present invention will be described below with reference to the drawings. FIGS. 1-24 shows one Embodiment of this invention, FIG. 1 is explanatory drawing which shows the state by which the air valve and flange short pipe of the pipe connection member based on this invention are attached to the branch part, FIG. 2 is the first step in the method of attaching and detaching the pipe connecting member attached to the branch portion according to the present invention, and is an explanatory view showing a state where the working bolts and nuts are replaced. FIG. 3 is a step of installing the valve device on the flange. FIG. 4 is an explanatory view of a process of providing a gap between flanges by a flange separation part, FIG. 5 is an explanatory view of a process of pressing a valve body inserted between the flanges against a seat of the flange by a valve body pressing part, 6 is an explanatory diagram of a process of releasing the pressing of the packing on the flange of the short flange pipe, FIG. 7 is an explanatory diagram of a process of removing the air valve and the short flange pipe, and FIG. 8 is an explanatory diagram of a process of newly installing a repair valve. Fig. 9 shows the packing of the flange of the repair valve FIG. 10 is an explanatory diagram of the process of pulling out the valve of the valve device from between the flanges, FIG. 11 is an explanatory diagram of the process of attaching the repair valve to the branch portion with the working bolts and nuts, FIG. FIG. 13 is an explanatory diagram of a process of removing the valve device from the flange portion and replacing the working bolts and nuts with bolts and nuts, FIG. 13 is an explanatory diagram of the valve device of the present embodiment, and FIG. 14 is a cross-sectional view of the valve device of the present embodiment. 15 is a partial cross-sectional view of the valve device in the embodiment, and FIG. 16 is a mounting cross-sectional view of working bolts and nuts.

図17は別実施例における閉塞装置の説明断面図、図18は閉塞装置を取り付ける工程の説明図、図19は分岐部に閉塞部材を設置する工程の説明図、図20は弁装置及び収容ケースを取り外す工程の説明図、図21は分岐部に補修弁及び収容ケースを取り付ける工程の説明図、図22は閉塞部材を回収する工程の説明図、図23は閉塞装置を取り外し、空気弁を取り付ける工程の説明図である。   FIG. 17 is an explanatory sectional view of a closing device in another embodiment, FIG. 18 is an explanatory view of a step of attaching the closing device, FIG. 19 is an explanatory view of a step of installing a closing member at the branching portion, and FIG. FIG. 21 is an explanatory diagram of a process for attaching a repair valve and a storage case to the branch portion, FIG. 22 is an explanatory diagram of a process for recovering the closing member, and FIG. 23 is for removing the closing device and attaching an air valve. It is explanatory drawing of a process.

図24はさらに別な実施例の説明部分断面図である。   FIG. 24 is an explanatory partial sectional view of still another embodiment.

図1に示すように、流体管P(既設管)の管内を流れる水道水中の空気を管外に排出するために、あるいは管内が負圧にならないようにするために流体管Pの所定箇所毎には空気弁AV1(管接続部材)が設けられており、空気弁AV1は、流体管Pに設けられた分岐部Bの上端のフランジF1及びフランジ短管FP(管接続部材)を介して取り付けられている。   As shown in FIG. 1, in order to discharge the air in the tap water flowing through the pipe of the fluid pipe P (existing pipe) to the outside of the pipe, or to prevent the inside of the pipe from becoming negative pressure, every predetermined portion of the fluid pipe P Is provided with an air valve AV1 (pipe connecting member), and the air valve AV1 is attached via a flange F1 and a short flange pipe FP (pipe connecting member) at the upper end of the branch B provided in the fluid pipe P. It has been.

通常は、空気弁AV1の修理、調整時に分岐部Bからの流れを開閉操作する補修弁V(管接続部材)が、流体管Pの分岐部Bに設けたフランジF1に取り付けられて、補修弁Vの上端にフランジを介して空気弁AV2が取り付けられている場合が多い(図12参照)。   Normally, a repair valve V (pipe connecting member) that opens and closes the flow from the branch portion B during repair and adjustment of the air valve AV1 is attached to a flange F1 provided in the branch portion B of the fluid pipe P. In many cases, an air valve AV2 is attached to the upper end of V via a flange (see FIG. 12).

図1のように補修弁Vが設けられていない空気弁AV1や、補修弁Vが設けられていてもその補修弁Vが故障等によって止水不良となった空気弁AV1を交換する必要が生じた場合に本工法の管接続部材の脱着方法が採用される。   As shown in FIG. 1, it is necessary to replace the air valve AV1 that is not provided with the repair valve V, or the air valve AV1 that is provided with the repair valve V and has the water stop failure due to failure or the like. In this case, the method for detaching the pipe connecting member of this construction method is adopted.

はじめに、本工法で使用する弁装置1について説明する。   First, the valve apparatus 1 used by this construction method is demonstrated.

弁装置1は、図13に示すように、弁収容部材2と取付部材3とに二分割されており、フランジF1、フランジF2を周方向より挟み込み、取付ボルト・ナット4で接続して設置する。   As shown in FIG. 13, the valve device 1 is divided into a valve housing member 2 and a mounting member 3. The valve device 1 is sandwiched between the flange F <b> 1 and the flange F <b> 2 from the circumferential direction and connected by mounting bolts and nuts 4. .

弁収容部材2は、全面を弾性体のシール部材2bで覆われた板状の弁体2aが分岐部Bのフランジの座Sで止水するように弁軸2cの回転操作で進退可能に設けられている矩形部2eと、フランジF1の外径より若干大きめの内径の円弧状部2fと、円弧状部2fより外側に突出し、取付ボルト・ナット4を相通するボルト孔が設けられた掛止部2gと、フランジ離間部5(フランジ離間機構)とよりなる。円弧状部2fの下部には、フランジF1の下面に接離可能に螺挿された当接部2iが設けられたフランジ方向に突出した鍔部2hがボルト・ナットBNの操作に影響しないように形成されている。また、円弧状部2fの内周面にはフランジF1、フランジF2の外周面に当接して止水する弾性体の止水シート2dが設けられ、後述する取付部材3の止水シート8と端部同士が当接しあう長さに設けられている。(図14参照)   The valve housing member 2 is provided so that the plate-like valve body 2a, the entire surface of which is covered by an elastic seal member 2b, can be moved forward and backward by rotating the valve shaft 2c so that the water stops at the flange seat S of the branch portion B. A rectangular portion 2e, an arc-shaped portion 2f having an inner diameter slightly larger than the outer diameter of the flange F1, and a hook hole projecting outward from the arc-shaped portion 2f and passing through the mounting bolt / nut 4 The portion 2g and the flange separation portion 5 (flange separation mechanism). At the lower part of the arc-shaped part 2f, a flange part 2h protruding in the flange direction provided with an abutting part 2i screwed into and away from the lower surface of the flange F1 so as not to affect the operation of the bolt / nut BN. Is formed. Further, on the inner peripheral surface of the arcuate portion 2f, there are provided a flange F1 and an elastic water-stop sheet 2d that contacts the outer peripheral surface of the flange F2 and stops the water. The length is set so that the parts abut each other. (See Figure 14)

フランジ離間部5は、図15(a)に示すように横断面視下面がフランジと略平行で、上面が先細りのテーパー面で構成された楔体5aと、楔体5aを前後進させるネジ部材5bと、楔体5aとネジ部材5bとを収容している内装部5eとよりなり、楔体5aの後部とネジ部材5bの前方は、ネジ部材5bが回転しても楔体5aは回転しない状態で前後進させられるように係合し、水密に取り付けられている。   As shown in FIG. 15 (a), the flange spacing portion 5 includes a wedge body 5a having a tapered surface with a lower surface in a cross-sectional view substantially parallel to the flange and a tapered upper surface, and a screw member for moving the wedge body 5a forward and backward. 5b, and an interior portion 5e that accommodates the wedge body 5a and the screw member 5b. Even if the screw member 5b rotates, the wedge body 5a does not rotate at the rear of the wedge body 5a and the front of the screw member 5b. It is engaged so that it can be moved forward and backward in the state, and is attached in a watertight manner.

円弧状部2fの適所に、フランジ側には楔体5aの回転を防止する面が設けられて楔体5aを配置する矩形孔5cが孔設され、その外側にはネジ部材5bが螺合されるネジ孔5dが螺設された内装部5eが設けられている。   A rectangular hole 5c for disposing the wedge body 5a is provided at a proper position of the arc-shaped portion 2f on the flange side to prevent the rotation of the wedge body 5a, and a screw member 5b is screwed to the outside thereof. An interior portion 5e in which a screw hole 5d is screwed is provided.

ネジ部材5bを回転させることにより楔体5aは矩形孔5c内を回転することなく直線的に前後進する。   By rotating the screw member 5b, the wedge body 5a moves back and forth linearly without rotating in the rectangular hole 5c.

取付部材3は、弁収容部材2の円弧状部2fと略等しくフランジF1の外径より若干大きめの内径の上、下押圧体7a、7bを内装した円弧状部3aと、円弧状部3aより外側に突出し、取付ボルト・ナット4を挿通するボルト孔が設けられた掛止部3bと、弁収容部材2のそれと同様のフランジ離間部5と、弁体2aをフランジの座Sに押し付ける弁体押圧部6と、止水シート押圧部7とよりなる。   The mounting member 3 includes an arcuate portion 3a having an inner diameter slightly larger than the outer diameter of the flange F1 and substantially the same as the arcuate portion 2f of the valve housing member 2, and an arcuate portion 3a including the lower pressing bodies 7a and 7b. A latching portion 3b provided with a bolt hole through which the mounting bolt / nut 4 is inserted, a flange spacing portion 5 similar to that of the valve housing member 2, and a valve body for pressing the valve body 2a against the flange seat S It consists of a pressing part 6 and a waterproof sheet pressing part 7.

円弧状部3aの下部には、フランジF1の下面に接離可能に螺挿された当接部3dが設けられたフランジ方向に突出した鍔部3cがボルト・ナットBNの操作に影響しないように形成されている。フランジ離間部5は、上記弁収容部材2のフランジ離間部5と同じ構成をとっており、本実施例では内装部5eは後述する弁体押圧部6の内装部6eと一体となっていて、円弧状部3aの適所に、2箇所設けられている。   A flange portion 3c projecting in the flange direction is provided with a contact portion 3d screwed to the lower surface of the flange F1 at the lower portion of the arc-shaped portion 3a so that the operation of the bolt and nut BN is not affected. Is formed. The flange spacing portion 5 has the same configuration as the flange spacing portion 5 of the valve housing member 2, and in this embodiment, the interior portion 5e is integrated with an interior portion 6e of the valve body pressing portion 6 described later. Two places are provided at appropriate positions of the arc-shaped portion 3a.

弁体押圧部6(弁体押圧機構)は、図15(b)に示すように横断面視上面がフランジと略平行で、下面が先細りのテーパー面で構成された楔体6aと、楔体6aを前後進させるネジ部材6bと、楔体6aとネジ部材6bとを収容している内装部6eとよりなり、楔体6aの後部とネジ部材6bの前方は、ネジ部材6bが回転しても楔体6aは回転しない状態で前後進させられるように係合している。   As shown in FIG. 15 (b), the valve body pressing portion 6 (valve body pressing mechanism) includes a wedge body 6a having a tapered surface with a top surface substantially parallel to the flange and a bottom surface tapered, as shown in FIG. 6a includes a screw member 6b that moves forward and backward, and an interior portion 6e that accommodates the wedge body 6a and the screw member 6b. The screw member 6b rotates between the rear portion of the wedge body 6a and the front of the screw member 6b. Also, the wedge body 6a is engaged so that it can be moved back and forth without rotating.

フランジ離間部5の内装部5eと一体となった内装部6eが、フランジ側には楔体6aの回転を防止する面が設けられて楔体6aを配置する矩形孔6cが孔設され、その外側にはネジ部材6bが螺合されるネジ孔6dが螺設されて設けられている。   The interior portion 6e integrated with the interior portion 5e of the flange separation portion 5 is provided with a rectangular hole 6c in which a surface for preventing the rotation of the wedge body 6a is provided on the flange side and the wedge body 6a is disposed, A screw hole 6d into which the screw member 6b is screwed is provided on the outside.

止水シート押圧部7(パッキン押圧機構)は、図15(c)フランジF1、F2の外周面に密着する止水シート8を分岐部のフランジF1に押圧する円弧状の下押圧体7bと、管接続部材のフランジF2に押圧する上押圧体7aと、上、下押圧体7a、7bを前後進させるネジ部材7c、7cと、ネジ部材7cが螺装されるネジ孔7dが設けられた内装部7eとよりなり、上、下押圧体7a、7bの後部とネジ部材7cの前方は、ネジ部材7cが回転しても上、下押圧体7a、7bは回転しない状態で前後進させられるように係合し、水密に取り付けられている。   The water-stop sheet pressing portion 7 (packing pressing mechanism) is an arcuate lower pressing body 7b that presses the water-stop sheet 8 that is in close contact with the outer peripheral surface of the flanges F1 and F2 against the flange F1 of the branch portion, as shown in FIG. Interior provided with an upper pressing body 7a that presses against the flange F2 of the pipe connecting member, screw members 7c and 7c that move the upper and lower pressing bodies 7a and 7b back and forth, and a screw hole 7d into which the screw member 7c is screwed. The upper portion of the upper and lower pressing bodies 7a and 7b and the front of the screw member 7c are moved forward and backward without rotation even if the screw member 7c rotates. And is watertightly attached.

上、下押圧体7a、7bの内周面にはフランジF1、フランジF2の外周面に当接して止水する弾性体の止水シート8が設けられ、前述した弁収容部材2の止水シート2dと端部同士が当接しあい、フランジ離間部5、弁体押圧部6それぞれの楔体5a、6aが出入する孔が設けられている。   On the inner peripheral surfaces of the upper and lower pressing bodies 7a and 7b, there are provided an elastic water-stop sheet 8 that contacts the outer peripheral surfaces of the flanges F1 and F2 to stop the water. 2d and the end portions are in contact with each other, and a hole through which the wedge bodies 5a and 6a of the flange separation portion 5 and the valve body pressing portion 6 enter and exit is provided.

弁収容部材2と取付部材3との当接部分にはパッキン10が設けられて水密に接合されている。   A packing 10 is provided at a contact portion between the valve housing member 2 and the mounting member 3 and joined in a watertight manner.

円弧状部2f、3aの上部は略同一平面に形成され、閉塞装置のフランジを水密に接続するフランジ載置部2j、3eが設けられる。   Upper portions of the arc-shaped portions 2f and 3a are formed in substantially the same plane, and flange mounting portions 2j and 3e are provided for watertightly connecting the flanges of the closing device.

次に、管接続部材としての空気弁AV1の脱着を不断流で行う方法を説明する。   Next, a method for detaching and attaching the air valve AV1 as a pipe connecting member will be described.

まず、図1に示すように、分岐部BのフランジF1及びフランジF1にボルト・ナットBNで接続されているフランジ短管FPのフランジF2を清掃し、フランジの状態を確認する。パッキン等による止水に悪影響をもたらすような凹凸等があれば補修を行い、その後、ボルト・ナットBNを1本ずつフランジより取り外し、作業用ボルト・ナット9に取り換え、図2のようにすべてを作業用ボルト・ナット9に交換する。   First, as shown in FIG. 1, the flange F1 of the branch portion B and the flange F2 of the flange short pipe FP connected to the flange F1 by bolts and nuts BN are cleaned, and the state of the flange is confirmed. If there are irregularities etc. that will adversely affect water stoppage due to packing etc., repair it, then remove the bolts and nuts BN one by one from the flange and replace them with work bolts and nuts 9, and all as shown in Fig. 2 Replace with working bolts and nuts 9.

作業用ボルト・ナット9は、図16に示すようにナット9aと、ボルト9bと、ワッシャ9cとにより構成されており、ナット9aは、一端部が閉塞され他端部が開放されて内周面にボルト9bに対応する雌ネジが螺設されている六角柱に形成されている。また、開放端側にはつば部が設けられ、フランジに当接する面にパッキン溝が刻まれ、パッキンが収容されている。   As shown in FIG. 16, the working bolt / nut 9 is composed of a nut 9a, a bolt 9b, and a washer 9c. One end of the nut 9a is closed and the other end is opened, and the inner peripheral surface. The hexagonal column is formed with a female screw corresponding to the bolt 9b. Further, a flange portion is provided on the open end side, and a packing groove is formed on a surface that comes into contact with the flange to accommodate the packing.

ボルト9bは、ナット9aの雌ネジと対応する六角ボルトであり、フランジF1、フランジF2に所定の間隙をあけてもナット9aとネジ部が十分にかみ合う長さに設定されている。   The bolt 9b is a hexagonal bolt corresponding to the female screw of the nut 9a, and is set to a length that allows the nut 9a and the threaded portion to sufficiently engage even when a predetermined gap is provided between the flange F1 and the flange F2.

ワッシャ9cは、ドーナッツ状のシール部材とシール部材の外周と一平面とを覆う金属製の座金本体より構成されている。   The washer 9c is composed of a doughnut-shaped sealing member and a metal washer main body that covers the outer periphery and a flat surface of the sealing member.

作業用ボルト・ナット9に交換することによりナット9aのパッキンと、ワッシャ9cのシール部材によりフランジのボルト挿通孔からの漏水が防止される。   By exchanging the bolts and nuts 9 for work, water leakage from the bolt insertion holes of the flanges is prevented by the packing of the nuts 9a and the seal members of the washers 9c.

作業用ボルト・ナット9は、本実施例に限らず、ナット9aを通常のナットを使用してワッシャ9cを設けて止水してもよく、また、ボルトの頭部にパッキン溝を設けてパッキンを収容し止水してもよく、フランジのボルト挿通孔からの漏水を防止する構造のボルト・ナットであればよい。   The working bolt / nut 9 is not limited to the present embodiment, and the nut 9a may be water-stopped by using a normal nut and a washer 9c, and a packing groove may be provided in the bolt head. The bolts and nuts may have any structure that prevents water leakage from the bolt insertion holes of the flange.

次に、図3に示すように、フランジF1、フランジF2に周方向より弁収容部材2、取付部材3に二分割された弁装置1を取り付ける。   Next, as shown in FIG. 3, the valve device 1 divided into two parts is attached to the flange F <b> 1 and the flange F <b> 2 in the circumferential direction from the valve housing member 2 and the attachment member 3.

弁装置1をフランジに取り付けるには、まず、フランジ離間部5のネジ部材5bを回転操作して楔体5aをその先端が止水シート2d、8より若干突出する位置にセットした後、楔体5aの底面が分岐部BのフランジF1の上面に接する状態で弁収容部材2、取付部材3を向き合わせてフランジF1、フランジF2を周方向より挟み込み、対向する弁収容部材2、取付部材3の掛止部2g、3bのボルト挿通孔に取付ボルト・ナット4を挿通しナットで締め付けてパッキン10を介して弁装置1を設置する。止水シート押圧部7のネジ部材7cを回転操作し上、下押圧体7a、7bをフランジ方向に移動させて止水シート2d、8をフランジF1、フランジF2の外周面に圧着させる。次に、当接部2i、3dを回転操作し、その先端をフランジF1の下面に当接させる。   In order to attach the valve device 1 to the flange, first, the screw member 5b of the flange separation portion 5 is rotated to set the wedge body 5a at a position where the tip of the wedge body 5a slightly protrudes from the water-stop sheets 2d, 8; With the bottom surface of 5a in contact with the top surface of the flange F1 of the branching section B, the valve housing member 2 and the mounting member 3 are faced to sandwich the flange F1 and flange F2 from the circumferential direction, and the opposing valve housing member 2 and mounting member 3 The valve device 1 is installed through the packing 10 by inserting mounting bolts and nuts 4 into the bolt insertion holes of the latching portions 2g and 3b and tightening them with the nuts. The screw member 7c of the water-stop sheet pressing portion 7 is rotated, and the lower press members 7a and 7b are moved in the flange direction to press-bond the water-stop sheets 2d and 8 to the outer peripheral surfaces of the flanges F1 and F2. Next, the abutting portions 2i and 3d are rotated and their tips are brought into contact with the lower surface of the flange F1.

止水シート2d、8が当接するフランジF2の外周面にグリースを塗布した後に弁装置1を設置すると後述するフランジF2の移動がスムーズになる。   When the valve device 1 is installed after applying grease to the outer peripheral surface of the flange F2 with which the water-stop sheets 2d and 8 abut, the movement of the flange F2 described later becomes smooth.

楔体5aの下面がフランジF1の上面に当接して位置決めされるので、弁収容部材2、取付部材3の位置合わせ容易となり、また、上下方向の設置位置が確実に行われる。   Since the lower surface of the wedge body 5a is positioned in contact with the upper surface of the flange F1, positioning of the valve housing member 2 and the mounting member 3 is facilitated, and the installation position in the vertical direction is reliably performed.

このように弁装置1を取り付けると、フランジF1とフランジF2との間の間隙は止水シート2d、8により、フランジF1、フランジF2のボルト挿通孔は作業用ボルト・ナット9のパッキンとシール部材により、弁収容部材2と取付部材3とはパッキン10により止水されるので水密に設置することができる。   When the valve device 1 is mounted in this way, the gap between the flange F1 and the flange F2 is formed by the water-stop sheets 2d and 8, and the bolt insertion holes of the flange F1 and the flange F2 are the packing and seal member of the working bolt / nut 9. Thus, since the valve housing member 2 and the mounting member 3 are stopped by the packing 10, they can be installed in a watertight manner.

次に、図4に示すように、フランジF1とフランジF2との間に弁装置1の弁体2aが挿入できるように間隙をあける。   Next, as shown in FIG. 4, a gap is formed between the flange F1 and the flange F2 so that the valve body 2a of the valve device 1 can be inserted.

作業用ボルト・ナット9を1本ずつ少しずつ緩め、フランジ離間部5のネジ部材5bを回転操作して楔体5aをフランジ方向に前進させると楔体5aの楔作用でフランジF2がフランジF1から離れる方向に移動する。フランジF1、フランジF2がなるべく平行になるように少しずつ移動させる。作業用ボルト・ナット9を緩めることで水圧の作用によって移動させても良い。フランジF2を移動させている間も、フランジF1とフランジF2の間の間隙は止水シート2d、8により、フランジF1、フランジF2のボルト挿通孔は作業用ボルト・ナット9のパッキンと、シール部材により止水されており、フランジF2から上部の空気弁等の離脱は作業用ボルト・ナット9によって防止されている。楔体5aを前進させると、テーパー面がフランジF2の角の下部に当たり、当接部2i、3dがフランジF1の下面に当接しているので反力を得られてフランジ2Fが上方に移動する。   When the working bolts and nuts 9 are loosened one by one and the screw member 5b of the flange separation portion 5 is rotated to advance the wedge body 5a in the flange direction, the flange F2 is moved from the flange F1 by the wedge action of the wedge body 5a. Move away. The flanges F1 and F2 are moved little by little so that they are as parallel as possible. The work bolt / nut 9 may be loosened and moved by the action of water pressure. Even while the flange F2 is moved, the gap between the flange F1 and the flange F2 is formed by the water-stop sheets 2d and 8, and the bolt insertion holes of the flange F1 and the flange F2 are the packing of the work bolt and nut 9, and the seal member The work is stopped by the working bolt and nut 9 from the flange F2. When the wedge body 5a is advanced, the tapered surface hits the lower part of the corner of the flange F2, and the contact portions 2i and 3d are in contact with the lower surface of the flange F1, so that a reaction force is obtained and the flange 2F moves upward.

フランジ離間部5によってフランジ間に間隙を確実にあけられるので、弁体2aを確実にそして容易に挿入することができ作業を効率よく行うことができる。   Since the gap between the flanges can be reliably opened by the flange separating portion 5, the valve body 2a can be inserted reliably and easily, and the operation can be performed efficiently.

次いで、図5に示すように、フランジF1とフランジF2との間隙に、弁装置1の弁軸2cを回転操作し弁体2aをフランジ中心方向に移動させ分岐部Bを閉塞する所定位置まで挿入し、弁体押圧部6のネジ部材6bを転操作して楔体6aを前進させ楔体6aのテーパー面で弁体2aをフランジF1の座Sに押圧させて止水する。このとき、当接部2i、3dを螺挿すると反力として弁装置1全体が流体管P方向に移動する力が働くのでさらに弁体2aを座Sに押し付けることができる。   Next, as shown in FIG. 5, the valve shaft 2c of the valve device 1 is rotated in the gap between the flange F1 and the flange F2 to move the valve body 2a toward the center of the flange and insert it to a predetermined position where the branch portion B is closed. Then, the screw member 6b of the valve body pressing portion 6 is rolled to move the wedge body 6a forward, and the valve body 2a is pressed against the seat S of the flange F1 by the tapered surface of the wedge body 6a to stop the water. At this time, when the contact portions 2i and 3d are screwed, a force that moves the entire valve device 1 in the direction of the fluid pipe P acts as a reaction force, so that the valve body 2a can be further pressed against the seat S.

弁体2aがシール部材2bで覆われているので、シール部材2bがフランジF1の座Sに強く押し付けられて、分岐部Bからの流れが確実に止水される。   Since the valve body 2a is covered with the seal member 2b, the seal member 2b is strongly pressed against the seat S of the flange F1, and the flow from the branch portion B is reliably stopped.

次に、分岐部Bからの流れが止められているので、図6に示すように空気弁AV1、フランジ短管FPを取り外す準備として、止水シート押圧部7の上押圧体7aのネジ部材7cを逆回転して上押圧体7aを後退させてフランジF2への止水シート2d、8の押圧を解除し、図7に示すように作業用ボルト・ナット9を外して、分岐部BのフランジF1よりフランジ短管FP、空気弁V1を取り外す。   Next, since the flow from the branch part B is stopped, as shown in FIG. 6, as a preparation for removing the air valve AV1 and the flange short pipe FP, the screw member 7c of the upper pressing body 7a of the water stop sheet pressing part 7 is used. Is reversely rotated to retreat the upper pressing body 7a to release the pressing of the water-stop sheets 2d and 8 against the flange F2, and the work bolts and nuts 9 are removed as shown in FIG. The flange short pipe FP and the air valve V1 are removed from F1.

押圧部が上押圧体7aと下押圧体7bとに分かれているので分岐部BのフランジF1を止水シート2d、8で押圧しながら、フランジ短管FPのフランジF2の押圧を解除することができるので、不断流で交換することができる。   Since the pressing portion is divided into the upper pressing body 7a and the lower pressing body 7b, it is possible to release the pressing of the flange F2 of the flange short pipe FP while pressing the flange F1 of the branching section B with the water stop sheets 2d and 8. Since it is possible, it can be exchanged in a continuous flow.

また、分岐部BのフランジF1の座Sに弁体2aを押圧して止水しているので、作業用ボルト・ナット9を取り外しても漏水することがなく、当接部2i、3dがフランジF1の下面に当接しているので、弁体2aに水圧がかかっても水圧による弁装置1の移動を防止することができる。   Further, since the valve body 2a is pressed against the seat S of the flange F1 of the branch portion B and water is stopped, there is no leakage even if the working bolt / nut 9 is removed, and the contact portions 2i and 3d are flanged. Since it is in contact with the lower surface of F1, movement of the valve device 1 due to water pressure can be prevented even if water pressure is applied to the valve body 2a.

次に、図8に示すように止水シート押圧部7の上押圧体7aの押圧を解除した状態で弁体を閉じた状態にした補修弁Vを弁装置1の所定位置にセットし、作業用ボルト・ナット9を用いてフランジF1に取り付け、図9に示すように止水シート押圧部7の上押圧体7aのネジ部材7cを回転して上押圧体7aを前進させて補修弁VのフランジF3へ止水シート2d、8を押圧して止水する。   Next, as shown in FIG. 8, the repair valve V that is in a state in which the valve body is closed in a state in which the pressure of the upper pressing body 7 a of the water-stop sheet pressing portion 7 is released is set at a predetermined position of the valve device 1. The bolts and nuts 9 are attached to the flange F1, and the screw member 7c of the upper pressing body 7a of the water stop sheet pressing portion 7 is rotated to advance the upper pressing body 7a as shown in FIG. The water stop sheets 2d and 8 are pressed against the flange F3 to stop the water.

止水シート2d、8が当接する補修弁VのフランジF3の外周面にグリースを塗布した後に弁装置1に設置すると後述するフランジF3の移動がスムーズになる。   When grease is applied to the outer peripheral surface of the flange F3 of the repair valve V with which the water-stop sheets 2d and 8 abut, the flange F3, which will be described later, moves smoothly when grease is installed on the valve device 1.

次に図10に示すように弁体押圧部6のネジ部材6bを逆回転操作して楔体6aを後退させて、フランジF1の座Sへの押圧を解除し、フランジF1とフランジF3との間隙から、弁装置1の弁軸2cを逆回転操作し弁体2aを矩形部2e内に移動させ分岐部Bの閉塞を解除する。   Next, as shown in FIG. 10, the screw member 6b of the valve body pressing portion 6 is reversely rotated to retract the wedge body 6a to release the pressure on the seat S of the flange F1, and the flange F1 and the flange F3 From the gap, the valve shaft 2c of the valve device 1 is reversely rotated to move the valve body 2a into the rectangular portion 2e to release the blockage of the branch portion B.

次いで図11に示すようにフランジ離間部5のネジ部材5bを逆回転操作して楔体5aを後退させ、作業用ボルト・ナット9を均等に締め付けフランジF1にフランジF3を取り付ける。   Next, as shown in FIG. 11, the screw member 5b of the flange separation portion 5 is reversely rotated to retract the wedge body 5a, and the work bolts and nuts 9 are uniformly tightened to attach the flange F3 to the flange F1.

弁収容部材2と取付部材3とを接続していた取付ボルト・ナット4を取り外して弁装置1をフランジ部より取り外し、フランジF1とフランジF3とを接続していた作業用ボルト・ナット9を1本ずつ正規の取付用のボルト・ナットBNに取り換え、補修弁Vの上に新たに空気弁V2を取り付けて、補修弁Vの弁体を開の位置に切り替えて設置を終了する。   The mounting bolt / nut 4 that connected the valve housing member 2 and the mounting member 3 is removed, the valve device 1 is removed from the flange portion, and the working bolt / nut 9 that connected the flange F1 and the flange F3 is 1 The bolts and nuts BN for regular attachment are replaced one by one, a new air valve V2 is attached on the repair valve V, the valve body of the repair valve V is switched to the open position, and the installation is completed.

以上、この方法によれば、分岐部BのフランジF1に水密に取り付けた弁装置1の弁体2aを、フランジF1の座Sに押圧することにより、管接続部材FP、AV1側への流れを止め、流体管Pに対して不断流状態で管接続部材FP、AV1を脱着することができるので、フランジに取り付けるだけの簡単で、大型化しない装置を使用し、ボルトの回転という極めて簡単な操作により不断流状態で脱着することができる。   As described above, according to this method, the valve body 2a of the valve device 1 that is watertightly attached to the flange F1 of the branch portion B is pressed against the seat S of the flange F1, thereby causing the flow toward the pipe connecting members FP and AV1. Since the pipe connection members FP and AV1 can be attached to and detached from the fluid pipe P in an uninterrupted flow state, it can be simply attached to the flange, using a device that does not increase in size, and extremely simple operation of rotating the bolt Can be desorbed in a continuous flow state.

上記実施例は、弁装置1を用いて管接続部材(フランジ短管FP、空気弁AV1)を取り除いた後に、直接新たな管接続部材(補修弁V)を取り付けたが、次に閉塞装置11を使用した別実施例を示す。   In the above embodiment, after the pipe connecting member (flange short pipe FP, air valve AV1) is removed using the valve device 1, a new pipe connecting member (repair valve V) is directly attached. Another embodiment using is shown.

本実施例は、前記実施例の図1〜図7までの工程と同じ工程で行われた後に、補修弁Vに代えて閉塞装置11を取り付けて行う。   This embodiment is performed by performing the same steps as the steps from FIGS. 1 to 7 of the embodiment, and then attaching the closing device 11 instead of the repair valve V.

閉塞装置11は、図17に示すように、分岐部BのフランジF1に取り付けられる収容ケース12と、収容ケース12の内部に収容され、分岐部Bの分岐口BEを閉鎖する閉塞部材13とから構成されている。   As shown in FIG. 17, the closing device 11 includes a storage case 12 attached to the flange F <b> 1 of the branch portion B, and a closing member 13 that is stored inside the storage case 12 and closes the branch port BE of the branch portion B. It is configured.

収容ケース12は、一端に分岐部BのフランジF1に水密に接続可能なフランジ12aを有し、内部には閉塞部材13が収容されている。   The housing case 12 has a flange 12a that can be water-tightly connected to the flange F1 of the branch portion B at one end, and a closing member 13 is housed inside.

閉塞部材13は、筒状の弾性体13aの中央を貫通し、上端に装着されたハンドル17の操作による回転により先端の係合体13dを半径方向に伸縮させるスピンドル14と、上端にハンドル17’を備え下方にネジが螺設されるとともに、その下方に弾性体13aの支持体13bを有するスリーブ15と、このスリーブ15のネジに螺合されその上端にハンドル17’’を備えるとともに下端に弾性体13a上部を押圧できる押圧体13cを備えたパイプ16とで構成されている。   The closing member 13 passes through the center of the cylindrical elastic body 13a, and a spindle 14 that expands and contracts the engaging body 13d at the tip end in the radial direction by rotation of the handle 17 attached to the top end, and a handle 17 ′ at the top end. A screw 15 is screwed below, a sleeve 15 having a support 13b of an elastic body 13a below it, a screw 17 fitted to the screw of this sleeve 15, a handle 17 '' at its upper end, and an elastic body at its lower end. It is comprised with the pipe 16 provided with the press body 13c which can press 13a upper part.

ハンドル17、17’、17’’は、スピンドル14、スリーブ15及びパイプ16に着脱自在に取り付けられており、また、スピンドル14、スリーブ15及びパイプ16は、収容ケース12に対して水密に取り付けられている。   The handles 17, 17 ′, 17 ″ are detachably attached to the spindle 14, the sleeve 15, and the pipe 16, and the spindle 14, the sleeve 15, and the pipe 16 are attached to the housing case 12 in a watertight manner. ing.

前記閉塞装置11を図7に示した管接続部材(フランジ短管FP、空気弁AV1)を取り除いた状態の分岐部Bに取り付ける。図18に示すように、止水シート押圧部7の上押圧体7aの押圧を解除した状態で閉塞装置11の収容ケース12下端のフランジ12aの外周面が止水シート2d、8に接触するよう所定位置にセットし、作業用ボルト・ナット9を用いてフランジF1に取り付け、止水シート押圧部7の上押圧体7aのネジ部材7cを回転して上押圧体7aを前進させて収容ケース12下端のフランジ12aの外周面へ止水シート2d、8を押圧して止水する。   The closing device 11 is attached to the branch portion B in a state where the pipe connecting member (flange short pipe FP, air valve AV1) shown in FIG. 7 is removed. As shown in FIG. 18, the outer peripheral surface of the flange 12 a at the lower end of the housing case 12 of the closing device 11 is in contact with the water-stop sheets 2 d and 8 in a state in which the pressure of the upper pressing body 7 a of the water-stop sheet pressing portion 7 is released. It is set at a predetermined position, attached to the flange F1 using the working bolts and nuts 9, and the upper pressing body 7a is moved forward by rotating the screw member 7c of the upper pressing body 7a of the water stop sheet pressing portion 7 to move the housing case 12 The water-stop sheets 2d and 8 are pressed against the outer peripheral surface of the flange 12a at the lower end to stop the water.

閉塞装置11を止水状態で設置後、弁体押圧部6のネジ部材6bを逆回転操作して楔体6aを後退させて座Sへの密着を解除し、フランジF1とフランジ12aとの間隙から、弁装置1の弁軸2cを逆回転操作し弁体2aを矩形部2e内に移動させ分岐部Bを開放し、作業用ボルト・ナット9を締め付けて、フランジF1とフランジ12aを接合する。   After installing the closing device 11 in a water-stopped state, the screw member 6b of the valve body pressing portion 6 is reversely rotated to retract the wedge body 6a to release the close contact with the seat S, and the gap between the flange F1 and the flange 12a. Then, the valve shaft 2c of the valve device 1 is reversely rotated, the valve body 2a is moved into the rectangular portion 2e, the branch portion B is opened, the working bolt / nut 9 is tightened, and the flange F1 and the flange 12a are joined. .

次に、図19に示すように、スリーブ15のハンドル17’を用いて閉塞部材13を分岐部B内面の所定位置まで送り込み、スピンドル14のハンドル17を回転操作し、スピンドル14の先端の係合体13dを半径方向に伸張させて分岐口BEの流体管Pの内周面に係止させる。この状態でスリーブ15のハンドル17’を押さえて固定し、パイプ16のハンドル17’’を回転操作させて弾性体13aを挟持している支持体13bと押圧体13cとを相対移動させて、この弾性体13aを押圧変形させて半径方向に拡張し、分岐口BE内部を遮蔽し止水状態とする。   Next, as shown in FIG. 19, the closing member 13 is fed to a predetermined position on the inner surface of the branching section B using the handle 17 ′ of the sleeve 15, the handle 17 of the spindle 14 is rotated, and the engaging body at the tip of the spindle 14 is rotated. 13d is extended in the radial direction and locked to the inner peripheral surface of the fluid pipe P of the branch port BE. In this state, the handle 17 'of the sleeve 15 is pressed and fixed, and the handle 17' 'of the pipe 16 is rotated to move the support 13b holding the elastic body 13a and the pressing body 13c relative to each other. The elastic body 13a is pressed and deformed to expand in the radial direction, and the inside of the branch port BE is shielded to be in a water stop state.

次いで、図20に示すように、スピンドル14、スリーブ15及びパイプ16よりハンドル17、17’、17’’をそれぞれ取り外し、パイプ16を固定させるためのストッパ(図示せず)をスリーブ15の上端に固定し、弾性体13aの拡張状態を維持する。この状態で、フランジF1、フランジ12aから弁装置1を撤去し、作業用ボルト・ナット9を取り外して分岐部BのフランジF1から収容ケース12を取り外す。   Next, as shown in FIG. 20, the handles 17, 17 ′, 17 ″ are removed from the spindle 14, the sleeve 15 and the pipe 16, and a stopper (not shown) for fixing the pipe 16 is attached to the upper end of the sleeve 15. Fix and maintain the expanded state of the elastic body 13a. In this state, the valve device 1 is removed from the flanges F1 and 12a, the working bolts and nuts 9 are removed, and the housing case 12 is removed from the flange F1 of the branch portion B.

その後、図21に示すように、スピンドル14、スリーブ15及びパイプ16に新しい補修弁V及び収容ケース12を挿通し、補修弁Vを分岐部BのフランジF1にボルト・ナットBNで水密に接続し、補修弁Vの上側に収容ケース12を設置する。   Then, as shown in FIG. 21, the new repair valve V and the housing case 12 are inserted into the spindle 14, the sleeve 15 and the pipe 16, and the repair valve V is connected to the flange F1 of the branch portion B in a watertight manner with bolts and nuts BN. The storage case 12 is installed above the repair valve V.

分岐部BのフランジF1の座Sを点検、清掃、補修した後に補修弁Vを取り付けることができるので、止水性能を確実に確保することができる。   Since the repair valve V can be attached after inspecting, cleaning, and repairing the seat S of the flange F1 of the branch portion B, it is possible to reliably ensure water stopping performance.

補修弁V及び収容ケース12が取り付けられると、スピンドル14、スリーブ15及びパイプ16にハンドル17、17’、17’’を取り付け、スリーブ15のハンドル17’を支持した状態でパイプ16のハンドル17’’を操作して弾性体13aを縮小させ、スピンドル14を操作して係合体13dを縮小させて分岐口BEの流体管Pの内周面との係止を解除し、図22に示すように閉塞部材13を収容ケース12の内部まで引き上げる。   When the repair valve V and the storage case 12 are attached, the handles 17, 17 ', 17' 'are attached to the spindle 14, the sleeve 15 and the pipe 16, and the handle 17' of the pipe 16 is supported while the handle 17 'of the sleeve 15 is supported. 22 is operated to reduce the elastic body 13a, the spindle 14 is operated to reduce the engaging body 13d, and the engagement of the branch port BE with the inner peripheral surface of the fluid pipe P is released, as shown in FIG. The closing member 13 is pulled up to the inside of the housing case 12.

次に、図23に示すように補修弁Vを閉にして収容ケース12を取り外した後、補修弁Vの上側に空気弁AV2を取り付け、補修弁Vを開にすることにより、新たな補修弁Vを空気弁AV2の下方に設置できる。この場合、空気弁AV2を新たなものに変換できることは勿論、空気弁AV1の、点検、保守を行って再度取り付けることもできる。   Next, as shown in FIG. 23, after the repair valve V is closed and the housing case 12 is removed, an air valve AV2 is attached to the upper side of the repair valve V, and the repair valve V is opened, thereby providing a new repair valve. V can be installed below the air valve AV2. In this case, not only can the air valve AV2 be converted to a new one, but also the air valve AV1 can be inspected and maintained and reattached.

上記実施形態の管接続部材の脱着方法によれば、分岐部BのフランジF1に水密に取り付けた弁装置1の弁体2aを、フランジF1の座Sに押圧することにより、管接続部材FP、AV1側への流れを止め、流体管Pに対して不断流状態で管接続部材FP、AV1を脱着することができるので、フランジに取り付けるだけの簡単で、大型化しない装置を使用し、ボルトの回転という極めて簡単な操作により不断流状態で脱着することができ、また、閉塞装置11を用いることにより、フランジF1の座Sを点検、清掃、補修等ができるので、取り付ける管接続部材の水密性を高く維持することができる。   According to the method for attaching and detaching the pipe connecting member of the above embodiment, by pressing the valve body 2a of the valve device 1 that is watertightly attached to the flange F1 of the branching portion B against the seat S of the flange F1, the pipe connecting member FP, Since the flow to the AV1 side can be stopped and the pipe connecting members FP and AV1 can be detached from the fluid pipe P in an uninterrupted flow state, a simple and non-sizing device that can be attached to the flange can be used. It can be attached and detached in an uninterrupted flow state by a very simple operation of rotation, and by using the closing device 11, the seat S of the flange F1 can be inspected, cleaned, repaired, etc., so that the water tightness of the pipe connecting member to be attached Can be kept high.

以上、本発明の実施例を図面により説明してきたが、本発明の具体的な構成はこれに限定されるものではない。   While the embodiments of the present invention have been described with reference to the drawings, the specific configuration of the present invention is not limited to this.

例えば、実施例では空気弁だけでなくフランジ短管も撤去した後に、補修弁、空気弁を設置したが、フランジ短管を残して補修弁、空気弁を設置してもよい。   For example, in the embodiment, the repair valve and the air valve are installed after removing not only the air valve but also the short flange tube, but the repair valve and the air valve may be installed while leaving the short flange tube.

また、実施例では弁体押圧部は楔体とネジ部で構成されていたが、図24に示すように、弁体係合部3eを設けて、弁体2aを弁体係合部3eに係止させた後、当接部2i、3dを操作し、弁装置1全体を流体管P側に移動させてフランジF1の座Sに弁体2aを押圧さて止水してもよい。   In the embodiment, the valve body pressing portion is composed of a wedge body and a screw portion. However, as shown in FIG. 24, a valve body engaging portion 3e is provided, and the valve body 2a is used as the valve body engaging portion 3e. After the locking, the contact portions 2i and 3d may be operated to move the entire valve device 1 to the fluid pipe P side and press the valve body 2a against the seat S of the flange F1 to stop the water.

また、実施例では、止水シート押圧部が取付部材のみに設けられていたが、弁収容部材にも設けられてもよい。   Moreover, in the Example, although the water stop sheet | seat press part was provided only in the attachment member, you may provide also in a valve accommodation member.

また、実施例で弁装置の弁体は弁軸の回転操作で移動したが、外部の力により押し込むだけの簡単な構造でもよい。   Further, in the embodiment, the valve body of the valve device is moved by the rotation operation of the valve shaft, but it may be a simple structure that is pushed in by an external force.

また、フランジ離間部はネジにより進退しているが、外部の直接的力で挿入抜出してもよい。   Moreover, although the flange separation | spacing part is advanced / retracted with the screw | thread, you may insert / extract with an external direct force.

あるいは、弁装置は弁収容部材と取付部材の2分割であったが、3分割であってもよく、ネジ部材の先端を円錐形に形成すれば楔体3aはなくてもよい。   Alternatively, the valve device is divided into two parts, the valve housing member and the mounting member, but it may be divided into three parts, and the wedge body 3a may not be provided if the tip of the screw member is formed in a conical shape.

本発明に係る管接続部材の空気弁及びフランジ短管が分岐部に取り付けられている状態を示す説明図である。It is explanatory drawing which shows the state by which the air valve and flange short pipe of the pipe connection member concerning this invention are attached to the branch part. 本発明に係る分岐部に取り付けた管接続部材の脱着方法における最初の工程であって、作業用ボルト・ナットに取り替えた状態を示す説明図である。It is explanatory drawing which shows the state which was the first process in the removal | desorption method of the pipe connection member attached to the branch part which concerns on this invention, Comprising: It replaced with the working bolt and nut. 弁装置をフランジに設置する工程の説明図である。It is explanatory drawing of the process of installing a valve apparatus in a flange. フランジ離間部によりフランジ間に間隙を設ける工程の説明図である。It is explanatory drawing of the process of providing a clearance gap between flanges by a flange spacing part. フランジ間に挿入した弁体を弁体押圧部でフランジの座に押圧する工程の説明図である。It is explanatory drawing of the process of pressing the valve body inserted between flanges on the seat of a flange by a valve body press part. フランジ短管のフランジへのパッキンの押圧を解除する工程の説明図である。It is explanatory drawing of the process which cancels | releases the press of the packing to the flange of a flange short pipe. 空気弁及びフランジ短管を取り外す工程の説明図である。It is explanatory drawing of the process of removing an air valve and a flange short pipe. 新たに補修弁を設置する工程の説明図である。It is explanatory drawing of the process of newly installing a repair valve. 補修弁のフランジをパッキンで押圧し止水する工程の説明図である。It is explanatory drawing of the process of pressing the flange of a repair valve with packing and stopping water. 弁装置の弁をフランジ間から引き抜く工程の説明図である。It is explanatory drawing of the process of extracting the valve of a valve apparatus from between flanges. 作業用ボルト・ナットで補修弁を分岐部に取り付ける工程の説明図である。It is explanatory drawing of the process of attaching a repair valve to a branch part with a volt | bolt and nut for work. 弁装置をフランジより取り外し、作業用ボルト・ナットをボルト・ナットに交換する工程の説明図である。It is explanatory drawing of the process of removing a valve apparatus from a flange and replacing | exchanging a working volt | bolt nut to a volt | bolt nut. 本実施例の弁装置の説明図であり、(a)は平面図、(b)は側面図、(c)は底面図である。It is explanatory drawing of the valve apparatus of a present Example, (a) is a top view, (b) is a side view, (c) is a bottom view. 本実施例の弁装置の断面図であり、(a)は図13(b)のA−A断面図、(d)は図13(a)のB−B断面図である。It is sectional drawing of the valve apparatus of a present Example, (a) is AA sectional drawing of FIG.13 (b), (d) is BB sectional drawing of Fig.13 (a). 本実施例における弁装置の部分断面図であり、(a)はフランジ離間部の断面図、(b)は弁体押圧部の断面図、(c)は止水シート押圧部の断面図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a fragmentary sectional view of the valve apparatus in a present Example, (a) is sectional drawing of a flange separation | spacing part, (b) is sectional drawing of a valve body press part, (c) is sectional drawing of a water stop sheet | seat pressing part. . 作業用ボルト・ナットの取付断面図である。It is an attachment sectional view of a work bolt and nut. 別実施例における閉塞装置の説明断面図である。It is explanatory sectional drawing of the obstruction | occlusion apparatus in another Example. 閉塞装置を取り付ける工程の説明図である。It is explanatory drawing of the process of attaching a closure apparatus. 分岐部に閉塞部材を設置する工程の説明図である。It is explanatory drawing of the process of installing a blocking member in a branch part. 弁装置及び収容ケースを取り外す工程の説明図である。It is explanatory drawing of the process of removing a valve apparatus and a storage case. 分岐部に補修弁及び収容ケースを取り付ける工程の説明図である。It is explanatory drawing of the process of attaching a repair valve and a storage case to a branch part. 閉塞部材を回収する工程の説明図である。It is explanatory drawing of the process of collect | recovering a closure member. 閉塞装置を取り外し、空気弁を取り付ける工程の説明図である。It is explanatory drawing of the process of removing an obstruction | occlusion device and attaching an air valve. 別実施例の説明部分断面図である。It is a description fragmentary sectional view of another Example.

符号の説明Explanation of symbols

1 弁装置
2 弁収容部材
2a 弁体
2b シール部材
2c 弁軸
2d 止水シート
2e 矩形部
2f 円弧状部
2g 掛止部
2h 鍔部
2i 当接部
3 取付部材
3a 円弧状部
3b 掛止部
3c 鍔部
3d 当接部
3e 弁体係合部
4 取付ボルト・ナット
5 フランジ離間部(フランジ離間機構)
5a 楔体
5b ネジ部材
5c 矩形孔
5d ネジ孔
5e 内装部
6 弁体押圧部(弁体押圧機構)
6a 楔体
6b ネジ部材
6c 矩形孔
6d ネジ孔
6e 内装部
7 止水シート押圧部(パッキン押圧機構)
7a 上押圧体
7b 下押圧体
7c ネジ部材
7d ネジ孔
7e 内装部
8 止水シート
9 作業用ボルト・ナット
9a ナット
9b ボルト
9c ワッシャ
10 パッキン
11 閉塞装置
12 収容ケース
12a フランジ
13 閉塞部材
13a 弾性体
13b 支持体
13c 押圧体
13d 係合体
14 スピンドル
15 スリーブ
16 パイプ
17 ハンドル
17’、17’’ ハンドル
P 流体管(既設管)
B 分岐部
BE 分岐口
BN ボルト・ナット
F1、F2、F3 フランジ
S 座
AV1、AV2 空気弁(管接続部材)
FP フランジ短管(管接続部材)
V 補修弁(管接続部材)
DESCRIPTION OF SYMBOLS 1 Valve apparatus 2 Valve accommodating member 2a Valve body 2b Seal member 2c Valve shaft 2d Water stop sheet 2e Rectangular part 2f Arc-shaped part 2g Hatch part 2h Hook part 2i Contact part 3 Attachment member 3a Arc-shaped part 3b Hatch part 3c 3d Contact part 3e Valve body engagement part 4 Mounting bolt / nut 5 Flange separation part (flange separation mechanism)
5a Wedge body 5b Screw member 5c Rectangular hole 5d Screw hole 5e Interior part 6 Valve body pressing part (valve body pressing mechanism)
6a Wedge body 6b Screw member 6c Rectangular hole 6d Screw hole 6e Interior part 7 Water-stop sheet pressing part (packing pressing mechanism)
7a Upper pressing body 7b Lower pressing body 7c Screw member 7d Screw hole 7e Interior part 8 Water stop sheet 9 Work bolt / nut 9a Nut 9b Bolt 9c Washer 10 Packing 11 Closing device 12 Housing case 12a Flange 13 Closing member 13a Elastic body 13b Support body 13c Press body 13d Engagement body 14 Spindle 15 Sleeve 16 Pipe 17 Handle 17 ', 17''Handle P Fluid pipe (existing pipe)
B Branch part BE Branch port BN Bolt / Nut F1, F2, F3 Flange S Seat AV1, AV2 Air valve (pipe connecting member)
FP Flange short pipe (pipe connecting member)
V Repair valve (pipe connecting member)

Claims (7)

既設管の分岐部に取り付けられた管接続部材の脱着方法であって、
前記分岐部と管接続部材とのフランジを接続しているボルト・ナットを作業用ボルト・ナットに交換する工程と、弁体を有する弁装置を前記分岐部のフランジに水密に取り付ける工程と、前記作業用ボルト・ナットを緩めてフランジ間に間隙を設け、前記間隙に弁体を挿入する工程と、前記弁体を前記分岐部のフランジの座に押圧して、前記分岐部の既設管から管接続部材側への流れを止める工程と、前記分岐部が止水された状態で分岐部より管接続部材を取り外す工程と、を有し、前記分岐部に新たに管接続部材を接続する作業に備えることを特徴とする管接続部材の脱着方法。
A method for detaching a pipe connecting member attached to a branch portion of an existing pipe,
Replacing the bolts and nuts connecting the flanges of the branch part and the pipe connecting member with working bolts and nuts, attaching the valve device having a valve body to the flange of the branch part in a watertight manner, and A step of loosening the working bolts and nuts to provide a gap between the flanges and inserting the valve body into the gap; and pressing the valve body against the flange seat of the branch part to A step of stopping the flow to the connecting member side, and a step of removing the pipe connecting member from the branching part in a state where the branching part is stopped, and for connecting a new pipe connecting member to the branching part. A method for attaching and detaching a pipe connecting member.
前記弁装置に弁体押圧機構を設け、該弁体押圧機構を操作することにより前記弁体を分岐部のフランジの座に押圧する請求項1に記載の管接続部材の脱着方法。   The method for attaching and detaching a pipe connecting member according to claim 1, wherein the valve device is provided with a valve body pressing mechanism, and the valve body is pressed against a flange seat of the branching portion by operating the valve body pressing mechanism. 前記弁装置にパッキン押圧機構を設け、該パッキン押圧機構を作動させることによりフランジの周面にパッキンを密着させて水密に取り付ける請求項1または2に記載の管接続部材の脱着方法。   The method of attaching or detaching a pipe connecting member according to claim 1 or 2, wherein a packing pressing mechanism is provided in the valve device, and the packing pressing mechanism is operated so that the packing is brought into close contact with the peripheral surface of the flange and is attached in a watertight manner. 前記パッキン押圧機構は、分岐部のフランジに向かって作動する押圧部と、管接続部材のフランジに向かって作動する押圧部とに分かれて設けられている請求項3に記載の管接続部材の脱着方法。   The detachment of the pipe connecting member according to claim 3, wherein the packing pressing mechanism is divided into a pressing part that operates toward the flange of the branching part and a pressing part that operates toward the flange of the pipe connecting member. Method. 前記作業用ボルト・ナットは、前記フランジのボルト挿通孔に水密にとりつけられている請求項1ないし4のいずれかに記載の管接続部材の脱着方法。   The method of attaching or detaching a pipe connecting member according to any one of claims 1 to 4, wherein the working bolt and nut are watertightly attached to a bolt insertion hole of the flange. 前記弁体は、少なくとも分岐部側の面にシール部材が設けられている請求項1ないし5のいずれかに記載の管接続部材の脱着方法。   6. The method of attaching and detaching a pipe connecting member according to claim 1, wherein the valve body is provided with a seal member on at least a surface on the branching portion side. 前記弁装置は、前記分岐部に接続されているフランジを離す方向に移動させるフランジ離間機構が設けられている請求項1ないし6のいずれかに記載の管接続部材の脱着方法。   The pipe connection member attaching / detaching method according to any one of claims 1 to 6, wherein the valve device is provided with a flange separation mechanism that moves the flange connected to the branching portion in a direction to release the flange.
JP2006228468A 2006-08-24 2006-08-24 Detaching method of pipe connecting member Active JP4926611B2 (en)

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JP2010043722A (en) * 2008-08-18 2010-02-25 Cosmo Koki Co Ltd Device for attaching/detaching pipe connecting member and method for the same
JP2010043721A (en) * 2008-08-18 2010-02-25 Cosmo Koki Co Ltd Device for attaching/detaching pipe connecting member and method for the same
KR100948893B1 (en) * 2006-12-04 2010-03-24 한국전자통신연구원 Electrochemical Gas Sensor Chip and Method for Preparing the Same
JP2010151243A (en) * 2008-12-25 2010-07-08 Cosmo Koki Co Ltd Attaching/detaching device of pipe connection member
KR200458197Y1 (en) * 2007-07-09 2012-01-31 김영성 Rescue on the change of Noh Jung-jeong to move forward and backward of turtle ship.
JP2013190087A (en) * 2012-03-15 2013-09-26 Cosmo Koki Co Ltd Branch opening communicating method
JP2015200417A (en) * 2015-05-08 2015-11-12 コスモ工機株式会社 Valve body removal device and valve body removal method
JP2018066480A (en) * 2018-01-19 2018-04-26 コスモ工機株式会社 Valve body removal device and valve body removal method
CN113146539A (en) * 2021-04-28 2021-07-23 一汽解放汽车有限公司 Dismounting tool

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JP2006144824A (en) * 2004-11-16 2006-06-08 Waterworks Technology Development Organization Co Ltd Flow passage cutout method and pipe flow passage cutout device for fluid piping system

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JP2003097761A (en) * 2001-09-26 2003-04-03 Tokyo Gas Co Ltd Tool for disassembling and repairing active line valve, and disassembling and repairing method thereof
JP2006144824A (en) * 2004-11-16 2006-06-08 Waterworks Technology Development Organization Co Ltd Flow passage cutout method and pipe flow passage cutout device for fluid piping system

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100948893B1 (en) * 2006-12-04 2010-03-24 한국전자통신연구원 Electrochemical Gas Sensor Chip and Method for Preparing the Same
KR200458197Y1 (en) * 2007-07-09 2012-01-31 김영성 Rescue on the change of Noh Jung-jeong to move forward and backward of turtle ship.
JP2010043722A (en) * 2008-08-18 2010-02-25 Cosmo Koki Co Ltd Device for attaching/detaching pipe connecting member and method for the same
JP2010043721A (en) * 2008-08-18 2010-02-25 Cosmo Koki Co Ltd Device for attaching/detaching pipe connecting member and method for the same
JP2010151243A (en) * 2008-12-25 2010-07-08 Cosmo Koki Co Ltd Attaching/detaching device of pipe connection member
JP2013190087A (en) * 2012-03-15 2013-09-26 Cosmo Koki Co Ltd Branch opening communicating method
JP2015200417A (en) * 2015-05-08 2015-11-12 コスモ工機株式会社 Valve body removal device and valve body removal method
JP2018066480A (en) * 2018-01-19 2018-04-26 コスモ工機株式会社 Valve body removal device and valve body removal method
CN113146539A (en) * 2021-04-28 2021-07-23 一汽解放汽车有限公司 Dismounting tool

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