JP2012251643A - Cutter member - Google Patents

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JP2012251643A
JP2012251643A JP2011126729A JP2011126729A JP2012251643A JP 2012251643 A JP2012251643 A JP 2012251643A JP 2011126729 A JP2011126729 A JP 2011126729A JP 2011126729 A JP2011126729 A JP 2011126729A JP 2012251643 A JP2012251643 A JP 2012251643A
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fluid pipe
fluid
pipe
cutter member
cutting
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JP5769505B2 (en
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Kensuke Nakazato
謙介 中里
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Cosmo Koki Co Ltd
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Cosmo Koki Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide cutter member capable of smoothly and precisely cutting a fluid pipe.SOLUTION: The cutter member 52 cutting the fluid pipe 1 without stopping flow by advancing in the radial direction of the fluid pipe 1 in the casing body 2 hermetically attached to the fluid pipe 1 has a blade part 53a for cutting the fluid pipe 1 in the end part of the fluid pipe 1 side, and has a communication part 53b for communicating the fluid in the fluid pipe 1, cuts the fluid pipe 1 while securing the flow channel of the fluid by the communication part 53b by pressing the fluid pipe 1 by the blade part 53a, and secures the flow channel of the fluid flowing in the fluid pipe 1 by the communication part 53b being located in the fluid pipe 1 when the cutter member 52 cuts the fluid pipe 1 by the blade part 53a.

Description

本発明は、流体管に密封状に取り付けられた筐体内において、流体管の径方向に向けて進行させることで流体管を不断流状態で切断するカッタ部材に関する。   The present invention relates to a cutter member that cuts a fluid pipe in an uninterrupted flow state by advancing in the radial direction of the fluid pipe in a casing that is hermetically attached to the fluid pipe.

従来のホールカッター(カッタ部材)は、円筒形状の筒体と、筒体の先端部において筒体の周方向に沿って複数形成された切削チップ(刃部)と、を有しており、ホールカッターを回転させながら水道管(流体管)に向けて進行させることで、切削チップにより水道管の切断を不断流状態で行いつつ、ホールカッター内に水道管を切断したことで生じた切片を保持するようになっている(例えば、特許文献1参照)。   A conventional hole cutter (cutter member) has a cylindrical cylindrical body and a plurality of cutting tips (blade parts) formed along the circumferential direction of the cylindrical body at the tip of the cylindrical body. By moving toward the water pipe (fluid pipe) while rotating the cutter, the water pipe is cut in an uninterrupted state by the cutting tip, and the section generated by cutting the water pipe in the hole cutter is held. (For example, refer patent document 1).

特開2006−321022号公報(第5頁、第1図)Japanese Patent Laying-Open No. 2006-321022 (page 5, FIG. 1)

しかしながら、特許文献1に記載のカッタ部材にあっては、ホールカッター(カッタ部材)が水道管(流体管)を切断する際に、ホールカッターが水道管内の流体の流路を遮ってしまうばかりか、ホールカッターの回転によって流体の流路に乱流が生じてしまうため、これらホールカッターが流体の流路を遮ることによりホールカッターが流体から受ける抗力が大きく増加し、ホールカッターによる水道管の切断を妨げるとともに、ホールカッターを変形させ、正確に流体管の切断を行うことができない場合があるという問題がある。   However, in the cutter member described in Patent Document 1, when the hole cutter (cutter member) cuts the water pipe (fluid pipe), the hole cutter not only blocks the fluid flow path in the water pipe. Because the rotation of the hole cutter causes turbulent flow in the fluid flow path, the hole cutter will block the fluid flow path, greatly increasing the drag that the hole cutter receives from the fluid, and cutting the water pipe by the hole cutter In addition, the hole cutter may be deformed and the fluid pipe may not be cut accurately.

本発明は、このような問題点に着目してなされたもので、流体管をスムーズ且つ正確に切断することができるカッタ部材を提供することを目的とする。   The present invention has been made paying attention to such problems, and an object thereof is to provide a cutter member capable of smoothly and accurately cutting a fluid pipe.

前記課題を解決するために、本発明のカッタ部材は、
流体管に密封状に取り付けられた筐体内において、流体管の径方向に向けて進行させることで流体管を不断流状態で切断するカッタ部材であって、
流体管側の端部に流体管を切断するための刃部を備えるとともに、流体管内の流体を流通させる流通部を備え、流体管を前記刃部で押圧することで前記流通部により流体の流路を確保しつつ流体管を切断することを特徴としている。
この特徴によれば、カッタ部材が刃部により流体管を切断する際に、流通部が流体管内に位置することで流体管内を流れる流体の流路が確保されるので、流体管内の流体による乱流の発生を抑えることができる上、流体管を切断中のカッタ部材に及ぼす流体圧が低減され、カッタ部材による流体管のスムーズな切断を行うことができるばかりか、流体の乱流と流体がカッタ部材に及ぼす流体圧とによるカッタ部材の変形が抑制され、流体管の正確な切断を行うことができる。
In order to solve the above problems, the cutter member of the present invention is
A cutter member that cuts the fluid pipe in an uninterrupted state by advancing in the radial direction of the fluid pipe in a housing attached to the fluid pipe in a sealed manner,
A blade portion for cutting the fluid tube is provided at the end portion on the fluid tube side, and a circulation portion for circulating the fluid in the fluid tube is provided. It is characterized by cutting the fluid pipe while securing the path.
According to this feature, when the cutter member cuts the fluid pipe with the blade portion, the flow passage is positioned in the fluid pipe so that a flow path of the fluid flowing in the fluid pipe is secured. In addition to being able to suppress the generation of flow, the fluid pressure exerted on the cutter member during cutting of the fluid pipe is reduced, so that the fluid pipe can be smoothly cut by the cutter member. The deformation of the cutter member due to the fluid pressure exerted on the cutter member is suppressed, and the fluid pipe can be cut accurately.

本発明のカッタ部材は、
前記流通部は、前記刃部近傍から前記カッタ部材の進行方向に向けて、流体管の内径よりも長寸に形成されていることを特徴としている。
この特徴によれば、流体管の切断開始時から流体管の切断完了時にかけて、絶えずカッタ部材内に流体の流路が確保されるので、カッタ部材が流体管の切断中に流体から受ける圧力を継続して低減させることができる。
The cutter member of the present invention is
The flow part is characterized by being formed longer than the inner diameter of the fluid pipe from the vicinity of the blade part toward the traveling direction of the cutter member.
According to this feature, since the flow path of the fluid is constantly secured in the cutter member from the start of the cutting of the fluid pipe to the completion of the cutting of the fluid pipe, the pressure that the cutter member receives from the fluid during the cutting of the fluid pipe is increased. It can be continuously reduced.

本発明のカッタ部材は、
前記カッタ部材の強度を向上させる補強部材を前記流通部に備えることを特徴としている。
この特徴によれば、カッタ部材における強度的に弱い流通部が形成された箇所が、補強部材によって補強されるため、カッタ部材全体の強度が向上し、刃部が流体管を押圧する力によるカッタ部材の変形が防止され、流体管の切断をより正確に行うことができる。
The cutter member of the present invention is
A reinforcing member for improving the strength of the cutter member is provided in the flow part.
According to this feature, the portion of the cutter member where the weakly flowing portion is formed is reinforced by the reinforcing member, so that the strength of the entire cutter member is improved and the cutter is caused by the force with which the blade portion presses the fluid pipe. The deformation of the member is prevented, and the fluid pipe can be cut more accurately.

本発明のカッタ部材は、
流体管側の端部における前記刃部と干渉しない位置に、流体管を切断することで生じる流体管の切片を保持するための保持手段を設けたことを特徴としている。
この特徴によれば、カッタ部材の流体管側の端部を有効利用して、カッタ部材が流体管を切断したことにより生じた切片を、カッタ部材とともに筐体内から回収することができる。
The cutter member of the present invention is
A holding means for holding a section of the fluid pipe generated by cutting the fluid pipe is provided at a position where it does not interfere with the blade at the end on the fluid pipe side.
According to this feature, an end portion of the cutter member on the fluid pipe side can be effectively used, and a section generated by the cutter member cutting the fluid pipe can be collected together with the cutter member from the housing.

実施例における流体管の上方にカッタ部材が配置された状態を示す一部破断断面図である。It is a partially broken sectional view which shows the state by which the cutter member was arrange | positioned above the fluid pipe | tube in an Example. 流体管の上方にカッタ部材が配置された状態を示す一部破断側断面図である。It is a partially broken side sectional view showing a state where a cutter member is arranged above a fluid pipe. 図2におけるカッタ部材のA−A断面図である。It is AA sectional drawing of the cutter member in FIG. カッタ部材により流体管を切断する状態を示す一部破断断面図である。It is a partially broken sectional view which shows the state which cut | disconnects a fluid pipe | tube with a cutter member. カッタ部材により流体管を切断する状態を示す側断面図である。It is a sectional side view which shows the state which cut | disconnects a fluid pipe | tube with a cutter member. 流体管を切断したカッタ部材を示す正面図である。It is a front view which shows the cutter member which cut | disconnected the fluid pipe | tube. カッタ部材及び切片を上方に向けて引き戻す状態を示す一部破断断面図である。It is a partially broken sectional view showing the state where the cutter member and the section are pulled back upward. カッタ部材及び切片を上方に向けて引き戻す状態を示す一部破断側断面図である。It is a partially broken side sectional view showing a state where the cutter member and the section are pulled back upward. 筐体内へ制流体を挿入配置する状態を示す側断面図である。It is a sectional side view which shows the state which inserts and arranges a fluid control in a housing | casing. 筐体内に制流体を挿入配置した状態を示す側断面図である。It is a sectional side view which shows the state which inserted and arrange | positioned the fluid control in the housing | casing. (a)は、本実施例における変形例としてのカッタ部材と流体管とを示す正面断面図であり、(b)は、流体管を切断したカッタ部材を示す正面図である。(A) is front sectional drawing which shows the cutter member and fluid pipe | tube as a modification in a present Example, (b) is a front view which shows the cutter member which cut | disconnected the fluid pipe | tube.

本発明に係るカッタ部材を実施するための形態を実施例に基づいて以下に説明する。   EMBODIMENT OF THE INVENTION The form for implementing the cutter member which concerns on this invention is demonstrated below based on an Example.

実施例に係るカッタ部材につき、図1から図11を参照して説明する。図1及び図2に示すように、本実施例の流体管1は、略円筒形状に形成された高密度ポリエチレン等の樹脂製管から成り、略水平方向に延設され、内部には流体としての上水が流れている。この流体管1は、例えば、図7及び図10に示すように、新規のバイパス管12を流体管1と連通させるための筐体2を所定箇所に密封状に取り付けられるようになっており、筐体2内に挿入配置された制流体11を回動操作することで、流体の流路を流体管1とバイパス管12とで切り替え可能となっている。   The cutter member according to the embodiment will be described with reference to FIGS. As shown in FIGS. 1 and 2, the fluid pipe 1 of the present embodiment is made of a resin pipe such as high-density polyethylene formed in a substantially cylindrical shape, extends in a substantially horizontal direction, and has a fluid inside. Water is flowing. For example, as shown in FIGS. 7 and 10, the fluid pipe 1 is configured so that a housing 2 for communicating a new bypass pipe 12 with the fluid pipe 1 can be sealed in a predetermined place. The fluid flow path can be switched between the fluid pipe 1 and the bypass pipe 12 by rotating the control fluid 11 inserted and arranged in the housing 2.

尚、流体管1の材質は高密度ポリエチレンに限らずその他ポリオレフィン樹脂等であってもよい。また、本実施例では流体管1内の流体は上水であるが、流体管1の内部を流れる流体は必ずしも上水に限らず、例えば工業用水や下水等であってもよいし、また気体や気液混合状態の流体が流れる流体管であっても構わない。   The material of the fluid pipe 1 is not limited to high density polyethylene, but may be other polyolefin resin or the like. In the present embodiment, the fluid in the fluid pipe 1 is clean water, but the fluid flowing in the fluid pipe 1 is not necessarily limited to clean water, and may be, for example, industrial water or sewage, or gas. Or a fluid pipe through which a fluid in a gas-liquid mixed state flows may be used.

図1及び図2に示すように、流体管1の外周面1aに固定に取り付けられる筐体2は、流体管1に対して上方から配設され、流体管1の外周の上側を被覆する第1ケース3と、流体管1に対して下方から配設され、流体管1の外周の下側を被覆する第2ケース4と、から構成されている。これら第1ケース3及び第2ケース4は、鋳鉄等の金属材により構成されている。   As shown in FIGS. 1 and 2, a housing 2 fixedly attached to the outer peripheral surface 1 a of the fluid pipe 1 is disposed from above with respect to the fluid pipe 1 and covers the upper side of the outer circumference of the fluid pipe 1. 1 case 3 and the 2nd case 4 which is arrange | positioned from the downward direction with respect to the fluid pipe | tube 1 and coat | covers the outer periphery of the fluid pipe | tube 1 is comprised. The first case 3 and the second case 4 are made of a metal material such as cast iron.

また、第1ケース3は、流体管1の管軸方向に向けて流体管1の外周面1aの略半周に亘り当接する当接部3aを管軸方向に沿って一対に備えている。各当接部3aの流体管1の外周面1aに対向する内壁には、第1ケース3の周方向の略全長に沿って流体管1の外周面1aに当接する止水部材20aが、流体管1の管軸方向に沿って一対設けられている。   In addition, the first case 3 includes a pair of contact portions 3 a that are in contact with the outer circumferential surface 1 a of the fluid pipe 1 along the pipe shaft direction along the pipe shaft direction. On the inner wall of each contact portion 3a that faces the outer peripheral surface 1a of the fluid pipe 1, a water stop member 20a that contacts the outer peripheral surface 1a of the fluid pipe 1 along the substantially entire length in the circumferential direction of the first case 3 is a fluid. A pair is provided along the tube axis direction of the tube 1.

第1ケース3の当接部3a,3a間には、第1ケース3の内方を向く平面視で略円形状の円周面3hが形成されている。この円周面3hの上部には、流体管1の管軸と略直交するように、流体管1における管軸方向に沿って上方に向けて分岐口3gが形成されている。分岐口3g内は、垂直方向に向けて貫通形成されており、分岐口3gの上端部には、上フランジ3iが形成されている。更に、第1ケース3における流体管1の管軸方向側の両端部には、流体管1の外径方向に向けて突出形成したフランジ3nが第1ケース3の周方向の略全周に亘って延設されている。   Between the contact portions 3a and 3a of the first case 3, a substantially circular circumferential surface 3h is formed in a plan view facing inward of the first case 3. A branch port 3g is formed at an upper portion of the circumferential surface 3h so as to extend upward along the tube axis direction of the fluid pipe 1 so as to be substantially orthogonal to the pipe axis of the fluid pipe 1. The branch port 3g is formed to penetrate in the vertical direction, and an upper flange 3i is formed at the upper end of the branch port 3g. Further, flanges 3n formed to protrude toward the outer diameter direction of the fluid pipe 1 are provided at both ends of the fluid pipe 1 in the first case 3 on the tube axis direction side over substantially the entire circumference of the first case 3 in the circumferential direction. It is extended.

図1に示すように、第1ケース3の流体管1における管軸方向の略中央部には、側断面視半円弧形状の半筒部3eが、流体管1の外径方向である水平方向に向けて突出形成されている。半筒部3eの内壁には、周方向の略全長に沿って後述するようにバイパス管12の外周面12aに当接する止水部材20bが、設けられている。また、半筒部3eの端部には、半筒部3eの外径方向に向けて突出形成したフランジ3rが半筒部3eの周方向の略全周に亘って延設されている。   As shown in FIG. 1, at a substantially central portion in the tube axis direction of the fluid pipe 1 of the first case 3, a half cylinder portion 3 e having a semicircular arc shape in a side sectional view is a horizontal direction that is an outer diameter direction of the fluid pipe 1. It is formed to project toward. On the inner wall of the semi-cylindrical portion 3e, there is provided a water stop member 20b that comes into contact with the outer peripheral surface 12a of the bypass pipe 12 as will be described later along the substantially entire length in the circumferential direction. In addition, a flange 3r is formed at the end of the semi-cylindrical portion 3e so as to protrude toward the outer diameter direction of the semi-cylindrical portion 3e and extends over substantially the entire circumference in the circumferential direction of the semi-cylindrical portion 3e.

図1及び図8に示すように、第1ケース3内での半筒部3eの流体管1における管軸方向の両端側部には、制流体11を筐体2内に挿入し易い様に下方に向けて傾斜をなす平坦面3j,3kが、円周面3hから第1ケース3の下端部にかけて膨出形成されている。更に、図1に示すように、第1ケース3内での半筒部3eに対向する内壁には、平坦面3j,3kと同様に、制流体11を筐体2内に挿入し易い様に下方に向けて傾斜をなす平坦面3mが、円周面3hから第1ケース3の下端部にかけて膨出形成されている。   As shown in FIG. 1 and FIG. 8, the fluid control 11 is easily inserted into the housing 2 at both end portions in the tube axis direction of the fluid tube 1 of the half tube portion 3 e in the first case 3. Flat surfaces 3j and 3k that incline downward are formed to bulge from the circumferential surface 3h to the lower end of the first case 3. Further, as shown in FIG. 1, in the same manner as the flat surfaces 3 j and 3 k, the fluid control 11 can be easily inserted into the housing 2 on the inner wall facing the half cylinder portion 3 e in the first case 3. A flat surface 3m that slopes downward is formed to bulge from the circumferential surface 3h to the lower end of the first case 3.

図1及び図2に示すように、第1ケース3には、当接部3aに連続して流体管1の外径方向に向けて対向する一対のフランジ3c,3c(一方は図示せず)が流体管1の管軸方向に沿って突出形成されている。図示しない他方のフランジ3cは、第1ケース3の流体管1における管軸方向の両端部から半筒部3eに沿って平面視で一対の略L字状を成すように形成されている。   As shown in FIGS. 1 and 2, the first case 3 has a pair of flanges 3c and 3c (one is not shown) facing the outer diameter direction of the fluid pipe 1 continuously to the contact portion 3a. Is formed so as to protrude along the pipe axis direction of the fluid pipe 1. The other flange 3c (not shown) is formed so as to form a pair of substantially L-shapes in plan view from both end portions in the tube axis direction of the fluid pipe 1 of the first case 3 along the half cylinder portion 3e.

第2ケース4には、第1ケース3と略同一の流体管1における管軸方向の幅寸法を有し、流体管1の下部における外周面1aに当接する当接部4aを備えている。当接部4aの流体管1の外周面1aに対向する内壁には、第2ケース4の周方向の略全長に沿って流体管1の外周面1aに当接する止水部材20cが、流体管1の管軸方向に沿って一対設けられている。更に、第2ケース4における流体管1の管軸方向側の両端部には、流体管1の外径方向に向けて突出形成したフランジ4nが第1ケース3の周方向の略全周に亘って延設されている。   The second case 4 is provided with an abutting portion 4 a that has substantially the same width dimension in the tube axis direction of the fluid pipe 1 as the first case 3 and abuts on the outer peripheral surface 1 a at the lower part of the fluid pipe 1. On the inner wall of the contact portion 4a facing the outer peripheral surface 1a of the fluid pipe 1, a water stop member 20c that contacts the outer peripheral surface 1a of the fluid pipe 1 along the substantially entire length in the circumferential direction of the second case 4 is provided. A pair is provided along the direction of one tube axis. Furthermore, flanges 4n that are formed to project toward the outer diameter direction of the fluid pipe 1 are provided at both ends of the second case 4 on the pipe axis direction side of the fluid pipe 1 over substantially the entire circumference of the first case 3 in the circumferential direction. It is extended.

また、第2ケース4の流体管1における管軸方向の略中央部には、側断面視半円弧形状の半筒部4eが、流体管1の外径方向である水平方向に向けて突出形成されている。半筒部4eの内壁には、周方向の略全長に沿って後述するようにバイパス管12の外周面12aに当接する止水部材20dが、設けられている。この止水部材20dと、止水部材20c,20cとは、後述する止水部材24を介して連続して一体に形成されている。   In addition, a semi-cylindrical portion 4e having a semicircular arc shape in a side sectional view is formed in a substantially central portion in the tube axis direction of the fluid pipe 1 of the second case 4 so as to protrude toward the horizontal direction that is the outer diameter direction of the fluid pipe 1. Has been. On the inner wall of the semi-cylindrical portion 4e, there is provided a water stop member 20d that abuts on the outer peripheral surface 12a of the bypass pipe 12 as will be described later along substantially the entire length in the circumferential direction. The water stop member 20d and the water stop members 20c and 20c are integrally formed continuously through a water stop member 24 described later.

半筒部4eの端部には、半筒部4eの外径方向に向けて突出形成したフランジ4rが半筒部4eの周方向の略全周に亘って延設されている。尚、前述したフランジ3n,3r,4n,4rの各当接部3a,4a及び半筒部3e,4eからの突出寸法は全て同一に形成されている。   At the end of the semi-cylindrical portion 4e, a flange 4r formed to project toward the outer diameter direction of the semi-cylindrical portion 4e is extended over substantially the entire circumference in the circumferential direction of the semi-cylindrical portion 4e. The projecting dimensions of the flanges 3n, 3r, 4n, and 4r from the contact portions 3a and 4a and the half cylinder portions 3e and 4e are all the same.

図1及び図8に示すように、第2ケース4内での半筒部4eの流体管1における管軸方向の両端側部には、制流体11を筐体2内に挿入し易い様に下方に向けて傾斜をなす平坦面4j,4kが、第2ケース4の上端部から下部にかけて膨出形成されている。   As shown in FIG. 1 and FIG. 8, the fluid control 11 is easily inserted into the housing 2 at both end portions in the tube axis direction of the fluid tube 1 of the half tube portion 4 e in the second case 4. Flat surfaces 4j and 4k that incline downward are formed to bulge from the upper end of the second case 4 to the lower part.

更に、第2ケース4内での半筒部4eに対向する内壁には、平坦面4j,4kと同様に、制流体11を筐体2内に挿入し易い様に下方に向けて傾斜をなす平坦面4mが、第2ケース4の上端部から下部にかけて膨出形成されている。更に、これら平坦面4j,4k,4mは、第2ケース4の内底部に延設され、水平を成して交差している。   Further, the inner wall facing the half cylinder portion 4e in the second case 4 is inclined downward so that the fluid control 11 can be easily inserted into the housing 2 in the same manner as the flat surfaces 4j and 4k. A flat surface 4m is formed to bulge from the upper end of the second case 4 to the lower part. Furthermore, these flat surfaces 4j, 4k, 4m are extended to the inner bottom of the second case 4 and intersect horizontally.

また、図1及び図2に示すように、第2ケース4には、当接部4aに連続して流体管1の外径方向に向けて対向する一対のフランジ4c,4c(一方は図示せず)が流体管1の管軸方向に沿って突出形成されている。また、図示しない他方のフランジ4cは、第2ケース4の流体管1における管軸方向の両端部から半筒部4eに沿って平面視で一対の略L字状を成すように形成されている。   As shown in FIGS. 1 and 2, the second case 4 has a pair of flanges 4c and 4c (one is not shown) facing the contact portion 4a and facing the outer diameter direction of the fluid pipe 1. Is formed so as to protrude along the pipe axis direction of the fluid pipe 1. Further, the other flange 4c (not shown) is formed so as to form a pair of substantially L shapes in plan view along the half tube portion 4e from both ends in the tube axis direction of the fluid pipe 1 of the second case 4. .

このように第1ケース3と第2ケース4とから構成される筐体2は、本実施例においては、筐体2における流体管1の管軸方向側の端部であるフランジ3n,4n及びフランジ3n,4nと、半筒部3e,4eの端部であるフランジ3r,4rに取り付けられる樹脂材から構成された取付部材22によって流体管1に対して移動不能に固定されるようになっている。尚、各フランジ3n,4n,3r,4rに取り付けられる取付部材22は同一構成につき、フランジ3nに取り付けられる取付部材22についてのみ説明する。   As described above, the housing 2 constituted by the first case 3 and the second case 4 has flanges 3n, 4n, which are ends of the fluid pipe 1 in the housing 2 in the axial direction in the present embodiment. The flange 3n, 4n and the mounting member 22 made of a resin material attached to the flanges 3r, 4r, which are the end portions of the half cylinders 3e, 4e, are fixed to the fluid pipe 1 so as to be immovable. Yes. The mounting members 22 attached to the flanges 3n, 4n, 3r, 4r have the same configuration, and only the mounting member 22 attached to the flange 3n will be described.

図2に示すように、取付部材22は、流体管1及びバイパス管12の外径と略同一の内径を有する略半円弧形状に形成されている。この取付部材22は、内部に電流が流れることで発熱する本発明における加熱部としての電熱線22bが取付部材22の周方向の略全長に亘って配設された融着部22aを有している。電熱線22bの各端部は、外部電源と電気的に接続可能に取付部材22の外面に設けた接続部23に接続されている。更に、取付部材22には、フランジ3nと略同一形状の嵌合空間22e(図1参照)が形成されている。   As shown in FIG. 2, the attachment member 22 is formed in a substantially semicircular arc shape having an inner diameter substantially the same as the outer diameter of the fluid pipe 1 and the bypass pipe 12. This attachment member 22 has a fusion part 22a in which a heating wire 22b as a heating part in the present invention, which generates heat when an electric current flows inside, is disposed over substantially the entire length in the circumferential direction of the attachment member 22. Yes. Each end of the heating wire 22b is connected to a connecting portion 23 provided on the outer surface of the mounting member 22 so as to be electrically connected to an external power source. Further, the attachment member 22 is formed with a fitting space 22e (see FIG. 1) having substantially the same shape as the flange 3n.

図3及び図6に示すように、カッタ部材52は、流体管1の外径よりも大径の筒状体53と、流体管1を切断する際に流体管1の外周面1aに底面が当接する当接板54と、流体管1を切断することで生じる切片1bを筒状体53内に保持する本発明における保持手段としての一対のストッパー55,55と、を備えている。   As shown in FIGS. 3 and 6, the cutter member 52 has a cylindrical body 53 having a diameter larger than the outer diameter of the fluid pipe 1 and a bottom surface on the outer peripheral surface 1 a of the fluid pipe 1 when the fluid pipe 1 is cut. An abutting plate 54 that abuts, and a pair of stoppers 55 and 55 as retaining means in the present invention that retains the section 1b generated by cutting the fluid pipe 1 in the cylindrical body 53 are provided.

このうち、筒状体53の流体管1側の先端部には、筒状体53の周方向の全周に亘って流体管1を切断するための刃部53aが形成されている。また、筒状体53における流体管1の管軸方向側の両端部には、本発明における流通部として、流体管1の管軸方向側に向けて筒状体53の周壁を貫通する一対の開口部53b,53bが、下端部が刃部53aの上部近傍に位置するように形成されている。図6に示すように、これら開口部53bの垂直幅寸法及び流体管1の径方向である水平方向の幅寸法は、流体管1の内径よりも長寸に形成されている。   Among these, a blade portion 53 a for cutting the fluid tube 1 is formed at the tip of the tubular body 53 on the fluid tube 1 side over the entire circumference in the circumferential direction of the tubular body 53. Further, at both ends of the tubular body 53 on the tube axis direction side of the fluid pipe 1, a pair of penetrating through the peripheral wall of the tubular body 53 toward the tube axis direction side of the fluid pipe 1 as a circulation portion in the present invention. The openings 53b and 53b are formed so that the lower end portion is positioned near the upper portion of the blade portion 53a. As shown in FIG. 6, the vertical width dimension of these openings 53 b and the horizontal width dimension, which is the radial direction of the fluid pipe 1, are formed longer than the inner diameter of the fluid pipe 1.

当接板54は、下端部が流体管1の外周面1aに当接する水平面に形成されており、流体管1の切断前の状態では、下端部が刃部53aの先端部と略同一高さ位置となるように筒状体53内に配置されている。当接板54の上端部には、カッタ部材52の上方まで貫通するガイド棒54aが立設されており、このガイド棒54aの周囲には、当接板54を流体管1に向けて付勢するコイルバネ54bが配置されている。また、当接板54における流体管1の径方向である水平方向側の両端部には、後述するストッパー55を挿通可能な一対の切欠54c,54cが形成されている。   The abutting plate 54 is formed in a horizontal plane whose lower end is in contact with the outer peripheral surface 1a of the fluid pipe 1, and the lower end is substantially the same height as the tip of the blade 53a before the fluid pipe 1 is cut. It arrange | positions in the cylindrical body 53 so that it may become a position. A guide bar 54 a that penetrates up to the upper side of the cutter member 52 is provided at the upper end of the contact plate 54, and the contact plate 54 is urged toward the fluid pipe 1 around the guide bar 54 a. A coil spring 54b is disposed. Further, a pair of notches 54c and 54c into which a stopper 55 (to be described later) can be inserted are formed at both ends of the contact plate 54 on the horizontal direction side, which is the radial direction of the fluid pipe 1.

ストッパー55は、刃部53aと干渉しないように、筒状体53の下部における内周面の流体管1の径方向である水平方向側の両端部に設けられている。これらストッパー55は、筒状体53の内周面に流体管1の管軸方向を向いて取り付けられている枢軸55aと、この枢軸55aに回動可能に枢支されている保持板55bと、から構成されている。この保持板55bの筒状体53の水平方向側を向く端部には、下方に向けて偏荷重がかかっている。   The stoppers 55 are provided at both ends on the horizontal direction side, which is the radial direction of the fluid pipe 1 on the inner peripheral surface in the lower part of the cylindrical body 53 so as not to interfere with the blade part 53a. The stoppers 55 are pivots 55a attached to the inner peripheral surface of the cylindrical body 53 so as to face the pipe axis direction of the fluid pipe 1, a holding plate 55b pivotally supported by the pivot 55a, It is composed of An offset load is applied to the end of the holding plate 55b facing the horizontal side of the cylindrical body 53 in the downward direction.

更に、図3及び図6に示すように、筒状体53の内周面には、保持板55bの端部に当接することで、保持板55bを水平方向を向く状態に維持し、保持板55bの下方への回動を規制するための回動規制部53cが突出形成されている。このため、保持板55bは、枢軸55a周りに上方に向けての回動を許容されながら、水平方向を向く状態を下限として、偏荷重による枢軸55a周りの下方に向けての回動が規制されている。尚、両保持板55b,55b間の幅寸法は、流体管1の外径よりも僅かに短寸となるように形成されている。   Further, as shown in FIGS. 3 and 6, the holding plate 55b is maintained in the horizontal direction by abutting the end of the holding plate 55b on the inner peripheral surface of the cylindrical body 53. A rotation restricting portion 53c for restricting the downward rotation of 55b is formed to protrude. For this reason, the holding plate 55b is allowed to rotate upward around the pivot 55a, but is restricted from turning downward around the pivot 55a due to an offset load, with the horizontal direction being the lower limit. ing. The width dimension between the holding plates 55b and 55b is formed to be slightly shorter than the outer diameter of the fluid pipe 1.

このように構成された筐体2及びカッタ部材52を用いて流体管1を切断するには、先ず、第1ケース3において、取付部材22の嵌合空間22eをフランジ3nに対して凹凸嵌合させる。更に、取付部材22とフランジ3nとを係止ピン21によって係止することで、取付部材22をフランジ3nに対して相対移動不能に取り付ける。以下、第1ケース3及び第2ケース4のその他のフランジ3r,4n,4rにおいても同様に取付部材22の取り付けを行う。   In order to cut the fluid pipe 1 using the casing 2 and the cutter member 52 configured in this manner, first, in the first case 3, the fitting space 22e of the mounting member 22 is concavo-convexly fitted to the flange 3n. Let Furthermore, the mounting member 22 and the flange 3n are locked by the locking pin 21, so that the mounting member 22 is mounted so as not to move relative to the flange 3n. Thereafter, the attachment members 22 are similarly attached to the other flanges 3r, 4n, and 4r of the first case 3 and the second case 4.

次に、図1に示すように、取付部材22を取り付けた第1ケース3を流体管1及びバイパス管12の一端側の上部に配設する。そして、フランジ3c,4c間に止水部材24を配した状態で第2ケース4を流体管1に対して下方から配設することで、図2に示すように、第1ケース3のフランジ3c,3cと第2ケース4のフランジ4c,4cとをそれぞれ対向させるとともに、対向した各フランジ3c,4cをボルト・ナット25により緊締することで、筐体2を流体管1及びバイパス管12に対して仮固定する。   Next, as shown in FIG. 1, the first case 3 to which the attachment member 22 is attached is disposed at the upper part on one end side of the fluid pipe 1 and the bypass pipe 12. Then, by disposing the second case 4 from below with respect to the fluid pipe 1 with the water stop member 24 disposed between the flanges 3c, 4c, as shown in FIG. 2, the flange 3c of the first case 3 is disposed. , 3c and the flanges 4c, 4c of the second case 4 are opposed to each other, and the opposed flanges 3c, 4c are fastened by bolts and nuts 25, whereby the casing 2 is fixed to the fluid pipe 1 and the bypass pipe 12. And temporarily fix.

このとき、各止水部材20a,20c及び止水部材20b,20dは、止水部材20a,20bの周方向の両端部が止水部材20c,20dの周方向の両端部に密接することで、各止水部材20a,20cと止水部材20b,20dとが環状に形成されるとともに、流体管1の外周面1aと当接部3a,3a間及びバイパス管12の外周面12aと分岐部2a間を密封する。   At this time, each water-stop member 20a, 20c and water-stop member 20b, 20d, the both ends in the circumferential direction of the water-stop members 20a, 20b are in close contact with the both ends in the circumferential direction of the water-stop members 20c, 20d, The water stop members 20a and 20c and the water stop members 20b and 20d are formed in an annular shape, and between the outer peripheral surface 1a and the contact portions 3a and 3a of the fluid pipe 1 and the outer peripheral surface 12a and the branching portion 2a of the bypass pipe 12. Seal the gap.

更に、筐体2と流体管1及びバイパス管12との間は、フランジ3c,4c間で止水部材24が弾性変形することで、フランジ3c,4cが略全長に亘って止水部材24に密着するとともに、各止水部材20aが当接部3a,4aと流体管1の外周面1a及び半筒部3e,4eとバイパス管12の外周面12aとの間で当接部3a,4aと流体管1の外周面1a及び半筒部3e,4eとバイパス管12の外周面12aとの略全長に亘って密着することで密封される。   Further, between the housing 2 and the fluid pipe 1 and the bypass pipe 12, the water stop member 24 is elastically deformed between the flanges 3c and 4c, so that the flanges 3c and 4c are formed on the water stop member 24 over substantially the entire length. The water stop members 20a are in close contact with each other between the contact portions 3a, 4a and the outer peripheral surface 1a of the fluid pipe 1 and between the half cylinder portions 3e, 4e and the outer peripheral surface 12a of the bypass pipe 12. The fluid pipe 1 is sealed by being in close contact over substantially the entire length of the outer peripheral surface 1a and the half cylinder portions 3e and 4e of the fluid pipe 1 and the outer peripheral surface 12a of the bypass pipe 12.

また、平坦面3j,4j間は、突起や段差等の非連続面を有さない連続面2bとして構成される。同様に、平坦面3k、4k間及び平坦面3m,4m間も、それぞれ連続面2c,2dとして構成される。   Further, the flat surfaces 3j and 4j are configured as a continuous surface 2b having no discontinuous surfaces such as protrusions and steps. Similarly, the flat surfaces 3k and 4k and the flat surfaces 3m and 4m are also configured as continuous surfaces 2c and 2d, respectively.

各フランジ3n,4nに取り付けられている取付部材22の融着部22aは、流体管1の外周面1aに、流体管1の周方向の略全長に亘って当接する。同様に、フランジ3r,4rに取り付けられている取付部材22の融着部22aは、バイパス管12の外周面12aに、バイパス管12の周方向の略全長に亘って当接する。また、両半筒部3e,4eは、フランジ3c,3cとフランジ4c,4cが対向配置されることで、筐体2の側方に向けて分岐する分岐部2aを構成する。   The fused portion 22 a of the attachment member 22 attached to each of the flanges 3 n and 4 n is in contact with the outer peripheral surface 1 a of the fluid pipe 1 over substantially the entire length in the circumferential direction of the fluid pipe 1. Similarly, the fused portion 22a of the attachment member 22 attached to the flanges 3r and 4r contacts the outer peripheral surface 12a of the bypass pipe 12 over substantially the entire length in the circumferential direction of the bypass pipe 12. Moreover, both the half cylinder parts 3e and 4e comprise the branch part 2a which branches toward the side of the housing | casing 2, when the flanges 3c and 3c and the flanges 4c and 4c are opposingly arranged.

次に、図示しない外部電源に接続されている電源ケーブルをフランジ3n,4nに取り付けられている各取付部材22の接続部23に接続し、前記外部電源から所定時間電力を供給する。電力供給された電熱線22bが高温に発熱することで、樹脂材からなる融着部22aと流体管1の外周面1aとを加熱し次第に溶融する。   Next, a power cable connected to an external power source (not shown) is connected to the connection portion 23 of each mounting member 22 attached to the flanges 3n, 4n, and power is supplied from the external power source for a predetermined time. When the heated heating wire 22b is heated to a high temperature, the fused portion 22a made of a resin material and the outer peripheral surface 1a of the fluid pipe 1 are heated and gradually melted.

溶融された融着部22aと流体管1の外周面1aとは、互いに混ぜ合わされ、電熱線22bによる発熱を停止し常温に下がることで一体化して凝固し、筐体2が流体管1に対して移動不能に固定される。   The melted fused portion 22a and the outer peripheral surface 1a of the fluid pipe 1 are mixed with each other, and the heat generated by the heating wire 22b is stopped and integrated to solidify by lowering to room temperature. And fixed immovable.

更に、フランジ3n,4nに取り付けられた取付部材22の融着部22aと流体管1の外周面1a間と同様に、フランジ3r,4rに取り付けられた取付部材22の接続部23に前記外部電源と接続部23を接続して電熱線22bを発熱させることで、融着部22aとバイパス管12の外周面12aとを溶融させるとともに、電熱線22bの発熱を停止させて溶融された融着部22aとバイパス管12の外周面12aとを一体化させて凝固させる。以上により流体管1への筐体2の取り付けを終了する。   Further, the external power source is connected to the connection portion 23 of the attachment member 22 attached to the flanges 3r and 4r in the same manner as between the fusion portion 22a of the attachment member 22 attached to the flanges 3n and 4n and the outer peripheral surface 1a of the fluid pipe 1. And the connecting portion 23 is connected to cause the heating wire 22b to generate heat, so that the fusion bonding portion 22a and the outer peripheral surface 12a of the bypass pipe 12 are melted, and the heat generation of the heating wire 22b is stopped to be melted. 22a and the outer peripheral surface 12a of the bypass pipe 12 are integrated and solidified. Thus, the attachment of the housing 2 to the fluid pipe 1 is completed.

次いで、図1及び図2に示すように、分岐口3gの上フランジ3iに、内部に作業弁36及び切断装置50を配設した上部ケース35を水密に接続する。切断装置50は、図示しない駆動手段に接続され分岐口3g内を流体管1に向け軸方向に進出する軸部材51と、前述のカッタ部材52と、から主として構成されている。このうち、上部ケース35には、図示しない空気抜きのための注水弁が設けられている。   Next, as shown in FIGS. 1 and 2, an upper case 35 having a working valve 36 and a cutting device 50 disposed therein is connected to the upper flange 3i of the branch port 3g in a watertight manner. The cutting device 50 is mainly composed of a shaft member 51 which is connected to a driving means (not shown) and advances in the branch port 3g toward the fluid pipe 1 in the axial direction, and the cutter member 52 described above. Among these, the upper case 35 is provided with a water injection valve for venting air (not shown).

このように構成された切断装置50は、図4及び図5に示すように、前記注水弁を介し注水することで筐体2及び上部ケース35内の空気を水で置換した後に、軸部材51を流体管1に向けて進出させることで、カッタ部材52の刃部53a及び当接板54の下端部を流体管1の外周面1aに当接させる。   As shown in FIGS. 4 and 5, the cutting device 50 configured as described above has a shaft member 51 after the water in the housing 2 and the upper case 35 is replaced with water by pouring water through the water filling valve. Is advanced toward the fluid pipe 1 so that the blade part 53a of the cutter member 52 and the lower end part of the contact plate 54 are brought into contact with the outer peripheral surface 1a of the fluid pipe 1.

そして、継続してカッタ部材52が軸部材51の軸方向に進出されることで、カッタ部材52は、当接板54によって流体管1の外周面1aを継続して押圧し、当接板54の下端部と流体管1の外周面1aとの間で生じている摩擦力により、カッタ部材52の流体管1に対しての位置固定を行う。   As the cutter member 52 continues to advance in the axial direction of the shaft member 51, the cutter member 52 continuously presses the outer peripheral surface 1 a of the fluid pipe 1 by the contact plate 54, and the contact plate 54. The position of the cutter member 52 relative to the fluid pipe 1 is fixed by the frictional force generated between the lower end of the fluid pipe 1 and the outer peripheral surface 1 a of the fluid pipe 1.

以降、当接板54は、更にカッタ部材52が軸部材51の軸方向に伸出されることで、ガイド棒54aに沿って圧縮されるコイルバネ54bから付勢力を受けながら流体管1の外周面1aに当接した位置で留まる。この間、筒状体53は、ストッパー55,55を当接板54の切欠54c,54cに挿通させながら、刃部53aにより順次流体管1を下方に向けて切断していく。   Thereafter, the contact plate 54 further receives the urging force from the coil spring 54b compressed along the guide rod 54a by further extending the cutter member 52 in the axial direction of the shaft member 51. It stays at the position where it abuts. During this time, the cylindrical body 53 sequentially cuts the fluid pipe 1 downward by the blade portion 53a while inserting the stoppers 55, 55 into the notches 54c, 54c of the contact plate 54.

この流体管1の切断が進行していくにつれて、両開口部53b,53bが下部から上部にかけて流体管1内に配置されていく。このため、カッタ部材52により切断中の流体管1内に開口部53b,53bにより流体の流路が確保されるようになっているため、流体管1内を流れる流体の一部が開口部53b,53bを介して筒状体53内を通過して流下していき、流体が筒状体53に当接することで生じる乱流と、筒状体53が流体から受ける流体圧とを、小さく抑えることができる。   As the cutting of the fluid pipe 1 proceeds, the openings 53b and 53b are arranged in the fluid pipe 1 from the lower part to the upper part. For this reason, since the fluid flow path is secured by the openings 53b and 53b in the fluid pipe 1 being cut by the cutter member 52, a part of the fluid flowing in the fluid pipe 1 is opened by the opening 53b. , 53b through the inside of the cylindrical body 53, and the turbulent flow caused by the fluid coming into contact with the cylindrical body 53 and the fluid pressure received by the cylindrical body 53 from the fluid are kept small. be able to.

同時に、筒状体53内に配置されている両保持板55b,55bは、流体管1の切断が進行していくにつれて、流体管1の外周面1aに当接し、次第に上方に向けて回動していく。そして、流体管の切断が所定量進行した時点で、両保持板55b,55bは、元の水平方向を向く位置に復帰する。   At the same time, both holding plates 55b and 55b arranged in the cylindrical body 53 abut against the outer peripheral surface 1a of the fluid pipe 1 and gradually turn upward as the cutting of the fluid pipe 1 progresses. I will do it. And when cutting | disconnection of a fluid pipe | tube progresses a predetermined amount, both the holding plates 55b and 55b return to the position which turned to the original horizontal direction.

そして、刃部53aによる流体管1の切断が完了することで、流体管1の流下断面の大部分が開口部53b,53b内に配置され、流体から筒状体53が受ける流体圧が最小となる。更に、流体管1の切断が完了することで刃部53aにより切断された箇所は、流体管1から分断されて切片1bとなる。   When the cutting of the fluid pipe 1 by the blade 53a is completed, most of the flow-down section of the fluid pipe 1 is disposed in the openings 53b and 53b, and the fluid pressure received by the cylindrical body 53 from the fluid is minimized. Become. Furthermore, the part cut | disconnected by the blade part 53a because the cutting | disconnection of the fluid pipe | tube 1 is completed will be cut | disconnected from the fluid pipe | tube 1, and will become the slice 1b.

この切片1bは、筒状体53内においてコイルバネ54bによる付勢力によって当接板54に下方に向けて押圧される。当接板54に下方に向けて押圧された切片1bは、筒状体53内を僅かに落下した後、下部に両保持板55b,55bが当接する。このため、切片1bは筒状体53内にて、コイルバネ54bの付勢力によって当接板54と両保持板55b,55bとの間で上下に保持され、筒状体53内から脱落することが防止される。   The section 1b is pressed downward against the contact plate 54 by the urging force of the coil spring 54b in the cylindrical body 53. After the section 1b pressed downward on the contact plate 54 falls slightly in the cylindrical body 53, both holding plates 55b and 55b contact the lower portion. For this reason, the slice 1b is held up and down between the contact plate 54 and the holding plates 55b and 55b in the cylindrical body 53 by the biasing force of the coil spring 54b, and may fall off from the cylindrical body 53. Is prevented.

次に、図7及び図8に示すように、軸部材51を退行させ、切片1bを保持した状態のカッタ部材52を筐体2内から上部ケース35内に向けて移動させる。軸部材51の退行によって上部ケース35内にカッタ部材52を収納した後は、作業弁36をスライド移動させることで筐体2を水密に閉塞するとともに、上部ケース35内からカッタ部材52を取り外し、切断装置50による流体管1の切断を終了する。   Next, as shown in FIGS. 7 and 8, the shaft member 51 is retracted, and the cutter member 52 holding the section 1 b is moved from the housing 2 toward the upper case 35. After the cutter member 52 is housed in the upper case 35 due to the retraction of the shaft member 51, the casing 2 is closed in a watertight manner by sliding the work valve 36, and the cutter member 52 is removed from the upper case 35. The cutting of the fluid pipe 1 by the cutting device 50 is finished.

以上により、筒状体53に流体管1の管軸方向に向けて開口部53b,53bが形成されているため、流体管1を切断中のカッタ部材52に及ぼす流体圧が低減され、カッタ部材52による流体管1のスムーズな切断を行うことができるばかりか、流体の乱流と流体がカッタ部材52に及ぼす流体圧によるカッタ部材52の変形が抑制され、流体管1の正確な切断を行うことができる。   As described above, since the openings 53b and 53b are formed in the tubular body 53 in the tube axis direction of the fluid pipe 1, the fluid pressure exerted on the cutter member 52 while cutting the fluid pipe 1 is reduced, and the cutter member The fluid pipe 1 can be cut smoothly by the flow 52, and the deformation of the cutter member 52 due to the fluid turbulence and the fluid pressure exerted by the fluid on the cutter member 52 is suppressed, so that the fluid pipe 1 is cut accurately. be able to.

上部ケース35内からカッタ部材52を取り外した後は、図9及び図10に示すように、筐体2に制流体設置装置60を取り付け、筐体2内に制流体11を設置する。制流体設置装置60は、前述したように流体管1に取り付けられている筐体2と、軸部材51と、軸部材51の先端に固設され筐体2内に挿入配置される制流体11と、この制流体11を収納する上部ケース35と、から主に構成されている。   After the cutter member 52 is removed from the upper case 35, as shown in FIGS. 9 and 10, the fluid control device 60 is attached to the housing 2, and the fluid control 11 is installed in the housing 2. As described above, the fluid control installation device 60 includes the housing 2 attached to the fluid pipe 1, the shaft member 51, and the fluid control 11 that is fixedly installed at the tip of the shaft member 51 and inserted into the housing 2. And an upper case 35 that accommodates the fluid control 11.

このうち、制流体11は、弁箱13と、この弁箱13内で垂直方向を向く枢軸15によって回動自在に枢支される図示しない弁本体と、から主に構成されている。弁箱13の上部には、筐体2の円周面3hの全周に亘って密着可能な環状の環状シール部16aが形成されている。また、弁箱13には、平坦面3j,4jの全長に亘って密着可能なシール部16bが環状シール部16aから下方に向けて延設されている。   Among these, the fluid control 11 is mainly composed of a valve box 13 and a valve main body (not shown) that is pivotally supported by a pivot 15 that faces in the vertical direction in the valve box 13. In the upper part of the valve box 13, an annular annular seal portion 16 a that can be in close contact with the entire circumference of the circumferential surface 3 h of the housing 2 is formed. Further, the valve box 13 is provided with a seal portion 16b that can be brought into close contact with the entire length of the flat surfaces 3j and 4j and extends downward from the annular seal portion 16a.

弁箱13には、シール部16bと同様に、平坦面3k,4kの全長に亘って密着可能なシール部16c及び平坦面3m,4mの全長に亘って密着可能なシール部16dがそれぞれ環状シール部16aから下方に向けて延設されている。そして、これらシール部16b,16c,16dは、弁箱13の底部にて水平をなして交差している。   Similarly to the seal portion 16b, the valve box 13 includes a seal portion 16c that can be in close contact over the entire length of the flat surfaces 3k and 4k and a seal portion 16d that can be in close contact over the entire length of the flat surfaces 3m and 4m, respectively. It extends downward from the portion 16a. The seal portions 16b, 16c, and 16d intersect at the bottom of the valve box 13 in a horizontal manner.

一方、前記弁本体は、枢軸15を回動操作することで、弁箱13内を弁箱13の内壁に摺接しながら、流体管1の上流側と下流側、または流体管1の上流側とバイパス管12とを選択的に連通させることが可能となっている。   On the other hand, the valve main body rotates the pivot 15 so that the valve body 13 slides in contact with the inner wall of the valve box 13 while the fluid pipe 1 is upstream and downstream, or the fluid pipe 1 is upstream. It is possible to selectively communicate with the bypass pipe 12.

このように構成された制流体11を筐体2内に挿入配置するには、図9及び図10に示すように、作業弁36をスライド移動させることで筐体2を開放し、筐体2内及び上部ケース35内に流体を満たす。そして、前記注水弁を閉塞した後に先端部に制流体11が固設された軸部材51を筐体2内に向けて進出させていく。尚、このとき、枢軸操作部15aは、軸部材51の先端部内に挿入配置されている。   In order to insert and arrange the control fluid 11 configured in this way into the housing 2, as shown in FIGS. 9 and 10, the housing 2 is opened by sliding the work valve 36, and the housing 2. The inner and upper cases 35 are filled with fluid. Then, after closing the water injection valve, the shaft member 51 having the fluid control 11 fixed at the tip is advanced toward the inside of the housing 2. At this time, the pivot operating portion 15 a is inserted and disposed in the distal end portion of the shaft member 51.

軸部材51を筐体2内に向けて進出させていくことで、環状シール部16aを筐体2の円周面3hの全周に亘って密着させる。同時に、平坦面3j,4jとシール部16b、平坦面3k,4kとシール部16c及び平坦面3m,4mとシール部16dをそれぞれ密着させ、弁箱13と筐体2との間を水密に保持することで筐体2内に制流体11を挿入配置する。   By causing the shaft member 51 to advance toward the inside of the housing 2, the annular seal portion 16 a is brought into close contact with the entire circumference of the circumferential surface 3 h of the housing 2. At the same time, the flat surfaces 3j and 4j and the seal portion 16b, the flat surfaces 3k and 4k and the seal portion 16c, and the flat surfaces 3m and 4m and the seal portion 16d are brought into close contact with each other, and the valve box 13 and the housing 2 are kept watertight. By doing so, the fluid control 11 is inserted into the housing 2.

筐体2内に制流体11を挿入配置した後は、上部ケース35内の流体を排水した後、上部ケース35に設けられた図示しない操作口から作業者が手を入れることで、軸部材51から制流体11を取り外す。最後に、上部ケース35を筐体2から取り外した後、上フランジ3i上に蓋体17を配置するとともに、蓋体17と上フランジ3iとをボルト・ナット18により緊締する。尚、蓋体17には、垂直方向に貫通する貫通孔17aが形成されており、この貫通孔17aに枢軸操作部15aが挿入されることで、枢軸操作部15aは、蓋体17の上方に突出して配置される。   After the fluid control 11 is inserted and arranged in the housing 2, the fluid in the upper case 35 is drained, and then the operator puts a hand through an operation port (not shown) provided in the upper case 35, whereby the shaft member 51. Remove the fluid control 11 from Finally, after removing the upper case 35 from the housing 2, the lid body 17 is disposed on the upper flange 3 i, and the lid body 17 and the upper flange 3 i are tightened with the bolts and nuts 18. The lid body 17 is formed with a through hole 17a penetrating in the vertical direction, and the pivot operation section 15a is inserted into the through hole 17a so that the pivot operation section 15a is located above the lid body 17. Protrusively arranged.

この蓋体17と上フランジ3iとをボルト・ナット18により緊締することで、制流体11を蓋体17によって下方に向けて押圧し、円周面3hと環状シール部16a、平坦面3j,4jとシール部16b、平坦面3k,4kとシール部16c及び平坦面3m,4mとシール部16dとをより確実に密着させ、制流体11を筐体2内において固定し、制流体11の筐体2内への挿入配置を終了する。   By tightening the lid body 17 and the upper flange 3i with bolts and nuts 18, the control fluid 11 is pressed downward by the lid body 17, and the circumferential surface 3h, the annular seal portion 16a, the flat surfaces 3j, 4j And the seal portion 16b, the flat surfaces 3k and 4k, the seal portion 16c, the flat surfaces 3m and 4m, and the seal portion 16d are more securely adhered to each other, and the damping fluid 11 is fixed in the casing 2, and the casing of the damping fluid 11 is fixed. The insertion arrangement in 2 is finished.

以後、作業者が枢軸操作部15aにハンドル等を取り付けて前記弁本体を回動操作することで、制流体11は、流体管1の上流側から下流側にかけて形成されている流体の流路を、流体管1の上流側からバイパス管12に連通するように切り替えることができる。   Thereafter, when the operator attaches a handle or the like to the pivot operating portion 15a and rotates the valve body, the fluid control 11 passes through the fluid flow path formed from the upstream side to the downstream side of the fluid pipe 1. The fluid pipe 1 can be switched to communicate with the bypass pipe 12 from the upstream side.

尚、本実施例におけるカッタ部材52は、筒状体53に流通部として流体管1の管軸方向を向く一対の開口部53b,53bを形成したが、本実施例の変形例として、図11(a)及び図11(b)に示すように、筒状体53の周壁にパンチング加工を施すことで、流体管1の管軸方向側の両端部(一方は図示せず)に無数のパンチ孔53dから構成される流通部56を形成するようにしてもよい。尚、本発明の流通部は、例えば切削工具等を用いた機械加工により穿設されて構成されるものでもよいし、あるいは筒状体の周壁の材料となる板部材が予め備えた貫通孔で構成されても構わない。   The cutter member 52 in this embodiment is formed with a pair of openings 53b and 53b facing the tube axis direction of the fluid pipe 1 as a circulation portion in the cylindrical body 53. As a modification of this embodiment, FIG. As shown in FIGS. 11A and 11B, by punching the peripheral wall of the cylindrical body 53, a number of punches are formed at both ends (one not shown) of the fluid pipe 1 on the tube axis direction side. You may make it form the distribution | circulation part 56 comprised from the hole 53d. The flow part of the present invention may be configured by being drilled, for example, by machining using a cutting tool or the like, or may be a through hole provided in advance with a plate member used as a material for the peripheral wall of the cylindrical body. It may be configured.

流通部56を形成する範囲は、図11(b)に示すように、カッタ部材52による流体管1の切断完了時に、流体管1の内径側の全体をカバー可能なように広範囲に亘って形成する。更にこの場合は、流通部56におけるパンチ孔53dが形成されていない筒状体53の壁部53eが本発明における補強部材として機能するため、一対の流体管1の内径よりも垂直方向及び水平方向に長寸の開口部53b,53bを筒状体53に形成するよりも、筒状体53の強度を向上させることができる。   As shown in FIG. 11 (b), the range in which the flow part 56 is formed is formed over a wide range so as to cover the entire inner diameter side of the fluid pipe 1 when the cutting of the fluid pipe 1 by the cutter member 52 is completed. To do. Furthermore, in this case, the wall 53e of the cylindrical body 53 in which the punch hole 53d is not formed in the flow part 56 functions as a reinforcing member in the present invention, so that the vertical and horizontal directions are larger than the inner diameters of the pair of fluid pipes 1. In addition, the strength of the cylindrical body 53 can be improved as compared with the case where the long openings 53 b and 53 b are formed in the cylindrical body 53.

尚、本変形例では、前述のように筒状体53の流通部56におけるパンチ孔53dが形成されていない壁部53eを補強部材として構成したが、筒状体53における流体管1の管軸方向側の両端部に流通部として一対の開口部を形成するとともに、該開口部の水平方向側の両端部または垂直方向側の両端部間に補強部材として梁材等を渡すことで、筒状体53の強度の向上を図るようにしてもよい。   In the present modification, the wall portion 53e in which the punch hole 53d in the flow portion 56 of the cylindrical body 53 is not formed as described above is configured as the reinforcing member. However, the tube axis of the fluid pipe 1 in the cylindrical body 53 is not limited. By forming a pair of openings as flow parts at both ends on the direction side and passing a beam or the like as a reinforcing member between both ends on the horizontal direction side or both ends on the vertical direction side of the opening, a cylindrical shape The strength of the body 53 may be improved.

以上、本実施例におけるカッタ部材52は、流体管1側の端部に流体管1を切断するための刃部53aを備えるとともに、流体管1内の流体を流通させる開口部53b,53bを備え、流体管1を刃部53aで押圧することで開口部53b,53bにより流体の流路を確保しつつ流体管1を切断するので、カッタ部材52が刃部53aにより流体管1を切断する際に、開口部53b,53bが流体管1内に位置することで流体管1内を流れる流体の流路が確保されるので、流体管1内の流体による乱流の発生を抑えることができる上、流体管1を切断中のカッタ部材52に及ぼす流体圧が低減され、カッタ部材52による流体管1のスムーズな切断を行うことができるばかりか、流体の乱流と流体がカッタ部材52に及ぼす流体圧とによるカッタ部材52の変形が抑制され、流体管1の正確な切断を行うことができる。   As described above, the cutter member 52 according to the present embodiment includes the blade 53a for cutting the fluid pipe 1 at the end on the fluid pipe 1 side and the openings 53b and 53b through which the fluid in the fluid pipe 1 flows. Since the fluid pipe 1 is cut while pressing the fluid pipe 1 with the blade 53a while securing the fluid flow path with the openings 53b and 53b, the cutter member 52 cuts the fluid pipe 1 with the blade 53a. Furthermore, since the openings 53b and 53b are positioned in the fluid pipe 1, a flow path for the fluid flowing in the fluid pipe 1 is secured, so that generation of turbulent flow due to the fluid in the fluid pipe 1 can be suppressed. The fluid pressure exerted on the cutter member 52 during cutting of the fluid pipe 1 is reduced, so that the fluid pipe 1 can be smoothly cut by the cutter member 52, and the turbulence of the fluid and the fluid exert on the cutter member 52. Fluid pressure Deformation of data member 52 is suppressed, it is possible to perform accurate cutting of the fluid pipe 1.

また、開口部53b,53bは、刃部53a近傍からカッタ部材52の進行方向に向けて、流体管1の内径よりも長寸に形成されているので、流体管1の切断開始時から流体管1の切断完了時にかけて、絶えずカッタ部材52内に流体の流路が確保されるので、カッタ部材52が流体管1の切断中に流体から受ける圧力を継続して低減させることができる。   Further, the openings 53b and 53b are formed to be longer than the inner diameter of the fluid pipe 1 from the vicinity of the blade 53a toward the direction of travel of the cutter member 52. Since the flow path of the fluid is constantly secured in the cutter member 52 until the completion of the cutting of 1, the pressure that the cutter member 52 receives from the fluid during the cutting of the fluid pipe 1 can be continuously reduced.

また、カッタ部材52の強度を向上させる補強部材を流通部56に備えることで、カッタ部材52における強度的に弱い流通部56が形成された箇所が、補強部材によって補強されるため、カッタ部材52全体の強度が向上し、刃部53aが流体管1を押圧する力によるカッタ部材52の変形が防止され、流体管1の切断をより正確に行うことができる。   In addition, by providing the flow member 56 with a reinforcing member that improves the strength of the cutter member 52, a portion where the weakly strong flow portion 56 is formed in the cutter member 52 is reinforced by the reinforcing member. The overall strength is improved, the deformation of the cutter member 52 due to the force with which the blade 53a presses the fluid pipe 1 is prevented, and the fluid pipe 1 can be cut more accurately.

また、流体管1側の端部における刃部53aと干渉しない位置に、流体管1を切断することで生じる流体管1の切片1bを保持するためのストッパー55,55を設けたので、カッタ部材52の流体管1側の端部を有効利用して、カッタ部材52が流体管1を切断したことにより生じた切片1bを、カッタ部材52とともに筐体内から回収することができる。   Further, since the stoppers 55 and 55 for holding the section 1b of the fluid pipe 1 generated by cutting the fluid pipe 1 are provided at positions that do not interfere with the blade 53a at the end on the fluid pipe 1 side, the cutter member The section 1b generated by cutting the fluid pipe 1 by the cutter member 52 can be recovered from the casing together with the cutter member 52 by effectively using the end of the fluid pipe 1 on the side of the fluid pipe 52.

以上、本発明の実施例を図面により説明してきたが、具体的な構成はこれら実施例に限られるものではなく、本発明の要旨を逸脱しない範囲における変更や追加があっても本発明に含まれる。   Although the embodiments of the present invention have been described with reference to the drawings, the specific configuration is not limited to these embodiments, and modifications and additions within the scope of the present invention are included in the present invention. It is.

例えば、前記実施例では、カッタ部材52を流体管1に対して押圧することで刃部53aにより流体管1を切断したが、開口部53b,53b内を流れる流体の流れを阻害しない範囲であればカッタ部材52を周方向に回転させながら流体管1の切断を行うようにしてもよい。   For example, in the above-described embodiment, the fluid pipe 1 is cut by the blade 53a by pressing the cutter member 52 against the fluid pipe 1, but the flow of the fluid flowing through the openings 53b and 53b is not limited. For example, the fluid pipe 1 may be cut while rotating the cutter member 52 in the circumferential direction.

また、前記実施例では、流体管1に対して流体管1よりも大径の筒状体53を備えるカッタ部材52を進行させることで流体管1の切断を行ったが、流体管1に対して流体管1よりも小径の筒状体を備えるカッタ部材を進行させることで、流体管1を部分的に切断して流体管1に穿孔を穿設し、該穿孔を介して流体管1内に制流体等を挿入配置してもよく、この場合には、流体管1の上部に第1ケース3のみを取り付けることで筐体を構成するようにしてもよい。   In the above embodiment, the fluid pipe 1 is cut by advancing the cutter member 52 including the cylindrical body 53 having a larger diameter than the fluid pipe 1 with respect to the fluid pipe 1. By moving the cutter member having a cylindrical body having a smaller diameter than the fluid pipe 1, the fluid pipe 1 is partially cut to perforate the fluid pipe 1, and the fluid pipe 1 is formed through the perforation. In this case, the housing may be configured by attaching only the first case 3 to the upper part of the fluid pipe 1.

また、制流体11を弁箱13と図示しない弁本体とで構成し、弁本体を弁箱13内で移動させることで流体の流路の切り替えを行うようにしたが、制流体は、例えばゲート弁、緊急遮断弁、あるいはプラグ等で構成されていてもよく、流体管1の上流側または下流側の一方のみを閉塞することで流体の流路のみを閉塞するようにしてもよい。   In addition, the fluid control 11 is composed of a valve box 13 and a valve body (not shown), and the flow path of the fluid is switched by moving the valve body in the valve box 13. It may be configured by a valve, an emergency shutoff valve, a plug, or the like, and only the fluid flow path may be closed by closing only one of the upstream side and the downstream side of the fluid pipe 1.

また、前記実施例では、流体管1に対して取付部材22を熱融着することで筐体2を流体管1に取り付けたが、筐体2に流体管1の内径側を向く刃部を有する係止体を複数配置し、該係止体を押圧することで刃部を流体管1の外周面1aに食い込ませることで、筐体2を流体管1に取り付けるようにしてもよい。   Moreover, in the said Example, although the housing | casing 2 was attached to the fluid pipe | tube 1 by heat-seal | fitting the attachment member 22 with respect to the fluid pipe | tube 1, the blade part which faces the internal diameter side of the fluid pipe | tube 1 to the housing | casing 2 is provided. The housing 2 may be attached to the fluid pipe 1 by arranging a plurality of latching bodies and pressing the latching body so that the blade portion bites into the outer peripheral surface 1 a of the fluid pipe 1.

1 流体管
1a 外周面
1b 切片
2 筐体
50 切断装置
52 カッタ部材
53a 刃部
53b 開口部(流通部)
53e 壁部(補強部材)
55 ストッパー(保持手段)
56 連通部
DESCRIPTION OF SYMBOLS 1 Fluid pipe 1a Outer peripheral surface 1b Section 2 Case 50 Cutting device 52 Cutter member 53a Blade part 53b Opening part (circulation part)
53e Wall (Reinforcing member)
55 Stopper (holding means)
56 communication part

Claims (4)

流体管に密封状に取り付けられた筐体内において、流体管の径方向に向けて進行させることで流体管を不断流状態で切断するカッタ部材であって、
流体管側の端部に流体管を切断するための刃部を備えるとともに、流体管内の流体を流通させる流通部を備え、流体管を前記刃部で押圧することで前記流通部により流体の流路を確保しつつ流体管を切断することを特徴とするカッタ部材。
A cutter member that cuts the fluid pipe in an uninterrupted state by advancing in the radial direction of the fluid pipe in a housing attached to the fluid pipe in a sealed manner,
A blade portion for cutting the fluid tube is provided at the end portion on the fluid tube side, and a circulation portion for circulating the fluid in the fluid tube is provided, and the fluid flow is caused to flow by the circulation portion by pressing the fluid tube with the blade portion. A cutter member characterized by cutting a fluid pipe while securing a path.
前記流通部は、前記刃部近傍から前記カッタ部材の進行方向に向けて、流体管の内径よりも長寸に形成されていることを特徴とする請求項1に記載のカッタ部材。   2. The cutter member according to claim 1, wherein the flow part is formed to be longer than the inner diameter of the fluid pipe from the vicinity of the blade part toward the traveling direction of the cutter member. 前記カッタ部材の強度を向上させる補強部材を前記流通部に備えることを特徴とする請求項1または2に記載のカッタ部材。   The cutter member according to claim 1, wherein a reinforcing member that improves the strength of the cutter member is provided in the flow part. 流体管側の端部における前記刃部と干渉しない位置に、流体管を切断することで生じる流体管の切片を保持するための保持手段を設けたことを特徴とする請求項1ないし3のいずれかに記載のカッタ部材。   4. A holding means for holding a section of the fluid pipe generated by cutting the fluid pipe is provided at a position where the edge on the fluid pipe side does not interfere with the blade part. The cutter member according to claim 1.
JP2011126729A 2011-06-06 2011-06-06 Cutter member Active JP5769505B2 (en)

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KR100752862B1 (en) * 2001-01-03 2007-08-29 엘지전자 주식회사 Manufacturing method for surface conduction electron emission display
JP2016070464A (en) * 2014-10-01 2016-05-09 コスモ工機株式会社 Valve device
JP2018128140A (en) * 2017-02-08 2018-08-16 璃湖生株式会社 Connection unit for changing flow passage and flow passage change method using the same

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* Cited by examiner, † Cited by third party
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JP2016070464A (en) * 2014-10-01 2016-05-09 コスモ工機株式会社 Valve device
JP2018128140A (en) * 2017-02-08 2018-08-16 璃湖生株式会社 Connection unit for changing flow passage and flow passage change method using the same

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