JP5632720B2 - High viscosity material applicator - Google Patents

High viscosity material applicator Download PDF

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JP5632720B2
JP5632720B2 JP2010261559A JP2010261559A JP5632720B2 JP 5632720 B2 JP5632720 B2 JP 5632720B2 JP 2010261559 A JP2010261559 A JP 2010261559A JP 2010261559 A JP2010261559 A JP 2010261559A JP 5632720 B2 JP5632720 B2 JP 5632720B2
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viscosity material
application
material layer
laminated
nozzle
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JP2012110829A (en
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健一 竹田
健一 竹田
義之 熊野
義之 熊野
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Honda Motor Co Ltd
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Description

本発明は、高粘度材料の塗布装置に関する。   The present invention relates to a high viscosity material coating apparatus.

従来、自動車などの車体に、防音、防振効果を得るために高粘度材料を塗布して高粘度材料層を形成することがある。例えば、フロアパネルの表面(被塗布面)上に高粘度材料層を形成し、その後、その上からフロアマット等を載置している。   Conventionally, a high-viscosity material layer is sometimes formed by applying a high-viscosity material to a vehicle body such as an automobile in order to obtain soundproofing and vibration-proofing effects. For example, a high viscosity material layer is formed on the surface (surface to be coated) of the floor panel, and then a floor mat or the like is placed thereon.

高粘度材料が供給されるノズルをロボットなどで移動させ、高粘度材料を帯状に順次隣接させて塗布することにより、広範囲な面に亘る高粘度材料層を形成している。   A high-viscosity material layer is formed over a wide range of surfaces by moving the nozzle to which the high-viscosity material is supplied by a robot or the like and applying the high-viscosity material in a belt-like manner.

特許文献1には、ノズルの導入口から導出口(吐出部)へ一定の平行幅に延び且つ一定の間隙幅を持つノズル通路を有する平行ノズルを用いて、高粘度材料を均一厚さに塗布することが開示されている。   In Patent Document 1, a high-viscosity material is applied to a uniform thickness using a parallel nozzle having a nozzle passage having a constant gap width extending from the nozzle inlet to the outlet (ejection section) and having a constant gap width. Is disclosed.

特開2005−262011号公報JP 2005-262011 A

良好な防音、防振効果を得るためには、高粘度材料層を厚くする必要がある。しかしながら、特許文献1に記載されたノズルを用いても、十分な厚さを有する均一な高粘度材料層を得ることができない。高粘度材料層の厚さが不均一である場合、最小厚さ部分の高粘度材料層によって得られる程度の防音、防振効果しか得られない。そのため、余剰な厚さとなる部分が広範囲に亘り、高粘度材料を余分に消費するため、コスト高になるという問題がある。   In order to obtain good soundproofing and vibrationproofing effects, it is necessary to increase the thickness of the high viscosity material layer. However, even if the nozzle described in Patent Document 1 is used, a uniform high-viscosity material layer having a sufficient thickness cannot be obtained. When the thickness of the high-viscosity material layer is not uniform, only the soundproofing and vibration-proofing effects that can be obtained by the high-viscosity material layer of the minimum thickness portion can be obtained. Therefore, there is a problem that the cost becomes high because the excessively thick portion covers a wide range and consumes an extra high viscosity material.

また、隣接させて形成する高粘度材料層の間に隙間があると、著しく防音、防振効果が低下するので、高粘度材料層の端部同士を重ね合わせている。しかしながら、この重ね合わせによる盛り上がりが、高粘度材料層の上に載置されるフロアマットなどの周囲部材と干渉して、組み付け性に悪影響を及ぼすという問題がある。   In addition, if there is a gap between adjacent high-viscosity material layers, the soundproofing and vibration-proofing effects are significantly reduced, so the ends of the high-viscosity material layers are overlapped. However, there is a problem that the swell due to the superposition interferes with surrounding members such as a floor mat placed on the high viscosity material layer, and adversely affects the assembling property.

本発明は、以上の点に鑑み、均一厚さの高粘度材料層を形成することが可能な高粘度材料の塗布装置を提供することを目的とする。また、本発明は、隣接する重ね合わせ部の盛り上がりを解消することが可能な高粘度材料の塗布装置を提供することを目的とする。   An object of this invention is to provide the coating device of the high-viscosity material which can form the high-viscosity material layer of uniform thickness in view of the above point. Moreover, an object of this invention is to provide the coating device of the high-viscosity material which can eliminate the swell of the adjacent overlapping part.

参考発明の高粘度材料の塗布装置は、被塗布面に対し相対的に移動しながら吐出部から高粘度材料を吐出して前記高粘度材料を被塗布面に塗布する高粘度材料の塗布装置であって、前記吐出部は、塗布方向に離間した複数の連続した開口からなり、複数の前記開口の形状を前記塗布方向に積み重ねた形状の端部は傾斜していることを特徴とする。 The high-viscosity material coating apparatus according to the reference invention is a high-viscosity material coating apparatus that discharges a high-viscosity material from a discharge portion while moving relative to the surface to be coated and applies the high-viscosity material to the surface to be coated. And the said discharge part consists of several continuous opening spaced apart in the application | coating direction, The edge part of the shape which accumulated the shape of the said some opening in the said application direction is inclined, It is characterized by the above-mentioned.

参考発明の高粘度材料の塗布装置によれば、塗布方向に離間した複数の連続した開口から吐出した高粘度材料が被塗布表面上に塗布されて高粘度材料層が形成される。高粘度材料層は、ある程度の厚さを超えると、塗布によって均一な厚さに形成することが困難になる。そこで、このような厚さの均一な高粘度材料からなる層が必要な場合には、塗布によって均一な厚さに形成することが可能な程度の厚さの高粘度材料層を塗布方向の進行側に位置する開口から吐出された高粘度材料で形成し、その後、その上に塗布方向の後方側に位置する開口から吐出された高粘度材料で形成される高粘度材料層を積層させることにより、全体として均一な厚さの高粘度材料ならなる層を形成することができる。よって、その厚さを厚く且つ均一にすることができる。 According to the high-viscosity material coating apparatus of the reference invention, the high-viscosity material discharged from a plurality of continuous openings spaced in the coating direction is coated on the surface to be coated to form a high-viscosity material layer. When the high-viscosity material layer exceeds a certain thickness, it becomes difficult to form a uniform thickness by coating. Therefore, when a layer made of a high-viscosity material having a uniform thickness is required, a high-viscosity material layer having a thickness that can be formed to a uniform thickness by coating is advanced in the coating direction. By forming a high-viscosity material discharged from an opening located on the side and then laminating a high-viscosity material layer formed on the high-viscosity material discharged from an opening located on the rear side in the application direction A layer made of a high-viscosity material having a uniform thickness as a whole can be formed. Therefore, the thickness can be made thick and uniform.

さらに、1つの開口のみからなる吐出部を備えた装置を用いた場合、高粘度材料層を積層させるためには層数に等しい数の塗布工程が必要となる。この場合と比較して、塗布方向に離間した複数の連続した開口からなる吐出部を備えるので、1回の塗布工程で開口の数に等しい層数だけ積層された高粘度材料層を形成することができる。そのため、全体の工程時間が短縮化される。   Furthermore, when using an apparatus including a discharge portion that includes only one opening, the number of coating steps equal to the number of layers is required to stack the high-viscosity material layers. Compared to this case, since it has a discharge portion composed of a plurality of continuous openings separated in the application direction, a high viscosity material layer that is laminated by the number of layers equal to the number of openings is formed in one application process. Can do. Therefore, the entire process time is shortened.

また、参考発明の高粘度材料の塗布装置において、複数の前記開口の形状を前記塗布方向に積み重ねた形状が、前記塗布方向に非対称、前記塗布方向と直交する方向に対称であることが好ましい。 In the high-viscosity material coating apparatus according to the reference invention, it is preferable that the shape of the plurality of openings stacked in the coating direction is asymmetric in the coating direction and symmetric in a direction perpendicular to the coating direction.

この場合、1回の塗布工程で被塗布面に積層される高粘度材料層の端部形状は垂直方向に非対称、水平方向に対称となる。そのため、積層される高粘度材料層の端部同士を重ね合わせても盛り上がり少ない。そのため、周囲部品との干渉が発生せず、組み付け性に悪影響が少なく。   In this case, the end shape of the high-viscosity material layer laminated on the surface to be coated in one coating step is asymmetric in the vertical direction and symmetric in the horizontal direction. Therefore, even if the end portions of the high viscosity material layers to be laminated are overlapped with each other, there is little rise. Therefore, interference with surrounding parts does not occur, and there is little adverse effect on assembly.

例えば、各前記開口の形状は三角形状の底部を前記塗布方向と直交する方向に連接した形状であってもよい For example, the shape of each of the openings may be a shape in which a triangular bottom portion is connected in a direction orthogonal to the application direction .

また、本発明の高粘度材料の塗布装置は、被塗布面に対し相対的に移動しながら吐出部から高粘度材料を吐出して前記高粘度材料を被塗布面に塗布する高粘度材料の塗布装置であって、前記吐出部は、塗布方向に離間した複数の連続した開口からなり、複数の前記開口の形状を前記塗布方向に積み重ねた形状が、前記塗布方向に非対称、前記塗布方向と直交する方向に対称であり、各前記開口の形状は三角形状の底部を前記塗布方向と直交する方向に連接した形状であることを特徴とする。 In addition, the high-viscosity material coating apparatus of the present invention is a high-viscosity material coating apparatus that ejects a high-viscosity material from a discharge section while moving relative to the coated surface and applies the high-viscosity material to the coated surface. In the apparatus, the discharge unit includes a plurality of continuous openings spaced apart in the application direction, and a shape in which the shapes of the plurality of openings are stacked in the application direction is asymmetric with respect to the application direction and orthogonal to the application direction. The shape of each of the openings is a shape in which a triangular bottom is connected in a direction perpendicular to the application direction.

高粘度材料の塗布装置を示す概念図。The conceptual diagram which shows the coating device of high-viscosity material. (a)はノズルの下面図、(b)は(a)のB−B線断面図。(A) is a bottom view of a nozzle, (b) is a BB line sectional view of (a). (a)はノズルから吐出された高粘度材料が被塗布面上に塗布される状態を示す概念図、(b)は(a)のB−B線断面図。(A) is a conceptual diagram which shows the state by which the high-viscosity material discharged from the nozzle is apply | coated on a to-be-coated surface, (b) is the BB sectional drawing of (a). 積層高粘度材料層の横断面図を概念的に示す図であり、(a)は第1の塗布工程後、(b)は第2の塗布工程後、(c)は第3の塗布工程後の状態をそれぞれ示す。It is a figure which shows notionally the cross-sectional view of a lamination | stacking high viscosity material layer, (a) is after a 1st application process, (b) is after a 2nd application process, (c) is after a 3rd application process. Each state is shown. ノズルの下面図。The bottom view of a nozzle. (a)はノズルから吐出された高粘度材料が被塗布面上に塗布される状態を示す概念図、(b)は(a)のB−B線断面図。(A) is a conceptual diagram which shows the state by which the high-viscosity material discharged from the nozzle is apply | coated on a to-be-coated surface, (b) is the BB sectional drawing of (a). 積層高粘度材料層の横断面図を概念的に示す図であり、(a)は第1の塗布工程後、(b)は第2の塗布工程後、(c)は第3の塗布工程後の状態をそれぞれ示す。It is a figure which shows notionally the cross-sectional view of a lamination | stacking high viscosity material layer, (a) is after a 1st application process, (b) is after a 2nd application process, (c) is after a 3rd application process. Each state is shown. ノズルの下面図。The bottom view of a nozzle. 積層高粘度材料層の横断面図を概念的に示す図。The figure which shows notionally the cross-sectional view of a lamination | stacking high viscosity material layer.

以下、本発明の実施形態について説明する。   Hereinafter, embodiments of the present invention will be described.

本実施形態で用いる高粘度材料は、アクリルエマルジョン系の成分を主成分とする液状メルシートであり、所定温度、例えば28℃以上では液状であり、28℃未満になると急激に硬化する。   The high-viscosity material used in the present embodiment is a liquid melt sheet mainly composed of an acrylic emulsion-based component, which is liquid at a predetermined temperature, for example, 28 ° C. or higher, and is rapidly cured when the temperature is lower than 28 ° C.

高粘度材料は、冷却されて硬化した数mm程度の高粘度材料層の上にさらに数mm程度の高粘度材料層が形成されても、高粘度材料層の形状、特に端部形状が実質的に変形しない程度の強度を有している。このような高粘度材料層は、その粘度が0.8Pa・s以上であればよい。   Even if a high viscosity material layer of several millimeters is further formed on a high viscosity material layer of several millimeters that has been cooled and hardened, the shape of the high viscosity material layer, in particular, the end shape is substantially It is strong enough not to deform. Such a high-viscosity material layer may have a viscosity of 0.8 Pa · s or more.

高粘度材料が塗布される被塗布物は、例えば、自動車等の車体のフロアパネルなどの板金パネル部品であり、SPC鋼板、亜鉛メッキ鋼板などの鋼板から形成されている。ただし、本発明における被塗布物は、板金パネル部品に限定されず、その素材も限定されない。そして、被塗布物の表面である被塗布面は、特に大きな段差や穴がなければ、凹凸形状や傾斜を有するものであってもよい。   An object to be coated with a high-viscosity material is, for example, a sheet metal panel component such as a floor panel of a vehicle body such as an automobile, and is formed from a steel plate such as an SPC steel plate or a galvanized steel plate. However, the object to be coated in the present invention is not limited to sheet metal panel parts, and the material thereof is not limited. And the to-be-coated surface which is the surface of the to-be-coated object may have a concavo-convex shape or an inclination unless there is a particularly large step or hole.

以下、本発明の実施形態に係る高粘度材料の塗布装置100について説明する。 The following describes the coating apparatus 100 of the high-viscosity material according to implementation embodiments of the present invention.

図1に示すように、塗布装置100は、塗布ガン10、塗布ガン10の先端に取付けられたノズル20、ノズル20に先端が接続されるホース30、塗布ガン10がハンド先端に取付けられた多関節形のロボット40、高粘度材料を貯留するタンク50、タンク50に貯留された高粘度材料をホース30の後端から吸い込みホース30内を圧送させるポンプ60、ホース30の途中に設けられたバルブ70、ホース30内を圧送される高粘度材料の流量を検出する流量計80、及び制御部90を備えている。   As shown in FIG. 1, a coating apparatus 100 includes a coating gun 10, a nozzle 20 attached to the tip of the coating gun 10, a hose 30 connected to the tip of the nozzle 20, and a coating gun 10 attached to the tip of the hand. Articulated robot 40, tank 50 for storing high-viscosity material, pump 60 for sucking high-viscosity material stored in tank 50 from the rear end of hose 30 and pumping the inside of hose 30; valve provided in the middle of hose 30 70, a flow meter 80 for detecting the flow rate of the high-viscosity material pumped through the hose 30, and a control unit 90 are provided.

ノズル20は、高粘度材料を一定温度に加熱可能なヒートノズルであり、ホース30も、高粘度材料を一定温度に加熱可能なヒートホースである。高粘度材料を一定温度にすることにより、高粘度材料の粘度が外気温の影響を受けずに一定となるとともに、低粘度となってポンプ60の負荷を低減できる。   The nozzle 20 is a heat nozzle capable of heating a high viscosity material to a constant temperature, and the hose 30 is also a heat hose capable of heating a high viscosity material to a constant temperature. By setting the high-viscosity material to a constant temperature, the viscosity of the high-viscosity material becomes constant without being affected by the outside air temperature, and the viscosity of the high-viscosity material becomes low and the load on the pump 60 can be reduced.

ノズル20内では加熱されて液状の高粘度材料は、ノズル20から吐出され外気と接すると放熱が開始されて温度が降下し、急激に高粘度になる。   The high-viscosity material which is heated in the nozzle 20 and is in a liquid state is discharged from the nozzle 20 and comes into contact with the outside air.

制御部90は、CPU、ROM、RAM、I/O等から構成されており、予めティーチングされている教示プログラムを実行することなどにより、予め定められた塗布が行われるように、流量計80が検出した流量に応じて、ロボット40、ポンプ60及びバルブ70を制御する。   The control unit 90 includes a CPU, a ROM, a RAM, an I / O, and the like, and the flow meter 80 is configured so that predetermined application is performed by executing a teaching program taught in advance. The robot 40, the pump 60 and the valve 70 are controlled according to the detected flow rate.

図2(a)に示すように、ノズル20は、塗布方向(図面上下方向)に離間した複数、ここでは2つの連続した開口21A,21Bからなる吐出部21が下面に形成されている。開口21A,21Bの形状を塗布方向に積み重ねた形状は、塗布方向に非対称、塗布方向と直交する方向(図面左右方向)に対称になっている。   As shown in FIG. 2A, the nozzle 20 has a plurality of nozzles 20 spaced apart in the application direction (vertical direction in the drawing), here two discharge openings 21 formed of continuous openings 21A and 21B formed on the lower surface. The shape in which the shapes of the openings 21A and 21B are stacked in the application direction is asymmetric in the application direction and symmetric in the direction orthogonal to the application direction (left and right direction in the drawing).

開口21A,21Bは、具体的には、それぞれ同一形状の二等辺三角形の底辺部が塗布方向に対して直交する方向に連接された形状であり、平行に配置されている。一方の開口(例えば21A)の二等辺三角形の頂部と、他方の開口(例えば21B)の二等辺三角形の底辺部の連接部とは塗布方向に一直線上に配置されている。これにより、開口21A,21Bの形状を塗布方向に積み重ねた形状は、略台形形状であり、塗布方向に非対称、塗布方向と直交する方向に対称になっている。   Specifically, each of the openings 21A and 21B has a shape in which bases of isosceles triangles having the same shape are connected in a direction orthogonal to the application direction, and are arranged in parallel. The top part of the isosceles triangle of one opening (for example, 21A) and the connecting part of the bottom part of the isosceles triangle of the other opening (for example, 21B) are arranged in a straight line in the coating direction. Thereby, the shape which accumulated the shape of opening 21A, 21B in the application direction is a substantially trapezoid shape, and is asymmetric in the application direction and symmetrical in the direction orthogonal to the application direction.

図2(b)に示すように、ノズル20は、ホース30の先端が接続される導入口22、及び吐出部21と導入口22とを連通する放射状の導入通路23を備えている。これにより、開口21A,21Bから吐出されて、被塗布面S上に貼り付けるようにして形成される高粘度材料層の横断面形状は、開口21A,21Bの形状に倣ったものとなる。   As shown in FIG. 2B, the nozzle 20 includes an introduction port 22 to which the tip of the hose 30 is connected, and a radial introduction passage 23 that connects the discharge unit 21 and the introduction port 22. Thereby, the cross-sectional shape of the high-viscosity material layer that is ejected from the openings 21A and 21B and formed so as to be stuck on the surface to be coated S follows the shape of the openings 21A and 21B.

開口21A,21Bは塗布方向に離間しているので、図3(a)に示すように、開口21A,21Bから同時に吐出された高粘度材料は塗布方向(図中矢印方向)に離間して流下して、被塗布面S上に塗布される。   Since the openings 21A and 21B are separated from each other in the application direction, as shown in FIG. 3A, the high-viscosity material simultaneously discharged from the openings 21A and 21B flows away in the application direction (arrow direction in the figure). Then, it is applied onto the surface S to be applied.

開口21Aを塗布方向進行側、開口21Bを塗布方向後側に位置させて塗布を行った場合、開口21Aから吐出されて形成された高粘度材料層24Aの上に、開口21Bから吐出されて形成された高粘度材料層24Bが積層されることになる。図3(b)に示すように、これら2つの高粘度材料層24A,24Bとが積層されてなる積層高粘度材料層Pの横断面形状は、開口21A,21Bの形状を塗布方向に積み重ねた形状と同じ略台形形状となり、塗布方向に非対称、塗布方向と直交する方向に対称である。   When coating is performed with the opening 21A positioned on the traveling side in the coating direction and the opening 21B positioned on the rear side in the coating direction, the coating is formed by discharging from the opening 21B on the high-viscosity material layer 24A formed by discharging from the opening 21A. The high-viscosity material layer 24B thus formed is laminated. As shown in FIG. 3B, the cross-sectional shape of the laminated high-viscosity material layer P formed by laminating these two high-viscosity material layers 24A and 24B is obtained by stacking the shapes of the openings 21A and 21B in the application direction. It has the same trapezoidal shape as the shape, and is asymmetric in the application direction and symmetric in the direction orthogonal to the application direction.

なお、開口21A,21B間の間隔、ノズル20から吐出されるときの高粘度材料の温度や剪断速度、ノズル20の移動速度などは、2つの高粘度材料層24A,24Bが積層したときに、下方の高粘度材料層24Aの端部形状が変形しないように、ノズル20から被塗布面Sまでの距離、外気温、作業効率などを考慮して適宜定めることができる。   The spacing between the openings 21A and 21B, the temperature and shear rate of the high-viscosity material when ejected from the nozzle 20, the moving speed of the nozzle 20, and the like are as follows. It can be determined appropriately in consideration of the distance from the nozzle 20 to the coated surface S, the outside air temperature, work efficiency, etc. so that the end shape of the lower high-viscosity material layer 24A does not deform.

一例として、開口21A,21Bの三角形状の高さは0.3mm〜数mm程度、開口21A,21B間の間隔は数mm程度、ノズル20から吐出されるときの高粘度材料の温度は28℃〜30℃、ノズル20から吐出されるときの高粘度材料の剪断速度は10000/秒〜20000/秒、ノズル20の移動速度は200mm/分〜1500mm/分である。   As an example, the height of the triangular shape of the openings 21A and 21B is about 0.3 mm to several mm, the interval between the openings 21A and 21B is about several mm, and the temperature of the high-viscosity material when discharged from the nozzle 20 is 28 ° C. The shear rate of the high-viscosity material when discharged from the nozzle 20 is 10000 / second to 20000 / second, and the moving speed of the nozzle 20 is 200 mm / minute to 1500 mm / minute.

以上のように構成された塗布装置100は、被塗布面Sに対し相対的に移動しながら吐出部21から加熱状態の高粘度材料を吐出する。吐出された高粘度材料は流下して被塗布面Sに達し冷却されて硬化され、帯状の積層高粘度材料層Pを形成する。   The coating apparatus 100 configured as described above discharges a heated high-viscosity material from the discharge unit 21 while moving relative to the application surface S. The discharged high-viscosity material flows down to reach the application surface S, is cooled and hardened, and forms a belt-like laminated high-viscosity material layer P.

以下、塗布装置100を用いた高粘度材料の塗布方法について説明する。以下、塗布装置100の動作制御は制御部90の制御指令に応じて行われる。   Hereinafter, a method for applying a high-viscosity material using the application apparatus 100 will be described. Hereinafter, the operation control of the coating apparatus 100 is performed according to a control command of the control unit 90.

まず、ポンプ60を運転してノズル20の吐出部21から高粘度材料を吐出させながら、ロボット40を動作させてノズル20を塗布方向に直線状に移動させることにより、第1の塗布工程を行う。これにより、図4(a)に示すように、2つの高粘度材料層24A,24Bとが積層されてなり、横断面形状が略台形形状である第1の積層高粘度材料層P1が帯状に形成される。   First, the first application process is performed by operating the pump 60 and moving the nozzle 20 linearly in the application direction by operating the robot 40 while discharging the high viscosity material from the discharge unit 21 of the nozzle 20. . As a result, as shown in FIG. 4A, the two high-viscosity material layers 24A and 24B are laminated, and the first laminated high-viscosity material layer P1 having a substantially trapezoidal cross-sectional shape is formed in a strip shape. It is formed.

次に、ロボット40を動作させて、ノズル20を第1の塗布工程の塗布開始位置から塗布方向と直交する方向に予め設定された距離だけ離間した位置まで移動させる。その後、ポンプ60を運転してノズル20の吐出部21から高粘度材料を吐出させながら、ロボット40を動作させてノズル20を第1の塗布工程の塗布方向と同一方向に直線状に移動させることにより、第2の塗布工程を行う。これにより、図4(b)に示すように、2つの高粘度材料層24A,24Bとが積層されてなり、横断面形状が略台形形状である第2の積層高粘度材料層P2が、第1の積層高粘度材料層P1と離間して帯状に形成される。   Next, the robot 40 is operated to move the nozzle 20 from the application start position in the first application process to a position separated by a preset distance in a direction orthogonal to the application direction. Thereafter, the pump 60 is operated to discharge the high-viscosity material from the discharge portion 21 of the nozzle 20, and the robot 40 is operated to move the nozzle 20 linearly in the same direction as the application direction of the first application step. Thus, the second coating process is performed. As a result, as shown in FIG. 4B, the two high-viscosity material layers 24A and 24B are laminated, and the second laminated high-viscosity material layer P2 having a substantially trapezoidal cross-sectional shape is 1 is formed in a strip shape apart from the laminated high-viscosity material layer P1.

次に、ロボット40を動作させて、ノズル20を第1の塗布工程と第2の塗布工程との塗布終了時の位置の中間まで移動させる。その後、ポンプ60を運転してノズル20の吐出部21から高粘度材料を吐出させながら、ロボット40を動作させてノズル20を第1及び第2の塗布工程における塗布方向と逆方向に直線状に移動させることにより、第3の塗布工程を行う。これにより、図4(c)に示すように、2つの高粘度材料層24A,24Bとが積層されてなり、横断面形状が略台形形状である第3の積層高粘度材料層P3が、第1の及び第2の積層高粘度材料層P1,P2と端部を接した状態で帯状に形成される。3つの帯状の積層高粘度材料層P1〜P3は、端部が互いに重なり合って並行に位置する。   Next, the robot 40 is operated to move the nozzle 20 to an intermediate position between the first application process and the second application process at the end of application. Thereafter, the pump 60 is operated to discharge the high-viscosity material from the discharge portion 21 of the nozzle 20, and the robot 40 is operated to linearly move the nozzle 20 in the direction opposite to the application direction in the first and second application steps. A third coating step is performed by moving the third coating step. As a result, as shown in FIG. 4C, the two high-viscosity material layers 24A and 24B are laminated, and the third laminated high-viscosity material layer P3 having a substantially trapezoidal cross-sectional shape is The first and second laminated high-viscosity material layers P1 and P2 are formed in a strip shape in contact with the end portions. The three belt-like laminated high-viscosity material layers P1 to P3 are positioned in parallel with their end portions overlapping each other.

第3の積層高粘度材料層P3は、第1及び第2の積層高粘度材料層P1,P2とは異なり、相対的に短辺の辺が底辺となる略台形形状の横断面形状を有している。これは、第3の塗布工程での塗布方向が、第1及び第2の塗布方向での塗布方向とは逆方向であるため、開口21Bから吐出された高粘度材料で形成された高粘度材料層24Bの上に開口21Aから吐出された高粘度材料で形成された高粘度材料層24Aが積層されたためである。   Unlike the first and second laminated high-viscosity material layers P1 and P2, the third laminated high-viscosity material layer P3 has a substantially trapezoidal cross-sectional shape in which the shorter side is the bottom. ing. This is because the application direction in the third application step is opposite to the application direction in the first and second application directions, and thus the high-viscosity material formed of the high-viscosity material discharged from the opening 21B. This is because the high-viscosity material layer 24A formed of the high-viscosity material discharged from the opening 21A is laminated on the layer 24B.

第3の積層高粘度材料層P3の両端部は、第1及び第2の積層高粘度材料層P1,P2の端部とそれぞれ嵌合するように重なり合うことが最も好ましい。これにより、第1から第3の積層高粘度材料層P1〜P3は、全体として略台形形状の横断面形状を有し、両端部の僅かな領域を除いて広範囲な面で均一な厚さとなる。   It is most preferable that both end portions of the third laminated high-viscosity material layer P3 overlap so as to be fitted to the end portions of the first and second laminated high-viscosity material layers P1 and P2, respectively. As a result, the first to third laminated high-viscosity material layers P1 to P3 have a substantially trapezoidal cross-sectional shape as a whole, and have a uniform thickness over a wide range except for a small area at both ends. .

また、誤差によって、第3の積層高粘度材料層P3の両端部が、第1及び第2の積層高粘度材料層P1,P2の端部とそれぞれ嵌合しない場合であっても、各積層高粘度材料P1,P2,P3の端部は傾斜しているので、これらの端部が重なり合っても、然程盛り上がりが生じない。よって、並行する3つの積層高粘度材料層P1〜P3の上に載置されるフロアマットなどの周辺部材との干渉が防止され、組み付け性に悪影響を及ぼさない。   Even if both end portions of the third laminated high-viscosity material layer P3 are not fitted into the end portions of the first and second laminated high-viscosity material layers P1 and P2 due to errors, Since the end portions of the viscous materials P1, P2, and P3 are inclined, even if these end portions overlap each other, the swell does not occur so much. Accordingly, interference with peripheral members such as a floor mat placed on the three laminated high-viscosity material layers P1 to P3 in parallel is prevented, and the assembling property is not adversely affected.

なお、第3の塗布工程において、ノズル20の吐出口21の方向を変えるように組み替えて第1及び第2の塗布工程の塗布方向と同一方向に塗布してもよい。ただし、この場合、組み替える手間を考慮すると、好ましくない。   In the third coating step, the coating may be applied in the same direction as the coating direction of the first and second coating steps by changing the direction of the discharge port 21 of the nozzle 20 to be changed. However, in this case, it is not preferable in view of time and effort for recombination.

また、2つの積層高粘度材料層のみを被塗布面S上に形成する場合、第2の塗布工程において、第1の塗布工程における塗布方向と逆方向に塗布して、第2の積層高粘度材料層の端部が第1の積層高粘度材料層の端部に重なり合うようにすればよい。   When only the two laminated high-viscosity material layers are formed on the coated surface S, the second laminated high-viscosity is applied in the second coating step in the direction opposite to the coating direction in the first coating step. What is necessary is just to make it the edge part of a material layer overlap with the edge part of a 1st lamination | stacking high-viscosity material layer.

塗布ガン10のティーチングを容易にするために、被塗布面Sが凹凸形状を有している場合であっても、ノズル20を水平方向に移動させて塗布することがある。特にこのような場合、ノズル20と被塗布面Sとの間の距離が広がることがあるため、開口21A,21Bの個々の三角形状が分離していると、高粘度材料層24A,24Bが連続しないおそれがある。そこで、確実に連続した帯状の高粘度材料層24A,24Bを形成するために、三角形状の底部を連結している。   In order to facilitate teaching of the coating gun 10, the nozzle 20 may be moved in the horizontal direction for coating even when the coated surface S has an uneven shape. Particularly in such a case, since the distance between the nozzle 20 and the surface to be coated S may increase, if the individual triangular shapes of the openings 21A and 21B are separated, the high-viscosity material layers 24A and 24B are continuous. There is a risk of not. Therefore, the triangular bottoms are connected to form the continuous high-viscosity material layers 24A and 24B in a reliable manner.

開口21A,21B間の間隔が狭過ぎすると、高粘度材料層24Aが十分に硬化する前に、その上に高粘度材料層24Bが積層されて、高粘度材料層24Aの形状、特に端部形状が変形するおそれがる。また、開口21A,21Bが一体化されていると、厚さの厚い高粘度材料層が形成されるので、厚さが均一化しない。   If the distance between the openings 21A and 21B is too narrow, the high-viscosity material layer 24B is laminated on the high-viscosity material layer 24A before the high-viscosity material layer 24A is sufficiently cured. May be deformed. Further, when the openings 21A and 21B are integrated, a thick high-viscosity material layer is formed, so that the thickness is not uniform.

以下、本発明の第1の参考形態に係る高粘度材料の塗布装置について説明する。 Hereinafter, the high-viscosity material coating apparatus according to the first embodiment of the present invention will be described.

この塗布装置は、前述した塗布装置100と比較して、図5に示すように、ノズル25の下面に形成された吐出部26のみが異なっている。   Compared with the above-described coating apparatus 100, this coating apparatus is different only in the discharge section 26 formed on the lower surface of the nozzle 25, as shown in FIG.

吐出部26を構成する開口26A,26Bは、それぞれ塗布方向に対して直交する方向(図面左右方向)を長手方向とする矩形形状であり、平行に配置されている。そして、開口26Aは、開口26Bより長手方向の両端部が同一長さだけ長くなっている。これにより、開口26A,26Bの形状を塗布方向に積み重ねた形状は、両端部に段差を備えた矩形形状であり、塗布方向に非対称、塗布方向と直交する方向に対称になっている。   The openings 26 </ b> A and 26 </ b> B constituting the discharge unit 26 have a rectangular shape whose longitudinal direction is a direction (right and left direction in the drawing) orthogonal to the application direction, and are arranged in parallel. The opening 26A is longer than the opening 26B by the same length at both ends in the longitudinal direction. Thus, the shape of the openings 26A and 26B stacked in the application direction is a rectangular shape having steps at both ends, and is asymmetric in the application direction and symmetric in the direction perpendicular to the application direction.

開口26A,26Bは塗布方向に離間しているので、図6(a)に示すように、開口26A,26Bからそれぞれ同時に吐出された高粘度材料は塗布方向に離間して流下して、被塗布面S上に塗布される。   Since the openings 26A and 26B are separated from each other in the application direction, as shown in FIG. 6A, the high-viscosity materials simultaneously discharged from the openings 26A and 26B flow away from each other in the application direction, and are applied. It is applied on the surface S.

開口26Aを塗布方向進行側、開口26Bを塗布方向後側に位置させて塗布を行った場合、開口26Aから吐出されて形成された高粘度材料層27Aの上に、開口26Bから吐出されて形成された高粘度材料層27Bが積層されることになる。図6(b)に示すように、これら2つの高粘度材料層27A,27Bとが積層されてなる積層高粘度材料層Pの横断面形状は、開口26A,26Bの形状を塗布方向に積み重ねた形状と同じく両端部に段差を備えた矩形形状となり、塗布方向に非対称、塗布方向と直交する方向に対称である。   When the coating is performed with the opening 26A positioned on the traveling side in the coating direction and the opening 26B positioned on the rear side in the coating direction, the coating is formed by discharging from the opening 26B on the high viscosity material layer 27A formed by discharging from the opening 26A. The high-viscosity material layer 27B thus formed is laminated. As shown in FIG. 6B, the cross-sectional shape of the laminated high-viscosity material layer P formed by laminating these two high-viscosity material layers 27A and 27B is obtained by stacking the shapes of the openings 26A and 26B in the application direction. Like the shape, it has a rectangular shape with steps at both ends, and is asymmetric in the application direction and symmetric in the direction orthogonal to the application direction.

なお、開口26A,26B間の間隔、ノズル25から吐出されるときの高粘度材料の温度や剪断速度、ノズル25の移動速度などは、2つの高粘度材料層27A,27Bが積層したときに、下方の高粘度材料層27Aの端部形状が変形しないように、ノズル25から被塗布面Sまでの距離、外気温、作業効率などを考慮して適宜定めることができる。   The spacing between the openings 26A and 26B, the temperature and shear rate of the high-viscosity material when discharged from the nozzle 25, the moving speed of the nozzle 25, and the like are as follows. It can be appropriately determined in consideration of the distance from the nozzle 25 to the surface S to be coated, the outside air temperature, work efficiency, and the like so that the end shape of the lower high-viscosity material layer 27A is not deformed.

一例として、開口26A,26Bの矩形形状の短辺は0.3mm〜数mm程度以下、開口26A,26B間の間隔は数mm程度、ノズル25から吐出されるときの高粘度材料の温度は28℃〜30℃、ノズル25から吐出されるときの高粘度材料の剪断速度は10000/秒〜20000/秒、ノズル25の移動速度は200mm/分〜1500mm/分である。   As an example, the short sides of the rectangular shapes of the openings 26A and 26B are about 0.3 mm to several mm or less, the interval between the openings 26A and 26B is about several mm, and the temperature of the high viscosity material when discharged from the nozzle 25 is 28. The shear rate of the high-viscosity material when discharged from the nozzle 25 is 10000 / second to 20000 / second, and the moving speed of the nozzle 25 is 200 mm / minute to 1500 mm / minute.

以上のように構成された塗布装置は、被塗布面Sに対し相対的に移動しながら吐出部25から加熱状態の高粘度材料を吐出する。吐出された高粘度材料は流下して被塗布面Sに達し冷却されて硬化され、帯状の積層高粘度材料層Pを形成する。   The coating apparatus configured as described above discharges a heated high-viscosity material from the discharge unit 25 while moving relative to the surface S to be coated. The discharged high-viscosity material flows down to reach the application surface S, is cooled and hardened, and forms a belt-like laminated high-viscosity material layer P.

以下、この塗布装置を用いた高粘度材料の塗布方法について説明する。本塗布方法は、実施形態に係る高粘度材料の塗布方法と類似するので、簡略に説明する。 Hereinafter, a method for applying a high-viscosity material using this application apparatus will be described. This coating method, since similar to the method of applying the high-viscosity material according to implementation embodiments will be described briefly.

まず、第1の塗布工程を行い、図7(a)に示すように、2つの高粘度材料層27A,27Bとが積層されてなり、横断面形状が両端部に段差を備えた矩形形状である第1の積層高粘度材料層P1が帯状に形成される。   First, the first application step is performed, and as shown in FIG. 7A, two high-viscosity material layers 27A and 27B are laminated, and the cross-sectional shape is a rectangular shape with steps at both ends. A certain first laminated high-viscosity material layer P1 is formed in a strip shape.

次に、第2の塗布工程を行い、図7(b)に示すように、2つの高粘度材料層27A,27Bとが積層されてなり、横断面形状が両端部に段差を備えた矩形形状である第2の積層高粘度材料層P2が、第1の積層高粘度材料層P1と離間して帯状に形成される。   Next, a second application step is performed, and as shown in FIG. 7B, two high-viscosity material layers 27A and 27B are laminated, and the cross-sectional shape is a rectangular shape with steps at both ends. The second laminated high-viscosity material layer P2 is formed in a strip shape apart from the first laminated high-viscosity material layer P1.

次に、第3の塗布工程を行い、図7(c)に示すように、2つの高粘度材料層27A,27Bとが積層されてなり、横断面形状が両端部に段差を備えた矩形形状である第3の積層高粘度材料層P3が、第1及び第2の積層高粘度材料層P1,P2と端部を接した状態で帯状に形成される。3つの帯状の積層高粘度材料層P1〜P3は、端部が互いに重なり合って並行に位置される。   Next, a third coating step is performed, and as shown in FIG. 7C, two high-viscosity material layers 27A and 27B are laminated, and the cross-sectional shape is a rectangular shape with steps at both ends. The third laminated high-viscosity material layer P3 is formed in a strip shape in contact with the first and second laminated high-viscosity material layers P1 and P2. The three belt-like laminated high-viscosity material layers P1 to P3 are positioned in parallel with their end portions overlapping each other.

第3の積層高粘度材料層P3は、第1及び第2の積層高粘度材料層P1,P2とは異なり、両端の下端部が切欠かれた段差を備えた矩形形状の横断面形状を有している。これは、第3の塗布工程での塗布方向が、第1及び第2の塗布方向での塗布方向とは逆方向であるため、開口26Bから吐出された高粘度材料で形成された高粘度材料層27Bの上に開口26Aから吐出された高粘度材料で形成された高粘度材料層27Aが積層されたためである。   Unlike the first and second laminated high-viscosity material layers P1 and P2, the third laminated high-viscosity material layer P3 has a rectangular cross-sectional shape with a stepped notch at both ends. ing. This is because the application direction in the third application step is opposite to the application direction in the first and second application directions, and thus the high-viscosity material formed of the high-viscosity material discharged from the opening 26B. This is because the high-viscosity material layer 27A formed of the high-viscosity material discharged from the opening 26A is laminated on the layer 27B.

第3の積層高粘度材料層P3の両端部は、第1及び第2の積層高粘度材料層P1,P2の端部とそれぞれ嵌合するように重なり合うことが最も好ましい。これにより、第1から第3の積層高粘度材料層P1〜P3は、全体として略台形形状の横断面形状を有し、両端部の僅かな領域を除いて広範囲な面で均一な厚さとなる。   It is most preferable that both end portions of the third laminated high-viscosity material layer P3 overlap so as to be fitted to the end portions of the first and second laminated high-viscosity material layers P1 and P2, respectively. As a result, the first to third laminated high-viscosity material layers P1 to P3 have a substantially trapezoidal cross-sectional shape as a whole, and have a uniform thickness over a wide range except for a small area at both ends. .

また、誤差によって、第3の積層高粘度材料層P3の両端部が、第1及び第2の積層高粘度材料層P1,P2の端部とそれぞれ嵌合しない場合であっても、各積層高粘度材料P1,P2,P3の端部は段差を備えているので、これらの端部が重なり合っても、然程盛り上がりが生じない。よって、並行する3つの積層高粘度材料層P1〜P3の上に載置されるフロアマットなどの周辺部材との干渉が防止され、組み付け性に悪影響を及ぼさない。   Even if both end portions of the third laminated high-viscosity material layer P3 are not fitted into the end portions of the first and second laminated high-viscosity material layers P1 and P2 due to errors, Since the end portions of the viscosity materials P1, P2, and P3 are provided with a step, even if these end portions overlap each other, the swell does not occur so much. Accordingly, interference with peripheral members such as a floor mat placed on the three laminated high-viscosity material layers P1 to P3 in parallel is prevented, and the assembling property is not adversely affected.

なお、第3の塗布工程において、ノズル20の吐出口21の方向を変えるように組み替えて第1及び第2の塗布工程の塗布方向と同一方向に塗布してもよい。ただし、この場合、組み替える手間を考慮すると、好ましくない。   In the third coating step, the coating may be applied in the same direction as the coating direction of the first and second coating steps by changing the direction of the discharge port 21 of the nozzle 20 to be changed. However, in this case, it is not preferable in view of time and effort for recombination.

また、2つの積層高粘度材料層のみを被塗布面S上に形成する場合、第2の塗布工程において、第1の塗布工程における塗布方向と逆方向に塗布して、第2の積層高粘度材料層の端部が第1の積層高粘度材料層の端部に重なり合うようにすればよい。   When only the two laminated high-viscosity material layers are formed on the coated surface S, the second laminated high-viscosity is applied in the second coating step in the direction opposite to the coating direction in the first coating step. What is necessary is just to make it the edge part of a material layer overlap with the edge part of a 1st lamination | stacking high-viscosity material layer.

以下、本発明の第2の参考形態に係る高粘度材料の塗布装置について説明する。 Hereinafter, the high-viscosity material coating apparatus according to the second embodiment of the present invention will be described.

この塗布装置は、前述した塗布装置100と比較して、図8に示すように、ノズル28の下面に形成された吐出部29のみが異なっている。   Compared with the above-described coating apparatus 100, this coating apparatus is different only in the discharge section 29 formed on the lower surface of the nozzle 28, as shown in FIG.

吐出部29を構成する開口29A,29Bは、それぞれ塗布方向に対して直交する方向(図面左右方向)を長手方向とする矩形形状であり、平行に配置されている。そして、開口29Aと開口29Bとは長手方向に同一長さとなっている。これにより、開口29A,29Bの形状を塗布方向に積み重ねた形状は、矩形形状であり、塗布方向に対称、塗布方向と直交する方向に対称になっている。   The openings 29A and 29B constituting the discharge unit 29 have a rectangular shape whose longitudinal direction is a direction orthogonal to the application direction (left and right direction in the drawing), and are arranged in parallel. The opening 29A and the opening 29B have the same length in the longitudinal direction. Thereby, the shape which accumulated the shape of opening 29A, 29B in the application direction is a rectangular shape, and is symmetrical in the application direction and symmetrical in the direction orthogonal to the application direction.

開口29A,29Bは塗布方向に離間しているので、図9に示すように、開口29A,29Bからそれぞれ同時に吐出された高粘度材料は塗布方向に離間して流下して、被塗布面S上に塗布される。   Since the openings 29A and 29B are separated from each other in the application direction, the high-viscosity materials simultaneously discharged from the openings 29A and 29B flow away from each other in the application direction, as shown in FIG. To be applied.

開口29Aを塗布方向進行側、開口29Bを塗布方向後側に位置させて塗布を行った場合、開口29Aから吐出されて形成された高粘度材料層31Aの上に、開口29Bから吐出されて形成された高粘度材料層31Bが積層されることになる。これら2つの高粘度材料層31A,31Bとが積層されてなる積層高粘度材料層Pの横断面形状は、開口29A,29Bの形状を塗布方向に積み重ねた形状と同じく、矩形形状となり、塗布方向に対称、塗布方向と直交する方向に対称である。   When coating is performed with the opening 29A positioned on the traveling side in the coating direction and the opening 29B positioned on the rear side in the coating direction, the coating is formed by discharging from the opening 29B on the high-viscosity material layer 31A formed by discharging from the opening 29A. The high-viscosity material layer 31B thus formed is laminated. The cross-sectional shape of the laminated high-viscosity material layer P formed by laminating these two high-viscosity material layers 31A and 31B is a rectangular shape similar to the shape in which the shapes of the openings 29A and 29B are stacked in the application direction. In the direction perpendicular to the coating direction.

なお、開口29A,29B間の間隔、ノズル28から吐出されるときの高粘度材料の温度や剪断速度、ノズル28の移動速度などは、2つの高粘度材料層29A,29Bが積層したときに、下方の高粘度材料層29Aの端部形状が変形しないように、ノズル28から被塗布面Sまでの距離、外気温、作業効率などを考慮して適宜定めることができる。   In addition, when the two high-viscosity material layers 29A and 29B are laminated, the interval between the openings 29A and 29B, the temperature and shear rate of the high-viscosity material when discharged from the nozzle 28, the moving speed of the nozzle 28, etc. The distance from the nozzle 28 to the coated surface S, the outside air temperature, work efficiency, and the like can be determined as appropriate so that the end shape of the lower high-viscosity material layer 29A is not deformed.

一例として、開口29A,29Bの矩形形状の短辺は0.3mm〜数mm程度以下、開口29A,29B間の間隔は数mm程度、ノズル28から吐出されるときの高粘度材料の温度は28℃〜30℃、ノズル28から吐出されるときの高粘度材料の剪断速度は10000/秒〜20000/秒、ノズル20の移動速度は200mm/分〜1500mm/分である。   As an example, the short sides of the rectangular shapes of the openings 29A and 29B are about 0.3 mm to several mm or less, the distance between the openings 29A and 29B is about several mm, and the temperature of the high-viscosity material when discharged from the nozzle 28 is 28. The shear rate of the high-viscosity material when discharged from the nozzle 28 is 10000 / second to 20000 / second, and the moving speed of the nozzle 20 is 200 mm / minute to 1500 mm / minute.

以上のように構成された塗布装置は、被塗布面Sに対し相対的に移動しながら吐出部28から加熱状態の高粘度材料を吐出する。吐出された高粘度材料は流下して被塗布面Sに達し冷却されて硬化され、帯状の積層高粘度材料層Pを形成する。   The coating apparatus configured as described above discharges a heated high-viscosity material from the discharge unit 28 while moving relative to the surface S to be coated. The discharged high-viscosity material flows down to reach the application surface S, is cooled and hardened, and forms a belt-like laminated high-viscosity material layer P.

以下、この塗布装置を用いた高粘度材料の塗布方法について説明する。本塗布方法は、複数の帯状の積層高粘度材料層Pを並行して配置する場合には適したものではなく、1つの帯状の積層高粘度材料層Pのみを、又は隣接する積層高粘度材料層Pと離間させて積層高粘度材料層Pを形成する場合に適した方法である。   Hereinafter, a method for applying a high-viscosity material using this application apparatus will be described. This application method is not suitable when a plurality of strip-shaped laminated high-viscosity material layers P are arranged in parallel, and only one strip-shaped laminated high-viscosity material layer P or an adjacent laminated high-viscosity material is used. This is a method suitable for forming the laminated high-viscosity material layer P apart from the layer P.

ポンプ60を運転してノズル20の吐出部29から高粘度材料を吐出させながら、ロボット40を動作させてノズル20を塗布方向に直線状に移動させることにより、第1の塗布工程を行う。これにより、図9に示すように、2つの高粘度材料層31A,31Bとが積層されてなり、横断面形状が矩形形状である積層高粘度材料層Pが帯状に形成される。   The first application process is performed by operating the robot 40 and moving the nozzle 20 linearly in the application direction while operating the pump 60 to discharge the high-viscosity material from the discharge unit 29 of the nozzle 20. As a result, as shown in FIG. 9, the two high-viscosity material layers 31A and 31B are laminated, and the laminated high-viscosity material layer P having a rectangular cross-sectional shape is formed in a strip shape.

なお、1つの開口のみから構成される吐出口を備えたノズルを用いてもよい。この場合、下層の高粘度材料層を全て形成した後、その上に高粘度材料層を形成することになる。ただし、工程が長時間化されるので、好ましくない。   In addition, you may use the nozzle provided with the discharge outlet comprised only from one opening. In this case, after forming the lower high viscosity material layer, the high viscosity material layer is formed thereon. However, this is not preferable because the process takes a long time.

なお、以上、本発明の実施形態について説明したが、本発明はこれに限定されない。例えば、吐出口は2つの開口からなるものに限定されず、3つ以上の開口から構成されるものであってもよい。この場合、積層高粘度材料層は3層以上の高粘度材料層が積層されたものとなる。   In addition, although embodiment of this invention was described above, this invention is not limited to this. For example, the discharge port is not limited to one having two openings, and may be constituted by three or more openings. In this case, the laminated high-viscosity material layer is obtained by laminating three or more high-viscosity material layers.

また、実施形態において、2列又は3列の積層高粘度材料層Pを隣接して形成する場合について説明した。しかし、これに限定されず、1列又は4列以上の積層高粘度材料層Pを形成してもよい。 Further, in the implementation form, it has been described a case where formed adjacent two rows or three rows stacked high viscosity material layer P of. However, the present invention is not limited to this, and one or four or more stacked high-viscosity material layers P may be formed.

また、複数列の積層高粘度材料層Pを隣接して形成する場合、吐出部21,26が開口21A,21B,26A,26Bを備える場合について説明した。しかし、これに限定されず、開口の形状を塗布方向に積み重ねた形状が、塗布方向に非対称、塗布方向と直交する方向に対称であればよい。例えば、開口の形状が波状の形状であってもよい。   Further, in the case where a plurality of stacked high-viscosity material layers P are formed adjacent to each other, the case where the discharge portions 21 and 26 include the openings 21A, 21B, 26A, and 26B has been described. However, the present invention is not limited to this, and the shape in which the shapes of the openings stacked in the application direction may be asymmetric in the application direction and symmetric in the direction orthogonal to the application direction. For example, the shape of the opening may be a wavy shape.

また、1列の積層高粘度材料層Pを形成する場合、、吐出部29が開口29A,29Bを備える場合について説明した。しかし、これに限定されず、開口の形状を塗布方向に積み重ねた形状が矩形形状であればよく、互いに異なる形状の複数の開口から構成されるものであってもよい。   In the case of forming one row of the laminated high-viscosity material layer P, the case where the discharge unit 29 includes the openings 29A and 29B has been described. However, the present invention is not limited to this, and the shape obtained by stacking the shapes of the openings in the application direction may be a rectangular shape, and may be composed of a plurality of openings having different shapes.

10…溶接ガン、 20,25,28…ノズル、 21,26,29…吐出部、 21A,21B,26A,26B,29A,29B…開口、 24A,24B,27A,27B,31A,31B…高粘度材料層、 P,P1,P2,P3…積層高粘度材料層、 30…ホース、 40…ロボット、 100…塗布装置。 DESCRIPTION OF SYMBOLS 10 ... Welding gun, 20, 25, 28 ... Nozzle, 21, 26, 29 ... Discharge part, 21A, 21B, 26A, 26B, 29A, 29B ... Opening, 24A, 24B, 27A, 27B, 31A, 31B ... High viscosity Material layer, P, P1, P2, P3 ... Laminated high viscosity material layer, 30 ... Hose, 40 ... Robot, 100 ... Application device.

Claims (1)

被塗布面に対し相対的に移動しながら吐出部から高粘度材料を吐出して前記高粘度材料を被塗布面に塗布する高粘度材料の塗布装置であって、
前記吐出部は、塗布方向に離間した複数の連続した開口からなり、
複数の前記開口の形状を前記塗布方向に積み重ねた形状が、前記塗布方向に非対称、前記塗布方向と直交する方向に対称であり、
各前記開口の形状は三角形状の底部を前記塗布方向と直交する方向に連接した形状であることを特徴とする高粘度材の塗布装置。
A high-viscosity material application device that discharges a high-viscosity material from a discharge unit while moving relative to the application surface, and applies the high-viscosity material to the application surface
The discharge part is composed of a plurality of continuous openings spaced in the application direction,
A shape in which a plurality of the shapes of the openings are stacked in the application direction is asymmetric in the application direction and symmetric in a direction perpendicular to the application direction,
The shape of each said opening is a shape which connected the triangular bottom part to the direction orthogonal to the said application direction, The coating device of the high-viscosity material characterized by the above-mentioned.
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