JP5626994B2 - Insert tip and plasma torch - Google Patents

Insert tip and plasma torch Download PDF

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JP5626994B2
JP5626994B2 JP2011017342A JP2011017342A JP5626994B2 JP 5626994 B2 JP5626994 B2 JP 5626994B2 JP 2011017342 A JP2011017342 A JP 2011017342A JP 2011017342 A JP2011017342 A JP 2011017342A JP 5626994 B2 JP5626994 B2 JP 5626994B2
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nozzle member
nozzle
hole
welding
chip
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JP2012157868A (en
JP2012157868A5 (en
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藤 茂 佐
藤 茂 佐
野 忠 星
野 忠 星
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日鐵住金溶接工業株式会社
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Priority to TW100128807A priority patent/TWI483653B/en
Priority to KR1020110100042A priority patent/KR101311042B1/en
Priority to CN201210031184.9A priority patent/CN102615408B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K10/00Welding or cutting by means of a plasma
    • B23K10/02Plasma welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/003Cooling means
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05HPLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00Generating plasma; Handling plasma
    • H05H1/24Generating plasma
    • H05H1/26Plasma torches
    • H05H1/28Cooling arrangements
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05HPLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00Generating plasma; Handling plasma
    • H05H1/24Generating plasma
    • H05H1/26Plasma torches
    • H05H1/32Plasma torches using an arc
    • H05H1/34Details, e.g. electrodes, nozzles
    • H05H1/341Arrangements for providing coaxial protecting fluids
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05HPLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00Generating plasma; Handling plasma
    • H05H1/24Generating plasma
    • H05H1/26Plasma torches
    • H05H1/32Plasma torches using an arc
    • H05H1/42Plasma torches using an arc with provisions for introducing materials into the plasma, e.g. powder, liquid
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05HPLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00Generating plasma; Handling plasma
    • H05H1/24Generating plasma
    • H05H1/26Plasma torches
    • H05H1/32Plasma torches using an arc
    • H05H1/44Plasma torches using an arc using more than one torch

Description

本発明は、プラズマトーチのインサートチップおよび該インサートチップを用いるプラズマトーチに関する。   The present invention relates to a plasma torch insert tip and a plasma torch using the insert tip.

特許文献1には、プラズマキーホール溶接によるキーホール断面形状を改良するノズル形状が記載されている。特許文献2には、2つのアーク溶接トーチを、1つの溶融プールを形成するように、溶接線方向に対して電極先端の並びが直交するように配置する、各トーチによる同時なめ付け溶接が記載されている。特許文献3には、アーク溶接の狙い位置の前方0〜2mmの溶融プールにレーザを照射してキーホール溶接する複合溶接方法が記載されている(図4,0024,0025)。特許文献4には、先行の第1レーザビームで非貫通溶接しそれによって形成されるホール開口に焦点を合わせて第2レーザビームで貫通(キーホール)溶接するレーザ溶接方法が記載されている。   Patent Document 1 describes a nozzle shape that improves the cross-sectional shape of a keyhole by plasma keyhole welding. Patent Document 2 describes simultaneous tanning welding by each torch in which two arc welding torches are arranged so that the arrangement of electrode tips is orthogonal to the welding line direction so as to form one molten pool. Has been. Patent Document 3 describes a composite welding method in which keyhole welding is performed by irradiating a molten pool of 0 to 2 mm ahead of the arc welding target position with laser (FIGS. 4, 0024, 0025). Patent Document 4 describes a laser welding method in which non-penetrating welding is performed with a preceding first laser beam, and through-hole (keyhole) welding is performed with a second laser beam while focusing on a hole opening formed thereby.

特開平 8− 10957号公報JP-A-8-10957 特開平 6−155018号公報JP-A-6-155018 特開2004−298896号公報JP 2004-298896 A 特開2008−126315号公報JP 2008-126315 A 特願2009−201304号Japanese Patent Application No. 2009-201304 特願2010−264955号Japanese Patent Application No. 2010-264955

従来の1トーチによるプラズマアーク溶接のプラズマアークの横断面は略円形である。板厚3mm未満ではプラズマアークによるキーホール溶接は不可能なため、なめ付け溶接(熱伝導型溶接)を採用するが、なめ付け溶接でも、高速化すると、
イ)アンダーカットが発生し、
ロ)広幅ビードによる高温割れが発生しやすい。高速溶接では電流が高電流で広幅アークとなるため、広幅浅溶け込みのビード形状となって、凝固時に高温割れが発生しやすい。
The cross section of the plasma arc of the conventional plasma arc welding by 1 torch is substantially circular. Since keyhole welding by plasma arc is impossible if the plate thickness is less than 3 mm, tanning welding (heat conduction type welding) is adopted.
B) Undercut occurs,
B) Hot cracking due to wide beads is likely to occur. In high-speed welding, the current is a high current and a wide arc, so a wide, shallow bead shape is formed, and high temperature cracking is likely to occur during solidification.

従来の1トーチによるプラズマアーク溶接では、3〜10mmの板厚でキーホール溶接を高速化すると、ビード形状が、中央部が盛り上がった凸形状で縁部が下がったアンダーカットができるため、高速化が難しい。2本トーチによるワンプール高速化もあるが、ワンプールとするにはトーチ同士を大きく傾けなければならず、引き合うアーク力と傾けたことによる磁気吹きで、アークが乱れやすく、不安定であった。   In conventional plasma arc welding with one torch, if the speed of keyhole welding is increased at a plate thickness of 3 to 10 mm, the bead shape can be raised with a convex shape with a raised central part and an undercut with a lowered edge, which increases the speed. Is difficult. Although there is a one-pool speedup with two torches, torches must be tilted greatly to make a one-pool, and the arc is easily disturbed and unstable due to the attracting arc force and magnetic blown by tilting.

そこで本発明等は、安定したアークで高温割れやアンダーカットのない高速溶接を実現することができるインサートチップおよびこれを用いるプラズマトーチを提供した。 Accordingly, the present inventors have provided an insert tip capable of realizing high-speed welding without hot cracking or undercut with a stable arc, and a plasma torch using the insert tip.

これは、2個の電極配置空間と、同一直径線上に分布し各電極配置空間にそれぞれが連通し前記直径線と平行な溶接線に対向して開いた2個のノズルと、を備えるインサートチップおよび該チップを装備し各電極配置空間に各電極を挿入したプラズマトーチである。   This is an insert tip comprising two electrode arrangement spaces and two nozzles that are distributed on the same diameter line and communicate with each electrode arrangement space and open to face a welding line parallel to the diameter line. And a plasma torch equipped with the chip and having each electrode inserted into each electrode arrangement space.

このインサートチップを装備したプラズマトーチによれば、2つのアークで1つの溶融プールを形成する、ワンプール2アークの溶接をすることができる。プラズマアークの横断面は、溶接の進行方向(y)に長細い熱源となるため、熱量に対するビード幅(x方向)は狭く抑えられ、高速化しても、高温割れが発生しない。また、ワンプール2アークとすることで、表ビードを平らにすることができる。ある程度距離を離した2本のプラズマトーチを用いる並行溶接でやや類似の効果を得ることは出来るが、溶接の進行方向のアーク間隔が広くなるため、短い溶接長のワーク(母材:溶接対象材)では、同一パスでの溶接が不可能であり、二パス溶接が必要となり、高速化は難しい。また、アーク間隔が広いため、後行アークは一度凝固したビードを再溶融しなければならず、後行溶接に高入熱が必要である。特許文献5に提示した、1チップに2個のノズルを備えるインサートチップを用いるワンプール2アーク溶接によれば、ノズル間隔が短いので、これらの問題が解消する。   According to the plasma torch equipped with this insert tip, one pool two arc welding can be performed in which one arc is formed by two arcs. Since the cross section of the plasma arc is a heat source that is long and thin in the welding progress direction (y), the bead width (x direction) with respect to the amount of heat is kept narrow, and hot cracking does not occur even if the speed is increased. Moreover, a front bead can be made flat by setting it as one pool 2 arc. Although a somewhat similar effect can be obtained by parallel welding using two plasma torches separated by a certain distance, the arc distance in the welding direction is widened, so a workpiece with a short welding length (base material: material to be welded) ) Cannot be welded in the same pass, requires two-pass welding, and high speed is difficult. Further, since the arc interval is wide, the succeeding arc must remelt the bead once solidified, and high heat input is required for the subsequent welding. According to the one-pool two-arc welding using the insert tip provided with two nozzles per tip presented in Patent Document 5, the nozzle interval is short, so these problems are solved.

ところで1個のインサートチップで2アークのプラズマ溶接ではインサートチップに加わる熱負荷が大きくなる。より高速化するためには、インサートチップの冷却能力を向上する必要がある。   By the way, in two arc plasma welding with one insert tip, the heat load applied to the insert tip becomes large. In order to increase the speed, it is necessary to improve the cooling capacity of the insert tip.

そこで本発明等は、安定したアークで高温割れやアンダーカットのない溶接をより高速で行うことができる、冷却能力が高いインサートチップを提供した(特許文献6)。このインサートチップは、2個の電極配置空間と、各電極配置空間にそれぞれが連通する2個のノズルおよび該2個のノズルの中間点で該2個のノズルが分布する平面に対して交差する平面にあって冷却水が折り返すV型の冷却水流路を備える。これにより、チップ先端面(母材対向面)近くで冷却水が円滑に折返し、局所的に水あるいは泡が滞留することはなく、チップの冷却能力が高い。チップ端面に対して斜めにしかも先端部で交わるように穴開けすることでV型の冷却水流路を安価に形成できる。よって、溶接電力を大きくしてより高速に溶接を行うことができる。特許文献6にはさらに、チップ基体に1対のノズル部材を着脱可に結合したインサートチップも提示した。これによれば、高熱によりノズル部材の下端のノズル部分が変形又は熔損したとき、該ノズル部材を新品と取り替えて、チップ基体はそのまま使用して、メンテナンスコストを安くすることができる。 Accordingly, the present inventors have provided an insert tip having a high cooling capability that can perform welding without a high-temperature crack or undercut with a stable arc at a higher speed (Patent Document 6). This insert tip intersects two electrode arrangement spaces, two nozzles respectively communicating with each electrode arrangement space, and a plane in which the two nozzles are distributed at an intermediate point between the two nozzles. A V-shaped cooling water flow path is provided which is flat and the cooling water is turned back. Thereby, the cooling water smoothly turns back near the tip end surface (base material facing surface), the water or bubbles do not stay locally, and the chip cooling ability is high. A V-shaped cooling water flow path can be formed at low cost by making a hole obliquely with respect to the end surface of the chip and intersecting at the tip. Therefore, welding can be performed at higher speed by increasing the welding power. Patent Document 6 also presented an insert chip in which a pair of nozzle members are detachably coupled to a chip base. According to this, when the nozzle part at the lower end of the nozzle member is deformed or damaged by high heat, the nozzle member can be replaced with a new one, and the chip base can be used as it is, so that the maintenance cost can be reduced.

本発明は、複数のノズル部材を一つのチップ基体に着脱可に結合するインサートチップの改良に関し、各ノズル部材の冷却能力を上げることを第1の目的とし、ノズルの指向方向を数種に設定可とすることを第2の目的とし、チップ基体に対してノズルの指向方向を所定にしてノズル部材を結合する作業を容易かつ簡易にすることを第3の目的とする。   The present invention relates to an improvement of an insert chip that detachably couples a plurality of nozzle members to a single chip base. The first object of the present invention is to increase the cooling capacity of each nozzle member. The second object is to enable the third object, and the third object is to facilitate and simplify the operation of joining the nozzle member with the nozzle directivity direction predetermined with respect to the chip substrate.

(1)中央にノズル(3a,3b)が開いた笠部(21a,21b),該笠部に連続する幹部(22a,22b)および該幹部に連続する雄ねじ部(24a,24b)があって、前記幹部と雄ねじ部の間にシール材(23a,23b)があり、内部に前記ノズルに連通する電極配置空間(2a,2b)がある、複数のノズル部材(20a,20b);
各ノズル部材の前記雄ねじ部から幹部までが挿通する各ノズル部材挿入穴(18a,18b),各ノズル部材挿入穴に挿通した各ノズル部材の前記笠部が先端平面(1d,1e)に当接することにより閉じられる、前記ノズル部材挿入穴の一部をなし前記幹部との間に冷媒通流空間を形成する冷媒循環穴(1f,1g),冷媒受穴(1h),冷媒出穴(1i),隣り合う前記冷媒循環穴をつなぐ冷媒通し穴(1j),前記冷媒循環穴の一つ(1f)を前記冷媒受穴につなぐ冷媒通し穴(1k)、および、前記冷媒循環穴の他の一つ(1g)を前記冷媒出穴につなぐ冷媒通し穴(1l)、を有するチップ基体(1);および、
前記ノズル部材挿入穴に挿通した前記ノズル部材を前記チップ基体に固定する結合手段(25a,25b);
を備えるインサートチップ。
(1) There is a cap portion (21a, 21b) in which the nozzle (3a, 3b) is opened at the center, a trunk portion (22a, 22b) continuous to the cap portion, and a male screw portion (24a, 24b) continuous to the trunk portion. A plurality of nozzle members (20a, 20b) having a sealing material (23a, 23b) between the trunk portion and the male screw portion, and having an electrode arrangement space (2a, 2b) communicating with the nozzle inside;
Each nozzle member insertion hole (18a, 18b) through which the male threaded portion of each nozzle member passes through the trunk portion, and the cap portion of each nozzle member inserted through each nozzle member insertion hole abuts the tip flat surface (1d, 1e) Refrigerant circulation holes (1f, 1g), refrigerant receiving holes (1h), refrigerant outlet holes (1i) that form part of the nozzle member insertion hole and form a refrigerant flow space with the trunk portion. , A refrigerant through hole (1j) connecting the adjacent refrigerant circulation holes, a refrigerant through hole (1k) connecting one of the refrigerant circulation holes (1f) to the refrigerant receiving hole, and another of the refrigerant circulation holes A chip substrate (1) having a refrigerant through hole (1l) connecting one (1g) to the refrigerant outlet hole; and
Coupling means (25a, 25b) for fixing the nozzle member inserted into the nozzle member insertion hole to the chip base;
Insert chip comprising.

なお、理解を容易にするために括弧内には、図面に示し後述する実施例の対応又は相当要素の記号もしくは対応事項を、例示として参考までに付記した。以下も同様である。   In addition, in order to facilitate understanding, in parentheses, the correspondence of the examples shown in the drawings and described later, or the symbols or corresponding matters of corresponding elements are added for reference. The same applies to the following.

このインサートチップ(1)を装備したプラズマトーチによれば、複数アークで1つの溶融プールを形成する、ワンプール複数アークの溶接をすることができる。例えば2つのアークで1つの溶融プールを形成する、ワンプール2アークの溶接をする場合、プラズマアークの横断面は、溶接の進行方向(y)に長細い熱源となるため、熱量に対するビード幅(x方向)は狭く抑えられ、高速化しても、高温割れが発生しない。また、ワンプール2アークとすることで、板厚3〜10mmでは、先行アークでキーホール溶接し、後行アークで広幅なめ付け溶接して表ビードを平らにすることができる。板厚3mm未満では、先行アークで掘り下げ溶接をし、後行アークで表ビードを平らにすることができる。   According to the plasma torch equipped with this insert tip (1), it is possible to weld one pool plural arcs, which forms one molten pool by plural arcs. For example, when welding one pool 2 arc, in which one arc is formed by two arcs, the cross section of the plasma arc becomes a heat source that is long and thin in the welding direction (y). (x direction) is kept narrow, and even when the speed is increased, hot cracking does not occur. Moreover, by setting it as one pool 2 arc, in plate | board thickness 3-10mm, a keyhole welding can be carried out by a preceding arc, and a wide tanning welding can be carried out by a subsequent arc, and a surface bead can be made flat. If the plate thickness is less than 3 mm, it is possible to carry out digging welding with a leading arc and flatten the front bead with a trailing arc.

ある程度距離を離した2本のプラズマトーチを用いる並行溶接でやや類似の効果を得ることは出来るが、溶接の進行方向のアーク間隔が広くなるため、短い溶接長のワーク(溶接対象材)では、同一パスでの溶接が不可能であり、2パス溶接が必要となり、高速化は難しい。また、アーク間隔が広いため、後行アークは一度凝固したビードを再溶融しなければならず、後行溶接に高入熱が必要である。1チップに複数個のノズル部材を備える本発明のインサートチップを用いるワンプール複数アーク溶接によれば、ノズル間隔が短いので、これらの問題が解消する。   Although a somewhat similar effect can be obtained by parallel welding using two plasma torches separated by a certain distance, the arc interval in the welding progress direction becomes wide, so with a work with a short weld length (material to be welded) It is impossible to weld in the same pass, two-pass welding is required, and high speed is difficult. Further, since the arc interval is wide, the succeeding arc must remelt the bead once solidified, and high heat input is required for the subsequent welding. According to the one-pool multiple arc welding using the insert tip of the present invention having a plurality of nozzle members in one tip, the nozzle interval is short, so these problems are solved.

加えて、チップ基体(1)の冷媒循環穴(1f,1g)において各ノズル部材(20a,20b)の幹部(22a,22b)の外周面に接して冷媒(冷却水)が流れるので、各ノズル部材(20a,20b)の冷却能力が高い。また、チップ基体(1)において、冷媒受穴(1h),それに冷媒循環穴の一つ(1f)をつなぐ冷媒通し穴(1k),隣り合う冷媒循環穴をつなぐ冷媒通し穴(1j),他の冷媒循環穴(1g)を冷媒出穴(1i)につなぐ冷媒通し穴(1l)を冷媒が流れるので、チップ基体(1)の冷却能力も高い。   In addition, since the coolant (cooling water) flows in contact with the outer peripheral surface of the trunk portion (22a, 22b) of each nozzle member (20a, 20b) in the coolant circulation hole (1f, 1g) of the chip base (1), each nozzle The cooling capacity of the members (20a, 20b) is high. In addition, in the chip base (1), a refrigerant receiving hole (1h), a refrigerant through hole (1k) connecting one of the refrigerant circulation holes (1f), a refrigerant through hole (1j) connecting adjacent refrigerant circulation holes, and the like Since the refrigerant flows through the refrigerant through hole (1l) connecting the refrigerant circulation hole (1g) to the refrigerant outlet hole (1i), the cooling capacity of the chip base (1) is also high.

よって、溶接電力を大きくしてより高速に溶接を行うことができる。高熱によりノズル部材の下端のノズル部分が変形又は熔損したとき、該ノズル部材を新品と取り替えて、チップ基体はそのまま使用して、メンテナンスコストを安くすることができる。   Therefore, welding can be performed at higher speed by increasing the welding power. When the nozzle portion at the lower end of the nozzle member is deformed or damaged by high heat, the nozzle member can be replaced with a new one, and the chip base can be used as it is, thereby reducing the maintenance cost.

本発明の第1実施例のプラズマトーチの外筒の内部を見下ろした平面図である。It is the top view which looked down at the inside of the outer cylinder of the plasma torch of the 1st example of the present invention. 図1に示すプラズマトーチのII−II線断面図である。It is the II-II sectional view taken on the line of the plasma torch shown in FIG. 図1に示すプラズマトーチのIII−III線断面図である。It is the III-III sectional view taken on the line of the plasma torch shown in FIG. (a)は図2に示すプラズマトーチの先端を、IVa−IVa線方向に見上げた底面図、(b)は図3に示すIVb−IVb線方向に見上げた底面図、(c)は図2に示すIVc−IVc線方向に見下ろした横断面図である。2A is a bottom view of the tip of the plasma torch shown in FIG. 2 as viewed in the IVa-IVa line direction, FIG. 2B is a bottom view of the plasma torch as viewed in the IVb-IVb line direction shown in FIG. It is the cross-sectional view looked down at the IVc-IVc line direction shown in FIG. (a)は、図2に示すプラズマトーチの先端のインサートチップおよびインナーキャップ6をトーチ本体から取り外して示す縦断面図、(b)は(a)に示すチップ基体1とインナーキャップ6のみを示す縦断面図、(c)は、(a)に示すナット25a,25bをノズル部材20a,20bから取り外してノズル部材をチップ基体1から抜き出しナット25a,25bとともに示す正面図(外観図)である。FIG. 2A is a longitudinal sectional view showing the insert tip and inner cap 6 at the tip of the plasma torch shown in FIG. 2 removed from the torch body, and FIG. 2B shows only the chip base 1 and the inner cap 6 shown in FIG. (C) is a front view (outside view) showing nuts 25a and 25b shown in (a) removed from the nozzle members 20a and 20b, the nozzle member being extracted from the chip base 1, and the nuts 25a and 25b. (a1)は図5の(c)に示すノズル部材20aを拡大して示す正面図、(a2)は該ノズル部材20aの縦断面図、(a3)は該ノズル部材20aの底面図である。(b1)は図2に示すノズル部材20a,20bの一つ又は両方に取り替えてチップ基体1に装備できる第1変形形態のノズル部材20cを示す正面図、(b2)は該ノズル部材20cの縦断面図、(b3)は該ノズル部材20cの底面図である。(c1)は図2に示すノズル部材20a,20bの一つ又は両方に取り替えてチップ基体1に装備できる第2変形形態のノズル部材20dを示す正面図、(c2)は該ノズル部材20dの縦断面図、(c3)は該ノズル部材20dの底面図である。(A1) is an enlarged front view showing the nozzle member 20a shown in (c) of FIG. 5, (a2) is a longitudinal sectional view of the nozzle member 20a, and (a3) is a bottom view of the nozzle member 20a. (B1) is a front view showing a first modified nozzle member 20c that can be mounted on the chip substrate 1 by replacing one or both of the nozzle members 20a and 20b shown in FIG. 2, and (b2) is a longitudinal section of the nozzle member 20c. A plan view, (b3) is a bottom view of the nozzle member 20c. (C1) is a front view showing a second modified nozzle member 20d that can be mounted on the chip substrate 1 by replacing one or both of the nozzle members 20a and 20b shown in FIG. 2, and (c2) is a longitudinal section of the nozzle member 20d. A front view, (c3) is a bottom view of the nozzle member 20d.

(1a)前記結合手段は、前記ノズル部材の前記雄ねじ部、および、前記ノズル部材挿入穴(18a,18b)の一部をなし前記雄ねじ部がねじ結合する雌ねじ穴でなる;上記(1)に記載のインサートチップ。これによれば、チップ基体(1)に、該雄ねじ部がねじ結合する雌ねじ穴を形成しておくことにより、ノズル部材をねじ回しによってチップ基体に変形を与えることなく容易に着,脱できる。   (1a) The coupling means includes the male screw portion of the nozzle member and a female screw hole that forms a part of the nozzle member insertion hole (18a, 18b) and is screw-coupled to the male screw portion; Insert chip as described. According to this, by forming a female screw hole in which the male screw portion is screw-coupled to the chip base (1), the nozzle member can be easily attached and detached without screwing the chip base by deformation.

(2)前記結合手段は、前記チップ基体(1)のノズル部材挿入穴(18a,18b)に挿通したノズル部材の前記雄ねじ部に螺合しノズル部材と協働してチップ基体を締め付けるナット(25a,25b)である;上記(1)に記載のインサートチップ。   (2) The coupling means includes a nut for screwing into the male thread portion of the nozzle member inserted into the nozzle member insertion hole (18a, 18b) of the chip base (1) and tightening the chip base in cooperation with the nozzle member ( 25a, 25b); the insert tip according to (1) above.

(3)前記チップ基体(1)に対して前記ノズル部材(20a,20b)の、中心軸を中心とする回転を阻止する係合手段(26a,26b,1c);を備える上記(1)又は(2)に記載のインサートチップ。   (3) The above (1) or (1), further comprising an engaging means (26a, 26b, 1c) for preventing the nozzle member (20a, 20b) from rotating about the central axis with respect to the chip base (1). The insert tip according to (2).

(4)前記係合手段は、前記ノズル部材(20a,20b)の前記笠部(21a,21b)の側面を一部削除した切欠面(26a,26b)、および、前記チップ基体(1)の、隣り合うノズル部材挿入穴(18a,18b)の中間点にあって前記切欠面(26a,26b)が当接する係止面がある先端突起(1c)、でなる上記(3)に記載のインサートチップ。   (4) The engaging means includes a cut-out surface (26a, 26b) obtained by partially removing the side surface of the cap portion (21a, 21b) of the nozzle member (20a, 20b), and the tip base (1). The insert according to (3), further comprising: a tip protrusion (1c) having a locking surface at an intermediate point between adjacent nozzle member insertion holes (18a, 18b) with which the notch surfaces (26a, 26b) abut. Chip.

(5)前記ノズル部材の少なくとも1つは、ノズル部材の中心軸と同心のノズル(3a,3b)を持つ(図6のa1〜a3);上記(1)乃至(4)のいずれか1つに記載のインサートチップ。   (5) At least one of the nozzle members has nozzles (3a, 3b) concentric with the central axis of the nozzle member (a1 to a3 in FIG. 6); any one of (1) to (4) above Insert chip as described in.

(6)前記ノズル部材の少なくとも1つ(20c)は、溶接方向で前記複数のノズル部材挿入穴(18a,18b)の中心軸から等距離であって該中心軸と平行な、チップ基体の中心軸、から離れる方向に傾斜したノズル(3c)を持つ(図6のb1〜b3);上記(1)乃至(4)のいずれか1つに記載のインサートチップ。 (6) At least one of the nozzle members (20c) is a center of the chip base that is equidistant from the central axis of the plurality of nozzle member insertion holes (18a, 18b) in the welding direction and parallel to the central axis. axis, with the nozzles (3c) which is inclined in a direction away pressurized et (b1 to b3 in FIG. 6); (1) to insert the chip according to any one of (4).

(7)前記ノズル部材の少なくとも一つ(20d)は、溶接方向で前記複数のノズル部材挿入穴(18a,18b)の中心軸から等距離であって該中心軸と平行な、チップ基体の中心軸、に近づく方向に傾斜したノズル(3d)を持つ(図6のc1〜c3);上記(1)乃至(4)のいずれか1つに記載のインサートチップ。 (7) At least one of the nozzle members (20d) is a center of the chip base that is equidistant from the central axis of the plurality of nozzle member insertion holes (18a, 18b) in the welding direction and parallel to the central axis. The insert tip according to any one of (1) to (4) above, having a nozzle (3d) inclined in a direction approaching the shaft (c1 to c3 in FIG. 6).

(8)上記(1)乃至(7)のいずれか1つに記載のインサートチップと、該インサートチップの各電極配置空間(2a,2b)にそれぞれの先端部を挿入した電極(12a,12b)と、を備えるプラズマトーチ(図2)。   (8) The insert tip according to any one of the above (1) to (7), and the electrode (12a, 12b) in which each tip portion is inserted into each electrode arrangement space (2a, 2b) of the insert tip And a plasma torch (FIG. 2).

本発明の他の目的および特徴は、図面を参照した以下の実施例の説明より明らかになろう。   Other objects and features of the present invention will become apparent from the following description of embodiments with reference to the drawings.

−第1実施例−
図1に、第1実施例であるプラズマトーチすなわち第1実施例のプラズマアークトーチの、外筒14の内部を上方から見下ろして示し、図2には図1上のII−II線方向の縦断面を示す。第1実施例のプラズマアークトーチは、プラズマ溶接を行う形態のものである。図2を参照すると、インサートチップのチップ基体1は、インサートキャップ6をチップ台5にねじ締めすることにより、チップ台5に固定されている。チップ台5は絶縁本体7に固定され、絶縁本体7に電極台10a,10bおよび絶縁スペーサ11が固定されている。
-1st Example-
FIG. 1 shows the inside of the outer cylinder 14 of the plasma torch according to the first embodiment, that is, the plasma arc torch of the first embodiment as viewed from above, and FIG. 2 shows a longitudinal section in the direction of II-II line in FIG. Show the surface. The plasma arc torch of the first embodiment is of a form that performs plasma welding. Referring to FIG. 2, the chip base 1 of the insert chip is fixed to the chip base 5 by screwing the insert cap 6 to the chip base 5. The chip base 5 is fixed to the insulating body 7, and the electrode bases 10 a and 10 b and the insulating spacer 11 are fixed to the insulating body 7.

シールドキャップ8は絶縁本体7に固定されている。2つ割で外筒14の直径方向に分離した第1電極台10aと第2電極台10bは、絶縁スペーサ11で分離されている。   The shield cap 8 is fixed to the insulating body 7. The first electrode base 10a and the second electrode base 10b separated in the diameter direction of the outer cylinder 14 by two are separated by an insulating spacer 11.

本実施例のインサートチップは、チップ基体1に2個のノズル部材20a,20bを装着したものであり、詳細を示す図5を参照すると、各ノズル部材20a,20bには、中央にノズル3a,3bが開いた笠部21a,21b,該笠部に連続する幹部22a,22bおよび該幹部に連続する雄ねじ部24a,24bがあって、前記幹部と雄ねじ部の間にシール材であるOリング23a,23bがあり、内部に前記ノズル3a,3bに連通する電極配置空間2a,2bがある。   The insert tip of the present embodiment is one in which two nozzle members 20a and 20b are mounted on the tip base 1. Referring to FIG. 5 showing details, each nozzle member 20a and 20b has a nozzle 3a and a nozzle 3a in the center. There are shade portions 21a and 21b opened by 3b, trunk portions 22a and 22b continuing to the shade portions, and external thread portions 24a and 24b continuing to the trunk portion, and an O-ring 23a which is a seal material between the trunk portion and the external thread portion , 23b, and electrode arrangement spaces 2a, 2b communicating with the nozzles 3a, 3b.

チップ基体1には、各ノズル部材の前記雄ねじ部から幹部までが挿通する各ノズル部材挿入穴18a,18b,各ノズル部材挿入穴に挿通した各ノズル部材の笠部が先端平面1d,1eに当接することにより閉じられる、ノズル部材挿入穴の一部をなし幹部との間に冷却水通流空間を形成する冷却水循環穴1f,1g,水受穴1h(図4),水出穴1i,隣り合う冷却水循環穴をつなぐ横通水穴1j,冷却水循環穴1fを水受穴1hにつなぐ横通水穴1k、および、冷却水循環穴1gを水出穴1iにつなぐ横通水穴1lがある。 In the chip base 1, the nozzle member insertion holes 18a and 18b through which the male threaded portion to the trunk portion of the nozzle members are inserted, and the cap portions of the nozzle members inserted through the nozzle member insertion holes contact the tip planes 1d and 1e. Cooling water circulation holes 1f, 1g, water receiving holes 1h (FIG. 4) , water outlet holes 1i, which form part of the nozzle member insertion hole and form a cooling water flow space with the trunk, which are closed by contact . There are a lateral water hole 1j that connects the matching cooling water circulation holes, a horizontal water hole 1k that connects the cooling water circulation hole 1f to the water receiving hole 1h, and a horizontal water hole 1l that connects the cooling water circulation hole 1g to the water outlet hole 1i.

この実施例では、図5の(a)に示すように、ノズル部材20a,20bの雄ねじ部24a,24bにナット25a,25bをねじ結合してチップ基体1に締め付けることにより、ノズル部材20a,20bをチップ基体1に結合している。   In this embodiment, as shown in FIG. 5A, the nut members 25a and 25b are screwed to the male screw portions 24a and 24b of the nozzle members 20a and 20b and are fastened to the chip base 1 to thereby fix the nozzle members 20a and 20b. Are bonded to the chip substrate 1.

図2を再度参照すると、ノズル部材20a,20bの電極配置空間2a,2bは、チップ基体1の中心軸(z)と直交する同一直径線(y)に分布し、該中心軸から等距離にあって中心軸(z)に平行に延びる。電極配置空間2a,2bに連続するノズル3a,3bはこの実施例では、電極配置空間2a,2bの中心軸と同心であって、図示しない母材に対向する。これらのノズル3a,3bも、本実施例では、チップ基体(外筒14)の中心軸(z)と直交する同一直径線(y)上に分布し、該中心軸に平行かつそれから等距離にある。   Referring to FIG. 2 again, the electrode arrangement spaces 2a and 2b of the nozzle members 20a and 20b are distributed on the same diameter line (y) orthogonal to the central axis (z) of the chip base 1, and are equidistant from the central axis. Thus, it extends parallel to the central axis (z). In this embodiment, the nozzles 3a and 3b continuing to the electrode arrangement spaces 2a and 2b are concentric with the central axis of the electrode arrangement spaces 2a and 2b and face a base material (not shown). In the present embodiment, these nozzles 3a and 3b are also distributed on the same diameter line (y) perpendicular to the central axis (z) of the chip base (outer cylinder 14), parallel to the central axis and equidistant from the central axis. is there.

各電極配置空間2a,2bに先端部が挿入された第1電極12a,第2電極12bが、絶縁本体7を貫通し各電極台10a,10bにねじ13a,13bで固定され、各電極配置空間2a,2bの軸心位置に、センタリングストーン9a,9bで位置決めされている。チップ基体1の、母材(図示せず)に対向する先端面(下端面)には、各電極配置空間2a,2bにつながったノズル3a,3bが開口している。ノズル3a,3bを結ぶ直線(y)が延びる方向が溶接方向である。チップ基体1は、該直線(y)が延びる方向(溶接方向)には図2に示すように広幅であるが、該直線(y)と直交する方向(x)すなわち溶接対象の開先の幅方向では楔状であって側面が傾斜面1a,1b(図4の(a))となっている。   A first electrode 12a and a second electrode 12b, each having a tip inserted into each electrode arrangement space 2a and 2b, pass through the insulating body 7, and are fixed to each electrode base 10a and 10b with screws 13a and 13b. Centering stones 9a and 9b are positioned at the axial center positions of 2a and 2b. Nozzles 3a and 3b connected to the electrode arrangement spaces 2a and 2b are opened on the tip surface (lower end surface) of the chip base 1 facing the base material (not shown). The direction in which the straight line (y) connecting the nozzles 3a and 3b extends is the welding direction. The tip base 1 is wide in the direction (welding direction) in which the straight line (y) extends, as shown in FIG. 2, but the direction (x) perpendicular to the straight line (y), that is, the width of the groove to be welded. The direction is wedge-shaped, and the side surfaces are inclined surfaces 1a and 1b (FIG. 4A).

トーチ先端面(図2上ではノズルが開いた下端面)を示す図4の(a)も参照すると、
チップ基体1の先端の中心軸位置には先端突起1cがあり、溶接方向となるy方向で該先端突起1cの両側に、ノズル部材20a,20bの笠21a,21bの裏面をうける先端平面1d,1eがある。各先端平面1d,1eの中央位置に、ノズル部材挿入穴18a,18b(図5の(b))がある。ノズル部材挿入穴18a,18bに挿入されたノズル部材20a,20bの笠部21a,21bの、円弧の一部を直線状に削除した切欠面26a,26bが、先端突起1cの側面である係止面にぴったり接触する。すなわち係合する。これによりチップ基体1に対するノズル部材20a,20bの、中心軸を中心とする回転が阻止される。この係合は、ノズル部材20a,20bをチップ基体1に挿入してナット25a,25bでねじ締め付けして固定するときのノズル部材20a,20bの廻り止め、および、ノズル部材20a,20bをチップ基体1から取り外すためにナット25a,25bを緩め廻しするときのノズル部材20a,20bの廻り止め、として機能する。この係合は更に、ノズル軸がチップ基体中心軸(z)に対して傾斜したノズル部材20c,20d(図6)の該ノズル軸の傾斜方向を溶接方向(y)に固定(設定)する機能もある。
Referring also to FIG. 4 (a) showing the tip surface of the torch (the lower end surface where the nozzle is open in FIG. 2),
There is a tip projection 1c at the center axis position of the tip of the tip base 1, and a tip plane 1d that faces the back surfaces of the caps 21a, 21b of the nozzle members 20a, 20b on both sides of the tip projection 1c in the y direction as the welding direction. There is 1e. There are nozzle member insertion holes 18a and 18b (FIG. 5B) at the center positions of the respective tip planes 1d and 1e. The notch surfaces 26a and 26b obtained by removing a part of the arc in a straight line from the cap portions 21a and 21b of the nozzle members 20a and 20b inserted into the nozzle member insertion holes 18a and 18b are the side surfaces of the tip protrusion 1c. Contact the surface exactly. That is, it engages. Thereby, the rotation of the nozzle members 20a and 20b with respect to the chip base 1 around the central axis is prevented. This engagement is achieved when the nozzle members 20a and 20b are inserted into the chip base 1 and screwed with the nuts 25a and 25b and fixed, and the nozzle members 20a and 20b are prevented from rotating. It functions as a detent for the nozzle members 20a, 20b when the nuts 25a, 25b are loosened to be removed from the nozzle 1. This engagement further has a function of fixing (setting) the inclination direction of the nozzle shaft of the nozzle members 20c and 20d (FIG. 6) whose nozzle shaft is inclined with respect to the chip base central axis (z) in the welding direction (y). There is also.

ノズル部材挿入穴18a,18bの、先端平面1d,1e側の部分は大径の冷却水循環穴1f,1gとなっており、冷却水循環穴1f,1gとその中を貫通した幹部22a,22bの外周面との間に冷却水通流空間(冷媒通流空間)が形成される。   The portions of the nozzle member insertion holes 18a, 18b on the tip planes 1d, 1e side are large-diameter cooling water circulation holes 1f, 1g, and the outer circumferences of the cooling water circulation holes 1f, 1g and the trunk portions 22a, 22b penetrating therethrough. A cooling water flow space (refrigerant flow space) is formed between the surfaces.

図4の(c)に、チップ基体1の横断面(図2上のIVc−IVc線断面)を示す。チップ基体1には、水受穴1h,水出穴1i,冷却水循環穴1f,1gをつなぐ横通水穴1j,冷却水循環穴1fを水受穴1jにつなぐ横通水穴1k、および、冷却水循環穴1gを水出穴1iにつなぐ横通水穴1lがある。   FIG. 4C shows a cross section of the chip substrate 1 (IVc-IVc line cross section in FIG. 2). The chip base 1 includes a water receiving hole 1h, a water outlet hole 1i, a lateral water hole 1j that connects the cooling water circulation holes 1f and 1g, a horizontal water hole 1k that connects the cooling water circulation hole 1f to the water receiving hole 1j, and cooling. There is a lateral water hole 1l that connects the water circulation hole 1g to the water outlet hole 1i.

図3に、図1上のIII−III線方向の縦断面を示す。チップ基体1の水受穴1hは水流管16aに、水出穴1iは水流管16bに連通している。図4の(c)も参照すると、水流管16aに注入された冷却水は、電極台10a,絶縁本体7およびチップ台5の水流路を通ってチップ基体1の水受穴1hに入って穴底に至り、そこから横通水穴1kを通って、水循環穴1fと幹部22aの外周面との間の冷却水通流空間に入り、つぎに横通水穴1jを通って、水循環穴1gと幹部22bの外周面との間の冷却水通流空間に入り、つぎに横通水穴1lを通って水出穴1iに入りそして水流管16bに流れ、そしてトーチ外部に流出する。   FIG. 3 shows a longitudinal section in the direction of line III-III in FIG. The water receiving hole 1h of the chip base 1 communicates with the water flow pipe 16a, and the water outlet hole 1i communicates with the water flow pipe 16b. Referring also to FIG. 4 (c), the cooling water injected into the water flow pipe 16a enters the water receiving hole 1h of the chip base 1 through the electrode base 10a, the insulating body 7 and the water flow path of the chip base 5, and has a hole. It reaches the bottom, and then enters the cooling water flow space between the water circulation hole 1f and the outer peripheral surface of the trunk portion 22a through the horizontal water flow hole 1k, and then passes through the horizontal water flow hole 1j and passes through the water circulation hole 1g. Enters the cooling water flow space between the main portion 22b and the outer peripheral surface of the trunk portion 22b, then enters the water outlet hole 1i through the lateral water passage hole 11 and flows to the water flow pipe 16b and flows out of the torch.

冷却水が、水循環穴1fと幹部22aの外周面との間の冷却水通流空間と、水循環穴1gと幹部22bの外周面との間の冷却水通流空間を流れている間に、ノズル部材20a,20bの幹部22a,22bが効果的に冷却され、しかも冷却水が、水受穴1h,横通水穴1k,水循環穴1f,横通水穴1j,水循環穴1g,横通水穴1lおよび水出孔1iを流れている間に、チップ基体1が効果的に冷却されるので、インサートチップの冷却能力が高い。溶接時にはノズル部材20a,20bが最も加熱されるが、その外周面が直接に冷却水に触れて冷却されるので、ノズル部材20a,20bの使用寿命が長い。   While the cooling water flows through the cooling water flow space between the water circulation hole 1f and the outer peripheral surface of the trunk portion 22a and the cooling water flow space between the water circulation hole 1g and the outer peripheral surface of the trunk portion 22b, the nozzle The trunk portions 22a and 22b of the members 20a and 20b are effectively cooled, and the cooling water is supplied to the water receiving hole 1h, the lateral water passage hole 1k, the water circulation hole 1f, the lateral water passage hole 1j, the water circulation hole 1g, and the lateral water passage hole. Since the chip base 1 is effectively cooled while it flows through 11 and the water outlet hole 1i, the cooling capacity of the insert chip is high. The nozzle members 20a and 20b are most heated during welding, but the outer peripheral surfaces of the nozzle members 20a and 20b are cooled by direct contact with cooling water, so that the service life of the nozzle members 20a and 20b is long.

再度図1および図2を参照すると、パイロットガスは、パイロットガス管15a,15bおよび電極挿入空間を通って電極配置空間2a,2bに入り、電極先端部でプラズマとなってノズル3a,3bを通ってトーチの先端面から噴出する。シールドガスは、シールドガス管17を通って、インナーキャップ7とシールドキャップ8との間の円筒状の空間に入り、そしてトーチの先端から図示しない母材に向けて噴出する。   Referring again to FIGS. 1 and 2, the pilot gas enters the electrode arrangement spaces 2a and 2b through the pilot gas pipes 15a and 15b and the electrode insertion space, becomes plasma at the electrode tip, and passes through the nozzles 3a and 3b. Erupt from the tip of the torch. The shield gas passes through the shield gas pipe 17 and enters the cylindrical space between the inner cap 7 and the shield cap 8 and is ejected from the tip of the torch toward a base material (not shown).

図示しない各パイロット電源により各電極12a,12bとチップ1との間にパイロットアークを発生させて、電極12a,12bと母材の間に、電極側が負で母材側が正のプラズマアーク電流を流す、溶接方向で先行の電極12aに給電するプラズマ電源(溶接又は予熱用)および溶接方向で後行の電極12bに給電するプラズマ電源(なめ付け溶接又は本溶接用)により、溶接アーク(プラズマアーク)を発生させると、プラズマアーク電流が各電極12a,12bと母材の間に流れて、1プール2アーク溶接が実現する。この溶接態様では、電極12aのプラズマアークによる溶接又は予熱と、電極12bによるなめ付け溶接又は本溶接とが行われる。すなわち、先行する電極12aで溶接又は予熱で生成した溶融プールに後行する電極12bでなめ付け溶接又は本溶接のプラズマアークが当たって、例えばキーホール溶接で形成される溶融プールを後方に送り、キーホール溶接で形成される溶融ビードを後行のなめ付け溶接が均す。これにより、母材表面と滑らかにつながるなめ付け溶接ビードとなる。3mm未満の薄板の場合は、キーホール溶接が不可能なため、先行の溶接又は予熱によりビードが形成され、これが後行のなめ付け溶接により、滑らかなビードに変わる。従来のように、大電流ワンプール広幅溶接をするのとは違い、先行,後行ともそれぞれの機能に分け、必要最小限の低い電流で、ビード幅の狭い高速溶接ができる。また、先行アークを予熱として使い、後行アークで本溶接を行う方法でも高速化はできる。いずれの場合も、インサートチップ、特に焼損しやすいノズル部材、の冷却能力が高いので、溶接電力をアップしてより高速に溶接を行うことができる。   A pilot arc is generated between each electrode 12a, 12b and the chip 1 by each pilot power source (not shown), and a plasma arc current is passed between the electrodes 12a, 12b and the base material, the electrode side being negative and the base material side being positive. A welding arc (plasma arc) by a plasma power source (for welding or preheating) that feeds the preceding electrode 12a in the welding direction and a plasma power source (for tanning welding or main welding) that feeds the following electrode 12b in the welding direction Is generated, a plasma arc current flows between the electrodes 12a and 12b and the base material, thereby realizing 1 pool 2 arc welding. In this welding mode, welding or preheating by the plasma arc of the electrode 12a and tanning welding or main welding by the electrode 12b are performed. That is, a plasma pool of tanning welding or main welding hits the molten pool generated by welding or preheating with the preceding electrode 12a and the subsequent electrode 12b, and sends the molten pool formed by, for example, keyhole welding backward, Subsequent tanning welding levels the molten bead formed by keyhole welding. Thereby, it becomes a tanning weld bead smoothly connected to the base material surface. In the case of a thin plate of less than 3 mm, since keyhole welding is impossible, a bead is formed by preceding welding or preheating, and this is changed to a smooth bead by subsequent tanning welding. Unlike conventional high-current one-pool wide welding, high-speed welding with a narrow bead width can be performed with the lowest necessary minimum current by dividing the functions into the preceding and following functions. The speed can also be increased by using the leading arc as preheating and performing the main welding with the trailing arc. In either case, since the cooling ability of the insert tip, particularly the nozzle member that is easily burned out, is high, welding power can be increased and welding can be performed at a higher speed.

−第2実施例−
図6の(b1)に、図2に示すノズル部材20aおよび又は20bに置換して用いる第1変形形態のノズル部材20cの正面外観を、図6の(b2)には該ノズル部材20cの縦断面を、図6の(b3)には該ノズル部材20cの底面(先端面)を示す。図2に示すノズル部材20a,20bのノズル3a,3bの中心軸は、ノズル部材の中心軸と同心である。しかし、ノズル部材20cのノズル3cは、ノズル部材20cの中心軸に対して傾斜しているので、このノズル部材20cをチップ基体1に装着すると、その切欠面26cがチップ基体1の先端突起1cに係合した状態で、ノズル3cの中心軸はチップ基体の中心軸(ノズル部材挿入穴の中間点)から離れる方向に傾斜したものとなる。すなわち、チップ基体1の中心軸に対して溶接方向(y)の前方側(先行ノズルとなる場合)又は後方側(後行ノズルとなる場合)に傾斜したものとなり、極間(前後溶接点間の距離)を広げた溶接が可能となる。
-Second Example-
6 (b1) shows the front appearance of the first modified nozzle member 20c used in place of the nozzle member 20a and / or 20b shown in FIG. 2, and FIG. 6 (b2) shows the longitudinal section of the nozzle member 20c. FIG. 6 (b3) shows the bottom surface (tip surface) of the nozzle member 20c. The central axes of the nozzles 3a and 3b of the nozzle members 20a and 20b shown in FIG. 2 are concentric with the central axis of the nozzle member. However, since the nozzle 3c of the nozzle member 20c is inclined with respect to the central axis of the nozzle member 20c, when the nozzle member 20c is mounted on the chip base 1, the notch surface 26c is formed on the tip protrusion 1c of the chip base 1. In the engaged state, the central axis of the nozzle 3c is inclined in a direction away from the central axis of the chip base (the intermediate point of the nozzle member insertion hole). That is, it is inclined to the front side (in the case of a leading nozzle) or the rear side (in the case of a trailing nozzle) in the welding direction (y) with respect to the center axis of the chip base 1, and Welding with a wider distance is possible.

−第3実施例−
図6の(c1)に、図2に示すノズル部材20aおよび又は20bに置換して用いる第2変形形態のノズル部材20dの正面外観を、図6の(c2)には、該ノズル部材20dの縦断面を、図6の(c3)には該ノズル部材20dの底面(先端面)を示す。ノズル部材20dのノズル3dは、ノズル部材20dの中心軸に対してノズル3cとは逆方向に傾斜しているので、このノズル部材20dをチップ基体1に装着すると、その切欠面26dがチップ基体1の先端突起1cに係合した状態で、ノズル3dの中心軸はチップ基体1の中心軸(ノズル部材挿入穴の中間点)に近づく方向に傾斜したものとなる。すなわち、溶接方向(y)でチップ基体1の中心軸に近づくように傾斜したものとなり、極間(前後溶接点間の距離)を狭める溶接が可能となる。
-Third Example-
FIG. 6 (c1) shows the front appearance of the nozzle member 20d of the second modification used in place of the nozzle member 20a and / or 20b shown in FIG. 2, and FIG. 6 (c2) shows the nozzle member 20d. A longitudinal section is shown in FIG. 6 (c3), which shows the bottom surface (tip surface) of the nozzle member 20d. Since the nozzle 3d of the nozzle member 20d is inclined in the direction opposite to the nozzle 3c with respect to the central axis of the nozzle member 20d, when the nozzle member 20d is attached to the chip base 1, the notch surface 26d becomes the chip base 1 The center axis of the nozzle 3d is inclined in a direction approaching the center axis of the chip base 1 (the middle point of the nozzle member insertion hole) in a state of being engaged with the tip protrusion 1c. That is, it is inclined so as to approach the central axis of the chip base 1 in the welding direction (y), and welding that narrows the distance between the electrodes (the distance between the front and rear welding points) becomes possible.

なお、ノズル部材をチップ基体1に装着したインサートチップとしては、
(1)図2に示す実施例の態様,
(2)図2に示すノズル部材20aをノズル部材20cに置換し、ノズル部材20cを溶接方向(y)で先行ノズルとする態様,
(3)図2に示すノズル部材20aをノズル部材20cに置換し、ノズル部材20cを後行ノズルとする態様,
(4)図2に示すノズル部材20a,20bを共にノズル部材20cの形態とする態様,
(5)図2に示すノズル部材20aをノズル部材20dに置換し、ノズル部材20dを先行ノズルとする態様,
(6)図2に示すノズル部材20aをノズル部材20dに置換し、ノズル部材20dを後行ノズルとする態様,
(7)図2に示すノズル部材20a,20bを共にノズル部材20dの形態とする態様,
(8)図2に示すノズル部材20a,20bをノズル部材20c,20dに置換し、ノズル部材20cを先行ノズルとする態様、および、
(9)図2に示すノズル部材20a,20bをノズル部材20c,20dに置換し、ノズル部材20dを先行ノズルとする態様、
がある。溶接対象板厚ならびに所望の溶接電流,溶接速度および溶接品質(例えば所望ビード形状)に対応して、上記(1)〜(9)の態様のいずれかを選択することができる。
In addition, as an insert chip in which the nozzle member is mounted on the chip base 1,
(1) Embodiment of the embodiment shown in FIG.
(2) A mode in which the nozzle member 20a shown in FIG. 2 is replaced with a nozzle member 20c, and the nozzle member 20c is a leading nozzle in the welding direction (y),
(3) A mode in which the nozzle member 20a shown in FIG. 2 is replaced with a nozzle member 20c, and the nozzle member 20c is used as a subsequent nozzle,
(4) A mode in which the nozzle members 20a and 20b shown in FIG.
(5) A mode in which the nozzle member 20a shown in FIG. 2 is replaced with a nozzle member 20d, and the nozzle member 20d is a preceding nozzle,
(6) A mode in which the nozzle member 20a shown in FIG. 2 is replaced with a nozzle member 20d, and the nozzle member 20d is a subsequent nozzle,
(7) A mode in which the nozzle members 20a and 20b shown in FIG.
(8) A mode in which the nozzle members 20a and 20b shown in FIG. 2 are replaced with the nozzle members 20c and 20d, and the nozzle member 20c is a preceding nozzle, and
(9) A mode in which the nozzle members 20a and 20b shown in FIG. 2 are replaced with the nozzle members 20c and 20d, and the nozzle member 20d is a preceding nozzle,
There is. Any of the above aspects (1) to (9) can be selected in accordance with the thickness of the plate to be welded and the desired welding current, welding speed and welding quality (for example, the desired bead shape).

1:チップ基体
1a,1b:傾斜面
1c:先端突起
1d,1e:先端平面
1f,1g:水循環穴
1h:水受穴
1i:水出穴
1j,1k,1l:横通水穴
2a〜2d:電極配置空間
3a〜3d:ノズル
5:チップ台
6:インナーキャップ
7:絶縁本体
8:シールドキャップ
9a,9b:センタリングストーン
10a,10b:電極台
11:絶縁スペーサ
12a,12b:電極
13a,13b:押さえねじ
14:外筒
15a,15b:パイロットガス管
16a,16b:水流管
17:シールドガス管
18a,18b:ノズル部材挿入穴
20a〜20d:ノズル部材
21a〜21d:笠部
22a〜22d:幹部
23a〜23d:Oリング
24a〜24d:雄ねじ部
25a,25b:ナット
26a〜26d:切欠面
1: Chip base 1a, 1b: Inclined surface 1c: Tip protrusion 1d, 1e: Tip flat surface 1f, 1g: Water circulation hole 1h: Water receiving hole 1i: Water outlet hole 1j, 1k, 11: Transverse water holes 2a to 2d: Electrode arrangement spaces 3a to 3d: Nozzle 5: Tip base 6: Inner cap 7: Insulating body 8: Shield cap 9a, 9b: Centering stone 10a, 10b: Electrode base 11: Insulating spacers 12a, 12b: Electrodes 13a, 13b: Pressers Screw 14: Outer cylinder 15a, 15b: Pilot gas pipe 16a, 16b: Water flow pipe 17: Shield gas pipe 18a, 18b: Nozzle member insertion holes 20a-20d: Nozzle members 21a-21d: Cap portions 22a-22d: Trunk portions 23a- 23d: O-rings 24a to 24d: male screw portions 25a, 25b: nuts 26a to 26d: notched surfaces

Claims (8)

中央にノズルが開いた笠部,該笠部に連続する幹部および該幹部に連続する雄ねじ部があって、前記幹部と雄ねじ部の間にシール材があり、内部に前記ノズルに連通する電極配置空間がある、複数のノズル部材;
各ノズル部材の前記雄ねじ部から幹部までが挿通する各ノズル部材挿入穴,各ノズル部材挿入穴に挿通した各ノズル部材の前記笠部が先端平面に当接することにより閉じられる、前記ノズル部材挿入穴の一部をなし前記幹部との間に冷媒通流空間を形成する冷媒循環穴,冷媒受穴,冷媒出穴,隣り合う前記冷媒循環穴をつなぐ冷媒通し穴,前記冷媒循環穴の一つを前記冷媒受穴につなぐ冷媒通し穴、および、前記冷媒循環穴の他の一つを前記冷媒出穴につなぐ冷媒通し穴、を有するチップ基体;および、
前記ノズル部材挿入穴に挿通した前記ノズル部材を前記チップ基体に固定する結合手段;
を備えるインサートチップ。
There is a cap portion with an open nozzle in the center, a trunk portion that continues to the cap portion, and a male screw portion that continues to the stem portion, and there is a sealing material between the trunk portion and the male screw portion, and an electrode arrangement that communicates with the nozzle inside A plurality of nozzle members having a space;
Each nozzle member insertion hole through which the male screw portion of each nozzle member passes through the trunk portion, and the nozzle member insertion hole that is closed when the cap portion of each nozzle member inserted into each nozzle member insertion hole comes into contact with the tip plane. A refrigerant circulation hole, a refrigerant receiving hole, a refrigerant outlet hole, a refrigerant through hole connecting the adjacent refrigerant circulation holes, and one of the refrigerant circulation holes. A chip base having a coolant through hole connected to the coolant receiving hole, and a coolant through hole connecting the other one of the coolant circulation holes to the coolant outlet hole; and
Coupling means for fixing the nozzle member inserted into the nozzle member insertion hole to the chip base;
Insert chip comprising.
前記結合手段は、前記チップ基体のノズル部材挿入穴に挿通したノズル部材の前記雄ねじ部に螺合しノズル部材と協働してチップ基体を締め付けるナットである;請求項1に記載のインサートチップ。   2. The insert chip according to claim 1, wherein the coupling means is a nut that is screwed into the male screw portion of the nozzle member inserted through the nozzle member insertion hole of the chip base and tightens the chip base in cooperation with the nozzle member. 前記チップ基体に対して前記ノズル部材の、中心軸を中心とする回転を阻止する係合手段;を備える請求項1又は2に記載のインサートチップ。   The insert chip according to claim 1, further comprising an engagement unit that prevents the nozzle member from rotating about the central axis with respect to the chip base. 前記係合手段は、前記ノズル部材の前記笠部の側面を一部削除した切欠面、および、前記チップ基体の、隣り合うノズル部材挿入穴の中間点にあって前記切欠面が当接する係止面がある先端突起、でなる請求項3に記載のインサートチップ。   The engaging means includes a notch surface in which a side surface of the cap portion of the nozzle member is partially deleted, and a latch in which the notch surface abuts at an intermediate point between adjacent nozzle member insertion holes of the chip base. The insert tip according to claim 3, wherein the insert tip has a surface. 前記ノズル部材の少なくとも一つは、ノズル部材の中心軸と同心のノズルを持つ;請求項1乃至4のいずれか1つに記載のインサートチップ。   The insert tip according to any one of claims 1 to 4, wherein at least one of the nozzle members has a nozzle concentric with a central axis of the nozzle member. 前記ノズル部材の少なくとも一つは、溶接方向で前記複数のノズル部材挿入穴の中心軸から等距離であって該中心軸と平行な、チップ基体の中心軸、から離れる方向に傾斜したノズルを持つ;請求項1乃至4のいずれか1つに記載のインサートチップ。 At least one of said nozzle member, a equidistant from the central axis of the plurality of nozzle member insertion hole in the welding direction central axis and parallel to the central axis of the chip substrate, the nozzle is inclined in a direction away pressurized et al The insert tip according to any one of claims 1 to 4. 前記ノズル部材の少なくとも一つは、溶接方向で前記複数のノズル部材挿入穴の中心軸から等距離であって該中心軸と平行な、チップ基体の中心軸、に近づく方向に傾斜したノズルを持つ;請求項1乃至4のいずれか1つに記載のインサートチップ。
At least one of the nozzle members has a nozzle that is equidistant from the central axis of the plurality of nozzle member insertion holes in the welding direction and is inclined in a direction approaching the central axis of the chip base parallel to the central axis. An insert tip according to any one of claims 1 to 4;
請求項1乃至7のいずれか1つに記載のインサートチップと、該インサートチップの各電極配置空間にそれぞれの先端部を挿入した電極と、を備えるプラズマトーチ。   A plasma torch comprising: the insert tip according to any one of claims 1 to 7; and an electrode having a tip portion inserted into each electrode arrangement space of the insert tip.
JP2011017342A 2011-01-30 2011-01-30 Insert tip and plasma torch Active JP5626994B2 (en)

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JP2011017342A JP5626994B2 (en) 2011-01-30 2011-01-30 Insert tip and plasma torch
TW100128807A TWI483653B (en) 2011-01-30 2011-08-12 Insert-chip and plasma torch
KR1020110100042A KR101311042B1 (en) 2011-01-30 2011-09-30 Insert-chip and plasma torch
CN201210031184.9A CN102615408B (en) 2011-01-30 2012-01-20 Plug-in chip and plasma gun

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TWI483653B (en) 2015-05-01
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