JP5622027B2 - Multiphase current detector - Google Patents

Description

  In the present invention, a polyphase is formed by a plurality of primary conductors having a counterbore or U-shaped portion to which a current to be measured is applied, and is installed together with a ferromagnetic material in the vicinity of each counterbore or U-shaped portion. The present invention relates to a multiphase current detection device for detecting a current to be measured applied to each phase in the magnetoelectric transducer.

  Conventionally, as a method for measuring a current to be measured in a non-contact manner, there is generally a method using a magnetic core. In a current sensor using a magnetic core, the magnetic core is installed so as to surround a conductor through which a current to be measured flows, and a magnetic circuit is formed together with a gap portion provided in the magnetic core. The magnitude of the current to be measured is measured in a non-contact manner by measuring the magnitude of the magnetic flux generated in the magnetic circuit by the current to be measured through the magnetoelectric conversion element installed in the gap portion.

  In recent years, a coreless type current sensor that does not use a magnetic core has been proposed for the purpose of miniaturization, weight reduction, high accuracy, and the like, particularly in large current measurement. As a multiphase current detection device using a coreless type current sensor, each surface mount type current sensor is arranged in the center of each detected current path bent at a right angle in a crank shape twice, and each detected current path is Some are aligned (see, for example, Patent Document 1).

  As another multiphase current detection device, each magnetoelectric conversion element is arranged in the vicinity of a bent portion of each conductor to be measured having a bent portion bent in a crank shape so that the bent portions do not overlap each other. There is one in which measurement conductors are arranged substantially in parallel (see, for example, FIG. 6 of Patent Document 2).

  Moreover, although it is a single phase structure, as a current detection apparatus having a flat plate-like magnetic body without using a magnetic core, a magnetoelectric conversion element is provided in the vicinity of a bent portion of a conductor to be measured having a bent portion bent in a crank shape. And two magnetic bodies are arranged, the magnetic path is changed by shifting the two magnetic bodies and sandwiching the magnetoelectric conversion element (see, for example, Patent Document 3).

  JP-A-2005-233692   JP 2001-74783 A   JP 2010-44019 A

Problems to be solved by the invention

  In the multiphase current detection device disclosed in Patent Document 1, when a multiphase current is measured by using a surface mount type current sensor, the surface mount type current sensor for detecting a current of a certain phase is different from the other phase. The multi-phase current can be detected without being basically affected by the magnetic field generated by the current. However, strictly speaking, since the leakage magnetic field from the detected current path of the other phase is applied in the direction of magnetic sensing of the surface mount type current sensor, it is detected when each phase is close and installed in a small space-saving manner. There was a problem that an error occurred and it was not suitable for miniaturization.

  Moreover, in the said patent document 2, the magnetoelectric conversion element whose magnetosensitive direction is an out-of-plane direction is each arrange | positioned in the vicinity of the bending part of each to-be-measured conductor which has the bending part bent in crank shape, and a bending part overlaps. Since the conductors to be measured are arranged substantially parallel to each other, the multiphase current can be detected without being affected by the magnetic field generated by the current of the other phase. However, since it is necessary to displace the bent portions so that the bent portions do not overlap with each other, there is a problem in that the current detecting device increases in size. Further, when each magnetoelectric conversion element is installed on the same substrate, the size of the substrate is increased, which is not suitable for cost reduction.

  In Patent Document 3, a magnetoelectric conversion element having a magnetosensitive direction that is an out-of-plane direction and two magnetic bodies are disposed in the vicinity of a bent portion of a conductor to be measured having a bent portion bent in a crank shape. Since the magnetic path is changed by shifting the magnetic material and sandwiching the magnetoelectric conversion element, the structure can be reduced in size. However, in order to provide the detection magnetic path to the magnetoelectric conversion element accurately and stably, the positional accuracy of the two magnetic bodies is important, and there is a problem that the manufacturing cost increases accordingly. Further, when a multi-phase is configured using this current detection device, it is necessary to shift the bent portions so that the bent portions do not overlap with each other, and the bus bars of other phases also need to be shifted so that the current detection device becomes large. There was a problem of becoming.

  The present invention has been made in order to solve the problems as described above, reduces the influence of other phase currents when detecting a multiphase current, can detect a more accurate current in each phase, and has a magnetic sensing direction. An object of the present invention is to obtain a small-sized and low-cost multiphase current detection device using a magnetoelectric conversion element and a ferromagnetic material whose surface is in the out-of-plane direction.

Means for solving the problem

  A multiphase current detection device according to the present invention includes a plurality of primary conductors each having at least one counterbore portion, and an out-of-plane direction that is a magnetically sensitive surface inside at least one counterbore portion of each primary conductor. A cross section of a primary conductor that is provided with at least one magnetoelectric transducer installed so that a magnetic flux generated by a current to be measured is applied, and at least one ferromagnetic material in the vicinity of the magnetoelectric transducer, and is different from the counterbore portion The center position of the magnet and the magnetosensitive surface of the magnetoelectric transducer substantially coincide with each other, and the plurality of primary conductors are substantially parallel to each other and arranged in the same plane.

  According to another aspect of the present invention, there is provided a multiphase current detection device including a plurality of primary conductors each having at least one U-shaped portion, and a magnetosensitive surface within at least one U-shaped portion of each primary conductor. A U-shaped forming portion including at least one magnetoelectric conversion element installed so that a magnetic flux generated by a current to be measured is applied in an out-of-plane direction, and at least one ferromagnetic material in the vicinity of the magnetoelectric conversion element. The central position of the cross section of the primary conductor different from that of the magnetoelectric transducer and the magnetosensitive surface of the magnetoelectric transducer substantially coincide with each other, and the plurality of primary conductors are substantially parallel to each other and arranged in the same plane.

  According to another aspect of the present invention, there is provided a multiphase current detection device including a plurality of primary conductors each having at least one U-shaped portion, and a magnetosensitive surface within at least one U-shaped portion of each primary conductor. A U-shaped forming portion including at least one magnetoelectric conversion element installed so that a magnetic flux generated by a current to be measured is applied in an out-of-plane direction, and at least one ferromagnetic material in the vicinity of the magnetoelectric conversion element. The position of the center of gravity of the cross section and the magnetosensitive surface of the magnetoelectric transducer substantially coincide, and the plurality of primary conductors are substantially parallel to each other and arranged in the same plane.

  In the multiphase current detection apparatus according to the present invention, at least one ferromagnetic material is installed on both sides of the magnetoelectric conversion element so as to sandwich the magnetosensitive surface of the magnetoelectric conversion element.

  In the multiphase current detection device according to the present invention, each magnetoelectric conversion element is installed on at least one sensor board, and the sensor board places the magnetoelectric conversion element at a predetermined position in the counterbore part or the U-shaped formation part. It is held and fixed on the primary conductor.

  According to another aspect of the present invention, there is provided a multiphase current detection device in which a conductive shield layer is provided inside a sensor substrate, and a sensor circuit portion is provided on the surface of the sensor substrate.

  In addition, the multiphase current detection device according to the present invention includes a plurality of primary conductors, at least one of the primary conductors positioned at both ends, and at least one magnetic shield plate along the side surface of the primary conductor. It is provided in the vicinity of the element.

  In addition, the multiphase current detection device according to the present invention includes a magnetic shield plate having a substantially L-shaped cross section on each side of the primary conductor, at least at each of the primary conductors located at the outermost ends of the primary conductors. Along the magnetoelectric conversion element.

  In addition, the multiphase current detection device according to the present invention provides a magnetic shield having a substantially U-shaped cross section along each side of the primary conductor on each of the primary conductors at least at both ends of the plurality of primary conductors. And provided in the vicinity of the magnetoelectric transducer.

Effect of the invention

As described above, according to the present invention, since the magnetoelectric conversion element whose magnetosensitive direction is the out-of-plane direction is installed in each counterbore part or U-shaped part of each primary conductor, the longitudinal direction of each primary conductor Even if each counterbore part or U-shaped formation part is installed overlapping each other, the effect of reducing the influence of the magnetic field generated by the current of the other phase when detecting the multiphase current and detecting the current to be measured accurately There is.
Further, as described above, the counterbore part or the U-shaped part may overlap with each other, and it is not necessary to shift the counterbore part or the U-shaped part, so that the detection of the polyphase current in the longitudinal direction of the primary conductor is possible. There is an effect of downsizing without increasing the size of the apparatus.
In addition, at least one ferromagnetic material is installed on both sides of the magnetoelectric conversion element so as to sandwich the magnetosensitive surface of the magnetoelectric conversion element, so that a magnetic flux uniformly distributed in the magnetosensitive direction can be obtained over a wide range. Since the current to be measured can be detected well and the highly accurate positioning of the magnetoelectric transducer is not required, the manufacturing process can be simplified and the cost can be reduced.

  Further, a magnetic shield plate having a plate shape, or a substantially L-shaped cross section, or a substantially U-shaped cross section is provided on each side of the primary conductor on each of at least the primary conductors of the plurality of primary conductors. Therefore, even if a magnetic field is applied from the outside in the magnetosensitive direction of each magnetoelectric transducer, the influence of the external magnetic field is reduced when detecting a multiphase current, and the current to be measured is accurately measured. Has the effect of detecting.

  In addition, at least one small sensor substrate can cope with multiple phases, and the apparatus can be miniaturized, thereby simplifying the manufacturing process and reducing costs.

  Furthermore, by providing a shield layer on the inner layer of the sensor substrate, electric field noise mainly generated from the primary conductor can be removed or reduced with respect to the sensor circuit unit, which has the effect of increasing the accuracy of the sensor output. .

It is a perspective view of the primary conductor of the detection apparatus of the multiphase current by Embodiment 1 of this invention. It is a top view of the detection apparatus of the multiphase current by Embodiment 1 of this invention. It is sectional drawing of the detection apparatus of the multiphase current by Embodiment 1 of this invention. It is a magnetic flux diagram of the counterbore part cross-section vicinity in one current sensor by Embodiment 1 of this invention. It is magnetic flux vector explanatory drawing of the magnetic sensing part vicinity in the magnetoelectric conversion element of one current sensor by Embodiment 1 of this invention. It is a contour figure which shows magnetic flux density distribution of the magnetic sensing direction when the magnetic material 5 is installed in the both sides of the magnetoelectric conversion element 3 of one current sensor by Embodiment 1 of this invention. It is a contour figure which shows the magnetic flux density distribution of a magnetic sensitive direction when the magnetic material 5 is not installed in the both sides of the magnetoelectric conversion element 3 of one current sensor by Embodiment 1 of this invention. It is a perspective view of another primary conductor of the detection apparatus of the multiphase current by Embodiment 1 of this invention. It is a perspective view of the primary conductor of the detection apparatus of the multiphase current by Embodiment 2 of this invention. It is a top view of the detection apparatus of the multiphase current by Embodiment 2 of this invention. It is sectional drawing of the detection apparatus of the multiphase current by Embodiment 2 of this invention. It is a magnetic flux diagram of the U-shaped formation part cross section vicinity in one current sensor by Embodiment 2 of this invention. It is a perspective view of the detection apparatus of the multiphase current by Embodiment 3 of this invention. It is a top view of the detection apparatus of the multiphase current by Embodiment 3 of this invention. It is sectional drawing of the detection apparatus of the multiphase current by Embodiment 3 of this invention. It is another sectional drawing of the detection apparatus of the multiphase current by Embodiment 3 of this invention.

Embodiment 1 FIG.
FIG. 1 shows a perspective view of only a primary conductor 4 in a multiphase current detection apparatus 1 according to Embodiment 1 of the present invention. FIG. 2 is a plan view (XY plane) of the multiphase current detection apparatus 1. 3 is a cross-sectional view showing the AA cross section (YZ plane) in FIGS. 1 and 2, and FIG. 4 is a magnetic flux diagram at the time of applying the current to be measured in the AA cross section (YZ plane) for one phase in FIGS. is there. The multiphase current detection device 1 shown in the figure is an example in which, for example, in a three-phase alternating current, each phase current is detected by a current sensor 2 installed for each phase. The magnetoelectric conversion element 3, the primary conductor 4, and the ferromagnetic material 5 are configured. Further, the primary conductor 4 is provided with a U-shaped forming portion 6. In the figure, the primary conductor 4 is shown only in the vicinity of the current sensor 2 for simplicity, but it is actually extended and connected to a power source, various devices, and the like. In the actual apparatus configuration, the magnetoelectric conversion element 3 is installed connected to a printed circuit board or the like, but is omitted here and will be described in another embodiment. The actual installation configuration of the ferromagnetic material 5 will also be described later.
In the first embodiment, a U-shaped forming portion 6 is formed on a part of each primary conductor 4, and one magnetoelectric conversion element 3 is sandwiched between each U-shaped forming portion 6 and the magnetoelectric conversion elements 3 are sandwiched on both sides thereof. The ferromagnetic material 5 is arranged, and the primary conductors 4 are arranged substantially in parallel so that the U-shaped forming parts 6 overlap each other in the longitudinal direction of the primary conductors 4.

First, the overall configuration of the multiphase current detection device 1 and the configuration of the current sensor 2 will be described.
As shown in FIG. 1, each primary conductor 4 to which a current to be measured is applied is a linear conductor, and here is a detection example of a three-phase current, and therefore three primary conductors are arranged substantially in parallel. . Each primary conductor 4 is provided with a current sensor 2, and is configured such that each current sensor 2 detects a measured current value of each phase. Each current sensor 2 is installed at a position overlapping each other in the longitudinal direction of each primary conductor 4, that is, in the X direction.
The configuration of the current sensor 2 for one phase will be described first from the primary conductor 4. A U-shaped forming portion 6 is formed on a part of each primary conductor 4. The cross-sectional area of the U-shaped portion 6 is determined according to the magnetic flux density desired to be applied to the magnetoelectric conversion element 3, that is, the range of the current to be detected, although it depends on the type of the magnetoelectric conversion element to be used. If a large current value is to be detected, it is desirable that the cross-sectional area is large, that is, that the U-shape is large in order to reduce the current density in the vicinity of the U-shaped portion 6, and if a small current value is to be detected, U In order to increase the current density in the vicinity of the character forming portion 6, it is desirable that the cross-sectional area is small, that is, the U shape is small. As is clear from the plan view of FIG. 2, the U-shaped portions 6 are aligned so that the positions of the U-shaped portions 6 overlap in the longitudinal direction of the primary conductor 4, that is, the X direction here. Installed. Such a primary conductor 4 is produced by, for example, a combination of cutting a metal plate material such as copper into a convex shape and bending the convex portion into a U shape, or casting. The length of the U-shaped portion 6 in the X direction is at least five times the length of the magnetoelectric transducer 3 to be installed in order to allow the current to be measured to flow stably through the U-shaped portion 6. It is desirable that
At least one magnetoelectric conversion element 3 is installed together with the ferromagnetic material 5 in each U-shaped portion 6 to constitute the current sensor 2. When a current to be measured is applied to the primary conductor 4, a magnetic flux is generated around the primary conductor 4. Even in this embodiment, the magnetic flux in the Y direction is measured out of the plane of the magnetoelectric transducer 3. As the element, a Hall element or a Hall IC in which a Hall element and a processing circuit are integrated is used, but the element is not limited thereto. The position where the magnetoelectric conversion element 3 is installed will be described with reference to FIG. 3. The center point in the Z direction of the magnetosensitive surface 9 of each magnetoelectric conversion element 3 substantially coincides with the Z position, and the gravity center position of each U-shaped forming portion 6. The position is approximately the same. The position in the Y direction is a position where each magnetosensitive surface 9 of each magnetoelectric conversion element 3 substantially coincides with the center line 8 b of each U-shaped forming portion 6.
The ferromagnetic material 5 is installed to obtain a stable magnetic flux density distribution in the magnetosensitive direction of the magnetoelectric conversion element 3 so as to sandwich the magnetoelectric conversion element 3 on both sides of the magnetoelectric conversion element 3. The effect of installing the ferromagnetic material 5 will be described with reference to FIGS. FIG. 6 is a contour diagram showing the magnetic flux density distribution in the Y direction, that is, the magnetic sensing direction, in the magnetoelectric conversion element 3 when the magnetic material 5 is installed on both sides of the magnetoelectric conversion element 3, and FIG. The same contour diagram when not doing is shown. In any figure, the shaded area is a region showing a desired magnetic flux density distribution, and the thick line 9a is a magnetic sensitive surface. As can be seen from the figure, when the ferromagnetic material 5 is installed, the region showing the desired magnetic flux density distribution is expanded about three times as compared with the case where the ferromagnetic material 5 is not installed. In other words, a stable desired magnetic flux density distribution can be obtained so as to cover the entire magnetosensitive surface, leading to improved detection accuracy. Further, since the region showing the desired magnetic flux density distribution is expanded, it is not necessary to position the magnetoelectric conversion element 3 with high accuracy, so that the manufacturing process can be simplified and the cost can be reduced.
Although the method of installing the ferromagnetic material 5 is illustrated in FIG. 1 in the first embodiment, the ferromagnetic material 5 is drawn away from the magnetoelectric conversion element 3, but is adhered and adhered to the magnetoelectric conversion element 3. You may install in the form. Installation via a non-magnetic member may be used. Further, the ferromagnetic material 5 may be adhered to the wall surface of the U-shaped portion 6 of the primary conductor 4, but it is desirable to install the ferromagnetic material 5 close to the magnetoelectric conversion element 3 in order to obtain a stable magnetic flux density distribution. The size of the ferromagnetic material 5 may be equal to or larger than the magnetosensitive surface of the magnetoelectric conversion element 3, and it is not necessary to cover the entire magnetoelectric conversion element 3.
The ferromagnetic material 5 may be a bulk material such as permalloy, but is not limited thereto, and an amorphous magnetic material that can be formed in a foil shape may be used. Although the shape of the ferromagnetic material 5 is not particularly shown, a rectangular shape may be used for ease of manufacture and cost reduction. In the present embodiment, a configuration in which one ferromagnetic material 5 is installed on each side of the magnetoelectric conversion element 3 is shown, but the present invention is not limited to this, and only one side or a plurality of ferromagnetic materials 5 are laminated. It is good also as a structure to install.

Next, the operation of the current sensor 2 will be described with reference to FIGS. In FIG. 4, when the magnetoelectric conversion element 3a is installed at the position described above, the magnetic flux line 7a around the primary conductor 4a and a part of the magnetic flux vector 10a at the time of applying the current to be measured are shown on the AA cross section (YZ plane) for one phase. It is shown. In the U-shaped formation part 6a of the primary conductor 4a, the cross section becomes a concave shape. Therefore, the magnetic flux line 7a becomes a curved ellipse shape in the vicinity of the U-shaped portion 6a. At that time, the magnetic flux vector 10 on the center line 8a that penetrates the center of gravity of the U-shaped portion 6a is generally based on the shape of the U-shaped portion 6a, as indicated by the magnetic flux vector 10a1 and the magnetic flux vector 10a2, for example. The center line 8a is in the Z direction, that is, the direction perpendicular to the Y direction. However, a magnetic flux vector 10a that coincides with the magnetic sensing direction is applied to the magnetic sensitive surface 9a.
FIG. 5 shows the magnetic flux vector 10 on the magnetosensitive surface 9a of the magnetoelectric transducer 3a. When a current to be measured flows through each primary conductor 4, a magnetic flux is generated around each primary conductor 4 according to the magnitude of the current to be measured. In FIG. 3, an example of the magnetic flux is indicated by a broken magnetic flux line 7. The conductor 4a becomes the magnetic flux line 7a, the primary conductor 4b becomes the magnetic flux line 7b, and the primary conductor 4c becomes the magnetic flux line 7c. The magnetic flux vector 10 on the magnetosensitive surface 9a of the magnetoelectric transducer 3a caused by the magnetic flux lines 7 generated in each primary conductor 4 is the magnetic vector 10a for the primary conductor 4a, the magnetic flux vector 10b for the primary conductor 4b, and the primary conductor. 4c becomes the magnetic flux vector 10c. As can be seen from FIG. 5, since the magnetic flux vector 10b and the magnetic flux vector 10c are in the in-plane direction with respect to the magnetosensitive surface 9a, the magnetoelectric transducer 3a is insensitive and is not detected. Only the magnetic flux vector 10a by the primary conductor 4a coincides with the out-of-plane direction of 9a. In this way, when the center point in the Z direction of the magnetosensitive surface 9a of the magnetoelectric transducer 3a coincides with the center line 8a passing through the center of gravity of the U-shaped portion 6b and the U-shaped portion 6c, the primary conductor 4b and the primary conductor 4b The magnetic flux vectors 10b and 10c generated in the conductor 4c are in the in-plane direction, that is, the insensitive direction with respect to the magnetosensitive surface 9a, and thus do not affect the measured current of the primary conductor 4a. That is, the magnetic flux generated by the current to be measured to be detected can be accurately captured without being influenced by other phases.
Here, only the operation of the current sensor 2a in the primary conductor 4a has been described with reference to FIGS. 3, 4, and 5. However, the current sensor 2b and the current sensor 2c are installed at positions overlapping each other in the X direction. However, the same applies to the configuration that is not affected by other phases.
In this embodiment, the U-shaped forming part is installed on a part of the primary conductor, but the reverse U-shaped forming part, that is, the convex U-shaped forming part is installed on a part of the primary conductor. In addition, the shape of the U-shaped bottom portion of the U-shaped forming portion is not limited to the arc shape, and may be a square shape or the like. In the present embodiment, a three-phase AC current detection example has been described. However, the present invention is not limited to three phases, and a plurality of primary conductors may be installed in a plurality of phases. Even if the primary conductors 4 are arranged substantially in parallel so as not to overlap with the longitudinal direction of the four, they are not affected by other phases. However, when the U-shaped portion 6 does not overlap, the center point in the Z direction of the magnetosensitive element 9 of the magnetoelectric transducer 3 installed in the U-shaped portion 6 penetrates the non-U-shaped portion of the other primary conductor 4. It is premised that the configuration is substantially coincident with the center line.

  FIG. 8 shows a perspective view of only another primary conductor 4 in the multiphase current detection apparatus 1 according to Embodiment 1 of the present invention. Except for the configuration of the primary conductor, the overlapping parts in other configurations are as follows. Omitted. In the previous example shown in FIG. 1 and the like, the U-shaped forming portion is formed by processing the convex portion which is a part of the primary conductor. However, in the example of FIG. The primary conductor is connected to both ends thereof. In particular, the connection method is not shown in the figure, but it is desirable to connect in close contact in order to prevent heat generation by screwing or brazing, but it is not limited to these methods. In the previous example, there is an advantage that the primary conductor and the U-shaped forming portion are integrated, but when cut out from the plate material, a portion to be discarded is inevitably generated and wasted. In the example of FIG. 8, man-hours are generated in the connection between the U-shaped forming portion and the primary conductor, but waste due to material removal can be prevented.

  As described above, according to the first embodiment, the primary conductors are arranged on the same plane so that the U-shaped portions provided with the magnetoelectric conversion elements overlap each other in the longitudinal direction of the primary conductors. Even when arranged in parallel, the influence of the magnetic field generated by the current of the other phase when detecting the multiphase current can be reduced, and the current to be measured can be detected with high accuracy. In addition, since at least one ferromagnetic material is installed on both sides of the magnetoelectric conversion element so as to sandwich the magnetosensitive surface of the magnetoelectric conversion element, a magnetic flux uniformly distributed in the magnetosensitive direction can be obtained in a wide range and with high accuracy. Not only can the current to be measured be detected, but also high-precision positioning of the magnetoelectric conversion element is not required, which has the effect of simplifying the manufacturing process and reducing costs.

  In addition, since the magnetoelectric conversion element having a magnetosensitive direction in the out-of-plane direction is installed so as to be accommodated in the U-shaped portion, the size of the multiphase current detection device can be reduced in size in the width direction without increasing the size. .

Embodiment 2. FIG.
FIG. 9 shows a perspective view of only the primary conductor 4 in the multiphase current detection apparatus 1 according to Embodiment 2 of the present invention, and FIG. 10 is a plan view (XY plane) of the multiphase current detection apparatus 1. 11 is a cross-sectional view showing an AA cross section (YZ plane) in FIGS. 9 and 10, and FIG. 12 is a magnetic flux diagram at the time of applying a measurement current in the AA cross section (YZ plane) for one phase in FIGS. is there. The multiphase current detection device 1 shown in the figure is an example in which, for example, in a three-phase alternating current, each phase current is detected by a current sensor 2 installed for each phase. The magnetoelectric conversion element 3, the primary conductor 4 and the ferromagnetic material 5 are configured, and the primary conductor 4 is provided with a counterbore portion 11. In the figure, the primary conductor 4 is shown only in the vicinity of the current sensor 2 for simplicity as in the first embodiment, but it is actually extended and connected to a power source and various devices. In the actual apparatus configuration, the magnetoelectric conversion element 3 is installed connected to a printed circuit board or the like, but is omitted here and will be described in another embodiment.
In the present second embodiment, a counterbore part 11 is formed in a part of each primary conductor 4, and the ferromagnetic material 5 so as to sandwich one magnetoelectric conversion element 3 in each counterbore part 11 and the magnetoelectric conversion element 3 on both sides thereof. And the primary conductors 4 are arranged substantially in parallel so that the counterbored portions 11 overlap each other in the longitudinal direction of the primary conductors 4.
The second embodiment is a configuration in which the U-shaped forming portion provided in each primary conductor 4 in the first embodiment is changed to a counterbore portion, and the redundant portions in other configurations and operations are omitted.

The configuration of the current sensor 2 for one phase will be described first from the primary conductor 4. A part of the upper surface of each primary conductor 4 is subjected to counterbore processing, and the counterbored depth in the Z direction is formed to be at least half of the height in the Z direction of the primary conductor 4 which is a non-counterbore part. . The cross-sectional area occupied by the primary conductor in the vicinity of the counterbore part 11 of the primary conductor 4 depends on the type of the magnetoelectric conversion element to be used, but is approximately within the magnetic flux density to be applied to the magnetoelectric conversion element 3, that is, the range of the current to be measured. Will be decided accordingly. If a large current value is to be detected, it is desirable that the cross-sectional area be large in order to reduce the current density of the primary conductor portion in the vicinity of the counterbore part 11, and if a small current value is to be detected, the primary conductor in the vicinity of the counterbore part 11 is desired. In order to increase the current density of the portion, it is desirable that the cross-sectional area is small. Further, as is apparent from the plan view of FIG. 10, the counterbore portions 11 are installed so that the positions of the counterbore portions 11 overlap in the longitudinal direction of the primary conductor 4, that is, the X direction here. Such a primary conductor 4 is produced by cutting a rectangular parallelepiped primary conductor 4 from, for example, a metal plate material such as copper, and then forming a counterbored portion by counterboring, or by casting or the like.
At least one magnetoelectric conversion element 3 is installed in each counterbore part 11 and constitutes the current sensor 2 together with the primary conductor 4. When a current to be measured is applied to the primary conductor 4, a magnetic flux is generated around the primary conductor 4, but here, the magnetic flux in the Y direction is a surface of the magnetosensitive surface 9 provided inside the magnetoelectric transducer 3. An element having a magnetosensitive direction in an out-of-plane direction that is measured outside is used. For example, as the above-described element, a Hall element or a Hall IC in which a Hall element and a processing circuit are integrated is used, but the element is not limited thereto. The position where each magnetoelectric conversion element 3 is installed will be described with reference to FIG. 11. The center point in the Z direction of the magnetosensitive surface 9 of each magnetoelectric conversion element 3 substantially coincides with the Z position, and the non-curved portion of each primary conductor is It is set as the position which also corresponds with the penetrating center line 8a. The position in the Y direction is a position where each magnetosensitive surface 9 of each magnetoelectric conversion element 3 coincides with the center line 8 b of each primary conductor 4.
The ferromagnetic material 5 is installed to obtain a stable magnetic flux density distribution in the magnetosensitive direction of the magnetoelectric conversion element 3 so as to sandwich the magnetoelectric conversion element 3 on both sides of the magnetoelectric conversion element 3. The effect, installation method, material, and the like of the ferromagnetic material 5 are omitted because they are the same as those in the first embodiment. However, when the ferromagnetic material 5 is installed, the desired magnetic flux is about three times that when the ferromagnetic material 5 is not installed. By expanding the region showing the density distribution and obtaining a stable desired magnetic flux density distribution, an effect that leads to improved detection accuracy is obtained, and by expanding the region showing the desired magnetic flux density distribution, Since the highly accurate positioning of the magnetoelectric conversion element 3 is not necessary, the manufacturing process can be simplified and the cost can be reduced.

Next, the operation of the current sensor 2 will be described. In FIG. 12, when the magnetoelectric conversion element 3a is installed at the position described above, the magnetic flux line 7a around the primary conductor 4a and a part of the magnetic flux vector 10a at the time of applying the current to be measured are shown on the AA cross section (YZ plane) for one phase. It is shown. In the counterbore part 11a of the primary conductor 4a, the cross section of the primary conductor 4a is concave. Therefore, the magnetic flux line 7a becomes a curved ellipse in the vicinity of the primary conductor 4a. At that time, the magnetic flux vector 10 on the center line 8a outside the primary conductor 4a is approximately relative to the center line 8a, although it depends on the shape of the counterbore part 11 as indicated by, for example, the magnetic flux vector 10a1 and the magnetic flux vector 10a2. The direction is the Z direction, that is, the direction perpendicular to the Y direction. However, a magnetic flux vector 10a that coincides with the magnetic sensing direction is applied to the magnetic sensitive surface 9a.
The operation in three phases will be described with reference to FIG. The magnetic flux vector explanatory diagram is the same as FIG. When a current to be measured flows through each primary conductor 4, a magnetic flux is generated around each primary conductor 4 according to the magnitude of the current to be measured. In FIG. 11, an example of the magnetic flux is indicated by a broken magnetic flux line 7. The conductor 4a becomes the magnetic flux line 7a, the primary conductor 4b becomes the magnetic flux line 7b, and the primary conductor 4c becomes the magnetic flux line 7c. The magnetic flux vector 10 on the magnetosensitive surface 9a of the magnetoelectric transducer 3a caused by the magnetic flux lines 7 generated in each primary conductor 4 is the magnetic vector 10a for the primary conductor 4a, the magnetic flux vector 10b for the primary conductor 4b, and the primary conductor. 4c becomes the magnetic flux vector 10c. As can be seen from FIG. 5, since the magnetic flux vector 10b and the magnetic flux vector 9c are in the in-plane direction with respect to the magnetic sensitive direction of the magnetic sensitive surface 9a, the magnetoelectric conversion element 3a is insensitive and not detected. Is only the magnetic flux vector 10a by the primary conductor 4a which coincides with the out-of-plane direction of the magnetic sensitive surface 9a. Thus, when the center point in the Z direction of the magnetosensitive surface 9a of the magnetoelectric transducer 3a substantially coincides with the center line 8a penetrating the primary conductor 4b and the primary conductor 4c, the magnetic flux generated in the primary conductor 4b and the primary conductor 4c. Since the vector 10b and the magnetic flux vector 10c are perpendicular to the magnetic sensing direction of the magnetic sensitive surface 9a, that is, the insensitive direction, they do not affect the current detection of the primary conductor 3a. That is, the magnetic flux generated by the current to be measured to be detected can be accurately captured without being influenced by other phases.
Here, only the operation of the primary conductor 4a with respect to the current sensor 2a has been described with reference to FIGS. 11, 12, and 5, but the current sensor 2b and the current sensor 2c are installed at positions overlapping each other in the X direction. However, the same applies to the configuration that is not affected by other phases.
In this embodiment, the counterbore part is installed on the upper surface side of the primary conductor. However, the counterbore part may be installed on the lower surface side of the primary conductor, and the shape of the counterbore part is limited to a square shape. It may be a round shape or the like. In the present embodiment, an example of detecting a three-phase AC current has been described. However, the present invention is not limited to three phases, and a plurality of primary conductors may be installed in a plurality of phases. Even if the primary conductors 4 are arranged substantially in parallel so as not to overlap with each other in the longitudinal direction, they are not affected by other phases. In the present embodiment, the magnetosensitive surface 9 of each magnetoelectric conversion element 3 is not located at the center inside each magnetoelectric conversion element 3, but is shifted from the center. However, the present invention is not limited to this. Alternatively, the magnetosensitive surface 9 may be located in the center of each magnetoelectric conversion element 3.
In the present embodiment, an example of detecting the current of a three-phase alternating current has been described. However, the present invention is not limited to three phases, and a plurality of primary conductors may be installed in a plurality of phases.

  As described above, according to the second embodiment, the primary conductors are arranged in the same plane so that the counterbore portions where the magnetoelectric conversion elements are installed overlap each other in the longitudinal direction of the primary conductors. Even when arranged substantially in parallel, the influence of the magnetic field generated by the current of the other phase when detecting the multiphase current can be reduced, and the current to be measured can be detected with high accuracy. In addition, since at least one ferromagnetic material is installed on both sides of the magnetoelectric conversion element so as to sandwich the magnetosensitive surface of the magnetoelectric conversion element, a magnetic flux uniformly distributed in the magnetosensitive direction can be obtained in a wide range and with high accuracy. Not only can the current to be measured be detected, but also high-precision positioning of the magnetoelectric conversion element is not required, which has the effect of simplifying the manufacturing process and reducing costs.

  In addition, since the magnetoelectric transducer with the magnetosensitive direction being out-of-plane direction is installed so that it fits in the counterbore part, the size of the multiphase current detection device does not increase in the height direction, and it is small and thin. Can be configured.

Embodiment 3 FIG.
13 is a perspective view of a multiphase current detection device 1 according to Embodiment 3 of the present invention. FIG. 14 is a plan view (XY plane) of the multiphase current detection device 1, and FIG. It is sectional drawing which shows the AA cross section (YZ surface) in FIG. The multiphase current detection device 1 shown in the figure is an example in which, for example, in a three-phase alternating current, each phase current is detected by a current sensor 2 installed for each phase. The primary conductor 4 provided with the counterbore 11, the magnetoelectric conversion element 3, and the ferromagnetic material 5, and the magnetoelectric conversion element 3 is connected to a sensor substrate 12 having a magnetic shield plate 14 provided on the primary conductor 4. The In the figure, the primary conductor 4 is shown only in the vicinity of the current sensor 2 for simplicity, but it is actually extended and connected to a power source, various devices, and the like.
In the third embodiment, a counterbore part 11 is formed in a part of each primary conductor 4, one magnetoelectric conversion element 3 and two ferromagnetic bodies 5 are arranged in each counterbore part 11, and each magnetoelectric conversion element 3. Is connected to the sensor substrate 12 having the magnetic shield plate 14 and fixed, and the primary conductors 4 are arranged substantially in parallel so that the counterbore portions 11 overlap with the longitudinal direction of the primary conductors 4. is there.
The third embodiment is a configuration in which a sensor substrate having a magnetic shield plate is added to the second embodiment, and overlapping portions in other configurations are omitted.

The configuration of the multiphase current detection device 1 in the present embodiment will be described. On one surface of the sensor substrate 12, each magnetoelectric conversion element 3 provided with the ferromagnetic material 5 on both sides via the spacer 17 is disposed. The spacer 17 is provided to mechanically install each magnetoelectric conversion element 3 at the predetermined position shown in the second embodiment, and does not affect the detection of the current to be measured. It is desirable to use a magnetic member. Each magnetoelectric conversion element 3 is also electrically connected to the sensor substrate 12 via wire bonding, solder, or the like in order to connect to a sensor circuit unit 13 described later. A sensor circuit unit 13 is provided on the other surface of the sensor substrate 12 to supply a voltage or current to each magnetoelectric conversion element 3 and to appropriately amplify or adjust the output voltage or output current of each magnetoelectric conversion element 3. The external terminal 15 is used for electrical connection with an external input / output terminal.
On both sides of the sensor substrate 12, magnetic shield plates 14 having an L-shaped cross-section and a dimension that can cover at least the vertical dimension of the primary conductor 4 are installed. The magnetic shield plate 14 is provided to remove or reduce an external magnetic field mainly applied in the magnetic sensing direction as an error in measuring the current to be measured in each magnetoelectric conversion element 3. For example, a ferromagnetic shield such as permalloy. The member is fixed to the sensor substrate 12 by screws or the like. It is desirable that the cross-sectional shape is L-shaped so that the external magnetic field applied from the Y direction, which is the magnetic sensing direction, is not applied to each magnetoelectric conversion element 3, and particularly deviates from the center line 8a. Even if it is not L-shaped but has a flat plate shape, it has an effect as a magnetic shield. Note that since the magnetic shield plate 14 is L-shaped, the L-shaped portion is shown as a right angle in FIG. 15, but this is not restrictive, and the magnetic shield plate 14 is installed particularly when the external magnetic field deviates from the center line 8 a. For the purpose, it may have an angle larger than a right angle. Similarly to the other embodiments, since the configuration is not affected by the magnetic field generated by the current of the other phase at the time of detecting the multiphase current, the magnetic shield plate 14 corresponds only to the magnetic field applied from the outside. Therefore, the multi-phase current detection device 1 is small in size.
The sensor substrate 12 and the primary conductor 4 are fixed using an adhesive, a mounting member, or the like, although not particularly shown. The mounting member is not particularly limited in material, but is preferably non-magnetic and less deteriorated with time, and may be entirely or partially resin-molded in order to increase the effect of insulation and pressure resistance.
As shown in the cross-sectional view of FIG. 15, an electric field shield layer 16 having conductivity is provided on the inner layer of the sensor substrate 12. The electric field shield layer 16 is for removing or reducing electric field noise applied to the sensor circuit unit 13 as noise that degrades the performance as a current sensor, and is installed between the sensor circuit unit 13 and the primary conductor 4. If possible, it is desirable to install so as to cover the magnetoelectric conversion element 3 and the sensor circuit unit 13. The material of the electric field shield layer 16 may be conductive, for example, copper, aluminum or the like, and is connected to an electrical ground provided on the sensor substrate 12. As a form of installation, for example, a ground layer may be provided on at least one of the inner layers of the multilayer substrate.
The operation of each current sensor 2 is the same as that of the second embodiment, and is omitted because it overlaps.

  FIG. 16 shows another cross-sectional view of the multiphase current detection apparatus 1 according to Embodiment 3 of the present invention. Except for the shape of the magnetic shield plate 14, the overlapping portions in other configurations are omitted. In the previous example shown in FIG. 15, the cross-sectional shape of the magnetic shield plate 14 is L-shaped, but in the example of FIG. 16, the cross-sectional shape of the magnetic shield plate 14 is U-shaped. In the previous example, the cross-sectional shape of the magnetic shield plate 14 is L-shaped so that the external magnetic field is diverted to the lower side of the magnetoelectric conversion element 3 and the primary conductor 4. In the example of FIG. 16, the cross-sectional shape of the magnetic shield plate 14 is U-shaped so that the external magnetic field is diverted to the lower side and upper side of the magnetoelectric conversion element 3 and the primary conductor 4. Thus, it is possible to more effectively remove or reduce the external magnetic field in the magnetic sensitive direction.

  As described above, according to the third embodiment, at least one small sensor substrate can cope with multiple phases, the apparatus is downsized, the manufacturing process is simplified, and the cost is reduced.

  Further, by providing a shield layer on the inner layer of the sensor substrate, electric field noise mainly generated from the primary conductor can be removed or reduced with respect to the sensor circuit unit, so that the sensor output is highly accurate.

  In addition, by installing magnetic shield plates on both sides of the sensor substrate, the magnetic field applied from the outside can be removed or reduced with respect to the magnetoelectric conversion element, so that the sensor output is highly accurate.

  Furthermore, since the magnetic shield plate may be installed only on both sides of the sensor substrate, not for each current sensor, the sensor substrate, that is, the multi-phase current detection device is downsized.

DESCRIPTION OF SYMBOLS 1 Detection apparatus of multiphase current, 2 Current sensor, 3 Magnetoelectric conversion element, 4 Primary conductor, 5 Ferromagnetic material, 6 U-shaped formation part, 7 Magnetic flux line, 8 Center line, 9 Magnetosensitive surface, 10 Magnetic flux vector, 11 Counterbore part, 12 Sensor board, 13 Sensor circuit part, 14 Magnetic shield plate, 15 External terminal, 16 Electric field shield layer, 17 Spacer

Claims (5)

A current to be measured is applied to each of the plurality of primary conductors each having at least one counterbore portion, and measurement is performed in an out-of-plane direction that is a magnetically sensitive surface inside at least one counterbore portion of each primary conductor. Comprising at least one magnetoelectric conversion element installed so that a magnetic flux generated by an electric current is applied, and at least one ferromagnetic material in the vicinity of the magnetoelectric conversion element,
The center position of the cross section of the primary conductor in a portion different from the counterbore part and the center of the magnetosensitive surface of the magnetoelectric transducer substantially coincide with each other,
The multi-phase current detection device, wherein the plurality of primary conductors are substantially parallel to each other and arranged in the same plane. A current to be measured is applied to each of the plurality of primary conductors each having at least one U-shaped portion, and the positions of the U-shaped portions of the primary conductor are perpendicular to the longitudinal direction of the primary conductor. At least one magnetoelectric conversion that is substantially coincident and is installed such that a magnetic flux generated by a current to be measured is applied in an out-of-plane direction that is a magnetic sensitive surface inside at least one of the U-shaped portions of each primary conductor. A multiphase current detection comprising: an element; and at least one ferromagnetic material in the vicinity of the magnetoelectric conversion element, wherein the plurality of primary conductors are substantially parallel to each other and arranged in the same plane. apparatus. A current to be measured is applied to each of the plurality of primary conductors each having at least one U-shaped portion, and the positions of the U-shaped portions of the primary conductor are perpendicular to the longitudinal direction of the primary conductor. At least one magnetoelectric conversion that is substantially coincident and is installed such that a magnetic flux generated by a current to be measured is applied in an out-of-plane direction that is a magnetic sensitive surface inside at least one of the U-shaped portions of each primary conductor. An element and at least one ferromagnetic material in the vicinity of the magnetoelectric conversion element,
The center of gravity position of the cross section of the U-shaped portion and the center of the magnetosensitive surface of the magnetoelectric transducer substantially coincide with each other,
The multi-phase current detection device, wherein the plurality of primary conductors are substantially parallel to each other and arranged in the same plane. 4. The multiphase current detection device according to claim 1, wherein at least one of the ferromagnetic materials is disposed on both sides of the magnetoelectric conversion element so as to sandwich the magnetosensitive surface. 5. . Each of the magnetoelectric conversion elements is installed on at least one sensor substrate, and the sensor substrate holds the magnetoelectric conversion element at a predetermined position of the counterbore part or the U-shaped formation part and is fixed on the primary conductor. The multiphase current detection device according to claim 4, wherein

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