JP5616050B2 - 複合構造部材を連結する方法及び装置と、該方法及び装置によって作製された構造部材 - Google Patents
複合構造部材を連結する方法及び装置と、該方法及び装置によって作製された構造部材 Download PDFInfo
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- JP5616050B2 JP5616050B2 JP2009259370A JP2009259370A JP5616050B2 JP 5616050 B2 JP5616050 B2 JP 5616050B2 JP 2009259370 A JP2009259370 A JP 2009259370A JP 2009259370 A JP2009259370 A JP 2009259370A JP 5616050 B2 JP5616050 B2 JP 5616050B2
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- composite
- joint
- splice
- forming
- mandrel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
- B29C70/44—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B64—AIRCRAFT; AVIATION; COSMONAUTICS
- B64C—AEROPLANES; HELICOPTERS
- B64C1/00—Fuselages; Constructional features common to fuselages, wings, stabilising surfaces or the like
- B64C1/06—Frames; Stringers; Longerons ; Fuselage sections
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/24—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools characterised by the means for heating the tool
- B29C65/26—Hot fluid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/4805—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
- B29C65/483—Reactive adhesives, e.g. chemically curing adhesives
- B29C65/4835—Heat curing adhesives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/50—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
- B29C65/5042—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like covering both elements to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/50—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
- B29C65/5042—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like covering both elements to be joined
- B29C65/505—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like covering both elements to be joined and placed in a recess formed in the parts to be joined, e.g. in order to obtain a continuous surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/50—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
- B29C65/5064—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like of particular form, e.g. being C-shaped, T-shaped
- B29C65/5071—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like of particular form, e.g. being C-shaped, T-shaped and being composed by one single element
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/50—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
- B29C65/5064—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like of particular form, e.g. being C-shaped, T-shaped
- B29C65/5085—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like of particular form, e.g. being C-shaped, T-shaped and comprising grooves, e.g. being E-shaped, H-shaped
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/114—Single butt joints
- B29C66/1142—Single butt to butt joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/116—Single bevelled joints, i.e. one of the parts to be joined being bevelled in the joint area
- B29C66/1162—Single bevel to bevel joints, e.g. mitre joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/52—Joining tubular articles, bars or profiled elements
- B29C66/524—Joining profiled elements
- B29C66/5241—Joining profiled elements for forming coaxial connections, i.e. the profiled elements to be joined forming a zero angle relative to each other
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/63—Internally supporting the article during joining
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/721—Fibre-reinforced materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8145—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/81455—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps being a fluid inflatable bag or bladder, a diaphragm or a vacuum bag for applying isostatic pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/818—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps
- B29C66/8181—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the cooling constructional aspects
- B29C66/81811—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the cooling constructional aspects of the welding jaws
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
- B29C66/843—Machines for making separate joints at the same time in different planes; Machines for making separate joints at the same time mounted in parallel or in series
- B29C66/8432—Machines for making separate joints at the same time mounted in parallel or in series
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/912—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux
- B29C66/9121—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
- B29C66/9141—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
- B29C66/91411—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature of the parts to be joined, e.g. the joining process taking the temperature of the parts to be joined into account
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
- B29C66/9161—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux
- B29C66/91641—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux the heat or the thermal flux being non-constant over time
- B29C66/91643—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux the heat or the thermal flux being non-constant over time following a heat-time profile
- B29C66/91645—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux the heat or the thermal flux being non-constant over time following a heat-time profile by steps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/92—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools
- B29C66/924—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force, the mechanical power or the displacement of the joining tools
- B29C66/9241—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force or the mechanical power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
- B29C70/544—Details of vacuum bags, e.g. materials or shape
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
- B29C66/128—Stepped joint cross-sections
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/14—Particular design of joint configurations particular design of the joint cross-sections the joint having the same thickness as the thickness of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/52—Joining tubular articles, bars or profiled elements
- B29C66/524—Joining profiled elements
- B29C66/5243—Joining profiled elements for forming corner connections, e.g. for making window frames or V-shaped pieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/721—Fibre-reinforced materials
- B29C66/7212—Fibre-reinforced materials characterised by the composition of the fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/723—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/818—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps
- B29C66/8182—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the thermal insulating constructional aspects
- B29C66/81821—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the thermal insulating constructional aspects of the welding jaws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/96—Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process
- B29C66/961—Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process involving a feedback loop mechanism, e.g. comparison with a desired value
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T50/00—Aeronautics or air transport
- Y02T50/40—Weight reduction
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49616—Structural member making
- Y10T29/49622—Vehicular structural member making
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Architecture (AREA)
- Aviation & Aerospace Engineering (AREA)
- Structural Engineering (AREA)
- Civil Engineering (AREA)
- Electromagnetism (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Moulding By Coating Moulds (AREA)
- Joining Of Building Structures In Genera (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Description
第2複合部分と、
少なくとも部分的に重なり合い、第1及び第2複合部分を相互に接合させる複合スプライス部材
を備える、複合構造部材。
実施形態2 第1及び第2複合部分のそれぞれが、
C字形状、
Z字形状、
J字形状、
T字形状、
I字形状、及び
帽子形
から成るグループから選択された形状の断面を有する、実施形態1の複合構造。
実施形態4 第1および第2複合部分が、違う方向に延びて、ある角度をなしており、
複合スプライス部材が、それぞれ重なり合い且つ第1及び第2複合部分に連結された第1及び第2部分を含む、
実施形態1の複合構造。
実施形態6 ほぼV字形状のジョイントが、
複合スプライス部材と第1複合部分との間の第1スカーフジョイントと、
複合スプライス部材と第2複合部分との間の第2スカーフジョイント
を含む、実施形態5の複合構造。
スプライス部材が第1及び第2複合部分に接着されている、
実施形態1の複合構造。
実施形態8 実施形態1の複合構造部材を含む機体を備える航空機。
実施形態10 請求項1による少なくとも一つの複合構造部材で航空機を組み立てるステップを含む、実施形態8の航空機を製造する方法。
スパー、
梁、
ストリンガー、及び
フレーム
から成るグループから選択される連続パーツを形成する、実施形態1の複合構造。
実施形態12 連続パーツが、
C字形状、
Z字形状、
J字形状、
T字形状、
I字形状、及び
帽子形
から成るグループから選択された形状の断面を有する、実施形態11の複合構造。
第2複合部分を形成し、
複合スプライス部材を形成し、
複合スプライス部材を第1及び第2複合部分に接着して、第1及び第2複合部分の間にスプライスジョイントを形成するステップ
を含む、複合構造部材を作製する方法。
実施形態14 第1複合部分を形成するステップが、複合材料の第1積層体を形成し、第1積層体を硬化させるステップを含み、
第2複合部分を形成するステップが、複合材料の第2積層体を形成し、第2積層体を硬化させるステップを含み、
複合スプライス部材を形成するステップが、複合材料の第3積層体を形成するステップを含み、
スプライス部材を接着するステップが、第3積層体を第1及び第2複合部分の上に置き、第3積層体を硬化させるステップを含む、
実施形態13の方法。
実施形態16 第1積層体を形成するステップが、第1積層体の縁に沿って第1傾斜部を形成するステップを含み、
第2積層体を形成するステップが、第2積層体の縁に沿って第2傾斜部を形成するステップを含み、
第3積層体を形成するステップが、第3積層体が第1及び第2複合部分上に配置されたときに、第1及び第2傾斜部にそれぞれ重なり合うように第3及び第4傾斜部を形成するステップを含む、
実施形態14の方法。
マンドレルを準備し、
マンドレルの上にジョイントを配置し、
ジョイントの上に真空バッグを配置し、
真空バッグを使用してジョイントに圧力をかける
ステップを含む、実施形態13の方法。
実施形態18 スプライス部材を接着するステップが、
加圧空気袋を使用してジョイントを加圧し、
空気袋によってジョイントを加圧しながらジョイントを加熱する
ステップを含む、実施形態13の方法。
実施形態20 実施形態13の方法で作られた複合構造部材。
C字形状、
Z字形状、
J字形状、
T字形状、
I字形状、及び
帽子形
から成るグループから選択された形状の断面を有する、実施形態13の方法によって作製される複合構造部材。
実施形態22 それぞれの複合部分が、
スパー、
梁、
ストリンガー、及び
フレーム
から成るグループから選択されるうちの一つである、実施形態13の方法。
パーツを当接させて圧力をかけることができ、且つ第1プラットフォームによって支持されるツールと、
加圧され、パーツをツールに当接させて圧力をかけるために第2プラットフォームによって支持されるように構成された少なくとも一つの第1空気袋と、
ツールを加熱する手段
を備える、複合パーツを硬化させる装置。
実施形態24 第1及び第2プラットフォームのそれぞれが移動可能である、実施形態23の装置。
パーツに向かって、及びパーツから離れるように直線運動を行うために、第2プラットフォーム上に第1空気袋を取り付ける第2手段
をさらに備える、実施形態23の装置。
実施形態26 第2プラットフォーム上に取り外し可能に取り付けられたフレームを更に備え、
第1空気袋がフレームに取付けられ、フレームに沿って第2プラットフォームから取り外し可能である、
実施形態23の装置。
ツールを加熱するために第1プラットフォーム上に取り付けられた第1加熱システムと、
パーツを加熱するために第2プラットフォーム上に取り付けられた第2加熱システム
を含む、実施形態23の装置。
実施形態28 第1加熱システムが、
熱源と、
ブロワーと、
加熱された媒質を送るためにブロワーと熱源に係合されたダクトと、
加熱された媒質をツール上に方向付けするためにダクトに係合されたノズル
を備える、実施形態27の装置。
実施形態30 ダクトが、加熱された媒質をツールから離れるように送る再循環媒質ダクトを含み、
第1加熱システムが、
冷却媒質供給源と、
冷却媒質をツールに選択的に送ってパーツを冷却するために、再循環媒質ダクトと、冷却媒質供給源に係合された弁
をさらに含む、実施形態28の装置。
空気、及び
オイル
のうちの一つである、実施形態28の装置。
実施形態32 複合スプライス部材を、2つの複合部分の隣接する端部の間のジョイントに接着させる接着機と、
複合部分を端部と端部を合わせた形で支持するための、接着機の反対側にあるジグ
を備える、複合構造部材の細長い複合部分を接合させる装置。
実施形態34 ジグが、複合部分をその長さに沿って支持し、スプライス部材が複合部分の間のジョイント上に接着されるときに、複合部分を所望の配置に維持するように構成されている、実施形態32の装置。
スプライス部材を硬化させるために、ジョイントを加熱する手段と、
硬化中に動かないように複合部分を保持する手段
を備える、実施形態32の装置。
実施形態36 複合部分を保持する手段が、ジョイントをまたがり、複合部分の隣接する端部を相互に締め付けする一対のプレートを含む、実施形態35の装置。
複合部分の隣接した端部をプレス機内に挿入し、
未硬化のスプライス部材を複合部分の隣接した端部の上に置くことにより、複合部分間にジョイントを形成し、
プレス機を閉じ、
プレス機を使用してジョイントを局所的に加熱及び加圧することにより、複合部分の端部にスプライス部材を接着させる
ステップを含む、2つの細長い複合部分を連結する方法。
実施形態38 複合部分を支持するステップが、
ジグをプレス機の反対側に位置づけし、
スプライス部材が複合部分の端部に接着されている間に、複合部分をジグ内に保持する
ステップを含む、実施形態37の方法。
スプライス部材の上に真空バッグを置き、
真空バッグに真空をかけることによってスプライス部材を加圧する
ステップを含む、実施形態38の方法。
実施形態40 スプライス部材を接着するステップが、
加圧空気袋をプレス機内のスプライス部材と真空バッグ上に位置づけし、
空気袋を加圧することにより、スプライス部材に圧力をかける
ステップを含む、実施形態37の方法。
ジョイントを加熱するステップが、高温の媒質をマンドレル上に方向付けするステップを含む、
実施形態37の方法。
実施形態42 ジョイントを加熱するステップが、
マンドレル上に方向付けされた媒質を再循環させ、
媒質が再循環している間に媒質を加熱する
ステップを含む、実施形態41の方法。
床梁、
スパー、
フレーム、並びに、
ストリンガー
のうちの一つを形成する、実施形態37の方法。
実施形態44 その間でパーツを形成することができる第1ツール及び第2ツールと、
第1ツールを加熱する手段であって、
媒質を加熱するためのヒーターと、
加熱された媒質を吹き付けるブロワーと、
加熱された媒質を第1ツール上に方向付けするための複数のノズルと、
ブロワー及びノズルの間に係合されたプレナム
を備える手段
を備える、パーツを形成するための加熱されたツールアセンブリ。
実施形態46 各ノズルが、加熱された媒質がこれを通って第1ツール上に流れることができる穿孔要素を備える、実施形態44の加熱されたツールアセンブリ。
ノズルが、マンドレルの空洞の側面内に延びている、
実施形態44の加熱されたツールアセンブリ。
実施形態48 第2ツールが、
パーツを形成するためのツール表面と、
ツール表面から熱が逃げるのを抑えるための断熱材
を備える、実施形態44の加熱されたツールアセンブリ。
第2硬化複合スパー部分を形成し、
第1及び第2スパー部分を、整列した、端部と端部を合わせた形に保持し、
未硬化の複合スプライス部材を、整列したスパー部分の端部間のジョイント上に挿入し、整列したスパー部分の端部とスプライス部材をプレス機内に挿入し、
スプライス部材の上に真空バッグを置き、
プレス機を閉じ、
真空バッグに真空をかけ、
加圧空気袋を使用してスプライス部材を加圧して、スプライス部材をツールに当接して押し付け、
ツールとスプライス部材を加熱してスプライス部材を硬化させ、
スプライス部材が硬化された後でプレス機を開け、
プレス機から連続翼スパーを取り出す
ステップを含む、複合部分を接合して連続翼スパーを作製する方法。
実施形態50 第1硬化複合ストリンガー部分を形成し、
第2硬化複合ストリンガー部分を形成し、
第1及び第2ストリンガー部分を、整列した、端部と端部を合わせた形に保持し、
未硬化の複合スプライス部材を、整列したストリンガー部分の端部間のジョイント上に挿入し、
整列したストリンガー部分の端部とスプライス部材をプレス機内に挿入し、
スプライス部材の上に真空バッグを置き、
プレス機を閉じ、
真空バッグに真空をかけ、
加圧空気袋を使用してスプライス部材を加圧して、スプライス部材をツールに当接して押し付け、
ツールとスプライス部材を加熱してスプライス部材を硬化させ、
スプライス部材が硬化された後でプレス機を開け、
プレス機から連続複合ストリンガーを取り出す
ステップを含む、複合部分を接合して連続複合ストリンガーを作製する方法。
ツールと、
ツールをツールタワー上に取り外し可能に取り付ける手段と、
ツールを加熱及び冷却するためのツールタワー上のモジュール式加熱及び冷却システムと、
加圧タワーと、
加圧タワー上の加圧空気袋と、
加圧空気袋を加圧して、フレーム部分の端部間のスプライスジョイントに圧力を印加する手段と、
相互に向かう及び相互から離れる動きを行うために、ツールタワーと加圧タワーを取り付ける手段と、
接合作業中にツールタワーと加圧タワーを互いに固定する固定システムと、
フレーム部分を、整列した、端部と端部を合わせた形に支持し、スプライスジョイントをツールと加圧空気袋の間に保持するジグ
を備える、複合フレーム部分を接合させて連続複合フレームを形成する装置。
104b 複合部分
110 ジョイント
112 スプライス部材
166 コントローラ
182 センサ
184 接着アセンブリジグ
188 プラットフォーム
190 プラットフォーム
192 加熱/冷却システム
194 マンドレル
196 加熱/冷却システム
198 加圧空気袋
199 フレーム
200 ポンプ
202 基部
206 引き寄せロック手段
216 ヒーター
218 ロック
220 走路
221 引棒
224 空気袋シュラウド
226 シュラウド
228 シュラウド
230 ヒーター
234 真空バッグ
236 ホールドダウンプレート
284 加熱/冷却システム
286 マンドレル運搬装置
288 プラットフォーム
290 持ち運び可能な基部
294 ブロワー
296 ダクト
316 供給ダクト
318 再循環ダクト
322 誘導弁
325 駆動モーター
327 コネクタ
342 マンドレル基部
352 ブラケット
355 フランジ
358 断熱シート
364 熱障壁
366 断熱材
388 リフター
390 基部
391 ピストン
398 内側の空気袋
402 航空機
404 仕様及び設計
406 材料調達
408 部品及びサブアセンブリの製造
410 システム統合
412 検査及び納入
414 就航
416 保守及び点検
418 機体
420 系統
422 内装
424 推進
426 電気
428 油圧
430 環境
Claims (12)
- 第1複合部分;
第2複合部分;及び
第1及び第2複合部分と少なくとも部分的に重なり、第1及び第2複合部分を互いに接合させる複合スプライス部材
を備え
第1及び第2複合部分が異なる方向に延びて角度を形成しており、
第1及び第2複合部分がテーパー型の縁部を有し、
該複合スプライス部材がほぼV字形状の断面を有し、傾いた又は傾斜した表面(116)を画定して、該表面が該テーパー型の縁部と重なり合って接着されることにより、スプライスジョイント(110)を形成する複合構造。 - 第1及び第2複合部分がそれぞれ
C字形状、
Z字形状、
J字形状、
T字形状、
I字形状、及び
帽子形
からなるグループから選択される断面を有する、請求項1に記載の複合構造。 - 前記スプライス部材が、スプライス部材の断面に対して横方向に延びるほぼV字形状の縦断面を含む、請求項2に記載の複合構造。
- ほぼV字形状のジョイントが、
複合スプライス部材及び第1複合部分の間の第1スカーフジョイント、及び、
複合スプライス部材及び第2複合部分の間の第2スカーフジョイント
を含む、請求項1に記載の複合構造。 - 第1及び第2複合部分が、航空機の連続スパー、連続梁、連続ストリンガー、及び連続フレームの一つを形成し、
スプライス部材が第1及び第2複合部分に接着されている、
請求項1に記載の複合構造。 - 第1のテーパー型の縁部を有する、第1複合部分を形成するステップ、
第2のテーパー型の縁部を有する、第2複合部分を形成するステップ、
ほぼV字形状の断面を有し、傾いた又は傾斜した表面を画定する、複合スプライス部材を形成するステップ、及び、
第1及び第2複合部分が異なる方向に延びて角度を形成させ、
該表面を第1及び第2のテーパー型の縁部と重なり合わせ、該表面を各テーパー型の縁部に接着してスプライスジョイントを形成するステップ
を含む、複合構造部材の製造方法。 - 第1複合部分を形成するステップが、複合材料の第1積層体を形成するステップ、及び第1積層体を硬化するステップを含み、
第2複合部分を形成するステップが、複合材料の第2積層体を形成するステップ、及び第2積層体を硬化するステップを含み、
複合スプライス部材を形成するステップが、複合材料の第3積層体を形成するステップを含み、
該表面を各テーパー型の縁部に接着するステップが、第1及び第2複合部分に第3積層体を配置し、第3積層体を硬化するステップを含む、
請求項6の方法。 - 該表面を各テーパー型の縁部に接着するステップが、ジョイントを局所的に加熱及び加圧するのにプレス機を使用するステップを含む、請求項6に記載の方法。
- 第1積層体を形成するステップが、第1のテーパー型の縁部を形成するステップを含み、
第2積層体を形成するステップが、第2のテーパー型の縁部を形成するステップを含み、
第3積層体を形成するステップが、第3積層体を第1及び第2複合部分の上に配置したときに、第1及び第2のテーパー型の縁部とそれぞれ重なる前記傾いた又は傾斜した表面を形成するステップを含む、
請求項7に記載の方法。 - 該表面を各テーパー型の縁部に接着するステップが、
マンドレルを提供するステップ、
マンドレル上にジョイントを配置するステップ、
ジョイント上に真空バッグを配置するするステップ、及び
前記真空バッグを使ってジョイントに圧力を加えるステップ
を含む、請求項6に記載の方法。 - 該表面を各テーパー型の縁部に接着するステップが、
加圧空気袋を使用して、ジョイントに圧力を加えるステップ、及び
前記空気袋によってジョイントに圧力が加えられている間にジョイントを加熱するステップ
を含む、請求項6に記載の方法。 - 空気袋を使用して圧力を加えるステップが、プレス機内部で実施される、請求項11に記載の方法。
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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US12/270,682 US20100116938A1 (en) | 2008-11-13 | 2008-11-13 | Method and apparatus for joining composite structural members and structural members made thereby |
US12/270,682 | 2008-11-13 |
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JP2010150911A JP2010150911A (ja) | 2010-07-08 |
JP5616050B2 true JP5616050B2 (ja) | 2014-10-29 |
Family
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US (1) | US20100116938A1 (ja) |
EP (2) | EP2186622A1 (ja) |
JP (1) | JP5616050B2 (ja) |
KR (1) | KR20100054104A (ja) |
CN (1) | CN101761769A (ja) |
ES (1) | ES2611527T3 (ja) |
PT (1) | PT2404740T (ja) |
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-
2009
- 2009-11-12 KR KR1020090108973A patent/KR20100054104A/ko not_active Application Discontinuation
- 2009-11-13 EP EP09176006A patent/EP2186622A1/en not_active Withdrawn
- 2009-11-13 PT PT111696167T patent/PT2404740T/pt unknown
- 2009-11-13 ES ES11169616.7T patent/ES2611527T3/es active Active
- 2009-11-13 EP EP11169616.7A patent/EP2404740B1/en active Active
- 2009-11-13 JP JP2009259370A patent/JP5616050B2/ja active Active
- 2009-11-13 CN CN200910222440A patent/CN101761769A/zh active Pending
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PT2404740T (pt) | 2016-11-21 |
EP2186622A1 (en) | 2010-05-19 |
EP2404740B1 (en) | 2016-10-19 |
US20100116938A1 (en) | 2010-05-13 |
EP2404740A1 (en) | 2012-01-11 |
KR20100054104A (ko) | 2010-05-24 |
CN101761769A (zh) | 2010-06-30 |
ES2611527T3 (es) | 2017-05-09 |
JP2010150911A (ja) | 2010-07-08 |
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