JP5607105B2 - Method of cooling a turning tool in an NC lathe and an NC lathe provided with a turning tool cooling mechanism - Google Patents

Method of cooling a turning tool in an NC lathe and an NC lathe provided with a turning tool cooling mechanism Download PDF

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JP5607105B2
JP5607105B2 JP2012099924A JP2012099924A JP5607105B2 JP 5607105 B2 JP5607105 B2 JP 5607105B2 JP 2012099924 A JP2012099924 A JP 2012099924A JP 2012099924 A JP2012099924 A JP 2012099924A JP 5607105 B2 JP5607105 B2 JP 5607105B2
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water injection
turning
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多喜夫 中村
昭博 後藤
雄樹 野口
秀樹 近藤
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OM MFG CO., LTD.
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本発明は、旋削加工中に加工熱により高温化する旋削用工具を、注水する冷却用水の気化熱により冷却するNC旋盤における旋削用工具の冷却方法並びに旋削工具の冷却機構を備えたNC旋盤に関するものである。   The present invention relates to a method for cooling a turning tool in an NC lathe that cools a turning tool that is heated by machining heat during turning by means of the heat of vaporization of cooling water to be poured, and an NC lathe equipped with a turning tool cooling mechanism. Is.

NC旋盤において、旋削加工時に旋削用工具は加工熱により高温となる。特に生産性向上のための高速化や製品性能アップのための難削材の加工など旋削条件が厳しくなるほど工具は高温となり、これにより加工精度の低下、ワークの表面性状の悪化、工具寿命の低下など様々な問題を生じる。   In an NC lathe, a turning tool becomes hot due to machining heat during turning. In particular, the higher the turning conditions, such as higher speed for improving productivity and machining of difficult-to-cut materials for improving product performance, the higher the temperature of the tool, the lower the machining accuracy, the surface quality of the workpiece, and the tool life. This causes various problems.

一方、この加工熱による工具の高温化を抑えるため、旋削加工時に大量に切削油を注ぐ湿式加工が行われているが、地球環境に悪影響があることが指摘されている。またこれを軽減するため冷却用の様々なクーラント水も提案されてきているが、大量に落水消費するため、効率良く回収しなければならなかったり、コスト高となるなど様々な問題がある。   On the other hand, in order to suppress the high temperature of the tool due to this processing heat, wet processing in which a large amount of cutting oil is poured during turning is performed, but it has been pointed out that there is an adverse effect on the global environment. In order to alleviate this, various coolant waters for cooling have been proposed. However, since a large amount of water is consumed, there are various problems such as efficient collection and high cost.

また、ドライ切削加工,オイルミスト加工(セミドライ切削加工)や冷風切削加工など様々な冷却手法も提案されているが、いずれもまだ十分な対策とは言えない。   Also, various cooling methods such as dry cutting, oil mist processing (semi-dry cutting) and cold air cutting have been proposed, but none of them are sufficient measures yet.

更に例えば、特許第3332884号公報などのように刃先近傍に多孔質の吸水層を設け、この吸水層に少量の冷媒を供給する構成とし、この吸水層に吸収させた冷媒を加工熱によって気化させ、この気化熱によって熱を奪い工具を冷却する方法なども提案されているが、注水量を制御できないため、湿式加工に比して十分な冷却作用が発揮されなかったり、逆に注水量が過剰となると、ワークや機器に飛散し、錆びを発生するおそれがあった。   Further, for example, a porous water absorbing layer is provided in the vicinity of the blade edge as in Japanese Patent No. 3333284 and a small amount of refrigerant is supplied to the water absorbing layer, and the refrigerant absorbed in the water absorbing layer is vaporized by processing heat. However, although a method of cooling the tool by removing heat by this heat of vaporization has been proposed, the amount of water injection cannot be controlled, so that sufficient cooling action is not demonstrated compared to wet processing, or conversely, the amount of water injection is excessive Then, there was a risk of rusting on workpieces and equipment.

特に、旋削用工具がワークに接触するまでのエアーカット時には、まだ加工熱が高くないため、無駄に落水消費し錆びの問題を生じてしまい、また回収の必要性も生じコスト高となってしまう。   In particular, when the air is cut until the turning tool comes into contact with the workpiece, the processing heat is not yet high, which causes wasteful consumption of water and rusting, and also necessitates recovery and increases costs. .

特許第3332884号公報Japanese Patent No. 3333284

本発明は、このような現状に鑑み、前記問題点を見い出しこれら問題点をも解決するもので、加工熱により気化させこの気化熱により工具を冷却するのに十分且つ過剰とならない適正な少量の注水量に予め設定若しくは加工時に自動制御することで、水の気化熱冷却により湿式加工と同等の冷却作用を果たし、且つ無駄に多量に落水させないことで効率良く冷却しコスト高とならないと共に、たとえ少量落水するとしてもアルカリイオン水を採用しているので錆びや腐食の問題も生じなく、また他のクーラント水と異なりコストもかからないため、かなり過剰に注水しない限り回収循環の必要もなく、また特にPH12以上の強アルカリイオン水とすれば、錆びや腐食の問題もほとんどない上に洗浄効果も有するなど優れたNC旋盤における旋削用工具の冷却方法並びに旋削工具の冷却機構を備えたNC旋盤を提供することを目的としている。   In view of such a current situation, the present invention finds out the above-mentioned problems and solves these problems, and an appropriate small amount that is not sufficient and excessive to evaporate by processing heat and cool the tool by the heat of vaporization. By setting the water injection amount in advance or automatically controlling at the time of processing, it achieves the cooling effect equivalent to that of wet processing by evaporative heat cooling of water, and it does not cause a large amount of water to be dropped unnecessarily, resulting in efficient cooling and high cost. Even if a small amount of water is dropped, alkaline ionized water is used, so there is no problem of rusting or corrosion, and unlike other coolant water, there is no cost, so there is no need for recovery circulation unless water is injected excessively. When using strong alkaline ionized water with a pH of 12 or more, there is almost no problem of rust and corrosion, and it has a cleaning effect. And its object is to provide an NC lathe having a cooling mechanism of the cooling method and turning tools of cutting tool.

また、本発明は、更に刃先部分に向けてスポット的に適正量だけノズル部から噴出することで無駄に落水消費させることもなく、少量のアルカリイオン水で十分な冷却効果を発揮させることができ、また注水量が前述のように適正注水量となるように加工諸条件に応じて予め設定可能あるいはNC制御部の加工情報(NC情報)やセンシング結果に基づいて加工時に逐次自動制御されることになり、しかも自動的に旋削加工時のみ注水するように制御されることで、前記作用・効果が一層良好に発揮されて様々な問題を生じさせることなく効率良く冷却できる画期的なNC旋盤における旋削用工具の冷却方法並びに旋削工具の冷却機構を備えたNC旋盤を提供することを目的としている。   In addition, the present invention can exert a sufficient cooling effect with a small amount of alkaline ionized water without wasteful water consumption by ejecting an appropriate amount from the nozzle portion in a spot manner toward the cutting edge portion. In addition, it can be set in advance according to various processing conditions so that the water injection amount becomes the appropriate water injection amount as described above, or is automatically automatically controlled at the time of processing based on the processing information (NC information) of the NC control unit and the sensing result. In addition, the innovative NC lathe can be efficiently cooled without causing various problems by controlling the water injection only when turning, so that the above functions and effects can be demonstrated better. It is an object of the present invention to provide a method for cooling a turning tool and an NC lathe equipped with a turning tool cooling mechanism.

添付図面を参照して本発明の要旨を説明する。   The gist of the present invention will be described with reference to the accompanying drawings.

旋削用工具1の刃先部分2に向けて配設したノズル部3からこの刃先部分2へ冷却用水4を注水して、旋削加工時に発生する加工熱により気化させこの気化熱により刃先部分2を冷却するNC旋盤における旋削用工具の冷却方法であって、前記冷却用水4をアルカリイオン水4とし、この注水量を、前記加工熱によって気化されこの気化熱により冷却作用が生じる十分な注水量で且つ気化されないまま落水消費される過剰量が少ない適正注水量とする注水制御機構を備えて、注水量を旋削条件に応じて予め設定若しくは加工時に自動制御すると共に、前記旋削用工具1をワーク6に対して移動制御するNC制御部5における旋削開始時若しくは旋削停止時を取得できるNC情報に基づいて、又はワーク6に前記旋削用工具1が接触した旋削開始時若しくは離反した旋削停止時を検知する注水ON・OFF用検知部の検知に基づいて前記ノズル部3からの注水動作を制御する開閉バルブ及び注水駆動部8を制御して、注水のON・OFFを制御すると共に、前記注水駆動部8のポンプ動作若しくは開閉バルブの開閉度を制御し、常に前記適正注水量を旋削加工時に前記ノズル部3から旋削用工具1に向けて注水するように前記注水制御機構を構成して、前記ノズル部3から刃先部分2に向けて、スポット的にして注水タイミング及び注水時流量が制御されて前記適正注水量に設定された少量の前記アルカリイオン水4を、旋削加工時に噴出することを特徴とするNC旋盤における旋削用工具の冷却方法に係るものである。 Cooling water 4 is injected from the nozzle portion 3 disposed toward the cutting edge portion 2 of the turning tool 1 to the cutting edge portion 2 and vaporized by the processing heat generated during the turning process, and the cutting edge portion 2 is cooled by the heat of vaporization. A cooling method for a turning tool in an NC lathe, wherein the cooling water 4 is alkali ion water 4, and the water injection amount is a sufficient water injection amount that is vaporized by the processing heat and produces a cooling action by the heat of vaporization, and A water injection control mechanism is provided which sets an appropriate amount of water that is not vaporized and the amount of excess water consumed is small. The amount of water injection is set in advance according to the turning conditions or is automatically controlled at the time of machining, and the turning tool 1 is attached to the workpiece 6. On the basis of NC information that can be acquired at the time of turning start or stop at the NC control unit 5 that controls movement, or when the turning tool 1 contacts the workpiece 6 Time or by controlling the opening and closing valve and the water injection driving unit 8 controls the water injection operation from the nozzle 3 on the basis of separating the the time turning stop detection of the detection unit for water injection ON · OFF to detect, ON · OFF water injection In addition to controlling the pump operation of the water injection drive unit 8 or the opening / closing degree of the open / close valve, the water injection is performed so that the appropriate water injection amount is always injected from the nozzle unit 3 toward the turning tool 1 during the turning process. constitute a control mechanism, toward from the nozzle unit 3 to the cutting edge portion 2, a small amount of the alkali ion water 4 water injection timing and injection time of the flow rate is set to the proper water injection amount is controlled in the spot The present invention relates to a method for cooling a turning tool in an NC lathe, characterized by being ejected during turning.

また、前記注水量を前記適正注水量に予め調整設定若しくは加工時に逐次自動制御し且つ注水のON・OFF制御をもする前記注水制御機構は、旋削用工具1をワーク6に対して移動制御するNC制御部5を用いた構成とし、このNC制御部5から出力される前記NC情報である切削送り指令に基づいて、前記旋削用工具1の前記ワーク6への切削送り時直前あるいは同時あるいは直後に前記ノズル部3からの注水を開始すると共に、切削送り完了時直前あるいは同時あるいは直後に前記ノズル部3からの注水を停止するように注水の吐出・停止を切り替える注水ON・OFF制御信号、及び注水量を決定する注水量制御信号を前記NC制御部5から出力して、前記ノズル部3からの注水動作を制御することを特徴とする請求項1記載のNC旋盤における旋削用工具の冷却方法に係るものである。 In addition, the water injection control mechanism that automatically adjusts the water injection amount to the appropriate water injection amount in advance or sequentially controls at the time of machining and also performs ON / OFF control of water injection, controls the movement of the turning tool 1 relative to the workpiece 6. and configuration using the NC control unit 5, the said output from the NC control unit 5 based on the cutting feed command is NC information, before Symbol cutting feed time immediately before or simultaneously to the workpiece 6 of the turning tool 1 or A water injection ON / OFF control signal for starting / injecting water from the nozzle unit 3 immediately after that, and switching discharge / stop of water injection so that water injection from the nozzle unit 3 is stopped immediately before, simultaneously with or immediately after completion of cutting feed, The NC control unit 5 outputs a water injection amount control signal for determining the water injection amount and controls the water injection operation from the nozzle unit 3. Those relating to the cooling process of turning tool in the panel.

また、前記旋削用工具1を着脱自在に設け前記NC制御部5により移動制御される刃物台7に、前記ノズル部3を前記旋削用工具1の刃先部分2に向けて設け、このノズル部3から前記アルカリイオン水4を噴出する前記注水駆動部8を前記NC制御部5から出力される前記制御信号により制御するように構成したことを特徴とする請求項2記載のNC旋盤における旋削用工具の冷却方法に係るものである。 In addition, the turning tool 1 is detachably provided on the tool post 7 which is moved and controlled by the NC control unit 5, and the nozzle portion 3 is provided toward the cutting edge portion 2 of the turning tool 1. 3. The turning tool in an NC lathe according to claim 2, wherein the water injection drive unit 8 for ejecting the alkaline ionized water 4 is controlled by the control signal output from the NC control unit 5. This relates to the cooling method.

また、前記ON・OFF用検知部は、前記旋削用工具1の主軸の負荷を検知してこの旋削用工具1がワーク6に接触したか否かを検知する構成としたことを特徴とする請求項1〜3のいずれか1項に記載のNC旋盤における旋削用工具の冷却方法に係るものである。   Further, the ON / OFF detection unit is configured to detect whether or not the turning tool 1 is in contact with the workpiece 6 by detecting a load on the spindle of the turning tool 1. It concerns on the cooling method of the tool for turning in NC lathe any one of claim | item 1-3.

また、前記アルカリイオン水4は、PH12以上で洗浄力を有する強アルカリイオン水4を用いたことを特徴とする請求項1〜4のいずれか1項に記載のNC旋盤における旋削用工具の冷却方法に係るものである。   5. The cooling of a turning tool in an NC lathe according to claim 1, wherein the alkaline ionized water 4 is a strong alkaline ionized water 4 having a pH of 12 or more and having a cleaning power. It concerns the method.

また、前記強アルカリイオン水4に超音波を付加して脈動した水を注水することを特徴とする請求項1〜5のいずれか1項に記載のNC旋盤における旋削用工具の冷却方法に係るものである。   6. The cooling method for a turning tool in an NC lathe according to claim 1, wherein pulsating water is injected by adding ultrasonic waves to the strong alkaline ionized water 4. Is.

また、旋削用工具1の刃先部分2に向けてノズル部3を配設し、このノズル部3から刃先部分2へ冷却用水4を噴出して、旋削加工時に発生する加工熱により気化させこの気化熱により刃先部分2を冷却する旋削用工具の冷却機構を備えたNC旋盤であって、前記冷却用水4をアルカリイオン水4とし、この注水量を、前記加工熱によって気化されこの気化熱により冷却作用が生じる十分な注水量で且つ気化されないまま落水消費される過剰量が少ない適正注水量とする注水制御機構を備えて前記冷却機構を構成し、注水量を旋削条件に応じて予め設定若しくは加工時に自動制御する構成とすると共に、前記旋削用工具1をワーク6に対して移動制御するNC制御部5における旋削開始時若しくは旋削停止時を取得できるNC情報に基づいて、又はワーク6に前記旋削用工具1が接触した旋削開始時若しくは離反した旋削停止時を検知する注水ON・OFF用検知部の検知に基づいて前記ノズル部3からの注水動作を制御する開閉バルブ及び注水駆動部8を制御して、注水のON・OFFを制御すると共に、前記注水駆動部8のポンプ動作若しくは開閉バルブの開閉度を制御し、常に前記適正注水量を旋削加工時に前記ノズル部3から旋削用工具1に向けて注水するように前記注水制御機構を構成して、前記ノズル部3から刃先部分2に向けて、スポット的にして注水タイミング及び注水時流量が制御されて前記適正注水量に設定された少量の前記アルカリイオン水4を、旋削加工時に噴出する構成としたことを特徴とする旋削用工具の冷却機構を備えたNC旋盤に係るものである。 In addition, a nozzle portion 3 is disposed toward the cutting edge portion 2 of the turning tool 1, and cooling water 4 is ejected from the nozzle portion 3 to the cutting edge portion 2 to be vaporized by the processing heat generated during the turning process. An NC lathe equipped with a cooling mechanism for a turning tool that cools the cutting edge portion 2 by heat, wherein the cooling water 4 is alkali ion water 4, and this water injection amount is vaporized by the processing heat and cooled by the heat of vaporization. The cooling mechanism is configured with a water injection control mechanism that has a sufficient water injection amount that causes an action and an appropriate water injection amount that causes less excess water to be consumed without being vaporized, and the water injection amount is preset or processed according to the turning conditions. Based on the NC information that can be obtained at the time of turning start or turning stop in the NC control unit 5 that controls the turning of the turning tool 1 with respect to the workpiece 6. Or closing valves and controls the injection operation from the nozzle unit 3 based on the detection of the water injection ON · OFF for detection portion to which the turning tool 1 to the workpiece 6 to detect the at turning start or away the turning stopped in contact The water injection drive unit 8 is controlled to control ON / OFF of the water injection , and the pump operation of the water injection drive unit 8 or the opening / closing degree of the open / close valve is controlled so that the nozzle unit 3 always turns the appropriate water injection amount when turning. The water injection control mechanism is configured so as to inject water toward the turning tool 1 from the nozzle portion 3 toward the blade edge portion 2, and the water injection timing and the flow rate at the time of water injection are controlled as a spot. a small amount of the alkali ion water 4 set in the water injection amount, which relates to a NC lathe provided with a cooling mechanism of the turning tool, characterized in that the configuring to eject when turning

本発明は上述のように構成したから、加工熱により気化させこの気化熱により工具を冷却するのに十分且つ過剰とならない適正な少量の注水量に予め設定若しくは加工時に自動制御することで、水の気化熱冷却により湿式加工と同等の冷却作用を果たし、且つ無駄に多量に落水させないことで効率良く冷却しコスト高とならないと共に、たとえ少量落水するとしてもアルカリイオン水を採用しているので錆びや腐食の問題も生じなく、また他のクーラント水と異なりコストもかからないため、かなり過剰に注水しない限り回収循環の必要もない優れたNC旋盤における旋削用工具の冷却方法並びに旋削工具の冷却機構を備えたNC旋盤となる。   Since the present invention is configured as described above, water is automatically controlled at the time of presetting or processing at an appropriate small amount of water injection that is vaporized by the processing heat and sufficient and not excessive to cool the tool by the heat of vaporization. Evaporative heat cooling achieves the same cooling effect as wet processing, and does not cause a large amount of water to be dropped unnecessarily, resulting in efficient cooling and no cost increase. Even if a small amount of water is dropped, alkaline ionized water is used, resulting in rusting. There is no problem of corrosion or corrosion, and unlike other coolant water, there is no cost, so there is no need for recovery circulation unless water is injected excessively, and an excellent NC lathe cooling method and turning tool cooling mechanism NC lathe equipped.

また、本発明は、更に刃先部分に向けてスポット的に適正量だけノズル部から噴出することで無駄に落水消費させることもなく、少量のアルカリイオン水で十分な冷却効果を発揮させることができ、また注水量が前述のように適正注水量となるように加工諸条件に応じて予め設定可能あるいはNC制御部の加工情報(NC情報)やセンシング結果に基づいて加工時に逐次自動制御されることになり、しかも自動的に旋削加工時のみ注水するように制御されることで、前記作用・効果が一層良好に発揮されて様々な問題を生じさせることなく効率良く冷却できる画期的なNC旋盤における旋削用工具の冷却方法並びに旋削工具の冷却機構を備えたNC旋盤となる。   In addition, the present invention can exert a sufficient cooling effect with a small amount of alkaline ionized water without wasteful water consumption by ejecting an appropriate amount from the nozzle portion in a spot manner toward the cutting edge portion. In addition, it can be set in advance according to various processing conditions so that the water injection amount becomes the appropriate water injection amount as described above, or is automatically automatically controlled at the time of processing based on the processing information (NC information) of the NC control unit and the sensing result. In addition, the innovative NC lathe can be efficiently cooled without causing various problems by controlling the water injection only when turning, so that the above functions and effects can be demonstrated better. The NC lathe is provided with a method for cooling a turning tool and a turning tool cooling mechanism.

また、請求項2、3記載の発明においては、注水量や注水の吐出・停止をNC指令により制御する構成のため、一層精度良く簡易に構成できるから極めて実用性に優れたNC旋盤における旋削用工具の冷却方法となる。   Further, in the inventions according to claims 2 and 3, since the amount of water injection and the discharge / stop of the water injection are controlled by the NC command, it can be configured more accurately and easily, so that it can be used for turning on an NC lathe that is extremely practical. It becomes the cooling method of the tool.

また、請求項4記載の発明においては、簡易な構成で的確に加工が開始されたかどうかを検知でき、一層実用性に優れたNC旋盤における旋削用工具の冷却方法となる。   Further, in the invention described in claim 4, it is possible to detect whether or not the machining has been accurately started with a simple configuration, and this is a cooling method for a turning tool in an NC lathe that is more practical.

また、請求項5記載の発明においては、たとえ落水したり飛散しても錆びや腐食の問題もほとんどなく、また洗浄作用も果たすため、ワークのその後の処理も軽減できるなど一層優れたNC旋盤における旋削用工具の冷却方法となる。   Further, in the invention according to claim 5, there is almost no problem of rust and corrosion even if the water falls or scatters, and since the cleaning function is also achieved, the further processing of the workpiece can be reduced, and the NC lathe can be further improved. This is a cooling method for turning tools.

また、請求項6記載の発明においては、洗浄力が高まり加工効率が向上する優れたNC旋盤における旋削用工具の冷却方法となる。   The invention according to claim 6 provides a superior cooling method for a turning tool in an NC lathe in which cleaning power is increased and machining efficiency is improved.

本実施例のNC旋盤の概略構成説明斜視図である。It is a schematic structure explanation perspective view of NC lathe of this example. 本実施例のNC旋盤の概略構成ブロック説明図である。It is a schematic block diagram of an NC lathe according to the present embodiment. 本実施例のNC旋盤の要部の説明斜視図である。It is a description perspective view of the principal part of NC lathe of a present Example. 本実施例のNC旋盤の要部の旋削加工時の作動説明図である。It is operation | movement explanatory drawing at the time of turning of the principal part of the NC lathe of a present Example.

好適と考える本発明の実旋形態を、図面に基づいて本発明の作用を示して簡単に説明する。   The preferred embodiment of the present invention will be briefly described with reference to the drawings showing the operation of the present invention.

旋削用工具1の形状や材質等の種類,ワークの形状や材質等の種類,加工位置,加工速度(回転テーブルの回転速度)や切り込み量などの旋削加工条件に応じて予め設定した適正注水量あるいは理論や実験データ等に基づいた演算式により算出決定される適正注水量に予め設定、若しくはそれらの条件やその他NC制御部5のNC情報やリアルタイムで測定される刃先部分2周辺の温度などのセンシング結果に基づいて加工時に逐次適正注水量に自動調整制御され、この適正注水量をノズル部3から旋削用工具1に向けて注水する。   Appropriate water injection amount set in advance according to the turning conditions such as the shape and material of the turning tool 1, the shape and material of the workpiece, the machining position, the machining speed (rotation speed of the rotary table) and the cutting depth Alternatively, an appropriate water injection amount calculated and determined by an arithmetic expression based on theory or experimental data is set in advance, or the conditions, other NC information of the NC control unit 5, the temperature around the blade edge portion 2 measured in real time, etc. Based on the sensing result, automatic adjustment control is automatically performed to the appropriate water injection amount sequentially at the time of machining, and this appropriate water injection amount is injected from the nozzle portion 3 toward the turning tool 1.

即ち、旋回するワーク6に旋削用工具1を接触させて旋削している旋削加工中に発生する加工熱により工具1が高温となることを抑えるために、この加工熱により気化させこの気化熱により熱を奪い冷却する冷却作用がこれまでの切削油やクーラント水を多量に掛け流す湿式加工と同等に冷却することができる十分な量の注水量であって、過剰に注水し無駄に落水してしまう過剰量をできるだけ小さくする適正注水量(できるだけ過剰とならない必要量だけの少量な適正注水量)に予め設定若しくは逐次この適正注水量となるように自動制御することで多量に無駄に落水させないで錆びや腐食の問題も生じさせずコスト高にもならずに効率良く冷却できることになる。   That is, in order to prevent the tool 1 from becoming high temperature due to the processing heat generated during the turning process in which the turning tool 1 is brought into contact with the turning workpiece 6, the processing heat is vaporized by this heat of vaporization. The cooling action that takes heat away and cools it is a sufficient amount of water that can be cooled in the same way as conventional wet processing where a large amount of cutting oil and coolant water is poured. Do not let a large amount of water fall unnecessarily by presetting or automatically controlling the appropriate amount of water to be as small as possible (a small amount of water that is not required to be excessive as much as possible). It can be efficiently cooled without causing rust and corrosion problems and without increasing costs.

また、旋削用工具1の刃先部分2にスポット的にノズル部3より噴出して直接注水するため、このできるだけ過剰とならない必要量だけの適正注水量を少量とすることができ、一層効率良く冷却できる。   In addition, since the water is sprayed directly from the nozzle portion 3 onto the cutting edge portion 2 of the turning tool 1, the amount of water can be reduced as much as necessary, and the cooling can be performed more efficiently. it can.

また、たとえ少量でも落水し飛散してもアルカリイオン水であるため錆びや腐食の問題も生じにくい。   Further, even if a small amount of water falls and scatters, it is alkaline ionized water, so that problems of rust and corrosion hardly occur.

また、アルカリイオン水は製造容易あるいは入手容易なためコスト高とならず、また、多量に過剰注入しない限り回収循環を要しないため、一層コスト高とならない。   In addition, since alkaline ionized water is easy to manufacture or obtain, the cost is not high, and the recovery circulation is not required unless a large amount is excessively injected.

また、更にPH12以上の強アルカリイオン水とすれば、錆びなど腐食の問題はほとんど生じず、また洗浄効果も果たし、加工後の処理も軽減できる。   Further, if strong alkaline ionized water having a pH of 12 or more is used, corrosion problems such as rust hardly occur, a cleaning effect is achieved, and processing after processing can be reduced.

また、本発明は、このようにノズル部3によりスポット的に旋削用工具1の刃先部分2に直接注水すると共に適正注水量を(必要十分な少量だけを)注水するものであり、更に旋削用工具1をワーク6に接触されるまでのエアーカット時には無駄に注水して落水させることのないように、NC制御部5における旋削開始時若しくは旋削停止時を取得できるNC情報に基づいて、例えばNC制御部5から出力される切削送り指令に基づいてノズル部3からの注水の開始や停止を制御する、又は旋削用工具1をワーク6に接触すると注水ON・OFF用検知部が検知して注水を開始し、離反すると注水ON・OFF用検知部がこれを検知して注水を停止するように制御する構成としている。   In addition, the present invention directly injects water into the cutting edge portion 2 of the turning tool 1 in a spot manner by the nozzle portion 3 as described above, and injects an appropriate amount of water (only a necessary and sufficient amount). Based on the NC information that can be acquired at the turning start time or turning stop time in the NC control unit 5 so that the tool 1 is not wasted and dropped when air is cut until the tool 1 comes into contact with the workpiece 6, for example, NC Based on the cutting feed command output from the control unit 5, the start and stop of water injection from the nozzle unit 3 is controlled, or when the turning tool 1 comes into contact with the workpiece 6, the water injection ON / OFF detection unit detects the water injection. The water injection ON / OFF detection unit detects this and controls to stop water injection when it is separated.

この注水開始・停止(ノズル部3からのアルカリイオン水4の吐出・停止)を目視による手動で行わず、NC制御部5のNC情報や注水ON・OFF用検知部によるセンシング結果に基づいて自動的に行う構成のため、一層効率良く冷却でき、また更に旋削加工時の旋削用工具1の刃先部分2の温度や予想加工熱などを考慮することで旋削加工開始時から注水開始時を遅延制御するなど諸条件に応じて注水タイミング及び注水量を適正に制御することもできる。   This water injection start / stop (discharge / stop of alkaline ion water 4 from the nozzle unit 3) is not performed manually, but automatically based on the NC information of the NC control unit 5 and the sensing result by the water injection ON / OFF detection unit. Because of this configuration, cooling can be performed more efficiently, and delay control can be performed from the start of turning to the start of water injection by taking into account the temperature of the cutting edge portion 2 of the turning tool 1 and the expected processing heat during turning. It is also possible to appropriately control the water injection timing and the water injection amount according to various conditions.

また、更にこの注水の吐出・停止のタイミング及び注水量の可変調整制御などを閾値を設定してNC指令により確実に切替え・調整制御するように構成してもよい。   Further, the discharge / stop timing of the water injection and the variable adjustment control of the water injection amount may be configured so that the threshold value is set and the switching / adjustment control is reliably performed by the NC command.

また、このようにノズル部3の注水動作を制御する注水制御機構をNC制御部5を用いて構成し、このNC制御部5に予め加工条件を設定し、これに基づいて適正注水量や吐出・停止タイミングや検知後の遅延タイミングなどを調整設定しても良いし、リアルタイムでセンシング信号に基づいて自動制御するようにしても良く、例えばこのNC制御部5から出力される切削送り指令やこのNC制御部5への注水ON・OFF用検知部からの検知信号やその他のセンシング信号と閾値との比較に基づいて、このNC制御部5からノズル部3の注水を駆動する注水駆動部8へ注水動作を制御する制御信号を出力して、ノズル部3からの吐出・停止及びその注水量(流量)を制御するように構成すれば、一層実用性に優れたNC旋盤における旋削用工具の冷却方法並びに旋削工具の冷却機構を備えたNC旋盤となる。   In addition, a water injection control mechanism for controlling the water injection operation of the nozzle unit 3 is configured by using the NC control unit 5, and processing conditions are set in the NC control unit 5 in advance. -The stop timing, delay timing after detection, etc. may be adjusted and set, or may be automatically controlled based on the sensing signal in real time. For example, the cutting feed command output from this NC control unit 5 or this Based on the comparison between the detection signal from the water injection ON / OFF detection unit to the NC control unit 5 and other sensing signals and the threshold value, the NC control unit 5 supplies the water injection drive unit 8 that drives the water injection of the nozzle unit 3. If it is configured to output a control signal for controlling the water injection operation to control the discharge / stop and the amount of water injection (flow rate) from the nozzle unit 3, it can be used for turning on an NC lathe that is more practical. Cooling mechanism cooling method and turning tool fixings the NC lathe provided with a.

本発明の具体的な実旋例について図面に基づいて説明する。   A specific actual example of the present invention will be described with reference to the drawings.

本実施例では、旋削用工具1の刃先部分2に向けて刃物台7に設けたノズル部3から刃先部分2へPH12以上の強アルカリイオン水4を注水して、旋削加工時に発生する加工熱により気化させこの気化熱により刃先部分2を効率良く冷却すると共に、錆びや腐食の問題もなく洗浄力も強力に発揮する冷却機構に構成している。   In this embodiment, strong alkaline ionized water 4 having a pH of 12 or more is injected from the nozzle portion 3 provided on the tool rest 7 toward the cutting edge portion 2 of the turning tool 1 to the cutting edge portion 2 to generate heat generated during turning. Thus, the cutting edge portion 2 is efficiently cooled by the heat of vaporization, and a cooling mechanism is provided that exhibits strong cleaning power without rust and corrosion problems.

具体的には、強アルカリイオン水を貯水したタンク9から引水し前記ノズル部3からの注水を駆動する注水駆動部8(ポンプ部8)を制御して、ノズル部3から噴出する注水量(流量)を、前記加工熱によって気化されこの気化熱により冷却作用が生じる十分な注水量で且つ気化されないまま落水消費される過剰量が少ない適正注水量となるように制御する注水制御部を備えた構成としている。   Specifically, the amount of water injected from the nozzle unit 3 is controlled by controlling the water injection drive unit 8 (pump unit 8) that draws water from the tank 9 storing strong alkaline ionized water and drives the water injection from the nozzle unit 3. A water injection control unit that controls the flow rate) to be an appropriate water injection amount that is vaporized by the processing heat and generates a cooling action by the heat of vaporization, and an excessive water amount that is consumed without being vaporized is reduced. It is configured.

即ち、ノズル部3による注水動作を制御するポンプ部8(開閉バルブも含む)を駆動制御する注水制御機構5を備えて、この注水量を旋削条件に応じて予め設定若しくは加工時に自動制御すると共に、NC制御部5における旋削開始時若しくは旋削停止時を取得できるNC情報に基づいて、例えばNC制御部5から出力される切削送り指令に基づいてノズル部3からの注水の開始や停止を制御する、又はワーク6に前記旋削用工具1が接触した旋削開始時及び離反した旋削停止時を検知する注水ON・OFF用検知部を備え、この検知に基づいて前記ノズル部3からの注水のON・OFFを制御して、前記ノズル部3から刃先部分2に向けて、スポット的に前記適正注水量に設定された少量の強アルカリイオン水4を、旋削加工時にだけ噴出するように構成している。   That is, a water injection control mechanism 5 that drives and controls a pump unit 8 (including an open / close valve) that controls the water injection operation by the nozzle unit 3 is provided, and the water injection amount is automatically controlled at the time of presetting or processing according to the turning conditions. Based on NC information that can be acquired at the time of turning start or turning stop in the NC control unit 5, for example, based on a cutting feed command output from the NC control unit 5, the start and stop of water injection from the nozzle unit 3 is controlled. Or a water injection ON / OFF detection unit for detecting when the turning tool 1 contacts the workpiece 6 at the start of turning and at the time of turning away from the turning, and based on this detection, ON / OFF of water injection from the nozzle unit 3 is provided. A small amount of strong alkaline ionized water 4 that is set to the appropriate water injection amount in a spot manner is ejected from the nozzle portion 3 toward the cutting edge portion 2 by controlling OFF only during turning. It is configured to so that.

尚、注水駆動部8のポンプ動作と開閉バルブの開閉動作の双方を制御しても良いし、開閉バルブの開閉度だけを制御する構成としても良い。   Note that both the pump operation of the water injection drive unit 8 and the opening / closing operation of the opening / closing valve may be controlled, or only the opening / closing degree of the opening / closing valve may be controlled.

更に具体的に説明すると、前記注水量を前記適正注水量に予め調整設定若しくは加工時に逐次自動制御し且つ注水のON・OFF制御をもする前記注水制御機構は、旋削用工具1をワーク6に対して移動制御するNC制御部5を用いた構成とし、このNC制御部5から出力される切削送り指令に基づいて若しくは前記注水ON・OFF用検知部からの検知信号に基づいて、前記旋削用工具1の前記ワーク6への切削送り時直前あるいは同時あるいは直後に前記ノズル部3からの注水を開始すると共に、切削送り完了時直前あるいは同時あるいは直後に前記ノズル部3からの注水を停止するように注水の吐出・停止を切り替える注水ON・OFF制御信号、及び注水量を決定する注水量制御信号を前記NC制御部5から前記ポンプ部8(及び開閉バルブを含む)へ出力して、前記ノズル部3からの注水動作を制御するように構成している。   More specifically, the water injection control mechanism that automatically adjusts the water injection amount to the appropriate water injection amount in advance or sequentially controls the water injection and performs ON / OFF control of the water injection, the turning tool 1 is applied to the workpiece 6. For the turning, based on a cutting feed command output from the NC control unit 5 or based on a detection signal from the water injection ON / OFF detection unit. Water injection from the nozzle portion 3 is started immediately before, simultaneously with, or immediately after the cutting feed of the tool 1 to the workpiece 6, and water injection from the nozzle portion 3 is stopped immediately before, simultaneously with, or immediately after the completion of cutting feed. A water injection ON / OFF control signal for switching the injection / stop of water injection and a water injection amount control signal for determining the water injection amount are sent from the NC control unit 5 to the pump unit 8 (and open). And outputs to include a valve), and configured to control the water injection operation from the nozzle 3.

更に説明すると、前記旋削用工具1を着脱自在に設け前記NC制御部5により移動制御される刃物台7に、複数のノズル部3を夫々角度を変えて夫々前記旋削用工具1の刃先部分2及びその付近に的確に当たるように向けて設け、このノズル部3から前記強アルカリイオン水4を噴出する注水用のポンプ部8を前記NC制御部5により駆動制御するように構成している。   More specifically, the cutting tool 1 is detachably provided on the tool post 7 that is controlled to move by the NC control unit 5, and a plurality of nozzle portions 3 are respectively changed in angle to each of the cutting edge portions 2 of the turning tool 1. In addition, it is arranged so as to contact with the vicinity thereof accurately, and the NC control unit 5 is configured to drive and control the water injection pump unit 8 that ejects the strong alkaline ionized water 4 from the nozzle unit 3.

即ち、前述のように、旋削用工具1の形状や材質等の種類,ワークの形状や材質等の種類,加工位置,加工速度(回転テーブルの回転速度)や切り込み量などの旋削加工条件に応じて予め調整設定自在に設け、この諸条件に応じて適正注水量に入力設定、あるいは諸条件値を入力することで、理論や実験データ等に基づいた演算式により自動算出決定されて適正注水量が予め設定されるように構成し、更に本実施例ではそれらの諸条件やその他NC制御部5のNC情報、例えば切削送り指令などの出力されるNC情報やリアルタイムで測定される刃先部分2周辺の温度などの各種センサーによるセンシング結果に基づいて加工時に逐次注水のON・OFF制御すると共に、その時点での適正注水量に自動調整制御し、常にこの適正注水量をノズル部3から旋削用工具1に向けて旋削加工時に注水するように構成している。   That is, as described above, depending on the turning conditions such as the shape and material of the turning tool 1, the type of workpiece shape and material, the machining position, the machining speed (rotation speed of the rotary table) and the cutting amount. Adjustable settings can be adjusted in advance, and the appropriate water injection amount is automatically calculated and determined by an arithmetic expression based on theory or experimental data, etc., by inputting or setting the appropriate water injection amount according to these conditions. Are set in advance, and in the present embodiment, those conditions and other NC information of the NC control unit 5, such as NC information output such as a cutting feed command, and the periphery of the cutting edge portion 2 measured in real time. Based on the sensing results of various sensors such as the temperature of the water, ON / OFF control of water injection is performed sequentially during processing, and automatic adjustment control is performed to the appropriate water injection amount at that time. It is configured to be water injection when turning toward the pole tip 3 to the turning tool 1.

また、更にこのように旋削用工具1をワーク6に接触されるまでのエアーカット時には無駄に注水して落水させることなく旋削用工具1をワーク6に接触させる旋削開始時に注水を開始し、旋削完了時に注水を停止するように構成している。   Further, when air is cut until the turning tool 1 is brought into contact with the workpiece 6, water injection is started at the start of turning to bring the turning tool 1 into contact with the workpiece 6 without causing unnecessary water injection and dropping. It is configured to stop water injection when completed.

具体的には、例えば、NC制御部5における旋削開始時若しくは旋削停止時を取得できるNC情報、例えばこのNC制御部5から出力される切削送り指令に基づいて前記旋削用工具1の前記ワーク6への切削送り時直前あるいは同時あるいは直後に前記ノズル部3からの注水を開始すると共に、切削送り完了時直前あるいは同時あるいは直後に前記ノズル部3からの注水を停止するように注水の吐出・停止を切り替える注水ON・OFF制御信号をNC制御部5から出力するようにしている。例えばこのような旋削開始時と判断できる切削送り指令が出力されたタイミングで注水開始の制御信号がポンプ部8へ出力するように構成する。   Specifically, for example, the workpiece 6 of the turning tool 1 based on NC information that can be acquired when the NC control unit 5 starts turning or stops, for example, a cutting feed command output from the NC control unit 5. Water injection from the nozzle unit 3 is started immediately before, simultaneously with, or immediately after cutting feed to the nozzle, and water injection is stopped so that water injection from the nozzle unit 3 is stopped immediately before, simultaneously with, or immediately after completion of cutting feed. The NC control unit 5 outputs a water injection ON / OFF control signal for switching between the two. For example, it is configured such that a water injection start control signal is output to the pump unit 8 at a timing at which a cutting feed command that can be determined to be at the start of turning is output.

また、このようなNC制御部5のNC情報に基づいて注水のON・OFF制御をしても良いし、ワーク6に前記旋削用工具1が接触した旋削開始時若しくは離反した旋削停止時を検知する注水ON・OFF用検知部の検知に基づいて注水ON・OFF制御信号をNC制御部5から出力するように構成しても良い。この場合は、例えば主軸負荷を検知するセンサーや工具側に設けたショックセンサーなどで構成し、このセンシング結果をNC制御部5に出力し、NC制御部5でこられのセンシング結果に基づいて注水用のポンプ部8に注水ON・OFF制御信号を出力するように構成している。   Further, ON / OFF control of water injection may be performed based on the NC information of the NC control unit 5 as described above, and when the turning tool 1 comes into contact with the workpiece 6 or when the turning operation is separated is detected. The water injection ON / OFF control signal may be output from the NC control unit 5 based on the detection of the water injection ON / OFF detection unit. In this case, for example, it is constituted by a sensor for detecting the spindle load, a shock sensor provided on the tool side, etc., and this sensing result is output to the NC control unit 5 and water injection is performed based on the sensing result by the NC control unit 5. The pumping unit 8 is configured to output a water injection ON / OFF control signal.

従って、このように注水開始・停止(ノズル部3からのアルカリイオン水4の吐出・停止)を目視による手動で行わず、NC制御部5のNC情報や注水ON・OFF用検知部によるセンシング結果に基づいて自動的に行う構成のため、一層効率良く冷却でき、また更に旋削加工時の旋削用工具1の刃先部分2の温度や予想加工熱などを考慮することで旋削加工開始時から注水開始時を遅延制御するなど諸条件に応じて注水タイミング及び注水量を適正に制御することもできる。   Accordingly, the water injection start / stop (discharge / stop of the alkaline ionized water 4 from the nozzle unit 3) is not performed manually, and the NC information of the NC control unit 5 and the sensing result by the water injection ON / OFF detection unit are not performed. Because of the automatic configuration based on the above, cooling can be performed more efficiently, and water injection can be started from the start of turning by taking into account the temperature of the cutting edge portion 2 of the turning tool 1 and the expected processing heat during turning. The water injection timing and the water injection amount can be appropriately controlled according to various conditions such as delay control of time.

また、前述のように、このNC制御部5に予め加工条件を設定し、これに基づいて適正注水量や吐出・停止タイミングや検知後の遅延タイミングなどを調整設定しても良いし、更にリアルタイムで温度状況などのセンシング結果に基づいてこのタイミングも含めて逐次自動制御するようにしても良い。   In addition, as described above, machining conditions may be set in advance in the NC control unit 5, and an appropriate water injection amount, discharge / stop timing, delay timing after detection, and the like may be adjusted and set based on the processing conditions. Thus, the automatic control may be sequentially performed including the timing based on the sensing result such as the temperature state.

また、更にこのノズル部3から噴出する前記強アルカリイオン水4に超音波発生器により超音波を付加して脈動した水を注水することで更に洗浄力が向上させるようにしても良い。   Further, the cleaning power may be further improved by adding ultrasonic waves to the strong alkaline ionized water 4 ejected from the nozzle portion 3 by using an ultrasonic generator to inject pulsating water.

尚、本発明は、本実旋例に限られるものではなく、各構成要件の具体的構成は適宜設計し得るものである。   It should be noted that the present invention is not limited to this actual turning example, and the specific configuration of each component can be designed as appropriate.

1 旋削用工具
2 刃先部分
3 ノズル部
4 冷却用水(アルカリイオン水,強アルカリイオン水)
5 NC制御部
6 ワーク
7 刃物台
8 注水駆動部
DESCRIPTION OF SYMBOLS 1 Tool for turning 2 Cutting edge part 3 Nozzle part 4 Water for cooling (alkali ion water, strong alkali ion water)
5 NC control part 6 Work piece 7 Tool post 8 Water injection drive part

Claims (7)

旋削用工具の刃先部分に向けて配設したノズル部からこの刃先部分へ冷却用水を注水して、旋削加工時に発生する加工熱により気化させこの気化熱により刃先部分を冷却するNC旋盤における旋削用工具の冷却方法であって、前記冷却用水をアルカリイオン水とし、この注水量を、前記加工熱によって気化されこの気化熱により冷却作用が生じる十分な注水量で且つ気化されないまま落水消費される過剰量が少ない適正注水量とする注水制御機構を備えて、注水量を旋削条件に応じて予め設定若しくは加工時に自動制御すると共に、前記旋削用工具をワークに対して移動制御するNC制御部における旋削開始時若しくは旋削停止時を取得できるNC情報に基づいて、又はワークに前記旋削用工具が接触した旋削開始時若しくは離反した旋削停止時を検知する注水ON・OFF用検知部の検知に基づいて前記ノズル部からの注水動作を制御する開閉バルブ及び注水駆動部を制御して、注水のON・OFFを制御すると共に、前記注水駆動部のポンプ動作若しくは開閉バルブの開閉度を制御し、常に前記適正注水量を旋削加工時に前記ノズル部から旋削用工具に向けて注水するように前記注水制御機構を構成して、前記ノズル部から刃先部分に向けて、スポット的にして注水タイミング及び注水時流量が制御されて前記適正注水量に設定された少量の前記アルカリイオン水を、旋削加工時に噴出することを特徴とするNC旋盤における旋削用工具の冷却方法。 For turning in NC lathes where water for cooling is injected into the cutting edge part from the nozzle part arranged toward the cutting edge part of the turning tool, and the cutting edge part is cooled by vaporization by the heat generated during the turning process. A cooling method for a tool, wherein the cooling water is alkali ion water, and the amount of water injection is a sufficient amount of water that is vaporized by the processing heat and causes a cooling action by the heat of vaporization, and is excessively consumed by falling water without being vaporized. Turning control in the NC control unit is equipped with a water injection control mechanism that reduces the amount of water to be injected and automatically controls the water injection amount according to the turning conditions, or automatically controls the turning tool with respect to the workpiece. Based on NC information that can be acquired when starting or when turning is stopped, or when turning is started when the turning tool is in contact with the workpiece or when turning is separated And controlling the opening and closing valve and the water injection drive unit for controlling the water injection operation from the nozzle based on the detection of the water injection ON · OFF for detecting unit for detecting a time, it controls the ON · OFF of water injection, the water injection drive The water injection control mechanism is configured to control the pump operation of the part or the opening / closing degree of the on-off valve, and to always inject the appropriate water injection amount from the nozzle part toward the turning tool at the time of turning, from the nozzle part towards the cutting edge portion, in the NC lathe, which comprises ejecting a small amount of the alkali ion water injection timing and injection time of the flow rate in the spot is set to the proper water injection amount is controlled, during turning Cooling method for turning tools. 前記注水量を前記適正注水量に予め調整設定若しくは加工時に逐次自動制御し且つ注水のON・OFF制御をもする前記注水制御機構は、旋削用工具をワークに対して移動制御するNC制御部を用いた構成とし、このNC制御部から出力される前記NC情報である切削送り指令に基づいて、前記旋削用工具の前記ワークへの切削送り時直前あるいは同時あるいは直後に前記ノズル部からの注水を開始すると共に、切削送り完了時直前あるいは同時あるいは直後に前記ノズル部からの注水を停止するように注水の吐出・停止を切り替える注水ON・OFF制御信号、及び注水量を決定する注水量制御信号を前記NC制御部から出力して、前記ノズル部からの注水動作を制御することを特徴とする請求項1記載のNC旋盤における旋削用工具の冷却方法。 The water injection control mechanism that automatically adjusts the water injection amount to the appropriate water injection amount in advance or sequentially controls when processing and also has an ON / OFF control of the water injection includes an NC control unit that controls the movement of the turning tool relative to the workpiece. and configuration used, based on the cutting feed command is a NC information output from the NC controller, water injection from the previous SL said nozzle portion during immediately before or simultaneously with or immediately after cutting feed to the work of turning tool Water injection ON / OFF control signal for switching injection / stop of water injection so as to stop water injection immediately before, simultaneously with, or immediately after completion of cutting feed, and a water injection amount control signal for determining the water injection amount 2 is output from the NC control unit to control the water injection operation from the nozzle unit, and the cooling of the turning tool in the NC lathe according to claim 1 Method. 前記旋削用工具を着脱自在に設け前記NC制御部により移動制御される刃物台に、前記ノズル部を前記旋削用工具の刃先部分に向けて設け、このノズル部から前記アルカリイオン水を噴出する前記注水駆動部を前記NC制御部から出力される前記制御信号により制御するように構成したことを特徴とする請求項2記載のNC旋盤における旋削用工具の冷却方法。 Wherein the tool rest to be moved controlled by the NC controller freely provided removably the turning tool is provided towards the nozzle portion the cutting edge portion of the turning tool, for injecting the ionized alkaline water from the nozzle unit The cooling method for a turning tool in an NC lathe according to claim 2, wherein the water injection drive unit is controlled by the control signal output from the NC control unit. 前記ON・OFF用検知部は、前記旋削用工具の主軸の負荷を検知してこの旋削用工具がワークに接触したか否かを検知する構成としたことを特徴とする請求項1〜3のいずれか1項に記載のNC旋盤における旋削用工具の冷却方法。   The ON / OFF detection unit is configured to detect whether or not the turning tool is in contact with a workpiece by detecting a load on a spindle of the turning tool. The cooling method of the tool for turning in the NC lathe of any one of Claims. 前記アルカリイオン水は、PH12以上で洗浄力を有する強アルカリイオン水を用いたことを特徴とする請求項1〜4のいずれか1項に記載のNC旋盤における旋削用工具の冷却方法。   The method for cooling a turning tool in an NC lathe according to any one of claims 1 to 4, wherein the alkaline ionized water is strong alkaline ionized water having a cleaning power of PH 12 or more. 前記強アルカリイオン水に超音波を付加して脈動した水を注水することを特徴とする請求項1〜5のいずれか1項に記載のNC旋盤における旋削用工具の冷却方法。   The method for cooling a turning tool in an NC lathe according to any one of claims 1 to 5, wherein ultrasonic waves are added to the strong alkaline ionized water to pulsate water. 旋削用工具の刃先部分に向けてノズル部を配設し、このノズル部から刃先部分へ冷却用水を噴出して、旋削加工時に発生する加工熱により気化させこの気化熱により刃先部分を冷却する旋削用工具の冷却機構を備えたNC旋盤であって、前記冷却用水をアルカリイオン水とし、この注水量を、前記加工熱によって気化されこの気化熱により冷却作用が生じる十分な注水量で且つ気化されないまま落水消費される過剰量が少ない適正注水量とする注水制御機構を備えて前記冷却機構を構成し、注水量を旋削条件に応じて予め設定若しくは加工時に自動制御する構成とすると共に、前記旋削用工具をワークに対して移動制御するNC制御部における旋削開始時若しくは旋削停止時を取得できるNC情報に基づいて、又はワークに前記旋削用工具が接触した旋削開始時若しくは離反した旋削停止時を検知する注水ON・OFF用検知部の検知に基づいて前記ノズル部からの注水動作を制御する開閉バルブ及び注水駆動部を制御して、注水のON・OFFを制御すると共に、前記注水駆動部のポンプ動作若しくは開閉バルブの開閉度を制御し、常に前記適正注水量を旋削加工時に前記ノズル部から旋削用工具に向けて注水するように前記注水制御機構を構成して、前記ノズル部から刃先部分に向けて、スポット的にして注水タイミング及び注水時流量が制御されて前記適正注水量に設定された少量の前記アルカリイオン水を、旋削加工時に噴出する構成としたことを特徴とする旋削用工具の冷却機構を備えたNC旋盤。 The nozzle part is arranged toward the cutting edge part of the turning tool, the cooling water is jetted from the nozzle part to the cutting edge part, and it is vaporized by the processing heat generated during turning, and the cutting edge part is cooled by this heat of vaporization. An NC lathe equipped with a cooling mechanism for a tool for use, wherein the cooling water is alkaline ionized water, and the water injection amount is vaporized by the processing heat and is not vaporized with a sufficient water injection amount that causes a cooling action by the heat of vaporization. The cooling mechanism is configured with a water injection control mechanism that makes an appropriate water injection amount with a small excess amount consumed by falling water, and the water injection amount is set in advance according to the turning conditions or automatically controlled at the time of machining. Based on the NC information that can be acquired at the time of turning start or stop at the NC control unit that controls the movement of the tool with respect to the work, or the turning tool is attached to the work Touch the turning start or away was based on detection of the detecting section for water injection ON · OFF to detect a time turning stop by controlling the opening and closing valve and the water injection drive unit for controlling the water injection operation from the nozzle portion, ON water injection -Controlling OFF and controlling the pump operation of the water injection drive unit or the opening / closing degree of the open / close valve, and the water injection control so that the appropriate water injection amount is always injected from the nozzle unit toward the turning tool during the turning process. constitute a mechanism, toward the cutting edge portion from the nozzle portion, a small amount of the alkali ion water injection timing and injection time of the flow rate in the spot is set to the proper water injection amount is controlled, during turning An NC lathe equipped with a cooling mechanism for a turning tool, characterized by being configured to eject.
JP2012099924A 2012-04-25 2012-04-25 Method of cooling a turning tool in an NC lathe and an NC lathe provided with a turning tool cooling mechanism Expired - Fee Related JP5607105B2 (en)

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