JP5532262B2 - Carriage carts in automobile assembly lines - Google Patents

Carriage carts in automobile assembly lines Download PDF

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JP5532262B2
JP5532262B2 JP2011117875A JP2011117875A JP5532262B2 JP 5532262 B2 JP5532262 B2 JP 5532262B2 JP 2011117875 A JP2011117875 A JP 2011117875A JP 2011117875 A JP2011117875 A JP 2011117875A JP 5532262 B2 JP5532262 B2 JP 5532262B2
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door
support
carriage
cam
door support
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JP2012245845A (en
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浩司 西川
敏之 井場
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Daifuku Co Ltd
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Daifuku Co Ltd
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Priority to MX2012006107A priority patent/MX371196B/en
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本発明は、自動車組立てラインにおいて、車体を搬送する搬送台車に当該車体に組み付けるドアも搭載して、車体とドアとを一体に搬送出来るようにした車体搬送台車に関するものである。   The present invention relates to a vehicle body transportation carriage in which a door assembled to the vehicle body is mounted on a transportation carriage for transporting the vehicle body so that the vehicle body and the door can be integrally conveyed in an automobile assembly line.

従来の一般的な自動車組立てラインでは、特許文献1に記載されるように、車体搬送手段とは別に、例えばトロリーコンベヤなどを利用したドア専用の搬送手段が配設され、このドア専用搬送手段により、車体搬送手段で搬送される車体に組み付けるべきドアを搬送し、このドア専用搬送手段から下したドアを車体搬送手段側に移動させて、ドアの組付け作業などを行うように構成されていた。   In the conventional general automobile assembly line, as described in Patent Document 1, a door-only transport means using a trolley conveyor, for example, is disposed separately from the vehicle body transport means. The door to be assembled to the vehicle body conveyed by the vehicle body conveying means is conveyed, and the door lowered from the door dedicated conveying means is moved to the vehicle body conveying means side, and the door is assembled. .

特開平1−317881号公報JP-A-1-317881

上記のような従来の自動車組立てラインでは、ドア専用搬送手段を別途設けなければならないため、設備コストが非常に高くつくだけでなく、設備全体の占有床面積が大きくなり、工場建屋内の利用効率を高めることが出来なかった。又、自動車組立てラインのレイアウトの変更も容易ではなかった。そこで、搬送台車を利用した車体搬送手段を採用し、この車体搬送台車そのものにドアを搭載して車体とドアを一体に搬送することが考えられたが、具体的な構成を開示されるまでには至ってなかった。   In the conventional automobile assembly line as described above, since the door dedicated transport means must be provided separately, not only the equipment cost is very high, but also the total floor space of the entire equipment becomes large, and the utilization efficiency in the factory building Could not be improved. In addition, it is not easy to change the layout of the automobile assembly line. Therefore, it was considered to adopt a vehicle body transportation means using a transportation carriage, and to mount the door on the body transportation carriage itself to transport the vehicle body and the door integrally, but until a specific configuration is disclosed. Was not reached.

本発明は、上記のように車体搬送台車によって車体とドアを一体に搬送するようにした新しい車体搬送台車を提案するものであって、請求項1に記載の本発明に係る自動車組立てラインにおける車体搬送台車は、後述する実施例との関係を理解し易くするために、当該実施例の説明において使用した参照符号を括弧付きで付して示すと、自動車組立てラインにおいて車体(B)を搬送する搬送台車(1)の下側に、前記車体(B)へ取り付けるドア(D)を水平姿勢で収納するドア収納部(7A)が設けられ、前記ドア(D)を前記ドア収納部(7A)から当該搬送台車(1)の横側部の起伏動作位置へ水平に搬送すると共に当該起伏動作位置で垂直に起立可能にするドア搬送手段(8)が設けられた車体搬送台車であって、前記ドア搬送手段(8)は、前記ドア収納部(7A)と前記起伏動作位置との間で搬送台車(1)の下側を水平横動自在であって且つ前記起伏動作位置において水平姿勢と垂直起立姿勢とに切換え自在に構成されたドア支持体(18)と、カム従動ローラーを備え、前記搬送台車の走行経路側には、当該搬送台車の走行に伴い前記カム従動ローラー(47a)を介して前記ドア支持体(18)を前記ドア収納部(7A)と起伏動作位置との間で水平横動させるカムレール(49)が敷設された構成になっている。 The present invention proposes a new vehicle body carriage in which the vehicle body and the door are integrally conveyed by the vehicle body carriage as described above, and the vehicle body in the automobile assembly line according to the present invention according to claim 1. In order to make it easier to understand the relationship with the embodiment described later, the transport carriage conveys the vehicle body (B) in the automobile assembly line when the reference numerals used in the description of the embodiment are shown in parentheses. A door storage part (7A) for storing the door (D) attached to the vehicle body (B) in a horizontal posture is provided below the transport carriage (1), and the door (D) is connected to the door storage part (7A). A vehicle transport carriage provided with door transport means (8) for horizontally transporting from the transport cart (1) to the undulation operation position on the lateral side of the transport cart (1) and allowing the vehicle to stand vertically at the undulation operation position, door conveying means (8), the relief operation and the door receiving portion (7A) Horizontal position and vertical upright position and the switching freely configured door support in and the relief operation position the lower a free horizontal traverses of the conveyance carriage (1) with the location (18), the cam A driven roller is provided, and the door support (18) is moved up and down with the door storage portion (7A) via the cam driven roller (47a) on the travel path side of the transport cart as the transport cart travels. A cam rail (49) that horizontally moves between the positions is laid.

上記本発明を実施する場合、具体的には請求項2に記載のように、前記カム従動ローラー(47a,47b)は、搬送台車走行方向に間隔を隔てて一対軸支し、前記カムレール(49)は、前記ドア支持体(18)を前記ドア収納部(7A) から起伏動作位置まで前進横動させるときは搬送台車走行方向側のカム従動ローラー(47a)に作用すると共に、逆に前記ドア支持体(18)を前記起伏動作位置からドア収納部(7A) まで後退横動させるときは搬送台車走行方向側とは反対側のカム従動ローラー(47b)に作用するように構成することが出来る。 In carrying out the present invention, specifically, as described in claim 2, the cam driven rollers (47a, 47b) are supported by a pair of shafts at intervals in the traveling direction of the transport carriage, and the cam rails (49 ) Acts on the cam follower roller (47a) on the conveyance carriage traveling direction side when the door support (18) is moved forward and laterally from the door storage portion (7A) to the hoisting operation position. When the support body (18) is moved backward and laterally from the hoisting operation position to the door storage section (7A), it can be configured to act on the cam driven roller (47b) on the side opposite to the conveyance carriage traveling direction side. .

又、請求項3に記載のように、前記カム従動ローラー(47a)は、ドア搬送手段(8)の前記ドア支持体(18)に設け、前記カムレール(49)は、前記ドア支持体(18)を前記ドア収納部(7A)と起伏動作位置との間で横動させる領域(49B,49F)と、前記起伏動作位置に位置する前記ドア支持体(18)を、搬送台車(1)の走行に伴い前記カム従動ローラー(47a)を介して起伏動作させる領域(49C,49E)とを備えた構造とすることが出来る。 Also, as described in claim 3, wherein the cam follower roller (47a) is provided on the door support of the door conveying means (8) (18), said cam rail (49), the door support (18 ) and the area to be horizontally moved between a relief operation position and the door receiving portion (7A) (49B, 49F), wherein the door support positioned in the relief operation position (18), the conveyance carriage (1) An area (49C, 49E) that moves up and down via the cam driven roller (47a) as it travels can be provided.

請求項1に記載の本発明の構成によれば、車体を搬送する搬送台車のドア収納部に、当該車体に取り付けるべきドアを収納して、ドア組付け作業エリアまで当該ドアを車体搬送台車により車体と一体に搬送することが出来、従来のようにドア専用搬送手段を別途併設する必要がなくなるので、このドア専用搬送手段を必要とする従来システムにおける種々の問題点を解消出来るのであるが、特に本発明の構成によれば次のような効果が期待出来る。   According to the structure of this invention of Claim 1, the door which should be attached to the said vehicle body is accommodated in the door accommodating part of the conveyance trolley which conveys a vehicle body, and the said door is carried out by a vehicle conveyance trolley to a door assembly work area. Since it can be transported integrally with the vehicle body and there is no need to separately provide a door dedicated transport means as in the prior art, various problems in the conventional system that requires this door dedicated transport means can be solved. In particular, according to the configuration of the present invention, the following effects can be expected.

即ち、ドア搬送手段に支持されて前記ドア収納部に収納されているドアは、ドア組付け作業エリアの入り口において、前記ドア収納部から搬送台車の横側方の起伏動作位置に移動させると共に垂直起立姿勢に起立させて、車体への組付け前のドアに対する部品取付け作業と、部品取付けが済んだドアを車体側に移す作業が容易に行える状態にする必要があるが、本発明の構成では、搬送台車に設けられた前記ドア搬送手段を前記ドア収納部と起伏動作位置との間で水平に往復移動させるための動力源として搬送台車自体の走行力を、ドア搬送手段側のカム従動ローラーと搬送台車走行経路側のカムレールを介して利用するのであるから、シリンダーユニットやモーターなど、流体圧源や電力を必要とする駆動手段を搬送台車に搭載する必要がなくなり、搬送台車そのものの構成をシンプルにし得ると共に前記動力源の制御も不要であるから、安価に実施することが出来る。   That is, the door supported by the door conveying means and accommodated in the door accommodating portion is moved vertically from the door accommodating portion to the undulation operation position on the lateral side of the conveying cart at the entrance of the door assembly work area. It is necessary to stand in a standing posture so that the parts can be easily attached to the door before being assembled to the vehicle body, and the door to which the parts have been attached can be moved to the vehicle body side. The driving force of the transport carriage itself is used as a power source for horizontally reciprocating the door transport means provided on the transport carriage between the door storage portion and the hoisting operation position, and the cam driven roller on the door transport means side. And drive means that require a fluid pressure source and electric power, such as a cylinder unit and a motor, must be mounted on the transport carriage. No longer the since control of the power source is not required with can simplify the structure of the conveyance carriage itself, it can be inexpensively implemented.

尚、本発明では、ドア搬送手段をドア支持体単体で構成することが可能である。又、前記カム従動ローラーは、1つであっても良いが、請求項2に記載の構成によれば、ドア支持体(18)をドア収納部から起伏動作位置まで前進横動させるときと、逆にドア支持体(18)を前記起伏動作位置からドア収納部まで後退横動させるときの何れにおいても、水平移動するドア搬送手段で支持されるドアとカムレールとの干渉を避けることが容易であり、当該干渉を避けるためにドア搬送手段に対するカム従動ローラーの位置(高さ)に関する制約が少なくなり、本発明の実施が容易になる。 In the present invention, the door conveying means can be constituted by a single door support. Further, although the number of the cam driven rollers may be one, according to the configuration of claim 2 , when the door support (18) is moved forward and laterally from the door storage portion to the hoisting operation position, Conversely, when the door support (18) is moved back and forth from the hoisting operation position to the door storage part, it is easy to avoid interference between the door and the cam rail supported by the horizontally moving door conveying means. In order to avoid the interference, restrictions on the position (height) of the cam driven roller with respect to the door conveying means are reduced, and the implementation of the present invention is facilitated.

又、本発明では、ドアを支持したドア支持体を起伏動作位置において水平姿勢と垂直起立姿勢との間で起伏動作させることを、作業者の人為的操作や、シリンダーユニットやモーターなどの駆動源によって駆動される起伏操作手段で行わせることが出来るものであるが、特に請求項3に記載の構成によれば、作業者の人為的操作は勿論のこと、前記のようなシリンダーユニットやモーターなどの駆動源を搬送台車に搭載する必要がないにもかかわらず、ドア支持体をドア収納部と起伏動作位置との間で往復移動させるためのカム従動ローラーとカムレールを利用して、ドアを支持したドア支持体を前記起伏動作位置で自動的に起伏動作させることが出来る。 In the present invention, the door support that supports the door is caused to move up and down between the horizontal posture and the vertical upright posture at the hoisting operation position. In particular, according to the configuration of claim 3 , not only the manual operation of the operator but also the cylinder unit and the motor as described above are possible. Even though there is no need to mount the drive source on the carriage, the door is supported by using a cam driven roller and a cam rail to reciprocate the door support between the door storage and the hoisting position. The raised door support can be automatically raised and lowered at the raising and lowering operation position .

図1は自動車組立てラインの中のドア組付け作業エリアを示す概略平面図である。FIG. 1 is a schematic plan view showing a door assembly work area in an automobile assembly line. 図2は上記自動車組立てラインに使用される搬送台車の一部切欠き正面図である。FIG. 2 is a partially cutaway front view of a transport carriage used in the automobile assembly line. 図3は上記搬送台車の一部切欠き平面図である。FIG. 3 is a partially cutaway plan view of the transport carriage. 図4は上記搬送台車の側面図である。FIG. 4 is a side view of the transport carriage. 図5は上記搬送台車に設けられた1つのドア搬送手段の側面図である。FIG. 5 is a side view of one door transfer means provided on the transfer carriage. 図6は上記ドア搬送手段の平面図である。FIG. 6 is a plan view of the door conveying means. 図7Aは上記ドア搬送手段の正面図、図7Bは同ドア搬送手段のドア支持体に対するドア支持具の支持構造を示す正面図である。FIG. 7A is a front view of the door conveying means, and FIG. 7B is a front view showing a support structure of the door support for the door support of the door conveying means. 図8はドア組付け作業エリアに進入する直前の搬送台車におけるドア搬送手段を示す概略平面図である。FIG. 8 is a schematic plan view showing the door conveying means in the conveying cart immediately before entering the door assembling work area. 図9はドア組付け作業エリアに進入途中の搬送台車におけるドア搬送手段を示す概略平面図である。FIG. 9 is a schematic plan view showing the door transporting means in the transport cart that is in the process of entering the door assembly work area. 図10はドア組付け作業エリアに進入した直後の搬送台車におけるドア搬送手段を示す概略平面図である。FIG. 10 is a schematic plan view showing the door transport means in the transport cart immediately after entering the door assembly work area. 図11はドア収納部から起伏動作位置に達したときのドア搬送手段を示す正面図である。FIG. 11 is a front view showing the door conveying means when the undulation operation position is reached from the door storage portion. 図12は起伏動作位置で起立動作途中にあるドア搬送手段を示す正面図である。FIG. 12 is a front view showing the door conveyance means in the midst of the standing up operation at the upright operation position. 図13は起伏動作位置で起立動作完了後のドア搬送手段を示す正面図である。FIG. 13 is a front view showing the door conveying means after completion of the upright operation at the upright operation position. 図14は図13に示すドア搬送手段の平面図である。FIG. 14 is a plan view of the door conveying means shown in FIG. 図15は図13に示すドア搬送手段のドア支持具を垂直軸心の周りに180度回転させた状態を示す正面図である。FIG. 15 is a front view showing a state where the door support of the door conveying means shown in FIG. 13 is rotated 180 degrees around the vertical axis. 図16は図15に示すドア搬送手段の平面図である。FIG. 16 is a plan view of the door conveyance means shown in FIG. 図17Aは図14に示すドア支持具に対するロック手段のロック解除状態を示す平面図、図17Bは図16に示すドア支持具に対するロック手段のロック解除状態を示す平面図である。17A is a plan view showing the unlocking state of the locking means for the door support shown in FIG. 14, and FIG. 17B is a plan view showing the unlocking state of the locking means for the door support shown in FIG. 図18Aは図17Aに示すロック手段の正面図、図18Bは図17Bに示すロック手段の背面図である。18A is a front view of the locking means shown in FIG. 17A, and FIG. 18B is a rear view of the locking means shown in FIG. 17B. 図19Aは図17Aに示すロック手段のロック作用状態を示す正面図、図19Bは図17Bに示すロック手段のロック作用状態を示す背面図である。19A is a front view showing the locking action state of the locking means shown in FIG. 17A, and FIG. 19B is a rear view showing the locking action state of the locking means shown in FIG. 17B.

図1〜図4において、1は車体搬送台車であって、自動車組立てラインに沿って敷設されたガイドレール2a,2b上に左右一対前後二組の車輪3a〜3dを介して支持され、図1に示すように自動車組立てラインを、各車体搬送台車1の台車上面が台車走行方向に連続する状態で定速前進走行する。この自動車組立てラインでの各車体搬送台車1の走行は、従来周知の各種台車走行用駆動手段、例えば車体搬送台車1の台車走行方向と平行な両側辺に形成された摩擦駆動面1a,1bに圧接する摩擦駆動輪とバックアップローラーとを使用する摩擦駆動手段などにより実現される。尚、4つの車輪3a〜3dの内、片側のガイドレール2a上を転動する車輪3a,3bには、当該ガイドレール2aを左右両側から挟む位置決め用垂直軸ローラー4が併設されている。   1 to 4, reference numeral 1 denotes a vehicle body carriage, which is supported on guide rails 2 a and 2 b laid along an automobile assembly line via two pairs of left and right front and rear wheels 3 a to 3 d. As shown in FIG. 2, the vehicle assembly line travels at a constant speed in a state where the top surface of each vehicle transport cart 1 is continuous in the cart traveling direction. The vehicle assembly line 1 travels on the vehicle assembly line on various friction drive surfaces 1a and 1b formed on both sides parallel to the direction of the vehicle travel of the vehicle transport carriage 1, for example. This is realized by friction drive means using a friction drive wheel and a backup roller that are in pressure contact. Of the four wheels 3a to 3d, wheels 3a and 3b that roll on the guide rail 2a on one side are provided with positioning vertical axis rollers 4 that sandwich the guide rail 2a from both left and right sides.

各車体搬送台車1は、台車上面1aの中央部に昇降自在に設置された車体支持台5、この車体支持台5の昇降駆動手段6、及び台車四隅の下側に設けられたドア収納部7A〜7D、及び各ドア収納部7A〜7Dに併設されたドア搬送手段8を備えている。車体支持台5とその昇降駆動手段6は如何なる構成のものでも良いが、図示の実施例における車体支持台5は、左右一対の支持台単体5a,5bを夫々パンタグラフリンク機構9a,9bにより平行昇降自在に支持して構成され、昇降駆動手段6は、各支持台単体5a,5bを支持する突上げ引下げ用チエンユニット10a,10b、このチエンユニット10a,10bを駆動する駆動ユニット11a,11b、及び各駆動ユニット11a,11bを連動駆動する減速機付きモーター12から構成されている。突上げ引下げ用チエンユニット10a,10bは、各支持台単体5a,5bを支持する垂直起立部分において、互いに隣接して垂直起立姿勢を維持する2本のチエン13a,13bから構成された従来周知のものである。   Each vehicle carrier 1 has a vehicle body support 5 installed at the center of the vehicle upper surface 1a so as to be movable up and down, a lift drive means 6 for the vehicle body support 5 and a door storage 7A provided below the four corners of the vehicle. To 7D, and door conveying means 8 provided in the door storage portions 7A to 7D. The vehicle body support 5 and its raising / lowering drive means 6 may be of any configuration. In the illustrated embodiment, the vehicle body support 5 is moved up and down in parallel by a pair of left and right supporters 5a and 5b by pantograph link mechanisms 9a and 9b, respectively. The lifting drive means 6 is configured to be freely supported, and includes a lifting / lowering chain unit 10a, 10b for supporting each support base unit 5a, 5b, a drive unit 11a, 11b for driving the chain unit 10a, 10b, and It comprises a motor 12 with a speed reducer that drives each drive unit 11a, 11b in conjunction. The push-up and pull-down chain units 10a and 10b are conventionally well-known, which are composed of two chains 13a and 13b that maintain vertical standing postures adjacent to each other in vertical standing portions that support the support bases 5a and 5b. Is.

上記車体支持台5の左右一対の支持台単体5a,5bで支持された車体Bは、昇降駆動手段6の突上げ引下げ用チエンユニット10a,10bの突上げ引下げ動作により水平姿勢を保って上昇下降するが、車体搬送台車1の台車上面には、図3に示すように平面視において、車体Bの少なくとも左右両側に作業者が搭乗する作業用エリア14a,14bが確保され、この作業用エリア14a,14bには、部品収納台車15A,15Bを台車走行方向と平行に移動自在に支持するガイドレール16a,16bが敷設されると共に、その前後両端の下側に前記ドア収納部7A〜7Dが設けられている。   The vehicle body B supported by the pair of left and right support bases 5a and 5b of the vehicle body support base 5 is raised and lowered while maintaining a horizontal posture by the push-up / down operation of the push-up / down chain units 10a, 10b of the lift drive means 6. However, as shown in FIG. 3, work areas 14a and 14b on which the operator gets on at least the left and right sides of the vehicle body B are secured on the upper surface of the carriage 1 of the vehicle transport carriage 1, and this work area 14a is secured. , 14b are provided with guide rails 16a, 16b that support the component storage carts 15A, 15B so as to be movable in parallel with the cart traveling direction, and the door storage portions 7A-7D are provided below the front and rear ends thereof. It has been.

各ドア収納部7A〜7Dに併設されたドア搬送手段8の構成を図5〜図7に基づいて説明すると、ドア搬送手段8は、台車走行方向に対して直角向きの左右水平方向に横動自在な横動台17、この横動台17に支持されたドア支持体18、及びドア支持体18に支持されたドア支持具19から構成されている。各ドア収納部7A〜7Dには、横動台17を支持する一対のガイドレール20a,20bが架設され、横動台17は、各ガイドレール20a,20bに各別に支持される横動単体17a,17bとこの両横動単体17a,17bどうしを連結する連結部材17cから構成されている。この各横動単体17a,17bは、夫々ガイドレール20a,20bを上下両側から挟む水平軸ローラー21と各ガイドレール20a,20bの内側面に隣接する垂直軸ローラー22とによって、ガイドレール20a,20bと平行な姿勢を保って当該ガイドレール20a,20bの長さ方向に往復移動自在に支持されている。   Referring to FIGS. 5 to 7, the configuration of the door conveyance means 8 provided in the door storage portions 7 </ b> A to 7 </ b> D will be described. The door conveyance means 8 laterally moves in the horizontal direction perpendicular to the carriage traveling direction. It is composed of a freely movable lateral table 17, a door support 18 supported by the lateral table 17, and a door support 19 supported by the door support 18. A pair of guide rails 20a and 20b that support the lateral movement table 17 is installed in each door storage portion 7A to 7D. The lateral movement table 17 is a lateral movement unit 17a that is individually supported by the guide rails 20a and 20b. , 17b and a connecting member 17c for connecting both the laterally moving single members 17a, 17b to each other. Each of the lateral movement single members 17a and 17b includes guide rails 20a and 20b, which are constituted by a horizontal shaft roller 21 that sandwiches the guide rails 20a and 20b from both the upper and lower sides and a vertical shaft roller 22 adjacent to the inner surface of each guide rail 20a and 20b. The guide rails 20a and 20b are supported so as to be reciprocally movable in a length direction while maintaining a parallel posture.

ドア支持体18は、各横動単体17a,17bの内側に平行に配置された左右一対の両側部材23a,23b、これら両側部材23a,23bを互いに連結一体化する連結部材24、及び両側部材23a,23bから連設されて各横動単体17a,17bの前方位置でガイドレール20a,20bと平行に位置する左右一対の延長部材25a,25bから構成され、この左右一対の延長部材25a,25bにガイドレール20a,20bを上下両側から挟むように軸支された水平軸ローラー26によって、ドア支持体18がガイドレール20a,20bと平行な姿勢を保って当該ガイドレール20a,20bの長さ方向に往復移動自在に支持されている。そしてこのドア支持体18の両側部材23a,23bの後端部には、隣接する各横動単体17a,17bの上側に延出する軸受け部材27a,27bが連設され、この軸受け部材27a,27bの上側に重なるように各横動単体17a,17bから連設された軸受け部材28a,28bと前記軸受け部材27a,27bとが、横動台17の横動方向に対して直交する互いに同心状の水平支軸29a,29bにより連結され、ドア支持体18が水平支軸29a,29bの周りで上下揺動自在に構成されている。   The door support 18 includes a pair of left and right side members 23a and 23b arranged in parallel inside the lateral movement units 17a and 17b, a connecting member 24 that connects and integrates the side members 23a and 23b, and both side members 23a. , 23b, and a pair of left and right extension members 25a, 25b that are positioned in front of each lateral movement unit 17a, 17b and parallel to the guide rails 20a, 20b. A horizontal shaft roller 26 pivotally supported so as to sandwich the guide rails 20a and 20b from both upper and lower sides maintains the posture of the door support 18 parallel to the guide rails 20a and 20b in the length direction of the guide rails 20a and 20b. It is supported so that it can reciprocate. Bearing members 27a and 27b extending to the upper side of the adjacent lateral movement single members 17a and 17b are connected to the rear end portions of the side members 23a and 23b of the door support 18, and the bearing members 27a and 27b are connected to each other. The bearing members 28a, 28b and the bearing members 27a, 27b connected from the lateral movement units 17a, 17b so as to overlap the upper side of the lateral movement are concentric with each other perpendicular to the lateral movement direction of the lateral movement table 17. The door support 18 is connected by horizontal support shafts 29a and 29b, and is configured to swing up and down around the horizontal support shafts 29a and 29b.

上記構成によりドア支持体18は、連結部材24を底辺とするコ字形構造となっており、このコ字形構造の内側に前記ドア支持具19が配置されている。このドア支持具19は、ドア支持体18の延長部材25a,25bの内側に位置する左右一対の側枠材30a,30bと、ドア支持体18の連結部材24の内側に配置されて両側枠材30a,30bの内端部を互いに連結一体化する連結部材31から構成された、コ字形構造のドア支持体18と同一向きのコ字形構造のものであって、ドア支持体18の底辺である連結部材24とドア支持具19の底辺である連結部材31とが、横動台17の横動方向(ガイドレール20a,20b)と平行な支軸32によって連結され、ドア支持具19がドア支持体18に対して前記支軸32の周りで回転自在に構成されている。尚、前記支軸32は、連結部材24の下側に配設されている。従ってドア支持具19は、前記支軸32の周りで180度正逆回転することにより、ドア支持体18とほぼ同一レベルの定常姿勢と、ドア支持体18より一段低い反転姿勢とに切り換えられる。   With the above configuration, the door support 18 has a U-shaped structure with the connecting member 24 as a base, and the door support 19 is disposed inside the U-shaped structure. The door support 19 is disposed on the inside of the pair of left and right side frame members 30a and 30b located inside the extension members 25a and 25b of the door support body 18 and the connecting member 24 of the door support body 18 so as to be provided on both side frame materials. 30a, 30b, which is composed of a connecting member 31 that connects and integrates the inner ends of the doors 30a and 30b, and has a U-shaped structure in the same direction as the U-shaped door support 18 and is the bottom of the door support 18. The connecting member 24 and the connecting member 31 which is the bottom of the door support 19 are connected by a support shaft 32 parallel to the lateral movement direction (guide rails 20a, 20b) of the lateral movement base 17, and the door support 19 is supported by the door. The body 18 is configured to be rotatable around the support shaft 32. The support shaft 32 is disposed below the connecting member 24. Therefore, the door support 19 is switched between a steady posture at substantially the same level as the door support 18 and an inverted posture that is one step lower than the door support 18 by rotating forward and backward around the support shaft 32 by 180 degrees.

ドア支持具19には、その側枠材30a,30bと連結部材31とで囲まれたエリア内で前記支軸32の軸心レベルで当該ドア支持具19と平行に配置されたドアDを保持するための治具が取り付けられている。具体的には、ドア支持具19の両側辺である両側枠材30a,30bには、ドアDの前後両側辺をドアヒンジやドアロック機構などを利用して保持するドア保持用治具35,36が取り付けられ、ドア支持具19の底辺である連結部材31には、ドアDの底辺が嵌合するドア保持用治具37が取り付けられている。そしてドアDの前側辺を保持する側の側枠材30aと支軸32との間の距離は、ドアDの後側辺を保持する側の側枠材30bと支軸32との間の距離よりも長くなっており、ドア支持具19が支軸32の周りに回転したときの、ドアDの前側辺を保持する側の側枠材30aの回転軌跡は、ドア支持体18の両側部材23a,23bの内側に隣接するが、反対側の側枠材30bの回転軌跡は、ドア支持体18の両側部材23a,23bから内側に十分に離されている。   The door support 19 holds a door D disposed in parallel with the door support 19 at the axial center level of the support shaft 32 within an area surrounded by the side frame members 30a and 30b and the connecting member 31. A jig is installed to do this. Specifically, on both side frame members 30a and 30b, which are both sides of the door support 19, the door holding jigs 35 and 36 for holding the front and rear sides of the door D using a door hinge, a door lock mechanism, or the like. Is attached, and a door holding jig 37 to which the bottom of the door D is fitted is attached to the connecting member 31 which is the bottom of the door support 19. The distance between the side frame member 30 a that holds the front side of the door D and the support shaft 32 is the distance between the side frame member 30 b that holds the rear side of the door D and the support shaft 32. When the door support 19 rotates around the support shaft 32, the rotation trajectory of the side frame member 30 a that holds the front side of the door D is the both side members 23 a of the door support 18. , 23b, but the rotation trajectory of the opposite side frame member 30b is sufficiently separated from the both side members 23a, 23b of the door support 18 to the inside.

又、ドア支持体18とドア支持具19との間には、ドア支持具19をドア支持体18とほぼ同一レベルの定常姿勢と、ドア支持具19をドア支持体18より一段低い反転姿勢とでロックするロック手段38が設けられている。このロック手段38は、図17〜図19に示すように、ドア支持具19のドアDの前側辺を保持する側の側枠材30aの基部に設けられた操作用ロックピン39と、ドア支持体18の両側部材23a,23bに夫々設けられた係止部材40a,40b及びドア支持具19の回転制限用受け板41a,41bによって構成されている。ドア支持具19の両側枠材30a,30bは、連結部材31が連結される短尺部材42と、この短尺部材42の先端部に基端部を重ねて一体化した長尺部材43とから構成されている。前記操作用ロックピン39は、側枠材30aにおける短尺部材42の外側に取り付けられたピンガイド44に側枠材30aの長さ方向に挿通され、その外端部に直角横向きに突設されたレバーピン39aを利用して、ロックピン39を係止部材40a,40bに対する差し込みロック位置と引き抜き解除位置とに保持するロックピン保持ガイド45が併設されている。   Further, between the door support 18 and the door support 19, the door support 19 is in a steady posture almost at the same level as the door support 18, and the door support 19 is in an inverted posture that is one step lower than the door support 18. Locking means 38 for locking is provided. As shown in FIGS. 17 to 19, the lock means 38 includes an operation lock pin 39 provided at the base portion of the side frame member 30 a that holds the front side of the door D of the door support 19, and a door support. It comprises locking members 40a and 40b provided on both side members 23a and 23b of the body 18 and rotation restricting receiving plates 41a and 41b of the door support 19, respectively. Both side frame members 30a and 30b of the door support 19 are composed of a short member 42 to which the connecting member 31 is connected, and a long member 43 in which the base end portion is overlapped and integrated with the distal end portion of the short member 42. ing. The operation lock pin 39 is inserted through a pin guide 44 attached to the outside of the short member 42 in the side frame member 30a in the length direction of the side frame member 30a, and protrudes in a right-angled lateral direction at an outer end portion thereof. A lock pin holding guide 45 for holding the lock pin 39 at the insertion lock position and the withdrawal release position with respect to the locking members 40a and 40b is provided side by side using the lever pin 39a.

尚、定常姿勢になったドア支持具19を受け止める回転制限用受け板41aと係止部材40aは、ドア支持体18における側部材23aの先端部に直接取り付けられているが、反転姿勢になったドア支持具19を受け止める回転制限用受け板41bと係止部材40bは、ドア支持具19側のロックピン39を支持する側枠材30a(短尺部材42)がドア支持体18における側部材23bの先端部から大きく離れることになるので、当該ドア支持体18における側部材23bの先端部に突設された柱状支持部材46の先端部に取り付けられている。   The rotation restricting receiving plate 41a and the locking member 40a for receiving the door support 19 in the steady posture are directly attached to the front end portion of the side member 23a in the door support 18 but are in an inverted posture. The rotation restricting receiving plate 41b and the locking member 40b for receiving the door support 19 are such that the side frame member 30a (short member 42) for supporting the lock pin 39 on the door support 19 side is the side member 23b of the door support 18. Since it is far away from the distal end portion, it is attached to the distal end portion of the columnar support member 46 protruding from the distal end portion of the side member 23b in the door support 18.

上記構成のドア搬送手段8には、そのドア支持体18に一対のカム従動ローラー47a,47bが取り付けられている。即ち、ドア支持体18の両側部材23a,23bと連結部材24の両端との間の接合部下側に垂直下方に柱状支持体48a,48bが突設され、これら一対の柱状支持体48a,48bの下端に垂直支軸によりカム従動ローラー47a,47bが、同一レベルで且つ台車走行方向に直列するように軸支されている。一方、車体搬送台車1の走行経路側には、図1に示すように、車体搬送台車1の左右同一側にある前後2つのドア収納部7A,7Bのカム従動ローラー47a,47bを操作するカムレール49と、反対側にある前後2つのドア収納部7C,7Dのカム従動ローラー47a,47bを操作するカムレール50とが、左右対称形に敷設されている。   A pair of cam driven rollers 47a and 47b are attached to the door support 18 of the door conveying means 8 having the above-described configuration. That is, columnar supports 48a and 48b project vertically downward below the joint between the both side members 23a and 23b of the door support 18 and both ends of the connecting member 24, and the pair of columnar supports 48a and 48b. Cam driven rollers 47a and 47b are pivotally supported at the lower end by a vertical pivot so as to be in series at the same level and in the cart traveling direction. On the other hand, as shown in FIG. 1, on the travel path side of the vehicle body carriage 1, cam rails that operate the cam driven rollers 47 a and 47 b of the front and rear door storage portions 7 A and 7 B on the left and right sides of the vehicle body carriage 1. 49 and a cam rail 50 for operating the cam driven rollers 47a and 47b of the two front and rear door storage portions 7C and 7D on the opposite side are laid in a symmetrical manner.

以上のように構成された車体搬送台車1は、図1に示すように自動車組立てラインを、台車上面が台車走行方向に連続する状態で前進走行するのであるが、各車体搬送台車1の4つのドア収納部7A〜7Dには、ドア搬送手段8を介して夫々ドアDが収納保持されている。そして車体搬送台車1が、図1に示すドア組付け作業エリアを含む自動車組立てラインを前進走行するのに伴って、各ドア収納部7A〜7Dのドア搬送手段8が夫々カム従動ローラー47a,47bを介して走行経路側のカムレール49,50によって位置及び姿勢の制御作用を受けることになるが、左右のドア収納部7A,7Cのドア搬送手段8及びドア収納部7B,7Dのドア搬送手段8は、左右対称形のカムレール49,50によって左右対称に制御され、前後のドア収納部7A,7Bのドア搬送手段8及びドア収納部7C,7Dのドア搬送手段8は、夫々同一のカムレール49又は50によって時間差をおいて同一向きに制御されるので、以下の説明では、図5〜図16に示す前側左のドア収納部7Aのドア搬送手段8と、当該ドア搬送手段8を制御する片側のカムレール49を例にとって説明する。   As shown in FIG. 1, the vehicle body carriage 1 configured as described above travels forward on an automobile assembly line in a state where the carriage upper surface is continuous in the carriage traveling direction. The doors D are accommodated and held in the door accommodating portions 7A to 7D via the door conveying means 8, respectively. Then, as the vehicle transport cart 1 travels forward on the automobile assembly line including the door assembly work area shown in FIG. 1, the door transport means 8 of each of the door storage portions 7A to 7D is cam driven rollers 47a and 47b, respectively. The position and posture are controlled by the cam rails 49 and 50 on the travel route side through the doors, but the door conveying means 8 of the left and right door storage portions 7A and 7C and the door conveying means 8 of the door storage portions 7B and 7D. Are controlled symmetrically by left and right symmetrical cam rails 49 and 50, and the door conveying means 8 of the front and rear door storage portions 7A and 7B and the door conveying means 8 of the door storage portions 7C and 7D are respectively the same cam rail 49 or 50 is controlled in the same direction with a time difference, in the following description, in the following description, the door conveying means 8 of the front left door storage portion 7A shown in FIGS. One side of the cam rails 49 which controls the feed unit 8 will be described as an example.

車体搬送台車1が図1に示すドア組付け作業エリアに向かって前進走行しているときは、ドア収納部7Aのドア搬送手段8は、図2〜図8に示すように、ガイドレール20a,20bに沿った横動経路の後退限位置(車体搬送台車1の横側辺から最も内側に入った位置)に位置している。このとき、ドア搬送手段8の横動台17は、水平軸ローラー21と垂直軸ローラー22を介してガイドレール20a,20bに水平に支持されており、当該横動台17に水平支軸29a,29bを介して上下揺動自在に支持されているドア支持体18は、その左右一対の延長部材25a,25bが水平軸ローラー26を介してガイドレール20a,20bに支持されているので、横動台17と同様に水平姿勢で安定している。そして当該ドア支持体18に支軸32の周りに回転自在に支持されているドア支持具19は、当該支軸32の軸心レベルより上側でドア支持体18と重なるレベルの定常姿勢にあって、ロック手段38によりドア支持体18に結合されている。ドアDは、水平状態のドア支持具19の内側において各ドア保持用治具35〜37を介して水平に、そしてその底辺がドア支持具19の底辺に隣接し且つその内側面(車体内に面する側)が下側になる向きで保持されている。   When the vehicle transport cart 1 is traveling forward toward the door assembly work area shown in FIG. 1, the door transport means 8 of the door storage portion 7A has guide rails 20a, It is located at the backward limit position of the lateral movement path along the line 20b (the position that is the innermost side from the lateral side of the vehicle transport carriage 1). At this time, the lateral movement table 17 of the door conveying means 8 is supported horizontally by the guide rails 20a and 20b via the horizontal axis roller 21 and the vertical axis roller 22, and the horizontal movement axis 17 has a horizontal support shaft 29a, The door support 18 that is supported so as to be swingable up and down via 29b has a pair of left and right extension members 25a and 25b supported by the guide rails 20a and 20b via the horizontal axis roller 26, so that it moves laterally. Similar to the base 17, it is stable in a horizontal posture. The door support 19 supported by the door support 18 so as to be rotatable around the support shaft 32 is in a steady posture at a level overlapping the door support 18 above the shaft center level of the support shaft 32. The door support 18 is coupled by a locking means 38. The door D is placed horizontally through the door holding jigs 35 to 37 inside the door support 19 in a horizontal state, and its bottom is adjacent to the bottom of the door support 19 and its inner side (inside the vehicle body). It is held with the facing side facing down.

上記のようにドア支持具19が定常姿勢にあるとき、図17〜図19の各A図に示すように、ドア支持具19の側枠材30a(短尺部材42)がドア支持体18の側部材23aに取り付けられている回転制限用受け板41aに当接し、ロックピン39が、その先端が係止部材40aのピン孔に嵌合する差し込みロック位置に切り換えられており、ドア支持体18に対してドア支持具19が定常姿勢にロックされている。   When the door support 19 is in a steady posture as described above, the side frame member 30a (short member 42) of the door support 19 is on the side of the door support 18 as shown in FIGS. The lock pin 39 abuts on the rotation restricting receiving plate 41a attached to the member 23a, and the lock pin 39 is switched to the insertion lock position where the tip end is fitted into the pin hole of the locking member 40a. On the other hand, the door support 19 is locked in a steady posture.

そして、車体搬送台車1が図1に示すドア組付け作業エリアに向かって前進走行しているとき、ドア搬送手段8を前記後退限位置に保持するために、台車走行経路側のカムレール49に、ドア搬送手段8の台車走行方向に直列する2つのカム従動ローラー47a,47bの外側に隣接して、当該ドア搬送手段8が不測に横側方へ進出移動するのを防止する内側直線状領域49Aが設けられている。尚、図6及び図7では、カムレール49の内側直線状領域49Aが、カム従動ローラー47a,47bを左右両側から挟む平行な一対のレール部材51a,51bで構成しているが、ドア搬送手段8の横動台17を後退限位置で受け止めるストッパーをガイドレール20a,20b側に併設しておくときは、内側のレール部材51bは省くことが出来る。   When the vehicle carriage 1 is traveling forward toward the door assembly work area shown in FIG. 1, in order to hold the door conveyor 8 at the retreat limit position, Adjacent to the outside of the two cam driven rollers 47a and 47b in series with the carriage traveling direction of the door conveying means 8, an inner linear region 49A that prevents the door conveying means 8 from advancing to the lateral side unexpectedly. Is provided. 6 and 7, the inner linear region 49A of the cam rail 49 is constituted by a pair of parallel rail members 51a and 51b sandwiching the cam driven rollers 47a and 47b from both the left and right sides. When the stopper for receiving the lateral movement table 17 at the retreat limit position is provided on the guide rails 20a, 20b side, the inner rail member 51b can be omitted.

上記作用により、車体搬送台車1が図1に示すドア組付け作業エリアに向かって前進走行しているとき、ドア搬送手段8はカムレール49の内側直線状領域49Aによって後退限位置に保持され、当該ドア搬送手段8で支持されたドアDは、その内側面が下側になる水平の定常姿勢を保って、当該車体搬送台車1により車体Bと共に搬送される。而して、この車体搬送台車1が図1に示すドア組付け作業エリア内に進入するとき、図1及び図9に示すように、ドア搬送手段8は、前後一対のカム従動ローラー47a,47bの内、台車走行方向側のカム従動ローラー47aがカムレール49の外向きの水平傾斜領域49Bによって外側へ水平に押し出される結果、ドアDを支持したドア搬送手段8の全体がガイドレール20a,20bに沿って後退限位置から外側へ平行に押し出される。   With the above action, when the vehicle carriage 1 is traveling forward toward the door assembly work area shown in FIG. 1, the door conveyor 8 is held at the retreat limit position by the inner linear region 49 </ b> A of the cam rail 49. The door D supported by the door transport means 8 is transported along with the vehicle body B by the vehicle body transport cart 1 while maintaining a horizontal steady posture with the inner surface of the door D on the lower side. Thus, when the vehicle carriage 1 enters the door assembly work area shown in FIG. 1, as shown in FIGS. 1 and 9, the door transport means 8 has a pair of front and rear cam driven rollers 47a and 47b. Of these, the cam driven roller 47a on the cart traveling direction side is pushed out horizontally by the outward horizontal inclined region 49B of the cam rail 49. As a result, the entire door conveying means 8 supporting the door D becomes the guide rails 20a and 20b. Along the rearward limit position and pushed outward in parallel.

カムレール49の外向きの水平傾斜領域49Bによってドア搬送手段8が外側へ水平に押し出される結果、図11に示すように、ドア搬送手段8が、その横動台17がガイドレール20a,20bの外端に達する前進限位置に到達することになるが、横動台17よりも当該横動台17の前進方向側に突出しているドア支持体18の延長部材25a,25bは、既にガイドレール20a,20bの前端から離脱しており、横動台17に対してドア支持体18が水平支軸29a,29bの周りに重力で下向きに回動しようとする。この動きを、カム従動ローラー47aを介してカムレール49の外向きの水平傾斜領域49Bによって受け止めるように構成しても良いが、図6及び図7Aに示すように、ドア支持体18の延長部材25a,25bの後端部下側に、横動台17の横動単体17a,17bの先端に当接する当接部材52a,52bを突設しておき、横動台17に対してドア支持体18が水平姿勢から上側の領域でのみ上下揺動自在に構成しておくのが望ましい。   As shown in FIG. 11, as a result of the door conveying means 8 being pushed horizontally outward by the outward horizontal inclined area 49B of the cam rail 49, the door conveying means 8 has a lateral movement base 17 outside the guide rails 20a and 20b. The extension members 25a and 25b of the door support 18 protruding from the lateral movement base 17 toward the forward direction side of the lateral movement base 17 have already reached the guide rail 20a, The door support 18 is separated from the front end of 20b, and the door support 18 is about to rotate downward about the horizontal support shafts 29a and 29b with respect to the lateral movement table 17 by gravity. This movement may be received by the outward horizontal inclined region 49B of the cam rail 49 via the cam driven roller 47a. However, as shown in FIGS. 6 and 7A, the extension member 25a of the door support 18 is provided. , 25b, the abutting members 52a and 52b that abut against the tips of the laterally movable single members 17a and 17b of the laterally movable table 17 are provided below the rear end of the laterally movable table 17. It is desirable to be able to swing up and down only in the upper region from the horizontal posture.

図11に示すように、ドア搬送手段8が前進限位置に到達したとき、カム従動ローラー47aがカムレール49の外向きの水平傾斜領域49Bの終端に達しており、この外向きの水平傾斜領域49Bの終端に続くカムレール49には、横動台17を横側方に押し出すことなく、前記カム従動ローラー47aを介してドア支持体18のみを車体搬送台車1の走行に伴って上方に押し上げる捩じり上り勾配領域49Cが形成されている。従って、ドア搬送手段8が前進限位置に到達した後の車体搬送台車1の前進走行に伴って、横動台17に対しドア支持体18のみがカム従動ローラー47aを介してカムレール49の捩じり上り勾配領域49Cにより、図10、図12及び図13に示すように水平支軸29a,29bの周りに回動し、カムレール49の捩じり上り勾配領域49Cの終端にカム従動ローラー47aが到達したときには、ドア支持体18が垂直起立姿勢に切り換えられている。このとき、前進限位置にある横動台17は車体搬送台車1の下側にあって、当該横動台17とドア支持体18を連結している水平支軸29a,29bは、車体搬送台車1の横側辺より内側に入った位置にあるが、ドア支持体18の両側部材23a,23b及び延長部材25a,25bに対して軸受け部材27a,27bが直角上向きに延出していて、ドア支持体18が側面形状でL字形になっているので、ドア支持体18の両側部材23a,23b及び延長部材25a,25bを、車体搬送台車1と干渉させることなく、当該車体搬送台車1の横外側で垂直に起立させることが出来る。   As shown in FIG. 11, when the door conveying means 8 reaches the forward limit position, the cam driven roller 47a reaches the end of the outward horizontal inclined area 49B of the cam rail 49, and this outward horizontal inclined area 49B. In the cam rail 49 following the end of the vehicle, a screw that pushes up only the door support 18 with the travel of the vehicle transport cart 1 through the cam driven roller 47a without pushing the lateral motion table 17 laterally. A rising slope region 49C is formed. Accordingly, only the door support 18 is twisted on the cam rail 49 via the cam driven roller 47a with respect to the lateral movement base 17 as the vehicle carriage 1 moves forward after the door conveyance means 8 reaches the forward limit position. As shown in FIGS. 10, 12 and 13, the uphill area 49 </ b> C rotates around the horizontal support shafts 29 a and 29 b, and the cam driven roller 47 a is attached to the end of the torsional uphill area 49 </ b> C of the cam rail 49. When reaching, the door support 18 is switched to the vertical standing posture. At this time, the lateral movement base 17 in the forward limit position is on the lower side of the body transportation carriage 1, and the horizontal support shafts 29a and 29b connecting the lateral movement base 17 and the door support 18 are the body transportation carriages. The bearing members 27a and 27b extend at a right angle upward with respect to both side members 23a and 23b and the extension members 25a and 25b of the door support 18 but are located inward from the lateral side of the door support 18. Since the body 18 is L-shaped in a side shape, both the side members 23a and 23b and the extension members 25a and 25b of the door support 18 do not interfere with the body transport carriage 1 and the laterally outer side of the body transport carriage 1 can be obtained. Can stand upright.

カムレール49の捩じり上り勾配領域49Cの終端に続くカムレール49は、カム従動ローラー47a,47bを介してドア搬送手段8のドア支持体18を垂直起立姿勢に保持する外側直線状水平領域49Dとなっている。従って、垂直起立姿勢に切り換えられたドア支持体18は、図1に示すドア組付け作業エリアの出口まで、当該垂直起立姿勢を保ったまま車体搬送台車1と共に移動することになる。即ち、車体搬送台車1が図1に示すドア組付け作業エリア内に進入すると、ドア収納部7A内のドアDが、ドア搬送手段8と当該ドア搬送手段8を車体搬送台車1の走行に伴って位置及び姿勢制御するカムレール49により、車体搬送台車1の前進走行に伴って車体搬送台車1の横側方に水平に引き出されると共に垂直起立姿勢に切り換えられる。垂直起立姿勢に切り換えられたコ字形のドア支持体18、同じ向きのコ字形のドア支持具19、及び当該ドア支持具19に支持されるドアDは、夫々の底辺が下で水平になる向きとなっている。   The cam rail 49 that follows the end of the torsional uphill region 49C of the cam rail 49 has an outer straight horizontal region 49D that holds the door support 18 of the door conveying means 8 in a vertical standing posture via cam driven rollers 47a and 47b. It has become. Accordingly, the door support 18 that has been switched to the vertical standing posture moves with the vehicle carriage 1 while maintaining the vertical standing posture to the exit of the door assembly work area shown in FIG. That is, when the vehicle transport cart 1 enters the door assembly work area shown in FIG. 1, the door D in the door storage portion 7 </ b> A causes the door transport means 8 and the door transport means 8 to travel with the travel of the vehicle transport cart 1. By the cam rail 49 that controls the position and posture of the vehicle, the vehicle body 1 is pulled horizontally to the lateral side of the vehicle carrier 1 and switched to the vertical standing posture as the vehicle carrier 1 moves forward. The U-shaped door support 18 switched to the vertical standing posture, the U-shaped door support 19 in the same direction, and the door D supported by the door support 19 are oriented in such a manner that the bottom sides of the door support 18 are horizontal below. It has become.

車体搬送台車1の横側方で垂直起立姿勢になった正立姿勢のドアDは、図2及び図15に示すように、その内側面が、車体搬送台車1に対して横外向きの状態であるから、図2に示すように、台車走行経路の両横外側に立つ作業者が当該ドアDの内側面に対する部品組付け作業などを行うことが出来る。この場合、台車走行経路の両横外側に、車体搬送台車1と同期して駆動されるマンコンベヤ53a,53bを並設しておけば、作業者は前進走行する車体搬送台車1に追従して歩行しなくとも、マンコンベヤ53a,53b上でドアDの内側面に対する部品組付け作業などを安全且つ容易に行うことが出来る。又、台車走行経路の両横外側に立つ作業者が車体搬送台車1の横側方で垂直起立姿勢になったドアDの外側面に対して作業を行う場合や、車体搬送台車1上の車体Bの左右両側の作業用エリア14a,14bに立つ作業者が前記ドアDの内側面に対する部品組付け作業などを行うとき、或いは前記作業用エリア14a,14bに立つ作業者が前記ドアDをドア支持具19から取り外して車体Bに組み付ける作業を行う場合など、車体搬送台車1の横側方で垂直起立姿勢にあるドアDの内側面が車体搬送台車1上の車体Bの左右両側の作業用エリア14a,14bに面している方が好都合なときは、垂直起立姿勢のドアDを支持しているドア支持具19をドア支持体18に対し、このとき垂直上下向きになっている支軸32の周りで180度回転させて、図15及び図16に示すように反転姿勢に切り換えることが出来る。   As shown in FIG. 2 and FIG. 15, the door D in the upright posture that is in the vertical standing posture on the lateral side of the vehicle transport cart 1 is in a state in which the inner surface faces laterally outward with respect to the vehicle transport cart 1. Therefore, as shown in FIG. 2, an operator standing on both lateral outer sides of the bogie travel route can perform a part assembling work on the inner side surface of the door D. In this case, if man conveyors 53a and 53b that are driven in synchronism with the vehicle transport cart 1 are arranged in parallel on both lateral outer sides of the cart travel path, the operator follows the vehicle transport cart 1 traveling forward. Even without walking, it is possible to safely and easily perform parts assembling work on the inner surface of the door D on the man conveyors 53a and 53b. Further, when an operator standing on both lateral sides of the bogie travel path performs an operation on the outer surface of the door D in the vertical standing posture on the lateral side of the car body conveyance carriage 1, or the vehicle body on the carriage conveyance carriage 1 When an operator standing in the work areas 14a and 14b on both the left and right sides of B performs parts assembling work on the inner surface of the door D, or an operator standing in the work areas 14a and 14b opens the door D. For example, when the work is detached from the support 19 and assembled to the vehicle body B, the inner side surface of the door D in the vertical standing position on the lateral side of the vehicle transport cart 1 is for work on both the left and right sides of the vehicle body B on the vehicle transport cart 1 When it is more convenient to face the areas 14a and 14b, the door support 19 that supports the door D in the vertical standing position is placed on the door support 18 at this time in the vertical vertical direction. 180 degrees around 32 Is allowed to, it can be switched to the inverted posture, as shown in FIGS. 15 and 16.

即ち、図19Aに示すように、ドア支持具19を定常姿勢でドア支持体18に固定しているロック手段38のロックピン39を、レバーピン39aによりロックピン保持ガイド45に対して差し込みロック位置から引き抜き解除位置に切り換える操作を行って、ドア支持体18の側部材23a側の係止部材40aから離脱させた後、ドア支持具19とこれに支持されている垂直起立姿勢のドアDを、このとき垂直上下向きになっている支軸32の周りで、ドア支持具19の側枠材30a(短尺部材42)がドア支持体18の側部材23a側の回転制限用受け板41aから離れる方向に回転させる。ドアDがドア支持具19と共に180度回転すると、図17〜図19の各B図に示すように、ドア支持具19の側枠材30b(短尺部材42)がドア支持体18の側部材23b側の回転制限用受け板41bに当接するので、ここでロック手段38のロックピン39を、レバーピン39aによりロックピン保持ガイド45に対して引き抜き解除位置から差し込みロック位置に切り換える操作を行って、ドア支持体18の側部材23b側の係止部材40bのピン孔にロックピン39の先端を嵌合させることにより、180度回転して反転姿勢になったドア支持具19とこれに支持されるドアDとがドア支持体18に固定される。   That is, as shown in FIG. 19A, the lock pin 39 of the locking means 38 that fixes the door support 19 to the door support 18 in a normal posture is inserted into the lock pin holding guide 45 by the lever pin 39a from the lock position. After performing the operation of switching to the pull-out release position to release from the locking member 40a on the side member 23a side of the door support 18, the door support 19 and the vertically standing door D supported by the door support 19 are moved to this position. In some cases, the side frame member 30a (short member 42) of the door support 19 is away from the rotation restricting receiving plate 41a on the side member 23a side of the door support 18 around the support shaft 32 that is vertically up and down. Rotate. When the door D rotates 180 degrees together with the door support 19, the side frame member 30 b (short member 42) of the door support 19 is replaced with the side member 23 b of the door support 18 as shown in FIGS. The lock pin 39 of the lock means 38 is operated to switch the lock pin holding guide 45 from the pull-out release position to the insertion lock position by the lever pin 39a. By fitting the tip of the lock pin 39 into the pin hole of the locking member 40b on the side member 23b side of the support 18, the door support 19 that is rotated 180 degrees and turned in an inverted posture and the door supported by the door support 19. D is fixed to the door support 18.

以上のように、車体搬送台車1が図1に示すドア組付け作業エリア内を前進走行する間に、各車体搬送台車1の左右両側に垂直起立姿勢で支持されたドアDの垂直軸心の周りの180度反転操作や、当該ドアDの内外両側面に対する各種作業と、車体搬送台車1が支持している車体Bに対する当該ドアDの組付け作業が行われることになるが、これら作業に際して、車体搬送台車1上の作業用エリア14a,14b上に配置された部品収納台車15A,15Bを適宜移動させて、当該部品収納台車15A,15Bに収納された部品などを利用することが出来る。勿論、車体Bに対するドア組付け作業を行う前には、図2及び図4に夫々仮想線で示すように、上昇位置にあった車体支持台5を昇降駆動手段6により下降限位置まで下げておくことになる。   As described above, the vertical axis of the door D supported in the vertical standing posture on the left and right sides of each vehicle transport cart 1 while the vehicle transport cart 1 travels forward in the door assembly work area shown in FIG. Around 180 degree reversal operation, various operations on both the inner and outer sides of the door D, and the assembly operation of the door D to the vehicle body B supported by the vehicle transport carriage 1 are performed. The parts storage carts 15A and 15B arranged on the work areas 14a and 14b on the vehicle transport cart 1 can be appropriately moved so that the components stored in the parts storage carts 15A and 15B can be used. Of course, before performing the door assembly operation on the vehicle body B, the vehicle body support 5 in the raised position is lowered to the lower limit position by the raising / lowering drive means 6 as indicated by phantom lines in FIGS. I will leave.

図1に示すドア組付け作業エリアの出口及びその下手側に敷設された前記カムレール49には、前記外側直線状水平領域49Dの終端に続くように、当該ドア組付け作業エリアの入り口に配設されたカムレール49の捩じり上り勾配領域49Cと前後対称形の捩じり下り勾配領域49E、外向きの水平傾斜領域49Bと前後対称形の内向きの水平傾斜領域49F、及び内側直線状領域49Aと前後対称形の内側直線状領域49Gが形成されている。   The exit of the door assembly work area shown in FIG. 1 and the cam rail 49 laid on the lower side thereof are arranged at the entrance of the door assembly work area so as to follow the end of the outer straight horizontal region 49D. The torsional uphill region 49C and the longitudinally symmetrical torsional downward gradient region 49E of the cam rail 49 formed, the outwardly horizontal inclined region 49B, the longitudinally inwardly inclined horizontal inclined region 49F, and the inner linear region An inner straight region 49G that is symmetrical with respect to 49A is formed.

車体Bに対するドア組付け作業が完了した車体搬送台車1が図1に示すドア組付け作業エリアから前進退出走行するとき、ドアDが取り除かれて空の状態のドア支持具19を支持している垂直起立姿勢のドア支持体18は、その前後一対のカム従動ローラー47a,47bの両方が外側直線状水平領域49Dから離れるまでは垂直起立姿勢を保って車体搬送台車1と共に移動するが、後ろ側のカム従動ローラー47bがカムレール49の外側直線状水平領域49Dから離れてこれに続く捩じり下り勾配領域49Eに進入すると、車体搬送台車1の前進走行に伴って後ろ側のカム従動ローラー47bが捩じり下り勾配領域49Eに案内されながら重力で降下することになる。即ち、ドア支持具19とドア支持体18が一体に、前進限位置で待機していた横動台17との間の水平支軸29a,29bの周りに、車体搬送台車1の前進走行に伴って下向きに回動し、後ろ側のカム従動ローラー47bが捩じり下り勾配領域49Eの終端に達したときには、垂直起立姿勢にあったドア支持具19とドア支持体18が、図11に示す水平姿勢まで戻される。尚、垂直起立姿勢においてドア支持具19が定常姿勢から180度回転した反転姿勢に切り換えられているときは、車体搬送台車1がドア組付け作業エリアから前進退出する前に、元の定常姿勢に戻しておいても良いし、場合によってはその反転姿勢のままでドア組付け作業エリアから前進退出走行させても良い。   When the vehicle carriage 1 that has completed the door assembly work on the vehicle body B travels forward and backward from the door assembly work area shown in FIG. 1, the door D is removed and the empty door support 19 is supported. The door support 18 in the vertical standing posture moves together with the vehicle body carriage 1 while maintaining the vertical standing posture until both of the pair of front and rear cam driven rollers 47a and 47b are separated from the outer linear horizontal region 49D. When the cam driven roller 47b moves away from the outer straight horizontal region 49D of the cam rail 49 and enters the torsional downward gradient region 49E, the rear cam driven roller 47b is moved along with the forward travel of the vehicle transport carriage 1. It will descend by gravity while being guided by the torsional downward gradient region 49E. In other words, the door carrier 19 and the door support 18 are integrally moved around the horizontal support shafts 29a and 29b between the horizontal movement base 17 waiting at the forward limit position, and the vehicle carriage 1 is moved forward. When the rear cam follower roller 47b twists and reaches the end of the descending gradient region 49E, the door support 19 and the door support 18 that are in the vertical standing posture are shown in FIG. It is returned to the horizontal posture. When the door support 19 is switched from the normal posture to the inverted posture rotated 180 degrees in the vertical standing posture, the vehicle carriage 1 is returned to the original normal posture before moving forward from the door assembly work area. It may be returned, or in some cases, it may be moved forward and backward from the door assembling work area in the inverted posture.

ドア支持体18の後ろ側のカム従動ローラー47bがカムレール49の捩じり下り勾配領域49Eの終端からこれに続く内向きの水平傾斜領域49Fに進入すると、当該後ろ側のカム従動ローラー47bが車体搬送台車1の前進走行に伴ってカムレール49の内向きの水平傾斜領域49Fによって内側へ引き込まれ、横動台17、ドア支持体18、及びドア支持具19から成る水平姿勢のドア搬送手段8の全体がガイドレール20a,20bに沿って内向きに横動し、ドア支持体18の前側のカム従動ローラー47aがカムレール49の内側直線状領域49G内に進入するときには、ドア搬送手段8は元のドア収納部7A内の後退限位置に戻されていることになる。尚、ドア組付け作業エリアの出口側のカムレール49は、その捩じり下り勾配領域49Eの終端とこれに続く内向きの水平傾斜領域49Fの始端との間に、後ろ側のカム従動ローラー47bが通過して内向きの水平傾斜領域49Fの内側に進入するための開口部を備えている。   When the cam driven roller 47b on the rear side of the door support 18 enters the inward horizontal inclined region 49F from the end of the torsional downward gradient region 49E of the cam rail 49, the cam driven roller 47b on the rear side is moved to the vehicle body. Along with the forward travel of the transport carriage 1, the cam rail 49 is pulled inward by an inward horizontal inclined region 49 </ b> F of the horizontal transport door 17, the door support 18, and the door support 19. When the whole laterally moves inward along the guide rails 20a and 20b and the cam driven roller 47a on the front side of the door support 18 enters the inner linear region 49G of the cam rail 49, the door transport means 8 is It is returned to the retreat limit position in the door storage portion 7A. The cam rail 49 on the exit side of the door assembling work area has a cam driven roller 47b on the rear side between the end of the torsional downward slope region 49E and the start end of the inward horizontal inclined region 49F. Has an opening for entering the inside of the inwardly-facing horizontal inclined region 49F.

以上のように各車体搬送台車1の前側左のドア収納部7A内のドア搬送手段8が、当該車体搬送台車1の前進走行に伴って、カム従動ローラー47a,47bと台車走行経路側のカムレール49とによって位置及び姿勢制御されるのであるが、制御の説明を省略したドア収納部7B内のドア搬送手段8は、前記カムレール49によって、同一の制御を受ける。又、図1に示すように、反対側のカムレール50にも、カムレール49に形成された各領域49A〜49Gと左右対称形の各領域50A〜50Gが形成されているので、反対側のドア収納部7C,7D内のドア搬送手段8は、前記ドア収納部7A,7B内のドア搬送手段8と位置及び姿勢が左右対称の制御を受けることになる。   As described above, the door transport means 8 in the front left door storage portion 7A of each vehicle transport cart 1 is driven by the cam driven rollers 47a and 47b and the cam rail on the cart travel path side as the vehicle transport cart 1 moves forward. 49, the position and orientation of the door are transported by the cam rail 49. The door conveying means 8 in the door storage portion 7B, which is not described for control, is subjected to the same control by the cam rail 49. Further, as shown in FIG. 1, the opposite side of the cam rail 50 is also formed with the respective areas 50A to 50G symmetrical to the areas 49A to 49G formed on the cam rail 49. The door conveyance means 8 in the portions 7C and 7D is controlled to be symmetrical with respect to the position and posture of the door conveyance means 8 in the door storage portions 7A and 7B.

本発明の実施のための具体構成は、上記実施例に限定されるものではなく、請求項1に記載の本発明の技術的範囲内で適宜変更することが出来る。例えば、ドア搬送手段8をドア収納部と起伏動作位置との間で往復移動させることは、当該ドア搬送手段8に設けられたカム従動ローラーと台車走行経路側のカムレールによって行うものであるが、起伏動作位置まで水平に引き出されたドア搬送手段8のドア支持体18を垂直起立姿勢との間で起伏動作させることは、手作業で行うように構成しても良いし、ドア搬送手段に搭載した、或いは車体搬送台車側に搭載した、シリンダーユニットやモーターなどの動力源により駆動される起伏操作手段により行わせるように構成することも出来る。又、ドア搬送手段8のドア支持体18にドア支持具19を回転自在に設けて、起立姿勢のドアDを垂直上下方向の支軸32の周りで180度向きを可変に構成したが、このドア支持具19を省いて、ドアDをドア支持体18に直接支持させるようにしても良い。   The specific configuration for carrying out the present invention is not limited to the above embodiment, and can be appropriately changed within the technical scope of the present invention described in claim 1. For example, the reciprocating movement of the door conveying means 8 between the door storage portion and the hoisting operation position is performed by a cam driven roller provided on the door conveying means 8 and a cam rail on the cart traveling path side. The door support 18 of the door conveying means 8 pulled out horizontally to the raising / lowering operation position may be manually operated or mounted on the door conveying means between the vertical standing posture. Alternatively, it can be configured to be performed by a hoisting operation means that is mounted on the vehicle body carriage side and is driven by a power source such as a cylinder unit or a motor. Further, the door support 19 is rotatably provided on the door support 18 of the door conveying means 8, and the door D in the standing posture is configured to be variable in the direction of 180 degrees around the support shaft 32 in the vertical vertical direction. The door support 19 may be omitted, and the door D may be directly supported by the door support 18.

本発明の自動車組立てラインにおける車体搬送台車は、自動車組立てラインの中に設定されたドア組付け作業エリアへのドアの供給を、車体を搬送する車体搬送台車を利用して行うことが出来る手段として活用出来る。   The vehicle carrier cart in the automobile assembly line of the present invention is a means that can supply the door to the door assembly work area set in the automobile assembly line by using the vehicle carrier truck that transports the vehicle body. Can be used.

1 車体搬送台車
5 車体支持台
6 昇降駆動手段
7A〜7D ドア収納部
8 ドア搬送手段
17 横動台
17a,17b 横動単体
18 ドア支持体
19 ドア支持具
20a,20b ガイドレール
21,26 水平軸ローラー
22 垂直軸ローラー
23a,23b 両側部材
17c,24,31 連結部材
25a,25b 延長部材
27a〜28b 軸受け部材
29a,29b 水平支軸
30a,30b 側枠材
32 支軸
35,36 連結治具
37 受け治具
38 ロック手段
39 操作用ロックピン
40a,40b 係止部材
41a,41b 回転制限用受け板
44 ピンガイド
45 ロックピン保持ガイド
47a,47b カム従動ローラー
49,50 カムレール
49A,50A 内側直線状領域
49B,50B 外向きの水平傾斜領域
49C,50C 捩じり上り勾配領域
49D,50D 外側直線状水平領域
49E,50E 捩じり下り勾配領域
49F,50F 内向きの水平傾斜領域
49G,50G 内側直線状領域
52a,52b 当接部材
53a,53b マンコンベヤ
B 車体
D ドア
DESCRIPTION OF SYMBOLS 1 Car body conveyance trolley 5 Car body support stand 6 Lift drive means 7A-7D Door storage part 8 Door conveyance means 17 Side motion stand 17a, 17b Side motion single body 18 Door support body 19 Door support tool 20a, 20b Guide rail 21, 26 Horizontal axis Roller 22 Vertical shaft roller 23a, 23b Both side members 17c, 24, 31 Connection member 25a, 25b Extension member 27a-28b Bearing member 29a, 29b Horizontal support shaft 30a, 30b Side frame material 32 Support shaft 35, 36 Connection jig 37 Support Jig 38 Lock means 39 Operation lock pin 40a, 40b Locking member 41a, 41b Rotation limiting receiving plate 44 Pin guide 45 Lock pin holding guide 47a, 47b Cam driven roller 49, 50 Cam rail 49A, 50A Inner linear region 49B , 50B Outward horizontal slope region 49C, 50 Torsion up gradient area 49D, 50D Outer straight horizontal area 49E, 50E Torsion down gradient area 49F, 50F Inward horizontal inclination area 49G, 50G Inner linear area 52a, 52b Contact member 53a, 53b Man conveyor B Body D Door

Claims (3)

自動車組立てラインにおいて車体を搬送する搬送台車の下側に、前記車体へ取り付けるドアを水平姿勢で収納するドア収納部が設けられ、前記ドアを前記ドア収納部から当該搬送台車の横側部の起伏動作位置へ水平に搬送すると共に当該起伏動作位置で垂直に起立可能にするドア搬送手段が設けられた車体搬送台車であって、前記ドア搬送手段は、前記ドア収納部と前記起伏動作位置との間で搬送台車の下側を水平横動自在であって且つ前記起伏動作位置において水平姿勢と垂直起立姿勢とに切換え自在に構成されたドア支持体と、カム従動ローラーを備え、前記搬送台車の走行経路側には、当該搬送台車の走行に伴い前記カム従動ローラーを介して前記ドア支持体を前記ドア収納部と起伏動作位置との間で横動させるカムレールが敷設されている、自動車組立てラインにおける車体搬送台車。 A door storage section is provided below the transport carriage that transports the vehicle body in the automobile assembly line, and stores the door attached to the vehicle body in a horizontal posture. A vehicle transport carriage provided with door transport means for horizontally transporting to an operating position and enabling vertical standing at the hoisting operation position, wherein the door transport means includes the door storage portion and the hoisting operation position. Comprising a door support configured to be horizontally laterally movable between the lower side of the transport carriage and to be switchable between a horizontal posture and a vertical standing posture at the undulation operation position, and a cam driven roller. the traveling path side, cam rails for horizontally moved the door support via the cam follower roller with the traveling of the conveyance carriage between a relief operation position and the door receiving portion is laid Are body transporting carriage in an automobile assembly line. 前記カム従動ローラーは、搬送台車走行方向に間隔を隔てて一対軸支され、前記カムレールは、前記ドア支持体を前記ドア収納部から起伏動作位置まで前進横動させるときは搬送台車走行方向側のカム従動ローラーに作用すると共に、逆に前記ドア支持体を前記起伏動作位置からドア収納部まで後退横動させるときは搬送台車走行方向側とは反対側のカム従動ローラーに作用するように構成されている、請求項1に記載の自動車組立てラインにおける車体搬送台車。 The cam follower roller is supported by a pair of shafts at intervals in the conveyance cart traveling direction, and the cam rail is arranged on the conveyance cart traveling direction side when moving the door support forward and laterally from the door storage portion to the undulation operation position. In addition to acting on the cam follower roller, conversely, when the door support is moved backward from the hoisting operation position to the door storage portion, it acts on the cam follower roller on the side opposite to the conveyance carriage traveling direction side. and it is in body transporting carriage in an automobile assembly line of claim 1. 前記カム従動ローラーは、前記ドア支持体に設けられ、前記カムレールは、前記ドア支持体を前記ドア収納部と起伏動作位置との間で横動させる領域と、起伏動作位置に位置する前記ドア支持体を、搬送台車の走行に伴い前記カム従動ローラーを介して起伏動作させる領域とを備えている、請求項1又は2に記載の自動車組立てラインにおける車体搬送台車。 The cam follower roller is provided on the door support, the cam rail includes a region for horizontally moved between a relief operation position the door support and the door receiving portion, the door located on undulating operating position supported The vehicle body transportation carriage in the automobile assembly line according to claim 1, further comprising a region in which the body moves up and down via the cam follower roller as the transportation carriage travels.
JP2011117875A 2011-05-26 2011-05-26 Carriage carts in automobile assembly lines Active JP5532262B2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP2011117875A JP5532262B2 (en) 2011-05-26 2011-05-26 Carriage carts in automobile assembly lines
CN201210162321.2A CN102795454B (en) 2011-05-26 2012-05-23 Vehicle body handing trolley in automobile assembly work line
MX2012006107A MX371196B (en) 2011-05-26 2012-05-25 Vehicle body conveying carriage in automobile assembly line.

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JP2011117875A JP5532262B2 (en) 2011-05-26 2011-05-26 Carriage carts in automobile assembly lines

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JP5472824B2 (en) * 2011-05-26 2014-04-16 株式会社ダイフク Carriage carts in automobile assembly lines
JP6061204B2 (en) * 2014-03-28 2017-01-18 株式会社ダイフク Friction drive transfer device using transfer carriage

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JPH01317881A (en) * 1988-06-16 1989-12-22 Daifuku Co Ltd Method for transferring door between lines to produce automobile
JP2532998B2 (en) * 1990-11-30 1996-09-11 本田技研工業株式会社 Inclination device for work in the work transfer line
JP5276690B2 (en) * 2011-04-14 2013-08-28 本田技研工業株式会社 Body assembly line and body assembly method
JP5280478B2 (en) * 2011-04-14 2013-09-04 本田技研工業株式会社 DOOR CONVEYING METHOD IN CAR BODY ASSEMBLY LINE AND DOOR CONVEYING DEVICE IN CAR BODY ASSY LINE

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