JP5455809B2 - Method and apparatus for connecting solar cell connecting member - Google Patents

Method and apparatus for connecting solar cell connecting member Download PDF

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JP5455809B2
JP5455809B2 JP2010140651A JP2010140651A JP5455809B2 JP 5455809 B2 JP5455809 B2 JP 5455809B2 JP 2010140651 A JP2010140651 A JP 2010140651A JP 2010140651 A JP2010140651 A JP 2010140651A JP 5455809 B2 JP5455809 B2 JP 5455809B2
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connection
roller electrodes
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達也 大口
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Nippon Avionics Co Ltd
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Description

本発明は、複数の太陽電池セル同士を電気的に接続する際に用いる接続部材を、太陽電池セルの電極に接続する方法および装置に関する。   The present invention relates to a method and apparatus for connecting a connection member used when electrically connecting a plurality of solar cells to electrodes of the solar cells.

近年、環境保護の観点から太陽光エネルギーを活用する太陽電池が注目され、種々の開発がなされている。一般に太陽電池は、太陽光エネルギーを電気エネルギーに変換する複数の太陽電池セルを接続部材で電気的に接続してストリングを構成し、このストリングを透明なカバーガラスや保護材と積層して太陽電池モジュールとすることで使用される。   In recent years, solar cells utilizing solar energy have attracted attention and various developments have been made from the viewpoint of environmental protection. In general, a solar cell is a solar cell in which a plurality of solar cells that convert solar energy into electric energy are electrically connected by a connecting member to form a string, and the string is laminated with a transparent cover glass or a protective material. Used as a module.

この接続部材は一般にストリングリボンやインターコネクタと称され、厚さ0.1〜0.2mmの銅箔からなり、幅が1.5mm前後のリボン状に成形されたもので、表面にははんだがコーティングされている。太陽電池セルは受光面と裏面にそれぞれ電極を有し、この電極は一般に銀ペーストで形成されている。そして図6(a)に示すように、この接続部材52は隣接する太陽電池セル51,51の正極と負極とを導通させるように接続され、図6(b)で示すような直列に接続されたストリング53が構成される。 This connecting member is generally called a string ribbon or an interconnector, which is made of a copper foil having a thickness of 0.1 to 0.2 mm and is formed into a ribbon shape having a width of about 1.5 mm. It is coated. Solar cells have electrodes on the light receiving surface and the back surface, respectively, and these electrodes are generally formed of silver paste. As shown in FIG. 6 (a), the connecting member 52 is connected so that the positive and negative electrodes of the adjacent solar cells 51 and 51 are electrically connected, and is connected in series as shown in FIG. 6 (b). String 53 is formed.

ここで、太陽電池セルに接続部材をはんだ付けする方法としては、特許文献1に記載されているように加熱した金属を接続部材の上から押し当ててはんだを溶融させる方法、特許文献2に記載されているように熱風を接続部材の上方から吹きつけてはんだを溶融させる方法、特許文献3に記載されているように赤外線ランプによる熱放射と熱風を併用してはんだを溶融させる方法、また、最近ではレーザ光を接続部材に照射してはんだを溶融させる方法が知られている。   Here, as a method of soldering the connection member to the solar battery cell, as described in Patent Document 1, a method of melting the solder by pressing a heated metal from above the connection member, described in Patent Document 2 A method in which hot air is blown from above the connecting member to melt the solder, as described in Patent Document 3, a method in which the solder is melted by using a combination of heat radiation and hot air by an infrared lamp, and Recently, a method of melting solder by irradiating a connection member with laser light is known.

特開2003−298095号公報(第3頁、図2)JP 2003-298095 A (page 3, FIG. 2) 特開2006−332264号公報(第7頁、図3)Japanese Patent Laying-Open No. 2006-332264 (page 7, FIG. 3) 特開2004−253475号公報(第7頁、図10)Japanese Patent Laying-Open No. 2004-253475 (page 7, FIG. 10)

しかしながら、加熱した金属では所定の範囲に対して加熱金属から接続部材へ均等に熱伝導が行われるように前記所定の範囲(比較的広い範囲)に強い押圧力で接触しなければならない。また、加熱金属から、これに接触している接続部材へ熱が伝導し、さらに接続部材と太陽電池セルの電極とに介在するはんだ層に熱を伝導させなければならないので、加熱時間(接触時間)を長くしなければならない。したがって、太陽電池セルの電極の周囲にも熱が広がり、太陽電池セルへの外力の偏りと温度の偏りによるクラックの発生が問題となっている。   However, in the heated metal, the predetermined range (relatively wide range) must be contacted with a strong pressing force so that heat conduction is uniformly performed from the heated metal to the connection member with respect to the predetermined range. In addition, since heat is conducted from the heated metal to the connecting member in contact therewith, and further, heat must be conducted to the solder layer interposed between the connecting member and the solar cell electrode, the heating time (contact time) ) Must be lengthened. Therefore, heat spreads also around the electrode of the solar battery cell, and the occurrence of cracks due to the bias of external force and the temperature of the solar battery cell is a problem.

また、熱の放射や熱風の吹き付けによる方法も、太陽電池セルの電極以外の領域を加熱してしまうので、前述と同様にクラックの発生の問題を有するとともに、太陽電池セル自体の特性劣化により、変換効率の低下を招くと言う問題も有する。また、レーザ光を接続部材に照射する方法は、接続部材の表面(レーザ光照射面)に反射率のムラがあった場合は、その分レーザ光エネルギーの吸収にムラが生じ、加熱が均一に行われないという問題がある。特に接続部材にはんだがコーティングされている場合は、この問題が顕在化する。   In addition, the method by the emission of heat and the blowing of hot air also heats the region other than the electrode of the solar battery cell, so that it has the problem of crack generation as described above, and due to the deterioration of the characteristics of the solar battery cell itself, There is also a problem that the conversion efficiency is lowered. Further, in the method of irradiating the connection member with laser light, if there is uneven reflectance on the surface (laser light irradiation surface) of the connection member, uneven absorption of the laser light energy is caused, and heating is uniform. There is a problem of not being done. This problem becomes apparent especially when the connecting member is coated with solder.

また、レーザ光を利用した加熱方法を除く前述の加熱方法は、接続部材の接続すべき部分を同時に加熱するため、太陽電池セルと比較して熱膨張率の大きな接続部材全体が加熱されて膨張し、その後はんだが固化した後も収縮しながら常温に戻るため、太陽電池セルと接続部材とのあいだに応力が発生し、残留する。これにより接続部材を内側にした方向の反りを発生させ、太陽電池ストリングとなった後の工程、例えば太陽電池モジュールを形成するための積層工程で、太陽電池セルの割れやクラックの発生を招く。 In addition, the above heating method except the heating method using laser light simultaneously heats the portion to be connected of the connection member, so that the entire connection member having a larger thermal expansion coefficient than that of the solar battery cell is heated and expanded. Then, after the solder is solidified, it returns to room temperature while shrinking, so that stress is generated between the solar battery cell and the connection member, and remains. As a result, warpage in the direction in which the connecting member is inward is generated, and in the process after the solar battery string is formed, for example, in the stacking process for forming the solar battery module, the solar battery cell is cracked or cracked.

さらに、本発明の発明者は前述した方法のほかに、図7に示す接続方法に思い至った。この方法は図7(a)に示すように、太陽電池セル51の表面電極上に載置された接続部材52に対し、一対のローラ電極54,54を当接させ、接続部材52を太陽電池セル51の方向に所定の押圧力で押圧する。そして太陽電池セル51とともに接続部材52を矢印アの方向に移動させることで、一対のローラ電極54,54は矢印イの方向に回転し、接続部材52上を、その長手方向に転接する。さらに、この転接中に一対のローラ電極54,54に図示しない電源から給電を行うことで、接続部材52を介して一対のローラ電極54,54に通電が行われる。   Further, the inventor of the present invention has come up with a connection method shown in FIG. 7 in addition to the method described above. In this method, as shown in FIG. 7A, a pair of roller electrodes 54 and 54 are brought into contact with a connection member 52 placed on the surface electrode of the solar battery cell 51, and the connection member 52 is connected to the solar battery. Press in the direction of the cell 51 with a predetermined pressing force. Then, by moving the connecting member 52 in the direction of the arrow A together with the solar battery cell 51, the pair of roller electrodes 54 and 54 rotate in the direction of the arrow A, and roll on the connecting member 52 in the longitudinal direction. Further, by supplying power to the pair of roller electrodes 54 and 54 from a power source (not shown) during this rolling contact, the pair of roller electrodes 54 and 54 is energized through the connection member 52.

この様子を図7(b)および(c)に基づいてさらに説明する。図7(b)は図7(a)に印す矢印ウの方向から見た様子を描いたものである。また、図7(c)は図7(b)の符号エで示す部分を拡大して描いたものである。一対のローラ電極54,54は接続部材52の上面の幅方向に間隙オをおいて接触しており、各々の回転軸は一直線上に設けられているので、前記通電による電流は点線の両端矢印カで示すように接続部材52内をその幅方向に流れ、接続部材52自身に発生するジュール熱による抵抗発熱で加熱され、隣接するはんだ層のはんだを溶融させるものである。   This will be further described with reference to FIGS. 7B and 7C. FIG. 7 (b) depicts the state seen from the direction of the arrow C marked in FIG. 7 (a). FIG. 7 (c) is an enlarged view of the portion indicated by reference numeral d in FIG. 7 (b). The pair of roller electrodes 54 and 54 are in contact with each other with a gap in the width direction of the upper surface of the connection member 52, and the respective rotation axes are provided in a straight line. As shown by F, the inside of the connecting member 52 flows in the width direction, and is heated by resistance heating due to Joule heat generated in the connecting member 52 itself, thereby melting the solder of the adjacent solder layer.

しかしながら、この方法も、接続部材52の接続すべき領域を、小面積の加熱スポットを移動させることで接続するため、接続工程に時間を要するという問題を有している。また、一般に接続部材52の幅が1.2mmから1.5mm程度であることから、その幅方向に間隙オをあけて一対のローラ電極54,54を配置し、接続部材52から脱落しないように長手方向に転接させることは、装置の高い精度が要求され、コスト高になるという問題も有している。   However, this method also has a problem that it takes time for the connection process because the region to be connected of the connection member 52 is connected by moving a heating spot having a small area. Also, since the width of the connecting member 52 is generally about 1.2 mm to 1.5 mm, a pair of roller electrodes 54 and 54 are arranged with a gap in the width direction so as not to fall off the connecting member 52. The rolling contact in the longitudinal direction has a problem that high accuracy of the apparatus is required and the cost is increased.

そこで、本発明はこれらのような課題を解決すべく、太陽電池セルの電極以外の領域を過剰に加熱することなく、また、接続工程の時間を短縮し、接合装置に著しく高い精度を求めなくとも実現可能とすることで、接続品質の向上と製造コストの低減を図るものである。 Therefore, in order to solve these problems, the present invention does not excessively heat regions other than the electrodes of the solar battery cell, shortens the time of the connection process, and does not require extremely high accuracy in the bonding apparatus. Both can be realized to improve connection quality and reduce manufacturing costs.

本発明は第1の態様として、複数の太陽電池セルを電気的に接続する際、太陽電池セルの電極に接続部材を接続する方法であって、前記太陽電池セルの電極上に細長リボン状の前記接続部材を位置合わせして載置する工程と、一対のローラ電極の各々のローラの接触部を1本の前記接続部材の長手方向に離隔した2カ所に接触させて前記太陽電池セルの電極の方向に押圧する工程と、前記2カ所の接触点の間隔を維持したまま前記一対のローラ電極を前記接続部材に転接させる工程と、少なくともこの転接中に前記接続部材を介して前記一対のローラ電極間に通電する工程と、を有することを特徴とする太陽電池用接続部材の接続方法を提供する。 The present invention, as a first aspect, is a method of connecting a connecting member to an electrode of a solar battery cell when electrically connecting a plurality of solar battery cells, and is formed in an elongated ribbon shape on the electrode of the solar battery cell The step of aligning and placing the connecting member, and the contact portion of each roller of the pair of roller electrodes are brought into contact with two places separated in the longitudinal direction of the one connecting member to thereby form the electrode of the solar battery cell A step of pressing the pair of roller electrodes to the connection member while maintaining a distance between the two contact points, and at least the pair of the pair of rollers via the connection member during the rolling contact. There is provided a method of connecting a solar cell connecting member, comprising the step of energizing between the roller electrodes.

これにより接続部材自身が加熱されることではんだ付けが行われるので、太陽電池セルにおける加熱の不要な領域に悪影響を及ぼすことがない。また、接続部材の長手方向に電流を流してこの部分を加熱するので、1回の接続工程において、加熱部分を移動させる距離を短くすることができ、これにより接続工程の時間を短縮することができる。 As a result, soldering is performed by heating the connection member itself, so that no adverse effect is exerted on the heating unnecessary region in the solar battery cell. Moreover, since this part is heated by supplying an electric current to the longitudinal direction of a connection member, the distance which moves a heating part in one connection process can be shortened, and, thereby, the time of a connection process can be shortened. it can.

また本発明は第2 の態様として、前記2 カ所の接触点の間隔は前記一対のローラ電極における各々のローラの前記接続部との接触部の半径の和よりも長く、1本の前記接続部材における前記一対のローラ電極が転接する転接領域の全長の2分の1よりも短いことを特徴とする第1の態様として記載の太陽電池接続部材の接続方法を提供する。 As the present invention a second aspect, the two spacing of the contact points of the locations greater than the sum of the radii of the contact portion between the connecting portion of each of the roller material in the pair of rollers electrodes, the connection of one The solar cell connecting member connection method according to the first aspect, characterized in that it is shorter than one half of the total length of the rolling contact area where the pair of roller electrodes in the member rolls.

これにより、一対のローラ電極が接続部材の幅方向に重なって配置されることがなくなり、接続装置の位置決め制度を著しく高める必要がなくなる。また、前記2カ所の接触点の間隔を前記転接領域の全長の2分の1よりも短くすることで、転接領域の長手方向中心部が通電の開始から停止まで常時加熱されることがなくなり、この中心部のみが過剰に温度上昇することを防ぐことができる。さらにこの中心部にローラ電極が必ず所定の押圧力を付与しながら転接するようになるので、接合品質が安定する。 As a result, the pair of roller electrodes do not overlap with each other in the width direction of the connection member, and it is not necessary to significantly increase the positioning system of the connection device. In addition, by making the interval between the two contact points shorter than one half of the total length of the rolling contact region, the longitudinal center of the rolling contact region can be constantly heated from the start to the stop of energization. Therefore, it is possible to prevent only the central portion from excessively raising the temperature. Further, since the roller electrode always comes into rolling contact with the central portion while applying a predetermined pressing force, the joining quality is stabilized.

また本発明は第3の態様として、前記通電は断続的に行われることを特徴とする第1または第2のいずれかの態様として記載の太陽電池用接続部材の接続方法を提供する。 Moreover, this invention provides the connection method of the connection member for solar cells as a 3rd aspect, The said electricity supply is performed intermittently as described in any one of the 1st or 2nd aspect.

これにより、瞬間的な通電による加熱と加熱休止時間とをコントロールすることが可能となり、接続品質を維持しながら外部への熱の影響をさらに精密にコントロールできるようになる。 As a result, it is possible to control heating by instantaneous energization and heating pause time, and it becomes possible to control the influence of heat to the outside more precisely while maintaining connection quality.

また本発明の第4の態様として、前記一対のローラ電極の前記接続部材に対する転接を開始させた後に前記通電を開始し、この転接を停止させる前に前記通電を停止することを特徴とする第1乃至第3のいずれかの態様として記載の太陽電池用接続部材の接続方法を提供する。 According to a fourth aspect of the present invention, the energization is started after the rolling contact of the pair of roller electrodes with respect to the connecting member is started, and the energization is stopped before the rolling contact is stopped. The connection method of the connection member for solar cells as described in any one of the 1st thru | or 3rd aspect to perform is provided.

これにより、通電による加熱が行われている時は一対のローラ電極が接続部材に対して常に転接している状態とすることができるので、ローラ電極が接触する接続部材の表面にはんだがコーティングされていたとしても、ローラ電極と接続部材とが付着することがない。したがってはんだ付けが終了し、ローラ電極を接続部材から退避させるときに、接続部材を太陽電池の電極から引き剥がしてしまうような問題は発生しない。だたし、この場合の通電の開始と停止とは、第3の態様として記載した断続的な通電における開始と停止とを意味するのではなく、1本の接続部材の接続工程における通電の開始と停止を意味する。 As a result, when heating by energization is performed, the pair of roller electrodes can always be in rolling contact with the connection member, so that the surface of the connection member that contacts the roller electrode is coated with solder. Even if it does, a roller electrode and a connection member do not adhere. Therefore, when soldering is completed and the roller electrode is retracted from the connection member, there is no problem that the connection member is peeled off from the electrode of the solar cell. However, the start and stop of energization in this case does not mean the start and stop of intermittent energization described as the third aspect, but the start of energization in the connection process of one connecting member. And stop.

また本発明は第5の態様として、前記通電中にこの電流の極性を切替えることを特徴とする第1乃至第4のいずれかの態様として記載の太陽電池用接続部材の接続方法を提供する。 Moreover, this invention provides the connection method of the connection member for solar cells as described in any one of the 1st thru | or 4th aspect characterized by switching the polarity of this electric current as said 5th aspect during the said electricity supply.

これにより、電流の方向に起因する極性効果(両電極近傍の接続部材の発熱に差が生じる)を低減することができるので、接続信頼性がさらに向上する。 As a result, the polarity effect due to the direction of the current (the difference in the heat generation of the connecting members in the vicinity of both electrodes) can be reduced, so that the connection reliability is further improved.

また本発明は第6の態様として、複数の太陽電池セルを電気的に接続する際、太陽電池セルの電極に接続部材を接続する接続装置であって、電極上に前記接続部材が載置された前記太陽電池セルを位置合せして載置する載置面と、前記接続部材に近接および離隔可能に設けられた一対のローラ電極と、前記一対のローラ電極を前記接続部材に所定の押圧力で当接させる押圧手段と、前記一対のローラ電極と前記接続部材との相対的な位置をこのローラ電極の転接の方向に変化させる駆動部と、前記一対のローラ電極に電圧を印加する電源とを備え、前記一対のローラ電極の各々の回転軸は互いに略平行であり、前記一対のローラ電極各々の前記接続部材との接触部は、これらローラ電極の転接の方向に間隙をあけて並べて設けられていることを特徴とする太陽電池用接続部材の接続装置を提供する。 Moreover, this invention is a connection apparatus which connects a connection member to the electrode of a photovoltaic cell, when electrically connecting a several photovoltaic cell as a 6th aspect, Comprising: The said connection member is mounted on an electrode. In addition, a mounting surface on which the solar cells are aligned and mounted, a pair of roller electrodes provided so as to be close to and separated from the connection member, and a predetermined pressing force for the pair of roller electrodes to the connection member A pressing means for contacting with each other, a drive unit for changing a relative position between the pair of roller electrodes and the connecting member in a rolling direction of the roller electrodes, and a power source for applying a voltage to the pair of roller electrodes The rotation axes of the pair of roller electrodes are substantially parallel to each other, and the contact portion of each of the pair of roller electrodes with the connecting member has a gap in the direction of rolling of the roller electrodes. It is provided side by side It provides a connection device for connecting members for solar cell, wherein.

これにより、太陽電池セルの電極と接続部材との、品質の高い接続と短時間での接続とを実現することができる。 Thereby, the connection of the electrode of a photovoltaic cell and a connection member and high quality connection in a short time is realizable.

また本発明は第7の態様として、前記押圧手段は、前記一対のローラ電極の各々の電極に対して独立して設けられていることを特徴とする第6の態様として記載の太陽電池用接続部材の接続装置を提供する。 According to a seventh aspect of the present invention, there is provided the solar cell connection according to the sixth aspect, wherein the pressing means is provided independently for each of the pair of roller electrodes. A member connection device is provided.

これにより、一対のローラ電極が接触する接続部材の表面に僅かな凹凸があっても、両電極が独立してこの凹凸にならうように移動するので、接続部材に対して均一な押圧力を維持することができる。 As a result, even if there is a slight unevenness on the surface of the connecting member that contacts the pair of roller electrodes, both electrodes move independently to follow this unevenness, so a uniform pressing force is applied to the connecting member. Can be maintained.

さらに本発明は第8の態様として、前記一対のローラ電極の素材がタングステンであることを特徴とする第6または第7のいずれかの態様として記載の太陽電池用接続部材の接続装置を提供する。 Furthermore, the present invention provides, as an eighth aspect, the solar cell connection member connecting device according to any one of the sixth and seventh aspects, wherein the material of the pair of roller electrodes is tungsten. .

はんだの濡れ性が悪くはんだをはじく素材であるタングステンをローラ電極の素材とすることで、接続部材とローラ電極との付着の可能性がさらに低くなり、接続工程の歩留りが向上する。 By using tungsten, which is a material that repels solder with poor solder wettability, as a material for the roller electrode, the possibility of adhesion between the connection member and the roller electrode is further reduced, and the yield of the connection process is improved.

前述したように、従来の加熱方法は、接続部材の外部から接続部材へと熱を加える方法であったが、本発明によると、電気的手段により接続部材自体に発熱を生じさせることができる。したがって、太陽電池の電極と接続部材との接続にとって不要な領域に加熱が及ぶことを、減少させることができ、太陽電池セルへの熱の悪影響を削減することができる。また、一対のローラ電極と接続部材との接触部が接続部材の長手方向に間隔を明けて設けられ、この長手方向の前記間隔の長さを加熱部の長さとして長手方向に移動させるので、1回の接続工程において転接の距離が短くて済み、接続工程自体に要する時間も短縮できる。 As described above, the conventional heating method is a method of applying heat to the connection member from the outside of the connection member. However, according to the present invention, the connection member itself can generate heat by electric means. Therefore, it is possible to reduce the heating that is not necessary for the connection between the electrode of the solar battery and the connection member, and to reduce the adverse effect of the heat on the solar battery cell. Further, the contact portion between the pair of roller electrodes and the connection member is provided with a gap in the longitudinal direction of the connection member, and the length of the gap in the longitudinal direction is moved in the longitudinal direction as the length of the heating portion. The distance of rolling contact is short in one connection process, and the time required for the connection process itself can be shortened.

本発明の実施形態を示す被接続部の斜視図Perspective view of the connecting member of an embodiment of the present invention 本発明の実施形態を示す要部斜視図The principal part perspective view which shows embodiment of this invention 本発明の実施形態を示す要部側面図Shown to partial side view of an embodiment of the present invention 本発明の実施形態を示す斜視図The perspective view which shows embodiment of this invention 本発明の実施形態を示す部分断面図Partial sectional view showing an embodiment of the present invention 従来の技術を示す側面図と斜視図Side view and perspective view showing conventional technology 従来の技術を示す斜視図と側面図Perspective view and side view showing conventional technology

次に、添付図面を参照して本発明に係る太陽電池用接続部材の接続方法および接続装置の実施形態を詳細に説明する。図1は太陽電池セル51の受光面を望むように描いた斜視図である。この受光面には、図1(a)に示すように、銀ペーストを焼成してなる集電電極51Bと表面電極51Aとが配設されており、この表面電極51A上に位置合せして細長リボン状の接続部材52が載置される。図1(b)は接続部材52が表面電極51A上に載置された様子を示したもので、接続部材52の一端が太陽電池セル51からはみ出した部分(符号キ)は、図示しない隣接する太陽電池セルの裏面電極に接続される。またここで、表面電極51Aと接続部材52との正確な位置合せを行うために、近年では集電電極51Bを画像認識して位置合せが行われている。 Next, embodiments of a connecting method and connecting device for a solar cell connecting member according to the present invention will be described in detail with reference to the accompanying drawings. FIG. 1 is a perspective view illustrating the light receiving surface of the solar battery cell 51 as desired. As shown in FIG. 1A, the light receiving surface is provided with a collector electrode 51B obtained by firing a silver paste and a surface electrode 51A, and is aligned with the surface electrode 51A and is elongated. A ribbon-shaped connection member 52 is placed. FIG. 1B shows a state in which the connection member 52 is placed on the surface electrode 51A, and a portion (reference character) where one end of the connection member 52 protrudes from the solar battery cell 51 is adjacent to the unillustrated portion. Connected to the back electrode of the solar cell. Here, in order to perform accurate alignment between the surface electrode 51A and the connection member 52, in recent years, the current collection electrode 51B is image-recognized and alignment is performed.

このようにして太陽電池セル51の電極である表面電極51A上に接続部材52が位置合せして載置されると、図2(a)で示すように一対のローラ電極1,1を接続部材52上に上方から当接させ、さらに所定の押圧力で接続部材52を表面電極51Aの方向に押圧する。ここで、一対のローラ電極1,1の接触点は1本の接続部材52上の長手方向に離隔した2カ所となる。また本実施形態の説明においては、2本の接続部材52のうち1本について、その接続工程を図示して説明する。その後図2(b)で示すように、所定の押圧力で接続部材52を押圧した状態で、太陽電池セル51を載置した載置面(図示省略)を矢印クの方向に移動させる。 When the connecting member 52 is thus positioned and placed on the surface electrode 51A, which is an electrode of the solar battery cell 51, the pair of roller electrodes 1 and 1 are connected to each other as shown in FIG. Then, the connection member 52 is pressed toward the surface electrode 51A with a predetermined pressing force. Here, the contact points of the pair of roller electrodes 1, 1 are two places spaced apart in the longitudinal direction on one connecting member 52. In the description of the present embodiment, the connection process of one of the two connection members 52 is illustrated and described. Thereafter, as shown in FIG. 2B, the placement surface (not shown) on which the solar cells 51 are placed is moved in the direction of the arrow in a state where the connection member 52 is pressed with a predetermined pressing force.

このようにすることで一対のローラ電極1,1は矢印ケ,ケの方向に回転しながら接続部材52上をその長手方向に転接する。そして転接を開始させた後一対のローラ電極1,1の両電極間に図示しない電源から電流を供給する。この場合の電源には溶接電源を使用するが、瞬時に大電流を供給でき、しかも細かい出力電流調整が可能な電源が好ましく、さらには極性切替え方式の電源がなお好ましい。本実施形態では数m秒毎に断続的に通電を行い、その電流の極性を交互に切替えるようにしている。 By doing so, the pair of roller electrodes 1 and 1 rolls in contact with the longitudinal direction of the connection member 52 while rotating in the direction of the arrow. Then, after the rolling contact is started, a current is supplied from a power source (not shown) between the electrodes of the pair of roller electrodes 1 and 1. A welding power source is used as the power source in this case, but a power source capable of supplying a large current instantaneously and capable of fine output current adjustment is preferable, and a power source of a polarity switching system is still more preferable. In this embodiment, electricity is intermittently supplied every few milliseconds, and the polarity of the current is alternately switched.

図3(a)は図2(b)に印した矢印コの方向から一対のローラ電極1,1が接続部材52に転接している様子を表した図である。図3(a)において太陽電池セル51の表面電極51Aと接続部材52とにははんだ層55が介在しており、接続部材52上に一対のローラ電極1,1が当接している。ここで矢印クの方向に太陽電池セル51とともに接続部材52が移動すると、一対のローラ電極1,1は2カ所の接触点の間隔(符号シ)を維持しながら矢印ケ,ケの方向に回転しつつ接続部材52上を図を見て左方向に向かって転接する。 FIG. 3A is a diagram showing a state in which the pair of roller electrodes 1 and 1 are in rolling contact with the connection member 52 from the direction of the arrow C marked in FIG. In FIG. 3A, a solder layer 55 is interposed between the surface electrode 51 </ b> A of the solar battery cell 51 and the connection member 52, and the pair of roller electrodes 1 and 1 are in contact with the connection member 52. Here, when the connecting member 52 moves together with the solar battery cell 51 in the direction of the arrow mark, the pair of roller electrodes 1 and 1 rotate in the direction of the arrow mark while maintaining the distance between the two contact points (reference numerals). While doing so, the connection member 52 is rolled in the left direction as seen in the figure.

この転接を開始した後図示しない電源から一対のローラ電極1,1に電圧が印加され、一対のローラ電極1,1の一方から他方へ接続部材52を介して通電が開始される。このとき電流の一部ははんだ層55や表面電極51Aを流れるが、接続部材52は電気抵抗の小さな銅を素材としており、また最短距離であることから、その大部分が接続部材52に流れて接続部材52に抵抗発熱を発生させる。そして図3(a)に一点鎖線で示す1´,1´の位置に一対のローラ電極が到達するまで転接が継続される。またこのとき転接を停止する前に通電を停止することで一対のローラ電極1,1が接続部材52に付着するのを防ぐ。 After the rolling contact is started, a voltage is applied from a power source (not shown) to the pair of roller electrodes 1, 1, and energization is started from one of the pair of roller electrodes 1, 1 to the other through the connection member 52. At this time, a part of the current flows through the solder layer 55 and the surface electrode 51A. However, since the connection member 52 is made of copper having a small electric resistance and is the shortest distance, most of the current flows to the connection member 52. Resistance heat is generated in the connecting member 52. Then, the rolling contact is continued until the pair of roller electrodes reach the positions 1 ′ and 1 ′ shown by the one-dot chain line in FIG. At this time, the energization is stopped before the rolling contact is stopped, thereby preventing the pair of roller electrodes 1 and 1 from adhering to the connection member 52.

本実施形態では2カ所の接触点の間隔(符号シ)は、一対のローラ電極1,1の各々の接触部の半径の和よりも長く、転接領域の全長の2分の1よりも短い長さに設定してある。これにより矢印スで示す転接領域の全長の中心部に必ずローラ電極が転接することになり、転接領域の全長にわたって所定の押圧力を加えることで安定した接続品質を得ることができる。この場合2カ所の接触点の間隔(符号シ)を長く設定すればそれだけ転接の距離が短縮できるので接続工程の所要時間は短縮できるが、前記間隔(符号シ)を接続領域の全長の2分の1よりも短く設定すれば、転接領域の全長の中心部(矢印ス)近傍の過熱を防ぎ、押圧力を接続領域全体に付与することができる。所要時間の短縮を重視するか接続品質の安定を重視するかは選択的事項であるが、本実施形態では後者を選択した形態を示す。 In the present embodiment, the distance between the two contact points (reference symbol) is longer than the sum of the radii of the contact portions of the pair of roller electrodes 1 and 1, and shorter than half of the total length of the rolling contact region. The length is set. As a result, the roller electrode is always in rolling contact with the center of the entire length of the rolling contact area indicated by the arrows, and a stable connection quality can be obtained by applying a predetermined pressing force over the entire length of the rolling contact area. In this case, if the distance between the two contact points (symbol S) is set longer, the distance of the rolling contact can be shortened accordingly, so that the time required for the connection process can be shortened. If it is set to be shorter than 1 / minute, overheating near the center (arrow) in the entire length of the rolling contact region can be prevented, and a pressing force can be applied to the entire connection region. Whether priority is given to shortening the required time or stability of connection quality is a selective matter, but in the present embodiment, the latter is selected.

図3(b)および(c)は図2(b)に印した矢印サの方向から一対のローラ電極1,1が接続部材52に転接している様子を表した図である。図3(b)において太陽電池セル51の表面電極51A上には、はんだ層55を介して接続部材52が位置合せして載置されている。本実施形態では接続部材52の幅は1.2mmであり、一対のローラ電極1,1の接触部1Aの幅を0.4mmとしている(図では接触部1Aは手前のローラ電極のみに符号を付してある)。このようにローラ電極1の接触部1Aを接続部材の幅よりも小さくすることで、転接時に移動する押圧ポイントの面積が小さくなり、これに伴って押圧力も小さくすることができるため、太陽電池セル51に加わる外力の影響を少なくすることができる。 FIGS. 3B and 3C are views showing a state in which the pair of roller electrodes 1 and 1 are in rolling contact with the connection member 52 from the direction of the arrow marked in FIG. In FIG. 3B, the connecting member 52 is placed on the surface electrode 51 </ b> A of the solar battery cell 51 through the solder layer 55. In the present embodiment, the width of the connecting member 52 is 1.2 mm, and the width of the contact portion 1A of the pair of roller electrodes 1 and 1 is 0.4 mm (in the drawing, the contact portion 1A has a sign only for the front roller electrode. Attached). In this way, by making the contact portion 1A of the roller electrode 1 smaller than the width of the connecting member, the area of the pressing point that moves at the time of rolling contact is reduced, and the pressing force can be reduced accordingly, so that the sun The influence of external force applied to the battery cell 51 can be reduced.

一方、図3(c)で示すようにローラ電極1の接触部1Aの幅を接続部材52の幅よりも大きくすれば、図示しない太陽電池セル51の搬送機構の幅方向の位置ズレや、接続部材52の幅方向の曲がりによる接触部1Aとの幅方向の位置決め精度の悪さを吸収することができる。しかしながら接触面が幅方向に大きいため、押圧力を高めなければならないことと、微視的には常時幅方向全域が接触するとは考え難いので、電流の流路が転接中幅方向にばらつき(移動し)接続品質を低下させる恐れがある。したがってこの局面でも、位置決め精度の許容値の大きさを重視するか高い接続品質を重視するかは選択的事項である。 On the other hand, if the width of the contact portion 1A of the roller electrode 1 is larger than the width of the connection member 52 as shown in FIG. The poor positioning accuracy in the width direction with the contact portion 1A due to the bending in the width direction of the member 52 can be absorbed. However, since the contact surface is large in the width direction, it is difficult to think that the pressing force must be increased, and microscopically the entire width direction always contacts, so the current flow path varies in the width direction during rolling ( Move) and may reduce connection quality. Therefore, also in this aspect, whether to place importance on the magnitude of the allowable value of positioning accuracy or on high connection quality is a selective matter.

次に図4および図5に基づいて本発明に係る太陽電池用接続部材の接続装置について詳細に説明する。図4は本実施形態で使用する接続装置の全体構成を示す概略図である。ここでも2本の接続部材52のうち1本の接続部材を接続するために必要な構造のみを示して説明を進める。図4において符号2は接続装置、3は電源である。また符号4は図示しない基台から立設された門型アーム、5は門型アーム4に上下動可能に保持された昇降部、6,6は昇降部5にそれぞれ独立して上下動自在に保持された一対の電極ホルダ、7,7は一対のローラ電極1,1が接続部材52に加える押圧力を調整するための錘、8,8は電極ホルダ6,6の下端にそれぞれ固定された一対の絶縁ブロック、9,9は絶縁ブロック8,8の下面にそれぞれ固定された給電ブロック、1,1は給電ブロック9,9にそれぞれ回動自在に保持された一対のローラ電極である。 Next, based on FIG. 4 and FIG. 5, the connecting device for a solar cell connecting member according to the present invention will be described in detail. FIG. 4 is a schematic diagram showing the overall configuration of the connection device used in the present embodiment. Here, only the structure necessary for connecting one of the two connecting members 52 is shown, and the description will proceed. In FIG. 4, reference numeral 2 is a connection device, and 3 is a power source. Reference numeral 4 denotes a gate-type arm erected from a base (not shown), 5 denotes an elevating part held by the gate-type arm 4 so as to be movable up and down, and 6 and 6 are movable up and down independently of the elevating part 5, respectively. A pair of held electrode holders, 7 and 7 are weights for adjusting the pressing force applied to the connecting member 52 by the pair of roller electrodes 1 and 1, and 8 and 8 are fixed to the lower ends of the electrode holders 6 and 6, respectively. A pair of insulating blocks, 9 and 9 are power feeding blocks fixed to the lower surfaces of the insulating blocks 8 and 8, respectively, and 1 and 1 are a pair of roller electrodes rotatably held by the power feeding blocks 9 and 9, respectively.

給電ブロック9,9に保持されたローラ電極1,1は絶縁ブロック8,8を介することによって電極ホルダ6,6と電気的に絶縁されつつ、電極ホルダ6,6と一体的に上下動するものである。また、昇降部5は第1のアクチュエータ5Aの駆動により門型アーム4に対して昇降可能であり、昇降することにより一対のローラ電極1,1を接続部材52に向けて近接又は離隔させる。接続部材52は前述したように太陽電池セル51の表面電極51A上に位置合せされて載置されており、さらに太陽電池セル51は搬送ベルト10上に位置合せして載置されている。また、搬送ベルト10は駆動部である第2のアクチュエータ10Aの駆動により矢印クの方向に間欠的に移動する。ここで矢印クの移動方向は接続部材52の長手方向およびローラ電極1,1の転接方向と一致している。 The roller electrodes 1 and 1 held by the power supply blocks 9 and 9 move up and down integrally with the electrode holders 6 and 6 while being electrically insulated from the electrode holders 6 and 6 through the insulating blocks 8 and 8. It is. The elevating unit 5 can be moved up and down with respect to the gate-type arm 4 by driving the first actuator 5 </ b> A, and the pair of roller electrodes 1 and 1 are moved toward or away from the connection member 52 by moving up and down. As described above, the connection member 52 is positioned and placed on the surface electrode 51 </ b> A of the solar battery cell 51, and the solar battery cell 51 is placed and placed on the transport belt 10. The conveyor belt 10 is intermittently moved in the direction of the arrow by the driving of the second actuator 10A which is a driving unit. Here, the moving direction of the arrow mark coincides with the longitudinal direction of the connecting member 52 and the rolling direction of the roller electrodes 1, 1.

次に、一対のローラ電極1,1の回動自在な保持構造を図5に示して説明する。図5は図4における給電ブロック9,9とこれに回動自在に保持されたローラ電極1,1とを上方から見た図であり、図4中の他の構成要素は省略してある。ここで、給電ブロック9,9は図4における絶縁ブロック8,8の下面に前後方向にずれた位置に固定されている。さらに、一対のローラ電極1,1の各々の回転軸は互いに平行であり、且つ一対のローラ電極1,1の接触部1A、1Aはこれらローラ電極1,1の回転の方向、換言すると転接の方向に間隙をあけて並べられている。 Next, a rotatable holding structure for the pair of roller electrodes 1 and 1 will be described with reference to FIG. FIG. 5 is a view of the power feeding blocks 9 and 9 and the roller electrodes 1 and 1 rotatably held by the power feeding blocks 9 and 9 in FIG. 4 from above, and other components in FIG. 4 are omitted. Here, the power feeding blocks 9 and 9 are fixed to the bottom surfaces of the insulating blocks 8 and 8 in FIG. Further, the rotation axes of the pair of roller electrodes 1 and 1 are parallel to each other, and the contact portions 1A and 1A of the pair of roller electrodes 1 and 1 are in rotation direction, in other words, rolling contact. Are arranged with a gap in the direction of.

図5において、一対のローラ電極1,1は導電シャフト11,11の一端に固定されており、この導電シャフト11,11は給電ブロック9,9に設けた貫通穴に貫挿されている。また、この貫通穴の内面と導電シャフト11,11とのあいだには導電性グリースが充填されており、両者の導電性を確保しつつ回動可能に保持している。ここで、導電シャフト11,11の小径部11Aは導電性グリースのグリース溜まりとしている。そして図4に示す給電ケーブル12、12が給電ブロック9,9に接続されることで、通電時には、導電シャフト11、11を経由してローラ電極1,1間に電圧が印加される。 In FIG. 5, the pair of roller electrodes 1, 1 is fixed to one end of the conductive shafts 11, 11, and the conductive shafts 11, 11 are inserted into through holes provided in the power feeding blocks 9, 9. In addition, conductive grease is filled between the inner surface of the through hole and the conductive shafts 11 and 11 and is held rotatably while ensuring the conductivity of both. Here, the small diameter portion 11A of the conductive shafts 11 and 11 serves as a grease reservoir for conductive grease. 4 is connected to the power supply blocks 9 and 9, when energized, a voltage is applied between the roller electrodes 1 and 1 via the conductive shafts 11 and 11.

次に図4に示した接続装置2の動作を説明する。太陽電池セルを搬送ベルト10上に位置合わせして載置したのち図示しない制御部が動作を開始させる。制御部は搬送ベルト10を矢印クの方向に移動させ、所定の位置、つまり接続部材52上の転接開始箇所が一対のローラ電極1,1の直下となる位置に位置決めする。次に昇降部5を下降させることで、これと共に一対のローラ電極1,1も下降し、接続部材52の上面にローラ電極1,1の接触部1Aが接触する。その後昇降部5は下降を続けるがローラ電極1,1と一体となった電極ホルダ6,6は下降を停止する。 Next, the operation of the connection device 2 shown in FIG. 4 will be described. After the solar cells are aligned and placed on the conveyor belt 10, a control unit (not shown) starts operation. The controller moves the conveyor belt 10 in the direction of the arrow and positions it at a predetermined position, that is, a position where the rolling contact start position on the connecting member 52 is directly below the pair of roller electrodes 1, 1. Next, by lowering the elevating part 5, the pair of roller electrodes 1, 1 are also lowered, and the contact part 1 </ b> A of the roller electrodes 1, 1 comes into contact with the upper surface of the connection member 52. Thereafter, the elevating part 5 continues to descend, but the electrode holders 6 and 6 integrated with the roller electrodes 1 and 1 stop descending.

これにより、昇降部5と電極ホルダ6,6との相対的な位置が上下方向に変化し、ローラ電極1,1が所定の押圧力、つまり錘7,7で調節された押圧力で接続部材52を押圧する。ここで、電極ホルダ6,6はそれぞれ独立して昇降部5に対し自由に上下動する構造であるので、一対のローラ電極1,1がそれぞれ当接する2カ所の接触部に上下方向の位置の差がある場合でも、この2カ所に均等な押圧力が加わる。また、ローラ電極1,1が接続部材52に転接している状態において、接続部材52表面に若干の凹凸が存在しても、電極ホルダ6,6のそれぞれ独立した上下動でこの凹凸を吸収し、所定の押圧力を維持することができる。ここで、電極ホルダ6,6、錘7,7を含み一対のローラ電極と一体となって上下動し、接続部材52に対して所定の押圧力を付与する構成を押圧手段ということができる。 As a result, the relative position between the elevating part 5 and the electrode holders 6 and 6 changes in the vertical direction, and the roller electrodes 1 and 1 are connected to each other by a predetermined pressing force, that is, the pressing force adjusted by the weights 7 and 7. 52 is pressed. Here, since the electrode holders 6 and 6 are configured to freely move up and down independently with respect to the elevating unit 5, the vertical positions of the two electrode holders 1 and 1 contact each other. Even when there is a difference, an equal pressing force is applied to these two locations. Further, in the state in which the roller electrodes 1 and 1 are in rolling contact with the connection member 52, even if there are some irregularities on the surface of the connection member 52, the irregularities are absorbed by the independent vertical movement of the electrode holders 6 and 6, respectively. The predetermined pressing force can be maintained. Here, the structure including the electrode holders 6 and 6 and the weights 7 and 7 and moving up and down integrally with the pair of roller electrodes and applying a predetermined pressing force to the connecting member 52 can be referred to as pressing means.

次に制御部は搬送ベルト10の移動を制御すると共に電源3の出力電流を制御する。まず搬送ベルト10を矢印クの方向に所定の速度で移動させ、その後電源3から電流を出力する。電流の詳細は前述したのでここでは省略するが、一対のローラ電極1,1は接続部材52上をその長手方向に転接しながら通電し、転接終端箇所の少し手前で電源3からの給電を停止する。そして通電が停止された状態で転接終端箇所まで一対のローラ電極が転接したら、制御部は搬送ベルト10の移動を停止する。このとき、通電が行われている間は全て一対のローラ電極1,1は転接しているので、接続部材52の上面とローラ電極が付着するようなことはなく、このあと一対のローラ電極1,1を上昇させて接続部材52から退避させるときも、接続部材52を太陽電池セル51から引き剥がすようなことはない。さらに一対のローラ電極1,1の素材をタングステンにすることで、はんだが濡れにくくなり、さらにローラ電極1と接続部材52の付着の可能性が減少する。 Next, the control unit controls the movement of the conveyor belt 10 and the output current of the power source 3. First, the conveyor belt 10 is moved in the direction of the arrow at a predetermined speed, and then a current is output from the power source 3. Although the details of the current have been described above, they are omitted here, but the pair of roller electrodes 1 and 1 are energized while rolling on the connecting member 52 in the longitudinal direction, and the power is supplied from the power source 3 slightly before the end of the rolling contact. Stop. When the pair of roller electrodes rolls to the rolling contact end point in a state where the energization is stopped, the control unit stops the movement of the conveyance belt 10. At this time, since the pair of roller electrodes 1 and 1 are in rolling contact with each other while energization is performed, the upper surface of the connection member 52 and the roller electrode do not adhere to each other, and thereafter the pair of roller electrodes 1 , 1 is raised and retracted from the connection member 52, the connection member 52 is not peeled off from the solar battery cell 51. Furthermore, by making the material of the pair of roller electrodes 1 and 1 tungsten, it becomes difficult for the solder to get wet, and the possibility of adhesion between the roller electrode 1 and the connection member 52 decreases.

本実施形態の説明では、一対のローラ電極1,1と接続部材52との相対的な位置を変化させるために、太陽電池セル51を載置する載置面である搬送ベルト10を移動させるようにしたが、一対のローラ電極1,1を接続部材52の長手方向に移動させるようにしてもよい。また、本実施形態では押圧手段による接続部材52への所定の押圧力の付与を、重力の作用を利用して実現していたが、ばね等の弾性体の弾性力を利用してもよいことは言うまでもない。 In the description of the present embodiment, in order to change the relative positions of the pair of roller electrodes 1 and 1 and the connection member 52, the transport belt 10 that is a mounting surface on which the solar cells 51 are mounted is moved. However, the pair of roller electrodes 1, 1 may be moved in the longitudinal direction of the connection member 52. In the present embodiment, the predetermined pressing force is applied to the connection member 52 by the pressing means using the action of gravity, but the elastic force of an elastic body such as a spring may be used. Needless to say.

1 ローラ電極
2 接続装置
3 電源
4 門型アーム
5 昇降部
5A 第1のアクチュエータ
6 電極ホルダ
7 錘
8 絶縁ブロック
9 給電ブロック
10 搬送ベルト
10A 第2のアクチュエータ
11 導電シャフト
12 給電ケーブル
51 太陽電池セル
51A 表面電極
52 接続部材
55 はんだ層
DESCRIPTION OF SYMBOLS 1 Roller electrode 2 Connection apparatus 3 Power supply 4 Gate arm 5 Lifting part 5A 1st actuator 6 Electrode holder 7 Weight 8 Insulation block 9 Feeding block 10 Conveying belt 10A 2nd actuator 11 Conductive shaft 12 Feeding cable 51 Solar cell 51A Surface electrode 52 Connection member 55 Solder layer

Claims (8)

複数の太陽電池セルを電気的に接続する際、太陽電池セルの電極に接続部材を接続する方法であって、
前記太陽電池セルの電極上に細長リボン状の前記接続部材を位置合わせして載置する工程と、
一対のローラ電極の各々のローラの接触部を1本の前記接続部材の長手方向に離隔した2カ所に接触させて前記太陽電池セルの電極の方向に押圧する工程と、
前記2カ所の接触点の間隔を維持したまま前記一対のローラ電極を前記接続部材に転接させる工程と、
少なくともこの転接中に前記接続部材を介して前記一対のローラ電極間に通電する工程と、
を有することを特徴とする太陽電池用接続部材の接続方法。
When electrically connecting a plurality of solar cells, a method of connecting a connection member to the electrodes of the solar cells,
A step of aligning and placing the elongated ribbon-shaped connection member on the electrode of the solar battery cell;
A step of bringing the contact portions of each roller of the pair of roller electrodes into contact with two places spaced apart in the longitudinal direction of one of the connecting members and pressing in the direction of the electrode of the solar battery cell;
Rolling the pair of roller electrodes to the connecting member while maintaining the distance between the two contact points;
Energizing between the pair of roller electrodes via the connecting member at least during the rolling,
The connection method of the connection member for solar cells characterized by having.
前記2カ所の接触点の間隔は前記一対のローラ電極における各々のローラの前記接続部との接触部の半径の和よりも長く、1本の前記接続部材における前記一対のローラ電極が転接する転接領域の全長の2分の1よりも短いことを特徴とする請求項1
に記載の太陽電池接続部材の接続方法。
The 2 spacing of the contact points of the locations greater than the sum of the radii of the contact portion between the connecting member of each roller in said pair of rollers electrodes, contact the pair of rollers electrodes in one said connecting member of rolling 2. The length of the rolling contact region is shorter than one half of the total length.
The connection method of the solar cell connection member of description.
前記通電は断続的に行われることを特徴とする請求項1または2のいずれかに記載の太陽電池用接続部材の接続方法。 The method of connecting solar cell connecting members according to claim 1, wherein the energization is performed intermittently. 前記一対のローラ電極の前記接続部材に対する転接を開始させた後に前記通電を開始し、この転接を停止させる前に前記通電を停止することを特徴とする請求項1乃至3のいずれかに記載の太陽電池用接続部材の接続方法。 4. The energization is started after the rolling contact of the pair of roller electrodes with respect to the connecting member is started, and the energization is stopped before the rolling contact is stopped. The connection method of the connection member for solar cells of description. 前記通電中にこの電流の極性を切替えることを特徴とする請求項1乃至4のいずれかに記載の太陽電池用接続部材の接続方法。 The method for connecting solar cell connection members according to claim 1, wherein the polarity of the current is switched during the energization. 複数の太陽電池セルを電気的に接続する際、太陽電池セルの電極に接続部材を接続する接続装置であって、
電極上に前記接続部材が載置された前記太陽電池セルを位置合せして載置する載置面と、
前記接続部材に近接および離隔可能に設けられた一対のローラ電極と、
前記一対のローラ電極を前記接続部材に所定の押圧力で当接させる押圧手段と、
前記一対のローラ電極と前記接続部材との相対的な位置をこのローラ電極の転接の方向に変化させる駆動部と、
前記一対のローラ電極に電圧を印加する電源とを備え、
前記一対のローラ電極の各々の回転軸は互いに略平行であり、
前記一対のローラ電極各々の前記接続部材との接触部は、これらローラ電極の転接の方向に間隙をあけて並べて設けられていることを特徴とする太陽電池用接続部材の接続装置。
When electrically connecting a plurality of solar cells, a connection device for connecting a connection member to the electrodes of the solar cells,
A mounting surface for positioning and mounting the solar cell on which the connection member is mounted on an electrode;
A pair of roller electrodes provided so as to be close to and away from the connection member;
Pressing means for bringing the pair of roller electrodes into contact with the connecting member with a predetermined pressing force;
A drive unit that changes the relative position of the pair of roller electrodes and the connecting member in the direction of rolling contact of the roller electrodes;
A power source for applying a voltage to the pair of roller electrodes,
The rotation axes of each of the pair of roller electrodes are substantially parallel to each other,
The connecting device for a connecting member for a solar cell, wherein a contact portion of each of the pair of roller electrodes with the connecting member is provided side by side with a gap in the rolling direction of the roller electrodes.
前記押圧手段は、前記一対のローラ電極の各々の電極に対して独立して設けられていることを特徴とする請求項6に記載の太陽電池用接続部材の接続装置。 The said pressing means is provided independently with respect to each electrode of a pair of said roller electrode, The connection apparatus of the connection member for solar cells of Claim 6 characterized by the above-mentioned. 前記一対のローラ電極の素材がタングステンであることを特徴とする請求項6または7のいずれかに記載の太陽電池用接続部材の接続装置。 The connecting device for a solar cell connecting member according to claim 6, wherein a material of the pair of roller electrodes is tungsten.
JP2010140651A 2010-06-21 2010-06-21 Method and apparatus for connecting solar cell connecting member Expired - Fee Related JP5455809B2 (en)

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