JP5450935B2 - Grease composition - Google Patents
Grease composition Download PDFInfo
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- JP5450935B2 JP5450935B2 JP2007178891A JP2007178891A JP5450935B2 JP 5450935 B2 JP5450935 B2 JP 5450935B2 JP 2007178891 A JP2007178891 A JP 2007178891A JP 2007178891 A JP2007178891 A JP 2007178891A JP 5450935 B2 JP5450935 B2 JP 5450935B2
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- grease composition
- grease
- resin
- friction coefficient
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- 239000004519 grease Substances 0.000 title claims description 46
- 239000000203 mixture Substances 0.000 title claims description 40
- 229920005989 resin Polymers 0.000 claims description 35
- 239000011347 resin Substances 0.000 claims description 35
- ZQKXQUJXLSSJCH-UHFFFAOYSA-N melamine cyanurate Chemical compound NC1=NC(N)=NC(N)=N1.O=C1NC(=O)NC(=O)N1 ZQKXQUJXLSSJCH-UHFFFAOYSA-N 0.000 claims description 27
- 230000003068 static effect Effects 0.000 claims description 26
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 24
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 24
- 229910052751 metal Inorganic materials 0.000 claims description 23
- 239000002184 metal Substances 0.000 claims description 23
- 239000000314 lubricant Substances 0.000 claims description 19
- 238000002156 mixing Methods 0.000 claims description 19
- 239000002199 base oil Substances 0.000 claims description 18
- -1 polytetrafluoroethylene Polymers 0.000 claims description 18
- 239000007787 solid Substances 0.000 claims description 18
- 239000000344 soap Substances 0.000 claims description 16
- 239000002562 thickening agent Substances 0.000 claims description 15
- 239000003921 oil Substances 0.000 claims description 11
- 229920013639 polyalphaolefin Polymers 0.000 claims description 8
- 238000010998 test method Methods 0.000 claims description 8
- 239000004215 Carbon black (E152) Substances 0.000 claims description 5
- 229930195733 hydrocarbon Natural products 0.000 claims description 5
- 150000002430 hydrocarbons Chemical class 0.000 claims description 5
- 102200082816 rs34868397 Human genes 0.000 claims description 4
- 229920000089 Cyclic olefin copolymer Polymers 0.000 claims description 3
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 3
- 239000005977 Ethylene Substances 0.000 claims description 3
- 150000004996 alkyl benzenes Chemical class 0.000 claims description 3
- 229920001083 polybutene Polymers 0.000 claims description 3
- 239000004711 α-olefin Substances 0.000 claims description 3
- 229910052582 BN Inorganic materials 0.000 claims description 2
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N naphthalene-acid Natural products C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 claims description 2
- 239000002245 particle Substances 0.000 claims description 2
- 229920006324 polyoxymethylene Polymers 0.000 description 8
- 230000001050 lubricating effect Effects 0.000 description 7
- 235000014113 dietary fatty acids Nutrition 0.000 description 5
- 238000011156 evaluation Methods 0.000 description 5
- 229930195729 fatty acid Natural products 0.000 description 5
- 239000000194 fatty acid Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 4
- 229920000877 Melamine resin Polymers 0.000 description 4
- 239000003963 antioxidant agent Substances 0.000 description 4
- 239000004640 Melamine resin Substances 0.000 description 3
- XQVWYOYUZDUNRW-UHFFFAOYSA-N N-Phenyl-1-naphthylamine Chemical compound C=1C=CC2=CC=CC=C2C=1NC1=CC=CC=C1 XQVWYOYUZDUNRW-UHFFFAOYSA-N 0.000 description 3
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 3
- 230000003078 antioxidant effect Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- 150000004665 fatty acids Chemical class 0.000 description 3
- 239000003112 inhibitor Substances 0.000 description 3
- WJFKNYWRSNBZNX-UHFFFAOYSA-N 10H-phenothiazine Chemical compound C1=CC=C2NC3=CC=CC=C3SC2=C1 WJFKNYWRSNBZNX-UHFFFAOYSA-N 0.000 description 2
- ULQISTXYYBZJSJ-UHFFFAOYSA-N 12-hydroxyoctadecanoic acid Chemical compound CCCCCCC(O)CCCCCCCCCCC(O)=O ULQISTXYYBZJSJ-UHFFFAOYSA-N 0.000 description 2
- 239000004696 Poly ether ether ketone Substances 0.000 description 2
- 229930182556 Polyacetal Natural products 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000004642 Polyimide Substances 0.000 description 2
- 239000004734 Polyphenylene sulfide Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 239000002905 metal composite material Substances 0.000 description 2
- 239000012188 paraffin wax Substances 0.000 description 2
- 229950000688 phenothiazine Drugs 0.000 description 2
- 229920001707 polybutylene terephthalate Polymers 0.000 description 2
- 229920002530 polyetherether ketone Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 229920001721 polyimide Polymers 0.000 description 2
- 229920000069 polyphenylene sulfide Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 150000005846 sugar alcohols Chemical class 0.000 description 2
- 229940114072 12-hydroxystearic acid Drugs 0.000 description 1
- HYZJCKYKOHLVJF-UHFFFAOYSA-N 1H-benzimidazole Chemical compound C1=CC=C2NC=NC2=C1 HYZJCKYKOHLVJF-UHFFFAOYSA-N 0.000 description 1
- MDWVSAYEQPLWMX-UHFFFAOYSA-N 4,4'-Methylenebis(2,6-di-tert-butylphenol) Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 MDWVSAYEQPLWMX-UHFFFAOYSA-N 0.000 description 1
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 1
- 239000005069 Extreme pressure additive Substances 0.000 description 1
- 241000575946 Ione Species 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- NIPNSKYNPDTRPC-UHFFFAOYSA-N N-[2-oxo-2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 NIPNSKYNPDTRPC-UHFFFAOYSA-N 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 229920012266 Poly(ether sulfone) PES Polymers 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 229920002367 Polyisobutene Polymers 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 150000005215 alkyl ethers Chemical class 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 229940045714 alkyl sulfonate alkylating agent Drugs 0.000 description 1
- 150000008052 alkyl sulfonates Chemical class 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 1
- 239000012964 benzotriazole Substances 0.000 description 1
- 125000006267 biphenyl group Chemical group 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 150000005690 diesters Chemical class 0.000 description 1
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Natural products C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 1
- 150000002019 disulfides Chemical class 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000010696 ester oil Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 150000004678 hydrides Chemical class 0.000 description 1
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical class [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 150000002990 phenothiazines Chemical class 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 150000008301 phosphite esters Chemical class 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- DOIRQSBPFJWKBE-UHFFFAOYSA-N phthalic acid di-n-butyl ester Natural products CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920000193 polymethacrylate Polymers 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 150000003464 sulfur compounds Chemical class 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- VLLMWSRANPNYQX-UHFFFAOYSA-N thiadiazole Chemical compound C1=CSN=N1.C1=CSN=N1 VLLMWSRANPNYQX-UHFFFAOYSA-N 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- ODHXBMXNKOYIBV-UHFFFAOYSA-N triphenylamine Chemical compound C1=CC=CC=C1N(C=1C=CC=CC=1)C1=CC=CC=C1 ODHXBMXNKOYIBV-UHFFFAOYSA-N 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Landscapes
- Lubricants (AREA)
Description
本発明は、グリース組成物に関し、詳しくは、樹脂部材同士または、樹脂部材と金属部材との摺動部分に用いるグリース組成物において、潤滑機能(動摩擦係数が低いこと)と共に静止機能(静摩擦係数が高いこと)を併せ持つ潤滑グリース組成物に関する。 The present invention relates to a grease composition, and more specifically, in a grease composition used for sliding parts between resin members or between a resin member and a metal member, a static function (static friction coefficient is low) together with a lubrication function (low dynamic friction coefficient). High lubricity grease).
従来から歯車、および摺動部に使用される潤滑剤組成物としてグリースが使用されているが、近年の自動車部品、家電製品、電子情報機器、OA機器などでは軽量化、低コスト化を目的として歯車、および摺動部に樹脂部材が使用されることが多くなってきている。また近年、自動車やOA機器の減速装置内の減速ギア部等において、静止時のすべり防止のため高い静摩擦係数が必要とされている。このような樹脂部材同士または、樹脂部材と金属部材との摺動部分に使用されるグリースには、潤滑機能(動摩擦係数が低いこと)と共に静止機能(静摩擦係数が高いこと)を併せ持つことが求められている。 Conventionally, grease has been used as a lubricant composition used for gears and sliding parts, but in recent automobile parts, home appliances, electronic information equipment, OA equipment, etc., for the purpose of reducing weight and cost. Resin members are increasingly used for gears and sliding parts. Further, in recent years, a high static friction coefficient is required in a reduction gear portion in a reduction device of an automobile or OA equipment in order to prevent slipping at rest. The grease used for the sliding parts between such resin members or between the resin member and the metal member is required to have both a lubricating function (low coefficient of dynamic friction) and a static function (high coefficient of static friction). It has been.
例えば、特許文献1で樹脂製摺動部材同士または、樹脂製摺動部材と金属製摺動部材との間の摩擦係数を低減するグリース組成物が開示されている。 For example, Patent Document 1 discloses a grease composition that reduces a friction coefficient between resin sliding members or between a resin sliding member and a metal sliding member.
特許文献2は固体潤滑剤としてメラミン樹脂、シリコーン樹脂、パラフィンワックスおよびフッ素樹脂を開示している。
しかし、特許文献1に記載の技術では、静止機能の部分では十分な機能を有していないという問題がある。 However, the technique described in Patent Document 1 has a problem that the static function portion does not have a sufficient function.
また、特許文献2には、固体潤滑剤としてメラミン樹脂が記載されているが、メラミンシアヌレート(MCA)についての記載がない。 Patent Document 2 describes a melamine resin as a solid lubricant, but does not describe melamine cyanurate (MCA).
そこで、本発明は、上記従来技術の問題を解決するものであり、本発明の課題は、樹脂部材同士または、樹脂部材と金属部材との摺動部分に用いるグリース組成物において、潤滑機能(動摩擦係数が低いこと)と共に静止機能(静摩擦係数が高いこと)を併せ持つ潤滑グリース組成物を提供することにある。 Therefore, the present invention solves the above-described problems of the prior art, and an object of the present invention is to provide a lubricating function (dynamic friction) in a grease composition used for sliding portions between resin members or between a resin member and a metal member. Another object is to provide a lubricating grease composition having a low coefficient) and a static function (high coefficient of static friction).
また本発明の他の課題は、以下の記載により明らかになる。 Other problems of the present invention will become clear from the following description.
上記課題は、以下の各発明によって解決される。 The above problems are solved by the following inventions.
(請求項1)
樹脂部材同士または樹脂部材と金属部材との摺動部分に用いるグリース組成物において、基油、増稠剤、固体潤滑剤としてメラミンシアヌレート(MCA)とポリテトラフルオロエチレン(PTFE)を含み、該MCAと該PTFEの合計の配合量が全グリース重量に対して0.1〜25wt%の範囲であり、MCAとPTFEの配合比率が、MCA/PTFE(重量比)=0.05〜50の範囲であるグリース組成物(但し当該グリース組成物が窒化ホウ素粒子を含む場合は除く)であって、
前記基油は、ポリ−α−オレフィン(PAO)、エチレン−α−オレフィン共重合体、ポリブテン、アルキルベンゼン、アルキルナフタレンから選ばれる少なくとも1種又は2種以上の混合物からなる合成炭化水素油からなり、
前記増稠剤は、Li石けんからなることを特徴とするグリース組成物。
(Claim 1)
In a grease composition used for sliding parts between resin members or between a resin member and a metal member, the base oil, the thickener, and melamine cyanurate (MCA) and polytetrafluoroethylene (PTFE) as a solid lubricant, The total amount of MCA and PTFE is in the range of 0.1 to 25 wt% with respect to the total grease weight, and the ratio of MCA and PTFE is in the range of MCA / PTFE (weight ratio) = 0.05 to 50 A grease composition (except when the grease composition contains boron nitride particles),
The base oil is poly -α- olefin (PAO), ethylene -α- olefin copolymer, polybutene, alkylbenzene, or at least one or of two or more mixtures synthetic hydrocarbon oils are selected from alkyl naphthalene Rannahli ,
The thickening agent is a grease composition, comprising Li soap .
(請求項2)
前記基油、増稠剤及び固体潤滑剤の合計重量に対して、前記基油を80.8〜87.4wt%、前記増稠剤を7.1〜8.1wt%、前記固体潤滑剤を4.5〜11.1wt%の配合比率としたことを特徴とする請求項1記載のグリース組成物。
(Claim 2)
80.8 to 87.4 wt% of the base oil, 7.1 to 8.1 wt% of the thickener, and the solid lubricant based on the total weight of the base oil, thickener and solid lubricant The grease composition according to claim 1, wherein the blending ratio is 4.5 to 11.1 wt%.
(請求項3)
下記試験条件における下記試験方法により測定される動摩擦係数が0.048以下であり、静摩擦係数が0.053以上であることを特徴とする請求項1又は2記載のグリース組成物。
<試験方法>
金属プレート上にグリースを塗布し、上から樹脂製のボールを押しつけ往復動させる。往復摺動させた時の樹脂製ボールと金属プレートの間に発生する摩擦力から動摩擦係数及び静摩擦係数を測定する。
<試験条件>
上部試験片 :POMボール(直径10mm)(樹脂製ボール)
下部試験片 :S45Cプレート(金属プレート)
試験荷重 :3kgf
グリース塗布量:0.05g
摺動速度 :1mm/sec
試験温度 :80℃
摺動距離 :10mm
(Claim 3)
The grease composition according to claim 1 or 2 , wherein a dynamic friction coefficient measured by the following test method under the following test conditions is 0.048 or less and a static friction coefficient is 0.053 or more.
<Test method>
Grease is applied onto the metal plate, and a resin ball is pressed from above to reciprocate. The dynamic friction coefficient and the static friction coefficient are measured from the friction force generated between the resin ball and the metal plate when reciprocatingly sliding.
<Test conditions>
Upper test piece: POM ball (diameter 10 mm) (resin ball)
Lower test piece: S45C plate (metal plate)
Test load: 3kgf
Grease application amount: 0.05g
Sliding speed: 1mm / sec
Test temperature: 80 ° C
Sliding distance: 10mm
本発明によると、樹脂部材同士または、樹脂部材と金属部材との摺動部分に用いるグリース組成物において、潤滑機能(動摩擦係数が低いこと)と共に静止機能(静摩擦係数が高いこと)を併せ持つ潤滑グリース組成物を提供することができる。 According to the present invention, in a grease composition used for sliding parts between resin members or between a resin member and a metal member, a lubricating grease having both a lubricating function (low coefficient of dynamic friction) and a static function (high coefficient of static friction) A composition can be provided.
以下、本発明の実施の形態について説明する。 Embodiments of the present invention will be described below.
本発明のグリース組成物は、樹脂部材同士または樹脂部材と金属部材との摺動部分に用いるグリース組成物において、基油、増稠剤、固体潤滑剤としてメラミンシアヌレート(MCA)とポリテトラフルオロエチレン(PTFE)を含み、該MCAと該PTFEの合計の配合量は全グリース重量に対して0.1〜25wt%の範囲とし、MCAとPTFEの配合比率は、MCA/PTFE(重量比)=0.05〜50の範囲であることを特徴とする。 The grease composition of the present invention is a grease composition used for sliding parts between resin members or between a resin member and a metal member. In the grease composition used as a base oil, a thickener, and a solid lubricant, melamine cyanurate (MCA) and polytetrafluoro Including ethylene (PTFE), the total amount of the MCA and PTFE is in the range of 0.1 to 25 wt% with respect to the total grease weight, and the mixing ratio of MCA and PTFE is MCA / PTFE (weight ratio) = The range is from 0.05 to 50.
本発明に用いられる基油としては、例えば、合成炭化水素油、エステル系合成油、エーテル系合成油、グリコール系合成油から選ばれる少なくとも1種又は2種以上の混合物を用いることができる。 As the base oil used in the present invention, for example, at least one kind or a mixture of two or more kinds selected from synthetic hydrocarbon oils, ester synthetic oils, ether synthetic oils and glycol synthetic oils can be used.
合成炭化水素油としては、例えば、ポリ−α−オレフィン(PAO)、エチレン−α−オレフィン共重合体、ポリブテン、アルキルベンゼン、アルキルナフタレンなどから選ばれる少なくとも1種又は2種以上の混合物を用いることができる。 As the synthetic hydrocarbon oil, for example, at least one or a mixture of two or more selected from poly-α-olefin (PAO), ethylene-α-olefin copolymer, polybutene, alkylbenzene, alkylnaphthalene, and the like is used. it can.
エステル系合成油としては、例えば、ジエステルやポリオールエステル、芳香族エステル等のエステル油などから選ばれる少なくとも1種又は2種以上の混合物を用いることができる。 As the ester-based synthetic oil, for example, at least one kind or a mixture of two or more kinds selected from ester oils such as diesters, polyol esters, and aromatic esters can be used.
エーテル系合成油としては、例えば、アルキルジフェニルエーテル等などから選ばれる少なくとも1種又は2種以上の混合物を用いることができる。 As the ether synthetic oil, for example, at least one or a mixture of two or more selected from alkyl diphenyl ether and the like can be used.
グリコール系合成油としてはポリエチレングリコール、ポリプロピレングリコールなどから選ばれる少なくとも1種又は2種以上の混合物を用いることができる。 As the glycol-based synthetic oil, at least one kind or a mixture of two or more kinds selected from polyethylene glycol, polypropylene glycol and the like can be used.
本発明に用いられる基油としては、樹脂に対する影響の少ない(劣化させにくい)合成炭化水素油が好ましく、より好ましくはPAOである。 The base oil used in the present invention is preferably a synthetic hydrocarbon oil having little influence on the resin (not easily deteriorated), more preferably PAO.
本発明に用いられる増稠剤としては、例えば、金属石けん、金属複合石けんが挙げられ、金属石けんとしては、例えば、Li石けん、Ca石けん、アルミニウム石けんなどが挙げられ、Li石けんとしては、例えば、12−ヒドロキシステアリン酸やステアリン酸を使用したものなどが挙げられる。また、金属複合石けんとしては、例えば、Li複合石けん、Ca複合石けん、Ba複合石けんなどが挙げられる。 Examples of the thickener used in the present invention include metal soap and metal composite soap. Examples of the metal soap include Li soap, Ca soap and aluminum soap. Examples of the Li soap include: Examples thereof include those using 12-hydroxystearic acid or stearic acid. Examples of the metal composite soap include Li composite soap, Ca composite soap, Ba composite soap and the like.
本発明において、ウレア化合物を用いると熱や時間とともに硬化するものが発生するという問題があるので、好ましくない。 In the present invention, use of a urea compound is not preferable because there is a problem that a material that cures with heat and time is generated.
本発明に用いられる増稠剤としては、Li石けんが好ましい。 As the thickener used in the present invention, Li soap is preferable.
本発明において、固体潤滑剤は、MCAとPTFEを併用し、その配合比率および配合量を特定の範囲とすることで、潤滑機能(低動摩擦係数)と共に静止機能(高静摩擦係数)を併せ持つことが可能となる。 In the present invention, the solid lubricant may have both a lubricating function (low dynamic friction coefficient) and a static function (high static friction coefficient) by using MCA and PTFE in combination and setting the blending ratio and blending amount within a specific range. It becomes possible.
MCAとPTFEの配合比率は、MCA/PTFE(重量比)=0.05〜50の範囲であり、好ましくは 0.1〜20の範囲である。 The mixing ratio of MCA and PTFE is MCA / PTFE (weight ratio) = 0.05 to 50, preferably 0.1 to 20.
0.05未満であると、静摩擦係数が低くなってしまい、必要な静止機能が得られず、50以上であると静摩擦係数が高くなるが、動摩擦係数も高くなってしまい、必要な潤滑機能が得られない。 If it is less than 0.05, the static friction coefficient becomes low and the necessary static function cannot be obtained, and if it is 50 or more, the static friction coefficient becomes high, but the dynamic friction coefficient also becomes high and the necessary lubrication function is obtained. I can't get it.
固体潤滑剤であるMCAとPTFEの合計の配合量は全グリース重量に対して0.1〜25wt%の範囲であり、好ましくは1〜8wt%の範囲であり、より好ましくは6〜8wt%の範囲である。 The total blend amount of MCA and PTFE, which are solid lubricants, is in the range of 0.1 to 25 wt%, preferably in the range of 1 to 8 wt%, more preferably in the range of 6 to 8 wt%, based on the total grease weight. It is a range.
0.1wt%未満であると、静摩擦係数が低くなってしまい、必要な静止機能が得られない。また固体潤滑剤の機能を発揮しない。25wt%より多いと、グリース組成物が硬くなりすぎるため、動摩擦係数が高くなってしまい、必要な潤滑機能が得られない。 If it is less than 0.1 wt%, the static friction coefficient becomes low, and a necessary static function cannot be obtained. Also, it does not exhibit the function of a solid lubricant. If it is more than 25 wt%, the grease composition becomes too hard, so that the dynamic friction coefficient becomes high and a necessary lubricating function cannot be obtained.
MCAはメラミンとイソシアヌル酸の付加物であることから、特開平11−332177号公報に記載のメラミン樹脂とは異なる。 Since MCA is an adduct of melamine and isocyanuric acid, it differs from the melamine resin described in JP-A-11-332177.
本発明のグリース組成物には、本発明の効果を損なわない範囲で酸化防止剤や極圧剤、防錆剤、腐食防止剤、粘度指数向上剤、油性剤等を適宜選択して添加することができる。 To the grease composition of the present invention, an antioxidant, an extreme pressure agent, a rust inhibitor, a corrosion inhibitor, a viscosity index improver, an oily agent and the like are appropriately selected and added within a range not impairing the effects of the present invention. Can do.
酸化防止剤としては、例えば、2,6−ジ−t−ブチル−4−メチルフェノール、4,4’−メチレンビス(2,6−ジ−t−ブチルフェノール)などのフェノール系や、アルキルジフェニルアミン(アルキル基は炭素数4〜20のもの)、トリフェニルアミン、フェニル−α−ナフチルアミン、フェノチアジン、アルキル化フェニル−α−ナフチルアミン、フェニチアジン、アルキル化フェノチアジンなどのアミン系酸化防止剤などが挙げられ、単独又は2種以上を混合して用いることができる。 Examples of the antioxidant include phenols such as 2,6-di-t-butyl-4-methylphenol and 4,4′-methylenebis (2,6-di-t-butylphenol), and alkyldiphenylamine (alkyl). Group having 4 to 20 carbon atoms), amine-based antioxidants such as triphenylamine, phenyl-α-naphthylamine, phenothiazine, alkylated phenyl-α-naphthylamine, phenothiazine, alkylated phenothiazine, etc. Two or more kinds can be mixed and used.
極圧添加剤としては、例えば、酸性リン酸エステル、亜リン酸エステル、酸性リン酸エステルアミン塩などのリン系化合物、スルフィド類、ジスルフィド類などの硫黄系化合物、塩素化パラフィン、塩素化ジフェニルなどの塩素系化合物、及びジアルキルジチオリン酸亜鉛(ZnDTP)、ジアルキルジチオカルバミン酸モリブデン(MoDTP)などの金属有機化合物などが挙げられる。 Examples of extreme pressure additives include phosphorous compounds such as acidic phosphate esters, phosphite esters, and acidic phosphate ester amine salts, sulfur compounds such as sulfides and disulfides, chlorinated paraffin, and chlorinated diphenyl. And organic metal compounds such as zinc dialkyldithiophosphate (ZnDTP) and molybdenum dialkyldithiocarbamate (MoDTP).
防錆剤としては、例えば、脂肪酸、脂肪酸石けん、アルキルスルホン酸塩、脂肪酸アミン、酸化パラフィン、ポリオキシエチレンアルキルエーテルなどが挙げられる。 Examples of the rust preventive include fatty acids, fatty acid soaps, alkyl sulfonates, fatty acid amines, oxidized paraffins, and polyoxyethylene alkyl ethers.
腐食防止剤としては、例えば、ベンゾトリアゾールやベンゾイミダゾール、チアジアゾールなどが挙げられる。 Examples of the corrosion inhibitor include benzotriazole, benzimidazole, thiadiazole and the like.
粘度指数向上剤としては、例えば、ポリメタクリレート、エチレン-プロピレン共重合体、ポリイソブチレン、ポリアルキルスチレン、スチレン-イソプレン共重合体水素化物などが挙げられる。 Examples of the viscosity index improver include polymethacrylate, ethylene-propylene copolymer, polyisobutylene, polyalkylstyrene, styrene-isoprene copolymer hydride, and the like.
油性剤としては、例えば、脂肪酸、高級アルコール、多価アルコール、多価アルコールエステル、脂肪族エステル、脂肪族アミン、脂肪酸モノグリセライドなどが挙げられる。 Examples of the oily agent include fatty acids, higher alcohols, polyhydric alcohols, polyhydric alcohol esters, aliphatic esters, aliphatic amines, fatty acid monoglycerides, and the like.
本発明のグリース組成物を用いて潤滑する樹脂部材の樹脂としては、ポリエチレン(PE)、ポリプロピレン(PP)、ABS樹脂(ABS)、ポリアセタール(POM)、ナイロン(PA)、ポリカーボネート(PC)、フェノール樹脂(PF)、ポリエチレンテレフタレート(PET)、ポリブチレンテレフタレート(PBT)、ポリフェニレンサルファイド(PPS)、ポリエーテルスルフォン(PES)、ポリイミド(PI)、ポリエーテルエーテルケトン(PEEK)等が挙げられる。 The resin of the resin member to be lubricated using the grease composition of the present invention includes polyethylene (PE), polypropylene (PP), ABS resin (ABS), polyacetal (POM), nylon (PA), polycarbonate (PC), phenol Examples thereof include resin (PF), polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polyphenylene sulfide (PPS), polyether sulfone (PES), polyimide (PI), polyether ether ketone (PEEK), and the like.
本発明のグリース組成物は、樹脂部材同士または樹脂部材と金属部材との摺動において、動摩擦係数が0.048以下であり、静摩擦係数が0.053以上となる物性を有するものが好ましい。 The grease composition of the present invention preferably has physical properties such that the sliding friction between the resin members or between the resin member and the metal member has a dynamic friction coefficient of 0.048 or less and a static friction coefficient of 0.053 or more.
動摩擦係数および静摩擦係数は以下の試験方法により測定される。 The dynamic friction coefficient and the static friction coefficient are measured by the following test methods.
(試験方法)
動摩擦係数、静摩擦係数は、金属プレート上にグリースを塗布し、上から樹脂製POM(ポリアセタール)ボールを押しつけ往復動させる。往復摺動させた時の樹脂製POMボールと金属プレートの間に発生する摩擦力から摩擦係数を測定した。
(Test method)
For the dynamic friction coefficient and static friction coefficient, grease is applied on a metal plate, and a resin-made POM (polyacetal) ball is pressed from above to reciprocate. The friction coefficient was measured from the friction force generated between the resin-made POM ball and the metal plate when reciprocally slid.
(測定条件)
試験条件:上部試験片 :POMボール(直径10mm)(樹脂製ボール)
下部試験片 :S45Cプレート(金属プレート)
試験荷重 :3kgf
グリース塗布量:0.05g
摺動速度 :1mm/sec
試験温度 :80℃
摺動距離 :10mm
(Measurement condition)
Test conditions: Upper test piece: POM ball (diameter 10 mm) (resin ball)
Lower test piece: S45C plate (metal plate)
Test load: 3kgf
Grease application amount: 0.05g
Sliding speed: 1mm / sec
Test temperature: 80 ° C
Sliding distance: 10mm
本発明に係るグリース組成物は、複写機、プリンター等の事務機器用部品、減速機・増速機、ギヤ、チェーン、モーター等の動力伝達装置、走行系部品、ABS等の制御系部品、操舵系部品、変速機等の駆動系部品、パワーウィンドウモーター、パワーシートモーター、サンルーフモーター等の自動車補強部品、電子情報機器、携帯電話等のヒンジ部品、食品・薬品工業、鉄鋼、建設、ガラス工業、セメント工業、フィルムテンター等化学・ゴム・樹脂工業、環境・動力設備、製紙・印刷工業、木材工業、繊維・アパレル工業における各種部品や相対運動する機械部品等に広く適用可能であり、また、転がり軸受、スラスト軸受、動圧軸受、樹脂軸受、直動装置等の軸受等にも適用可能である。 The grease composition according to the present invention includes parts for office equipment such as copying machines and printers, speed reducers / speed increasers, power transmission devices such as gears, chains and motors, traveling system parts, control system parts such as ABS, steering System parts, transmission system parts such as transmissions, automotive reinforcement parts such as power window motors, power seat motors and sunroof motors, electronic information equipment, hinge parts such as mobile phones, food / pharmaceutical industries, steel, construction, glass industry, Can be widely applied to various parts in the cement industry, film tenter, chemical / rubber / resin industry, environment / power equipment, paper / printing industry, wood industry, textile / apparel industry, and mechanical parts that move relative to each other. The present invention can also be applied to bearings such as bearings, thrust bearings, dynamic pressure bearings, resin bearings, and linear motion devices.
以下、本発明を実施例に基づき説明するが、本発明はかかる実施例によって限定されない。 EXAMPLES Hereinafter, although this invention is demonstrated based on an Example, this invention is not limited by this Example.
実施例1
<配合成分とその配合量>
(1)基油
ポリ−α−オレフィン(イオネスオリゴマー社製「DURASYN 166」)
80重量%
(2)増稠剤
Li石けん(勝田化工社製「Li−OHST」) 8重量%
(3)固体潤滑剤
MCA(日産化学工業社製「MC−6000」) 10重量%
PTFE(住友スリーエム社製「ダイニオン TF9207」) 1重量%
(4)酸化防止剤
フェニルナフチルアミン(チバ・スペシャルティー・ケミカルズ社製
「イルガノックス L06」) 1重量%
Example 1
<Blend ingredients and blending amounts>
(1) Base oil poly-α-olefin (“DURASYN 166” manufactured by Iones Oligomers)
80% by weight
(2) Thickening agent Li soap (“Li-OHST” manufactured by Katsuta Chemical Corporation) 8% by weight
(3) Solid lubricant MCA (manufactured by Nissan Chemical Industries, Ltd. “MC-6000”) 10% by weight
PTFE (“Dinion TF9207” manufactured by Sumitomo 3M) 1% by weight
(4) Antioxidant
Phenylnaphthylamine (Ciba Specialty Chemicals)
"Irganox L06") 1% by weight
<グリースの調製>
上記基油及び増稠剤を混合撹拌釜に配合し、加熱攪拌した。溶融温度まで加熱攪拌した
後、冷却を行った。生成したゲル状物質に各種添加剤を加え、攪拌した後、ロールミルに
通し、グリース組成物を調製した。
<Preparation of grease>
The above base oil and thickener were blended in a mixing and stirring kettle and heated and stirred. After heating and stirring to the melting temperature, cooling was performed. Various additives were added to the produced gel substance, stirred, and then passed through a roll mill to prepare a grease composition.
得られたグリース組成物について、静摩擦係数、動摩擦係数および混和稠度を測定した。 About the obtained grease composition, the static friction coefficient, the dynamic friction coefficient, and the mixing consistency were measured.
その結果を表1に示す。 The results are shown in Table 1.
<測定方法>
(稠度)
試験温度:25℃
試験方法:JIS K2220に準拠し、稠度測定を行った。
<Measurement method>
(Consistency)
Test temperature: 25 ° C
Test method: Consistency was measured according to JIS K2220.
(動摩擦係数および静摩擦係数)
試験方法:金属プレート上にグリースを塗布し、上から樹脂製のボールを押しつけ往復動させる。往復摺動させた時の樹脂製ボールと金属プレートの間に発生する摩擦力から摩擦係数を測定した。
試験条件:上部試験片 :POMボール(直径10mm)(樹脂製ボール)
下部試験片 :S45Cプレート(金属プレート)
試験荷重 :3kgf
グリース塗布量:0.05g
摺動速度 :1mm/sec
試験温度 :80℃
摺動距離 :10mm
(Dynamic friction coefficient and static friction coefficient)
Test method: Grease is applied on a metal plate, and a resin ball is pressed from above to reciprocate. The friction coefficient was measured from the friction force generated between the resin ball and the metal plate when reciprocatingly slid.
Test conditions: Upper test piece: POM ball (diameter 10 mm) (resin ball)
Lower test piece: S45C plate (metal plate)
Test load: 3kgf
Grease application amount: 0.05g
Sliding speed: 1mm / sec
Test temperature: 80 ° C
Sliding distance: 10mm
実施例2−3
実施例1において、基油の配合量と、固体潤滑剤であるMCAおよびPTFEの配合量を表1に示すように代えた以外は同様にして評価した結果を表1に示す。
Example 2-3
Table 1 shows the results of evaluation in the same manner as in Example 1 except that the blending amounts of base oil and solid lubricants MCA and PTFE were changed as shown in Table 1.
実施例4
実施例1において、基油の配合量と、増稠剤の配合量と、固体潤滑剤であるMCAおよびPTFEの配合量を表1に示すように代えた以外は同様にして評価した結果を表1に示す。
Example 4
Table 1 shows the results of evaluation in the same manner as in Example 1, except that the blending amount of the base oil, the blending amount of the thickener, and the blending amounts of MCA and PTFE, which are solid lubricants, were changed as shown in Table 1. It is shown in 1.
比較例1−3
実施例1において、基油の配合量と、固体潤滑剤であるMCAおよびPTFEの配合量を表1に示すように代えた以外は同様にして評価した結果を表1に示す。
Comparative Example 1-3
Table 1 shows the results of evaluation in the same manner as in Example 1 except that the blending amounts of base oil and solid lubricants MCA and PTFE were changed as shown in Table 1.
比較例4
実施例1において、基油の配合量および固体潤滑剤であるPTFEの配合量を表1に示すように代えた以外は同様にして評価した結果を表1に示す。
Comparative Example 4
Table 1 shows the results of evaluation in the same manner as in Example 1 except that the blending amount of the base oil and the blending amount of PTFE as the solid lubricant were changed as shown in Table 1.
比較例5
実施例1において、基油の配合量と、増稠剤の配合量と、固体潤滑剤であるMCAおよびPTFEの配合量を表1に示すように代えた以外は同様にして評価した結果を表1に示す。
Comparative Example 5
Table 1 shows the results of evaluation in the same manner as in Example 1, except that the blending amount of the base oil, the blending amount of the thickener, and the blending amounts of MCA and PTFE, which are solid lubricants, were changed as shown in Table 1. It is shown in 1.
Claims (3)
前記基油は、ポリ−α−オレフィン(PAO)、エチレン−α−オレフィン共重合体、ポリブテン、アルキルベンゼン、アルキルナフタレンから選ばれる少なくとも1種又は2種以上の混合物からなる合成炭化水素油からなり、
前記増稠剤は、Li石けんからなることを特徴とするグリース組成物。 In a grease composition used for sliding parts between resin members or between a resin member and a metal member, the base oil, the thickener, and melamine cyanurate (MCA) and polytetrafluoroethylene (PTFE) as a solid lubricant, The total amount of MCA and PTFE is in the range of 0.1 to 25 wt% with respect to the total grease weight, and the ratio of MCA and PTFE is in the range of MCA / PTFE (weight ratio) = 0.05 to 50 A grease composition (except when the grease composition contains boron nitride particles),
The base oil is poly -α- olefin (PAO), ethylene -α- olefin copolymer, polybutene, alkylbenzene, or at least one or of two or more mixtures synthetic hydrocarbon oils are selected from alkyl naphthalene Rannahli ,
The thickening agent is a grease composition, comprising Li soap .
<試験方法>
金属プレート上にグリースを塗布し、上から樹脂製のボールを押しつけ往復動させる。往復摺動させた時の樹脂製ボールと金属プレートの間に発生する摩擦力から動摩擦係数及び静摩擦係数を測定する。
<試験条件>
上部試験片 :POMボール(直径10mm)(樹脂製ボール)
下部試験片 :S45Cプレート(金属プレート)
試験荷重 :3kgf
グリース塗布量:0.05g
摺動速度 :1mm/sec
試験温度 :80℃
摺動距離 :10mm The grease composition according to claim 1 or 2, wherein a dynamic friction coefficient measured by the following test method under the following test conditions is 0.048 or less and a static friction coefficient is 0.053 or more.
<Test method>
Grease is applied onto the metal plate, and a resin ball is pressed from above to reciprocate. The dynamic friction coefficient and the static friction coefficient are measured from the friction force generated between the resin ball and the metal plate when reciprocatingly sliding.
<Test conditions>
Upper test piece: POM ball (diameter 10 mm) (resin ball)
Lower test piece: S45C plate (metal plate)
Test load: 3kgf
Grease application amount: 0.05g
Sliding speed: 1mm / sec
Test temperature: 80 ° C
Sliding distance: 10mm
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2007178891A JP5450935B2 (en) | 2007-07-06 | 2007-07-06 | Grease composition |
Applications Claiming Priority (1)
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Cited By (2)
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US10907113B2 (en) | 2018-02-07 | 2021-02-02 | Nok Klueber Co., Ltd. | Lubricating grease composition, clutch and power window motor |
WO2023179897A1 (en) * | 2022-03-25 | 2023-09-28 | Klueber Lubrication Muenchen Se & Co. Kg | Use of a lubricant composition for lubricating equipment |
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WO2011014288A2 (en) * | 2009-05-15 | 2011-02-03 | University Of Florida Research Foundation, Inc. | Articles having low coefficients of friction, methods of making the same, and methods of use |
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JPS5765797A (en) * | 1980-10-08 | 1982-04-21 | Janome Sewing Mach Co Ltd | White solid lubricant composition |
JPS6112791A (en) * | 1984-06-28 | 1986-01-21 | Yuka Meramin Kk | Grease containing solid lubricant |
JP2774282B2 (en) * | 1988-07-04 | 1998-07-09 | 協同油脂株式会社 | Silicone grease composition with excellent lubricity |
JPH08209167A (en) * | 1995-02-06 | 1996-08-13 | Nippon Seiko Kk | Grease composition for resin lubrication |
JPH11246886A (en) * | 1998-01-05 | 1999-09-14 | Nippon Seiko Kk | Rolling device |
JP3778410B2 (en) * | 1999-08-27 | 2006-05-24 | 協同油脂株式会社 | Grease composition for automobile steering |
JP4107822B2 (en) * | 2000-10-06 | 2008-06-25 | 新日本石油株式会社 | Grease composition |
JP4426194B2 (en) * | 2003-02-26 | 2010-03-03 | 新日本石油株式会社 | Grease composition |
JP2005281457A (en) * | 2004-03-29 | 2005-10-13 | Nippon Oil Corp | Grease composition for constant velocity joint |
JP2006089575A (en) * | 2004-09-22 | 2006-04-06 | Nippon Oil Corp | Grease composition |
JP4883920B2 (en) * | 2005-02-23 | 2012-02-22 | 協同油脂株式会社 | Grease composition and bearing |
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US10907113B2 (en) | 2018-02-07 | 2021-02-02 | Nok Klueber Co., Ltd. | Lubricating grease composition, clutch and power window motor |
WO2023179897A1 (en) * | 2022-03-25 | 2023-09-28 | Klueber Lubrication Muenchen Se & Co. Kg | Use of a lubricant composition for lubricating equipment |
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