JP5449335B2 - Combustion facility control method using combination of resistance coefficient and flame front estimation - Google Patents

Combustion facility control method using combination of resistance coefficient and flame front estimation Download PDF

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JP5449335B2
JP5449335B2 JP2011513059A JP2011513059A JP5449335B2 JP 5449335 B2 JP5449335 B2 JP 5449335B2 JP 2011513059 A JP2011513059 A JP 2011513059A JP 2011513059 A JP2011513059 A JP 2011513059A JP 5449335 B2 JP5449335 B2 JP 5449335B2
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トムセン、ソエレン、ニーマン
ソエレンセン、ベニー、エルベック
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バブコック アンド ウイルコックス ボルンド エイ/エス
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/50Control or safety arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/002Incineration of waste; Incinerator constructions; Details, accessories or control therefor characterised by their grates
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N1/00Regulating fuel supply
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N1/00Regulating fuel supply
    • F23N1/002Regulating fuel supply using electronic means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2207/00Control
    • F23G2207/10Arrangement of sensing devices
    • F23G2207/102Arrangement of sensing devices for pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2900/00Special features of, or arrangements for incinerators
    • F23G2900/55Controlling; Monitoring or measuring
    • F23G2900/55009Controlling stoker grate speed or vibrations for waste movement
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N2223/00Signal processing; Details thereof
    • F23N2223/36PID signal processing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N2225/00Measuring
    • F23N2225/04Measuring pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N2229/00Flame sensors
    • F23N2229/20Camera viewing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N2241/00Applications
    • F23N2241/18Incinerating apparatus

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Incineration Of Waste (AREA)

Description

本発明は、燃料が前方に送られて連続する乾燥、点火、燃焼、燃え尽きをさせる、多くの移動火格子に燃料を送る送り装置を有する燃焼設備に用いられる制御方法に関し、燃焼用の一次空気は、火格子の下から火格子上の燃料の層を通って供給されるようになった、制御方法に関する。   The present invention relates to a control method used in a combustion facility having a feeding device that feeds fuel to many moving grate, in which fuel is fed forward to continuously dry, ignite, burn, and burn out. Relates to a control method which is supplied from below the grate through a layer of fuel on the grate.

この種の燃焼設備においては、火格子と通過する空気流と燃料のために、抵抗係数の計算に基づいて、例えば、ベルヌーイの原理に基づいて、送り装置やおそらくは移動火格子の速度の制御を提供することが知られている。この種の方法は、欧州特許第955499号から知られる。   In this type of combustion equipment, the speed of the feeder and possibly the moving grate are controlled based on the calculation of the resistance coefficient, for example on the basis of Bernoulli's principle, for the grate and the air flow and fuel passing therethrough. It is known to provide. A method of this kind is known from EP 955499.

欧州特許第955499号European Patent No. 955499

本発明の目的は、上記に関連する種類の方法を提供することであって、これにより、燃焼のより正確な制御が可能となるのである。この方法は、前記した種類の方法によって達成され、本発明によれば、燃焼領域のカメラ画像の画像解析によって提供される、火炎前面の推定位置を用いて、抵抗係数に基づく制御の補正を提供する。この装置では、火炎前面の位置がその最適位置からずれることが検出されると、抵抗係数制御装置の設定値または制御信号が補正されうる。   The object of the present invention is to provide a method of the kind related to the above, which allows a more precise control of the combustion. This method is achieved by a method of the type described above and, according to the invention, provides a correction of control based on the resistance coefficient using the estimated position of the flame front, provided by image analysis of the camera image of the combustion area. To do. In this apparatus, when it is detected that the position of the front surface of the flame is deviated from the optimum position, the set value or control signal of the resistance coefficient control apparatus can be corrected.

本発明の以下の詳細な説明において、本発明は、以下の図面に示された発明の方法の実施例を参照して、詳細に説明される。   In the following detailed description of the invention, the invention will be described in detail with reference to the embodiments of the inventive method shown in the following drawings.

抵抗係数制御装置の設定値が、火炎前面制御信号によって付加的に(正方向に)補正される、送り制御装置の構成を概略的に示す。1 schematically shows a configuration of a feed control device in which a set value of a resistance coefficient control device is additionally corrected (in the positive direction) by a flame front control signal. 抵抗係数制御装置の設定値が、火炎前面制御信号によって計測される、送り制御装置の構成を概略的に示す。1 schematically shows a configuration of a feed control device in which a set value of a resistance coefficient control device is measured by a flame front control signal. 火炎前面制御信号が直接、送り制御装置の設定値を計測する送り制御装置の構成を概略的に示す。The flame front control signal directly shows the configuration of the feed control device that directly measures the set value of the feed control device.

図1から図3に示された制御装置は、燃焼設備の2つのパラメータ、すなわち、燃焼室への可燃燃料の速度1と、連続する第1燃焼火格子上の搬送速度2の各々の制御装置を備えている。2つの制御装置は、それぞれ、PID制御装置として示されており、これらは、第1に、設備の所望の蒸気・エネルギ生産に基づく火格子速度の設定値3に従って、制御される。2つの制御装置の火格子速度の設定値3の補正は、燃焼領域上の抵抗係数ζによって行われる。この抵抗係数ζは、例えば、火格子とその上の可燃材料の層の組み合わされた燃焼の対向側の圧力と、燃焼空気の流量、圧力および温度の測定などを用いて、燃焼領域のために計算される。抵抗係数ζの計算は、様々な異なる式に基づいている。例えば、以下の式がある。   The control device shown in FIGS. 1 to 3 is a control device for each of the two parameters of the combustion facility, namely the speed 1 of the combustible fuel to the combustion chamber and the transport speed 2 on the continuous first combustion grate. It has. Each of the two controllers is shown as a PID controller, which is first controlled according to a grate velocity setpoint 3 based on the desired steam and energy production of the facility. Correction of the set value 3 of the grate velocity of the two control devices is performed by the resistance coefficient ζ on the combustion region. This resistance coefficient ζ is determined for the combustion region using, for example, the pressure on the opposite side of the combined combustion of the grate and the layer of combustible material thereon and the measurement of the flow rate, pressure and temperature of the combustion air. Calculated. The calculation of the resistance coefficient ζ is based on a variety of different equations. For example, there is the following formula.

Figure 0005449335

ここで、Δρは火格子とその上の燃料上での圧力損失であり、ζは抵抗係数であり、ρは媒体(燃焼空気)の密度であり、νは媒体の速度であり、xは層流または乱流に依存する指数である。
Figure 0005449335

Where Δρ is the pressure loss on the grate and the fuel above it, ζ is the resistance coefficient, ρ is the density of the medium (combustion air), ν is the speed of the medium, and x is the layer An index that depends on flow or turbulence.

Figure 0005449335

ここで、ζ1は抵抗係数であり、Rは空気のガス定数(=287.1 J/(kg K))であり、Tは空気の温度(K)であり、Pは空気の圧力(Pa)であり、Δρは火格子とその上の燃料上での圧力損失であり、Vは空気の堆積流量(m/s)である。
Figure 0005449335

Here, ζ1 is a resistance coefficient, R is a gas constant of air (= 287.1 J / (kg K)), T is an air temperature (K), and P is an air pressure (Pa). Δρ is the pressure loss on the grate and the fuel above it, and V is the air deposition flow rate (m 3 / s).

火格子上の燃料の厚みと密度に関連する抵抗係数ζρνを与えるその他の式が採用されてもかまわない。   Other formulas that give a resistance coefficient ζρν related to the thickness and density of the fuel on the grate may be employed.

このようにして計算された燃焼領域上の抵抗係数ζρνは、その抵抗係数ζρνが燃焼領域の消耗層の厚みの良い推定を提供するという事実のために、送り装置の速度1と2の必要な補正の優れた指示を与える。   The resistance coefficient ζρν calculated in this way is necessary for the feed speeds 1 and 2 due to the fact that the resistance coefficient ζρν provides a good estimate of the thickness of the consumable layer in the combustion region. Gives excellent instructions for correction.

本発明によれば、しかしながら、抵抗係数の設定値ζspは、高すぎたり低すぎたりする可能性があり、更に補正する必要がある。この補正の必要性は、本発明によれば、火炎前面の推定位置Fpvの使用によって解決され、この推定は、燃焼領域のカメラ画像の画像解析によって解決される。カメラは、好ましい実施例では、赤・緑・青(RGB)画像カメラであるが、赤外線カメラのようなその他のカメラが用いられても良い。   According to the present invention, however, the resistance coefficient set value ζsp may be too high or too low and needs to be further corrected. This need for correction is solved according to the invention by the use of an estimated position Fpv of the flame front, which is solved by image analysis of the camera image of the combustion area. The camera is a red / green / blue (RGB) image camera in the preferred embodiment, but other cameras such as infrared cameras may be used.

図1に示す例示的な実施例においては、火炎前面制御装置は、火炎前面用の設定値Fspと火炎前面位置のための推定値Fpvを備えており、これは、PID制御装置に提供され、火炎前面のためのPID制御装置からの出力は、制御値を補正し最終的に燃焼室への可燃燃料の速度1と連続する第1燃焼火格子上の搬送速度2の制御を補正するために、抵抗係数制御装置の設定値ζspに加えられる。   In the exemplary embodiment shown in FIG. 1, the flame front controller comprises a set value Fsp for the flame front and an estimated value Fpv for the flame front position, which is provided to the PID controller, The output from the PID controller for the flame front is to correct the control value and finally to correct the control of the transport speed 2 on the first combustion grate that is continuous with the speed 1 of the combustible fuel to the combustion chamber. Is added to the set value ζsp of the resistance coefficient control device.

同様に、図2は、対応する装置を示しており、ここでは、火炎前面制御装置からの出力は、抵抗係数制御装置の設定値ζspを乗じられる。   Similarly, FIG. 2 shows the corresponding device, where the output from the flame front control device is multiplied by the set value ζsp of the resistance coefficient control device.

更に、図3は、火炎前面制御装置からの出力信号が火格子の設定値3に掛けられ、同様にして、抵抗係数制御装置の出力信号がその計算結果に掛けられて、その後、燃焼室への可燃燃料の送給速度1と連続する第1燃焼火格子上の搬送速度2を制御するためのPID制御装置に供給されるようになった、代替的な構成を示している。   Further, FIG. 3 shows that the output signal from the flame front control device is multiplied by the set value 3 of the grate, and similarly, the output signal of the resistance coefficient control device is multiplied by the calculation result, and then to the combustion chamber. 2 shows an alternative configuration which is supplied to a PID control device for controlling a transport speed 2 on a first combustion grate continuous with a combustible fuel feed speed 1.

Claims (2)

燃料が前方に送られて連続する乾燥、点火、燃焼、燃え尽きをさせる、多くの移動火格子に燃料を送る送り装置を有する燃焼設備であって、燃焼用の一次空気が、火格子の下から火格子上の燃料の層を通って供給されるようになった燃焼設備の送り装置の速度(1)と第1移動火格子の速度(2)を制御する方法において、該方法が、
燃焼火格子を通る空気流と燃料のための抵抗係数(ζρν)を計算する工程と、
抵抗係数(ζρν)に基づいて燃焼設備の送り装置の速度(1)と第1移動火格子の速度(2)を制御する工程と、
燃焼領域のカメラ画像の画像解析によって火炎前面の位置の推定(Fpv)を提供する工程と、
火炎前面の前記推定位置(Fpv)を用いて、送り装置の速度(1)と第1移動火格子の速度(2)の抵抗係数(ζρν)に基づいて制御の補正を提供する工程を有し、
前記抵抗係数(ζρν)に基づく制御の補正が、火炎前面の推定位置(Fpv)のフィードフォーワード導入によってなされることを特徴とする、方法。
Combustion equipment with a feeder that sends fuel to many moving grate, where the fuel is sent forward to cause continuous drying, ignition, combustion, and burnout, where the primary air for combustion is from below the grate A method for controlling the speed (1) of a feeder of a combustion facility adapted to be fed through a layer of fuel on a grate and the speed (2) of a first moving grate, the method comprising:
Calculating a resistance coefficient (ζρν) for the air flow and fuel through the combustion grate;
Controlling the speed (1) of the feeder of the combustion equipment and the speed (2) of the first moving grate based on the resistance coefficient (ζρν);
Providing a flame front position estimate (Fpv) by image analysis of the camera image of the combustion region;
Using the estimated position of the flame front to (Fpv), comprising the step of providing a correction control based on the resistance coefficient of the speed (2) of the speed (1) and the first moving grate feeder (Zetaronyu) ,
The method is characterized in that the correction of the control based on the resistance coefficient (ζρν) is made by introducing a feed forward of the estimated position (Fpv) of the flame front .
燃料が前方に送られて連続する乾燥、点火、燃焼、燃え尽きをさせる、多くの移動火格子に燃料を送る送り装置を有する燃焼設備であって、燃焼用の一次空気が、火格子の下から火格子上の燃料の層を通って供給されるようになった燃焼設備の送り装置の速度(1)と第1移動火格子の速度(2)を制御する方法において、該方法が、Combustion equipment with a feeder that sends fuel to many moving grate, where the fuel is sent forward to cause continuous drying, ignition, combustion, and burnout, where the primary air for combustion is from below the grate A method for controlling the speed (1) of a feeder of a combustion facility adapted to be fed through a layer of fuel on a grate and the speed (2) of a first moving grate, the method comprising:
燃焼火格子を通る空気流と燃料のための抵抗係数(ζρν)を計算する工程と、Calculating a resistance coefficient (ζρν) for the air flow and fuel through the combustion grate;
抵抗係数(ζρν)に基づいて燃焼設備の送り装置の速度(1)と第1移動火格子の速度(2)を制御する工程と、Controlling the speed (1) of the feeder of the combustion equipment and the speed (2) of the first moving grate based on the resistance coefficient (ζρν);
燃焼領域のカメラ画像の画像解析によって火炎前面の位置の推定(Fpv)を提供する工程と、Providing a flame front position estimate (Fpv) by image analysis of the camera image of the combustion region;
火炎前面の前記推定位置(Fpv)を用いて、送り装置の速度(1)と第1移動火格子の速度(2)の抵抗係数(ζρν)に基づいて制御の補正を提供する工程を有し、Using the estimated position (Fpv) of the flame front to provide a control correction based on the resistance coefficient (ζρν) of the speed (1) of the feeder and the speed (2) of the first moving grate ,
前記抵抗係数(ζρν)に基づく制御の補正が、ゲイン計測ファクターとして火炎前面の推定位置(Fpv)を導入する、即ち、火格子速度の設定値(3)に掛けることによってなされることを特徴とする、方法。The correction of the control based on the resistance coefficient (ζρν) is performed by introducing the estimated position (Fpv) of the flame front as a gain measurement factor, that is, by multiplying the set value (3) of the grate velocity. how to.
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EP2324288B1 (en) 2018-11-21
CN102057223B (en) 2013-06-12
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US20110123939A1 (en) 2011-05-26
JP2011523022A (en) 2011-08-04

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