JP5427498B2 - Electrostatic oiling equipment - Google Patents

Description

  The present invention relates to an electrostatic oiling apparatus that electrostatically oils a work as a metal machine part, for example, an oil such as lubricating oil or rust preventive oil. More specifically, for example, an inner peripheral surface and an outer peripheral surface are provided. The present invention relates to an electrostatic oiling device that performs electrostatic oiling on a machine part such as a cylinder.

  When shipping machine parts, the machine parts are immersed in an oil agent such as lubricating oil or rust preventive oil and then wrapped with wrapping paper. Therefore, there is a problem in processing because the amount of oil consumed is large and a large amount of oil adheres to the wrapping paper. Therefore, it is possible to spray the oil from the surroundings while the machine parts are being conveyed by a conveyor or the like. However, in order to uniformly apply oil to the entire inner peripheral surface and outer peripheral surface of the machine parts, it is necessary to It is necessary to spray the oil, and it is difficult to reduce the consumption of the oil. In addition, as patent documents considered to be related to the present invention, there are, for example, patent documents 1 to 3 and the like.

JP 59-102467 A JP 2001-129442 A Japanese Patent No. 4188940

  Patent Documents 1 to 3 are directed to, for example, a steel plate as an electrostatic oiling target, and cannot be adopted as a configuration for performing electrostatic oiling on a machine part such as a cylinder.

The present invention has been made in view of the conventional problems as described above, and a plurality of guide members divided into left and right for guiding a work as an oil-coated member in one direction, and a width dimension between the plurality of guide members. The guide bar that supports both ends of the plurality of guide members and the oil agent that is applied to the positive-potential workpiece on the guide member are negatively charged and mist-oiled so that the workpiece is electrostatically charged. A nozzle blade for adsorbing and an induct bar for dispersing the oiled agent that has been made into mist oil, and a guide groove for guiding the workpiece by the guide member is formed in a V-shape with a wider upper side. It is characterized by being.

According to the present invention, when the work moves in the guide groove of the guide member, the fine particle lubricant that enters between the work in the guide groove and the wall surface of the guide groove is electrostatically adsorbed to the work. . Therefore, electrostatic oiling can be effectively performed on the workpiece, and the consumption of the oiling agent can be suppressed. Further, since the width dimension of the guide groove for guiding the workpiece can be adjusted in accordance with the size of the workpiece, it can be adapted to various workpiece sizes, and versatility is improved.

It is front explanatory drawing which showed notionally and schematically the electrostatic oiling apparatus which concerns on embodiment of this invention. It is right side explanatory drawing which showed notionally and schematically the electrostatic oiling apparatus which concerns on embodiment of this invention. It is a plane explanatory view of a guide member. It is an expanded sectional view along the IV-IV line in FIG. It is explanatory drawing of another form of a guide member.

  As conceptually and schematically shown in FIGS. 1 and 2, the electrostatic oiling device 1 according to the embodiment of the present invention includes a frame 3 having a frame structure. More specifically, in the frame 3, the upper portions of the left and right columns 5L and 5R are integrally connected by an upper beam 7U that is long in the left and right direction, and the lower portions of the columns 5L and 5R are integrally connected by a lower beam 7L. It is a configuration. The upper beam 7U and the lower beam 7L serve as nozzle blades.

  This nozzle blade (upper and lower beams 7U, 7L) has the same configuration as the nozzle head described in Patent Document 3, and includes a plurality of fine slits between a pair of insulating blades and communicates with the slits. It is the structure which inserted | pinched shim 9 provided with the oil sump. The shim is connected to the negative electrode of the high voltage generator 11 provided on the side surface of the frame 3.

  Guide holders 13L and 13R are provided at the central height position in the vertical direction of the support pillars 5L and 5R. The guide holders 13L and 13R have, for example, cylindrical workpieces W as an example of oil-coated members. A guide member 15 that holds and guides the shaft center in the vertical direction is supported so as to be detachable and replaceable. The guide member 15 is made of, for example, an insulating resin material (dielectric member) such as nylon resin, and is long in the front-rear direction (the direction perpendicular to the paper surface in FIG. 1 and the left-right direction in FIG. 2). .

  A guide groove 17 for guiding the workpiece W in the front-rear direction is formed in the center of the guide member 15 in the width direction (left-right direction in FIG. 1 and up-down direction in FIG. 3). The left and right wall surfaces 17L, 17R of the guide groove 17 are inclined so that the upper sides are separated from each other, as shown in FIG. That is, the guide groove 17 is formed in a V shape with the upper side widened.

  As shown in FIG. 3, a through hole 19 penetrating in the vertical direction is formed at an intermediate portion (center portion) in the longitudinal direction of the guide groove 17 in the guide member 15, that is, at a position corresponding to the upper and lower nozzle blades 7U, 7L. The through-hole 19 is provided with a metal work support member 21 that supports the work W. The work support member 21 constitutes a contact member that comes into contact with a part of the work W, and is grounded via a connection line (not shown). Therefore, the workpiece W supported by the workpiece support member 21 is a positive electrode with respect to the shim 9.

  Upper and lower brackets 23U and 23L are respectively provided on the upper and lower sides of one column 5R in the frame 3 respectively. The upper and lower brackets 23U and 23L are provided on the guide member 15 from the upper and lower nozzle blades 7U and 7L. A pair of front and rear induct bars (dielectric rods) 25 are horizontally aligned in the left-right direction in order to disperse (diffuse) the mist-oiled coating agent scattered toward the workpiece W in the front-rear direction (longitudinal direction of the guide member 15). Is provided.

  In the above-described configuration, when workpieces W as an example of the oil-coated member are successively supplied into the guide groove 17 of the guide member 15 and sent out by appropriate workpiece supply means (not shown) such as a parts feeder, for example. The workpieces W come into contact with each other (the workpiece W is shown separated in FIG. 3), and are transferred in the front-rear direction (left-right direction in FIGS. 2 and 3) in the guide groove 17.

  As described above, when the workpiece W is moved in the front-rear direction in the guide groove 17 of the guide member 15, the upper and lower nozzle blades 7U, 7L (or only the upper nozzle blade 7U) are provided with, for example, lubricating oil or rust preventive oil. When an oil coating agent such as the above is supplied, the oil coating agent is directly charged in the nozzle blades 7U and 7L. When a thin coating film is formed by flowing out from the slit of the shim 9 to the tip of the nozzle blades 7U and 7L, charged particles are formed by electrostatic charges and repel each other and jump out of the tip of the nozzle blades 7U and 7L. The oil particles that have jumped out are decomposed into fine particles and atomized by repulsion.

  The mist-oiled coating agent as described above scatters in the direction of the workpiece W, which is a different electrode (positive electrode), and is electrostatically attracted to the workpiece W, thereby electrostatically oiling the workpiece W. When the mist-oiled lubricant is scattered in the direction of the workpiece W from the nozzle blades 7U and 7L, the lubricant is diffused by the dielectric rod 25 in the front-rear direction (left-right direction in FIG. 2). Then, since the mist-oiled coating agent that has reached the workpiece W is electrostatically adsorbed on the surface of the workpiece W, it is evenly electrostatically adsorbed on the vertical inner peripheral surface and the vertical outer peripheral surface of the workpiece W, In addition, when there is a slit or a gap between the inner peripheral surface and the outer peripheral surface, the ink bleeds from the upper side to the lower side.

  Further, since the guide groove 17 in the guide member 15 is V-shaped, it easily enters between the workpiece W and the wall surfaces 17L and 17R of the guide groove 17, and between the wall surfaces 17L and 17R and the outer peripheral surface of the workpiece W. The mist-like oiling agent that has entered is repelled by the fact that the guide member 15 is made of an insulating resin member (dielectric member), and is electrostatically adsorbed to the outer peripheral surface of the workpiece W. Therefore, the utilization factor of the mist-oiled coating agent is improved, and the consumption can be suppressed.

  By the way, the present invention is not limited to the embodiments as described above, and can be implemented in other forms by making appropriate changes. That is, the guide member 15 can be made of metal in the case of ignoring the repulsion of the mist-like oiling agent from the wall surfaces 17L and 17R of the guide groove 17.

  In addition, for example, the guide member 15 may be provided with a plurality of rows of guide grooves 17, and electrostatic oiling may be simultaneously performed on the plurality of workpieces W. In this case, it is also possible to simultaneously process workpieces W having different sizes by changing the width dimensions of the plurality of guide grooves 17.

  Further, as shown in FIGS. 5A and 5B, each of the plurality of guide members 15A, 15B, 15C divided in the left-right direction is provided with a work support member 21 and each of the guide members 15A, 15B, 15C. It is also possible to adopt a configuration in which both end sides are supported by the guide bar 27 so as to be position adjustable. In other words, the width dimension of the guide groove 17 for guiding the workpiece W can be configured to be adjustable corresponding to the size of the workpiece W. By adopting such a configuration, it becomes possible to deal with various sizes of workpieces W, and versatility is improved.

  In addition, as a structure which moves the workpiece | work W in the front-back direction within the guide groove 17 in the said guide member 15, for example, the structure which inclines the guide member 15 in the front-back direction, the structure which vibrates the guide member 15 like a vibration conveyor, For example, various configurations such as a configuration in which the workpiece W in the guide groove 17 is sequentially pushed in the front-rear direction by an actuator such as an air cylinder can be employed.

  In addition, as a configuration for guiding and moving the workpiece W in the front-rear direction between the upper and lower nozzle blades 7U and 7L, an endless transport belt such as an endless chain or a belt can be adopted. This also constitutes a kind of guide member.

  Further, even when the supply of the oil coating agent to the nozzle blades 7U and 7L is a continuous supply from the oil supply pump, the sensor detects that the workpiece W has moved to a position corresponding to the nozzle blades 7U and 7L. Sometimes, for example, the oil supply pump is driven, or an on-off valve provided in a connection pipe between the oil supply pump and the nozzle blades 7U and 7L is opened and closed to supply intermittently from the supply pump. Is possible.

  That is, the present invention can be implemented in various forms.

1 Electrostatic oiling device 3 Frame 7U Upper beam (nozzle blade)
7L Lower beam (nozzle blade)
9 Shim 13L, 13R Guide holder 15 Guide member 17 Guide groove 17L, 17R Wall surface 19 Through hole 21 Work support member 25 Induct bar (dielectric rod)

Claims (2)

A plurality of guide members divided into left and right to guide a work as an oil-coated member in one direction;
A guide bar that supports both ends of the plurality of guide members so that the width dimension between the plurality of guide members can be adjusted;
A nozzle blade for negatively charging an oil coating agent to be applied to the positive potential work on the guide member and forming a mist oil to electrostatically adsorb to the work;
An induct bar for dispersing the oil agent that has been converted to mist oil,
The guide groove through which the guide member guides the workpiece is formed in a V-shape with the upper side widened .
An electrostatic oiling device characterized by that. In the electrostatic oiling device according to claim 1,
The guide member is made of an insulating resin .
An electrostatic oiling device characterized by that.

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