JP2018193212A - Hopper device - Google Patents

Hopper device Download PDF

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Publication number
JP2018193212A
JP2018193212A JP2017099848A JP2017099848A JP2018193212A JP 2018193212 A JP2018193212 A JP 2018193212A JP 2017099848 A JP2017099848 A JP 2017099848A JP 2017099848 A JP2017099848 A JP 2017099848A JP 2018193212 A JP2018193212 A JP 2018193212A
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Prior art keywords
traveling
air
supply
air chamber
hopper device
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JP2018193212A5 (en
Inventor
慎二 中島
Shinji Nakajima
慎二 中島
迎 邦暁
Kuniaki Mukai
邦暁 迎
喜文 田邉
Yoshifumi Tanabe
喜文 田邉
弘樹 木村
Hiroki Kimura
弘樹 木村
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Sinfonia Technology Co Ltd
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Sinfonia Technology Co Ltd
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Priority to JP2017099848A priority Critical patent/JP2018193212A/en
Priority to TW106140041A priority patent/TW201900505A/en
Priority to CN201810023737.3A priority patent/CN108946171A/en
Priority to KR1020180003744A priority patent/KR20180127166A/en
Publication of JP2018193212A publication Critical patent/JP2018193212A/en
Publication of JP2018193212A5 publication Critical patent/JP2018193212A5/ja
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/02Devices for feeding articles or materials to conveyors
    • B65G47/16Devices for feeding articles or materials to conveyors for feeding materials in bulk
    • B65G47/18Arrangements or applications of hoppers or chutes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G53/00Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
    • B65G53/04Conveying materials in bulk pneumatically through pipes or tubes; Air slides
    • B65G53/06Gas pressure systems operating without fluidisation of the materials
    • B65G53/08Gas pressure systems operating without fluidisation of the materials with mechanical injection of the materials, e.g. by screw
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G51/00Conveying articles through pipes or tubes by fluid flow or pressure; Conveying articles over a flat surface, e.g. the base of a trough, by jets located in the surface
    • B65G51/02Directly conveying the articles, e.g. slips, sheets, stockings, containers or workpieces, by flowing gases
    • B65G51/03Directly conveying the articles, e.g. slips, sheets, stockings, containers or workpieces, by flowing gases over a flat surface or in troughs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2207/00Indexing codes relating to constructional details, configuration and additional features of a handling device, e.g. Conveyors
    • B65G2207/10Antistatic features

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
  • Feeding Of Articles To Conveyors (AREA)
  • Chutes (AREA)

Abstract

To provide a hopper device capable of improving a supply processing capability as compared with the device carrying out conveyance processing in a state that a supply object continues contacting the travel surface, by reducing the occasions/time that a supply object being conveyed in a desired direction on a travel surface contacts a travel surface.SOLUTION: A hopper device comprises a travel part that has a travel surface configured by a porous material, a base part that is arranged below the travel part and has an air chamber opening toward at least the travel part, and an air supply part that can supply air to the air chamber, and is configured to float the supply object from the travel surface by ejecting the air supplied from the air supply part to the air chamber to the supply object on the travel surface through the porous material and to supply the supply object to a prescribed supply destination by moving it in a prescribed conveyance direction on the travel surface through adjusting the supply rate of air from the air supply part.SELECTED DRAWING: Figure 5

Description

本発明は、走行面上に排出された電子部品等の供給対象物を所望の搬送方向に移動させて走行面の搬送方向下流端(先端)から所定の供給先へ供給可能なホッパ装置に関するものである。   The present invention relates to a hopper device capable of moving a supply object such as an electronic component discharged on a traveling surface in a desired conveying direction and supplying it from a downstream end (tip) in the conveying direction of the traveling surface to a predetermined supply destination. It is.

従来より、適宜の手段で走行面上に排出された電子部品等の供給対象物であるワークを、振動によって走行面上を所望の方向に搬送し、所定の供給先(例えば振動フィーダ等)へ供給可能なホッパ装置が知られている。一例として、部品を貯蔵するホッパタンクの排出口の直下にホッパシュートが配置され、ホッパタンクの排出口からホッパシュートの走行面上に排出された部品をホッパシュートの振動により所望の方向に搬送して、ホッパシュートの先端(搬送方向下流端)から所定の供給先へ供給可能に構成されたホッパ装置が知られている(例えば、下記特許文献1参照)。   2. Description of the Related Art Conventionally, a workpiece that is an object to be supplied such as electronic components discharged onto a traveling surface by appropriate means is conveyed in a desired direction on the traveling surface by vibration, and is supplied to a predetermined supply destination (for example, a vibration feeder). A hopper device that can be supplied is known. As an example, a hopper chute is disposed immediately below the discharge port of the hopper tank that stores the components, and the components discharged from the discharge port of the hopper tank onto the running surface of the hopper chute are conveyed in a desired direction by vibration of the hopper chute, There is known a hopper device configured to be able to supply a predetermined supply destination from the tip of the hopper chute (downstream end in the transport direction) (for example, refer to Patent Document 1 below).

特開2012−153446号公報JP 2012-153446 A

ところで、上述のホッパ装置では、走行面上の供給対象物を所望の搬送方向に搬送する際に、振動によって走行面と供給対象物が接触するため、供給対象物の損傷・破損・汚れ、或いは走行面の摩耗といった事態が生じるおそれがある。また、走行面と供給対象物等の接触により、供給対象物は静電気を帯び易く、静電気によって他の供給対象物にくっついたり、走行面に対してくっつこうとする力が大きくなり、このような静電気を帯びた状態の供給対象物が走行面上で滞留すれば、供給対象物をスムーズに搬送することができず、供給処理能力が低下してしまう。加えて、供給対象物と走行面の擦れに起因する供給対象物及び走行面の削れカスや埃が静電気を帯びた供給対象物及び走行面に付着し易く、このこともまた供給処理能力の低下につながる。   By the way, in the above-mentioned hopper device, when the supply object on the traveling surface is conveyed in a desired conveying direction, the traveling surface and the supply object come into contact with each other due to vibration, so that the supply object is damaged, broken, dirty, or There may be a situation such as wear of the running surface. Also, due to the contact between the running surface and the supply object, the supply object is easily charged with static electricity, and the force to stick to other supply objects due to static electricity or to stick to the running surface increases. If the supply object in a state of being charged with static electricity stays on the traveling surface, the supply object cannot be smoothly transported, and the supply processing capability is reduced. In addition, the supply object due to friction between the supply object and the running surface, and scraps and dust on the running surface are likely to adhere to the charged supply object and the running surface, which also reduces the supply processing capacity. Leads to.

加えて、上述のホッパ装置では、実際の使用場面において走行面の振動の大きさを調整する制御が要求され、特に、微小サイズの電子部品を少量且つ定量で供給するには、煩雑で高度な振動制御が要求される。   In addition, the hopper device described above requires control to adjust the magnitude of the vibration of the running surface in actual usage situations, and is particularly complicated and sophisticated to supply a small amount of electronic components in a small amount and in a fixed amount. Vibration control is required.

本発明は、このような問題に着目してなされたものであって、主たる目的は、走行面上において所望の方向に搬送される供給対象物と走行面との接触度合い(接触時間や回数)を低減して、供給処理能力の低下を防止・抑制可能なホッパ装置を提供することにある。   The present invention has been made paying attention to such a problem, and a main purpose thereof is a degree of contact (contact time and number of times) between a supply object transported in a desired direction on the traveling surface and the traveling surface. Is to provide a hopper device capable of preventing and suppressing a decrease in supply processing capacity.

すなわち本発明は、走行面上に排出された供給対象物を走行面上で所望の搬送方向に沿って移動させて所定の供給先に搬送供給するホッパ装置に関するものである。ここで、本発明における「走行面」は、供給対象物が走行可能な面であればよく、水平又は略水平な面(水平面)、又は水平に対して傾斜角度傾斜した面(傾斜面、鉛直面)の何れをも包含する概念である。また供給対象物としては、例えば電子部品などの微小部品を挙げることができるが、電子部品以外の物品であってもよい。   That is, the present invention relates to a hopper device that transports a supply object discharged onto a traveling surface along a desired transport direction on the traveling surface and transports it to a predetermined supply destination. Here, the “traveling surface” in the present invention may be a surface on which the supply object can travel, and is a horizontal or substantially horizontal surface (horizontal plane), or a surface inclined at an inclination angle with respect to the horizontal (inclined surface, vertical surface). It is a concept that includes any of the above. Examples of the supply object include micro parts such as electronic parts, but may be articles other than electronic parts.

そして、本発明に係るホッパ装置は、多孔質材によって構成した走行面を有する走行部と、走行部の下方に配置され且つ少なくとも走行部に向けて開口しているエア室を有するベース部と、エア室にエアを供給可能なエア供給部とを備え、エア供給部からエア室に供給されたエアを走行面上の供給対象物に対して多孔質材を通じて噴射することによって供給対象物を走行面から浮上可能に構成し、且つエア供給部からのエア供給量を調整することによって供給対象物を所定の供給先に搬送供給可能に構成していることを特徴としている。本発明における「エア供給部からのエア供給量を調整」する処理には、エア供給ON状態とエア供給OFF状態の切り替えによってエア供給量を調整する処理や、エア供給ON状態のままエア供給量の程度を調整する処理が含まれる。   And the hopper device according to the present invention includes a traveling part having a traveling surface constituted by a porous material, a base part having an air chamber arranged below the traveling part and opening at least toward the traveling part, An air supply unit capable of supplying air to the air chamber, and traveling the supply object by injecting the air supplied from the air supply unit to the air chamber through the porous material to the supply object on the traveling surface It is characterized by being configured to be able to float from the surface and by being configured to be able to transport and supply a supply object to a predetermined supply destination by adjusting the air supply amount from the air supply unit. In the process of “adjusting the air supply amount from the air supply unit” in the present invention, the process of adjusting the air supply amount by switching between the air supply ON state and the air supply OFF state, or the air supply amount in the air supply ON state The process of adjusting the degree of.

このようなホッパ装置であれば、エア供給部からベース部のエア室に供給されたエアを走行面上の供給対象物に対して多孔質材を通じて噴射することによって、走行面上に供給対象物を走行面から浮上させる気流が発生し、供給対象物を強制的に走行面から浮上させることができる。したがって、エア供給部からのエア供給量を調整して、供給対象物を走行面から浮上させたり、浮上状態を解除または浮上の程度を加減することで、走行面上の供給対象物を走行面上で所望の搬送方向に沿って移動させて所定の供給先に搬送供給することが可能である。   In such a hopper device, the supply object on the traveling surface is obtained by injecting the air supplied from the air supply unit to the air chamber of the base portion through the porous material to the supply object on the traveling surface. As a result, an air flow is generated that causes the supply object to levitate from the traveling surface. Therefore, by adjusting the amount of air supplied from the air supply unit, the supply object on the traveling surface is lifted from the traveling surface, or the floating state is canceled or the degree of ascent is adjusted. It is possible to move along a desired conveyance direction and convey and supply to a predetermined supply destination.

また、本発明に係るホッパ装置であれば、移動中の供給対象物が走行面と接触する機会及び時間を低減することができるため、移動中の供給対象物が走行面と接触し続ける構成と比較して、供給対象物の損傷・破損・汚れや走行面の摩耗の発生を効果的に防止・抑制することができ、搬送中の供給対象物及び走行面の静電気(摩擦帯電、接触帯電、剥離帯電)も低減され、供給対象物と走行面の擦れに起因する供給対象物及び走行面の削れカスや埃が供給対象物及び走行面に付着し難くなり、静電気が原因で生じる走行面上での供給対象物の停留という不具合を解消・抑制することができ、走行面上において供給対象物をスムーズに搬送して所定の供給先へ供給することができる。   Further, with the hopper device according to the present invention, since the opportunity and time for the moving supply object to contact the traveling surface can be reduced, the moving supply object continues to contact the traveling surface. In comparison, it is possible to effectively prevent or suppress the occurrence of damage, breakage, dirt, and wear on the running surface of the supply object. Static electricity (friction charge, contact charge, (Peeling electrification) is also reduced, and it is difficult for scraps and dust on the supply object and the running surface due to friction between the supply object and the running surface to adhere to the supply object and the running surface. The problem of stopping the supply object in the vehicle can be eliminated and suppressed, and the supply object can be smoothly transported and supplied to a predetermined supply destination on the traveling surface.

特に、本発明に係るホッパ装置であれば、従来の加振源からの振動によって走行面上の供給対象物を搬送供給する態様と比較して、走行面に振動を付与する加振機構及び加振源が不要な構成であるため、構造の簡素化及び省スペース化(装置の小型化及び省コスト化)を実現することができるとともに、加振源による走行面の振動を調整する制御よりも簡易なエア供給量の制御で供給対象物を搬送供給することが可能である。   In particular, in the case of the hopper device according to the present invention, compared to a conventional mode in which a supply object on the traveling surface is conveyed and supplied by vibration from an excitation source, an excitation mechanism and an excitation device that apply vibration to the traveling surface are provided. Since the structure does not require a vibration source, the structure can be simplified and the space can be saved (miniaturization and cost saving of the device), and more than the control that adjusts the vibration of the running surface by the vibration source. It is possible to convey and supply the supply object with simple control of the air supply amount.

本発明では、走行部として、走行面に臨み且つ供給対象物が走行面の搬送方向下流端以外の領域から走行面外へ飛び出ることを規制するストッパ面を有するものを適用することができる。この場合、ストッパ面を多孔質材によって構成し、走行部のうち、走行面と、ベース部のエア室に臨む面と、ストッパ面、以上の各面だけを通気性のある通気面に設定し、それ以外の面を封止面に設定すれば、エア供給部からエア室に供給されたエアを、エア室に臨む面から走行面に効率良く放出することができるとともに、ストッパ面にくっつこうとする供給対象物をストッパ面から放出するエアによって走行面に向かって吹き飛ばすことができ、ホッパ装置の供給処理能力が向上する。また、走行面、エア室に臨む面、及びストッパ面以外の面を封止面に設定することで、走行面上における供給対象物の搬送に寄与しない面からエアが外部に漏れ出る事態(エア漏れ)を防止・抑制することができる。   In this invention, what has a stopper surface which faces a driving | running | working surface and regulates that a supply target protrudes out of the driving | running | working surface from the area | regions other than the conveyance direction downstream end of a driving | running | working surface can be applied. In this case, the stopper surface is made of a porous material, and only the traveling surface of the traveling portion, the surface facing the air chamber of the base portion, the stopper surface, and each of the above surfaces are set as breathable ventilation surfaces. If the other surface is set as the sealing surface, the air supplied from the air supply unit to the air chamber can be efficiently discharged from the surface facing the air chamber to the traveling surface, and is attached to the stopper surface. The object to be supplied can be blown off toward the traveling surface by the air discharged from the stopper surface, and the supply processing capability of the hopper device is improved. In addition, by setting the surface other than the traveling surface, the surface facing the air chamber, and the stopper surface as a sealing surface, a situation where air leaks to the outside from the surface that does not contribute to the conveyance of the supply object on the traveling surface (air Leakage) can be prevented / suppressed.

ここで、ストッパ面としては、走行面の幅方向両サイドにおいて起立姿勢にある面(サイドストッパ面)や、走行面の搬送方向上流端において起立姿勢にある面(バックストッパ面)を挙げることができる。また、走行部は、サイドストッパ面またはバックストッパ面の何れか一方のみを有するものであってもよいし、サイドストッパ面及びバックストッパ面の両方を有するものであっても構わない。本発明において後者の構成(サイドストッパ面及びバックストッパ面の両方を有する走行部)を採用した場合、サイドストッパ面及びバックストッパ面の両方を通気面に設定したり、何れか一方のストッパ面のみを通気面に設定し、他方のストッパ面を封止面に設定することも可能である。   Here, examples of the stopper surface include a surface in a standing posture on both sides in the width direction of the traveling surface (side stopper surface) and a surface in a standing posture at the upstream end in the transport direction of the traveling surface (back stopper surface). it can. Further, the traveling unit may have only one of the side stopper surface and the back stopper surface, or may have both the side stopper surface and the back stopper surface. In the present invention, when the latter configuration (running part having both the side stopper surface and the back stopper surface) is adopted, both the side stopper surface and the back stopper surface are set as ventilation surfaces, or only one of the stopper surfaces is used. Can be set as the ventilation surface, and the other stopper surface can be set as the sealing surface.

本発明において、封止面に設定する具体的な処理としては、対象とする面に接着剤を塗布するマスキング処理や、対象とする面に通気性の無いプレートを密着させた状態で固定する処理等を挙げることができる。なお、ストッパ面は、走行面と一体に形成された面であってもよいし、走行面とは別体の面であってもよい。また、本発明は、ストッパ面の全てを封止面に設定した態様を除外するものではない。   In the present invention, as a specific process for setting the sealing surface, a masking process for applying an adhesive to a target surface, or a process for fixing a non-breathable plate in close contact with the target surface Etc. The stopper surface may be a surface formed integrally with the traveling surface, or may be a separate surface from the traveling surface. Further, the present invention does not exclude a mode in which all the stopper surfaces are set as sealing surfaces.

本発明におけるベース部の一例としては、エア室とエア室の前方の外部空間とを仕切るベース前壁部を備え、ベース前壁部においてエア室に臨む内向き面を走行面上における供給対象物の搬送方向(上記「エア室の前方」と同方向である)に向かって傾斜させたテーパ面に設定した構成を挙げることができる。このような構成によれば、エア室においてベース部のテーパ面に到達して走行面に放出されるエアの気流が供給対象物の搬送方向を向くようになり、走行面の搬送方向下流端及び下流端近傍に到達している供給対象物を走行面の搬送方向下流端から所定の供給先へ適切に供給することができる。   As an example of the base portion in the present invention, a base front wall portion that partitions an air chamber and an external space in front of the air chamber is provided, and an inward surface facing the air chamber in the base front wall portion is an object to be supplied on the traveling surface And a configuration in which the taper surface is inclined toward the conveyance direction (the same direction as the “front of the air chamber”). According to such a configuration, the airflow of air that reaches the tapered surface of the base portion and is released to the traveling surface in the air chamber is directed toward the conveying direction of the supply object, and the downstream end in the conveying direction of the traveling surface and The supply object reaching the vicinity of the downstream end can be appropriately supplied from the downstream end in the transport direction of the traveling surface to a predetermined supply destination.

また、走行部の走行面は、断面形状が平坦な一直線状の面であってもよいが、断面形状が供給対象物の搬送方向に直交する幅方向の中心部を窪ませた湾曲状または屈曲状に設定された面であっても構わない。後者のように走行面の形状を湾曲状または屈曲状(例えばU字状、V字状またはW字状等)の溝状に設定することで、走行面上において供給対象物を少数列または1列に並べた状態で搬送することができ、供給対象物を少量且つ定量で供給先へ供給する高度な処理を簡便且つ適切に行うことが可能になる。   In addition, the traveling surface of the traveling unit may be a straight surface with a flat cross-sectional shape, but the cross-sectional shape is curved or bent with a central portion in the width direction orthogonal to the conveyance direction of the supply object. The surface may be set in a shape. By setting the shape of the running surface to a groove shape such as a curved shape or a bent shape (for example, a U shape, a V shape, or a W shape) as in the latter case, a small number of objects to be supplied or 1 It can be transported in a state of being arranged in a row, and it becomes possible to easily and appropriately perform advanced processing for supplying a small amount of a supply object to a supply destination.

本発明に係るホッパ装置において、走行面の搬送方向下流端が搬送方向上流端よりも相対的に低い位置となるように走行面を傾斜させると、供給対象物の自重を利用して走行面上における供給対象物の搬送をスムーズに行うことができ、供給処理能力が向上する。走行面の傾斜角度は、供給対象物のサイズや重量に応じて適宜選択・調整すればよく、走行面の傾斜角度を調整可能な機構を備えたホッパ装置とすることもできる。本発明において好ましい走行面の傾斜角度としては、走行面から浮上していない供給対象物が自重で走行面上を滑り落ちない程度の傾斜角度を挙げることができる。なお、本発明のホッパ装置は、走行面から浮上していない供給対象物が自重で走行面上を滑り落ちながら搬送方向下流側に移動するように走行面の傾斜角度を設定した構成も包含する。ここで、図21に示すように、エア供給OFF状態であっても惰性力により搬送対象物(ワーク)の滑りが発生するため正確な値ではないものの、搬送対象物のおおよその搬送距離を試算することが可能な式(図21中の式4)を表わすことができる。一例として、走行面の傾斜角度θが15度である場合にエアON時間(浮上時間)100msecで浮上搬送した際の搬送対象物(ワーク)の移動距離xmmを導出する計算を図22に示す。そして、図21中の式4を利用して走行面の所望の傾斜角度を算出することができる。   In the hopper device according to the present invention, when the traveling surface is tilted so that the downstream end in the transport direction of the traveling surface is at a position relatively lower than the upstream end in the transport direction, the weight of the supply object is utilized on the traveling surface. Thus, the supply object can be smoothly transported and the supply processing capacity is improved. The inclination angle of the traveling surface may be appropriately selected and adjusted according to the size and weight of the supply object, and a hopper device including a mechanism capable of adjusting the inclination angle of the traveling surface can be provided. As a preferable inclination angle of the traveling surface in the present invention, an inclination angle such that a supply object that does not float from the traveling surface does not slide down on the traveling surface by its own weight can be exemplified. The hopper device of the present invention also includes a configuration in which the inclination angle of the traveling surface is set so that the supply object that is not lifted from the traveling surface moves to the downstream side in the transport direction while sliding down on the traveling surface with its own weight. . Here, as shown in FIG. 21, even if the air supply is off, slippage of the object to be conveyed (work) occurs due to inertial force, which is not an accurate value, but the approximate conveyance distance of the object to be conveyed is estimated. An expression that can be expressed (expression 4 in FIG. 21) can be expressed. As an example, FIG. 22 shows a calculation for deriving the moving distance xmm of the object to be conveyed (workpiece) when levitated and conveyed with an air ON time (levitation time) of 100 msec when the inclination angle θ of the traveling surface is 15 degrees. Then, a desired inclination angle of the traveling surface can be calculated using Expression 4 in FIG.

また、本発明に係るホッパ装置が、走行面の下方から走行面上の供給対象物に向かって吹き付けるエアの吹き付け方向を、搬送方向上流側から搬送方向下流側に向かう方向となるように調整するエア吹付方向調整手段を備えたものであっても構わない。例えば、走行面の搬送方向下流端が搬送方向上流端よりも相対的に低い位置となるように走行面を傾斜させずに、走行面を略水平に設定した場合には、エア吹付方向調整手段を備えた構成にすることで、走行面からエアで浮上させて供給対象物を浮上中に搬送方向下流側に移動させることができる。エア吹付方向調整手段の一例として、板状またはシート状の材料(基材)に多数の孔が規則的または不規則的に形成されたパンチング加工材を用いた態様を挙げることができる。具体的には、パンチング加工材の各孔を通過するエアの流れが、搬送方向上流側から搬送方向下流側に向かう方向となる姿勢でパンチング加工材(エア吹付方向調整プレート)を、走行部のうちエア室に臨む面に接触または近接する位置に配置した態様を挙げることができる。なお、エア吹付方向調整プレートとして、各孔の貫通方向を、搬送方向上流側から搬送方向下流側に向かって所定角度傾斜させた方向に設定したものを用いることもできる。   Further, the hopper device according to the present invention adjusts the blowing direction of the air sprayed from the lower side of the traveling surface toward the supply object on the traveling surface so as to be the direction from the upstream side in the transport direction to the downstream side in the transport direction. An air spray direction adjusting means may be provided. For example, when the travel surface is set substantially horizontal without tilting the travel surface so that the downstream end in the transport direction of the travel surface is relatively lower than the upstream end in the transport direction, the air blowing direction adjusting means By making it the structure provided with, it can be made to float with air from a running surface, and a supply target object can be moved to the conveyance direction downstream side while floating. As an example of the air blowing direction adjusting means, there may be mentioned an embodiment using a punched material in which a large number of holes are regularly or irregularly formed in a plate-like or sheet-like material (base material). Specifically, the punching material (air spraying direction adjusting plate) is placed on the traveling portion in a posture in which the air flow passing through each hole of the punching material is in the direction from the upstream side in the transport direction to the downstream side in the transport direction. The aspect arrange | positioned in the position which contacts or adjoins the surface which faces an air chamber among these can be mentioned. As the air blowing direction adjusting plate, a plate in which the through direction of each hole is set to a direction inclined by a predetermined angle from the upstream side in the transport direction toward the downstream side in the transport direction can be used.

本発明によれば、多孔質材で構成した走行面にエアを供給して、走行面上の供給対象物に向かって多孔質材を通じて吹き付けるエアによって供給対象物を走行面から強制的に浮上させることができ、供給対象物と走行面の接触に起因する供給対象物の損傷・破損・汚れ、及び走行面の摩耗を低減することが可能であり、さらには走行面及び供給対象物に静電気が帯び難くなり、供給対象物を走行面上でスムーズに搬送することができ、ホッパ装置の供給処理能力を向上させることが可能である。   According to the present invention, air is supplied to a traveling surface composed of a porous material, and the supply object is forcibly levitated from the traveling surface by air blown through the porous material toward the supply object on the traveling surface. It is possible to reduce damage / breakage / dirt of the supply object due to contact between the supply object and the traveling surface, and wear of the traveling surface. It becomes difficult to wear, the supply object can be smoothly conveyed on the running surface, and the supply processing capability of the hopper device can be improved.

本発明の第1実施形態に係るホッパ装置をパーツフィーダと共に示す全体図。1 is an overall view showing a hopper device according to a first embodiment of the present invention together with a parts feeder. 同実施形態に係るホッパ装置の要部拡大図。The principal part enlarged view of the hopper apparatus which concerns on the same embodiment. 図2に示すホッパ装置の分解図。The exploded view of the hopper apparatus shown in FIG. 図2に示すホッパ装置の平面図。The top view of the hopper apparatus shown in FIG. 図4のa−a線断面図。FIG. 5 is a sectional view taken along line aa in FIG. 4. 同実施形態におけるガス供給部のブロック図。The block diagram of the gas supply part in the embodiment. 本発明の第2実施形態に係るホッパ装置の要部拡大図。The principal part enlarged view of the hopper apparatus which concerns on 2nd Embodiment of this invention. 図7の矢印A方向矢視図。FIG. 8 is an arrow A direction view of FIG. 7. 図8のa−a線断面図。FIG. 9 is a sectional view taken along line aa in FIG. 8. 本発明の第3実施形態に係るホッパ装置の要部拡大図。The principal part enlarged view of the hopper apparatus which concerns on 3rd Embodiment of this invention. 図10の矢印A方向矢視図。FIG. 11 is an arrow A direction view of FIG. 10. 図11のa−a線断面図。FIG. 12 is a sectional view taken along line aa in FIG. 11. 本発明におけるエア室の一例を模式的に示す図。The figure which shows an example of the air chamber in this invention typically. 本発明におけるエア室の一例を模式的に示す図。The figure which shows an example of the air chamber in this invention typically. 本発明における一実施形態に係るホッパ装置の要部拡大図。The principal part enlarged view of the hopper apparatus which concerns on one Embodiment in this invention. 図15に示すホッパ装置の分解図。The exploded view of the hopper apparatus shown in FIG. 本発明におけるエア室の一例を模式的に示す図。The figure which shows an example of the air chamber in this invention typically. 本発明のエア室におけるエア供給端の配置例を示す図。The figure which shows the example of arrangement | positioning of the air supply end in the air chamber of this invention. 本発明のエア室におけるエア供給端の配置例を示す図。The figure which shows the example of arrangement | positioning of the air supply end in the air chamber of this invention. 本発明のエア室におけるエア供給端の配置例を示す図。The figure which shows the example of arrangement | positioning of the air supply end in the air chamber of this invention. 傾斜した走行面を浮上状態で搬送する搬送対象物の搬送距離演算式。A transport distance calculation formula for a transport object that transports an inclined traveling surface in a floating state. 図21中の式4を用いた搬送対象物の搬送距離算出の一例。An example of the conveyance distance calculation of the conveyance target object using Formula 4 in FIG.

以下、本発明の一実施形態を、図面を参照して説明する。   Hereinafter, an embodiment of the present invention will be described with reference to the drawings.

〈第1実施形態〉
第1実施形態に係るホッパ装置Hは、図1及び図2に示すように供給先であるパーツフィーダPへ電子部品等の供給対象物(ワーク)を供給する装置である。なお、図1に示すパーツフィーダPは、ホッパ装置Hから供給された供給対象物を螺旋状の搬送路(ボウル搬送路P1)上において振動により移動させながら所定の搬送先(例えば図示しないリニアフィーダ等)に搬送する装置(ボウルフィーダ)である。
<First Embodiment>
The hopper apparatus H according to the first embodiment is an apparatus that supplies a supply object (workpiece) such as an electronic component to a parts feeder P that is a supply destination as shown in FIGS. 1 and 2. The parts feeder P shown in FIG. 1 has a predetermined conveyance destination (for example, a linear feeder not shown) while moving the supply object supplied from the hopper device H by vibration on the spiral conveyance path (bowl conveyance path P1). Etc.) (a bowl feeder).

パーツフィーダPは、底面に形成された平面視略円形の貯留部P2と、貯留部P2の周縁部における所定部分を始端として内周壁P3に沿って登り傾斜の螺旋状に形成したボウル搬送路P1(トラックとも称される)とを備えている。   The parts feeder P has a substantially circular storage part P2 formed on the bottom surface and a bowl conveyance path P1 formed in a spiral shape that is inclined upward along the inner peripheral wall P3 starting from a predetermined portion at the peripheral edge of the storage part P2. (Also referred to as a track).

貯留部P2は、中心側を径方向外側よりも高くなるように設定された上向き面である載置面P21を有し、ボウルP4の振動や貯留部P2内に収容されている供給対象物の自重によって、載置面P21上の供給対象物を径方向外側へ移動させるものである。載置面P21上において径方向外側へ移動した供給対象物は、ボウル搬送路P1の始端に到達し、そのままボウル搬送路P1の始端を通過してボウル搬送路P1に沿って移動する。   The storage part P2 has a mounting surface P21 that is an upward surface set so that the center side is higher than the radially outer side, and the supply object accommodated in the vibration of the bowl P4 or in the storage part P2 The supply object on the mounting surface P21 is moved radially outward by its own weight. The supply object moved radially outward on the placement surface P21 reaches the start end of the bowl transport path P1, passes through the start end of the bowl transport path P1, and moves along the bowl transport path P1.

ボウル搬送路P1は、始端が貯留部P2に連続しており、上向き面であるボウル搬送面P11を例えば径方向外側に向けて下方に傾斜させた平坦な面に設定したものである。そして、振動によって供給対象物が受ける搬送力のうち径方向外側へ向かう力とボウル搬送面P11の傾斜によって、供給対象物は内周壁P3に接しながら搬送方向下流側(ボウル搬送路P1の終端側)に向けて搬送される。このようなボウル搬送路P1の所定箇所に整列手段(図示省略)を設け、整列手段によって所定姿勢である供給対象物のみを搬送方向下流側に搬送し、所定姿勢ではない供給対象物を貯留部P2へ戻す(落下させる)ように構成している。ボウル搬送路P1の終端は、図示しないリニアフィーダに設けた直線状の搬送路(直線トラックとも称される)の始端に連続するように接続され、整列状態にある供給対象物をリニアフィーダに搬送(供給)できる。   The bowl conveyance path P1 has a starting end that is continuous with the storage portion P2, and a bowl conveyance surface P11 that is an upward surface is set to a flat surface that is inclined downward, for example, radially outward. The supply object is in contact with the inner peripheral wall P3 while being in contact with the inner peripheral wall P3 (ie, the terminal end side of the bowl conveyance path P1) due to the radially outward force of the conveyance force received by the supply object due to vibration and the inclination of the bowl conveyance surface P11. ). Alignment means (not shown) is provided at a predetermined position of the bowl conveyance path P1, and only the supply object in a predetermined posture is conveyed downstream in the conveyance direction by the alignment means, and the supply object that is not in the predetermined attitude is stored in the storage unit. It is configured to return (drop) to P2. The end of the bowl conveyance path P1 is connected so as to be continuous with the starting end of a linear conveyance path (also referred to as a straight track) provided in a linear feeder (not shown), and conveys the supply object in an aligned state to the linear feeder. (Supply) Yes.

本実施形態に係るホッパ装置Hは、図1に示すように供給対象物を貯蔵するホッパタンクTと、ホッパタンクTの排出口T1の直下に配置される走行部1(ホッパシュート)とを備え、ホッパタンクTの排出口T1から走行部1の走行面1X上に排出された電子部品等の供給対象物を搬送して走行面1Xの先端(搬送方向F下流端)から所定の供給先(パーツフィーダPの貯留部P2)へ供給する装置である。   The hopper device H according to the present embodiment includes a hopper tank T that stores an object to be supplied as shown in FIG. 1, and a traveling unit 1 (a hopper chute) that is disposed immediately below the discharge port T1 of the hopper tank T. A supply object such as an electronic component discharged from the discharge port T1 of the T onto the travel surface 1X of the travel unit 1 is transported, and a predetermined supply destination (part feeder P from the front end (downstream end in the transport direction F) of the travel surface 1X. Of the storage part P2).

ホッパタンクTは、円錐台形状のタンク本体T2と、タンク本体T2の下端から下方に延伸する円筒状の排出部T3とを備え、全体として漏斗状をなすものである。このホッパタンクTは、排出部T3の下端である排出口T1が走行部1の走行面1Xに臨む姿勢で支持されている。具体的には、排出部T3の上端部近傍領域を保持する保持部材H1を介してホッパタンクT全体が支柱H2に支持されている。したがって、ホッパタンクTの排出口T1から走行部1の走行面1X上に供給対象物を排出できる。   The hopper tank T includes a frustoconical tank body T2 and a cylindrical discharge portion T3 extending downward from the lower end of the tank body T2, and has a funnel shape as a whole. The hopper tank T is supported in such a posture that the discharge port T1 which is the lower end of the discharge portion T3 faces the running surface 1X of the running portion 1. Specifically, the entire hopper tank T is supported by the support column H2 via a holding member H1 that holds a region near the upper end of the discharge portion T3. Accordingly, the supply object can be discharged from the discharge port T1 of the hopper tank T onto the traveling surface 1X of the traveling unit 1.

走行部1は、図1〜図5(図2は要部拡大図であり、図3は図2に示すホッパ装置の分解図であり、図4は図2に示すホッパ装置の平面図であり、図5は図4のa−a線断面図である)に示すように、多孔質材からなるブロック体によって構成された走行部本体2を主体としてなるものである。本実施形態における多孔質材は、例えば無機質材料の粉粒体からなる骨材と、骨材相互を連結する結合材(バインダ)との混合物を焼結して形成されたものである。無機質材料の粉粒体からなる骨材の好適な例としては、アルミナや炭化ケイ素を挙げることができ、結合材の好適な例としては、ビトリファイド、ジレノイド、セメント、ゴム及びガラス等を挙げることができる。このようなセラミックス製の多孔質材は、骨材と結合材の混合材料を成型金型に投入して焼結することで金型に応じた成形品にすることが可能である。多孔質材は、焼結工程により内部に無数の微細気孔が形成され、多孔質材の表面に開口する微細気孔と内部の微細気孔が連なって空気流路が形成される。微細気孔は、機械加工する場合に比べてその内径が著しく小さく、多孔質材の表面全体に亘って無数に形成される。なお、本発明における骨材や結合材の種類は上述のものに特に限定されず、適宜選択したものを適用することが可能である。本実施形態では、適宜の金型等を用いて、走行部1を構成するブロック状の多孔質材(多孔質材からなるブロック体)を形成している。以下では、多孔質材からなるブロック体を「多孔質ブロック体」と称す。   1 to 5 (FIG. 2 is an enlarged view of a main part, FIG. 3 is an exploded view of the hopper device shown in FIG. 2, and FIG. 4 is a plan view of the hopper device shown in FIG. FIG. 5 is a cross-sectional view taken along the line aa in FIG. 4), and the main part is a traveling unit main body 2 constituted by a block body made of a porous material. The porous material in the present embodiment is formed, for example, by sintering a mixture of an aggregate made of a granular material of an inorganic material and a binder (binder) that connects the aggregates. Preferable examples of the aggregate made of inorganic material granular materials include alumina and silicon carbide, and preferable examples of the binder include vitrified, zirenoid, cement, rubber, glass and the like. it can. Such a ceramic porous material can be made into a molded product according to the mold by charging the mixed material of the aggregate and the binder into the mold and sintering it. An infinite number of fine pores are formed inside the porous material by a sintering process, and the air flow path is formed by connecting the fine pores opening on the surface of the porous material and the internal fine pores. The inner diameter of the fine pores is remarkably small as compared with the case of machining, and an infinite number of fine pores are formed over the entire surface of the porous material. Note that the types of aggregates and binders in the present invention are not particularly limited to those described above, and those appropriately selected can be applied. In the present embodiment, a block-shaped porous material (a block body made of a porous material) constituting the traveling unit 1 is formed using an appropriate mold or the like. Hereinafter, a block body made of a porous material is referred to as a “porous block body”.

多孔質ブロック体は、上述したように内部に無数の微細気孔が形成され、表面に開口する微細気孔と内部の微細気孔が連なって形成される空気流路を有するものであり。すなわち、多孔質ブロック体は、流体が流通(透過)可能な内部を有し、表面全体に多数の孔が満遍なく露出しているものである。なお、各孔(微細気孔)は、供給対象物が当該孔に落下しない微小サイズであり、例えば、供給対象物の大きさが0603サイズ(0.6mm×0.3mm)に対して各孔(微細気孔)の孔径は60μm程度の大きさである。   As described above, the porous block body has an infinite number of fine pores formed therein, and has an air flow path in which the fine pores opened on the surface and the internal fine pores are formed continuously. That is, the porous block body has an inside through which fluid can flow (permeate), and a large number of holes are uniformly exposed on the entire surface. In addition, each hole (micropore) is a minute size in which the supply object does not fall into the hole. For example, the size of the supply object is 0603 size (0.6 mm × 0.3 mm) with respect to each hole ( The pore diameter of the fine pores is about 60 μm.

本実施形態では、凹凸の無いフラットな走行面1Xを有する走行部1を適用している。また、本実施形態の走行部1は、走行面1Xを有する走行部本体2と、走行面1Xの幅方向W両サイドに位置付けられる側方起立壁部3と、走行面1Xの搬送方向F上流端に位置付けられる後方起立壁部4とを備えている。そして、走行部本体2及び側方起立壁部3は、多孔質ブロック体で構成されたものである。以下の説明において、走行面1X上における供給対象物の搬送方向F下流端側を「前側」とし、搬送方向F上流端側を「後側」として、平面視において供給対象物の搬送方向Fに直交する方向を幅方向W(左右方向)とする。   In the present embodiment, the traveling unit 1 having a flat traveling surface 1X without unevenness is applied. Further, the traveling unit 1 of the present embodiment includes a traveling unit main body 2 having a traveling surface 1X, side standing wall portions 3 positioned on both sides in the width direction W of the traveling surface 1X, and upstream in the conveying direction F of the traveling surface 1X. And a rear standing wall portion 4 positioned at the end. And the traveling part main body 2 and the side standing wall part 3 are comprised with the porous block body. In the following description, the downstream end side in the transport direction F of the supply object on the traveling surface 1X is referred to as “front side”, and the upstream end side in the transport direction F is referred to as “rear side”. A direction orthogonal to the width direction is defined as a width direction W (left-right direction).

走行部本体2は、平板状をなし、上向き面2a及び底面2bのみを通気性のある通気面に設定し、それ以外の面、つまり左右両側面2c、前面2d及び後面2eを封止面に設定している。封止面に設定する具体的な処理としては、対象とする面に接着剤を塗布するマスキング処理や、対象とする面に通気性の無いプレートを密着させた状態で固定する処理等を挙げることができる。本実施形態ではマスキング処理を適用している。   The traveling unit main body 2 has a flat plate shape, and only the upward surface 2a and the bottom surface 2b are set as a breathable ventilation surface, and the other surfaces, that is, the left and right side surfaces 2c, the front surface 2d, and the rear surface 2e are used as sealing surfaces. It is set. Specific processing for setting the sealing surface includes masking processing for applying an adhesive to the target surface, processing for fixing a non-breathable plate in close contact with the target surface, and the like. Can do. In this embodiment, a masking process is applied.

側方起立壁部3は、走行部本体2の上向き面2aにおける一対の長辺(供給方向と一致する辺)に沿ってそれぞれ配置されたものである。左右一対の側方起立壁部3のうち、走行面1Xを挟んで相互に向かい合う内側面3sは、走行面1X上の供給対象物が走行面1Xの幅方向W両サイドから走行面1Xの外へ飛び出ることを規制するサイドストッパ面1Yである。本実施形態では、各側方起立壁部3のうち、走行部本体2の上向き面2aに接触している底面3bと、内側面3s(サイドストッパ面1Y)のみを通気面に設定し、それ以外の面、つまり、上向き面3a、外側面3c、前面3d及び後面3eを封止面に設定している。側方起立壁部3の長手寸法は、走行部本体2の長手寸法(搬送方向Fに沿った寸法)と同じである。また、走行面1Xの幅寸法は、左右一対のサイドストッパ面1Yによって規定されている。   The side upright walls 3 are respectively arranged along a pair of long sides (sides that coincide with the supply direction) in the upward surface 2a of the traveling unit main body 2. Among the pair of left and right side upright walls 3, the inner side surface 3s facing each other across the traveling surface 1X is such that the supply object on the traveling surface 1X is outside the traveling surface 1X from both sides in the width direction W of the traveling surface 1X. This is a side stopper surface 1Y that restricts the jumping out. In the present embodiment, only the bottom surface 3b in contact with the upward surface 2a of the traveling unit main body 2 and the inner side surface 3s (side stopper surface 1Y) among the side standing wall portions 3 are set as ventilation surfaces. The other surfaces, that is, the upward surface 3a, the outer surface 3c, the front surface 3d, and the rear surface 3e are set as sealing surfaces. The longitudinal dimension of the side upright wall 3 is the same as the longitudinal dimension of the traveling unit body 2 (dimension along the transport direction F). The width dimension of the running surface 1X is defined by the pair of left and right side stopper surfaces 1Y.

後方起立壁部4は、通気性の無い素材(例えば金属やプラスチック等)から構成されたブロック体で構成されたものである。後方起立壁部4の幅寸法は、走行部本体2の幅寸法と同一に設定され、走行部本体2及び側方起立壁部3の後面2e,3eに接触または近接した状態で固定されている(図4及び図5参照)。本実施形態では、後方起立壁部4の上向き面4aが側方起立壁部3の上向き面3aよりも高く、後方起立壁部4の底面4bが走行部本体2の底面2bよりも低くなる姿勢で後方起立壁部4を配置している。後方起立壁部4のうち、走行面1Xに臨む前面4dは、走行面1X上の供給対象物が走行面1Xの搬送方向F上流端から走行面1Xの外へ飛び出ることを規制するバックストッパ面1Zである。   The rear standing wall 4 is configured by a block body made of a material having no air permeability (for example, metal, plastic, etc.). The width of the rear standing wall 4 is set to be the same as the width of the traveling unit main body 2 and is fixed in contact with or close to the rear surfaces 2e and 3e of the traveling unit main body 2 and the side standing wall 3. (See FIGS. 4 and 5). In the present embodiment, the upward surface 4 a of the rear standing wall 4 is higher than the upward surface 3 a of the side wall 3, and the bottom surface 4 b of the rear wall 4 is lower than the bottom surface 2 b of the traveling unit body 2. The rear upright wall 4 is disposed. Of the rear standing wall portion 4, the front surface 4 d facing the traveling surface 1 </ b> X is a back stopper surface that restricts the supply object on the traveling surface 1 </ b> X from jumping out of the traveling surface 1 </ b> X from the upstream end in the conveying direction F of the traveling surface 1 </ b> X. 1Z.

本実施形態に係るホッパ装置Hは、走行部1の下方に配置され且つ少なくとも走行部1に向けて開口しているエア室1Sを有するベース部5と、エア室1Sにエアを供給可能なエア供給部6とを備えている。   The hopper device H according to the present embodiment includes a base portion 5 having an air chamber 1S disposed below the traveling portion 1 and opening toward the traveling portion 1, and air capable of supplying air to the air chamber 1S. And a supply unit 6.

ベース部5は、通気性の無い素材(例えばステンレス鋼)から形成されたプレート状をなすものであり、図3及び図5に示すように、上方及び後方に開口するエア室1Sを有する。ベース部5は、エア室1Sとエア室1Sの下方の外部空間とを仕切るベース底壁部51と、ベース底壁部51の前縁においてベース底壁部51よりも上方に突出し且つエア室1Sとエア室1Sの前方の外部空間とを仕切るベース前壁部52と、ベース底壁部51の左右両側縁においてベース底壁部51よりも上方に突出し且つエア室1Sとエア室1Sの側方の外部空間とを仕切るベース側壁部53とを備えている。そして、ベース前壁部52においてエア室1Sに臨む内向き面を上方に向かって漸次前方に傾斜させたテーパ面5Tに設定している。これにより、エア室1Sにおいてベース前壁部52の内向き面(テーパ面5T)に到達して走行面1Xに放出するエアの流れが供給対象物の搬送方向Fの成分を持つ流れになる。さらに、本実施形態では、ベース前壁部52においてエア室1Sに臨むテーパ面5Tを幅方向Wに波打つ形状(ウェーブ状)に設定している。これにより、エア室1Sにおいてベース前壁部52の内向き面であるテーパ面5Tに到達したエアを、走行面1Xの供給下流端及びその近傍部分における幅方向W全体に満遍なく放出させることができる。ベース部5の長手寸法は、走行部本体2及び側方起立壁部3の長手寸法(搬送方向Fに沿った寸法)と同じであり、ベース底壁部51が後方起立壁部4の底面2bと同じ高さ位置となる姿勢でベース部5を配置している。   The base part 5 has a plate shape formed of a non-breathable material (for example, stainless steel), and has an air chamber 1S that opens upward and rearward as shown in FIGS. The base part 5 protrudes above the base bottom wall part 51 at the front edge of the base bottom wall part 51 that partitions the air chamber 1S and the external space below the air chamber 1S, and the base bottom wall part 51, and the air chamber 1S. And a base front wall portion 52 that divides the front space of the air chamber 1S, and the left and right side edges of the base bottom wall portion 51 project above the base bottom wall portion 51 and to the sides of the air chamber 1S and the air chamber 1S. And a base side wall 53 that partitions the external space. And the inward surface which faces the air chamber 1S in the base front wall part 52 is set to the taper surface 5T which was made to incline forward gradually toward upper direction. Thereby, in the air chamber 1S, the flow of air that reaches the inward surface (tapered surface 5T) of the base front wall portion 52 and discharges to the traveling surface 1X becomes a flow having a component in the conveyance direction F of the supply object. Further, in the present embodiment, the tapered surface 5T facing the air chamber 1S in the base front wall portion 52 is set to have a wave shape (wave shape) in the width direction W. As a result, the air that has reached the tapered surface 5T, which is the inward surface of the base front wall 52 in the air chamber 1S, can be evenly discharged across the entire width direction W at the supply downstream end of the traveling surface 1X and its vicinity. . The longitudinal dimension of the base part 5 is the same as the longitudinal dimension (dimension along the conveying direction F) of the traveling part main body 2 and the side upright wall part 3, and the base bottom wall part 51 is the bottom face 2 b of the rear standing wall part 4. The base portion 5 is arranged in a posture that is the same height position.

そして、エア室1Sとエア室1Sの上方の空間は走行部本体2によって仕切られ、エア室1Sとエア室1Sの後方の外部空間は後方起立壁部4によって仕切られている。   The space above the air chamber 1S and the air chamber 1S is partitioned by the traveling unit main body 2, and the external space behind the air chamber 1S and the air chamber 1S is partitioned by the rear standing wall portion 4.

このようなベース部5に対して、走行部1をボルトNで固定している。具体的には、左右一対の側方起立壁部3及び走行部本体2に形成された相互に高さ方向に連通するボルト挿入孔nにボルトNを挿入して、ベース部5の雌ネジ5nに螺合することで、走行部1をベース部5に固定している(図2及び図3参照)。なお、後方起立壁部4は、ボルトNによって走行部1及びベース部5に固定されている。   The traveling unit 1 is fixed to the base unit 5 with bolts N. Specifically, a bolt N is inserted into a bolt insertion hole n formed in the pair of left and right side upright wall portions 3 and the traveling portion main body 2 in the height direction, and the female screw 5n of the base portion 5 is inserted. The traveling portion 1 is fixed to the base portion 5 by being screwed to (see FIGS. 2 and 3). The rear standing wall 4 is fixed to the traveling part 1 and the base part 5 by bolts N.

本実施形態のホッパ装置Hでは、後方起立壁部4のうちエア室1Sに臨む部分に、エア供給部6のエア入力端(エア供給ノズル62の先端部分)を収容可能な空洞部41を形成している。   In the hopper device H of the present embodiment, the cavity 41 that can accommodate the air input end of the air supply portion 6 (the tip portion of the air supply nozzle 62) is formed in the portion of the rear standing wall portion 4 that faces the air chamber 1S. doing.

エア供給部6は、例えば図6に示すように、エア供給源61(コンプレッサ)と、エア供給ノズル62と、エア供給源61とエア供給ノズル62の間に適宜配置した配管63、フィルタ64、レギュレータ65、制御弁66、スピードコントローラ67とを備えている。フィルタ64は、空気圧配管の途中に取付けて、ごみやドレン(水分)を除去し、清浄な圧縮空気を供給するものであり、レギュレータ65(減圧弁)は、エア供給源61から送り出される圧縮空気を適切な圧力に調節して安定させるものである。制御弁66は、ON/OFF制御弁であり、スピードコントローラ67は、エアの流量を制御するものである。本実施形態では、複数本(図示例では2本)のエア供給ノズル62がエア室1Sに臨む構成を採用している。   For example, as shown in FIG. 6, the air supply unit 6 includes an air supply source 61 (compressor), an air supply nozzle 62, a pipe 63, a filter 64, and the like appropriately disposed between the air supply source 61 and the air supply nozzle 62. A regulator 65, a control valve 66, and a speed controller 67 are provided. The filter 64 is attached in the middle of the pneumatic piping, removes dust and drain (water), and supplies clean compressed air. The regulator 65 (pressure reducing valve) is compressed air sent from the air supply source 61. Is adjusted to an appropriate pressure and stabilized. The control valve 66 is an ON / OFF control valve, and the speed controller 67 controls the flow rate of air. In the present embodiment, a configuration in which a plurality (two in the illustrated example) of air supply nozzles 62 faces the air chamber 1S is employed.

そして、本実施形態のホッパ装置Hは、走行面1Xの搬送方向F下流端(先端、前端)が搬送方向F上流端(後端)よりも下位となるように走行部1を所定角度(図示例では10°)傾斜させた姿勢で配置している。具体的には、図1に示すように、走行部1及びベース部5を一体的に組み付けた状態で、後方起立壁部4を支持部材H3に固定している。この支持部材H3は、ホッパタンクTを保持する保持部材H1と共通の支柱H2に高さ調整可能な状態で固定されている。   The hopper device H of the present embodiment places the traveling unit 1 at a predetermined angle (see FIG. 5) so that the downstream end (front end, front end) in the transport direction F of the travel surface 1X is lower than the upstream end (rear end) in the transport direction F. In the example shown, it is disposed in an inclined posture. Specifically, as shown in FIG. 1, the rear standing wall portion 4 is fixed to the support member H3 in a state where the traveling portion 1 and the base portion 5 are assembled together. The support member H3 is fixed to a support column H2 common to the holding member H1 that holds the hopper tank T so that the height can be adjusted.

以上のような構成のホッパ装置Hの使用方法及び作用について説明する。
本実施形態に係るホッパ装置Hを実際に使用する場合には、先ず、ホッパタンクTの排出口T1から走行面1Xまでの高さ寸法を調整する。すなわち、ホッパタンクTの排出口T1から走行面1Xに排出された供給対象物が、走行面1X上で飛び跳ねたり、排出されたその場所に一時的に滞留して詰まることを考慮して、このような供給対象物がホッパタンクTの排出口T1に当たらないように、ホッパタンクTの排出口T1から走行面1Xまでの高さ寸法を調整する。
A method of using and operating the hopper device H having the above configuration will be described.
When the hopper device H according to the present embodiment is actually used, first, the height dimension from the discharge port T1 of the hopper tank T to the traveling surface 1X is adjusted. That is, considering that the supply object discharged from the discharge port T1 of the hopper tank T to the traveling surface 1X jumps on the traveling surface 1X or temporarily stays in the discharged place and becomes clogged. The height dimension from the discharge port T1 of the hopper tank T to the running surface 1X is adjusted so that a simple supply object does not hit the discharge port T1 of the hopper tank T.

また、ホッパタンクTの排出口T1からエア室1Sにおけるエア入力端(本実施形態ではエア供給ノズル62の先端)までの距離を調整する。これは、エア室1Sにおいてエア入力端の近傍は、エア入力端から噴射されたエアが行き届き難く、その行き届き難いエリアに対応する走行面1X上の供給対象物にエアが届かないことに起因して、供給対象物が走行面1Xの搬送方向F上流端及びその近傍に残ってしまう現象(ワーク残り)の発生を回避するための調整であり、ホッパタンクTの排出口T1をエア入力端から搬送方向F下流側に所定寸法離れた位置に設定する。   Further, the distance from the discharge port T1 of the hopper tank T to the air input end (the tip of the air supply nozzle 62 in the present embodiment) in the air chamber 1S is adjusted. This is because the air jetted from the air input end is difficult to reach in the vicinity of the air input end in the air chamber 1S, and the air does not reach the supply target on the traveling surface 1X corresponding to the hard-to-reach area. This is an adjustment for avoiding the occurrence of a phenomenon (work remaining) in which the supply object remains at and near the upstream end in the transport direction F of the traveling surface 1X, and transports the discharge port T1 of the hopper tank T from the air input end. It is set at a position separated by a predetermined dimension on the downstream side in the direction F.

そして、これらの調整を済ませた後に、適宜の操作によってエア供給部6によるエア供給状態をONにすると、本実施形態のホッパ装置Hは、エア供給源61からエア供給ノズル62を経由してベース部5のエア室1Sに向かってエアを供給する。そして、エア室1S内に供給されたエアが、通気面である走行部本体2の底面2b、つまりエア室1Sに臨む面から多孔質ブロック体である走行部本体2の内部に透過流入して、通気面である走行面1Xから外気に放出される(図2参照)。また、通気面である走行部本体2の底面2bから多孔質ブロック体である走行部本体2の内部に透過流入したエアの一部は、通気面である走行面1Xに接触している側方起立壁部3の底面3bから多孔質ブロック体である側方起立壁部3の内部に透過流入して、通気面であるサイドストッパ面1Yから外気に放出される。   Then, after these adjustments are completed, when the air supply state by the air supply unit 6 is turned ON by an appropriate operation, the hopper device H according to the present embodiment is configured from the air supply source 61 via the air supply nozzle 62 to the base. Air is supplied toward the air chamber 1S of the unit 5. The air supplied into the air chamber 1S permeates and flows into the interior of the traveling unit body 2 that is a porous block body from the bottom surface 2b of the traveling unit body 2 that is the ventilation surface, that is, the surface that faces the air chamber 1S. The air is discharged from the running surface 1X, which is a ventilation surface, into the outside air (see FIG. 2). Further, a part of the air that permeates and flows into the inside of the traveling unit body 2 that is the porous block body from the bottom surface 2b of the traveling unit body 2 that is the ventilation surface is in contact with the traveling surface 1X that is the ventilation surface. From the bottom surface 3b of the standing wall portion 3, it permeates and flows into the side standing wall portion 3 that is a porous block body, and is discharged from the side stopper surface 1Y that is a ventilation surface to the outside air.

なお、多孔質ブロック体である走行部本体2のうち、上向き面2a及び底面2bのみを通気性のある通気面に設定し、それ以外の面、つまり左右両側面2c、前面2d及び後面2eを封止面に設定しているため、走行部本体2のうちエア室1Sに臨む底面2bから走行部本体2の内部に通過流入したエアが走行部本体2の両側面2c、前面2d及び後面2eを透過して外部に漏れる事態を防止・抑制することができる。   Of the traveling unit body 2 that is a porous block body, only the upward surface 2a and the bottom surface 2b are set as a breathable ventilation surface, and the other surfaces, that is, the left and right side surfaces 2c, the front surface 2d, and the rear surface 2e are defined. Since the sealing surface is set, the air that has flowed into the interior of the traveling unit body 2 from the bottom surface 2b facing the air chamber 1S of the traveling unit body 2 is formed on both side surfaces 2c, the front surface 2d, and the rear surface 2e of the traveling unit body 2. It is possible to prevent / suppress the situation of leaking through the outside.

また、多孔質ブロック体である側方起立壁部3のうち、底面3b及びサイドストッパ面1Yのみを通気性のある通気面に設定し、それ以外の面、つまり外側面3c、前面3d及び後面3eを封止面に設定しているため、側方起立壁部3のうち底面3bから側方起立壁部3の内部に通過流入したエアが側方起立壁部3の外側面3c、前面3d及び後面3eを透過して外部に漏れる事態を防止・抑制することができる。   In addition, only the bottom surface 3b and the side stopper surface 1Y of the side upright wall portion 3 that is a porous block body are set as a breathable ventilation surface, and other surfaces, that is, the outer surface 3c, the front surface 3d, and the rear surface. Since 3e is set as the sealing surface, the air that has flowed into the side upright wall portion 3 from the bottom surface 3b of the side upright wall portion 3 flows into the outer side surface 3c and the front surface 3d of the side upright wall portion 3. And the situation which permeate | transmits the rear surface 3e and leaks outside can be suppressed / suppressed.

以上のような構成により、本実施形態に係るホッパ装置Hは、エア供給部6からベース部5のエア室1Sに供給されるエアを多孔質ブロック体である走行部本体2及び側方起立壁部3の全体に行き渡らせることができ、そのエアを走行面1X及び走行面1Xに臨む面(サイドストッパ面1Y)からのみ放出することができる。その結果、ホッパタンクTの排出口T1から走行面1Xのうち搬送方向F上流端側に近い位置に排出された供給対象物は、エア室1Sから走行面1X上に噴射するエアによって走行面1Xから浮上する。   With the configuration as described above, the hopper device H according to the present embodiment is configured such that the air supplied from the air supply unit 6 to the air chamber 1S of the base unit 5 is a porous block body, the traveling unit main body 2 and the side upright walls. The entire portion 3 can be spread, and the air can be discharged only from the traveling surface 1X and the surface facing the traveling surface 1X (side stopper surface 1Y). As a result, the supply object discharged from the discharge port T1 of the hopper tank T to the position near the upstream end side in the transport direction F in the traveling surface 1X is discharged from the traveling surface 1X by the air jetted from the air chamber 1S onto the traveling surface 1X. Surface.

そして、本実施形態のホッパ装置Hは、走行面1Xを搬送方向Fに沿って所定角度傾斜させているため、走行面1X上の供給対象物には重力で搬送方向Fに滑り落ちようとする力が作用する。ここで、本実施形態では、走行面1Xの傾斜角度を、走行面上1Xの供給対象物が自重で滑り落ちずに走行面1X上に留まる角度に設定している。すなわち、エア供給部6によるエア供給を停止した状態(エア供給OFF状態)では、供給対象物が走行面1Xから浮上せずに走行面1X上に停止するように設定している。このような設定において、供給対象物はエア供給ON状態になるとはエアによって走行面1X上から浮上し、重力で搬送方向F下流側へ移動する。したがって、エア供給ON状態とエア供給OFF状態を適宜のタイミングで切り替える処理を繰り返すことによって、走行面1X上の供給対象物を搬送方向F下流端に向かって移動させることができ、走行面1Xの搬送方向F下流端及びその近傍に到達している供給対象物を走行面1Xの搬送方向F下流端から所定の供給先(図1に示すパーツフィーダPの貯留部P2)へ適切に供給することができる。   And since the hopper apparatus H of this embodiment inclines the driving | running | working surface 1X along the conveyance direction F by the predetermined angle, it tends to slide down on the supply target on the driving | running | working surface 1X in the conveyance direction F with gravity. Force acts. Here, in the present embodiment, the inclination angle of the traveling surface 1X is set to an angle at which the supply object on the traveling surface 1X stays on the traveling surface 1X without slipping off due to its own weight. That is, in a state where the air supply by the air supply unit 6 is stopped (air supply OFF state), the supply object is set to stop on the traveling surface 1X without floating from the traveling surface 1X. In such a setting, when the air supply ON state is established, the supply object floats from the running surface 1X by air and moves to the downstream side in the transport direction F by gravity. Therefore, by repeating the process of switching the air supply ON state and the air supply OFF state at an appropriate timing, the supply object on the traveling surface 1X can be moved toward the downstream end in the transport direction F, and the traveling surface 1X Properly supply the supply object that has reached the downstream end in the transport direction F and the vicinity thereof from the downstream end in the transport direction F of the traveling surface 1X to the predetermined supply destination (the storage part P2 of the parts feeder P shown in FIG. 1). Can do.

このように、本実施形態に係るホッパ装置Hは、ホッパタンクTの排出口T1から走行面1Xに排出された供給対象物を、走行面1Xを多孔質ブロック体によって構成し、エア供給部6から供給されたエアを走行面1X上の供給対象物に対して多孔質ブロック体を通じて下方から吹き付けることによって、走行面1X上に、供給対象物を走行面1Xから浮上させる気流を発生させて、供給対象物を強制的に走行面1Xから一時的に浮上させながら搬送することができる。その結果、本実施形態に係るホッパ装置Hによれば、供給対象物を走行面1Xに対して接触した状態のまま走行面1X上を移動させる態様と比較して、走行面1X上を移動する供給対象物が走行面1Xと接触する機会及び時間を低減することができ、供給対象物の損傷・破損・汚れや走行面1Xの摩耗の発生を効果的に防止・抑制することができ、搬送中の供給対象物及び走行面1Xの静電気(摩擦帯電、接触帯電、剥離帯電)も低減され、供給対象物と走行面1Xの擦れに起因する供給対象物及び走行面1Xの削れカスや埃が供給対象物及び走行面1Xに付着し難くなり、静電気が原因となって生じる搬送供給処理能力の低下という不具合を解消・抑制することができ、走行面1X上において供給対象物をスムーズに所定の供給先へ供給することができる。   As described above, the hopper device H according to the present embodiment is configured so that the supply object discharged from the discharge port T1 of the hopper tank T to the traveling surface 1X is configured by forming the traveling surface 1X with the porous block body and from the air supply unit 6. By supplying the supplied air from below to the supply object on the traveling surface 1X through the porous block body, an air flow is generated on the traveling surface 1X so as to float the supply object from the traveling surface 1X. The object can be transported while forcibly ascending temporarily from the traveling surface 1X. As a result, according to the hopper device H according to the present embodiment, the hopper device H moves on the traveling surface 1X as compared with the aspect in which the supply object is moved on the traveling surface 1X while being in contact with the traveling surface 1X. It is possible to reduce the opportunity and time for the supply object to come into contact with the running surface 1X, and to effectively prevent or suppress the occurrence of damage, breakage, dirt, or wear on the running surface 1X. The static electricity (friction charge, contact charge, peeling charge) of the supply object and the running surface 1X in the inside is also reduced, and the scrap and dust of the supply object and the running surface 1X due to the friction between the supply object and the running surface 1X are reduced. It is difficult to adhere to the supply object and the traveling surface 1X, and the problem of a decrease in the conveyance supply processing capacity caused by static electricity can be solved and suppressed. Supply to the supplier It is possible.

特に、本実施形態に係るホッパ装置Hは、加振源からの振動によって走行面1X上の供給対象物を搬送供給する従来のホッパ装置と比較して、走行面1Xに振動を付与する加振機構及び加振源が不要であるため、構造の簡素化及び省スペース化(装置の小型化及び省コスト化)を実現することができるとともに、加振源による走行面1Xの振動を調整する制御よりも簡易なエア供給量の制御で供給対象物を搬送供給することが可能である。   In particular, the hopper device H according to the present embodiment applies vibration to the traveling surface 1X compared to a conventional hopper device that conveys and supplies a supply object on the traveling surface 1X by vibration from an excitation source. Since the mechanism and the excitation source are not required, the structure can be simplified and the space can be saved (miniaturization and cost saving of the apparatus), and the control for adjusting the vibration of the traveling surface 1X by the excitation source can be realized. It is possible to convey and supply the supply object with simpler control of the air supply amount.

さらに、本実施形態に係るホッパ装置Hは、走行面1Xを有する走行部本体2と、走行面1Xの幅寸法を規定し且つ走行面1X上の供給対象物が走行面1Xの両サイドから走行面1Xの外部に落下することを防止する側方起立壁部3とを備え、これら走行部本体2及び側方起立壁部3を多孔質材によって構成した走行部1を適用し、走行部本体2の走行面1X及びエア室1Sに臨む面(底面2b)と、側方起立壁部3の底面3b及びサイドストッパ面1Y(内側面3s)を通気性のある通気面に設定し、走行部本体2の両側面2c、前面2d、後面2e、側方起立壁部3の外側面3c、前面3d及び後面3eを封止面に設定している。その結果、エア供給部6からベース部5のエア室1Sに供給されたエアは、走行部本体2のうちエア室1Sに臨む面(底面2b)から走行部本体2の内部を通過して、走行面1X及び側方起立壁部3のサイドストッパ面1Yからのみ放出されることになり、封止面に設定した各面からエアが漏れ出る事態(エア漏れ)を防止・抑制して、エア室1S内に供給されるエアを走行面1X上に効率良く放出させることができ、走行面1X上の供給対象物を浮上させることに寄与しないエアの無駄使いを回避し、ホッパ装置Hの供給処理能力を向上させることができる。   Further, the hopper device H according to the present embodiment defines the traveling unit body 2 having the traveling surface 1X, the width dimension of the traveling surface 1X, and the supply object on the traveling surface 1X travels from both sides of the traveling surface 1X. A laterally rising wall portion 3 that prevents falling to the outside of the surface 1X, and the traveling portion main body 2 and the laterally standing wall portion 3 are made of a porous material, and the traveling portion main body is applied. The traveling surface 1X and the surface facing the air chamber 1S (bottom surface 2b), the bottom surface 3b of the side upright wall portion 3 and the side stopper surface 1Y (inner surface 3s) are set as breathable ventilation surfaces. Both the side surfaces 2c, the front surface 2d, the rear surface 2e, the outer side surface 3c, the front surface 3d, and the rear surface 3e of the side standing wall 3 are set as sealing surfaces. As a result, the air supplied from the air supply unit 6 to the air chamber 1S of the base unit 5 passes through the interior of the traveling unit body 2 from the surface (bottom surface 2b) of the traveling unit body 2 facing the air chamber 1S. The air is released only from the running surface 1X and the side stopper surface 1Y of the side upright wall portion 3 to prevent / suppress air leaking from each surface set as the sealing surface (air leakage). The air supplied into the chamber 1S can be efficiently discharged onto the traveling surface 1X, avoiding wasteful use of air that does not contribute to floating the supply object on the traveling surface 1X, and supplying the hopper device H The processing capacity can be improved.

特に、本実施形態では、側方起立壁部3のうち走行面1Xに臨むサイドストッパ面1Yを通気面に設定しているため、サイドストッパ面1Yからエアを放出することができる。これにより、走行面1X上の供給対象物がサイドストッパ面1Yにくっついて滞留する事態を防止・抑制することが可能である。また、サイドストッパ面1Yに微細気孔が露出していることにより、サイドストッパ面1Yはざらざらな面(粗い面)になり、走行面1X上の供給対象物がサイドストッパ面1Yにくっつき難く、好適である。   In particular, in the present embodiment, since the side stopper surface 1Y that faces the running surface 1X of the side upright wall 3 is set as the ventilation surface, air can be discharged from the side stopper surface 1Y. Thereby, it is possible to prevent / suppress the situation where the supply object on the running surface 1X sticks to the side stopper surface 1Y and stays there. Further, since the fine pores are exposed on the side stopper surface 1Y, the side stopper surface 1Y becomes a rough surface (rough surface), and the supply object on the running surface 1X is difficult to stick to the side stopper surface 1Y. It is.

また、本実施形態のホッパ装置Hは、走行面1Xの搬送方向F上流端と走行面1Xの後方の外部空間とを仕切る後方起立壁部4を備え、後方起立壁部4の前面4dが、走行面1X上の供給対象物が走行面1Xの後方へ落下することを防止するバックストッパ面1Zとして機能している。これにより、ホッパタンクTの排出口T1から走行面1X上に排出された供給対象物が走行面1Xの搬送方向F上流端から外部に落下する事態を防止することができる。   Further, the hopper device H of the present embodiment includes a rear standing wall portion 4 that partitions an upstream end in the transport direction F of the traveling surface 1X and an external space behind the traveling surface 1X, and a front surface 4d of the rear standing wall portion 4 is It functions as a back stopper surface 1Z that prevents the supply object on the traveling surface 1X from falling to the rear of the traveling surface 1X. As a result, it is possible to prevent the supply object discharged onto the traveling surface 1X from the discharge port T1 of the hopper tank T from dropping from the upstream end in the transport direction F of the traveling surface 1X to the outside.

ベース部5のうちベース前壁部52においてエア室1Sに臨む内向き面を走行面1X上における供給対象物の搬送方向Fに直交する方向に起立面に設定した態様であれば、走行面1Xの搬送方向F下流端及びその近傍部分において下方から供給対象物に吹き付けるエアの勢いが、他の部分において下方から供給対象物に吹き付けるエアの勢いよりも極端に強くなって、走行面1Xの搬送方向F下流端及びその近傍部分に到達している供給対象物が、走行面1Xの搬送方向F下流端及びその近傍部分に到達していない供給対象物よりも高く浮上してサイドストッパ面1Yを越えて外部に落下するという不具合が生じ得る。   If it is the aspect which set the inward surface which faces the air chamber 1S in the base front wall part 52 among the base parts 5 in the direction orthogonal to the conveyance direction F of the supply target object on the traveling surface 1X, it is the traveling surface 1X. The momentum of the air blown to the supply object from below at the downstream end in the conveyance direction F and the vicinity thereof is extremely stronger than the momentum of the air blown to the supply object from below in the other parts, thereby conveying the running surface 1X. The supply object that has reached the downstream end in the direction F and the vicinity thereof floats higher than the supply object that has not reached the downstream end in the transport direction F of the traveling surface 1X and the vicinity thereof, and moves the side stopper surface 1Y. The problem of falling over and falling outside can occur.

このような不具合を考慮して、本実施形態に係るホッパ装置Hでは、ベース部5のうち、エア室1Sとエア室1Sの前方の外部空間を仕切るベース前壁部52においてエア室1Sに臨む内向き面を走行面1X上における供給対象物の搬送方向Fに向かって傾斜させたテーパ面5Tに設定している。これにより、エア室1Sでベース前壁部52のテーパ面5Tに到達して走行面1Xに放出するエアの流れが供給対象物の搬送方向Fを向く気流となって走行面1X上に放出されるようになる。その結果、走行面1Xの搬送方向F下流端及びその近傍部分において下方から供給対象物に吹き付けるエアの勢いは、他の部分において下方から供給対象物に吹き付けるエアの勢いと同程度になり、走行面1Xの搬送方向F下流端及びその近傍部分に到達した供給対象物が、サイドストッパ面1Yを越える高さまでに浮上する事態を防止・抑制することができる。   In consideration of such problems, in the hopper device H according to the present embodiment, the base front wall portion 52 that partitions the air chamber 1S and the external space in front of the air chamber 1S in the base portion 5 faces the air chamber 1S. The inward surface is set to a tapered surface 5T that is inclined toward the conveyance direction F of the supply object on the traveling surface 1X. As a result, the air flow that reaches the tapered surface 5T of the base front wall 52 in the air chamber 1S and is discharged to the traveling surface 1X becomes an airflow that faces the conveyance direction F of the supply object and is discharged onto the traveling surface 1X. Become so. As a result, the momentum of air blown to the supply object from below at the downstream end in the conveyance direction F of the running surface 1X and the vicinity thereof is almost the same as that of air blown from below to the supply object at other portions. It is possible to prevent / suppress the situation where the supply object that has reached the downstream end in the transport direction F of the surface 1X and the vicinity thereof floats up to a height exceeding the side stopper surface 1Y.

加えて、本実施形態に係るホッパ装置Hでは、走行面1Xの搬送方向F下流端が搬送方向F上流端よりも相対的に低い位置となるように走行面1Xを傾斜させているため、供給対象物の自重を利用して走行面1X上における供給対象物の搬送をスムーズに行うことができる。   In addition, in the hopper device H according to the present embodiment, the traveling surface 1X is inclined so that the downstream end in the transport direction F of the traveling surface 1X is relatively lower than the upstream end in the transport direction F. The supply object can be smoothly transported on the traveling surface 1X using the weight of the object.

〈第2実施形態〉
本発明の第2実施形態に係るホッパ装置Hは、図7〜図9(図8は図7のA方向矢視図であり、図9は図8のa−a線断面である)に示すように、断面形状が略U字状である溝状の走行面1Xを有する走行部1を適用している点で、第1実施形態に係るホッパ装置Hと異なる。なお、説明の便宜上、上述の第1実施形態にて説明した部材と同じ機能を有する部材については、同じ符号を付し、その説明を省略する。
Second Embodiment
A hopper device H according to a second embodiment of the present invention is shown in FIGS. 7 to 9 (FIG. 8 is a view taken in the direction of arrow A in FIG. 7, and FIG. 9 is a cross section taken along the line aa in FIG. 8). Thus, it differs from the hopper apparatus H which concerns on 1st Embodiment by the point which has applied the traveling part 1 which has the groove-shaped traveling surface 1X whose cross-sectional shape is substantially U shape. For convenience of explanation, members having the same functions as those described in the first embodiment are given the same reference numerals, and descriptions thereof are omitted.

本実施形態における走行部1は、多孔質材によって構成された走行部本体2を主体としてなり、走行部本体2の上向き面に形成された溝状の走行面1Xの全部または一部を湾曲面1Wで形成したものである。本実施形態では、走行面1Xのうち最も低位となる面(底)はフラットな面に設定し、このフラットな面の左右両サイドから立ち上がる面を曲面に設定し、全体として湾曲面1Wと捉えることが可能な走行面1Xを適用している。なお、図示しないが、溝状の走行面の全部を曲面で形成し、走行面の断面形状に直線部分が表れない走行面に設定してもよい。   The traveling unit 1 in this embodiment is mainly composed of a traveling unit main body 2 made of a porous material, and all or part of the groove-shaped traveling surface 1X formed on the upward surface of the traveling unit main body 2 is a curved surface. It is formed at 1W. In the present embodiment, the lowest surface (bottom) of the traveling surface 1X is set as a flat surface, and the surfaces rising from the left and right sides of the flat surface are set as curved surfaces, and are regarded as the curved surface 1W as a whole. The traveling surface 1X that can be used is applied. Although not shown in the drawings, the entire groove-like running surface may be formed as a curved surface, and the running surface may be set so that a straight line portion does not appear in the cross-sectional shape of the running surface.

本実施形態では、図9に示す溝状の部分全体を走行面1Xと見なすことが可能である一方、溝状の部分において最も低位となる位置(底)から所定高さ位置の部分までを走行面と見なし、その走行面よりも上方の面を、走行面に臨み且つ走行面上の供給対象物が走行面の側方から外部に落下する事態を防止するサイドストッパ面と見なすことも可能である。後者の場合、本実施形態の走行部本体2は、走行面及びサイドストッパ面を一体に有するものであると捉えることができる。   In the present embodiment, the entire groove-shaped portion shown in FIG. 9 can be regarded as the traveling surface 1X, while traveling from the lowest position (bottom) to the predetermined height position in the groove-shaped portion. It is also possible to regard the surface above the traveling surface as a side stopper surface that faces the traveling surface and prevents the supply object on the traveling surface from dropping from the side of the traveling surface to the outside. is there. In the latter case, the traveling unit main body 2 of the present embodiment can be considered as having a traveling surface and a side stopper surface integrally.

そして、走行部本体2のうち、断面形状が略U字状である溝状の走行面1X全体と底面2b(エア室1Sに臨む面)のみを通気面に設定し、それ以外の面を封止面に設定している。   Then, in the traveling unit body 2, the entire grooved traveling surface 1X having a substantially U-shaped cross section and only the bottom surface 2b (surface facing the air chamber 1S) are set as ventilation surfaces, and the other surfaces are sealed. Set to stop.

このような走行部1を備えたホッパ装置Hであっても、第1実施形態に係るホッパ装置Hと同様に、エア供給部6からベース部5のエア室1Sに供給されるエアを、多孔質ブロック体で構成された走行部本体2の底面2b(エア室1Sに臨む面)を通じて走行部本体2の内部全体に行き渡らせて、略U字状である溝状の走行面1Xからのみ放出することができる。したがって、エア供給ON状態とエア供給OFF状態を適宜のタイミングで切り替える処理を繰り返すことによって、走行面1X上の供給対象物を搬送方向F下流端に向かって移動させることができる。特に、本実施形態に係るホッパ装置Hであれば、走行面1Xを湾曲面1Wに設定していることにより、走行面1X上において供給対象物を一列または複数列に並べて搬送することができ、供給対象物を少量且つ定量で供給先へ供給する処理を容易に行うことができる。   Even in the hopper device H provided with such a traveling unit 1, the air supplied from the air supply unit 6 to the air chamber 1 </ b> S of the base unit 5 is perforated similarly to the hopper device H according to the first embodiment. It is distributed only through the bottom surface 2b (surface facing the air chamber 1S) of the traveling unit body 2 formed of a quality block body to the entire interior of the traveling unit body 2, and is discharged only from the groove-shaped traveling surface 1X that is substantially U-shaped. can do. Therefore, by repeating the process of switching the air supply ON state and the air supply OFF state at an appropriate timing, the supply object on the traveling surface 1X can be moved toward the downstream end in the transport direction F. In particular, in the case of the hopper device H according to the present embodiment, by setting the traveling surface 1X to the curved surface 1W, the supply objects can be transported in a row or a plurality of rows on the traveling surface 1X. The process which supplies a supply target object to a supply destination by a small quantity and quantity can be performed easily.

〈第3実施形態〉
本発明の第3実施形態に係るホッパ装置Hは、図10〜図12(図11は図10のA方向矢視図であり、図11は図10のa−a線断面である)に示すように、断面形状が略V字状である溝状の走行面1Xを有する走行部1を適用している点で、上述の各実施形態に係るホッパ装置Hと異なる。なお、説明の便宜上、上述の第1実施形態にて説明した部材と同じ機能を有する部材については、同じ符号を付し、その説明を省略する。
<Third Embodiment>
A hopper device H according to a third embodiment of the present invention is shown in FIGS. 10 to 12 (FIG. 11 is a view taken in the direction of arrow A in FIG. 10, and FIG. 11 is a cross-sectional view taken along the line aa in FIG. 10). Thus, it differs from the hopper apparatus H which concerns on each above-mentioned embodiment by the point which has applied the traveling part 1 which has the groove-shaped traveling surface 1X whose cross-sectional shape is substantially V shape. For convenience of explanation, members having the same functions as those described in the first embodiment are given the same reference numerals, and descriptions thereof are omitted.

本実施形態の走行部1は、それぞれ多孔質材によって構成された走行部本体2と側方起立壁部3とを備え、走行部本体2の上向き面に形成された溝状をなす屈曲面1K全体を走行面1Xと見なすことができる。走行面1Xに臨むサイドストッパ面1Yを有する側方起立壁部3は、適宜の固定手段(例えばボルトN)によって走行部本体2とともにベース部5に固定されている。   The traveling portion 1 of the present embodiment includes a traveling portion main body 2 and a side upright wall portion 3 each made of a porous material, and has a curved surface 1K having a groove shape formed on the upward surface of the traveling portion main body 2. The whole can be regarded as the traveling surface 1X. The side upright wall portion 3 having the side stopper surface 1Y facing the traveling surface 1X is fixed to the base portion 5 together with the traveling portion main body 2 by appropriate fixing means (for example, a bolt N).

本実施形態では、走行部本体2のうち屈曲面1Kを含む上向き面全体及び上向き面とは反対側の底面2b(エア室1Sに臨む面)と、側方起立壁部3のうちサイドストッパ面1Y(内側面)のみを通気面に設定し、それ以外の面を封止面に設定している。   In the present embodiment, the entire upward surface including the bent surface 1K and the bottom surface 2b (surface facing the air chamber 1S) opposite to the upward surface of the traveling unit main body 2 and the side stopper surface of the side upright wall portion 3 are included. Only 1Y (inner side surface) is set as a ventilation surface, and other surfaces are set as sealing surfaces.

このような走行部1を備えたホッパ装置Hであっても、第1実施形態に係るホッパ装置Hと同様に、エア供給部6からベース部5のエア室1Sに供給されるエアを多孔質ブロック体で構成されたパーツ(走行部本体2、側方起立壁部3)の全体に行き渡らせて屈曲面1K及びサイドストッパ面1Yのみから放出することができる。したがって、エア供給ON状態とエア供給OFF状態を適宜のタイミングで切り替える処理を繰り返すことによって、走行面1X上の供給対象物を搬送方向F下流端に向かって移動させることができる。特に、本実施形態に係るホッパ装置Hであれば、走行面1Xを屈曲面1Kに設定していることにより、走行面1X上において供給対象物を一列または複数列に並べて搬送することができ、供給対象物を少量且つ定量で供給先へ供給する処理を容易に行うことができる。   Even in the hopper device H including the traveling unit 1, the air supplied from the air supply unit 6 to the air chamber 1 </ b> S of the base unit 5 is porous as in the hopper device H according to the first embodiment. It can be discharged only from the bent surface 1K and the side stopper surface 1Y by spreading over the entire parts (traveling part main body 2, side standing wall part 3) made up of block bodies. Therefore, by repeating the process of switching the air supply ON state and the air supply OFF state at an appropriate timing, the supply object on the traveling surface 1X can be moved toward the downstream end in the transport direction F. In particular, in the case of the hopper device H according to the present embodiment, by setting the traveling surface 1X to the bent surface 1K, the supply objects can be transported in a row or a plurality of rows on the traveling surface 1X. The process which supplies a supply target object to a supply destination by a small quantity and quantity can be performed easily.

〈その他の実施形態〉
なお、本発明は上述した各実施形態に限定されるものではない。例えば、図13に示すように、エア室1Sとエア室1Sの後方の外部空間を仕切る面1Sb(上述の各実施形態では後方起立壁部4の前面4dのうち走行面1Xに臨む面がバックストッパ面1Yとして機能し、後方起立壁部4の前面4dのうち走行面1Xに臨む面よりも下方の面がエア室1Sとエア室1Sの後方の外部空間を仕切る面として機能している)に、エア供給部6のエア入力端(エア供給ノズル61の先端部分)が臨むように設定した場合、エア室1Sとエア室1Sの後方の外部空間を仕切る面(エア室後方仕切り面1Sb)を、平面視曲面状(半円弧状、部分円弧状)または平面視屈曲状(V字状)に設定したホッパ装置であってもよい。このような構成を採用することによって、エア入力端が臨む面1Sbを平面視一直線状に設定した態様(図14参照)と比較して、エア室1Sにおいてエアが行き渡り難いエア入力端周辺にもエアを行き渡らせ易くなる。なお、図14に示すエア室1Sは、エア室後方仕切り面1Sb、エア室側方仕切り面1Sc(エア室1Sとエア室1Sの前方の外部空間を仕切る面)、及びエア室前方仕切り面1Sa(エア室1Sとエア室1Sの前方の外部空間を仕切る面)が何れもエア室S1の底面1Sdに対して直交または略直交する方向に起立する面に設定されたものである。
<Other embodiments>
The present invention is not limited to the above-described embodiments. For example, as shown in FIG. 13, the air chamber 1 </ b> S and the surface 1 </ b> Sb that partitions the external space behind the air chamber 1 </ b> S (in the above-described embodiments, the surface facing the running surface 1 </ b> X of the front surface 4 d of the rear standing wall 4 is The surface below the surface facing the running surface 1X of the front surface 4d of the rear standing wall portion 4 functions as the stopper surface 1Y, and functions as a surface that partitions the air chamber 1S and the external space behind the air chamber 1S. In addition, when the air input end of the air supply unit 6 (tip portion of the air supply nozzle 61) is set to face, the surface that partitions the air chamber 1S and the external space behind the air chamber 1S (air chamber rear partition surface 1Sb) May be a hopper device that is set in a curved surface shape (semi-arc shape, partial arc shape) or a bent shape (V shape) in plan view. By adopting such a configuration, compared with the aspect (see FIG. 14) in which the surface 1Sb facing the air input end is set in a straight line in plan view (see FIG. 14), the air input end is also difficult to spread in the air chamber 1S. It becomes easy to spread air. The air chamber 1S shown in FIG. 14 includes an air chamber rear partition surface 1Sb, an air chamber side partition surface 1Sc (a surface that partitions the air chamber 1S and the external space in front of the air chamber 1S), and an air chamber front partition surface 1Sa. (The surface that partitions the air chamber 1S and the external space in front of the air chamber 1S) is set to a surface that stands up in a direction orthogonal or substantially orthogonal to the bottom surface 1Sd of the air chamber S1.

本発明では、図15及び図16に示すように、エア室後方仕切り面1Sbを有するパーツ(ベース部5)と、バックストッパ面1Zを有するパーツ(後方起立壁部4)が別体であり、エア室後方仕切り面1Sbとバックストッパ面1Zの間に、走行面1Xを有する走行部本体2が配置された構成を採用することができる。この場合、バックストッパ面1Zを、エア室後方仕切り面1Sbの平面視形状に対応する形状に設定し、平面視においてバックストッパ面1Z及びエア室後方仕切り面1Sbが一致または略一致するように設定すると、走行面1Xへのエア供給効率が一段と高まる。図15及び図16では、バックストッパ面1Zを有する後方起立壁部4と、サイドストッパ面1Yを有する側方起立壁部3とが一体に形成された態様を例示しているが、これら各起立壁部が別々のパーツであってもよい。   In the present invention, as shown in FIGS. 15 and 16, the part having the air chamber rear partition surface 1Sb (base part 5) and the part having the back stopper surface 1Z (rear standing wall part 4) are separate bodies, A configuration in which the traveling unit main body 2 having the traveling surface 1X is disposed between the air chamber rear partition surface 1Sb and the back stopper surface 1Z can be employed. In this case, the back stopper surface 1Z is set to a shape corresponding to the planar view shape of the air chamber rear partition surface 1Sb, and the back stopper surface 1Z and the air chamber rear partition surface 1Sb are set to be substantially coincident with each other in plan view. Then, the efficiency of supplying air to the running surface 1X is further increased. 15 and 16 exemplify a mode in which the rear standing wall portion 4 having the back stopper surface 1Z and the side standing wall portion 3 having the side stopper surface 1Y are integrally formed. The wall may be a separate part.

また、本発明では、エア室に供給されるエア量の増大化、ひいては走行面上の供給対象物を浮上させる力の増大化を図るために、ガス供給部として、エア室1Sに臨むエア入力端(例えばエア供給ノズル)を複数有するものを適用することもできる一方で、ガス供給部として、単数のエア入力端を有するものを適用することも可能である。   Further, in the present invention, in order to increase the amount of air supplied to the air chamber, and hence increase the force for floating the supply object on the running surface, the air input facing the air chamber 1S as a gas supply unit While it is possible to apply one having a plurality of ends (for example, air supply nozzles), it is also possible to apply a gas supply unit having a single air input end.

また、エア室におけるエア入力端周辺にエアを行き渡らせ易くするために、エア室後方仕切り面を、全体的に後方に傾斜させた面(湾曲面またはフラットな面)に設定したエア室を適用することも可能である。さらには、エア室側方仕切り面を、全体的に側方に傾斜させた面(湾曲面またはフラットな面)に設定したエア室を適用することも可能である。図17に示すように、エア室1Sのエア室後方仕切り面1Sbやエア室側方仕切り面1Scを傾斜した面に設定することで、エア室1S内におけるエアの量がエア室後方仕切り面1Sbとその近傍領域や、エア室側方仕切り面1Scとその近傍領域にも満遍なく行き渡るようになり、走行面上に放出するエア量の均一化を図ることができる。なお、図17では、エア室前方仕切り面1Sa(エア室1Sとエア室1Sの前方の外部空間を仕切る面)を全体的に前方へ傾斜させた面に設定した態様を例示している。   In addition, in order to make it easier to spread air around the air input end of the air chamber, an air chamber is used in which the air chamber rear partition surface is set to a generally inclined surface (curved surface or flat surface). It is also possible to do. Furthermore, it is also possible to apply an air chamber in which the air chamber side partition surface is set to a surface (curved surface or flat surface) that is inclined sideways as a whole. As shown in FIG. 17, by setting the air chamber rear partition surface 1Sb and the air chamber side partition surface 1Sc of the air chamber 1S to be inclined surfaces, the amount of air in the air chamber 1S is reduced to the air chamber rear partition surface 1Sb. And its vicinity area, and the air chamber side partition surface 1Sc and its vicinity area are evenly distributed, and the amount of air discharged onto the running surface can be made uniform. In addition, in FIG. 17, the aspect which set the air chamber front partition surface 1Sa (surface which partitions off the air chamber 1S and the external space ahead of the air chamber 1S) to the surface inclined entirely forward is illustrated.

もちろん、本発明に係るホッパ装置は、図14に示すように、エア室後方仕切り面1Sb、エア室側方仕切り面1Sc、或いはエア室前方仕切り面1Saの何れもが傾斜面に設定されていないエア室1Sを有する態様も包含するものである。   Of course, in the hopper device according to the present invention, as shown in FIG. 14, none of the air chamber rear partition surface 1Sb, the air chamber side partition surface 1Sc, or the air chamber front partition surface 1Sa is set to be an inclined surface. An embodiment having the air chamber 1S is also included.

図18に示すように、エア室1Sにおいてエア供給部6のエア入力端(エア供給ノズル62の先端部分)がエア室1Sに臨む面は、走行面1Xの搬送方向F下流端に対応する面(エア室後方仕切り面1Sb)以外の面、例えば、走行面1Xの搬送方向Fに直交する面(エア室側方仕切り面1Sc)であってもよく、また、図19に示すように、エア室1Sの底面1Sdであってもよい。   As shown in FIG. 18, in the air chamber 1S, the surface where the air input end of the air supply unit 6 (the tip portion of the air supply nozzle 62) faces the air chamber 1S corresponds to the downstream end in the transport direction F of the traveling surface 1X. A surface other than (air chamber rear partition surface 1Sb), for example, a surface (air chamber side partition surface 1Sc) orthogonal to the conveyance direction F of the traveling surface 1X may be used. As shown in FIG. It may be the bottom surface 1Sd of the chamber 1S.

さらには、図20に示すように、複数のエア入力端(エア供給ノズル62の先端部分)がそれぞれエア室1Sの異なる面(図示例では、エア室後方仕切り面1Sbとエア室側方仕切り面1Scであるが、例えばエア室後方仕切り面1Sbと底面1Sd等の組み合わせであってもよい)に臨むように設定した構成であっても構わない。   Furthermore, as shown in FIG. 20, a plurality of air input ends (tip portions of the air supply nozzle 62) are respectively different surfaces of the air chamber 1S (in the illustrated example, the air chamber rear partition surface 1Sb and the air chamber side partition surface). 1Sc, but may be configured to face the air chamber rear partition surface 1Sb and the bottom surface 1Sd, for example).

また、本発明では、エア供給部からのエア供給状態をONとOFFで切り替える処理に代えて、エア供給状態をONに維持したまま、供給量の強弱を適宜調整して変化させる処理によって、走行面上において浮上する供給対象物の高さ加減を変化させて、走行面の搬送方向下流端に向かって移動させるように構成することもできる。   Further, in the present invention, instead of the process of switching the air supply state from the air supply unit between ON and OFF, the travel is performed by the process of appropriately adjusting and changing the strength of the supply amount while maintaining the air supply state ON. It is also possible to change the height of the supply object that floats on the surface and move it toward the downstream end in the transport direction of the traveling surface.

また、走行面が水平となる姿勢で走行部を配置したホッパ装置であってもよい。この場合、走行面の下方から走行面上の供給対象物に向かって吹き付けるエアの吹き付け方向を、搬送方向上流側から搬送方向下流側に向かう方向となるように調整するエア吹付方向調整手段を備えたホッパ装置にすることが好ましい。エア吹付方向調整手段の一例として、板状またはシート状の材料(基材)に多数の孔が規則的または不規則的に形成されたパンチング加工材を用いた態様を挙げることができる。具体的には、パンチング加工材の各孔を通過するエアの流れが、搬送方向上流側から搬送方向下流側に向かう方向となる姿勢でパンチング加工材(エア吹付方向調整プレート)を、走行部のうちエア室に臨む面に接触または近接する位置に配置した態様を挙げることができる。   Moreover, the hopper apparatus which arrange | positioned the driving | running | working part with the attitude | position with which a driving | running | working surface becomes horizontal may be sufficient. In this case, air blowing direction adjusting means for adjusting the blowing direction of the air blown from the lower side of the running surface toward the supply object on the running surface so as to be the direction from the upstream side in the carrying direction to the downstream side in the carrying direction is provided. A hopper device is preferable. As an example of the air blowing direction adjusting means, there may be mentioned an embodiment using a punched material in which a large number of holes are regularly or irregularly formed in a plate-like or sheet-like material (base material). Specifically, the punching material (air spraying direction adjusting plate) is placed on the traveling portion in a posture in which the air flow passing through each hole of the punching material is in the direction from the upstream side in the transport direction to the downstream side in the transport direction. The aspect arrange | positioned in the position which contacts or adjoins the surface which faces an air chamber among these can be mentioned.

走行部の側方起立壁部は、走行面を有するパーツ(走行部本体)と一体のものであってもよいし、別体のものであってもよい。また、本発明は、走行部のサイドストッパ面、またはバックストッパ面の両方または何れか一方を封止面に設定した構成や、走行部のサイドストッパ面、またはバックストッパ面の両方を通気面に設定した構成も包含する。   The side upright wall portion of the traveling unit may be integrated with a part (traveling unit main body) having a traveling surface, or may be a separate member. Further, the present invention has a configuration in which either or both of the side stopper surface and / or the back stopper surface of the traveling unit are set as a sealing surface, and both the side stopper surface or the back stopper surface of the traveling unit are used as a ventilation surface. The set configuration is also included.

バックストッパ面を通気面に設定する場合、バックストッパ面を有するパーツを多孔質材からなるブロック体で構成し、この多孔質ブロック体の内部に透過流入したエアが、通気面であるバックストッパ面から外気に放出されるように設定すればよい。なお、バックストッパ面以外の面からエアが外部に漏れることを防止するためには、バックストッパ面を有する多孔質ブロック体の適宜の面を封止面に設定することが好ましい。   When the back stopper surface is set to the ventilation surface, the part having the back stopper surface is composed of a block body made of a porous material, and the air that has permeated and flowed into the porous block body is the ventilation surface. What is necessary is just to set so that it may be discharged to the outside air. In order to prevent air from leaking to the outside from a surface other than the back stopper surface, it is preferable to set an appropriate surface of the porous block body having the back stopper surface as a sealing surface.

また、本実施形態の走行部本体は、上向き面及び底面のみを通気性ある通気面に設定し、それ以外の面、つまり左右両側面、前面及び後面を封止面に設定しているが、上向き面及び底面に加えて前面を通気面に設定し、左右両側面、後面を封止面に設定しても構わない。   In addition, the traveling unit body of the present embodiment sets only the upward surface and the bottom surface as a breathable ventilation surface, and other surfaces, that is, the left and right side surfaces, the front surface and the rear surface are set as sealing surfaces, In addition to the upward surface and the bottom surface, the front surface may be set as a ventilation surface, and the left and right side surfaces and the rear surface may be set as sealing surfaces.

また、本実施形態のホッパ装置は、エア供給部からのエアによって走行面から浮上した供給対象物及び浮上した供給対象物の周辺に向けてイオン化空気を噴射するイオナイザ(図示省略)を備えたものであってもよい。この場合、浮上した供給対象物及びその浮上した供給対象物の周辺にイオナイザによってイオン化空気を噴射することで、浮上する直前まで走行面に接触していた面を含む供給対象物全体にイオン化空気を確実に吹き付けることができるとともに、浮上した供給対象物が直前まで接触していた走行面の所定領域にもイオン化空気を吹き付けることが可能である。加えて、浮上した供給対象物に向かってイオン化空気を噴射するイオナイザを、浮上した供給対象物の周辺にある走行面にイオン化空気を噴射するイオナイザとして共用することが可能な構成であるため、供給対象物に対してイオン化空気を噴射するイオナイザと、走行面全体に亘る広範囲にイオン化空気を噴射するイオナイザとを個別に設ける態様と比較して、部品点数の削減及び低コスト化を図ることができる点で有利である。   Further, the hopper device of the present embodiment is provided with an ionizer (not shown) that injects ionized air toward the periphery of the supply object that has floated from the running surface and the surface of the supply object that has floated by air from the air supply unit. It may be. In this case, the ionized air is sprayed on the surface of the supply object including the surface that has been in contact with the traveling surface until just before the surface of the ionization by injecting ionized air by the ionizer around the surface of the supply object that has surfaced and the surface of the supply object that has surfaced. In addition to being able to spray reliably, ionized air can also be sprayed onto a predetermined area of the running surface where the supply object that has surfaced has been in contact until just before. In addition, the ionizer that injects ionized air toward the surface of the supply object that has floated can be used as an ionizer that injects ionized air to the running surface around the surface of the supply object that has surfaced. Compared with an aspect in which an ionizer that injects ionized air onto an object and an ionizer that injects ionized air over a wide range over the entire traveling surface are individually provided, the number of parts can be reduced and the cost can be reduced. This is advantageous.

さらに、イオナイザを備えたホッパ装置によれば、走行面上の供給対象物に対して多孔質ブロック体を通じて下方から噴射するエア供給源からのエアによって、走行面上には供給対象物を走行面から浮上させる気流が形成され、このような気流中に置かれた供給対象物に対してイオナイザによって噴射したイオン化空気の気流は、供給対象物周りの風圧分布を変化させる要因となり、走行面上において静電気又は粘着性などによって複数の供給対象物同士が付着している場合であっても、供給対象物周りの圧力分布が変化することによって各供給対象物の相互に異なる不規則な挙動を惹起することができ、供給対象物同士の付着状態を解除することが期待できる。   Further, according to the hopper device provided with the ionizer, the supply object is placed on the traveling surface by the air from the air supply source that is injected from below through the porous block body with respect to the supply object on the traveling surface. The flow of ionized air jetted by the ionizer to the supply object placed in the air flow becomes a factor that changes the wind pressure distribution around the supply object, and on the running surface Even when a plurality of supply objects adhere to each other due to static electricity or adhesiveness, the irregular distribution of each supply object is caused by a change in the pressure distribution around the supply object. It can be expected that the state of adhesion between the supply objects can be released.

また、エア供給部から供給されるエアとしてイオン化空気を適用すれば、エア供給部から供給されるイオン化空気によって走行面から浮上した供給対象物は、その時点でイオン化空気が吹き付けられた状態にあり、静電気を迅速に中和除去することができ、搬送処理能力の更なる向上を図ることが可能である。   Moreover, if ionized air is applied as the air supplied from the air supply unit, the supply object floating from the running surface by the ionized air supplied from the air supply unit is in a state where the ionized air is blown at that time. Static electricity can be quickly neutralized and removed, and it is possible to further improve the conveyance processing capacity.

本発明に係るホッパ装置の所定の供給先は、貯蔵機能を有するパーツフィーダに限らず、貯蔵機能の無いパーツフィーダや、計量器であってもよい。   The predetermined supply destination of the hopper device according to the present invention is not limited to a parts feeder having a storage function, but may be a parts feeder without a storage function or a measuring instrument.

さらにまた、本発明に係るホッパ装置は、ホッパタンクを備えていないものであってもよい。   Furthermore, the hopper device according to the present invention may not include a hopper tank.

ベース部は、金属製であってもよいし、プラスチック製でもよい。走行部が側方起立壁部または後方起立壁部を備えたものである場合、これら各起立壁部の両方または一方を多孔質材からなるブロック体によって構成したり、これら各起立壁部の両方または一方を金属製やプラスチック製にしてもよい。   The base portion may be made of metal or plastic. When the traveling part is provided with a side upright wall part or a rear upright wall part, both or one of these upright wall parts is constituted by a block body made of a porous material, or both of these upright wall parts are used. Alternatively, one may be made of metal or plastic.

また、本発明では、ブロック状やプレート状に形成された多孔質材に代えて、または加えて、例えばシート状に形成された多孔質材によって走行面を構成することができる。   Moreover, in this invention, it can replace with or in addition to the porous material formed in the shape of a block or a plate, for example, can comprise a running surface with the porous material formed in the sheet form.

また、供給対象物は、電子部品、あるいは食品など電子部品以外のものであってもよい。   Further, the supply object may be an electronic component or something other than an electronic component such as food.

その他、各部の具体的構成についても上記実施形態に限られるものではなく、本発明の趣旨を逸脱しない範囲で種々変形が可能である。   In addition, the specific configuration of each part is not limited to the above embodiment, and various modifications can be made without departing from the spirit of the present invention.

1…走行部
1S…エア室
1X…走行面
1Y…サイドストッパ面
1Z…バックストッパ面
5…ベース部
52…ベース前壁部
6…エア供給部
H…ホッパ装置
DESCRIPTION OF SYMBOLS 1 ... Traveling part 1S ... Air chamber 1X ... Traveling surface 1Y ... Side stopper surface 1Z ... Back stopper surface 5 ... Base part 52 ... Base front wall part 6 ... Air supply part H ... Hopper apparatus

Claims (5)

走行面上に排出された供給対象物を前記走行面上で所定方向に搬送して所定の供給先へ供給するホッパ装置であって、
多孔質材によって構成した前記走行面を有する走行部と、
前記走行部の下方に配置され且つ少なくとも前記走行部に向けて開口しているエア室を有するベース部と、
前記エア室にエアを供給可能なエア供給部とを備え、
前記エア供給部から前記エア室に供給されたエアを前記走行面上の供給対象物に対して前記多孔質材を通じて噴射することによって供給対象物を前記走行面から浮上可能に構成し、且つ前記エア供給部からのエア供給量を調整することによって供給対象物を前記走行面上で所定方向に搬送して所定の供給先へ供給するように構成していることを特徴とするホッパ装置。
A hopper device that conveys a supply object discharged on a traveling surface in a predetermined direction on the traveling surface and supplies the object to a predetermined supply destination,
A traveling part having the traveling surface constituted by a porous material;
A base portion having an air chamber disposed below the traveling portion and opening toward at least the traveling portion;
An air supply unit capable of supplying air to the air chamber;
The supply object is configured to be able to float from the traveling surface by injecting air supplied from the air supply unit to the air chamber through the porous material to the supply object on the traveling surface, and A hopper device configured to convey an object to be supplied in a predetermined direction on the traveling surface and to supply a predetermined supply destination by adjusting an air supply amount from an air supply unit.
前記走行部は、前記走行面に臨み且つ供給対象物が前記走行面の搬送方向下流端以外の領域から走行面外へ飛び出ることを規制するストッパ面を有し、外部に表出する外表面のうち、前記走行面、前記エア室に臨む面、及びストッパ面のみを通気性のある通気面に設定し、他の面を通気性の無い封止面に設定したものである請求項1に記載のホッパ装置。 The traveling unit has a stopper surface that faces the traveling surface and restricts a supply object from jumping out of the traveling surface from a region other than the downstream end in the conveyance direction of the traveling surface, and has an outer surface that is exposed to the outside. Of these, only the running surface, the surface facing the air chamber, and the stopper surface are set as a ventilation surface having air permeability, and the other surface is set as a sealing surface having no air permeability. Hopper device. 前記ベース部は、前記エア室と前記エア室の前方の外部空間とを仕切るベース前壁部を備え、前記ベース前壁部において前記エア室に臨む内向き面を前記走行面上における供給対象物の搬送方向に向かって傾斜させたテーパ面に設定している請求項1または2に記載のホッパ装置。 The base portion includes a base front wall portion that partitions the air chamber and an external space in front of the air chamber, and an inward surface facing the air chamber in the base front wall portion is an object to be supplied on the traveling surface. The hopper device according to claim 1, wherein the hopper device is set to have a tapered surface inclined in the conveying direction. 前記走行面は、供給対象物の搬送方向に直交する幅方向の中心部を窪ませた湾曲状また屈曲状の断面形状を有するものである請求項1乃至3の何れかに記載のホッパ装置。 The hopper device according to any one of claims 1 to 3, wherein the traveling surface has a curved or bent cross-sectional shape in which a central portion in a width direction orthogonal to a conveyance direction of a supply object is recessed. 前記走行面の搬送方向下流端が搬送方向上流端よりも相対的に低い位置となるように前記走行面を傾斜させている請求項1乃至4の何れかに記載のホッパ装置。 The hopper device according to any one of claims 1 to 4, wherein the traveling surface is inclined such that a downstream end of the traveling surface in the transport direction is positioned relatively lower than an upstream end in the transport direction.
JP2017099848A 2017-05-19 2017-05-19 Hopper device Pending JP2018193212A (en)

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WO2023233478A1 (en) * 2022-05-30 2023-12-07 ファナック株式会社 Conveyor for powder particles, and machine tool

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JP7360926B2 (en) * 2019-12-16 2023-10-13 日特コーセイ株式会社 Parts feeder hopper and parts feeder equipped with it

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JPS5090390U (en) * 1973-12-22 1975-07-30
JPH09136716A (en) * 1995-11-14 1997-05-27 Murata Mfg Co Ltd Electronic parts handling device, handling method and manufacturing method
JP2012153446A (en) * 2011-01-24 2012-08-16 Ntn Corp Hopper apparatus

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JPS5090390U (en) * 1973-12-22 1975-07-30
JPH09136716A (en) * 1995-11-14 1997-05-27 Murata Mfg Co Ltd Electronic parts handling device, handling method and manufacturing method
JP2012153446A (en) * 2011-01-24 2012-08-16 Ntn Corp Hopper apparatus

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023233478A1 (en) * 2022-05-30 2023-12-07 ファナック株式会社 Conveyor for powder particles, and machine tool

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