JP5393364B2 - Dialysis agent container and dialysate preparation method - Google Patents

Dialysis agent container and dialysate preparation method Download PDF

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JP5393364B2
JP5393364B2 JP2009210046A JP2009210046A JP5393364B2 JP 5393364 B2 JP5393364 B2 JP 5393364B2 JP 2009210046 A JP2009210046 A JP 2009210046A JP 2009210046 A JP2009210046 A JP 2009210046A JP 5393364 B2 JP5393364 B2 JP 5393364B2
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英一 宮崎
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Nikkiso Co Ltd
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この発明は、人工透析に適用する固形型透析用剤を収容する袋状の容器と、この容器を使用した透析液の調製方法に関する。   The present invention relates to a bag-like container containing a solid dialysis agent applied to artificial dialysis, and a method for preparing a dialysis solution using the container.

粉末状あるいは顆粒状の固形型透析用剤は、液体型透析用剤に比較して運搬作業の負担が軽く、保管スペースの節約にもなることから、近年多く用いられている。固形型透析用剤は、透析治療にあたり、例えば自動溶解装置に投入してこれを精製水に溶解することで透析液を調製する。この固形型透析用剤を収容する容器には、主にボトル状のものと袋状のものとがある。特許文献1はボトル状容器の一例を、特許文献2は袋状容器の一例を、それぞれ示している。   In recent years, powdered or granular solid-type dialysis agents have been widely used because they are lighter in transportation work and save storage space than liquid-type dialysis agents. In the dialysis treatment, the solid dialysis agent is introduced into, for example, an automatic dissolution apparatus and dissolved in purified water to prepare a dialysis solution. There are mainly bottle-shaped containers and bag-shaped containers for storing the solid dialysis agent. Patent Document 1 shows an example of a bottle-shaped container, and Patent Document 2 shows an example of a bag-shaped container.

透析用剤の自動溶解装置には、主にボトル状容器が用いられている。ボトル状容器を自動溶解装置にセットすれば、全自動で透析液の調製が可能であり、手作業で透析液を調製する場合に比較して能率よく清浄な透析液が得られ、医療従事者の作業負担も軽減される。このような自動溶解装置に適用するボトル状容器は、例えばその注ぎ口に二重にシールが施されており、運搬時等に外気に露出する可能性の有る外側シールを剥がしたうえで自動溶解装置に装着することで、埃や不純物が付着するのを防止するようにしている。自動溶解装置内では、注ぎ口の内側シールが自動的に開封され、透析用剤を溶解するための循環回路がアダプタを介してボトル状容器に接続される。循環回路はポンプを介してボトル状容器と溶解槽との間で精製水を循環させる閉回路を形成するようになっており、これにより外気に触れることなく、清浄な条件下でボトル状容器内の透析用剤を溶解して、透析液を調製することができる。なお、このとき調製される透析液は通常は原液であり、透析治療への使用にあたっては、さらに精製水で所定倍率に希釈する(以下「透析液」とは、このような希釈して用いる原液である場合を含む)。   A bottle-shaped container is mainly used for an automatic dissolution apparatus for dialysis agents. If a bottle-shaped container is set in an automatic dissolution apparatus, dialysate can be prepared fully automatically, and a clean dialysate can be obtained more efficiently than when dialysate is prepared manually. The work load is reduced. For example, a bottle-shaped container applied to such an automatic dissolving device has a double seal on its spout, and it is automatically dissolved after removing the outer seal that may be exposed to the outside air during transportation. By attaching to the apparatus, dust and impurities are prevented from adhering. In the automatic dissolution apparatus, the inner seal of the spout is automatically opened, and a circulation circuit for dissolving the dialysis agent is connected to the bottle-shaped container via the adapter. The circulation circuit forms a closed circuit that circulates purified water between the bottle-shaped container and the dissolution tank via a pump, and this allows the inside of the bottle-shaped container to be cleaned under clean conditions without touching the outside air. A dialysis solution can be prepared by dissolving the dialysis agent. The dialysate prepared at this time is usually a stock solution, and when used for dialysis treatment, it is further diluted with purified water at a predetermined magnification (hereinafter referred to as “dialysate” is a stock solution used after such dilution). Is included).

特開2001−340447号公報JP 2001-340447 A 特開2007−313089号公報JP 2007-313089 A

前述したようなボトル状容器は、例えば高密度ポリエチレンなど剛性の高い材料で形成されているので、使用後空になっても、つぶして容量を小さくし難く、ゴミとして処分する際にかさ張るという問題がある。これに対して、袋状の容器は、可撓性を有するシート状材料で形成されているので、使用後に扁平に潰すことができ、かさ張ることなく、廃棄処分も容易である。   The bottle-shaped container as described above is formed of a high-rigidity material such as high-density polyethylene, for example, so that even if it becomes empty after use, it is difficult to crush and reduce its capacity, and it is bulky when disposed as garbage There is. On the other hand, since the bag-like container is formed of a flexible sheet-like material, it can be flattened after use, is not bulky, and can be easily disposed of.

その一方、固形型透析用剤を袋状の容器に収容した場合には、次のような使用上の問題を生じる。即ち、医療従事者が手作業で一袋ずつ開封して溶解槽に透析用剤を投入して透析液を調製する場合には、投入する透析用剤が周辺に飛び散らないように慎重に作業をする必要があり、それでもある程度の用剤の飛散は避けられない。また、透析用剤を投入する際、溶解槽の投入口は開放状態にあるので、容器の開封部に付着していたチリや周囲の埃などが溶解槽内に浸入することがある。さらに、袋状の容器を用いて透析用剤を溶解槽に自動投入する場合にも、回転刃などから成るカッターによって開封する際に、容器内の透析用剤が周囲に飛散するので、作業後に清掃を行う必要を生じる。   On the other hand, when the solid dialysis agent is contained in a bag-like container, the following problems in use occur. That is, when a medical worker manually opens a bag one by one and puts a dialysis agent into a dissolution tank to prepare a dialysis solution, work carefully so that the dialysis agent to be injected does not scatter around. However, a certain amount of spraying is inevitable. In addition, when the dialysis agent is introduced, the inlet of the dissolution tank is in an open state, so that dust and surrounding dust attached to the opening of the container may enter the dissolution tank. Furthermore, even when the dialysis agent is automatically charged into the dissolution tank using a bag-like container, the dialysis agent in the container scatters around when opening with a cutter consisting of a rotary blade, etc. Need to clean.

このような問題点を解消した袋状の容器として、本出願人は、特許文献2に示したようなものを提案している。これは、可撓性を有するシート状材料からなる袋状容器の底部を二重構造としたものである。透析用剤に接している内側の底部は、開封前には外側の底部に覆われており、外部に露出することがない。透析用剤を溶解槽に投入する際には、外側の底部を開封したうえで、内側の底部をカッター等で切り開くことにより、清浄な内側底部の切開部を通して溶解槽に透析用剤を注ぎ入れることができる。このとき、内側底部は開封前から清浄に保たれており、その周囲は外側底部の開封部分に覆われた態様で透析用剤の投入がなされるので、容器の外側面に付着していたチリや周囲の埃などが溶解槽の内部に侵入するおそれがない。また、内側底部をカッターで切開して透析用剤を溶解層に自動投入するようにした場合に、外側底部の開封部分が内側底部を覆っているので、切開時に透析用剤が周囲に飛散するのを防止することができる。   The present applicant has proposed a bag-like container that has solved such problems as shown in Patent Document 2. This is a double-structured bottom of a bag-like container made of a flexible sheet-like material. The inner bottom portion in contact with the dialysis agent is covered with the outer bottom portion before opening, and is not exposed to the outside. When putting the dialysis agent into the dissolution tank, open the outer bottom and then open the inner bottom with a cutter, etc., and pour the dialysis agent into the dissolution tank through a clean inner bottom incision. be able to. At this time, the inner bottom portion is kept clean before opening, and the periphery is covered with the opening portion of the outer bottom portion, so that the dialysis agent is charged, so the dust attached to the outer surface of the container There is no risk that dust and the surrounding dust will enter the melting tank. In addition, when the inside bottom part is cut with a cutter and the dialysis agent is automatically put into the dissolved layer, the opening part of the outside bottom part covers the inside bottom part. Can be prevented.

この発明は、このような袋状の透析用剤の容器およびこの容器を使用した透析液の調製方法をさらに改良したものである。即ち、この発明では、袋状の容器から溶解槽へと透析用剤を投入する際の埃等の浸入、および透析用剤の周囲への飛散をより確実に防止することを目的としている。また、この発明では、袋状の透析用剤収容容器の構成をより簡潔にすることをも目的としている。   The present invention is a further improvement of such a bag-like container for dialysis agent and a method for preparing a dialysate using this container. That is, an object of the present invention is to more reliably prevent the entry of dust and the like when the dialysis agent is introduced from the bag-like container into the dissolution tank and the scattering of the dialysis agent around the dialysis agent. Another object of the present invention is to simplify the structure of the bag-like dialysis agent container.

請求項1は、可撓性を有するシート状材料からなり、内部に固形型透析用剤を封入する袋状の透析用剤の容器であって、前記容器の内側から容器の一端部に設定した開封部に向かって次第に拡径するテーパ状の注入部を形成し、このテーパ状の注入部は、その内周面を、溶解槽の投入口に設けられるテーパ状の受口部の外周面に嵌合するように形成してあることを特徴とする透析用剤の容器である。   Claim 1 is a bag-shaped dialysis agent container made of a flexible sheet-like material and enclosing a solid-type dialysis agent inside, and set at one end of the container from the inside of the container A tapered injection portion that gradually expands toward the opening portion is formed, and this tapered injection portion has an inner peripheral surface thereof on an outer peripheral surface of a tapered receiving portion provided at the charging port of the dissolution tank. A dialysis agent container characterized by being formed so as to be fitted.

請求項2は、前記請求項1において、そのテーパ状の注入部を、横断面形状が略楕円形に形成された前記テーパ状の受口部に対応する寸法に形成してあることを特徴とする透析用剤の容器である。   A second aspect of the present invention is characterized in that, in the first aspect, the tapered injection portion is formed to have a dimension corresponding to the tapered receiving portion having a substantially elliptical cross-sectional shape. This is a container for dialysis agent.

請求項3は、前記請求項1または請求項2において、そのテーパ状の注入部の細径部を、前記テーパ状の受口部の内径よりも小としてあることを特徴とする透析用剤の容器である。   A third aspect of the present invention provides the dialysis agent according to the first or second aspect, wherein the narrow diameter portion of the tapered injection portion is smaller than the inner diameter of the tapered receiving portion. It is a container.

請求項4は、前記請求項1から請求項3において、そのテーパ状の注入部の細径部よりも容器内側に向かって次第に拡径するテーパ状の傾斜部を形成してあることを特徴とする透析用剤の容器である。   A fourth aspect of the present invention is characterized in that, in the first to third aspects, a tapered inclined portion is formed which gradually increases in diameter toward the inside of the container rather than the narrow diameter portion of the tapered injection portion. This is a container for dialysis agent.

請求項5は、前記請求項4において、その注入部と傾斜部との間に、内径が変化しない直線状通路部を形成してあることを特徴とする透析用剤の容器である。   A fifth aspect of the present invention is the dialysis agent container according to the fourth aspect of the present invention, wherein a linear passage portion whose inner diameter does not change is formed between the injection portion and the inclined portion.

請求項6は、前記請求項1から請求項5の何れかに記載の袋状の容器に密封された透析用剤を溶解槽に投入して透析液を調製する方法であって、
前記容器を、その注入部が上向きになるように正立させた状態で、容器内部の透析用剤よりも上方かつ注入部よりも下方の空間部分を容器両外側面からクランプで挟み込む工程、
前記クランプで挟み込む工程の後に、前記容器の注入部を開封する工程、
前記容器の注入部を開封する工程の後に、前記容器の注入部を、その内周面が、溶解槽に連通するテーパ状の受口部の外周面に嵌合するように、結合する工程、
前記容器を溶解槽の受口部に結合する工程の後に、前記容器を倒立状態に保持し、前記クランプを開放して、容器内の透析用剤を溶解槽内に投入する工程、
とを有することを特徴とする透析用剤の調製方法である。
Claim 6 is a method for preparing a dialysate by introducing a dialysis agent sealed in the bag-like container according to any one of claims 1 to 5 into a dissolution tank,
A step of clamping the space part above the dialysis agent inside the container and below the injection part with clamps from both outer side surfaces of the container in a state where the container is erected so that the injection part faces upward,
After the step of sandwiching with the clamp, the step of opening the injection portion of the container,
After the step of opening the injection portion of the container, the step of coupling the injection portion of the container so that the inner peripheral surface thereof is fitted to the outer peripheral surface of the tapered receiving portion communicating with the dissolution tank,
After the step of coupling the container to the receiving portion of the dissolution tank, holding the container in an inverted state, opening the clamp, and charging the dialysis agent in the container into the dissolution tank,
And a method for preparing a dialysis agent.

請求項7は、前記請求項6における、容器を溶解槽の受口部に結合する工程を、前記溶解槽に上向きに開口するように設けられた受口部に対して、前記容器を倒立させて行うようにしたことを特徴とする透析用剤の調製方法である。   In a seventh aspect of the present invention, in the step of coupling the container to the receiving portion of the dissolution tank according to the sixth aspect, the container is inverted with respect to the receiving portion provided so as to open upward in the dissolving tank. This is a method for preparing a dialysis agent characterized in that

請求項8は、前記請求項6において、前記受口部は、前記溶解槽に対して着脱自在に構成され、溶解槽から離脱させた受口部を、正立状態の容器に結合した後、容器を倒立させて、前記溶解槽の投入口に連結することを特徴とする透析用剤の調製方法である。   An eighth aspect of the present invention is the method of the sixth aspect, wherein the receiving portion is configured to be detachable from the dissolution tank, and the receiving portion separated from the dissolution tank is coupled to an upright container. A method for preparing a dialysis agent, wherein the container is inverted and connected to the inlet of the dissolution tank.

請求項9は、前記請求項6において、前記受口部は、フレキシブルホースを介して上下方向に向きを変えられるように溶解槽に連結され、下向きにした受口部を、正立状態の容器に結合した後、容器を倒立させて、フレキシブルホースを介して容器内の透析用剤を溶解槽に投入することを特徴とする透析用剤の調製方法である。   A ninth aspect of the present invention is the method of the sixth aspect, wherein the receiving portion is connected to the dissolving tank so that the direction can be changed in the vertical direction via a flexible hose, and the receiving portion that is turned downward is placed in an upright container. Then, the container is inverted, and the dialysis agent in the container is introduced into the dissolution tank via a flexible hose.

請求項1以下の各請求項に記載の透析用剤の容器および調製方法によれば、袋状の容器の内側から容器の一端部に設定した開封部に向かって次第に拡径するテーパ状の注入部を形成し、このテーパ状の注入部の内周面が、溶解槽の投入口に設けられるテーパ状の受口部の外周面に嵌合するようにしたことから、前記テーパ状の注入部と受口部とが隙間無く嵌合し、しかもテーパ面同士の嵌合であるので、注入部と受口部のそれぞれの中心が一致するように正確に位置決めされる。   According to the dialysis agent container and the preparation method according to claim 1 and the following claims, the taper-shaped injection gradually expands from the inner side of the bag-shaped container toward the opening portion set at one end of the container. And the inner peripheral surface of the tapered injection portion is fitted to the outer peripheral surface of the tapered receiving portion provided at the charging port of the dissolution tank, so that the tapered injection portion And the receiving portion are fitted with no gap and the tapered surfaces are fitted with each other, so that the centers of the injection portion and the receiving portion are accurately positioned.

この袋状の容器の注入部と溶解槽の受口部との密接な嵌合状態にて、例えば容器をその注入部が下向きになるように倒立させて、容器内の透析用剤を溶解槽に投入することにより、溶解槽の投入口よりも外側に透析用剤が飛散するのを確実に防止して、溶解槽の周辺を清浄に保つことができる。   In a close fitting state between the injection part of the bag-shaped container and the receiving part of the dissolution tank, for example, the container is inverted so that the injection part faces downward, and the dialysis agent in the container is dissolved. It is possible to reliably prevent the dialysis agent from splashing outside the charging port of the dissolution tank and keep the periphery of the dissolution tank clean.

また、袋状の容器の注入部を開封して、その埃等が付着していない内周面を受口部の外周面に嵌合する構成としたことから、袋状の容器から溶解槽へと透析用剤を投入する際の埃等の浸入を確実に防止して、清浄度の高い透析液を調製することができる。   In addition, since the injection part of the bag-shaped container is opened and the inner peripheral surface to which the dust or the like is not attached is fitted to the outer peripheral surface of the receiving part, the bag-shaped container is transferred to the dissolution tank. Thus, it is possible to reliably prevent the entry of dust and the like when the dialysis agent is introduced, and to prepare a dialysate having a high cleanliness.

さらに、この発明に係る袋状の容器の構成は、基本的にその注入部をテーパ状に形成するだけであり、二重底構造のもの等に比較して構成が簡潔であるので、容器としての材料コスト、製造コストを低減することができる。   Furthermore, the configuration of the bag-like container according to the present invention basically only forms the injection portion in a tapered shape, and the configuration is simple compared to a double bottom structure, etc. The material cost and the manufacturing cost can be reduced.

請求項2に記載の透析用剤の容器によれば、前記テーパ状の注入部を、横断面形状が略楕円形に形成された前記テーパ状の受口部に対応する寸法に形成したことから、袋状の容器を開口させるときの注入部の変形を必要最小限にして、これを無理なく受口部に嵌合することができる。   According to the container for a dialysis agent according to claim 2, the tapered injection portion is formed to have a dimension corresponding to the tapered receiving portion having a substantially elliptical cross-sectional shape. The deformation of the injection part when opening the bag-like container can be minimized and can be easily fitted to the receiving part.

請求項3に記載の透析用剤の容器によれば、前記テーパ状の注入部の細径部を、受口部の内径よりも小としたことから、容器内の透析用剤を溶解槽に投入する際に、容器から受口部へと流れる透析用剤は、テーパ状の注入部と受口部との間の嵌合面よりも内側の開口領域を通過する。従って、仮に前記嵌合面に隙間があったとしても、その部分に透析用剤が浸入して無駄を生じるおそれが少ない。   According to the dialysis agent container according to claim 3, since the narrow diameter portion of the tapered injection portion is made smaller than the inner diameter of the receiving portion, the dialysis agent in the container is placed in the dissolution tank. When charged, the dialysis agent flowing from the container to the receiving port passes through an opening region inside the fitting surface between the tapered injection port and the receiving port. Therefore, even if there is a gap in the fitting surface, there is little possibility that the dialysis agent enters the portion and wastes.

請求項4に記載の透析用剤の容器によれば、前記テーパ状の注入部の細径部よりも容器内側に向かって次第に拡径するテーパ状の傾斜部を形成したことから、透析用剤を溶解槽へと投入する際に、この傾斜部が漏斗の役目を成して、容器内部の透析用剤を、テーパ状の注入部へと円滑に流れさせることができる。   According to the dialysis agent container according to claim 4, the dialysis agent is formed by forming the tapered inclined portion that gradually increases in diameter toward the inside of the container rather than the narrow diameter portion of the tapered injection portion. When this is introduced into the dissolution tank, the inclined portion serves as a funnel, and the dialysis agent inside the container can smoothly flow to the tapered injection portion.

請求項5に記載の透析用剤の容器によれば、前記注入部と傾斜部との間に、内径が変化しない直線状通路部を形成したことから、透析用剤を溶解槽へと投入する際に、容器内部からテーパ状の注入部へと流れる透析用剤の流れを、この直線状通路部を介して投入方向に沿った流れに整えて、円滑に溶解槽へと流入させることができる。   According to the dialysis agent container according to claim 5, since the linear passage portion whose inner diameter does not change is formed between the injection portion and the inclined portion, the dialysis agent is introduced into the dissolution tank. At this time, the flow of the dialysis agent flowing from the inside of the container to the tapered injection portion can be adjusted to flow along the charging direction through this linear passage portion, and smoothly flowed into the dissolution tank. .

請求項6以下の各請求項に記載の透析用剤の調製方法によれば、容器両外側面からクランプで挟み込む工程の後に注入部の開封および受口部との嵌合を行い、その後にクランプを開放して容器内の透析用剤を溶解槽に投入するようにしたことから、容器注入部に埃や容器内の透析用剤が付着するのを防止して、受口部との間に密接な嵌合状態を形成することができる。これにより、容器内の透析用剤を無駄なく溶解槽に投入できると共に、より清浄な透析液を調製することが可能になる。   According to the method for preparing a dialysis agent according to claims 6 and below, after the step of clamping from both outer side surfaces of the container with the clamp, the injection portion is opened and fitted with the receiving portion, and then the clamp is performed. And the dialysis agent in the container was put into the dissolution tank, preventing dust and dialysis agent in the container from adhering to the container injection part, A close fitting state can be formed. As a result, the dialysis agent in the container can be charged into the dissolution tank without waste, and a cleaner dialysis solution can be prepared.

また、袋状の容器の開封から受口部との嵌合に至るまで、クランプにより透析用剤を封入状態に保てる一方、溶解槽との結合後はクランプを開放するだけで容器内の透析用剤を溶解槽に投入することが可能になる。従って、容器の開封から透析液の溶解までの工程を、袋状の容器においても容易に自動化することができる。   In addition, from the opening of the bag-shaped container to the fitting with the receiving port, the dialysis agent can be kept sealed by the clamp, while after the coupling with the dissolution tank, the clamp can be opened for dialysis in the container. It becomes possible to put the agent into the dissolution tank. Therefore, the process from the opening of the container to the dissolution of the dialysate can be easily automated even in the bag-shaped container.

さらに、袋状の容器を開封する際にカッターを使用する場合、そのカッターの刃が透析用剤に直接触れることが無いので、透析用剤との接触に起因するカッターの劣化を起こさないという利点もある。   Furthermore, when using a cutter when opening a bag-like container, the blade of the cutter does not touch the dialysis agent directly, so that the advantage of not causing deterioration of the cutter due to contact with the dialysis agent There is also.

特に、請求項7に記載の透析用剤の調製方法によれば、容器を溶解槽の受口部に結合する工程を、前記溶解槽に上向きに開口するように設けられた受口部に対して、前記容器を倒立させて行うようにしたことから、開封状態にある容器の注入部から埃等が浸入するおそれが少なく、より清浄な状態で受口部との嵌合を行うことができる。また、倒立状態で受口部との嵌合を行うので、この嵌合工程後にクランプを開放することで、溶解槽への透析用剤の投入を直ちに行うことができ、能率がよい。   In particular, according to the method for preparing a dialysis agent according to claim 7, the step of coupling the container to the receiving portion of the dissolving tank is performed with respect to the receiving portion provided to open upward in the dissolving tank. Since the container is turned upside down, there is little risk of dust or the like entering from the injection part of the container in the opened state, and the fitting with the receiving part can be performed in a cleaner state. . In addition, since the fitting with the receiving portion is performed in an inverted state, the dialysis agent can be immediately introduced into the dissolution tank by releasing the clamp after the fitting step, and the efficiency is high.

ただし、この発明においては、請求項8または請求項9に記載の透析用剤の調製方法のように、袋状の容器を、その注入部が上向きの正立状態にて開封し、受口部と嵌合させる手法を採るようにしてもよい。   However, in the present invention, as in the method for preparing a dialysis agent according to claim 8 or claim 9, the bag-like container is opened with its injection part facing up, and the receiving part You may make it take the method of making it fit.

(a)は、この発明に係る透析用剤の容器の一実施形態の正面図、(b)は同じく側面図である。(A) is a front view of one Embodiment of the container of the dialysis agent which concerns on this invention, (b) is a side view similarly. (a)は、前記透析用剤の容器が嵌合する溶解槽の受口部の一実施形態の平面図、(b)は同じく正面断面図である。(A) is a top view of one Embodiment of the inlet part of the dissolution tank with which the container of the said dialysis agent fits, (b) is front sectional drawing similarly. 前記容器の注入部と溶解槽の受口部の開口寸法の関係を説明するための、要部の正面断面図である。It is front sectional drawing of the principal part for demonstrating the relationship of the opening dimension of the injection | pouring part of the said container, and the opening part of a dissolution tank. 前記容器の注入部と溶解槽の受口部の角度関係を説明するための、要部の正面半断面図である。It is a front half sectional view of the principal part for demonstrating the angular relationship of the injection | pouring part of the said container, and the opening part of a dissolution tank. (a)は、前記透析用剤の容器が嵌合する溶解槽の受口部の他の実施形態の平面図、(b)は同じく正面図である。(A) is a top view of other embodiment of the opening part of the dissolution tank which the container of the said dialysis agent fits, (b) is a front view similarly. この発明に係る透析用剤の調製方法の一実施形態を示す第一の工程図である。It is a 1st process drawing which shows one Embodiment of the preparation method of the dialysis agent which concerns on this invention. この発明に係る透析用剤の調製方法の一実施形態を示す第二の工程図である。It is a 2nd process drawing which shows one Embodiment of the preparation method of the dialysis agent which concerns on this invention. 前記透析用剤の調製方法の実施形態において、容器を外側面からクランプで挟み込んでいる状態を示す側面断面図である。In embodiment of the preparation method of the said dialysis agent, it is side surface sectional drawing which shows the state which has pinched the container from the outer surface with the clamp.

<袋状の容器の実施形態>
次に、この発明の実施形態を図面に基づいて説明する。図1の(a)は、透析用剤を収容する袋状の容器の一実施形態の正面図、(b)は同じく側面図である。なお、図の(b)は構造説明のために、透析用剤収容時の、容器が膨らんだ態様を想定して描いてある。
<Embodiment of bag-like container>
Next, embodiments of the present invention will be described with reference to the drawings. (A) of FIG. 1 is a front view of one embodiment of a bag-like container containing a dialysis agent, and (b) is a side view of the same. In addition, (b) of a figure is drawn on the assumption that the container swelled at the time of the dialysis agent accommodation for the structural explanation.

前記袋状の容器11は、その全体が可撓性を有するシート材から形成してあり、2枚の矩形状シート材からなる略筒状の胴部12と、この胴部12内の下部に内側向きに折り曲げる態様で設けた底部13とを備えている。可撓性を有するシート材としては、例えばポリエステルのラミネートフィルム材やポリエチレンフィルムなど可撓性のある合成樹脂シート材を使用することができる。より具体的には、例えば厚さ10〜50μmのポリエステルフィルムと、厚さ10〜50μmの酸化ケイ素蒸着ポリエステルフィルムと、厚さ50〜100μmのポリエチレンフィルムとを積層したラミネートフィルム、あるいは厚さ10〜100μmのポリエチレンフィルムなどである。   The bag-like container 11 is formed of a flexible sheet material as a whole, and has a substantially cylindrical body portion 12 made of two rectangular sheet materials, and a lower portion in the body portion 12. And a bottom portion 13 provided in such a manner as to be bent inward. As the flexible sheet material, for example, a flexible synthetic resin sheet material such as a polyester laminate film material or a polyethylene film can be used. More specifically, for example, a laminate film obtained by laminating a polyester film having a thickness of 10 to 50 μm, a silicon oxide-deposited polyester film having a thickness of 10 to 50 μm, and a polyethylene film having a thickness of 50 to 100 μm, or a thickness of 10 to 10 μm. For example, a 100 μm polyethylene film.

この実施形態では、2枚のシート材を重ね合わせ、図の(a)に太線で示した所要箇所を互いに溶着(接着または融着する場合を含む。以下同様。)することで袋状の容器11を形成している。   In this embodiment, two sheet materials are overlapped, and a required portion indicated by a thick line in FIG. (A) is welded together (including the case of bonding or fusing, the same applies hereinafter) to form a bag-like container. 11 is formed.

即ち、両シート材の左右側縁の封止部S1,S1を溶着して、略円筒状の胴部12を形成すると共に、上端縁の封止部S2を溶着して、開封箇所となる胴部12の上端を封止している。また、胴部12の下端内側に内側向きに折り曲げた態様のシート材を配置して底部13とし、底部13は、その両下縁部を胴部12の2枚のシート材の下縁部に沿って溶着して封止部S3とすると共に、その下方部分の正面視がテーパー形となるように底部3のシート材の両側下部を胴部12の2枚のシート材と共に下部内側方向へ向けて斜めに溶着して封止部S4,S4を形成している。   That is, the sealing portions S1 and S1 on the left and right side edges of both sheet materials are welded to form a substantially cylindrical barrel portion 12 and the sealing portion S2 on the upper edge is welded to form a barrel serving as an opening location. The upper end of the portion 12 is sealed. Moreover, the sheet | seat material of the aspect bent inside toward the inner side of the lower end of the trunk | drum 12 is arrange | positioned as the bottom part 13, and the bottom part 13 has the both lower edge part in the lower edge part of the two sheet | seat materials of the trunk | drum 12. Along with the sealing portion S3, the lower portion of the sheet material of the bottom portion 3 is directed to the inside of the lower portion together with the two sheet materials of the body portion 12 so that the front view of the lower portion thereof is tapered. The sealing portions S4 and S4 are formed by welding diagonally.

さらに、前記上端縁の封止部S2の左右端付近からそれぞれ内側下方に向けて封止部S5,S5を溶着し、これら一対の封止部S5,S5により、胴部12の上端縁から下方に向かって次第に径が小さくなるテーパ状の注入部14を形成している。この注入部14から下方には、互いに平行な一対の封止部S6,S6を溶着して、所定の長さにわたり一定の内径を有する直線状通路部15を形成し、さらに、この直線状通路部15に続くように、下部外側方向に向いた一対の封止部S7,S7を溶着して、下方に向かって次第に内径が大きくなる傾斜部16を形成している。   Further, the sealing portions S5 and S5 are welded inward and downward from the vicinity of the left and right ends of the sealing portion S2 at the upper end edge, and the pair of sealing portions S5 and S5 are used to lower the upper end edge of the body portion 12 downward. A tapered injection portion 14 whose diameter gradually decreases toward the end is formed. A pair of sealing portions S6 and S6 parallel to each other are welded downward from the injection portion 14 to form a linear passage portion 15 having a predetermined inner diameter over a predetermined length, and this linear passage A pair of sealing portions S7, S7 facing the lower outer direction is welded so as to follow the portion 15, and an inclined portion 16 whose inner diameter gradually increases downward is formed.

前記封止部S7,S7の外側の端部は、容器胴部12を形成する左右側縁の封止部S1,S1と繋がっており、これにより、胴部12内は、開封端となる上端縁から下方に向かって、注入部14、直線状通路部15、傾斜部16が一連に連結した構成となっている。   Outer end portions of the sealing portions S7 and S7 are connected to the left and right side sealing portions S1 and S1 that form the container body portion 12, and thus the inside of the body portion 12 is an upper end serving as an opening end. From the edge downward, the injection portion 14, the linear passage portion 15, and the inclined portion 16 are connected in series.

前記各封止部S1〜S7のうち、上端縁の封止部S2は、他の封止部を溶着して形成した袋状の容器に透析用剤を収容したのちに溶着されて、袋状の容器に収容された透析用剤として製品となる。   Among the sealing portions S1 to S7, the sealing portion S2 at the upper edge is welded after a dialysis agent is accommodated in a bag-like container formed by welding other sealing portions, and is formed into a bag shape. It becomes a product as a dialysis agent contained in a container.

図の(a)に1点鎖線L1で示したのは、傾斜部16の最大内径部である。これよりも下方の胴部12内は略円筒状をしており、透析用剤はこの円筒状部分に収容されるように、袋状の容器11の容量を決めてある。なお、透析用剤や容器容量の具体例については後述する。   The maximum inner diameter portion of the inclined portion 16 is indicated by a one-dot chain line L1 in FIG. The inside of the body part 12 below is substantially cylindrical, and the capacity of the bag-like container 11 is determined so that the dialysis agent is accommodated in this cylindrical part. Specific examples of the dialysis agent and the container capacity will be described later.

図の(a)に1点鎖線L2で示したのは開封のための切り離し箇所を示しており、前記封止部S2よりもやや内側域に設定してある。袋状の容器11には、前記の線L2に沿って多数の微小孔を形成するなどして、直線状に開封できるように図ることが望ましい。なお、全自動処理においては、注入部14および封止部S2の部分を自動機で挟んでから引っ張り、線L2に沿って切り離すか、またはカッターで切除して開封する。   What is indicated by a one-dot chain line L2 in (a) of the figure is a separation location for opening, and is set slightly inside the sealing portion S2. It is desirable that the bag-like container 11 can be opened linearly by forming a large number of minute holes along the line L2. In the fully automatic processing, the portions of the injection portion 14 and the sealing portion S2 are sandwiched by an automatic machine and then pulled, separated along the line L2, or opened by cutting with a cutter.

なお、この袋状の容器11の、袋としての基本構造および製造法は任意であり、前述したような複数のシート材を用いた構造および製造方法に限られるものではない。例えば、予め筒状に加工されたシート材の両端開口部を封止することで袋状の容器を形成するようにしてもよい。   The basic structure and manufacturing method of the bag-like container 11 as a bag are arbitrary, and are not limited to the structure and manufacturing method using a plurality of sheet materials as described above. For example, you may make it form a bag-shaped container by sealing the both-ends opening part of the sheet | seat material previously processed into the cylinder shape.

前記の袋状の容器11内に収納する透析用剤は、溶解時における化学反応を防止するためにA剤とB剤との2種類に分けて提供される。A剤はブドウ糖、塩化ナトリウム、塩化マグネシウムなどの成分を含んだ薬剤であり、B剤は炭酸水素ナトリウムを主成分とする薬剤である。そして、透析液を調製するには、例えばA剤を2682.0g、B剤を661.6g使用する。したがって、容器11は、透析液の調製に必要な前記何れかの使用量を収納可能な容量に設定している。例えば、A剤用の容器11の容量は約3リットル(幅約23cm、高さ約40cm)、B剤用の容器11の容量は約1リットル(幅約13cm、高さ約23cm)に設定する。また、これにより、容器11を見ただけでA剤かB剤かを容易に識別することができる。   The dialysis agent accommodated in the bag-like container 11 is provided in two types of agent A and agent B in order to prevent chemical reaction during dissolution. Agent A is a drug containing components such as glucose, sodium chloride, and magnesium chloride, and Agent B is a drug mainly composed of sodium bicarbonate. In order to prepare the dialysate, for example, 2682.0 g of agent A and 661.6 g of agent B are used. Therefore, the container 11 is set to a capacity that can accommodate any of the above-mentioned used amounts necessary for preparing the dialysate. For example, the capacity of the container 11 for agent A is set to about 3 liters (width about 23 cm, height about 40 cm), and the capacity of the container 11 for agent B is set to about 1 liter (width about 13 cm, height about 23 cm). . In addition, this makes it possible to easily identify the agent A or the agent B simply by looking at the container 11.

次に、前記袋状の容器11を、溶解槽に結合する部分の構成について説明する。図1の(b)に想像線(2点鎖線)で示したのは、前記袋状の容器11の上端部を開封して、テーパ状の注入部14の開口端を外側に開いた状態を示している。この状態で、注入部14はその平面形状が略楕円形をなすテーパ形状となる。この形状に対応するように、溶解槽(図示せず)の透析用剤の投入口には、図2に示したような受口部21が設けられる。   Next, the structure of the part which couple | bonds the said bag-shaped container 11 with a dissolution tank is demonstrated. An imaginary line (two-dot chain line) shown in FIG. 1B shows a state in which the upper end portion of the bag-like container 11 is opened and the open end of the tapered injection portion 14 is opened outward. Show. In this state, the injection portion 14 has a tapered shape whose planar shape is substantially elliptical. Corresponding to this shape, a receiving portion 21 as shown in FIG. 2 is provided at the inlet of the dialysis agent in the dissolution tank (not shown).

図2の(a)は、前記受口部21の平面図、(b)は同じく正面断面図である。この受口部21は、図示したように、外形形状としては、上方に向かって細径となるテーパ形状をなし、平面形状としては略楕円形である。この場合、前記楕円形状の長径と短径の比は、約2対1としてある。この受口部21の細径部よりも内側は、軸方向に貫通した通路部22となっており、この通路部22を介して前記袋状容器11からの透析用剤を溶解槽へと流れ込ませる。なお、この受口部21の材質としては、粉末状の透析用剤や埃が付着しにくいように、例えばセラミクスなどの帯電性の低い材料を用いることが望ましい。   2A is a plan view of the receiving port 21, and FIG. 2B is a front sectional view of the same. As shown in the figure, the receiving portion 21 has a tapered shape with a narrower diameter as an outer shape and a substantially elliptical shape as a planar shape. In this case, the ratio of the major axis to the minor axis of the elliptical shape is about 2: 1. Inside the small diameter portion of the receiving portion 21 is a passage portion 22 penetrating in the axial direction, and the dialysis agent from the bag-like container 11 flows into the dissolution tank through the passage portion 22. Make it. In addition, as a material of this receiving part 21, it is desirable to use materials with low chargeability, such as ceramics, for example so that a powdery dialysis agent and dust may not adhere easily.

図3は、前記容器11と受口部21とを結合した状態を示している。前述したようにして容器11を開封し、テーパ状の注入部14を開口させたうえで、内周面に、受口部21の外周面が嵌合するように、容器11を倒立状態にして結合させる。このとき、容器注入部14と受口部21とは、互いにテーパ面同士で嵌合するので、それぞれの中心が一致するように正確に位置決めされながらしっかりと嵌合する。   FIG. 3 shows a state in which the container 11 and the receiving portion 21 are coupled. As described above, the container 11 is opened, the tapered injection portion 14 is opened, and the container 11 is turned upside down so that the outer peripheral surface of the receiving portion 21 is fitted to the inner peripheral surface. Combine. At this time, since the container injection part 14 and the receiving part 21 are fitted with each other at the tapered surfaces, they are fitted firmly while being accurately positioned so that their centers coincide.

この実施形態では、前記嵌合部分の横断面形状を略楕円形に設定してあることから、シート材から形成した袋状の容器11を開口させたときのテーパ状注入部14の変形量を必要最小限にして、無理なく受口部21に嵌合させることができる。   In this embodiment, since the cross-sectional shape of the fitting portion is set to be approximately elliptical, the amount of deformation of the tapered injection portion 14 when the bag-like container 11 formed from a sheet material is opened is set. It is possible to fit the receiving portion 21 without difficulty by minimizing it.

また、この実施形態では、図3に示したように、前記嵌合状態において、袋状の容器11の直線状通路部15(または注入部14の細径部)の内径d1が、受口部21の通路部22の内径d2よりも小となるようにそれぞれの寸法を設定してある。この図は、正面視により通路部22の長径部分での寸法関係を示しているが、もちろんそれぞれの開口領域の全周にわたって、直線状通路部15の内径が通路部22の内径よりも小さくなるようにしてある。このようにしたことにより、容器11内の透析用剤を溶解槽に投入する際に、容器11から受口部21へと流れる透析用剤は、テーパ状の注入部14と受口部21との間の嵌合面よりも内側の開口領域を通過することになる。従って、仮に前記嵌合面に隙間があったとしても、その部分に透析用剤が浸入して無駄を生じるおそれが少なくなる。   Moreover, in this embodiment, as shown in FIG. 3, in the said fitting state, the internal diameter d1 of the linear channel | path part 15 (or the narrow diameter part of the injection | pouring part 14) of the bag-shaped container 11 is the receiving part. The respective dimensions are set so as to be smaller than the inner diameter d2 of the 21 passage portions 22. This figure shows a dimensional relationship at the major axis portion of the passage portion 22 in a front view, but of course, the inner diameter of the linear passage portion 15 is smaller than the inner diameter of the passage portion 22 over the entire circumference of each opening region. It is like that. By doing in this way, when putting the dialysis agent in the container 11 into the dissolution tank, the dialysis agent flowing from the container 11 to the receiving port 21 is the tapered injection portion 14 and the receiving port 21. It will pass through the opening area inside the fitting surface between. Therefore, even if there is a gap in the fitting surface, there is less possibility that the dialysis agent will enter the portion and waste.

図4は、前記容器11のテーパ状の注入部14と受口部21の寸法設定の一例である。容器11は、その注入部14を開封する前の平坦な状態を示しており、この状態で封止部S2と封止部S5とがなす角度θ1が約45度となるように、前記封止部S5を形成してある。これに対して、前述したように、長径と短径の比が約2対1となるような横断面形状とした受口部21においては、長径方向の端部にて、その外周面が水平線となす角度θ2を、約50度以上に設定することで、注入部14とのあいだで適切な嵌合状態が得られる。   FIG. 4 is an example of setting the dimensions of the tapered injection part 14 and the receiving part 21 of the container 11. The container 11 shows a flat state before the injection part 14 is opened. In this state, the sealing unit S2 and the sealing part S5 have an angle θ1 of about 45 degrees. Part S5 is formed. On the other hand, as described above, in the receiving portion 21 having a cross-sectional shape in which the ratio of the major axis to the minor axis is about 2 to 1, the outer peripheral surface is a horizontal line at the end in the major axis direction. By setting the angle θ2 to be set to about 50 degrees or more, an appropriate fitting state can be obtained with the injection portion 14.

なお、受口部21には、図示したように通路部22の上端開口縁部に沿って面取部23を形成してある。この面取部23は、袋状の容器11から落下してきた透析用剤が受口部21の開口縁部付近に落下してきた場合に、これを通路部22内に向けて案内することで、透析用剤が注入部14と受口部21との間の隙間に浸入するのを防止する作用を奏する。   Note that a chamfered portion 23 is formed in the receiving portion 21 along the upper end opening edge of the passage portion 22 as illustrated. When the dialysis agent that has fallen from the bag-like container 11 has fallen near the opening edge of the receiving port 21, the chamfer 23 guides the chamfer 23 toward the inside of the passage 22. There exists an effect | action which prevents that the dialysis agent permeates into the clearance gap between the injection | pouring part 14 and the receiving part 21. FIG.

図5には、受口部21の他の形状例を示す。(a)はその平面図、(b)は同じく正面図である。この受口部21は、略楕円形の横断面形状を有するテーパ形に形成されている点で前記のものと概ね共通しているが、図の(a)に示したように、その横断面形状をなす楕円形の長軸方向の両端部をやや鋭角な稜部24としてある点で異なる。このような形状とすることにより、袋状容器11のテーパ状の注入部14を開口させたときに、この注入部14を形成する封止部S5の付近に生じ得るすきまが、前記両端の稜部24によって補填されるので、注入部14と受口部21とを、より密接に嵌合させることができる。   FIG. 5 shows another example of the shape of the receiving portion 21. (A) is the top view, (b) is also a front view. The receiving portion 21 is substantially the same as the above-described one in that it is formed in a tapered shape having a substantially elliptical cross-sectional shape. However, as shown in FIG. The difference is that the both ends in the major axis direction of the elliptical shape forming the shape are ridges 24 that are slightly acute. By adopting such a shape, when the tapered injection portion 14 of the bag-like container 11 is opened, a gap that may occur in the vicinity of the sealing portion S5 forming the injection portion 14 is a ridge at the both ends. Since it is compensated by the part 24, the injection part 14 and the receiving part 21 can be fitted more closely.

この袋状の容器11の注入部14と溶解槽の受口部21とを、袋状の容器11をその注入部が下向きになるように倒立させ、図3に示したような密接な嵌合状態に結合してから袋状の容器11内の透析用剤を溶解槽に投入することにより、溶解槽の投入口よりも外側に透析用剤が飛散するのを確実に防止して、溶解槽の周辺を清浄に保つことができる。また、袋状の容器11の注入部14を開封して、その埃等が付着していない内周面を受口部21の外周面に嵌合する構成としたことから、袋状の容器11から溶解槽へと透析用剤を投入する際の、溶解槽への埃等の浸入を確実に防止して、清浄度の高い透析液を調製することができる。さらに、この袋状の容器11は、基本的にその注入部14をテーパ状に形成するだけであり、二重底構造のもの等に比較して構成が簡潔であるので、容器としての材料コスト、製造コストを低減することができる。   The injecting portion 14 of the bag-like container 11 and the receiving portion 21 of the dissolution tank are inverted so that the injecting portion of the bag-like container 11 faces downward, and the close fitting as shown in FIG. By connecting the dialysis agent in the bag-like container 11 to the dissolution tank after being connected to the state, the dialysis agent is surely prevented from scattering outside the charging tank inlet, and the dissolution tank The periphery of the can be kept clean. In addition, since the injection portion 14 of the bag-like container 11 is opened and the inner peripheral surface to which dust or the like is not attached is fitted to the outer peripheral surface of the receiving portion 21, the bag-like container 11 Thus, when the dialysis agent is introduced into the dissolution tank, it is possible to reliably prevent the entry of dust and the like into the dissolution tank and to prepare a dialysate with high cleanliness. Furthermore, the bag-like container 11 basically has a simple configuration compared to a double bottom structure or the like, since the injection portion 14 is basically formed in a tapered shape, so that the material cost as a container is reduced. The manufacturing cost can be reduced.

一方、この実施形態では、テーパ状の注入部14の細径部および直線状通路部15よりも容器内側に向かって次第に拡径するテーパ状の傾斜部16を形成したことから、透析用剤を溶解槽へと投入する際に、この傾斜部16が漏斗の役目を成して、容器内部の透析用剤を、テーパ状の注入部14へと円滑に流れさせることができる。また、前記注入部14と傾斜部16との間に、内径が変化しない直線状通路部15を形成したことから、透析用剤を溶解槽へと投入する際に、容器胴部12からテーパ状の注入部14へと向かう透析用剤の流れを、この直線状通路部15を介して投入方向に沿った流れに整えて、円滑に溶解槽へと流入させることができる。   On the other hand, in this embodiment, since the tapered portion 16 having a diameter gradually increasing toward the inside of the container rather than the narrow diameter portion of the tapered injection portion 14 and the linear passage portion 15, the dialysis agent is added. When thrown into the dissolution tank, the inclined portion 16 serves as a funnel so that the dialysis agent inside the container can smoothly flow to the tapered injection portion 14. Further, since the linear passage portion 15 whose inner diameter does not change is formed between the injection portion 14 and the inclined portion 16, when the dialysis agent is introduced into the dissolution tank, the container body portion 12 tapers. The flow of the dialysis agent toward the injection portion 14 can be adjusted to a flow along the charging direction via the linear passage portion 15 and smoothly flowed into the dissolution tank.

溶解槽に投入された透析用剤は、溶解槽に注入された精製水に混合撹拌されて溶解し、透析液を形成する。この透析液の具体的な製法を例示すると次のとおりである。まず、前述したA剤をA剤用の溶解槽へ投入して9リットルのA原液を調製し、B剤をB剤用の溶解槽へ投入して11.34リットルのB原液を調製する。次に、A原液:B原液:水=1:1.26:32.74の比率で混合することにより、315リットルの透析液を調製する。
<透析用剤の調製方法の実施形態>
次に、前記袋状の容器11と受口部21とを用いた透析用剤の調製方法の実施形態につき説明する。この調製方法は、袋状の容器11を開封してから、容器内の透析用剤を溶解槽に投入するまでの工程を要点とするもので、透析液を全自動で調製する場合に好適な調製方法である。
The dialysis agent charged into the dissolution tank is mixed and stirred in purified water injected into the dissolution tank and dissolved to form a dialysate. A specific method for producing this dialysate is exemplified as follows. First, the above-mentioned A agent is put into a dissolving tank for agent A to prepare 9 liters of A stock solution, and B agent is put into a dissolving tank for agent B to prepare 11.34 liters of B stock solution. Next, 315 liters of dialysate is prepared by mixing at a ratio of A stock solution: B stock solution: water = 1: 1.26: 32.74.
<Embodiment of Preparation Method of Dialysis Agent>
Next, an embodiment of a method for preparing a dialysis agent using the bag-like container 11 and the receiving port 21 will be described. This preparation method has a main process from opening the bag-like container 11 to putting the dialysis agent in the container into the dissolution tank, and is suitable for preparing dialysate fully automatically. It is a preparation method.

図6−1から図6−2にわたり、前記調製方法の工程を示す。図中の符号(P1)〜(P6)の数字は工程の順序を示している。図6−1の(P1)は、内部に透析用剤31を収容および封入した容器11を正立状態に保持した状態を示しており、図中の破線は、透析用剤31の収容レベルを示している。透析用剤の収容レベルは、前述したように、傾斜部16の最大内径部、またはそれよりもやや下方になるように設定し、容器11の正立状態では、このレベルよりも上方に透析用剤31が存在しない領域(空間部18)ができるようにしてある。   6-1 to 6-2 show the steps of the preparation method. The numerals (P1) to (P6) in the figure indicate the order of the steps. (P1) in FIG. 6A shows a state in which the container 11 containing and enclosing the dialysis agent 31 is held in an upright state, and the broken line in the figure indicates the accommodation level of the dialysis agent 31. Show. As described above, the accommodation level of the dialysis agent is set to be the maximum inner diameter portion of the inclined portion 16 or slightly lower than that, and when the container 11 is in the upright state, the dialysis agent is stored above this level. A region (space portion 18) where the agent 31 does not exist is formed.

図の(P2)では、前述のように成立状態に保持した袋状の容器11の空間部18を、クランプ32により両側から挟み込む。クランプ32は、例えば図7にも示したように、容器11の幅方向寸法よりも長い、一対の棒状部材32a,32aからなる。このクランプ32は、これら棒状部材32a,32aの間に袋状の容器11の外側を挟み込むことで、胴部12内の透析用剤31が、開封口である注入部14の側に移動しないように一時的に封止する作用を有する。なお、クランプ32は、これを袋状の容器11の製造過程または透析用剤の封入後にて、袋状の容器11に作り付ける態様のものとしてもよい。即ち、例えば合成樹脂材料からなる棒状部材を、袋状の容器11を構成するシート材の表面に接着等により一体的に設けておき、クランプ解除時にはこれを開放または除去するようにするのである。   In (P2) of the figure, the space 18 of the bag-like container 11 held in the established state as described above is sandwiched from both sides by the clamps 32. For example, as shown in FIG. 7, the clamp 32 includes a pair of rod-like members 32 a and 32 a that are longer than the width-direction dimension of the container 11. The clamp 32 sandwiches the outside of the bag-like container 11 between the rod-like members 32a and 32a, so that the dialysis agent 31 in the body portion 12 does not move to the side of the injection portion 14 that is an opening. Has the effect of temporarily sealing. In addition, the clamp 32 is good also as a thing of the aspect which makes this to the bag-shaped container 11 after the manufacturing process of the bag-shaped container 11, or enclosure of the dialysis agent. That is, for example, a rod-shaped member made of a synthetic resin material is integrally provided on the surface of the sheet material constituting the bag-like container 11 by adhesion or the like, and is released or removed when the clamp is released.

図の(P3)は、前記クランプ32による挟み込みの工程の後に、袋状の容器11の注入部14を開封した状態を示している。この開封操作は、前述したように、容器上端縁の封止部S2よりもやや内側域の部分をカッター等により横方向に切除することで行う。図では、切除する袋の切れ端19を容器11側から完全に切り離した態様で描いてあるが、このようにする代わりに、切れ端19がその端部にて袋状の容器11に連結しているように部分的に切り離すようにしてもよく、このようにすると、切れ端19を使用済みの容器11と一緒に廃棄処分することができるので好都合である。   (P3) in the figure shows a state in which the injection part 14 of the bag-like container 11 is opened after the clamping process by the clamp 32. As described above, this unsealing operation is performed by cutting a portion of the inner area slightly from the sealing portion S2 at the upper edge of the container in a lateral direction with a cutter or the like. In the figure, the cut end 19 of the bag to be excised is drawn in a state of being completely cut off from the container 11 side, but instead of doing this, the cut end 19 is connected to the bag-like container 11 at its end. In this way, it is advantageous that the piece 19 can be disposed of together with the used container 11.

図の(P4)は、前記開封工程の後に、袋状の容器11をクランプ32で挟み込んだ状態のまま倒立させ、その注入部14を溶解槽の投入口に連通する受口部21に対向する位置に保持した状態を示している。この倒立状態では、容器内部の透析用剤31が重力により下方に落下しようとするが、前述したように、クランプ32が袋の外側の左右から袋状の容器11を挟み込んでいるので、透析用剤31が注入部14の側へ流れることはない。図7は、前記状態を袋状の容器11の側方から見た様子を示している。なお、前記(P3)の、袋状の容器11を開封する工程は、袋状の容器11を倒立させた後に行うようにしてもよい。   (P4) in the figure, after the opening process, the bag-like container 11 is inverted while being sandwiched between the clamps 32, and the injection part 14 is opposed to the receiving part 21 communicating with the inlet of the dissolution tank. The state held at the position is shown. In this inverted state, the dialysis agent 31 inside the container tends to drop downward due to gravity, but as described above, the clamp 32 sandwiches the bag-like container 11 from the left and right sides of the bag. The agent 31 does not flow to the injection part 14 side. FIG. 7 shows a state in which the state is viewed from the side of the bag-like container 11. The step (P3) of opening the bag-shaped container 11 may be performed after the bag-shaped container 11 is inverted.

図の(P5)は、前記の袋状の容器11を倒立させた状態から、受口部21に向かって下降させ、その注入部14を受口部21に嵌合した状態を示している。図中の符号25は、受口部21を溶解槽の投入口に連通する投入通路を示している。このとき、受口部21に、袋状の容器11の重量がある程度加わるように保持することにより、前述したように、注入部14の内周面と受口部21の外周面との間のテーパ面同士による嵌合に基づき、注入部14と受口部21とはしっかりと密着した状態で結合する。なお、袋状の容器11の注入部14を受口部21に嵌合させるまでの過程で、前記嵌合が可能な程度にまで注入部14を開口させるために、必要に応じて、例えば注入部14の両側面をバキュームエアーで吸引するなどして開口を促すようにしてもよい。また、袋状の容器11を構成するシート材の剛性が不足する場合には、前記嵌合操作に伴い、注入部14にしわが生じるなどの変形を起こすことがある。このような場合を含めて、注入部14と受口部21との嵌合状態をより確実にするためには、受口部21に嵌合した注入部14の周囲を、シリコンゴムなどの弾性体からなるベルトまたは帯状の治具で緊締するようにしてもよい。   (P5) in the figure shows a state in which the bag-like container 11 is lowered from the inverted state toward the receiving part 21 and the injection part 14 is fitted to the receiving part 21. Reference numeral 25 in the drawing indicates a charging passage that communicates the receiving port 21 with the charging port of the dissolution tank. At this time, by holding the bag-like container 11 so that the weight of the bag-like container 11 is applied to some extent, as described above, the gap between the inner peripheral surface of the injection portion 14 and the outer peripheral surface of the inlet portion 21 is maintained. Based on the fitting between the tapered surfaces, the injection part 14 and the receiving part 21 are coupled in a state of being in close contact. In addition, in order to open the injection part 14 to such an extent that the fitting can be performed in the process until the injection part 14 of the bag-like container 11 is fitted to the receiving part 21, for example, injection is performed as necessary. The opening may be promoted by sucking both side surfaces of the portion 14 with vacuum air. Moreover, when the rigidity of the sheet | seat material which comprises the bag-shaped container 11 is insufficient, it may raise | generate deformation | transformation, such as a wrinkle producing in the injection | pouring part 14 with the said fitting operation. In order to ensure the fitting state between the injection part 14 and the receiving part 21 including such a case, the periphery of the injection part 14 fitted to the receiving part 21 is made of an elastic material such as silicon rubber. You may make it tighten with the belt which consists of a body, or a strip | belt-shaped jig | tool.

図の(P6)は、前記の袋状の容器11を受口部21に連結した状態から、クランプ32を開放した状態を示している。クランプ32を開放することにより、それまでクランプ32により封止されていた透析用剤31が自重で下方に流れ出し、袋状の容器11の傾斜部16、直線状通路部15、注入部14、受口部21、投入通路25を通って溶解槽内へと落下する。このとき、容器内部の透析用剤31の落下を促すために、袋状の容器11を外部から加振または加圧するようにしてもよい。   (P6) in the figure shows a state in which the clamp 32 is opened from the state in which the bag-like container 11 is connected to the receiving portion 21. By opening the clamp 32, the dialysis agent 31 that has been sealed by the clamp 32 flows out under its own weight, and the inclined portion 16, the linear passage portion 15, the injection portion 14, and the receiving portion of the bag-like container 11 are received. It falls into the dissolution tank through the mouth portion 21 and the charging passage 25. At this time, the bag-like container 11 may be vibrated or pressurized from the outside in order to promote the fall of the dialysis agent 31 inside the container.

このようにして、この調製方法によれば、袋状の容器11の両側面からクランプ32で挟み込む工程の後に注入部14の開封および受口部21との嵌合を行い、その後にクランプ32を開放して容器内の透析用剤31を溶解槽に投入するようにしたことから、容器注入部14に埃や容器内の透析用剤粉が付着するのを防止して、受口部21との間に密接な嵌合状態を形成することができる。これにより、容器内の透析用剤を無駄なく溶解槽に投入できると共に、より清浄な透析液を調製することが可能になる。   Thus, according to this preparation method, after the step of sandwiching with the clamps 32 from both side surfaces of the bag-like container 11, the injection part 14 is unsealed and fitted with the receiving part 21. Since the dialysis agent 31 in the container is opened and put into the dissolution tank, it is possible to prevent dust and dialysis agent powder in the container from adhering to the container injection part 14, A close fitting state can be formed between the two. As a result, the dialysis agent in the container can be charged into the dissolution tank without waste, and a cleaner dialysis solution can be prepared.

また、袋状の容器11の開封から受口部21との嵌合に至るまで、クランプ32により透析用剤31を封入状態に保てる一方、溶解槽との結合後はクランプ32を開放するだけで容器内の透析用剤31を溶解槽に投入することが可能になる。従って、袋状の容器11の開封から透析液の溶解までの工程を、袋状の容器11においても容易に自動化することができる。   In addition, the dialysis agent 31 can be kept in an enclosed state by the clamp 32 from the opening of the bag-shaped container 11 to the fitting with the receiving port 21, while the clamp 32 is only opened after the coupling with the dissolution tank. The dialysis agent 31 in the container can be put into the dissolution tank. Therefore, the steps from opening the bag-like container 11 to dissolving the dialysate can be easily automated in the bag-like container 11.

さらに、袋状の容器11を開封する際にカッターを使用する場合、そのカッターの刃が透析用剤31に直接触れることが無いので、透析用剤31との接触に起因するカッターの劣化を起こさないという利点もある。   Further, when a cutter is used when opening the bag-like container 11, the cutter blade does not directly touch the dialysis agent 31, which causes deterioration of the cutter due to contact with the dialysis agent 31. There is also an advantage of not.

この実施形態では、袋状の容器11を溶解槽の受口部21に結合する工程を、前記溶解槽に上向きに開口するように設けられた受口部21に対して、前記袋状の容器11を倒立させて行うようにしたことから、開封状態にある袋状の容器11の注入部14から埃等が浸入するおそれが少なく、より清浄な状態で受口部21との嵌合を行うことができる。また、倒立状態で受口部21との嵌合を行うので、この嵌合工程後にクランプ32を開放することで、溶解槽への透析用剤31の投入を直ちに行うことができ、能率がよい。   In this embodiment, the step of coupling the bag-shaped container 11 to the receiving portion 21 of the dissolution tank is performed with respect to the receiving portion 21 provided so as to open upward in the dissolution tank. 11 is turned upside down, so that there is little risk of dust or the like entering from the injection portion 14 of the bag-like container 11 in the opened state, and the fitting with the receiving portion 21 is performed in a cleaner state. be able to. Further, since the fitting with the receiving portion 21 is performed in an inverted state, the dialysis agent 31 can be immediately put into the dissolution tank by opening the clamp 32 after this fitting step, and the efficiency is high. .

これに対して、袋状の容器11を正立状態、つまりその注入部14を上に向けた状態で、受口部21を嵌合する方法を採ることも可能である。このためには、例えば、受口部21を溶解槽に対して着脱自在に構成し、溶解槽から離脱させた受口部21を、正立状態の袋状の容器11に結合した後、袋状の容器11を倒立させて、前記溶解槽の投入口に連結するようにする。あるいは、受口部21を、フレキシブルホース(図示せず)を介して上下方向に向きを変えられるように溶解槽に連結し、下向きにした受口部21を正立状態の袋状の容器11に結合した後、袋状の容器11を倒立させて、フレキシブルホースを介して容器内の透析用剤を溶解槽に投入するようにする。   On the other hand, it is also possible to adopt a method of fitting the receiving portion 21 with the bag-like container 11 in an upright state, that is, with the injection portion 14 facing upward. For this purpose, for example, the receptacle 21 is configured to be detachable from the dissolution tank, and the receptacle 21 separated from the dissolution tank is joined to the upright bag-like container 11, The container 11 is inverted and connected to the charging port of the dissolution tank. Alternatively, the receiving portion 21 is connected to a dissolution tank so that the direction can be changed in the vertical direction via a flexible hose (not shown), and the receiving portion 21 that is directed downward is a bag-like container 11 in an upright state. Then, the bag-like container 11 is inverted and the dialysis agent in the container is put into the dissolution tank via the flexible hose.

前述した各実施態様は、この発明の具体的な構成例の一部を示したものに過ぎず、即ちこの発明の内容は、これら実施形態の構成のみに限定されるものではない。   Each of the above-described embodiments is merely a part of a specific configuration example of the present invention, that is, the contents of the present invention are not limited to the configuration of these embodiments.

11 袋状の容器
12 容器の胴部
13 容器の底部
S1〜S7 容器の封止部
14 注入部
15 直線状通路部
16 傾斜部
18 空間部
19 切れ端
21 受口部
22 通路部
23 面取り部
24 稜部
25 投入通路
31 透析用剤
32 クランプ
32a クランプの棒状部材
DESCRIPTION OF SYMBOLS 11 Bag-shaped container 12 Container body 13 Container bottom part S1-S7 Container sealing part 14 Injection | pouring part 15 Linear passage part 16 Inclination part 18 Space part 19 Cut end 21 Receptacle part 22 Passage part 23 Chamfer part 24 Ridge Part 25 Input passage 31 Dialysis agent 32 Clamp 32a Clamp rod-shaped member

Claims (9)

可撓性を有するシート状材料からなり、内部に固形型透析用剤を封入する袋状の透析用剤の容器であって、前記容器の内側から容器の一端部に設定した開封部に向かって次第に拡径するテーパ状の注入部を形成し、このテーパ状の注入部は、その内周面を、溶解槽の投入口に設けられるテーパ状の受口部の外周面に嵌合するように形成してあることを特徴とする透析用剤の容器。   A bag-like dialysis agent container made of a flexible sheet-like material and enclosing a solid dialysis agent inside, from the inside of the container toward an opening portion set at one end of the container A tapered injection portion that gradually expands in diameter is formed, and this tapered injection portion is configured so that its inner peripheral surface is fitted to the outer peripheral surface of the tapered receiving portion provided at the charging port of the dissolution tank. A container for a dialysis agent, which is formed. 前記テーパ状の注入部は、横断面形状が略楕円形に形成された前記テーパ状の受口部に対応する寸法に形成してあることを特徴とする請求項1に記載の透析用剤の容器。   2. The dialysis agent according to claim 1, wherein the tapered injection portion is formed in a size corresponding to the tapered receiving portion having a substantially elliptical cross-sectional shape. container. 前記テーパ状の注入部の細径部は、前記テーパ状の受口部の内径よりも小としてあることを特徴とする請求項1又は請求項2の何れかに記載の透析用剤の容器。   The dialysis agent container according to claim 1, wherein the narrow-diameter portion of the tapered injection portion is smaller than the inner diameter of the tapered receiving portion. 前記テーパ状の注入部の細径部よりも容器内側に向かって次第に拡径するテーパ状の傾斜部を形成してあることを特徴とする請求項1から請求項3の何れかに記載の透析用剤の容器。   The dialysis according to any one of claims 1 to 3, wherein a tapered inclined portion that gradually increases in diameter toward the inside of the container is formed rather than a narrow diameter portion of the tapered injection portion. Container for preparations. 前記注入部と傾斜部との間に、内径が変化しない直線状通路部を形成してあることを特徴とする請求項4に記載の透析用剤の容器。   The dialysis agent container according to claim 4, wherein a linear passage portion whose inner diameter does not change is formed between the injection portion and the inclined portion. 前記請求項1から請求項5の何れかに記載の袋状の容器に密封された透析用剤を溶解槽に投入して透析液を調製する方法であって、
前記容器を、その注入部が上向きになるように正立させた状態で、容器内部の透析用剤よりも上方かつ注入部よりも下方の空間部分を容器両外側面からクランプで挟み込む工程、
前記クランプで挟み込む工程の後に、前記容器の注入部を開封する工程、
前記容器の注入部を開封する工程の後に、前記容器の注入部を、その内周面が、溶解槽に連通するテーパ状の受口部の外周面に嵌合するように、結合する工程、
前記容器を溶解槽の受口部に結合する工程の後に、前記容器を倒立状態に保持し、前記クランプを開放して、容器内の透析用剤を溶解槽内に投入する工程、
とを有することを特徴とする透析用剤の調製方法。
A method for preparing a dialysate by introducing a dialysis agent sealed in the bag-like container according to any one of claims 1 to 5 into a dissolution tank,
A step of clamping the space part above the dialysis agent inside the container and below the injection part with clamps from both outer side surfaces of the container in a state where the container is erected so that the injection part faces upward,
After the step of sandwiching with the clamp, the step of opening the injection portion of the container,
After the step of opening the injection portion of the container, the step of coupling the injection portion of the container so that the inner peripheral surface thereof is fitted to the outer peripheral surface of the tapered receiving portion communicating with the dissolution tank,
After the step of coupling the container to the receiving portion of the dissolution tank, holding the container in an inverted state, opening the clamp, and charging the dialysis agent in the container into the dissolution tank,
And a method for preparing a dialysis agent.
前記容器を溶解槽の受口部に結合する工程は、前記溶解槽に上向きに開口するように設けられた受口部に対して、前記容器を倒立させて行うようにしたことを特徴とする請求項6に記載の透析用剤の調製方法。   The step of coupling the container to the receiving part of the dissolution tank is performed by inverting the container with respect to the receiving part provided to open upward in the dissolution tank. A method for preparing the dialysis agent according to claim 6. 前記受口部は、前記溶解槽に対して着脱自在に構成され、溶解槽から離脱させた受口部を、正立状態の容器に結合した後、容器を倒立させて、前記溶解槽に連結することを特徴とする請求項6に記載の透析用剤の調製方法。   The receiving part is configured to be detachable from the dissolution tank, and after the receiving part detached from the dissolution tank is coupled to an upright container, the container is inverted and connected to the dissolution tank. The method for preparing a dialysis agent according to claim 6. 前記受口部は、フレキシブルホースを介して上下方向に向きを変えられるように溶解槽に連結されており、下向きにした受口部を、正立状態の容器に結合した後、容器を倒立させて、前記フレキシブルホースを介して容器内の透析用剤を溶解槽に投入することを特徴とする請求項6に記載の透析用剤の調製方法。   The receiving part is connected to the dissolution tank so that the direction can be changed in the vertical direction via a flexible hose. After the downwardly receiving part is connected to an upright container, the container is inverted. The method for preparing a dialysis agent according to claim 6, wherein the dialysis agent in the container is put into a dissolution tank through the flexible hose.
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