JP5370311B2 - Steel pipe sheet pile, steel pipe sheet pile joint structure, steel pipe sheet pile foundation, and method of manufacturing steel pipe sheet pile - Google Patents

Steel pipe sheet pile, steel pipe sheet pile joint structure, steel pipe sheet pile foundation, and method of manufacturing steel pipe sheet pile Download PDF

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JP5370311B2
JP5370311B2 JP2010176225A JP2010176225A JP5370311B2 JP 5370311 B2 JP5370311 B2 JP 5370311B2 JP 2010176225 A JP2010176225 A JP 2010176225A JP 2010176225 A JP2010176225 A JP 2010176225A JP 5370311 B2 JP5370311 B2 JP 5370311B2
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steel pipe
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優任 高木
吉郎 石濱
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Nippon Steel Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a steel pipe sheet pile, a joint structure of the steel pipe sheet pile, a steel pipe sheet pile foundation, and a manufacturing method of the steel pipe sheet pile, capable of reducing manufacturing costs, improving workability, and improving the shear capacity of a joint part. <P>SOLUTION: In the steel pipe sheet pile 2 having a joint steel pipe 5 fixed to the outer surface of a steel pipe sheet pile main pipe 4, the joint steel pipe 5 has recessed parts 51 recessed from the outer surface of the joint steel pipe 5 to the inside at prescribed intervals in the axial direction of the joint steel pipe 5, the recessed parts 51 can be formed by cold working such as roll working after the steel pipe is manufactured, and the manufacturing cost of the steel pipe sheet pile 2 is reduced. Further, since the recessed part 51 of one joint steel pipe 5 and the other joint steel pipe 5 can be brought into point contact and the competition of the joint steel pipes 5 with each other is suppressed, placing resistance is reduced and the workability is improved. Also, since a filler 6 is stuck to the recessed parts 51 as well, the shear capacity of the joint part 3 is improved. <P>COPYRIGHT: (C)2012,JPO&amp;INPIT

Description

本発明は、鋼管矢板、鋼管矢板の継手構造、鋼管矢板基礎、および鋼管矢板の製造方法に関する。   The present invention relates to a steel pipe sheet pile, a joint structure of steel pipe sheet piles, a steel pipe sheet pile foundation, and a method for manufacturing a steel pipe sheet pile.

従来、鋼管矢板の継手構造として、隣り合う鋼管矢板の各々にスリットを有する円形継手鋼管を固定しておき、これらの継手鋼管同士を嵌合させつつ鋼管矢板を地中に連続して建て込み、継手鋼管内の土砂を掘削、洗浄した後に、継手鋼管内にモルタルを充填して鋼管矢板同士を連結する継手構造が一般的に利用されている。このような継手構造は、継手鋼管(P:パイプ)同士を互いに嵌合することからP(パイプ)−P(パイプ)継手(P−P継手)と呼称されている。   Conventionally, as a joint structure of steel pipe sheet piles, a circular joint steel pipe having a slit is fixed to each of adjacent steel pipe sheet piles, and steel pipe sheet piles are continuously built in the ground while fitting these joint steel pipes, A joint structure is generally used in which mortar is filled in a joint steel pipe and the steel pipe sheet piles are connected to each other after excavating and cleaning the earth and sand in the joint steel pipe. Such a joint structure is called a P (pipe) -P (pipe) joint (PP joint) because joint steel pipes (P: pipes) are fitted to each other.

以上のような従来の継手構造では、以下のような不都合があった。
P−P継手の場合には、継手相互が嵌合した状態の嵌合継手部に3つの空間が形成されるために、継手嵌合後に狭隘な継手部の各空間で土砂掘削や洗浄、モルタル充填等の各作業を行う必要がある。このことから、継手部の確実な洗浄および密実にモルタル充填を行うことが困難であり、品質が不安定になる可能性があることから、モルタルの付着強度が十分に確保されず、継手部のせん断耐力が確実に発揮できない可能性がある。
The conventional joint structure as described above has the following disadvantages.
In the case of PP joints, since three spaces are formed in the fitting joint portion in which the joints are fitted together, soil excavation, cleaning, and mortar are performed in each space of the narrow joint portion after fitting. It is necessary to perform each operation such as filling. For this reason, it is difficult to perform reliable cleaning and solid mortar filling of the joint part, and the quality may become unstable. There is a possibility that the shear strength cannot be exhibited reliably.

そこで、このような継手構造の不都合を解消し、継手部のせん断耐力の確保を図った鋼管矢板の継手構造として、外周面に突起部を有する一方の継手鋼管と、内周面に突起部を有する他方の継手鋼管とを互いに嵌合させる継手構造が提案されている(特許文献1参照)。このような特許文献1に記載の鋼管矢板では、継手鋼管同士を嵌合させることで各継手鋼管によって囲まれる3つの空間のうちの1つの空間は、外周面に突起部を有する継手鋼管と、内周面に突起部を有する継手鋼管とで囲まれる。そして、この空間にモルタル等の充填材を充填すると、モルタルが突起部を有する継手鋼管の外周面および内周面に付着し、モルタルと継手鋼管との付着強度を高めることができる。これにより、継手鋼管同士を互いに嵌合することで構成される鋼管矢板基礎に対して、地震や土圧、水圧などにより水平方向の外力が作用した場合でも、継手部のせん断耐力を向上させることができるようになっている。   Therefore, as a joint structure of a steel pipe sheet pile that eliminates such inconvenience of the joint structure and secures the shear strength of the joint part, one joint steel pipe having a protrusion part on the outer peripheral surface, and a protrusion part on the inner peripheral face A joint structure has been proposed in which the other joint steel pipe is fitted to each other (see Patent Document 1). In such a steel pipe sheet pile described in Patent Document 1, one of the three spaces surrounded by each joint steel pipe by fitting the joint steel pipes together is a joint steel pipe having a protrusion on the outer peripheral surface; It is enclosed with the joint steel pipe which has a projection part in an internal peripheral surface. And if this space is filled with fillers, such as mortar, mortar will adhere to the outer peripheral surface and inner peripheral surface of a joint steel pipe which has a projection part, and the adhesion strength of mortar and a joint steel pipe can be raised. This improves the shear strength of the joint even when a horizontal external force acts on the steel pipe sheet pile foundation formed by fitting the joint steel pipes to each other due to an earthquake, earth pressure, water pressure, etc. Can be done.

また、継手鋼管の外周面に軸方向に複数列連続してずれ止め部材を溶接しておき、この継手鋼管を互いに嵌合させる継手構造も提案されている(特許文献2参照)。このような特許文献2に記載の鋼管矢板では、継手鋼管同士を嵌合させた際、一方の継手鋼管のずれ止め部材は、丸鋼等の棒鋼や孔開き鋼板で形成され、一方の継手鋼管の外周面において、他方の鋼管矢板の継手鋼管の内周面に対向する位置となるように溶接されている。このため、継手鋼管同士を嵌合させると、外周面にずれ止め部材が溶接された一方の継手鋼管と、他方の継手鋼管とで囲まれる空間、および外周面にずれ止め部材が溶接された他方の継手鋼管と、一方の継手鋼管とで囲まれる空間が形成される。このような空間にモルタルを充填すると、モルタルが各継手鋼管の外周面および内周面に加えて、複数のずれ止め部材と機械的に係合するため、モルタルと継手鋼管との付着強度を高めることができる。従って、この特許文献2に記載の鋼管矢板においても、継手部のせん断耐力を向上させることができるようになっている。   There has also been proposed a joint structure in which a plurality of rows of anti-slip members are welded in succession in the axial direction to the outer peripheral surface of a joint steel pipe, and the joint steel pipe is fitted to each other (see Patent Document 2). In such a steel pipe sheet pile described in Patent Document 2, when the joint steel pipes are fitted to each other, the slip prevention member of one joint steel pipe is formed of a bar steel such as a round steel or a perforated steel sheet, and one joint steel pipe Is welded so as to face the inner peripheral surface of the joint steel pipe of the other steel pipe sheet pile. For this reason, when fitting steel pipes together, the space surrounded by one joint steel pipe welded to the outer peripheral surface and the other joint steel pipe, and the other welded to the outer peripheral face A space surrounded by the joint steel pipe and one joint steel pipe is formed. When such a space is filled with mortar, the mortar mechanically engages with a plurality of anti-slipping members in addition to the outer peripheral surface and inner peripheral surface of each joint steel pipe, thereby increasing the adhesion strength between the mortar and the joint steel pipe. be able to. Therefore, also in the steel pipe sheet pile described in Patent Document 2, the shear strength of the joint portion can be improved.

特開2006−161375号公報JP 2006-161375 A 特開2008−95490号公報JP 2008-95490 A

しかしながら、特許文献1、2に記載の鋼管矢板では、継手鋼管同士を嵌合させつつ鋼管矢板を打設する際、一方の継手鋼管のスリットの開口端縁が他方の継手鋼管の外周面に線接触するため、継手鋼管同士が競ってしまい、打設抵抗が増大し、施工性が低下する。
また、特許文献1に記載の鋼管矢板において、継手鋼管の外周面または内周面に突起部を形成するために、圧延ロールを用いて熱間圧延により突起付き鋼板を圧延変形した上で、突起部が外側または内側となるように造管成形しなければならない。また、特許文献2に記載の鋼管矢板では、鋼管を製造する工程内において、ずれ止め部材を継手鋼管に溶接する必要がある。このように特許文献1、2に記載の鋼管矢板では、加工の手間が増え、製造コストが増加してしまう不都合がある。
However, in the steel pipe sheet piles described in Patent Documents 1 and 2, when the steel pipe sheet pile is driven while fitting the joint steel pipes, the opening edge of the slit of one joint steel pipe is connected to the outer peripheral surface of the other joint steel pipe. Because of the contact, the joint steel pipes compete with each other, the driving resistance increases, and the workability decreases.
Moreover, in the steel pipe sheet pile described in Patent Document 1, in order to form a protrusion on the outer peripheral surface or inner peripheral surface of the joint steel pipe, the protrusion-formed steel plate is rolled and deformed by hot rolling using a rolling roll. The pipe must be formed so that the part is on the outside or the inside. Moreover, in the steel pipe sheet pile described in patent document 2, it is necessary to weld a slip prevention member to a joint steel pipe in the process of manufacturing a steel pipe. Thus, in the steel pipe sheet piles described in Patent Documents 1 and 2, there are disadvantages that the labor of processing increases and the manufacturing cost increases.

本発明の目的は、製造コストを削減でき、かつ施工性を向上できるとともに、継手部のせん断耐力を向上させることができる鋼管矢板、鋼管矢板の継手構造、鋼管矢板基礎、および鋼管矢板の製造方法を提供することにある。   An object of the present invention is to provide a steel pipe sheet pile, a joint structure of a steel pipe sheet pile, a steel pipe sheet pile foundation, and a method of manufacturing a steel pipe sheet pile that can reduce manufacturing costs and improve workability and improve the shear strength of the joint portion. Is to provide.

本発明の鋼管矢板は、鋼管矢板本管と、当該鋼管矢板本管の外面に固定される継手鋼管とを備える鋼管矢板であって、前記継手鋼管には、当該継手鋼管の軸方向に所定間隔、かつ当該継手鋼管の外面から内部に向けて窪む窪み部と、当該継手鋼管の軸方向に延びるスリットとが形成され、前記窪み部は、前記継手鋼管の周方向に断続して形成され、前記スリットは、前記窪み部が形成されていない部分である未加工部のうち、前記窪み部間の軸方向に連続する平坦部に形成され、前記平坦部は、前記継手鋼管の周方向において、前記スリットの開口端縁から前記窪み部まで所定寸法を有していることを特徴とする。 The steel pipe sheet pile of the present invention is a steel pipe sheet pile including a steel pipe sheet pile main pipe and a joint steel pipe fixed to the outer surface of the steel pipe sheet pile main pipe, and the joint steel pipe has a predetermined interval in the axial direction of the joint steel pipe. And, a hollow portion recessed from the outer surface of the joint steel pipe toward the inside, and a slit extending in the axial direction of the joint steel pipe are formed , the hollow portion is formed intermittently in the circumferential direction of the joint steel pipe, The slit is formed in a flat portion that is continuous in the axial direction between the hollow portions, among the unprocessed portions that are portions where the hollow portions are not formed, and the flat portion is in the circumferential direction of the joint steel pipe, It has a predetermined dimension from the opening edge of the slit to the recess .

本発明によれば、継手鋼管には、外面から内部に向けて窪ませて窪み部が形成されているので、前述した従来のような鋼管を製造する工程内において、突起模様を形成する工程やずれ止め部材を溶接する工程を省略でき、鋼管を製造した後に、例えば、プレス加工などの冷間加工により窪み部を形成することができる。従って、継手鋼管の加工手間を削減して、製造コストを抑制でき、鋼管矢板の製造コストを削減することができる。
さらに、窪み部は継手鋼管の軸方向に所定間隔で形成されているので、継手鋼管同士を嵌合させつつ鋼管矢板を打設する際、一方の継手鋼管の窪み部と他方の継手鋼管の外面とを点接触させることができ、また、一方の継手鋼管のスリットの開口端縁と他方の継手鋼管を内面とを点接触させることができ、線接触や面接触と比較して摩擦抵抗を低減させることができる。これにより、鋼管矢板を打設する際に、継手鋼管同士の競りを抑制できることから、打設抵抗を低減でき、施工性を向上させることができる。
そして、継手鋼管同士を嵌合させた際、各継手鋼管で囲まれた3つの空間が形成され、当該3つの空間に充填材を充填すると、充填材が窪み部、および継手鋼管の外面のうち窪み部が形成される部分にも付着するため、各継手鋼管の外面または内面と充填材とのずれを抑制でき、継手部のせん断耐力を向上させることができる。また、空間内の充填材を上下方向(長手方向)にも拘束できることから、継手鋼管同士の位置ずれ(継手鋼管同士が互いに離れる方向や互いに接近する方向の施工誤差)を抑制でき、充填材を空間内に確実に充填でき、継手部のせん断耐力をさらに向上させることができる。
According to the present invention, the joint steel pipe is recessed from the outer surface toward the inside, so that a recessed portion is formed. Therefore, in the process of manufacturing the steel pipe as described above, The step of welding the slip prevention member can be omitted, and after manufacturing the steel pipe, the recess can be formed by cold working such as press working. Therefore, it is possible to reduce the processing time of the joint steel pipe, to suppress the manufacturing cost, and to reduce the manufacturing cost of the steel pipe sheet pile.
Furthermore, since the hollow portions are formed at predetermined intervals in the axial direction of the joint steel pipe, when placing the steel pipe sheet pile while fitting the joint steel pipes together, the hollow portion of one joint steel pipe and the outer surface of the other joint steel pipe Can be brought into point contact, and the opening edge of the slit of one joint steel pipe and the inner surface of the other joint steel pipe can be point contacted, reducing frictional resistance compared to line contact or surface contact. Can be made. Thereby, when placing a steel pipe sheet pile, since a bid between joint steel pipes can be suppressed, the placing resistance can be reduced and the workability can be improved.
When the joint steel pipes are fitted to each other, three spaces surrounded by the joint steel pipes are formed, and when the three spaces are filled with the filler, the filler fills the recessed portion and the outer surface of the joint steel pipe. Since it adheres also to the part in which a hollow part is formed, the shift | offset | difference with the outer surface or inner surface of each joint steel pipe and a filler can be suppressed, and the shear strength of a joint part can be improved. In addition, since the filler in the space can also be constrained in the vertical direction (longitudinal direction), it is possible to suppress misalignment between the joint steel pipes (construction error in the direction in which the joint steel pipes are separated from each other or in the direction in which they are close to each other). The space can be reliably filled, and the shear strength of the joint can be further improved.

さらに、本発明の鋼管矢板では、スリットの開口端縁から窪み部まで所定寸法を有し、軸方向に連続して平坦部が形成されているので、継手鋼管同士を嵌合させつつ鋼管矢板を打設する際、一方の継手鋼管の窪み部が他方の継手鋼管の窪み部に干渉することなく、継手鋼管同士が嵌合する。従って、一方の継手鋼管の窪み部が他方の継手鋼管の窪み部に干渉しながら継手鋼管同士が嵌合することを防止でき、継手鋼管同士をスムーズに嵌合できることから、施工性を向上させることができる。 Further, in the steel pipe sheet piles of the present invention has a predetermined size to recess from an opening edge of the slits, since the flat portion continuous in the axial direction is formed, the steel pipe sheet pile while fitting the fitting steel pipes , The joint steel pipes are fitted to each other without the dent part of one joint steel pipe interfering with the dent part of the other joint steel pipe. Therefore, it is possible to prevent the joint steel pipes from fitting together while the hollow part of one joint steel pipe interferes with the hollow part of the other joint steel pipe, and it is possible to smoothly fit the joint steel pipes, thereby improving workability. Can do.

本発明の鋼管矢板の継手構造は、互いに隣り合って打設される前記いずれかの鋼管矢板のうち、一方の前記継手鋼管と他方の前記継手鋼管との嵌合によって鋼管矢板同士を連結することを特徴とする。
このような構成によれば、前述したように、鋼管を製造した後に、例えば、プレス加工などの冷間加工により窪み部を形成することができ、継手鋼管の加工手間を削減して、製造コストを抑制でき、鋼管矢板の製造コストを削減することができる。さらに、窪み部は継手鋼管の軸方向に所定間隔で形成されているので、継手鋼管同士を嵌合させつつ鋼管矢板を打設する際、継手鋼管同士の競りを抑制できることから、打設抵抗を低減でき、施工性を向上させることができる。また、継手鋼管同士を嵌合させた際に形成される3つの空間に充填材を充填すると、充填材が窪み部、および継手鋼管の外面のうち窪み部が形成される部分にも付着するため、各継手鋼管の外面または内面と充填材とのずれを抑制でき、継手部のせん断耐力を向上させることができる。また、空間内の充填材を上下方向(長手方向)にも拘束できることから、継手鋼管同士の位置ずれを抑制でき、充填材を空間内に確実に充填でき、継手部のせん断耐力をさらに向上させることができる。
In the steel pipe sheet pile joint structure of the present invention, among the steel pipe sheet piles placed adjacent to each other, the steel pipe sheet piles are connected to each other by fitting the one joint steel pipe and the other joint steel pipe. It is characterized by.
According to such a configuration, as described above, after manufacturing the steel pipe, the recessed portion can be formed, for example, by cold working such as press working, reducing the labor for processing the joint steel pipe, and the manufacturing cost. And the manufacturing cost of the steel pipe sheet pile can be reduced. Furthermore, since the recesses are formed at predetermined intervals in the axial direction of the joint steel pipe, when placing the steel pipe sheet pile while fitting the joint steel pipes, it is possible to suppress the competition between the joint steel pipes. It can be reduced and the workability can be improved. In addition, when the filler is filled in the three spaces formed when the joint steel pipes are fitted to each other, the filler adheres to the recessed portion and the portion where the recessed portion is formed on the outer surface of the joint steel pipe. And the shift | offset | difference with the outer surface or inner surface of each joint steel pipe, and a filler can be suppressed, and the shear strength of a joint part can be improved. In addition, since the filler in the space can also be constrained in the vertical direction (longitudinal direction), it is possible to suppress misalignment between the joint steel pipes, reliably fill the filler with the space, and further improve the shear strength of the joint. be able to.

本発明の鋼管矢板基礎は、前記いずれかの鋼管矢板の継手構造によって隣り合う鋼管矢板同士が連結されたことを特徴とする。
このような構成によれば、前述したように、継手鋼管の加工手間を削減して、製造コストを抑制でき、鋼管矢板の製造コストを削減することができるとともに、継手鋼管同士の競りを抑制できることから、打設抵抗を低減でき、施工性を向上させることができる。さらに、継手鋼管内に充填した充填材が窪み部にも付着することから、各継手鋼管と充填材とのずれを抑制できるとともに、充填材を継手鋼管内に拘束できることから、継手部のせん断耐力をさらに向上させることができる。
The steel pipe sheet pile foundation of the present invention is characterized in that adjacent steel pipe sheet piles are connected to each other by the joint structure of any of the above steel pipe sheet piles.
According to such a configuration, as described above, it is possible to reduce the processing labor of the joint steel pipe, to suppress the manufacturing cost, to reduce the manufacturing cost of the steel pipe sheet pile, and to suppress the competition between the joint steel pipes. Therefore, the placing resistance can be reduced and the workability can be improved. Furthermore, since the filler filled in the joint steel pipe also adheres to the recesses, the displacement between each joint steel pipe and the filler can be suppressed, and the filler can be constrained in the joint steel pipe. Can be further improved.

本発明の鋼管矢板の製造方法は、鋼管矢板本管と、当該鋼管矢板本管の外面に固定される継手鋼管とを備える鋼管矢板を製造する製造方法であって、前記継手鋼管の軸方向に所定間隔で、当該継手鋼管の外面から内部に向けて窪むようにロール加工、またはプレス加工により窪み部を形成しておき、前記継手鋼管における前記窪み部以外の未加工部に対して前記軸方向にスリットを形成してから、前記継手鋼管を前記継手鋼管本管の外面に溶接することを特徴とする。
このような構成によれば、前述したように、鋼管を製造した後に、窪み部をロール加工や、プレス加工による冷間加工により形成することができる。従って、容易な加工で窪み部を形成でき、継手鋼管の加工手間を削減して、製造コストを抑制でき、鋼管矢板の製造コストを削減できる。
The method for manufacturing a steel pipe sheet pile according to the present invention is a manufacturing method for manufacturing a steel pipe sheet pile including a steel pipe sheet pile main pipe and a joint steel pipe fixed to the outer surface of the steel pipe sheet pile main pipe, and is in the axial direction of the joint steel pipe. A recessed portion is formed by roll processing or pressing so as to be recessed from the outer surface of the joint steel pipe toward the inside at a predetermined interval, and in the axial direction with respect to an unprocessed portion other than the recess portion in the joint steel pipe After the slit is formed, the joint steel pipe is welded to the outer surface of the joint steel pipe main pipe.
According to such a configuration, as described above, after manufacturing the steel pipe, the hollow portion can be formed by roll processing or cold processing by press processing. Therefore, a hollow part can be formed by an easy process, the process labor of a joint steel pipe can be reduced, a manufacturing cost can be suppressed, and the manufacturing cost of a steel pipe sheet pile can be reduced.

以上のような本発明の鋼管矢板、鋼管矢板の継手構造、鋼管矢板基礎、および鋼管矢板の製造方法によれば、継手鋼管の加工手間を削減して、製造コストを抑制でき、鋼管矢板の製造コストを削減することができる。さらに、継手鋼管同士の競りを抑制できることから、打設抵抗を低減でき、施工性を向上させることができる。また、充填材が窪み部、および継手鋼管の外面のうち窪み部が形成される部分にも付着するため、各継手鋼管の外面または内面と充填材とのずれを抑制でき、継手部のせん断耐力を向上させることができる。さらに、空間内の充填材を拘束できることから、継手鋼管同士の位置ずれを抑制でき、充填材を空間内に確実に充填でき、継手部のせん断耐力をさらに向上させることができる。   According to the steel pipe sheet pile of the present invention as described above, the steel pipe sheet pile joint structure, the steel pipe sheet pile foundation, and the steel pipe sheet pile manufacturing method, it is possible to reduce the manufacturing labor of the joint steel pipe, suppress the manufacturing cost, and manufacture the steel pipe sheet pile. Cost can be reduced. Furthermore, since the competition between the joint steel pipes can be suppressed, the casting resistance can be reduced and the workability can be improved. In addition, since the filler adheres to the recess and the portion of the outer surface of the joint steel pipe where the recess is formed, the displacement between the outer surface or the inner surface of each joint steel pipe and the filler can be suppressed, and the shear strength of the joint Can be improved. Furthermore, since the filler in the space can be constrained, the displacement between the joint steel pipes can be suppressed, the filler can be reliably filled into the space, and the shear strength of the joint can be further improved.

本発明の実施形態に係る鋼管矢板基礎を示す平面図および断面図である。It is the top view and sectional drawing which show the steel pipe sheet pile foundation which concerns on embodiment of this invention. 前記鋼管矢板基礎における鋼管矢板の継手構造を拡大して示す断面図である。It is sectional drawing which expands and shows the joint structure of the steel pipe sheet pile in the said steel pipe sheet pile foundation. 前記鋼管矢板の継手鋼管の固定部分を拡大して示す斜視図である。It is a perspective view which expands and shows the fixed part of the joint steel pipe of the said steel pipe sheet pile. 前記継手鋼管を拡大して示す横断面図および縦断面図である。It is the cross-sectional view and longitudinal cross-sectional view which expand and show the said joint steel pipe. 図2に矢視V−V線で示す位置の断面図である。It is sectional drawing of the position shown by the arrow V-V line in FIG. 前記継手構造の作用を示す断面図である。It is sectional drawing which shows the effect | action of the said joint structure. 前記継手構造の作用を示す断面図である。It is sectional drawing which shows the effect | action of the said joint structure. 本発明の変形例に係る継手鋼管を拡大して示す横断面図および縦断面図である。It is the cross-sectional view and longitudinal cross-sectional view which expand and show the joint steel pipe which concerns on the modification of this invention.

以下、本発明の各実施形態を図面に基づいて説明する。   Hereinafter, each embodiment of the present invention will be described with reference to the drawings.

図1において、本実施形態の鋼管矢板基礎1は、河川や海岸近傍などに設けられる橋の橋脚を支持する井筒基礎であって、川底や海底の地盤Gに貫入される複数の鋼管矢板2を平面円形に並設するとともに、これらの鋼管矢板2同士を継手部3を介して互いに連結して構成されている。
各鋼管矢板2は、図2に示すように、それぞれ円形鋼管(例えば、直径1200mm、軸方向の長さ30mの鋼管)からなる鋼管矢板本管4(以下、単に本管4という)と、当該本管4の側面に設けられる一対の円形鋼管からなる継手鋼管5(図2では鋼管矢板2における一対の継手鋼管5のうち、一方の継手鋼管5のみを図示)とを有して構成されている。
In FIG. 1, a steel pipe sheet pile foundation 1 according to the present embodiment is a well foundation supporting a bridge pier provided near a river or a coast, and a plurality of steel pipe sheet piles 2 penetrating into the ground G on the riverbed or the seabed. These steel pipe sheet piles 2 are connected to each other via a joint portion 3 while being arranged side by side in a plane circle.
As shown in FIG. 2, each steel pipe sheet pile 2 includes a steel pipe sheet pile main pipe 4 (hereinafter simply referred to as a main pipe 4) made of a circular steel pipe (for example, a steel pipe having a diameter of 1200 mm and an axial length of 30 m), A joint steel pipe 5 made of a pair of circular steel pipes provided on the side surface of the main pipe 4 (in FIG. 2, only one joint steel pipe 5 of the pair of joint steel pipes 5 in the steel pipe sheet pile 2 is shown). Yes.

継手部3は、隣り合って打設される一対の鋼管矢板2のうち、一方の鋼管矢板2Aの継手鋼管5Aと、他方の鋼管矢板2Bの継手鋼管5Bとが互いに嵌合するとともに、嵌合した継手鋼管5A,5Bで構成される空間A,B,Cにモルタル等のセメント系常温硬化性充填材6(以下、単に充填材6という)を充填することで、鋼管矢板2A,2B同士を連結するように構成されている。   Of the pair of steel pipe sheet piles 2 placed adjacent to each other, the joint part 3 is fitted with a joint steel pipe 5A of one steel pipe sheet pile 2A and a joint steel pipe 5B of the other steel pipe sheet pile 2B. The steel pipe sheet piles 2A and 2B can be connected to each other by filling the spaces A, B and C composed of the joint steel pipes 5A and 5B with cement-based room temperature curable filler 6 (hereinafter simply referred to as filler 6) such as mortar. It is comprised so that it may connect.

このような継手部3において、継手鋼管5A,5Bを図2に示すように嵌合させることで、継手鋼管5A,5Bの各内面で囲まれた位置には、充填材6が充填される充填空間Aが形成される。また、継手鋼管5Aの内面と継手鋼管5Bの外面とで囲まれた位置には、充填空間Aに連続して充填材6が充填される充填空間Bが形成され、継手鋼管5Aの外面と継手鋼管5Bの内面とで囲まれた位置には、充填空間Aに連続して充填材6が充填される充填空間Cが形成される。   In such a joint part 3, by fitting the joint steel pipes 5A and 5B as shown in FIG. 2, the filler 6 is filled in the positions surrounded by the inner surfaces of the joint steel pipes 5A and 5B. A space A is formed. Further, a filling space B in which the filler 6 is continuously filled in the filling space A is formed at a position surrounded by the inner surface of the joint steel pipe 5A and the outer surface of the joint steel pipe 5B, and the outer surface of the joint steel pipe 5A and the joint In a position surrounded by the inner surface of the steel pipe 5B, a filling space C in which the filling material 6 is continuously filled in the filling space A is formed.

継手鋼管5は、図3に示すように、鋼管矢板2における本管4の外面に当該本管4の軸方向に沿って溶接されている。そして、この継手鋼管5は、図3または図4に示すように、当該継手鋼管5の軸方向に所定間隔で、かつ当該継手鋼管5の外面から内部に向けて、周方向に断続して窪む窪み部51と、当該継手鋼管5の軸方向に延びるスリット52とを備える。窪み部51は、鋼管矢板2が打設された状態において、水平方向に沿うように形成されている。スリット52は、窪み部51が形成されていない部分である未加工部53のうち、窪み部51間の軸方向に連続する平坦部54に形成されている。すなわち、継手鋼管5の周方向において、スリット52の開口端縁から窪み部51まで所定寸法を有する平坦部54が形成されることとなるので、窪み部51は、スリット52の開口端縁まで形成されていない。
ここで、窪み部51は、継手鋼管5の外面を挟むようにして、ロール加工や、プレス加工等の冷間加工により形成される。
As shown in FIG. 3, the joint steel pipe 5 is welded to the outer surface of the main pipe 4 in the steel pipe sheet pile 2 along the axial direction of the main pipe 4. Then, as shown in FIG. 3 or FIG. 4, the joint steel pipe 5 is intermittently recessed in the circumferential direction from the outer surface of the joint steel pipe 5 toward the inside at predetermined intervals in the axial direction of the joint steel pipe 5. And a slit 52 extending in the axial direction of the joint steel pipe 5. The hollow part 51 is formed along the horizontal direction in a state where the steel pipe sheet pile 2 is driven. The slit 52 is formed in the flat part 54 which continues in the axial direction between the hollow parts 51 among the non-processed parts 53 which are the part in which the hollow part 51 is not formed. That is, in the circumferential direction of the joint steel pipe 5, the flat portion 54 having a predetermined dimension is formed from the opening edge of the slit 52 to the recessed portion 51, and thus the recessed portion 51 is formed up to the opening edge of the slit 52. It has not been.
Here, the recess 51 is formed by cold working such as roll processing or press working so as to sandwich the outer surface of the joint steel pipe 5.

以上の継手部3において、継手鋼管5A,5B同士を嵌合させつつ鋼管矢板2を打設する際、一方の継手鋼管5Aのスリット52が他方の継手鋼管5Bのスリット52に挿通されていく。ところで、窪み部がスリットの開口端縁まで形成されている場合では、一方の継手鋼管の窪み部が他方の継手鋼管の窪み部に干渉してしまい、継手鋼管同士をスムーズに嵌合できない場合がある。そこで、前述したように、窪み部51はスリット52の開口端縁まで形成されておらず、平坦部54が窪み部51とスリット52の開口端縁との間において継手鋼管5の軸方向に連続して形成されているので、一方のスリット52が他方のスリット52に挿通される際に、一方の継手鋼管5Aの窪み部51が他方の継手鋼管5Bの窪み部51に干渉することなく、継手鋼管5同士をスムーズに嵌合できることから、施工性を向上できる。   When the steel pipe sheet pile 2 is driven while fitting the joint steel pipes 5A and 5B in the joint part 3 described above, the slit 52 of one joint steel pipe 5A is inserted through the slit 52 of the other joint steel pipe 5B. By the way, when the hollow part is formed up to the opening edge of the slit, the hollow part of one joint steel pipe may interfere with the hollow part of the other joint steel pipe, and the joint steel pipes may not be fitted smoothly. is there. Therefore, as described above, the recess 51 is not formed up to the opening edge of the slit 52, and the flat portion 54 is continuous in the axial direction of the joint steel pipe 5 between the recess 51 and the opening edge of the slit 52. Therefore, when one slit 52 is inserted into the other slit 52, the recess 51 of one joint steel pipe 5A does not interfere with the recess 51 of the other joint steel pipe 5B. Since the steel pipes 5 can be smoothly fitted to each other, the workability can be improved.

また、継手部3において、継手鋼管5A,5Bを図2に示すように嵌合させた際、継手鋼管5A,5Bの各窪み部51は、図5(図2に矢視V−V線で示す断面図)に示すように、軸方向において互いにずれた位置となるように形成されている。このため、例えば、図6に示す鋼管矢板2A,2B同士が互いに接近する方向に押されて打設される圧縮嵌合状態となる場合において、一方の継手鋼管5Aの窪み部51は他方の継手鋼管5Bの外面(継手鋼管5Bの窪み部51が形成されていない外面)に接触し、さらに他方の継手鋼管5Bの窪み部51は一方の継手鋼管5Aの外面(継手鋼管5Aの窪み部51が形成されていない外面)に接触する。すなわち、窪み部51は、継手鋼管5の軸方向において、窪み部51が形成される所定間隔で継手鋼管5の前記外面と点接触することとなる。従って、このような圧縮嵌合状態となった場合でも、鋼管矢板2を打設する際に、継手鋼管5に窪み部51が形成されていない場合(スリット52の開口端縁が継手鋼管5の外面に線接触する場合や面接触する場合)に比べて、継手鋼管5同士の競りを抑制できることから、打設抵抗を低減できるようになっている。さらに、窪み部51が継手鋼管5の外面に接触することから、前述したようにスリット52の開口端縁が継手鋼管5の外面に線接触する場合や面接触する場合に比べて、継手鋼管5A,5Bの間隔を確保でき、圧縮嵌合状態となった場合でも、充填空間B、Cのスペースを大きく確保することが可能となる。これにより、充填材6を充填空間Aに加え、充填空間B,C内にも確実に充填でき、継手部3のせん断耐力を向上させることができる。   Moreover, in the joint part 3, when fitting steel pipe 5A, 5B is fitted as shown in FIG. 2, each hollow part 51 of joint steel pipe 5A, 5B is shown by FIG. As shown in the cross-sectional view shown in FIG. For this reason, for example, when the steel pipe sheet piles 2A and 2B shown in FIG. 6 are pressed and driven in the directions approaching each other, the hollow portion 51 of one joint steel pipe 5A is the other joint. The outer surface of the steel pipe 5B (the outer surface on which the hollow part 51 of the joint steel pipe 5B is not formed) is in contact, and the hollow part 51 of the other joint steel pipe 5B is the outer surface of the one joint steel pipe 5A (the hollow part 51 of the joint steel pipe 5A is The outer surface is not formed. That is, the recess 51 is in point contact with the outer surface of the joint steel pipe 5 at a predetermined interval in which the recess 51 is formed in the axial direction of the joint steel pipe 5. Therefore, even when it becomes such a compression fitting state, when the steel pipe sheet pile 2 is driven, when the hollow part 51 is not formed in the joint steel pipe 5 (the opening edge of the slit 52 is the joint steel pipe 5). Compared to the case of line contact with the outer surface or the case of surface contact), the competition between the joint steel pipes 5 can be suppressed, so that the casting resistance can be reduced. Furthermore, since the hollow part 51 contacts the outer surface of the joint steel pipe 5, compared with the case where the opening edge of the slit 52 is in line contact or surface contact with the outer surface of the joint steel pipe 5 as described above, the joint steel pipe 5A. , 5B can be ensured, and even in the compression fitting state, it is possible to secure a large space for the filling spaces B and C. Thus, the filler 6 can be added to the filling space A and the filling spaces B and C can be reliably filled, and the shear strength of the joint portion 3 can be improved.

また、継手部3において、例えば、図7に示す鋼管矢板2A,2B同士が互いに離れる方向に打設された引張嵌合状態となった場合でも、前述したように継手鋼管5A,5Bの各窪み部51は、軸方向において互いにずれた位置に形成されているので、一方の継手鋼管5Aのスリット52の開口端縁は、他方の継手鋼管5Bの窪み部51に接触し、他方の継手鋼管5Bのスリット52の開口端縁は、一方の継手鋼管5Aの窪み部51に接触する。すなわち、このような引張嵌合状態となった場合でも、スリット52の開口端縁は、窪み部51に接触するので、継手鋼管5に窪み部51が形成されていない場合(スリット52の開口端縁が継手鋼管5の内面に線接触する場合や面接触する場合)に比べて、継手鋼管5同士の競りを抑制できることから、打設抵抗を低減できるようになっている。さらに、前述したようにスリット52の開口端縁が継手鋼管5の内面に線接触する場合や面接触する場合に比べて、継手鋼管5A,5Bの間隔を確保でき、引張嵌合状態となった場合でも、充填空間Aのスペースを大きく確保することが可能となる。これにより、充填材6を充填空間B,Cに加え、充填空間Aにも確実に充填でき、継手部3のせん断耐力を向上させることができる。   Moreover, in the joint part 3, for example, even when the steel pipe sheet piles 2A and 2B shown in FIG. Since the part 51 is formed at a position shifted from each other in the axial direction, the opening edge of the slit 52 of one joint steel pipe 5A contacts the recess 51 of the other joint steel pipe 5B, and the other joint steel pipe 5B. The opening edge of the slit 52 is in contact with the recess 51 of one joint steel pipe 5A. That is, even in such a tension fitting state, the opening edge of the slit 52 is in contact with the recess 51, and therefore, when the recess 51 is not formed in the joint steel pipe 5 (open end of the slit 52 Compared to the case where the edge makes line contact with the inner surface of the joint steel pipe 5 or the case where the edge contacts the inner surface of the joint steel pipe 5, the competition between the joint steel pipes 5 can be suppressed, so that the casting resistance can be reduced. Further, as described above, compared with the case where the opening edge of the slit 52 is in line contact with the inner surface of the joint steel pipe 5 or the surface contact, the interval between the joint steel pipes 5A and 5B can be secured, and the tension fitting state is obtained. Even in this case, a large space for the filling space A can be secured. Thereby, in addition to the filling spaces B and C, the filler 6 can be reliably filled into the filling space A, and the shear strength of the joint portion 3 can be improved.

以上の本実施形態によれば、継手鋼管5には、外面から内部に向けて窪ませて窪み部51が形成されているので、鋼管を製造した後に、ロール加工やプレス加工などの冷間加工により窪み部51を形成することができる。従って、継手鋼管5の加工手間を削減して、製造コストを抑制でき、鋼管矢板2の製造コストを削減することができる。
さらに、窪み部51は継手鋼管5の軸方向に所定間隔で形成されているので、継手鋼管5同士を嵌合させつつ鋼管矢板2を打設する際、継手鋼管5同士の競りを抑制できることから、打設抵抗を低減でき、施工性を向上させることができる。
そして、継手鋼管5同士を嵌合させた際、各継手鋼管で囲まれた3つの充填空間A〜Cが形成され、当該3つの充填空間A〜Cに充填材6を充填すると、充填材6が窪み部51、および継手鋼管5の外面のうち窪み部51が形成される部分にも付着するため、各継手鋼管5の外面または内面と充填材6とのずれを抑制でき、継手部3のせん断耐力を向上させることができる。また、充填空間A〜Cの充填材6を上下方向(長手方向)にも拘束できることから、継手鋼管5同士の位置ずれ(継手鋼管同士が互いに離れる方向や互いに接近する方向の施工誤差)を抑制でき、充填材6を充填空間A〜C内に確実に充填でき、継手部3のせん断耐力をさらに向上させることができる。
According to the present embodiment described above, the joint steel pipe 5 is recessed from the outer surface toward the inside, so that the hollow portion 51 is formed. Therefore, after the steel pipe is manufactured, cold working such as roll processing or press working is performed. Thus, the recess 51 can be formed. Therefore, it is possible to reduce the processing labor of the joint steel pipe 5, suppress the manufacturing cost, and reduce the manufacturing cost of the steel pipe sheet pile 2.
Furthermore, since the hollow part 51 is formed in the axial direction of the joint steel pipe 5 at predetermined intervals, when placing the steel pipe sheet pile 2 while fitting the joint steel pipes 5 together, it is possible to suppress the competition between the joint steel pipes 5. The placement resistance can be reduced and the workability can be improved.
When the joint steel pipes 5 are fitted to each other, three filling spaces A to C surrounded by the respective joint steel pipes are formed. When the three filling spaces A to C are filled with the filler 6, the filler 6 Is attached to the recessed portion 51 and the portion of the outer surface of the joint steel pipe 5 where the recessed portion 51 is formed, so that the displacement between the outer surface or the inner surface of each joint steel pipe 5 and the filler 6 can be suppressed. Shear strength can be improved. Moreover, since the filler 6 in the filling spaces A to C can also be constrained in the vertical direction (longitudinal direction), the displacement between the joint steel pipes 5 (the construction error in the direction in which the joint steel pipes are separated from each other or in the direction in which they are close to each other) is suppressed. The filling material 6 can be reliably filled into the filling spaces A to C, and the shear strength of the joint portion 3 can be further improved.

なお、本発明は、前記実施形態に限定されるものではなく、本発明の目的を達成できる他の構成等を含み、以下に示すような変形等も本発明に含まれる。
例えば、前記実施形態では、橋脚の基礎として用いられる鋼管矢板基礎1について説明したが、本発明における鋼管矢板基礎は、橋脚に限らず、任意の構造物を支持する基礎として利用することが可能である。また、本発明の鋼管矢板、および鋼管矢板の継手構造は、鋼管矢板基礎に限らず、土留め壁や護岸構造、地下構造物用連壁など任意の構造として利用可能であり、その用途は特に限定されるものではない。
In addition, this invention is not limited to the said embodiment, Including other structures etc. which can achieve the objective of this invention, the deformation | transformation etc. which are shown below are also contained in this invention.
For example, in the said embodiment, although the steel pipe sheet pile foundation 1 used as a foundation of a bridge pier was demonstrated, the steel pipe sheet pile foundation in this invention can be utilized as a foundation which supports not only a bridge pier but arbitrary structures. is there. Moreover, the steel pipe sheet pile of the present invention and the joint structure of the steel pipe sheet pile are not limited to the steel pipe sheet pile foundation, but can be used as an arbitrary structure such as a retaining wall, a revetment structure, a connecting wall for underground structures, and its use is particularly It is not limited.

前記実施形態では、窪み部51は、鋼管矢板2が打設された状態において、水平方向に沿うように形成されていたが、図8に示すように、窪み部51が斜め方向に沿って、外面から内部に向けて窪んで形成されていてもよい。   In the said embodiment, although the hollow part 51 was formed along the horizontal direction in the state by which the steel pipe sheet pile 2 was driven, as shown in FIG. It may be formed so as to be recessed from the outer surface toward the inside.

その他、本発明を実施するための最良の構成、方法などは、以上の記載で開示されているが、本発明は、これに限定されるものではない。すなわち、本発明は、主に特定の実施形態に関して特に図示され、かつ説明されているが、本発明の技術的思想および目的の範囲から逸脱することなく、以上述べた実施形態に対し、形状、材質、数量、その他の詳細な構成において、当業者が様々な変形を加えることができるものである。
従って、上記に開示した形状、材質などを限定した記載は、本発明の理解を容易にするために例示的に記載したものであり、本発明を限定するものではないから、それらの形状、材質などの限定の一部もしくは全部の限定を外した部材の名称での記載は、本発明に含まれるものである。
In addition, the best configuration, method and the like for carrying out the present invention have been disclosed in the above description, but the present invention is not limited to this. That is, the invention has been illustrated and described with particular reference to certain specific embodiments, but without departing from the spirit and scope of the invention, Various modifications can be made by those skilled in the art in terms of material, quantity, and other detailed configurations.
Therefore, the description limiting the shape, material, etc. disclosed above is an example for easy understanding of the present invention, and does not limit the present invention. The description by the name of the member which remove | excluded the limitation of one part or all of such is included in this invention.

1…鋼管矢板基礎、2…鋼管矢板、3…継手部、4…鋼管矢板本管、5…継手鋼管、6…充填材、51…窪み部、52…スリット、53…未加工部、54…平坦部。   DESCRIPTION OF SYMBOLS 1 ... Steel pipe sheet pile foundation, 2 ... Steel pipe sheet pile, 3 ... Joint part, 4 ... Steel pipe sheet pile main pipe, 5 ... Joint steel pipe, 6 ... Filler, 51 ... Recessed part, 52 ... Slit, 53 ... Unprocessed part, 54 ... Flat part.

Claims (4)

鋼管矢板本管と、当該鋼管矢板本管の外面に固定される継手鋼管とを備える鋼管矢板であって、
前記継手鋼管には、当該継手鋼管の軸方向に所定間隔、かつ当該継手鋼管の外面から内部に向けて窪む窪み部と、当該継手鋼管の軸方向に延びるスリットとが形成され
前記窪み部は、前記継手鋼管の周方向に断続して形成され、
前記スリットは、前記窪み部が形成されていない部分である未加工部のうち、前記窪み部間の軸方向に連続する平坦部に形成され、
前記平坦部は、前記継手鋼管の周方向において、前記スリットの開口端縁から前記窪み部まで所定寸法を有していることを特徴とする鋼管矢板。
A steel pipe sheet pile comprising a steel pipe sheet pile main pipe and a joint steel pipe fixed to the outer surface of the steel pipe sheet pile main pipe,
Wherein the joint steel pipe, a predetermined distance in the axial direction of those該継hand steel pipe and a recessed recess portion toward the inside from the outer surface of the joint steel pipe, and a slit extending in the axial direction of those該継hand steel pipe is formed,
The recess is formed intermittently in the circumferential direction of the joint steel pipe,
The slit is formed in a flat portion that is continuous in the axial direction between the hollow portions, among the unprocessed portions that are portions where the hollow portions are not formed,
The said flat part has a predetermined dimension from the opening edge of the said slit to the said hollow part in the circumferential direction of the said joint steel pipe, The steel pipe sheet pile characterized by the above-mentioned .
互いに隣り合って打設される請求項1に記載の鋼管矢板のうち、一方の前記継手鋼管と他方の前記継手鋼管との嵌合によって鋼管矢板同士を連結することを特徴とする鋼管矢板の継手構造。 The steel pipe sheet pile according to claim 1, wherein the steel pipe sheet piles are connected to each other by fitting one of the joint steel pipes and the other of the joint steel pipes. Construction. 請求項に記載の鋼管矢板の継手構造によって隣り合う鋼管矢板同士が連結されたことを特徴とする鋼管矢板基礎。 A steel pipe sheet pile foundation in which adjacent steel pipe sheet piles are connected by the joint structure of steel pipe sheet piles according to claim 2 . 鋼管矢板本管と、当該鋼管矢板本管の外面に固定される継手鋼管とを備える鋼管矢板を製造する製造方法であって、
前記継手鋼管の軸方向に所定間隔で、当該継手鋼管の外面から内部に向けて窪むようにロール加工、またはプレス加工により窪み部を形成しておき、
前記継手鋼管における前記窪み部以外の未加工部に対して前記軸方向にスリットを形成してから、前記継手鋼管を前記継手鋼管本管の外面に溶接することを特徴とする鋼管矢板の製造方法。
A manufacturing method of manufacturing a steel pipe sheet pile comprising a steel pipe sheet pile main pipe and a joint steel pipe fixed to the outer surface of the steel pipe sheet pile main pipe,
In a predetermined interval in the axial direction of the joint steel pipe, a recess is formed by roll processing or press processing so as to be recessed from the outer surface of the joint steel pipe,
A method of manufacturing a steel pipe sheet pile, comprising forming a slit in the axial direction with respect to an unprocessed part other than the hollow part in the joint steel pipe, and then welding the joint steel pipe to an outer surface of the joint steel pipe main pipe. .
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