JP5367537B2 - Construction method and structure of steel pipe sheet pile - Google Patents

Construction method and structure of steel pipe sheet pile Download PDF

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JP5367537B2
JP5367537B2 JP2009251063A JP2009251063A JP5367537B2 JP 5367537 B2 JP5367537 B2 JP 5367537B2 JP 2009251063 A JP2009251063 A JP 2009251063A JP 2009251063 A JP2009251063 A JP 2009251063A JP 5367537 B2 JP5367537 B2 JP 5367537B2
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steel pipe
pipe sheet
sheet pile
mortar
hole
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JP2011094430A (en
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栄世 岩村
義臣 市橋
健二 村井
康祐 横関
良一 芦澤
聖 小林
輝道 秦
聡 竹内
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Kajima Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for constructing steel pipe sheet piles with excellent work efficiency, which drives and fixes the steel pipe sheet piles into the ground even on the soft ground on the base rock, and to provide a structure using the same. <P>SOLUTION: Super-setting delay mortar 15 used as a sediment support member is filled in a casing 11a (in a hole 13a) while pulling out the casing 11a from the hole 13a. The super-setting delay type mortar 15 is filled close to a boundary between the base rock 3b and the soft ground 3a. Each steel pipe sheet pile 5a is formed in a position held between super-setting delay mortar filling parts, and each steel pipe sheet pile 5b is installed in the super-setting delay mortar filling part in a position held between the steel pipe sheet piles 5a. <P>COPYRIGHT: (C)2011,JPO&amp;INPIT

Description

本発明は、特に硬い地盤である岩盤等の上に、土砂等が堆積したような軟弱地盤が存在する場合に好適な、鋼管矢板の施工方法およびこれを用いた構造体に関するものである。   The present invention relates to a steel pipe sheet pile construction method and a structure using the steel pipe sheet pile, which are particularly suitable when soft ground such as earth and sand is deposited on a rock that is a hard ground.

従来、地山が崩壊することのない岩盤のみの地盤の場合、鋼管矢板を打設するためには、ケーシングを用いた全周回転掘削機等を用いて地盤を削孔し、ケーシングを抜き取った後に、鋼管矢板を孔に挿入して順次鋼管矢板を設置する方法が採用される。鋼管矢板は、地盤との隙間に充填されるモルタル等で固定される。この際、隣り合う鋼管矢板同士は、鋼管矢板側方に設けられた継手同士を互いに嵌合して設置される。したがって、継手部を含めた鋼管矢板が挿入可能な外径の孔を、地盤へ削孔する必要がある。   Conventionally, in the case of ground only with rocks where the ground does not collapse, in order to place steel pipe sheet piles, the ground was drilled using an all-around rotary excavator using a casing, and the casing was extracted. Later, a method is adopted in which steel pipe sheet piles are sequentially installed by inserting the steel pipe sheet piles into the holes. The steel pipe sheet pile is fixed with mortar or the like filled in a gap with the ground. At this time, adjacent steel pipe sheet piles are installed by fitting joints provided on the side of the steel pipe sheet piles to each other. Therefore, it is necessary to drill a hole having an outer diameter into which the steel pipe sheet pile including the joint portion can be inserted into the ground.

一方、地盤によっては、鋼管矢板を固定することが可能な硬い地盤である岩盤上に、堆積土砂等の堆積層(軟弱地盤)が存在する場合がある。この場合、同様な方法で鋼管矢板を打設しようとすると、ケーシングを抜き取った際に、上部の堆積層の土砂が孔内に流れ落ち、孔を埋めてしまう場合がある。これを防止するため、全周回転掘削機等で削孔した孔にケーシングを引き抜きながら砂等を投入して地山崩壊を防止する。しかし、岩盤部に形成された孔内へ投入した砂等は、上方からの鋼管矢板の挿入に対して周囲に逃げ場がなく、砂等がますます締まり、挿入が困難となる。また、仮に挿入ができても、その後、鋼管矢板周囲にセメントミルク等を充填することが困難であり、地盤に鋼管矢板を固定することが困難である。   On the other hand, depending on the ground, a sedimentary layer (soft ground) such as sedimentary earth and sand may exist on the rock which is a hard ground to which the steel pipe sheet pile can be fixed. In this case, if a steel pipe sheet pile is to be placed by the same method, when the casing is pulled out, earth and sand in the upper deposited layer may flow down into the hole and fill the hole. In order to prevent this, sand or the like is thrown into the hole drilled by an all-around rotary excavator or the like while pulling out the casing to prevent natural ground collapse. However, sand or the like thrown into the hole formed in the rock portion has no escape around the insertion of the steel pipe sheet pile from above, and the sand or the like is further tightened, making insertion difficult. Moreover, even if it can insert, it is difficult to fill cement milk etc. around a steel pipe sheet pile after that, and it is difficult to fix a steel pipe sheet pile to the ground.

このような、削孔後の土砂の孔内への流入を防ぐための方法としては、例えば、掘削孔内のケーシング内に基礎杭を挿入し、基礎杭とケーシングとの間に充填材を充填した後、ケーシングを上昇させる基礎杭の施工方法がある(特許文献1)。   As a method for preventing the inflow of earth and sand after drilling into the hole, for example, a foundation pile is inserted into the casing in the excavation hole, and a filler is filled between the foundation pile and the casing. After that, there is a construction method of a foundation pile that raises the casing (Patent Document 1).

また、岩盤層に全周回転掘削機で削孔後、ケーシングを引き抜くとともに、掘削孔内に粘土モルタルを充填する方法がある(特許文献2)。   Further, there is a method in which after drilling a rock layer with an all-around rotary excavator, the casing is pulled out and clay mortar is filled in the excavation hole (Patent Document 2).

特開昭62−6023JP 62-6023 特開2002−201635JP 2002-201635 A

しかし、特許文献1記載の方法は、基礎杭のように単独で設置されるものであれば良いが、鋼管矢板のように、互いに隣接する鋼管矢板同士を継手で接合する必要がある場合には、そもそもケーシング同士が重なり合うため、ケーシングを抜き取る前に隣り合う鋼管矢板を嵌合設置することは不可能である。   However, the method described in Patent Document 1 only needs to be installed alone like a foundation pile, but when steel pipe sheet piles adjacent to each other need to be joined together by a joint like a steel pipe sheet pile. In the first place, since the casings overlap each other, it is impossible to fit and install adjacent steel pipe sheet piles before removing the casings.

また、特許文献2のような方法では、粘土モルタルがケーシングと置換されるため、充填された粘土モルタル部には土砂等が流入することはないが、そもそも粘土モルタルは強度が弱く、鋼管矢板を岩盤に固定するためには強度不足である。一方、高強度のモルタルを充填したのでは、鋼管矢板自体を挿入することができなくなるため望ましくない。   Moreover, in the method like patent document 2, since clay mortar is replaced with a casing, earth and sand etc. do not flow into the filled clay mortar part, but clay mortar is weak in the first place, and a steel pipe sheet pile is used. Insufficient strength to fix to bedrock. On the other hand, filling with high strength mortar is not desirable because the steel pipe sheet pile itself cannot be inserted.

本発明は、このような問題に鑑みてなされたもので、岩盤上に軟弱地盤が存在するような場合でも、鋼管矢板を打設して地盤に固定することができ、作業性に優れる鋼管矢板の施工方法およびこれを用いた構造体を提供することを目的とする。   The present invention has been made in view of such a problem, and even when soft ground exists on the rock, a steel pipe sheet pile can be placed and fixed to the ground, and has excellent workability. An object of the present invention is to provide a construction method and a structure using the construction method.

前述した目的を達成するため、第1の発明は、鋼管矢板の施工方法であって、後打ち鋼管矢板打設予定部にケーシングを用いて地盤に第1の孔を形成する工程(a)と、前記第1の孔よりケーシングを引き抜くとともに、前記第1の孔の内部に、土砂支持部材を設ける工程(b)と、前記後打ち鋼管矢板打設予定部と隣り合う先打ち鋼管矢板打設予定部にケーシングを用いて前記第1の孔と端部が重なるように地盤に第2の孔を形成する工程(c)と、前記第2の孔の内部のケーシング内に先打ち鋼管矢板を設置し、前記先打ち鋼管矢板とケーシングとの隙間および前記先打ち鋼管矢板の内部に第1のモルタルを充填し、前記第2の孔よりケーシングを引き抜く工程(d)と、前記第1の孔の内部の前記土砂支持部材に対して、後打ち鋼管矢板を打設する工程(e)と、を具備し、前記土砂支持部材は、凝結遅延性を有する超凝結遅延型モルタルであり、前記超凝結遅延型モルタルは、凝結遅延材としてグルコン酸が0.3〜1.5%添加されており、前記工程(c)および前記工程(d)の間、前記超凝結遅延型モルタルの凝結を開始させないことを特徴とする鋼管矢板の施工方法である。この場合、前記超凝結遅延型モルタルは、前記工程(c)および前記工程(d)に要する日数の2倍以上の凝結遅延性を有し、かつ、最終圧縮強度が10N/mm 以上であってもよく、また、前記超凝結遅延型モルタルには、後打ち鋼管矢板用骨材および増粘剤が添加されていてもよい。 In order to achieve the above-mentioned object, the first invention is a method for constructing a steel pipe sheet pile, the step (a) of forming a first hole in the ground using a casing in a post-punched steel pipe sheet pile placing scheduled portion; The step (b) of pulling out the casing from the first hole and providing an earth and sand support member inside the first hole, and placing the steel pipe sheet pile adjacent to the post-cast steel pipe sheet pile placing scheduled portion A step (c) of forming a second hole in the ground so that the end of the first hole overlaps with the first hole using a casing in the planned portion; and a steel pipe sheet pile in the casing inside the second hole. A step (d) of installing, filling the first mortar into the gap between the steel pipe sheet pile and the casing and the inside of the steel pipe sheet pile, and pulling out the casing from the second hole; and the first hole Against the earth and sand support member inside Was provided with the step of pouring (e), the said soil supporting member is a super-retarding type mortar with setting retardation property, the ultrasonic coagulation delayed mortar, gluconic acid 0 as retarding material. The steel pipe sheet pile construction method is characterized in that it is added in an amount of 3 to 1.5% and does not start the setting of the super setting delay type mortar during the step (c) and the step (d) . In this case, the ultra-set delay mortar has a set delay of more than twice the number of days required for the step (c) and the step (d), and the final compressive strength is 10 N / mm 2 or more. In addition, aggregates for post-coating steel sheet piles and thickeners may be added to the super-set delay type mortar.

第2の発明は、鋼管矢板の施工方法であって、後打ち鋼管矢板打設予定部にケーシングを用いて地盤に第1の孔を形成する工程(a)と、前記第1の孔よりケーシングを引き抜くとともに、前記第1の孔の内部に、土砂支持部材を設ける工程(b)と、前記後打ち鋼管矢板打設予定部と隣り合う先打ち鋼管矢板打設予定部にケーシングを用いて前記第1の孔と端部が重なるように地盤に第2の孔を形成する工程(c)と、前記第2の孔の内部のケーシング内に先打ち鋼管矢板を設置し、前記先打ち鋼管矢板とケーシングとの隙間および前記先打ち鋼管矢板の内部に第1のモルタルを充填し、前記第2の孔よりケーシングを引き抜く工程(d)と、前記第1の孔の内部の前記土砂支持部材に対して、後打ち鋼管矢板を打設する工程(e)と、を具備し、前記土砂支持部材は、鉛直方向に連通する複数の仕切りにより区画された構造体であり、前記構造体の上方には蓋が形成設けられ、前記工程(e)の後、前記構造体の内部に第2のモルタルを充填することを特徴とする鋼管矢板の施工方法である。この場合、前記構造体の前記仕切りには、水平方向に貫通する複数の流通孔が設けられ、前記第1のモルタルは先打ち鋼管矢板用骨材を含み、前記先打ち鋼管矢板用骨材の大きさが、前記流通孔よりも大きいことが望ましい。2nd invention is the construction method of a steel pipe sheet pile, Comprising: The process (a) which forms a 1st hole in the ground using a casing in a post-punching steel pipe sheet pile installation scheduled part, and a casing from said 1st hole And a step (b) of providing an earth and sand support member inside the first hole, and using a casing for the pre-struck steel pipe sheet pile driving scheduled part adjacent to the post-struck steel pipe sheet pile driving planned part. A step (c) of forming a second hole in the ground so that the end of the first hole overlaps with the first hole, and a pre-tipped steel pipe sheet pile is installed in a casing inside the second hole, A step (d) of filling the gap between the casing and the inside of the steel pipe sheet pile with the first mortar, and pulling out the casing from the second hole; and the earth and sand supporting member inside the first hole. On the other hand, a step (e) of placing a post-rolled steel pipe sheet pile, The earth and sand support member is a structure defined by a plurality of partitions communicating in a vertical direction, and a lid is formed above the structure, and after the step (e), the structure Is filled with a second mortar, and is a construction method of a steel pipe sheet pile. In this case, the partition of the structure is provided with a plurality of through holes penetrating in the horizontal direction, and the first mortar includes aggregates for pre-tipped steel pipe sheet piles, It is desirable that the size is larger than the flow hole.

前記後打ち鋼管矢板打設予定部および/または前記先打ち鋼管矢板打設予定部の地盤は、岩盤上に軟弱地盤が形成された地盤であり、前記工程(a)は、前記岩盤と前記軟弱地盤との境界近傍まで前記土砂支持部材が設けられることが望ましい。The ground of the post-cast steel pipe sheet pile placement planned portion and / or the pre-cast steel pipe sheet pile placement planned portion is a ground in which a soft ground is formed on the rock, and the step (a) includes the rock and the soft ground It is desirable that the earth and sand support member is provided up to the vicinity of the boundary with the ground.

前記工程(d)は、前記第1のモルタルの充填前に、前記先打ち鋼管矢板の側面に長手方向に沿って形成される第1の継手の内部に棒状部材を挿入し、前記第1の継手の内部への前記第1のモルタルの浸入を抑制し、前記工程(e)の前に、前記棒状部材を撤去し、前記工程(e)は、前記後打ち鋼管矢板の側面に長手方向に沿って形成される第2の継手と前記第1の継手とが嵌合するように前記後打ち鋼管矢板を打設することが望ましい。In the step (d), before filling the first mortar, a rod-shaped member is inserted into the first joint formed along the longitudinal direction on the side surface of the pre-tipped steel pipe sheet pile, The penetration of the first mortar into the inside of the joint is suppressed, and the rod-shaped member is removed before the step (e), and the step (e) is performed in the longitudinal direction on the side surface of the post-worked steel pipe sheet pile. It is desirable to place the post-work steel pipe sheet pile so that the second joint formed along the first joint and the first joint are fitted.

第1および第2の発明によれば、第1の孔にはケーシングを引き抜くとともに土砂支持部材が設けられ、これと隣接する第2の孔は、ケーシング内に先打ち鋼管矢板を設置した後にモルタルを充填してケーシングを抜き取るため、隣り合うケーシング同士が干渉することがなく、隣接する鋼管矢板を効率良く打設することができる。また、後打ち鋼管矢板を土砂支持部材に打設するため、後打ち鋼管矢板打設部位に土砂等が流入することがない。なお、先打ち鋼管矢板用のケーシングは、土砂支持部材の一部を除去するように設置(削孔)されるため、鋼管矢板同士を接合することが可能である。 According to the first and second inventions, the first hole is provided with the earth and sand support member while the casing is pulled out, and the second hole adjacent to the first hole is provided with the mortar after the pre-installed steel pipe sheet pile is installed in the casing. Since the casing is extracted by filling the adjacent steel pipe sheet piles, the adjacent casing sheet piles can be efficiently placed without interfering with each other. In addition, since the post-cast steel pipe sheet pile is placed on the earth and sand support member, earth and sand do not flow into the post-placed steel pipe sheet pile placement site. Since the casing for the steel pipe sheet pile is installed (perforated) so as to remove a part of the sediment support member, the steel pipe sheet piles can be joined to each other.

また、土砂支持部材を岩盤と軟弱地盤との境界近傍まで設ければ、より確実に土砂の流入(岩盤側の孔内への土砂の流入)を防ぐことができる。   In addition, if the earth and sand support member is provided up to the vicinity of the boundary between the rock and the soft ground, the inflow of earth and sand (the inflow of earth and sand into the hole on the rock side) can be prevented more reliably.

また、先打ち鋼管矢板へのモルタルの充填前に、鋼管矢板側面の継手内に棒状部材を挿入しておくことで、継手内へモルタルが流入することを防ぎ、継手が閉塞することを防ぐことができる。このため、後打ち鋼管矢板の打設時に、互いの継手を嵌合させることができる。   In addition, by inserting a rod-like member into the joint on the side of the steel pipe sheet pile before filling the mortar into the steel pipe sheet pile, it prevents the mortar from flowing into the joint and prevents the joint from being blocked. Can do. For this reason, a mutual joint can be made to fit at the time of placement of a post-rolled steel pipe sheet pile.

また、土砂支持部材が超凝結遅延型モルタルであれば、後打ち鋼管矢板設置部に土砂支持部材を充填し、先打ち鋼管矢板を設置した後でも、超凝結遅延型モルタルの硬化が進行していないため後打ち鋼管矢板の設置が容易である。また、設置後は超凝結遅延型モルタルの硬化が進行し、高い強度で鋼管矢板を固定することができる。この際、超凝結遅延型モルタルの凝結遅延性は、少なくとも先打ち鋼管矢板の施工日数の2倍(後打ち鋼管矢板の両側分の施工期間)であれば、先打ち鋼管矢板設置後でも超凝結遅延型モルタルの効果が進行せず、後打ち鋼管矢板の打設が容易である。また、超凝結遅延型モルタルの最終圧縮強度が10N/mm以上であれば、確実に鋼管矢板を地盤に固定することができる。 In addition, if the sediment support member is a super setting delay type mortar, the hardening of the super setting delay type mortar has progressed even after filling the steel plate sheet pile installation part with the sediment support member and installing the precast steel pipe sheet pile. It is easy to install a post-rolled steel sheet pile. Moreover, after the installation, the hardening of the super-set delay type mortar proceeds, and the steel pipe sheet pile can be fixed with high strength. At this time, if the setting delay of the super setting delay type mortar is at least twice as long as the construction time of the pre-cast steel pipe sheet pile (the construction period for both sides of the post-cast steel pipe sheet pile), it is super condensed even after installation of the pre-made steel pipe sheet pile. The effect of the delayed mortar does not proceed, and it is easy to place a post-rolled steel sheet pile. Moreover, if the final compressive strength of a super setting delay type mortar is 10 N / mm < 2 > or more, a steel pipe sheet pile can be reliably fixed to the ground.

超凝結遅延型モルタルには、後打ち鋼管矢板用骨材が添加されていればより強度を高くすることができ、また増粘剤が添加されていれば、長時間の保持により骨材が下方に沈降することを抑制することができる。   Super-aggregation-type mortar can increase strength if aggregates for post-pipe steel sheet piles are added, and if thickeners are added, the aggregate is lowered by holding for a long time. It is possible to suppress sedimentation.

また、土砂支持部材として、鉛直方向に連通する複数の孔(複数の仕切り)を有する構造体を用い、上部に蓋を形成することで、上方からの土砂の流入を防ぐことができるとともに、当該構造体に対して後打ち鋼管矢板を打設すれば、後打ち鋼管矢板を確実に打設することができる。この際、構造体にモルタルが充填されれば、後打ち鋼管矢板を確実に地盤に固定することができる。   In addition, as a sediment support member, a structure having a plurality of holes (plural partitions) communicating in the vertical direction is used, and by forming a lid on the top, inflow of sediment from above can be prevented, and If the post-fired steel pipe sheet pile is driven against the structure, the post-fired steel pipe sheet pile can be reliably driven. At this time, if the structure is filled with mortar, the post-cast steel sheet pile can be reliably fixed to the ground.

また、構造体の仕切りに水平方向に貫通する複数の流通孔が形成されれば、モルタル充填時に、モルタルが流通孔を通ることで、より確実に構造体内部に充填させることができる。この際、先打ち鋼管矢板打設時に使用されるモルタルに先打ち鋼管矢板用骨材を含み、先打ち鋼管矢板用骨材が流通孔よりも大きければ、先打ち鋼管矢板打設時に先打ち鋼管矢板用骨材が流通孔に詰まり、モルタルが構造体内部に侵入することを抑制することができる。なお、後打ち鋼管矢板用骨材を用いる場合には、後打ち鋼管矢板用骨材は流通孔よりも小さい。   Further, if a plurality of through holes penetrating in the horizontal direction are formed in the partition of the structure, the mortar can pass through the through holes at the time of mortar filling, so that the structure can be more reliably filled. At this time, if the steel sheet pile sheet aggregate is included in the mortar used at the time of casting the steel pipe sheet pile, and the aggregate for the steel sheet pile sheet is larger than the flow hole, the steel pipe at the time of casting the steel pipe sheet pile is provided. It can suppress that the aggregate for sheet piles is plugged into the flow hole, and the mortar enters the inside of the structure. In addition, when using the aggregate for post-coating steel pipe sheet piles, the aggregate for post-coating steel pipe sheet piles is smaller than the flow hole.

の発明は、第1および第2の発明にかかる鋼管矢板の施工方法によって施工される構造体であって、前記土砂支持部材に設けられる前記後打ち鋼管矢板と、前記第1のモルタルによって固定される前記先打ち鋼管矢板とが交互に形成されることを特徴とする構造体である。 3rd invention is the structure constructed | assembled by the construction method of the steel pipe sheet pile concerning 1st and 2nd invention, Comprising: By the said post-coating steel pipe sheet pile provided in the said earth-and-sand support member, and the said 1st mortar The structure is characterized in that the fixed steel pipe sheet piles to be fixed are alternately formed.

の発明によれば、岩盤上に堆積土砂等が存在する場所でも、確実に鋼管矢板が地盤に固定され、隣り合う各鋼管矢板同士が確実に接合された構造体を得ることができる。 According to the third aspect of the invention, it is possible to obtain a structure in which steel pipe sheet piles are reliably fixed to the ground, and adjacent steel pipe sheet piles are reliably joined even in a place where sedimentary earth or the like is present on the rock.

本発明によれば、岩盤上に軟弱地盤が存在するような場合でも、鋼管矢板を打設して地盤に固定することができ、作業性に優れる鋼管矢板の施工方法およびこれを用いた構造体を提供することができる。   According to the present invention, even when soft ground is present on the rock, a steel pipe sheet pile can be placed and fixed to the ground, and a steel pipe sheet pile construction method having excellent workability and a structure using the same Can be provided.

構造体1を示す図で、(a)は立面図、(b)は平面図。It is a figure which shows the structure 1, (a) is an elevation view, (b) is a top view. 鋼管矢板の施工方法を示す図で、ケーシングを貫入する工程を示す図。The figure which shows the construction method of a steel pipe sheet pile, and is a figure which shows the process of penetrating a casing. 鋼管矢板の施工方法を示す図で、ケーシングを抜きながら超凝結遅延型モルタルを充填する工程を示す図。The figure which shows the construction method of a steel pipe sheet pile, and is a figure which shows the process of filling a super setting delay type mortar, removing a casing. 鋼管矢板の施工方法を示す図で、超凝結遅延型モルタルの充填が完了した状態を示す図。It is a figure which shows the construction method of a steel pipe sheet pile, and is a figure which shows the state which filling of the super setting delay type mortar was completed. 鋼管矢板の施工方法を示す図で、さらに隣接する部位にケーシングを貫入する工程を示す図で、(a)は立面図、(b)は(a)のB−B線断面図。It is a figure which shows the construction method of a steel pipe sheet pile, and is a figure which shows the process of penetrating a casing in the site | part which adjoins further, (a) is an elevation view, (b) is the BB sectional drawing of (a). 鋼管矢板の施工方法を示す図で、ケーシング内に鋼管矢板を設置する工程を示す図で、(a)は立面図、(b)は(a)のC−C線断面図。It is a figure which shows the construction method of a steel pipe sheet pile, and is a figure which shows the process of installing a steel pipe sheet pile in a casing, (a) is an elevation view, (b) is CC sectional view taken on the line of (a). 鋼管矢板の施工方法を示す図で、ケーシングを抜きながらモルタルを充填する工程を示す図で、(a)は立面図、(b)は(a)のC−C線断面図。It is a figure which shows the construction method of a steel pipe sheet pile, and is a figure which shows the process of filling mortar, removing a casing, (a) is an elevation view, (b) is CC sectional view taken on the line of (a). 鋼管矢板の施工方法を示す図で、超凝結遅延型モルタルに鋼管矢板を打設する工程を示す図で、(a)は立面図、(b)は(a)のC−C線断面図。It is a figure which shows the construction method of a steel pipe sheet pile, and is a figure which shows the process of placing a steel pipe sheet pile in a super setting delay type mortar, (a) is an elevation view, (b) is a CC line sectional view of (a). . 鋼管矢板の打設が完了した状態を示す図。The figure which shows the state which the placement of the steel pipe sheet pile was completed. 構造体の平面図であり、鋼管矢板の打設順序を示す図。It is a top view of a structure, and is a figure showing the placing order of a steel pipe sheet pile. 超凝結遅延型モルタルに代えて構造体25を設置した状態を示す図で、(a)は立面図、(b)は(a)のG−G線断面図、(c)は(a)のH−H線断面図。It is a figure which shows the state which replaced with the super setting delay type mortar, and has shown the state which installed the structure 25, (a) is an elevation view, (b) is the GG sectional view taken on the line (a), (c) is (a). HH sectional view taken on the line. 構造体25に鋼管矢板を打設する工程を示す図。The figure which shows the process of placing a steel pipe sheet pile in the structure. 図12(b)のK−K線断面図。KK sectional drawing of FIG.12 (b).

以下、本発明の実施の形態にかかる鋼管矢板の施工方法等について説明する。図1は、本発明にかかる構造体1を示す図であり、図1(a)は構造体1の立面図、図1(b)は構造体1の平面図である。構造体1は、主に、鋼管矢板5、底版9、腹起し7等により形成される。   Hereinafter, the construction method and the like of the steel pipe sheet pile according to the embodiment of the present invention will be described. 1A and 1B are diagrams showing a structure 1 according to the present invention, in which FIG. 1A is an elevation view of the structure 1 and FIG. 1B is a plan view of the structure 1. The structure 1 is mainly formed of a steel pipe sheet pile 5, a bottom plate 9, an uplift 7 and the like.

地盤3が掘削され、複数の鋼管矢板5が円形に配列される。地盤3は、下方が岩盤3bであり、岩盤3bの上方に堆積土砂等の軟弱地盤3aが形成される。鋼管矢板5は岩盤3bの深さまで設けられる。構造体1の鋼管矢板5で囲まれた範囲の底部には底版9が設けられる。また、円形に配列された鋼管矢板5の内面には、補強部材である腹起し7が円形に設置される。なお、詳細は後述するが、鋼管矢板5同士は継手によって接合される。また、鋼管矢板の配列は円形に限られず、矩形等さまざまな形状に適用可能である。   The ground 3 is excavated, and a plurality of steel pipe sheet piles 5 are arranged in a circle. The ground 3 has a bedrock 3b below, and a soft ground 3a such as sedimentary soil is formed above the bedrock 3b. The steel pipe sheet pile 5 is provided to the depth of the bedrock 3b. A bottom plate 9 is provided at the bottom of the structure 1 surrounded by the steel pipe sheet pile 5. In addition, on the inner surface of the steel pipe sheet piles 5 arranged in a circle, a bulge 7 as a reinforcing member is installed in a circle. In addition, although mentioned later for details, the steel pipe sheet piles 5 are joined by a coupling. Further, the arrangement of the steel pipe sheet piles is not limited to a circle, and can be applied to various shapes such as a rectangle.

次に、構造体1の施工方法を説明する。図2は、ケーシング11aを設置した状態を示す立面図である。まず、地盤3を岩盤3bに達するように、全周回転掘削機によってケーシング11aを用いて孔13aを掘削する。ケーシング11a内部の土砂等は排出される。したがって、ケーシング11aの下端が岩盤3bに達し、また、ケーシング11aの上端は軟弱地盤3aよりも上方に達する。   Next, the construction method of the structure 1 will be described. FIG. 2 is an elevation view showing a state in which the casing 11a is installed. First, the hole 13a is excavated using the casing 11a by an all-around rotary excavator so that the ground 3 reaches the rock 3b. The earth and sand inside the casing 11a is discharged. Therefore, the lower end of the casing 11a reaches the bedrock 3b, and the upper end of the casing 11a reaches above the soft ground 3a.

次に、図3に示すように、孔13aよりケーシング11aを抜き取りつつ(図中矢印A方向)、ケーシング11a内(孔13a内)に土砂支持部材である超凝結遅延型モルタル15を充填する。超凝結遅延型モルタル15は、岩盤3bと軟弱地盤3aとの境界近傍まで充填される。すなわち、超凝結遅延モルタル15は、岩盤3bおよび軟弱地盤3aの下方の一部に充填される。軟弱地盤3a部分は、ケーシング内部の掘削土あるいは別途投入する砂にて埋め戻される。なお、超凝結遅延型モルタル15の充填は、岩盤3bと軟弱地盤3aとの境界近傍まで行えばよく、境界よりもやや低い高さまででもよい。   Next, as shown in FIG. 3, the casing 11a is pulled out from the hole 13a (in the direction of arrow A in the figure), and the inside of the casing 11a (inside the hole 13a) is filled with the supercondensation delay type mortar 15 as a sediment support member. The super setting delay mortar 15 is filled up to the vicinity of the boundary between the rock 3b and the soft ground 3a. That is, the super setting delay mortar 15 is filled in a part below the rock 3b and the soft ground 3a. The soft ground 3a portion is backfilled with excavated soil inside the casing or sand to be added separately. The super-set delay mortar 15 may be filled up to the vicinity of the boundary between the rock 3b and the soft ground 3a, or may be slightly lower than the boundary.

なお、超凝結遅延モルタル15としては、凝結遅延材としてグルコン酸やグルコヘプトン酸、オキシカルボン酸、などが用いられ、例えばグルコン酸を0.3〜1.5%程度モルタルに添加すれば良い。グルコン酸を0.3%添加すれば、約200時間の凝結遅延性を得ることができる。なお、凝結遅延性とは、モルタルの生成後凝結が開始されるまでの時間を指す。   In addition, as the super setting delay mortar 15, gluconic acid, glucoheptonic acid, oxycarboxylic acid, or the like is used as a setting delay material. For example, gluconic acid may be added to the mortar by about 0.3 to 1.5%. If 0.3% of gluconic acid is added, a setting delay of about 200 hours can be obtained. In addition, setting delay property refers to time until the setting starts after the production | generation of mortar.

以上のような超凝結遅延モルタル15の充填部位(孔13aの掘削位置)は後打ち鋼管矢板打設予定部に形成される。すなわち、詳細は後述するが、後打ち鋼管矢板が打設される部位となる。同様の工程を繰り返し、図4に示すように、所定間隔をあけて後打ち鋼管矢板を打設する部位(後打ち鋼管矢板打設予定部)に超凝結遅延モルタル15が充填される。なお、後打ち鋼管矢板打設予定部同士の間隔は、後述する先打ち鋼管矢板が打設可能な距離だけあけられる。すなわち、後打ち鋼管矢板打設予定部の間が先打ち鋼管矢板打設予定部となる。なお、以下の図面では、中央の超凝結遅延モルタル15のみを図示し、間隔をあけて両隣に形成される部分については図示を省略する。   The filling portion (excavation position of the hole 13a) of the super setting delay mortar 15 as described above is formed in a post-punched steel pipe sheet pile placing scheduled portion. That is, although mentioned later for details, it becomes a site | part in which a post-worked steel pipe sheet pile is driven. The same process is repeated, and as shown in FIG. 4, the supercondensation delay mortar 15 is filled in a portion where the post-pipe steel pipe sheet piles are to be placed at a predetermined interval (scheduled steel pipe sheet pile placement portion). In addition, as for the space | interval of the post-punched steel pipe sheet pile driving | running | working plan parts, the distance which can be set in the steel pipe sheet pile mentioned later is opened. That is, the portion between the post-striking steel pipe sheet pile placement scheduled portions becomes the pre-struck steel pipe sheet pile placement planned portion. In the following drawings, only the central super setting delay mortar 15 is shown, and the portions formed on both sides at intervals are not shown.

図5はケーシング11bを設置した状態を示す図で、図5(a)は立面図、図5(b)は図5(a)のB−B線断面図である。図5(a)に示すように、前述した先打ち鋼管矢板打設予定部(後打ち鋼管矢板打設予定部の隣)の地盤3に、全周回転掘削機によってケーシング11bを用いて孔13bを掘削する。ケーシング11bも下端が岩盤3bまで達し、上端が地盤3上に露出する。この際、図5(b)に示すように、孔13aの一部と孔13bの一部が互いに重なり合うように、孔13bが形成される。なお、ケーシング11b内の土砂やモルタル等は排出される。   FIG. 5 is a view showing a state in which the casing 11b is installed, FIG. 5 (a) is an elevation view, and FIG. 5 (b) is a cross-sectional view taken along the line BB of FIG. 5 (a). As shown in FIG. 5 (a), a hole 13b is formed in the ground 3 of the previously-mentioned steel pipe sheet pile placing portion (next to the steel plate sheet pile placing planned portion) using a casing 11b by an all-around rotary excavator. Drilling. The lower end of the casing 11 b also reaches the bedrock 3 b and the upper end is exposed on the ground 3. At this time, as shown in FIG. 5B, the hole 13b is formed so that a part of the hole 13a and a part of the hole 13b overlap each other. In addition, the earth and sand, mortar, etc. in the casing 11b are discharged | emitted.

図6はケーシング11b内に鋼管矢板5aを設置した状態を示す図で、図6(a)は立面図、図6(b)は図6(a)のC−C線断面図である。図6に示すように、ケーシング11b内に先打ち鋼管矢板である鋼管矢板5aを挿入する。鋼管矢板5aは、図6(b)に示すように、両端に継手19aが設けられる。継手19aは、鋼管矢板5aの長手方向に沿って鋼管矢板外面の対向する位置に一対設けられる。継手19aは一部が開口したC字断面形状の部材である。   6A and 6B are views showing a state in which the steel pipe sheet pile 5a is installed in the casing 11b. FIG. 6A is an elevation view, and FIG. 6B is a cross-sectional view taken along the line C-C in FIG. As shown in FIG. 6, a steel pipe sheet pile 5a which is a pre-tipped steel pipe sheet pile is inserted into the casing 11b. As shown in FIG. 6B, the steel pipe sheet pile 5a is provided with joints 19a at both ends. A pair of the joints 19a is provided at positions facing the outer surface of the steel pipe sheet pile along the longitudinal direction of the steel pipe sheet pile 5a. The joint 19a is a member having a C-shaped cross section that is partially opened.

次に、図7に示すように、ケーシング11bと鋼管矢板5aとの隙間および鋼管矢板5a内部に第1のモルタルであるモルタル21を充填しつつ、モルタル21固化前にケーシング11bを引き抜く(図中矢印D方向)。したがって、モルタル21は、鋼管矢板5aと孔13b(岩盤3b)との隙間および鋼管矢板5a内部に充填される。モルタル21の充填の際には、あらかじめ継手19a内部に棒状部材23が挿入される。したがって、継手19a内部にはモルタル21は充填されない。モルタル21は、例えば、超凝結遅延モルタル15の充填高さと略同じ程度の高さまで充填されればよい。以上により、鋼管矢板5aが設置される。   Next, as shown in FIG. 7, while filling the gap between the casing 11b and the steel pipe sheet pile 5a and the inside of the steel pipe sheet pile 5a with the mortar 21 as the first mortar, the casing 11b is pulled out before the mortar 21 is solidified (in the drawing). Arrow D direction). Therefore, the mortar 21 is filled in the gap between the steel pipe sheet pile 5a and the hole 13b (rock 3b) and the inside of the steel pipe sheet pile 5a. When the mortar 21 is filled, the rod-like member 23 is inserted into the joint 19a in advance. Therefore, the mortar 21 is not filled in the joint 19a. For example, the mortar 21 may be filled to a height that is approximately the same as the filling height of the super setting delay mortar 15. The steel pipe sheet pile 5a is installed by the above.

なお、棒状部材23は、円形断面のみではなく、継手19aのスリット部が埋まらないような凸部を有してもよく、また、後述する継手19bが継手19aと嵌合可能なように、モルタルの非充填部を形成できるような断面形状のものを用いればよい。また、棒状部材23の外周には、モルタルとの剥離部材を設けておくことが望ましい。   The rod-shaped member 23 may have not only a circular cross section but also a convex portion that does not fill the slit portion of the joint 19a, and the mortar so that a joint 19b described later can be fitted to the joint 19a. What is necessary is just to use the thing of the cross-sectional shape which can form this non-filling part. Moreover, it is desirable to provide a mortar peeling member on the outer periphery of the rod-shaped member 23.

次に、図8(a)に示すように、モルタル21が固化した後、後打ち鋼管矢板である鋼管矢板5bを超凝結遅延モルタル15内に挿入する(図中矢印E方向)。鋼管矢板5bの挿入に当たっては、あらかじめ、継手19a内の棒状部材を撤去し、図8(b)に示すように、鋼管矢板5bの継手19bと鋼管矢板5aの継手19aとを嵌合させるように挿入する。なお、軟弱地盤3aにおいては、鋼管矢板5bの挿入時に、挿入部位に埋め戻した掘削土あるいは砂等が容易に周囲に逃げることができるため、鋼管矢板5bを容易に挿入することができる。また、岩盤3bにおいては、超凝結遅延モルタル15の凝結前であり、まだ流動性を有する状態であるため、鋼管矢板5bの挿入は容易である。   Next, as shown to Fig.8 (a), after the mortar 21 solidifies, the steel pipe sheet pile 5b which is a post-coating steel pipe sheet pile is inserted in the super condensing delay mortar 15 (arrow E direction in the figure). In inserting the steel pipe sheet pile 5b, the rod-shaped member in the joint 19a is removed in advance, and the joint 19b of the steel pipe sheet pile 5b and the joint 19a of the steel pipe sheet pile 5a are fitted as shown in FIG. 8 (b). insert. In addition, in the soft ground 3a, when the steel pipe sheet pile 5b is inserted, the excavated soil or sand buried in the insertion site can easily escape to the surroundings, so that the steel pipe sheet pile 5b can be easily inserted. In the rock mass 3b, the steel pipe sheet pile 5b can be easily inserted because it is before the setting of the super setting delay mortar 15 and still has fluidity.

なお、超凝結遅延モルタル15の凝結遅延性としては、上述のように、少なくとも両隣に鋼管矢板5aを設置後、鋼管矢板5bを設置するまでに凝結しなければよい。このため、少なくとも、鋼管矢板5aの打設工数の2倍(2本の鋼管矢板5aを打設するまでの期間)以上の凝結遅延性を有すれば良い。たとえば、鋼管矢板5aの打設日数がおよそ4日である場合には、8日間以上(約200時間)の凝結遅延性を有すれば良い。また、鋼管矢板5bを確実に固定するためには、少なくとも、最終圧縮強度が10N/mm以上である必要がある。例えば、グルコン酸0.3%の添加では、最大50N/mm程度が可能である。なお、鋼管矢板の打設順序や工程等に応じて、凝結遅延性(凝結遅延材の添加量)は適宜調整すれば良い。 In addition, as the setting delay property of the super setting delay mortar 15, as described above, after setting the steel pipe sheet pile 5a at least on both sides, it does not have to be set until the steel pipe sheet pile 5b is set. For this reason, it should just have the setting delay property more than twice the placing man-hour of the steel pipe sheet pile 5a (period until two steel pipe sheet piles 5a are driven). For example, when the number of days for placing the steel pipe sheet pile 5a is about 4 days, it is sufficient that the setting delay is 8 days or more (about 200 hours). Further, in order to securely fix the steel pipe sheet pile 5b, at least the final compressive strength needs to be 10 N / mm 2 or more. For example, with the addition of 0.3% gluconic acid, a maximum of about 50 N / mm 2 is possible. In addition, what is necessary is just to adjust a setting retarding property (addition amount of a setting retarder) suitably according to the placement order, process, etc. of a steel pipe sheet pile.

図9は、以上の工程により、鋼管矢板5a、5bが設置された状態を示す図である。超凝結遅延モルタル15が所定の凝結遅延後に凝結して固化することで、鋼管矢板5bも岩盤3bに固定される。以上により、鋼管矢板5a、5bが打設される。   FIG. 9 is a diagram showing a state in which the steel pipe sheet piles 5a and 5b are installed by the above process. The super setting delay mortar 15 sets and solidifies after a predetermined setting delay, whereby the steel pipe sheet pile 5b is also fixed to the rock mass 3b. Thus, the steel pipe sheet piles 5a and 5b are driven.

次に、各鋼管矢板の打設順序を説明する。図10は、鋼管矢板5a、5bが打設された状態を示す図である。先打ち鋼管矢板である鋼管矢板5aは、前述のように、先打ち鋼管矢板打設予定部である鋼管矢板打設予定部24aに打設され、後打ち鋼管矢板である鋼管矢板5bは後打ち鋼管矢板打設予定部である鋼管矢板打設予定部24bに打設される。鋼管矢板打設予定部24aと鋼管矢板打設予定部24bとは交互に設定される。鋼管矢板の打設は、例えば、隣り合う数本のグループに分けて行ってもよい。たとえば、図10のグループIについて施工後、グループII、グループIII、・・・、グループIXの順に施工してもよい。いずれにしても、鋼管矢板5aと鋼管矢板5bとが交互に形成されれば良い。   Next, the placing order of each steel pipe sheet pile will be described. FIG. 10 is a view showing a state where the steel pipe sheet piles 5a and 5b are driven. As described above, the steel pipe sheet pile 5a, which is a pre-struck steel pipe sheet pile, is placed on the steel pipe sheet pile placement part 24a, which is a pre-struck steel pipe sheet pile placement part, and the steel pipe sheet pile 5b, which is a post-punch steel pipe sheet pile, is post-struck. The steel pipe sheet pile placement portion 24b, which is a steel pipe sheet pile placement portion, is driven. The steel pipe sheet pile placing scheduled portion 24a and the steel pipe sheet pile placing scheduled portion 24b are alternately set. Placing the steel pipe sheet piles may be performed, for example, in groups of several adjacent ones. For example, after construction for group I in FIG. 10, construction may be performed in the order of group II, group III,..., Group IX. In any case, the steel pipe sheet pile 5a and the steel pipe sheet pile 5b may be formed alternately.

例えば、T位置の鋼管矢板打設予定部24bに、超凝結遅延モルタル15を充填(第1工程)し、超凝結遅延モルタル15充填部で挟まれたS位置の鋼管矢板打設予定部24aに鋼管矢板5aを打設した後(第2工程)、V位置の鋼管矢板打設予定部24bに、超凝結遅延モルタル15を充填し(第3工程)、U位置の鋼管矢板打設予定部24aに鋼管矢板5aを打設する(第4工程)。次に、鋼管矢板5aで挟まれた超凝結遅延モルタル15充填部であるT位置に鋼管矢板5bを打設する(第5工程)。以上のように、一つずつ円周方向に構築してもよい。   For example, the steel pipe sheet pile placing portion 24b at the T position is filled with the super setting delay mortar 15 (first step), and the steel pipe sheet pile placing planned portion 24a at the S position sandwiched between the super setting delay mortar 15 filling portions 24a. After the steel pipe sheet pile 5a is placed (second step), the steel pipe sheet pile placing planned portion 24b at the V position is filled with the supercondensation delay mortar 15 (third step), and the steel pipe sheet pile placing planned portion 24a at the U position is filled. The steel pipe sheet pile 5a is driven (fourth step). Next, the steel pipe sheet pile 5b is placed at the T position, which is a filling portion of the supercondensation delay mortar 15 sandwiched between the steel pipe sheet piles 5a (fifth step). As described above, it may be constructed in the circumferential direction one by one.

いずれにしても、鋼管矢板5aは、所定の間隔をあけて形成された鋼管矢板5bの打設位置予定部の超凝結遅延モルタル充填部の間に挟まれた位置に形成され、鋼管矢板5aの間に挟まれた位置の超凝結遅延モルタル充填部に鋼管矢板5bを設置すれば良い。以上を繰り返すことで、超凝結遅延モルタルによって固定される鋼管矢板5bとモルタル21によって固定される鋼管矢板5aとが交互に形成される。   In any case, the steel pipe sheet pile 5a is formed at a position sandwiched between the supercondensation delay mortar filling portions of the planned placement position of the steel pipe sheet pile 5b formed at a predetermined interval. What is necessary is just to install the steel pipe sheet pile 5b in the super congealing delay mortar filling part of the position pinched | interposed between them. By repeating the above, the steel pipe sheet pile 5b fixed by the super setting delay mortar and the steel pipe sheet pile 5a fixed by the mortar 21 are alternately formed.

本実施の形態にかかる鋼管矢板の施工方法によれば、下部に岩盤3b上に軟弱地盤3aが形成される部位においても、確実に鋼管矢板を設置することができる。特に、土砂支持部材が用いられ、埋め戻した掘削土や砂等が岩盤内の孔へ崩れ落ちることによる、孔の閉塞がない。このため、岩盤部における鋼管矢板の挿入作業や、鋼管矢板の固定を確実に行うことができる。なお、軟弱地盤においては、周囲に容易に土砂が流動可能であるため、孔が埋まってしまっても、鋼管矢板の挿入には問題がない。   According to the construction method of the steel pipe sheet pile according to the present embodiment, it is possible to reliably install the steel pipe sheet pile even at the site where the soft ground 3a is formed on the rock 3b in the lower part. In particular, a sediment support member is used, and there is no blockage of the hole due to collapse of the backfilled excavated soil or sand into the hole in the rock. For this reason, the insertion work of the steel pipe sheet pile in a rock part and the fixation of a steel pipe sheet pile can be performed reliably. In soft ground, since earth and sand can easily flow around, there is no problem in inserting a steel pipe sheet pile even if the hole is filled.

また、土砂支持部材が超凝結遅延モルタルであるため、上方からの土砂を支持し、岩盤における孔内への土砂の流入を防ぐことができるとともに、鋼管矢板5bの打設時には、凝結が遅延しているため鋼管矢板5bの挿入が容易であり、その後、所定強度以上で凝結するため、鋼管矢板5bが確実に固定される。すなわち、超凝結遅延モルタルは、隣り合う2本の鋼管矢板5aの打設の間は凝結が開始しないため、鋼管矢板5b打設時に超凝結遅延モルタルが凝結することがなく、凝結後は、鋼管矢板5bの固定に十分な強度を発現するため、鋼管矢板が確実に固定される。   Moreover, since the earth and sand support member is a super-aggregation delay mortar, it can support earth and sand from above and prevent inflow of earth and sand into the hole in the rock, and the setting is delayed when the steel pipe sheet pile 5b is placed. Therefore, it is easy to insert the steel pipe sheet pile 5b, and thereafter, the steel pipe sheet pile 5b is securely fixed because it is condensed at a predetermined strength or more. That is, since the setting delay mortar does not start during the placement of the two adjacent steel pipe sheet piles 5a, the super setting delay mortar does not set when the steel pipe sheet pile 5b is placed. In order to express sufficient strength for fixing the sheet pile 5b, the steel pipe sheet pile is securely fixed.

なお、超凝結遅延モルタルには、骨材を添加してもよい。この場合、長時間にわたって保持される間に骨材が下部に沈殿しないように、増粘剤を添加することが望ましい。増粘剤としては、例えばスルホン基を有する芳香族化合物および/またはその塩と、アルキルトリメチルアンモニウム塩の複合体、セルロース系高分子、ベントナイトやセピオライトなどの粘土鉱物などが使用できる。   In addition, you may add an aggregate to a super setting delay mortar. In this case, it is desirable to add a thickener so that the aggregate does not settle to the lower part while being held for a long time. As the thickener, for example, a complex of an aromatic compound having a sulfone group and / or a salt thereof and an alkyltrimethylammonium salt, a cellulosic polymer, a clay mineral such as bentonite or sepiolite can be used.

次に、第2の実施の形態にかかる、鋼管矢板の施工方法について説明する。なお、本実施の形態において、図2〜図9と同様の構成については、同一の符号を付し、重複した説明を省略する。第2の実施の形態は、第1の実施の形態と略同様であるが、土砂支持部材として、超凝結遅延モルタルに代えて、構造体25を用いる点で異なる。   Next, the construction method of the steel pipe sheet pile according to the second embodiment will be described. In the present embodiment, the same components as those in FIGS. 2 to 9 are denoted by the same reference numerals, and redundant description is omitted. The second embodiment is substantially the same as the first embodiment, but differs in that a structure 25 is used in place of the super-aggregation delay mortar as the earth and sand support member.

図11(a)は、構造体25を用いた工程を示す図で、図3に対応する図であり、図11(b)は図11(a)のG−G線断面、図11(c)は図11(a)のH−H線断面図である。構造体25は、図11(b)に示すように、内部にハニカム断面構造を有する筒部材である。すなわち、構造体25は、長手方向に設けられた複数の仕切り27によって仕切られた、複数の孔29が連通する部材である。構造体25は、外径がケーシング11aの内径よりもわずかに小さい。構造体25の外面の孔は後打ち鋼管矢板用骨材よりも大きく、先打ち鋼管矢板用骨材よりも小さければ良い。また、構造体25内部の孔29の形状は、6角形でなくてもよく、四角形や丸形などいずれでも良い。構造体25は、セラミックス製やモルタル製などの部材である。   FIG. 11A is a diagram showing a process using the structure 25 and corresponds to FIG. 3. FIG. 11B is a cross-sectional view taken along the line GG of FIG. ) Is a cross-sectional view taken along line HH in FIG. As shown in FIG. 11B, the structure 25 is a cylindrical member having a honeycomb cross-sectional structure inside. That is, the structure 25 is a member that is partitioned by a plurality of partitions 27 provided in the longitudinal direction and that communicates with a plurality of holes 29. The outer diameter of the structure 25 is slightly smaller than the inner diameter of the casing 11a. The hole of the outer surface of the structure 25 should just be larger than the aggregate for post-coating steel pipe sheet piles, and should be smaller than the aggregate for pre-coating steel pipe sheet piles. Further, the shape of the hole 29 in the structure 25 may not be hexagonal, and may be any shape such as a square or a round shape. The structure 25 is a member made of ceramics or mortar.

構造体25の仕切り27には、水平方向に隣接する孔29同士を連通する流通孔31が複数形成される。さらに、構造体25の上方には、蓋17aが複数設けられる。蓋17aは、ゴム製や樹脂製などで良く、構造体25上方の孔29を塞ぐように設置される。   The partition 27 of the structure 25 is formed with a plurality of flow holes 31 that allow the holes 29 adjacent in the horizontal direction to communicate with each other. Further, a plurality of lids 17 a are provided above the structure 25. The lid 17a may be made of rubber or resin, and is installed so as to close the hole 29 above the structure 25.

構造体25は、ケーシング11aを抜き取る際(図中矢印F方向)、ケーシング11a内に挿入され、孔13a内に挿入される。構造体25は、岩盤3bと軟弱地盤3aとの境界近傍まで設けられる。また、一番下側に設置された蓋17aは、境界部と同一かわずかに下方側に来るように設置される。   The structure 25 is inserted into the casing 11a and inserted into the hole 13a when the casing 11a is extracted (in the direction of arrow F in the figure). The structure 25 is provided up to the vicinity of the boundary between the rock 3b and the soft ground 3a. Further, the lid 17a installed at the lowermost side is installed so as to be the same as or slightly below the boundary portion.

その後、図5〜図7と同様の手順で両隣に鋼管矢板5aを打設する。なお、この際、構造体25の一部は孔13b掘削時に切除される。また、鋼管矢板5bの固定に用いられるモルタル21には、先打ち鋼管矢板用骨材が添加される。先打ち鋼管矢板用骨材の大きさは、構造体25の流通孔31の径よりも大きい。したがって、モルタル21が構造体25内部に流入することがない。   Then, the steel pipe sheet pile 5a is driven on both sides in the same procedure as FIGS. At this time, a part of the structure 25 is cut off when the hole 13b is excavated. Moreover, the aggregate for a steel pipe sheet pile is added to the mortar 21 used for fixing the steel pipe sheet pile 5b. The size of the aggregate for the steel pipe sheet pile is larger than the diameter of the flow hole 31 of the structure 25. Therefore, the mortar 21 does not flow into the structure 25.

両隣の鋼管矢板5aが固定されたのち、図12(a)に示すように構造体25上に鋼管矢板5bを配置し、鋼管矢板5bを打設する(図中矢印J方向)。鋼管矢板5bは、軟弱地盤3bにおいては、埋め戻した掘削土や砂等が周囲に容易に移動できるため、挿入が容易である。また、岩盤3bにおいては、鋼管矢板5bの先端が構造体25の仕切り27を破壊しながら挿入される。なお、蓋17aは、鋼管矢板5bの先端で同様に切断または破断される。   After the adjacent steel pipe sheet piles 5a are fixed, the steel pipe sheet piles 5b are arranged on the structure 25 as shown in FIG. 12 (a), and the steel pipe sheet piles 5b are driven (in the direction of arrow J in the figure). The steel pipe sheet pile 5b can be easily inserted in the soft ground 3b because the excavated soil, sand, etc. that have been backfilled can easily move around. In the bedrock 3b, the tip of the steel pipe sheet pile 5b is inserted while breaking the partition 27 of the structure 25. The lid 17a is similarly cut or broken at the tip of the steel pipe sheet pile 5b.

図12(b)に示すように、鋼管矢板5bが完全に挿入されると、構造体25(鋼管矢板5bの内部および外周部)に第2のモルタルであるモルタル22が充填される。   As shown in FIG. 12 (b), when the steel pipe sheet pile 5b is completely inserted, the structure 25 (inside and outer peripheral portion of the steel pipe sheet pile 5b) is filled with the mortar 22 as the second mortar.

図13は図12(b)のK−K線断面図である。図13に示すように、モルタル22は、構造体25の流通孔31を通り、全孔29内に充填される。すなわち、鋼管矢板5bは、モルタル22によって固定される。構造体25は、鋼管矢板5bの打設に伴い、多くの部位が破損するが、これらの破片はモルタル22と一体に固化し、鋼管矢板5bは確実に固定される。なお、モルタル22に後打ち鋼管矢板用骨材が含まれる場合には、後打ち鋼管矢板用骨材の大きさを流通孔31よりも小さくしておけばよい。   FIG. 13 is a cross-sectional view taken along the line KK of FIG. As shown in FIG. 13, the mortar 22 passes through the flow holes 31 of the structure 25 and is filled in all the holes 29. That is, the steel pipe sheet pile 5 b is fixed by the mortar 22. Although many parts of the structure 25 are damaged as the steel pipe sheet pile 5b is placed, these pieces are solidified integrally with the mortar 22, and the steel pipe sheet pile 5b is securely fixed. Note that when the mortar 22 includes aggregate for post-cast steel pipe sheet pile, the size of the aggregate for post-pipe steel pipe sheet pile may be made smaller than the flow hole 31.

第2の実施の形態によれば、第1の実施の形態と同様の効果を得ることができる。また、超凝結遅延モルタルを用いないため、超凝結遅延モルタルの凝結時間等を気にすることもない。このため、温度や工程等に基づいて、凝結遅延材の添加量等を制御したり管理したりする必要がない。   According to the second embodiment, an effect similar to that of the first embodiment can be obtained. In addition, since the super setting delay mortar is not used, the setting time of the super setting delay mortar is not a concern. For this reason, it is not necessary to control or manage the amount of setting retarder added based on temperature, process, and the like.

また、構造体25は、上方に蓋17aが形成されるため、上方からの土砂を確実に支持し、構造体25b内部(岩盤における孔13a内)に土砂が流入することを防止することができる。特に、蓋17aが複数形成されるため、より確実に土砂を支持することができる。   Further, since the structure 25 is formed with the lid 17a on the upper side, it can reliably support the earth and sand from above, and can prevent the earth and sand from flowing into the structure 25b (inside the hole 13a in the rock). . In particular, since a plurality of lids 17a are formed, the earth and sand can be supported more reliably.

構造体25は、セラミックス製やモルタル製であり、鋼管矢板5bによって容易に破壊できる。このため、鋼管矢板5bの打設時には、鋼管矢板5bの先端部によって、構造体の25の蓋17a、仕切り27が破壊され、構造体25内部に鋼管矢板5bが挿入される。このため、鋼管矢板5bの打設の際に、土砂等による悪影響がない。また、構造体25は、内部に多くの空間(孔29)が形成されているため、破壊された破片等は、これらの空間に押しのけられる。したがって、鋼管矢板5bの打設が容易である。   The structure 25 is made of ceramics or mortar, and can be easily broken by the steel pipe sheet pile 5b. For this reason, at the time of placing the steel pipe sheet pile 5b, the lid 17a and the partition 27 of the structure 25 are broken by the tip of the steel pipe sheet pile 5b, and the steel pipe sheet pile 5b is inserted into the structure 25. For this reason, when the steel pipe sheet pile 5b is placed, there is no adverse effect due to earth and sand. In addition, since many spaces (holes 29) are formed in the structure 25, broken pieces and the like are pushed away into these spaces. Therefore, it is easy to place the steel pipe sheet pile 5b.

構造体25の仕切り27には、流通孔31が設けられるため、鋼管矢板5b打設後にモルタル22が構造体25全体に充填される。したがって、鋼管矢板5の固定を確実に行うことができる。   Since the flow hole 31 is provided in the partition 27 of the structure 25, the entire structure 25 is filled with the mortar 22 after the steel pipe sheet pile 5 b is placed. Therefore, the steel pipe sheet pile 5 can be reliably fixed.

また、流通孔の大きさは、隣接する鋼管矢板5aの設置および固定に用いられるモルタル21に添加される先打ち鋼管矢板用骨材よりも小さい。したがって、構造体25の一部が切除された状態でモルタル21が充填されても、先打ち鋼管矢板用骨材が流通孔31に詰まるため、モルタル21が構造体25内部に流入して空間を埋めてしまうことがない。また、流通孔の大きさは、モルタル22に含まれる後打ち鋼管矢板用骨材よりも大きい。したがって、モルタル22が流通孔に詰まることがない。   Further, the size of the flow hole is smaller than the aggregate for the pre-tipped steel pipe sheet pile added to the mortar 21 used for installing and fixing the adjacent steel pipe sheet pile 5a. Therefore, even if the mortar 21 is filled in a state in which a part of the structure 25 is cut off, the aggregate for the steel pipe sheet pile is clogged in the flow hole 31, so that the mortar 21 flows into the structure 25 and fills the space. It will never be buried. In addition, the size of the flow hole is larger than that of the aggregate for the post-rolled steel pipe sheet pile included in the mortar 22. Therefore, the mortar 22 does not clog the flow hole.

以上、添付図を参照しながら、本発明の実施の形態を説明したが、本発明の技術的範囲は、前述した実施の形態に左右されない。当業者であれば、特許請求の範囲に記載された技術的思想の範疇内において各種の変更例または修正例に想到し得ることは明らかであり、それらについても当然に本発明の技術的範囲に属するものと了解される。   As mentioned above, although embodiment of this invention was described referring an accompanying drawing, the technical scope of this invention is not influenced by embodiment mentioned above. It is obvious for those skilled in the art that various modifications or modifications can be conceived within the scope of the technical idea described in the claims, and these are naturally within the technical scope of the present invention. It is understood that it belongs.

1………構造体
3………地盤
3a………軟弱地盤
3b………岩盤
5、5a、5b………鋼管矢板
7………腹起し
9………底版
11a、11b………ケーシング
13a、13b………孔
15………超凝結遅延型モルタル
17、17a………蓋
19a、19b………継手
21………モルタル
23………棒状部材
24a、24b………鋼管矢板打設予定部
25………構造体
27………仕切り
29………孔
31………流通孔
1 ... Structure 3 ... Ground 3a ... Soft ground 3b ... Rocks 5, 5a, 5b ... Steel pipe sheet pile 7 ... Raised 9 ... Bottom plates 11a, 11b ... Casing 13a, 13b ......... Hole 15 ......... Super setting delay type mortar 17, 17a ......... Cover 19a, 19b ......... Joint 21 ......... Mortar 23 ......... Bar-shaped member 24a, 24b ......... Steel sheet pile Planned portion 25 ......... Structure 27 ......... Partition 29 ......... Hole 31 ......... Flow hole

Claims (8)

鋼管矢板の施工方法であって、
後打ち鋼管矢板打設予定部にケーシングを用いて地盤に第1の孔を形成する工程(a)と、
前記第1の孔よりケーシングを引き抜くとともに、前記第1の孔の内部に、土砂支持部材を設ける工程(b)と、
前記後打ち鋼管矢板打設予定部と隣り合う先打ち鋼管矢板打設予定部にケーシングを用いて前記第1の孔と端部が重なるように地盤に第2の孔を形成する工程(c)と、
前記第2の孔の内部のケーシング内に先打ち鋼管矢板を設置し、前記先打ち鋼管矢板とケーシングとの隙間および前記先打ち鋼管矢板の内部に第1のモルタルを充填し、前記第2の孔よりケーシングを引き抜く工程(d)と、
前記第1の孔の内部の前記土砂支持部材に対して、後打ち鋼管矢板を打設する工程(e)と、
を具備し、
前記土砂支持部材は、凝結遅延性を有する超凝結遅延型モルタルであり、
前記超凝結遅延型モルタルは、凝結遅延材としてグルコン酸が0.3〜1.5%添加されており、前記工程(c)および前記工程(d)の間、前記超凝結遅延型モルタルの凝結を開始させないことを特徴とする鋼管矢板の施工方法。
A steel pipe sheet pile construction method,
A step (a) of forming a first hole in the ground using a casing in a post-punched steel pipe sheet pile placing scheduled portion;
A step (b) of pulling out the casing from the first hole and providing an earth and sand support member inside the first hole;
Step (c) of forming a second hole in the ground so that the first hole and the end overlap with each other by using a casing in the pre-struck steel pipe sheet pile driving scheduled part adjacent to the post-struck steel pipe sheet pile driving planned part. When,
A steel pipe sheet pile is installed in the casing inside the second hole, the gap between the steel pipe sheet pile and the casing and the inside of the steel pipe sheet pile is filled with the first mortar, A step (d) of pulling out the casing from the hole;
A step (e) of placing a post-rolled steel pipe sheet pile against the earth and sand support member inside the first hole;
Equipped with,
The earth and sand support member is a super setting delay type mortar having a setting delay property,
Gluconic acid is added in an amount of 0.3 to 1.5% as the setting retarder in the super set retarding mortar. During the steps (c) and (d), the setting of the super set retarding mortar is performed. The construction method of the steel pipe sheet pile characterized by not starting .
前記超凝結遅延型モルタルは、前記工程(c)および前記工程(d)に要する日数の2倍以上の凝結遅延性を有し、かつ、最終圧縮強度が10N/mm以上であることを特徴とする請求項記載の鋼管矢板の施工方法。 The ultra-setting delay type mortar has a setting delay property that is twice or more the number of days required for the step (c) and the step (d), and has a final compressive strength of 10 N / mm 2 or more. The construction method of the steel pipe sheet pile according to claim 1 . 前記超凝結遅延型モルタルには、後打ち鋼管矢板用骨材および増粘剤が添加されていることを特徴とする請求項または請求項に記載の鋼管矢板の施工方法。 The construction method of a steel pipe sheet pile according to claim 1 or 2 , wherein an aggregate for a post-coating steel pipe sheet pile and a thickener are added to the super setting delay type mortar. 鋼管矢板の施工方法であって、
後打ち鋼管矢板打設予定部にケーシングを用いて地盤に第1の孔を形成する工程(a)と、
前記第1の孔よりケーシングを引き抜くとともに、前記第1の孔の内部に、土砂支持部材を設ける工程(b)と、
前記後打ち鋼管矢板打設予定部と隣り合う先打ち鋼管矢板打設予定部にケーシングを用いて前記第1の孔と端部が重なるように地盤に第2の孔を形成する工程(c)と、
前記第2の孔の内部のケーシング内に先打ち鋼管矢板を設置し、前記先打ち鋼管矢板とケーシングとの隙間および前記先打ち鋼管矢板の内部に第1のモルタルを充填し、前記第2の孔よりケーシングを引き抜く工程(d)と、
前記第1の孔の内部の前記土砂支持部材に対して、後打ち鋼管矢板を打設する工程(e)と、
を具備し、
前記土砂支持部材は、鉛直方向に連通する複数の仕切りにより区画された構造体であり、前記構造体の上方には蓋が形成設けられ、前記工程(e)の後、前記構造体の内部に第2のモルタルを充填することを特徴とする鋼管矢板の施工方法。
A steel pipe sheet pile construction method,
A step (a) of forming a first hole in the ground using a casing in a post-punched steel pipe sheet pile placing scheduled portion;
A step (b) of pulling out the casing from the first hole and providing an earth and sand support member inside the first hole;
Step (c) of forming a second hole in the ground so that the first hole and the end overlap with each other by using a casing in the pre-struck steel pipe sheet pile driving scheduled part adjacent to the post-struck steel pipe sheet pile driving planned part. When,
A steel pipe sheet pile is installed in the casing inside the second hole, the gap between the steel pipe sheet pile and the casing and the inside of the steel pipe sheet pile is filled with the first mortar, A step (d) of pulling out the casing from the hole;
A step (e) of placing a post-rolled steel pipe sheet pile against the earth and sand support member inside the first hole;
Equipped with,
The earth and sand support member is a structure that is partitioned by a plurality of partitions that communicate in the vertical direction, and a lid is formed above the structure, and after the step (e), inside the structure The construction method of the steel pipe sheet pile characterized by filling a 2nd mortar .
前記構造体の前記仕切りには、水平方向に貫通する複数の流通孔が設けられ、前記第1のモルタルは先打ち鋼管矢板用骨材を含み、前記先打ち鋼管矢板用骨材の大きさが、前記流通孔よりも大きいことを特徴とする請求項記載の鋼管矢板の施工方法。 The partition of the structure is provided with a plurality of flow holes penetrating in the horizontal direction, and the first mortar includes aggregate for a steel pipe sheet pile, and the size of the aggregate for the steel pipe sheet pile is The construction method of the steel pipe sheet pile according to claim 4 , wherein the construction is larger than the flow hole. 前記後打ち鋼管矢板打設予定部および/または前記先打ち鋼管矢板打設予定部の地盤は、岩盤上に軟弱地盤が形成された地盤であり、
前記工程(a)は、前記岩盤と前記軟弱地盤との境界近傍まで前記土砂支持部材が設けられることを特徴とする請求項1から請求項5のいずれかに記載の鋼管矢板の施工方法。
The ground of the post-cast steel pipe sheet pile placement planned portion and / or the pre-cast steel pipe sheet pile placement planned portion is a ground in which a soft ground is formed on the rock.
The construction method for a steel pipe sheet pile according to any one of claims 1 to 5, wherein in the step (a), the earth and sand support member is provided up to the vicinity of a boundary between the rock and the soft ground.
前記工程(d)は、前記第1のモルタルの充填前に、前記先打ち鋼管矢板の側面に長手方向に沿って形成される第1の継手に棒状部材を挿入し、前記第1の継手の内部への前記第1のモルタルの浸入を抑制し、
前記工程(e)の前に、前記棒状部材を撤去し、
前記工程(e)は、前記後打ち鋼管矢板の側面に長手方向に沿って形成される第2の継手と前記第1の継手とが嵌合するように前記後打ち鋼管矢板を打設することを特徴とする請求項1から請求項6のいずれかに記載の鋼管矢板の施工方法。
In the step (d), before filling the first mortar, a rod-shaped member is inserted into a first joint formed along the longitudinal direction on the side surface of the pre-tipped steel pipe sheet pile, Suppress the penetration of the first mortar into the interior,
Before the step (e), the rod-shaped member is removed,
In the step (e), the post-worked steel pipe sheet pile is driven so that the second joint formed along the longitudinal direction on the side surface of the post-work steel pipe sheet pile and the first joint are fitted. The construction method of the steel pipe sheet pile according to any one of claims 1 to 6 .
請求項1から請求項のいずれかに記載の鋼管矢板の施工方法によって施工される構造体であって、前記土砂支持部材に設けられる前記後打ち鋼管矢板と、前記第1のモルタルによって固定される前記先打ち鋼管矢板とが交互に形成されることを特徴とする構造体。 A structure that is applied by the construction method of a steel pipe sheet pile as claimed in any one of claims 7, is fixed and the latter of steel sheet pile provided in the soil supporting member, by the first mortar The structure is characterized in that the pre-tipped steel pipe sheet piles are alternately formed.
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