JP5330102B2 - Continuous water washer - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a water washing machine with short tubs, which performs efficient washing under a condition according to the kinds of objects to be washed and also rapidly performs rinsing with a small amount of rinsing water, relating to a continuous water washing machine for continuously performing washing and rinsing by successively transferring the objects to be washed to a plurality of tubs continuing in an axial direction. <P>SOLUTION: The continuous water washing machine is configured such that bottom feeding structures for feeding the objects to be washed at tub bottom parts are adopted in the tubs 1b-1e in a washing area 10 excluding the final tub 1f of the washing area, and water-permeable center feed scoops 25 for feeding the objects to be washed by passing the objects through the centers of the tubs, while dehydrating, are used for the final tub 1f of the washing area and the whole tubs in a rinsing area 20. The structures are adopted, thereby providing the continuous water washing machine which is compact with excellent rinsing performance. <P>COPYRIGHT: (C)2011,JPO&amp;INPIT

Description

  The present invention relates to a water-washing type washing machine that includes a plurality of washing tubs that are continuous in the axial direction, and sequentially carries out washing and rinsing by sequentially transferring articles to be washed from the upstream side to the downstream side. is there.

  Provided with a plurality of washing tubs partitioned by a partition wall in the rotary drum and continuing in the axial direction of the rotary drum, to the final tank to be discharged from the first tank into which the article is to be washed, on the downstream side in the feed direction of the article to be washed A continuous water washing machine is known in which objects to be washed are sequentially transferred to adjacent tanks (hereinafter referred to as “next tanks”) to perform continuous washing and rinsing. This type of continuous water washer is equipped with a feeding device that sends the object to be washed to the next tank in each tub, and washing is performed in each tub by swinging the rotating drum while holding the feeding device upward. The object to be washed is transferred to the next tank by rotating the rotating drum once in the operation direction of the apparatus.

  The feed device has a bottom feed structure that feeds the object to be washed to the next tank at the bottom of the rotary drum, and a center feed structure that lifts the object to be washed on the surface of the washing liquid in each tank and sends it to the next tank. There is. An example of a bottom feed structure using a bottom feed plate and an example of a scoop having a center feed structure (center feed scoop) are shown in Patent Document 1 below, and a bottom part using a spiral partition is disclosed in Patent Document 2. Examples of feed structures and center feed scoops are shown.

  The rotary drum of a continuous water washing machine is generally a horizontal cylinder, and its internal tank is divided into a tank in the washing area upstream in the feed direction of the object to be washed and a tank in the downstream rinsing area. .

  Patent Document 1 proposes a continuous water washing machine in which the feeding device for the tank at the final part of the rotating drum has a central feeding structure and the other tank as a bottom feeding structure. As an example, from one rotating drum In the continuous water washing machine, the first embodiment in which only the feed device of the final tank is the central feed structure, and the rotary drum is divided into an upstream rotary drum, a downstream rotary drum, and two rotary drums. A second embodiment is shown in which only the feed device of the final tank is a central feed structure. In the second embodiment, the rotary drum is divided in the middle of the washing area, and one tank in the middle of the washing area and the final tank in the rinsing area serve as a feeding device having a central feed structure. All of the remaining tanks including the are the feeding devices of the bottom feeding structure. In Patent Document 1, only the final tank is a tank having a scoop, and the other tank is a tank having a transfer plate, whereby the overall length of the drum 1 can be shortened (paragraph 0019 of Patent Document 1). Is described.

  Patent Document 2 proposes a continuous washing machine in which the rotating drum is divided into two units, a washing region and a rinsing region, and the rotating drum on the rinsing side is driven to rotate at a slower speed than the rotating drum on the washing side. . In Patent Document 2, as an example, the feeding device of all the tubs in the washing region and the rinsing region is a central feeding scoop, the feeding device of all the tubs in the washing region is a central feeding scoop, and all the rinsing regions are An example in which the tank is a spiral partition having a bottom feeding structure and an example in which all the tanks in the washing region and the rinsing region are spiral partitions having a bottom feeding structure are shown.

JP 2000-288285 A Japanese Patent No. 2948387

  If a bottom feed plate or a spiral bulkhead structure is used to feed the object to be washed at the bottom of the tank as the feeding device, the tank width (the length in the axial direction of the rotating drum) is greater than when a central feed scoop is used to send the object to be washed through the tank center. It is possible to shorten the overall length of the washing machine, but the bottom feed plate and the spiral partition structure also send the washing liquid at the same time as the washing object, so the rinsing properties are poor. There is a problem of becoming.

  The structure with a center-feeding scoop that transports the object to be washed through the center of the tank can be sent to the next tank while draining water by forming the scoop with a water-based plate. Become. However, since the center-feed scoop lifts and feeds the object to be washed, it is necessary to provide a scoop large enough to scoop up a predetermined amount of the object to be washed. There is a problem that the tank width becomes larger than that of the feeding device, and the total length of the washing machine becomes longer.

  The continuous water-washing machine of this invention employs a bottom feed structure for sending an object to be washed at the bottom of the tank to the other tanks 1b to 1e in the washing area excluding the final tank 1f in the washing area 10, and the final tank 1f in the washing area. In addition, a continuous washing machine having a structure using a water-permeable center-feed scoop 25 that feeds the objects to be washed to all the tanks in the rinsing region 20 while draining water through the center of the tank is proposed. By adopting the above structure, it is possible to provide a continuous water washer that is compact and has excellent rinsing properties.

  Further, the rotary drum is divided into two units, a wash-side rotary drum 11 including all the tanks in the washing area 10 and a rinse-side rotary cylinder 21 including all the tanks in the rinsing area 20. Can be individually driven in a swinging manner and can be rotated once in synchronism, and a central feed scoop 25 is adopted as a feeding device for all the tanks of the last tank 1f of the washing side rotating drum 11 and the rinsing side rotating cylinder 21, thereby washing the region 10 By adopting the bottom feed plate 15 or the bottom feed structure of the spiral bulkhead structure in the tank except the final tank 1f, the overall length of the tank is short and the rocking speed and rocking angle are optimal for washing and rinsing. A continuous water washing machine capable of performing washing and rinsing can be provided.

  According to the present invention, it is possible to perform efficient washing under conditions according to the type of the object to be washed, and it is possible to obtain a continuous water washing machine with a short tank length that can be quickly rinsed with a small amount of rinsing water. effective.

  That is, by setting the final tank 1f in the washing area to the center feeding scoop 25 having a water hole, the washing object can be transferred to the rinsing tank while draining water containing the detergent, and the washing area 10 is rinsed. The amount of washing liquid brought into the region 20 is reduced, and the amount of water used for rinsing can be reduced.

  Since the washing liquid in the washing area 10 contains a lot of detergent and dirt, the continuous washing machine having the bottom feeding structure of the final tank 1f in the washing area is brought into the rinsing area 20 together with the washing object. When the washing liquid is taken out from the rinsing tank and the time for supplying the rinsing water to the predetermined water level after draining is combined, the actual rinsing time is shortened.

  In the washing area 10, the temperature is raised to about 80 ° C. to perform washing, but rinsing is performed at room temperature. By preventing the washing liquid in the washing area 10 from being brought into the rinsing area 20, it is possible to eliminate the temperature interference between the washing area 10 and the rinsing area 20, and to easily keep the bath temperature in the washing area 10 high. There is.

  By making all the tanks in the washing area 10 except the final washing tank 1f into tanks having a bottom feeding structure, the washing liquid is separated from the adjacent tank, and a predetermined amount is set for each batch of objects to be washed. The detergent concentration can be maintained, and efficient washing can be performed by individually changing the type and concentration of the detergent according to the object to be washed.

Schematic cross-sectional side view of the example Explanatory drawing which shows the state of each tank at the time of washing article sending Front view (a) and side view (b) schematically showing a bottom feed structure provided with a bottom feed plate Front view (a) and side view (b) schematically showing the center feed scoop Schematic front view of overflow tank

  Hereinafter, this invention is further demonstrated with reference to FIGS. 1-5 which show one Example of the continuous water-washing machine based on this invention.

  The continuous washing machine shown in the figure is a washing machine equipped with a total of 10 tanks, swings around the horizontal axis, performs washing in each tank, and rotates in a predetermined direction to transfer to the next tank. The right side of the figure is the upstream side in the transfer direction of the article to be washed, and the left side is the downstream side. At the upstream end of the horizontal cylindrical fixed outer cylinder 31 is provided a charging hopper 36 that guides the article to be cleaned to a charging port 33 that opens at the center of the circular small plate 32. The small-mouth plate 34 is provided with a circular discharge port 35 opened at the center thereof.

  On the upstream side and the downstream side of the outer cylinder 31, the washing inner cylinder 11 and the rinsing inner cylinder 21 rotate around a central axis that is aligned with the central axis of the outer cylinder 31 with a narrow gap between the outer cylinder 31 and the outer cylinder 31. It is stored freely. Although not shown in the drawing, the washing inner cylinder 11 and the rinsing inner cylinder 21 are short-cylindrical upstream opening center openings 18 and 28 and downstream opening center openings 19 and 29 having a small diameter. And are individually oscillated and rotated by respective drive motors (not shown). The central opening 18 at the upstream end of the washing inner cylinder 11 faces the inlet 33 of the outer cylinder, and the central opening 29 at the downstream end of the rinsing inner cylinder 21 faces the outlet 35 of the outer cylinder. The central opening 19 at the downstream end of the washing inner cylinder 11 communicates with the central opening 28 at the upstream end of the rinsing inner cylinder.

  The washing inner cylinder 11 is partitioned into six tanks 1a to 1f by partition walls 12 in the axial direction. The first tank 1a at the upstream end is a pre-wash tank, and the second tank 1b to the sixth tank 1f are wash tanks (main wash tanks). That is, the second tank 1b is the first tank (washing first tank) in the washing area 10, and the sixth tank 1f is the final tank (washing final tank) in the washing area 10. The rinsing inner cylinder 21 is divided into four tanks by a partition wall 22, the seventh tank 1g to the ninth tank 1i are used as a rinse tank, and the tenth tank 1j is used as a finishing tank. That is, the 7th tank 1g is the 1st tank (rinsing 1st tank) of the rinse area | region 20, and the 9th tank 1i is the final tank (rinse final tank) of the rinse area | region 20.

  The peripheral surface of the washing region 10 portion of the washing inner cylinder 11 is numerous except for a portion where the outer peripheral edge of the partition wall 12 is welded, a portion where a bottom feed plate 15 which will be described later is provided, and a region around the body rotation direction. It is a water flow peripheral surface provided with a punch hole. The peripheral surface of the pre-washing tank 1a portion of the washing inner cylinder 11 and the peripheral surface of the rinsing inner cylinder 21 are water-permeable peripheral surfaces provided with a number of punch holes on the entire periphery except for the portion where the outer peripheral edge of the partition wall 22 is welded. It has become.

  The gap between the inner periphery of the outer cylinder 31 and the outer periphery of the inner cylinders 11 and 21 is partitioned by ring-shaped seal members 13 and 23 at positions corresponding to the partition walls 12 and 22. 23, the outer cylinder 31 is also partitioned from the first tank 1a to the tenth tank 1j. The interval between the partition walls 12 of the washing inner cylinder (the interval in the axial direction of the rotary cylinder) is narrower than the interval between the partition walls 22 of the rinse inner cylinder. That is, the tank width (length in the axial direction) of the pre-wash tank 1a and the wash first tank 1b to the wash fourth tank 1e is the same as that of the wash fifth tank 1f, the rinse first tank 1g, the rinse third tank 1i, and the finishing tank 1j. Narrower than the tank width.

  The partition wall 12 of the washing inner cylinder is positioned above the tub during washing in which the inner cylinder 11 on the outer peripheral part swings, and when the tub reaches the bottom of the tub during one rotation, Is provided at the bottom opening 14. Then, the pre-washing tank 1a and the washing first tank 1b to the washing fourth tank 1e are welded to one side of the bottom opening 14 of each partition wall 12 on the downstream side so that the upstream side and the washing object are transferred. There are provided bottom feed plates 15 and 15a extending obliquely forward in the rotational direction of the inner cylinder.

  The bottom feed plates 15 and 15a are welded to the outer periphery of the inner cylinder 11 at the outer peripheral side, and the upstream side is welded to the bulkhead 12 adjacent to the upstream side or the edge plate 16 at the upstream end. . The bottom feeding plate 15 in the washing region 10 is not water-permeable, and as described above, the portion provided with the bottom feeding plate 15 on the circumferential surface of the washing inner cylinder is not water-permeable. With these structures, when the washing inner cylinder 11 makes one rotation, the objects to be washed in the washing first tank 1b to the washing fourth tank 1e pass through the bottom opening 14 together with almost the entire amount of the washing liquid in the washing tank, and then the next tank. Sent to.

  On the other hand, the bottom feeding plate 15a of the prewash tank is a water-permeable bottom feed plate provided with a number of punch holes, and as described above, the entire circumferential surface of the prewash tank 1a is a water-permeable circumferential surface. With these structures, when the washing inner cylinder 11 makes one rotation, the object to be washed in the prewash tank 1a is sent to the wash first tank 1b together with about half of the washing liquid, and the remaining half of the washing liquid is prewashed in the prewash tank. 1a remains.

  The partition wall 22 of the rinsing inner cylinder 21 includes a central opening 24 having the same diameter as the central openings 28 and 29 of the small-mouth plates 26 and 27. A center feed scoop 25 having the bases connected to the peripheral edges of the central openings 24, 19, and 29 is provided on the partition plates 22 and the small end plates 17, 27 at the downstream ends of the washing inner cylinder and the rinsing side outer cylinder. ing. This central feed scoop 25 is used to feed the fifth washing tank 1f, the first washing tank 1g to the final washing tank 1i and the finishing tank 1j when the washing inner cylinder 11 and the rinsing inner cylinder 21 are synchronously rotated once. A scoop having a known structure in which the object to be washed is lifted above the water surface of the washing liquid and transferred to the next tank or the discharge port 35 through the central openings 24, 19 and 29. The water permeability is provided with a number of punch holes on the plate surface. Scoop.

  As can be understood from the above description, the tanks 1b to 1e in the washing area excluding the final tank 1f in the washing area are provided with a bottom feed plate 15 for sending the washing object in each tank to the next tank together with almost the entire amount of the washing liquid. The final tank 1f in the washing area and all the rinsing tanks 1g to 1i and the finishing tank 1j are provided with a central feed scoop 25 that prevents the washing liquid from being transferred along with the article to be washed as much as possible. The prewash tank 1a includes a water-permeable bottom feed plate 15a that feeds the objects to be washed in each tank to the next tank together with almost half of the washing liquid.

  Water supply / drainage to each tank is performed by piping connected to the outer cylinder 31. A hot water pipe 41 provided with electromagnetic valves 2b to 2f for each tank is connected to each tank 1b to 1f in the washing region 10. To the final tank 1i and the finishing tank 1j in the rinsing region 20, fresh water supply pipes 43 and 44 each having an electromagnetic valve 2i and 2j are connected to each tank. Overflow drainage pipes 3g and 3j are connected to the first tank 1g and the finishing tank 1j in the rinsing region, which discharges the excess water when the water in the tank exceeds a predetermined water level. The overflow drain pipes 3g and 3j are collected in a recovery tank 45 having a lint screen for removing fiber waste mixed in the waste water, and are sent to a recycling tank 48 through a recycling pipe 47 by a pump 46. It has become. The recovery tank 45 is provided with an external drain pipe connection port 49 so that drainage from another device, for example, a dehydrator can also be recovered.

  Recycled water is supplied to the charging hopper 36 through a prewash water supply pipe 52 by a recycle water supply pump 51, and the supplied recycle water flows into the prewash tank 1a. Connected to the recycle tank 48 is a fresh water supply pipe 54 having an electromagnetic valve 53 for compensating for the shortage of recycle water. The pre-washing tank 1a and the first tank 1b and the final tank 1f in the washing area drain the excess washing liquid when the water level in the tank exceeds a predetermined water level. Is connected. These wastewaters are collected in a drainage tank (not shown) and are discharged after necessary cleaning treatment or reused as recycled water.

  Overflow piping 5 via overflow tanks 4i and 4h is provided between the third tank 1i and the second tank 1h in the rinsing region and between the second tank and the first tank 1g. As shown in FIG. 5, the overflow tanks 4 i and 4 h are provided at the height position of the bottom portion of the outer cylinder 31, and the inside thereof is partitioned by a weir 6 whose height can be adjusted. In the rinsing area 20, a fresh water supply pipe 43 is connected to the final tank, an overflow drain pipe 3g is connected to the first rinsing tank 1g, and the rinsing third tank 1i and the second tank 1h are connected to the second tank. Since the tank and the first tank 1g are connected by the overflow pipe 5, the water level of the rinsing third tank 1i is determined by the height of the weir 6 of the downstream overflow tank 4i, and the upstream overflow The water level of the rinsing second tank 1h is set by the height of the weir 6 of the flow tank 4h, and the water level of the rinsing first tank 1g is set by the water level set in the overflow drain pipe 3g. The set water level is usually lower in the upstream tank, and therefore, in the rinsing region 20, the rinsing water flows from the final tank 1i to the first tank 1g in the opposite direction to the object to be washed (counter flow).

  Although not shown in the figure, each tank is connected to a chemical supply pipe for supplying detergent liquid and other chemicals (bleaching agent, glue, softener, etc.), and the necessary chemicals are supplied from the respective chemical tanks. Can be supplied individually. Also, at the bottom of each tank, there is a drain pipe equipped with a solenoid valve for discharging all the water in the tank, and a solenoid valve for each tank for heating the water in each tank when necessary. A provided steam supply pipe is connected. Furthermore, each pipe is provided with a pressure gauge, a pressure switch, a manual main plug, and the like at necessary places.

  The washing liquid (recycled water) is supplied to the prewash tank 1a from the prewash water supply pipe 52 as necessary, for example, when the article to be washed is charged, and the excess washing liquid is drained from the overflow drain pipe 3a. The article to be washed put in the prewash tank 1a is prewashed with recycled water and is sent to the wash first tank 1b at the time of feed rotation in which the wash inner cylinder 11 rotates once. As described above, about half of the washing liquid in the pre-washing tank 1a is sent to the first tank 1b with the article to be washed. The washing liquid remaining in the pre-washing tank 1a is used for washing the next washing object as it is when the next washing article is the same kind of washing article that may be washed with the same washing liquid. When the varieties are different, the remaining washing liquid is drained from a drain pipe (not shown).

  As described above, the hot water pipe 41 for supplying warm water is connected to each tank in the washing region 10, and the overflow drain pipes 3b and 3f are connected to the first tank 1b and the final tank 1f. Hot water is supplied only to the first tank 1b and drained only from the final tank 1f. That is, the washing liquid in the washing area 10 is supplied with detergent liquid and warm water in the first tank 1b, and the washing liquid is sent to the next tank along with the transfer of the washing object to the next tank by the bottom feed plate 15. It is done. The washing liquid sent to the final washing tank 1f is not drained in the final washing tank when continuously processing the same kind of washing object, but only the overflowed water is drained in the overflow drain pipe 3f. . When the type of the object to be sent next is different, it is drained from the drain pipe provided at the bottom of the final washing tank 1f.

  In the rinsing area 20, the object to be washed is sent to the next tank while being drained by the center feed scoop 25, while the rinsing water is supplied to the final tank 1i and sequentially overflows to the previous tank. It drains through 3 g of the overflow drain pipe of 1 g of tanks. In the finishing tank 1j, water supply and drainage are performed independently.

  Washing operation in each tub in which the bottom feeding plates 15 and 15a and the center feeding scoop 25 are held in the upper position and the washing inner cylinder 11 and the rinsing inner cylinder 21 are swung at a predetermined angle, and the washing inner cylinder 11 and the rinsing The transfer operation of synchronizing the inner cylinder 21 and rotating it in a predetermined direction (feeding direction to the next tank by the feed plate 15 and the scoop 25) to send the article to be washed to the next tank is different from a normal continuous water washing machine. There is no place. In the washing machine of the illustrated embodiment, the swing speed and swing angle of the washing inner cylinder 11 and the rinsing inner cylinder 21 can be individually controlled during the washing operation. And in the washing | cleaning area | region 10, since it becomes what is called a batch flow in which a washing liquid is transferred with a to-be-washed object, the kind and quantity of detergent, the quantity of a washing liquid for every kind of to-be-washed object thrown in as one tank Washing can be performed under the same conditions from the first washing tank 1b to the washing final tank 1f in a state where the above is adapted. And since all the tanks of the washing | cleaning area | region 10 except the final washing tank 1f are bottom part feed structures (a bottom part feed plate or a spiral partition), the axial direction length of each tank can be shortened, and the water washing machine as a whole Can be shortened.

  The final washing tank 1f is a center-feeding scoop that cuts the washing liquid containing the detergent and transfers the article to be rinsed to the rinsing area 20. Therefore, it is possible to minimize the entry of water containing the detergent into the rinsing area 20. Can be. Since all the tanks in the rinsing area 20 and the finishing tank 1j are non-water-permeable center-feed scoops 25 that drain water and send the objects to be washed to the next tank, the rinsing water in the previous tank is contaminated by the next tank. In this case, it is possible to minimize the amount of the finishing tank brought into the rinsing water, minimize the dilution of the water in the finishing tub with the rinsing water, and minimize the amount of the finishing water discharged together with the washing object.

1a ~ 1f tank
10 Washing area
20 Rinsing area
25 Center feed scoop

Claims (5)

A tank provided with a plurality of wash area tanks and a plurality of wash area tanks partitioned by a partition in the rotary drum and continuing in the axial direction of the rotary drum, and adjacent to the first tank of the wash area and the final tank of the rinse area In a continuous water washing machine for sequentially washing and rinsing by sequentially transferring the objects to be washed,
As feeder between adjacent tanks, bath at SOMA wash area adjacent to the last tank of the washing area from the first tank of the washing area, the bottom feed plate to be transported in the tank bottom with the object to be washed product washing liquid A continuous water-washing machine using a spiral partition and using a water-permeable scoop for transferring an object to be washed at a position above the water surface of each tank for the final tank in the washing area and the tank in the rinsing area.   The washing liquid supplied to the first tank in the washing area is transferred to the final tank in the washing area together with objects to be washed between adjacent tanks, drained from the final tank, and the rinsing water supplied to the final tank in the rinsing area is The continuous water-washing machine of Claim 1 which overflows between adjacent tanks, flows into the 1st tank of the rinse area | region, and is drained from the 1st tank of the said rinse area | region.   A washing-side rotating drum provided with a plurality of tanks in the washing area; and a rinsing-side rotating cylinder provided with a plurality of tanks in the rinsing area, the washing-side rotating cylinder and the rinsing-side rotating cylinder being a final tank in the washing area. And a first tank in the rinsing region adjacent to each other and disposed on the same axis, and provided with a driving device for individually rotating and driving the washing-side rotating drum and the rinsing-side rotating drum, respectively. Continuous water washer. A pre-washing tank adjacent to the anti-rinsing area side of the first tank of the washing area is provided, and the pre-washing tank has a bottom part for transferring the washing object to the washing object input port, the water supply port, the drain port and the first tank of the washing area The continuous water-washing machine of any one of Claim 1 to 3 provided with the feed plate thru | or the spiral partition. The finishing tank is provided with a finishing tank adjacent to the final washing tank side of the rinsing area, and the finishing tank is formed of a water discharge plate, a water supply port, a water discharge port, and a water-permeable plate that transfers the material to be cleaned to the discharge port. The continuous water-washing machine according to any one of claims 1 to 4, wherein the continuous water-washing scoop is provided.

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