JP2007082646A - Continuous washing machine and washing method using continuous washing machine - Google Patents

Continuous washing machine and washing method using continuous washing machine Download PDF

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JP2007082646A
JP2007082646A JP2005273130A JP2005273130A JP2007082646A JP 2007082646 A JP2007082646 A JP 2007082646A JP 2005273130 A JP2005273130 A JP 2005273130A JP 2005273130 A JP2005273130 A JP 2005273130A JP 2007082646 A JP2007082646 A JP 2007082646A
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washing
washing machine
water
tank
laundry
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Yasuhiro Okada
康弘 岡田
Masao Yamamoto
昌雄 山本
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Mitsubishi Heavy Industries Industrial Machinery Co Ltd
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Mitsubishi Heavy Industries Industrial Machinery Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a structure which an enzymolyzing process is incorporated into a continuous washing machine for washing a massive amount of diapers containing biodegradable water-absorbing polymer, a temperature and concentration management method for enzyme solution for increasing enzymolyzing rate, and a washing method when this continuous washing machine is used. <P>SOLUTION: The continuous washing machine, provided with a treating drum partitioned inside by partitioning panels in several tanks and equipped with an inserting slot for inserting laundry on one end and a removing slot on the other end and a transferring means for transferring laundry inside the tanks by the rotation in one direction, and a supplying device and a discharging section for supplying and discharging washing water and rinsing water, sequentially transfers laundry from the inserting slot to the removing slot to wash and rinse the laundry. One of the washing drums is used as an enzymolyzing tank for enzymolyzing the water-absorbing polymer of used cloth diapers containing biodegradable water-absorbing polymer put in the continuous washing machine provided with the enzymolyzing tank containing enzyme which decomposes water-absorbing polymer and washes the laundry. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、衣類等の洗濯物を連続的に洗濯する連続式洗濯機に関し、特に生分解性吸水ポリマを内蔵する布製のおむつが洗濯可能な吸水ポリマを酵素分解する酵素分解槽を備えた連続式洗濯機と該洗濯機による洗濯方法に関する。   The present invention relates to a continuous washing machine for continuously washing laundry such as clothes, and in particular, a continuous diaper made of cloth containing a biodegradable water-absorbing polymer is provided with an enzymatic decomposition tank for enzymatically decomposing a water-absorbing polymer that can be washed. The present invention relates to a type washing machine and a washing method using the washing machine.

従来より利便性の点から、吸水性のよい使い捨て紙おむつや紙製のパッドが広く普及している。しかし、使用後、捨てられるおむつは大量のごみとなり、水分を含むため、焼却し難く、多くの燃料が必要となり、発生する二酸化炭素も多い。また、再利用可能な通常の布製のおむつは、水分の吸収量が比較的少なく、排尿後の濡れたものは不快感があり、洗った後は乾燥時間が長くかかる。   From the viewpoint of convenience, disposable paper diapers and paper pads with good water absorption have been widely used. However, diapers that are thrown away after use become a large amount of waste and contain moisture, so it is difficult to incinerate, requires a lot of fuel, and generates a lot of carbon dioxide. In addition, a normal cloth diaper that can be reused has a relatively small amount of moisture absorption, a wet one after urination is uncomfortable, and a long drying time after washing.

特許文献1に示したように、最近、生分解性ポリマを吸水部に設けた布製のおむつが開示された。再利用のためこのおむつを集めて処理する方法としては、小規模な洗濯の場合(例えば、数百人分)は、バッチ式洗濯機(例えば、特許文献2に記載されたような)により、酵素剤を使用する洗濯方法が開示されている。   As shown in Patent Document 1, recently, a cloth diaper in which a biodegradable polymer is provided in a water absorbing portion has been disclosed. As a method of collecting and processing the diapers for reuse, in the case of small-scale washing (for example, for several hundred people), a batch-type washing machine (for example, as described in Patent Document 2) A washing method using an enzyme agent is disclosed.

上記のバッチ式洗濯機による洗濯方法は小規模な洗濯の場合(例えば、数百人分)のときは都合が良いが、もっと大規模な(例えば、千人以上分)洗濯処理には人手が多くかかり、設備費もかさんでくるので、大量に洗濯処理が可能で、運転作業に人手がかからない連続式洗濯機の必要性が増大してきている。   The above washing method using a batch type washing machine is convenient for small-scale washing (for example, for several hundred people), but more extensive (for example, for more than 1,000 people) laundry processing requires manual labor. Since it costs a lot and equipment costs increase, there is an increasing need for a continuous washing machine that can perform a large amount of washing processing and does not require manual operation.

特許文献3に提示された従来の連続式洗濯機は、洗濯ドラムを仕切って構成された複数の洗濯槽と、すすぎドラムを仕切って構成された複数のすすぎ槽とよりなるもので、同連続式洗濯機を用いた洗濯方法は、洗濯ドラムに被洗物を投入し、洗濯ドラムの洗濯槽内に水と洗剤を供給し、被洗物を一定時間揺動し、順次洗濯槽間を移送しながら被洗物を洗濯し、次いですすぎドラムに被洗物を移送し、すすぎ槽で被洗物を揺動と移送を行ってすすいだ後、脱水機へ送り出す連続式水洗方法である。   The conventional continuous washing machine presented in Patent Document 3 includes a plurality of washing tubs configured to partition a washing drum and a plurality of rinsing tubs configured to partition a rinsing drum. The washing method using a washing machine is to put an item to be washed into a washing drum, supply water and detergent into the washing tub of the washing drum, oscillate the item to be washed for a certain period of time, and sequentially transfer between the washing tubs. This is a continuous water washing method in which an object to be washed is washed, then the object to be washed is transferred to a rinsing drum, and the object to be washed is oscillated and transferred in a rinsing tank.

特開2005−245703号公報(図1)Japanese Patent Laying-Open No. 2005-245703 (FIG. 1) 特許第2759311号公報(図1)Japanese Patent No. 2759311 (FIG. 1) 特許第2948387号公報(図1)Japanese Patent No. 2948387 (FIG. 1)

特許文献2の従来例のバッチ式洗濯機では大量のおむつの洗濯処理は人手が多くかかり、
設備費もかさむ。また、特許文献3の従来の汎用の連続式洗濯機ではおむつに内蔵する吸水ポリマの除去ができない。
本発明は生分解性吸水ポリマを内蔵したおむつを、大量洗濯するための、酵素分解工程を連続式洗濯機に組み込んだ構成と、酵素分解効率を高くするための酵素水溶液の温度及び濃度管理方法と、この連続式洗濯機を使用したときの洗濯方法を提供することを目的とする。
In the batch type washing machine of the conventional example of Patent Document 2, a large amount of diaper washing processing takes a lot of manpower,
Equipment costs also increase. Further, the conventional general-purpose continuous washing machine disclosed in Patent Document 3 cannot remove the water-absorbing polymer contained in the diaper.
The present invention relates to a structure in which an enzymatic decomposition process is incorporated in a continuous washing machine for washing a large amount of a diaper containing a biodegradable water-absorbing polymer, and a method for controlling the temperature and concentration of an aqueous enzyme solution for increasing the enzymatic decomposition efficiency And it aims at providing the washing method when this continuous type washing machine is used.

上記の問題点に対し、本発明は以下の各手段により課題の解決を図る。
(1) 第1の手段の洗濯方法は、生分解性吸水ポリマを内蔵する布製おむつを使用後に、前記吸水ポリマを分解する酵素液を含む酵素分解槽を備えた連続式洗濯機に投入し、前記吸水ポリマを酵素分解し洗濯処理することを特徴とする。
With respect to the above problems, the present invention aims to solve the problems by the following means.
(1) The washing method of the first means, after using a cloth diaper containing a biodegradable water-absorbing polymer, is put into a continuous washing machine equipped with an enzyme decomposition tank containing an enzyme solution for decomposing the water-absorbing polymer, The water-absorbing polymer is enzymatically decomposed and washed.

(2) 第2の手段の連続式洗濯機は、一端に洗濯物の投入口を備えると共に他端に搬出口を備え、内部は仕切り板によって複数の槽に区切られ、一方向への回転によって槽内の洗濯物を移送する移送手段を備えた処理ドラムと、洗濯水やすすぎ水を供給及び排出する供給装置及び排出部を備え、洗濯物を投入口から搬出口に順次移送して洗濯及びすすぎを行う連続式洗濯機において、複数の槽のいずれかを酵素分解槽として上記(1)の洗濯方法によりおむつを洗濯処理することを特徴とする。   (2) The continuous washing machine of the second means includes a laundry inlet at one end and a carry-out port at the other end. The interior is divided into a plurality of tubs by a partition plate, and is rotated in one direction. A processing drum having transfer means for transferring laundry in the tub, a supply device for supplying and discharging washing water and rinsing water, and a discharge unit are provided. In the continuous washing machine for rinsing, the diaper is washed by the washing method of (1) above using any one of a plurality of tanks as an enzymatic decomposition tank.

(3) 第3の手段の連続式洗濯機は、上記(2)の連続式洗濯機において、予洗槽と本洗槽の間に酵素分解槽を設けたことを特徴とする。
(4) 第4の手段の洗濯方法は、上記(3)の連続式洗濯機を用い、先ず、洗濯物を予洗槽の洗濯ドラムへ投入し、設定時間揺動して予洗した後、洗濯ドラムを回転して酵素分解槽の洗濯ドラムへ移送し、酵素分解槽を設定時間揺動して洗濯物に内蔵する前記吸水ポリマを酵素分解した後、次の工程(本洗)へ移送することを特徴とする。
(3) The continuous washing machine of the third means is characterized in that, in the continuous washing machine of (2), an enzyme decomposition tank is provided between the pre-washing tank and the main washing tank.
(4) The washing method of the fourth means uses the continuous washing machine of (3) above. First, the laundry is put into the washing drum of the pre-washing tub, and after pre-washing by swinging for a set time, the washing drum Is rotated and transferred to the washing drum of the enzymatic decomposition tank, and the enzymatic decomposition tank is swung for a set time to enzymatically decompose the water-absorbing polymer incorporated in the laundry, and then transferred to the next step (main wash). Features.

(5) 第5の手段の洗濯方法は、上記(4)に記載する洗濯方法において、酵素分解槽内の酵素濃度を0.25%、温度を60±3℃に制御することを特徴とする。
(6) 第6の手段の連続式洗濯機は、上記(2)の連続式洗濯機において、予洗槽の前に酵素分解槽を設けたことを特徴とする。
(7) 第7の手段の洗濯方法は、上記(6)の連続式洗濯機を用い、先ず、洗濯物を酵素分解槽の洗濯ドラムへ投入し、設定時間揺動して洗濯物に内蔵する前記吸水ポリマを酵素分解した後、洗濯ドラムを回転して洗濯物を予洗槽の洗濯ドラムへ移送することを特徴とする。
(5) The washing method of the fifth means is characterized in that, in the washing method described in (4) above, the enzyme concentration in the enzyme decomposition tank is controlled to 0.25% and the temperature is controlled to 60 ± 3 ° C. .
(6) The continuous washing machine of the sixth means is characterized in that in the continuous washing machine of the above (2), an enzyme decomposition tank is provided before the prewash tank.
(7) The washing method of the seventh means uses the continuous washing machine of (6) above. First, the laundry is put into the washing drum of the enzymatic decomposition tank, and is swung for a set time and incorporated in the laundry. After the water-absorbing polymer is enzymatically decomposed, the laundry drum is rotated to transfer the laundry to the laundry drum of the pre-wash tank.

(8) 第8の手段の洗濯方法は、上記(7)の洗濯方法において、酵素分解槽内の酵素濃度を0.25%、温度を35±3℃に制御することを特徴とする。
(9) 第9の手段の連続式洗濯機は、上記(2)の連続式洗濯機において、先頭に予洗と酵素分解を同時に行う予洗・酵素分解槽を設け、その後に本洗槽を設けたことを特徴とする。
(10) 第10の手段の洗濯方法は、上記(9)の連続式洗濯機を用い、先ず、洗濯物を予洗・酵素分解槽の洗濯ドラムへ投入し、設定時間揺動して洗濯物を予洗すると同時に洗濯物に内蔵する前記吸水ポリマを酵素分解した後、洗濯ドラムを回転して洗濯物を次の工程の槽の洗濯ドラムへ移送することを特徴とする。
(8) The washing method of the eighth means is characterized in that, in the washing method of (7), the enzyme concentration in the enzymatic decomposition tank is controlled to 0.25% and the temperature is controlled to 35 ± 3 ° C.
(9) The continuous washing machine of the ninth means is the continuous washing machine of the above (2), wherein a pre-washing / enzymatic decomposition tank for simultaneously performing pre-washing and enzymatic decomposition is provided at the head, followed by a main washing tank. It is characterized by that.
(10) The washing method of the tenth means uses the continuous washing machine of (9) above. First, the laundry is put into the washing drum of the pre-washing / enzymatic decomposition tank, and the laundry is swung for a set time. At the same time as pre-washing, the water-absorbing polymer incorporated in the laundry is enzymatically decomposed, and then the laundry drum is rotated to transfer the laundry to the laundry drum of the tank in the next step.

(11) 第11の手段の連続式洗濯機は、上記(2)、(3)、(6)の連続式洗濯機において、酵素分解槽を外側から間接加熱するスチームジャケット、電気ヒータ等を設置し、酵素分解槽内の洗浄水の温度制御をする温度制御装置を備えたことを特徴とする。
(12) 第12の手段の連続式洗濯機は、上記(9)の連続式洗濯機において、予洗・酵素分解槽を外側から間接加熱するスチームジャケット、電気ヒータ等を設置し、予洗・酵素分解槽内の洗浄水の温度制御をする温度制御装置を備えたことを特徴とする。
(11) The continuous washing machine of the eleventh means is the same as the continuous washing machine of (2), (3), (6), provided with a steam jacket, an electric heater, etc. for indirectly heating the enzymatic decomposition tank from the outside. And a temperature control device for controlling the temperature of the washing water in the enzymatic decomposition tank.
(12) The continuous washing machine of the twelfth means is the same as the continuous washing machine of (9), wherein a pre-washing / enzymatic decomposition is provided by installing a steam jacket, an electric heater, etc. for indirectly heating the pre-washing / enzymatic decomposition tank from the outside. A temperature control device for controlling the temperature of the washing water in the tank is provided.

(13) 第13の手段の連続式洗濯機は、上記(2)、(3)、(6)、(9)、(11)、(12)の連続式洗濯機において、外部の酵素液タンクと酵素分解槽に送り込む酵素液量を計量する流量計とを備え、酵素分解槽内の酵素濃度を規定濃度に制御することを特徴とする。
(14) 第14の手段の連続式洗濯機は、主たる汎用の連続式洗濯機から分離独立していて、複数の槽に仕切られた外胴内で揺動/回転する複数の洗濯ドラムを備えた生分解性吸水ポリマを酵素分解する酵素分解槽と、汎用の連続式洗濯機と、酵素分解槽から処理したおむつを汎用の連続式洗濯機へ移送する手段とを備えたことを特徴とする。
(15) 第15の手段の連続式洗濯機は、上記(3)の連続式洗濯機において、予洗工程の排水に含まれる未分解の生分解性吸水ポリマを酵素分解する別置きの酵素分解タンクを付加したことを特徴とする。
(13) The continuous washing machine of the thirteenth means is the external enzyme solution tank in the continuous washing machine of the above (2), (3), (6), (9), (11), (12) And a flow meter for measuring the amount of the enzyme solution fed into the enzyme decomposition tank, and the enzyme concentration in the enzyme decomposition tank is controlled to a specified concentration.
(14) The continuous washing machine of the fourteenth means is provided with a plurality of washing drums that are separated and independent from a main general-purpose continuous washing machine and that swing / rotate within an outer trunk partitioned by a plurality of tubs. And a general-purpose continuous washing machine, and a means for transferring diapers treated from the enzymatic decomposition tank to a general-purpose continuous washing machine. .
(15) The continuous washing machine of the fifteenth means is the separate enzymatic decomposition tank for enzymatically decomposing undegraded biodegradable water-absorbing polymer contained in the waste water of the pre-washing step in the continuous washing machine of (3) above. Is added.

請求項1に係わる発明は上記第1の手段の洗濯方法であり、また、請求項2に係わる発明は、第1の手段の洗濯方法を実施するための連続式洗濯機であり、少ない人手で、大量のおむつの洗濯ができ、おむつの洗濯に当たって通常の汚れのみならず、おむつの構成部分である吸水性ポリマを酵素分解して除去することができるので、その後の脱水と乾燥が容易で手間がかからず、乾いたおむつ内に吸水性ポリマを収納することにより、再使用することができ、経済的であると同時に、廃棄物がほとんど無く、焼却物がないので、大気汚染につながらない。   The invention according to claim 1 is a washing method according to the first means, and the invention according to claim 2 is a continuous washing machine for carrying out the washing method according to the first means. It is possible to wash a large amount of diapers, and it is easy to dehydrate and dry afterwards because it is possible to remove not only ordinary dirt but also water-absorbing polymer, which is a constituent part of diapers, by enzymatic decomposition when washing diapers. By storing the water-absorbing polymer in a dry diaper, it can be reused and economical, and at the same time, there is almost no waste and no incineration, so it does not lead to air pollution.

請求項3〜請求項10に係わる発明は、上記第2の手段の連続式洗濯機の各工程を受け持つ複数の洗濯槽の内、酵素分解を受け持つ酵素分解槽の設置の順番と、その順番に適応した洗濯方法を記述したものであり、連続式洗濯機の使用の際には既設の設備のレイアウトや作業の都合で酵素分解槽の設置位置を選択することができるもので、上記請求項1と請求項2と同じ効果を有する。   The invention according to claims 3 to 10 is the order of installation of the enzymatic decomposition tanks responsible for enzymatic degradation, among the plurality of laundry tanks responsible for each step of the continuous washing machine of the second means, and in that order. The above-described washing method is described, and when the continuous washing machine is used, the installation position of the enzymatic decomposition tank can be selected according to the layout of existing facilities and the convenience of work. And having the same effect as that of the second aspect.

請求項11に係わる発明は、上記第11の手段の連続式洗濯機であり、上記第2、第3、
第6の手段の連続式洗濯機において、酵素分解槽を外側から間接加熱して予洗・酵素分解槽内の洗浄水を酵素分解に最適の温度範囲に制御をすることができる。
請求項12に係わる発明は、上記第12の手段の連続式洗濯機であり、上記第9の手段の連続式洗濯機において、予洗・酵素分解槽を外側から間接加熱して予洗・酵素分解槽内の洗浄水を酵素分解に最適の温度範囲に制御をすることができる。
請求項13に係わる発明は、第13の手段の連続式洗濯機であり、上記第2、第3、第6、第9、第11、第12の手段の連続式洗濯機において、外部の酵素タンクから送られる酵素液の計量手段を備えているので、分解槽内の酵素濃度を調整することが容易となる効果がある。
The invention according to claim 11 is the continuous washing machine of the eleventh means, wherein the second, third,
In the continuous washing machine of the sixth means, the enzymatic decomposition tank can be indirectly heated from the outside to control the washing water in the pre-washing / enzymatic decomposition tank to an optimum temperature range for enzymatic decomposition.
The invention according to claim 12 is the continuous washing machine of the twelfth means, wherein the prewash / enzymatic decomposition tank is indirectly heated from the outside in the continuous washing machine of the ninth means. It is possible to control the washing water in the temperature range optimal for enzymatic degradation.
The invention according to claim 13 is the continuous washing machine of the thirteenth means, in the continuous washing machine of the second, third, sixth, ninth, eleventh and twelfth means, an external enzyme. Since the means for measuring the enzyme solution sent from the tank is provided, it is easy to adjust the enzyme concentration in the decomposition tank.

請求項14に係わる発明は、上記第14の手段の連続式洗濯機であり、吸水ポリマを酵素分解する酵素分解槽を既設の汎用の連続式洗濯機に付加することができる効果がある。
請求項15に係わる発明は、上記第15の手段の連続式洗濯機であり、上記第3の手段の連続式洗濯機からの排水に含まれる未分解の生分解性吸水ポリマを酵素分解する効果がある。
The invention according to claim 14 is the continuous washing machine of the fourteenth means, which has an effect that an enzymatic decomposition tank for enzymatic decomposition of the water-absorbing polymer can be added to an existing general-purpose continuous washing machine.
The invention according to claim 15 is the continuous washing machine of the fifteenth means, and the effect of enzymatically decomposing undegraded biodegradable water-absorbing polymer contained in the waste water from the continuous washing machine of the third means There is.

本発明は、通常の連続式洗濯機の洗濯槽の1部を吸水ポリマ酵素分解する酵素分解槽とし、酵素タンクと酵素供給手段と酵素分解槽処理水の温度調整手段を付加することにより、生分解性吸水ポリマを内蔵する布製のおむつが洗濯可能な連続式洗濯機と該洗濯機による洗濯方法に関するものであり、以下に、3通りの実施形態につき図に基づいて説明する。
(第1の実施の形態)
In the present invention, a part of a washing tub of a normal continuous washing machine is used as an enzymatic decomposition tank for enzymatic decomposition of a water-absorbing polymer, and by adding an enzyme tank, an enzyme supply means, and a temperature adjusting means for the enzymatic decomposition tank treated water, The present invention relates to a continuous washing machine capable of washing a cloth diaper containing a degradable water-absorbing polymer and a washing method using the washing machine, and three embodiments will be described below with reference to the drawings.
(First embodiment)

図1は第1の実施形態の連続式洗濯機の構成を示す模式図である。
図において、10は分解・洗濯部で、外胴13と、同外胴13内で回転する洗濯ドラム11とからなる。洗濯ドラム11は流通孔を持たない仕切り板12で5個の槽に仕切られる。仕切り板12で仕切られた各槽は洗濯物(汚れたおむつ)の入り口側から順番に予洗槽1、酵素分解槽2、3、本洗槽4、5と付番する。
FIG. 1 is a schematic diagram showing the configuration of the continuous washing machine according to the first embodiment.
In the figure, reference numeral 10 denotes a disassembling / washing unit, which comprises an outer drum 13 and a washing drum 11 that rotates within the outer drum 13. The washing drum 11 is partitioned into five tubs by a partition plate 12 having no circulation hole. The tanks partitioned by the partition plate 12 are numbered in order from the entrance side of the laundry (dirty diapers) as the pre-washing tank 1, the enzymatic decomposition tanks 2, 3, and the main washing tanks 4, 5.

洗濯ドラム11内の仕切り板12は全て流通孔がなく、洗濯ドラム11と外胴13との各槽の仕切られた位置の隙間にはそれぞれリップパッキン19が嵌められており、各槽は各々独立した洗濯機能を持たせることができる。以降の洗濯工程における1、2、3、4、5の付番は洗濯ドラム11と外胴13とを合わせた洗濯機能を有する各洗濯槽の付番と定義づけることとする。   The partition plates 12 in the washing drum 11 do not have any circulation holes, and lip packings 19 are fitted in the gaps between the washing drum 11 and the outer body 13 in the respective compartments. The washing function can be given. The numbers 1, 2, 3, 4, and 5 in the subsequent washing steps are defined as the numbers of each washing tub having a washing function in which the washing drum 11 and the outer body 13 are combined.

予洗槽1には洗濯物の投入口18が設けられ、本洗槽槽5には洗濯物の搬出口29が設けられている。酵素分解槽2において、液面調整管15により、予洗槽1から移送された洗浄水を計量して排出した後、液面調整管15の下部の自動弁44を閉じることで計量後の揺動による槽内の水の減少を防ぐ。   The pre-wash tub 1 is provided with a laundry inlet 18, and the main tub 5 is provided with a laundry outlet 29. In the enzymatic decomposition tank 2, the washing water transferred from the pre-washing tank 1 is measured and discharged by the liquid level adjustment pipe 15, and then the automatic valve 44 at the lower part of the liquid level adjustment pipe 15 is closed to swing after measurement. Prevent water loss in the tank.

予洗槽1は適量の水と洗剤がバッチで投入され、一定時間毎に排水される。酵素タンク16に酵素液が貯溜され、酵素液は酵素分解槽2と槽3内の酵素濃度が必要で最適な濃度になるように、計量シリンダ17で流量を計測しながら連続又はバッチで酵素分解槽2へ送られる。酵素分解槽2と槽3内の酵素洗浄水は酵素分解に最適の温度に制御される。酵素分解槽2の液面調整管15から溢れた酵素洗浄水は排水タンク(酵素分解タンク)21へ排水される。予洗槽1から一定時間毎に排出された洗浄水も排水タンク21へ排水され、これらの洗浄水の中に溶け込んだ吸水ポリマを酵素タンク16からの酵素液を投入し、また、水蒸気の直接吹き込みにより加熱して分解する。本洗槽4と5には、それぞれ適量の水と洗剤が連続、又は、バッチで投入され洗濯作業を行う。   The prewash tank 1 is charged with appropriate amounts of water and detergent in batches and drained at regular intervals. The enzyme solution is stored in the enzyme tank 16, and the enzyme solution is continuously or batch-wise decomposed while measuring the flow rate with the measuring cylinder 17 so that the enzyme concentration in the enzyme decomposition tanks 2 and 3 is necessary and optimal. Sent to tank 2. The enzyme washing water in the enzymatic decomposition tank 2 and the tank 3 is controlled to an optimum temperature for enzymatic decomposition. The enzyme wash water overflowing from the liquid level adjustment pipe 15 of the enzyme decomposition tank 2 is discharged to a drain tank (enzyme decomposition tank) 21. Wash water discharged from the pre-wash tank 1 at regular intervals is also drained into the drain tank 21, and the water-absorbing polymer dissolved in the wash water is poured into the enzyme solution from the enzyme tank 16, and water vapor is directly blown into the tank. To decompose by heating. Appropriate amounts of water and detergent are put into the main washing tanks 4 and 5 continuously or in batches, respectively, to perform the washing operation.

各槽に洗濯物を入れた洗濯ドラム11は180度〜270度の揺動運動を行い、所定の時間をかけて洗濯処理をする。各槽内には移送手段となるスクープ(螺旋シュート)が設けられ、洗濯ドラム11を1方向に少なくとも270度以上回転させることにより、移送スクープが被洗濯物を掬い上げて次の槽へ移送することができる。   The washing drum 11 in which the laundry is put in each tub performs a swinging motion of 180 degrees to 270 degrees, and performs a washing process over a predetermined time. Each tub is provided with a scoop (spiral chute) as a transfer means, and the transfer scoop picks up the laundry to be transferred to the next tub by rotating the washing drum 11 at least 270 degrees or more in one direction. be able to.

洗剤の洗濯効果を上げるためと、吸水ポリマ分解酵素の作用を最適にする温度に加熱するため、水蒸気配管が設置されている。予洗槽1内の洗浄水、本洗槽4と5の加熱には水蒸気の直接吹き込みと温度計による温度計測により直接又は間接調整を行えばよいが、吸水ポリマ分解酵素の効果が最適の温度範囲はかなり狭いので、酵素分解槽2と3の加熱は、外胴13の外側に設けた間接ヒータ28(スチームジャケット、又は、電気ヒータ)による間接加熱にしてあり、酵素分解槽2と3内に差し込んだ温度計の計測値を、図示しない制御装置において、ポリマ分解の最適の温度設定値と比較し、この設定値になるように水蒸気量(又は電流値)を制御するようにしている。また、間接加熱のみでは、ポリマ分解の最適温度まで加熱するのに時間を要する為、予洗槽1に設置された蒸気供給弁45による直接加熱により、酵素分解槽2への移送前に予め設定温度近くまで加熱しておく。なお、酵素分解槽2と3内温度保持のため、酵素分解槽2と3の外胴13の外側に保温材14が施工されている。   Steam piping is installed to increase the washing effect of the detergent and to heat to a temperature that optimizes the action of the water-absorbing polymer-degrading enzyme. Heating of the washing water in the pre-washing tank 1 and the main washing tanks 4 and 5 may be performed directly or indirectly by direct injection of water vapor and temperature measurement with a thermometer, but the temperature of the water-absorbing polymer-degrading enzyme is optimal. Is considerably narrow, the heating of the enzymatic decomposition tanks 2 and 3 is indirect heating by an indirect heater 28 (steam jacket or electric heater) provided outside the outer body 13. The measured value of the inserted thermometer is compared with an optimum temperature setting value for polymer decomposition in a control device (not shown), and the water vapor amount (or current value) is controlled so as to become this setting value. In addition, indirect heating alone requires time for heating to the optimum temperature for polymer decomposition, and therefore, by direct heating by the steam supply valve 45 installed in the pre-washing tank 1, the temperature is set in advance before transfer to the enzyme decomposition tank 2. Keep it heated close. In order to maintain the temperature in the enzymatic decomposition tanks 2 and 3, a heat insulating material 14 is applied outside the outer body 13 of the enzymatic decomposition tanks 2 and 3.

図において、20はすすぎ・仕上部で、外胴23と、同外胴23内で回転するすすぎドラム24とからなる。すすぎドラム24は仕切り板25で3個の槽に仕切られる。仕切り板25で仕切られた各槽は洗濯物の入り口側から順番にすすぎ槽6、7、すすぎ仕上げ槽8と付番する。   In the figure, reference numeral 20 denotes a rinsing / finishing portion, which comprises an outer drum 23 and a rinsing drum 24 that rotates within the outer drum 23. The rinsing drum 24 is partitioned into three tanks by a partition plate 25. The tanks partitioned by the partition plate 25 are numbered as rinse tanks 6 and 7 and a rinse finish tank 8 in order from the entrance side of the laundry.

すすぎドラム24内の仕切り板25は全て流通孔がなく、すすぎドラム24と外胴23との各槽の仕切られた位置の隙間にはそれぞれリップパッキン19が嵌められており、すすぎドラム24と外胴23との間の水槽(すすぎ水貯溜部)を分離し、各槽は各々独立したすすぎ機能を持たせることができる。以降のすすぎ工程における6、7、8の付番はすすぎドラム24と外胴23とを合わせた洗濯機能を有する各すすぎ槽の付番と定義づけることとする。   The partition plates 25 in the rinsing drum 24 do not have any flow holes, and lip packings 19 are fitted in the gaps between the rinsing drum 24 and the outer drum 23 in the respective tanks. The water tank (rinse water storage part) between the trunk | drum 23 is isolate | separated, and each tank can have an independent rinse function, respectively. The numbering numbers 6, 7, and 8 in the subsequent rinsing steps are defined as the numbering numbers of each rinsing tank having a washing function in which the rinsing drum 24 and the outer drum 23 are combined.

すすぎ槽6には分解・洗濯部10から洗濯物(おむつ)を受取る洗濯物受取口42が設けられ、すすぎ仕上げ槽8には洗濯物を後工程の図示せぬ脱水機へ送り出す搬出口39が設けられている。すすぎ槽6と7の間は、すすぎ新水が流れ込む様に大口径のパイプ46で接続されている。すすぎ槽7と、すすぎ仕上げ槽8の間の仕切り板25は槽間に水が流れ込まないように流通孔がない。すすぎ槽6と7は、新水が共通のすすぎ水として使用されるすすぎ槽であり、すすぎ仕上げ槽8は新水を使うすすぎ仕上げ槽である。   The rinsing tub 6 is provided with a laundry receiving port 42 for receiving the laundry (diaper) from the disassembly / washing unit 10, and the rinsing finishing tub 8 has a carry-out port 39 for sending the laundry to a dehydrator (not shown) in the subsequent process. Is provided. The rinse tanks 6 and 7 are connected by a large-diameter pipe 46 so that new rinse water flows. The partition plate 25 between the rinsing tank 7 and the rinsing finishing tank 8 has no flow holes so that water does not flow between the tanks. The rinsing tanks 6 and 7 are rinsing tanks in which fresh water is used as a common rinsing water, and the rinsing finishing tank 8 is a rinsing finishing tank using new water.

すすぎ槽6とすすぎ仕上げ槽8には液面調整管15が設けられ、すすぎ水の水面高さを一定に保持するようにしている。すすぎ槽6と7で使用したすすぎ後の水は脱水機の絞り水を回収する回収タンク27からの回収水と一緒に浸し水タンク26へ回収し、分解・洗濯部10内の洗濯水として再使用される。   The rinsing tank 6 and the rinsing finish tank 8 are provided with a liquid level adjusting pipe 15 so as to keep the water surface height of the rinsing water constant. The water after rinsing used in the rinsing tanks 6 and 7 is soaked together with the recovered water from the recovery tank 27 for recovering the squeezed water of the dehydrator, recovered in the water tank 26, and re-used as washing water in the disassembly / washing section 10. used.

各槽に洗濯物を入れたすすぎドラム24は180度〜270度の揺動運動を行い、所定の時間をかけてすすぎ処理をする。各槽内には移送手段となるスクープ(螺旋シュート)が設けられ、すすぎドラム24を1方向に少なくとも270度以上回転させることにより、移送スクープが洗濯物を掬い上げて次の槽、及び、脱水機へ移送することができる。   The rinsing drum 24 in which the laundry is put in each tub performs a swinging motion of 180 degrees to 270 degrees and performs a rinsing process over a predetermined time. Each tub is provided with a scoop (spiral chute) that serves as a transfer means. By rotating the rinsing drum 24 in at least 270 degrees in one direction, the transfer scoop picks up the laundry to the next tub and dewatering Can be transferred to the machine.

洗濯実施の1例を各工程順に説明する。各槽間のおむつ移送のタクトは10分とする。
予洗工程:予洗槽1において、すすぎの回収水を使用して、粗洗浄をする(10分間)。
浸し水ポンプ41による急速給水と大型ダンパ(排水弁)43による急速排水で約5回の換水が可能である。予洗工程の最後に、水蒸気の直接吹き込みによる加熱を行い、60℃付近まで加熱する。
酵素分解工程:酵素分解槽2において、液面調整管15により、予洗槽1から移送された洗浄水を計量して排出した後、液面調整管15の下部の自動弁44を閉じることで計量後の揺動による槽内の水の減少を防ぐ。酵素タンク16より計量シリンダ17にて、酵素分解槽2内の酵素濃度を0.25%となる様に定量の酵素液を加える。水の温度は60℃±3℃に制御する様に、間接加熱方法により制御する。酵素分解槽2から3への移送後も引き続き、槽内温度を保ち、おむつに内蔵する吸水性ポリマを酵素分解する(合計20分間)。予洗槽1の洗浄水と酵素分解槽2の液面調整管15から溢れ出た洗浄水には、吸水性ポリマを多く含む為、排水タンク21に貯留し、直接または間接加熱方式により60℃±3℃に加熱した後、一定量の酵素を投入し分解する。
An example of washing will be described in the order of each process. The tact time for transferring diapers between tanks is 10 minutes.
Pre-washing step: In the pre-washing tank 1, the rinsed recovered water is used for rough washing (10 minutes).
Water can be changed about five times by rapid water supply by the immersion water pump 41 and rapid drainage by the large damper (drain valve) 43. At the end of the pre-washing step, heating is performed by direct blowing of water vapor, and heating is performed up to about 60 ° C.
Enzymatic decomposition step: In the enzymatic decomposition tank 2, the washing water transferred from the pre-washing tank 1 is measured and discharged by the liquid level adjustment pipe 15, and then measured by closing the automatic valve 44 below the liquid level adjustment pipe 15. Prevents the water in the tank from being reduced due to later swinging. A fixed amount of enzyme solution is added from the enzyme tank 16 to the measuring cylinder 17 so that the enzyme concentration in the enzyme decomposition tank 2 is 0.25%. The temperature of water is controlled by an indirect heating method so as to control at 60 ° C. ± 3 ° C. After the transfer from the enzymatic decomposition tank 2 to 3, the internal temperature is maintained and the water-absorbing polymer contained in the diaper is enzymatically decomposed (20 minutes in total). Since the washing water overflowing from the washing water in the pre-washing tank 1 and the liquid level adjustment pipe 15 in the enzyme decomposition tank 2 contains a large amount of water-absorbing polymer, it is stored in the drainage tank 21 and is 60 ° C ± by direct or indirect heating. After heating to 3 ° C, a certain amount of enzyme is added and decomposed.

本洗工程:本洗槽4と5において、酵素をすすぎ、水蒸気を直接吹き込んで80℃まで急速加熱殺菌し、洗剤を加えて本洗する。洗浄性及びすすぎ性の強化の為、洗浄水は数回換水する。
すすぎ/仕上げ工程:すすぎ槽6と7に新水を入れ、すすぎ洗いをする。すすぎ仕上げ槽8に新水と仕上げ剤を入れて仕上げる。洗浄したおむつは図示しない脱水機へ送る。
Main washing step: In the main washing tanks 4 and 5, the enzyme is rinsed, steam is directly blown, and the mixture is sterilized by rapid heating to 80 ° C., and a detergent is added to perform main washing. The wash water is changed several times to enhance washability and rinsing performance.
Rinsing / finishing step: Put fresh water into rinsing tanks 6 and 7 and rinse. Finish the rinse finish tank 8 with fresh water and finish. The cleaned diaper is sent to a dehydrator (not shown).

(第2の実施の形態)
上記の第1の実施形態の連続式洗濯機と異なる点は、分解・洗濯部30が、先頭に酵素分解槽を設け、次に予洗槽を設け、その後に本洗槽を設けたことである。図2に示すように、洗濯ドラム11を仕切って形成された各槽は、1と2が酵素分解槽で、3が予洗槽、4と5が本洗槽となっている。
(Second Embodiment)
The difference from the continuous washing machine of the first embodiment described above is that the decomposition / washing unit 30 is provided with an enzyme decomposition tank at the head, then a prewash tank, and then a main wash tank. . As shown in FIG. 2, each tank formed by partitioning the washing drum 11 includes an enzyme decomposition tank 1 and 2, a prewash tank 3, and a main wash tank 4 and 5.

酵素分解槽1と2の外胴13の外側に間接ヒータ28(スチームジャケット、又は、電気ヒータ)を設けて間接加熱するようにしてあり、酵素分解槽1と2内に差し込んだ温度計の計測値を、図示しない制御装置において、ポリマ分解の最適の温度設定値と比較し、この設定値になるように、水蒸気量(又は電流値)を制御するようにしている。なお、酵素分解槽1と2内の温度保持のため、酵素分解槽1と2の外胴13の外側に保温材14が施工されている。浸し水タンク31に貯められた水は、酵素分解に適した温度に予め加熱され、また同タンク31内のフロート47にて計量されてから酵素分解槽1に送られる。これ以外の構成は、すすぎ仕上部20を含め、第1の実施形態の連続式洗濯機と変わりないので、説明を省く。 An indirect heater 28 (steam jacket or electric heater) is provided outside the outer body 13 of the enzymatic decomposition tanks 1 and 2 for indirect heating, and a thermometer inserted into the enzymatic decomposition tanks 1 and 2 is measured. The value is compared with an optimum temperature setting value for polymer decomposition in a control device (not shown), and the water vapor amount (or current value) is controlled so as to be the set value. In order to maintain the temperature in the enzymatic decomposition tanks 1 and 2, a heat insulating material 14 is applied to the outside of the outer body 13 of the enzymatic decomposition tanks 1 and 2. The water stored in the immersion water tank 31 is preheated to a temperature suitable for enzymatic decomposition, and is measured by the float 47 in the tank 31 before being sent to the enzymatic decomposition tank 1. Since the configuration other than this is the same as that of the continuous washing machine of the first embodiment including the rinsing finish 20, description thereof is omitted.

第2の実施形態における洗濯実施の1例を各工程順に説明する。各槽間のおむつ移送のタクトタイムは第1の実施形態と同じに10分間隔とする。
酵素分解工程:酵素分解槽1において、浸し水タンク31から同タンク31内のフロート47にて計量された一定量の水を送り、酵素タンク16より計量シリンダ17にて、酵素分解槽1内の酵素濃度を0.25%となる様に定量の酵素を加える。水の温度は35℃±3℃となる様に、間接加熱方法により制御する。酵素分解槽1から2への移送後も引き続き、槽内温度を保ち、おむつに内蔵する吸水性ポリマを酵素分解する。(合計20分間)
An example of washing in the second embodiment will be described in the order of each process. The takt time for transferring the diaper between the tanks is set to 10 minutes as in the first embodiment.
Enzymatic decomposition step: In the enzymatic decomposition tank 1, a certain amount of water measured by the float 47 in the tank 31 is sent from the immersion water tank 31, and the measuring cylinder 17 from the enzyme tank 16 in the enzymatic decomposition tank 1. A fixed amount of enzyme is added so that the enzyme concentration is 0.25%. The temperature of water is controlled by an indirect heating method so that it becomes 35 ° C. ± 3 ° C. After the transfer from the enzymatic decomposition tank 1 to 2, the internal temperature of the tank is maintained and the water-absorbing polymer incorporated in the diaper is enzymatically decomposed. (20 minutes total)

予洗工程:予洗槽3において、浸し水タンク31からの回収水を使用し、浸し水ポンプ41による急速給水と大型ダンパ(排水弁)43による急速排水で酵素を含んだおむつをよくすすぎ洗い、洗剤を加えて粗洗浄をする。
本洗工程:本洗槽4と5において、水蒸気を直接吹き込んで80℃まで急速加熱殺菌し、
洗剤を加えて本洗いする。
すすぎ/仕上げ工程:すすぎ槽6と7に新水を入れ、すすぎ洗いをする。すすぎ仕上げ槽8に新水と仕上げ剤を入れて仕上げ、洗浄したおむつは図示しない脱水機へ送る。
Pre-washing process: In the pre-washing tank 3, the diaper containing the enzyme is rinsed well by using the recovered water from the soaking water tank 31 and the rapid water supply by the soaking water pump 41 and the rapid drainage by the large damper (drain valve) 43. Add roughly to clean.
Main washing process: In main washing tanks 4 and 5, water vapor is directly blown to rapidly heat sterilize to 80 ° C.
Add a detergent and do the main wash.
Rinsing / finishing step: Put fresh water into rinsing tanks 6 and 7 and rinse. The diaper that has been finished and washed with fresh water and finish in the rinsing finish tank 8 is sent to a dehydrator (not shown).

この第2の実施形態の連続式洗濯機は、洗濯の各工程を受け持つ複数の洗濯槽の内、酵素分解を受け持つ酵素分解槽の設置の順番と、その順番に適応した洗濯方法を記述したものであり、連続式洗濯機の使用の際には既設の設備のレイアウトや作業の都合で酵素分解槽の設置位置を選択することができるものである。
例えば、洗濯ドラムの先頭に、予洗と酵素分解を同時におこなう予洗・酵素分解槽を設け、その後に本洗槽を設けて、先ず、洗濯物を予洗・酵素分解槽の洗濯ドラムへ投入し、予洗・酵素分解槽を設定時間揺動して洗濯物を予洗すると同時に洗濯物に内蔵する前記吸水ポリマを酵素分解した後、洗濯ドラムを回転して洗濯物を次の工程の槽の洗濯ドラムへ移送するようにしてもよい。
(第3の実施の形態)
The continuous washing machine according to the second embodiment describes the order of installation of the enzymatic decomposition tanks responsible for enzymatic degradation among the plurality of laundry tanks responsible for each step of washing, and the washing method adapted to the order. In the case of using a continuous washing machine, the installation position of the enzyme decomposition tank can be selected depending on the layout of existing facilities and the convenience of work.
For example, a pre-washing / enzymatic decomposition tank that simultaneously performs pre-washing and enzymatic decomposition is provided at the top of the washing drum, followed by a main washing tank. First, the laundry is put into the washing drum of the pre-washing / enzymatic decomposition tank and pre-washed.・ Oscillating the enzymatic decomposition tank for a set time to pre-wash the laundry and at the same time enzymatically decompose the water-absorbing polymer contained in the laundry, and then rotate the laundry drum to transfer the laundry to the laundry drum in the next step You may make it do.
(Third embodiment)

本実施形態の連続式洗濯機は、複数の槽に仕切られた外胴内で揺動/回転する複数に仕切られた酵素分解ドラム51を備えた生分解性吸水ポリマを酵素分解する酵素分解槽が、主たる汎用の連続式洗濯機から分離独立していて、酵素分解槽から処理したおむつを、おむつ移送手段であるシュート57により、汎用の連続式洗濯機へ受け渡して通常の洗濯を行うものである。即ち、吸水ポリマを酵素分解する酵素分解槽を既設の汎用の連続式洗濯機に付加することによりおむつの連続式洗濯機となる効果を有している。図3に酵素分解槽を3槽持った酵素分解部40と、一般的な酵素分解槽を持たない連続式洗濯機60を模式図で示している。   The continuous washing machine of this embodiment is an enzymatic decomposition tank that enzymatically decomposes a biodegradable water-absorbing polymer provided with a plurality of enzymatic decomposition drums 51 that swing / rotate within an outer cylinder that is partitioned into a plurality of tanks. However, it is separated and independent from the main general-purpose continuous washing machine, and the diaper treated from the enzymatic decomposition tank is delivered to the general-purpose continuous washing machine by the chute 57, which is a diaper transfer means, for normal washing. is there. That is, it has the effect of becoming a continuous washing machine for diapers by adding an enzymatic decomposition tank for enzymatically decomposing water-absorbing polymer to an existing general-purpose continuous washing machine. FIG. 3 is a schematic diagram showing an enzymatic decomposition unit 40 having three enzymatic decomposition tanks and a continuous washing machine 60 having no general enzymatic decomposition tank.

酵素分解ドラム51を仕切って形成された各槽は、1、2、3とも酵素分解槽である。   Each tank formed by partitioning the enzyme decomposition drum 51 is an enzyme decomposition tank.

外胴53の外側に間接ヒータ28(スチームジャケット、又は、電気ヒータ)を設けて間接加熱するようににしてあり、酵素分解槽内に差し込んだ温度計の計測値を、図示しない制御装置において、ポリマ分解の最適の温度設定値と比較して水蒸気量(又は電流値)を制御するようにしている。なお、酵素分解槽内の温度保持のため、酵素分解固定ドラム53の外側に保温材14が施工されている。 An indirect heater 28 (steam jacket or electric heater) is provided on the outside of the outer body 53 for indirect heating, and a measured value of a thermometer inserted into the enzymatic decomposition tank is measured by a control device (not shown). The amount of water vapor (or current value) is controlled in comparison with the optimum temperature setting value for polymer decomposition. In order to maintain the temperature in the enzymatic decomposition tank, the heat insulating material 14 is applied to the outside of the enzymatic decomposition fixing drum 53.

第3の実施形態における洗濯実施例について説明する。各槽間のおむつ移送のタクトタイムは酵素分解槽が多いので第1、第2の実施形態よりも短い運転間隔でも(例えば7分)酵素分解処理が可能である。また、酵素分解槽3を酵素抜き洗いに利用することもできる。
酵素分解工程:酵素分解槽1、2、3において、新水又は回収水を入れ、酵素を適量加え、おむつに内蔵する吸水性ポリマを酵素分解する。水の温度は35℃±3℃に制御する。
(実施例)
A washing example in the third embodiment will be described. Since the tact time for transferring the diaper between the tanks is large in the enzyme decomposition tank, the enzyme decomposition treatment can be performed even at an operation interval shorter than that in the first and second embodiments (for example, 7 minutes). Moreover, the enzyme decomposition tank 3 can also be utilized for enzyme removal washing.
Enzymatic decomposition step: In the enzymatic decomposition tanks 1, 2, and 3, fresh water or recovered water is added, an appropriate amount of enzyme is added, and the water-absorbing polymer contained in the diaper is enzymatically decomposed. The temperature of water is controlled at 35 ° C. ± 3 ° C.
(Example)

実施の形態で説明した生分解性吸水ポリマは澱粉ポリマで、CMS(カルボ キシ メチル スターチ)ある。生分解性に適するように、トムテック(株)によって開発され、商品名−ラフィーネHG−というおむつに内蔵し、市販されている。
この生分解性吸水ポリマを分解する酵素は、トムテック(株)によって開発されたスピターゼLFE(ラフィーネ エンザイム)であり、この酵素が0.25%水溶液による分解速度は60℃で15分間、このとき、酵素の分解性能を最大限に発揮するには温度コントロール60±3℃が必要である。(上記第1の実施形態参照)
The biodegradable water-absorbing polymer described in the embodiment is a starch polymer and is CMS (Carboxy Methyl Starch). Developed by Tomtec Co., Ltd. so as to be suitable for biodegradability, it is built in a diaper having a trade name -Raffine HG- and marketed.
The enzyme that degrades the biodegradable water-absorbing polymer is Spitase LFE (Raphine Enzyme) developed by Tomtec Corporation, and the degradation rate of this enzyme with a 0.25% aqueous solution at 60 ° C. for 15 minutes, A temperature control of 60 ± 3 ° C. is necessary to maximize the enzyme degradation performance. (Refer to the first embodiment)

また、使用済みおむつを予洗せずに酵素分解槽に投入するときは、おむつに付着する蛋白質等の有機物が高温で変質することを避けるため、酵素水溶液の温度は35±3℃とするが、この温度に適用できるような生分解性吸水ポリマは、トムテック(株)によって開発済みである。   In addition, when throwing used diapers into the enzymatic decomposition tank without pre-washing, the temperature of the aqueous enzyme solution is 35 ± 3 ° C. in order to avoid deterioration of organic substances such as proteins attached to the diaper at high temperature. A biodegradable water-absorbing polymer that can be applied to this temperature has been developed by Tomtec Corporation.

本発明の第1の実施の形態に係る連続式洗濯機の構成を示す模式図である。It is a schematic diagram which shows the structure of the continuous type washing machine which concerns on the 1st Embodiment of this invention. 本発明の第2の実施の形態に係る連続式洗濯機の構成を示す模式図である。It is a schematic diagram which shows the structure of the continuous washing machine which concerns on the 2nd Embodiment of this invention. 本発明の第3の実施の形態に係る連続式洗濯機の構成を示す模式図である。It is a schematic diagram which shows the structure of the continuous washing machine which concerns on the 3rd Embodiment of this invention.

符号の説明Explanation of symbols

10 分解・洗濯部
11 洗濯ドラム
12 仕切り板
13 外胴
14 保温材
15 液面調整管
16 酵素タンク
18 投入口
19 リップパッキン
20 すすぎ・仕上部
21 排水タンク
23 外胴
24 すすぎドラム
25 仕切り板
26 浸し水タンク
28 間接ヒータ
30 分解・洗濯部
31 浸し水タンク
40 酵素分解部
51 酵素分解ドラム
53 外胴
57 シュート
60 連続式洗濯機
DESCRIPTION OF SYMBOLS 10 Disassembly / washing part 11 Washing drum 12 Partition plate 13 Outer cylinder 14 Heat insulating material 15 Liquid level adjustment pipe 16 Enzyme tank 18 Input port 19 Lip packing 20 Rinse / finish 21 Drain tank 23 Outer trunk 24 Rinsing drum 25 Partition plate 26 Immersion Water tank 28 Indirect heater 30 Disassembly / washing section 31 Immersion water tank 40 Enzymatic decomposition section 51 Enzymatic decomposition drum 53 Outer cylinder 57 Chute 60 Continuous washing machine

Claims (15)

生分解性吸水ポリマを内蔵する布製おむつを使用後に、前記吸水ポリマを分解する酵
素液を含む酵素分解槽を備えた連続式洗濯機に投入し、前記吸水ポリマを酵素分解し洗濯処理することを特徴とする連続式洗濯機を用いた洗濯方法。
After using a cloth diaper containing a biodegradable water-absorbing polymer, it is put into a continuous washing machine equipped with an enzymatic decomposition tank containing an enzyme solution for decomposing the water-absorbing polymer, and the water-absorbing polymer is enzymatically decomposed and washed. A washing method using a featured continuous washing machine.
一端に洗濯物の投入口を備えると共に他端に搬出口を備え、内部は仕切り板によって複数の槽に区切られ、一方向への回転によって槽内の洗濯物を移送する移送手段を備えた処理ドラムと、洗濯水やすすぎ水を供給及び排出する供給装置及び排出部を備え、洗濯物を投入口から搬出口に順次移送して洗濯及びすすぎを行う連続式洗濯機において、複数の槽のいずれかを酵素分解槽として請求項1に記載する洗濯方法によりおむつを洗濯処理することを特徴とする連続式洗濯機。   A treatment provided with a laundry inlet at one end and a carry-out port at the other end, the interior is divided into a plurality of tubs by a partition plate, and a transfer means for transferring the laundry in the tub by rotation in one direction In a continuous washing machine having a drum, a supply device for supplying and discharging washing water and rinsing water, and a discharge unit, and sequentially transferring the laundry from the input port to the carry-out port for washing and rinsing, A continuous washing machine characterized in that the diaper is washed by the washing method according to claim 1, using kama as an enzymatic decomposition tank. 予洗槽と本洗槽の間に酵素分解槽を設けたことを特徴とする請求項2に記載する連続式洗濯機。   The continuous washing machine according to claim 2, wherein an enzymatic decomposition tank is provided between the prewash tank and the main wash tank. 請求項3に記載する連続式洗濯機を用い、先ず、洗濯物を予洗槽の洗濯ドラムへ投入し、設定時間揺動して予洗した後、洗濯ドラムを回転して酵素分解槽の洗濯ドラムへ移送し、設定時間揺動して洗濯物に内蔵する前記吸水ポリマを酵素分解した後、次の工程(本洗)へ移送することを特徴とする連続式洗濯機を用いた洗濯方法。   Using the continuous washing machine according to claim 3, first, the laundry is put into the washing drum of the pre-washing tub, pre-washed by swinging for a set time, and then the washing drum is rotated to the washing drum of the enzymatic decomposition tub. A washing method using a continuous washing machine characterized in that the water-absorbing polymer incorporated in the laundry is transported, rocked for a set time and enzymatically decomposed, and then transferred to the next step (main wash). 請求項4に記載する洗濯方法において、酵素分解槽内の酵素濃度を0.25%、温度を60±3℃に制御することを特徴とする連続式洗濯機を用いた洗濯方法。   5. A washing method using a continuous washing machine according to claim 4, wherein the enzyme concentration in the enzyme decomposition tank is controlled to 0.25% and the temperature is controlled to 60 ± 3 ° C. 予洗槽の前に酵素分解槽を設けたことを特徴とする請求項2に記載する連続式洗濯機。   The continuous washing machine according to claim 2, wherein an enzyme decomposition tank is provided in front of the prewash tank. 請求項6に記載する連続式洗濯機を用い、先ず、洗濯物を酵素分解槽の洗濯ドラムへ投入し、設定時間揺動して洗濯物に内蔵する前記吸水ポリマを酵素分解した後、洗濯ドラムを回転して洗濯物を予洗槽の洗濯ドラムへ移送することを特徴とする連続式洗濯機を用いた洗濯方法。   7. The laundry machine according to claim 6, wherein the laundry is first put into the washing drum of the enzymatic decomposition tank, and the water absorbing polymer incorporated in the laundry is enzymatically decomposed by swinging for a set time, and then the washing drum. A washing method using a continuous washing machine, wherein the laundry is transferred to a washing drum of a pre-washing tub by rotating the door. 請求項7に記載する洗濯方法において、酵素分解槽内の酵素濃度を0.25%、温度を35±3℃に制御することを特徴とする連続式洗濯機を用いた洗濯方法。   The washing method using a continuous washing machine according to claim 7, wherein the enzyme concentration in the enzyme decomposition tank is controlled to 0.25% and the temperature is controlled to 35 ± 3 ° C. 先頭に予洗と酵素分解を同時に行う予洗・酵素分解槽を設け、その後に本洗槽を設けたことを特徴とする請求項2に記載する連続式洗濯機。   The continuous washing machine according to claim 2, wherein a pre-washing / enzymatic decomposition tank for simultaneously performing pre-washing and enzymatic decomposition is provided at the head, and a main washing tank is provided thereafter. 請求項9に記載する連続式洗濯機を用い、先ず、洗濯物を予洗・酵素分解槽の洗濯ドラムへ投入し、設定時間揺動して洗濯物を予洗すると同時に洗濯物に内蔵する前記吸水ポリマを酵素分解した後、洗濯ドラムを回転して洗濯物を次の工程の槽の洗濯ドラムへ移送することを特徴とする連続式洗濯機を用いた洗濯方法。   10. Using the continuous washing machine according to claim 9, first, the laundry is put into a washing drum of a pre-washing / enzymatic decomposition tank, and the washing polymer is pre-washed by swinging for a set time, and at the same time the water-absorbing polymer incorporated in the laundry A laundry method using a continuous washing machine, wherein the laundry drum is rotated and the laundry is transferred to the laundry drum of the tank in the next step after enzymatic decomposition. 酵素分解槽を外側から間接加熱するスチームジャケット、電気ヒータ等を設置し、酵素分解槽内の洗浄水の温度制御をする温度制御装置を備えたことを特徴とする請求項2、3、6に記載する連続式洗濯機。   A steam jacket, an electric heater or the like for indirectly heating the enzymatic decomposition tank from the outside is provided, and a temperature control device for controlling the temperature of the washing water in the enzymatic decomposition tank is provided. Continuous washing machine to be described. 予洗・酵素分解槽を外側から間接加熱するスチームジャケット、電気ヒータ等を設置し、
予洗・酵素分解槽内の洗浄水の温度制御をする温度制御装置を備えたことを特徴とする請求項9に記載する連続式洗濯機。
Installed a steam jacket, electric heater, etc. to indirectly heat the prewash / enzymatic decomposition tank from the outside,
The continuous washing machine according to claim 9, further comprising a temperature control device for controlling the temperature of the washing water in the pre-washing / enzymatic decomposition tank.
外部の酵素液タンクと酵素分解槽に送り込む酵素液量を計量する流量計とを備え、酵素分解槽内の酵素濃度を規定濃度に制御することを特徴とする請求項2、3、6、9、11、12に記載する連続式洗濯機。   10. An external enzyme solution tank and a flow meter for measuring the amount of enzyme solution fed into the enzyme decomposition tank are provided, and the enzyme concentration in the enzyme decomposition tank is controlled to a specified concentration. , 11 and 12 are continuous washing machines. 主たる汎用の連続式洗濯機から分離独立していて、複数の槽に仕切られた外胴内で揺動/回転する複数の洗濯ドラムを備えた生分解性吸水ポリマを酵素分解する酵素分解槽と、汎用の連続式洗濯機と、酵素分解槽から処理したおむつを汎用の連続式洗濯機へ移送する手段とを備えたことを特徴とする連続式洗濯機。   An enzymatic decomposition tank for enzymatically degrading a biodegradable water-absorbing polymer, which is separated and independent from a main general-purpose continuous washing machine, and has a plurality of washing drums that swing / rotate within an outer cylinder partitioned into a plurality of tanks; A continuous washing machine comprising: a general-purpose continuous washing machine; and means for transferring diapers treated from the enzymatic decomposition tank to a general-purpose continuous washing machine. 予洗工程の排水に含まれる未分解の生分解性吸水ポリマを酵素分解する別置きの酵素分解タンクを付加したことを特徴とする請求項3に記載する連続式洗濯機。   The continuous washing machine according to claim 3, wherein a separate enzymatic decomposition tank for enzymatically decomposing undegraded biodegradable water-absorbing polymer contained in the waste water of the pre-washing step is added.
JP2005273130A 2005-09-21 2005-09-21 Continuous washing machine and washing method using continuous washing machine Pending JP2007082646A (en)

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CN101812791A (en) * 2009-12-22 2010-08-25 江苏海狮机械集团有限公司 Tunnel type washing device
JP2014023624A (en) * 2012-07-25 2014-02-06 Clariant (Japan) Kk Method for washing

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CN101812791A (en) * 2009-12-22 2010-08-25 江苏海狮机械集团有限公司 Tunnel type washing device
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