JP5315408B2 - Positioning method and optical module - Google Patents

Description

  The present invention relates to a positioning method and an optical module.

  When positioning two members, it is known to perform positioning by forming a positioning hole in one member, forming a positioning pin in the other member, and inserting the positioning pin into the positioning hole. For example, in the field of optical modules used for optical communication, it is known that positioning holes and positioning pins are used when positioning a transparent substrate on which a photoelectric conversion element is mounted and a support member that supports an end of an optical fiber. (See, for example, Patent Documents 1 and 2).

JP 2004-240220 A JP 2005-17684 A

  In Patent Document 1, a positioning hole (guide hole) is formed as a through hole. However, when the through hole is formed, openings are formed on both surfaces of the member, and the member surface cannot be effectively used. For example, when a through hole is formed in a transparent substrate as in Patent Document 1, it is impossible to arrange a photoelectric conversion element or a wiring in the opening of the through hole.

  Patent Document 2 describes that the positioning hole is a non-through hole. However, the non-through hole of Patent Document 2 is a hole having a constant diameter. However, when the non-through hole is formed, the non-through hole with a narrowed back may be formed due to processing reasons.

  An object of the present invention is to perform positioning with high accuracy using a non-penetrating positioning hole with a deep back.

A main invention for achieving the above object is a positioning method for positioning a first member and a second member, wherein the first member is formed with a non-penetrating positioning hole with a deep back. The second member is formed with a truncated cone-shaped positioning pin, and a recess is formed around the root of the positioning pin, and the second member is integrally molded with resin. In this positioning method, the positioning pin is formed , and the first member and the second member are positioned by inserting the positioning pin into the positioning hole. .

  Other characteristics of the present invention will be made clear by the description and drawings described later.

  According to the present invention, positioning can be performed with high accuracy using a non-penetrating positioning hole with a deep back.

FIG. 1 is an explanatory diagram of a pluggable optical transceiver according to the first embodiment. FIG. 2A is a perspective view of the circuit board and the like in the housing 1A of the optical module 1 as viewed from obliquely above. FIG. 2B is a perspective view seen from obliquely below. FIG. 3 is a schematic configuration diagram of the optical module 1 inserted into the cage 2. FIG. 4 is a perspective view of a fixture 62 for fixing the optical path changer 40. FIG. 5A is an explanatory diagram of the arrangement of the circuit board 10, the glass substrate 20, the drive element 32, and the optical path converter 40 according to the present embodiment. FIG. 5B is an explanatory diagram of the arrangement of the first reference example. FIG. 5C is an explanatory diagram of the arrangement of the second reference example. FIG. 6A is an explanatory diagram of the radius of curvature R of the lens portion 41 of the optical path changer 40. FIG. 6B is an explanatory diagram of the relationship between the core of the optical fiber and the light spot. FIG. 7A is a graph of the relationship between the shift amount (μm) and the optical coupling efficiency (%) when the glass substrate 20 and the optical path changer 40 are shifted in the Y direction perpendicular to the optical axis of the lens unit 41. FIG. 7B is a graph of the relationship between the shift amount (μm) and the optical coupling efficiency (%) when the glass substrate 20 and the optical path changer 40 are shifted in the Z direction parallel to the optical axis of the lens unit 41. FIG. 8A is an explanatory diagram of the positioning hole 23 of the first embodiment. FIG. 8B is an explanatory diagram of the positioning hole 23 ′ of the comparative example. FIG. 9A is an explanatory diagram of the positioning pin 43 of the first embodiment. FIG. 9B is an explanatory diagram of the positioning pin 43 ′ of the first comparative example. FIG. 9C is an explanatory diagram of the positioning pin 43 ″ of the second comparative example. FIG. 10A and FIG. 10B are explanatory views showing a state of fitting between the positioning hole 23 and the positioning pin 43 of the first embodiment. FIG. 11A is an enlarged view of the vicinity of the root of the positioning pin 43 of the first embodiment. FIG. 11B is an enlarged view of the vicinity of the root of the positioning pin 43 of the reference example. FIG. 12A is an explanatory diagram of the positioning hole 23 of the first embodiment. FIG. 12B is an explanatory diagram of a positioning hole according to the second embodiment. FIG. 13 is a schematic configuration diagram of an optical module according to the third embodiment. FIG. 14 is a perspective view of a modified fixture 62 '.

  At least the following matters will be apparent from the description and drawings described below.

A positioning method for positioning a first member and a second member, wherein the first member is formed with a non-penetrating positioning hole with a deep back, and the second member The positioning method is characterized in that a positioning pin having a truncated cone shape is formed, and the first member and the second member are positioned by inserting the positioning pin into the positioning hole. It becomes.
According to such a positioning method, positioning can be performed with high accuracy using a non-penetrating positioning hole with a deep back.

  The positioning hole is preferably formed by blasting. When the positioning hole is formed by blasting, the shape of the positioning hole is narrowed, which is particularly advantageous in such a case.

  It is desirable that a recess is formed around the base of the positioning pin. As a result, even when the corner portion of the positioning pin is rounded when the positioning pin is manufactured, high-precision positioning is possible without being affected by the roundness of the corner portion.

  The positioning pin is preferably formed by integrally molding the second member with resin. When the second member is integrally formed of resin, the corner of the base of the positioning pin is easily rounded, which is particularly advantageous in such a case.

  In the first member, a reference hole and a long hole are formed as the positioning hole, and the long hole is formed so that a longitudinal direction thereof is along a line connecting the reference hole and the long hole. In the second member, two frustoconical positioning pins are formed, and one of the two positioning pins is inserted into a reference hole, and the other is inserted into a long hole, It is desirable that the first member and the second member are positioned. Thereby, even if the interval between the two positioning holes and the interval between the two positioning pins are shifted, positioning can be performed with high accuracy.

  It is desirable that a positioning error allowed in the axial direction of the positioning hole and the positioning pin is larger than a positioning error allowed in a direction perpendicular to the axial direction. In such a case, it is particularly advantageous to use a frustoconical positioning pin.

  The first member is a transparent substrate that can transmit light, the second member is a support member that supports an optical fiber that transmits light, and the transparent substrate faces the transparent substrate. A photoelectric conversion element that emits light or receives light that has passed through the transparent substrate is mounted, and the support member forms an optical path between the photoelectric conversion element and the optical fiber together with the transparent substrate. It is preferable that the transparent substrate and the support member are positioned by inserting the positioning pins of the support member into the positioning holes of the transparent substrate. In such a case, since a positioning error in the optical axis direction is allowed to be larger than a positioning error in a direction perpendicular to the optical axis direction, it is particularly advantageous to use a frustoconical positioning pin.

  It is desirable that the optical system of the support member is configured so that light emitted from the photoelectric conversion element is focused farther than the end face of the optical fiber in a state where the transparent substrate and the support member are in close contact with each other. . As a result, even if the transparent substrate and the support member are positioned slightly apart from each other, it is not necessary to reduce the optical coupling efficiency (when the positioning is performed using the truncated cone-shaped positioning pin, the transparent substrate and the support member are May be positioned slightly apart).

  The transparent substrate is preferably harder than the support member. Even if the positioning pin of the support member is deformed by contact with the positioning hole, the deformation of the positioning pin stops when the transparent substrate and the support member are in close contact with each other.

Supports a transparent substrate that can transmit light, a photoelectric conversion element that is mounted on the transparent substrate, emits light toward the transparent substrate, or receives light transmitted through the transparent substrate, and an optical fiber that transmits the light And a support member that forms an optical path between the photoelectric conversion element and the optical fiber together with the transparent substrate, and the transparent substrate has a non-penetrating positioning with a deep back. A hole is formed, and a frustoconical positioning pin is formed on the support member, and the transparent substrate and the support member are positioned by inserting the positioning pin into the positioning hole. The optical module characterized by this will become clear.
According to such an optical module, it is possible to position the transparent substrate and the support member with high accuracy using the non-penetrating positioning hole with a deep back.

=== Overview ===
FIG. 8A is an explanatory diagram of the positioning hole 23 of the present embodiment. As shown in the figure, in the present embodiment, a non-penetrating positioning hole 23 with a deep back is formed in the glass substrate 20 (first member). For example, when a non-through hole is formed in the glass substrate 20 by sandblasting, the hole does not have a constant diameter as shown in FIG.

  FIG. 9A is an explanatory diagram of the positioning pin 43 of the present embodiment. As shown in the drawing, in the present embodiment, a truncated cone-shaped positioning pin 43 is formed in the optical path changer 40 (second member, support member).

  10A and 10B are explanatory views showing a state in which the positioning pins 43 are inserted into the positioning holes 23 of the present embodiment. According to the present embodiment, since the tapered surface of the truncated conical positioning pin 43 can contact the positioning hole 23 without any gap (because it can contact the edge of the positioning hole without any gap), the glass substrate 20 (first member) and The optical path converter 40 (second member) can be accurately positioned.

  9B, when the positioning pin 43 ′ has a conical shape, when the positioning pin 43 ′ is inserted into the positioning hole 23 that is narrow in the back, the tip (vertex) of the positioning pin 43 ′ is placed at the bottom of the positioning hole 23. There is a risk of contact. In addition, when the positioning pin 43 ″ has a cylindrical shape as shown in FIG.

  By the way, it is possible to position by positioning a cylindrical positioning pin 43 ″ as shown in FIG. 9C into a positioning hole 23 ′ having a constant diameter as shown in FIG. 8B. Since a gap is required between 23 ′ and the positioning pin 43 ″, a positioning error is caused by this gap. On the other hand, as shown in FIGS. 10A and 10B, according to the present embodiment, the tapered surface of the frustoconical positioning pin 43 is positioned in the positioning hole 23 even if a tolerance is set in the dimensions of the positioning hole and the positioning pin. The glass substrate 20 (first member) and the optical path converter 40 (second member) can be positioned with high accuracy.

=== First Embodiment ===
<Overall configuration>
FIG. 1 is an explanatory diagram of a pluggable optical transceiver. An optical transceiver having both an optical transmitter and an optical receiver is sometimes referred to as an optical transceiver, but here, an optical transceiver having only one is also referred to as an optical transceiver. The pluggable optical transceiver in the figure is of the QSFP type (QSFP: Quad Small Form Factor Pluggable) defined by MSA (Multi Source Agreement). The pluggable optical transceiver has an optical module 1 and a cage 2.

  In the drawing, two types of optical modules 1 are depicted. As shown in the drawing, an optical fiber (including a cord) may be fixed to the optical module 1 or may be detachable. One of the two cages 2 in the figure is drawn with the heat sink 3 removed and partially broken so that the inside can be seen.

  In the following description, as shown in FIG. 1, front and rear, up and down, and left and right are defined. That is, the insertion port side of the cage 2 into which the optical module 1 is inserted is referred to as “front” and the opposite side is referred to as “rear”. In the optical module 1, the side from which the optical fiber (including the cord) extends is referred to as “front”, and the opposite side is referred to as “rear”. Further, when viewed from the main board on which the cage 2 is provided, the side of the surface on which the cage 2 is provided is “upper”, and the opposite side is “lower”. Also, the direction orthogonal to the front-rear direction and the up-down direction is defined as “left-right”.

  A cage 2 is installed on the main board on the communication device side (host side). The cage 2 is provided on a main board of a blade server in the data center, for example.

  The optical module 1 is detachably inserted into the cage 2. The optical module 1 includes a photoelectric conversion element 31 and a circuit board 10 in a housing 1A, and mutually converts an optical signal transmitted / received by an optical fiber and an electric signal processed by a main board on a communication device side. To do.

  The cage 2 accommodates the optical module 1 in a detachable manner. The cage 2 is a box-shaped member having a rectangular section in the front-rear direction with an insertion slot for inserting the optical module 1 on the front side. The cage 2 is formed by bending a metal plate so as to open the front side. An accommodating portion for accommodating the optical module 1 is formed in the cage 2 by bending the metal plate into a rectangular cross section. A connector 2 </ b> A is provided on the rear side inside the cage 2. When the optical module 1 is inserted into the cage 2, the circuit board in the optical module 1 is electrically and mechanically connected to the connector 2 </ b> A in the cage 2. Thereby, an electrical signal is transmitted between the optical module 1 and the main board.

  The upper surface of the cage 2 has an opening, and a heat sink 3 is attached so as to close the opening. The heat sink 3 includes a large number of heat radiation fins (heat radiation pins) for radiating the heat of the optical module 1 inserted into the cage 2 to the outside.

<Internal configuration of optical module 1>
FIG. 2A is a perspective view of the circuit board 10 and the like in the housing 1A of the optical module 1 as viewed obliquely from above. FIG. 2B is a perspective view seen from obliquely below. FIG. 3 is a schematic configuration diagram of the optical module 1 inserted into the cage 2.

  As shown in the figure, the optical module 1 includes a circuit board 10, a glass substrate 20, a light emitting unit 31, and an optical path converter 40 in a housing 1A.

  The circuit board 10 is a plate-like printed board that constitutes an electronic circuit. A connection portion 11 (card edge connector) for connecting to a connector 2A (connector socket) in the cage 2 is formed at the rear end portion of the circuit board 10. The connection portion 11 is formed on both upper and lower surfaces of the circuit board 10 and a large number of terminals are formed side by side in the left-right direction.

  An accommodation window 12 for accommodating the optical path converter 40 is formed in the circuit board 10. A circuit board side electrode 13 is formed on the upper surface of the circuit board 10 so as to surround the housing window 12. A glass substrate 20 is mounted on the upper side of the circuit board 10 so as to close the housing window 12. In other words, the housing window 12 of the circuit board 10 is positioned below the glass substrate 20, and the housing window 12 of the circuit board 10 is closed by the lower surface of the glass substrate 20. A glass substrate side electrode 22 is formed on the lower surface of the glass substrate 20, and the glass substrate so as to close the housing window 12 of the circuit substrate 10 while connecting the circuit substrate side electrode 13 and the glass substrate side electrode 22. 20 is mounted on the circuit board 10.

  The housing window 12 is a rectangular through hole formed in the circuit board 10. The upper side of the optical path changer 40 is inserted into the accommodation window 12. The lower side of the optical path changer 40 protrudes downward from the receiving window 12, and the optical fiber 50 extends forward from the protruding portion. However, when the optical path changer 40 is thinner than the circuit board 10, the lower side of the optical path changer 40 does not protrude downward from the receiving window 12. In this case, if the reflecting portion 42 is configured to reflect light at an obtuse angle, the optical fiber 50 can be easily pulled out from the optical path converter 40.

  The glass substrate 20 is a transparent glass substrate that can transmit light. A plurality of through vias 21 are formed in the glass substrate 20 along the shape of the receiving window 12 of the circuit board 10.

  A glass substrate side electrode 22 is formed on the lower surface of the glass substrate 20 (the surface opposite to the mounting surface on which the light emitting unit 31 is mounted). The glass substrate side electrode 22 is formed outside the through via 21. Further, the glass substrate side electrode 22 is formed along the outside of the accommodation window 12 of the circuit board 10. The glass substrate side electrode 22 is electrically connected to the circuit substrate side electrode 13 on the upper surface of the circuit substrate 10. The through via 21 is used for wiring between the glass substrate side electrode 22, the light emitting unit 31, and the driving element 32.

  Two positioning holes 23 for positioning the optical path changer 40 are formed on the lower surface of the glass substrate 20. The positioning hole 23 does not penetrate the glass substrate 20 and is formed to be a non-through hole. By making the positioning hole 23 a non-through hole, it becomes possible to mount a component (for example, the drive element 32) on the upper side of the positioning hole 23 and to arrange a wiring to the component. The degree of freedom of component mounting and wiring on the upper surface is increased. As a result, the glass substrate 20 can be downsized. The shape and the like of the positioning hole 23 will be described later.

  A light emitting unit 31 is mounted on the upper surface of the glass substrate 20. A driving element 32 for driving the light emitting unit 31 is also mounted on the upper surface of the glass substrate 20 (the mounting surface of the light emitting unit 31). The light emitting unit 31 and the driving element 32 are disposed inside the through via 21. In other words, the light emitting unit 31 and the driving element 32 are mounted on the upper surface of the glass substrate 20 so as to be positioned above the receiving window 12 of the circuit board 10.

  The light emitting unit 31 is a photoelectric conversion element that converts an optical signal and an electrical signal. Here, a VCSEL (Vertical Cavity Surface Emitting Laser) that emits light perpendicular to the substrate is employed as the light emitting unit 31. Note that a light receiving unit that converts an optical signal into an electrical signal may be mounted on the glass substrate 20 as a photoelectric conversion element. Further, both the light emitting unit and the light receiving unit may be mounted on the glass substrate 20.

  The light emitting unit side electrode 31 </ b> A and the light emitting surface 31 </ b> B of the light emitting unit 31 are formed on the lower surface on the glass substrate 20 side. The light emitting unit 31 is flip-chip mounted on the glass substrate 20 and irradiates light toward the glass substrate 20. Since the light emitting unit side electrode 31A and the light emitting surface 31B of the light emitting unit 31 are located on the same side (the lower surface on the side of the glass substrate 20), if the light emitting unit 31 is flip-chip mounted on the glass substrate 20, the light emitting surface 31B. Faces the glass substrate 20, and the light emitting surface 31B is not exposed to the outside.

  3 shows one light emitting surface 31B of the light emitting unit 31, the light emitting unit 31 includes a plurality of (for example, four) light emitting surfaces 31B arranged in a direction perpendicular to the paper surface.

  The optical path converter 40 is an optical member that converts the optical path of the light emitted from the light emitting unit 31. The optical path converter 40 also functions as a support member that supports one end of the optical fiber 50 and forms the optical path between the light emitting unit 31 and the optical fiber 50 together with the transparent substrate. The optical path changer 40 includes a lens unit 41 and a reflection unit 42. The lens unit 41 is formed on the upper surface of the optical path changer 40. The reflection part 42 is formed on the lower surface of the optical path changer 40.

  The lens portion 41 is a portion formed in a convex lens shape so that light can be focused. However, the lens part 41 is formed in the recessed part dented from the upper surface so that it may not protrude from the upper surface of the optical path changer 40 (refer FIG. 6). By forming the lens portion 41 so as to be recessed from the upper surface of the optical path changer 40, the upper surface of the optical path changer 40 and the lower surface of the glass substrate 20 can be brought into surface contact. The lens unit 41 focuses the light emitted from the light emitting unit 31, guides the light to the reflecting unit 42, and causes the light to enter the optical fiber 50. When the light receiving unit is mounted on the glass substrate 20, the lens unit 41 focuses the light reflected from the reflecting unit 42 on the light receiving unit. The lens unit 41 faces the light emitting surface 31B of the light emitting unit 31 with the glass substrate 20 interposed therebetween.

  The reflection part 42 is a part for reflecting light. The optical axis of the light emitted from the light emitting unit 31 is the vertical direction (the direction perpendicular to the substrate such as the circuit board 10 or the glass substrate 20), but the optical axis of the light reflected by the reflecting unit 42 is the front-rear direction (circuit (Direction parallel to the substrate such as the substrate 10 or the glass substrate 20). The light reflected by the reflection unit 42 enters the optical fiber 50 attached to the optical path changer 40. When the light receiving part is mounted on the glass substrate 20, the reflecting part 42 reflects the light emitted from the optical fiber 50, guides it to the lens part 41, and focuses it on the light receiving part.

  In addition, the reflection part 42 in a figure is drawn so that the optical axis of reflected light may become the front-back direction (direction parallel to substrates, such as the circuit board 10 and the glass substrate 20). However, the reflection part 42 is not restricted to what reflects light at 90 degree | times. The reflection unit 42 may be configured to reflect light at an obtuse angle (for example, about 100 degrees). The light whose optical axis is in the vertical direction (direction perpendicular to the substrate such as the circuit board 10 or the glass substrate 20) has a component in the front-rear direction (direction parallel to the circuit board 10 or the glass substrate 20). It only has to be reflected. For example, when the root of the optical fiber 50 is relatively above the optical path converter 40 or when the thickness of the optical path converter 40 is thinner than the thickness of the circuit board 10, the optical fiber 50 is pulled out from the optical path converter 40. In order to facilitate, it is preferable that the reflecting portion 42 be configured to reflect light at an obtuse angle.

  One end of the optical fiber 50 is supported on the fiber support 44 of the optical path converter 40, and the optical fiber 50 extends from the front side of the optical path converter 40. The optical fiber 50 is aligned and attached so as to have a predetermined positional relationship with respect to the lens portion 41 and the reflecting portion 42 of the optical path changer 40.

  In the optical path changer 40 in the figure, a lens portion 41 is provided only at a site where light enters. However, a lens part may be provided also in the part which emits light, and optical path changer 40 may be provided with two lens parts. If the two lens portions are collimator lenses, parallel light can be propagated in the optical path changer 40.

  On the upper surface of the optical path changer 40, two positioning pins 43 for insertion into the positioning holes 23 of the glass substrate 20 are formed so as to protrude. The positioning pin 43 of the optical path converter 40 is fitted into the positioning hole 23 of the glass substrate 20, whereby the optical axis of the lens unit 41 of the optical path converter 40 and the optical axis of the light emitting unit 31 mounted on the glass substrate 20. Alignment is performed. The shape and the like of the positioning pin 43 will be described later.

  The optical path converter 40 is integrally formed of resin. That is, the lens part 41, the reflection part 42, the positioning pin 43, and the fiber support part 44 of the optical path changer 40 are integrally formed of resin.

  As shown in FIG. 3, a heat dissipation sheet 61 is disposed above the light emitting unit 31 and the drive element 32. The heat radiation sheet 61 is made of a material having high thermal conductivity, and conducts heat generated from the light emitting unit 31 and the driving element 32 to the heat sink 3 of the cage 2.

  FIG. 4 is a perspective view of a fixture 62 for fixing the optical path changer 40. The fixture 62 includes a main body 63 obtained by bending a metal plate in a U-shaped cross section and a hook plate 64. A hook plate 64 is fixed to one end of the U-shaped main body 63, and an engaging portion 63 </ b> A for hooking the hook plate 64 is formed on the other end of the main body 63.

  The U-shaped main body 63 is disposed so as to straddle the circuit board 10 from the left-right direction and cover the heat radiation sheet 61 from above, and both ends protrude from the lower side of the circuit board 10. The hook plate 64 is hooked on the engaging portion 63 </ b> A of the main body 63 while pressing the lower surface of the optical path converter 40. When the hook plate 64 is hooked on the engaging portion 63A of the main body 63, the fixture 62 tightens members inside the main body 63 (the glass substrate 20, the light emitting portion 31, the optical path changer 40, the heat radiation sheet 61, and the like) from above and below. .

  The fixture 62 urges the optical path converter 40 upward by the hook plate 64 and urges the glass substrate 20 downward by the main body 63 via the heat dissipation sheet 61. That is, the fixture 62 functions as a biasing member that biases a force in a direction in which the positioning pin 43 of the optical path converter 40 is inserted into the positioning hole 23 of the glass substrate 20. Thereby, fitting with the positioning hole 23 of the glass substrate 20 and the positioning pin 43 of the optical path changer 40 becomes reliable, and it becomes difficult to remove | deviate.

  In addition, the hook plate 64 of the fixture 62 covers the outside of the reflecting portion 42 of the optical path converter 40. Thereby, it is possible to prevent dust from entering the reflecting portion 42. If dust adheres to the reflector 42, the optical characteristics of the reflector 42 may change. However, the hook plate 64 covers the outside of the reflector 42, so that the optical characteristics of the reflector 42 are improved. Change can be prevented.

  Further, the fixture 62 functions as a biasing member that biases a force in a direction in which the light emitting unit 31 or the driving element 32 and the heat dissipation sheet 61 are brought into close contact with each other. Thereby, the heat generated from the light emitting unit 31 and the drive element 32 is easily conducted to the heat radiating sheet 61.

Since the state in which the positioning pin 43 is inserted into the positioning hole 23 is held by the fixture 62, the optical path converter 40 can be removed from the glass substrate 20 by removing the fixture 62. That is, the glass substrate 20 and the optical path changer 40 are positioned by inserting the positioning pins 43 into the positioning holes 23 so as to be detachable. For this reason, the process of attaching the optical path changer 40 in the first embodiment to the glass substrate 20 is simpler than the case of bonding and fixing. Further, since the optical path changer 40 is detachably attached, it can be replaced even if a failure occurs in the optical path changer 40. (On the other hand, when the optical path converter 40 is bonded and fixed to the glass substrate 20, if the optical path converter 40 breaks down, the glass substrate 20 (and the circuit board 10) also needs to be replaced. It will take.)
<Arrangement of the circuit board 10, the glass substrate 20, the drive element 32, and the optical path changer 40>
FIG. 5A is an explanatory diagram of the arrangement of the circuit board 10, the glass substrate 20, the drive element 32, and the optical path converter 40.

  As shown in FIG. 5A, an accommodation window 12 is formed on the circuit board 10, and a glass substrate 20 is mounted on the upper side of the circuit board 10 so as to close the accommodation window 12. The driving element 32 (and the light emitting unit 31) is mounted on the upper surface of the glass substrate 20, and the optical path converter 40 is attached to the lower surface of the glass substrate 20. The upper side of the optical path changer 40 is inserted into the receiving window 12 of the circuit board 10, and the lower side of the optical path changer 40 protrudes below the lower surface of the circuit board 10. However, when the optical path changer 40 is thinner than the circuit board 10, the lower side of the optical path changer 40 does not protrude downward from the receiving window 12. In this case, if the reflecting portion 42 is configured to reflect light at an obtuse angle, the optical fiber 50 can be easily pulled out from the optical path converter 40.

  As shown in the figure, the thickness (dimension in the vertical direction) of the circuit board 10 is 1.0 mm, the thickness of the glass substrate 20 is 0.7 mm, the thickness of the driving element 32 is 0.3 mm, and the optical path converter 40 The thickness is 1.8 mm. Since the light emitting unit 31 is thinner than the drive element 32, the light emitting unit 31 is ignored here. However, if the light emitting unit 31 is thicker than the driving element 32, the thickness of the light emitting unit 31 is considered instead of the driving element 32.

  The optical path changer 40 is the thickest part compared to the other parts in order to ensure the dimensions of the reflecting portion 42 and to ensure the dimensions for connecting the end of the optical fiber 50. In the first embodiment, the entire optical path changer 40 is inserted into the accommodating window 12 of the circuit board 10 and arranged to reduce the overall height. Specifically, in the first embodiment, a glass substrate 20 having a thickness of 0.7 mm is mounted on a circuit substrate 10 having a thickness of 1.0 mm, and an optical path converter 40 having a thickness of 1.8 mm is attached to the glass substrate 20. Nevertheless, the total thickness is 2.8 mm (= 1.8 mm + 0.7 mm + 0.3 mm), which is thinner than 3.5 mm (= 1.0 mm + 0.7 mm + 1.8 mm).

  By the way, when the drive element 32 or the like is inserted into the housing window 12, the drive element 32 or the light emitting unit 31, which is also a heating element, is arranged in the vicinity of the circuit board 10, and other components mounted on the circuit board 10. The life of the circuit board 10 may be affected, and the degree of freedom in the circuit design of the circuit board 10 is reduced even if the arrangement of other components is taken into consideration so as not to be affected. Moreover, when the drive element 32 etc. are inserted in the accommodation window 12, it is necessary to attach a heat radiating sheet etc. in the accommodation window 12, and a heat dissipation process becomes difficult. On the other hand, when the optical path changer 40 is inserted into the receiving window 12, the optical path changer 40 is a passive component and does not generate heat, so such a problem does not occur.

  Thus, in 1st Embodiment, the accommodation window 12 is formed in the circuit board 10, and the components (here optical path changer 40) attached to one side among the components attached to both surfaces of the glass substrate 20 are used. By inserting it into the receiving window 12, the height is reduced.

  In addition, among the components (here, the drive element 32 and the optical path converter 40) attached to both surfaces of the glass substrate 20, if the thicker component is inserted into the receiving window 12, the height can be effectively reduced. Is possible. That is, if the component (here, the optical path changer 40) to be inserted into the receiving window 12 is thicker than the component (here, the drive element 32) attached to the upper surface of the glass substrate 20, it is more effectively reduced. It is possible to achieve a height change. In particular, a component (here, the optical path changer 40) attached to one surface of the glass substrate 20 is thicker than the circuit substrate 10, and a component (here, the driving element 32) attached to the other surface of the glass substrate 20 is. If it is thinner than the circuit board 10, it is possible to effectively reduce the height by inserting a thicker part into the receiving window 12.

  Furthermore, in the first embodiment, the circuit board 10, the glass substrate 20, the drive element 32, and the optical path changer 40 are arranged so that the drive element 32 (and the light emitting unit 31) that generates heat is on the upper side of the glass substrate 20. . As a result, the heat can be easily released to the heat sink 3 on the upper side of the cage 2.

  FIG. 5B is an explanatory diagram of the arrangement of the first reference example. This arrangement is almost the same as the arrangement shown in FIG. 6 of the aforementioned Patent Document 1 (Japanese Patent Laid-Open No. 2004-240220). The glass substrate 20 'is molded integrally with the signal processing chip 101' to constitute a hybrid integrated circuit 100 '. A socket 102 'is disposed on the circuit board 10', and the hybrid integrated circuit 100 'is fixed. An optical path changer 40 ′ for supporting the optical fiber 50 ′ is attached below the glass substrate 20 ′ and between the hybrid integrated circuit 100 ′ and the circuit substrate 10 ′. In the arrangement of the first reference example, the members (the circuit board 10 ′, the glass board 20 ′, the drive element 32 ′, and the optical path changer 40 ′) are arranged so as to be simply stacked. Further, the glass substrate 20 ′ is indirectly connected to the circuit board 10 ′ via the socket 102 ′, the signal processing chip 101 ′, etc., and the glass substrate 20 ′ is directly connected to the circuit board 10 ′. Not. As a result, in the case of the arrangement of the first reference example, at least the total thickness is equal to or greater than the total thickness of the circuit board 10 ′, the glass substrate 20 ′, the drive element 32 ′, and the optical path changer 40 ′. Cannot be turned upside down.

  FIG. 5C is an explanatory diagram of the arrangement of the second reference example. This arrangement is almost the same as the arrangement shown in FIG. 7 of the aforementioned Patent Document 1 (Japanese Patent Laid-Open No. 2004-240220). Also in this arrangement, each member (the circuit board 10 ″, the glass substrate 20 ″, the driving element 32 ″, and the optical path changer 40 ″) is arranged as simply stacked. Further, the glass substrate 20 ″ is indirectly connected to the circuit substrate 10 ″ with the signal processing chip 101 ″ interposed therebetween, and the glass substrate 20 ″ is not directly connected to the circuit substrate 10 ″. As a result, even in the arrangement of the second reference example, at least the overall thickness is equal to or greater than the total thickness of the circuit board 10 ″, the glass substrate 20 ″, the drive element 32 ″, and the optical path changer 40 ″, so that the low Cannot be turned upside down.

  As can be understood from the first reference example and the second reference example, the arrangement shown in FIG. 5A can reduce the height.

<Allowable positioning error between glass substrate 20 and optical path changer 40>
FIG. 6A is an explanatory diagram of the radius of curvature R of the lens portion 41 of the optical path changer 40. As already described, the lens portion 41 is a convex lens-shaped portion formed so as not to protrude from the upper surface of the optical path changer 40. FIG. 6B is an explanatory diagram of the relationship between the core of the optical fiber 50 and the light spot. The dotted line in the figure indicates the core of the optical fiber 50, and the hatched area indicates a light spot on the end face of the optical fiber 50. Here, the efficiency of optical coupling of the lens portion 41 having three types of curvature radii R (300 μm, 350 μm, and 400 μm) was examined.

  As shown in FIG. 6B, the light spot is narrowed at the position of the end face of the optical fiber 50 as the lens portion 41 has a smaller radius of curvature R, and the optical coupling efficiency becomes higher. Specifically, when R = 300 μm, the optical coupling efficiency is 81%, when R = 350 μm, the optical coupling efficiency is 33%, and when R = 400 μm, the optical coupling efficiency is 22%. When the radius of curvature R is 300 μm, the focal point (here, the point where the light emitted from the light emitting unit 31 converges) is located near the end face of the optical fiber 50. On the other hand, when the radius of curvature R is 350 μm and 400 μm, the focal point is located farther from the end face of the optical fiber 50 than when the radius of curvature R is 300 μm (so-called rear pin state). For this reason, when the radius of curvature R is 350 μm and 400 μm, the spot of light is wider than when the radius of curvature R is 300 μm.

  The optical coupling efficiency changes when the relative positional relationship between the glass substrate 20 and the optical path changer 40 shifts. In addition, the degree of change in optical coupling efficiency varies depending on the direction of deviation. Hereinafter, this point will be described.

  FIG. 7A shows the shift amount (μm) and optical coupling efficiency (%) when the glass substrate 20 and the optical path changer 40 are shifted in the Y direction (front-rear direction or left-right direction) perpendicular to the optical axis of the lens unit 41. It is a graph of the relationship. When the direction of deviation is a direction perpendicular to the optical axis of the lens unit 41, the light spot is deviated from the core of the optical fiber 50. For this reason, when the amount of deviation in the Y direction reaches about half of the core diameter (approximately 50 μm), the optical coupling efficiency becomes approximately zero. Further, the change in the optical coupling efficiency with respect to the shift amount becomes more significant as the radius of curvature R of the lens unit 41 is smaller. For this reason, misalignment in the Y direction is difficult to tolerate.

  FIG. 7B shows the relationship between the shift amount (μm) and the optical coupling efficiency (%) when the glass substrate 20 and the optical path changer 40 are shifted in the Z direction (vertical direction) parallel to the optical axis of the lens unit 41. It is a graph. When the direction of deviation is parallel to the optical axis of the lens unit 41, the light spot does not deviate from the core of the optical fiber 50 even if the size of the light spot changes. For this reason, even if the amount of deviation in the Z direction is large, for example, even if the amount of deviation in the Z direction reaches about half the diameter of the core, the optical coupling efficiency does not become zero. For this reason, misalignment in the Z direction is easily allowed.

  As described above, the relative displacement between the glass substrate 20 and the optical path changer 40 is hardly allowed in the Y direction perpendicular to the optical axis of the lens unit 41, and in the Z direction parallel to the optical axis of the lens unit 41. Is easy to tolerate. This means that when positioning the glass substrate 20 and the optical path changer 40, a positioning error in a direction parallel to the surface of the glass substrate 20 (corresponding to the Y direction) is hardly allowed and is perpendicular to the surface of the glass substrate 20. This means that positioning errors in the direction (corresponding to the Z direction) are easily tolerated.

  Therefore, the positioning of the glass substrate 20 and the optical path changer 40 is required to have higher accuracy in the Y direction than in the Z direction. In the first embodiment, as will be described later, the positioning hole 23 of the glass substrate 20 and the positioning pin 43 of the optical path converter 40 are configured so that the positioning can be performed with high accuracy in the Y direction.

  Incidentally, as shown in FIG. 7B, in the optical path converter 40 of the first embodiment, when the radius of curvature R of the lens portion 41 is 350 μm and 400 μm, the optical coupling efficiency increases as the amount of deviation in the Z direction increases. The reason is considered as follows. In the case of the lens unit 41 having a curvature radius R of 300 μm, the optical path changer 40 is arranged so that the focal point (here, the point where the light emitted from the light emitting unit 31 converges) is located near the end face of the optical fiber 50. Is formed. When the radius of curvature increases, the focal length increases. Therefore, when the radius of curvature R is 350 μm and 400 μm in this optical path converter 40, the focal point is located farther from the end face of the optical fiber 50 (so-called rear pin). State). Since the optical path converter 40 is configured in this manner, when the radius of curvature R is 350 μm and 400 μm, the glass substrate 20 and the optical path converter 40 are separated (the light emitting unit 31 and the lens mounted on the glass substrate 20). When the distance to the portion 41 is increased), it is considered that the focal point approaches the end face of the optical fiber 50 and the optical coupling efficiency is improved.

  As will be described later, when the positioning pin 43 is fitted into the positioning hole 23, the glass substrate 20 and the optical path converter 40 may be positioned slightly apart in the Z direction. In consideration of the positioning as described above, the light irradiated from the light emitting unit 31 converges in a state where the lower surface of the glass substrate 20 and the upper surface of the optical path converter 40 are in close contact (the shift amount in the Z direction is zero) ( It is desirable that the optical system (lens unit 41, reflection unit 42, etc.) of the optical path changer 40 be configured so that the focal point is located farther from the end face of the optical fiber 50. Thereby, when the glass substrate 20 and the optical path changer 40 are positioned slightly apart in the Z direction, at least the optical coupling efficiency does not need to be lowered.

<Positioning hole 23 and positioning pin 43>
FIG. 8A is an explanatory diagram of the positioning hole 23 of the first embodiment. FIG. 8B is an explanatory diagram of a positioning hole 23 ′ of a comparative example. In the first embodiment, a non-through hole is formed as a positioning hole 23 in the glass substrate 20. The reason for making the non-through hole is that by making the positioning hole 23 a non-through hole, the degree of freedom of component mounting and wiring on the upper surface of the glass substrate 20 increases.

  As a method for forming the non-through hole in the glass substrate 20, a processing method using a drill is conceivable. When the non-processed hole is formed by the drill, as shown in FIG. 8B, a hole having a constant diameter regardless of the depth is formed in the glass substrate 20 '. However, machining with a drill may be costly. Therefore, in the first embodiment, sandblasting that can form non-through holes at low cost is employed. However, when the non-through hole is formed by sandblasting, the hole diameter (opening diameter) on the surface of the glass substrate 20 can be formed with high accuracy, but it has a constricted shape (see FIG. 8A). For this reason, the dimensional accuracy of the hole diameter and depth is extremely low at the back of the hole.

  FIG. 9A is an explanatory diagram of the positioning pin 43 of the first embodiment. FIG. 9B is an explanatory diagram of the positioning pin 43 ′ of the first comparative example. FIG. 9C is an explanatory diagram of the positioning pin 43 ″ of the second comparative example.

The positioning pin 43 ″ of the second comparative example shown in FIG. 9C has a cylindrical shape (dimension cylinder shape) with a constant pin diameter. In the case of such a cylindrical positioning pin 43 ″, a deep constriction as shown in FIG. It cannot be positioned by being inserted into the remaining positioning hole 23. Further, if the positioning hole 23 has a shape as shown in FIG. 8B, it may be possible to perform positioning by inserting the positioning pin 43 ″ of the second comparative example shown in FIG. 9C. Due to the tolerance, a gap is required between the positioning hole 23 ′ and the positioning pin 43 ″, and a positioning error is generated by this gap. (As already described, positioning errors in a direction perpendicular to the axial direction of the positioning holes 23 and the positioning pins 43 (a direction parallel to the surface of the glass substrate 20 and the Y direction) are difficult to tolerate.)
The positioning pin 43 ′ of the first comparative example shown in FIG. 9B has a conical shape. When the positioning pin 43 ′ having such a shape is inserted into the positioning hole 23 having a narrow back as shown in FIG. 8A, the tip of the positioning pin 43 ′ may come into contact with the bottom of the positioning hole 23. Cannot perform positioning.

  It is possible to reduce the height of the positioning pin 43 ′ of the first comparative example so that the tip of the positioning pin 43 ′ does not contact the bottom of the positioning hole 23. However, in this case, since the angle of the tapered surface becomes small (because the positioning pin 43 ′ has a flat shape as a whole), it becomes difficult to insert into the positioning hole 23 or fit into the positioning hole 23. As a result, the optical axis may be shifted.

  On the other hand, the positioning pin 43 of the first embodiment has a truncated cone shape as shown in FIG. 9A. That is, the positioning pin 43 of the first embodiment has a shape such that a cone is cut by a plane parallel to the bottom surface and a portion including the top portion is excluded. Since the positioning pin 43 has a truncated cone shape, the tip of the positioning pin 43 is unlikely to contact the bottom of the positioning hole 23 even if the positioning pin 43 is inserted into the narrowed positioning hole 23 as shown in FIG. 8A. Even if the angle of the truncated cone-shaped tapered surface 43 </ b> A is increased, the tip of the positioning pin 43 is difficult to contact the bottom of the positioning hole 23.

  Further, according to the positioning pin 43 of the first embodiment, the truncated conical tapered surface 43A can contact the positioning hole 23 on the surface of the glass substrate 20 without any gap (because it can contact the edge of the positioning hole 23 without any gap). , Positioning errors can be suppressed. Thereby, in 1st Embodiment, the positioning accuracy of the direction (direction parallel to the surface of the glass substrate 20, Y direction) perpendicular | vertical to the axial direction of the positioning hole 23 or the positioning pin 43 can be made high.

  FIG. 10A and FIG. 10B are explanatory views showing a state of fitting between the positioning hole 23 and the positioning pin 43 of the first embodiment. FIG. 10A shows that the opening diameter of the positioning hole 23 (the opening diameter of the positioning hole 23 on the lower surface of the glass substrate 20) is the maximum (= 1.01 mm), and the root diameter of the positioning pin 43 (the upper surface of the optical path converter 40). The diameter of the taper surface 43A in the same plane as that in FIG. FIG. 10B shows a state of fitting when the opening diameter of the positioning hole 23 is the minimum (= 0.99 mm) and the base diameter of the positioning pin 43 is the maximum (= 1.03 mm).

  Here, the positioning hole 23 has an opening diameter of 1.00 mm and a tolerance of ± 0.01 mm (that is, the maximum diameter of the positioning hole 23 is 1.01 mm and the minimum diameter is 0.99 mm). Is). Further, the positioning pin 43 has a root diameter of 1.02 mm and a tolerance of 0.01 mm (that is, the maximum diameter of the positioning pin 43 is 1.03 mm and the minimum diameter is 1.01 mm). ). Further, the diameters and tolerances of the positioning holes 23 and the positioning pins 43 are set so that the maximum diameter of the positioning holes 23 does not exceed the minimum diameter of the positioning pins 43. The bus forming the tapered surface 43 </ b> A of the positioning pin 43 is inclined by 50 degrees with respect to the upper surface of the optical path converter 40.

  10A, the opening of the positioning hole 23 (the edge of the positioning hole 23) and the tapered surface 43A of the positioning pin 43 are in contact with each other while the lower surface of the glass substrate 20 and the upper surface of the optical path changer 40 are in close contact with each other. With this state as a reference (the displacement amount in the Y direction is zero and the displacement amount in the Z direction is zero), the positioning accuracy in FIG. 10B is examined. FIG. 10B shows a state of fitting when the diameter of the positioning hole 23 and the positioning pin 43 is the worst condition (the condition where the positioning accuracy is the lowest).

  In the state shown in FIG. 10B, the positioning pin 43 is in contact with the positioning hole 23 with a tapered surface 43 </ b> A having the same diameter as the opening diameter of the positioning hole 23. That is, the taper surface 43A comes into contact with the positioning hole 23 around the diameter of 0.99 mm. However, the axes of the positioning pin 43 and the positioning hole 23 are at the same position. In other words, the center position of the cross section (circular shape) of the tapered surface 43A having a diameter of 0.99 mm coincides with the central position of the opening portion (circular shape) of the positioning hole 23. Therefore, even when the positioning hole 23 and the positioning pin 43 are fitted under these conditions, the direction perpendicular to the axial direction of the positioning hole 23 and the positioning pin 43 (the direction parallel to the surface of the glass substrate 20 and the Y direction). The amount of deviation is zero.

  Further, in the state shown in FIG. 10B, the positioning hole 23 comes into contact with the positioning pin 43 on the upper side by 0.024 mm from the root. Therefore, when the positioning hole 23 and the positioning pin 43 are fitted under these conditions, a gap of 0.024 mm is generated between the lower surface of the glass substrate 20 and the upper surface of the optical path converter 40. However, the deviation amount of about 24 μm in the direction parallel to the axial direction of the positioning hole 23 and the positioning pin 43 (the direction perpendicular to the surface of the glass substrate 20 and the Z direction) is within the allowable range as already described.

  Thus, according to the positioning hole 23 and the positioning pin 43 of the first embodiment, the positioning in the direction parallel to the axial direction of the positioning hole 23 and the positioning pin 43 (direction perpendicular to the surface of the glass substrate 20, Z direction). When the error is allowed, highly accurate positioning can be performed in a direction perpendicular to the axial direction of the positioning hole 23 and the positioning pin 43 (a direction parallel to the surface of the glass substrate 20 and the Y direction).

  By the way, since glass (glass substrate 20) is harder than resin (optical path converter 40), the positioning pin 43 may be deformed at the contact portion with the opening of the positioning hole 23 in the state shown in FIG. 10B. . However, even if the positioning pin 43 is deformed from the state shown in FIG. 10B, the deformation of the positioning pin 43 stops when the lower surface of the glass substrate 20 and the upper surface of the optical path changer 40 are in close contact with each other. The shift in the Z direction due to the deformation of is not a problem. Since the optical path converter 40 is detachably attached, if the deformed positioning pin 43 is to be replaced, the optical path converter 40 may be replaced.

FIG. 11A is an enlarged view of the vicinity of the root of the positioning pin 43 of the first embodiment. FIG. 11B is an enlarged view of the vicinity of the root of the positioning pin 43 of the reference example.
Generally, since the resin shrinks when the resin is molded, the surface shape of the resin molded product does not directly reflect the shape of the inner surface of the mold. For example, the corner of the molded product may be rounded.
As already described, the optical path changer 40 of the first embodiment is formed integrally with a transparent resin, and the positioning pins 43 are also formed integrally with other parts of the optical path changer 40. And the corner | angular part (part shown by the arrow in a figure) of the base of the positioning pin 43 may become round like the reference example shown to FIG. 11B. Since this roundness is not formed uniformly around the positioning pin 43 (because the roundness at the base of the positioning pin 43 cannot be controlled), when this portion comes into contact with the positioning hole 23, the positioning hole 23 or the positioning pin 43 In addition to the positional deviation in the direction parallel to the axial direction (direction perpendicular to the surface of the glass substrate 20, Z direction), the direction perpendicular to the axial direction of the positioning holes 23 and positioning pins 43 (parallel to the surface of the glass substrate 20). May be a factor of misalignment in the right direction and the Y direction).

  Therefore, as shown in FIG. 11A, in the first embodiment, a recess 43 </ b> B is formed in an annular shape so as to surround the base of the positioning pin 43. Furthermore, the inner side wall surface of the recess 43 </ b> B is an extended surface of the tapered surface 43 </ b> A of the truncated conical positioning pin 43. That is, the taper surface 43 </ b> A of the positioning pin 43 is formed to the inner side (the side opposite to the side where the positioning pin 43 protrudes) from the upper surface of the optical path converter 40. Thereby, even if the corner portion of the base of the positioning pin 43 is rounded, the portion is positioned inside the upper surface of the optical path changer 40. For this reason, even if the positioning pin 43 is inserted into the positioning hole 23 until the lower surface of the glass substrate 20 and the upper surface of the optical path changer 40 are in close contact with each other, the rounded corner portion of the positioning pin 43 remains at the positioning hole 43. 23 does not touch. As described above, in the first embodiment, by forming the annular recess 43 </ b> B at the base of the positioning pin 43, the positioning accuracy is improved.

Even when a truncated cone-shaped positioning pin 43 having a recess 43B is inserted into a positioning hole having a constant diameter (see FIG. 8B), positioning is not affected by the roundness at the corner of the positioning pin. It is possible to do. Similarly, even when inserting a truncated cone-shaped positioning pin 43 having a recess 43 in a through-hole instead of a non-through-hole, positioning is not affected by the roundness of the corner at the base of the positioning pin. Is possible. (However, in this embodiment, it is assumed that the positioning hole has a constricted shape at the back.)
=== Second Embodiment ===
FIG. 12A is an explanatory diagram of the positioning hole 23 of the first embodiment.

  In the first embodiment, the distance L between the two positioning holes 23 of the glass substrate 20 may fluctuate due to the influence of manufacturing errors and the like. Or the space | interval of the two positioning pins 43 of the optical path changer 40 not shown may change by the influence of a manufacturing error etc. Alternatively, due to a difference in thermal expansion coefficient between glass (glass substrate 20) and resin (optical path converter 40), the interval between the two positioning holes 23 and the interval between the two positioning pins 43 may be shifted due to a temperature change. As described above, when the distance between the two positioning holes 23 and the distance between the two positioning pins 43 are deviated from each other, even if the diameter of the positioning hole 23 and the diameter of the positioning pin 43 are within the designed dimensions, both positioning pins 43 is not normally inserted into both positioning holes 23, and there is a possibility that a position shift more than expected occurs between the glass substrate 20 and the optical path converter 40.

  FIG. 12B is an explanatory diagram of a positioning hole according to the second embodiment. In the second embodiment, one of the two positioning holes is a reference hole 23A, and the other is a long hole 23B. The reference hole 23A has the same shape as the positioning hole 23 of the first embodiment. Note that the two positioning pins 43 inserted into the reference hole 23A and the long hole 23B have the same shape as the positioning pin 43 of the first embodiment described above (that is, the two positioning pins 43 have a truncated cone shape). .

  The long hole 23B is a non-through hole similarly to the reference hole 23A. Since the long hole 23B is also formed by sandblasting, it has a deep shape. The width of the long hole 23B is the same length as the diameter of the reference hole 23A. The longitudinal direction of the long hole 23B is along a line connecting the two positioning holes (the reference hole 23A and the long hole 23B).

  One of the two positioning pins 43 of the optical path changer 40 is inserted into the reference hole 23A, and the other is inserted into the long hole 23B. On the side of the long hole 23B, the positioning pin 43 is restrained from the left-right direction by the long hole 23B, but is not restrained from the front-rear direction. However, on the side of the reference hole 23A, the truncated conical tapered surface 43A of the positioning pin 43 is in contact with the reference hole 23A without a gap, so that the positioning pin 43 is in the axial direction of the positioning pin 43 with respect to the reference hole 23A. It is restrained in the vertical front-rear direction and the left-right direction (direction parallel to the surface of the glass substrate 20). For this reason, the positioning pin 43 inserted into the elongated hole 23B does not move in the front-rear direction with respect to the elongated hole 23B, and the glass substrate 20 and the optical path changer 40 are connected to the glass substrate 20 by the positioning pin 43 and the positioning hole 23. It is positioned with high accuracy with respect to the direction parallel to the surface.

  In the case of the second embodiment, the light emitting unit 31 (or the light receiving unit) mounted on the glass substrate 20 is preferably arranged so as to have a predetermined positional relationship with reference to the reference hole 23A. Similarly, a lens portion 41 (not shown) formed in the optical path changer 40 is preferably arranged so as to have a predetermined positional relationship with reference to the positioning pin 43 inserted into the reference hole 23A. Thereby, the light emission part 31 and the lens part 41 are positioned with high precision.

=== Third Embodiment ===
The optical module 1 of the first embodiment described above is of the QSFP type, and is a type that includes one circuit board 10 in the housing 1A. However, the number of circuit boards included in the optical module is not limited to one.

  FIG. 13 is a schematic configuration diagram of an optical module according to the third embodiment. The optical module of the second embodiment is of the CXP type, and is a type that includes two circuit boards 10 in the housing 1A.

  As shown in the figure, two units each including a circuit board 10, a glass substrate 20, and an optical path changer 40 are provided. The upper first unit is a transmission-side unit, and is configured in the same manner as the circuit board 10, the glass substrate 20, the light emitting unit 31, and the optical path converter 40 of the first embodiment described above. The lower second unit is configured by inverting the circuit board 10, the glass substrate 20, and the optical path converter 40 configured in the same manner as the first unit. Since the lower second unit is a receiving side unit, a light receiving unit 33 is mounted on the glass substrate 20 of the second unit instead of the light emitting unit 32. It is also possible to configure the upper unit as a receiving unit and the lower unit as a transmitting unit.

  Also in the second unit, the glass substrate 20 is mounted on the circuit board 10 so as to close the housing window 12 of the circuit board 10, and the optical path converter 40 is provided on the surface (lower surface) opposite to the mounting surface (lower surface) of the light receiving unit 33. Is attached to the glass substrate 20, and the optical path changer 40 is inserted into the accommodation window 12 of the circuit board 10. As a result, the height of the second unit can be reduced, and the overall height of the optical module of the third embodiment can be reduced.

  The optical path converter 40 of the first unit and the optical path converter 40 of the second unit face each other. A spring 65 is disposed between the two optical path converters 40. The spring 65 is compressed and urges the optical path converters 40 of both units toward the glass substrate 20. That is, the spring 65 urges the optical path converter 40 of the first unit upward toward the glass substrate 20 and urges the optical path converter 40 of the second unit downward toward the glass substrate 20. Yes. Thereby, in both units, the fitting between the positioning hole 23 of the glass substrate 20 and the positioning pin 43 of the optical path changer 40 is ensured, and is difficult to come off.

  In the third embodiment, since both the first unit and the second unit are reduced in height, it is possible to arrange the optical path converters 40 of both units to face each other in the narrow housing 1A. It has become. And since such arrangement | positioning became possible, it becomes possible to arrange | position the spring 65 between the two optical path converters 40. FIG.

  A heat radiating sheet 61 is disposed outside the light emitting section 31 and the drive element 32 of both units (on the housing 1A side). That is, the heat radiating sheet 61 is disposed above the light emitting unit 31 and the driving element 32 of the first unit, and the heat radiating sheet 61 is also disposed below the light emitting unit 31 and the driving element 32 of the second unit. Has been. The spring 65 urges the optical path converter 40 toward the glass substrate 20 and exerts a force in a direction in which the photoelectric conversion element (light emitting unit 31 or light receiving unit 33) or the driving element 32 and the heat dissipation sheet 61 are brought into close contact with each other. It functions as a biasing member that biases. Thereby, the heat generated from the photoelectric conversion element and the drive element 32 is easily conducted to the heat dissipation sheet.

  Further, the spring 65 urges a force so that the heat dissipation sheet 61 is sandwiched between the photoelectric conversion element (the light emitting unit 31 or the light receiving unit 33) or the driving element 32 and the housing 1A. Thereby, the heat generated from the photoelectric conversion element and the drive element 32 is easily radiated to the outside (the cage 2 or the main board provided with the cage 2) via the heat dissipation sheet.

  The spring 65 is illustrated as a coil spring, but is not limited to this mode. For example, a leaf spring may be used, and a spring having another shape may be used. Further, the optical path changer 40 may be urged toward the glass substrate 20 by tightening the first unit and the second unit from the outside by using a fixture 62 of the first embodiment.

=== Others ===
The above-described embodiments are for facilitating the understanding of the present invention, and are not intended to limit the present invention. The present invention can be modified and improved without departing from the gist thereof, and it goes without saying that the present invention includes equivalents thereof. In particular, the embodiments described below are also included in the present invention.

<Circuit board>
In the above-described embodiment, the glass substrate 20 is mounted so as to close the housing window 12 of the circuit board 10. However, as shown in FIG. 5B and FIG. 5C, even when the accommodation window 12 is not formed on the circuit board, a non-penetrating positioning hole with a deep back is formed in the glass substrate 20, and the optical path converter If a truncated cone-shaped positioning pin is formed in 40, it is possible to position the glass substrate 20 and the optical path changer 40 by inserting the positioning pin into the positioning hole.

  In short, one of the two members (for example, the glass substrate 20) is formed with a deep non-penetrating positioning hole, and the other member (for example, the optical path converter 40) has a truncated cone-shaped positioning pin. It is only necessary that the two members are positioned by inserting the positioning pins into the positioning holes. For this reason, the member in which the positioning hole is formed is not limited to the glass substrate 20. Further, the member on which the positioning pin is formed is not limited to the optical path changer 40.

<Positioning hole and positioning pin>
The positioning hole is formed by sandblasting, but the positioning hole may be formed by any other processing method such as etching. Even in other processing methods, if the positioning hole has a constricted shape, a frustoconical positioning pin is inserted to thereby make a direction perpendicular to the axial direction of the positioning hole or the positioning pin (glass substrate 20 The positioning accuracy in the direction parallel to the surface of the surface can be increased. However, the optical path changer provided with the above-mentioned frustoconical positioning pin may be used for positioning with a member having a positioning hole with a shape that is not constricted in the back.

<About optical modules>
In the above-described embodiment, the QSFP type or CXP type optical module has been described. However, the present invention is not limited to this type. It is also possible to apply to other types (for example, SFP type) of optical modules.

<Fixing tool>
FIG. 14 is a perspective view of a modified fixture 62 ′. The fixture 62 ′ is composed of a main body 63 ′ obtained by bending a metal plate in a U-shaped cross section and a hook pin 64 ′. A hook pin 64 ′ is fixed to one end of the main body 63 ′ having a U-shaped cross section, and an engaging portion 63A ′ for hooking the hook pin 64 ′ is formed on the other end of the main body 63 ′.

  The main body 63 ′ having a U-shaped cross section is disposed so as to straddle the circuit board 10 from the left and right directions and cover the heat radiation sheet 61 from above, and both ends protrude from the lower side of the circuit board 10. The hook pin 64 ′ is hooked on the engaging portion 63 </ b> A ′ of the main body 63 ′ while pressing the lower surface of the optical path converter 40. When the hook pin 64 ′ is hooked on the engaging portion 63A ′ of the main body 63 ′, the fixture 62 ′ is a member inside the main body 63 ′ (the glass substrate 20, the light emitting unit 31, the optical path changer 40, the heat radiation sheet 61, etc.). Tighten from above and below.

  The modified fixture 62 ′ does not cover the reflecting portion 42 of the optical path changer 40 from the outside. For this reason, there is a possibility that dust adheres to the reflection part 42 of the optical path changer 40, and there is a possibility that the optical characteristics of the reflection part 42 change.

  However, also in the fixture 62 ′ of the modified example, the optical path converter 40 is urged upward by the hook pin 64 ′, and the glass substrate 20 is directed downward by the main body 63 ′ via the heat radiation sheet 61. Energized. That is, the modified fixture 62 ′ functions as a biasing member that biases a force in a direction in which the positioning pin 43 of the optical path converter 40 is inserted into the positioning hole 23 of the glass substrate 20. Thereby, fitting with the positioning hole 23 of the glass substrate 20 and the positioning pin 43 of the optical path changer 40 becomes reliable, and it becomes difficult to remove | deviate.

  Further, the modified fixture 62 ′ also functions as a biasing member that biases the force in the direction in which the light emitting unit 31 or the driving element 32 and the heat dissipation sheet 61 are brought into close contact with each other. Thereby, the heat generated from the light emitting unit 31 and the drive element 32 is easily conducted to the heat radiating sheet 61.

1 optical module, 1A housing,
2 cage, 2A connector, 3 heat sink,
10 circuit board, 11 connecting portion, 12 receiving window, 13 circuit board side electrode,
20 glass substrate (transparent substrate), 21 through via, 22 glass substrate side electrode,
23 positioning hole, 23A reference hole, 23B oblong hole,
31 light emitting part, 31A light emitting part side electrode, 31B light emitting surface,
32 drive element, 33 light receiving part,
40 optical path changer (supporting member), 41 lens part, 42 reflecting part,
43 Positioning pin, 43A Tapered surface, 43B Concave part, 44 Fiber support part,
50 optical fiber, 61 heat dissipation sheet, 62 fixture,
63 main body, 63A / 63A ′ engaging portion, 64 hook pin, 64 ′ hook plate,
65 Spring

Claims (11)

A positioning method for positioning a first member and a second member,
In the first member, a non-penetrating positioning hole with a narrow back is formed,
The second member is formed with a truncated cone-shaped positioning pin, and a recess is formed around the root of the positioning pin,
The positioning pin is formed by integrally molding the second member with resin,
A positioning method, wherein the first member and the second member are positioned by inserting the positioning pin into the positioning hole. The positioning method according to claim 1,
The positioning method according to claim 1, wherein an inner side wall surface of the recess is an extended surface of a tapered surface of the positioning pin having a truncated cone shape. The positioning method according to claim 1 or 2 ,
The positioning method, wherein the positioning hole is formed by blasting. It is the positioning method in any one of Claims 1-3 ,
In the first member, a reference hole and a long hole are formed as the positioning hole,
The long hole is formed such that its longitudinal direction is along a line connecting the reference hole and the long hole,
Two positioning pins having a truncated cone shape are formed on the second member,
A positioning method, wherein the first member and the second member are positioned by inserting one of two positioning pins into a reference hole and inserting the other into a long hole. The positioning method according to any one of claims 1 to 4 ,
A positioning error allowed in an axial direction of the positioning hole and the positioning pin is larger than a positioning error allowed in a direction perpendicular to the axial direction. A positioning method according to any one of claims 1 to 5 ,
The first member is a transparent substrate capable of transmitting light;
The second member is a support member that supports an optical fiber that transmits light,
The transparent substrate is mounted with a photoelectric conversion element that emits light toward the transparent substrate or receives light transmitted through the transparent substrate,
The support member forms an optical path between the photoelectric conversion element and the optical fiber together with the transparent substrate,
A positioning method, wherein the transparent substrate and the support member are positioned by inserting the positioning pins of the support member into the positioning holes of the transparent substrate. The positioning method according to claim 6 , comprising:
The optical system of the support member is configured so that light emitted from the photoelectric conversion element is focused farther than the end face of the optical fiber in a state where the transparent substrate and the support member are in close contact with each other. Positioning method. The positioning method according to claim 6 or 7 ,
The positioning method, wherein the transparent substrate is harder than the support member. A positioning method according to any one of claims 6 to 8 , comprising:
A biasing member that biases force in a direction in which the positioning pin is inserted into the positioning hole;
The support member has a reflecting portion that reflects the light in the optical path;
At least a part of the urging member covers the outside of the reflecting portion. A transparent substrate capable of transmitting light;
A photoelectric conversion element mounted on the transparent substrate and emitting light toward the transparent substrate or receiving light transmitted through the transparent substrate;
A support member that supports an optical fiber that transmits light, and that forms an optical path between the photoelectric conversion element and the optical fiber together with the transparent substrate;
An optical module comprising:
The transparent substrate is formed with a non-through positioning hole with a narrow back,
The support member is formed with a truncated cone-shaped positioning pin, and a recess is formed around the root of the positioning pin,
The positioning pin is formed by integrally molding the support member with resin,
An optical module, wherein the transparent substrate and the support member are positioned by inserting the positioning pins into the positioning holes. The optical module according to claim 10 , wherein
A biasing member that biases force in a direction in which the positioning pin is inserted into the positioning hole;
The support member has a reflecting portion that reflects the light in the optical path;
At least a part of the urging member covers the outside of the reflection portion.

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