JP5302163B2 - Vehicle inspection device - Google Patents

Vehicle inspection device Download PDF

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JP5302163B2
JP5302163B2 JP2009251727A JP2009251727A JP5302163B2 JP 5302163 B2 JP5302163 B2 JP 5302163B2 JP 2009251727 A JP2009251727 A JP 2009251727A JP 2009251727 A JP2009251727 A JP 2009251727A JP 5302163 B2 JP5302163 B2 JP 5302163B2
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inspection
vehicle
device body
slope plate
front frame
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JP2011095203A (en
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プロスパー 菅井
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East Africa Automobile Services
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East Africa Automobile Services
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Description

本発明は、検査機器一式をトラックに積載して搬送するようにした移動式の車両検査装置に関する。   The present invention relates to a mobile vehicle inspection apparatus in which a set of inspection equipment is loaded on a truck and transported.

従来の移動式の例として特許文献1がある。これを図5に示すと、大型の箱体Aの内部に各種の点検機器を装備して、箱体Aごとトレーラに載せ搬送するようになっている。目的地に着いたら、備え付けのアウトリガージャッキBを伸ばして箱体Aを持ち上げ、トレーラを引き出し、次に箱体Aの床下に支柱Cを挿入し、箱体Aを地上に据えつける。
車両の点検作業が終ったら、支柱Cを取り外して箱体Aの下方にトレーラを差し入れ、アウトリガージャッキBを縮小して箱体Aをトレーラの荷台に載せ、これを牽引車で牽引して次の目的地に移動する。
There exists patent document 1 as an example of the conventional mobile type. When this is shown in FIG. 5, various inspection devices are installed inside a large box A, and the entire box A is placed on a trailer and conveyed. When the destination is reached, the provided outrigger jack B is extended and the box A is lifted, the trailer is pulled out, the column C is then inserted under the floor of the box A, and the box A is installed on the ground.
After the inspection of the vehicle is completed, the column C is removed, a trailer is inserted below the box A, the outrigger jack B is reduced, the box A is placed on the trailer bed, and this is pulled by a tow truck to Move to the destination.

このように従来の装置は、据え付け・撤去を行うのにアウトリガージャッキBを操作して大型の箱体Aを持ち上げたり、下ろしたりする作業や、トレーラを動かして箱体Aの下から引き出したり、箱体Aの下に差し入れたりする作業や、さらには箱体Aの下にもぐりこんで支柱Cを挿入したり、取り除いたりする作業など、多くの人手と危険を伴う作業を必要とした。
また、検査装置を搬送するのに大型のトレーラを必要とし、狭い場所に設置するのが困難であった。
As described above, the conventional apparatus is used to lift and lower the large box A by operating the outrigger jack B for installation and removal, or to move the trailer and pull it out from under the box A. A lot of manpower and work involving danger, such as the work of inserting under the box A and the work of inserting the column C under the box A and removing it, are required.
In addition, a large trailer is required to transport the inspection apparatus, and it is difficult to install the inspection apparatus in a narrow place.

特開平7−72044号公報Japanese Patent Laid-Open No. 7-72044

本発明が解決しようとする問題点は以上のとおり移動式装置特有の作業性や安全性などである。
本発明は、多くの人手と危険を伴う作業を必要とせず、狭い場所でも簡単に設置できる移動式の車両検査装置を提供することを目的とする。
As described above, the problems to be solved by the present invention are workability and safety peculiar to the mobile device.
SUMMARY OF THE INVENTION An object of the present invention is to provide a mobile vehicle inspection apparatus that does not require a lot of manpower and dangerous work and can be easily installed even in a narrow place.

そのため本発明は、装置本体に、装置本体の前面をコ字形に取り囲むフロントフレームと、検査車両を載せて足回りをテストする検査台と、装置本体をスライド自在に支持する一方のローラユニットと、装置本体の後端をスライド自在に支持する接地輪と、装置本体を水平に支持する接地脚とを備え、トラックの荷台に、前記フロントフレームの外側に軸接続して装置本体の積み上げ・積み下ろしを行うアームユニットと、装置本体をスライド自在に支持する他方のローラユニットとを備え、前記装置本体をトラックの荷台に積載して検査場所まで搬送し、検査場所に到着したら前記アームユニットを操作して装置本体を積み下ろし、これより検査装置の据え付けを完了し、検査が終了したら前記アームユニットを操作して装置本体をトラックの荷台に積み上げ、これより検査場所に設置した検査装置を撤去することを最も主要な特徴とする。   Therefore, the present invention includes a front frame that surrounds the front surface of the apparatus main body in a U shape, an inspection table on which an inspection vehicle is mounted to test the suspension, and one roller unit that slidably supports the apparatus main body, A grounding ring that slidably supports the rear end of the device main body and a grounding leg that supports the device main body horizontally. The truck body is connected to the outside of the front frame, and the device main body is stacked and unloaded. An arm unit to perform, and the other roller unit that slidably supports the apparatus main body. The apparatus main body is loaded on a truck bed and transported to an inspection place, and when it reaches the inspection place, the arm unit is operated. After loading and unloading the main body of the apparatus, the installation of the inspection apparatus is completed. Stacked bed of the most important features to remove the inspection apparatus installed thereto from the inspection location.

本発明は、アームユニットを操作して装置本体を積み下ろすと同時に据え付けができ、アームユニットを操作して装置本体を積み上げると同時に撤去ができ、さらにアームユニットを操作して装置本体をトラックの荷台に積み上げることで搬送ができる。
従って、人手と危険を伴う作業なしで安全に検査装置の据え付け、撤去、搬送ができる。また、搬送用に大型のトレーラを必要としないので、狭い場所でも簡単に設置できる。
The present invention can operate the arm unit to load and unload the device body, and can be installed at the same time. The arm unit can be operated to load and unload the device body. At the same time, the arm unit can be operated to remove the device body from the truck bed. Can be transported by stacking in
Therefore, the inspection apparatus can be safely installed, removed, and transported without manpower and danger. Moreover, since a large trailer is not required for conveyance, it can be easily installed even in a small place.

また、ローラユニットが装置本体をスライド自在に支持するので、アームユニットの操作だけでトラックの荷台上の装置本体をスムーズに移動できる。また、接地輪が装置本体の後端をスライド自在に支持するので、アームユニットの操作だけで地上の装置本体をスムーズに移動できる。また、接地脚が装置本体を水平に支持するので、アームユニットの操作だけで装置本体をしっかり地上に固定できる、等々の優れた効果を奏する。   Further, since the roller unit supports the apparatus main body in a slidable manner, the apparatus main body on the truck bed can be smoothly moved only by operating the arm unit. Further, since the grounding ring slidably supports the rear end of the apparatus main body, the apparatus main body on the ground can be smoothly moved only by operating the arm unit. Further, since the grounding leg supports the apparatus main body horizontally, the apparatus main body can be firmly fixed on the ground only by the operation of the arm unit.

本発明を実施した車両検査装置の側面視概略図である。1 is a schematic side view of a vehicle inspection apparatus embodying the present invention. 検査台7の平面図である。It is a top view of the inspection table. 図2の側面図である。FIG. 3 is a side view of FIG. 2. フック受け73の要部を拡大した斜視図である。It is the perspective view which expanded the principal part of the hook receptacle 73. FIG. 従来の移動式車両検査装置の側面視概略図である。It is a side view schematic diagram of the conventional mobile vehicle inspection device.

以下、本発明の実施の形態について説明する。   Embodiments of the present invention will be described below.

図1に、本発明を実施した車両検査装置の側面視概略図を示す。
車両検査装置は、装置本体1をトラック2に積載して検査場所まで搬送し(図1a)、検査場所に到着したらアームユニット3を操作して装置本体1をトラック2から積み下ろし(図1b)、装置本体1を検査場所に設置する(図1c)。これより車両検査装置の据え付けを完了する。検査が終了したらアームユニット3を操作して装置本体1をトラック2へ積み上げ(図1b)、車両検査装置の撤去を完了する。積み下ろし・積み上げ時は、後傾姿勢の装置本体1をローラユニット4と接地輪5に支持して装置本体1を前後にスライドし、設置時は水平姿勢の装置本体1を接地脚6に支持して定置する。
FIG. 1 shows a schematic side view of a vehicle inspection apparatus embodying the present invention.
The vehicle inspection apparatus loads the apparatus main body 1 onto the truck 2 and transports it to the inspection place (FIG. 1a). When the vehicle inspection apparatus arrives at the inspection place, the arm unit 3 is operated to unload the apparatus main body 1 from the truck 2 (FIG. 1b). The apparatus main body 1 is installed at an inspection place (FIG. 1c). This completes the installation of the vehicle inspection device. When the inspection is completed, the arm unit 3 is operated to stack the apparatus main body 1 on the truck 2 (FIG. 1b), and the removal of the vehicle inspection apparatus is completed. When loading and unloading, the device body 1 in a tilted posture is supported by the roller unit 4 and the grounding wheel 5 and the device body 1 is slid back and forth, and when installed, the device body 1 in a horizontal posture is supported by the grounding leg 6. To place.

装置本体1は、前方に装置本体1と一体のフロントフレーム11を立設し、後方に検査台7を固定載置する。
フロントフレーム11は、装置本体1の前面をコ字形に取り囲み、内側に発電機やコンプレッサなどの補機類を収納して固定する。これにより移動時のガタや損傷を防ぐ。なお、補機類の配置は検査作業の効率を考慮して決定する。
また、フロントフレーム11は長方形に組んだ部材の各接合箇所を剛接合したラーメン構造とし、これよりアームユニット3からの外力による接合箇所への応力集中を分散してフレーム剛性を高める。
The apparatus main body 1 has a front frame 11 integral with the apparatus main body 1 on the front side, and an inspection table 7 fixedly placed on the rear side.
The front frame 11 surrounds the front surface of the apparatus main body 1 in a U shape, and stores and fixes auxiliary machines such as a generator and a compressor inside. This prevents backlash and damage when moving. The layout of auxiliary equipment is determined in consideration of the efficiency of inspection work.
Further, the front frame 11 has a rigid frame structure in which the joint portions of the members assembled in a rectangular shape are rigidly joined, and thereby the stress concentration at the joint portions due to the external force from the arm unit 3 is dispersed to increase the frame rigidity.

アームユニット3は、L字アーム31と油圧シリンダ32で構成し、L字アーム31の作用点軸31aをフロントフレーム11の軸点に、支点軸31bをトラック2の荷台フレーム21の軸点に、力点軸31cを油圧シリンダ32のプランジャ33の軸点にそれぞれ連結する。油圧シリンダ32の支点軸32aはトラック2の荷台フレーム21の軸点に連結する。   The arm unit 3 is composed of an L-shaped arm 31 and a hydraulic cylinder 32. The action point shaft 31a of the L-shaped arm 31 is the axial point of the front frame 11, and the fulcrum shaft 31b is the axial point of the loading platform frame 21 of the truck 2. The force point shaft 31 c is connected to the shaft point of the plunger 33 of the hydraulic cylinder 32. The fulcrum shaft 32 a of the hydraulic cylinder 32 is connected to the shaft point of the loading frame 21 of the truck 2.

ローラユニット4は、ガイドレール41とガイドローラ42で構成し、ガイドレール41にガイドローラ42を係合させて装置本体1とトラック2の荷台フレーム21との間に左右一対配置する。ガイドレール41は装置本体1底面内側の前後方向に沿って配置し、ガイドローラ42はトラック2の荷台フレーム21に軸支する。   The roller unit 4 includes a guide rail 41 and a guide roller 42, and the guide roller 42 is engaged with the guide rail 41, and a pair of right and left are disposed between the apparatus main body 1 and the loading platform frame 21 of the track 2. The guide rails 41 are arranged along the front-rear direction inside the bottom surface of the apparatus main body 1, and the guide rollers 42 are pivotally supported on the loading frame 21 of the track 2.

接地輪5は、装置本体1底面末端に左右一対配置する。   A pair of left and right grounding rings 5 are arranged at the bottom end of the apparatus body 1.

接地脚6は、装置本体1底面内側のガイドレール41の外側に左右一対・片側3本ずつ配置する。   The grounding legs 6 are arranged on the outside of the guide rail 41 inside the bottom surface of the apparatus main body 1 on the left and right sides, and on each of the three sides.

図2と図3に、検査台7の平面図と側面図を示す。
検査台7は、床の中央にマルチテストローラ71を露出し、床の入口と出口に上り勾配と下り勾配の鉄板72を敷設する。これにより検査台7の強度を高めると同時に検査車両9の乗り降りをスムーズにする。マルチテストローラ71は、スピードテスト、ブレーキテスト、サイドスリップテストをマルチで行う。
2 and 3 are a plan view and a side view of the inspection table 7.
The inspection table 7 exposes the multi-test roller 71 at the center of the floor, and lays an ascending and descending steel plate 72 at the entrance and exit of the floor. As a result, the strength of the inspection table 7 is increased, and the inspection vehicle 9 can be smoothly loaded and unloaded. The multi test roller 71 performs a speed test, a brake test, and a side slip test in multiple.

また、両側面にそれぞれ左右一対のフック受け73を取り付け、各々にスロープ板8をフック結合して検査車両9が乗り降りするための坂道を設置する。
スロープ板8は、検査台7との結合部を傾斜させて検査台7への進入角度を平坦にし、検査車両9が乗り降りする際に腹を擦らないようにする。
また、検査台7床上の末端縁にスロープ板8の脱落を防止するテールボード74を植立する。
スロープ板8は、先端をフロントフレーム11の内側に係止し、末端をテールボード74に係止して装置本体1の上方に斜めに架け渡す。これにより縦方向に長いスロープ板8の搬送時の収納を容易にする。
Also, a pair of left and right hook receivers 73 are attached to both side surfaces, and a slope plate 8 is hook-coupled to each side to install a slope for getting on and off the inspection vehicle 9.
The slope plate 8 inclines the connecting portion with the inspection table 7 so that the angle of entry into the inspection table 7 is flat, and does not rub the stomach when the inspection vehicle 9 gets on and off.
Further, a tail board 74 for preventing the slope plate 8 from dropping off is planted at the end edge on the floor of the inspection table 7.
The slope plate 8 has its tip locked inside the front frame 11 and its end locked on the tail board 74, and slanted over the apparatus body 1. This facilitates the storage of the slope plate 8 that is long in the vertical direction during conveyance.

フック受け73は、図4に示すように、断面略コ字形に形成し、これにスロープ板8の先端に設けたフック形状のツメ81を引っ掛けてスロープ板8を検査台7に固定する。
これによりスロープ板8の取り付けを前後方向に安定させる。また、フック受け23に幅を持たせてスロープ板8の横方向の取り付け位置を変更できるようにする。これにより検査車両9のホイール間隔に応じて左右のスロープ板8の設置間隔を調整できるようにする。
As shown in FIG. 4, the hook receiver 73 is formed in a substantially U-shaped cross section, and a hook-shaped claw 81 provided at the tip of the slope plate 8 is hooked on the hook receiver 73 to fix the slope plate 8 to the inspection table 7.
This stabilizes the attachment of the slope plate 8 in the front-rear direction. Further, the hook receiver 23 is given a width so that the lateral attachment position of the slope plate 8 can be changed. Thereby, the installation interval of the left and right slope plates 8 can be adjusted according to the wheel interval of the inspection vehicle 9.

車両検査装置は以上のような構成で、油圧シリンダ32を伸長すると、L字アーム31の力点軸31cが押し上げられて、L字アーム31が支点軸31bを中心に反時計回りに回転し、L字アーム31の作用点軸31aが後方に移動して装置本体1をトラック2の外に押し出す。このときトラック2の荷台フレーム21に軸支したガイドローラ42が遊転して係合するガイドレール41が滑らかにスライドする。これにより底面にガイドレール41を配置した装置本体1を横ずれなしにスムーズに移動させることができる。   The vehicle inspection apparatus is configured as described above. When the hydraulic cylinder 32 is extended, the power point shaft 31c of the L-shaped arm 31 is pushed up, and the L-shaped arm 31 rotates counterclockwise around the fulcrum shaft 31b. The action point shaft 31 a of the character arm 31 moves backward to push the apparatus main body 1 out of the track 2. At this time, the guide rails 41 that are pivotally supported by the load carrier frame 21 of the track 2 idle and slide smoothly. Thereby, the apparatus main body 1 which has arrange | positioned the guide rail 41 to the bottom face can be moved smoothly without lateral deviation.

油圧シリンダ32をさらに伸長すると、装置本体1が後傾して床下に取り付けた接地輪5が先に着地する。着地した後は、接地輪5の遊転とガイドローラ42の遊転が相俟って後傾姿勢の装置本体1がスムーズに後方移動する。   When the hydraulic cylinder 32 is further extended, the grounding wheel 5 attached to the floor under the apparatus main body 1 is tilted backward and landed first. After landing, the apparatus main body 1 in the backward inclined posture smoothly moves backward due to a combination of the free rotation of the ground ring 5 and the free rotation of the guide roller 42.

油圧シリンダ32が伸長側ストロークエンドに達すると、接地輪5が地上から離れ、代わりに接地脚6が着地して装置本体1を水平に支持する。   When the hydraulic cylinder 32 reaches the extension stroke end, the grounding wheel 5 is separated from the ground, and instead the grounding leg 6 is landed to support the apparatus main body 1 horizontally.

1 装置本体
11 フロントフレーム
2 トラック
21 荷台フレーム
3 アームユニット
31 L字アーム
31a 作用点軸
31b 支点軸
31c 力点軸
32 油圧シリンダ
32a 支点軸
33 プランジャ
4 ローラユニット
41 ガイドレール
42 ガイドローラ
5 接地輪
6 接地脚
7 検査台
71 マルチテストローラ
72 鉄板
73 フック受け
74 テールボード
8 スロープ板
81 ツメ
9 検査車両
A 箱体
B アウトリガージャッキ
C 支柱
DESCRIPTION OF SYMBOLS 1 Apparatus main body 11 Front frame 2 Truck 21 Loading platform frame 3 Arm unit 31 L-shaped arm 31a Action point shaft 31b Support point shaft 31c Force point shaft 32 Hydraulic cylinder 32a Support point shaft 33 Plunger 4 Roller unit 41 Guide rail 42 Guide roller 5 Ground ring 6 Ground Leg 7 Inspection table 71 Multi test roller 72 Iron plate 73 Hook receiver 74 Tail board 8 Slope plate 81 Claw 9 Inspection vehicle A Box B Outrigger jack C Post

Claims (8)

装置本体に、
装置本体の前面をコ字形に取り囲むフロントフレームと、
検査車両を載せて足回りをテストする検査台と、
装置本体をスライド自在に支持する一方のローラユニットと、
装置本体の後端をスライド自在に支持する接地輪と、
装置本体を水平に支持する接地脚と、
を備え、
トラックの荷台に、
前記フロントフレームの外側に軸接続して装置本体の積み上げ・積み下ろしを行うアームユニットと、
装置本体をスライド自在に支持する他方のローラユニットと、
を備え、
前記装置本体をトラックの荷台に積載して検査場所まで搬送し、
検査場所に到着したら前記アームユニットを操作して装置本体を積み下ろし、
これより検査装置の据え付けを完了し、
検査が終了したら前記アームユニットを操作して装置本体をトラックの荷台に積み上げ、
これより検査場所に設置した検査装置を撤去することを特徴とする車両検査装置。
In the device body,
A front frame that surrounds the front of the device body in a U shape;
An inspection table on which an inspection vehicle is mounted to test the suspension,
One roller unit that slidably supports the apparatus body,
A grounding ring that slidably supports the rear end of the device body;
A grounding leg that supports the device body horizontally;
With
On the truck bed,
An arm unit that is axially connected to the outside of the front frame to stack and unload the apparatus body;
The other roller unit that slidably supports the apparatus body;
With
The device body is loaded on a truck bed and transported to an inspection place,
When you arrive at the inspection location, operate the arm unit to unload the device body,
This completes the installation of the inspection device,
When the inspection is completed, the arm unit is operated to stack the device body on the truck bed,
A vehicle inspection apparatus characterized by removing an inspection apparatus installed at an inspection place.
前記フロントフレームを柱と梁の各部材を方形に組み合わせて剛接合したラーメン構造としたことを特徴とする請求項1記載の車両検査装置。   2. The vehicle inspection apparatus according to claim 1, wherein the front frame has a rigid frame structure in which columns and beams are combined in a square shape and rigidly joined. 前記フロントフレームの内側に補機類を収納して固定したことを特徴とする請求項1記載の車両検査装置。   The vehicle inspection apparatus according to claim 1, wherein accessories are housed and fixed inside the front frame. 前記検査台の車両の進入口と出口に、
それぞれ上り勾配と下り勾配の鉄板を敷設したことを特徴とする請求項1記載の車両検査装置。
At the entrance and exit of the inspection table vehicle,
2. The vehicle inspection apparatus according to claim 1, wherein an iron plate having an upward slope and a downward slope is laid.
前記検査台の側面に断面略コ字形のフック受けを取り付け、
このフック受けにスロープ板の先端に設けたフック形状のツメを引っ掛けてスロープ板を検査台に固定したことを特徴とする請求項1記載の車両検査装置。
A hook receiver having a substantially U-shaped cross section is attached to the side surface of the inspection table,
2. The vehicle inspection apparatus according to claim 1, wherein a hook-shaped claw provided at the tip of the slope plate is hooked on the hook receiver and the slope plate is fixed to the inspection table.
前記フック受けに幅を持たせてフック結合する前記スロープ板の横方向の取り付け位置を変更可能にしたことを特徴とする請求項5記載の車両検査装置。   6. The vehicle inspection apparatus according to claim 5, wherein a mounting position in a lateral direction of the slope plate that is hook-coupled by giving the hook receiver a width can be changed. 前記スロープ板の検査台との結合部を傾斜させて検査台への進入角度を平坦にしたことを特徴とする請求項5記載の車両検査装置。 Vehicle inspection equipment according to claim 5, wherein the coupling portion is inclined, characterized in that it has a flat entry angle to the inspection station with the inspection table of the slope plate. 前記検査台にテールボードを植立し、
このテールボードにスロープ板の末端を係止し、
スロープ板の先端を前記フロントフレームの内側に係止してスロープ板を装置本体の上に掛け渡し、
これより前記スロープ板を装置本体に収納したことを特徴とする請求項5記載の車両検査装置。
A tailboard is planted on the inspection table,
Lock the end of the slope plate to this tail board,
Lock the tip of the slope plate to the inside of the front frame and hang the slope plate over the device body,
6. The vehicle inspection apparatus according to claim 5, wherein the slope plate is accommodated in the apparatus main body.
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JP3380307B2 (en) * 1993-08-31 2003-02-24 株式会社バンザイ Mobile vehicle inspection equipment
JPH09243521A (en) * 1996-03-08 1997-09-19 Daifuku Co Ltd Vehicle-inspecting apparatus
JPH10142108A (en) * 1996-11-08 1998-05-29 Daifuku Co Ltd Vehicle inspection apparatus
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