JP5286979B2 - Insulating wall, vacuum heat insulating material used for it, and buildings and houses to which it is applied - Google Patents

Insulating wall, vacuum heat insulating material used for it, and buildings and houses to which it is applied Download PDF

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JP5286979B2
JP5286979B2 JP2008172051A JP2008172051A JP5286979B2 JP 5286979 B2 JP5286979 B2 JP 5286979B2 JP 2008172051 A JP2008172051 A JP 2008172051A JP 2008172051 A JP2008172051 A JP 2008172051A JP 5286979 B2 JP5286979 B2 JP 5286979B2
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heat insulating
insulating material
wall
vacuum heat
core
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JP2010013798A (en
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啓人 中間
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Panasonic Corp
Panasonic Holdings Corp
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Matsushita Electric Industrial Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/24Structural elements or technologies for improving thermal insulation
    • Y02A30/242Slab shaped vacuum insulation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B80/00Architectural or constructional elements improving the thermal performance of buildings
    • Y02B80/10Insulation, e.g. vacuum or aerogel insulation

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本発明は、建物の壁に真空断熱材を用いた断熱壁と、それを適用した建物および住宅に関するものである。   The present invention relates to a heat insulating wall using a vacuum heat insulating material on a wall of a building, and a building and a house to which the heat insulating wall is applied.

近年、地球温暖化抑制(地球環境保護)の観点より、家電製品や産業機器の省エネルギー化と並び住宅等の建物の省エネルギー化も取り組むべき重要な課題となっている。そのため、様々な断熱材の適用や各種断熱壁が提案されている(例えば、非特許文献1及び特許文献1参照)。   In recent years, from the viewpoint of suppressing global warming (protecting the global environment), energy savings for buildings such as houses as well as energy savings for home appliances and industrial equipment have become important issues. Therefore, various heat insulating materials and various heat insulating walls have been proposed (see, for example, Non-Patent Document 1 and Patent Document 1).

非特許文献1に示されているように、昭和55年省エネルギー基準レベルの在来木造住宅(築24年の木造在来軸組工法2階建て住宅)の2階天井及び1階床下の断熱改修を行った場合、天井では小屋裏の既存断熱を残し、その上に新規断熱材を吹き込み、また床では床下から根太間に断熱材を充填し根太下にも同様の断熱材の充填を行う。施工はそれぞれ作業員3名(約5時間)・監督1名、作業員5名(約10時間)・監督2名で行い、約16万円と約37万円の費用がかかっている。   As shown in Non-Patent Document 1, the insulation of the second-floor ceiling and the first-floor floor of a conventional wooden house with a level of energy conservation standards in 1980 (24-year-old wooden conventional frame construction method 2-story house) In the case of the above, the existing heat insulation of the hut is left on the ceiling, and a new heat insulating material is blown on the ceiling. On the floor, the heat insulating material is filled from under the floor to the joists, and the same heat insulating material is filled under the joists. Construction is done by 3 workers (about 5 hours) and 1 supervisor, 5 workers (about 10 hours) and 2 supervisors, respectively, and costs about 160,000 yen and 370,000 yen.

図29は、特許文献1により開示されている従来の断熱壁の概略断面図である。図29に示すように、特許文献1における従来の断熱壁は、躯体α上にボード102を形成した下地101上に略台形状の胴縁103を複数本固定し、胴縁103上に片面粘着テープを貼着し、壁下地全面に現場発泡型の合成樹脂発泡体104を吹き付けると共に胴縁103間に空間105ができるように形成し、次に、片面粘着テープを剥すことにより胴縁103の表面を露出させ、胴縁103上に乾式壁材107を施工している。
齋藤宏昭ら、”昭和55年省エネルギー基準レベルの在来木造住宅を対象とする実用的断熱改修方法の検証”、独立行政法人 建築研究所、2006年 特開平7−11717号公報
FIG. 29 is a schematic cross-sectional view of a conventional heat insulating wall disclosed in Patent Document 1. As shown in FIG. As shown in FIG. 29, the conventional heat insulating wall in Patent Document 1 has a plurality of substantially trapezoidal trunk edges 103 fixed on a base 101 on which a board 102 is formed on a housing α, and single-sided adhesive on the trunk edge 103. A tape is pasted, and an in-situ foam type synthetic resin foam 104 is sprayed on the entire surface of the wall base so that a space 105 is formed between the barrel edges 103, and then the single-sided adhesive tape is peeled off to remove the barrel edges 103. The surface is exposed, and a dry wall material 107 is constructed on the trunk edge 103.
Hiroaki Saito et al., “Verification of practical thermal insulation retrofit method for conventional wooden houses with energy conservation standard level in 1980”, Building Research Institute, Independent Administrative Agency, 2006 Japanese Patent Laid-Open No. 7-11717

しかしながら、実際の断熱改修(非特許文献1)では、2階天井の施工においては作業員3名(約5時間)・監督1名で約16万円の費用を要し、1階床下の施工においては作業員5名(約10時間)・監督2名で約37万円の費用を要する。   However, in the actual insulation improvement (Non-Patent Document 1), the construction of the ceiling on the second floor requires about 160,000 yen for three workers (about 5 hours) and one supervisor. Costs about 370,000 yen for 5 workers (about 10 hours) and 2 supervisors.

また特許文献1による従来の断熱壁では、住宅駆体の断熱性能を向上させるため、下地101上に略台形状の胴縁103を複数本固定し、胴縁103上に片面粘着テープを貼着し、壁下地101全面に現場発泡型の合成樹脂発泡体104を吹き付けると共に胴縁103間に空間105ができるように形成する。次に、片面粘着テープを剥すことにより胴縁103の表面を露出させ、胴縁103の表面に貼付した粘着テープによって、胴縁103上に防水シート106と乾式壁材107を施工する。   Moreover, in the conventional heat insulation wall by patent document 1, in order to improve the heat insulation performance of a housing driving body, the several trapezoid trunk edge 103 is fixed on the base | substrate 101, and the single-sided adhesive tape is stuck on the trunk edge 103. FIG. Then, an in-situ foam type synthetic resin foam 104 is sprayed on the entire surface of the wall base 101 and a space 105 is formed between the trunk edges 103. Next, the surface of the trunk edge 103 is exposed by peeling the single-sided adhesive tape, and the waterproof sheet 106 and the dry wall material 107 are applied on the trunk edge 103 with the adhesive tape attached to the surface of the trunk edge 103.

このように、断熱改修については本格的な工事が伴い、簡易に高性能な断熱改修を行うことが困難である。   As described above, full-scale construction is involved in the heat insulation repair, and it is difficult to easily perform high-performance heat insulation repair.

本発明は、上記課題に鑑み、容易に施工可能で断熱性能が良好な断熱壁を提供することを目的とする。   An object of this invention is to provide the heat insulation wall which can be constructed easily and has favorable heat insulation performance in view of the said subject.

上記目的を達成するために、本発明の断熱壁は、室内空間を構成する面材と、熱溶着層同士が対向するガスバリア性でフレキシブルな外被材の間に固形化無機繊維芯材が減圧密封され前記面材の室内側の面の少なくとも一部に配置された真空断熱材と、前記真空断熱材における前記外被材の間に前記芯材がある芯材部の厚みより厚く前記真空断熱材における前記外被材の間に前記芯材が無く対向する前記外被材同士が熱溶着された熱溶着部の室内側の面の一部と接触するように前記面材に固定された胴縁と、前記胴縁の室内側の面と接触するように前記胴縁に固定され前記真空断熱材と前記胴縁とを室内側から覆い隠すボード材とからなる。   In order to achieve the above-mentioned object, the heat insulating wall of the present invention is such that the solidified inorganic fiber core material is depressurized between the face material constituting the indoor space and the gas barrier and flexible outer covering material in which the heat-welded layers face each other. The vacuum heat insulating material is thicker than the thickness of the core material portion between the vacuum heat insulating material that is sealed and disposed on at least a part of the indoor surface of the face material, and the jacket material in the vacuum heat insulating material. A cylinder fixed to the face material so as to be in contact with a part of the surface on the indoor side of the heat-welded portion in which the facing cover materials without the core material between the cover materials in the material are heat-welded. And a board material that is fixed to the trunk edge so as to be in contact with the interior side surface of the trunk edge and covers the vacuum heat insulating material and the trunk edge from the interior side.

これにより、室内空間を構成する面材(既存壁または壁下地)の室内側の面の少なくとも一部(断熱性能を向上させたい部分)に真空断熱材を設け(固定し)、次に、胴縁を、真空断熱材における外被材の間に芯材が無く対向する外被材同士が熱溶着された熱溶着部の室内側の面の一部と接触するように固定し、次に、真空断熱材と胴縁とを室内側から覆い隠すボード材を、胴縁の室内側の面と接触するように胴縁に固定することにより、現場発泡の発泡断熱材を用いることなく、容易に施工可能で断熱性能が良好な断熱壁を得ることができ、既存壁を断熱壁にする場合は、既存壁を解体する必要はなく、壁紙の張り替えに近いレベルで簡単に断熱強化を行うことができるため、工事期間・工事費用においても非常に有利となる効果が得られる。   As a result, a vacuum heat insulating material is provided (fixed) on at least a part of the surface on the indoor side of the surface material (existing wall or wall base) constituting the indoor space (the portion where heat insulation performance is desired to be improved), The edge is fixed so as to be in contact with a part of the surface on the indoor side of the heat-welded portion in which the outer jacket materials facing each other without the core material between the outer jacket materials in the vacuum heat insulating material are thermally welded, By fixing the board material that covers the vacuum heat insulating material and the trunk edge from the indoor side to the trunk edge so as to be in contact with the indoor side surface of the trunk edge, it is easy to use without using foam insulation material in the field. It is possible to obtain a heat insulating wall that can be constructed and has good heat insulating performance, and if the existing wall is made into a heat insulating wall, it is not necessary to dismantle the existing wall, and it is possible to easily insulate and reinforce at a level close to wallpaper replacement Therefore, it will be very advantageous in terms of construction period and construction cost. .

また、真空断熱材はスチレンフォーム等の汎用の断熱材に比べて断熱性能が非常に優れているため、断熱材部分の厚みを薄くでき、その結果、断熱壁を薄くできる。また、真空断熱材を固定する面材を既存壁にする場合は、断熱壁とすることによる室内側への壁面の出っ張り寸法を小さくできるので、問題なく適用可能な範囲が広く実用的である。   Moreover, since the heat insulation performance is very excellent compared with general-purpose heat insulating materials such as styrene foam, the vacuum heat insulating material can reduce the thickness of the heat insulating material portion, and as a result, the heat insulating wall can be thinned. Moreover, when the face material which fixes a vacuum heat insulating material is used as an existing wall, since the protruding dimension of the wall surface to the indoor side by using the heat insulating wall can be reduced, the applicable range is wide and practical without problems.

また、胴縁を面材に固定した後は、胴縁によって真空断熱材の熱溶着部を、面材に固定できるので、胴縁を面材に固定する前の真空断熱材の面材への固定を、胴縁を面材に固定するまでの仮固定にすることができ、胴縁を面材に固定する前の真空断熱材の面材への固定に、時間の経過により固定または接着の機能が低下するような固定手段を用いることができ、固定手段の選択肢が多く、固定手段の選択によっては、作業性の向上やコスト低減が可能になる。   In addition, after fixing the trunk edge to the face material, the heat welded portion of the vacuum heat insulating material can be fixed to the face material by the trunk edge, so that the vacuum insulation material to the face material before fixing the trunk edge to the face material Fixing can be temporarily fixed until the barrel edge is fixed to the face material, and the vacuum insulation material is fixed to the face material before fixing the drum edge to the face material. Fixing means with reduced function can be used, and there are many choices of fixing means. Depending on the selection of the fixing means, workability can be improved and costs can be reduced.

また、胴縁の厚みが芯材部の厚みより厚いので、ボード材が真空断熱材の芯材部により圧迫されることがない。これにより、ボード材を平面状態に施工することができる。また、ボード材による負荷が芯材部にかかりにくいため、外被材が損傷し難くなり真空断熱材の内圧上昇を低減することが可能となるため、長期間にわたって高断熱性能な断熱壁を維持することができる。   Moreover, since the thickness of the trunk edge is thicker than the thickness of the core part, the board material is not pressed by the core part of the vacuum heat insulating material. Thereby, a board | substrate material can be constructed in a plane state. In addition, since the load from the board material is hard to be applied to the core material part, it is difficult to damage the jacket material, and it is possible to reduce the increase in internal pressure of the vacuum heat insulating material, thus maintaining a heat insulating wall with high heat insulating performance for a long period of time. can do.

また、胴縁と芯材部の厚みの差を、真空断熱材(芯材部)の内圧が大気圧近くまで上昇して、芯材部が膨む場合の芯材部の厚みの増加分以上にすれば、真空断熱材(芯材部)の内圧が大気圧近くまで上昇して、芯材部が膨れ厚くなった時に、ボード材と芯材部との隙間で、芯材部の厚みの増加分を吸収でき、ボード材が芯材部により押されて室内側に膨らむ問題をなくすことが可能となる。   In addition, the difference in thickness between the trunk edge and the core part is equal to or greater than the increase in the thickness of the core part when the internal pressure of the vacuum heat insulating material (core part) rises to near atmospheric pressure and the core part expands. If the internal pressure of the vacuum heat insulating material (core material part) rises to near atmospheric pressure and the core material part swells and thickens, the gap between the board material and the core material part causes the thickness of the core material part to The increase can be absorbed, and the problem that the board material is pushed by the core member and swells indoors can be eliminated.

なお、ボード材と芯材部との隙間は、15mm以下であることが好ましく、上記隙間が15mm以下であれば、隙間の空気の対流を抑えることができ、隙間の空気の対流による断熱壁の断熱性の悪化を抑えることができる。   In addition, it is preferable that the clearance gap between a board material and a core material part is 15 mm or less, and if the said clearance gap is 15 mm or less, the convection of the air of a clearance gap can be suppressed and the heat insulation wall by the convection of the clearance gap air is The deterioration of heat insulation can be suppressed.

また、真空断熱材の芯材が固形化無機繊維芯材であるので、真空断熱材の内圧が上昇した場合に、固形化されていない無機繊維芯材を用いた真空断熱材よりも、真空断熱材の膨らみが小さい。   Moreover, since the core material of the vacuum heat insulating material is a solidified inorganic fiber core material, when the internal pressure of the vacuum heat insulating material is increased, the vacuum heat insulating material is more than the vacuum heat insulating material using the non-solidified inorganic fiber core material. The swelling of the material is small.

また、真空断熱材を面材に配置(固定)後に胴縁を面材に固定するため、胴縁を面材に固定した後に真空断熱材を配置(固定)するものと比較して、真空断熱材の寸法バラツキの許容範囲を広くとっても問題が生じ難いという効果がある。   Also, the vacuum insulation is fixed to the face material after the vacuum heat insulating material is placed (fixed), so the vacuum heat insulation is compared to the case where the vacuum heat insulating material is placed (fixed) after the body edge is fixed to the face material. There is an effect that it is difficult to cause a problem even if the allowable range of the dimensional variation of the material is wide.

また、本発明の断熱壁を、室内空間を構成する壁、天井、床のいずれかに適用した建物は、断熱性能に優れているので、外気温の変動が大きい場合でも、室温の変動を小さくでき、室温を所定温度に保つために、室内の空気を冷却または加熱する場合は、室内の空気を冷却または加熱するためのエネルギーが少なくて済む。特に建物が住宅の場合は、少ない冷暖房エネルギー(冷暖房費)で快適空間を実現できる。   In addition, a building in which the heat insulating wall of the present invention is applied to any one of the walls, ceiling, and floor constituting the indoor space has excellent heat insulating performance, so even when the outside air temperature varies greatly, the room temperature variation is small. If the room air is cooled or heated in order to keep the room temperature at a predetermined temperature, less energy is required for cooling or heating the room air. In particular, when the building is a house, a comfortable space can be realized with less air-conditioning energy (air-conditioning costs).

本発明の断熱壁は、現場発泡の発泡断熱材を用いることなく、容易に施工可能で断熱性能が良好な断熱壁を得ることができ、既存壁を断熱壁にする場合は、既存壁を解体する必要はなく、壁紙の張り替えに近いレベルで簡単に断熱強化を行うことができるため、工事期間・工事費用においても非常に有利となる効果が得られる。   The heat insulating wall of the present invention can be easily constructed without using a foam heat insulating material that is foamed on site, and can obtain a heat insulating wall with good heat insulating performance. When an existing wall is used as a heat insulating wall, the existing wall is disassembled. There is no need to do this, and it is possible to easily reinforce the insulation at a level close to the replacement of the wallpaper, so that an advantageous effect can be obtained in terms of construction period and construction cost.

また、真空断熱材を用いているので、断熱壁を薄くできる。また、真空断熱材を固定する面材を既存壁にする場合は、断熱壁とすることによる室内側への壁面の出っ張り寸法を小さくできるので、問題なく適用可能な範囲が広く実用的である。   Moreover, since the vacuum heat insulating material is used, the heat insulating wall can be thinned. Moreover, when the face material which fixes a vacuum heat insulating material is used as an existing wall, since the protruding dimension of the wall surface to the indoor side by using the heat insulating wall can be reduced, the applicable range is wide and practical without problems.

また、胴縁を面材に固定する前の真空断熱材の面材への固定を、胴縁を面材に固定するまでの仮固定にすることができ、胴縁を面材に固定する前の真空断熱材の面材への固定に、時間の経過により固定または接着の機能が低下するような固定手段を用いることができ、固定手段の選択肢が多く、固定手段の選択によっては、作業性の向上やコスト低減が可能になる。   In addition, the vacuum heat insulating material can be fixed to the face material before fixing the trunk edge to the face material until the trunk edge is fixed to the face material. For fixing the vacuum heat insulating material to the face material, there can be used fixing means whose fixing or bonding function deteriorates over time, and there are many choices of fixing means, and workability depends on the selection of fixing means. Improvement and cost reduction.

また、胴縁の厚みが芯材部の厚みより厚いので、ボード材が真空断熱材の芯材部により圧迫されることがない。これにより、ボード材を平面状態に施工することができる。また、ボード材による負荷が芯材部にかかりにくいため、外被材が損傷し難くなり真空断熱材の内圧上昇を低減することが可能となるため、長期間にわたって高断熱性能な断熱壁を維持することができる。   Moreover, since the thickness of the trunk edge is thicker than the thickness of the core part, the board material is not pressed by the core part of the vacuum heat insulating material. Thereby, a board | substrate material can be constructed in a plane state. In addition, since the load from the board material is hard to be applied to the core material part, it is difficult to damage the jacket material, and it is possible to reduce the increase in internal pressure of the vacuum heat insulating material, thus maintaining a heat insulating wall with high heat insulating performance for a long period of time. can do.

また、胴縁と芯材部の厚みの差を、真空断熱材(芯材部)の内圧が大気圧近くまで上昇して、芯材部が膨む場合の芯材部の厚みの増加分以上にすれば、真空断熱材(芯材部)の内圧が大気圧近くまで上昇して、芯材部が膨れ厚くなった時に、ボード材と芯材部との隙間で、芯材部の厚みの増加分を吸収でき、ボード材が芯材部により押されて室内側に膨らむ問題をなくすことが可能となる。   In addition, the difference in thickness between the trunk edge and the core part is equal to or greater than the increase in the thickness of the core part when the internal pressure of the vacuum heat insulating material (core part) rises to near atmospheric pressure and the core part expands. If the internal pressure of the vacuum heat insulating material (core material part) rises to near atmospheric pressure and the core material part swells and thickens, the gap between the board material and the core material part causes the thickness of the core material part to The increase can be absorbed, and the problem that the board material is pushed by the core member and swells indoors can be eliminated.

また、真空断熱材の芯材が固形化無機繊維芯材であるので、真空断熱材の内圧が上昇した場合に、固形化されていない無機繊維芯材を用いた真空断熱材よりも、真空断熱材の膨らみが小さい。   Moreover, since the core material of the vacuum heat insulating material is a solidified inorganic fiber core material, when the internal pressure of the vacuum heat insulating material is increased, the vacuum heat insulating material is more than the vacuum heat insulating material using the non-solidified inorganic fiber core material. The swelling of the material is small.

また、真空断熱材を面材に配置(固定)後に胴縁を面材に固定するため、胴縁を面材に固定した後に真空断熱材を配置(固定)するものと比較して、真空断熱材の寸法バラツキの許容範囲を広くとっても問題が生じ難いという効果がある。   Also, the vacuum insulation is fixed to the face material after the vacuum heat insulating material is placed (fixed), so the vacuum heat insulation is compared to the case where the vacuum heat insulating material is placed (fixed) after the body edge is fixed to the face material. There is an effect that it is difficult to cause a problem even if the allowable range of the dimensional variation of the material is wide.

また、本発明の断熱壁を、室内空間を構成する壁、天井、床のいずれかに適用した建物は、断熱性能に優れているので、外気温の変動が大きい場合でも、室温の変動を小さくでき、室温を所定温度に保つために、室内の空気を冷却または加熱する場合は、室内の空気を冷却または加熱するためのエネルギーが少なくて済む。特に建物が住宅の場合は、少ない冷暖房エネルギー(冷暖房費)で快適空間を実現できる。   In addition, a building in which the heat insulating wall of the present invention is applied to any one of the walls, ceiling, and floor constituting the indoor space has excellent heat insulating performance, so even when the outside air temperature varies greatly, the room temperature variation is small. If the room air is cooled or heated in order to keep the room temperature at a predetermined temperature, less energy is required for cooling or heating the room air. In particular, when the building is a house, a comfortable space can be realized with less air-conditioning energy (air-conditioning costs).

本発明の断熱壁は、室内空間を構成する面材と、熱溶着層同士が対向するガスバリア性
でフレキシブルな外被材の間に固形化無機繊維芯材が減圧密封され前記面材の室内側の面の少なくとも一部に配置された真空断熱材と、前記真空断熱材における前記外被材の間に前記芯材がある芯材部の厚みより厚く前記真空断熱材における前記外被材の間に前記芯材が無く対向する前記外被材同士が熱溶着された熱溶着部の室内側の面の一部と接触するように前記面材に固定された胴縁と、前記胴縁の室内側の面と接触するように前記胴縁に固定され前記真空断熱材と前記胴縁とを室内側から覆い隠すボード材とからなる。
In the heat insulating wall of the present invention , the solidified inorganic fiber core material is sealed under reduced pressure between the face material constituting the indoor space and the gas barrier and flexible outer covering material in which the heat-welding layers face each other. Between the outer cover material in the vacuum heat insulating material, which is thicker than the thickness of the core member having the core material between the vacuum heat insulating material disposed on at least a part of the surface of the vacuum heat insulating material and the outer cover material in the vacuum heat insulating material A body edge fixed to the face material so as to be in contact with a part of a surface on the indoor side of the heat-welded portion where the outer jacket materials facing each other without the core material are heat-welded, and a chamber of the body edge It consists of a board material that is fixed to the barrel edge so as to be in contact with the inner surface and covers the vacuum heat insulating material and the barrel edge from the indoor side.

これにより、室内空間を構成する面材(既存壁または壁下地)の室内側の面の少なくとも一部(断熱性能を向上させたい部分)に真空断熱材を設け(固定し)、次に、胴縁を、真空断熱材における外被材の間に芯材が無く対向する外被材同士が熱溶着された熱溶着部の室内側の面の一部と接触するように固定し、次に、真空断熱材と胴縁とを室内側から覆い隠すボード材を、胴縁の室内側の面と接触するように胴縁に固定することにより、現場発泡の発泡断熱材を用いることなく、容易に施工可能で断熱性能が良好な断熱壁を得ることができ、既存壁を断熱壁にする場合は、既存壁を解体する必要はなく、壁紙の張り替えに近いレベルで簡単に断熱強化を行うことができるため、工事期間・工事費用においても非常に有利となる効果が得られる。   As a result, a vacuum heat insulating material is provided (fixed) on at least a part of the surface on the indoor side of the surface material (existing wall or wall base) constituting the indoor space (the portion where heat insulation performance is desired to be improved), The edge is fixed so as to be in contact with a part of the surface on the indoor side of the heat-welded portion in which the outer jacket materials facing each other without the core material between the outer jacket materials in the vacuum heat insulating material are thermally welded, By fixing the board material that covers the vacuum heat insulating material and the trunk edge from the indoor side to the trunk edge so as to be in contact with the indoor side surface of the trunk edge, it is easy to use without using foam insulation material in the field. It is possible to obtain a heat insulating wall that can be constructed and has good heat insulating performance, and if the existing wall is made into a heat insulating wall, it is not necessary to dismantle the existing wall, and it is possible to easily insulate and reinforce at a level close to wallpaper replacement Therefore, it will be very advantageous in terms of construction period and construction cost. .

また、真空断熱材はスチレンフォーム等の汎用の断熱材に比べて断熱性能が非常に優れているため、断熱材部分の厚みを薄くでき、その結果、断熱壁を薄くできる。また、真空断熱材を固定する面材を既存壁にする場合は、断熱壁とすることによる室内側への壁面の出っ張り寸法を小さくできるので、問題なく適用可能な範囲が広く実用的である。   Moreover, since the heat insulation performance is very excellent compared with general-purpose heat insulating materials such as styrene foam, the vacuum heat insulating material can reduce the thickness of the heat insulating material portion, and as a result, the heat insulating wall can be thinned. Moreover, when the face material which fixes a vacuum heat insulating material is used as an existing wall, since the protruding dimension of the wall surface to the indoor side by using the heat insulating wall can be reduced, the applicable range is wide and practical without problems.

また、胴縁を面材に固定した後は、胴縁によって真空断熱材の熱溶着部を、面材に固定できるので、胴縁を面材に固定する前の真空断熱材の面材への固定を、胴縁を面材に固定するまでの仮固定にすることができ、胴縁を面材に固定する前の真空断熱材の面材への固定に、時間の経過により固定または接着の機能が低下するような固定手段を用いることができ、固定手段の選択肢が多く、固定手段の選択によっては、作業性の向上やコスト低減が可能になる。   In addition, after fixing the trunk edge to the face material, the heat welded portion of the vacuum heat insulating material can be fixed to the face material by the trunk edge, so that the vacuum insulation material to the face material before fixing the trunk edge to the face material Fixing can be temporarily fixed until the barrel edge is fixed to the face material, and the vacuum insulation material is fixed to the face material before fixing the drum edge to the face material. Fixing means with reduced function can be used, and there are many choices of fixing means. Depending on the selection of the fixing means, workability can be improved and costs can be reduced.

また、胴縁の厚みが芯材部の厚みより厚いので、ボード材が真空断熱材の芯材部により圧迫されることがない。これにより、ボード材を平面状態に施工することができる。また、ボード材による負荷が芯材部にかかりにくいため、外被材が損傷し難くなり真空断熱材の内圧上昇を低減することが可能となるため、長期間にわたって高断熱性能な断熱壁を維持することができる。   Moreover, since the thickness of the trunk edge is thicker than the thickness of the core part, the board material is not pressed by the core part of the vacuum heat insulating material. Thereby, a board | substrate material can be constructed in a plane state. In addition, since the load from the board material is hard to be applied to the core material part, it is difficult to damage the jacket material, and it is possible to reduce the increase in internal pressure of the vacuum heat insulating material, thus maintaining a heat insulating wall with high heat insulating performance for a long period of time. can do.

また、胴縁と芯材部の厚みの差を、真空断熱材(芯材部)の内圧が大気圧近くまで上昇して、芯材部が膨む場合の芯材部の厚みの増加分以上にすれば、真空断熱材(芯材部)の内圧が大気圧近くまで上昇して、芯材部が膨れ厚くなった時に、ボード材と芯材部との隙間で、芯材部の厚みの増加分を吸収でき、ボード材が芯材部により押されて室内側に膨らむ問題をなくすことが可能となる。   In addition, the difference in thickness between the trunk edge and the core part is equal to or greater than the increase in the thickness of the core part when the internal pressure of the vacuum heat insulating material (core part) rises to near atmospheric pressure and the core part expands. If the internal pressure of the vacuum heat insulating material (core material part) rises to near atmospheric pressure and the core material part swells and thickens, the gap between the board material and the core material part causes the thickness of the core material part to The increase can be absorbed, and the problem that the board material is pushed by the core member and swells indoors can be eliminated.

なお、ボード材と芯材部との隙間は、15mm以下であることが好ましく、上記隙間が15mm以下であれば、隙間の空気の対流を抑えることができ、隙間の空気の対流による断熱壁の断熱性の悪化を抑えることができる。   In addition, it is preferable that the clearance gap between a board material and a core material part is 15 mm or less, and if the said clearance gap is 15 mm or less, the convection of the air of a clearance gap can be suppressed and the heat insulation wall by the convection of the clearance gap air is The deterioration of heat insulation can be suppressed.

また、真空断熱材の芯材が固形化無機繊維芯材であるので、真空断熱材の内圧が上昇した場合に、固形化されていない無機繊維芯材を用いた真空断熱材よりも、真空断熱材の膨らみが小さい。   Moreover, since the core material of the vacuum heat insulating material is a solidified inorganic fiber core material, when the internal pressure of the vacuum heat insulating material is increased, the vacuum heat insulating material is more than the vacuum heat insulating material using the non-solidified inorganic fiber core material. The swelling of the material is small.

また、真空断熱材を面材に配置(固定)後に胴縁を面材に固定するため、胴縁を面材に固定した後に真空断熱材を配置(固定)するものと比較して、真空断熱材の寸法バラツキの許容範囲を広くとっても問題が生じ難いという効果がある。   Also, the vacuum insulation is fixed to the face material after the vacuum heat insulating material is placed (fixed), so the vacuum heat insulation is compared to the case where the vacuum heat insulating material is placed (fixed) after the body edge is fixed to the face material. There is an effect that it is difficult to cause a problem even if the allowable range of the dimensional variation of the material is wide.

また、本発明の断熱壁を、室内空間を構成する壁、天井、床のいずれかに適用した建物は、断熱性能に優れているので、外気温の変動が大きい場合でも、室温の変動を小さくでき、室温を所定温度に保つために、室内の空気を冷却または加熱する場合は、室内の空気を冷却または加熱するためのエネルギーが少なくて済む。特に建物が住宅の場合は、少ない冷暖房エネルギー(冷暖房費)で快適空間を実現できる。   In addition, a building in which the heat insulating wall of the present invention is applied to any one of the walls, ceiling, and floor constituting the indoor space has excellent heat insulating performance, so even when the outside air temperature varies greatly, the room temperature variation is small. If the room air is cooled or heated in order to keep the room temperature at a predetermined temperature, less energy is required for cooling or heating the room air. In particular, when the building is a house, a comfortable space can be realized with less air-conditioning energy (air-conditioning costs).

また、本発明の断熱壁は、胴縁に、樹脂製の硬質発泡断熱材または硬質押出断熱材からなる胴縁を用いたものであり、樹脂製の硬質発泡断熱材または硬質押出断熱材からなる胴縁は、合板製胴縁よりも熱伝導率が約1/4程度は小さく良好である。このため、合板製の胴縁を用いる場合に比べて断熱壁の断熱性能を向上できる。 Moreover, the heat insulation wall of this invention uses the body edge which consists of a resin-made hard foam heat insulating material or a hard extrusion heat insulating material for a body edge, and consists of a resin-made hard foam heat insulating material or a hard extrusion heat insulating material. The body edge has a thermal conductivity of about 1/4 smaller than that of the plywood body edge, which is good. For this reason, the heat insulation performance of a heat insulation wall can be improved compared with the case where a plywood trunk edge is used.

また、本発明の断熱壁は、前記真空断熱材に、前記外被材の間に前記芯材が無い部分の前記外被材同士を密着させて、前記密着した前記外被材同士を熱溶着してなり、前記外被材同士が密着する全ての部分の前記外被材同士が熱溶着されている真空断熱材を用いたものである。 Further, the heat insulating wall of the present invention is such that the outer cover material in a portion where the core material is not provided between the outer cover materials is adhered to the vacuum heat insulating material, and the adhered outer cover materials are thermally welded to each other. Thus, a vacuum heat insulating material is used in which all the covering materials of the portions where the covering materials are in close contact with each other are thermally welded.

これにより本発明に用いる真空断熱材は、外被材同士が密着する全ての部分の外被材同士が熱溶着されている真空断熱材であり、外被材同士が密着する部分は外被材の間に芯材がある部分の近傍まで熱溶着されているので、外周部分の外被材同士のみ熱溶着された真空断熱材に比べて熱溶着部の幅が広く、それにより胴縁と熱溶着部との接触面積を広くできるため、胴縁と熱溶着部との接触面積を広くして胴縁と面材とによって真空断熱材をより確実に固定できる。 As a result , the vacuum heat insulating material used in the present invention is a vacuum heat insulating material in which all the outer covering materials in which the outer covering materials are in close contact with each other are thermally welded, and the portion in which the outer covering materials are in close contact with each other. Since the heat welding is performed up to the vicinity of the portion where the core material is between the materials, the width of the heat welding portion is wider than the vacuum heat insulating material where only the outer jacket materials are heat welded, thereby Since the contact area with the heat welding part can be widened, the contact area between the trunk edge and the heat welding part can be widened, and the vacuum heat insulating material can be more reliably fixed by the trunk edge and the face material.

また、熱溶着部が胴縁から受ける押圧力を広い接触面積で受けると、胴縁と熱溶着部との接触部分における単位面積あたりの押圧力が小さくなるため、胴縁と熱溶着部との接触面積を広くして胴縁による真空断熱材の熱溶着部の損傷の可能性を小さくすることができ、外被材同士が密着する部分は外被材の間に芯材がある部分の近傍まで熱溶着されているので、胴縁と熱溶着部との接触で熱溶着部が損傷したり、真空断熱材を芯材部から所定間隔以上離れた熱溶着部を貫通して面材に突き刺さる部材で固定したり、胴縁を胴縁と芯材部から所定間隔以上離れた熱溶着部を貫通して面材に突き刺さる部材で固定したり、ボード材をボード材と胴縁と芯材部から所定間隔以上離れた熱溶着部を貫通して面材に突き刺さる部材で固定した場合でも、熱溶着部の損傷部分や貫通孔ができた部分の芯材側に充分な幅の熱溶着部が残るので、真空断熱材の断熱性能悪化の可能性が少なく、断熱性能の信頼性が高い断熱壁になる。   In addition, when the pressing force received by the thermal welding part from the trunk edge is received with a wide contact area, the pressing force per unit area at the contact part between the trunk edge and the thermal welding part is reduced, so that there is a difference between the trunk edge and the thermal welding part. The contact area can be widened to reduce the possibility of damage to the heat-welded part of the vacuum heat insulating material due to the trunk edge, and the part where the jacket materials are in close contact with each other is near the part where the core material is between the jacket materials The heat welded part is damaged by the contact between the body edge and the heat welded part, or the vacuum heat insulating material is penetrated through the heat welded part separated from the core part by a predetermined distance or more and stuck into the face material. It is fixed with a member, the body edge is fixed with a member that penetrates the heat welding part at a predetermined distance or more from the body edge and the core part, and pierces the face material, or the board material is fixed to the board material, the body edge, and the core part. Even when it is fixed with a member that penetrates the heat-welded part more than a predetermined distance from and pierces the face material, A heat-welded part with sufficient width remains on the core side of the damaged part of the welded part or the part where the through hole is made, so there is little possibility of deterioration of the heat insulation performance of the vacuum heat insulating material, and the heat insulation wall with high reliability of the heat insulation performance become.

また、外被材同士が密着する部分は外被材の間に芯材がある部分の近傍まで熱溶着されているので、壁の厚みに垂直な方向で外被材の間に芯材がある部分と胴縁との間隔を狭くしても、外被材の損傷で真空断熱材の断熱性能が悪化する可能性が少なく、そのため、芯材部(外被材の間に芯材がある部分)と胴縁との間隔を狭くして断熱壁における真空断熱材の有効断熱部である芯材部の被覆率を高めて断熱壁の全体の断熱性能を高めることができる。   In addition, since the portion where the jacket materials are in close contact with each other is thermally welded to the vicinity of the portion where the core material is between the jacket materials, there is a core material between the jacket materials in the direction perpendicular to the wall thickness. Even if the gap between the part and the body edge is narrowed, there is little possibility that the heat insulation performance of the vacuum heat insulating material will be deteriorated due to damage to the jacket material, and therefore the core part (the part where the core material is between the jacket materials) ) And the body edge can be narrowed to increase the covering ratio of the core part which is an effective heat insulating part of the vacuum heat insulating material in the heat insulating wall, thereby improving the overall heat insulating performance of the heat insulating wall.

また、本発明の断熱壁は、前記真空断熱材が、熱溶着部を貫通して面材に突き刺さる部材で固定されるものであり、熱溶着部を貫通して面材に突き刺さる部材としては、釘、ネジ、タッカー(ステープラー)等の固定部材を用いることができる。 Further, the heat insulating wall of the present invention is a member in which the vacuum heat insulating material is fixed by a member that penetrates the heat welding portion and pierces the face material, and as a member that penetrates the heat welding portion and pierces the face material, A fixing member such as a nail, a screw, or a tucker (stapler) can be used.

また、本発明は、上記発明の断熱壁を、室内空間を構成する壁、天井、床のいずれかに適用したものであり、断熱性能に優れ、外気温の変動が大きい場合でも、室温の変動を小さくでき、室温を所定温度に保つために、室内の空気を冷却または加熱する場合は、室内の空気を冷却または加熱するためのエネルギーが少なくて済む。 In addition, the present invention is the one in which the heat insulating wall of the above invention is applied to any one of the wall, ceiling, and floor constituting the indoor space, and has excellent heat insulating performance, even if the fluctuation of the outside air temperature is large, the fluctuation of the room temperature. When the room air is cooled or heated to keep the room temperature at a predetermined temperature, less energy is required to cool or heat the room air.

また、また、本発明の住宅は、上記発明の断熱壁を、室内空間を構成する壁、天井、床のいずれかに適用したものであり、少ない冷暖房エネルギー(冷暖房費)で快適空間を実現できる。 Moreover, the house of this invention applies the heat insulation wall of the said invention to the wall, ceiling, or floor which comprises indoor space, and can implement | achieve a comfortable space with little air conditioning energy (air conditioning expenses). .

次に、真空断熱材の構成材料について詳細に説明する。   Next, the constituent materials of the vacuum heat insulating material will be described in detail.

芯材に使用する固形化している無機繊維体は、グラスウール、グラスファイバー、アルミナ繊維、シリカアルミナ繊維、シリカ繊維、ロックウール等、公知の材料であり、固形化の方法例としては、前記無機繊維体がグラスウールの場合、350〜500℃の温度で芯材の密度が150〜250kg/m3になるように5〜15分加圧することにより、固形化された芯材を作製する。その後、前記芯材を所定寸法に切断することにより、真空断熱材に使用する固形化された芯材が得られる。 The solidified inorganic fiber used for the core material is a known material such as glass wool, glass fiber, alumina fiber, silica alumina fiber, silica fiber, rock wool, etc. Examples of the solidification method include the inorganic fiber When the body is glass wool, a solidified core material is produced by pressurizing at a temperature of 350 to 500 ° C. for 5 to 15 minutes so that the density of the core material is 150 to 250 kg / m 3 . Then, the solidified core material used for a vacuum heat insulating material is obtained by cut | disconnecting the said core material to a predetermined dimension.

外被材に使用するラミネートフィルムは、最内層を熱溶着層とし、中問層にはガスバリア層として、金属箔、或いは金属蒸着層を有し、最外層には表面保護層を設けたラミネートフィルムが適用できる。また、ラミネートフィルムは、金属箔を有するラミネートフィルムと金属蒸着層を有するラミネートフィルムの2種類のラミネートフィルムを組み合わせて適用しても良い。   The laminate film used for the jacket material is a laminate film in which the innermost layer is a heat-welded layer, the middle layer is a gas barrier layer, a metal foil or a metal vapor-deposited layer, and the outermost layer is provided with a surface protective layer Is applicable. In addition, the laminate film may be applied by combining two types of laminate films, ie, a laminate film having a metal foil and a laminate film having a metal vapor deposition layer.

なお、熱溶着層としては、低密度ポリエチレンフィルム、鎖状低密度ポリエチレンフィルム、高密度ポリエチレンフィルム、ポリプロピレンフィルム、ポリアクリロニトリルフィルム、無延伸ポリエチレンテレフタレートフィルム、エチレンービニルアルコール共重合体フィルム、或いはそれらの混合体等を用いることができる。   In addition, as a heat welding layer, a low density polyethylene film, a chain low density polyethylene film, a high density polyethylene film, a polypropylene film, a polyacrylonitrile film, an unstretched polyethylene terephthalate film, an ethylene-vinyl alcohol copolymer film, or those A mixture or the like can be used.

表面保護層としては、ナイロンフィルム、ポリエチレンテレフタレートフィルム、ポリプロピレンフィルムの延伸加工品など、公知の材料が利用できる。   As the surface protective layer, known materials such as nylon film, polyethylene terephthalate film, and stretched polypropylene film can be used.

以下、本発明による実施の形態について、図面を参照しながら説明する。なお、この実施の形態によってこの発明が限定されるものではない。   Embodiments of the present invention will be described below with reference to the drawings. The present invention is not limited to the embodiments.

(実施の形態1)
図1は本発明の実施の形態1における断熱壁を水平な平面で上下に切断し下側の切断面を上から見た場合の要部断面図、図2は同実施の形態の断熱壁に用いる真空断熱材の断面図、図3は同実施の形態の断熱壁に用いる真空断熱材の平面図である。
(Embodiment 1)
FIG. 1 is a cross-sectional view of an essential part when the heat insulating wall according to Embodiment 1 of the present invention is cut up and down on a horizontal plane and the lower cut surface is viewed from above, and FIG. 2 is a heat insulating wall of the same embodiment Sectional drawing of the vacuum heat insulating material to be used, FIG. 3 is a top view of the vacuum heat insulating material used for the heat insulating wall of the embodiment.

図4は同実施の形態の断熱壁の面材となる既存の建物の内壁の下段の左側の列に一枚目の真空断熱材を固定した状態を示す平面図、図5は同実施の形態の断熱壁の面材となる既存の建物の内壁の下段の三列と中段の左側の列にそれぞれ真空断熱材を固定した状態を示す平面図、図6は同実施の形態の断熱壁の面材となる既存の建物の内壁に複数の真空断熱材を固定し終えた状態を示す平面図である。   FIG. 4 is a plan view showing a state in which the first vacuum heat insulating material is fixed to the lower left column of the inner wall of the existing building which is the face material of the heat insulating wall of the same embodiment, and FIG. 5 is the same embodiment. The top view which shows the state which fixed the vacuum heat insulating material to the three rows of the lower stage of the inner wall of the existing building used as the surface material of the heat insulating wall, and the left column of the middle stage, respectively, FIG. 6 is the surface of the heat insulating wall of the embodiment It is a top view which shows the state which finished fixing the some vacuum heat insulating material to the inner wall of the existing building used as material.

図7は同実施の形態の断熱壁の面材となる既存の建物の内壁に真空断熱材の室内側から胴縁を固定した状態を示す平面図、図8は同実施の形態の断熱壁の面材となる既存の建物の内壁に固定した胴縁の左半分にボード材を固定した状態を示す平面図、図9は同実施の形態の断熱壁の面材となる既存の建物の内壁に固定した胴縁にボード材を固定し終えた状態を室内側から見た平面図である。   FIG. 7 is a plan view showing a state in which the body edge is fixed from the indoor side of the vacuum heat insulating material to the inner wall of the existing building which is the face material of the heat insulating wall of the same embodiment, and FIG. 8 is a view of the heat insulating wall of the same embodiment FIG. 9 is a plan view showing a state in which the board material is fixed to the left half of the trunk edge fixed to the inner wall of the existing building as the face material, and FIG. 9 shows the inner wall of the existing building as the face material of the heat insulating wall of the embodiment. It is the top view which looked at the state which finished fixing board material to the fixed trunk edge from the indoor side.

図10は同実施の形態の断熱壁の面材となる既存の建物の内壁の下段の左側の列に一枚目の真空断熱材を配置した状態を示す断面図、図11は同実施の形態の断熱壁の面材となる既存の建物の内壁の下段の左側の列に一枚目の真空断熱材を固定している状態を示す断面図、図12は図4のA−A断面図である。   FIG. 10 is a cross-sectional view showing a state in which the first vacuum heat insulating material is arranged in the lower left column of the inner wall of the existing building which is the face material of the heat insulating wall of the same embodiment, and FIG. 11 is the same embodiment. Sectional drawing which shows the state which has fixed the 1st vacuum heat insulating material to the row | line | column of the left side of the lower stage of the inner wall of the existing building used as a surface material of the heat insulation wall of FIG. 12, FIG. 12 is AA sectional drawing of FIG. is there.

図13は同実施の形態の断熱壁の面材となる既存の建物の内壁の下段の中央の列に二枚目の真空断熱材を配置している状態を示す断面図、図14は同実施の形態の断熱壁の面材となる既存の建物の内壁の下段の中央の列に二枚目の真空断熱材を固定している状態を示す断面図、図15は同実施の形態の断熱壁の面材となる既存の建物の内壁の下段の中央の列に二枚目の真空断熱材を固定し終えた状態を示す断面図である。   FIG. 13 is a cross-sectional view showing a state in which the second vacuum heat insulating material is arranged in the middle row of the lower stage of the inner wall of the existing building that is the surface material of the heat insulating wall of the embodiment, and FIG. Sectional drawing which shows the state which has fixed the 2nd vacuum heat insulating material to the center row | line | column of the lower stage of the inner wall of the existing building used as the surface material of the form of the heat insulation wall of FIG., FIG. 15 is the heat insulation wall of the same embodiment It is sectional drawing which shows the state which finished fixing the 2nd vacuum heat insulating material to the center row | line | column of the lower stage of the inner wall of the existing building used as a face material of this.

図16は図6のB−B断面図、図17は同実施の形態の断熱壁の面材となる既存の建物の内壁に真空断熱材の室内側から胴縁を固定している状態を示す断面図、図18は図7のD−D断面図、図19は同実施の形態の断熱壁の面材となる既存の建物の内壁に固定した胴縁の左半分にボード材を固定している状態を示す断面図、図20は図8のF−F断面図、図21は図9のG−G断面図、図22は同実施の形態の断熱壁の面材となる既存の建物の内壁の中段の左側の列に四枚目の真空断熱材を配置している状態を示す断面図、図23は同実施の形態の断熱壁の面材となる既存の建物の内壁の中段の左側の列に四枚目の真空断熱材を固定している状態を示す断面図、図24は同実施の形態の断熱壁の面材となる既存の建物の内壁の中段の左側の列に四枚目の真空断熱材を固定し終えた状態を示す断面図、図25は図6のC−C断面図、図26は図7のE−E断面図、図27は図9のH−H断面図である。   16 is a cross-sectional view taken along the line BB of FIG. 6, and FIG. 17 shows a state in which the trunk edge is fixed from the indoor side of the vacuum heat insulating material to the inner wall of the existing building which is the face material of the heat insulating wall of the same embodiment. FIG. 18 is a cross-sectional view taken along the line DD of FIG. 7, and FIG. 19 is a diagram in which board material is fixed to the left half of the trunk edge fixed to the inner wall of the existing building which is the face material of the heat insulating wall of the embodiment. 20 is a cross-sectional view taken along line FF in FIG. 8, FIG. 21 is a cross-sectional view taken along line GG in FIG. 9, and FIG. 22 is a view of an existing building serving as a face material for a heat insulating wall according to the embodiment. Sectional drawing which shows the state which has arrange | positioned the 4th vacuum heat insulating material in the row | line | column on the left side of the middle step of an inner wall, FIG. 23 is the left side of the middle step of the inner wall of the existing building used as the surface material of the heat insulation wall of the embodiment. Sectional drawing which shows the state which has fixed the 4th vacuum heat insulating material to row | line | column of FIG., FIG. 24 is the left side of the middle step of the inner wall of the existing building used as the surface material of the heat insulation wall of the embodiment. FIG. 25 is a cross-sectional view taken along the line CC in FIG. 6, FIG. 26 is a cross-sectional view taken along the line EE in FIG. 7, and FIG. 27 is a cross-sectional view taken along the line H in FIG. It is -H sectional drawing.

図1から図27に示すように、本発明の実施の形態1における断熱壁1は、室内空間を構成する面材で断熱改修部位となる既存の建物の内壁2と、熱溶着層10同士が対向するガスバリア性でフレキシブルな長方形の外被材11の間にガラス繊維などの無機繊維の積層体を固形化した厚さが8mm前後の長方形の板状の二つの芯材12が厚み方向に略垂直な方向に互いに所定間隔離して配置されて、二つの芯材12のそれぞれが独立した空間内に位置するように減圧密封され面材(内壁2)の室内側の面(の断熱性能を向上させたい部分)に外被材11の間に芯材12がある芯材部15が重ならないように縦方向(三段)と横方向(三列)に碁盤目状に並べて設けられ、外被材11の間に芯材12が無く対向する外被材11同士が熱溶着された熱溶着部16における芯材部15から所定間隔(例えば12mm)以上離れた箇所を貫通して内壁2に突き刺さるタッカー3で内壁2に固定された複数(九枚)の真空断熱材4と、真空断熱材4における外被材11の間に芯材12が無く対向する外被材11同士が熱溶着された熱溶着部16の室内側の面の一部と接触するように設けられた樹脂製の硬質発泡断熱材または硬質押出断熱材からなる幅約16mmの胴縁6と、胴縁6と芯材部15から所定間隔(例えば12mm)以上離れた熱溶着部16とを貫通して内壁2に突き刺さることにより胴縁6を内壁2に固定する固定部材であるタッカー5と、胴縁6の室内側の面と接触するように胴縁6に固定され真空断熱材4と胴縁6とを室内側から覆い隠す石膏ボードからなる二枚のボード材8と、ボード材8と胴縁6と芯材部15から所定間隔(例えば12mm)以上離れた熱溶着部16とを貫通して内壁2に突き刺さることによりボード材8を胴縁6と内壁2とに固定する固定部材である釘7と、釘7で胴縁6と内壁2とに固定されたボード材8の室内側面を覆う内装材となる壁紙(図示せず)とからなる。   As shown in FIGS. 1 to 27, the heat insulating wall 1 according to the first embodiment of the present invention includes an inner wall 2 of an existing building that is a heat insulating renovation part and a heat welding layer 10. Two rectangular plate-like core members 12 each having a thickness of about 8 mm obtained by solidifying a laminated body of inorganic fibers such as glass fibers between the opposing rectangular covering materials 11 having gas barrier properties are approximately in the thickness direction. Arranged in a vertical direction and separated from each other by a predetermined distance, the two core members 12 are sealed under reduced pressure so that each of the two core members 12 is located in an independent space, thereby improving the heat insulation performance of the indoor side surface of the face material (inner wall 2). In order to prevent the core portion 15 having the core material 12 between the outer cover materials 11 from overlapping with the outer cover material 11, the outer cover material is arranged in a grid pattern in the vertical direction (three steps) and the horizontal direction (three rows). There is no core material 12 between the materials 11, and the facing jacket materials 11 are thermally welded together. A plurality (nine pieces) of vacuum heat insulating materials 4 fixed to the inner wall 2 with a tucker 3 penetrating the inner wall 2 through a portion spaced apart from the core material portion 15 in the heat welding portion 16 by a predetermined distance (for example, 12 mm) or more, and a vacuum There is no core material 12 between the jacket materials 11 in the heat insulating material 4, and the resin-made materials are provided so as to be in contact with a part of the indoor side surface of the heat-welded portion 16 where the facing jacket materials 11 are heat-welded. The inner wall 2 penetrates the body edge 6 made of a hard foam heat insulating material or a hard extruded heat insulating material having a width of about 16 mm, and the heat welded portion 16 spaced from the body edge 6 and the core portion 15 by a predetermined distance (for example, 12 mm) or more. A tucker 5 which is a fixing member for fixing the barrel edge 6 to the inner wall 2 by being stabbed into the inner wall 2, and the vacuum heat insulating material 4 and the barrel edge 6 fixed to the barrel edge 6 so as to be in contact with the interior side surface of the barrel edge 6 Two boards made of gypsum board covering from the indoor side The board material 8 is inserted into the inner wall 2 through the board member 8, the trunk edge 6, and the heat welding part 16 separated from the core part 15 by a predetermined distance (for example, 12 mm) or more. And a wallpaper (not shown) serving as an interior material covering the interior side surface of the board material 8 fixed to the body edge 6 and the inner wall 2 by the nail 7.

本実施の形態の真空断熱材4は、外被材11の間に芯材12が無い部分の外被材11同士を密着させて、密着した外被材11同士を熱溶着してなり、外被材11同士が密着する全ての部分の外被材11同士が熱溶着されており、真空断熱材4の外周部分には外被材11の間に芯材12が無く対向する外被材11同士が熱溶着された幅約22mmのヒレ部18がある。   The vacuum heat insulating material 4 of the present embodiment is formed by closely contacting the outer cover materials 11 in a portion where the core material 12 does not exist between the outer cover materials 11 and heat-bonding the close outer cover materials 11 to each other. All the covering materials 11 in which the covering materials 11 are in close contact with each other are thermally welded, and the outer peripheral portion of the vacuum heat insulating material 4 is opposed to the covering material 11 without the core material 12 between the covering materials 11. There is a fin portion 18 having a width of about 22 mm, which is thermally welded together.

また、横方向に隣接する一方の左側の真空断熱材4の右側のヒレ部18が他方の右側の真空断熱材4の左側のヒレ部18と真空断熱材4の厚み方向に約18mmの幅で重なっている。   Further, the right side fin portion 18 of the left side vacuum heat insulating material 4 adjacent in the lateral direction has a width of about 18 mm in the thickness direction of the left side fin portion 18 and the vacuum heat insulating material 4 of the other right side vacuum heat insulating material 4. overlapping.

また、縦方向に隣接する一方の上側の真空断熱材4の芯材部15と他方の下側の真空断熱材4の芯材部15との間隔が胴縁6の幅より狭くなるように、縦方向に隣接する一方の上側の真空断熱材4の下側のヒレ部18の端部が他方の下側の真空断熱材4の芯材部15と真空断熱材4の厚み方向に約6mm〜約16mmの幅で重なっている。   Further, the interval between the core material portion 15 of the one upper vacuum heat insulating material 4 adjacent in the vertical direction and the core material portion 15 of the other lower vacuum heat insulating material 4 is narrower than the width of the trunk edge 6. The end portion of the lower fin portion 18 on one upper side vacuum insulating material 4 adjacent in the longitudinal direction is approximately 6 mm to the thickness direction of the core material portion 15 of the other lower vacuum heat insulating material 4 and the vacuum heat insulating material 4. It overlaps with a width of about 16 mm.

本実施の形態における内壁2は、室内側からコの字形の金属製の固定具であるタッカーやネジや釘を打ち込み可能な材料からなり所定の厚みを有するものである。   The inner wall 2 in the present embodiment is made of a material capable of driving a tucker, a screw, or a nail, which is a U-shaped metal fixture, from the indoor side and has a predetermined thickness.

内壁2の裏面(反室内側の面)には鉛直方向に柱9が複数(外枠となる2本を含めて合計7本)あり、水平方向に外枠となる2本の柱9があり、タッカー5と釘7は、内壁2を貫通して柱9に突き刺ささっている。換言すれば、タッカー5と釘7は、できるだけ、内壁2の裏面(反室内側の面)に柱9がある部分を狙って打ち込むことができるように断熱壁1を構成する各部材の寸法を設定している。もし、内壁2の厚みと強度が充分にあれば、タッカー5または釘7を内壁2の裏面(反室内側の面)に柱9がない部分に打ち込んでも構わない。   There are a plurality of pillars 9 in the vertical direction (a total of seven pillars including two outer frames) on the back surface (inside the interior side) of the inner wall 2, and there are two pillars 9 serving as outer frames in the horizontal direction. The tucker 5 and the nail 7 penetrate the inner wall 2 and pierce the pillar 9. In other words, the tucker 5 and the nail 7 have the dimensions of the respective members constituting the heat insulating wall 1 so that the part having the pillar 9 on the back surface (surface on the inner side of the inner wall) can be driven as much as possible. It is set. If the thickness and strength of the inner wall 2 are sufficient, the tucker 5 or the nail 7 may be driven into a portion where the pillar 9 is not provided on the back surface (surface inside the interior) of the inner wall 2.

本実施の形態では、樹脂製の硬質発泡断熱材または硬質押出断熱材からなる胴縁6を用いているが、熱伝導し難くタッカーやネジや釘を打ち込み可能な材料で構成されたコルク等の他の胴縁を用いても構わない。   In the present embodiment, the body rim 6 made of a resin hard foam heat insulating material or a hard extruded heat insulating material is used, but it is difficult to conduct heat, such as a cork made of a material capable of driving a tucker, a screw or a nail. Other trunk edges may be used.

胴縁7の厚みは、真空断熱材4がボード材8から強い押圧力を受けないように、真空断熱材4の芯材部15の厚みより厚く、真空断熱材4の芯材部15の厚みに5mm加えた厚みより薄くしている。図面では、横方向に隣接する一方の左側の真空断熱材4の右側のヒレ部18が他方の右側の真空断熱材4の左側のヒレ部18と真空断熱材4の厚み方向に重なっている部分に設ける胴縁6の厚さが、真空断熱材4の厚み方向にヒレ部18が重なっていない部分に設ける胴縁6の厚さより、ヒレ部18の厚さの分だけ薄くなっているが、実際のヒレ部18の厚さは、真空断熱材4の密封された状態の芯材12の厚みと比較して充分に薄いため、胴縁6の厚さを全て同じにしても、問題はない。   The thickness of the trunk edge 7 is larger than the thickness of the core part 15 of the vacuum heat insulating material 4 so that the vacuum heat insulating material 4 does not receive a strong pressing force from the board material 8, and the thickness of the core material part 15 of the vacuum heat insulating material 4. It is thinner than the thickness of 5 mm. In the drawing, the right side fin portion 18 of the left vacuum insulating material 4 adjacent in the lateral direction overlaps with the left side fin portion 18 of the other right vacuum heat insulating material 4 in the thickness direction of the vacuum heat insulating material 4. Although the thickness of the barrel edge 6 provided in the thickness direction of the vacuum heat insulating material 4 is thinner than the thickness of the barrel edge 6 provided in the portion where the fin portion 18 does not overlap in the thickness direction of the vacuum heat insulating material 4, Since the actual thickness of the fin portion 18 is sufficiently thin compared to the thickness of the core material 12 in the sealed state of the vacuum heat insulating material 4, there is no problem even if the thickness of the trunk edge 6 is the same. .

本実施の形態では、ボード材8に石膏ボードを用いているが、剛性を有し、断熱壁1の室内側面を仕上ることができるものであれば、他のボードを選定しても構わない。   In the present embodiment, a gypsum board is used for the board material 8, but other boards may be selected as long as they have rigidity and can finish the indoor side surface of the heat insulating wall 1.

真空断熱材4は、ヒレ部18の幅を広くするほど、熱溶着部16を貫通する固定用の部材によってできた貫通孔から外気が芯材12を密閉する空間に侵入して時間の経過によって断熱壁1(または真空断熱材4)の断熱性能が低下する可能性が低くなる。   As the width of the fin portion 18 increases, the vacuum heat insulating material 4 enters the space in which the outside air is sealed from the through hole formed by the fixing member that penetrates the heat welding portion 16, and the time passes. The possibility that the heat insulating performance of the heat insulating wall 1 (or the vacuum heat insulating material 4) is lowered is reduced.

真空断熱材4における外被材11(熱溶着層10)の間に芯材12がある部分(芯材部15)で覆われた部分は断熱性能が向上するが、真空断熱材4の外周部分のヒレ部18でのみ覆われた部分は断熱性能がほとんど向上しない。しかしながら、真空断熱材4の外周部分のヒレ部18の端部から芯材部15までのヒレ部18の幅を狭くすればする程、ヒレ部18の端部から外被材11同士を熱溶着した部分を通じて芯材12を減圧密閉した空間に空気が侵入しやすくなり、芯材12を減圧密閉した空間に空気が侵入して芯材12を減圧密閉した空間の圧力が上昇すればする程、芯材部15の断熱性能が低下する。   The portion of the vacuum heat insulating material 4 covered with the portion having the core material 12 (the core material portion 15) between the jacket material 11 (the heat welding layer 10) improves the heat insulating performance, but the outer peripheral portion of the vacuum heat insulating material 4 The portion covered only with the fin portion 18 is hardly improved in heat insulation performance. However, as the width of the fin portion 18 from the end portion of the fin portion 18 to the core portion 15 in the outer peripheral portion of the vacuum heat insulating material 4 becomes narrower, the covering material 11 is thermally welded from the end portion of the fin portion 18. The air is more likely to enter the space where the core material 12 is sealed under reduced pressure through the part, and the more the pressure of the space where the core material 12 is sealed under reduced pressure increases as the air enters the space where the core material 12 is sealed under reduced pressure, The heat insulation performance of the core material part 15 falls.

本実施の形態で用いる真空断熱材4は、横方向に隣接する一方の左側の真空断熱材4の右側のヒレ部18が他方の右側の真空断熱材4の左側のヒレ部18と真空断熱材4の厚み方向に重なり、縦方向に隣接する一方の上側の真空断熱材4の下側のヒレ部18の端部が他方の下側の真空断熱材4の芯材部15と真空断熱材4の厚み方向に重なるように設けたので、真空断熱材4の長期に亘る断熱性能の維持に必要なヒレ部18の幅(真空断熱材4の外周部分のヒレ部18の端部から芯材部15までの幅)を確保しながら、室内空間を構成する内壁2(面材)における真空断熱材4を設ける部分の面積における真空断熱材4の有効断熱部である外被材11の間に芯材12がある部分(芯材部15)で覆われる面積の割合を大きくすることができる。したがって、長期に亘って断熱性能が優れた断熱壁1を提供できる。   In the vacuum heat insulating material 4 used in the present embodiment, the right side fin portion 18 of the left side vacuum insulating material 4 adjacent in the lateral direction is the same as the left side fin portion 18 of the other right side vacuum heat insulating material 4 and the vacuum heat insulating material. 4 is overlapped in the thickness direction, and the end of the lower fin portion 18 on the upper side of the upper vacuum heat insulating material 4 adjacent in the vertical direction is the core material portion 15 of the other lower vacuum heat insulating material 4 and the vacuum heat insulating material 4. The width of the fin portion 18 necessary for maintaining the long-term heat insulation performance of the vacuum heat insulating material 4 (from the end of the fin portion 18 of the outer peripheral portion of the vacuum heat insulating material 4 to the core material portion) 15), while the inner wall 2 (face material) constituting the indoor space is secured between the jacket material 11 which is an effective heat insulating portion of the vacuum heat insulating material 4 in the area of the portion where the vacuum heat insulating material 4 is provided. The ratio of the area covered with the part with the material 12 (core material part 15) can be increased.Therefore, the heat insulation wall 1 excellent in heat insulation performance over a long period of time can be provided.

本実施の形態の真空断熱材4は、縦方向に隣接する一方の上側の真空断熱材4の下側のヒレ部18の端部が他方の下側の真空断熱材4の芯材部15と真空断熱材4の厚み方向に約6mm〜約16mmの幅で重なるように設けるので、縦方向に隣接する一方の上側の真空断熱材4の下側のヒレ部18が他方の下側の真空断熱材4の上側のヒレ部18と真空断熱材4の厚み方向に約18mmの幅で重なるように設ける実施の形態1の真空断熱材4よりも、芯材部15の縦方向の寸法が10mm前後大きくなる。   In the vacuum heat insulating material 4 of the present embodiment, the end of the lower fin portion 18 on one upper vacuum heat insulating material 4 adjacent in the vertical direction is connected to the core material portion 15 of the other lower vacuum heat insulating material 4. Since it is provided so as to overlap in the thickness direction of the vacuum heat insulating material 4 with a width of about 6 mm to about 16 mm, the lower fin portion 18 on one upper vacuum heat insulating material 4 adjacent in the vertical direction is a vacuum heat insulating material on the other lower side. Compared with the vacuum heat insulating material 4 of the first embodiment provided so as to overlap the fin portion 18 on the upper side of the material 4 and the thickness direction of the vacuum heat insulating material 4 with a width of about 18 mm, the vertical dimension of the core material portion 15 is about 10 mm. growing.

したがって、本実施の形態の断熱壁1は、真空断熱材4のヒレ部18の幅を実施の形態1と同じにしながら、室内空間を構成する内壁2(面材)における真空断熱材4を設ける部分の面積における真空断熱材4の有効断熱部である外被材11の間に芯材12がある部分(芯材部15)で覆われる面積の割合を、実施の形態1よりも大きくすることができる。したがって、実施の形態1よりも断熱性能が優れた断熱壁1を提供できる。   Therefore, the heat insulating wall 1 of the present embodiment is provided with the vacuum heat insulating material 4 on the inner wall 2 (face material) constituting the indoor space while making the width of the fin portion 18 of the vacuum heat insulating material 4 the same as that of the first embodiment. The ratio of the area covered with the part (core material part 15) with the core material 12 between the jacket materials 11 which are effective heat insulation parts of the vacuum heat insulating material 4 in the area of the part is made larger than that of the first embodiment. Can do. Therefore, it is possible to provide the heat insulation wall 1 having better heat insulation performance than the first embodiment.

また、横方向に隣接する一方の左側の真空断熱材4の右側のヒレ部18が他方の右側の真空断熱材4の左側のヒレ部18と真空断熱材4の厚み方向に約18mmの幅で重なっている部分に幅約16mmの胴縁6が固定されている。   Further, the right side fin portion 18 of the left side vacuum heat insulating material 4 adjacent in the lateral direction has a width of about 18 mm in the thickness direction of the left side fin portion 18 and the vacuum heat insulating material 4 of the other right side vacuum heat insulating material 4. A body edge 6 having a width of about 16 mm is fixed to the overlapping portion.

また、内壁2(面材)との間に別の真空断熱材4がある真空断熱材4は、自身の芯材部15から所定間隔(例えば12mm)以上離れた熱溶着部16(ヒレ部18)と、内壁2(面材)との間にある別の真空断熱材4の芯材部15から所定間隔(例えば12mm)以上離れた熱溶着部16(ヒレ部18)とを貫通して内壁2(面材)に突き刺さる部材(タッカー3)で固定される。   Moreover, the vacuum heat insulating material 4 which has another vacuum heat insulating material 4 between the inner wall 2 (surface material) is the heat-welded part 16 (fin part 18) separated from the core material part 15 more than predetermined interval (for example, 12 mm). ) And the inner wall 2 (face material), the inner wall penetrates through a heat-welded portion 16 (fin portion 18) separated from the core portion 15 of another vacuum heat insulating material 4 by a predetermined distance (for example, 12 mm) or more. It fixes with the member (tucker 3) which pierces 2 (face material).

本実施の形態の真空断熱材4の芯材12の厚みは8mm前後であるが、8mm前後の厚みに限定するものではない。芯材12の厚みが薄いほど、芯材12の周囲に外被材11の皺ができにくく、外被材11同士を芯材12の近くまで容易に熱溶着できるが、芯材12の厚みが薄い分、真空断熱材4の断熱性能は低下する。逆に、芯材12の厚みが厚いほど、芯材12の周囲に外被材11の皺ができやすく、外被材11同士を芯材12の近くまで熱溶着することが難しくなるが、芯材12の厚みが厚い分、真空断熱材4の断熱性能は高くなる。   Although the thickness of the core material 12 of the vacuum heat insulating material 4 of this Embodiment is around 8 mm, it is not limited to the thickness around 8 mm. As the core material 12 is thinner, the outer cover material 11 is less likely to be wrinkled around the core material 12, and the outer cover materials 11 can be easily heat-sealed to the vicinity of the core material 12. The heat insulation performance of the vacuum heat insulating material 4 is reduced by the thin amount. Conversely, the thicker the core material 12, the easier it is for the outer cover material 11 to crease around the core material 12, making it difficult to thermally weld the outer cover materials 11 to the vicinity of the core material 12. Since the thickness of the material 12 is thick, the heat insulation performance of the vacuum heat insulating material 4 is increased.

芯材12は、繊維の長手方向が真空断熱材4(芯材12)の厚み方向(伝熱方向)に対して略垂直になっているグラスウール等の無機繊維集合体を所定厚みになるように積層したものをバインダーを用いずに無機繊維同士の接触点が架橋部とならずに圧縮時の形状を保持できるよう所定の加熱加圧条件(例えば、350〜500℃の温度で芯材12の密度が150〜250kg/m3になるように5〜15分加圧)で加熱加圧成形したものを使用している。 The core material 12 has a predetermined thickness of an inorganic fiber aggregate such as glass wool in which the longitudinal direction of the fibers is substantially perpendicular to the thickness direction (heat transfer direction) of the vacuum heat insulating material 4 (core material 12). The core 12 is heated under a predetermined heating and pressing condition (for example, at a temperature of 350 to 500 ° C.) so that the contact point between the inorganic fibers does not become a cross-linked portion without using a binder and the shape at the time of compression can be maintained without using a binder. What is heated and pressed at a pressure of 5 to 15 minutes so that the density is 150 to 250 kg / m 3 is used.

繊維の長手方向が厚み方向に対して略垂直になるように抄造法で成形したものや、繊維の長手方向が厚み方向に対して略垂直になっている無機繊維集合体を所定厚みになるように積層したものを無機バインダーを用いて成形したもの、繊維の長手方向が厚み方向に対して略垂直になっている無機繊維集合体を所定厚みになるように積層したものに水または酸性の水溶液を噴霧して無機繊維からの溶出物を無機繊維同士の接触点に集めて成形したもの、バインダーの働きをする無機粉体を無機繊維に混合して成形したものでも構わないが、本実施の形態の芯材12よりは、断熱性能が劣る。   What is formed by a paper making method so that the longitudinal direction of the fiber is substantially perpendicular to the thickness direction, or an inorganic fiber aggregate in which the longitudinal direction of the fiber is substantially perpendicular to the thickness direction so as to have a predetermined thickness Water or an acidic aqueous solution formed by laminating an inorganic fiber assembly formed by using an inorganic binder, and laminating an inorganic fiber assembly in which the longitudinal direction of the fibers is substantially perpendicular to the thickness direction to a predetermined thickness The eluate from the inorganic fibers may be collected by spraying at a contact point between the inorganic fibers and molded, or the inorganic powder acting as a binder may be mixed with the inorganic fibers and molded. The heat insulation performance is inferior to the core material 12 in the form.

また、無機材料からなる芯材の方が、有機材料からなる芯材よりも、ガスの発生量が少ないという点で有利であり、繊維材料からなる芯材の方が、粒や粉からなる芯材よりも、製造時や真空断熱材または断熱壁の廃棄の取り扱いの点で有利である。   In addition, a core made of an inorganic material is advantageous in that it generates less gas than a core made of an organic material, and a core made of a fiber material is more advantageous than a core made of particles or powder. It is more advantageous than the material in terms of manufacturing and disposal of the vacuum heat insulating material or the heat insulating wall.

本実施の形態における外被材11は、図2に示すように、熱溶着層10と保護層13との間にガスバリア層14を有するラミネートフィルムからなり、芯材12側の熱溶着層10としてはポリエチレン等が用いられ、ガスバリア層14としては10μm以下のアルミ箔が用いられ、ガスバリア層14の外側の保護層13としてはナイロンまたはポエチレンテレフタレート等が用いられる。なお、保護層13はナイロンまたはポエチレンテレフタレートからなるフィルムを二層重ねて構成することもある。なお、ガスバリア層14としては、アルミ箔等の金属箔の他に、樹脂フィルムの表面に蒸着または塗布または蒸着と塗布の組み合わせによりガスバリア層を形成したものでも構わない。   As shown in FIG. 2, the jacket material 11 in the present embodiment is made of a laminate film having a gas barrier layer 14 between the thermal welding layer 10 and the protective layer 13, and is used as the thermal welding layer 10 on the core material 12 side. Polyethylene or the like is used, aluminum foil of 10 μm or less is used as the gas barrier layer 14, and nylon or polyethylene terephthalate is used as the protective layer 13 outside the gas barrier layer 14. The protective layer 13 may be formed by stacking two layers of nylon or polyethylene terephthalate. In addition to the metal foil such as an aluminum foil, the gas barrier layer 14 may be one in which a gas barrier layer is formed on the surface of the resin film by vapor deposition or coating or a combination of vapor deposition and coating.

真空断熱材4は、内面に熱溶着層10を有するガスバリア性のラミネートフィルムからなる外被材11内に二つの芯材12を厚み方向に略垂直な方向に互いに所定間隔離して配置して例えば0.1Torr以下の減圧空間内において減圧密封した後、外被材11の外圧を大気圧にして外被材11の外圧と内圧との差圧で外被材11の間に芯材12がない部分の外被材11同士を密着させ、前記差圧で外被材11同士が密着している部分に熱溶着層10が溶融するのに必要な熱を非接触で加えて、密着している外被材11同士を熱溶着する製造方法により得られる。   The vacuum heat insulating material 4 is formed by disposing two core materials 12 in a direction substantially perpendicular to the thickness direction and separated from each other by a predetermined distance in an outer cover material 11 made of a gas barrier laminate film having a heat welding layer 10 on the inner surface. After sealing under reduced pressure in a reduced pressure space of 0.1 Torr or less, the outer pressure of the jacket material 11 is set to atmospheric pressure, and there is no core material 12 between the jacket materials 11 due to the differential pressure between the outer pressure and the inner pressure of the jacket material 11. The portions of the jacket material 11 are brought into close contact with each other, and the heat necessary for the thermal welding layer 10 to melt is applied in a non-contact manner to the portion where the jacket materials 11 are in close contact with each other by the differential pressure. It is obtained by a manufacturing method in which the jacket materials 11 are thermally welded together.

ここで、減圧空間内において外被材11内に芯材12を減圧密封する工程は、例えば0.1Torr以下に減圧された真空包装機の減圧チャンバー内で、芯材12が挿入された袋状の外被材11の開口部を、一対の熱溶着バーで挟んで加熱加圧により熱溶着するものであっても、真空包装機の減圧チャンバー内で、芯材12を覆う二枚の外被材11の外周部同士を全周に亘って一対の熱溶着バーで挟んで加熱加圧により熱溶着するものであっても構わない。   Here, the step of vacuum-sealing the core material 12 in the jacket material 11 in the decompression space is, for example, a bag-like shape in which the core material 12 is inserted in a vacuum chamber of a vacuum packaging machine whose pressure is reduced to 0.1 Torr or less. Even if the opening of the outer cover material 11 is sandwiched between a pair of heat welding bars and heat-welded by heating and pressurization, the two outer coverings covering the core material 12 in the vacuum chamber of the vacuum packaging machine The outer peripheral portions of the material 11 may be sandwiched between a pair of thermal welding bars over the entire circumference and thermally welded by heating and pressing.

また、外被材11内に芯材12を減圧密封する工程と、外被材11の外圧を大気圧にして外被材11の外圧と内圧との差圧で密着している外被材11同士を熱溶着する工程とを、内部空間の真空排気と真空開放が可能なチャンバー内で行っても良いし、減圧空間内において外被材11内に芯材12を減圧密封したものを、減圧空間から取り出すことにより、外被材11の外圧を大気圧にしても良い。   In addition, the core material 12 is sealed under reduced pressure in the outer cover material 11, and the outer cover material 11 is in close contact with the pressure difference between the external pressure and the internal pressure of the outer cover material 11 by setting the external pressure of the outer cover material 11 to atmospheric pressure. The step of heat-welding each other may be performed in a chamber in which the internal space can be evacuated and opened, or the core material 12 sealed in the outer cover material 11 in a reduced pressure space under reduced pressure. By taking out from the space, the external pressure of the jacket material 11 may be set to atmospheric pressure.

また、非接触で加える熱溶着層10が溶融するのに必要な熱は、ヒータの輻射熱と周囲の温度とすることができ、また、非接触で加える熱溶着層10が溶融するのに必要な熱は、外被材11全体を加熱するものであっても構わない。   Further, the heat necessary for melting the heat welding layer 10 applied in a non-contact manner can be the radiant heat of the heater and the ambient temperature, and the heat welding layer 10 applied in a non-contact manner is necessary for melting. The heat may heat the entire jacket material 11.

また、真空断熱材4の外周にできる外被材11の外周部同士が熱溶着された外周ヒレ部18は、外周ヒレ部18の幅が必要以上に広い場合は、芯材12の周囲に所定幅(例えば22mm)の外被材11同士が熱溶着された熱溶着部16が残るように切り落としている。このとき、真空断熱材4の外周ヒレ部18の四つの角が、作業者や他の部材(特に、重ねる他の真空断熱材4)を傷つけないように、真空断熱材4の外周ヒレ部の四つの角を丸くすることが好ましい。   Moreover, the outer periphery fin part 18 in which the outer peripheral parts of the jacket material 11 formed on the outer periphery of the vacuum heat insulating material 4 are thermally welded to each other is predetermined around the core material 12 when the outer peripheral fin part 18 is wider than necessary. The outer cover material 11 having a width (for example, 22 mm) is cut off so as to leave the heat welded portion 16 where the heat welded materials 11 are heat welded. At this time, the four corners of the outer peripheral fin part 18 of the vacuum heat insulating material 4 are not damaged by the outer peripheral fin part of the vacuum heat insulating material 4 so as not to damage the operator and other members (particularly, the other vacuum heat insulating material 4 to be stacked). It is preferable to round the four corners.

また、真空断熱材4は、図3に示すように、外被材11(熱溶着層10)の間に芯材12がある芯材部15と、外被材11(熱溶着層10)の間に芯材12が無く外被材11同士が熱溶着された熱溶着部16とを有しており、本実施の形態で用いる真空断熱材4は、芯材部15が、縦方向に長い長方形で横方向に二つ並んでおり、熱溶着部16が、二つの芯材部15の間に位置する幅約26mmの芯材間熱溶着部17と、真空断熱材4の外周ヒレ部18(二つの芯材部15及び芯材間熱溶着部17の外周)に位置する幅約22mmの外周熱溶着部とからなる。   In addition, as shown in FIG. 3, the vacuum heat insulating material 4 includes a core material portion 15 having a core material 12 between a jacket material 11 (thermal welding layer 10), and a jacket material 11 (thermal welding layer 10). The vacuum insulating material 4 used in the present embodiment has a long core member 15 in the longitudinal direction. Two rectangular welds are arranged in the horizontal direction, and the heat welding part 16 is located between the two core material parts 15 and has a width of about 26 mm between the core heat welding parts 17 and the outer peripheral fin part 18 of the vacuum heat insulating material 4. It consists of an outer peripheral heat welded part having a width of about 22 mm located on the outer periphery of the two core parts 15 and the inter-core heat welded part 17.

本実施の形態で用いる真空断熱材4は、芯材部15が横方向に二つ並んでいるものであるが、これに限らず、芯材部15が横方向に三つ以上並んでいるものでも、芯材部15が縦方向に二つ以上並んでいるものでも、芯材部15が横方向と縦方向に複数列複数段碁盤目状に配置されているものでも構わない。また、本実施の形態で用いる真空断熱材4は、一種類であるが、大きさや形状の異なる複数種類の真空断熱材を組み合わせたり、芯材部15が一つの真空断熱材を組み合わせても構わない。また、真空断熱材4の配置が困難な箇所に、真空断熱材4の代わりに、所定形状の発泡断熱材を設けても構わない。   The vacuum heat insulating material 4 used in the present embodiment is one in which two core parts 15 are arranged in the horizontal direction, but is not limited to this, and three or more core parts 15 are arranged in the horizontal direction. However, two or more core members 15 may be arranged in the vertical direction, or the core members 15 may be arranged in a plurality of rows and columns in a horizontal direction and a vertical direction. Moreover, although the vacuum heat insulating material 4 used by this Embodiment is one type, you may combine several types of vacuum heat insulating materials from which a magnitude | size and a shape differ, or the core material part 15 may combine one vacuum heat insulating material. Absent. Moreover, you may provide the foam heat insulating material of a predetermined shape instead of the vacuum heat insulating material 4 in the location where arrangement | positioning of the vacuum heat insulating material 4 is difficult.

本実施の形態では、芯材間熱溶着部17の幅を約26mm、外周ヒレ部18(外周熱溶着部)の幅を約22mmとしているが、20mm〜40mm(好ましくは22mm〜32mm)であれば良い。   In the present embodiment, the width of the core-to-core heat welded portion 17 is set to about 26 mm, and the width of the outer peripheral fin portion 18 (outer peripheral heat welded portion) is set to about 22 mm, but 20 mm to 40 mm (preferably 22 mm to 32 mm). It ’s fine.

熱溶着部16の芯材部15側の端部の位置が、真空断熱材4の厚み方向の中央にある場合は、芯材12または芯材部15の厚みが厚くなる程、真空断熱材4の外周部分のヒレ部18の端部から芯材部15までのヒレ部18の幅と芯材間熱溶着部17を広くする必要がある。例えば、真空断熱材の芯材部の厚さが8mmで、真空断熱材の外周部分のヒレ部18の端部から芯材部までのヒレ部18の幅が20mmの場合は、真空断熱材の外周部分のヒレ部18が面材に密着可能な幅は、約13mmから約15mmとなり、真空断熱材の芯材部の厚さが12mmで、真空断熱材の外周部分のヒレ部18の端部から芯材部15までのヒレ部18の幅が40mmの場合は、真空断熱材4の外周部分のヒレ部18が面材(内壁2)に密着可能な幅は、約31mmから約33mmとなる。   When the position of the end portion on the core material portion 15 side of the heat welding portion 16 is in the center in the thickness direction of the vacuum heat insulating material 4, the vacuum heat insulating material 4 increases as the thickness of the core material 12 or the core material portion 15 increases. It is necessary to widen the width of the fin portion 18 from the end of the fin portion 18 of the outer peripheral portion to the core material portion 15 and the inter-core heat welded portion 17. For example, when the thickness of the core portion of the vacuum heat insulating material is 8 mm and the width of the fin portion 18 from the end of the fin portion 18 of the outer peripheral portion of the vacuum heat insulating material to the core material portion is 20 mm, The width at which the fin portion 18 of the outer peripheral portion can be in close contact with the face material is about 13 mm to about 15 mm, the thickness of the core portion of the vacuum heat insulating material is 12 mm, and the end of the fin portion 18 of the outer peripheral portion of the vacuum heat insulating material When the width of the fin portion 18 from the core material portion 15 to 40 mm is 40 mm, the width at which the fin portion 18 of the outer peripheral portion of the vacuum heat insulating material 4 can be in close contact with the face material (inner wall 2) is about 31 mm to about 33 mm. .

また、胴縁6は、真空断熱材4における外被材11同士が熱溶着された熱溶着部16でのみ真空断熱材4と接触している。   Further, the trunk edge 6 is in contact with the vacuum heat insulating material 4 only at the heat welded portion 16 where the jacket materials 11 of the vacuum heat insulating material 4 are heat welded.

また、隣接するボード材8の端部同士を突き合わせた突合せ部の反室内側には胴縁6があり、隣接するボード材8の端部同士を突き合わせた突合せ部の反室内側に位置する胴縁6には、隣接する一方のボード材8の突合せ部近傍を貫通する釘7と隣接する他方のボード材8の突合せ部近傍を貫通する釘7の両方が貫通している。   Further, there is a trunk edge 6 on the side opposite to the inner side of the abutting portion where the ends of the adjacent board members 8 are abutted, and the trunk located on the inner side of the abutting portion where the ends of the adjacent board members 8 are abutted. Both the nail 7 that penetrates the vicinity of the butted portion of the adjacent board material 8 and the nail 7 that penetrates the vicinity of the butted portion of the other adjacent board material 8 penetrate the edge 6.

以下、断熱改修部位となる既存の建物の内壁2を本実施の形態の断熱壁1にする手順を、図4から図27を参照しながら説明する。   Hereinafter, a procedure for making the inner wall 2 of an existing building, which is a heat insulation refurbishment site, into the heat insulation wall 1 of the present embodiment will be described with reference to FIGS.

まず、図4に示すように、既存の建物の内壁2の角部(例えば左下の角部)から、図3に示す真空断熱材4を、芯材部15が横方向(左右方向)に並ぶような向きで、図10に示すように芯材部15の片面が密着し、さらに芯材間熱溶着部17とヒレ部18(外周熱溶着部)が建物の内壁2に可能な限り広い幅で密着するように芯材間熱溶着部17とヒレ部18(外周熱溶着部)を折り曲げて設置位置を決定し、動かないように手で真空断熱材4を押さえながら、図11と図12に示すように、芯材間熱溶着部17の中心線上と、ヒレ部18(外周熱溶着部)における内壁2に密着し芯材部15から所定間隔(例えば12mm)以上離れた部分(ヒレ部18における内壁2に密着している部分の幅方向中央部分より約1〜2mm程度外側)をタッカー3で内壁2に固定する。   First, as shown in FIG. 4, the vacuum insulation 4 shown in FIG. 3 is arranged in the horizontal direction (left-right direction) from the corner (for example, the lower left corner) of the inner wall 2 of the existing building. In such a direction, as shown in FIG. 10, one side of the core member 15 is in close contact, and the inter-core heat weld portion 17 and the fin portion 18 (outer peripheral heat weld portion) are as wide as possible on the inner wall 2 of the building. 11 and FIG. 12 while bending the inter-core heat welded portion 17 and the fin portion 18 (outer peripheral heat welded portion) so as to be in close contact with each other, determining the installation position, and holding the vacuum heat insulating material 4 by hand so as not to move. As shown in FIG. 2, the portion (fin portion) that is in close contact with the inner wall 2 of the fin portion 18 (outer peripheral heat weld portion) on the center line of the inter-core heat weld portion 17 and is separated from the core portion 15 by a predetermined distance (for example, 12 mm) or more. 18 is about 1 to 2 mm outside the central portion in the width direction of the portion closely contacting the inner wall 2 in FIG. Fixed to the inner wall 2 with Kka 3.

このとき、既存の建物の内壁2の表面の突起物や内壁2の表面に付着した異物で、内壁2に密着する芯材部15の外被材11が傷つかないように、予め、真空断熱材4を配設する面を平滑面にしておくことが望ましい。また、真空断熱材4を配設する面を平滑面にする代わりに、真空断熱材4の配設位置などを記した紙などの保護シートを、内壁2における真空断熱材4を配設する面に設けても構わない。   At this time, in order to prevent damage to the covering material 11 of the core portion 15 that is in close contact with the inner wall 2 due to protrusions on the surface of the inner wall 2 of the existing building or foreign matter adhering to the surface of the inner wall 2, a vacuum heat insulating material is provided in advance. It is desirable that the surface on which 4 is disposed be a smooth surface. Further, instead of making the surface on which the vacuum heat insulating material 4 is disposed a smooth surface, a protective sheet such as a paper on which the vacuum heat insulating material 4 is disposed is disposed on the inner wall 2 on which the vacuum heat insulating material 4 is disposed. May be provided.

タッカー3は、タッカー3に近接する芯材部15の縁(辺)とタッカー3の二つの先端部を結ぶ線が、略平行になるように打ち込む。本実施の形態では、左下の角部(下段の左側の列)に固定する一枚目の真空断熱材4を、芯材間熱溶着部17と左側のヒレ部18と右側のヒレ部18を、それぞれ四つのタッカー3で固定し、上側のヒレ部18と下側のヒレ部18を、それぞれ六つのタッカー3で固定した。その結果、芯材部15は、上側のヒレ部18を貫通する三つのタッカー3と、下側のヒレ部18を貫通する三つのタッカー3と、芯材間熱溶着部17を貫通する四つのタッカー3と、左側のヒレ部18を貫通する四つのタッカー3と、右側のヒレ部18を貫通する四つのタッカー3とで固定される。   The tucker 3 is driven so that the line connecting the edge (side) of the core portion 15 adjacent to the tucker 3 and the two tip portions of the tucker 3 is substantially parallel. In the present embodiment, the first vacuum heat insulating material 4 to be fixed to the lower left corner (the lower left column) is made up of the inter-core heat welding portion 17, the left fin portion 18, and the right fin portion 18. The upper fin portion 18 and the lower fin portion 18 were fixed with six tuckers 3 respectively. As a result, the core material portion 15 includes four tuckers 3 that penetrate the upper fin portion 18, three tuckers 3 that penetrate the lower fin portion 18, and four that penetrate the inter-core heat welding portion 17. The tucker 3, the four tuckers 3 that penetrate the left fin portion 18, and the four tuckers 3 that penetrate the right fin portion 18 are fixed.

また、ヒレ部18(外周熱溶着部)に釘7を打ち込む領域を確保するために、上側のヒレ部18と芯材間熱溶着部17が交差する部分と、下側のヒレ部18と芯材間熱溶着部17が交差する部分と、上側のヒレ部18と左側のヒレ部18が交差する部分と、下側のヒレ部18と左側のヒレ部18が交差する部分と、上側のヒレ部18と右側のヒレ部18が交差する部分と、下側のヒレ部18と右側のヒレ部18が交差する部分には、タッカー3を打ち込まないようにしている。   Further, in order to secure a region where the nail 7 is driven into the fin portion 18 (outer peripheral heat welded portion), a portion where the upper fin portion 18 and the inter-core heat weld portion 17 intersect, a lower fin portion 18 and the core A portion where the inter-material heat welding portion 17 intersects, a portion where the upper fin portion 18 and the left fin portion 18 intersect, a portion where the lower fin portion 18 and the left fin portion 18 intersect, and an upper fin The tucker 3 is not driven into a portion where the portion 18 and the right side fin portion 18 intersect and a portion where the lower side fin portion 18 and the right side fin portion 18 intersect.

また、隣接するタッカー3同士は、所定間隔あけており、芯材間熱溶着部17とヒレ部18(外周熱溶着部)にタッカー5を打ち込む領域を確保している。   Adjacent tuckers 3 are spaced apart from each other by a predetermined distance to ensure an area in which the tucker 5 is driven into the inter-core heat welding part 17 and the fin part 18 (outer peripheral heat welding part).

既存の建物の内壁2の角部(左下の角部)に一枚目の真空断熱材4をタッカー3で固定し終えたら、次の二枚目の真空断熱材4を、図13に示すように、芯材部15が横方向(左右方向)に並ぶような向きで、芯材部15の片面が密着し、左側のヒレ部18(外周熱溶着部)が左側(一枚目)の真空断熱材4の右側のヒレ部18における内壁2に密着した部分と密着し、さらに芯材間熱溶着部17と上側と下側と右側のヒレ部18(外周熱溶着部)が建物の内壁2に可能な限り広い幅で密着するように芯材間熱溶着部17とヒレ部18(外周熱溶着部)を折り曲げて、左側(一枚目)の真空断熱材4の右側のヒレ部18と右側(二枚目)の真空断熱材4の左側のヒレ部18が真空断熱材4の厚み方向に約18mmの幅で重なるように配置し、動かないように手で真空断熱材4を押さえながら、図14と図15に示すように、芯材間熱溶着部17の中心線上と、ヒレ部18(外周熱溶着部)における内壁2に密着し芯材部15から所定間隔(例えば12mm)以上離れた部分(ヒレ部18における内壁2に密着している部分の幅方向中央部分より約1〜2mm程度外側)を、一枚目の真空断熱材4の場合と同様に、タッカー3で内壁2に固定する。   When the first vacuum heat insulating material 4 is fixed to the corner (lower left corner) of the inner wall 2 of the existing building with the tucker 3, the next second vacuum heat insulating material 4 is as shown in FIG. In addition, the core member 15 is oriented in such a manner that the core member 15 is aligned in the horizontal direction (left-right direction), and one side of the core member 15 is in close contact, and the left fin portion 18 (outer peripheral heat welded portion) is on the left (first sheet) vacuum. The right side fin portion 18 of the heat insulating material 4 is in close contact with the portion that is in close contact with the inner wall 2, and the inter-core heat welding portion 17, the upper side, the lower side, and the right side fin portion 18 (outer peripheral heat welding portion) are the inner wall 2 of the building. The core-to-core heat welded portion 17 and the fin portion 18 (outer peripheral heat welded portion) are bent so as to adhere to each other with the widest possible width, and the left fin portion 18 on the left side (first sheet) of the vacuum heat insulating material 4 The left fin portion 18 of the right (second) vacuum heat insulating material 4 is arranged so as to overlap with the width of about 18 mm in the thickness direction of the vacuum heat insulating material 4, As shown in FIGS. 14 and 15, while holding the vacuum heat insulating material 4 by hand, it adheres closely to the inner wall 2 on the center line of the inter-core heat welding portion 17 and the fin portion 18 (outer peripheral heat welding portion). A portion that is separated from the core portion 15 by a predetermined distance (for example, 12 mm) or more (about 1 to 2 mm outside the central portion in the width direction of the portion that is in close contact with the inner wall 2 in the fin portion 18) is the first vacuum heat insulating material As in the case of 4, the inner wall 2 is fixed by the tucker 3.

なお、二枚目の真空断熱材4における左側(一枚目の真空断熱材4側)のヒレ部18を固定するタッカー3は、二枚目の真空断熱材4の芯材部15から所定間隔(例えば12mm)以上離れた熱溶着部16(ヒレ部18)と、一枚目の真空断熱材4の芯材部15から所定間隔(例えば12mm)以上離れた熱溶着部16(ヒレ部18)とを貫通して内壁2(面材)に突き刺さることになるが、一枚目の真空断熱材4のヒレ部18を固定したタッカー3とは位置がずれているので、タッカー3同士は衝突しない。   The tucker 3 that fixes the fin portion 18 on the left side (first vacuum heat insulating material 4 side) of the second vacuum heat insulating material 4 is spaced from the core material portion 15 of the second vacuum heat insulating material 4 by a predetermined distance. The heat-welded part 16 (fin part 18) separated by (for example, 12 mm) or more and the heat-welded part 16 (fin part 18) separated from the core material part 15 of the first vacuum heat insulating material 4 by a predetermined distance (for example, 12 mm) or more. However, since the position is shifted with respect to the tucker 3 to which the fin portion 18 of the first vacuum heat insulating material 4 is fixed, the tuckers 3 do not collide with each other. .

二枚目の真空断熱材4をタッカー3で固定し終えたら、次の三枚目の真空断熱材4を、二枚目の真空断熱材4の場合と同様に、タッカー3で内壁2に固定する。三枚目の真空断熱材4を、図16に示すような状態に、タッカー3で固定し終えたら、下段の三列が終了する。   After fixing the second vacuum heat insulating material 4 with the tucker 3, the next third vacuum heat insulating material 4 is fixed to the inner wall 2 with the tucker 3 as in the case of the second vacuum heat insulating material 4. To do. When the third vacuum heat insulating material 4 is fixed to the state shown in FIG. 16 by the tucker 3, the lower three rows are finished.

本実施の形態では、ヒレ部18が重なる部分において、タッカー3同士が衝突しないように、近接するタッカー3同士の位置をヒレ部18(外周熱溶着部)の幅方向にずらしたが、周方向に(真空断熱材4または芯材部15の辺に沿って)ずらしても構わない。   In the present embodiment, the positions of the adjacent tuckers 3 are shifted in the width direction of the fin portions 18 (outer peripheral heat welded portions) so that the tuckers 3 do not collide with each other in the portion where the fin portions 18 overlap. (Along the side of the vacuum heat insulating material 4 or the core part 15).

三枚目の真空断熱材4をタッカー3で固定し終え、下段の三列が終了したら、図5に示すように、中段の左側(一列目)に四枚目の真空断熱材4を、芯材部15が横方向(左右方向)に並ぶような向きで、芯材部15の片面が密着し、下側のヒレ部18(外周熱溶着部)の端部が下側(一枚目)の真空断熱材4の芯材部15の上に重なり、さらに芯材間熱溶着部17と上側と左側と右側のヒレ部18(外周熱溶着部)が建物の内壁2に可能な限り広い幅で密着するように芯材間熱溶着部17とヒレ部18(外周熱溶着部)を折り曲げて、上側(四枚目)の真空断熱材4の芯材部15と下側(一枚目)の真空断熱材4の芯材部15との間隔が胴縁6の幅より狭くなるように、上側(四枚目)の真空断熱材4の下側のヒレ部18の端部が下側(一枚目)の真空断熱材4の芯材部15と真空断熱材4の厚み方向に約6mm〜約16mmの幅で重なるように配置し、動かないように手で真空断熱材4を押さえながら、芯材間熱溶着部17と左側のヒレ部18と右側のヒレ部18を、それぞれ四つのタッカー3で内壁2に固定し、上側のヒレ部18を、六つのタッカー3で内壁2に固定する。その結果、芯材部15は、上側のヒレ部18を貫通する三つのタッカー3と、芯材間熱溶着部17を貫通する四つのタッカー3と、左側のヒレ部18を貫通する四つのタッカー3と、右側のヒレ部18を貫通する四つのタッカー3で内壁2に固定される。   After fixing the third vacuum heat insulating material 4 with the tucker 3 and finishing the lower three rows, the fourth vacuum heat insulating material 4 is placed on the left side (first row) of the middle step as shown in FIG. One side of the core material part 15 is in close contact with the material part 15 in the horizontal direction (left and right direction), and the end of the lower fin part 18 (outer peripheral heat welded part) is on the lower side (first sheet). Of the vacuum heat insulating material 4 on the inner wall 2 of the building. Further, the inner heat insulating portion 17 and the upper, left and right fin portions 18 (outer peripheral heat welding portions) overlap as wide as possible on the inner wall 2 of the building. Bend the inter-core heat welded portion 17 and the fin portion 18 (peripheral heat welded portion) so that they are in close contact with each other, and the upper (fourth) vacuum heat insulating material 4 core material portion 15 and the lower (first) The end of the fin portion 18 on the lower side of the upper (fourth) vacuum heat insulating material 4 is on the lower side so that the space between the vacuum heat insulating material 4 and the core material portion 15 becomes narrower than the width of the body edge 6. one The core material part 15 of the vacuum heat insulating material 4 and the thickness direction of the vacuum heat insulating material 4 are arranged so as to overlap with each other with a width of about 6 mm to about 16 mm, while holding the vacuum heat insulating material 4 by hand so as not to move. The inter-material heat welded portion 17, the left side fin portion 18, and the right side fin portion 18 are fixed to the inner wall 2 by four tackers 3, and the upper fin portion 18 is fixed to the inner wall 2 by six tackers 3. As a result, the core member 15 includes three tuckers 3 penetrating the upper fin portion 18, four tackers 3 penetrating the inter-core heat welding portion 17, and four tackers penetrating the left fin portion 18. 3 and four tuckers 3 penetrating the right fin 18 are fixed to the inner wall 2.

五枚目の真空断熱材4は、左側(四枚目)の真空断熱材4の右側のヒレ部18と右側(五枚目)の真空断熱材4の左側のヒレ部18が真空断熱材4の厚み方向に約18mmの幅で重なり、上側(五枚目)の真空断熱材4の芯材部15と下側(二枚目)の真空断熱材4の芯材部15との間隔が胴縁6の幅より狭くなるように、上側(五枚目)の真空断熱材4の下側のヒレ部18の端部が下側(二枚目)の真空断熱材4の芯材部15と真空断熱材4の厚み方向に約6mm〜約16mmの幅で重なるように配置し、動かないように手で真空断熱材4を押さえながら、芯材間熱溶着部17と左側のヒレ部18と右側のヒレ部18を、それぞれ四つのタッカー3で内壁2に固定し、上側のヒレ部18を、六つのタッカー3で内壁2に固定する。その結果、芯材部15は、上側のヒレ部18を貫通する三つのタッカー3と、芯材間熱溶着部17を貫通する四つのタッカー3と、左側のヒレ部18を貫通する四つのタッカー3と、右側のヒレ部18を貫通する四つのタッカー3で内壁2に固定される。   The fifth vacuum heat insulating material 4 has a fin portion 18 on the right side of the left (fourth) vacuum heat insulating material 4 and a fin portion 18 on the left side of the right (fifth) vacuum heat insulating material 4. Is overlapped with a width of about 18 mm in the thickness direction, and the interval between the core material portion 15 of the upper (fifth) vacuum heat insulating material 4 and the core material portion 15 of the lower (second) vacuum heat insulating material 4 is a cylinder. The end of the lower fin portion 18 of the upper (fifth) vacuum heat insulating material 4 is narrower than the width of the edge 6 and the core material portion 15 of the lower (second) vacuum heat insulating material 4 The vacuum heat insulating material 4 is arranged so as to overlap with a width of about 6 mm to about 16 mm in the thickness direction, and while holding the vacuum heat insulating material 4 by hand so as not to move, the inter-core heat welding portion 17 and the left fin portion 18 The right fin portion 18 is fixed to the inner wall 2 with four tuckers 3, and the upper fin portion 18 is fixed to the inner wall 2 with six tuckers 3. As a result, the core member 15 includes three tuckers 3 penetrating the upper fin portion 18, four tackers 3 penetrating the inter-core heat welding portion 17, and four tackers penetrating the left fin portion 18. 3 and four tuckers 3 penetrating the right fin 18 are fixed to the inner wall 2.

六枚目の真空断熱材4は、五枚目の真空断熱材4と同様にして、内壁2の中段の右側(三列目)にタッカー3で内壁2に固定し、七枚目の真空断熱材4は、四枚目の真空断熱材4と同様にして、内壁2の上段の左側(一列目)タッカー3で内壁2に固定し、八枚目、九枚目の真空断熱材4は、五枚目の真空断熱材4と同様にして、タッカー3で内壁2に固定して、図6と図16と図25に示すように、縦に三段、横に三列の真空断熱材4で、内壁2の室内側の面(の断熱性能を向上させたい部分)を覆う。   The sixth vacuum heat insulating material 4 is fixed to the inner wall 2 with the tucker 3 on the right side (third row) of the inner wall 2 in the same manner as the fifth vacuum heat insulating material 4, and the seventh vacuum heat insulating material. The material 4 is fixed to the inner wall 2 with the upper left side (first row) tucker 3 of the upper stage of the inner wall 2 in the same manner as the fourth vacuum heat insulating material 4, and the eighth and ninth vacuum insulating materials 4 are In the same manner as the fifth vacuum heat insulating material 4, it is fixed to the inner wall 2 with the tucker 3, and as shown in FIGS. 6, 16, and 25, the vacuum heat insulating material 4 in three rows vertically and three rows horizontally. Then, the surface on the indoor side of the inner wall 2 (the portion where heat insulation performance is desired to be improved) is covered.

本実施の形態で、中段と上段の真空断熱材4の下側のヒレ部18をタッカー3で固定しないのは、縦方向に隣接する一方の上側の真空断熱材4の芯材部15と他方の下側の真空断熱材4の芯材部15との間隔が胴縁6の幅より狭いために、縦方向に隣接する一方の上側の真空断熱材4の下側のヒレ部18をタッカー3で固定すると、縦方向に隣接する他方の下側の真空断熱材4の芯材部15または下側の真空断熱材4の芯材部15近傍(芯材部15から所定間隔(例えば12mm)離れていない部分)の上側のヒレ部18をタッカー3が貫通するため、下側の真空断熱材4の芯材部15の芯材12を密閉する空間に外気が侵入して下側の真空断熱材4の断熱性能が悪化する虞があるためである。   In the present embodiment, the lower fin portion 18 in the middle and upper vacuum heat insulating materials 4 is not fixed by the tucker 3 because the core material portion 15 of the upper vacuum heat insulating material 4 adjacent in the vertical direction and the other Since the space between the lower vacuum heat insulating material 4 and the core material portion 15 is narrower than the width of the trunk edge 6, the lower fin portion 18 of the upper vacuum heat insulating material 4 adjacent in the vertical direction is connected to the tucker 3. Is fixed in the vicinity of the core material portion 15 of the other lower vacuum heat insulating material 4 adjacent in the vertical direction or the core material portion 15 of the lower vacuum heat insulating material 4 (a predetermined distance (for example, 12 mm) away from the core material portion 15). Since the tucker 3 penetrates the upper fin portion 18 of the lower portion of the vacuum insulating material), the outside air enters the space that seals the core material 12 of the core material portion 15 of the lower vacuum heat insulating material 4, and the lower vacuum heat insulating material. This is because the heat insulation performance of 4 may be deteriorated.

本実施の形態では、内壁2の室内側の面(の断熱性能を向上させたい部分)を、縦に三段、横に三列の九枚の真空断熱材4で覆ったが、真空断熱材4の段数、列数、枚数は、これに限るものではない。   In the present embodiment, the surface on the indoor side of the inner wall 2 (the portion where the heat insulation performance is desired to be improved) is covered with nine vacuum heat insulating materials 4 in three rows vertically and three rows horizontally. The number of stages, the number of columns, and the number of sheets are not limited to this.

また、本実施の形態では、左下の角部から、真空断熱材4の固定を始めたが、これに限らず、右下、左上、右上のいずれかから始めても構わない。   In the present embodiment, the vacuum heat insulating material 4 is fixed from the lower left corner. However, the present invention is not limited to this, and may be started from any of the lower right, upper left, and upper right.

また、本実施の形態では、一つ目の段の各列に真空断熱材4の固定してから、次の段に移ったが、一つ目の列の各段に真空断熱材4の固定してから、次の列に移っても構わない。   In the present embodiment, the vacuum heat insulating material 4 is fixed to each row of the first row and then moved to the next row. However, the vacuum heat insulating material 4 is fixed to each row of the first row. Then you can move on to the next column.

なお、本実施の形態では、複数の真空断熱材4を内壁2の室内側の面(の断熱性能を向上させたい部分)に固定した状態で、真空断熱材4の左右二つの芯材部15の間隔と、横方向に隣接する一方の左側の真空断熱材4の右側の芯材部15と他方の右側の真空断熱材4の左側の芯材部15との間隔が略同じになるように、芯材間熱溶着部17の幅(約26mm)と、外周ヒレ部18(外周熱溶着部)の幅(約22mm)と、横方向に隣接する一方の左側の真空断熱材4の右側のヒレ部18と他方の右側の真空断熱材4の左側のヒレ部18とが真空断熱材4の厚み方向に重なる幅(約18mm)とを設定している。   In the present embodiment, the two left and right core members 15 of the vacuum heat insulating material 4 are fixed in a state where the plurality of vacuum heat insulating materials 4 are fixed to the indoor side surface of the inner wall 2 (the portion where heat insulation performance is desired to be improved). And the interval between the left core member 15 of the left vacuum insulating material 4 adjacent to the left side and the left core member 15 of the other right vacuum insulator 4 are substantially the same. , The width (about 26 mm) of the inter-core heat welded portion 17, the width (about 22 mm) of the outer peripheral fin portion 18 (outer peripheral heat welded portion), and the right side of the left side vacuum heat insulating material 4 adjacent in the lateral direction. A width (about 18 mm) is set such that the fin portion 18 and the left fin portion 18 of the other right-side vacuum heat insulating material 4 overlap in the thickness direction of the vacuum heat insulating material 4.

次に、図7と図17と図18と図26に示すように、最下段の真空断熱材4の下側のヒレ部18(外周熱溶着部)における内壁2に密着する部分に、横方向(左右方向)に長く真空断熱材4の芯材部15の厚みより厚く、真空断熱材4の芯材部15の厚みに5mm加えた厚みより薄い厚みで内壁2の下の縁と最下段の真空断熱材4の芯材部15との間隔より若干狭い幅約16mmの樹脂製の硬質発泡断熱材または硬質押出断熱材からなる胴縁6を接触させて、胴縁6と、芯材部15から所定間隔(例えば12mm)以上離れたヒレ部18の熱溶着部16と、内壁2とを貫通して柱9に突き刺さるタッカー5で固定する。   Next, as shown in FIGS. 7, 17, 18, and 26, in the lateral direction, the portion that is in close contact with the inner wall 2 in the lower fin portion 18 (outer peripheral heat welded portion) of the lowermost vacuum heat insulating material 4 Longer in the left-right direction, thicker than the thickness of the core material portion 15 of the vacuum heat insulating material 4, and thinner than the thickness of the core material portion 15 of the vacuum heat insulating material 4 plus 5 mm. A body edge 6 made of a resin hard foam heat insulating material or a hard extruded heat insulating material having a width of about 16 mm slightly narrower than the space between the vacuum heat insulating material 4 and the core material portion 15 is brought into contact with the body edge 6 and the core material portion 15. Is fixed by a tucker 5 that penetrates the pillar 9 through the heat welded portion 16 of the fin portion 18 and the inner wall 2 that are separated from each other by a predetermined distance (for example, 12 mm) or more.

このとき、タッカー5は、胴縁6の幅方向の略中心線上で、最下段の真空断熱材4の各芯材部15の下側に三つ並んだタッカー3の間を狙って、タッカー5の二つの先端部を結ぶ線が、胴縁6の長手方向に略平行になるように、また、タッカー5が内壁2に対して垂直になるように内壁2に打ち込む。   At this time, the tucker 5 aims at the space between the three tuckers 3 arranged below the core parts 15 of the lowermost vacuum heat insulating material 4 on the substantially center line in the width direction of the trunk edge 6. The inner wall 2 is driven so that the line connecting the two tip portions is substantially parallel to the longitudinal direction of the trunk edge 6 and the tucker 5 is perpendicular to the inner wall 2.

また、最上段の真空断熱材4の上側のヒレ部18(外周熱溶着部)における内壁2に密着する部分に、横方向(左右方向)に長く真空断熱材4の芯材部15の厚みより厚く、真空断熱材4の芯材部15の厚みに5mm加えた厚みより薄い厚みで内壁2の上の縁と最上段の真空断熱材4の芯材部15との間隔より若干狭い幅約16mmの樹脂製の硬質発泡断熱材または硬質押出断熱材からなる胴縁6を接触させて、胴縁6と、芯材部15から所定間隔(例えば12mm)以上離れたヒレ部18の熱溶着部16と、内壁2とを貫通して柱9に突き刺さるタッカー5で固定する。   Further, the upper fin portion 18 (outer peripheral heat welded portion) of the uppermost vacuum heat insulating material 4 is longer than the thickness of the core material portion 15 of the vacuum heat insulating material 4 in the lateral direction (left and right direction) and in close contact with the inner wall 2. Thickness is thinner than the thickness of the core material portion 15 of the vacuum heat insulating material 4 by 5 mm and is slightly narrower than the distance between the upper edge of the inner wall 2 and the core material portion 15 of the uppermost vacuum heat insulating material 4 by about 16 mm. The thermal welding part 16 of the fin part 18 which contacted the trunk edge 6 which consists of a resin hard foam heat insulating material or a hard extrusion thermal insulation material, and was separated from the trunk edge 6 and the core material part 15 more than predetermined distance (for example, 12 mm). And it fixes with the tucker 5 which penetrates the inner wall 2 and pierces the pillar 9.

このとき、タッカー5は、胴縁6の幅方向の略中心線上で、最上段の真空断熱材4の各芯材部15の上側に三つ並んだタッカー3の間を狙って、タッカー5の二つの先端部を結ぶ線が、胴縁6の長手方向に略平行になるように、また、タッカー5が内壁2に対して垂直になるように内壁2に打ち込む。   At this time, the tucker 5 aims at the space between the three tuckers 3 arranged on the upper side of each core member 15 of the uppermost vacuum heat insulating material 4 on the substantially center line in the width direction of the trunk edge 6. The inner wall 2 is driven so that the line connecting the two tip portions is substantially parallel to the longitudinal direction of the trunk edge 6 and the tucker 5 is perpendicular to the inner wall 2.

また、左端の真空断熱材4の左側のヒレ部18(外周熱溶着部)における内壁2に密着する部分に、縦方向(上下方向)に長く真空断熱材4の芯材部15の厚みより厚く、真空断熱材4の芯材部15の厚みに5mm加えた厚みより薄い厚みで内壁2の左の縁と左端の真空断熱材4の芯材部15との間隔より若干狭い幅約16mmの樹脂製の硬質発泡断熱材または硬質押出断熱材からなる胴縁6を接触させて、胴縁6と、芯材部15から所定間隔(例えば12mm)以上離れたヒレ部18の熱溶着部16と、内壁2とを貫通して柱9に突き刺さるタッカー5で固定する。   Further, the portion of the left fin portion 18 (outer peripheral heat welded portion) of the left end vacuum heat insulating material 4 that is in close contact with the inner wall 2 is longer in the vertical direction (vertical direction) and thicker than the thickness of the core material portion 15 of the vacuum heat insulating material 4. Resin having a width of about 16 mm which is thinner than the thickness of the core portion 15 of the vacuum heat insulating material 4 by 5 mm and is slightly narrower than the distance between the left edge of the inner wall 2 and the core portion 15 of the vacuum heat insulating material 4 at the left end. The body edge 6 made of a hard foam heat insulating material or a hard extruded heat insulating material made in contact with the body edge 6, and the heat welding portion 16 of the fin portion 18 separated from the core portion 15 by a predetermined distance (for example, 12 mm), It fixes with the tucker 5 which penetrates the inner wall 2 and pierces the pillar 9.

このとき、タッカー5は、胴縁6の幅方向の略中心線上で、左端の真空断熱材4の左側の各芯材部15の左側に四つ並んだタッカー3の間を狙って、タッカー5の二つの先端部を結ぶ線が、胴縁6の長手方向に略平行になるように、また、タッカー5が内壁2に対して垂直になるように内壁2に打ち込む。   At this time, the tucker 5 aims at the space between the four tuckers 3 arranged on the left side of the respective core members 15 on the left side of the vacuum heat insulating material 4 at the left end on the substantially center line in the width direction of the trunk edge 6. The inner wall 2 is driven so that the line connecting the two tip portions is substantially parallel to the longitudinal direction of the trunk edge 6 and the tucker 5 is perpendicular to the inner wall 2.

また、右端の真空断熱材4の右側のヒレ部18(外周熱溶着部)における内壁2に密着する部分に、縦方向(上下方向)に長く真空断熱材4の芯材部15の厚みより厚く、真空断熱材4の芯材部15の厚みに5mm加えた厚みより薄い厚みで内壁2の右の縁と右端の真空断熱材4の芯材部15との間隔より若干狭い幅約16mmの樹脂製の硬質発泡断熱材または硬質押出断熱材からなる胴縁6を接触させて、胴縁6と、芯材部15から所定間隔(例えば12mm)以上離れたヒレ部18の熱溶着部16と、内壁2とを貫通して柱9に突き刺さるタッカー5で固定する。   Also, the portion of the right fin portion 18 (outer peripheral heat welded portion) of the right end vacuum heat insulating material 4 that is in close contact with the inner wall 2 is longer in the vertical direction (vertical direction) and thicker than the thickness of the core material portion 15 of the vacuum heat insulating material 4. Resin having a width of about 16 mm which is thinner than the thickness of the core portion 15 of the vacuum heat insulating material 4 by 5 mm and is slightly narrower than the distance between the right edge of the inner wall 2 and the core portion 15 of the vacuum heat insulating material 4 at the right end. The body edge 6 made of a hard foam heat insulating material or a hard extruded heat insulating material made in contact with the body edge 6, and the heat welding portion 16 of the fin portion 18 separated from the core portion 15 by a predetermined distance (for example, 12 mm), It fixes with the tucker 5 which penetrates the inner wall 2 and pierces the pillar 9.

このとき、タッカー5は、胴縁6の幅方向の略中心線上で、右端の真空断熱材4の右側の各芯材部15の右側に四つ並んだタッカー3の間を狙って、タッカー5の二つの先端部を結ぶ線が、胴縁6の長手方向に略平行になるように、また、タッカー5が内壁2に対して垂直になるように内壁2に打ち込む。   At this time, the tucker 5 aims at the space between the four tuckers 3 arranged on the right side of the respective core members 15 on the right side of the vacuum heat insulating material 4 at the right end on the substantially center line in the width direction of the trunk edge 6. The inner wall 2 is driven so that the line connecting the two tip portions is substantially parallel to the longitudinal direction of the trunk edge 6 and the tucker 5 is perpendicular to the inner wall 2.

また、各真空断熱材4の芯材間熱溶着部17における内壁2に密着する部分に、縦方向(上下方向)に長く真空断熱材4の芯材部15の厚みより厚く、真空断熱材4の芯材部15の厚みに5mm加えた厚みより薄い厚みで内壁2に固定された状態の各真空断熱材4の二つの芯材部15の間隔と同じか若干狭い幅約16mmの樹脂製の硬質発泡断熱材または硬質押出断熱材からなる胴縁6を接触させて、胴縁6と、芯材間熱溶着部17の幅方向の略中心線上と、内壁2とを貫通して柱9に突き刺さるタッカー5で固定する。   Further, the portion of the vacuum heat insulating material 4 that is in close contact with the inner wall 2 in the inter-core heat welding portion 17 is longer in the vertical direction (vertical direction) and thicker than the thickness of the core material portion 15 of the vacuum heat insulating material 4. It is made of a resin having a width of about 16 mm, which is the same as or slightly narrower than the interval between the two core parts 15 of each vacuum heat insulating material 4 in a state of being fixed to the inner wall 2 with a thickness less than 5 mm added to the thickness of the core part 15. The body edge 6 made of hard foam heat insulating material or hard extruded heat insulating material is brought into contact with the body edge 6, substantially on the center line in the width direction of the inter-core heat welding portion 17, and through the inner wall 2 to the column 9. Fix with the piercing tucker 5.

このとき、タッカー5は、胴縁6の幅方向の略中心線上で、各真空断熱材4の左右二つの芯材部15の間に四つ並んだタッカー3の間を狙って、タッカー5の二つの先端部を結ぶ線が、胴縁6の長手方向に略平行になるように、また、タッカー5が内壁2に対して垂直になるように内壁2に打ち込む。   At this time, the tucker 5 aims at the space between the four tuckers 3 arranged between the left and right two core members 15 of each vacuum heat insulating material 4 on the substantially center line in the width direction of the trunk edge 6. The inner wall 2 is driven so that the line connecting the two tip portions is substantially parallel to the longitudinal direction of the trunk edge 6 and the tucker 5 is perpendicular to the inner wall 2.

また、横方向に隣接する一方の左側の真空断熱材4の右側のヒレ部18が他方の右側の真空断熱材4の左側のヒレ部18と真空断熱材4の厚み方向に約18mmの幅で重なって内壁2に密着する部分に、縦方向(上下方向)に長く真空断熱材4の芯材部15の厚みより厚く、真空断熱材4の芯材部15の厚みに5mm加えた厚みより薄い厚みで内壁2に固定された状態の横方向に隣接する一方の左側の真空断熱材4の右側の芯材部15と他方の右側の真空断熱材4の左側の芯材部15との間隔と同じか若干狭い幅約16mmの樹脂製の硬質発泡断熱材または硬質押出断熱材からなる胴縁6を接触させて、胴縁6と、横方向に隣接する一方の右側の真空断熱材4の左側のヒレ部18で芯材部15から所定間隔(例えば12mm)以上離れた熱溶着部16と、横方向に隣接する他方の左側の真空断熱材4の右側のヒレ部18で芯材部15から所定間隔(例えば12mm)以上離れた熱溶着部16と、内壁2とを貫通して柱9に突き刺さるタッカー5で固定する。   Further, the right side fin portion 18 of the left side vacuum heat insulating material 4 adjacent in the lateral direction has a width of about 18 mm in the thickness direction of the left side fin portion 18 and the vacuum heat insulating material 4 of the other right side vacuum heat insulating material 4. The portion that overlaps and closely contacts the inner wall 2 is longer in the vertical direction (up and down direction) and thicker than the thickness of the core material portion 15 of the vacuum heat insulating material 4 and thinner than the thickness of the core material portion 15 of the vacuum heat insulating material 4 plus 5 mm. The distance between the left core member 15 of the left vacuum insulator 4 and the left core member 15 of the other right vacuum insulator 4 adjacent to each other in the lateral direction in a state of being fixed to the inner wall 2 by thickness. A cylinder edge 6 made of a resin hard foam insulation material or a hard extrusion insulation material having a width of about 16 mm, which is the same or slightly narrow, is brought into contact with the cylinder edge 6 and the left side of the right vacuum insulation material 4 adjacent to the right side. The hot melted part 18 is spaced apart from the core part 15 by a predetermined distance (for example, 12 mm) or more. The inner wall 2 penetrates the inner wall 2 and the heat welding portion 16 separated from the core portion 15 by a predetermined distance (for example, 12 mm) at the right side fin portion 18 of the left side vacuum insulating material 4 adjacent to the side portion 16 in the lateral direction. Then, it is fixed with a tucker 5 that pierces the pillar 9.

このとき、タッカー5は、胴縁6の幅方向の略中心線上で、横方向に隣接する一方の左側の真空断熱材4の右側の芯材部15と他方の右側の真空断熱材4の左側の芯材部15との間に四つ並んだタッカー3の間を狙って、タッカー5の二つの先端部を結ぶ線が、胴縁6の長手方向に略平行になるように、また、タッカー5が内壁2に対して垂直になるように内壁2に打ち込む。   At this time, the tucker 5 is positioned on the substantially center line in the width direction of the trunk edge 6, and the left core member 15 on the right side of the vacuum heat insulating material 4 on the left side adjacent to the left side and the left side of the vacuum heat insulating material 4 on the other right side. Aiming at the space between the four tuckers 3 aligned with the core member 15, the line connecting the two tip portions of the tucker 5 is substantially parallel to the longitudinal direction of the trunk edge 6. The inner wall 2 is driven so that 5 is perpendicular to the inner wall 2.

なお、図面では、横方向に隣接する一方の左側の真空断熱材4の右側のヒレ部18が他方の右側の真空断熱材4の左側のヒレ部18と真空断熱材4の厚み方向に重なっている部分に設ける胴縁6の厚さが、真空断熱材4の厚み方向にヒレ部18が重なっていない部分に設ける胴縁6の厚さより、ヒレ部18の厚さの分だけ薄くなっているが、実際のヒレ部18の厚さは、真空断熱材4の密封された状態の芯材12の厚みと比較して充分に薄いため、胴縁6の厚さを全て同じにしても、問題はない。また、図面のように、横方向に隣接する一方の左側の真空断熱材4の右側のヒレ部18が他方の右側の真空断熱材4の左側のヒレ部18と真空断熱材4の厚み方向に重なっている部分に設ける胴縁6の厚さを、真空断熱材4の厚み方向にヒレ部18が重なっていない部分に設ける胴縁6の厚さより、ヒレ部18の厚さの分だけ薄くしても構わない。   In the drawing, the right side fin portion 18 of the left vacuum insulating material 4 adjacent in the lateral direction overlaps the left side fin portion 18 of the other right vacuum heat insulating material 4 in the thickness direction of the vacuum heat insulating material 4. The thickness of the barrel edge 6 provided in the portion where the fin portion 18 is provided is thinner by the thickness of the fin portion 18 than the thickness of the barrel edge 6 provided in the portion where the fin portion 18 does not overlap in the thickness direction of the vacuum heat insulating material 4. However, since the actual thickness of the fin portion 18 is sufficiently smaller than the thickness of the core material 12 in the sealed state of the vacuum heat insulating material 4, even if the thickness of the trunk edge 6 is the same, there is a problem. There is no. Further, as shown in the drawing, the right side fin portion 18 of the left side vacuum heat insulating material 4 adjacent in the lateral direction is in the thickness direction of the left side fin portion 18 of the other right side vacuum heat insulating material 4 and the vacuum heat insulating material 4. The thickness of the barrel edge 6 provided in the overlapping portion is made thinner by the thickness of the fin portion 18 than the thickness of the barrel edge 6 provided in the portion where the fin portion 18 does not overlap in the thickness direction of the vacuum heat insulating material 4. It doesn't matter.

胴縁6と内壁2の室内側の面とで真空断熱材4の熱溶着部16を挟むように胴縁6を内壁2の室内側の面に固定することによって、真空断熱材4を内壁2の室内側の面にしっかりと固定できる。   The vacuum insulator 4 is fixed to the inner wall 2 by fixing the trunk edge 6 to the indoor side surface of the inner wall 2 so that the heat welding portion 16 of the vacuum insulator 4 is sandwiched between the inner edge 2 and the inner surface of the inner wall 2. It can be firmly fixed to the indoor side surface.

なお、内壁2の厚みと強度が充分にある場合は、タッカー5は、胴縁6と、芯材部15から所定間隔(例えば12mm)以上離れたヒレ部18の熱溶着部16とを貫通して、内壁2に突き刺さることにより、胴縁6を固定するものであっても構わない。   When the thickness and strength of the inner wall 2 are sufficient, the tucker 5 penetrates the trunk edge 6 and the heat welding portion 16 of the fin portion 18 that is separated from the core portion 15 by a predetermined distance (for example, 12 mm) or more. Then, the trunk edge 6 may be fixed by piercing the inner wall 2.

壁面に垂直な方向が重力方向に対して略垂直になる内壁2に対しては、特にボード材8を胴縁6を介して内壁2に固定する場合は、縦方向(上下方向)に長い胴縁6の割合を横方向(左右方向)に長い胴縁6の割合より少なくするよりは、縦方向(上下方向)に長い胴縁6の割合を横方向(左右方向)に長い胴縁6の割合より多くする方が、安定する。   For the inner wall 2 in which the direction perpendicular to the wall surface is substantially perpendicular to the direction of gravity, especially when the board member 8 is fixed to the inner wall 2 via the trunk edge 6, the body is long in the vertical direction (vertical direction). The ratio of the long edge 6 in the vertical direction (vertical direction) is longer than the ratio of the long edge 6 in the horizontal direction (horizontal direction), rather than the ratio of the long edge 6 in the horizontal direction (left and right direction). Increasing the ratio is more stable.

また、胴縁6における真空断熱材4と接触する面は、胴縁6の表面の突起物や胴縁6の表面に付着した異物で、真空断熱材4が傷つかないように、特に胴縁6が硬質の場合は、予め、真空断熱材4と接触する面を平滑面にしておくことが望ましい。   Further, the surface of the trunk edge 6 that contacts the vacuum heat insulating material 4 is a protrusion on the surface of the trunk edge 6 or a foreign matter adhering to the surface of the trunk edge 6, so that the vacuum thermal insulating material 4 is not damaged. When is hard, it is desirable to make the surface in contact with the vacuum heat insulating material 4 smooth beforehand.

本実施の形態では、ヒレ部18が重なっている部分に設ける胴縁6におけるヒレ部18と接触する面は、胴縁6の全幅に亘ってヒレ部18が重なってる部分に接触するものであり、そのようにすることが好ましい。   In the present embodiment, the surface of the trunk edge 6 provided in the portion where the fin portion 18 overlaps is in contact with the portion where the fin portion 18 overlaps the entire width of the trunk edge 6. It is preferable to do so.

しかし、胴縁6の幅を広くしたり、ヒレ部18が重なっている部分の幅を狭くしたりしたことにより、胴縁6の幅方向の中央部分のみヒレ部18が重なっている部分に接触し、胴縁6の幅方向の端ではヒレ部18が重なっていないものであっても、その胴縁6を固定するタッカー5が、ヒレ部18が重なっている部分を貫通するものであれば、構わない。   However, by making the width of the trunk edge 6 wide or by narrowing the width of the portion where the fin portion 18 overlaps, only the central portion in the width direction of the trunk edge 6 contacts the portion where the fin portion 18 overlaps. Even if the fin portion 18 does not overlap at the end in the width direction of the trunk edge 6, as long as the tucker 5 that fixes the trunk edge 6 penetrates the portion where the fin portion 18 overlaps. ,I do not care.

次に、図8と図19と図20に示すように、断熱改修部位となる既存の建物の内壁2の左半分(断熱壁1の左半分)の大きさに切断された石膏ボードからなるボード材8を、ボード材8の左端を断熱改修部位となる既存の建物の内壁2の左端に合わせて、真空断熱材4と胴縁6とを室内側から覆い隠すように胴縁6の室内側の面と接触させて位置決めし、長方形の芯材部15の角の外周の位置で、ボード材8と、胴縁6と、芯材部15から所定間隔(例えば12mm)以上離れたヒレ部18の熱溶着部16と、内壁2とを貫通して柱9に突き刺さる部材(釘7)で固定する。   Next, as shown in FIG. 8, FIG. 19, and FIG. 20, a board made of gypsum board cut to the size of the left half of the inner wall 2 of the existing building that becomes the heat insulation repair site (the left half of the heat insulation wall 1). The interior side of the trunk edge 6 is configured so that the vacuum insulation material 4 and the trunk edge 6 are covered from the indoor side by aligning the material 8 with the left end of the inner wall 2 of the existing building which becomes the insulation modification site with the left end of the board material 8 The fin portion 18 is positioned in contact with the surface of the rectangular core member 15 and is spaced apart from the board member 8, the trunk edge 6, and the core member 15 by a predetermined distance (for example, 12 mm) or more at the corners of the rectangular core member 15. These are fixed with a member (nail 7) that penetrates through the heat welding portion 16 and the inner wall 2 and pierces the pillar 9.

次に、図9と図21と図27に示すように、断熱改修部位となる既存の建物の内壁2の右半分(断熱壁1の右半分)の大きさに切断された石膏ボードからなるボード材8を、断熱改修部位となる既存の建物の内壁2の右端にボード材8の右端を合わせるか、または先に内壁2の左半分に固定したボード材8の右端に左端を合わせて、真空断熱材4と胴縁6とを室内側から覆い隠すように胴縁6の室内側の面と接触させて位置決めし、長方形の芯材部15の角の外周の位置で、ボード材8と、胴縁6と、芯材部15から所定間隔(例えば12mm)以上離れたヒレ部18の熱溶着部16と、内壁2とを貫通して柱9に突き刺さる部材(釘7)で固定する。   Next, as shown in FIGS. 9, 21, and 27, a board made of gypsum board that has been cut into the size of the right half of the inner wall 2 of the existing building (the right half of the heat insulating wall 1) that will be a heat insulation renovation site. Match the right end of the board material 8 with the right end of the inner wall 2 of the existing building that will be the heat insulation refurbishment site, or match the left end with the right end of the board material 8 that is fixed to the left half of the inner wall 2 first. The heat insulating material 4 and the trunk edge 6 are positioned in contact with the interior side surface of the trunk edge 6 so as to cover the interior from the indoor side, and at the position of the outer periphery of the corner of the rectangular core member 15, the board material 8, It is fixed by a member (nail 7) that penetrates the pillar 9 through the inner edge 2 and the heat welding portion 16 of the fin portion 18 that is separated from the trunk edge 6 by a predetermined distance (for example, 12 mm) from the core portion 15.

隣接するボード材8の端部同士を突き合わせた突合せ部の反室内側に位置する胴縁6には、隣接する一方の左側のボード材8の突合せ部近傍を貫通する釘7と隣接する他方の右側のボード材8の突合せ部近傍を貫通する釘7の両方が貫通している。   The body edge 6 located on the opposite side of the abutting portion where the end portions of the adjacent board members 8 are abutted to each other is provided on the other side adjacent to the nail 7 penetrating the vicinity of the abutting portion of the adjacent one of the left board members 8. Both nails 7 penetrating the vicinity of the butted portion of the right board member 8 are penetrating.

二枚のボード材8は胴縁6の室内側の面と接触するように配設され、左右方向に隣接するボード材8の端部同士を突き合わせた突合せ部の反室内側には胴縁6があり、左右方向に隣接するボード材8の端部同士を突き合わせた突合せ部の反室内側に位置する胴縁6には、左右方向に隣接する一方の左側のボード材8の突合せ部近傍を貫通する釘7と左右方向に隣接する他方の右側のボード材8の突合せ部近傍を貫通する釘7の両方が貫通しており、左右方向に隣接する一方の左側のボード材8の突合せ部近傍が胴縁6に接触する面と左右方向に隣接する他方の右側のボード材8の突合せ部近傍が胴縁6に接触する面とは、同一面上に位置するので、左右方向に隣接する二枚のボード材8を安定的に固定できるとともに、左右方向に隣接する二枚のボード材8の突合せ部において、室内側より押圧されても左右方向に隣接する二枚のボード材8間に段差が発生することがなく、施工構造の品位を確保することができる。   The two board members 8 are disposed so as to come into contact with the interior side surface of the trunk edge 6, and the trunk edge 6 is provided on the side opposite to the interior of the butted portion where the ends of the board members 8 adjacent in the left-right direction are abutted. The body edge 6 located on the inner side of the abutting portion where the end portions of the board materials 8 adjacent in the left-right direction are butted together is near the abutting portion of the left board material 8 adjacent in the left-right direction. Both the penetrating nail 7 and the nail 7 penetrating the vicinity of the butted portion of the other right board member 8 adjacent in the left-right direction are penetrating, and the vicinity of the butting portion of one left board member 8 adjacent in the left-right direction Is located on the same plane as the surface of the other board member 8 adjacent to the right side in the left-right direction that is in contact with the body edge 6. The two board members 8 can be stably fixed and are adjacent to each other in the left-right direction. In the abutment of the board member 8, without a step is generated between two sheets of board material 8 be pressed adjacent to a lateral direction with respect to the interior side, it is possible to ensure the quality of the construction structures.

本実施の形態では、二枚の長方形のボード材8は、それぞれ、四隅と、各辺を三等分する位置と、二つの対角線をそれぞれ三等分する位置の合計16箇所に釘7が打ち込まれるが、タッカー3とタッカー5は、予め、釘7が打ち込まれる予定の箇所を避けて内壁2に打ち込まれているので、釘7が、タッカー3またはタッカー5に衝突することはない。   In the present embodiment, each of the two rectangular board members 8 has nails 7 driven into a total of 16 locations including four corners, a position where each side is divided into three equal parts, and a position where two diagonal lines are divided into three equal parts. However, since the tucker 3 and the tucker 5 are driven in advance on the inner wall 2 avoiding the place where the nail 7 is planned to be driven, the nail 7 does not collide with the tucker 3 or the tucker 5.

真空断熱材4の芯材部15がボード材8と接触する可能性がある場合は、ボード材8における真空断熱材4側の表面の突起物や表面に付着した異物で、芯材部15の外被材11が傷つかないように、予め、ボード材8における真空断熱材4側の表面を平滑面にしておくことが望ましい。また、ボード材8における真空断熱材4側の表面を平滑面にする代わりに、ボード材8における真空断熱材4側の表面に、真空断熱材4を保護する保護シートを設けても構わない。   If there is a possibility that the core material portion 15 of the vacuum heat insulating material 4 is in contact with the board material 8, the protrusions on the surface on the vacuum heat insulating material 4 side of the board material 8 or foreign matter adhering to the surface, It is desirable to make the surface of the board material 8 on the side of the vacuum heat insulating material 4 smooth beforehand so that the jacket material 11 is not damaged. Moreover, you may provide the protective sheet which protects the vacuum heat insulating material 4 in the surface at the side of the vacuum heat insulating material 4 in the board material 8 instead of making the surface by the side of the vacuum heat insulating material 4 in the board material 8 into a smooth surface.

なお、ボード材8は、ボード材8の各辺の縁を釘7で固定することが望ましい。   The board member 8 is preferably fixed with nails 7 at the edges of each side of the board member 8.

その後、隣接するボード材8の間の凸凹等をパテで埋め、ボード材8の室内側面を壁紙などの内装材(図示せず)で覆って釘7が見えないようにする。ボード材8の室内側面を壁紙などの内装材(図示せず)で覆って釘7が見えないようにすることにより、断熱壁1の外観品位が向上する。   Thereafter, the unevenness between the adjacent board members 8 is filled with putty, and the interior side surface of the board member 8 is covered with an interior material (not shown) such as wallpaper so that the nail 7 cannot be seen. By covering the interior side surface of the board material 8 with an interior material (not shown) such as wallpaper so that the nail 7 cannot be seen, the appearance quality of the heat insulating wall 1 is improved.

本実施の形態では、胴縁6をタッカー3で内壁2に固定しているが、胴縁6と熱溶着部16を貫通して内壁2に突き刺さる(または、胴縁6と熱溶着部16と内壁2を貫通して柱9に突き刺さる)釘やネジを代わりに用いても構わない。また、ボード材8を釘7で胴縁6と内壁2に固定しているが、ボード材8と胴縁6と熱溶着部16を貫通して内壁2に突き刺さる(または、ボード材8と胴縁6と熱溶着部16と内壁2を貫通して柱9に突き刺さる)タッカーやネジを代わりに用いても構わない。   In the present embodiment, the trunk edge 6 is fixed to the inner wall 2 by the tucker 3, but penetrates the trunk edge 6 and the thermal welding part 16 and pierces the inner wall 2 (or the trunk edge 6 and the thermal welding part 16 and A nail or a screw that penetrates the inner wall 2 and pierces the pillar 9 may be used instead. Further, the board material 8 is fixed to the trunk edge 6 and the inner wall 2 with the nail 7, but penetrates the board material 8, the trunk edge 6 and the heat welded portion 16 and pierces the inner wall 2 (or the board material 8 and the trunk wall). A tucker or a screw may be used instead, which penetrates the edge 9, the heat-welded portion 16 and the inner wall 2 and pierces the column 9.

本実施の形態における断熱壁1は、室内空間を構成する面材(内壁2)と、熱溶着層10同士が対向するガスバリア性でフレキシブルな外被材11の間に固形化無機繊維芯材12が減圧密封され面材(内壁2)の室内側の面の少なくとも一部に配置された真空断熱材4と、真空断熱材4における外被材11の間に芯材12がある芯材部15の厚みより厚く真空断熱材4における外被材11の間に芯材12が無く対向する外被材11同士が熱溶着された熱溶着部16の室内側の面の一部と接触するように面材(内壁2)に固定された胴縁6と、胴縁6の室内側の面と接触するように胴縁6に固定され真空断熱材4と胴縁6とを室内側から覆い隠すボード材8とからなる。   The heat insulating wall 1 in the present embodiment is a solidified inorganic fiber core material 12 between a face material (inner wall 2) constituting an indoor space and a gas barrier property flexible outer covering material 11 in which the heat welding layers 10 face each other. Is a vacuum insulating material 4 which is sealed under reduced pressure and disposed on at least a part of the indoor side surface of the face material (inner wall 2), and a core material portion 15 having a core material 12 between the jacket material 11 in the vacuum heat insulating material 4. So that there is no core material 12 between the jacket materials 11 in the vacuum heat insulating material 4 in the vacuum heat insulating material 4, and the facing jacket materials 11 facing each other are in contact with a part of the surface on the indoor side of the heat welded portion 16 which is thermally welded. A board edge 6 fixed to the face material (inner wall 2), and a board which is fixed to the body edge 6 so as to be in contact with the indoor side surface of the body edge 6 and covers the vacuum heat insulating material 4 and the body edge 6 from the indoor side. It consists of material 8.

これにより、室内空間を構成する内壁2(既存壁または壁下地)の室内側の面の少なくとも一部(断熱性能を向上させたい部分)に真空断熱材4を設け(固定し)、次に、胴縁6を、真空断熱材4における外被材11の間に芯材12が無く対向する外被材11同士が熱溶着された熱溶着部16の室内側の面の一部と接触するように固定し、次に、真空断熱材4と胴縁6とを室内側から覆い隠すボード材8を、胴縁6の室内側の面と接触するように胴縁6に固定することにより、現場発泡の発泡断熱材を用いることなく、容易に施工可能で断熱性能が良好な断熱壁1を得ることができ、既存壁を断熱壁1にする場合は、既存壁を解体する必要はなく、壁紙の張り替えに近いレベルで簡単に断熱強化を行うことができるため、工事期間・工事費用においても非常に有利となる効果が得られる。   Thereby, the vacuum heat insulating material 4 is provided (fixed) on at least a part of the indoor side surface of the inner wall 2 (existing wall or wall base) constituting the indoor space (a portion where heat insulation performance is desired to be improved). The body rim 6 is brought into contact with a part of the surface on the indoor side of the heat-welded portion 16 in which the facing jacket materials 11 are opposed to each other without the core material 12 between the jacket materials 11 in the vacuum heat insulating material 4. Next, the board material 8 that covers the vacuum heat insulating material 4 and the trunk edge 6 from the indoor side is fixed to the trunk edge 6 so as to come into contact with the indoor side surface of the trunk edge 6. Without using a foamed heat insulating material, it is possible to obtain a heat insulating wall 1 that can be easily constructed and has good heat insulating performance. When the existing wall is used as the heat insulating wall 1, it is not necessary to dismantle the existing wall, wallpaper Because it is possible to easily insulate and reinforce at a level close to the re-installation, construction period and cost Oite effect also becomes very advantageous to obtain.

また、真空断熱材4はスチレンフォーム等の汎用の断熱材に比べて断熱性能が非常に優れているため、断熱材部分の厚みを薄くでき、その結果、断熱壁1を薄くできる。また、真空断熱材4を固定する内壁2を既存壁にする場合は、断熱壁1とすることによる室内側への壁面の出っ張り寸法を小さくできるので、問題なく適用可能な範囲が広く実用的である。   Moreover, since the heat insulating performance of the vacuum heat insulating material 4 is very superior to general-purpose heat insulating materials such as styrene foam, the thickness of the heat insulating material portion can be reduced, and as a result, the heat insulating wall 1 can be reduced. Further, when the inner wall 2 for fixing the vacuum heat insulating material 4 is an existing wall, since the protruding dimension of the wall surface to the indoor side by using the heat insulating wall 1 can be reduced, the applicable range is wide and practical without problems. is there.

また、胴縁6を内壁2に固定した後は、胴縁6によって真空断熱材4の熱溶着部16を、内壁2に固定できるので、胴縁6を内壁2に固定する前の真空断熱材4の内壁2への固定を、胴縁6を内壁2に固定するまでの仮固定にすることができ、胴縁6を内壁2に固定する前の真空断熱材4の内壁2への固定に、時間の経過により固定または接着の機能が低下するような固定手段を用いることができ、固定手段の選択肢が多く、固定手段の選択によっては、作業性の向上やコスト低減が可能になる。   In addition, after fixing the trunk edge 6 to the inner wall 2, the heat welding portion 16 of the vacuum heat insulating material 4 can be fixed to the inner wall 2 by the trunk edge 6. 4 to the inner wall 2 can be temporarily fixed until the barrel edge 6 is fixed to the inner wall 2, and the vacuum heat insulating material 4 is fixed to the inner wall 2 before the barrel edge 6 is fixed to the inner wall 2. Thus, fixing means whose fixing or bonding function is lowered with the passage of time can be used, and there are many options for the fixing means. Depending on the selection of the fixing means, workability can be improved and cost can be reduced.

また、胴縁6の厚みが芯材部15の厚みより厚いので、ボード材8が真空断熱材4の芯材部15により圧迫されることがない。これにより、ボード材8を平面状態に施工することができる。また、ボード材8による負荷が芯材部15にかかりにくいため、外被材11が損傷し難くなり真空断熱材4の内圧上昇を低減することが可能となるため、長期間にわたって高断熱性能な断熱壁1を維持することができる。   Further, since the thickness of the trunk edge 6 is thicker than the thickness of the core member 15, the board member 8 is not pressed by the core member 15 of the vacuum heat insulating material 4. Thereby, the board | plate material 8 can be constructed in a planar state. In addition, since the load due to the board material 8 is not easily applied to the core material portion 15, it is difficult to damage the jacket material 11 and the increase in the internal pressure of the vacuum heat insulating material 4 can be reduced. The heat insulating wall 1 can be maintained.

また、胴縁6と芯材部15の厚みの差を、真空断熱材4(芯材部15)の内圧が大気圧近くまで上昇して、芯材部15が膨む場合の芯材部15の厚みの増加分以上にすれば、真空断熱材4(芯材部15)の内圧が大気圧近くまで上昇して、芯材部15が膨れ厚くなった時に、ボード材8と芯材部15との隙間で、芯材部15の厚みの増加分を吸収でき、ボード材8が芯材部15により押されて室内側に膨らむ問題をなくすことが可能となる。   Further, the difference in thickness between the trunk edge 6 and the core member 15 causes the core member 15 to be expanded when the internal pressure of the vacuum heat insulating material 4 (core member 15) rises to near atmospheric pressure and the core member 15 expands. When the internal pressure of the vacuum heat insulating material 4 (core material portion 15) rises to near atmospheric pressure and the core material portion 15 swells and becomes thicker, the board material 8 and the core material portion 15 are increased. Thus, the increase in the thickness of the core member 15 can be absorbed, and the problem that the board member 8 is pushed by the core member 15 and swells indoors can be eliminated.

なお、ボード材8と芯材部15との隙間は、15mm以下であることが好ましく、上記隙間が15mm以下であれば、隙間の空気の対流を抑えることができ、隙間の空気の対流による断熱壁1の断熱性の悪化を抑えることができる。   In addition, it is preferable that the clearance gap between the board material 8 and the core part 15 is 15 mm or less, and if the said clearance gap is 15 mm or less, the convection of the air of a clearance gap can be suppressed and the heat insulation by the convection of the air of a clearance gap is carried out. The deterioration of the heat insulating property of the wall 1 can be suppressed.

また、真空断熱材4の芯材12が固形化無機繊維芯材であるので、真空断熱材4の内圧が上昇した場合に、固形化されていない無機繊維芯材を用いた真空断熱材4よりも、真空断熱材4の膨らみが小さい。   Moreover, since the core material 12 of the vacuum heat insulating material 4 is a solidified inorganic fiber core material, when the internal pressure of the vacuum heat insulating material 4 increases, the vacuum heat insulating material 4 using an inorganic fiber core material that is not solidified. However, the swelling of the vacuum heat insulating material 4 is small.

また、真空断熱材4を内壁2に配置(固定)後に胴縁6を内壁2に固定するため、胴縁6を内壁2に固定した後に真空断熱材4を配置(固定)するものと比較して、真空断熱材4の寸法バラツキの許容範囲を広くとっても問題が生じ難いという効果がある。   Further, in order to fix the barrel edge 6 to the inner wall 2 after the vacuum heat insulating material 4 is disposed (fixed) on the inner wall 2, the vacuum heat insulating material 4 is disposed (fixed) after the drum edge 6 is fixed to the inner wall 2. Thus, even if the allowable range of the dimensional variation of the vacuum heat insulating material 4 is wide, there is an effect that the problem hardly occurs.

また、樹脂製の硬質発泡断熱材または硬質押出断熱材からなる胴縁6は、合板製の胴縁よりも熱伝導率が約1/4程度は小さく良好である。このため、合板製の胴縁を用いる場合に比べて断熱壁1の断熱性能を向上できる。   Further, the body edge 6 made of a resin hard foam heat insulating material or a hard extruded heat insulating material has a thermal conductivity of about 1/4 smaller than that of a plywood body edge, which is favorable. For this reason, the heat insulation performance of the heat insulation wall 1 can be improved compared with the case where a plywood body edge is used.

また、真空断熱材4に、外被材11の間に芯材12が無い部分の外被材11同士を密着させて、密着した外被材11同士を熱溶着してなり、外被材11同士が密着する全ての部分の外被材11同士が熱溶着されている真空断熱材4を用いたことにより、外被材11同士が密着する部分は外被材11の間に芯材12がある部分の近傍まで熱溶着されているので、外周部分の外被材11同士のみ熱溶着された真空断熱材に比べて熱溶着部16の幅が広く、それにより胴縁6と熱溶着部16との接触面積を広くできるため、胴縁6と熱溶着部16との接触面積を広くして胴縁6と内壁2とによって真空断熱材4をより確実に固定できる。   Further, the outer cover material 11 in a portion where the core material 12 is not provided between the outer cover material 11 is brought into close contact with the vacuum heat insulating material 4, and the closely attached outer cover materials 11 are thermally welded to each other. By using the vacuum heat insulating material 4 in which the covering materials 11 of all the portions that are in close contact with each other are thermally welded, the core material 12 is interposed between the covering materials 11 in the portion in which the covering materials 11 are in close contact with each other. Since it is heat-welded to the vicinity of a certain portion, the width of the heat-welded portion 16 is wider than the vacuum heat-insulating material in which only the outer jacket material 11 is heat-welded, so that the body edge 6 and the heat-welded portion 16 are Therefore, the contact area between the trunk edge 6 and the heat welding portion 16 can be widened, and the vacuum heat insulating material 4 can be more reliably fixed by the trunk edge 6 and the inner wall 2.

また、熱溶着部16が胴縁6から受ける押圧力を広い接触面積で受けると、胴縁6と熱溶着部16との接触部分における単位面積あたりの押圧力が小さくなるため、胴縁6と熱溶着部16との接触面積を広くして胴縁6による真空断熱材4の熱溶着部16の損傷の可能性を小さくすることができ、外被材11同士が密着する部分は外被材11の間に芯材12がある部分の近傍まで熱溶着されているので、胴縁6と熱溶着部16との接触で熱溶着部16が損傷したり、真空断熱材4を芯材部15から所定間隔以上離れた熱溶着部16を貫通して内壁2に突き刺さる部材(タッカー3)で固定したり、胴縁6を胴縁6と芯材部15から所定間隔以上離れた熱溶着部16を貫通して内壁2に突き刺さる部材(タッカー5)で固定したり、ボード材8をボード材8と胴縁6と芯材部15から所定間隔以上離れた熱溶着部16を貫通して内壁2に突き刺さる部材(釘7)で固定した場合でも、熱溶着部16の損傷部分や貫通孔ができた部分の芯材12側に充分な幅の熱溶着部16が残るので、真空断熱材4の断熱性能悪化の可能性が少なく、断熱性能の信頼性が高い断熱壁1になる。   Further, when the pressing force received by the thermal welding portion 16 from the trunk edge 6 is received with a wide contact area, the pressing force per unit area at the contact portion between the trunk edge 6 and the thermal welding portion 16 becomes small. The contact area with the heat-welded portion 16 can be widened to reduce the possibility of damage to the heat-welded portion 16 of the vacuum heat insulating material 4 due to the trunk edge 6, and the portion where the jacket materials 11 are in close contact with each other is the jacket material. 11, the core material 12 is thermally welded to the vicinity of the portion where the core material 12 is present, so that the heat welded portion 16 is damaged by contact between the body edge 6 and the heat welded portion 16, or the vacuum heat insulating material 4 is attached to the core material portion 15. The heat welding part 16 which penetrates the heat welding part 16 spaced apart from the trunk edge 6 by a predetermined distance (fixer 3) and sticks to the inner wall 2 is fixed, or the body edge 6 is separated from the body edge 6 and the core part 15 by a predetermined distance or more. It is fixed with a member (tucker 5) that penetrates the inner wall 2 and penetrates the Even when a member (nail 7) that penetrates the inner wall 2 through the heat welded portion 16 that is more than a predetermined distance away from the board material 8, the body edge 6, and the core material portion 15 is fixed, Since the heat-welded portion 16 having a sufficient width remains on the core material 12 side of the hole-formed portion, there is little possibility of deterioration of the heat insulating performance of the vacuum heat insulating material 4 and the heat insulating wall 1 with high reliability of the heat insulating performance is obtained.

また、外被材11同士が密着する部分は外被材11の間に芯材12がある部分の近傍まで熱溶着されているので、壁の厚みに垂直な方向で外被材11の間に芯材12がある部分と胴縁6との間隔を狭くしても、外被材11の損傷で真空断熱材4の断熱性能が悪化する可能性が少なく、そのため、芯材部15(外被材11の間に芯材12がある部分)と胴縁6との間隔を狭くして断熱壁1における真空断熱材4の有効断熱部である芯材部15の被覆率を高めて断熱壁1の全体の断熱性能を高めることができる。   Further, since the portion where the covering materials 11 are in close contact with each other is thermally welded between the covering materials 11 to the vicinity of the portion where the core material 12 is present, the covering material 11 is interposed between the covering materials 11 in the direction perpendicular to the wall thickness. Even if the space between the portion where the core material 12 is located and the trunk edge 6 is narrowed, the heat insulating performance of the vacuum heat insulating material 4 is less likely to be deteriorated due to the damage of the outer cover material 11. The space between the material 11 and the body edge 6 is narrowed to increase the coverage of the core material portion 15 which is an effective heat insulation portion of the vacuum heat insulation material 4 in the heat insulation wall 1 to increase the coverage of the heat insulation wall 1. The overall thermal insulation performance can be improved.

また、本実施の形態における断熱壁1は、室内空間を構成する面材(内壁2)と、熱溶着層10同士が対向するガスバリア性でフレキシブルな外被材11の間に芯材12が減圧密封され面材(内壁2)の室内側の面の少なくとも一部に外被材11の間に芯材12がある芯材部15が重ならないように縦方向と横方向に碁盤目状に並べて設けられた複数の真空断熱材4と、真空断熱材4における外被材11の間に芯材12が無く対向する外被材11同士が熱溶着された熱溶着部16の室内側の面の一部と接触するように設けられた胴縁6と、胴縁6と芯材部15から所定間隔以上離れた熱溶着部16とを貫通して面材(内壁2)に突き刺さることにより胴縁6を面材(内壁2)に固定する固定部材(タッカー5)と、胴縁6の室内側の面と接触するように胴縁6に固定され真空断熱材4と胴縁6とを室内側から覆い隠すボード材8とからなり、真空断熱材4は、外被材11の間に芯材12が無い部分の外被材11同士を密着させて、密着した外被材11同士を熱溶着してなり、外被材11同士が密着する全ての部分の外被材11同士が熱溶着されており、真空断熱材4の外周部分には外被材11の間に芯材12が無く対向する外被材11同士が熱溶着されたヒレ部18があり、横方向に隣接する一方の左側の真空断熱材4の右側のヒレ部18が他方の右側の真空断熱材4の左側のヒレ部18と真空断熱材4の厚み方向に重なっており、縦方向に隣接する一方の上側の真空断熱材4の芯材部15と他方の下側の真空断熱材4の芯材部15との間隔が胴縁6の幅より狭くなるように、縦方向に隣接する一方の上側の真空断熱材4の下側のヒレ部18の端部が他方の下側の真空断熱材4の芯材部15と真空断熱材4の厚み方向に重なっている。   Further, in the heat insulating wall 1 in the present embodiment, the core material 12 is decompressed between the face material (inner wall 2) constituting the indoor space and the gas-barrier flexible outer covering material 11 in which the heat-welding layers 10 face each other. It is arranged in a grid pattern in the vertical direction and the horizontal direction so that the core material part 15 having the core material 12 between the jacket material 11 does not overlap at least part of the indoor side surface of the face material (inner wall 2). A plurality of vacuum heat insulating materials 4 provided, and the inner surface of the heat welding portion 16 in which the core materials 12 are opposed to each other without the core material 12 between the outer heat insulating materials 11 of the vacuum heat insulating material 4 are heat-welded. The body edge is formed by penetrating the face material (inner wall 2) through the body edge 6 provided so as to be in contact with the part, and the heat welding part 16 that is separated from the body edge 6 and the core part 15 by a predetermined distance or more. A fixing member (tucker 5) for fixing 6 to a face material (inner wall 2) and a surface on the indoor side of the trunk edge 6 In this way, the vacuum heat insulating material 4 is fixed to the body edge 6 and covers the vacuum heat insulating material 4 and the body edge 6 from the indoor side, and the vacuum heat insulating material 4 is a portion where the core material 12 is not provided between the jacket materials 11. The covering materials 11 are closely adhered to each other, and the adhered covering materials 11 are thermally welded to each other, and all portions of the covering material 11 in which the covering materials 11 are closely adhered to each other are thermally welded. At the outer peripheral portion of the heat insulating material 4, there is a fin portion 18 in which the core material 12 is not provided between the outer shell materials 11 and the facing outer shell materials 11 are thermally welded to each other, and one of the left side vacuum heat insulating materials adjacent in the lateral direction. The right fin portion 18 of the right side 4 overlaps the left fin portion 18 of the other right vacuum heat insulating material 4 in the thickness direction of the vacuum heat insulating material 4, and the core of one upper vacuum heat insulating material 4 adjacent in the vertical direction. The vertical direction so that the gap between the material part 15 and the core part 15 of the vacuum insulating material 4 on the other lower side is narrower than the width of the trunk edge 6. End of the lower fin portion 18 of the vacuum heat insulating material 4 of the upper adjacent ones overlap the other lower in the thickness direction of the core portion 15 and the vacuum heat insulating material 4 of the vacuum heat insulating material 4.

これにより、室内空間を構成する内壁2(既存壁または壁下地)の室内側の面の少なくとも一部(断熱性能を向上させたい部分)に、複数の真空断熱材4を、外被材11の間に芯材12がある芯材部15が重ならないように縦方向と横方向に碁盤目状に並べて設け(固定し)、次に、胴縁6を、真空断熱材4における外被材11の間に芯材12が無く対向する外被材11同士が熱溶着された熱溶着部16の室内側の面の一部と接触するように配置して、胴縁6と、芯材部15から所定間隔以上離れた熱溶着部16とを貫通して面材(内壁2)に突き刺さる部材(タッカー5)により胴縁6を面材(内壁2)に固定し、次に、真空断熱材4と胴縁6とを室内側から覆い隠すボード材8を、胴縁6の室内側の面と接触するように胴縁6に固定することにより、現場発泡の発泡断熱材を用いることなく、容易に施工可能で断熱性能が良好な断熱壁1を得ることができ、既存壁を断熱壁1にする場合は、既存壁を解体する必要はなく、壁紙の張り替えに近いレベルで簡単に断熱強化を行うことができるため、工事期間・工事費用においても非常に有利となる効果が得られる。   As a result, a plurality of vacuum heat insulating materials 4 are applied to at least a part (portion where heat insulation performance is to be improved) of the inner wall 2 (existing wall or wall base) constituting the indoor space on the outer cover material 11. The core material part 15 with the core material 12 in between is provided (fixed) in a grid pattern in the vertical and horizontal directions so as not to overlap. Next, the trunk edge 6 is provided with the jacket material 11 in the vacuum heat insulating material 4. There is no core material 12 between them, and the outer cover materials 11 facing each other are arranged so as to be in contact with a part of the indoor side surface of the heat welded portion 16 where the heat welded portions 16 are heat welded. The body edge 6 is fixed to the face material (inner wall 2) by a member (tucker 5) that penetrates the heat welded portion 16 that is a predetermined distance or more from and penetrates the face material (inner wall 2), and then the vacuum heat insulating material 4 The board member 8 that covers the inner edge and the trunk edge 6 from the indoor side is fixed to the trunk edge 6 so as to be in contact with the inner surface of the trunk edge 6. Thus, it is possible to obtain a heat insulating wall 1 that can be easily constructed and has good heat insulating performance without using a foam foam heat insulating material. When the existing wall is used as the heat insulating wall 1, it is necessary to disassemble the existing wall. However, since it is possible to easily reinforce the insulation at a level close to the replacement of the wallpaper, an effect that is very advantageous in terms of construction period and construction cost can be obtained.

また、真空断熱材4の芯材部15の熱伝導率は、平均温度24℃において、0.0015〜0.0040W/m・Kであり、汎用的な断熱材である硬質ウレタンフォームの約6〜16倍の断熱性能で、熱伝導率が0.030W/mK前後のスチレンフォーム等の汎用の断熱材に比べて断熱性能が非常に優れているため、断熱材部分の厚みを薄くでき、その結果、断熱壁1を薄くできる。また、真空断熱材4を固定する面材(内壁2)を既存壁にする場合は、断熱壁1とすることによる室内側への壁面の出っ張り寸法を小さくできるので、問題なく適用可能な範囲が広く実用的である。   Moreover, the thermal conductivity of the core part 15 of the vacuum heat insulating material 4 is 0.0015 to 0.0040 W / m · K at an average temperature of 24 ° C., which is about 6 of that of a hard urethane foam that is a general-purpose heat insulating material. Heat insulation performance is excellent compared to general-purpose heat insulation materials such as styrene foam having a heat conductivity of around 0.030 W / mK with a heat insulation performance of ~ 16 times, so the thickness of the heat insulation material portion can be reduced, As a result, the heat insulating wall 1 can be made thin. Further, when the face material (inner wall 2) for fixing the vacuum heat insulating material 4 is an existing wall, the projecting dimension of the wall surface to the indoor side by using the heat insulating wall 1 can be reduced, so that there is no problem in the applicable range. Widely practical.

また、胴縁6を面材(内壁2)に固定した後は、胴縁6によって真空断熱材4の熱溶着部16を、面材(内壁2)に固定できるので、胴縁6を面材(内壁2)に固定する前の真空断熱材4の面材(内壁2)への固定を、胴縁6を面材(内壁2)に固定するまでの仮固定にすることができ、胴縁6を面材(内壁2)に固定する前の真空断熱材4の面材(内壁2)への固定に、時間の経過により固定または接着の機能が低下するような固定手段を用いることができ、固定手段の選択肢が多く、固定手段の選択によっては、作業性の向上やコスト低減が可能になる。   In addition, after fixing the trunk edge 6 to the face material (inner wall 2), the thermal welding portion 16 of the vacuum heat insulating material 4 can be fixed to the face material (inner wall 2) by the trunk edge 6. The fixing of the vacuum heat insulating material 4 to the face material (inner wall 2) before being fixed to the (inner wall 2) can be temporarily fixed until the drum edge 6 is fixed to the face material (inner wall 2). For fixing the vacuum heat insulating material 4 to the face material (inner wall 2) before fixing 6 to the face material (inner wall 2), it is possible to use a fixing means such that the function of fixing or bonding decreases with time. There are many options for the fixing means, and depending on the selection of the fixing means, the workability can be improved and the cost can be reduced.

また、本実施の形態の断熱壁1に用いる真空断熱材4は、外被材11同士が密着する全ての部分の外被材11同士が熱溶着されている真空断熱材4であり、外被材11同士が密着する部分は外被材11の間に芯材12がある部分(芯材部15)の近傍まで熱溶着されているので、外周部分の外被材11同士のみ熱溶着された真空断熱材に比べて熱溶着部16の幅が広く、それにより胴縁6と真空断熱材4との接触面積を広くできるため、胴縁6と真空断熱材4との接触面積を広くして胴縁6によって真空断熱材4をより確実に固定できる。   Moreover, the vacuum heat insulating material 4 used for the heat insulating wall 1 of the present embodiment is a vacuum heat insulating material 4 in which all the outer covering materials 11 in which the outer covering materials 11 are in close contact with each other are thermally welded. Since the portion where the materials 11 are in close contact with each other is thermally welded to the vicinity of the portion (core material portion 15) where the core material 12 is between the jacket materials 11, only the jacket material 11 in the outer peripheral portion is heat welded. Compared to the vacuum heat insulating material, the width of the heat-welded portion 16 is wider, and thereby the contact area between the trunk edge 6 and the vacuum heat insulating material 4 can be increased. Therefore, the contact area between the trunk edge 6 and the vacuum heat insulating material 4 is increased. The vacuum heat insulating material 4 can be more reliably fixed by the trunk edge 6.

また、真空断熱材4が胴縁6から受ける押圧力を広い接触面積で受けると、胴縁6と真空断熱材4との接触部分における単位面積あたりの押圧力が小さくなるため、胴縁6と真空断熱材4との接触面積を広くして胴縁6による真空断熱材4の熱溶着部16の損傷の可能性を小さくすることができ、外被材11同士が密着する部分は外被材11の間に芯材12がある部分(芯材部15)の近傍まで熱溶着されているので、胴縁6と真空断熱材4との接触で熱溶着部16が損傷したり、真空断熱材4を熱溶着部16を貫通して面材(内壁2)に突き刺さる部材(タッカー3)で固定した場合でも、熱溶着部16の損傷部分や貫通孔ができた部分の芯材12側に充分な幅の熱溶着部16が残る可能性が高いので、真空断熱材4の断熱性能悪化の可能性が少なく、断熱性能の信頼性が高い断熱壁になる。   Further, when the pressing force received by the vacuum heat insulating material 4 from the trunk edge 6 is received with a wide contact area, the pressing force per unit area at the contact portion between the trunk edge 6 and the vacuum heat insulating material 4 becomes small. The contact area with the vacuum heat insulating material 4 can be widened to reduce the possibility of damage to the heat welded portion 16 of the vacuum heat insulating material 4 due to the trunk edge 6, and the portion where the outer cover materials 11 are in close contact with each other is the outer cover material. 11 is heat welded to the vicinity of the portion (core material portion 15) where the core material 12 is present, the heat welded portion 16 is damaged by contact between the body edge 6 and the vacuum heat insulating material 4, or the vacuum heat insulating material. Even when 4 is fixed with a member (tucker 3) that penetrates the heat welding portion 16 and penetrates the face material (inner wall 2), it is sufficient on the core material 12 side of the damaged portion of the heat welding portion 16 or a portion where a through hole is formed. Since there is a high possibility that the heat-welded portion 16 with a wide width remains, the heat insulation performance of the vacuum heat insulating material 4 may be deteriorated. It is small, and the reliability of the thermal insulation performance is high thermal insulation wall.

また、胴縁6と熱溶着部16とを貫通して面材(内壁2)に突き刺さることにより胴縁6を面材(内壁2)に固定する固定部材(タッカー5)は、芯材部15から所定間隔以上離れた熱溶着部16を貫通するので、固定部材(タッカー5)によってできる貫通孔で真空断熱材4の断熱性能を低下させることがほとんどなく、外周部分の外被材11同士のみ熱溶着された真空断熱材4に比べて熱溶着部16の幅が広いので、釘、ネジ、タッカー(ステープラー)等の固定部材で、容易に胴縁6を面材(内壁2)に固定できる。   Further, the fixing member (tucker 5) that fixes the barrel edge 6 to the face material (inner wall 2) by penetrating through the trunk edge 6 and the heat welding portion 16 and sticking into the face material (inner wall 2) is the core material portion 15. Since it penetrates the heat welding part 16 apart from the predetermined distance from the through hole formed by the fixing member (tucker 5), the heat insulation performance of the vacuum heat insulating material 4 is hardly deteriorated, and only the outer jacket materials 11 of the outer peripheral portion only. Since the heat welded portion 16 is wider than the heat-welded vacuum heat insulating material 4, the body edge 6 can be easily fixed to the face material (inner wall 2) with a fixing member such as a nail, a screw, or a tucker (stapler). .

また、外被材11同士が密着する部分は外被材11の間に芯材12がある部分(芯材部15)の近傍まで熱溶着されているので、壁の厚さ方向に対して垂直な方向で外被材11の間に芯材12がある部分(芯材部15)と胴縁6との間隔を狭くしても、外被材11の損傷で真空断熱材4の断熱性能悪化の可能性が少なく、そのため、外被材11の間に芯材12がある部分(芯材部15)と胴縁6との間隔を狭くして断熱壁1における真空断熱材4の被覆率を高めて断熱壁1の全体の断熱性能を高めることができる。   In addition, the portion where the covering materials 11 are in close contact with each other is thermally welded to the vicinity of the portion where the core material 12 is between the covering materials 11 (the core material portion 15), so that it is perpendicular to the thickness direction of the wall. Even if the gap between the portion (core material portion 15) where the core material 12 is located between the jacket material 11 and the trunk edge 6 is narrowed in any direction, the heat insulation performance of the vacuum heat insulating material 4 is deteriorated due to damage to the jacket material 11 Therefore, the space | interval of the part with the core material 12 (core material part 15) between the jacket materials 11 and the trunk edge 6 is made narrow, and the coverage of the vacuum heat insulating material 4 in the heat insulation wall 1 is made. It can raise and the heat insulation performance of the whole heat insulation wall 1 can be improved.

また、面材(内壁2)の室内側の面の少なくとも一部(断熱性能を向上させたい部分)に、複数の真空断熱材4を、芯材部15が重ならないように縦方向と横方向に碁盤目状に並べて設けたので、例えば、断熱壁1にボード材8の厚さより長い釘が打ち込まれて、釘の先端が真空断熱材4に突き刺さり、真空断熱材4の外被材11が破損(破袋)して真空断熱材4の内圧が上昇する場合でも、外被材11が破損(破袋)して内圧が上昇した特定の真空断熱材4の断熱性能が低下するだけで、その特定の真空断熱材4の断熱性能の低下は、外被材11が破損(破袋)していない他の真空断熱材4には広がらないので、断熱壁1全体の断熱性能の低下を少なく抑えることができる。   Further, a plurality of vacuum heat insulating materials 4 are arranged in the vertical direction and the horizontal direction so that the core material portion 15 does not overlap with at least a part of the surface of the face material (inner wall 2) (a portion where heat insulation performance is desired to be improved). Since, for example, a nail longer than the thickness of the board material 8 is driven into the heat insulating wall 1, the tip of the nail pierces the vacuum heat insulating material 4, and the outer covering material 11 of the vacuum heat insulating material 4 is provided. Even when the internal pressure of the vacuum heat insulating material 4 is increased due to breakage (bag breaking), the insulation performance of the specific vacuum heat insulating material 4 whose internal pressure is increased due to the damage (bag breaking) of the jacket material 11 is reduced. The decrease in the heat insulation performance of the specific vacuum heat insulating material 4 does not spread to other vacuum heat insulating materials 4 in which the jacket material 11 is not damaged (bag breakage). Can be suppressed.

本実施の形態の断熱壁1に用いる真空断熱材4は、その外周部分に外被材11の間に芯材12が無く対向する外被材11同士が熱溶着されたヒレ部18がある。そして、真空断熱材4における外被材11の間に芯材12がある部分(芯材部15)で覆われた部分は断熱性能が向上するが、真空断熱材4の外周部分のヒレ部18でのみ覆われた部分は断熱性能がほとんど向上しない。しかしながら、真空断熱材4の外周部分のヒレ部18の端部から芯材部15までのヒレ部18の幅を狭くすればする程、ヒレ部18の端部から外被材11同士を熱溶着した部分を通じて芯材12を減圧密閉した空間に空気が侵入しやすくなり、芯材12を減圧密閉した空間に空気が侵入して芯材12を減圧密閉した空間の圧力が上昇すればする程、芯材部15の断熱性能が低下する。   The vacuum heat insulating material 4 used for the heat insulating wall 1 of the present embodiment has a fin portion 18 on the outer peripheral portion thereof where there is no core material 12 between the outer covering materials 11 and the facing outer covering materials 11 are heat-welded. And although the heat insulation performance improves the part covered with the part (core material part 15) with the core material 12 between the jacket materials 11 in the vacuum heat insulating material 4, the fin part 18 of the outer peripheral part of the vacuum heat insulating material 4 is improved. The heat insulation performance is hardly improved in the portion covered only with. However, as the width of the fin portion 18 from the end portion of the fin portion 18 to the core portion 15 in the outer peripheral portion of the vacuum heat insulating material 4 becomes narrower, the covering material 11 is thermally welded from the end portion of the fin portion 18. The air is more likely to enter the space where the core material 12 is sealed under reduced pressure through the part, and the more the pressure of the space where the core material 12 is sealed under reduced pressure increases as the air enters the space where the core material 12 is sealed under reduced pressure, The heat insulation performance of the core material part 15 falls.

本実施の形態の断熱壁1に用いる真空断熱材4は、熱溶着層10同士が対向するガスバリア性でフレキシブルな外被材11の間に芯材12が減圧密封され、外被材11の間に芯材12が無い部分の外被材11同士を密着させて、密着した外被材11同士を熱溶着してなり、外被材11同士が密着する全ての部分の外被材11同士が熱溶着されており、外周部分には外被材11の間に芯材12が無く対向する外被材11同士が熱溶着されたヒレ部18があり、複数の真空断熱材4が、室内空間を構成する面材(内壁2)の室内側の面の少なくとも一部(断熱性能を向上させたい部分)に、外被材11の間に芯材12がある芯材部15が重ならないように縦方向と横方向に碁盤目状に並べて設けられるものであるが、横方向に隣接する一方の左側の真空断熱材4の右側のヒレ部18が他方の右側の真空断熱材4の左側のヒレ部18と真空断熱材4の厚み方向に重なり、縦方向に隣接する一方の上側の真空断熱材4の下側のヒレ部18の端部が他方の下側の真空断熱材4の芯材部15と真空断熱材4の厚み方向に重なるように設けたので、真空断熱材4の長期に亘る断熱性能の維持に必要なヒレ部18の幅(真空断熱材4の外周部分のヒレ部18の端部から芯材部15までの幅)を確保しながら、室内空間を構成する面材(内壁2)における真空断熱材4を設ける部分の面積における真空断熱材4の有効断熱部である外被材11の間に芯材12がある部分(芯材部15)で覆われる面積の割合を(実施の形態1よりも)大きくすることができる。したがって、長期に亘って断熱性能が優れた断熱壁1を提供できる。   In the vacuum heat insulating material 4 used for the heat insulating wall 1 of the present embodiment, the core material 12 is sealed under reduced pressure between the gas-barrier and flexible outer covering materials 11 in which the heat-welding layers 10 face each other. The portions of the jacket material 11 that do not have the core material 12 are brought into close contact with each other, and the jacket materials 11 that are in close contact with each other are thermally welded. There is a fin portion 18 in which the outer cover materials 11 are thermally welded to each other without the core material 12 between the outer cover materials 11, and the plurality of vacuum heat insulating materials 4 are provided in the interior space. So that the core material portion 15 having the core material 12 does not overlap between at least a part of the indoor side surface of the face material (inner wall 2) constituting the wall (the portion where heat insulation performance is desired to be improved). It is provided in a grid pattern in the vertical and horizontal directions, but one left side adjacent in the horizontal direction The right fin portion 18 of the vacuum heat insulating material 4 overlaps the left fin portion 18 of the other right vacuum heat insulating material 4 in the thickness direction of the vacuum heat insulating material 4, and the one of the upper vacuum heat insulating materials 4 adjacent in the vertical direction. Since the end portion of the lower fin portion 18 is provided so as to overlap the core material portion 15 of the other lower vacuum heat insulating material 4 and the thickness direction of the vacuum heat insulating material 4, the heat insulating performance of the vacuum heat insulating material 4 over a long period of time. The surface material (inner wall 2) constituting the indoor space while ensuring the width of the fin portion 18 necessary for maintaining the width (the width from the end of the fin portion 18 of the outer peripheral portion of the vacuum heat insulating material 4 to the core portion 15) The ratio of the area covered with the portion (core material portion 15) having the core material 12 between the jacket material 11 which is the effective heat insulating portion of the vacuum heat insulating material 4 in the area of the portion where the vacuum heat insulating material 4 is provided It can be larger (than Form 1). Therefore, the heat insulation wall 1 excellent in heat insulation performance over a long period of time can be provided.

また、本実施の形態の断熱壁1は、縦方向に隣接する一方の上側の真空断熱材4の芯材部15と他方の下側の真空断熱材4の芯材部15との間隔を胴縁6の幅より狭くすることにより、縦方向に隣接する一方の上側の真空断熱材4の芯材部15と他方の下側の真空断熱材4の芯材部15との間隔が胴縁6の幅以上であるものより、室内空間を構成する面材(内壁2)における真空断熱材4を設ける部分の面積における真空断熱材4の有効断熱部である外被材11の間に芯材12がある部分(芯材部15)で覆われる面積の割合を大きくでき、断熱壁1の断熱性能を向上させることができる。   In addition, the heat insulating wall 1 of the present embodiment has a gap between the core material portion 15 of the upper vacuum heat insulating material 4 adjacent in the vertical direction and the core material portion 15 of the other lower vacuum heat insulating material 4. By making it narrower than the width of the edge 6, the interval between the core material part 15 of the one upper vacuum heat insulating material 4 adjacent in the vertical direction and the core material part 15 of the other vacuum heat insulating material 4 on the other side is reduced. The core material 12 is between the covering material 11 which is an effective heat insulating portion of the vacuum heat insulating material 4 in the area of the portion where the vacuum heat insulating material 4 is provided in the face material (inner wall 2) constituting the indoor space. The ratio of the area covered with a certain part (core material part 15) can be enlarged, and the heat insulation performance of the heat insulation wall 1 can be improved.

また、縦方向に隣接する一方の上側の真空断熱材4の芯材部15と他方の下側の真空断熱材4の芯材部15との間隔が胴縁6の幅より狭い部分(胴縁6を設けるための充分な間隔が無い部分)には無理に胴縁6を設けないようにすることで、真空断熱材4における芯材部15近傍に固定部材による貫通孔ができることによる真空断熱材4の断熱性能の長期信頼性の低下を防止できる。   Further, a portion where the distance between the core portion 15 of the upper vacuum heat insulating material 4 adjacent in the longitudinal direction and the core material portion 15 of the other lower vacuum heat insulating material 4 is narrower than the width of the trunk edge 6 (the trunk edge). The vacuum heat insulating material is formed by forming a through-hole by a fixing member in the vicinity of the core portion 15 in the vacuum heat insulating material 4 by forcibly not providing the trunk edge 6 in a portion where there is not enough space for providing 6. 4 can prevent deterioration in long-term reliability of the thermal insulation performance.

また、本実施の形態の断熱壁1は、横方向に隣接する一方の左側の真空断熱材4の右側のヒレ部18が他方の右側の真空断熱材4の左側のヒレ部18と真空断熱材4の厚み方向に重なっている部分に胴縁6が固定されているものであり、横方向に隣接する一方の左側の真空断熱材4の右側のヒレ部18が他方の右側の真空断熱材4の左側のヒレ部18と真空断熱材4の厚み方向に重なっている部分に設けられる胴縁6は、一つの胴縁6で、互いにヒレ部18が重なっている複数の真空断熱材4を、面材(内壁2)に押さえつけて、胴縁6の幅を広くすることなく固定でき、一つの胴縁6で固定される複数の真空断熱材4のそれぞれを最大で胴縁6の幅で広く押さえて固定でき、面材(内壁2)における真空断熱材4で覆う部分(断熱性能を向上させたい部分)の周縁6に設ける外枠となる胴縁6と外枠の胴縁6に囲まれた部分に設ける胴縁6の幅を同じにできる。   Further, in the heat insulating wall 1 of the present embodiment, the right side fin portion 18 of the left side vacuum heat insulating material 4 adjacent in the lateral direction is the same as the left side fin portion 18 of the other right side vacuum heat insulating material 4 and the vacuum heat insulating material. The body edge 6 is fixed to the portion of 4 that overlaps in the thickness direction, and the right side fin portion 18 of the left vacuum insulating material 4 adjacent in the lateral direction is the other right vacuum insulating material 4. The barrel edge 6 provided on the left side fin portion 18 and the portion of the vacuum heat insulating material 4 that overlaps the thickness direction of the vacuum heat insulating material 4 is a single body edge 6, and a plurality of vacuum heat insulating materials 4 with the fin portions 18 overlapping each other, It can be fixed to the face material (inner wall 2) without increasing the width of the body edge 6, and each of the plurality of vacuum heat insulating materials 4 fixed by one body edge 6 can be widened at the maximum width of the body edge 6. The part that can be pressed and fixed and covered with the vacuum heat insulating material 4 in the face material (inner wall 2) The width of the furring strip 6 provided in a portion surrounded by a furring strip 6 of the outer frame become the furring strip 6 and the outer frame provided on the peripheral edge 6 of the section to be) that is capable identical.

また、横方向に隣接する一方の左側の真空断熱材4の右側のヒレ部18が他方の右側の真空断熱材4の左側のヒレ部18と真空断熱材4の厚み方向に重なっている部分に設けられる胴縁6を、ヒレ部18が重なっている部分を貫通する固定部材(タッカー5)で面材(内壁2)に固定することができるので、ヒレ部18が重なっている部分を貫通する固定部材(タッカー5)で、互いにヒレ部18が重なっている複数の真空断熱材4を、面材(内壁2)に平行な方向にずれないように固定できる。   Further, the right side fin portion 18 of the left vacuum insulating material 4 adjacent in the lateral direction overlaps the left side fin portion 18 of the other right vacuum heat insulating material 4 and the thickness direction of the vacuum heat insulating material 4. Since the provided barrel edge 6 can be fixed to the face material (inner wall 2) with a fixing member (tucker 5) that penetrates the portion where the fin portion 18 overlaps, it penetrates the portion where the fin portion 18 overlaps. With the fixing member (tucker 5), it is possible to fix the plurality of vacuum heat insulating materials 4 on which the fin portions 18 overlap each other so as not to be displaced in a direction parallel to the face material (inner wall 2).

また、本実施の形態の断熱壁1は、真空断熱材4が、芯材部15から所定間隔以上離れた熱溶着部16(芯材間熱溶着部17とヒレ部18)を貫通して面材(内壁2)に突き刺さる部材(タッカー3)で固定される。   In addition, the heat insulating wall 1 of the present embodiment has a surface in which the vacuum heat insulating material 4 penetrates through the heat welding portion 16 (inter-core heat welding portion 17 and fin portion 18) separated from the core portion 15 by a predetermined distance or more. It is fixed with a member (tucker 3) that pierces the material (inner wall 2).

本実施の形態の断熱壁1に用いる真空断熱材4は、外被材11同士が密着する全ての部分の外被材11同士が熱溶着されている真空断熱材4であり、外被材11同士が密着する部分は外被材11の間に芯材12がある部分の近傍まで熱溶着されているので、外周部分の外被材11同士のみ熱溶着された真空断熱材4に比べて熱溶着部16(芯材間熱溶着部17とヒレ部18)の幅が広く、熱溶着部16(芯材間熱溶着部17とヒレ部18)を貫通して面材(内壁2)に突き刺さることにより真空断熱材4を面材(内壁2)に固定する部材(タッカー3)は、芯材部15から所定間隔以上離れた熱溶着部16(芯材間熱溶着部17とヒレ部18)を貫通するので、真空断熱材4を面材(内壁2)に固定する部材(タッカー3)によってできる貫通孔で真空断熱材4の断熱性能を低下させることがほとんどなく、釘、ネジ、タッカー(ステープラー)等の部材で、容易に真空断熱材4を面材(内壁2)に固定できる。   The vacuum heat insulating material 4 used for the heat insulating wall 1 of the present embodiment is a vacuum heat insulating material 4 in which all of the outer covering materials 11 in which the outer covering materials 11 are in close contact with each other are thermally welded. Since the portion where the core members 12 are in close contact with each other is thermally welded to the vicinity of the portion where the core material 12 is located between the outer jacket materials 11, the heat is higher than that of the vacuum heat insulating material 4 in which only the outer jacket materials 11 are thermally welded. The width of the welded portion 16 (inter-core heat welded portion 17 and fin portion 18) is wide and penetrates through the heat welded portion 16 (inter-core heat welded portion 17 and fin portion 18) into the face material (inner wall 2). Thus, the member (tucker 3) for fixing the vacuum heat insulating material 4 to the face material (inner wall 2) is a heat welded part 16 (inter-core heat welded part 17 and fin part 18) separated from the core part 15 by a predetermined distance or more. Is penetrated by the member (tucker 3) that fixes the vacuum heat insulating material 4 to the face material (inner wall 2). Hardly reducing the insulating performance of the vacuum heat insulating material 4 in the hole, a nail, a screw, a member such as Tucker (stapler), it can be easily fixed to the vacuum heat insulating material 4 in face material (the inner wall 2).

また、面材(内壁2)との間に別の真空断熱材4がある真空断熱材4は、自身の芯材部15から所定間隔以上離れた熱溶着部16(ヒレ部18)と、面材(内壁2)との間にある別の真空断熱材4の芯材部15から所定間隔以上離れた熱溶着部16(ヒレ部18)とを貫通して面材(内壁2)に突き刺さる部材(タッカー3)で固定されるものであり、面材(内壁2)との間に別の真空断熱材4がある真空断熱材4を、熱溶着部16(ヒレ部18)を貫通して面材(内壁2)に突き刺さる部材(タッカー3)で固定する場合は、面材(内壁2)との間に別の真空断熱材4がある真空断熱材4の芯材部15から所定間隔以上離れ、且つ、面材(内壁2)との間にある別の真空断熱材4の芯材部15から所定間隔以上離れた箇所を固定し、面材(内壁2)との間に別の真空断熱材4がある真空断熱材4を面材(内壁2)に固定する部材(タッカー3)が、面材(内壁2)との間にある別の真空断熱材4における芯材部15から所定間隔以上離れた熱溶着部16(ヒレ部18)を貫通する(中段と上段の真空断熱材4の下側のヒレ部18をタッカー3で固定しない)ので、面材(内壁2)との間に別の真空断熱材4がある真空断熱材4を面材(内壁2)に固定する部材(タッカー3)によって、面材(内壁2)との間にある別の真空断熱材4の断熱性能を低下させることがほとんどない。   Moreover, the vacuum heat insulating material 4 which has another vacuum heat insulating material 4 between face materials (inner wall 2), the heat welding part 16 (fin part 18) spaced apart from the core material part 15 more than predetermined | prescribed space | interval, and a surface A member that penetrates the face material (inner wall 2) through the heat welded portion 16 (fin portion 18) that is separated from the core material portion 15 of another vacuum heat insulating material 4 between the material (inner wall 2) by a predetermined distance or more. The surface of the vacuum heat insulating material 4 that is fixed by the (tucker 3) and has another vacuum heat insulating material 4 between the surface material (inner wall 2) and penetrates the heat welding portion 16 (fin portion 18). When fixing with a member (tucker 3) that pierces the material (inner wall 2), it is separated from the core material part 15 of the vacuum heat insulating material 4 with another vacuum heat insulating material 4 between the face material (inner wall 2) by a predetermined distance or more. And the location away from the core material part 15 of another vacuum heat insulating material 4 between the face material (inner wall 2) more than predetermined spacing is fixed, and face material ( There is another vacuum heat insulating material 4 between the wall material 2) and the vacuum heat insulating material 4 (tucker 3) for fixing the vacuum heat insulating material 4 to the face material (inner wall 2). Since it penetrates the heat welding part 16 (fin part 18) separated from the core part 15 in the heat insulating material 4 by a predetermined distance or more (the lower fin part 18 in the middle and upper vacuum insulating materials 4 is not fixed by the tucker 3). There is another vacuum heat insulating material 4 between the face material (inner wall 2) and the member (tucker 3) for fixing the vacuum heat insulating material 4 to the face material (inner wall 2), between the face material (inner wall 2). There is almost no deterioration in the heat insulation performance of a certain other vacuum heat insulating material 4.

また、本実施の形態の断熱壁1では、ボード材8が、ボード材8と、胴縁6と、芯材部15から所定間隔以上離れた熱溶着部16(ヒレ部18)とを貫通して面材(内壁2)に突き刺さる部材(釘7)で固定されるものであり、ボード材8がボード材8のみ貫通して胴縁6に突き刺さり面材(内壁2)には達しない部材で固定される場合よりも、しっかりとボード材8を固定できる。   Further, in the heat insulating wall 1 of the present embodiment, the board material 8 penetrates through the board material 8, the trunk edge 6, and the heat welding part 16 (fin part 18) that is separated from the core part 15 by a predetermined distance or more. It is fixed with a member (nail 7) that pierces the face material (inner wall 2), and the board material 8 penetrates only the board material 8 and does not reach the trunk edge 6 and reaches the face material (inner wall 2). The board material 8 can be fixed more firmly than when it is fixed.

本実施の形態の断熱壁1に用いる真空断熱材4は、外被材11同士が密着する全ての部分の外被材11同士が熱溶着されている真空断熱材4であり、外被材11同士が密着する部分は外被材11の間に芯材12がある部分の近傍まで熱溶着されているので、外周部分の外被材11同士のみ熱溶着された真空断熱材4に比べて熱溶着部16の幅が広く、ボード材8と胴縁6と熱溶着部16とを貫通して面材(内壁2)に突き刺さることにより、ボード材8を胴縁6と面材(内壁2)とに固定する部材(釘7)は、芯材部15から所定間隔以上離れた熱溶着部16を貫通するので、ボード材8を胴縁6と面材(内壁2)とに固定する部材(釘7)によってできる貫通孔で真空断熱材4の断熱性能を低下させることがほとんどなく、釘、ネジ、タッカー(ステープラー)等の部材で、容易にボード材8を胴縁6と面材(内壁2)とに固定できる。   The vacuum heat insulating material 4 used for the heat insulating wall 1 of the present embodiment is a vacuum heat insulating material 4 in which all of the outer covering materials 11 in which the outer covering materials 11 are in close contact with each other are thermally welded. Since the portion where the core members 12 are in close contact with each other is thermally welded to the vicinity of the portion where the core material 12 is located between the outer jacket materials 11, the heat is higher than that of the vacuum heat insulating material 4 in which only the outer jacket materials 11 are thermally welded. The width of the welded portion 16 is wide, and the board material 8 is penetrated through the board material 8, the trunk edge 6, and the heat welded portion 16 and pierced into the face material (inner wall 2), thereby making the board material 8 into the trunk edge 6 and the face material (inner wall 2). The member (nail 7) that is fixed to each other passes through the heat-welded portion 16 that is separated from the core portion 15 by a predetermined distance or more, so that the board member 8 is fixed to the trunk edge 6 and the face material (inner wall 2) ( The through hole made by the nail 7) hardly deteriorates the heat insulating performance of the vacuum heat insulating material 4, and the nail, screw, tapping In members such as chromatography (stapler), it can be easily fixed to the board member 8 to furring strips 6 and face material and (the inner wall 2).

本実施の形態の断熱壁1に用いる真空断熱材4は、複数(二つ)の芯材12が、厚み方向に略垂直な方向に互いに所定間隔離して配置されて、複数(二つ)の芯材12のそれぞれが独立した空間内に位置するように、隣接する芯材12と芯材12との間に外被材11同士が熱溶着された芯材間熱溶着部17を設けたものであり、隣接する芯材12と芯材12との間の芯材間熱溶着部17の幅は胴縁6の幅より広く、複数(二つ)の芯材12が横方向に並ぶように面材(内壁2)の室内側の面に設けられ、横方向に隣接する左側の芯材12と右側の芯材12との間の芯材間熱溶着部17に胴縁6が固定されている。   The vacuum heat insulating material 4 used for the heat insulating wall 1 of the present embodiment includes a plurality (two) of core materials 12 arranged at a predetermined distance from each other in a direction substantially perpendicular to the thickness direction. An inter-core heat welding portion 17 in which the jacket materials 11 are heat-welded between the adjacent core materials 12 so that each of the core materials 12 is located in an independent space. And the width of the inter-core heat welding portion 17 between the adjacent core materials 12 is wider than the width of the trunk edge 6 so that a plurality (two) of the core materials 12 are arranged in the lateral direction. The body edge 6 is fixed to the inter-core heat welding portion 17 between the left core material 12 and the right core material 12 which are provided on the indoor side surface of the face material (inner wall 2) and are laterally adjacent. Yes.

これにより、複数(二つ)の芯材12を有し面材(内壁2)の室内側の面に設けられた各真空断熱材4の横方向に隣接する左側の芯材12と右側の芯材12との間の芯材間熱溶着部17に胴縁6を固定できるので、複数の芯材12を有し面材(内壁2)の室内側の面に設けられた各真空断熱材4の横方向に隣接する左側の芯材12と右側の芯材12との間の芯材間熱溶着部17に設ける胴縁6により、真空断熱材4の芯材12間の芯材間熱溶着部17を面材(内壁2)に固定でき、複数の芯材12を有し面材(内壁2)の室内側の面に設けられた各真空断熱材4の横方向に隣接する左側の芯材12と右側の芯材12との間の芯材間熱溶着部17に設ける胴縁6は、胴縁6と各真空断熱材4の横方向に隣接する左側の芯材12と右側の芯材12との間の芯材間熱溶着部17とを貫通する固定部材(タッカー5)で面材(内壁2)に固定することができるので、各真空断熱材4の横方向に隣接する左側の芯材12と右側の芯材12との間の芯材間熱溶着部17を貫通する固定部材(タッカー5)で、各真空断熱材4を、面材(内壁2)に平行な方向にずれないように固定できる。   As a result, the left core 12 and the right core adjacent to each other in the lateral direction of each vacuum heat insulating material 4 provided on the indoor surface of the face material (inner wall 2) having a plurality of (two) core members 12 are provided. Since the trunk edge 6 can be fixed to the inter-core heat welding part 17 between the members 12, each vacuum heat insulating material 4 having a plurality of core members 12 and provided on the inner surface of the face member (inner wall 2). Between the core material 12 of the vacuum heat insulating material 4 by the body edge 6 provided in the inter-core heat weld portion 17 between the left core material 12 and the right core material 12 adjacent to each other in the horizontal direction. The left core that can fix the portion 17 to the face material (inner wall 2), has a plurality of core members 12, and is adjacent to each of the vacuum heat insulating materials 4 on the indoor side surface of the face material (inner wall 2). The trunk edge 6 provided in the inter-core thermal welding portion 17 between the core 12 and the right core 12 is composed of the left core 12 and the right core adjacent to the trunk 6 in the lateral direction. Material 12 Since it can fix to a face material (inner wall 2) with the fixing member (tucker 5) which penetrates the heat welding part 17 between core materials of between, the left side core material adjacent to the horizontal direction of each vacuum heat insulating material 4 A fixing member (tucker 5) that penetrates the inter-core heat welding portion 17 between the core material 12 and the right core material 12 so that each vacuum heat insulating material 4 is not displaced in a direction parallel to the face material (inner wall 2). Can be fixed.

また、各真空断熱材4の横方向に隣接する左側の芯材12と右側の芯材12との間の芯材間熱溶着部17を貫通する固定部材(タッカー3とタッカー5)により、各真空断熱材4の横方向に隣接する左側の芯材12と右側の芯材12との間の芯材間熱溶着部17に貫通孔ができるが、その貫通孔ができた部分の芯材12側に充分な幅の熱溶着部16が残る可能性が高いので、真空断熱材4の断熱性能悪化の可能性が少なく、断熱性能の信頼性が高い断熱壁1になる。   Moreover, each fixing member (Tucker 3 and Tucker 5) penetrating the inter-core heat welding portion 17 between the left core material 12 and the right core material 12 adjacent to each other in the horizontal direction of each vacuum heat insulating material 4 A through-hole is formed in the inter-core heat welding portion 17 between the left core 12 and the right core 12 adjacent to each other in the lateral direction of the vacuum heat insulating material 4, but the core 12 in the portion where the through hole is formed. Since there is a high possibility that the heat-welded portion 16 having a sufficient width will remain on the side, there is little possibility of deterioration of the heat insulating performance of the vacuum heat insulating material 4, and the heat insulating wall 1 with high reliability of the heat insulating performance is obtained.

また、本実施の形態に用いる真空断熱材4は、熱溶着層10同士が対向するガスバリア性でフレキシブルな外被材11の間に、複数(二つ)の板状の芯材12が、厚み方向に略垂直な方向に互いに所定間隔離して配置されて、複数(二つ)の芯材12のそれぞれが独立した空間内に位置するように、外被材11の間に芯材12がない部分の外被材11同士を密着させて、密着した外被材11同士を熱溶着してなり、外被材11同士が密着する全ての部分の外被材11同士が熱溶着されている真空断熱材4であり、複数の芯材12のそれぞれが独立した空間内に位置しており、隣接する芯材12と芯材12との間において外被材11の間に芯材12がない部分の外被材11同士が熱溶着されて芯材間熱溶着部17を形成しているので、同じ大きさで芯材11が一つの真空断熱材を用いた場合と比べて、外被材11にピンホールができたり外被材11が破損(破袋)したりして芯材12を減圧密封した空間の内圧が上昇して断熱性能が悪化する場合でも、ピンホールや破損(破袋)の影響を直接受ける特定の芯材12を減圧密封した空間内の圧力が高くなって断熱性能が悪化するだけで、断熱性能の悪化が真空断熱材4全体に広がらず、真空断熱材4としての断熱性の悪化は小さくできる効果が得られる。また、芯材11が一つの真空断熱材を複数用いた場合より、配設(位置決めと固定)が簡単になる。また、外周のヒレ部18だけでなく、隣接する芯材11と芯材11との間の芯材間熱溶着部17にも胴縁6を配設して隣接する芯材11と芯材11との間の芯材間熱溶着部17を貫通する釘7でボード材8を固定できる。   In addition, the vacuum heat insulating material 4 used in the present embodiment has a plurality of (two) plate-like core members 12 between the gas barrier and flexible outer covering materials 11 where the heat-welding layers 10 face each other. There is no core material 12 between the jacket materials 11 such that each of the plural (two) core materials 12 is located in an independent space. The outer covering materials 11 are brought into close contact with each other, and the adhering outer covering materials 11 are heat-welded with each other, and all the outer covering materials 11 with which the outer covering materials 11 are in close contact with each other are heat-welded. A portion that is the heat insulating material 4 and each of the plurality of core materials 12 is located in an independent space, and the core material 12 is not between the jacket materials 11 between the adjacent core materials 12. Since the outer cover materials 11 are thermally welded to form the inter-core heat welded portion 17, the same size Compared to the case where the core material 11 uses a single vacuum heat insulating material, a space in which the core material 12 is sealed under reduced pressure due to a pinhole being formed in the outer material 11 or the outer material 11 being damaged (bag breaking). Even if the internal pressure of the pipe rises and the heat insulation performance deteriorates, the pressure in the space where the specific core material 12 that is directly affected by pinholes and breakage (bag breakage) is sealed under reduced pressure increases, and the heat insulation performance only deteriorates. Thus, the deterioration of the heat insulating performance does not spread over the entire vacuum heat insulating material 4, and the effect of reducing the deterioration of the heat insulating property as the vacuum heat insulating material 4 can be obtained. Moreover, arrangement | positioning (positioning and fixing) becomes easier than the case where the core material 11 uses multiple vacuum heat insulating materials. Further, not only the peripheral fin portion 18 but also the inter-core heat welding portion 17 between the adjacent core materials 11 and the adjacent core material 11 and the core material 11 with the trunk edge 6 disposed. The board material 8 can be fixed by the nail 7 penetrating the inter-core heat welding portion 17 between the two.

また、本実施の形態の断熱壁1に用いるボード材8に石膏ボードを使用していることにより、安価で優れた耐火性を有することができる効果(断熱改修費用を安くできると共に、火事発生の場合における延焼を防ぐことができる効果)が得られる。また、石膏ボードの厚みが9mm以上の場合は、断熱壁1に二重画鋲によりポスター等を固定したときに、ボード材8と真空断熱材4の芯材部15との間に隙間がない場合でも、二重画鋲の針の先が真空断熱材4に届かず、真空断熱材4の破袋および破袋による断熱性能の低下を防止できる効果が得られる。   Moreover, by using the gypsum board for the board material 8 used for the heat insulation wall 1 of this Embodiment, while being able to have cheap and excellent fire resistance (heat insulation repair cost can be reduced, and the occurrence of a fire) The effect of preventing the spread of fire in the case is obtained. When the thickness of the gypsum board is 9 mm or more, there is no gap between the board material 8 and the core material portion 15 of the vacuum heat insulating material 4 when a poster or the like is fixed to the heat insulating wall 1 with a double thumbtack. However, the tip of the double thumbtack does not reach the vacuum heat insulating material 4, and the effect of preventing the vacuum heat insulating material 4 from being broken and the heat insulation performance from being lowered due to the broken bag can be obtained.

なお、汎用の石膏ボードは9.5mm以上の厚みを有しているため、汎用の石膏ボードをボード材8に用いれば、断熱壁1に二重画鋲によりポスター等を固定しても二重画鋲の針の先が真空断熱材4に届くことがなく、真空断熱材4の破袋を防止できる効果が得られる。   In addition, since the general-purpose gypsum board has a thickness of 9.5 mm or more, if a general-purpose gypsum board is used for the board material 8, even if a poster or the like is fixed to the heat insulating wall 1 with a double thumbtack, the double thumbtack is used. The tip of the needle does not reach the vacuum heat insulating material 4 and the effect of preventing the vacuum heat insulating material 4 from being broken can be obtained.

また、断熱壁1に、室内側から人・物等が接触した場合においても、石膏ボードからなるボード材8は十分な厚みと剛性を有するため、その衝撃等によりボード8の内部に配置されている真空断熱材4の破袋を防止することができる効果が得られる。   Further, even when a person or an object comes into contact with the heat insulating wall 1 from the indoor side, the board material 8 made of gypsum board has sufficient thickness and rigidity, so that it is disposed inside the board 8 due to the impact or the like. The effect which can prevent the bag breakage of the existing vacuum heat insulating material 4 is acquired.

また、本実施の形態の断熱壁1では、内壁2に固定した胴縁6により真空断熱材4を内壁2の室内側の面により強固に固定でき、真空断熱材4のヒレ部18の波打ちによるボード材8の変形を防止できる効果が得られる。また、真空断熱材4を内壁2に固定した後に胴縁6を内壁2に固定する方が、胴縁6を内壁2に固定した後に真空断熱材4を内壁2に固定するよりも、真空断熱材4の寸法バラツキに対応しやすい。   Further, in the heat insulating wall 1 of the present embodiment, the vacuum heat insulating material 4 can be firmly fixed to the inner surface of the inner wall 2 by the body edge 6 fixed to the inner wall 2, and the corrugated portion 18 of the vacuum heat insulating material 4 is corrugated. An effect of preventing the deformation of the board material 8 is obtained. In addition, fixing the drum edge 6 to the inner wall 2 after fixing the vacuum heat insulating material 4 to the inner wall 2 is more effective than fixing the vacuum heat insulating material 4 to the inner wall 2 after fixing the drum edge 6 to the inner wall 2. It is easy to cope with the dimensional variation of the material 4.

また、本実施の形態の断熱壁1は、複数の真空断熱材4を用いているので、特定の真空断熱材4の外被材11にピンホールができて断熱性能が悪化する場合でも、その断熱性能が悪化した特定の真空断熱材4を配置した部分の断熱性能が悪化するだけで、断熱性能の悪化が断熱壁1全体に広がらず、断熱壁1の断熱性の悪化を小さくできる。   Moreover, since the heat insulation wall 1 of this Embodiment uses the several vacuum heat insulating material 4, even when the pinhole is made in the jacket material 11 of the specific vacuum heat insulating material 4, and the heat insulation performance deteriorates, The deterioration of the heat insulation performance does not spread to the entire heat insulation wall 1 only by the deterioration of the heat insulation performance of the part where the specific vacuum heat insulating material 4 having deteriorated heat insulation performance is disposed, and the deterioration of the heat insulation performance of the heat insulation wall 1 can be reduced.

本実施の形態の断熱壁1は、室内空間を構成する壁(重力方向に略平行な壁)に限らず、室内空間を構成する床や天井にも適用できる。天井に適用する場合は、ボード材8、胴縁6、真空断熱材4、釘7、タッカー3,5等の構成要素が落下しないようにしっかりと固定する必要があり、床に適用する場合は、重力方向の荷重に耐えられるように、ボード材8の材料や厚みや構造、胴縁6の材料や構造や幅や隣接する胴縁6同士の間隔を選定する必要がある。   The heat insulation wall 1 of this Embodiment is applicable not only to the wall (wall substantially parallel to the gravity direction) which comprises indoor space, but also to the floor and ceiling which comprise indoor space. When it is applied to the ceiling, it is necessary to fix the components such as the board material 8, the trunk edge 6, the vacuum heat insulating material 4, the nail 7, the tucker 3, 5 and the like firmly so that they do not fall. It is necessary to select the material, thickness, and structure of the board material 8, the material, structure, and width of the trunk edge 6, and the interval between the adjacent trunk edges 6 so as to withstand the load in the direction of gravity.

また、本実施の形態の断熱壁1を、室内空間を構成する壁、天井、床のいずれかに適用した建物は、断熱性能に優れ、外気温の変動が大きい場合でも、室温の変動を小さくでき、室温を所定温度に保つために、室内の空気を冷却または加熱する場合は、室内の空気を冷却または加熱するためのエネルギーが少なくて済む。特に住宅の場合は、少ない冷暖房エネルギー(冷暖房費)で快適空間を実現できる。   Moreover, the building which applied the heat insulation wall 1 of this Embodiment to the wall, ceiling, or floor which comprises indoor space is excellent in heat insulation performance, and even when the fluctuation | variation of outside temperature is large, the fluctuation | variation of room temperature is small. If the room air is cooled or heated in order to keep the room temperature at a predetermined temperature, less energy is required for cooling or heating the room air. Particularly in the case of a house, a comfortable space can be realized with a small amount of air-conditioning energy (heating and cooling costs).

(実施の形態2)
図28は本発明の実施の形態2の建物の一例としての住宅の概略縦断面図である。本実施の形態の住宅(建物)19は、実施の形態1の断熱壁1を、室内空間を構成する壁20、天井21、床22のいずれかに適用したものであり、断熱性能に優れ、外気温の変動が大きい場合でも、室温の変動を小さくでき、室温を所定温度に保つために、室内の空気を冷却または加熱する場合は、室内の空気を冷却または加熱するためのエネルギーが少なくて済む。
(Embodiment 2)
FIG. 28 is a schematic longitudinal sectional view of a house as an example of a building according to Embodiment 2 of the present invention. The house (building) 19 of the present embodiment is the one in which the heat insulating wall 1 of the first embodiment is applied to any one of the wall 20, the ceiling 21, and the floor 22 constituting the indoor space, and has excellent heat insulating performance. Even when the fluctuation of the outside air temperature is large, the fluctuation of the room temperature can be reduced, and when the room air is cooled or heated in order to keep the room temperature at a predetermined temperature, the energy for cooling or heating the room air is small. That's it.

実施の形態1の断熱壁1を、室内空間を構成する壁20、天井21、床22のいずれかに適用した建物が、住宅19である場合は、少ない冷暖房エネルギー(冷暖房費)で快適空間を実現できる。   When the building in which the heat insulating wall 1 of the first embodiment is applied to any one of the wall 20, the ceiling 21, and the floor 22 constituting the indoor space is a house 19, a comfortable space can be formed with less air conditioning energy (cooling and heating costs). realizable.

断熱壁1を天井21に適用する場合は、ボード材8、胴縁6、真空断熱材4、釘7、タッカー3,5等の構成要素が落下しないようにしっかりと固定する。断熱壁1を床22に適用する場合は、重力方向の荷重に耐えられるように、ボード材8の材料や厚みや構造、胴縁6の材料や構造や幅や隣接する胴縁6同士の間隔を選定する。   When the heat insulating wall 1 is applied to the ceiling 21, components such as the board material 8, the trunk edge 6, the vacuum heat insulating material 4, the nail 7, the tuckers 3, 5, and the like are firmly fixed. When the heat insulating wall 1 is applied to the floor 22, the material, thickness and structure of the board material 8, the material, structure and width of the body edge 6, and the distance between adjacent body edges 6 so as to withstand the load in the direction of gravity. Is selected.

以上のように本発明の断熱壁は、容易に施工可能で断熱性能が良好な断熱壁であり、既存の建物の内壁を解体することなくリフォーム(断熱改修)して断熱壁にする場合に最適であるが、新築の建物の壁にも適用可能で、住宅用の建物や商業用の建物、その他、断熱が必要な建物に有用である。   As described above, the heat insulating wall of the present invention is a heat insulating wall that can be easily constructed and has good heat insulating performance, and is optimal when renovating (insulating and renovating) the inner wall of an existing building to make a heat insulating wall. However, it can also be applied to the walls of new buildings, and is useful for residential buildings, commercial buildings, and other buildings that require thermal insulation.

本発明の実施の形態1における断熱壁を水平な平面で上下に切断し下側の切断面を上から見た場合の要部断面図Sectional drawing of the principal part at the time of cut | disconnecting the heat insulation wall in Embodiment 1 of this invention up and down by a horizontal plane, and seeing the lower cut surface from the top 同実施の形態の断熱壁に用いる真空断熱材の断面図Sectional drawing of the vacuum heat insulating material used for the heat insulation wall of the embodiment 同実施の形態の断熱壁に用いる真空断熱材の平面図Plan view of vacuum heat insulating material used for heat insulating wall of same embodiment 同実施の形態の断熱壁の面材となる既存の建物の内壁の下段の左側の列に一枚目の真空断熱材を固定した状態を示す平面図The top view which shows the state which fixed the 1st vacuum heat insulating material to the column of the left side of the lower stage of the inner wall of the existing building used as the surface material of the heat insulation wall of the embodiment 同実施の形態の断熱壁の面材となる既存の建物の内壁の下段の三列と中段の左側の列にそれぞれ真空断熱材を固定した状態を示す平面図The top view which shows the state which fixed the vacuum heat insulating material to the three rows of the lower stage of the inner wall of the existing building used as the surface material of the heat insulation wall of the embodiment, and the left column of the middle stage, respectively 同実施の形態の断熱壁の面材となる既存の建物の内壁に複数の真空断熱材を固定し終えた状態を示す平面図The top view which shows the state which finished fixing the several vacuum heat insulating material to the inner wall of the existing building used as the surface material of the heat insulation wall of the embodiment 実施の形態の断熱壁の面材となる既存の建物の内壁に真空断熱材の室内側から胴縁を固定した状態を示す平面図The top view which shows the state which fixed the trunk edge from the indoor side of the vacuum heat insulating material to the inner wall of the existing building used as the face material of the heat insulating wall of the embodiment 同実施の形態の断熱壁の面材となる既存の建物の内壁に固定した胴縁の左半分にボード材を固定した状態を示す平面図The top view which shows the state which fixed the board material to the left half of the trunk edge fixed to the inner wall of the existing building used as the surface material of the heat insulation wall of the embodiment 同実施の形態の断熱壁の面材となる既存の建物の内壁に固定した胴縁にボード材を固定し終えた状態を室内側から見た平面図The top view which looked at the state which finished fixing the board material to the trunk edge fixed to the inner wall of the existing building used as the surface material of the heat insulation wall of the embodiment from the indoor side 同実施の形態の断熱壁の面材となる既存の建物の内壁の下段の左側の列に一枚目の真空断熱材を配置した状態を示す断面図Sectional drawing which shows the state which has arrange | positioned the 1st vacuum heat insulating material in the row | line | column of the left side of the lower stage of the inner wall of the existing building used as the surface material of the heat insulation wall of the embodiment 同実施の形態の断熱壁の面材となる既存の建物の内壁の下段の左側の列に一枚目の真空断熱材を固定している状態を示す断面図Sectional drawing which shows the state which has fixed the 1st vacuum heat insulating material to the column of the left side of the lower stage of the inner wall of the existing building used as the surface material of the heat insulation wall of the embodiment 図4のA−A断面図AA sectional view of FIG. 同実施の形態の断熱壁の面材となる既存の建物の内壁の下段の中央の列に二枚目の真空断熱材を配置している状態を示す断面図Sectional drawing which shows the state which has arrange | positioned the 2nd vacuum heat insulating material to the center row | line | column of the lower stage of the inner wall of the existing building used as the surface material of the heat insulation wall of the embodiment 同実施の形態の断熱壁の面材となる既存の建物の内壁の下段の中央の列に二枚目の真空断熱材を固定している状態を示す断面図Sectional drawing which shows the state which has fixed the 2nd vacuum heat insulating material to the center row | line | column of the lower stage of the inner wall of the existing building used as the surface material of the heat insulation wall of the embodiment 同実施の形態の断熱壁の面材となる既存の建物の内壁の下段の中央の列に二枚目の真空断熱材を固定し終えた状態を示す断面図Sectional drawing which shows the state which finished fixing the 2nd vacuum heat insulating material to the center row | line | column of the lower stage of the inner wall of the existing building used as the surface material of the heat insulation wall of the embodiment 図6のB−B断面図BB sectional view of FIG. 同実施の形態の断熱壁の面材となる既存の建物の内壁に真空断熱材の室内側から胴縁を固定している状態を示す断面図Sectional drawing which shows the state which is fixing the trunk edge from the indoor side of a vacuum heat insulating material to the inner wall of the existing building used as the surface material of the heat insulating wall of the embodiment 図7のD−D断面図DD sectional view of FIG. 同実施の形態の断熱壁の面材となる既存の建物の内壁に固定した胴縁の左半分にボード材を固定している状態を示す断面図Sectional drawing which shows the state which has fixed the board material to the left half of the trunk edge fixed to the inner wall of the existing building used as the surface material of the heat insulation wall of the embodiment 図8のF−F断面図FF sectional view of FIG. 図9のG−G断面図GG sectional view of FIG. 同実施の形態の断熱壁の面材となる既存の建物の内壁の中段の左側の列に四枚目の真空断熱材を配置している状態を示す断面図Sectional drawing which shows the state which has arrange | positioned the 4th vacuum heat insulating material in the column of the left side of the middle step of the inner wall of the existing building used as the surface material of the heat insulating wall of the embodiment 同実施の形態の断熱壁の面材となる既存の建物の内壁の中段の左側の列に四枚目の真空断熱材を固定している状態を示す断面図Sectional drawing which shows the state which has fixed the 4th vacuum heat insulating material to the column of the left side of the middle step of the inner wall of the existing building used as the surface material of the heat insulation wall of the embodiment 同実施の形態の断熱壁の面材となる既存の建物の内壁の中段の左側の列に四枚目の真空断熱材を固定し終えた状態を示す断面図Sectional drawing which shows the state which finished fixing the 4th vacuum heat insulating material to the column of the left side of the middle step of the inner wall of the existing building used as the surface material of the heat insulating wall of the embodiment 図6のC−C断面図CC sectional view of FIG. 図7のE−E断面図EE sectional view of FIG. は図9のH−H断面図Is a cross-sectional view of FIG. 本発明の実施の形態2の建物の一例としての住宅の概略縦断面図Schematic longitudinal cross-sectional view of the house as an example of the building of Embodiment 2 of this invention 従来の断熱壁の概略断面図Schematic cross section of conventional heat insulation wall

符号の説明Explanation of symbols

1 断熱壁
2 内壁
3 タッカー
4 真空断熱材
6 胴縁
8 ボード材
10 熱溶着層
11 外被材
12 芯材
15 芯材部
16 熱溶着部
19 住宅
20 壁
21 天井
22 床
DESCRIPTION OF SYMBOLS 1 Heat insulation wall 2 Inner wall 3 Tucker 4 Vacuum heat insulating material 6 Body edge 8 Board material 10 Thermal welding layer 11 Outer coating material 12 Core material 15 Core material part 16 Thermal welding part 19 Housing 20 Wall 21 Ceiling 22 Floor

Claims (6)

室内空間を構成する面材と、熱溶着層同士が対向するガスバリア性外被材の間に固形化無機繊維芯材が減圧密封され前記面材の室内側の面の少なくとも一部に配置された真空断熱材と、前記真空断熱材における前記外被材の間に前記芯材がある芯材部の厚みより厚く前記真空断熱材における前記外被材の間に前記芯材が無く対向する前記外被材同士が熱溶着された熱溶着部の室内側の面の一部と接触するように前記面材に固定された胴縁と、前記胴縁の室内側の面と接触するように前記胴縁に固定され前記真空断熱材と前記胴縁とを室内側から覆い隠すボード材と、前記面材の反室内側の面に柱を有し、少なくとも一部の前記真空断熱材が固定具によって熱溶着部を貫通して前記柱に固定された断熱壁。 A surface material constituting the interior space, the heat seal layers to each other is disposed on at least a portion of the interior side surface of the solidified inorganic fiber core material between the gas barrier enveloping member that faces is decompressed sealing said surface material The core material is thicker than the thickness of the core material part where the core material is between the vacuum heat insulating material and the jacket material in the vacuum heat insulating material, and the core material is opposed to the vacuum heat insulating material without the core material. The body edge fixed to the face material so as to be in contact with a part of the surface on the indoor side of the heat-welded portion where the jacket materials are heat-welded with each other, and the surface so as to be in contact with the surface on the indoor side of the body edge A board member fixed to the body edge and covering the vacuum heat insulating material and the body edge from the indoor side; and a column on the surface opposite to the indoor side of the face material; at least a part of the vacuum heat insulating material is a fixture A heat insulating wall that is fixed to the column through the heat-welded portion . 前記胴縁は、樹脂製の硬質発泡断熱材または硬質押出断熱材からなる請求項1に記載の断熱壁。 The heat insulation wall according to claim 1, wherein the trunk edge is made of a resin hard foam heat insulating material or a hard extruded heat insulating material. 前記真空断熱材が、熱溶着部を貫通して面材に突き刺さる部材で固定される請求項1または2に記載の断熱壁。 The heat insulating wall according to claim 1 or 2 , wherein the vacuum heat insulating material is fixed by a member that penetrates the heat welding portion and pierces the face material. 請求項1から3のいずれか一項に記載の断熱壁に用いられる真空断熱材。The vacuum heat insulating material used for the heat insulation wall as described in any one of Claim 1 to 3. 請求項1から4のいずれか一項に記載の断熱壁を、室内空間を構成する壁、天井、床のいずれかに適用した建物。 The building which applied the heat insulation wall as described in any one of Claim 1 to 4 to the wall, ceiling, or floor which comprises indoor space. 請求項1から4のいずれか一項に記載の断熱壁を、室内空間を構成する壁、天井、床のいずれかに適用した住宅。 The house which applied the heat insulation wall as described in any one of Claim 1 to 4 to the wall, ceiling, or floor which comprises indoor space.
JP2008172051A 2008-07-01 2008-07-01 Insulating wall, vacuum heat insulating material used for it, and buildings and houses to which it is applied Expired - Fee Related JP5286979B2 (en)

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