JP5494883B2 - Thermal insulation reinforcement structure - Google Patents

Thermal insulation reinforcement structure Download PDF

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JP5494883B2
JP5494883B2 JP2013258909A JP2013258909A JP5494883B2 JP 5494883 B2 JP5494883 B2 JP 5494883B2 JP 2013258909 A JP2013258909 A JP 2013258909A JP 2013258909 A JP2013258909 A JP 2013258909A JP 5494883 B2 JP5494883 B2 JP 5494883B2
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heat insulating
wall
insulating material
vacuum heat
materials
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JP2014059064A (en
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宗登 山田
啓人 中間
卓人 柴山
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Panasonic Corp
Panasonic Holdings Corp
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Panasonic Corp
Matsushita Electric Industrial Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/24Structural elements or technologies for improving thermal insulation
    • Y02A30/242Slab shaped vacuum insulation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/24Structural elements or technologies for improving thermal insulation
    • Y02A30/244Structural elements or technologies for improving thermal insulation using natural or recycled building materials, e.g. straw, wool, clay or used tires
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B80/00Architectural or constructional elements improving the thermal performance of buildings
    • Y02B80/10Insulation, e.g. vacuum or aerogel insulation

Description

本発明は、内断熱に真空断熱材を用いた断熱強化構造に関するものである。   The present invention relates to a heat insulation strengthening structure using a vacuum heat insulating material for internal heat insulation.

近年、地球温暖化抑制の観点より、家電製品や産業機器の省エネルギー化と並び住宅起因のエネルギー削減も取り組むべき重要な課題である。住宅起因のエネルギー消費としては冷暖房運転の影響が大きいため、住宅駆体の断熱強化が重要な取り組みとなっている。そのため様々な断熱壁や各種断熱材が提案されている(例えば、特許文献1参照)。   In recent years, from the viewpoint of suppressing global warming, energy saving of home appliances and industrial equipment as well as energy reduction due to housing are important issues to be tackled. As energy consumption due to housing is greatly affected by cooling and heating operations, it is important to strengthen the insulation of the housing drive. For this reason, various heat insulating walls and various heat insulating materials have been proposed (see, for example, Patent Document 1).

図32は、特許文献1に開示されている従来の住宅の断熱壁の概略断面図である。図32に示すように、特許文献1における従来の断熱構造は、躯体α上にボード102を形成した既存壁よりなる下地101上に略台形状の胴縁103を複数本固定し、壁下地全面に現場発泡型の合成樹脂発泡体104を吹き付けると共に胴縁103間に空間105ができるように形成し、胴縁103の表面に貼付した粘着テープによって、胴縁103上に防水シート106と乾式壁材107を施工している。   FIG. 32 is a schematic sectional view of a heat insulating wall of a conventional house disclosed in Patent Document 1. As shown in FIG. As shown in FIG. 32, in the conventional heat insulating structure in Patent Document 1, a plurality of substantially trapezoidal trunk edges 103 are fixed on a base 101 made of an existing wall in which a board 102 is formed on a housing α, and the entire surface of the wall base. The foamed synthetic resin foam 104 is sprayed onto the body edge 103, and a space 105 is formed between the body edges 103, and a waterproof sheet 106 and a dry wall are formed on the body edge 103 by an adhesive tape attached to the surface of the body edge 103. The material 107 is constructed.

また、高性能な断熱材としては真空断熱材が一般的によく知られている(例えば、特許文献2参照)。   Moreover, a vacuum heat insulating material is generally well known as a high performance heat insulating material (for example, refer patent document 2).

図33は特許文献2に開示されている従来の真空断熱材の断面図である。図33に示すように、真空断熱材201は、複数の芯材202が外被材203で覆われており、複数の芯材202のそれぞれが互いに独立した空間内に減圧密封されるよう、芯材202の間にシール部204が設けられている。   FIG. 33 is a cross-sectional view of a conventional vacuum heat insulating material disclosed in Patent Document 2. As shown in FIG. 33, the vacuum heat insulating material 201 has a plurality of core materials 202 covered with an outer cover material 203, and the core materials 202 are sealed under reduced pressure in spaces independent of each other. A seal portion 204 is provided between the materials 202.

特開平7−11717号公報Japanese Patent Laid-Open No. 7-11717 特開2006−183810号公報JP 2006-183810 A

真空断熱材201を住宅などの建物の断熱壁に適用するには、真空断熱材201の真空ブレークを防止できる断熱構造を実現することが重要であり、施工品質の観点から、真空断熱材201の配置方法や胴縁103の配置箇所について考慮を要する。   In order to apply the vacuum heat insulating material 201 to a heat insulating wall of a building such as a house, it is important to realize a heat insulating structure that can prevent a vacuum break of the vacuum heat insulating material 201. Consideration should be given to the arrangement method and the arrangement position of the trunk edge 103.

本発明は、上記課題に鑑み、内断熱に真空断熱材を用い、容易に施工可能で見栄えが良く断熱性能が良好な断熱強化構造を提供することを目的とする。   In view of the above-described problems, an object of the present invention is to provide a heat insulation strengthening structure that uses a vacuum heat insulating material for internal heat insulation, can be easily constructed, has good appearance, and has good heat insulation performance.

上記目的を達成するために、本発明の断熱強化構造は、室内空間を形成する既存壁、既存天井、既存床とを有する建物に適用される断熱強化構造であって、前記断熱強化構造は、ガスバリア性の外被材の中に繊維体からなる芯材が減圧密封され、前記既存壁と前記既存天井と前記既存床のいずれかの室内側の面に設けられた真空断熱材と、合板、または、硬質の発泡系断熱材を用いた胴縁と、前記胴縁の室内側の面に配設され、前記真空断熱材と前記胴縁とを室内側から覆い隠す内装材と、を備えたものである。   In order to achieve the above object, the heat insulation strengthening structure of the present invention is a heat insulation strengthening structure applied to a building having an existing wall, an existing ceiling and an existing floor forming an indoor space, A core material made of a fibrous body is sealed under reduced pressure in a gas barrier outer covering material, a vacuum heat insulating material provided on the indoor side surface of the existing wall, the existing ceiling and the existing floor, plywood, Or, a body edge using a hard foam-based heat insulating material, and an interior material disposed on the interior side surface of the body edge and covering the vacuum heat insulating material and the body edge from the indoor side, are provided. Is.

これにより、熱溶着層同士が対向するガスバリア性の外被材の間に芯材が減圧密封され
た真空断熱材と胴縁とを、室内空間を形成する壁、天井、床のいずれかの室内側の面の少なくとも一部に配設し、次に、複数枚の板状の内装材を、真空断熱材と胴縁とを室内側から覆い隠し胴縁の室内側の面と接触するように配設し、内装材を貫通して少なくとも胴縁に突き刺さる固定部材で内装材を固定対象物に対して固定することにより、現場発泡型の発泡断熱材を用いることなく、容易に施工可能で断熱性能が良好な断熱壁(断熱壁、断熱天井、断熱床)を有する建物を得ることができ、既存壁(既存壁、既存天井、既存床)を断熱壁にする場合は、既存壁(既存壁、既存天井、既存床)を解体する必要はなく、壁紙の張り替えに近いレベルで簡単に断熱強化を行うことができるため、工事期間・工事費用においても非常に有利となる効果が得られる。
As a result, the vacuum heat insulating material whose core material is sealed under reduced pressure between the gas barrier outer covering materials facing each other with the heat-welding layer and the body edge are placed in any one of the walls, ceiling, and floor forming the indoor space. Arranged on at least a part of the inner surface, and then the plurality of plate-shaped interior materials are covered with the vacuum heat insulating material and the trunk edge from the indoor side so as to be in contact with the indoor side surface of the trunk edge. By installing and fixing the interior material to the object to be fixed with a fixing member that penetrates the interior material and penetrates at least the trunk edge, it can be easily constructed and insulated without using foam-type heat insulation material on site. If you can obtain a building with heat insulating walls (heat insulating walls, heat insulating ceilings, heat insulating floors) with good performance and use existing walls (existing walls, existing ceilings, existing floors) as heat insulating walls, existing walls (existing walls) , Existing ceiling, existing floor) is not required to be dismantled, it is easy to replace the wallpaper It is possible to perform thermal insulation reinforced, very advantageous and becomes effect can be obtained even in the construction period and construction cost.

また、真空断熱材はスチレンフォーム等の汎用の断熱材に比べて断熱性能が非常に優れているため、断熱材部分の厚みを薄くでき、その結果、断熱壁(断熱壁、断熱天井、断熱床)を薄くできる。また、真空断熱材を配設する壁、天井、床を既存壁(既存壁、既存天井、既存床)にする場合は、断熱壁(断熱壁、断熱天井、断熱床)とすることによる室内側への壁面の出っ張り寸法を小さくできるので、問題なく適用可能な範囲が広く実用的である。   In addition, the vacuum insulation material has superior heat insulation performance compared to general-purpose insulation materials such as styrene foam, so the thickness of the insulation material portion can be reduced. As a result, insulation walls (insulation walls, insulation ceilings, insulation floors) ) Can be thinned. If the walls, ceilings, and floors where the vacuum insulation material is to be installed are used as existing walls (existing walls, existing ceilings, existing floors), the indoor side by using heat insulating walls (insulating walls, insulating ceilings, insulating floors) Since the protruding dimension of the wall surface can be reduced, the applicable range is wide and practical without problems.

また、本発明の断熱強化構造は、室内空間を形成する壁、天井、床のいずれかの室内側の面の少なくとも一部に真空断熱材を配設したので、断熱性能に優れ、外気温の変動が大きい場合でも、室温の変動を小さくでき、室温を所定温度に保つために、室内の空気を冷却または加熱する場合は、室内の空気を冷却または加熱するためのエネルギーが少なくて済む。特に住宅の場合は、少ない冷暖房エネルギー(冷暖房費)で快適空間を実現できる。   In addition, the heat insulation strengthening structure of the present invention is excellent in heat insulation performance because the vacuum heat insulating material is disposed on at least a part of the indoor side surface of the wall, ceiling, or floor forming the indoor space. Even when the fluctuation is large, when the room air is cooled or heated in order to reduce the room temperature fluctuation and keep the room temperature at a predetermined temperature, less energy is required to cool or heat the room air. Particularly in the case of a house, a comfortable space can be realized with a small amount of air-conditioning energy (heating and cooling costs).

本発明は、現場発泡型の発泡断熱材を用いることなく、容易に施工可能で断熱性能が良好な断熱強化構造(断熱壁、断熱天井、断熱床)を得ることができ、既存壁(既存壁、既存天井、既存床)を断熱壁にする場合は、既存壁(既存壁、既存天井、既存床)を解体する必要はなく、壁紙の張り替えに近いレベルで簡単に断熱強化を行うことができるため、工事期間・工事費用においても非常に有利となる効果が得られる。   The present invention can obtain a heat insulation strengthening structure (a heat insulation wall, a heat insulation ceiling, a heat insulation floor) that can be easily constructed and has a good heat insulation performance without using an in-situ foam type heat insulation material. , Existing ceiling (existing floor, existing floor) is insulated wall, it is not necessary to dismantle the existing wall (existing wall, existing ceiling, existing floor), and it is possible to easily insulate and reinforce at a level close to wallpaper replacement Therefore, it is possible to obtain a very advantageous effect in terms of construction period and construction cost.

また、胴縁は断熱強化構造における全体の断熱効果を高めるため、硬質の発泡系断熱材を適用しているが、合板等の剛性を有する部材を選定することもある。   Moreover, in order to improve the heat insulation effect in the heat insulation reinforcement | strengthening structure, although the hard foam type heat insulating material is applied for the trunk edge, the member which has rigidity, such as a plywood, may be selected.

また、真空断熱材はスチレンフォーム等の汎用の断熱材に比べて断熱性能が非常に優れているため、断熱材部分の厚みを薄くでき、その結果、断熱壁(断熱壁、断熱天井、断熱床)を薄くできる。また、真空断熱材を配設する壁、天井、床を既存壁(既存壁、既存天井、既存床)にする場合は、断熱壁(断熱壁、断熱天井、断熱床)とすることによる室内側への壁面の出っ張り寸法を小さくできるので、問題なく適用可能な範囲が広く実用的である。   In addition, the vacuum insulation material has superior heat insulation performance compared to general-purpose insulation materials such as styrene foam, so the thickness of the insulation material portion can be reduced. As a result, insulation walls (insulation walls, insulation ceilings, insulation floors) ) Can be thinned. If the walls, ceilings, and floors where the vacuum insulation material is to be installed are used as existing walls (existing walls, existing ceilings, existing floors), the indoor side by using heat insulating walls (insulating walls, insulating ceilings, insulating floors) Since the protruding dimension of the wall surface can be reduced, the applicable range is wide and practical without problems.

また、本発明の断熱強化構造は、室内空間を形成する既存壁、既存天井、既存床とを有する建物に適用される断熱強化構造に、真空断熱材を配設したので、断熱性能に優れ、外気温の変動が大きい場合でも、室温の変動を小さくでき、室温を所定温度に保つために、室内の空気を冷却または加熱する場合は、室内の空気を冷却または加熱するためのエネルギーが少なくて済む。特に住宅の場合は、少ない冷暖房エネルギー(冷暖房費)で快適空間を実現できる。   In addition, the heat insulation strengthening structure of the present invention is excellent in heat insulation performance because the vacuum heat insulating material is disposed in the heat insulation strengthening structure applied to a building having an existing wall, an existing ceiling, and an existing floor forming an indoor space. Even when the fluctuation of the outside air temperature is large, the fluctuation of the room temperature can be reduced, and when the room air is cooled or heated in order to keep the room temperature at a predetermined temperature, the energy for cooling or heating the room air is small. That's it. Particularly in the case of a house, a comfortable space can be realized with a small amount of air-conditioning energy (heating and cooling costs).

本発明の実施の形態1における住宅の概略断面図Schematic sectional view of a house in Embodiment 1 of the present invention 同実施の形態における住宅の壁を断熱壁にした状態を示す断面図Sectional drawing which shows the state which used the wall of the house in the embodiment as the heat insulation wall 同実施の形態における住宅の壁の室内側の面に真空断熱材と胴縁を配設した状態を示す要部断面斜視図The principal part cross-section perspective view which shows the state which has arrange | positioned the vacuum heat insulating material and the trunk edge in the indoor side surface of the wall of the house in the embodiment 同実施の形態における住宅の壁を断熱壁にした状態を示す要部断面斜視図The principal part cross-section perspective view which shows the state which used the wall of the house in the same embodiment as the heat insulation wall 同実施の形態の変形例における住宅の壁を断熱壁にした状態を示す断面図Sectional drawing which shows the state which made the wall of the house the heat insulation wall in the modification of the embodiment 同実施の形態における住宅の断熱壁に用いた真空断熱材の平面図The top view of the vacuum heat insulating material used for the heat insulation wall of the house in the embodiment 図6のE−E線断面図EE line sectional view of FIG. 同実施の形態における住宅の壁を断熱壁にする工程を示す工程図Process drawing which shows the process of making the wall of the house the heat insulation wall in the embodiment 本発明の実施の形態2における住宅の概略断面図Schematic sectional view of a house in Embodiment 2 of the present invention 同実施の形態における住宅の壁を断熱壁にした状態を示す断面図Sectional drawing which shows the state which used the wall of the house in the embodiment as the heat insulation wall 同実施の形態における住宅の壁を断熱壁にする工程を示す工程図Process drawing which shows the process of making the wall of the house the heat insulation wall in the embodiment 本発明の実施の形態3における住宅の概略断面図Schematic sectional view of a house in Embodiment 3 of the present invention 同実施の形態における住宅の壁を断熱壁にした状態を示す断面図Sectional drawing which shows the state which used the wall of the house in the embodiment as the heat insulation wall 同実施の形態における住宅の壁の室内側の面に真空断熱材と胴縁を配設した状態を示す要部断面斜視図The principal part cross-section perspective view which shows the state which has arrange | positioned the vacuum heat insulating material and the trunk edge in the indoor side surface of the wall of the house in the embodiment 同実施の形態における住宅の壁を断熱壁にした状態を示す要部断面斜視図The principal part cross-section perspective view which shows the state which used the wall of the house in the same embodiment as the heat insulation wall 同実施の形態の変形例における住宅の壁を断熱壁にした状態を示す断面図Sectional drawing which shows the state which made the wall of the house the heat insulation wall in the modification of the embodiment 同実施の形態における住宅の断熱壁に用いた真空断熱材の平面図The top view of the vacuum heat insulating material used for the heat insulation wall of the house in the embodiment 図17のA−A線における断面図Sectional drawing in the AA line of FIG. 同実施の形態における住宅の断熱壁に用いた真空断熱材の減圧密封工程を示す概略断面図Schematic sectional view showing the vacuum sealing step of the vacuum heat insulating material used for the heat insulating wall of the house in the same embodiment 同実施の形態における住宅の断熱壁に用いた真空断熱材の製造過程における外被材の外周同士を熱溶着した状態を示す平面図The top view which shows the state which heat-welded the outer periphery of the jacket material in the manufacture process of the vacuum heat insulating material used for the heat insulation wall of the house in the embodiment 図20のB−B線における断面図Sectional view taken along line BB in FIG. 図20に示された真空断熱材を恒温槽に入れて加熱する工程を示す概略断面図FIG. 20 is a schematic cross-sectional view showing a process of heating the vacuum heat insulating material shown in FIG. 20 in a thermostatic bath. 図20に示された真空断熱材を加熱装置で加熱する工程を示す概略断面図Schematic sectional view showing the process of heating the vacuum heat insulating material shown in FIG. 20 with a heating device 同実施の形態における住宅の壁を断熱壁にする工程を示す工程図Process drawing which shows the process of making the wall of the house the heat insulation wall in the embodiment 本発明の実施の形態4における住宅の断熱壁に用いた真空断熱材の平面図The top view of the vacuum heat insulating material used for the heat insulation wall of the house in Embodiment 4 of this invention 図25のC−C線における断面図Sectional drawing in the CC line of FIG. 本発明の実施の形態5における住宅の断熱壁に用いた真空断熱材の平面図The top view of the vacuum heat insulating material used for the heat insulation wall of the house in Embodiment 5 of this invention 図27のD−D線における断面図Sectional drawing in the DD line | wire of FIG. 同実施の形態における住宅の壁の室内側の面に真空断熱材と胴縁を配設する工程を示す工程図Process drawing which shows the process of arrange | positioning a vacuum heat insulating material and a trunk edge in the indoor side surface of the wall of the house in the embodiment 本発明の実施の形態6における住宅の壁の室内側の面に真空断熱材と胴縁を配設する工程を示す工程図Process drawing which shows the process of arrange | positioning a vacuum heat insulating material and a trunk edge in the indoor side surface of the wall of the house in Embodiment 6 of this invention. 同実施の形態における住宅の壁の室内側の面に真空断熱材を配設する工程を示す要部断面斜視図The principal part cross-section perspective view which shows the process of arrange | positioning a vacuum heat insulating material in the surface of the indoor side of the wall of the house in the embodiment 従来の住宅の断熱壁の概略断面図Schematic cross-sectional view of conventional heat insulation wall 従来の真空断熱材の断面図Cross section of conventional vacuum insulation

本発明の請求項1に記載の断熱強化構造は、室内空間を形成する既存壁、既存天井、既存床とを有する建物に適用される断熱強化構造であって、前記断熱強化構造は、ガスバリア性の外被材の中に繊維体からなる芯材が減圧密封され、前記既存壁と前記既存天井と前記既存床のいずれかの室内側の面に設けられた真空断熱材と、合板、または、硬質の発泡系断熱材を用いた胴縁と、前記胴縁の室内側の面に配設され、前記真空断熱材と前記胴縁とを室内側から覆い隠す内装材と、を備えたものである。   The heat insulation strengthening structure according to claim 1 of the present invention is a heat insulation strengthening structure applied to a building having an existing wall, an existing ceiling, and an existing floor forming an indoor space, and the heat insulation strengthening structure has a gas barrier property. A core material made of a fibrous body is sealed under reduced pressure in the outer cover material, a vacuum heat insulating material provided on the indoor side surface of the existing wall, the existing ceiling, and the existing floor, and plywood, or A body rim using a hard foam-based heat insulating material, and an interior material disposed on the interior side surface of the body rim to cover the vacuum heat insulating material and the body rim from the indoor side. is there.

これにより、現場発泡型の発泡断熱材を用いることなく、容易に施工可能で断熱性能が
良好な断熱強化構造(断熱壁、断熱天井、断熱床)を得ることができ、既存壁(既存壁、既存天井、既存床)を断熱壁にする場合は、既存壁(既存壁、既存天井、既存床)を解体する必要はなく、壁紙の張り替えに近いレベルで簡単に断熱強化を行うことができるため、工事期間・工事費用においても非常に有利となる効果が得られる。
This makes it possible to obtain a heat insulation strengthening structure (heat insulation wall, heat insulation ceiling, heat insulation floor) that can be easily installed and has good heat insulation performance without using an in-situ foam heat insulation material. When using existing ceilings and floors as heat insulation walls, it is not necessary to dismantle the existing walls (existing walls, existing ceilings, and existing floors), and it is possible to easily insulate and reinforce at a level close to wallpaper replacement. The construction period and construction cost can be very advantageous.

また、胴縁は断熱強化構造における全体の断熱効果を高めるため、硬質の発泡系断熱材を適用しているが、合板等の剛性を有する部材を選定することもある。   Moreover, in order to improve the heat insulation effect in the heat insulation reinforcement | strengthening structure, although the hard foam type heat insulating material is applied for the trunk edge, the member which has rigidity, such as a plywood, may be selected.

但し、硬質の発泡系断熱材は断熱性と内装材を固定するに要する剛性を有するため胴縁には好適である。   However, since the hard foam heat insulating material has heat insulating properties and rigidity required to fix the interior material, it is suitable for the trunk edge.

また、真空断熱材はスチレンフォーム等の汎用の断熱材に比べて断熱性能が非常に優れているため、断熱材部分の厚みを薄くでき、その結果、断熱壁(断熱壁、断熱天井、断熱床)を薄くできる。また、真空断熱材を配設する壁、天井、床を既存壁(既存壁、既存天井、既存床)にする場合は、断熱壁(断熱壁、断熱天井、断熱床)とすることによる室内側への壁面の出っ張り寸法を小さくできるので、問題なく適用可能な範囲が広く実用的である。   In addition, the vacuum insulation material has superior heat insulation performance compared to general-purpose insulation materials such as styrene foam, so the thickness of the insulation material portion can be reduced. As a result, insulation walls (insulation walls, insulation ceilings, insulation floors) ) Can be thinned. If the walls, ceilings, and floors where the vacuum insulation material is to be installed are used as existing walls (existing walls, existing ceilings, existing floors), the indoor side by using heat insulating walls (insulating walls, insulating ceilings, insulating floors) Since the protruding dimension of the wall surface can be reduced, the applicable range is wide and practical without problems.

また、本発明の断熱強化構造は、室内空間を形成する既存壁、既存天井、既存床とを有する建物に適用される断熱強化構造に、真空断熱材を配設したので、断熱性能に優れ、外気温の変動が大きい場合でも、室温の変動を小さくでき、室温を所定温度に保つために、室内の空気を冷却または加熱する場合は、室内の空気を冷却または加熱するためのエネルギーが少なくて済む。特に住宅の場合は、少ない冷暖房エネルギー(冷暖房費)で快適空間を実現できる。   In addition, the heat insulation strengthening structure of the present invention is excellent in heat insulation performance because the vacuum heat insulating material is disposed in the heat insulation strengthening structure applied to a building having an existing wall, an existing ceiling, and an existing floor forming an indoor space. Even when the fluctuation of the outside air temperature is large, the fluctuation of the room temperature can be reduced, and when the room air is cooled or heated in order to keep the room temperature at a predetermined temperature, the energy for cooling or heating the room air is small. That's it. Particularly in the case of a house, a comfortable space can be realized with a small amount of air-conditioning energy (heating and cooling costs).

本発明の請求項2に記載の断熱強化構造は、請求項1に記載の発明において、前記内装材を貫通して少なくとも前記胴縁に突き刺さることで前記内装材を固定対象物に固定する固定部材を備えたものである。   The heat insulation strengthening structure according to claim 2 of the present invention is the fixing member for fixing the interior material to the object to be fixed by penetrating the interior material and piercing at least the trunk edge in the invention according to claim 1. It is equipped with.

これにより、請求項1における発明の効果に加えて、内装材が固定されるので、室内空間を形成する既存壁、既存天井、既存床に対して内装材が固定され、内装材の固定に関する安定性を高めることができる。   Thereby, in addition to the effect of the invention in claim 1, since the interior material is fixed, the interior material is fixed to the existing wall, the existing ceiling, and the existing floor forming the indoor space, and the stability regarding the fixing of the interior material Can increase the sex.

本発明の請求項3に記載の断熱強化構造は、請求項2に記載の発明において、隣接する前記内装材の端部同士を突き合わせた突合せ部の反室内側には前記胴縁があり、隣接する前記内装材の端部同士を突き合わせた突合せ部の反室内側に位置する前記胴縁には、隣接する一方の前記内装材の前記突合せ部近傍を貫通する前記固定部材と隣接する他方の前記内装材の前記突合せ部近傍を貫通する前記固定部材の両方が突き刺さることを特徴とするものである。   According to a third aspect of the present invention, there is provided the heat insulation strengthening structure according to the second aspect, wherein the trunk edge is provided on the opposite side of the abutting portion where the ends of the adjacent interior materials are abutted with each other. The body edge located on the opposite side of the abutting portion where the end portions of the interior material are abutted to each other, on the other side adjacent to the fixing member penetrating through the vicinity of the abutting portion of the adjacent interior material Both the fixing members penetrating the vicinity of the butted portion of the interior material are pierced.

これにより、内装材を安定的に固定できるとともに、内装材の突合せ部において、室内側より押圧されても内装材間に段差が発生することがなく、施工構造の品位を確保することができる。   As a result, the interior material can be stably fixed, and even if the interior material is pressed from the indoor side at the butting portion of the interior material, no step is generated between the interior materials, and the quality of the construction structure can be ensured.

次に、真空断熱材の構成材料について詳細に説明する。   Next, the constituent materials of the vacuum heat insulating material will be described in detail.

芯材に使用する材料は、気相比率90%前後の多孔体をシート状または板状に加工したものであり、工業的に利用できるものとして、発泡体、粉体、および繊維体等がある。これらは、その使用用途や必要特性に応じて公知の材料を使用することができる。   The material used for the core material is obtained by processing a porous body having a gas phase ratio of about 90% into a sheet or plate, and industrially usable materials include foams, powders, and fiber bodies. . These can use a well-known material according to the use use and required characteristic.

このうち、発泡体としては、ウレタンフォーム、スチレンフォーム、フェノールフォーム等の連続気泡体が利用できる。また、粉体としては、無機系、有機系、およびこれらの混合物を利用できるが、工業的には、乾式シリカ、湿式シリカ、パーライト等を主成分とするものが使用できる。   Among these, as the foam, open-cell bodies such as urethane foam, styrene foam, and phenol foam can be used. In addition, inorganic, organic, and mixtures thereof can be used as the powder, but industrially, powders mainly composed of dry silica, wet silica, pearlite, and the like can be used.

また、繊維体としては、無機系、有機系、およびこれらの混合物が利用できるが、コストと断熱性能の観点から無機繊維が有利である。無機繊維の一例としては、グラスウール、グラスファイバー、アルミナ繊維、シリカアルミナ繊維、シリカ繊維、ロックウール等、公知の材料を使用することができる。   In addition, inorganic, organic, and mixtures thereof can be used as the fibrous body, but inorganic fibers are advantageous from the viewpoint of cost and heat insulation performance. As an example of the inorganic fiber, a known material such as glass wool, glass fiber, alumina fiber, silica alumina fiber, silica fiber, rock wool, or the like can be used.

また、これら、発泡体、粉体、および繊維体等の混合物も適用することができる。   In addition, mixtures of these foams, powders, fiber bodies and the like can also be applied.

ただし、芯材は、厚さが3〜12mm程度で、外被材同士を熱溶着させる時の熱で、気相比率が減少しにくいものが好ましい。   However, it is preferable that the core material has a thickness of about 3 to 12 mm and the gas phase ratio is less likely to be reduced by heat when the jacket materials are thermally welded together.

外被材に使用するラミネートフィルムは、最内層を熱溶着層とし、中問層にはガスバリア層として、金属箔、或いは金属蒸着層を有し、最外層には表面保護層を設けたラミネートフィルムが適用できる。また、ラミネートフィルムは、金属箔を有するラミネートフィルムと金属蒸着層を有するラミネートフィルムの2種類のラミネートフィルムを組み合わせて適用しても良い。   The laminate film used for the jacket material is a laminate film in which the innermost layer is a heat-welded layer, the middle layer is a gas barrier layer, a metal foil or a metal vapor-deposited layer, and the outermost layer is provided with a surface protective layer Is applicable. In addition, the laminate film may be applied by combining two types of laminate films, ie, a laminate film having a metal foil and a laminate film having a metal vapor deposition layer.

なお、熱溶着層としては、低密度ポリエチレンフィルム、鎖状低密度ポリエチレンフィルム、高密度ポリエチレンフィルム、ポリプロピレンフィルム、ポリアクリロニトリルフィルム、無延伸ポリエチレンテレフタレートフィルム、エチレンービニルアルコール共重合体フィルム、或いはそれらの混合体等を用いることができる。   In addition, as a heat welding layer, a low density polyethylene film, a chain low density polyethylene film, a high density polyethylene film, a polypropylene film, a polyacrylonitrile film, an unstretched polyethylene terephthalate film, an ethylene-vinyl alcohol copolymer film, or those A mixture or the like can be used.

表面保護層としては、ナイロンフィルム、ポリエチレンテレフタレートフィルム、ポリプロピレンフィルムの延伸加工品など、公知の材料が利用できる。   As the surface protective layer, known materials such as nylon film, polyethylene terephthalate film, and stretched polypropylene film can be used.

以下、本発明の実施の形態について、図面を参照しながら説明するが、先に説明した実施の形態と同一構成については同一符号を付して、その詳細な説明は省略する。なお、これらの実施の形態によって本発明が限定されるものではない。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. However, the same components as those of the above-described embodiments will be denoted by the same reference numerals, and detailed description thereof will be omitted. Note that the present invention is not limited to these embodiments.

(実施の形態1)
図1は本発明の実施の形態1における住宅の概略断面図、図2は同実施の形態における住宅の壁を断熱壁にした状態を示す断面図、図3は同実施の形態における住宅の壁の室内側の面に真空断熱材と胴縁を配設した状態を示す要部断面斜視図、図4は同実施の形態における住宅の壁を断熱壁にした状態を示す要部断面斜視図、図5は同実施の形態の変形例における住宅の壁を断熱壁にした状態を示す断面図である。
(Embodiment 1)
1 is a schematic cross-sectional view of a house in Embodiment 1 of the present invention, FIG. 2 is a cross-sectional view showing a state in which the wall of the house in the embodiment is a heat insulating wall, and FIG. 3 is a wall of the house in the same embodiment FIG. 4 is a cross-sectional perspective view of the main part showing a state in which the wall of the house in the same embodiment is used as a heat-insulating wall. FIG. 5 is a cross-sectional view showing a state in which the wall of the house in the modified example of the embodiment is a heat insulating wall.

また、図6は同実施の形態における住宅の断熱壁に用いた真空断熱材の平面図、図7は図6のE−E線における断面図、図8は同実施の形態における住宅の壁を断熱壁にする工程を示す工程図である。   6 is a plan view of the vacuum heat insulating material used for the heat insulating wall of the house in the embodiment, FIG. 7 is a cross-sectional view taken along the line EE of FIG. 6, and FIG. 8 is a wall of the house in the embodiment. It is process drawing which shows the process made into a heat insulation wall.

本発明の実施の形態1における建物の一例としての住宅1は、図1における壁2、天井3、床4に対して断熱強化構造5を有するものである。断熱強化構造5を有する壁2は、一階であっても二階であってもよく、階数は問わない。また室外側は屋外であっても屋内であってもよいが、一般的に室内外の温度差が大きくなるので、室外側が屋外となる方が本発明における効果は高い。   The house 1 as an example of the building in Embodiment 1 of this invention has the heat insulation reinforcement | strengthening structure 5 with respect to the wall 2, the ceiling 3, and the floor 4 in FIG. The wall 2 having the heat insulation strengthening structure 5 may be the first floor or the second floor, and the number of floors is not limited. The outdoor side may be outdoors or indoors. However, since the temperature difference between the indoor and outdoor is generally large, the effect of the present invention is higher when the outdoor side is outdoor.

また、断熱強化構造5は住宅全体に対して構築するだけでなく、居住者が主に生活するする空間だけに構築することも可能である。   Moreover, the heat insulation reinforcement | strengthening structure 5 is not only constructed | assembled with respect to the whole house, It is also possible to construct only in the space where a resident mainly lives.

図2、図3、図4、図6、図7、図8に示すように、本実施の形態の住宅1は、室内空間を形成する壁2、天井3、床4と、壁2と天井3と床4のいずれかの室内側の面の少なくとも一部に配設された真空断熱材6と、壁2と天井3と床4のいずれかの室内側の面に対して垂直の方向において真空断熱材6と重なり合わないように配設された胴縁7と、胴縁7の室内側の面と接触するように配設され真空断熱材6と胴縁7とを室内側から覆い隠す複数枚の板状の石膏ボードからなる内装材8a,8bと、内装材8a,8bを貫通して胴縁7に突き刺さり内装材8a,8bを固定する固定部材26とを有する建物である。   As shown in FIGS. 2, 3, 4, 6, 7, and 8, the house 1 of the present embodiment includes a wall 2, a ceiling 3, a floor 4, and a wall 2 and a ceiling that form an indoor space. In a direction perpendicular to the indoor surface of any one of the wall 2, the ceiling 3, and the floor 4, the vacuum heat insulating material 6 disposed on at least a part of the indoor surface of any one of the floor 3 and the floor 4 The trunk edge 7 disposed so as not to overlap the vacuum heat insulating material 6 and the vacuum heat insulating material 6 and the trunk edge 7 disposed so as to come into contact with the interior side surface of the trunk edge 7 are covered from the indoor side. It is a building having interior materials 8a and 8b made of a plurality of plate-like gypsum boards and a fixing member 26 that penetrates the interior materials 8a and 8b and sticks to the trunk edge 7 to fix the interior materials 8a and 8b.

また、隣接する内装材8a,8bの端部同士を突き合わせた突合せ部9の反室内側には胴縁7があり、隣接する内装材8a,8bの端部同士を突き合わせた突合せ部9の反室内側に位置する胴縁7には、隣接する一方の内装材8aの突合せ部9近傍を貫通する固定部材26と隣接する他方の内装材8bの突合せ部9近傍を貫通する固定部材26の両方が突き刺さっている。   There is a trunk edge 7 on the opposite side of the abutting portion 9 where the ends of the adjacent interior materials 8a and 8b are abutted, and the opposite end of the abutting portion 9 where the ends of the adjacent interior materials 8a and 8b are abutted. Both the fixing member 26 penetrating the vicinity of the butting portion 9 of the adjacent one of the interior materials 8a and the fixing member 26 penetrating the vicinity of the butting portion 9 of the other adjacent interior material 8b are provided on the body edge 7 located on the indoor side. Is stuck.

また、真空断熱材6は、直方形の芯材11をガスバリア性を有する外被材12で覆い、減圧密封したものである。   In addition, the vacuum heat insulating material 6 is obtained by covering a rectangular core material 11 with a covering material 12 having gas barrier properties and sealing under reduced pressure.

また、胴縁7は真空断熱材6の芯材11と略同一の厚みを有する。胴縁7の厚みは真空断熱材6の芯材11の厚みと等しいので、内装材8a,8bと胴縁7とは突合せ部9の直下で接触しており、内装材8a,8bと胴縁7との間に隙間のない充填構造が形成される。   Moreover, the trunk edge 7 has substantially the same thickness as the core material 11 of the vacuum heat insulating material 6. Since the thickness of the trunk edge 7 is equal to the thickness of the core 11 of the vacuum heat insulating material 6, the interior materials 8a, 8b and the trunk edge 7 are in contact directly under the butting portion 9, and the interior materials 8a, 8b and the trunk edge are in contact with each other. A filling structure without a gap is formed.

なお、本実施の形態では、住宅の壁2に対する説明をしているが、天井3及び床4と置き換えても、同等の効果を発現するため、天井3及び床4の実施の形態は省略する。壁2は、所定間隔で並んだ横断面が長方形の柱10の室内側の面に内面板2aを設け、柱10の室外側の面に外面板2bを設けたものである。   In the present embodiment, the description has been given for the wall 2 of the house. However, the embodiment of the ceiling 3 and the floor 4 is omitted in order to achieve the same effect even if the ceiling 3 and the floor 4 are replaced. . The wall 2 is provided with an inner surface plate 2 a on the indoor side surface of the pillar 10 having a rectangular cross section arranged at predetermined intervals, and an outer surface plate 2 b on the outer surface of the column 10.

本実施の形態では、内装材8a,8bに石膏ボードを用いているが、剛性を有し、断熱強化構造(断熱壁)5の室内側面を仕上ることができるものであれば、他のボードを選定しても構わない。また、内装材8a,8bの上には壁紙で仕上ることで、外観品位を向上させることができる。   In this embodiment, gypsum boards are used for the interior materials 8a and 8b, but other boards can be used as long as they have rigidity and can finish the indoor side surface of the heat-insulating and reinforcing structure (heat-insulating wall) 5. You may choose. Moreover, the appearance quality can be improved by finishing the interior materials 8a and 8b with wallpaper.

胴縁7は断熱強化構造5における全体の断熱効果を高めるため、硬質の発泡系断熱材を適用しているが、合板等の剛性を有する部材を選定することもある。但し、硬質の発泡系断熱材は断熱性と内装材8a,8bを固定するに要する剛性を有するため胴縁7には好適である。   The body edge 7 uses a hard foam-based heat insulating material in order to enhance the overall heat insulating effect in the heat insulating reinforcing structure 5, but a rigid member such as a plywood may be selected. However, the hard foamed heat insulating material is suitable for the body edge 7 because it has heat insulating properties and rigidity required to fix the interior materials 8a and 8b.

また、胴縁7は本実施の形態においては、縦方向(鉛直方向または上下方向)に配置しているが、横方向(水平方向または左右方向)に配置させても構わない。更に縦方向及び横方向と同時に胴縁7を配置しても構わない。   Further, in the present embodiment, the trunk edge 7 is arranged in the vertical direction (vertical direction or vertical direction), but may be arranged in the horizontal direction (horizontal direction or horizontal direction). Furthermore, you may arrange | position the trunk edge 7 simultaneously with the vertical direction and a horizontal direction.

図6は本実施の形態で用いた真空断熱材6を示している。真空断熱材6は基本的に芯材11と外被材12とで構成されており、熱溶着部14によって芯材11を減圧密封させている。芯材11は気相比率が90%前後の多孔体を用いており、気相部の真空度を高めるべく、外被材12にて減圧密封されている。   FIG. 6 shows the vacuum heat insulating material 6 used in the present embodiment. The vacuum heat insulating material 6 is basically composed of a core material 11 and a cover material 12, and the core material 11 is sealed under reduced pressure by a heat welding part 14. The core material 11 uses a porous body having a gas phase ratio of about 90%, and is sealed under reduced pressure with an outer cover material 12 in order to increase the degree of vacuum in the gas phase portion.

芯材11としては、工業的に利用できるものとして、粉体、発泡体、繊維体等があり、
その使用用途や必要特性に応じて公知の材料を利用することができる。
Examples of the core material 11 that can be used industrially include powders, foams, and fiber bodies.
A well-known material can be utilized according to the intended use and required characteristics.

粉体としては乾式シリカ、湿式シリカ、パーライト等を主成分とするもの、発泡体としてはポリウレタンフォーム、ポリスチレンフォーム、ポリフェノールフォーム等の連続気泡体、繊維体としてはグラスウール、グラスファイバー、アルミナ繊維、シリカアルミナ繊維、シリカ繊維、ロックウール等が挙げられる。ただし、外被材12同士を熱溶着させる時の熱で、気相比率が減少しにくいものが好ましい。   Powders are mainly composed of dry silica, wet silica, pearlite, etc., foams are open-celled bodies such as polyurethane foam, polystyrene foam, polyphenol foam, etc., and fiber bodies are glass wool, glass fiber, alumina fiber, silica Alumina fiber, silica fiber, rock wool, etc. are mentioned. However, it is preferable that the gas phase ratio is less likely to decrease due to heat generated when the outer covering materials 12 are heat-welded.

図7に示すように、外被材12は複層構造を有しており、芯材11側に熱溶着層13、中間層にガスバリア層、最外表面層に保護層で構成されている。熱溶着層13は、真空空間中で加熱加圧されることで外被材12の内部にある芯材11を減圧密封するものであり、加熱加圧された箇所は熱溶着部14が形成される。   As shown in FIG. 7, the jacket material 12 has a multilayer structure, and is composed of a heat welding layer 13 on the core material 11 side, a gas barrier layer on the intermediate layer, and a protective layer on the outermost surface layer. The heat-welded layer 13 heats and pressurizes in the vacuum space to seal the core material 11 inside the jacket material 12 under reduced pressure, and a heat-welded portion 14 is formed at the heat-pressed portion. The

なお、外被材12のガスバリア層は外被材12の表面を通じての芯材11への空気の侵入を防ぐものであり、保護層は外被材12の表面における埃や塵等による傷つきや、摩擦、折り曲げ、さらには芯材11による突き刺し等によるピンホールの発生を防ぐものである。   The gas barrier layer of the jacket material 12 prevents air from entering the core material 11 through the surface of the jacket material 12, and the protective layer is damaged by dust or dust on the surface of the jacket material 12, This prevents the occurrence of pinholes due to friction, bending, and piercing by the core material 11.

このようにして作製した真空断熱材6の熱伝導率は、平均温度24℃において、0.0015〜0.0040W/m・Kであり、汎用的な断熱材である硬質ウレタンフォームの約6〜16倍の断熱性能である。   The thermal conductivity of the vacuum heat insulating material 6 produced in this way is 0.0015 to 0.0040 W / m · K at an average temperature of 24 ° C., which is about 6 to about that of a rigid urethane foam that is a general-purpose heat insulating material. The heat insulation performance is 16 times.

本実施の形態で用いるは、真空断熱材6の芯材11は一つで構成されるが、芯材11の数はいくつであってもよい。二つ以上であってもよい。芯材11の数量については、住宅の間取り等に応じて、適宜、適正化を図ることが重要である。   Although the core material 11 of the vacuum heat insulating material 6 is comprised by one used in this Embodiment, the number of the core materials 11 may be any number. There may be two or more. About the quantity of the core material 11, it is important to aim at appropriateness according to the floor plan etc. of a house.

なお、真空断熱材については、実施の形態3で用いる真空断熱材を用いることも可能である。   In addition, about a vacuum heat insulating material, it is also possible to use the vacuum heat insulating material used in Embodiment 3.

以下に断熱強化構造(断熱壁)5について図8をもとに詳述する。   Below, the heat insulation reinforcement | strengthening structure (heat insulation wall) 5 is explained in full detail based on FIG.

まず、胴縁7を壁2の室内側の面に対して、固定部材25で固定する。本実施の形態では胴縁7は柱10に突き刺さることで保持されている。ただし、胴縁7を固定する固定部材25は柱10に突き刺さらないこともある。   First, the trunk edge 7 is fixed to the indoor side surface of the wall 2 by the fixing member 25. In the present embodiment, the trunk edge 7 is held by being pierced into the pillar 10. However, the fixing member 25 that fixes the trunk edge 7 may not pierce the pillar 10.

真空断熱材6は、壁2の室内側の面に対して、壁2に垂直の方向において胴縁7と重なり合わないように接着部材30で固定される。ここで接着部材30としては両面テープを用いている。真空断熱材6の固定に対しては、接着部材30のほか、釘、ビス等の部材を用いることも可能であるが、真空断熱材6の真空維持が図れるように熱溶着部14より芯材側に部材が突き刺さらないようにしなければならない。   The vacuum heat insulating material 6 is fixed to the indoor side surface of the wall 2 with an adhesive member 30 so as not to overlap the trunk edge 7 in a direction perpendicular to the wall 2. Here, a double-sided tape is used as the adhesive member 30. For fixing the vacuum heat insulating material 6, it is possible to use a member such as a nail or a screw in addition to the adhesive member 30, but the core material from the heat-welded portion 14 can maintain the vacuum of the vacuum heat insulating material 6. It must be ensured that no part pierces the side.

このとき、壁2の表面の突起物や壁2の表面に付着した異物で、壁2に密着する芯材部の外被材12が傷つかないように、予め、真空断熱材6を配設する面を平滑面にしておくことが望ましい。   At this time, the vacuum heat insulating material 6 is disposed in advance so that protrusions on the surface of the wall 2 and foreign matters attached to the surface of the wall 2 do not damage the outer cover material 12 of the core member that is in close contact with the wall 2. It is desirable to make the surface smooth.

ここで、図5の変形例で示すように、断面で見たときに真空断熱材6における外被材12のみで構成される部位を折り曲げて真空断熱材6を固定することもある。なお、外被材12の折り曲げる方向は室内側でも室外側でもよい。   Here, as shown in the modification of FIG. 5, the vacuum heat insulating material 6 may be fixed by bending a portion of the vacuum heat insulating material 6 that is composed only of the jacket material 12 when viewed in cross section. In addition, the direction in which the jacket 12 is bent may be the indoor side or the outdoor side.

次に、複数枚の板状の内装材8a,8bを、真空断熱材6と胴縁7とを室内側から覆い
隠し胴縁7の室内側の面と接触するように配置し、内装材8a,8bを貫通して胴縁7に突き刺さる固定部材26で、内装材8a,8bを胴縁7に固定する。
Next, the plurality of plate-like interior materials 8a and 8b are arranged so as to cover the vacuum heat insulating material 6 and the trunk edge 7 from the indoor side so as to be in contact with the interior side surface of the trunk edge 7, and thereby the interior material 8a. , 8b, and the interior member 8a, 8b is fixed to the trunk edge 7 by a fixing member 26 that penetrates the trunk edge 7.

固定部材25,26としては、タッカー、釘、ビス等の固定対象を貫通したり突き刺さったりして、打ち付けるものであればよい。   As the fixing members 25 and 26, any member that penetrates or pierces a fixing target such as a tucker, a nail, or a screw may be used.

以上のように、本実施の形態の住宅1は、室内空間を形成する壁2、天井3、床4と、熱溶着層13同士が対向するガスバリア性でフレキシブルな外被材12の間に芯材11が減圧密封され壁2と天井3と床4のいずれかの室内側の面の少なくとも一部に固定された真空断熱材6及び胴縁7と、胴縁7の室内側の面と接触するように配設され真空断熱材6と胴縁7とを室内側から覆い隠す複数枚の板状の内装材8a,8bと、内装材8a,8bを貫通して少なくとも胴縁7に突き刺さることで内装材8a,8bを固定対象物である胴縁7に固定する固定部材26とを有する建物(住宅1)であって、隣接する内装材8a,8bの端部同士を突き合わせた突合せ部9の反室内側には胴縁7があり、隣接する内装材8a,8bの端部同士を突き合わせた突合せ部9の反室内側に位置する胴縁7には、隣接する一方の内装材8aの突合せ部9近傍を貫通する固定部材26と隣接する他方の内装材8bの突合せ部9近傍を貫通する固定部材26の両方が突き刺さるものである。   As described above, the house 1 according to the present embodiment has a core between the wall 2, ceiling 3, and floor 4 that form the indoor space, and the gas barrier and flexible outer covering material 12 that faces the heat welding layers 13. The material 11 is sealed under reduced pressure and is fixed to at least a part of the indoor side surface of the wall 2, the ceiling 3, or the floor 4, and contacts the indoor side surface of the cylindrical edge 7. A plurality of plate-like interior materials 8a, 8b that cover the vacuum heat insulating material 6 and the body edge 7 from the indoor side, and penetrate the interior materials 8a, 8b and penetrate at least the body edge 7. In the building (house 1) having the fixing member 26 for fixing the interior materials 8a and 8b to the trunk edge 7 which is an object to be fixed, the abutting portion 9 where the ends of the adjacent interior materials 8a and 8b are butted together. There is a trunk edge 7 on the opposite side of the interior, and the ends of adjacent interior materials 8a and 8b are abutted against each other The trunk edge 7 located on the opposite side of the butt portion 9 to the inner side of the butt portion 9 has a fixing member 26 passing through the vicinity of the butt portion 9 of one adjacent interior material 8a and the vicinity of the butt portion 9 of the other interior material 8b adjacent to each other. Both of the fixing members 26 that penetrate are pierced.

これにより、熱溶着層13同士が対向するガスバリア性でフレキシブルな外被材12の間に芯材11が減圧密封された真空断熱材6と胴縁7とを、室内空間を形成する壁2、天井3、床4のいずれかの室内側の面の少なくとも一部に配設し、次に、複数枚の板状の内装材8a,8bを、真空断熱材6と胴縁7とを室内側から覆い隠し胴縁7の室内側の面と接触するように配設し、内装材8a,8bを貫通して少なくとも胴縁7に突き刺さる固定部材26で内装材8a,8bを固定対象物(胴縁7)に対して固定することにより、現場発泡型の発泡断熱材を用いることなく、容易に施工可能で断熱性能が良好な断熱壁(断熱壁、断熱天井、断熱床)を有する建物(住宅1)を得ることができ、既存壁(既存壁、既存天井、既存床)を断熱壁にする場合は、既存壁(既存壁、既存天井、既存床)を解体する必要はなく、壁紙の張り替えに近いレベルで簡単に断熱強化を行うことができるため、工事期間・工事費用においても非常に有利となる効果が得られる。   Thereby, the wall 2 which forms the indoor space with the vacuum heat insulating material 6 and the trunk edge 7 in which the core material 11 is sealed under reduced pressure between the gas barrier property flexible outer covering material 12 facing the heat welding layers 13, Arranged on at least a part of the indoor side surface of either the ceiling 3 or the floor 4, and then, the plurality of plate-like interior materials 8 a and 8 b, the vacuum heat insulating material 6 and the trunk edge 7 are indoors The interior material 8a, 8b is fixed to an object to be fixed by a fixing member 26 which is disposed so as to be in contact with the interior side surface of the cover body edge 7 and which penetrates at least the body edge 7 through the interior materials 8a, 8b. By fixing to the edge 7), a building (house) having a heat insulating wall (heat insulating wall, heat insulating ceiling, heat insulating floor) that can be easily constructed and has good heat insulating performance without using an in-situ foam type heat insulating material 1) can be obtained, and existing walls (existing walls, existing ceilings, existing floors) are used as heat insulating walls. In this case, it is not necessary to dismantle the existing walls (existing walls, existing ceilings, existing floors), and it is possible to easily insulate the walls at a level close to the replacement of the wallpaper. The effect becomes.

また、真空断熱材6はスチレンフォーム等の汎用の断熱材に比べて断熱性能が非常に優れているため、断熱材部分の厚みを薄くでき、その結果、断熱壁(断熱壁、断熱天井、断熱床)を薄くできる。また、真空断熱材6を配設する壁2、天井3、床4を既存壁(既存壁、既存天井、既存床)にする場合は、断熱壁(断熱壁、断熱天井、断熱床)とすることによる室内側への壁面の出っ張り寸法を小さくできるので、問題なく適用可能な範囲が広く実用的である。   In addition, since the vacuum heat insulating material 6 has much better heat insulating performance than general-purpose heat insulating materials such as styrene foam, the thickness of the heat insulating material portion can be reduced. As a result, the heat insulating wall (heat insulating wall, heat insulating ceiling, heat insulating material) The floor can be made thinner. Moreover, when using the wall 2, the ceiling 3, and the floor 4 on which the vacuum heat insulating material 6 is disposed as an existing wall (existing wall, existing ceiling, existing floor), the insulating wall (insulating wall, insulating ceiling, insulating floor) is used. Therefore, the projecting dimension of the wall surface to the indoor side can be reduced, and the applicable range without problems is wide and practical.

また、建物(住宅1)は、室内空間を形成する壁2、天井3、床4のいずれかの室内側の面の少なくとも一部に真空断熱材6を配設したので、断熱性能に優れ、外気温の変動が大きい場合でも、室温の変動を小さくでき、室温を所定温度に保つために、室内の空気を冷却または加熱する場合は、室内の空気を冷却または加熱するためのエネルギーが少なくて済む。特に住宅の場合は、少ない冷暖房エネルギー(冷暖房費)で快適空間を実現できる。   Moreover, since the building (house 1) is provided with the vacuum heat insulating material 6 on at least a part of the indoor side surface of the wall 2, the ceiling 3, or the floor 4 forming the indoor space, the heat insulating performance is excellent. Even when the fluctuation of the outside air temperature is large, the fluctuation of the room temperature can be reduced, and when the room air is cooled or heated in order to keep the room temperature at a predetermined temperature, the energy for cooling or heating the room air is small. That's it. Particularly in the case of a house, a comfortable space can be realized with a small amount of air-conditioning energy (heating and cooling costs).

内装材8a,8bは胴縁7の室内側の面と接触するように配設され、隣接する内装材8a,8bの端部同士を突き合わせた突合せ部9の反室内側には胴縁7があり、隣接する内装材8a,8bの端部同士を突き合わせた突合せ部9の反室内側に位置する胴縁7には、隣接する一方の内装材8aの突合せ部9近傍を貫通する固定部材26と隣接する他方の内装材8bの突合せ部9近傍を貫通する固定部材26の両方が貫通しているので、内装材8a,8bを安定的に固定できるとともに、内装材8a,8bの突合せ部9において、室内
側より押圧されても内装材間に段差が発生することがなく、施工構造の品位を確保することができる。
The interior materials 8a and 8b are disposed so as to come into contact with the interior side surface of the trunk edge 7, and the interior edge 7 of the abutting portion 9 where the ends of the adjacent interior materials 8a and 8b abut each other is provided. There is a fixing member 26 penetrating through the vicinity of the abutting portion 9 of one adjacent interior material 8a at the barrel edge 7 located on the inner side of the abutting portion 9 where the end portions of the adjacent interior materials 8a and 8b abut each other. Since both of the fixing members 26 penetrating the vicinity of the butting portion 9 of the other interior material 8b adjacent to each other are penetrating, the interior materials 8a and 8b can be stably fixed, and the butting portion 9 of the interior materials 8a and 8b. However, even if pressed from the indoor side, no step is generated between the interior materials, and the quality of the construction structure can be ensured.

また、胴縁7は室内空間を形成する壁2、天井3、床4と内装材8a,8bとの間に配置され、かつ隣接する真空断熱材6の間に配置されており、胴縁7は、壁2、天井3、床4と内装材8a,8bとの間に配置されているので、内装材8a,8bを貫通する固定部材26が、胴縁7に突き刺さるので、内装材8a,8bの固定を強固なものとできる。   In addition, the trunk edge 7 is disposed between the wall 2, ceiling 3, floor 4 and the interior materials 8a and 8b forming the indoor space, and is disposed between the adjacent vacuum heat insulating materials 6, and the trunk edge 7 Is arranged between the wall 2, the ceiling 3, the floor 4 and the interior materials 8a and 8b, and the fixing member 26 penetrating the interior materials 8a and 8b pierces the trunk edge 7, so that the interior materials 8a, The fixing of 8b can be made strong.

また、胴縁7は、壁2、天井3、床4のいずれかの面に対して垂直の方向において、真空断熱材6と重なり合わないので、胴縁7を真空断熱材6の表面における非平滑面ではなく壁2、天井3、床4の平滑面に対して配置でき、胴縁7の施工構造の品質を確保することができる。   Further, since the trunk edge 7 does not overlap the vacuum heat insulating material 6 in a direction perpendicular to any one of the wall 2, the ceiling 3, and the floor 4, the trunk edge 7 does not overlap the surface of the vacuum heat insulating material 6. It can arrange | position with respect to the smooth surface of the wall 2, the ceiling 3, and the floor 4 instead of a smooth surface, and the quality of the construction structure of the trunk edge 7 can be ensured.

(実施の形態2)
図9は本発明の実施の形態2における住宅の概略断面図、図10は同実施の形態における住宅の壁を断熱壁にした状態を示す断面図、図11は同実施の形態における住宅の壁を断熱壁にする工程を示す工程図である。
(Embodiment 2)
9 is a schematic cross-sectional view of a house in the second embodiment of the present invention, FIG. 10 is a cross-sectional view showing a state in which the wall of the house in the embodiment is a heat insulating wall, and FIG. 11 is a wall of the house in the same embodiment. It is process drawing which shows the process of making a heat insulation wall.

本発明の実施の形態2における建物の一例としての住宅1は、図9における壁2、天井3、床4に対して断熱強化構造5を有するものである。断熱強化構造5を有する壁2は、一階であっても二階であってもよく、階数は問わない。また室外側は屋外であっても屋内であってもよいが、一般的に室内外の温度差が大きくなるので、室外側が屋外となる方が本発明における効果は高い。   The house 1 as an example of the building in Embodiment 2 of this invention has the heat insulation reinforcement | strengthening structure 5 with respect to the wall 2, the ceiling 3, and the floor 4 in FIG. The wall 2 having the heat insulation strengthening structure 5 may be the first floor or the second floor, and the number of floors is not limited. The outdoor side may be outdoors or indoors. However, since the temperature difference between the indoor and outdoor is generally large, the effect of the present invention is higher when the outdoor side is outdoor.

また、断熱強化構造5は住宅全体に対して構築するだけでなく、居住者が主に生活するする空間だけに構築することも可能である。   Moreover, the heat insulation reinforcement | strengthening structure 5 is not only constructed | assembled with respect to the whole house, It is also possible to construct only in the space where a resident mainly lives.

図10、図11に示すように、本実施の形態の住宅1は、室内空間を形成する壁2、天井3、床4と、壁2と天井3と床4のいずれかの室内側の面の少なくとも一部に配設された真空断熱材6と、壁2と天井3と床4のいずれかの室内側の面に対して垂直の方向において真空断熱材6と重なり合わないように配設された胴縁7と、胴縁7の室内側の面と接触するように配設され真空断熱材6と胴縁7とを室内側から覆い隠す複数枚の板状の石膏ボードからなる内装材8a,8bと、内装材8a,8bと胴縁7とを貫通して壁2と天井3と床4のいずれかの室内側の面に突き刺さり内装材8a,8bを固定する固定部材26とを有する建物である。   As shown in FIGS. 10 and 11, the house 1 according to the present embodiment includes a wall 2, a ceiling 3, and a floor 4 that form an indoor space, and an indoor side surface of the wall 2, the ceiling 3, and the floor 4. The vacuum heat insulating material 6 disposed on at least a part of the wall, the wall 2, the ceiling 3, and the floor 4 are disposed so as not to overlap the vacuum heat insulating material 6 in a direction perpendicular to the indoor surface. An interior material composed of a plurality of plate-like gypsum boards disposed so as to be in contact with the inner surface of the body edge 7 and the interior surface of the body edge 7 and covering the vacuum heat insulating material 6 and the body edge 7 from the indoor side 8a, 8b, a fixing member 26 that penetrates through the interior materials 8a, 8b and the trunk rim 7 and pierces the interior surface of any one of the wall 2, the ceiling 3, and the floor 4 to fix the interior materials 8a, 8b. It has a building.

また、隣接する内装材8a,8bの端部同士を突き合わせた突合せ部9の反室内側には胴縁7があり、隣接する内装材8a,8bの端部同士を突き合わせた突合せ部9の反室内側に位置する胴縁7には、隣接する一方の内装材8aの突合せ部9近傍を貫通する固定部材26と隣接する他方の内装材8bの突合せ部9近傍を貫通する固定部材26の両方が貫通している。   There is a trunk edge 7 on the opposite side of the abutting portion 9 where the ends of the adjacent interior materials 8a and 8b are abutted, and the opposite end of the abutting portion 9 where the ends of the adjacent interior materials 8a and 8b are abutted. Both the fixing member 26 penetrating the vicinity of the butting portion 9 of the adjacent one of the interior materials 8a and the fixing member 26 penetrating the vicinity of the butting portion 9 of the other adjacent interior material 8b are provided on the body edge 7 located on the indoor side. Has penetrated.

また、胴縁7は真空断熱材6の芯材11と略同一の厚みを有する。胴縁7の厚みは真空断熱材6の芯材11の厚みと等しいので、内装材8a,8bと胴縁7とは突合せ部9の直下で接触しており、内装材8a,8bと胴縁7との間に隙間のない充填構造が形成される。   Moreover, the trunk edge 7 has substantially the same thickness as the core material 11 of the vacuum heat insulating material 6. Since the thickness of the trunk edge 7 is equal to the thickness of the core 11 of the vacuum heat insulating material 6, the interior materials 8a, 8b and the trunk edge 7 are in contact directly under the butting portion 9, and the interior materials 8a, 8b and the trunk edge are in contact with each other. A filling structure without a gap is formed.

なお、本実施の形態では、住宅の壁2に対する説明をしているが、天井3及び床4と置き換えても、同等の効果を発現するため、天井3及び床4の実施の形態は省略する。壁2は、所定間隔で並んだ横断面が長方形の柱10の室内側の面に内面板2aを設け、柱10
の室外側の面に外面板2bを設けたものである。
In the present embodiment, the description has been given for the wall 2 of the house. However, the embodiment of the ceiling 3 and the floor 4 is omitted in order to achieve the same effect even if the ceiling 3 and the floor 4 are replaced. . The wall 2 is provided with an inner surface plate 2a on the indoor side surface of the pillar 10 having a rectangular cross section arranged at predetermined intervals.
The outer surface plate 2b is provided on the surface of the outdoor side.

本実施の形態では、内装材8a,8bに石膏ボードを用いているが、剛性を有し、断熱強化構造(断熱壁)5の室内側面を仕上ることができるものであれば、他のボードを選定しても構わない。また、内装材8a,8bの上には壁紙で仕上ることで、外観品位を向上させることができる。   In this embodiment, gypsum boards are used for the interior materials 8a and 8b, but other boards can be used as long as they have rigidity and can finish the indoor side surface of the heat-insulating and reinforcing structure (heat-insulating wall) 5. You may choose. Moreover, the appearance quality can be improved by finishing the interior materials 8a and 8b with wallpaper.

胴縁7は断熱強化構造5における全体の断熱効果を高めるため、硬質の発泡系断熱材を適用しているが、合板等の剛性を有する部材を選定することもある。但し、硬質の発泡系断熱材は断熱性と内装材8a,8bを固定するに要する剛性を有するため胴縁7には好適である。   The body edge 7 uses a hard foam-based heat insulating material in order to enhance the overall heat insulating effect in the heat insulating reinforcing structure 5, but a rigid member such as a plywood may be selected. However, the hard foamed heat insulating material is suitable for the body edge 7 because it has heat insulating properties and rigidity required to fix the interior materials 8a and 8b.

また、胴縁7は本実施の形態においては、縦方向(鉛直方向または上下方向)に配置しているが、横方向(水平方向または左右方向)に配置させても構わない。更に縦方向及び横方向と同時に胴縁7を配置しても構わない。   Further, in the present embodiment, the trunk edge 7 is arranged in the vertical direction (vertical direction or vertical direction), but may be arranged in the horizontal direction (horizontal direction or horizontal direction). Furthermore, you may arrange | position the trunk edge 7 simultaneously with the vertical direction and a horizontal direction.

真空断熱材6は、実施の形態1で説明したものを用いているが、実施の形態3から5で用いる真空断熱材を用いることも可能である。   Although the vacuum heat insulating material 6 used in the first embodiment is used, the vacuum heat insulating material used in the third to fifth embodiments can also be used.

なお、以下に断熱強化構造(断熱壁)5について図11をもとに詳述する。   In addition, the heat insulation reinforcement | strengthening structure (heat insulation wall) 5 is explained in full detail below based on FIG.

まず、胴縁7を壁2の室内側の面に対して、固定部材25で固定する。本実施の形態では胴縁7は柱10に突き刺さることで保持されている。ただし、胴縁7を固定する固定部材25は柱10に突き刺さらないこともある。   First, the trunk edge 7 is fixed to the indoor side surface of the wall 2 by the fixing member 25. In the present embodiment, the trunk edge 7 is held by being pierced into the pillar 10. However, the fixing member 25 that fixes the trunk edge 7 may not pierce the pillar 10.

真空断熱材6は、壁2の室内側の面に対して、壁2に垂直の方向において胴縁7と重なり合わないように接着部材30で固定される。ここで接着部材30としては両面テープを用いている。真空断熱材6の固定に対しては、接着部材30のほか、釘、ビス等の部材を用いることも可能であるが、真空断熱材6の真空維持が図れるように熱溶着部14より芯材側に部材が突き刺さらないようにしなければならない。   The vacuum heat insulating material 6 is fixed to the indoor side surface of the wall 2 with an adhesive member 30 so as not to overlap the trunk edge 7 in a direction perpendicular to the wall 2. Here, a double-sided tape is used as the adhesive member 30. For fixing the vacuum heat insulating material 6, it is possible to use a member such as a nail or a screw in addition to the adhesive member 30, but the core material from the heat-welded portion 14 can maintain the vacuum of the vacuum heat insulating material 6. It must be ensured that no part pierces the side.

このとき、壁2の表面の突起物や壁2の表面に付着した異物で、壁2に密着する芯材部の外被材12が傷つかないように、予め、真空断熱材6を配設する面を平滑面にしておくことが望ましい。   At this time, the vacuum heat insulating material 6 is disposed in advance so that protrusions on the surface of the wall 2 and foreign matters attached to the surface of the wall 2 do not damage the outer cover material 12 of the core member that is in close contact with the wall 2. It is desirable to make the surface smooth.

ここで、実施の形態1における図5の変形例で示すように、断面で見たときに真空断熱材6における外被材12のみで構成される部位を折り曲げて真空断熱材6を固定することもある。なお、外被材12の折り曲げる方向は室内側でも室外側でもよい。   Here, as shown in the modified example of FIG. 5 in the first embodiment, the vacuum heat insulating material 6 is fixed by bending a portion of the vacuum heat insulating material 6 composed only of the jacket material 12 when viewed in cross section. There is also. In addition, the direction in which the jacket 12 is bent may be the indoor side or the outdoor side.

次に、複数枚の板状の内装材8a,8bを、真空断熱材6と胴縁7とを室内側から覆い隠し胴縁7の室内側の面と接触するように配置し、内装材8a,8bと胴縁7を貫通して壁2に突き刺さる固定部材26で、内装材8a,8bを壁2に固定する。   Next, the plurality of plate-like interior materials 8a and 8b are arranged so as to cover the vacuum heat insulating material 6 and the trunk edge 7 from the indoor side so as to be in contact with the interior side surface of the trunk edge 7, and thereby the interior material 8a. , 8b and the body rim 7 to fix the interior materials 8a, 8b to the wall 2 by a fixing member 26 which pierces the wall 2.

固定部材25,26としては、タッカー、釘、ビス等の固定対象を貫通したり突き刺さったりして、打ち付けるものであればよい。   As the fixing members 25 and 26, any member that penetrates or pierces a fixing target such as a tucker, a nail, or a screw may be used.

以上のように、本実施の形態の住宅1は、室内空間を形成する壁2、天井3、床4と、熱溶着層13同士が対向するガスバリア性でフレキシブルな外被材12の間に芯材11が減圧密封され壁2と天井3と床4のいずれかの室内側の面の少なくとも一部に配設された真空断熱材6及び胴縁7と、胴縁7の室内側の面と接触するように配設され真空断熱材6
と胴縁7とを室内側から覆い隠す複数枚の板状の内装材8a,8bと、内装材8a,8bと胴縁7とを貫通して壁2と天井3と床4のいずれかに突き刺さり内装材8a,8bを固定する固定部材26とを有する建物(住宅1)であって、隣接する内装材8a,8bの端部同士を突き合わせた突合せ部9の反室内側には胴縁7があり、隣接する内装材8a,8bの端部同士を突き合わせた突合せ部9の反室内側に位置する胴縁7には、隣接する一方の内装材8aの突合せ部9近傍を貫通する固定部材26と隣接する他方の内装材8bの突合せ部9近傍を貫通する固定部材26の両方が貫通しているものである。
As described above, the house 1 according to the present embodiment has a core between the wall 2, ceiling 3, and floor 4 that form the indoor space, and the gas barrier and flexible outer covering material 12 that faces the heat welding layers 13. A vacuum insulating material 6 and a trunk edge 7 disposed on at least a part of any one of the walls 2, the ceiling 3, and the floor 4 of the wall 2, the ceiling 3, and the floor 4; Vacuum insulation 6 arranged so as to contact
And a plurality of plate-like interior materials 8a and 8b that cover the interior edge 7 from the indoor side, and pass through the interior materials 8a and 8b and the body edge 7 to any of the wall 2, the ceiling 3, and the floor 4 It is a building (house 1) having a fixing member 26 for fixing the stabbed interior material 8a, 8b, and a trunk rim 7 is provided on the opposite side of the butted portion 9 where the ends of the adjacent interior materials 8a, 8b are butted together. There is a fixing member that penetrates the vicinity of the abutting portion 9 of one adjacent interior material 8a on the barrel edge 7 located on the inner side of the abutting portion 9 that abuts the ends of the adjacent interior materials 8a and 8b. 26 and both of the fixing members 26 penetrating the vicinity of the abutting portion 9 of the other interior material 8b adjacent thereto.

これにより、実施の形態1における発明の効果に加えて、内装材8a,8bと胴縁7とを貫通し、壁2と天井3と床4のいずれかに突き刺さる固定部材26により、内装材8a,8bが固定されるので、室内空間を形成する壁2、天井3、床4に対して内装材8a,8bが固定され、内装材8a,8bの固定に関する安定性を高めることができる。   Thereby, in addition to the effect of the invention in the first embodiment, the interior material 8a is provided by the fixing member 26 that penetrates the interior materials 8a and 8b and the trunk edge 7 and pierces any one of the wall 2, the ceiling 3, and the floor 4. , 8b are fixed, the interior materials 8a, 8b are fixed to the wall 2, the ceiling 3, and the floor 4 forming the indoor space, and the stability of the interior materials 8a, 8b can be improved.

(実施の形態3)
図12は本発明の実施の形態3における住宅の概略断面図、図13は同実施の形態における住宅の壁を断熱壁にした状態を示す断面図、図14は同実施の形態における住宅の壁の室内側の面に真空断熱材と胴縁を配設した状態を示す要部断面斜視図、図15は同実施の形態における住宅の壁を断熱壁にした状態を示す要部断面斜視図、図16は同実施の形態の変形例における住宅の壁を断熱壁にした状態を示す断面図である。
(Embodiment 3)
12 is a schematic cross-sectional view of a house in Embodiment 3 of the present invention, FIG. 13 is a cross-sectional view showing a state in which the wall of the house in the embodiment is a heat insulating wall, and FIG. 14 is a wall of the house in the same embodiment. FIG. 15 is a cross-sectional perspective view of the main part showing a state in which the wall of the house in the same embodiment is used as a heat-insulating wall. FIG. 16: is sectional drawing which shows the state which made the wall of the house the heat insulation wall in the modification of the embodiment.

また、図17は同実施の形態における住宅の断熱壁に用いた真空断熱材の平面図、図18は図17のA−A線における断面図、図19は同実施の形態における住宅の断熱壁に用いた真空断熱材の減圧密封工程を示す概略断面図、図20は同実施の形態における住宅の断熱壁に用いた真空断熱材の製造過程における外被材の外周同士を熱溶着した状態を示す平面図、図21は図20のB−B線における断面図、図22は図20に示された真空断熱材を恒温槽に入れて加熱する工程を示す概略断面図、図23は図20に示された真空断熱材を加熱装置で加熱する工程を示す概略断面図、図24は同実施の形態における住宅の壁を断熱壁にする工程を示す工程図である。   17 is a plan view of the vacuum heat insulating material used for the heat insulating wall of the house in the same embodiment, FIG. 18 is a sectional view taken along the line AA of FIG. 17, and FIG. 19 is the heat insulating wall of the house in the same embodiment. FIG. 20 is a schematic cross-sectional view showing the vacuum sealing process of the vacuum heat insulating material used in FIG. 20, in which the outer circumferences of the jacket materials in the manufacturing process of the vacuum heat insulating material used for the heat insulating wall of the house in the same embodiment are thermally welded FIG. 21 is a cross-sectional view taken along the line BB of FIG. 20, FIG. 22 is a schematic cross-sectional view showing a step of heating the vacuum heat insulating material shown in FIG. 20 in a constant temperature bath, and FIG. FIG. 24 is a process diagram showing a process of making the wall of a house a heat insulation wall in the same embodiment.

本発明の実施の形態3における建物の一例としての住宅1は、図12における壁2、天井3、床4に対して断熱強化構造5を有するものである。断熱強化構造5を有する壁2は、一階であっても二階であってもよく、階数は問わない。また室外側は屋外であっても屋内であってもよいが、一般的に室内外の温度差が大きくなるので、室外側が屋外となる方が本発明における効果は高い。   The house 1 as an example of the building in Embodiment 3 of this invention has the heat insulation reinforcement | strengthening structure 5 with respect to the wall 2, the ceiling 3, and the floor 4 in FIG. The wall 2 having the heat insulation strengthening structure 5 may be the first floor or the second floor, and the number of floors is not limited. The outdoor side may be outdoors or indoors. However, since the temperature difference between the indoor and outdoor is generally large, the effect of the present invention is higher when the outdoor side is outdoor.

また、断熱強化構造5は住宅全体に対して構築するだけでなく、居住者が主に生活するする空間だけに構築することも可能である。   Moreover, the heat insulation reinforcement | strengthening structure 5 is not only constructed | assembled with respect to the whole house, It is also possible to construct only in the space where a resident mainly lives.

図13、図14、図15、図17、図18、図24に示すように、本実施の形態の住宅1は、室内空間を形成する壁2、天井3、床4と、熱溶着層13同士が対向するガスバリア性でフレキシブルな二枚の長方形の外被材12の間に二つの直方体の芯材11が減圧密封され壁2と天井3と床4のいずれかの室内側の面の少なくとも一部に配設された真空断熱材6と、真空断熱材6における外被材12の間に芯材11が無く対向する外被材12同士が熱溶着された熱溶着部14の室内側の面の一部と接触するように配設された発泡系断熱材からなる胴縁7と、胴縁7の室内側の面と接触するように配設され真空断熱材6と胴縁7とを室内側から覆い隠す複数枚の板状の石膏ボードからなる内装材8a,8bと、内装材8a,8bと胴縁7と真空断熱材6の熱溶着部14とを貫通して壁2と天井3と床4のいずれかに突き刺さり内装材8a,8bを固定する固定部材26とを有する建物である。   As shown in FIGS. 13, 14, 15, 17, 18, and 24, the house 1 according to the present embodiment includes a wall 2, a ceiling 3, a floor 4, and a heat welding layer 13 that form an indoor space. Two rectangular parallelepiped cores 11 are vacuum-sealed between two rectangular envelopes 12 that are flexible and have gas barrier properties that face each other, and are at least on the inner surface of any one of the wall 2, the ceiling 3, and the floor 4. On the indoor side of the heat-welded portion 14 in which the core material 11 is not provided between the vacuum heat insulating material 6 disposed in a part and the outer cover material 12 in the vacuum heat insulating material 6 and the facing outer cover materials 12 are heat-welded with each other. A body rim 7 made of a foam-based heat insulating material disposed so as to be in contact with a part of the surface, and a vacuum heat insulating material 6 and a material rim 7 disposed so as to be in contact with the interior surface of the body rim 7. Interior materials 8a and 8b made of a plurality of plaster boards covering from the indoor side, interior materials 8a and 8b, trunk edge 7 and vacuum A building having a fixing member 26 for fixing interior material 8a pierce one of the walls 2 and the ceiling 3 and the floor 4 through the heat seal parts 14 of the heat member 6, the 8b.

また、隣接する内装材8a,8bの端部同士を突き合わせた突合せ部9の反室内側には胴縁7があり、隣接する内装材8a,8bの端部同士を突き合わせた突合せ部9の反室内側に位置する胴縁7には、隣接する一方の内装材8aの突合せ部9近傍を貫通する固定部材26と隣接する他方の内装材8bの突合せ部9近傍を貫通する固定部材26の両方が貫通している。   There is a trunk edge 7 on the opposite side of the abutting portion 9 where the ends of the adjacent interior materials 8a and 8b are abutted, and the opposite end of the abutting portion 9 where the ends of the adjacent interior materials 8a and 8b are abutted. Both the fixing member 26 penetrating the vicinity of the butting portion 9 of the adjacent one of the interior materials 8a and the fixing member 26 penetrating the vicinity of the butting portion 9 of the other adjacent interior material 8b are provided on the body edge 7 located on the indoor side. Has penetrated.

また、真空断熱材6は、二つの直方体の芯材11が、厚み方向に略垂直な方向に互いに所定間隔離して配置されて、二つの芯材11のそれぞれが独立した空間内に位置するように、隣接する芯材11と芯材11との間に外被材12同士が熱溶着された熱溶着部14を設けている。   Further, the vacuum heat insulating material 6 is configured such that two rectangular parallelepiped cores 11 are arranged at a predetermined distance from each other in a direction substantially perpendicular to the thickness direction, and each of the two cores 11 is located in an independent space. Further, between the adjacent core material 11 and the core material 11, there is provided a heat-welded portion 14 in which the jacket materials 12 are heat-welded.

また、真空断熱材6は、外被材12の間に芯材11が無い部分の外被材12同士を密着させて、密着した外被材12同士を熱溶着してなり、外被材12同士が密着する全ての部分の外被材12同士が熱溶着されている。   Further, the vacuum heat insulating material 6 is formed by bringing the outer covering materials 12 of the portion without the core material 11 between the outer covering materials 12 into close contact with each other, and thermally adhering the adhering outer covering materials 12 together. The outer jacket materials 12 of all the portions that are in close contact with each other are thermally welded.

また、胴縁7は、真空断熱材6の二つの芯材11の外周にある外周ヒレ部の熱溶着部14の室内側の面の一部と隣接する芯材11と芯材11との間で外被材12同士が熱溶着された熱溶着部14の室内側の面の一部に接触するように配設され、胴縁7は真空断熱材6の芯材11と略同一の厚みを有する。胴縁7の厚みは真空断熱材6の芯材11の厚みと等しいので、内装材8a,8bと胴縁7とは突合せ部9の直下で接触しており、内装材8a,8bと胴縁7との間に隙間のない充填構造が形成される。   Further, the trunk edge 7 is formed between the core material 11 and the core material 11 adjacent to a part of the surface on the indoor side of the thermal welding portion 14 of the peripheral fin portion on the outer periphery of the two core materials 11 of the vacuum heat insulating material 6. The outer cover material 12 is disposed so as to be in contact with a part of the surface on the indoor side of the heat-welded portion 14 where the heat-welded members 12 are heat-welded, and the trunk edge 7 has substantially the same thickness as the core material 11 of the vacuum heat insulating material 6. Have. Since the thickness of the trunk edge 7 is equal to the thickness of the core 11 of the vacuum heat insulating material 6, the interior materials 8a, 8b and the trunk edge 7 are in contact directly under the butting portion 9, and the interior materials 8a, 8b and the trunk edge are in contact with each other. A filling structure without a gap is formed.

なお、本実施の形態では、住宅の壁2に対する説明をしているが、天井3及び床4と置き換えても、同等の効果を発現するため、天井3及び床4の実施の形態は省略する。壁2は、所定間隔で並んだ横断面が長方形の柱10の室内側の面に内面板2aを設け、柱10の室外側の面に外面板2bを設けたものである。   In the present embodiment, the description has been given for the wall 2 of the house. However, the embodiment of the ceiling 3 and the floor 4 is omitted in order to achieve the same effect even if the ceiling 3 and the floor 4 are replaced. . The wall 2 is provided with an inner surface plate 2 a on the indoor side surface of the pillar 10 having a rectangular cross section arranged at predetermined intervals, and an outer surface plate 2 b on the outer surface of the column 10.

本実施の形態では、内装材8a,8bに石膏ボードを用いているが、剛性を有し、断熱強化構造(断熱壁)5の室内側面を仕上ることができるものであれば、他のボードを選定しても構わない。また、内装材8a,8bの上には壁紙で仕上ることで、外観品位を向上させることができる。   In this embodiment, gypsum boards are used for the interior materials 8a and 8b, but other boards can be used as long as they have rigidity and can finish the indoor side surface of the heat-insulating and reinforcing structure (heat-insulating wall) 5. You may choose. Moreover, the appearance quality can be improved by finishing the interior materials 8a and 8b with wallpaper.

胴縁7は断熱強化構造5における全体の断熱効果を高めるため、硬質の発泡系断熱材を適用しているが、合板等の剛性を有する部材を選定することもある。但し、硬質の発泡系断熱材は断熱性と内装材8a,8bを固定するに要する剛性を有するため胴縁7には好適である。   The body edge 7 uses a hard foam-based heat insulating material in order to enhance the overall heat insulating effect in the heat insulating reinforcing structure 5, but a rigid member such as a plywood may be selected. However, the hard foamed heat insulating material is suitable for the body edge 7 because it has heat insulating properties and rigidity required to fix the interior materials 8a and 8b.

また、胴縁7は本実施の形態においては、縦方向(鉛直方向または上下方向)に配置しているが、横方向(水平方向または左右方向)に配置させても構わない。更に縦方向及び横方向と同時に胴縁7を配置しても構わない。   Further, in the present embodiment, the trunk edge 7 is arranged in the vertical direction (vertical direction or vertical direction), but may be arranged in the horizontal direction (horizontal direction or horizontal direction). Furthermore, you may arrange | position the trunk edge 7 simultaneously with the vertical direction and a horizontal direction.

なお、胴縁7の厚みが真空断熱材6の芯材11の厚みよりも大きくなる場合であっても、図16に示すように、内装材8a,8bと胴縁7とは突合せ部9の直下で接触し、内装材8a,8bと胴縁7との間に隙間のない充填構造が形成されることとなる。   Even when the thickness of the trunk edge 7 is larger than the thickness of the core 11 of the vacuum heat insulating material 6, the interior materials 8 a and 8 b and the trunk edge 7 are connected to each other at the butting portion 9 as shown in FIG. 16. A contact structure is formed immediately below, and a filling structure without a gap is formed between the interior materials 8a and 8b and the trunk edge 7.

従って、本発明では胴縁7の厚みは、真空断熱材6の密封された状態の芯材11の厚み以上と規定する。   Therefore, in the present invention, the thickness of the trunk edge 7 is defined to be equal to or greater than the thickness of the core material 11 in the sealed state of the vacuum heat insulating material 6.

図17は本実施の形態で用いた真空断熱材6を示している。真空断熱材6は基本的に芯材11と外被材12とで構成されており、外被材12の間に芯材11がない部分の外被材
同士が熱溶着されて熱溶着部14となっている。芯材11は気相比率が90%前後の多孔体を用いており、気相部の真空度を高めるべく、外被材12にて減圧密封されている。
FIG. 17 shows the vacuum heat insulating material 6 used in the present embodiment. The vacuum heat insulating material 6 is basically composed of a core material 11 and a jacket material 12, and the jacket material in a portion where the core material 11 is not present between the jacket materials 12 is thermally welded to form a heat welded portion 14. It has become. The core material 11 uses a porous body having a gas phase ratio of about 90%, and is sealed under reduced pressure with an outer cover material 12 in order to increase the degree of vacuum in the gas phase portion.

芯材11としては、工業的に利用できるものとして、粉体、発泡体、繊維体等があり、その使用用途や必要特性に応じて公知の材料を利用することができる。   Examples of the core material 11 that can be used industrially include powders, foams, fiber bodies, and the like, and known materials can be used depending on the intended use and required characteristics.

粉体としては乾式シリカ、湿式シリカ、パーライト等を主成分とするもの、発泡体としてはポリウレタンフォーム、ポリスチレンフォーム、ポリフェノールフォーム等の連続気泡体、繊維体としてはグラスウール、グラスファイバー、アルミナ繊維、シリカアルミナ繊維、シリカ繊維、ロックウール等が挙げられる。ただし、外被材12同士を熱溶着させる時の熱で、気相比率が減少しにくいものが好ましい。   Powders are mainly composed of dry silica, wet silica, pearlite, etc., foams are open-celled bodies such as polyurethane foam, polystyrene foam, polyphenol foam, etc., and fiber bodies are glass wool, glass fiber, alumina fiber, silica Alumina fiber, silica fiber, rock wool, etc. are mentioned. However, it is preferable that the gas phase ratio is less likely to decrease due to heat generated when the outer covering materials 12 are heat-welded.

図18に示すように、外被材12は複層構造を有しており、芯材11側に熱溶着層13、中間層にガスバリア層、最外表面層に保護層で構成されている。熱溶着層13は、真空空間中で加熱加圧されることで外被材12の内部にある芯材11を減圧密封するものであり、加熱加圧された箇所は熱溶着部14が形成される。芯材11の表裏にある外被材12は内外圧差により、芯材11以外の箇所は基本的には接触しており、熱溶着部14となっている。   As shown in FIG. 18, the jacket material 12 has a multilayer structure, and is composed of a heat welding layer 13 on the core material 11 side, a gas barrier layer on the intermediate layer, and a protective layer on the outermost surface layer. The heat-welded layer 13 heats and pressurizes in the vacuum space to seal the core material 11 inside the jacket material 12 under reduced pressure, and a heat-welded portion 14 is formed at the heat-pressed portion. The The outer cover material 12 on the front and back of the core material 11 is basically in contact with other portions than the core material 11 due to the internal / external pressure difference, and serves as a heat welded portion 14.

なお、外被材12のガスバリア層は外被材12の表面を通じての芯材11への空気の侵入を防ぐものであり、保護層は外被材12の表面における埃や塵等による傷つきや、摩擦、折り曲げ、さらには芯材11による突き刺し等によるピンホールの発生を防ぐものである。   The gas barrier layer of the jacket material 12 prevents air from entering the core material 11 through the surface of the jacket material 12, and the protective layer is damaged by dust or dust on the surface of the jacket material 12, This prevents the occurrence of pinholes due to friction, bending, and piercing by the core material 11.

このようにして作製した真空断熱材6の熱伝導率は、平均温度24℃において、0.0015〜0.0040W/m・Kであり、汎用的な断熱材である硬質ウレタンフォームの約6〜16倍の断熱性能である。   The thermal conductivity of the vacuum heat insulating material 6 produced in this way is 0.0015 to 0.0040 W / m · K at an average temperature of 24 ° C., which is about 6 to about that of a rigid urethane foam that is a general-purpose heat insulating material. The heat insulation performance is 16 times.

本実施の形態では、真空断熱材6の芯材11は二つで構成されるが、芯材11の数はいくつであってもよい。二つ以上であってもよく、芯材11が一個で構成される場合もある。芯材11の数量については、住宅の間取り等に応じて、適宜、適正化を図ることが重要である。   In the present embodiment, the core material 11 of the vacuum heat insulating material 6 is composed of two, but the number of the core materials 11 may be any number. Two or more may be sufficient and the core material 11 may be comprised by one piece. About the quantity of the core material 11, it is important to aim at appropriateness according to the floor plan etc. of a house.

次に真空断熱材6の作製手順について図19を基に以下に述べる。   Next, the manufacturing procedure of the vacuum heat insulating material 6 will be described below with reference to FIG.

チャンバー15内に二枚の外被材12と芯材11とを、二枚の外被材12の間に二つの芯材11が位置し、上下一対のヒートシールバー17の間に二枚の外被材12の外周部分が位置するように投入した後、真空バルブ16を開放してチャンバー15内の真空排気を行う。   Two jacket members 12 and a core member 11 are placed in the chamber 15, the two core members 11 are positioned between the two jacket members 12, and two sheets of the heat seal bar 17 are disposed between the upper and lower heat seal bars 17. After putting the outer covering material 12 so that the outer peripheral portion is positioned, the vacuum valve 16 is opened and the chamber 15 is evacuated.

チャンバー15内が所定真空度に達した後、上下動する上下一対のヒートシールバー17によって、芯材11の上下を熱溶着層13が向かい合うように配置された外被材12を挟み込んで加熱圧縮させる。その後、開放バルブ18を開放して得られたものが、図20と図21に示す真空断熱材6aである。なお、本実施の形態では、外被材12は上下に二枚配置されたものであるが、予め三方の外周部を熱溶着して袋状に形成された外被材12であってもよい。   After the inside of the chamber 15 reaches a predetermined degree of vacuum, a pair of upper and lower heat seal bars 17 that move up and down sandwich the outer cover material 12 disposed so that the heat-welded layer 13 faces the upper and lower sides of the core material 11 and heat-compress Let Then, what was obtained by opening the release valve 18 is the vacuum heat insulating material 6a shown in FIGS. In this embodiment, the two jacket materials 12 are arranged one above the other. However, the jacket material 12 may be formed in a bag shape by heat-sealing three outer peripheral portions in advance. .

真空断熱材6aは、図20と図21に示すように、二つの芯材11を外被材12で包み込み、外被材12における外周部分に外被材12同士が熱溶着された熱溶着部14が形成されて減圧密封を施されている。ここで、芯材11がない箇所における上下の外被材12
は内外圧差によって密着することとなる。
As shown in FIGS. 20 and 21, the vacuum heat insulating material 6 a wraps two core materials 11 with a covering material 12, and a heat welding portion in which the covering materials 12 are thermally welded to the outer peripheral portion of the covering material 12. 14 is formed and sealed under reduced pressure. Here, the upper and lower outer cover materials 12 in the places where the core material 11 is not provided.
Will be in close contact with the internal / external pressure difference.

その後、真空断熱材6aは、外被材12の間に芯材11がなく上下の外被材12が密着する箇所を熱溶着するべく、図22で示すように、恒温槽19の中に投入する。恒温槽19の内部における雰囲気温度は外被材12における熱溶着層13の融点よりも5℃から30℃程度に高く設定している。数分程度の所定時間が経過した後、取り出したものが、図17と図18に示す本実施の形態における真空断熱材6となる。   After that, the vacuum heat insulating material 6a is put into a thermostatic chamber 19 as shown in FIG. 22 in order to heat-weld a place where the core material 11 is not present between the jacket materials 12 and the upper and lower jacket materials 12 are in close contact with each other. To do. The atmospheric temperature inside the thermostatic chamber 19 is set to be about 5 ° C. to 30 ° C. higher than the melting point of the heat welding layer 13 in the jacket material 12. After a predetermined time of about several minutes has passed, the material taken out is the vacuum heat insulating material 6 in the present embodiment shown in FIGS.

あるいは、真空断熱材6aを図23に示すように非接触で加熱する加熱装置20を用いて、数分程度の所定時間加熱して、外被材12の間に芯材11がなく上下の外被材12が密着する箇所を熱溶着することで、真空断熱材6を得ることもできる。   Alternatively, the vacuum heat insulating material 6a is heated for a predetermined time of about several minutes using a heating device 20 that heats the vacuum heat insulating material 6a in a non-contact manner. The vacuum heat insulating material 6 can also be obtained by heat-welding the location where the workpiece 12 is in close contact.

ここで、加熱装置20の加熱手段としては赤外線や温風による方法が挙げられる。図23では、真空断熱材6aの片面側だけに加熱装置20が配置されるが、他方の面にも配置することでもよい。   Here, examples of the heating means of the heating device 20 include a method using infrared rays or hot air. In FIG. 23, the heating device 20 is arranged only on one side of the vacuum heat insulating material 6a, but it may be arranged on the other side.

本実施の形態で用いる真空断熱材6は、芯材11が横方向に二つ並んでいるものであるが、これに限らず、芯材11が横方向に三つ以上並んでいるものでも、芯材11が縦方向に二つ以上並んでいるものでも、芯材11が横方向と縦方向に複数列複数段碁盤目状に配置されているものでも構わない。また、本実施の形態で用いる真空断熱材6は、一種類であるが、複数種類の真空断熱材を組み合わせたり、芯材11が一つの真空断熱材を組み合わせたりしても構わない。   The vacuum heat insulating material 6 used in the present embodiment is one in which two core materials 11 are arranged in the horizontal direction, but not limited to this, even if the core material 11 is arranged in three or more in the horizontal direction, Two or more core members 11 may be arranged in the vertical direction, or the core members 11 may be arranged in a plurality of rows and columns in the horizontal direction and the vertical direction. Moreover, although the vacuum heat insulating material 6 used by this Embodiment is one type, you may combine a multiple types of vacuum heat insulating material, or the core material 11 may combine one vacuum heat insulating material.

以下に断熱強化構造(断熱壁)5について図24をもとに詳述する。   Below, the heat insulation reinforcement | strengthening structure (heat insulation wall) 5 is explained in full detail based on FIG.

真空断熱材6は、二つの芯材11が横方向(左右方向)に並ぶような向きで、外被材12の間に芯材11がある芯材部の片面が壁2の室内側の面に密着し、さらに二つの芯材11の間の熱溶着部14と二つの芯材11の外周に位置する熱溶着部14が所定の幅で密着するように芯材間の熱溶着部14と外周の熱溶着部14を折り曲げて設置位置を決定し、動かないように手で真空断熱材6を押さえながら、芯材間の熱溶着部14の中心線上と外周の熱溶着部14における壁2に密着し芯材部から所定間隔離れた部分(外周の熱溶着部14における壁2に密着している部分の幅方向中央部分)を固定部材24で壁2に固定する。   The vacuum heat insulating material 6 is oriented so that the two core materials 11 are arranged in the horizontal direction (left-right direction), and one surface of the core material portion where the core material 11 is between the jacket materials 12 is a surface on the indoor side of the wall 2. The heat welded portion 14 between the two core members 11 and the heat welded portion 14 located between the two core members 11 are closely contacted with each other with a predetermined width. The outer heat welding portion 14 is bent to determine the installation position, and while holding the vacuum heat insulating material 6 by hand so as not to move, the wall 2 on the center line of the heat welding portion 14 between the core members and the outer heat welding portion 14 A portion (a central portion in the width direction of a portion in close contact with the wall 2 in the outer peripheral heat-welded portion 14) that is in close contact with the core material portion is fixed to the wall 2 by the fixing member 24.

真空断熱材6は、熱溶着部14と内面板2aを貫通して柱10に突き刺さる固定部材24によって室内空間を形成する壁2の室内側の面に固定される。   The vacuum heat insulating material 6 is fixed to the indoor side surface of the wall 2 that forms the indoor space by a fixing member 24 that penetrates the pillar 10 through the heat welding portion 14 and the inner surface plate 2a.

このとき、壁2の表面の突起物や壁2の表面に付着した異物で、壁2に密着する芯材部の外被材12が傷つかないように、予め、真空断熱材6を配設する面を平滑面にしておくことが望ましい。   At this time, the vacuum heat insulating material 6 is disposed in advance so that protrusions on the surface of the wall 2 and foreign matters attached to the surface of the wall 2 do not damage the outer cover material 12 of the core member that is in close contact with the wall 2. It is desirable to make the surface smooth.

真空断熱材6を室内空間を形成する壁2の室内側の面における断熱性能を向上させたい部分に固定し終えたら、発泡系断熱材からなり真空断熱材6の密封された状態の芯材11の厚みと略同等の厚みの胴縁7を、芯材間の熱溶着部14における壁2の室内側の面に密着している部分と左右の外周の熱溶着部14における壁2に密着している部分の室内側の面と接触するように配設し、胴縁7と熱溶着部14と内面板2aを貫通して柱10に突き刺さる固定部材25によって胴縁7を壁2に固定する。   After the vacuum heat insulating material 6 has been fixed to the portion of the wall 2 forming the indoor space on the surface on the indoor side where it is desired to improve the heat insulating performance, the core material 11 is made of a foam heat insulating material and the vacuum heat insulating material 6 is sealed. The wall edge 7 having a thickness substantially equal to the thickness of the wall 2 is in close contact with the wall 2 in the heat welded portion 14 between the core members and the wall 2 in the heat welded portion 14 on the left and right outer circumferences. The barrel edge 7 is fixed to the wall 2 by a fixing member 25 which is disposed so as to be in contact with the surface on the indoor side of the portion, and penetrates the barrel edge 7, the heat-welded portion 14 and the inner surface plate 2 a and pierces the column 10. .

次に、複数枚の板状の内装材8a,8bを、真空断熱材6と胴縁7とを室内側から覆い隠し胴縁7の室内側の面と接触するように配置し、内装材8a,8bと胴縁7と真空断熱
材6の熱溶着部14と内面板2aとを貫通して柱10に突き刺さる固定部材26で、内装材8a,8bを壁2に固定する。
Next, the plurality of plate-like interior materials 8a and 8b are arranged so as to cover the vacuum heat insulating material 6 and the trunk edge 7 from the indoor side so as to be in contact with the interior side surface of the trunk edge 7, and thereby the interior material 8a. , 8b, the body edge 7, the heat welding portion 14 of the vacuum heat insulating material 6, and the inner surface plate 2a are fixed to the wall 2 by the fixing member 26 that pierces the pillar 10.

なお、固定部材24,25,26は、壁2における柱10がある部分に打ち付けることが強度的に好ましいが、やむを得ず柱10のない箇所に打ち付けたり、部分的に柱10のない箇所に打ち付けたりすることもある。   The fixing members 24, 25, and 26 are strong in terms of strength against the portion of the wall 2 where the column 10 is present. However, the fixing members 24, 25, and 26 are inevitably struck at a location without the column 10, or partially struck at a location without the column 10. Sometimes.

固定部材24,25,26としては、タッカー、釘、ビス等の固定対象を貫通して打ち付けるものであればよい。   As the fixing members 24, 25, and 26, any member that penetrates and fixes a fixing target such as a tucker, a nail, or a screw may be used.

以上のように、本実施の形態の住宅1は、室内空間を形成する壁2、天井3、床4と、熱溶着層13同士が対向するガスバリア性でフレキシブルな外被材12の間に芯材11が減圧密封され壁2と天井3と床4のいずれかの室内側の面の少なくとも一部に配設された真空断熱材6と、真空断熱材6における外被材12の間に芯材11が無く対向する外被材12同士が熱溶着された熱溶着部14の室内側の面の一部と接触するように配設された胴縁7と、胴縁7の室内側の面と接触するように配設され真空断熱材6と胴縁7とを室内側から覆い隠す複数枚の板状の内装材8a,8bと、内装材8a,8bと胴縁7と真空断熱材6の熱溶着部14とを貫通して壁2と天井3と床4のいずれかに突き刺さり内装材8a,8bを固定する固定部材26とを有する建物(住宅1)であって、隣接する内装材8a,8bの端部同士を突き合わせた突合せ部9の反室内側には胴縁7があり、隣接する内装材8a,8bの端部同士を突き合わせた突合せ部9の反室内側に位置する胴縁7には、隣接する一方の内装材8aの突合せ部9近傍を貫通する固定部材26と隣接する他方の内装材8bの突合せ部9近傍を貫通する固定部材26の両方が貫通しているものである。   As described above, the house 1 according to the present embodiment has a core between the wall 2, ceiling 3, and floor 4 that form the indoor space, and the gas barrier and flexible outer covering material 12 that faces the heat welding layers 13. A core between a vacuum heat insulating material 6 in which the material 11 is sealed under reduced pressure and disposed on at least a part of the indoor surface of any one of the wall 2, the ceiling 3, and the floor 4, and the jacket material 12 in the vacuum heat insulating material 6 The body edge 7 disposed so as to be in contact with a part of the indoor side surface of the heat-welded portion 14 in which the outer jacket materials 12 facing each other without the material 11 are thermally welded, and the indoor side surface of the trunk edge 7 A plurality of plate-like interior materials 8a, 8b, interior materials 8a, 8b, body edge 7, and vacuum heat insulating material 6 which are arranged so as to come into contact with each other and cover the vacuum heat insulating material 6 and the body edge 7 from the indoor side. The fixing member 26 that penetrates the heat welding portion 14 and is stuck into any one of the wall 2, the ceiling 3, and the floor 4 to fix the interior materials 8 a and 8 b. Is a building (house 1) having a trunk edge 7 on the opposite side of the abutting portion 9 where the ends of adjacent interior materials 8a and 8b are abutted to each other, and the end portions of the adjacent interior materials 8a and 8b The barrel edge 7 located on the opposite side of the abutting portion 9 to the abutting portion 9 has a butting portion 9 of the other interior material 8b adjacent to the fixing member 26 passing through the vicinity of the abutting portion 9 of the adjacent interior material 8a. Both of the fixing members 26 penetrating the vicinity are penetrating.

これにより、熱溶着層13同士が対向するガスバリア性でフレキシブルな外被材12の間に芯材11が減圧密封された真空断熱材6を、室内空間を形成する壁2、天井3、床4のいずれかの室内側の面の少なくとも一部に配設し、次に、胴縁7を、真空断熱材6における外被材12の間に芯材11が無く対向する外被材12同士が熱溶着された熱溶着部14の室内側の面の一部と接触するように配設し、次に、複数枚の板状の内装材8a,8bを、真空断熱材6と胴縁7とを室内側から覆い隠し胴縁7の室内側の面と接触するように配設し、内装材8a,8bと胴縁7と真空断熱材6の熱溶着部14とを貫通して壁2と天井3と床4のいずれかに突き刺さる固定部材26で内装材8a,8bを固定することにより、現場発泡型の発泡断熱材を用いることなく、容易に施工可能で断熱性能が良好な断熱壁(断熱壁、断熱天井、断熱床)5を有する建物を得ることができ、既存壁(既存壁、既存天井、既存床)を断熱壁5にする場合は、既存壁(既存壁、既存天井、既存床)を解体する必要はなく、壁紙の張り替えに近いレベルで簡単に断熱強化を行うことができるため、工事期間・工事費用においても非常に有利となる効果が得られる。   As a result, the vacuum heat insulating material 6 in which the core material 11 is sealed under reduced pressure between the gas barrier and flexible outer covering material 12 facing each other with the heat-welding layers 13, the wall 2, the ceiling 3, and the floor 4 forming the indoor space. Are disposed on at least a part of the surface on the indoor side, and next, the body rim 7 is arranged so that the outer covering materials 12 facing each other without the core material 11 between the outer covering materials 12 in the vacuum heat insulating material 6 are arranged. It arrange | positions so that it may contact with a part of room | chamber interior side surface of the heat-welded part 14 heat-welded, Next, several plate-shaped interior material 8a, 8b is attached to the vacuum heat insulating material 6, the trunk edge 7, and From the interior side so as to be in contact with the interior side surface of the barrel edge 7, penetrating the interior materials 8 a, 8 b, the trunk edge 7, and the heat welding part 14 of the vacuum heat insulating material 6, and the wall 2. By fixing the interior materials 8a, 8b with a fixing member 26 that pierces either the ceiling 3 or the floor 4, an in-situ foam-type foam insulation is obtained. It is possible to obtain a building with a heat insulating wall (insulating wall, heat insulating ceiling, heat insulating floor) 5 that can be easily installed and has good heat insulating performance, and insulate the existing wall (existing wall, existing ceiling, existing floor). In the case of wall 5, there is no need to dismantle existing walls (existing walls, existing ceilings, existing floors), and it is possible to easily insulate and strengthen at a level close to wallpaper replacement. Is also very advantageous.

また、真空断熱材6はスチレンフォーム等の汎用の断熱材に比べて断熱性能が非常に優れているため、断熱材部分の厚みを薄くでき、その結果、断熱壁(断熱壁、断熱天井、断熱床)5を薄くできる。また、真空断熱材6を配設する壁2、天井3、床4を既存壁(既存壁、既存天井、既存床)にする場合は、断熱壁(断熱壁、断熱天井、断熱床)5とすることによる室内側への壁面の出っ張り寸法を小さくできるので、問題なく適用可能な範囲が広く実用的である。   In addition, since the vacuum heat insulating material 6 has much better heat insulating performance than general-purpose heat insulating materials such as styrene foam, the thickness of the heat insulating material portion can be reduced. As a result, the heat insulating wall (heat insulating wall, heat insulating ceiling, heat insulating material) Floor) 5 can be thinned. When the wall 2, ceiling 3 and floor 4 on which the vacuum heat insulating material 6 is disposed are used as existing walls (existing walls, existing ceilings, existing floors), heat insulating walls (insulating walls, heat insulating ceilings, heat insulating floors) 5 and By doing so, the protruding dimension of the wall surface toward the indoor side can be reduced, so that the applicable range without problems is wide and practical.

また、内装材8a,8bを固定する固定部材26は、真空断熱材6における外被材12の間に芯材11が無く対向する外被材12同士が熱溶着された熱溶着部14を貫通するので、固定部材26によって真空断熱材6に真空ブレークが発生することがなく、真空断熱材6の優れた断熱性能を維持することができる。   Further, the fixing member 26 for fixing the interior materials 8a and 8b penetrates the heat-welded portion 14 in which the core material 11 is not provided between the outer material 12 in the vacuum heat insulating material 6 and the facing outer materials 12 are heat-welded with each other. Thus, the fixing member 26 does not cause a vacuum break in the vacuum heat insulating material 6, and the excellent heat insulating performance of the vacuum heat insulating material 6 can be maintained.

また、胴縁7を固定した後は、胴縁7によって真空断熱材6の熱溶着部14を、室内空間を形成する壁2、天井3、床4のいずれかの室内側の面に固定できるので、胴縁7を固定する前の室内空間を形成する壁2、天井3、床4のいずれかの室内側の面への真空断熱材6の固定を、胴縁7を固定するまでの仮固定にすることができ、胴縁7を固定する前の真空断熱材6の固定に、時間の経過により固定または接着の機能が低下するような固定手段を用いることができ、固定手段の選択肢が多く、固定手段の選択によっては、作業性の向上やコスト低減が可能になる。   In addition, after fixing the trunk edge 7, the thermal welding part 14 of the vacuum heat insulating material 6 can be fixed to any one of the walls 2, the ceiling 3, and the floor 4 forming the indoor space by the trunk edge 7. Therefore, the vacuum heat insulating material 6 is fixed to the indoor side surface of the wall 2, the ceiling 3, or the floor 4 that forms the indoor space before fixing the trunk edge 7 until the trunk edge 7 is fixed. Fixing means can be used, and fixing means for fixing the vacuum heat insulating material 6 before fixing the body rim 7 can be used by fixing means such that the function of fixing or bonding decreases with the passage of time. In many cases, workability can be improved and costs can be reduced depending on the selection of fixing means.

また、本実施の形態の住宅1(建物)は、室内空間を形成する壁2、天井3、床4のいずれかの室内側の面の少なくとも一部に真空断熱材6を配設したので、断熱性能に優れ、外気温の変動が大きい場合でも、室温の変動を小さくでき、室温を所定温度に保つために、室内の空気を冷却または加熱する場合は、室内の空気を冷却または加熱するためのエネルギーが少なくて済む。特に住宅の場合は、少ない冷暖房エネルギー(冷暖房費)で快適空間を実現できる。   Moreover, since the house 1 (building) of this Embodiment has arrange | positioned the vacuum heat insulating material 6 to at least one part of the indoor side surface of the wall 2, the ceiling 3, and the floor 4 which form indoor space, Excellent heat insulation performance, even when the fluctuation of the outside air temperature is large, the fluctuation of the room temperature can be reduced, and when the room air is cooled or heated in order to keep the room temperature at a predetermined temperature, the room air is cooled or heated. Requires less energy. Particularly in the case of a house, a comfortable space can be realized with a small amount of air-conditioning energy (heating and cooling costs).

また、内装材8a,8bは胴縁7の室内側の面と接触するように配設され、隣接する内装材8a,8bの端部同士を突き合わせた突合せ部9の反室内側には胴縁7があり、隣接する内装材8a,8bの端部同士を突き合わせた突合せ部9の反室内側に位置する胴縁7には、隣接する一方の内装材8aの突合せ部9近傍を貫通する固定部材26と隣接する他方の内装材8bの突合せ部9近傍を貫通する固定部材26の両方が貫通しているので、内装材8a,8bを安定的に固定できるとともに、内装材8a,8bの突合せ部9において、室内側より押圧されても内装材8a,8b間に段差が発生することがなく、施工構造の品位を確保することができる。   Further, the interior materials 8a and 8b are disposed so as to be in contact with the interior side surface of the trunk edge 7, and the interior edge of the butted portion 9 where the ends of the adjacent interior materials 8a and 8b are abutted with each other 7, the body edge 7 located on the opposite side of the abutting portion 9 where the end portions of the adjacent interior materials 8 a and 8 b are abutted with each other is fixed through the vicinity of the abutting portion 9 of one of the adjacent interior materials 8 a. Since both the fixing member 26 penetrating the vicinity of the butting portion 9 of the other interior material 8b adjacent to the member 26 penetrates, the interior materials 8a and 8b can be stably fixed, and the interior materials 8a and 8b are butted together. Even if the portion 9 is pressed from the indoor side, no step is generated between the interior materials 8a and 8b, and the quality of the construction structure can be ensured.

また、本実施の形態の住宅1に用いた真空断熱材6は、複数(二つ)の芯材11が、厚み方向に略垂直な方向に互いに所定間隔離して配置されて、複数(二つ)の芯材11のそれぞれが独立した空間内に位置するように、隣接する芯材11と芯材11との間に外被材12同士が熱溶着された熱溶着部14を設けているものである。   Moreover, the vacuum heat insulating material 6 used for the house 1 of the present embodiment has a plurality (two) of core materials 11 arranged at predetermined intervals in a direction substantially perpendicular to the thickness direction. ) Is provided between the adjacent core material 11 and the core material 11 so that the outer cover materials 12 are thermally welded to each other so that each of the core materials 11 is located in an independent space. It is.

この複数(二つ)の芯材11をそれぞれ独立した空間内に密閉し隣接する芯材11と芯材11との間に熱溶着部14を設けた真空断熱材6は、芯材11が一つの真空断熱材を複数用いた場合より、配設(位置決めと固定)が簡単になる。   In the vacuum heat insulating material 6 in which the plurality (two) of core materials 11 are sealed in independent spaces and the heat welding portion 14 is provided between the adjacent core materials 11, the core material 11 is one. Arrangement (positioning and fixing) becomes easier than when a plurality of vacuum insulating materials are used.

また、この複数(二つ)の芯材11をそれぞれ独立した空間内に密閉し隣接する芯材11と芯材11との間に熱溶着部14を設けた真空断熱材6は、同じ大きさで芯材11が一つの真空断熱材を用いた場合と比べて、外周の熱溶着部14だけでなく、隣接する芯材11と芯材11との間の熱溶着部14にも胴縁7を配設して隣接する芯材11と芯材11との間の熱溶着部14を貫通する固定部材26で内装材8a,8bを固定できるという効果がある。   Further, the vacuum heat insulating material 6 in which the plural (two) core materials 11 are sealed in independent spaces and the heat welding portion 14 is provided between the adjacent core materials 11 is the same size. As compared with the case where the core material 11 uses a single vacuum heat insulating material, not only the outer peripheral heat weld portion 14 but also the heat weld portion 14 between the adjacent core material 11 and the core material 11 The interior materials 8a and 8b can be fixed by the fixing member 26 penetrating the heat welding portion 14 between the adjacent core material 11 and the core material 11.

また、この複数(二つ)の芯材11をそれぞれ独立した空間内に密閉し隣接する芯材11と芯材11との間に熱溶着部14を設けた真空断熱材6は、同じ大きさで芯材11が一つの真空断熱材を用いた場合と比べて、外被材12にピンホールができたり外被材12が破損(破袋)したりして芯材11を減圧密封した空間の内圧が上昇して断熱性能が悪化する場合でも、ピンホールや破損(破袋)の影響を直接受ける特定の芯材11を減圧密封した空間内の圧力が高くなって断熱性能が悪化するだけで、断熱性能の悪化が真空断熱材全体に広がらず、真空断熱材としての断熱性の悪化は小さくできる効果が得られる。   Further, the vacuum heat insulating material 6 in which the plural (two) core materials 11 are sealed in independent spaces and the heat welding portion 14 is provided between the adjacent core materials 11 is the same size. Compared to the case where the core material 11 uses a single vacuum heat insulating material, a space in which the core material 11 is vacuum-sealed due to pinholes being formed in the outer material 12 or the outer material 12 being damaged (bag breaking). Even if the internal pressure of the pipe rises and the heat insulation performance deteriorates, the pressure in the space in which the specific core material 11 that is directly affected by pinholes and breakage (bag breakage) is sealed under reduced pressure increases and the heat insulation performance only deteriorates. Thus, the deterioration of the heat insulating performance does not spread over the entire vacuum heat insulating material, and the effect of reducing the deterioration of the heat insulating property as the vacuum heat insulating material can be obtained.

また、本実施の形態の住宅1に用いた真空断熱材6は、外被材12の間に芯材11が無い部分の外被材12同士を密着させて、密着した外被材12同士を熱溶着してなり、外被
材12同士が密着する全ての部分の外被材12同士が熱溶着されているものである。
Moreover, the vacuum heat insulating material 6 used for the house 1 of this Embodiment makes the outer covering materials 12 of the part which does not have the core material 11 contact | adhered between the outer covering materials 12, and makes the covering outer covering materials 12 mutually adhere. All the outer covering materials 12 are heat-welded and all the portions of the outer covering material 12 that are in close contact with each other are heat-welded.

真空断熱材6は、外被材12同士が密着する全ての部分の外被材12同士が熱溶着されている真空断熱材6であり、外被材12同士が密着する部分は外被材12の間に芯材11がある部分の近傍まで熱溶着されているので、外周部分の外被材12同士のみ熱溶着された真空断熱材6に比べて熱溶着部14の幅が広く、それにより胴縁7と真空断熱材6との接触面積を広くできるため、胴縁7と真空断熱材6との接触面積を広くして胴縁7によって真空断熱材6をより確実に固定できる。   The vacuum heat insulating material 6 is the vacuum heat insulating material 6 in which all the outer covering materials 12 in which the outer covering materials 12 are in close contact with each other are thermally welded, and the portion in which the outer covering materials 12 are in close contact with each other is the outer covering material 12. Since the core 11 is thermally welded to the vicinity of the portion where the core material 11 is between, the width of the heat-welded portion 14 is wider than the vacuum heat insulating material 6 which is thermally welded only between the outer jacket materials 12 of the outer peripheral portion, thereby Since the contact area between the trunk edge 7 and the vacuum heat insulating material 6 can be widened, the contact area between the trunk edge 7 and the vacuum heat insulating material 6 can be widened, and the vacuum heat insulating material 6 can be more reliably fixed by the trunk edge 7.

また、真空断熱材6が胴縁7から受ける押圧力を広い接触面積で受けると、胴縁7と真空断熱材6との接触部分における単位面積あたりの押圧力が小さくなるため、胴縁7と真空断熱材6との接触面積を広くして胴縁7による真空断熱材6の熱溶着部14の損傷の可能性を小さくすることができ、外被材12同士が密着する部分は外被材12の間に芯材11がある部分の近傍まで熱溶着されているので、胴縁7と真空断熱材6との接触で熱溶着部14が損傷したり、熱溶着部14を貫通して壁2と天井3と床4のいずれかに突き刺さる固定部材24で真空断熱材6を固定したり、胴縁7と熱溶着部14を貫通して壁2と天井3と床4のいずれかに突き刺さる固定部材25で胴縁7を固定したりした場合でも、熱溶着部14の損傷部分や貫通孔ができた部分の芯材11側に充分な幅の熱溶着部14が残る可能性が高いので、真空断熱材6の断熱性能悪化の可能性が少なく、断熱性能の信頼性が高い断熱壁(断熱壁、断熱天井、断熱床)5を有する住宅1(建物)になる。   Further, when the pressing force that the vacuum heat insulating material 6 receives from the trunk edge 7 is received with a wide contact area, the pressing force per unit area at the contact portion between the trunk edge 7 and the vacuum heat insulating material 6 becomes small. The contact area with the vacuum heat insulating material 6 can be widened to reduce the possibility of damage to the heat-welded portion 14 of the vacuum heat insulating material 6 due to the trunk edge 7. Since the heat welding part 14 is thermally welded to the vicinity of the part where the core material 11 is between 12, the heat welding part 14 is damaged by the contact between the trunk edge 7 and the vacuum heat insulating material 6, or the wall penetrating through the heat welding part 14 The vacuum heat insulating material 6 is fixed by the fixing member 24 that pierces any one of the ceiling 2, the ceiling 3, and the floor 4, or penetrates the wall 2, the ceiling 3, and the floor 4 through the trunk edge 7 and the heat welding portion 14. Even when the body edge 7 is fixed by the fixing member 25, the damaged portion or the through hole of the heat welded portion 14 Since there is a high possibility that the heat-welded portion 14 having a sufficient width will remain on the core material 11 side of the completed part, there is little possibility of deterioration of the heat insulating performance of the vacuum heat insulating material 6, and the heat insulating wall (insulating heat) with high reliability of the heat insulating performance It becomes the house 1 (building) which has the wall, the heat insulation ceiling, and the heat insulation floor.

また、外被材12同士が密着する部分は外被材12の間に芯材11がある部分の近傍まで熱溶着されているので、外被材12の間に芯材11がある部分と胴縁7との間隔を狭くしても、外被材12の損傷で真空断熱材6の断熱性能悪化の可能性が少なく、そのため、外被材12の間に芯材11がある部分と胴縁7との間隔を狭くして断熱壁(断熱壁、断熱天井、断熱床)5における真空断熱材6の有効断熱部である芯材部(外被材12の間に芯材11がある部分)の被覆率を高めて断熱壁(断熱壁、断熱天井、断熱床)5の全体の断熱性能を高めることができる。   Further, since the portion where the jacket materials 12 are in close contact with each other is thermally welded to the vicinity of the portion where the core material 11 is between the jacket materials 12, the portion where the core material 11 is located between the jacket materials 12 and the body Even if the distance from the edge 7 is narrowed, there is little possibility of deterioration of the heat insulating performance of the vacuum heat insulating material 6 due to damage of the outer covering material 12, and therefore the portion where the core material 11 is between the outer covering material 12 and the trunk edge 7 is a core material portion (a portion where the core material 11 is between the jacket materials 12) which is an effective heat insulation portion of the vacuum heat insulating material 6 in the heat insulating wall (heat insulating wall, heat insulating ceiling, heat insulating floor) 5. The overall heat insulating performance of the heat insulating wall (heat insulating wall, heat insulating ceiling, heat insulating floor) 5 can be increased.

また、胴縁7の厚みを、真空断熱材6の芯材11の厚み以上にしたことにより、内装材8a,8bと胴縁7が確実に接触することなり、内装材8a,8bの突合せ部9と胴縁7との間に隙間が生じることがなく、内装材8a,8b施工の安定性を確保できる。   Further, by setting the thickness of the trunk edge 7 to be equal to or greater than the thickness of the core 11 of the vacuum heat insulating material 6, the interior materials 8a and 8b and the trunk edge 7 are surely brought into contact with each other, and the butt portion of the interior materials 8a and 8b. 9 and the trunk edge 7 do not have a gap, and the stability of the interior materials 8a and 8b can be secured.

胴縁7の厚みが真空断熱材6の芯材11の厚みよりも大きいと、真空断熱材6と内装材8a,8bとの間に空気層が形成され、この空気層が断熱に寄与し、断熱構造の効果を高めることができる。また、真空断熱材6と内装材8a,8bとの間に隙間があるので、真空断熱材6における外被材12の間に芯材11がある部分に内装材8a,8bを介して室内側からダメージが加わる可能性が少ない。   When the thickness of the trunk edge 7 is larger than the thickness of the core 11 of the vacuum heat insulating material 6, an air layer is formed between the vacuum heat insulating material 6 and the interior materials 8a and 8b, and this air layer contributes to heat insulation, The effect of the heat insulating structure can be enhanced. In addition, since there is a gap between the vacuum heat insulating material 6 and the interior materials 8a and 8b, the portion of the vacuum heat insulating material 6 where the core material 11 is located between the jacket materials 12 is provided indoors via the interior materials 8a and 8b. Is less likely to be damaged.

また、胴縁7の厚みが芯材11の厚みと同等の場合、芯材11と内装材8a,8bが接触するので堅固な積層構造とすることができる。この場合、内装材8a,8bとして、剛性を有さない部材や薄厚の部材を適用することも可能となる。   Moreover, when the thickness of the trunk | drum 7 is equivalent to the thickness of the core material 11, since the core material 11 and interior material 8a, 8b contact, it can be set as a firm laminated structure. In this case, it is also possible to apply a member having no rigidity or a thin member as the interior materials 8a and 8b.

また、本実施の形態で、内装材8a,8bに用いた石膏ボードは充分な剛性を有するため、隣接する内装材8a,8bの突合せ部9の反室内側に位置する胴縁7と堅固な積層構造を形成することができる。更に、石膏ボードは安価に入手可能であり、耐火性も有するため、容易に施工可能で施工構造の安全性を高めることもできる。   In the present embodiment, since the gypsum board used for the interior materials 8a and 8b has sufficient rigidity, it is firmly attached to the trunk edge 7 located on the side opposite to the interior of the butt portion 9 of the adjacent interior materials 8a and 8b. A laminated structure can be formed. Furthermore, since the gypsum board is available at low cost and has fire resistance, it can be easily constructed and the safety of the construction structure can be enhanced.

また、内装材8a,8bに人・物等が接触した場合においても石膏ボードは十分な厚みと剛性を有するため、その衝撃等により石膏ボードの内部に配置されている真空断熱材6
の破袋を防止することができる効果が得られる。
Further, the gypsum board has a sufficient thickness and rigidity even when a person or an object contacts the interior materials 8a and 8b. Therefore, the vacuum heat insulating material 6 disposed inside the gypsum board due to the impact or the like.
It is possible to prevent the bag from being broken.

また、本実施の形態の住宅1は、室内空間を形成する壁2、天井3、床4のいずれかの室内側の面の少なくとも一部に真空断熱材6を配設したので、断熱性能に優れ、外気温の変動が大きい場合でも、室温の変動を小さくでき、少ない冷暖房エネルギー(冷暖房費)で快適空間を実現できる。   In addition, in the house 1 of the present embodiment, the vacuum heat insulating material 6 is disposed on at least a part of the indoor side surface of the wall 2, the ceiling 3, or the floor 4 that forms the indoor space. Even when the outside air temperature fluctuates greatly, the room temperature fluctuation can be reduced, and a comfortable space can be realized with less air conditioning energy (heating and cooling costs).

(実施の形態4)
図25は本発明の実施の形態4における住宅の断熱壁に用いた真空断熱材の平面図、図26は図25のC−C線における断面図である。
(Embodiment 4)
25 is a plan view of a vacuum heat insulating material used for a heat insulating wall of a house in Embodiment 4 of the present invention, and FIG. 26 is a cross-sectional view taken along the line CC of FIG.

本実施の形態は、実施の形態1の住宅1において真空断熱材6の代わりに、真空断熱材6aにおける芯材11と芯材11の間を所定幅で熱溶着した真空断熱材27を用いたものである。   In this embodiment, instead of the vacuum heat insulating material 6 in the house 1 of the first embodiment, the vacuum heat insulating material 27 in which the space between the core material 11 and the core material 11 in the vacuum heat insulating material 6a is heat-welded with a predetermined width is used. Is.

以下に真空断熱材27の作製手順を以下に述べる。   A procedure for manufacturing the vacuum heat insulating material 27 will be described below.

真空断熱材27は、図19に示されたチャンバー15にて作製された真空断熱材6aを用いて加工していくことが一般である。真空断熱材6aの二つの芯材11と芯材11の間をヒートシールバー等で芯材11を熱溶着部14で分けるように熱溶着することで真空断熱材27が得られる。   The vacuum heat insulating material 27 is generally processed using the vacuum heat insulating material 6a produced in the chamber 15 shown in FIG. A vacuum heat insulating material 27 is obtained by heat welding the core material 11 between the two core materials 11 of the vacuum heat insulating material 6a and the core material 11 with a heat seal bar or the like so as to be separated by the heat welding portion 14.

こうして作製された真空断熱材27は、芯材11を独立した真空空間に保持することが可能となる。なお、ここで芯材11の数量は二個で構成されているが、それ以上であっても良い。また芯材11が一個で構成される場合もある。   The vacuum heat insulating material 27 thus manufactured can hold the core material 11 in an independent vacuum space. In addition, although the quantity of the core material 11 is comprised by two here, it may be more than that. Moreover, the core material 11 may be comprised with one piece.

芯材11の数量については、住宅の間取り等に応じて、適宜、適正化を図ることが重要である。   About the quantity of the core material 11, it is important to aim at appropriateness according to the floor plan etc. of a house.

本実施の形態で用いる真空断熱材27は熱溶着部14の幅が狭く、外被材12の間に芯材11がある部分と熱溶着部14との間に、大気圧で密着しているが対向する外被材12同士が熱溶着されていない部分があるので、実施の形態1よりも、熱溶着されていない部分を傷つけないように真空断熱材27の取り扱いには注意が必要で、固定部材24,25,26を打ち込む時には、固定部材24,25,26によってできる貫通孔と芯材11を密閉した空間との間に所定幅の熱溶着部14が残るように注意しなければならない。   In the vacuum heat insulating material 27 used in the present embodiment, the width of the heat welding portion 14 is narrow, and the portion having the core material 11 between the jacket material 12 and the heat welding portion 14 is in close contact with each other at atmospheric pressure. However, since there is a portion where the outer jacket materials 12 facing each other are not thermally welded, it is necessary to be careful in handling the vacuum heat insulating material 27 so as not to damage the portion not thermally welded, compared to the first embodiment. When driving the fixing members 24, 25, 26, care must be taken that the heat-welded portion 14 having a predetermined width remains between the through hole formed by the fixing members 24, 25, 26 and the space in which the core material 11 is sealed. .

(実施の形態5)
図27は本発明の実施の形態5における住宅の断熱壁に用いた真空断熱材の平面図、図28は図27のD−D線における断面図、図29は同実施の形態における住宅の壁の室内側の面に真空断熱材と胴縁を配設する工程を示す工程図である。
(Embodiment 5)
27 is a plan view of the vacuum heat insulating material used for the heat insulating wall of the house in the fifth embodiment of the present invention, FIG. 28 is a sectional view taken along the line DD of FIG. 27, and FIG. 29 is the wall of the house in the same embodiment. It is process drawing which shows the process of arrange | positioning a vacuum heat insulating material and a trunk edge to the surface of the indoor side.

本実施の形態は、実施の形態3の住宅1において芯材11が二つの真空断熱材6の代わりに、芯材11が一つの真空断熱材28を二つ並べて用いたものであり、実施の形態1の住宅1における芯材11が二つの真空断熱材6を、芯材11が一つの真空断熱材が二つになるように切断したものに相当する。   In the present embodiment, in the house 1 of the third embodiment, the core material 11 uses two vacuum heat insulating materials 28 arranged side by side instead of the two vacuum heat insulating materials 6. The core material 11 in the house 1 of form 1 corresponds to the two vacuum heat insulating materials 6 cut so that the core material 11 has two vacuum heat insulating materials.

真空断熱材28の構成と製造方法は、実施の形態3における真空断熱材6の構成と製造方法において、芯材11を一つにした場合に置き換えたものに相当する。   The configuration and the manufacturing method of the vacuum heat insulating material 28 correspond to the configuration and the manufacturing method of the vacuum heat insulating material 6 in Embodiment 3 that are replaced when the core material 11 is combined into one.

芯材11の周囲の外被材12同士が接触している部分は外被材12同士が熱溶着された
熱溶着部14になっている。
A portion where the jacket materials 12 around the core material 11 are in contact with each other is a heat-welded portion 14 in which the jacket materials 12 are heat-welded.

次に真空断熱材28の配置方法について述べる。   Next, a method for arranging the vacuum heat insulating material 28 will be described.

真空断熱材28は、外被材12の間に芯材11がある芯材部の片面が壁2の室内側の面に密着し、さらに芯材11の外周に位置する熱溶着部14が所定の幅で密着するように外周の熱溶着部14を折り曲げて設置位置を決定し、動かないように手で真空断熱材28を押さえながら、外周の熱溶着部14における壁2に密着し芯材部から所定間隔離れた部分(外周の熱溶着部14における壁2に密着している部分の幅方向中央部分)を固定部材24で壁2に固定する。   In the vacuum heat insulating material 28, one side of the core material portion having the core material 11 between the jacket materials 12 is in close contact with the surface on the indoor side of the wall 2, and the heat welding portion 14 positioned on the outer periphery of the core material 11 is predetermined. The outer peripheral heat-welded portion 14 is bent so as to be in close contact with the width of the outer periphery, and the installation position is determined. A portion (a central portion in the width direction of a portion in close contact with the wall 2 in the outer peripheral heat-welded portion 14) is fixed to the wall 2 by the fixing member 24.

真空断熱材28は、真空断熱材28の熱溶着部14と壁2の内面板2aを貫通して柱10に突き刺さる固定部材24によって室内空間を形成する壁2の室内側の面に固定される。   The vacuum heat insulating material 28 is fixed to the surface on the indoor side of the wall 2 that forms the indoor space by a fixing member 24 that penetrates the thermal welding portion 14 of the vacuum heat insulating material 28 and the inner surface plate 2a of the wall 2 and pierces the column 10. .

また、先に固定した真空断熱材28に隣接して配設する真空断熱材28は、図29のように、隣接する二つの真空断熱材28の外周の熱溶着部14同士が重ならないように、壁2の室内側の面に配置し、真空断熱材28の熱溶着部14と壁2の内面板2aを貫通して柱10に突き刺さる固定部材24で固定する。   Moreover, the vacuum heat insulating material 28 arrange | positioned adjacent to the vacuum heat insulating material 28 fixed previously WHEREIN: As shown in FIG. 29, the heat welding parts 14 of the outer periphery of two adjacent vacuum heat insulating materials 28 do not overlap. The fixing member 24 is disposed on the surface of the wall 2 on the indoor side, passes through the heat-welded portion 14 of the vacuum heat insulating material 28 and the inner surface plate 2a of the wall 2, and is fixed by a fixing member 24 that pierces the column 10.

左右方向に隣接する二つの真空断熱材28の芯材11の間に配設する胴縁7は、左右に隣接する二つの真空断熱材28のうちの左側の真空断熱材28の右側の外周の熱溶着部14における壁2に密着している部分の室内側の面と、左右に隣接する二つの真空断熱材28のうちの右側の真空断熱材28の左側の外周の熱溶着部14における壁2に密着している部分の室内側の面の両方に接触するように配設し、胴縁7と壁2の内面板2aを貫通して柱10に突き刺さる固定部材25によって胴縁7を壁2に固定する。   The trunk edge 7 disposed between the cores 11 of the two vacuum heat insulating materials 28 adjacent in the left-right direction is the outer periphery on the right side of the left vacuum heat insulating material 28 of the two vacuum heat insulating materials 28 adjacent to the left and right. The wall of the heat-welded portion 14 in the heat-welded portion 14 that is in close contact with the wall 2 and the left-side outer peripheral heat-welded portion 14 of the two vacuum heat-insulating materials 28 adjacent to the left and right. 2 is arranged so as to be in contact with both the interior side surface of the portion closely contacting 2 and the barrel edge 7 is walled by a fixing member 25 that penetrates the barrel edge 7 and the inner surface plate 2a of the wall 2 and pierces the column 10. Fix to 2.

その他の構成と作用効果は実施の形態3と同様であるので、詳細な説明は省略する。   Since other configurations and operational effects are the same as those of the third embodiment, detailed description thereof is omitted.

(実施の形態6)
図30は本発明の実施の形態6における住宅の壁の室内側の面に真空断熱材と胴縁を配設する工程を示す工程図、図31は同実施の形態における住宅の壁の室内側の面に真空断熱材を配設する工程を示す要部断面斜視図である。
(Embodiment 6)
FIG. 30 is a process diagram showing a process of disposing a vacuum heat insulating material and a trunk edge on the indoor side surface of the house wall according to the sixth embodiment of the present invention, and FIG. 31 is an indoor side of the house wall in the same embodiment. It is a principal part cross-sectional perspective view which shows the process of arrange | positioning a vacuum heat insulating material on the surface of this.

本実施の形態は、実施の形態5の住宅1において真空断熱材28を、真空断熱材28と比べて外周ヒレ部(外周の熱溶着部14)における壁2の室内側の面に密着可能な幅が略二倍の真空断熱材29に置き換えたものであり、芯材11の外周の熱溶着部14の幅が広くなればなる程、真空断熱材29の芯材11を密封している空間を長期に亘って減圧状態に維持できる。   In the present embodiment, the vacuum heat insulating material 28 in the house 1 of the fifth embodiment can be closely attached to the surface on the indoor side of the wall 2 in the peripheral fin portion (the outer peripheral heat welding portion 14) compared to the vacuum heat insulating material 28. The space that is replaced by the vacuum heat insulating material 29 having a width approximately twice as large as the width of the heat-welded portion 14 on the outer periphery of the core material 11 becomes wider. Can be maintained in a reduced pressure state for a long time.

真空断熱材29の構成と製造方法は、実施の形態3における真空断熱材28の構成と製造方法において、外被材12の寸法を大きくしたものに相当する。   The configuration and manufacturing method of the vacuum heat insulating material 29 correspond to the configuration and manufacturing method of the vacuum heat insulating material 28 according to Embodiment 3 in which the dimensions of the jacket material 12 are increased.

次に真空断熱材29の配置方法について述べる。   Next, an arrangement method of the vacuum heat insulating material 29 will be described.

真空断熱材29は、外被材12の間に芯材11がある芯材部の片面が壁2の室内側の面に密着し、さらに芯材11の外周に位置する熱溶着部14が所定の幅で密着するように外周の熱溶着部14を折り曲げて設置位置を決定し、動かないように手で真空断熱材29を押さえながら、外周の熱溶着部14における壁2に密着し芯材部から所定間隔離れた部分を固定部材24で壁2に固定する。   In the vacuum heat insulating material 29, one surface of the core material portion having the core material 11 between the jacket materials 12 is in close contact with the surface on the indoor side of the wall 2, and the heat welding portion 14 located on the outer periphery of the core material 11 is predetermined. The outer heat-bonding portion 14 is bent so as to be in close contact with each other, the installation position is determined, and the vacuum heat-insulating material 29 is pressed by hand so that it does not move, and the outer heat-bonding portion 14 is in close contact with the wall 2 and the core material A portion separated from the portion by a predetermined distance is fixed to the wall 2 by the fixing member 24.

真空断熱材29は、真空断熱材29の熱溶着部14と壁2の内面板2aを貫通して柱10に突き刺さる固定部材24によって室内空間を形成する壁2の室内側の面に固定される。   The vacuum heat insulating material 29 is fixed to the surface on the indoor side of the wall 2 that forms the indoor space by a fixing member 24 that penetrates the thermal welding portion 14 of the vacuum heat insulating material 29 and the inner surface plate 2a of the wall 2 and pierces the column 10. .

また、先に固定した真空断熱材29に左右方向に隣接して配設する真空断熱材29は、図30と図31のように、左右方向に隣接する二つの真空断熱材29の外周の熱溶着部14同士が一部重なるように、壁2の室内側の面に配置し、真空断熱材29の熱溶着部14と壁2の内面板2aを貫通して柱10に突き刺さる固定部材24で固定する。   Further, the vacuum heat insulating material 29 disposed adjacent to the previously fixed vacuum heat insulating material 29 in the left-right direction is the heat of the outer periphery of the two vacuum heat insulating materials 29 adjacent in the left-right direction as shown in FIGS. A fixing member 24 that is disposed on the surface of the wall 2 on the indoor side so that the welded portions 14 partially overlap each other and penetrates the pillar 10 through the heat welded portion 14 of the vacuum heat insulating material 29 and the inner surface plate 2a of the wall 2. Fix it.

左右方向に隣接する二つの真空断熱材29の芯材11の間に配設する胴縁7は、左右に隣接する二つの真空断熱材29のうちの後から配設した真空断熱材29の左右どちらかの外周の熱溶着部14における壁2と平行になっている部分の室内側の面に接触するように配設し、胴縁7と真空断熱材29の熱溶着部14と壁2の内面板2aを貫通して柱10に突き刺さる固定部材25によって胴縁7を壁2に固定する。   The trunk edge 7 disposed between the cores 11 of the two vacuum heat insulating materials 29 adjacent in the left-right direction is the left and right of the vacuum heat insulating material 29 disposed from the rear of the two vacuum heat insulating materials 29 adjacent to the left and right. It is arranged so as to be in contact with the surface on the indoor side of the portion parallel to the wall 2 in either one of the thermal welds 14 on the outer periphery, and between the thermal weld 14 and the wall 2 of the body edge 7 and the vacuum heat insulating material 29. The trunk edge 7 is fixed to the wall 2 by a fixing member 25 that penetrates the inner surface plate 2 a and penetrates the column 10.

また、先に固定した真空断熱材29に上下方向に隣接して配設する真空断熱材29は、図31のように、上下方向に隣接する二つの真空断熱材29のうち後から配設する真空断熱材29の上下どちらかの外周の熱溶着部14が、上下方向に隣接する二つの真空断熱材29のうち先に配設した真空断熱材29の芯材部の一部を室内側から覆うように、壁2の室内側の面に配設する。なお、この場合、上下方向に隣接する二つの真空断熱材29の外被材12の間に芯材11がある部分(芯材部)同士は重なっていない。   Further, the vacuum heat insulating material 29 disposed adjacent to the previously fixed vacuum heat insulating material 29 in the vertical direction is disposed from the rear of the two vacuum heat insulating materials 29 adjacent in the vertical direction as shown in FIG. The heat welded portion 14 on either the upper or lower outer periphery of the vacuum heat insulating material 29 has a part of the core material portion of the vacuum heat insulating material 29 disposed earlier from the two vacuum heat insulating materials 29 adjacent in the vertical direction from the indoor side. It arrange | positions in the surface of the wall 2 indoor side so that it may cover. In this case, the portions (core material portions) where the core material 11 exists between the jacket materials 12 of the two vacuum heat insulating materials 29 adjacent in the vertical direction do not overlap each other.

本実施の形態は、室内空間を形成する壁2の室内側の面において断熱性能を向上させるため真空断熱材29を配設した面のうち真空断熱材29で断熱に寄与しない熱溶着部14のみで覆われる面積の割合を少なくし(真空断熱材29で断熱に寄与する芯材部で覆われる面積の割合を多くし)て、断熱効果の高めたものである。   In the present embodiment, in order to improve the heat insulation performance on the indoor side surface of the wall 2 forming the indoor space, only the heat welded portion 14 that does not contribute to the heat insulation by the vacuum heat insulating material 29 among the surfaces on which the vacuum heat insulating material 29 is disposed. The ratio of the area covered with (2) is reduced (the ratio of the area covered with the core part contributing to heat insulation with the vacuum heat insulating material 29 is increased), and the heat insulating effect is enhanced.

本実施の形態では、室内空間を形成する壁2の室内側の面に縦に胴縁7を配設するので、左右方向に隣接する二つの真空断熱材29の外被材12の間には芯材11がある部分(芯材部)同士の間に胴縁7を配設できる間隔をあけているが、上下方向に隣接する二つの真空断熱材29の外被材12の間に芯材11がある部分(芯材部)同士の間には胴縁7を配設できる間隔をあけていない。つまり、隣接する二つの真空断熱材29の外被材12の間に芯材11がある部分(芯材部)同士の間に胴縁7を配設する場合は、隣接する二つの真空断熱材29の外被材12の間に芯材11がある部分(芯材部)同士の間に胴縁7を配設できる間隔をあけて、隣接する二つの真空断熱材29の外被材12の間に芯材11がある部分(芯材部)同士の間に胴縁7を配設しない場合は、隣接する二つの真空断熱材29の外被材12の間に芯材11がある部分(芯材部)同士の間隔をできるだけ狭くしている。   In the present embodiment, since the trunk edge 7 is disposed vertically on the indoor side surface of the wall 2 forming the indoor space, between the jacket materials 12 of the two vacuum heat insulating materials 29 adjacent in the left-right direction. The core material 11 is spaced between the portions (core material portions) where the trunk edge 7 can be disposed, but the core material is between the jacket materials 12 of the two vacuum heat insulating materials 29 adjacent in the vertical direction. The space | interval which can arrange | position the trunk edge 7 is not left between the parts (core material part) where 11 exists. That is, when the trunk edge 7 is disposed between the portions (core material portions) where the core material 11 is located between the covering materials 12 of the two adjacent vacuum heat insulating materials 29, the two adjacent vacuum heat insulating materials. 29 of the covering material 12 of the two adjacent vacuum heat insulating materials 29 with a space at which the trunk edge 7 can be disposed between the portions (core material portions) where the core material 11 is located between the covering materials 12 of the 29 covering materials. In the case where the trunk edge 7 is not disposed between the portions having the core material 11 between them (core material portion), the portion having the core material 11 between the jacket materials 12 of the two adjacent vacuum heat insulating materials 29 ( The interval between the core parts) is made as narrow as possible.

本実施の形態では、真空断熱材29の外周のヒレ状の熱溶着部14を他の真空断熱材29の外被材12の間に芯材11がある部分(芯材部)または外周のヒレ状の熱溶着部14に重ねるので、真空断熱材29の外周のヒレ状の熱溶着部14の角部が他の真空断熱材29、特に外被材12の間に芯材11がある部分(芯材部)を傷つけないように、予め真空断熱材29の外周のヒレ状の熱溶着部14の角部を丸く切り落とすことが好ましい。   In the present embodiment, the fin-like heat welded portion 14 on the outer periphery of the vacuum heat insulating material 29 is a portion (core material portion) where the core material 11 is located between the jacket materials 12 of other vacuum heat insulating materials 29 or the peripheral fins. Since the corners of the fin-like heat-welded portion 14 on the outer periphery of the vacuum heat insulating material 29 are overlapped with the other heat-insulating portion 29, particularly the portion where the core material 11 is located between the outer covering material 12 ( In order not to damage the core part), it is preferable to round off the corners of the fin-like heat welding part 14 on the outer periphery of the vacuum heat insulating material 29 in advance.

以上のように本発明の断熱強化構造は、容易に施工可能で外観品質が良く断熱性能が良好で、既存の建物の内壁を解体することなくリフォーム(断熱改修)して断熱壁にする場合に最適であるが、新築の建物の壁にも適用可能で、住宅用の建物や商業用の建物、その
他、断熱が必要な建物に有用である。
As described above, the heat insulation strengthening structure of the present invention can be easily constructed, has good appearance quality and good heat insulation performance, and is renovated (insulated renovation) without dismantling the inner wall of an existing building to make a heat insulating wall. Although optimal, it can also be applied to the walls of new buildings and is useful for residential buildings, commercial buildings, and other buildings that require thermal insulation.

1 住宅
2 壁
3 天井
4 床
6 真空断熱材
7 胴縁
8a,8b 内装材
9 突合せ部
11 芯材
12 外被材
13 熱溶着層
14 熱溶着部
26 固定部材
27 真空断熱材
28 真空断熱材
29 真空断熱材
DESCRIPTION OF SYMBOLS 1 House 2 Wall 3 Ceiling 4 Floor 6 Vacuum heat insulating material 7 Body edge 8a, 8b Interior material 9 Butt part 11 Core material 12 Outer material 13 Thermal welding layer 14 Thermal welding part 26 Fixing member 27 Vacuum heat insulating material 28 Vacuum heat insulating material 29 Vacuum insulation

Claims (3)

室内空間を形成する既存壁、既存天井、既存床とを有する建物に適用される断熱強化構造であって、
前記断熱強化構造は、ガスバリア性の外被材の中に繊維体からなる芯材が減圧密封され、前記既存壁と前記既存天井と前記既存床のいずれかの室内側の面に設けられた真空断熱材と、合板、または、硬質の発泡系断熱材を用いた胴縁と、前記胴縁の室内側の面に配設され、前記真空断熱材と前記胴縁とを室内側から覆い隠す内装材と、を備えた断熱強化構造。
A heat insulation strengthening structure applied to a building having an existing wall, an existing ceiling, and an existing floor forming an indoor space,
The heat insulation strengthening structure is a vacuum provided on a room-side surface of the existing wall, the existing ceiling, or the existing floor in which a core material made of a fibrous body is sealed under reduced pressure in a gas barrier outer covering material. A heat insulating material, a plywood, or a body edge using a hard foam-based heat insulating material, and an interior that is disposed on the interior side surface of the body edge and covers the vacuum heat insulating material and the body edge from the indoor side. And a heat insulating strengthening structure.
前記内装材を貫通して少なくとも前記胴縁に突き刺さることで前記内装材を固定対象物に固定する固定部材を備えた請求項1に記載の断熱強化構造。 The heat insulation reinforcement structure of Claim 1 provided with the fixing member which fixes the said interior material to a fixed target object by penetrating the said interior material and piercing at least the said trunk edge. 隣接する前記内装材の端部同士を突き合わせた突合せ部の反室内側には前記胴縁があり、隣接する前記内装材の端部同士を突き合わせた突合せ部の反室内側に位置する前記胴縁には、隣接する一方の前記内装材の前記突合せ部近傍を貫通する前記固定部材と隣接する他方の前記内装材の前記突合せ部近傍を貫通する前記固定部材の両方が突き刺さることを特徴とする請求項2に記載の断熱強化構造。
The trunk edge is located on the opposite side of the abutting portion where the ends of the adjacent interior materials are butted against each other, and is located on the opposite side of the abutting portion where the ends of the adjacent interior materials are abutted Further, both the fixing member penetrating the vicinity of the butted portion of the one adjacent interior material and the fixing member penetrating the vicinity of the butting portion of the other adjacent interior material are pierced. Item 3. The heat insulation strengthening structure according to Item 2.
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