JP5273335B2 - Resin composition for paint and paint - Google Patents

Resin composition for paint and paint Download PDF

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JP5273335B2
JP5273335B2 JP2007088334A JP2007088334A JP5273335B2 JP 5273335 B2 JP5273335 B2 JP 5273335B2 JP 2007088334 A JP2007088334 A JP 2007088334A JP 2007088334 A JP2007088334 A JP 2007088334A JP 5273335 B2 JP5273335 B2 JP 5273335B2
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resin composition
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group concentration
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JP2008019420A (en
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裕二 藤井
晋一郎 谷本
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Arakawa Chemical Industries Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a resin composition for coating, obtaining the coating exhibiting each of the characteristics (corrosion resistance of coated film, processability, etc.) of an epoxy resin and a polyester resin. <P>SOLUTION: This resin composition for coating contains an amine-modified epoxy resin (A) and the polyester resin (B). <P>COPYRIGHT: (C)2008,JPO&amp;INPIT

Description

本発明は、塗料用樹脂組成物および当該塗料用樹脂組成物を用いた塗料に関する。 The present invention relates to a resin composition for paint and a paint using the resin composition for paint.

塗料は、基材を風雨や薬品、熱、衝撃などから保護し、またこれに色彩や光沢、模様などの美観を付与する等の目的で用いられる。塗料に用いる樹脂組成物には各種あり、例えばビスフェノール型エポキシ樹脂を用いると、耐薬品性や耐食性、金属素材との密着性に優れた塗膜が得られる。また、ポリエステル樹脂を用いると、硬度や加工性等に優れ塗膜が得られ、厚塗りが可能となる。 The paint is used for the purpose of protecting the substrate from wind and rain, chemicals, heat, impact, etc., and imparting aesthetics such as color, luster, and pattern to it. There are various types of resin compositions used in paints. For example, when a bisphenol type epoxy resin is used, a coating film excellent in chemical resistance, corrosion resistance, and adhesion to a metal material can be obtained. In addition, when a polyester resin is used, a coating film having excellent hardness and processability can be obtained, and thick coating can be achieved.

だが、ビスフェノール型エポキシ樹脂単独では塗膜が脆くなり易く、塗工基材の成形や加工が困難になることがある。また、ポリエステル樹脂単独では、耐食性や耐薬品性等が十分でないことがある。そこで業界では、それぞれの特長を活かした塗料を得るために、両樹脂を混合して用いることがある(例えば、特許文献1を参照)。 However, the bisphenol-type epoxy resin alone tends to make the coating film brittle, and it may be difficult to mold and process the coated substrate. In addition, the polyester resin alone may not have sufficient corrosion resistance and chemical resistance. Therefore, in the industry, in order to obtain a paint utilizing each feature, both resins are sometimes mixed and used (see, for example, Patent Document 1).

しかし、両樹脂を混合してなる塗料は、それぞれの前記特長がトレードオフの関係となったものになり易い。例えば、塗膜の耐食性と加工性の両立が困難となり易く、塗工基材を風雨に曝すと塗膜の浮きや剥がれが生じたり、また、塗工基材を成形すると塗膜のワレやヒビが生じたりすることがある。また、かかる混合樹脂を溶剤型塗料として用いる場合には、外観に濁りが生ずることがある。。
特開平6−220355号
However, a paint obtained by mixing both resins is likely to have a trade-off relationship between the features described above. For example, it is difficult to achieve both the corrosion resistance and workability of the coating film. When the coated substrate is exposed to wind and rain, the coated film may float or peel off, and when the coated substrate is molded, the coating film will crack or crack. May occur. Further, when such a mixed resin is used as a solvent-type paint, the appearance may become turbid. .
JP-A-6-220355

本発明は、塗膜の耐食性や加工性が良好であり、また、外観が良好な塗料を得ることができる塗料用樹脂組成物を提供すること、および該樹脂組成物を用いてなる塗料を提供することを課題とする。 The present invention provides a coating resin composition capable of obtaining a coating material having good corrosion resistance and workability of a coating film and having a good appearance, and a coating material using the resin composition. The task is to do.

本発明者は鋭意検討を重ねた結果、ビスフェノール型エポキシ樹脂をアミンで変性したアミン変性エポキシ樹脂と、ポリエステル樹脂とを混合した塗料用樹脂組成物によれば、前記課題を解決できることを見出した。すなわち本発明は、 As a result of intensive studies, the present inventor has found that the above-mentioned problems can be solved by using a resin composition for coatings in which an amine-modified epoxy resin obtained by modifying a bisphenol-type epoxy resin with an amine and a polyester resin are mixed. That is, the present invention

1.メチルアミン、エチルアミン、プロピルアミン、ブチルアミン、ヘキシルアミン、オクチルアミン、デシルアミン、ドデシルアミン、ステアリルアミン、イコシルアミンおよび2−エチルヘキシルアミンからなる群より選ばれる1種の一級脂肪族アミン類および/またはジエタノ−ルアミン、ジイソプロパノ−ルアミン、ジ−2−ヒドロキシブチルアミン、N−メチルエタノ−ルアミン、N−エチルエタノ−ルアミンおよびN−ベンジルエタノ−ルアミンからなる群より選ばれる1種のアルカノ−ルアミン類(a1)ならびにビスフェノール型エポキシ樹脂(a2)を反応成分とするアミン変性エポキシ樹脂(A)と脂環族ジオール(b1)および脂環族ジカルボン酸(b2)を反応成分とするポリエステル樹脂(B)を、両者の固形分重量比〔(A)/(B)〕が0.4〜2.2となる範囲で含有する塗料用樹脂組成物、 1. One primary aliphatic amine selected from the group consisting of methylamine, ethylamine, propylamine, butylamine, hexylamine, octylamine, decylamine, dodecylamine, stearylamine, icosylamine and 2-ethylhexylamine and / or diethanolamine One alkanolamine (a1) selected from the group consisting of diisopropanolamine, di-2-hydroxybutylamine, N-methylethanolamine, N-ethylethanolamine and N-benzylethanolamine and bisphenol-type epoxy and a resin (a2) the reaction components with the amine-modified epoxy resin (a) and alicyclic diols (b1) and the polyester resin to alicyclic dicarboxylic acid (b2) the reaction components (B), both solid matter Heavy Coating resin composition ratio [(A) / (B)] contains within an amount of 0.4 to 2.2,

2.(a1)成分と(a2)成分の使用量が、(a2)成分のエポキシ基濃度100(eq/g)に対して、(a1)成分のアミノ基濃度が80〜120(eq/g)となる範囲である、前記1.の塗料用樹脂組成物、2. The amount of the (a1) component and the (a2) component used is such that the amino group concentration of the (a1) component is 80 to 120 (eq / g) with respect to the epoxy group concentration of 100 (eq / g) of the (a2) component. The above-mentioned 1. Resin composition for paints,

3.アミン類(a1)が、分子内に炭素数3〜30のアルキル基を1つ以上有するアミン類であることを特徴とする、前記1.または2.塗料用樹脂組成物、 3. The amines (a1) are amines having one or more alkyl groups having 3 to 30 carbon atoms in the molecule. Or 2. Coating resin composition,

4.アミン変性エポキシ樹脂(A)が、更にポリイソシアネート類(a3)を反応成分とするものであることを特徴とする、前記1.〜3.のいずれか塗料用樹脂組成物、 4). The amine-modified epoxy resin (A) further comprises polyisocyanate (a3) as a reaction component. ~ 3. Either coating resin composition,

5.(a3)成分の使用量が、(a1)成分と(a2)成分の反応物が有する総水酸基濃度100(eq/g)に対して、(a3)成分のイソシアネ−ト基濃度が通常0.5〜50(eq/g)となる範囲である、前記.のいずれかの塗料用樹脂組成物、 5. The amount of the component (a3) used is usually 0.1% of the isocyanate group concentration of the component (a3) with respect to the total hydroxyl group concentration 100 (eq / g) of the reaction product of the components (a1) and (a2). a range of the 5~50 (eq / g), the 4. Any of the resin compositions for paints,

6.(A)成分の重量平均分子量が2000〜100000である前記1〜5のいずれかの塗料用樹脂組成物
7.(A)成分のアミン価が10〜100mgKOH/gである前記1〜6のいずれかの塗料用樹脂組成物
6). (A) The resin composition for paints in any one of said 1-5 whose weight average molecular weights of component are 2000-100000 ,
7). (A) The resin composition for paints according to any one of 1 to 6 above, wherein the amine value of the component is 10 to 100 mgKOH / g

8.(b1)成分と(b2)成分の使用割合が、〔(b1)成分の水酸基濃度(eq/g)/(b2)成分のカルボキシル基濃度(eq/g)〕が1/2〜2/1となる範囲である、請求項1〜7のいずれかの塗料用樹脂組成物 8). The use ratio of the component (b1) and the component (b2) is such that [the hydroxyl group concentration of the component (b1) (eq / g) / the carboxyl group concentration of the component (b2) (eq / g)] is 1/2 to 2/1. The resin composition for paints according to any one of claims 1 to 7 ,

9.(B)成分の重量平均分子量が3000〜100000である、前記1〜8のいずれかの塗料用樹脂組成物
10.(B)成分の酸価が0.1〜10mgKOH/gである、前記1〜9のいずれかの塗料用樹脂組成物、
11.(B)成分の水酸基価3〜30mgKOH/gである、前記1〜10のいずれかの塗料用樹脂組成物、
9. (B) The resin composition for coatings in any one of said 1-8 whose weight average molecular weights are 3000-100000 ,
10. (B) The resin composition for paints according to any one of 1 to 9 above, wherein the acid value of the component is 0.1 to 10 mgKOH / g,
11. (B) The resin composition for paints according to any one of 1 to 10 above, wherein the hydroxyl value of the component is 3 to 30 mg KOH / g,

12.前記1.〜11.のいずれかに記載の塗料用樹脂組成物と硬化剤とを含有してなる塗料、 12 . 1 above. ~ 11 . A paint comprising the paint resin composition according to any one of the above and a curing agent,

13.硬化剤がメラミン樹脂である、前記12の塗料、 13 . The coating material according to 12 above, wherein the curing agent is a melamine resin;

14.さらに溶剤を含有する前記12.または13の塗料、に関する。 14 . Furthermore, the said 12 containing a solvent. Or 13 paints.

本発明の塗料用樹脂組成物によれば、基材(特に金属素材)との密着性や、耐薬品性、耐候性、硬度、特に耐食性や加工性に優れた塗膜を得ることができ。また、これらの効果に加えて、該塗料用樹脂組成物の成分であるポリエステル樹脂として、分子中に脂環骨格を有するものを用いた場合には特に、該組成物の相溶性が良好となる。また、かかる本発明の塗料用樹脂組成物は、金属用の塗料、特に、塗装が施された後に成形加工に付されるプレコートメタル用の塗料に適している。 According to the coating resin composition of the present invention, it is possible to obtain a coating film having excellent adhesion to a substrate (particularly a metal material), chemical resistance, weather resistance, hardness, particularly corrosion resistance and workability. In addition to these effects, the compatibility of the composition is particularly good when a polyester resin, which is a component of the resin composition for paints, has a alicyclic skeleton in the molecule. . Moreover, the resin composition for coatings according to the present invention is suitable for coatings for metals, particularly coatings for pre-coated metals that are subjected to molding after being applied.

本発明の塗料用樹脂組成物は、所定のアミン変性エポキシ樹脂(A)(以下、(A)成分という)とポリエステル樹脂(B)(以下、(B)成分という)を所定重量比で含有する組成物である。 The resin composition for coatings of the present invention contains a predetermined amine-modified epoxy resin (A) (hereinafter referred to as component (A)) and a polyester resin (B) (hereinafter referred to as component (B)) in a predetermined weight ratio . It is a composition.

該(A)成分は、所定のアミン類(a1)(以下、(a1)成分という)およびビスフェノール型エポキシ樹脂(a2)(以下、(a2)成分という)を反応成分としており、(a2)成分のエポキシ基が(a1)成分によって開環反応してなる、アミノ基が導入された変性エポキシ樹脂である。本発明では(A)成分を用いることにより、(a2)成分単体(即ち、アミノ基が導入されていないエポキシ樹脂)を用いた塗料と比べて、塗膜の耐食性や密着性が向上する。 The component (A) includes a predetermined amine (a1) (hereinafter referred to as component (a1)) and a bisphenol type epoxy resin (a2) (hereinafter referred to as component (a2)) as reaction components, and component (a2) This is a modified epoxy resin into which an amino group is introduced, which is obtained by ring-opening reaction of the epoxy group of (a1). In the present invention, by using the component (A), the corrosion resistance and adhesion of the coating film are improved as compared with the paint using the component (a2) alone (that is, an epoxy resin having no amino group introduced).

(a1)成分としては、メチルアミン、エチルアミン、プロピルアミン、ブチルアミン、ヘキシルアミン、オクチルアミン、デシルアミン、ドデシルアミン、ステアリルアミン、イコシルアミンおよび2−エチルヘキシルアミンからなる群より選ばれる1種の一級脂肪族アミン類および/またはジエタノ−ルアミン、ジイソプロパノ−ルアミン、ジ−2−ヒドロキシブチルアミン、N−メチルエタノ−ルアミン、N−エチルエタノ−ルアミンおよびN−ベンジルエタノ−ルアミンからなる群より選ばれる1種のアルカノ−ルアミン類が挙げられる。 As the component (a1), one primary aliphatic amine selected from the group consisting of methylamine, ethylamine, propylamine, butylamine, hexylamine, octylamine, decylamine, dodecylamine, stearylamine, icosylamine and 2-ethylhexylamine And / or one alkanolamine selected from the group consisting of diethanolamine, diisopropanolamine, di-2-hydroxybutylamine, N-methylethanolamine, N-ethylethanolamine and N-benzylethanolamine Is mentioned.

なお、前記(a1)成分の中でも、分子内にアルキル基(炭素数3〜30程度、好ましくは4〜20)を1つ以上有するアミン類を用いると、特に、(A)成分と(B)成分との相溶性が向上し、得られる塗料用樹脂組成物に濁りや相分離、経時的な粘度変化等が殆ど生じなくなる。当該アルキル基は直鎖状、分岐状のいずれであってもよい。また、かかる観点より、当該分子内にアルキル基を1つ以上有するアミン類の使用量は、(a1)成分の総アミノ基濃度(eq/g)に対して、そのアミノ基濃度が通常50〜100%程度となる範囲とするのが好ましい。   Among the components (a1), when amines having one or more alkyl groups (about 3 to 30 carbon atoms, preferably 4 to 20 carbon atoms) in the molecule are used, the components (A) and (B) Compatibility with the components is improved, and turbidity, phase separation, changes in viscosity with time, etc. hardly occur in the resulting resin composition for coatings. The alkyl group may be linear or branched. From this point of view, the amount of amines having one or more alkyl groups in the molecule is usually such that the amino group concentration is 50 to the total amino group concentration (eq / g) of the component (a1). The range is preferably about 100%.

なお、本明細書において「〜基濃度(eq/g)」というときは、その化合物1グラム式量(g)あたりの官能基個数(eq)をいう。 In the present specification, the term “˜group concentration (eq / g)” refers to the number of functional groups (eq) per gram formula amount (g) of the compound.

前記(a2)成分としては特に制限されず、各種公知のビスフェノール型エポキシ樹脂を用いることができる。具体的には、例えば、ビスフェノール類〔フェノール類(フェノール、2,6−ジハロフェノール等)とアルデヒド類(ホルムアルデヒド、アセトアルデヒド等)との反応物;該フェノール類とケトン類(アセトン、アセトフェノン、シクロヘキサノン、ベンゾフェノン等)との反応物等〕;該ビスフェノール類とハロエポキシド類(エピクロルヒドリン、β−メチルエピクロルヒドリン等)との反応物等が挙げられ、これらは1種を単独で、あるいは2種以上を組み合わせて用いることができる。 The component (a2) is not particularly limited, and various known bisphenol type epoxy resins can be used. Specifically, for example, bisphenols [reaction products of phenols (phenol, 2,6-dihalophenol, etc.) and aldehydes (formaldehyde, acetaldehyde, etc.); the phenols and ketones (acetone, acetophenone, cyclohexanone, etc.) , Benzophenone, etc.); reaction products of the bisphenols and haloepoxides (epichlorohydrin, β-methylepichlorohydrin, etc.), and the like. These may be used alone or in combination of two or more. Can be used.

なお、(a1)成分と(a2)成分の使用量は特に限定されないが、好ましくは、(a2)成分のエポキシ基濃度100(eq/g)に対して、(a1)成分のアミノ基濃度が通常80〜120(eq/g)程度、更に好ましくは90〜110(eq/g)となるように使用するのがよい。80未満であると、塗膜の耐食性が低下する傾向にあり、また120を超えると、塗膜とした際に、塗膜中に遊離のアミノ基が多く残存し、耐水性が低下する傾向にある。 In addition, although the usage-amount of (a1) component and (a2) component is not specifically limited, Preferably, the amino group density | concentration of (a1) component is with respect to the epoxy group density | concentration 100 (eq / g) of (a2) component. Usually, it is good to use it so that it may become about 80-120 (eq / g), More preferably, it is 90-110 (eq / g). If it is less than 80, the corrosion resistance of the coating film tends to decrease, and if it exceeds 120, when the coating film is formed, many free amino groups remain in the coating film and the water resistance tends to decrease. is there.

また本発明において、(A)成分の反応成分として更にポリイソシアネート類(a3)(以下、(a3)成分という)を用いると、塗膜の加工性が更に向上する。(a3)成分としては、分子内にイソシアネート基を2つ以上有するポリイソシアネート類であれば特に限定されず、各種公知のものを用いることができる。具体的には、例えば、ジイソシアネート類〔1,5−ナフチレンジイソシアネート、4,4’−ジフェニルメタンジイソシアネート、トリレンジイソシアネート、ブタン−1,4−ジイソシアネート、ヘキサメチレンジイソシアネート、2,2,4−トリメチルヘキサメチレンジイソシアネート、イソホロンジイソシアネート、ジシクロヘキシルメタン−4,4’−ジイソシアネート等〕、トリイソシアネート類〔トリフェニルメタントリイソシアネート、ポリメチレンポリフェニルイソシアネート等〕が挙げられ、これらは1種を単独で、または2種以上を組み合わせて用いることができる。 Moreover, in this invention, when polyisocyanate (a3) (henceforth (a3) component) is further used as a reaction component of (A) component, the workability of a coating film will improve further. The component (a3) is not particularly limited as long as it is a polyisocyanate having two or more isocyanate groups in the molecule, and various known ones can be used. Specifically, for example, diisocyanates [1,5-naphthylene diisocyanate, 4,4'-diphenylmethane diisocyanate, tolylene diisocyanate, butane-1,4-diisocyanate, hexamethylene diisocyanate, 2,2,4-trimethylhexa Methylene diisocyanate, isophorone diisocyanate, dicyclohexylmethane-4,4′-diisocyanate, etc.], triisocyanates [triphenylmethane triisocyanate, polymethylene polyphenyl isocyanate, etc.], and these may be used alone or in combination. A combination of the above can be used.

なお、(a3)成分の使用量は特に限定されないが、好ましくは、前記(A)成分が有する総水酸基濃度100(eq/g)に対して、(a3)成分のイソシアネ−ト基濃度が通常0.5〜50(eq/g)程度、更に好ましくは1〜40(eq/g)となるようにするのがよい。0.5未満であると(A)成分の分子量が大きくなりにくく、塗膜の加工性の向上が十分でなくなる場合がある。一方、50を超えると(A)成分の製造時に反応系がゲル化することがある。 The amount of the component (a3) used is not particularly limited, but preferably, the isocyanate group concentration of the component (a3) is usually compared to the total hydroxyl group concentration 100 (eq / g) of the component (A). It is good to make it about 0.5 to 50 (eq / g), more preferably 1 to 40 (eq / g). If it is less than 0.5, the molecular weight of the component (A) is difficult to increase, and the processability of the coating film may not be sufficiently improved. On the other hand, if it exceeds 50, the reaction system may be gelled during the production of the component (A).

(A)成分の各種物性は特に制限されず、適宜決定することができる。例えば、塗料の塗工性や、塗膜の耐食性・加工性等を考慮して、重量平均分子量(ゲルパーミエーションクロマトグラフィーによるポリスチレン換算値をいう。以下、同様。)は通常2000〜100000程度とするのが好ましい。また、塗膜の耐食性等を考慮して、アミン価(JIS K 7237)は通常10〜100mgKOH/g程度とするのが好ましい。 Various physical properties of the component (A) are not particularly limited, and can be determined as appropriate. For example, the weight average molecular weight (referred to polystyrene conversion value by gel permeation chromatography, hereinafter the same) is usually about 2000 to 100,000 in consideration of the coating property of the paint and the corrosion resistance / workability of the coating film. It is preferable to do this. In consideration of the corrosion resistance and the like of the coating film, the amine value (JIS K 7237) is usually preferably about 10 to 100 mgKOH / g.

(A)成分は、各種公知の方法により製造することができる。例えば、前述した量の(a1)成分および(a2)成分を、通常80〜150℃程度において、通常3〜10時間程度、エポキシ開環反応させればよい。なお、反応温度が80℃未満であると反応速度が小さくなるため効率的でなくなり、一方、250℃を超えると(a2)成分中のエポキシ基同士間や、エポキシ基と水酸基との間で開環反応が生じてしまい、反応生成物がゲル化し易くなる。 The component (A) can be produced by various known methods. For example, the above-described amounts of the (a1) component and the (a2) component may be subjected to an epoxy ring-opening reaction usually at about 80 to 150 ° C. for about 3 to 10 hours. If the reaction temperature is less than 80 ° C., the reaction rate becomes low and the efficiency becomes low. On the other hand, if the reaction temperature exceeds 250 ° C., it is opened between the epoxy groups in the component (a2) or between the epoxy group and the hydroxyl group. A ring reaction occurs, and the reaction product is easily gelled.

また、(a3)成分を用いる場合には、前記エポキシ開環反応が完了した後にこれを同じ反応系に添加し、通常50〜150℃程度において、通常3〜10時間程度、ウレタン化反応を行えばよい。反応温度が50℃未満であると反応速度が小さいため効率的ではなく、一方、150℃を超えると反応系がゲル化することがある。 When the component (a3) is used, it is added to the same reaction system after the epoxy ring-opening reaction is completed, and the urethanization reaction is usually performed at about 50 to 150 ° C. for about 3 to 10 hours. Just do it. If the reaction temperature is less than 50 ° C., the reaction rate is low, which is not efficient. On the other hand, if the reaction temperature exceeds 150 ° C., the reaction system may gel.

また、前記エポキシ開環反応時やウレタン化反応時には、各種公知の溶剤を用いることができる。具体的には、例えば、トルエン、キシレン、メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン、酢酸エチル、酢酸ブチル、メチルセロソルブアセテート、セロソルブアセテート、ソルベッソ#100(エクソン社製)、ソルベッソ#150(エクソン社製)等が挙げられ、これらは1種を単独で、または2種以上を組み合わせて用いることができる。 Various known solvents can be used during the epoxy ring-opening reaction or urethanization reaction. Specifically, for example, toluene, xylene, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, ethyl acetate, butyl acetate, methyl cellosolve acetate, cellosolve acetate, Solvesso # 100 (made by Exxon), Solvesso # 150 (made by Exxon), etc. These may be used alone or in combination of two or more.

なお、得られた(A)成分を希釈するためであれば、その他の溶剤として、各種公知のアルコール類を用いることもできる。具体的には、例えば、メチルセロソルブ、エチルセロソルブ等のセロソルブ類、イソプロピルアルコール、n−ブチルアルコール等が挙げられ、これらは1種を単独で、または2種以上を組み合わせて用いることができる。なお、溶剤を用いる場合には、塗装時の作業性や塗膜厚等を考慮して、得られる(A)成分の樹脂固形分濃度を、通常20〜70重量%程度、好ましくは30〜60重量%に調整するのがよい。樹脂固形分濃度が20重量%に満たない場合には、(A)成分と(B)成分とを混合したときに、 In addition, if it is for diluting the obtained (A) component, various well-known alcohols can also be used as another solvent. Specific examples include cellosolves such as methyl cellosolve and ethyl cellosolve, isopropyl alcohol, n-butyl alcohol and the like, and these can be used alone or in combination of two or more. In the case of using a solvent, the resin solid content concentration of the component (A) to be obtained is usually about 20 to 70% by weight, preferably 30 to 60, in consideration of workability during coating, coating film thickness, and the like. It is good to adjust to weight%. When the resin solid content concentration is less than 20% by weight, when the component (A) and the component (B) are mixed,

(B)成分としては、脂環族ジオール(b1)(以下、(b1)成分という)および脂環族ジカルボン酸(b2)(以下、(b2)成分という)を反応成分とするポリエステル樹脂を用いる。本発明では(B)成分を用いることにより、塗膜の硬度や、塗工基材の加工性が向上する。 As the component (B), alicyclic diols (b1) (hereinafter, (b1) of component) and alicyclic dicarboxylic acids (b2) (hereinafter, (b2) that component) using a polyester resin as a reaction component . In this invention, the hardness of a coating film and the workability of a coating base material improve by using (B) component.

前記(b1)成分としては、各種公知の脂環族多価アルコール類を用いることができる。具体的には、例えば、脂環族二価アルコール類として1,4−シクロヘキサンジメタノ−ル、トリシクロデカン−4,8−ジメタノ−ル、水素添加ビスフェノールA、水素添加ビスフェノールF、水素添加ビスフェノールS、トリシクロデカンジメタノール、ビスヒドロキシメチルシクロヘキサン、ビスヒドロキシエチルベンゼン、水添ビスフェノールAのアルキレンオキサイド付加物等が挙げられる。なお、(b1)成分とともに、芳香族多価アルコール類ビスフェノールA等の二価アルコール類、更にビスフェノールA等〕や脂肪族多価アルコール類とし、脂肪族二価アルコール類〔エチレングリコール、ジエチレングリコール、トリエチレングリコール、1,2−プロパンジオール、1,3−プロパンジオール、1,3−ブタンジオール、1,4−ブタンジオール、ネオペンチルグリコール、ペンタンジオール、3−メチル−1,5−ペンタンジオール、2,2,4−トリメチル−1,3−ペンタンジオール、オクタンジオール、2,2−ジエチル−1,3−プロパンジオール、2−エチル−2−ブチル−1,3−プロパンジオール等〕、脂肪族三価アルコール類〔トリメチロールプロパン、グリセリン等〕を併用できる。 As the component (b1), various known alicyclic polyhydric alcohols can be used. Specifically, for example, 1,4-cyclohexanedimethanol, tricyclodecane-4,8-dimethanol, hydrogenated bisphenol A, hydrogenated bisphenol F, hydrogenated bisphenol as alicyclic dihydric alcohols S, tricyclodecane dimethanol, bishydroxymethylcyclohexane, bishydroxyethylbenzene, hydrogenated bisphenol A alkylene oxide adduct, and the like . Incidentally, (b1) with component [dihydric alcohols such as bisphenol A, further bisphenol A] an aromatic polyhydric alcohols as a and aliphatic polyhydric alcohols, aliphatic dihydric alcohol Ethylene glycol, diethylene glycol , Triethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,3-butanediol, 1,4-butanediol, neopentyl glycol, pentanediol, 3-methyl-1,5-pentanediol 2,2,4-trimethyl-1,3-pentanediol, octanediol, 2,2-diethyl-1,3-propanediol, 2-ethyl-2-butyl-1,3-propanediol, etc.], fat Group trihydric alcohols [trimethylolpropane, glycerin, etc.] can be used in combination.

前記(b2)成分としては、各種公知の脂環族多価カルボン酸類、例えば脂環族二価カルボン酸類としてヘキサヒドロ無水フタル酸、メチルヘキサヒドロ無水フタル酸、シクロヘキサン−1,4−ジカルボン酸等〕や、これらのうち対応するものの無水物、低級アルキルエステル等が挙げられる。なお、(b2)成分とともに、芳香族二価カルボン酸類〔フタル酸、イソフタル酸、テレフタル酸、2,6−ナフタレンジカルボン酸、アジピン酸、マレイン酸、コハク酸、しゅう酸、フマル酸、マロン酸、グルタル酸、ピメリン酸、アゼライン酸、セバシン酸、スベリン酸、ダイマー酸等〕、芳香族三価カルボン酸類〔トリメリット酸、ピロメリット酸等〕、これらのうち対応するものの無水物、低級アルキルエステル等や、該脂肪族多価カルボン酸類とし、脂肪族二価カルボン酸類〔アジピン酸、アゼライン酸、セバシン酸、フマル酸、イタコン酸、グルタル酸、マレイン酸等〕を併用できる。 Examples of the component (b2) include various known alicyclic polyvalent carboxylic acids such as hexahydrophthalic anhydride, methylhexahydrophthalic anhydride, cyclohexane-1,4-dicarboxylic acid and the like as alicyclic divalent carboxylic acids. And the corresponding anhydrides and lower alkyl esters of these. In addition to the component (b2), aromatic divalent carboxylic acids [phthalic acid, isophthalic acid, terephthalic acid, 2,6-naphthalenedicarboxylic acid, adipic acid, maleic acid, succinic acid, oxalic acid, fumaric acid, malonic acid, Glutaric acid, pimelic acid, azelaic acid, sebacic acid, suberic acid, dimer acid, etc.), aromatic trivalent carboxylic acids (trimellitic acid, pyromellitic acid, etc.), anhydrides corresponding to these, lower alkyl esters, etc. and, as the said aliphatic polycarboxylic acids, aliphatic divalent carboxylic acids [adipic acid, azelaic acid, sebacic acid, fumaric acid, itaconic acid, glutaric acid, maleic acid] it may be used in combination.

前記(b1)成分と(b2)成分の使用割合は特に制限されないが、塗膜と基材の密着性を考慮して、両者の官能基濃度比、即ち、〔(b1)成分の水酸基濃度(eq/g)/(b2)成分のカルボキシル基濃度(eq/g)〕が、通常1/2〜2/1程度となるようにするのが好ましい。。 The use ratio of the component (b1) and the component (b2) is not particularly limited, but considering the adhesion between the coating film and the substrate, the functional group concentration ratio between them, that is, the hydroxyl group concentration of the component (b1) ( eq / g) / (b2) component carboxyl group concentration (eq / g)] is preferably about 1/2 to 2/1. .

また、(B)成分が分子内に脂環構造としてシクロヘキサン骨格(−C6H10−)有するものである場合には、(A)成分と(B)成分との相溶性や塗膜の加工性等が向上するため好ましい。(B)成分の分子内に脂環構造を導入するには、(b1)成分として前記脂環族二価アルコール類(特に1,4−シクロヘキサンジメタノール)を用いるか、(b2)成分として前記脂環族二価カルボン酸(特にヘキサヒドロ無水フタル酸および/またはシクロヘキサン−1,4−ジカルボン酸)両方を用いるのが好ましい。また、この場合、該脂環族二価アルコール類のみを用いる場合には、(b1)成分の総水酸基濃度(eq/g)に対して、その水酸基濃度が通常50〜100%となる範囲で使用するのが好ましい。また、該脂環族二価カルボン酸のみを用いる場合には、(b2)成分の総カルボキシル基濃度(eq/g)に対して、そのカルボキシル基濃度が通常50〜100%となる範囲で使用するのが好ましい。また、両方を用いる場合には、(b1)成分の総水酸基濃度(eq/g)に対して、該脂環族二価アルコール類と該脂環族二価カルボン酸の総水酸基濃度が通常50〜100%となる範囲で使用するのが好ましい。 Also, (B) when the component is one having a cyclohexane skeleton (-C6H10-) as alicyclic structure in the molecule, (A) component and (B) workability of compatibility and a coating film of a component Is preferable. In order to introduce the alicyclic structure into the molecule of the component (B), the alicyclic dihydric alcohol (particularly 1,4-cyclohexanedimethanol) is used as the component (b1), or the component as the component (b2). preferably used both alicyclic divalent carboxylic acids (in particular hexahydrophthalic anhydride and / or cyclohexane-1,4-dicarboxylic acid). In this case, when only the alicyclic dihydric alcohol is used, the hydroxyl group concentration is usually 50 to 100% with respect to the total hydroxyl group concentration (eq / g) of the component (b1). It is preferred to use. Moreover, when using only this alicyclic divalent carboxylic acid, it uses in the range from which the carboxyl group density | concentration will be 50-100% normally with respect to the total carboxyl group density | concentration (eq / g) of (b2) component. It is preferable to do this. When both are used, the total hydroxyl group concentration of the alicyclic dihydric alcohol and the alicyclic divalent carboxylic acid is usually 50 with respect to the total hydroxyl group concentration (eq / g) of the component (b1). It is preferable to use in a range of ˜100%.

(B)成分の各種物性は特に制限されず、適宜決定することができる。例えば、製造時の作業性や、塗料の塗工性等を考慮して、重量平均分子量は通常3000〜100000程度とするのが好ましい。また、塗膜の密着性や硬度等を考慮して、酸価(JIS K 0070)は通常0.1〜10mgKOH/g程度とするのが好ましい。また、塗膜の硬度や加工性等を考慮して、水酸基価(JIS K 0070)は、通常3〜30mgKOH/g程度とするのが好ましい。 Various physical properties of the component (B) are not particularly limited and can be determined as appropriate. For example, it is preferable that the weight average molecular weight is usually about 3000 to 100,000 in consideration of workability at the time of manufacture, coating property of the paint, and the like. In consideration of the adhesion and hardness of the coating film, the acid value (JIS K 0070) is usually preferably about 0.1 to 10 mgKOH / g. In consideration of the hardness and workability of the coating film, the hydroxyl value (JIS K 0070) is usually preferably about 3 to 30 mgKOH / g.

(B)成分は、各種公知のエステル化方法、例えばエステル交換法や、脱水重縮合反応等で製造でき、反応は常圧、減圧のいずれにおいても行える。例えば、前述した量の前記(b1)成分および(b2)成分を、通常170〜270℃程度で、通常5〜10時間程度、脱水重縮合反応を行い、更に、通常200〜270℃程度において、通常2〜10時間程度減圧重縮合反応を行えばよい。なお、前記エステル化反応の際には、各種公知の触媒や前記溶媒のうち特に、ポリエステル樹脂を溶解可能な溶剤を用いることができる。また、(B)成分の分子量の調整は、減圧状態を適宜調整することにより可能である。また、溶剤を用いる場合には、(B)成分の製造時の樹脂固形分濃度は、通常20〜70重量%程度、好ましくは30〜60重量%とするのがよい。樹脂固形分濃度が70重量%を超える場合には高粘度で取り扱いが困難となる。また、これが20重量%に満たない場合には、(A)成分と混合したときに樹脂組成物の粘度が低くなりすぎる傾向にある。 The component (B) can be produced by various known esterification methods such as transesterification, dehydration polycondensation reaction, and the like, and the reaction can be performed at normal pressure or reduced pressure. For example, the components (b1) and (b2) in the amounts described above are usually subjected to a dehydration polycondensation reaction at about 170 to 270 ° C. for about 5 to 10 hours, and further at about 200 to 270 ° C. Usually, the reduced pressure polycondensation reaction may be performed for about 2 to 10 hours. In the esterification reaction, a solvent capable of dissolving a polyester resin can be used among various known catalysts and the solvent. The molecular weight of the component (B) can be adjusted by appropriately adjusting the reduced pressure state. Moreover, when using a solvent, the resin solid content density | concentration at the time of manufacture of (B) component is about 20 to 70 weight% normally, Preferably it is good to set it as 30 to 60 weight%. When the resin solid content concentration exceeds 70% by weight, handling becomes difficult due to high viscosity. Moreover, when this is less than 20 weight%, when it mixes with (A) component, it exists in the tendency for the viscosity of a resin composition to become low too much.

本発明の塗料用樹脂組成物は、前記(A)成分と(B)成分を各種公知の手段で混合することにより得ることができる。また、両者の混合比率、両者の固形分重量比〔(A)/(B)〕が通常0.25〜4.5程度、好ましくは0.4〜2.2となる範囲であり、塗膜の加工性、耐食性、および塗料用樹脂組成物の相溶性バランスよく発現するThe resin composition for coatings of the present invention can be obtained by mixing the component (A) and the component (B) by various known means. The mixing ratio of the both, both the weight ratio between solids [(A) / (B)] is usually about 0.25 to 4.5, in the range preferably to be 0.4 to 2.2, coated The workability of the film, the corrosion resistance, and the compatibility of the resin composition for paints are expressed in a well-balanced manner .

また、本発明の塗料用樹脂組成物には、各種の添加剤、例えば硬化剤〔アルキルエーテル化アミノホルムアルデヒド樹脂、前記ポリイソシアネート類、ブロックイソシアネート類、メラミン樹脂等〕、レべリング剤、紫外線吸収剤等を用いることとができる。なお、硬化剤としては、メラミン樹脂が好ましい。 The coating resin composition of the present invention includes various additives such as curing agents (alkyl etherified aminoformaldehyde resins, polyisocyanates, blocked isocyanates, melamine resins, etc.), leveling agents, ultraviolet absorption. An agent or the like can be used. In addition, as a hardening | curing agent, a melamine resin is preferable.

本発明に係る塗料は、かかる塗料用樹脂組成物と硬化剤とを含有してなるものであり、特に溶剤型塗料として好適である。なお、前記アミン変性エポキシ樹脂(A)や前記ポリエステル樹脂(B)を溶剤中で製造した場合には、得られる各樹脂を含有する塗料用組成物は、溶剤型塗料用の組成物としてそのまま用いうる。また、溶剤は前掲したものと同様である。 The paint according to the present invention comprises such a resin composition for paint and a curing agent, and is particularly suitable as a solvent-type paint. When the amine-modified epoxy resin (A) or the polyester resin (B) is produced in a solvent, the obtained coating composition containing each resin is used as it is as a solvent-type coating composition. sell. The solvent is the same as described above.

また、該塗料を溶剤型塗料として用いる場合には、その固形分濃度は、作業性の改善や、塗膜厚の調節等の目的に応じて適宜調整できるが、通常は、前記(A)成分と(B)成分の合計固形分重量〔(A)+(B)〕が、5〜50重量%程度、好ましくは10〜30重量%となるようにするのがよい。また、硬化剤を用いる場合には、その使用量は、(A)成分と(B)成分の合計固形分重量に対して、通常5〜50重量%程度、好ましくは15〜30重量%である。 Further, when the paint is used as a solvent-type paint, the solid content concentration can be appropriately adjusted according to purposes such as improvement of workability and adjustment of the coating thickness. Usually, the component (A) is used. And (B) total solid content weight [(A) + (B)] is about 5 to 50% by weight, preferably 10 to 30% by weight. Moreover, when using a hardening | curing agent, the usage-amount is about 5-50 weight% normally with respect to the total solid content weight of (A) component and (B) component, Preferably it is 15-30 weight%. .

基材としては、例えば金属基材〔アルミニウム、亜鉛、ステンレス、マンガン、マグネシウム等などの非鉄金属や鉄等〕、非金属素材〔プラスチック、木材、繊維素材等〕が挙げられる。また、本発明に係る塗料で塗装した金属基材(特にアルミニウム基材)は、プレコートメタルとして好適である。なお、塗膜の厚さは、塗料の用途によっても異なるが、通常3〜50μm程度である。   Examples of the base material include metal base materials [non-ferrous metals such as aluminum, zinc, stainless steel, manganese, magnesium, and iron] and non-metallic materials [plastics, wood, fiber materials, etc.]. Moreover, the metal base material (especially aluminum base material) coated with the coating material which concerns on this invention is suitable as a precoat metal. In addition, although the thickness of a coating film changes with uses of a coating material, it is about 3-50 micrometers normally.

以下に実施例および比較例を挙げて本発明を詳細に説明するが、本発明はこれら実施例に限定されるものではない。 EXAMPLES The present invention will be described in detail below with reference to examples and comparative examples, but the present invention is not limited to these examples.

製造例1
攪拌機、冷却器、温度計および窒素ガス導入管を備えた反応容器に、ステアリルアミン38.3g、ジエタノールアミン7.7g、ビスフェノールA型エポキシ樹脂(商品名「エポトートYD−014」;東都化成(株)製:エポキシ基濃度950)350g、キシレン303gを仕込み、これらを窒素気流下で100℃において、5時間反応させることにより、(A1)成分を得た。この樹脂の物性値を表1に示す。
Production Example 1
In a reaction vessel equipped with a stirrer, a cooler, a thermometer, and a nitrogen gas introduction tube, 38.3 g of stearylamine, 7.7 g of diethanolamine, a bisphenol A type epoxy resin (trade name “Epototo YD-014”; Toto Kasei Co., Ltd.) (Product: Epoxy group concentration 950) 350 g and xylene 303 g were charged, and these were reacted at 100 ° C. for 5 hours under a nitrogen stream to obtain component (A1). The physical properties of this resin are shown in Table 1.

製造例2
製造例1と同様の反応容器に、ステアリルアミン38.3g、ジエタノールアミン7.7g、ビスフェノールA型エポキシ樹脂(商品名「エポトートYD−014」;東都化成(株)製:エポキシ基濃度950)350g、キシレン303gを仕込み、これらを窒素気流下で100℃において、5時間反応させて、変性エポキシ樹脂を得た。次いで、同反応容器にイソホロンジイソシアネート8.3g、シクロヘキサノン303gを仕込み、これらを窒素気流下で100℃において5時間反応させることにより、(A2)成分を得た。この樹脂の物性値を表1に示す。
Production Example 2
In the same reaction vessel as in Production Example 1, stearylamine 38.3 g, diethanolamine 7.7 g, bisphenol A type epoxy resin (trade name “Epototo YD-014”; manufactured by Toto Kasei Co., Ltd .: epoxy group concentration 950), Xylene (303 g) was charged, and these were reacted at 100 ° C. for 5 hours under a nitrogen stream to obtain a modified epoxy resin. Next, 8.3 g of isophorone diisocyanate and 303 g of cyclohexanone were charged into the same reaction vessel, and these were reacted at 100 ° C. for 5 hours under a nitrogen stream to obtain component (A2). The physical properties of this resin are shown in Table 1.

製造例3〜5
製造例2において、アミン成分の種類(括弧内は使用重量)を表1に示すように変えた他は製造例1と同様にして(A3)成分〜(A5)成分を得た。それぞれの物性値を表1に示す。
Production Examples 3-5
In Production Example 2, components (A3) to (A5) were obtained in the same manner as in Production Example 1, except that the type of amine component (the weight used in parentheses) was changed as shown in Table 1. Each physical property value is shown in Table 1.

製造例6
製造例1と同様の反応容器に、シクロヘキサンジメタノール68g、エチレングリコール54g、ネオペンチルグリコール68g、ヘキサヒドロ無水フタル酸52g、シクロヘキサン−1,4−ジカルボン酸231gを仕込み、攪拌下に反応系を加熱してこれらの原料を溶融させ、次いで170℃から220℃まで縮合反応で生成するメタノールと水を除去しながら3時間かけて徐々に昇温し、更に220℃で1時間保温した。次いで、反応系に三酸化アンチモンを0.10g仕込み、また反応容器に真空減圧装置をつないで、260℃、0.13kPaで2時間、減圧重縮合反応を行った。次いで、減圧状態を解除して反応系を150℃まで冷却し、反応系にソルベッソ#100(エクソン社製)を300部、ブチルセロソルブを300部加えて、(B1)成分を得た。この樹脂の物性値を表2に示す。
Production Example 6
A reaction vessel similar to Production Example 1 was charged with 68 g of cyclohexanedimethanol, 54 g of ethylene glycol, 68 g of neopentyl glycol, 52 g of hexahydrophthalic anhydride, and 231 g of cyclohexane-1,4-dicarboxylic acid, and the reaction system was heated with stirring. These raw materials were melted and then gradually heated from 170 ° C. to 220 ° C. over 3 hours while removing methanol and water produced by the condensation reaction, and further kept at 220 ° C. for 1 hour. Next, 0.10 g of antimony trioxide was charged into the reaction system, and a vacuum decompression apparatus was connected to the reaction vessel, and a reduced pressure polycondensation reaction was performed at 260 ° C. and 0.13 kPa for 2 hours. Next, the reduced pressure state was released and the reaction system was cooled to 150 ° C., and 300 parts of Solvesso # 100 (manufactured by Exxon) and 300 parts of butyl cellosolve were added to the reaction system to obtain component (B1). The physical properties of this resin are shown in Table 2.

製造例7
製造例6において、アルコール成分と酸成分の種類(括弧内は使用重量)を表2に示すように変えた以外は同様にして、(B2)成分を得た。この樹脂の物性値を表2に示す。
Production Example 7
A component (B2) was obtained in the same manner as in Production Example 6 except that the types of the alcohol component and the acid component (the used weight in parentheses) were changed as shown in Table 2. The physical properties of this resin are shown in Table 2.

Figure 0005273335
Figure 0005273335

Figure 0005273335
Figure 0005273335

表1、2中の各記号は以下の意味である。
SA:ステアリルアミン
2−EHA:2−エチルヘキシルアミン
DEA:ジエタノールアミン
MEA:N−メチルエタノールアミン
YD014:「エポトートYD−014」
IPDI:イソホロンジイイソシアネート
CHDM:1,4−シクロヘキサンジメタノール
EG:エチレングリコール
NPG:ネオペンチルグリコール
1,4BG:1,4−ブタンジオール
HHPA:ヘキサヒドロ無水フタル酸
CHDA:シクロヘキサン−1,4−ジカルボン酸
DMT:テレフタル酸ジメチル
IPA:イソフタル酸
SBA:セバチン酸
Nv(%):固形分濃度
Mw:重量平均分子量
AV:アミン価
OHV:水酸基価
Each symbol in Tables 1 and 2 has the following meaning.
SA: Stearylamine 2-EHA: 2-ethylhexylamine DEA: Diethanolamine MEA: N-methylethanolamine YD014: “Epototo YD-014”
IPDI: isophorone diisocyanate CHDM: 1,4-cyclohexanedimethanol EG: ethylene glycol NPG: neopentyl glycol 1,4BG: 1,4-butanediol HHPA: hexahydrophthalic anhydride CHDA: cyclohexane-1,4-dicarboxylic acid DMT : Dimethyl terephthalate IPA: isophthalic acid SBA: sebacic acid Nv (%): solid content concentration Mw: weight average molecular weight AV: amine value OHV: hydroxyl value

実施例1
前記(A1)成分と前記(B1)成分をそれぞれ70mlずつサンプルビンに採取し、スパテラで十分に混合した後、泡が消失するまで放置した。次いで、(A1)成分と(B1)成分の合計固形分重量に対して20重量%となる量のメラミン樹脂(商品名「サイメル303」、日本サイテックインダストリーズ(株)製)を硬化剤として加え、同様に混合して放置した。得られた組成物を塗料として用いる。
Example 1
70 ml each of the component (A1) and the component (B1) were collected in a sample bottle, mixed thoroughly with a spatula, and allowed to stand until the bubbles disappeared. Next, a melamine resin (trade name “Cymel 303”, manufactured by Nippon Cytec Industries Co., Ltd.) in an amount of 20% by weight based on the total solid weight of the components (A1) and (B1) is added as a curing agent. The mixture was similarly mixed and allowed to stand. The obtained composition is used as a paint.

実施例2〜8、参照例1〜5
実施例1と同様にして、表3に示す組み合わせによる塗料用樹脂組成物を得た。次いで、実施例1と同様にして架橋剤を加えて混合した。得られた組成物を塗料として用いる。
Examples 2-8 , Reference Examples 1-5
In the same manner as in Example 1, paint resin compositions having the combinations shown in Table 3 were obtained. Next, a crosslinking agent was added and mixed in the same manner as in Example 1. The obtained composition is used as a paint.

比較例1〜2
前記ビスフェノールA型エポキシ樹脂(エポトートYD−014)と前記(B1)成分を表3に示す割合量(固形分重量比)となるように混合し、比較用の塗料用樹脂組成物を得た。次いで、実施例1と同様にして架橋剤を加えて混合した。得られた組成物を塗料として用いる。前記(B2)成分についても同様にして、比較用の塗料用樹脂組成物を得、同様にして塗料とした。
Comparative Examples 1-2
The bisphenol A type epoxy resin (Epototo YD-014) and the component (B1) were mixed so as to have the proportion (solid content weight ratio) shown in Table 3 to obtain a comparative resin composition for paint. Next, a crosslinking agent was added and mixed in the same manner as in Example 1. The obtained composition is used as a paint. In the same manner for the component (B2), a comparative resin composition for paint was obtained, and the paint was similarly used.

比較例3〜9
前記(A1)成分〜(A5)成分、および(B1)成分〜(B2)成分をそれぞれ単独で塗料として用いた。
Comparative Examples 3-9
The components (A1) to (A5) and the components (B1) to (B2) were used alone as paints.

各塗料をアルミニウム合金板(JIS-H-400A5052P)に膜厚30μmとなるように塗工し、150℃で20分間乾燥を行うことにより、塗工板を得た。各塗工板は、20℃で5日間放置して、試験板とした。 Each paint was applied to an aluminum alloy plate (JIS-H-400A5052P) to a thickness of 30 μm and dried at 150 ° C. for 20 minutes to obtain a coated plate. Each coated plate was left at 20 ° C. for 5 days to prepare a test plate.

(1)耐食性の評価
前記試験板を用いてJIS-K-5400に準じて塩水噴霧テストを行い、20日後、粘着テープ(約24mm幅)を用いて塗膜の剥離試験を行った。塗膜の剥離幅に応じて、耐食性の評価を以下の基準で評価をした。結果は表3に示す。
◎:2mm未満
○:2mm以上−3mm未満
△:3mm以上−6mm未満
×:6mm以上
(1) Evaluation of corrosion resistance A salt spray test was conducted according to JIS-K-5400 using the test plate, and a coating film peeling test was conducted using an adhesive tape (approximately 24 mm width) after 20 days. Corrosion resistance was evaluated according to the following criteria according to the peel width of the coating film. The results are shown in Table 3.
◎: Less than 2 mm ○: 2 mm or more and less than -3 mm Δ: 3 mm or more and less than -6 mm x: 6 mm or more

(2)加工性の評価
前記試験板を用いて四片缶打ち抜き加工を行い、塗膜の剥離程度を以下の基準で目視評価した。結果は表3に示す。
◎:特に優秀(塗膜にワレやヒビが発生しない。)
○〜○△:優秀(塗膜のワレやヒビが1〜2箇所である。)
△〜△×:やや不良(塗膜のワレやヒビが3〜4箇所発生する。)
×:不良(塗膜にワレやヒビが5箇所以上発生する。)
(2) Evaluation of workability A four-piece can was punched using the test plate, and the degree of peeling of the coating film was visually evaluated according to the following criteria. The results are shown in Table 3.
A: Particularly excellent (no cracking or cracking in the coating film)
○ to ○ △: Excellent (the cracks and cracks of the coating are 1 to 2 places)
Δ to Δ ×: Slightly poor (coating or cracking of the coating occurs in 3 to 4 places)
X: Defect (the crack or crack occurs in the coating film at 5 or more locations)

(3)相溶性の評価
実施例1〜14、比較例1〜2については、塗料用樹脂組成物の相溶性を以下の基準で目視評価した。結果は表3に示す。
○:クリア
△:やや濁り
×:白濁
なお、各評価間の状態は、例えば○△として表記する。
(3) Evaluation of compatibility About Examples 1-14 and Comparative Examples 1-2, the compatibility of the resin composition for coating materials was visually evaluated on the following references | standards. The results are shown in Table 3.
○: Clear Δ: Slightly turbid ×: Cloudy The state between each evaluation is expressed as, for example, ○ △.

Figure 0005273335
Figure 0005273335

Claims (14)

メチルアミン、エチルアミン、プロピルアミン、ブチルアミン、ヘキシルアミン、オクチルアミン、デシルアミン、ドデシルアミン、ステアリルアミン、イコシルアミンおよび2−エチルヘキシルアミンからなる群より選ばれる1種の一級脂肪族アミン類および/またはジエタノ−ルアミン、ジイソプロパノ−ルアミン、ジ−2−ヒドロキシブチルアミン、N−メチルエタノ−ルアミン、N−エチルエタノ−ルアミンおよびN−ベンジルエタノ−ルアミンからなる群より選ばれる1種のアルカノ−ルアミン類(a1)ならびにビスフェノール型エポキシ樹脂(a2)を反応成分とするアミン変性エポキシ樹脂(A)と脂環族ジオール(b1)および脂環族ジカルボン酸(b2)を反応成分とするポリエステル樹脂(B)を、両者の固形分重量比〔(A)/(B)〕が0.4〜2.2となる範囲で含有する塗料用樹脂組成物。 One primary aliphatic amine selected from the group consisting of methylamine, ethylamine, propylamine, butylamine, hexylamine, octylamine, decylamine, dodecylamine, stearylamine, icosylamine and 2-ethylhexylamine and / or diethanolamine One alkanolamine (a1) selected from the group consisting of diisopropanolamine, di-2-hydroxybutylamine, N-methylethanolamine, N-ethylethanolamine and N-benzylethanolamine and bisphenol-type epoxy and a resin (a2) the reaction components with the amine-modified epoxy resin (a) and alicyclic diols (b1) and the polyester resin to alicyclic dicarboxylic acid (b2) the reaction components (B), both solid matter Heavy Coating resin composition ratio [(A) / (B)] contains within an amount of 0.4 to 2.2. (a1)成分と(a2)成分の使用量が、(a2)成分のエポキシ基濃度100(eq/g)に対して、(a1)成分のアミノ基濃度が80〜120(eq/g)となる範囲である、請求項1の塗料用樹脂組成物。 The amount of the (a1) component and the (a2) component used is such that the amino group concentration of the (a1) component is 80 to 120 (eq / g) with respect to the epoxy group concentration of 100 (eq / g) of the (a2) component. The resin composition for paints of Claim 1 which is the range which becomes. アミン類(a1)が、分子内に炭素数3〜30のアルキル基を1つ以上有するアミン類であることを特徴とする、請求項1または2の塗料用樹脂組成物。 The resin composition for paint according to claim 1 or 2, wherein the amine (a1) is an amine having one or more alkyl groups having 3 to 30 carbon atoms in the molecule. アミン変性エポキシ樹脂(A)が、更にポリイソシアネート類(a3)を反応成分とするものであることを特徴とする、請求項1〜3のいずれかの塗料用樹脂組成物。 The resin composition for paint according to any one of claims 1 to 3, wherein the amine-modified epoxy resin (A) further comprises a polyisocyanate (a3) as a reaction component. (a3)成分の使用量が、(a1)成分と(a2)成分の反応物が有する総水酸基濃度100(eq/g)に対して、(a3)成分のイソシアネ−ト基濃度が通常0.5〜50(eq/g)となる範囲である、請求項の塗料用樹脂組成物。 The amount of the component (a3) used is usually 0.1% of the isocyanate group concentration of the component (a3) with respect to the total hydroxyl group concentration 100 (eq / g) of the reaction product of the components (a1) and (a2). The resin composition for paints of Claim 4 which is the range used as 5-50 (eq / g). (A)成分の重量平均分子量が2000〜100000である請求項1〜5のいずれかの塗料用樹脂組成物。 (A) The weight average molecular weight of a component is 2000-100000, The resin composition for coating materials in any one of Claims 1-5. (A)成分のアミン価が10〜100mgKOH/gである請求項1〜6のいずれかの塗料用樹脂組成物。 (A) The amine value of a component is 10-100 mgKOH / g, The resin composition for coating materials in any one of Claims 1-6. (b1)成分と(b2)成分の使用割合が、〔(b1)成分の水酸基濃度(eq/g)/(b2)成分のカルボキシル基濃度(eq/g)〕が1/2〜2/1となる範囲である、請求項1〜7のいずれかの塗料用樹脂組成物。 The use ratio of the component (b1) and the component (b2) is such that [the hydroxyl group concentration of the component (b1) (eq / g) / the carboxyl group concentration of the component (b2) (eq / g)] is 1/2 to 2/1. The resin composition for paints according to any one of claims 1 to 7, which is in a range. (B)成分の重量平均分子量が3000〜100000である、請求項1〜8のいずれかの塗料用樹脂組成物。 (B) The resin composition for coating materials in any one of Claims 1-8 whose weight average molecular weights of component are 3000-100000. (B)成分の酸価が0.1〜10mgKOH/gである、請求項1〜9のいずれかの塗料用樹脂組成物。 (B) The resin composition for coating materials in any one of Claims 1-9 whose acid value of a component is 0.1-10 mgKOH / g. (B)成分の水酸基価3〜30mgKOH/gである、請求項1〜10のいずれかの塗料用樹脂組成物。 (B) Resin composition for coating materials in any one of Claims 1-10 whose hydroxyl value of component is 3-30 mgKOH / g. 請求項1〜11のいずれかの塗料用樹脂組成物と硬化剤とを含有してなる塗料。 The coating material containing the resin composition for coating materials in any one of Claims 1-11, and a hardening | curing agent. 硬化剤がメラミン樹脂である、請求項12の塗料。 The paint according to claim 12, wherein the curing agent is a melamine resin. さらに溶剤を含有する請求項12または13の塗料。 Furthermore, the coating material of Claim 12 or 13 containing a solvent.
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