JP5265320B2 - Bag breaker - Google Patents

Bag breaker Download PDF

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JP5265320B2
JP5265320B2 JP2008313934A JP2008313934A JP5265320B2 JP 5265320 B2 JP5265320 B2 JP 5265320B2 JP 2008313934 A JP2008313934 A JP 2008313934A JP 2008313934 A JP2008313934 A JP 2008313934A JP 5265320 B2 JP5265320 B2 JP 5265320B2
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bag
blade
blades
side wall
rotating shaft
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JP2010137133A (en
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照良 佐伯
真吾 浜田
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大盛工業株式会社
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Abstract

<P>PROBLEM TO BE SOLVED: To easily and safely perform the removal of bag breaking pieces tangled in a blade and the inspection and adjustment of the blade. <P>SOLUTION: A horizontal rotary shaft 2 is pivoted to and fro inside a bag breaking chamber 1 whose upper and lower parts are opened, a plurality of rotary blades 3 projecting to a radial direction are pivotally mounted to the rotary shaft 2 at prescribed intervals, a motor 4 rotating the rotary shaft 2 to the forward and reverse directions is provided, the right and left sidewalls in the bag breaking chamber 1 are opened, and the opening parts are provided with side plates 1c, 1d freely openably/closably. The inside face of the side plate 1c is provided with fixing blades 5 projectingly so as to be arranged alternately with the rotary blades 3, the inside face of the side plate 1d is provided with movable blades 6 so as to be arranged alternately with the rotary blades 3, and a spring mechanism 7 energizing the movable blades 6 to the upper part is provided. The side plates 1c, 1d are provide by two bodies to and fro, the upper and lower edges of the respective side plates 1c, 1d are pivoted to the sidewalls of the bag breaking chamber 1 by hinges 1e, and it is made into a structure openable/closable in a double door state. <P>COPYRIGHT: (C)2010,JPO&amp;INPIT

Description

本発明は、物品を詰めた袋体を破袋して破袋片と物品に分離する破袋機に関する。   The present invention relates to a bag breaking machine that breaks a bag body filled with an article and separates the bag into a broken piece and an article.

従来の破袋機が特許文献1に開示されている。この技術は、上下が開放された破袋室内に横向きの回転軸を前後に軸支し、その回転軸に半径方向へ突出する回転刃を所定間隔おいて複数軸着し、回転軸を正逆方向へ揺動駆動させる駆動手段を設け、破袋室の左右の側壁の内面に複数の刃を回転刃と交互に並ぶように突設し、一方の側壁の刃を過負荷時に外方へ退避させるバネ機構を設けたことを特徴としている。   A conventional bag breaker is disclosed in Patent Document 1. In this technology, a horizontal rotating shaft is supported back and forth in a bag opening chamber opened up and down, and a plurality of rotating blades protruding radially are attached to the rotating shaft at predetermined intervals. Drive means that swings in the direction is provided, and a plurality of blades are projected on the inner surfaces of the left and right side walls of the bag-breaking chamber so as to be alternately aligned with the rotary blades, and the blades on one side wall are retracted outward when overloaded. It is characterized in that a spring mechanism is provided.

この技術によれば、物品を詰めた袋体を上方から投入して回転刃と側壁の刃でせん断破袋し、袋体の破袋片と物品に分離して下方から排出され、袋体と物品の分離作業を容易にするというものである。しかも、稼動中に破袋片が刃に絡み付いて過負荷が作用した場合は、回転軸の逆回転又は側壁の刃を外方へ退避させることで解消し、無停止で稼動できるというものである。   According to this technique, a bag body packed with articles is thrown from above and shear broken with a rotary blade and side wall blades, separated into broken bag pieces and articles and discharged from below, This is to facilitate the separation work of articles. In addition, when the bag breakage piece is entangled with the blade during operation and an overload acts, it can be solved by reverse rotation of the rotating shaft or by retracting the blade on the side wall to the outside, and it can be operated without stopping. .

ところで、前記技術では、清掃時は運転を停止して絡み付いた破袋片を手作業で除去するが、このとき、破袋室の上方又は下方から手を入れて取り除くことになり、刃と刃の隙間が小さいから作業が面倒で能率が悪く、しかも怪我をする恐れがあり危険であった。また、刃の点検や調整も同様に作業が困難で危険であった。
特開2006−61752号公報
By the way, in the above technique, when cleaning, the operation is stopped and the tangled broken bag pieces are manually removed. At this time, the hand is removed from above or below the bag breaking chamber, and the blade and blade are removed. Because of the small gap, the work was cumbersome and inefficient, and there was a risk of injury, which was dangerous. In addition, the inspection and adjustment of the blades were similarly difficult and dangerous.
JP 2006-61752 A

本発明が解決しようとする課題は、従来のこれらの問題点を解消し、刃に絡み付いた破袋片の除去や刃の点検及び調整が容易且つ安全に行えるようにすることにある。   The problem to be solved by the present invention is to solve these conventional problems, and to make it possible to easily and safely remove the broken bag pieces entangled with the blade and inspect and adjust the blade.

かかる課題を解決した本発明の構成は、
1) 物品を詰めた袋体を上方から投入して破袋し、袋体の破袋片と物品に分離して下方から排出する破袋機であって、上方を投入口とし下方を排出口とした上下が開放された破袋室内に横向きの回転軸を前後に軸支し、その回転軸に半径方向へ突出する回転刃を所定間隔おいて複数軸着し、回転軸を回転させる駆動手段を設け、破袋室の左右の側壁の一部を開閉可能にし、その開閉可能な側壁部の内面に複数の刃を回転刃と交互に並ぶように突設したことを特徴とし、しかも左右の一方の側壁部の刃が固定刃で、他方の側壁部の刃が上下動できる可動刃で、その可動刃を上方へ付勢する付勢手段を設け、駆動手段は、常時は回転刃を固定刃の方向へ回転させ、過負荷時は可動刃の方向へ逆回転させることができるようにした、破袋機
2) 開閉可能な各側壁部を前後に2体設け、各側壁部の上下端をヒンジで破袋室の側壁の前後端に枢支して観音開き状に開閉できる構造とした、前記1)記載の破袋機
3) 駆動手段が、過負荷を検出する検出手段を備え、その検出手段が過負荷を検出すると回転軸を自動的に逆回転させる制御を備えたものである、前記1)又は2)いずれかに記載の破袋機
4) 回転刃が、突出する刃を1枚づつ軸方向に角度をずらすように軸着したものである、前記1)〜3)いずれか記載の破袋機
にある。
The configuration of the present invention that solves this problem is as follows.
1) A bag breaker that throws a bag filled with articles from above and breaks the bag, separates the bag into broken pieces and articles and discharges it from below, with the upper side being the inlet and the lower side being the outlet A driving means for rotating a rotating shaft by supporting a horizontal rotating shaft back and forth in a bag-breaking chamber open at the top and bottom, attaching a plurality of rotating blades protruding radially to the rotating shaft at predetermined intervals. the provided allows opening and closing a part of the left and right side walls of the bag breaking chamber, characterized in that projecting so as to be arranged a plurality of blades on the inner surface of the openable side wall section to the rotary blade and alternately, moreover lateral One side wall blade is a fixed blade and the other side wall blade is a movable blade that can move up and down, and is provided with urging means for urging the movable blade upward. rotate the direction of the fixed blade, overload is to be able to reverse the rotation direction of the movable blade, breakage machine 2) open The bag breaker according to 1), wherein two possible side wall portions are provided on the front and rear sides, and the upper and lower ends of each side wall portion are pivotally supported by hinges on the front and rear ends of the side wall of the bag breaking chamber so as to be opened and closed in a double-folded manner. 3) The drive means is provided with detection means for detecting overload, and when the detection means detects overload, it is provided with control for automatically rotating the rotating shaft in the reverse direction, either 1) or 2) bag rupture machine 4) rotating blade crab described, is obtained by axially attached to shift the angle blades projecting one by one axis, is in the 1) to 3) breakage machine according any .

本発明によれば、刃に絡み付いた破袋片を除去する場合、駆動手段を停止させて側壁部を開放する。開放した側壁部の内面には刃を有しているから、交互に並んでいた刃と刃の間隔が大きく開いて絡み付いた破袋片を容易に取り除くことができ、狭い箇所に手を差し込むことなく安全に作業できるようになる。また、刃の点検や調整も、前記と同様に側壁部を開放させた状態で容易且つ安全に行えるようになる。更に、破袋片が絡み付いて過負荷が作用した際に逆回転して絡み付きが解消され、しかも逆回転時に可動刃に大きな荷重が作用すると、可動刃が押し下げられて破袋片が円滑に排出され、無停止で稼動できる。
According to the present invention, when removing the broken bag piece entangled with the blade, the driving means is stopped to open the side wall portion. Since there are blades on the inner surface of the open side wall, the gap between the blades and the blades that are alternately lined up can be easily removed, and the entangled bag breakage pieces can be easily removed, and hands can be inserted in narrow spaces. So you can work safely. In addition, the inspection and adjustment of the blade can be performed easily and safely with the side wall portion opened as described above. Furthermore, when the bag breakage piece is entangled and overload is applied, it reversely rotates and the entanglement is eliminated, and if a large load is applied to the movable blade during reverse rotation, the movable blade is pushed down and the broken bag piece is discharged smoothly. Can be operated without interruption.

本発明では、請求項2記載の構成を具備すると、前後の側壁部を開放した際、大きな開口部を得ることができ、作業がより行い易くなる。側壁部の開閉構造としては、観音開きの他、下端を枢支して手前下方へ開放する方法や、側壁部そのものを取り外す方法がある。請求項4記載の構成を具備すると、破袋片が絡み付き難く、荷重も分散されて負荷が少ないものとなる。回転刃は2枚刃の他、3枚刃や4枚刃が使用できる。以下、本発明の実施例を図面に基づいて具体的に説明する。 In this invention, when the structure of Claim 2 is provided, when opening the front and back side wall parts, a large opening part can be obtained, and the work becomes easier. As the opening / closing structure of the side wall, there are a method of swinging the bottom end, a method of pivoting the lower end and opening the front side downward, and a method of removing the side wall . When provided with a configuration of Motomeko 4, hardly breakage pieces entangled, load also becomes small load is distributed. The rotary blade can be a 3-blade or 4-blade in addition to a 2-blade. Embodiments of the present invention will be specifically described below with reference to the drawings.

図1は実施例の破袋機の平面図、図2は実施例の破袋機の側面図、図3は実施例の破袋機の縦断面図、図4は実施例の破袋機の使用状態を示す説明図、図5は実施例の側板の開放を示す説明図である。   1 is a plan view of the bag-breaking machine of the embodiment, FIG. 2 is a side view of the bag-breaking machine of the embodiment, FIG. 3 is a longitudinal sectional view of the bag-breaking machine of the embodiment, and FIG. FIG. 5 is an explanatory view showing the opening of the side plate of the embodiment.

図中、1は破袋室、1aは投入口、1bは排出口、1c,1dは側板(開閉可能な側壁部)、1eはヒンジ、1fはシール、1gはスリット、1hはボルト、2は回転軸、3は回転刃、4はモータ(駆動手段)、5は固定刃、6は可動刃、6aは支持部材、7はバネ機構(付勢手段)、7aはバネ、7bはガイド、7cはアングル、7dはカバー、Aは袋体、aは破袋片、Bは物品である。   In the figure, 1 is a bag opening chamber, 1a is an inlet, 1b is an outlet, 1c and 1d are side plates (side walls that can be opened and closed), 1e is a hinge, 1f is a seal, 1g is a slit, 1h is a bolt, Rotating shaft, 3 is a rotating blade, 4 is a motor (drive means), 5 is a fixed blade, 6 is a movable blade, 6a is a support member, 7 is a spring mechanism (biasing means), 7a is a spring, 7b is a guide, 7c Is an angle, 7d is a cover, A is a bag, a is a broken bag piece, and B is an article.

本実施例の破袋機は、図1〜3に示すように、破袋室1は上方を投入口1aとし下方を排出口1bとした上下が開放された構造で、その破袋室1内に横向きの回転軸2を前後に軸支し、その回転軸2に半径方向へ突出する13枚の回転刃3を10度づつ角度をずらして所定間隔に軸着し、回転軸2を正逆回転させる減速機付きのモータ4を破袋室1の端部に取り付けている。モータ4は、トルクを検出できるインバータを備え、過負荷(過トルク)がインバータで検出されると逆回転し、その後一定時間が経過すると正回転に復帰する制御を備えている。   As shown in FIGS. 1 to 3, the bag breaking machine of this embodiment has a structure in which the bag breaking chamber 1 is open at the top and bottom with the inlet 1 a at the top and the outlet 1 b at the bottom. The horizontal rotating shaft 2 is supported in the front-rear direction, and the 13 rotating blades 3 projecting in the radial direction are axially attached to the rotating shaft 2 at an angle of 10 degrees so that the rotating shaft 2 is forward and backward. A motor 4 with a reduction gear to be rotated is attached to the end of the bag breaking chamber 1. The motor 4 includes an inverter that can detect torque, and includes a control that reversely rotates when an overload (overtorque) is detected by the inverter, and then returns to normal rotation after a predetermined time has elapsed.

破袋室1の左右の側壁は開口し、それぞれの開口部に2体の側板1c,1dをヒンジ1eで観音開き状に開閉できるように枢支している。側板1cの内面には、12枚の固定刃5を回転刃3と交互に並ぶように突設している。側板1dは開口して縦長のゴム製のシール1fを横に並べて取り付け、その隣接するシール1f間に形成されたスリット1gに12枚の可動刃6をそれぞれ通して回転刃3と交互に並ぶように支持部材6aで支持し、その支持部材6aを上下動可能に且つ上方へ付勢するバネ機構7を側板1dの外側に取り付けている。   The left and right side walls of the bag-breaking chamber 1 are opened, and two side plates 1c and 1d are pivotally supported in the respective openings so that they can be opened and closed by a hinge 1e. On the inner surface of the side plate 1 c, twelve fixed blades 5 are provided so as to be alternately arranged with the rotary blades 3. The side plates 1d are opened and attached with vertically long rubber seals 1f arranged side by side, and twelve movable blades 6 are respectively passed through slits 1g formed between the adjacent seals 1f so that they are alternately arranged with the rotary blades 3. A spring mechanism 7 is attached to the outside of the side plate 1d so as to be supported by the support member 6a and to urge the support member 6a upward and downward.

バネ機構7は、支持部材6aをバネ7aの上部に固定し、そのバネ7aの上部を縦向きのガイド7bにスライド自在に嵌合し、そのガイド7bをアングル7cで側板1dに取り付け、バネ7aの下部はアングル7cの下部に固定している。カバー7dはバネ機構7の覆いである。可動刃6は、無負荷時では回転軸2と略同じ高さに位置している。   The spring mechanism 7 fixes the support member 6a to the upper part of the spring 7a, and the upper part of the spring 7a is slidably fitted to the vertical guide 7b. The guide 7b is attached to the side plate 1d at an angle 7c, and the spring 7a Is fixed to the lower portion of the angle 7c. The cover 7 d is a cover for the spring mechanism 7. The movable blade 6 is located at substantially the same height as the rotary shaft 2 when there is no load.

本実施例では、側板1c,1dをボルト1hで固定して閉塞し、モータ4を作動させると、図4(a)に示すように、回転刃3が時計回りに回転する。ペットボトル等の物品Bを詰めた袋体Aを投入口1aから投入すると、回転刃3と固定刃5の間に噛み込まれてせん断破袋され、その破袋片aと物品Bが排出口1bから排出される。回転刃3は一枚づつ角度がずれて軸着されているから破袋片aが絡み付き難く、荷重も分散されて負荷が少ない。   In this embodiment, when the side plates 1c and 1d are fixed and closed with bolts 1h and the motor 4 is operated, the rotary blade 3 rotates clockwise as shown in FIG. 4 (a). When a bag body A filled with an article B such as a PET bottle is introduced from the insertion port 1a, the bag A is bitten between the rotary blade 3 and the fixed blade 5 and sheared, and the broken piece a and the article B are discharged from the outlet. It is discharged from 1b. Since the rotary blades 3 are pivotally attached at different angles one by one, the broken bag pieces a are not easily entangled, and the load is dispersed and the load is small.

引き裂かれた破袋片aが絡み付いて回転刃3が回転し難くなると、その過負荷を検出してモータ4が逆回転し、図4(b)に示すように、回転刃3が反時計回りに回転して絡み付いている破袋片aが可動刃6の方向へ移行する。その移行した破袋片aは回転刃3と可動刃6との間に噛み込まれ、せん断破袋されて排出される。また、せん断時に大きな荷重が作用した場合、可動刃6が下方へ押し下げられて破袋片aを逃がすように円滑に排出させ、無停止で稼動できる。   When the torn bag piece a gets tangled and the rotating blade 3 becomes difficult to rotate, the overload is detected and the motor 4 rotates in the reverse direction. As shown in FIG. 4B, the rotating blade 3 rotates counterclockwise. The broken bag piece a which is entangled by rotating in the direction of movement moves toward the movable blade 6. The transferred bag breaking piece a is bitten between the rotary blade 3 and the movable blade 6, is sheared and is discharged. Further, when a large load is applied during shearing, the movable blade 6 is pushed down downward and smoothly discharged so as to escape the broken bag piece a, and can be operated without stopping.

清掃時はモータ4を停止してボルト1hを外し、図5に示すように側板1c,1dを開放する。側板1c,1dの内面には固定刃5や可動刃6を有しているから、交互に並んでいた刃と刃の間隔が大きく開いて絡み付いている破袋片aを容易に取り除くことができ、狭い箇所に手を差し込むことなく安全に作業できる。また、回転刃3・固定刃5・可動刃6の点検や調整も、前記と同様に側板1c,1dを開放させた状態で容易且つ安全に行える。   At the time of cleaning, the motor 4 is stopped, the bolt 1h is removed, and the side plates 1c and 1d are opened as shown in FIG. Since the inner surfaces of the side plates 1c and 1d have the fixed blade 5 and the movable blade 6, the broken bag pieces a that are entangled with a large gap between the blades arranged alternately can be easily removed. You can work safely without putting your hand in a narrow space. Further, the inspection and adjustment of the rotary blade 3, the fixed blade 5 and the movable blade 6 can be performed easily and safely with the side plates 1c and 1d being opened as described above.

本発明の技術は、廃棄物の処理において、ペットボトルや缶等の物品を詰めたゴミ袋を分別回収する際、そのゴミ袋と物品に分離する用途に利用される。   The technology of the present invention is used for the purpose of separating and collecting garbage bags filled with articles such as PET bottles and cans in waste disposal.

実施例の破袋機の平面図である。It is a top view of the bag breaker of an Example. 実施例の破袋機の側面図である。It is a side view of the bag breaker of an Example. 実施例の破袋機の縦断面図である。It is a longitudinal cross-sectional view of the bag breaker of an Example. 実施例の破袋機の使用状態を示す説明図である。It is explanatory drawing which shows the use condition of the bag breaker of an Example. 実施例の側板の開放を示す説明図である。It is explanatory drawing which shows opening | release of the side plate of an Example.

符号の説明Explanation of symbols

1 破袋室
1a 投入口
1b 排出口
1c,1d 側板(開閉可能な側壁部)
1e ヒンジ
1f シール
1g スリット
1h ボルト
2 回転軸
3 回転刃
4 モータ(駆動手段)
5 固定刃
6 可動刃
6a 支持部材
7 バネ機構(付勢手段)
7a バネ
7b ガイド
7c アングル
7d カバー
A 袋体
a 破袋片
B 物品
DESCRIPTION OF SYMBOLS 1 Bagbreak chamber 1a Input port 1b Discharge port 1c, 1d Side plate (side wall part which can be opened and closed)
1e Hinge 1f Seal 1g Slit 1h Bolt 2 Rotating shaft 3 Rotating blade 4 Motor (drive means)
5 fixed blade 6 movable blade 6a support member 7 spring mechanism (biasing means)
7a Spring 7b Guide 7c Angle 7d Cover A Bag body a Broken bag B Article

Claims (4)

物品を詰めた袋体を上方から投入して破袋し、袋体の破袋片と物品に分離して下方から排出する破袋機であって、上方を投入口とし下方を排出口とした上下が開放された破袋室内に横向きの回転軸を前後に軸支し、その回転軸に半径方向へ突出する回転刃を所定間隔おいて複数軸着し、回転軸を回転させる駆動手段を設け、破袋室の左右の側壁の一部を開閉可能にし、その開閉可能な側壁部の内面に複数の刃を回転刃と交互に並ぶように突設したことを特徴とし、しかも左右の一方の側壁部の刃が固定刃で、他方の側壁部の刃が上下動できる可動刃で、その可動刃を上方へ付勢する付勢手段を設け、駆動手段は、常時は回転刃を固定刃の方向へ回転させ、過負荷時は可動刃の方向へ逆回転させることができるようにした、破袋機。 A bag-breaking machine that throws a bag body filled with articles from above and breaks the bag, separates the bag into broken pieces and articles and discharges from below, with the upper side being the inlet and the lower side being the outlet There is provided a drive means for rotating a rotating shaft by supporting a horizontal rotating shaft back and forth in a bag opening chamber open at the top and bottom, attaching a plurality of rotating blades protruding radially to the rotating shaft at predetermined intervals. allows opening and closing a part of the left and right side walls of the bag breaking chamber, characterized in that projecting so as to be arranged a plurality of blades to the rotary blade and alternately on the inner surface of the openable side wall section, moreover one of the left and right The blade on the side wall is a fixed blade, and the blade on the other side wall is a movable blade that can move up and down, and is provided with urging means for urging the movable blade upward. A bag-breaking machine that can be rotated in the direction of, and can be rotated backward in the direction of the movable blade when overloaded . 開閉可能な各側壁部を前後に2体設け、各側壁部の上下端をヒンジで破袋室の側壁の前後端に枢支して観音開き状に開閉できる構造とした、請求項1記載の破袋機。   The breakage according to claim 1, wherein two side walls that can be opened and closed are provided on the front and rear sides, and the upper and lower ends of each side wall are pivotally supported by hinges on the front and rear ends of the side wall of the bag breaking chamber and can be opened and closed in a double-spread manner. Bag machine. 駆動手段が、過負荷を検出する検出手段を備え、その検出手段が過負荷を検出すると回転軸を自動的に逆回転させる制御を備えたものである、請求項1又は2いずれかに記載の破袋機。 3. The drive unit according to claim 1, wherein the drive unit includes a detection unit that detects an overload, and the detection unit includes a control that automatically reversely rotates the rotating shaft when the overload is detected . Bag-breaking machine. 回転刃が、突出する刃を1枚づつ軸方向に角度をずらすように軸着したものである、請求項1〜3いずれか記載の破袋機。
The bag breaker according to any one of claims 1 to 3, wherein the rotary blade is mounted so that the protruding blades are axially shifted in the axial direction one by one .
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