JP5161178B2 - Pressure cooker for soup extraction, pressure cooker apparatus using the same, and soup extraction method using them - Google Patents

Pressure cooker for soup extraction, pressure cooker apparatus using the same, and soup extraction method using them Download PDF

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JP5161178B2
JP5161178B2 JP2009211145A JP2009211145A JP5161178B2 JP 5161178 B2 JP5161178 B2 JP 5161178B2 JP 2009211145 A JP2009211145 A JP 2009211145A JP 2009211145 A JP2009211145 A JP 2009211145A JP 5161178 B2 JP5161178 B2 JP 5161178B2
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子 常 夫 金
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株式会社 鋳物屋
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この発明は、圧力鍋に関するものであり、特に営業用ラーメンの希釈スープなどを効率的に抽出可能とする圧力鍋装置を製造する分野は勿論のこと、その輸送、保管、組み立ておよび設置に必要となる設備、器具類を提供、販売する分野から、それら資材や機械装置、部品類に必要となる素材、例えば、木材、石材、各種繊維類、プラスチック、各種金属材料等を提供する分野、それらに組み込まれる電子部品やそれらを集積した制御関連機器の分野、各種計測器の分野、当該設備、器具を動かす動力機械の分野、そのエネルギーとなる電力やエネルギー源である電気、オイルの分野といった一般的に産業機械と総称されている分野、更には、それら設備、器具類を試験、研究したり、それらの展示、販売、輸出入に係わる分野、将又、それらの使用の結果やそれを造るための設備、器具類の運転に伴って発生するゴミ屑の回収、運搬等に係わる分野、それらゴミ屑を効率的に再利用するリサイクル分野などの外、現時点で想定できない新たな分野までと、関連しない技術分野はない程である。     The present invention relates to a pressure cooker, and is particularly necessary for the transportation, storage, assembly, and installation of a pressure cooker device that can efficiently extract dilute soup of commercial ramen. From the field of providing and selling equipment and equipment, to the field of providing materials, machinery, and parts necessary for materials, such as wood, stone, various fibers, plastic, various metal materials, etc. General fields such as the field of electronic components to be incorporated and the control-related equipment that integrates them, the field of various measuring instruments, the field of power equipment that moves the equipment and instruments, and the field of electricity and oil as energy In addition to the fields collectively referred to as industrial machinery, in addition to testing and researching these facilities and equipment, the fields related to display, sales, import and export, As a result of the use of the product, the equipment to build it, the field related to the collection and transportation of garbage generated by the operation of equipment, etc. There are no new technical fields that cannot be envisaged and no unrelated technical fields.

(着目点)
一般的な業務用ラーメンの希釈スープの製造は、例えば、図22の非乳化スープ抽出作業のフローチャートに示すように、豚骨や鶏ガラなどを茹でて、アクや血液などを除去、洗浄してから豚骨を割ったり、煮干しの内臓部分を除去したり、野菜を洗って刻んだりして1ないし2時間を掛けて食材の下処理Aを行い、それら下拵えした各食材と適量の水とを寸胴型の抽出鍋に投入して仕込みBを行った上、そのまま2ないし12時間に渡って加熱し、旨み成分の抽出Cを行った後、約1時間ほど掛け、該抽出鍋から別のスープ鍋にスープ液のみを小さな柄杓などを用い、手作業で静かに移し換えDをしてようやく完成となるものであり、また、豚骨ラーメンなどのように、乳化したスープを製造する場合には、例えば、図23の乳化スープの抽出作業のフローチャートに示すように、基本的に前記非乳化スープの製造と同様に食材の下処理Aおよび抽出鍋への仕込みBを行った後、旨み成分の抽出Cの工程で8ないし12時間に渡って最大火力で煮出した上、別のスープ鍋にスープ液のみを移し替えDして、さらに、最大火力で3ないし8時間を掛けて煮沸、対流させてスープの乳化Eを促進させて完成となるが、何れの場合にも、バナーに点火して旨み成分の抽出Cを開始してから完成するまで、12ないし24時間の長時間に亘って加熱調理を行わなければならず、それだけ燃料消費量も多くを必要とし、しかも厨房の室内環境が高温、多湿状態となって劣悪を極め、過酷な労働環境となっていた。
(Points of interest)
For example, as shown in the flowchart of the non-emulsifying soup extraction operation shown in FIG. 22, the pork bones and chicken breasts are boiled to remove and wash acupuncture and blood. Break the pork bones, remove the internal organs of the dried sardines, wash and chop the vegetables, and perform the preparation A for 1 to 2 hours, and prepare each of the prepared ingredients and an appropriate amount of water. Was added to a small-sized extraction pan and charged B, and heated for 2 to 12 hours as it was, and after extracting the umami component C, it took about 1 hour to separate from the extraction pan. Use only a small soup with soup liquid in a soup pan, and transfer it gently by hand. Finally, it will be completed. When manufacturing emulsified soup such as pork bone ramen, For example, the emulsified soup of FIG. As shown in the flow chart of the work, basically, after the preparation A of the ingredients and the preparation B of the extraction pan as in the production of the non-emulsified soup, 8 to 12 hours in the process of extraction C of the umami component Boiled with maximum heating power, transfer only soup liquid to another soup pan, and boil and convection for 3 to 8 hours with maximum heating power to promote soup emulsification E In all cases, it must be cooked for a long period of 12 to 24 hours from the start of umami component extraction C after the banner is ignited to completion. Fuel consumption was also high, and the indoor environment of the kitchen was extremely poor due to high temperature and humidity, resulting in a harsh working environment.

(従来の技術)
こうした状況を憂慮し、例えば、下記の特許文献1(1)に提案されているものに代表されるように、乳化させたスープ液に天然由来のゼラチンからなる乳化剤を添加して油分を拡散すると共に、スープ液中に混在する油成分の分離を阻止して乳化状態を安定化させる技術や、同特許文献1(2)および特許文献1(3)などに見られるような、洗浄後に解砕または圧縮加工した豚骨や鶏ガラなどを透液性パックに収納、冷凍しておき、使用のときに冷凍のままか、または、必要に応じて肉汁がパックから出ない程度に解凍してから湯中に浸すだけで骨髄を短時間で抽出することができるようにする食材解砕用の装置や、それを用いた調理技術などが散見される。
(Conventional technology)
Considering such a situation, for example, as typified by what is proposed in the following Patent Document 1 (1), an emulsifier made of naturally derived gelatin is added to the emulsified soup liquid to diffuse the oil. In addition, the technology for preventing the separation of the oil components mixed in the soup liquid and stabilizing the emulsified state, and crushing after washing as seen in Patent Document 1 (2) and Patent Document 1 (3) Alternatively, store the compressed pork bones and chicken breasts in a liquid-permeable pack, freeze them, and keep them frozen at the time of use or, if necessary, thaw them so that gravy does not come out of the pack There are some food disintegration devices that can extract bone marrow in a short time just by immersing them in hot water, and cooking techniques using them.

しかし、前者特許文献1(1)に示されているような、乳化安定剤などは、従来と同様に製造した豚骨ラーメン用の希釈用スープ液などに添加して用いるものであり、スープ液の製造工数自体を短縮することができないものであり、また、後者の特許文献1(2)および(3)に代表されるような解砕または圧縮加工した豚骨や鶏ガラなどの透液性パックは、専用の解砕装置や圧縮加工装置、および、パック装置などの設備を必要とすることになり、また、こうしたパック製品を購入してスープ液の製造に使用する場合には、豚骨や鶏ガラなどの食材の選択が、解砕パックの製造業者に委ねられるものとなってしまうことから、例えば、パック製造業者に食材の選択基準を指定して特別仕様で生産してもらうとなると、価格の高騰を招いてしまうというような欠点を生じていた。
(1)特開平5−3772号公報 (2)特開2003−135032号公報 (3)特開2004−121100号公報
However, as shown in the former Patent Document 1 (1), an emulsion stabilizer is used by adding to a soup solution for dilution for pork bone ramen produced in the same manner as before, soup solution The manufacturing man-hour itself cannot be shortened, and the liquid permeability of the crushed or compressed pork bones and chicken breasts as typified by the latter patent documents 1 (2) and (3) Packs will require special crushing equipment, compression processing equipment, and equipment such as pack equipment, and if such pack products are purchased and used for the production of soup, pork bone The choice of ingredients such as chicken and chicken will be left to the manufacturer of the crushing pack, so for example, if the pack manufacturer specifies the selection criteria for ingredients and produces it with special specifications Invite the price to rise It had caused the drawbacks, such as Utoyuu.
(1) Japanese Patent Laid-Open No. 5-3772 (2) Japanese Patent Laid-Open No. 2003-135032 (3) Japanese Patent Laid-Open No. 2004-121100

(問題意識)
上述したとおり、従前までに提案のある各種乳化安定剤などは、何れも製造された乳化スープ液の安定化を図るものであって、非乳化スープ液および乳化スープ液の製造工程を簡素化したり、製造工数を短縮したりすることは不可能であって、しかも乳化安定剤の添加によってスープ液の味や風味に変化を及ぼしてしまう虞があるという欠点があり、また、解砕または圧縮加工した豚骨や鶏ガラなどの透液性パックによるものでは、スープ液の製造工数を短縮できるという利点は得られるものの、それら食材パックを製造する工数や経費の点に問題があり、特にスープ液を生産する度毎に経費が発生してしまうという欠点なども抱えており、これまでのところでは、従来と同様の食材を利用し、味や風味に影響を与えずに効率の良いスープ液の製造を可能とする技術については、未だ存在していないという状況にある。
(Awareness of problems)
As described above, the various types of emulsification stabilizers that have been proposed so far are intended to stabilize the produced emulsified soup liquid, and can simplify the production process of non-emulsified soup liquid and emulsified soup liquid. In addition, it is impossible to reduce the number of manufacturing steps, and there is a drawback that the addition of an emulsion stabilizer may change the taste and flavor of the soup liquid, and crushing or compression processing Although it is possible to reduce the man-hours for producing soup liquids with the use of permeable packs such as pork bones and chicken gulls, there are problems in man-hours and costs for producing these food packs. In addition, there is a disadvantage that costs are incurred every time it is produced. So far, it is efficient soup liquid using the same ingredients as before, without affecting the taste and flavor. The technology that enables the production, there is a situation that does not exist yet.

(発明の目的)
そこで、この発明は、業務用として一般的に使用されている食材に特殊な加工や添加物などを一切施さず、そのまま利用して非乳化スープ液や乳化スープ液を各段に効率良く製造可能とする新たなスープ抽出技術の開発はできないものかとの判断から、逸速くその開発、研究に着手し、長期に渡る試行錯誤と幾多の試作、実験とを繰り返してきた結果、今回、遂に新規な構造のスープ抽出用圧力鍋、およびそれを用いた新規な構造の圧力鍋装置、ならびにそれら利用の新規なスープ抽出方法を実現化することに成功したものであり、以下では、図面に示すこの発明を代表する実施例と共に、その構成を詳述することとする。
(Object of invention)
Therefore, this invention does not apply any special processing or additives to foods generally used for business purposes, and can be used as it is to efficiently produce non-emulsified soup and emulsified soup at each stage. As a result of the long-term trial and error, many trial productions, and experiments, it was decided that the new soup extraction technology could not be developed. The invention succeeded in realizing a pressure cooker for soup extraction having a structure, a pressure cooker apparatus having a novel structure using the same, and a novel soup extraction method using the same, and the present invention shown in the drawings below. The configuration will be described in detail together with an example representing the above.

(発明の構成)
図面に示すこの発明を代表する実施例からも明確に理解されるように、この発明のスープ抽出用圧力鍋は、基本的に次のような構成から成り立っている。
即ち、有底容器型の抽出鍋上端開口に対し、適所に調圧弁が設けられた耐圧蓋を、密閉機構を介して開閉自在に装着し、該抽出鍋の上端開口寄りとなる外周壁に送液バルブの一端がわを貫通状に設け、同抽出鍋周壁に貫通した送液バルブ一端がわには、同抽出鍋内底壁直上付近に配したフィルターから上向き延伸した上昇管の上端を接続すると共に、該送液バルブの外端がわに、当該抽出鍋とは別のスープ鍋などの移送先へ送液可能な長さ寸法に設定した配管であって、その送出端に給液ノズルを装備した送液管の供給端がわが接続された上、当該上昇管および/または送液管の適所に液密型の乳化容器を接続し、該乳化容器の流入口に、同乳化容器内に乱流を発生して流入スープ液の混合促進用とする乳化ノズルが装着された送液機構を組み込んでなるものとした構成からなるスープ抽出用圧力鍋となる。
(Structure of the invention)
As will be clearly understood from the embodiments representing the present invention shown in the drawings, the pressure cooker for soup extraction of the present invention basically comprises the following configuration.
In other words, a pressure-resistant lid provided with a pressure-regulating valve at an appropriate position is attached to the top opening of the bottomed container-type extraction pan through a sealing mechanism so that it can be opened and closed, and sent to the outer peripheral wall near the top opening of the extraction pan. One end of the liquid valve is provided with a trapezoidal shape, and one end of the liquid supply valve that penetrates the peripheral wall of the extraction pan is connected to the upper end of the riser pipe that extends upward from a filter placed near the bottom wall of the extraction pan. In addition, the outer end of the liquid supply valve is a pipe set to a length dimension capable of supplying liquid to a transfer destination such as a soup pan different from the extraction pan, and a liquid supply nozzle at the discharge end And a liquid-tight emulsification container is connected to an appropriate position of the ascending pipe and / or the liquid feed pipe, and the inside of the emulsification container is connected to the inlet of the emulsification container. A liquid feeding mechanism equipped with an emulsifying nozzle that generates turbulent flow and promotes mixing of the influent soup. The soup extraction pressure cooker having the structure which was assumed to be crowded.

より具体的には、有底容器型の抽出鍋上端開口に対し、適所に調圧弁が設けられた耐圧蓋を、密閉機構を介して開閉自在に装着し、該抽出鍋の上端開口寄りとなる外周壁に送液バルブの一端がわを貫通状に設け、同抽出鍋周壁に貫通した送液バルブ一端がわには、同抽出鍋内底壁直上付近に配したフィルターから上向き延伸した上昇管の上端を接続すると共に、該送液バルブの外端がわに、当該抽出鍋とは別のスープ鍋などの移送先へ送液可能な長さ寸法に設定した配管であって、その送出端に給液ノズルを装備した送液管の供給端がわが接続された上、当該上昇管の該抽出鍋内となる適所に、液密型の乳化容器を接続し、該乳化容器の流入口に、同乳化容器内に乱流を発生して流入スープ液の混合促進用とする乳化ノズルが装着された送液機構を組み込んでなるものとした構成からなるスープ抽出用圧力鍋となる。     More specifically, a pressure-resistant lid provided with a pressure regulating valve at an appropriate position is attached to a bottomed container-type extraction pan upper end opening so as to be openable and closable via a sealing mechanism, and is close to the upper end opening of the extraction pan. One end of the liquid feed valve is provided in the outer peripheral wall in a penetrating manner, and the one end of the liquid feed valve that penetrates the peripheral wall of the extraction pan has a riser pipe that extends upward from a filter disposed immediately above the inner bottom wall of the extraction pan. A pipe set to a length dimension that can be fed to a transfer destination such as a soup pan different from the extraction pan at the outer end of the liquid supply valve. The feed end of the liquid feed pipe equipped with a liquid feed nozzle is connected to a drain, and a liquid-tight emulsification container is connected to an appropriate place in the extraction pan of the riser pipe, and the inlet of the emulsification container is connected Liquid feeding equipped with an emulsifying nozzle that generates turbulent flow in the emulsification container and promotes mixing of the influent soup The soup extraction pressure cooker comprising a structure in which shall become incorporate structure.

(関連する発明1)
上記したスープ抽出用圧力鍋に関連し、この発明には、それを用いた圧力鍋装置も包含している。
即ち、この発明の基本をなす前記何れか記載のスープ抽出用圧力鍋に、当該抽出鍋と同等の容量に設定した有底容器型のスープ鍋を隣接配置状に組み合わせたものにすると共に、当該送液機構の送液管を硬質パイプ製のものとし、同送出端がわを、該スープ鍋上端開口縁を乗り越えるよう逆U字型に折曲、延伸し、同スープ鍋内底壁直上付近に配した該送出端給液ノズルの噴射孔を下向き開口状に姿勢維持してなるものとした構成からなる圧力鍋装置である。
(Related invention 1)
In relation to the above-described pressure cooker for soup extraction, the present invention includes a pressure cooker using the same.
That is, in the pressure cooker for soup extraction according to any one of the above that forms the basis of the present invention, a bottomed container type soup pan set in the same capacity as the extraction pan is combined in an adjacent arrangement, and the The liquid feeding pipe of the liquid feeding mechanism is made of a hard pipe, and the feeding end is bent and stretched in an inverted U shape so as to get over the upper edge of the soup pan, and immediately above the bottom wall of the soup pan. It is a pressure cooker apparatus which consists of the structure which shall maintain the injection hole of this sending end liquid supply nozzle arrange | positioned in the downward opening shape.

上記圧力鍋装置の構成は、その表現を変えて示すと、この発明の基本をなす前記何れか記載のスープ抽出用圧力鍋に、当該抽出鍋と同等の容量に設定した有底容器型のスープ鍋を隣接配置状に組み合わせたものとすると共に、当該送液機構の送液管を湾曲自在且つ配管姿勢維持可能なフレキシブルパイプ製のものとし、同送出端がわを、該スープ鍋上端開口縁を乗り越えるよう逆U字型に折曲、延伸し、同スープ鍋内底壁直上付近に配した該送出端給液ノズルの噴射孔を下向き開口状に姿勢維持可能なものとした構成からなる圧力鍋装置となる。     If the expression of the pressure cooker is changed, the bottomed container type soup set in the pressure cooker for soup extraction according to any one of the above, which forms the basis of the present invention, is set to the same capacity as the extraction pan. The pan is combined in an adjacent arrangement, and the liquid feeding pipe of the liquid feeding mechanism is made of a flexible pipe that can be bent and can maintain the piping posture. The pressure is such that it is bent and stretched in an inverted U-shape so as to get over, and the spray hole of the feed end feed nozzle arranged in the vicinity of the bottom wall of the soup pan can be maintained in a downward opening shape. It becomes a pan device.

(関連する発明2)
上記したスープ抽出用圧力鍋、およびそれを利用した圧力鍋装置に関連し、この発明には、それらを利用したスープ抽出方法も包含している。
即ち、この発明の基本をなす前記何れか記載のスープ抽出用圧力鍋、および、それを利用した圧力鍋装置を利用し、当該抽出鍋に適量の水を張り、下処理した食材を投入して仕込みを行い、耐圧蓋で密閉して水が蒸気を発生して抽出鍋内圧が所定圧力に達するまで1時間以内の加熱を行った上、所望のスープ濃度を得るために事前に準備してある、抽出鍋に投入した[食材重量+水重量]に応じて変化するところの、当該圧力鍋装置による抽出時間とスープ濃度との相関関係グラフや相関関係表、または相関関係式の何れかに基づいて得られる抽出時間に渡って旨み成分抽出加熱した後、送液バルブを開放し、当該抽出鍋の内圧を利用し、送液機構を通じてスープ液だけを、隣接配置するようにしたスープ鍋に対し、30分未満の間に移送すると同時に、乳化容器および乳化ノズル通過に伴う乳化促進操作を自動的に行うようにし、移送スープ液中の油分を微細化、攪拌して所望のスープ液を製造するようにした構成のスープ抽出方法である。
(Related invention 2)
The present invention relates to the above-described pressure cooker for soup extraction and the pressure cooker apparatus using the same, and the present invention includes a soup extraction method using them.
That is, using the pressure cooker for soup extraction according to any one of the above that forms the basis of the present invention, and a pressure cooker apparatus using the soup, a suitable amount of water is placed in the extraction cooker, and the pretreated food is introduced. Prepared in advance to obtain the desired soup concentration after charging, sealing with a pressure-resistant lid, heating the steam within 1 hour until the steam generates steam and the internal pressure of the extraction pan reaches a predetermined pressure Based on either the correlation graph, correlation table, or correlation formula between the extraction time and the soup concentration by the pressure cooker, which changes according to [food weight + water weight] put into the extraction pan. After extracting and heating the umami components over the extraction time obtained in this way, open the liquid feed valve, use the internal pressure of the extraction pan, and use only the soup liquid that is placed adjacent to the soup pan through the liquid feed mechanism. Transfer in less than 30 minutes At the same time, the emulsification promotion operation accompanying the passage of the emulsification container and the emulsification nozzle is automatically performed, and the soup extraction method having a configuration in which a desired soup liquid is produced by refining and stirring the oil in the transferred soup liquid. It is.

更に、このスープ抽出方法の構成を、他の表現に依って示すと、当該抽出鍋に適量の水を張り、下処理した食材を投入して仕込みを行い、耐圧蓋で密閉して水が蒸気を発生して抽出鍋内圧が所定圧力に達するまで1時間以内の加熱を行った上、所望のスープ濃度を得るために事前に準備してある、抽出鍋に投入した[食材重量+水重量]に応じて変化するところの、当該圧力鍋装置による抽出時間とスープ濃度との相関関係グラフや相関関係表、または相関関係式の何れかに基づいて得られる抽出時間に渡って旨み成分抽出加熱した後、一時的に減圧バルブを開放して当該抽出鍋の内圧を減圧機構によって減圧し、抽出鍋内スープ液の沸騰と対流とを促進してスープ液を攪拌、乳化した上、減圧バルブを閉鎖し、再加熱して抽出鍋内圧力を高めてから、送液バルブを開放し、当該抽出鍋の内圧を利用し、送液機構を通じてスープ液だけを、隣接配置するようにしたスープ鍋に対し、30分未満の間に移送すると同時に、乳化容器および乳化ノズル通過に伴う乳化促進操作を自動的に行い、移送スープ液中の油分を微細化、攪拌して乳化処理を行い、所望のスープ液を製造するようにしたスープ抽出方法ということができる。     Furthermore, the composition of this soup extraction method can be expressed by another expression. An appropriate amount of water is placed in the extraction pan, and the pretreated food is added and charged, and the water is vaporized by sealing with a pressure-resistant lid. Is heated for less than 1 hour until the internal pressure of the extraction pan reaches a predetermined pressure, and prepared in advance to obtain a desired soup concentration, which is put into the extraction pan [weight of ingredients + water weight] The umami component was extracted and heated over the extraction time obtained based on either the correlation graph or the correlation table between the extraction time and the soup concentration by the pressure cooker, or the correlation equation. After that, the decompression valve is temporarily opened and the internal pressure of the extraction pan is reduced by the decompression mechanism. The boiling and convection of the soup liquid in the extraction pan is promoted to stir and emulsify the soup liquid, and then the pressure reduction valve is closed. And reheat to increase the pressure in the extraction pan. After that, the liquid feeding valve is opened, the internal pressure of the extraction pan is used, and only the soup liquid is transferred to the soup pan arranged adjacently through the liquid feeding mechanism in less than 30 minutes and emulsified at the same time. It is a soup extraction method in which the emulsification promotion operation accompanying the passage of the container and the emulsification nozzle is automatically performed, the oil content in the transferred soup liquid is refined, stirred and emulsified to produce the desired soup liquid. it can.

以上のとおり、この発明のスープ抽出用圧力鍋によれば、従前までのものとは違い、上記したとおりの固有の特徴ある構成から、営業用ラーメンの希釈用スープ液などは、本来12ないし24時間という長時間に亘って大気圧の下で十分な燃料を費やして加熱調理し、且つ、品質を維持するため、完成したスープ液を手作業によって別のスープ鍋などに移し替えなければならなかったが、当該耐圧蓋を装着可能として圧力鍋の機能を付与した抽出鍋の適所に、送液バルブおよび送液管からなる送液機構を組み込んでなるものとしてあるから、その圧力鍋機能を利用した高温、高圧によって通常の1/4以下の加熱時間で済み、しかも高品質のスープ液を効率的に抽出することができると共に、完成したスープ液は、当該抽出鍋の内圧を利用し、該送液バルブを開放操作するだけで送液機構を通じて別のスープ鍋などへ自動的に圧送可能となることから、モーターやポンプなど動力源を使っても通常ならば十分1時間程度を覚悟しなければならないスープの移し替え作業を、それら動力源を一切要さずに、その要処理時間を1/2以下まで大幅に短縮することが可能となってスープ液の製造工程を大巾に効率化できるという特筆すべき効果を発揮するものである。     As described above, according to the pressure cooker for soup extraction of the present invention, unlike the conventional ones, the soup liquid for dilution of commercial ramen is originally 12 to 24 because of the unique characteristic configuration as described above. In order to cook for a long period of time under sufficient atmospheric pressure under sufficient pressure, and to maintain quality, the finished soup must be manually transferred to another soup pan. However, the pressure cooker function is used because the liquid feeding mechanism consisting of a liquid feed valve and a liquid feed pipe is incorporated in the appropriate place of the extraction pan to which the pressure cooker function can be attached. The high temperature and high pressure required a heating time of 1/4 or less of normal, and high-quality soup liquid can be extracted efficiently, and the finished soup liquid uses the internal pressure of the extraction pan. By simply opening the liquid supply valve, it can be automatically pumped to another soup pan, etc. through the liquid supply mechanism. The soup transfer work that has to be done, without requiring any power source, can significantly reduce the processing time to 1/2 or less, making the soup liquid production process much more efficient It is a remarkable effect that can be realized.

加えて、当該抽出鍋内に熱交換回路を収容し、その冷媒流入管および冷媒流出管を、当該抽出鍋周壁の適宜間隔を隔てた適所夫々に貫通して抽出鍋外がわに導出した上、当該冷媒流入管外端には、他端がわから冷媒を供給可能とした冷却バルブの一端が接続された冷却機構を組み込んでなるものは、抽出鍋内で加熱抽出工程を終えたスープ液を、送液機構を通じて別のスープ鍋などに移動する前段階にて、一旦、冷却バルブを開放して抽出鍋内スープ液が、乳化し難い温度になるまで短時間の中に強制的に熱交換冷却した後、送液機構による別のスープ鍋などへ移動することが可能となり、スープ液移し替え工程の工数を各段に短縮できると共に、一段と高い乳化防止効果を達成することができる。     In addition, the heat exchanging circuit is accommodated in the extraction pan, and the refrigerant inflow pipe and the refrigerant outflow pipe are passed through the extraction pot peripheral walls at appropriate intervals, respectively, and led to the outside of the extraction pot. The cooling inlet connected to the outer end of the refrigerant inlet pipe is connected to one end of a cooling valve that can supply the refrigerant from the other end. In the stage before moving to another soup pan, etc. through the liquid feeding mechanism, once the cooling valve is opened, the soup liquid in the extraction pan is forcibly heat-exchanged in a short time until the temperature becomes difficult to emulsify. After cooling, it becomes possible to move to another soup pan or the like by the liquid feeding mechanism, so that the man-hour of the soup liquid transfer process can be shortened to each stage, and a further higher emulsification preventing effect can be achieved.

また、上昇管および/または送液管の適所に液密型の乳化容器を接続し、該乳化容器の流入口に、同乳化容器内に乱流を発生して流入スープ液の混合促進用とする乳化ノズルが装着された送液機構を組み込んでなるものは、送液バルブを開放操作するだけで、抽出を終えたスープ液を、当該抽出鍋から別のスープ鍋などへ、該送液機構を通じて自動的に移送可能であると共に、該乳化容器内で強制的に攪拌、混合して均質且つ充分に乳化することが可能であり、一段と品質に秀れた乳化スープ液を各段に効率的に製造することができ、さらに、当該乳化容器を抽出鍋内に配してなるものは、抽出鍋内の高温下でスープ液を攪拌、混合するものとなるから、スープ液中の油分をより細かく微粒子化して各段に均質で、しかも、該スープ液を使用したラーメンが店頭に運ばれ、室温下で顧客が食事を終えるまでの間であっても、油分が分離し難く安定で高品質なスープ液を一層効率良く製造可能にするという特徴を有している。     In addition, a liquid-tight emulsification container is connected to an appropriate place of the riser pipe and / or the liquid feeding pipe, and turbulence is generated in the emulsification container at the inlet of the emulsification container to promote mixing of the influent soup. Incorporating a liquid feeding mechanism equipped with an emulsifying nozzle, the liquid feeding mechanism can be used to transfer the extracted soup liquid from the extraction pan to another soup pan simply by opening the liquid feeding valve. Can be automatically transported through the emulsion vessel, and can be forcibly stirred and mixed in the emulsification container to uniformly and sufficiently emulsify, so that the emulsified soup liquid with superior quality can be efficiently used in each stage. In addition, since the emulsification container is placed in the extraction pan, the soup liquid is stirred and mixed at a high temperature in the extraction pan. Finely divided into fine particles, uniform in each stage, and using the soup Even when the ramen is taken to the store and the customer finishes the meal at room temperature, the oil content is difficult to separate, making it possible to produce a stable and high-quality soup more efficiently. Yes.

さらにまた、当該乳化ノズルの上流がわ管路断面積を、噴射孔断面積よりも小さく、同噴射孔の吐出端面に、同噴射孔の開口巾よりも狭い一文字状または十字状などの放射状の拡散溝を、同噴射孔に直交するよう刻設してなるものは、スープ液を放出するときに、一段と効率的に攪拌、混合を促すものとなり、また、当該上昇管および/または送液管の適所に、複数基の液密型の乳化容器を連続的または不連続的、且つ、1基単位での追加および削減が可能な状態に接続してなるものは、送液機構を通じた1回のスープ液位相操作によって、複数回の乳化操作を繰り返し行ったのと同様の効果を奏するものとなり、一層高品質のスープ液を非常に効率的に製造することができるようにするという効果を奏するものとなる。     Furthermore, the upstream side cross-sectional area of the emulsifying nozzle is smaller than the injection hole cross-sectional area, and the discharge end surface of the injection hole has a radial shape such as a single letter or a cross that is narrower than the opening width of the injection hole. When the diffusion groove is formed so as to be orthogonal to the injection hole, when the soup liquid is discharged, the stirring and mixing are more efficiently promoted, and the ascending pipe and / or the liquid feeding pipe In a proper position, a plurality of liquid-tight emulsification containers are connected continuously or discontinuously and can be added or reduced in units of one unit. The soup liquid phase operation produces the same effect as repeated emulsification operations a plurality of times, and has the effect of making it possible to produce a higher quality soup liquid very efficiently. To play.

そして、当該抽出鍋の上端開口寄りとなる外周壁に減圧機構を組み込んでなるものは、抽出鍋内で加熱抽出工程を終えたスープ液を、送液機構を通じて別のスープ鍋などに移動する前段階にて、一旦、減圧バルブを開放して抽出鍋内を減圧し、同抽出鍋内のスープ液を沸騰、対流可能な状態として乳化を促進することが可能となり、この減圧機構を利用した乳化操作の後に、減圧バルブを閉鎖して抽出鍋を再加熱すると、再び抽出鍋内の圧力が高まって支障無く送液機構による別のスープ鍋などへの移動が可能となり、更に一層均質な乳化の促進を達成可能なものとなるという効果が得られる。     And the thing which incorporates a decompression mechanism in the outer peripheral wall near the upper end opening of the extraction pan, before moving the soup liquid after the heating extraction process in the extraction pot to another soup pot etc. through the liquid feeding mechanism In the stage, once the decompression valve is opened to decompress the inside of the extraction pan, the soup liquid in the extraction pan can be boiled and emulsified in a convective state. Emulsification using this decompression mechanism After the operation, if the pressure reducing valve is closed and the extraction pan is reheated, the pressure in the extraction pan will increase again, and it will be possible to move to another soup pan etc. by the liquid feeding mechanism without any trouble. The effect is that the promotion can be achieved.

この発明のスープ抽出用圧力鍋を利用した圧力鍋装置によれば、スープ鍋を隣接配置状に組み合わせ、送液機構の送液管を硬質パイプ製のものとし、同スープ鍋内底壁直上付近に配した該送出端給液ノズルの噴射孔を下向き開口状に姿勢維持してなるものとしてあるから、強固に支持された給液ノズルの支持姿勢が、スープ液の噴射力で変化してしまうのを確実に防止して、特に、非乳化のスープ液をスープ鍋内底壁直上付近に固定状となって静かに移送、放出できるものとなり、さらに、乳化、非乳化を問わず良質のスープ液を製造可能なものとすることができる。     According to the pressure cooker device using the pressure cooker for soup extraction of the present invention, the soup cooker is combined in an adjacent arrangement, the liquid feed pipe of the liquid feed mechanism is made of a hard pipe, and immediately above the bottom wall of the soup pan. Since the posture of the injection hole of the delivery end liquid supply nozzle arranged in the downward direction is maintained in the downward direction, the support posture of the liquid supply nozzle that is firmly supported is changed by the soup liquid injection force. In particular, non-emulsified soup liquid is fixed in the vicinity of the bottom wall of the soup pan and can be transported and discharged quietly. The liquid can be manufactured.

更には、当該送液機構の送液管を湾曲自在且つ配管姿勢維持可能なフレキシブルパイプ製のものとしたこの発明の圧力鍋装置によれば、給液ノズルの支持姿勢が、自らの噴射力によって変化してしまうのを確実に防止できるようにした上、それら送液管の給液ノズルをスープ鍋外へ移動する場合や、スープ鍋を移動する場合には、当該送液管を自在に湾曲、変形させることが可能となり、煩雑な作業を軽快且つ簡便に行えるようにすることができるという効果を奏するものとなる。     Furthermore, according to the pressure cooker device of the present invention in which the liquid feeding pipe of the liquid feeding mechanism is made of a flexible pipe that can be bent and maintain the piping posture, the supporting posture of the liquid feeding nozzle is determined by its own injection force. In addition to ensuring that it can be prevented from changing, when moving the liquid supply nozzle of these liquid supply pipes to the outside of the soup pan or when moving the soup pan, the liquid supply pipe can be bent freely. Therefore, it is possible to change the shape, and it is possible to perform a complicated operation lightly and easily.

一方、この発明の発明のスープ抽出方法によれば、当該抽出鍋の圧力鍋機能を利用するときに、所望のスープ濃度を得るために事前に準備してある、抽出鍋に投入した[食材重量+水重量]に応じて変化するところの、当該圧力鍋装置による抽出時間とスープ濃度との相関関係グラフや相関関係表、または相関関係式の何れかに基づいて得られる抽出時間に渡って旨み成分抽出加熱を行うことが可能であり、未経験者であっても、試行錯誤を繰り返す必要もなく、熟練者と同等の品質のスープ液を短時間の中に、失敗無く抽出することができるものとなり、しかも、送液機構を通じて抽出したスープ液だけを、隣接配置するようにしたスープ鍋に対し、30分未満の短時間の中に移送することができ、従前までであれば長時間に渡って過酷な労働を強いられていた営業用ラーメンのスープ造りを、より負担が少なくなるよう、短時間で終えることのできる厨房作業へと大巾な改善を可能にするという非常に秀れた効果を発揮するものとなる。     On the other hand, according to the soup extraction method of the invention of the present invention, when using the pressure cooker function of the extraction pan, it is prepared in advance in order to obtain a desired soup concentration, and is put into the extraction pan [food weight + The weight of water], and the taste over the extraction time obtained based on either the correlation graph or correlation table of the extraction time and soup concentration by the pressure cooker or the correlation equation It is possible to perform component extraction heating, and even if it is an inexperienced person, it is not necessary to repeat trial and error, and soup liquid of the same quality as an expert can be extracted in a short time without failure Moreover, only the soup liquid extracted through the liquid feeding mechanism can be transferred in a short time of less than 30 minutes to the soup pan arranged adjacently, and it can be used for a long time until now. Harsh It has the excellent effect of making a large improvement to the kitchen work that can be completed in a short time so that the burden of working ramen soup making it was forced to work is lessened. It will be a thing.

また、当該スープ抽出方法の旨み成分抽出加熱を終えた段階で、冷却機構の冷却バルブを開放して熱交換回路に冷媒を供給し、スープ液を乳化し難い温度以下であって、しかも送液機構を通じて自動的に排出可能な抽出鍋内圧を確保可能な温度以上の条件を満たす温度範囲まで冷却してから、送液バルブを開放し、当該抽出鍋の内圧を利用して送液機構を通じ、スープ液だけを移動するようにしたものでは、スープ液の乳化を、より一層効果的に防止することができるものとなり、しかも乳化防止のためのスープ液の冷却時間を大幅に短縮化して非常に効率の良いスープ液の製造作業を進めることができるようにするという利点が得られる。     In addition, at the stage where the umami component extraction heating of the soup extraction method is completed, the cooling valve of the cooling mechanism is opened to supply the refrigerant to the heat exchange circuit, and the temperature is less than the temperature at which it is difficult to emulsify the soup liquid. After cooling to a temperature range that satisfies the conditions above the temperature that can secure the extraction pot internal pressure that can be automatically discharged through the mechanism, open the liquid supply valve and use the internal pressure of the extraction pot through the liquid supply mechanism, If only the soup liquid is moved, emulsification of the soup liquid can be prevented more effectively, and the cooling time of the soup liquid to prevent emulsification is greatly shortened and greatly reduced. There is an advantage that it is possible to proceed with the production work of an efficient soup liquid.

そして、抽出鍋からスープ鍋に、抽出したスープ液だけを移送する過程で、乳化容器および乳化ノズルに通過させるようにすると、従前までであれば、スープ鍋に移したスープ液を、更に3ないし8時間煮沸する必要があったが、この煮沸時間を無くしたした場合であっても充分に乳化することが可能になるという秀れた特徴が得られるものとなり、そして、抽出鍋からスープ鍋に、抽出したスープ液だけを移送する直前の段階で、一時的に減圧バルブを開放して当該抽出鍋の内圧を減圧機構によって減圧し、抽出鍋内スープ液の沸騰と対流とを促進してスープ液を攪拌、乳化した上、減圧バルブを閉鎖し、再加熱して抽出鍋内圧力を高めてから、前述のように、送液機構を通じてスープ液だけを、隣接配置するようにしたスープ鍋に移送するようにしたものでは、より一段と濃度の高い乳化を達成できるものとなり、同じ乳化スープ液であっても、その濃度を巾広く調整可能にするという非常に秀れた効果を発揮できる。     In the process of transferring only the extracted soup liquid from the extraction pot to the soup pot, if it is allowed to pass through the emulsification container and the emulsification nozzle, the soup liquid transferred to the soup pot is further reduced to 3 to 3 until now. Although it was necessary to boil for 8 hours, even if this boiling time was lost, the excellent feature of being able to fully emulsify was obtained, and from the extraction pot to the soup pot At the stage just before transferring only the extracted soup liquid, the decompression valve is temporarily opened and the internal pressure of the extraction pan is reduced by the pressure reducing mechanism to promote boiling and convection of the soup liquid in the extraction pan. After the liquid is stirred and emulsified, the pressure reducing valve is closed and reheated to increase the pressure in the extraction pan. As described above, only the soup liquid is placed adjacent to the soup pot through the liquid feeding mechanism. Transport And in those that as, will it can achieve more further high concentration emulsion, even with the same emulsion soup liquid, it can exert very Xiu the effect of the concentration in the width widely adjustable.

上記したとおりの構成からなるこの発明の実施に際し、その最良もしくは望ましい形態について説明を加えることにする。
抽出鍋は、下処理した食材を投入して適量の水を張り、耐圧蓋で施蓋して加熱することで、スープ液を抽出可能とする機能を果たすものであり、有底容器型のものとし、上端開口に耐圧蓋を開閉自在に装着可能とする密閉機構の一部を設けたものとし、充分な耐圧性および耐久性を有するものとし、上端開口寄りとなる外周壁適所に送液機構を組み込んでなるものとしなければならず、実用性を考慮すると、後述する実施例に示すような、従来型の業務用寸胴鍋と同等、もしくはそれ以上の寸法、形状のものとし、外側の複数適所に運搬用の持ち手を設けたものとするのが望ましい。
In implementing the present invention having the above-described configuration, the best or desirable mode will be described.
An extraction pan is a bottomed container type that fills the appropriate amount of water, fills with an appropriate amount of water, and covers and heats it with a pressure-resistant lid, so that the soup can be extracted. It is assumed that a part of the sealing mechanism that allows the pressure-resistant lid to be freely opened and closed is provided at the upper end opening, has sufficient pressure resistance and durability, and a liquid feeding mechanism to an appropriate position on the outer peripheral wall near the upper end opening In consideration of practicality, it should have a shape and shape equal to or larger than that of a conventional commercial size pan, as shown in the examples described later. It is desirable to have a carrying handle in place.

耐圧蓋は、抽出鍋上端開口に対し、密閉機構を介して圧力鍋を形成するよう開閉自在に装着可能とするものであり、適所に調圧弁や安全弁などの安全装置を有し、高い耐圧強度および耐久強度を有するものとしなければならず、実用性を考慮すると、外がわ適所に一個または複数個の、開閉操作用の耐熱性ハンドルを設けたものとすべきである。     The pressure-resistant lid can be attached to the top opening of the extraction pan so that it can be opened and closed to form a pressure cooker via a sealing mechanism. It has safety devices such as pressure regulators and safety valves at appropriate locations, and has high pressure resistance. In view of practicality, one or a plurality of heat-resistant handles for opening and closing operations should be provided at appropriate positions on the outer side.

密閉機構は、抽出鍋上端開口と耐圧蓋周縁とを密閉状に閉鎖および離脱、開放可能とするものであり、基本的に従来型の圧力鍋と同様の構造をもつものとすべきであって、例えば、後述する実施例に示すように、抽出鍋上端開口に沿って一周する環状平滑面からなるパッキン当接面、および同上端開口に沿って所定間隔置き毎に遠心方向に突設された複数の掛止爪と、耐圧蓋の周縁下がわのパッキン装着溝に装着したパッキン、および同周縁に沿って適宜間隔置き毎に求心方向に突設し、当該抽出鍋開口の各掛止爪に噛合、離脱可能とした複数の係合爪とからなるものとするのが望ましい。     The sealing mechanism allows the top opening of the extraction pan and the periphery of the pressure-resistant lid to be closed, detached, and opened in a sealed manner, and should basically have the same structure as a conventional pressure cooker. For example, as shown in the examples described later, a packing contact surface made of an annular smooth surface that makes a round along the upper end opening of the extraction pan, and a projecting direction in the centrifugal direction at predetermined intervals along the upper end opening A plurality of latching claws, a packing installed in the packing mounting groove on the lower edge of the pressure-resistant lid, and projecting in the centripetal direction at appropriate intervals along the circumference, and each latching claw of the opening of the extraction pan And a plurality of engaging claws that can be engaged and disengaged.

安全装置は、圧力鍋内を所望気圧に自動的に調節可能とすると共に、異常高圧状態となったときには、自動的に減圧可能とする機能を果たすものであり、基本的に一般的な圧力鍋と同様の、錘式またはバネ式などの調圧弁、および同調圧弁より高圧で、しかも圧力鍋の安全圧力内で作動する安全弁を有するものとすべきであり、双方とも耐圧蓋の適所に夫々独立して設けたものとするのが望ましく、該調圧弁および安全弁が作動不良を生じたい場合に、パッキンが破裂して自動的に減圧可能とするよう、該耐圧蓋のパッキン装着溝の一部を外がわに貫通した非常用の減圧窓を開口した、この発明と同一人に依る発明で、既に出願済みとなっている登録実用新案第3145786号考案「圧力鍋の逃圧構造」によるものを採用するようにすると、なお一層望ましいものとすることができる。     The safety device is capable of automatically adjusting the pressure cooker to a desired pressure, and when it becomes an abnormally high pressure state, it automatically reduces the pressure. Should be equipped with a pressure control valve such as a weight type or spring type, and a safety valve that operates at a higher pressure than the synchronized pressure valve and within the safety pressure of the pressure cooker. It is desirable to provide a part of the packing mounting groove of the pressure-resistant lid so that the packing can be ruptured and automatically depressurized when it is desired to cause malfunction of the pressure regulating valve and safety valve. An invention by the same person who opened an emergency pressure-reducing window that penetrated the outer side, and was based on a registered utility model No. 3145786 that had already been filed. If it is adopted, it will be even more Can be desirable.

送液機構は、耐圧蓋で密閉状に閉鎖した抽出鍋の加熱によって上昇した内部気圧を利用し、同抽出鍋内に収容されたスープ液などの液体を自動的に同抽出鍋外へ送出可能とするものであり、抽出鍋内底壁付近から液体を上昇させ、同抽出鍋上端がわの周壁を貫通して外がわに誘導可能とする上昇管と、該上昇管を通じて外がわに誘導された液体をスープ鍋などの別に準備された容器類などに誘導可能とする送液管とを有し、当該抽出鍋の外がわ適所に、上昇管から送液管への液体の流通を手動によって任意に開閉操作可能な送液バルブを設けたものとしなければならず、上昇管の適所に食材などを除去可能なフィルターを設け、また、送液管の送出端には、液体を攪拌せずに放出可能な給液ノズルを設けたものとすることができ、該給液ノズルは、放出するスープの乳化を抑制するよう、上流がわ管路断面積と噴射口断面積とを同じとするか、噴射口断面積が上流がわ管路断面積よりも小さく設定したものとすることが可能である外、流出する液体を攪拌する機能を有する乳化ノズルに置き換え可能であり、必要に応じて上昇管および/または送液管の適所に、1個または複数個の乳化容器を接続したものとすることができる。     The liquid feed mechanism uses the internal pressure that is raised by heating the extraction pot closed in a sealed manner with a pressure-resistant lid, and can automatically send liquids such as soup liquid stored in the extraction pot to the outside of the extraction pot. A riser pipe that allows liquid to rise from the vicinity of the inner bottom wall of the extraction pan so that the upper end of the extraction pan can be guided to the outer side through the peripheral wall of the extraction pan; A liquid supply pipe that can guide the induced liquid to a separately prepared container such as a soup pan, etc., and the liquid flows from the riser pipe to the liquid supply pipe at a suitable location outside the extraction pan. Must be provided with a liquid supply valve that can be manually opened and closed, and a filter capable of removing foods and the like is provided at an appropriate position of the ascending pipe, and liquid is provided at the delivery end of the liquid supply pipe. A liquid supply nozzle that can be discharged without stirring is provided, and the liquid supply nozzle In order to suppress emulsification of the soup to be discharged, the upstream cross-sectional area of the pipe line and the cross-sectional area of the injection port are the same, or the cross-sectional area of the injection port is set smaller than the cross-sectional area of the upstream pipe The emulsifying nozzle can be replaced with an emulsifying nozzle having the function of stirring the flowing liquid, and if necessary, one or a plurality of emulsifying containers are provided at appropriate positions on the ascending pipe and / or the liquid feeding pipe. It can be connected.

フィルターは、抽出鍋内の食材を除去してスープ液だけを上昇管がわに通過可能とするものであり、食品衛生の確保が可能で、しかも耐熱性に秀れたものを選択すべきであって、後述する実施例に示すように、上昇管の下端に接続可能なフィルターケースの内部に濾過用のメッシュ状部品や連続発泡体、網目シート体などとすることが可能である外、ケースを設けずに、硬質なフィルター自体を、上昇管の下端に直接的に接続可能としたものなどとすることができる。     The filter should remove the ingredients in the extraction pan and allow only the soup to pass through the riser, ensuring food hygiene and having excellent heat resistance. In addition, as shown in the examples to be described later, the outside of the case, which can be a mesh-like part for filtration, a continuous foam, a mesh sheet, etc., inside the filter case connectable to the lower end of the rising pipe The hard filter itself can be directly connected to the lower end of the riser pipe without providing the

冷却機構は、抽出鍋内に冷却液などの冷媒を循環可能としていて、同抽出鍋内に収容したスープ液などの抽出液類を所望の温度まで冷却可能とするものであり、スープ液の冷却機構管路内への滲入や、冷媒の抽出鍋内への漏出などを確実に防止可能な液密構造のものとしなければならず、抽出鍋の外がわ適所に、冷媒流路の開閉操作、および、冷媒流量の増減制御などが可能な冷却バルブを設けたものとすべきであり、熱交換回路は、ラジエータ型の熱交換面積を大幅に拡大したものとすることができる外、渦巻き型や蛇腹型など複雑に屈曲させた管路や、後述する実施例に示すように、前記乳化容器と同じものをそのまま冷媒流入管および冷媒流出管間に1基または複数基連続させたものとすることが可能であり、1基単位で追加、削減して冷却性能を調整可能としたものとすることができ、冷媒には、気体、液体などの流体を用いたものとし、経済的かつ衛生的で、熱交換効率に秀れた水を用いるのが望ましい。     The cooling mechanism can circulate a coolant such as a cooling liquid in the extraction pan, and can cool the extraction liquid such as the soup liquid stored in the extraction pan to a desired temperature. It must have a liquid-tight structure that can reliably prevent intrusion into the mechanical pipe line and leakage of refrigerant into the extraction pan. And a cooling valve capable of controlling the increase / decrease of the refrigerant flow rate, etc., and the heat exchange circuit can greatly increase the heat exchange area of the radiator type. Or a complicatedly bent pipe line such as a bellows type, or one or a plurality of the same emulsification containers as described above, which are continuously connected between the refrigerant inflow pipe and the refrigerant outflow pipe Can be added and reduced in units of one unit. It is possible to adjust the cooling performance, and it is desirable to use a fluid such as gas or liquid as the refrigerant, and to use water that is economical and hygienic and has excellent heat exchange efficiency. .

乳化容器は、送液機構の適所で、流通する液体を攪拌して、液体中の油分などの(混合し難い物質)を微細化、混合化して乳化促進可能とする機能を果たすものであり、送液機構管路の密閉を確保可能であると共に、分解洗浄可能なものとしなければならず、管路断面積を一時的に拡大し、且つ、流体の流れ方向を90°以上大きく変更するものとすべきであって、乳化容器流入口に、乱流を発生して液体の混合を促進可能とする乳化ノズルを装着したものとすべきであり、必要に応じて、攪拌用のスクリューなどを内蔵したものとすることが可能であり、後述する実施例に示すように、当該上昇管および/または送液管の適所に、乳化容器複数基を連続的または不連続的、且つ、1基単位での追加および削減が可能な状態に接続してなるものとすることができる。     The emulsification container has a function to enable emulsification by agitating the flowing liquid at a proper position of the liquid feeding mechanism, and by refining (mixing difficult to mix) oil such as oil in the liquid and mixing it. It must be possible to ensure the sealing of the liquid feed mechanism pipeline, be disassembled and washable, temporarily enlarge the cross-sectional area of the pipeline, and greatly change the fluid flow direction by 90 ° or more The emulsification nozzle should be equipped with an emulsification nozzle that can promote mixing of the liquid by generating turbulent flow at the inlet of the emulsification container. As shown in the examples to be described later, a plurality of emulsification containers are continuously or discontinuously provided at appropriate positions of the ascending pipe and / or liquid feeding pipe, and one unit. Connected to a state where it can be added and reduced It can be.

乳化ノズルは、通過する液体中の油分を微細化および攪拌して瞬時に乳化を促進可能とする機能を果たし、液体がフィルターや多数の微細孔などを通過するように形成したものや、内蔵したスクリューや攪拌棒などが流体の流動力で自動的に回転し、通過する流体を攪拌可能とするものなどとすることができる外、後述する実施例に示すように、その上流がわ管路断面積を噴射孔断面積よりも小さく設定してなるものや、または、上流がわ管路断面積を噴射孔断面積よりも大きく設定し、同噴射孔の吐出端面に、同噴射孔の開口巾よりも狭い一文字状または十字状などの放射状の拡散溝を、同噴射孔に直交するよう刻設してなるものなどとすることができる。     The emulsification nozzle has a function that makes it possible to instantly promote emulsification by refining and agitating the oil in the passing liquid, and the liquid is formed so that the liquid passes through a filter or a large number of micropores. Screws and stirring rods can be automatically rotated by the fluid flow force to allow the passing fluid to be agitated, etc. The area where the area is set smaller than the cross-sectional area of the injection hole, or the upstream side pipe cross-sectional area is set larger than the cross-sectional area of the injection hole, and the opening width of the injection hole is set on the discharge end face of the injection hole. A narrower one-letter or cross-shaped radial diffusion groove may be formed so as to be perpendicular to the injection hole.

減圧機構は、耐圧蓋で密閉状に閉鎖し、加熱することによって上昇した抽出鍋の内圧を、耐圧蓋の開放を要さずとも安全に減圧可能とし、この減圧化によって該抽出鍋内の液体に、沸騰および対流を発生させ、乳化を強制的且つ短時間の中に促進可能とするものであり、抽出鍋の上端開口寄りとなる外周壁に、任意に手動操作可能な減圧バルブの一端がわを貫通状に設けたものとすべきであり、同減圧バルブの外端に、該抽出鍋外周壁に沿って下向きに延伸した減圧管を接続したものとすることができ、該減圧管の下端には、放出口径を拡大したり、フィルターを内蔵するなどして排出蒸気の噴出力を減圧可能な排気ノズルを設けたものとすることができる。     The decompression mechanism is closed in a sealed manner with a pressure-resistant lid, and the internal pressure of the extraction pan that has risen by heating can be safely reduced without the need to open the pressure-resistant lid, and this decompression reduces the liquid in the extraction pan. In addition, boiling and convection are generated, and emulsification can be promoted forcibly and in a short time. One end of a pressure-reducing valve that can be manually operated is provided on the outer peripheral wall near the upper end opening of the extraction pan. Waffles should be provided in a penetrating manner, and a decompression tube extending downward along the outer peripheral wall of the extraction pan can be connected to the outer end of the decompression valve. The lower end may be provided with an exhaust nozzle capable of depressurizing the jet output of exhaust steam by expanding the discharge port diameter or incorporating a filter.

乳化容器、送液機構および/または減圧機構の適所夫々には、工具類を用いないでも着脱操作可能とするワンタッチカプラー(商品名)を組み込んでなるものとすることができ、また、送液機構および/または減圧機構の配管適所が、湾曲自在且つ配管姿勢維持可能なフレキシブルパイプからなるものとすることができる。     One-touch couplers (trade names) that can be attached and detached without using tools can be incorporated at appropriate positions of the emulsification container, the liquid feeding mechanism, and / or the pressure reducing mechanism. And / or the piping proper place of a pressure-reduction mechanism shall consist of a flexible pipe which can be bent and can maintain a piping attitude | position.

圧力鍋装置は、当該抽出鍋で製造したスープ液などの抽出液を、一緒に煮込んでいた食材から分離して、別のスープ鍋で加熱、調理可能とする機能を有するものであり、有底容器型のスープ鍋を隣接配置状に組み合わせてなるものとしなければならず、同スープ鍋は、当該抽出鍋と同等の容量に設定してなる寸胴鍋とすることが可能であり、送液機構の送液管を湾曲自在且つ配管姿勢維持可能なフレキシブルパイプ製のものとし、同送出端がわを、該スープ鍋上端開口縁を乗り越えるよう逆U字型に折曲、延伸し、同スープ鍋内底壁直上付近に配した該送出端給液ノズルの噴射孔を下向き開口状に姿勢維持可能なものとすることができる。     The pressure cooker has the function of separating the extract such as the soup produced in the extract pan from the ingredients that have been boiled together and heating and cooking in another soup pan. Container-type soup pots must be combined in an adjacent arrangement, and the soup pot can be a short-span pan set to the same capacity as the extraction pan, and a liquid feed mechanism The feeding pipe is made of a flexible pipe that can be bent and maintain its piping posture, and the feeding end is bent and stretched in an inverted U shape so as to get over the upper opening edge of the soup pan. It is possible to maintain the posture of the injection hole of the delivery end liquid supply nozzle arranged near the inner bottom wall in a downward opening shape.

スープ抽出方法は、当該抽出鍋に適量の水を張り、下処理した食材を投入して仕込みを行うが抽出鍋に下処理した食材を投入してから、適量の水を張ることもでき、食材および水を同時に投入、または複数回に渡って交互に投入することも可能であり、乳化スープを製造する場合には、乳化容器の抽出鍋内外などの設置位置や、設置個数などを予め自由に設定しておくことが可能であり、また、冷却機構冷却バルブや減圧機構減圧バルブなどの各バルブ類の操作タイミングや操作時期も必要に応じて自由に変更することが可能である。
以下では、図面に示すこの発明を代表する実施例と共に、その構造について詳述することとする。
In the soup extraction method, an appropriate amount of water is placed in the extraction pan, and the pretreated food is put in and charged, but after the pretreated food is put in the extraction pan, an appropriate amount of water can be added. It is also possible to add water and water at the same time or alternately over several times. When manufacturing emulsified soup, the installation position of the emulsification container inside and outside the extraction pan, the number of installation etc. can be freely set in advance. The operation timing and operation timing of each of the valves such as the cooling mechanism cooling valve and the decompression mechanism decompression valve can be freely changed as necessary.
In the following, the structure of the present invention will be described in detail together with an embodiment representative of the present invention shown in the drawings.

図1の断面化した非乳化スープ用圧力鍋装置1の正面図、図2の旨み成分抽出C中の圧力鍋装置1の正面図、図3の非乳化スープ移し替えD中の圧力鍋装置1の正面図、図4の給液ノズルの断面図、図5の断面化した冷却機構を装備する抽出鍋の正面図、および、図6の断面化したスープ液を冷却する抽出鍋の正面図に示す事例は、抽出鍋11上端開口13に耐圧蓋15を装着し、該抽出鍋11の上端開口13寄りとなる外周壁14に送液バルブ40を設け、同送液バルブ40には、同抽出鍋11内底壁12直上付近から上向き延伸した上昇管5の上端を接続し、該送液バルブ40の外端がわに、送液管6の供給端がわが接続された送液機構4を組み込んだスープ抽出用圧力鍋10に、スープ鍋16を隣接配置状に組み合わせてなるものとした、この発明の圧力鍋装置における代表的な一実施例を示すものである。     1 is a cross-sectional front view of the pressure cooker device 1 for non-emulsified soup, FIG. 2 is a front view of the pressure cooker device 1 during umami component extraction C, and the pressure cooker device 1 in non-emulsified soup transfer D in FIG. 4 is a front view of the extraction pan equipped with the cross-sectional cooling mechanism of FIG. 5, and a front view of the extraction pan for cooling the cross-sectional soup liquid of FIG. In the example shown, a pressure-resistant lid 15 is attached to the upper end opening 13 of the extraction pan 11, and a liquid feed valve 40 is provided on the outer peripheral wall 14 near the upper end opening 13 of the extraction pan 11. The upper end of the ascending pipe 5 extending upwards from directly above the inner bottom wall 12 of the pan 11 is connected, and the liquid feeding mechanism 4 is connected to the outer end of the liquid feeding valve 40 and the supply end of the liquid feeding pipe 6 to the hook. The soup pan 16 is combined with the soup extraction pressure cooker 10 in the adjacent arrangement. Shows one example representative of the pressure cooker apparatus of this invention.

図1中に示すように、この発明の圧力鍋装置1スープ抽出用圧力鍋10は、その抽出鍋11が、業務用サイズの寸胴鍋型のものであって、上端開口13に沿って円環型平滑面状に形成したパッキン当接面20、および、そのパッキン当接面20直下となる外周壁14に、周回り方向に沿って所定間隔置き毎に一体化形成した複数の掛止爪21,21,……を有しており、また、抽出鍋11を施蓋可能とする耐圧蓋15は、適所に釣鐘型錘利用の調圧弁30およびコイルバネ利用の安全弁(図示せず)を設け、下向きに折曲した周縁の内壁に沿ってパッキン装着溝22を刻設して耐熱性軟質合成樹脂製のパッキン24を着脱、交換自在に装着すると共に、該パッキン装着溝22直下に、当該抽出鍋11の各掛止爪21,21,……に嵌合可能、且つ、各掛止爪21,21,……間を通じて離脱可能な複数の係合爪23,23,……を一体化形成し、また、該パッキン24の遠心がわに対峙するパッキン装着溝22壁部分の適所には、外がわに非常用減圧窓(図示せず)を貫通状に穿設したものであり、当該パッキン当接面20、パッキン装着溝22、パッキン24、各掛止爪21,21,……および各係合爪23,23,……によって密閉機構2を構成し、さらに、調圧弁30、安全弁(図示せず)および非常用減圧窓(図示せず)が安全装置3を形成するものとしてある。     As shown in FIG. 1, the pressure cooker 10 for the soup extraction of the pressure cooker 1 according to the present invention has an extraction pan 11 of a business-use size-sized pan, and an annular ring along the upper end opening 13. A plurality of latching claws 21 integrally formed at predetermined intervals along the circumferential direction on the packing abutting surface 20 formed in a flat mold shape and the outer peripheral wall 14 directly below the packing abutting surface 20. , 21, ..., and the pressure-resistant lid 15 that can cover the extraction pan 11 is provided with a pressure regulating valve 30 using a bell-shaped weight and a safety valve (not shown) using a coil spring at appropriate positions, A packing mounting groove 22 is cut along the inner wall of the peripheral edge that is bent downward, and a packing 24 made of heat-resistant soft synthetic resin is detachably and replaceably mounted. The extraction pan is directly below the packing mounting groove 22. Can be fitted to each of 11 latching claws 21, 21,. .., And a plurality of engaging claws 23, 23,... That can be separated through each of the latching claws 21, 21,..., And a packing mounting groove 22 that opposes the centrifugal claw of the packing 24. An emergency decompression window (not shown) is perforated in a suitable position on the wall portion. The packing contact surface 20, the packing mounting groove 22, the packing 24, and each latching claw .. And the engaging claws 23, 23,... Constitute a sealing mechanism 2, and a pressure regulating valve 30, a safety valve (not shown), and an emergency pressure reducing window (not shown) are safety devices. 3 is formed.

送液機構4は、該抽出鍋11の上端開口13寄りとなる周壁14に水平に貫通した管路を下向きに折曲形成すると共に、該管路の下向き開口に送液バルブ40の一端を接続したブロック型エルボ41を結合し、同抽出鍋11周壁14に貫通し、同抽出鍋11内がわに開口した(送液バルブ40一端がわの)該ブロック型エルボ41の水平管路端には、同抽出鍋11内底壁12直上付近に配したフィルター50から鉛直上向きに延伸した上昇管5の水平に折曲した上端を、ワンタッチカプラー(商品名)Pを介して着脱自在に接続したものであり、当該フィルター50は、短尺な水平直管の中央上壁に上昇管5の下端を接続し、該上昇管5下端の直下に対応する管路内に、食材片などの固形物を分離可能な濾過膜を交換自在に内蔵したものである。     The liquid feeding mechanism 4 bends a pipe line penetrating horizontally in the peripheral wall 14 near the upper end opening 13 of the extraction pan 11 and connects one end of the liquid feed valve 40 to the downward opening of the pipe line. The block elbow 41 is joined, penetrates the peripheral wall 14 of the extraction pan 11, and the inside of the extraction pan 11 is opened to the side (one end of the liquid feed valve 40) at the end of the horizontal pipe of the block type elbow 41. The upper end of the riser pipe 5 that extends vertically upward from the filter 50 disposed in the vicinity of the inner bottom wall 12 of the extraction pan 11 is detachably connected via a one-touch coupler (trade name) P. The filter 50 connects the lower end of the riser pipe 5 to the central upper wall of a short horizontal straight pipe, and solids such as food pieces are placed in the pipe line corresponding to the position directly below the lower end of the riser pipe 5. Built-in exchangeable separation membrane .

また、送液バルブ40の外端には、ワンタッチカプラー(商品名)Pを介して、送液管6の上流端を着脱自在に接続してあり、該送液管6は、当該抽出鍋11に隣接状に配したスープ鍋16がわに水平に延伸すると共に、その下流がわ管路を該スープ鍋16上端開口18縁を乗り越えるよう逆U字型に折曲、延伸し、同スープ鍋16内底壁17直上付近に配した該送出端に、放出孔を下向き開口状とした給液ノズル60の基端を接続したものであり、また、該送液管6は、その中途箇所であって、当該スープ鍋16上端開口18縁に対峙するよう組み合わせられる箇所当たりを切断状に分離し、ワンタッチカプラー(商品名)Pを介して着脱自在に接続可能なものとし、図4中に示すように、当該送液管6送出端に接続した給液ノズル60は、放出液流に乱流や攪拌が発生しないよう、その管路基端がわ内径d1が、放出孔内径d2よりも大きく設定してある。     Further, the upstream end of the liquid feeding pipe 6 is detachably connected to the outer end of the liquid feeding valve 40 via a one-touch coupler (trade name) P. The liquid feeding pipe 6 is connected to the extraction pan 11. The soup pan 16 that is arranged adjacent to the base of the soup pan extends horizontally, and the downstream side of the soup pan 16 is bent and stretched in an inverted U shape so as to get over the upper edge 18 of the soup pan 16. 16 is connected to the delivery end disposed just above the inner bottom wall 17 with the proximal end of a liquid supply nozzle 60 having a discharge hole opened downward, and the liquid supply pipe 6 is located at a midway point thereof. In addition, it is assumed that the portion to be combined so as to face the edge of the upper end opening 18 of the soup pan 16 is separated into a cut shape and can be detachably connected via a one-touch coupler (trade name) P, as shown in FIG. Thus, the liquid supply nozzle 60 connected to the liquid feed pipe 6 delivery end is As the turbulence and agitation release liquid flow does not occur, the pipe proximal end I internal diameter d1 is, is set larger than the discharge hole inner diameter d2.

さらに、図5および図6中に示すように、当該抽出鍋11に冷却機構Rを設けたものとすることが可能であり、該冷却機構Rは、当該抽出鍋11内がわの抽出スープ液S中に一部または全部が没する位置に熱交換回路R0を内蔵し、その冷媒流入管R1および冷媒流出管R2の各端部がわが、当該抽出鍋11周壁14の適宜間隔を隔てた適所に夫々貫通するようにし、当該抽出鍋11外に導出した冷媒流入管R1の外端が、冷媒となる水Wの供給原となる水道管に、冷却バルブR3を介して接続されたものとし、該熱交換回路R0は、図16中に示した、複数基(図中には3基)連続、接続するようにした、後述する乳化容器7,7,7と同一構造のものを、冷却という別用途に利用したものであって、該熱交換回路R0の各乳化容器7,7,7は、1基単位で個別に取り外して個数を削減するようにしたり、追加して増加させたりすることが可能であり、しかも、熱交換回路R0、冷媒流入管R1、冷媒流出管R2および冷却バルブR3の間には、適宜ワンタッチカプラー(商品名)P,P,……を配設し、夫々を当該抽出鍋11から簡単に離脱して装着することが可能なものとしてある。     Furthermore, as shown in FIG. 5 and FIG. 6, it is possible to provide the extraction pan 11 with a cooling mechanism R, and the cooling mechanism R includes the extract soup liquid in the extraction pan 11. A heat exchange circuit R0 is built in a position where a part or all of it is submerged in S, and each end of the refrigerant inflow pipe R1 and the refrigerant outflow pipe R2 is located at an appropriate distance from the peripheral wall 14 of the extraction pan 11 And the outer end of the refrigerant inflow pipe R1 led out of the extraction pan 11 is connected to a water pipe as a supply source of water W as a refrigerant via a cooling valve R3. In the heat exchange circuit R0, a plurality of units (three units in the figure) shown in FIG. 16 connected in series and having the same structure as the emulsifying containers 7, 7, and 7 described later are called cooling. The emulsification containers 7 and 7 of the heat exchange circuit R0 are used for different purposes. 7 can be removed individually by one unit to reduce the number, or can be additionally increased, and the heat exchange circuit R0, the refrigerant inflow pipe R1, the refrigerant outflow pipe R2, and the cooling One-touch couplers (trade names) P, P,... Are appropriately disposed between the valves R3, and each can be easily detached from the extraction pan 11 and attached.

図7の断面化した乳化スープ用圧力鍋装置1の正面図、図8の断面化した他の乳化スープ用圧力鍋装置1の正面図、図9の旨み成分抽出C中の圧力鍋装置1の正面図、図10の減圧機構8作動中の圧力鍋装置1の正面図、図11の乳化スープ移し替えD中の圧力鍋装置1の正面図、図12の乳化ノズルの断面図、図13の他の乳化ノズルの断面図、図14の乳化容器7を変更した圧力鍋装置1の正面図、図15の断面化した乳化容器7の正面図、および、図16の複数基接続した乳化容器7,7,7の正面図に示す事例は、前記圧力鍋装置1の抽出鍋11上昇管5および/または送液管6の適所に液密型の乳化容器7を接続し、該乳化容器7の流入口に、同乳化容器7内に乱流を発生して流入スープ液Sの混合促進用とする乳化ノズル70が装着された送液機構4を組み込んでなるものとしたことを特徴とするスープ抽出用圧力鍋10に、スープ鍋16を隣接配置状に組み合わせてなるものとした、この発明の圧力鍋装置における代表的な他の一実施例を示すものである。     FIG. 7 is a cross-sectional front view of the emulsified soup pressure cooker apparatus 1, FIG. 8 is a cross-sectional front view of another emulsified soup pressure cooker apparatus 1, and FIG. FIG. 10 is a front view of the pressure cooker 1 during operation of the pressure reducing mechanism 8 of FIG. 10, FIG. 11 is a front view of the pressure cooker 1 during emulsified soup transfer D, a cross-sectional view of the emulsifying nozzle of FIG. 14 is a cross-sectional view of another emulsification nozzle, a front view of the pressure cooker apparatus 1 in which the emulsification container 7 of FIG. 14 is changed, a front view of the cross-section of the emulsification container 7 in FIG. 15, and a plurality of emulsification containers 7 connected in FIG. , 7, 7 are illustrated in front views in which a liquid-tight emulsification container 7 is connected to an appropriate position of the riser pipe 5 and / or the liquid feed pipe 6 of the pressure cooker 1. At the inlet, an emulsification nozzle 70 for generating turbulent flow in the emulsification container 7 and promoting mixing of the inflow soup S is provided. A representative of the pressure cooker apparatus according to the present invention, wherein the soup pan 16 is combined with the soup extraction pressure cooker 10 characterized in that the worn liquid feeding mechanism 4 is incorporated. This shows another practical example.

図7中に示すように、当該圧力鍋装置1は基本的にその主要部分が、前記実施例1の図1中に示したものと共通のものであり、説明の重複を避けて、以下には、相違点についてだけを示すこととする。
同図中に示すとおり、該スープ抽出用圧力鍋10抽出鍋11内上昇管5上端がわのワンタッチカプラー(商品名)P付け根直前部分に乳化容器7を設け、該乳化容器7内に貫通状に接続した上昇管5上端には、図12中に示すように、噴射孔71内径d2を上流がわ管路内径d1よりも大きく設定してなる乳化ノズル70か、または、図13中に示すように、噴射孔71内径d2を上流がわ管路内径d1よりも小さく設定した上、同噴射孔71の吐出端面に、同噴射孔71内径d2よりも狭い一文字型放射状の拡散溝72を、同噴射孔71軸心に直交するよう刻設してなる乳化ノズル70かの何れか一方を、希望する乳化状態の違いに応じて適宜選択し、接続したものとすることが可能であり、さらにまた、図8中に示すように、乳化容器7は、当該抽出鍋11の外がわとなる送液機構4送液管6の中途適所に接続したものとすることが可能であり、該乳化容器7前後の送液管6中途適所の夫々に適宜、ワンタッチカプラー(商品名)P,Pを介在させて着脱自在に接続可能なものとすることができる。
As shown in FIG. 7, the main part of the pressure cooker 1 is basically the same as that shown in FIG. 1 of the first embodiment. Will show only the differences.
As shown in the figure, an emulsifying container 7 is provided immediately before the root of the one-touch coupler (trade name) P at the upper end of the riser pipe 5 in the extraction pan 11 of the soup extraction pressure cooker 11, and the emulsifying container 7 has a penetrating shape. As shown in FIG. 12, at the upper end of the rising pipe 5 connected to the emulsifying nozzle 70, the injection hole 71 has an inner diameter d2 set larger than the upstream pipe inner diameter d1, or as shown in FIG. Thus, after setting the injection hole 71 inner diameter d2 smaller than the upstream pipe inner diameter d1, a single-character radial diffusion groove 72 narrower than the injection hole 71 inner diameter d2 is formed on the discharge end surface of the injection hole 71. Any one of the emulsification nozzles 70 engraved so as to be orthogonal to the axis of the injection hole 71 can be appropriately selected and connected according to the difference in the desired emulsification state, Further, as shown in FIG. It is possible to connect the liquid feeding mechanism 4 to the middle of the liquid feeding pipe 6 outside the extraction pan 11 and to the middle of the liquid feeding pipe 6 before and after the emulsification container 7 as appropriate. The one-touch couplers (trade names) P and P can be detachably connected.

また、図7および図8中に示すように、当該抽出鍋11には、その上端開口13寄りであって、しかも当該送液バルブ40とは垂直軸心回りに180°反対がわとなる周壁14に、エルボの上流端を貫通状に接続すると共に、同エルボの下向き姿勢とした下流端に、減圧バルブ80の一端を接続した上、該同減圧バルブ80の下向き姿勢とした外端には、ワンタッチカプラー(商品名)Pを介して、該抽出鍋11外周壁14に沿って下向きに延伸し、下端に排気ノズル90を装着した減圧管9を着脱自在に接続し、減圧機構8を組み込んでなるものとしている。     Further, as shown in FIGS. 7 and 8, the extraction pan 11 has a peripheral wall near the upper end opening 13 and opposite to the liquid supply valve 40 by 180 ° around the vertical axis. 14 is connected to the upstream end of the elbow in a penetrating manner, and one end of the pressure reducing valve 80 is connected to the downstream end in the downward posture of the elbow. The decompression pipe 9 extending downward along the outer peripheral wall 14 of the extraction pan 11 through the one-touch coupler (trade name) P, and having the exhaust nozzle 90 attached to the lower end is detachably connected, and the decompression mechanism 8 is incorporated. It is supposed to be

そして、図7および図8中に示した、当該乳化容器7は、図14ないし16中に示すように、上昇管5の上端を、ワンタッチカプラー(商品名)Pを介して着脱自在に接続可能であり、且つ、当該抽出鍋11周壁14に貫通したブロック型エルボ41内端に、ワンタッチカプラー(商品名)Pを介して着脱自在に接続可能な肉厚円盤型の円柱ベース73の中央から植込みボルト74を同心状上向きに立設し、該植込みボルト74上端がわには、該円柱ベース73の上端外径に一致する内径とした無底の円筒キャップ75天壁76下面壁中央に穿設した雌ネジ穴を螺着し、該円筒キャップ75下端縁内周壁と円柱ベース73上端外周壁との間に無端状シール77を介在させて着脱自在に密閉状装着可能としたものに置き換え可能であり、図14中に示すよう、抽出鍋11内に設けたものや、図示にはしていないが、抽出鍋11外に設けたものとすることができる外、図16中に示すように、複数基の乳化容器7,7,7を、互いにワンタッチカプラー(商品名)P,P,……を介して1個単位で増減して組み立て可能とするような組み込みを可能にし、また、当該上昇管5上端に接続するワンタッチカプラー(商品名)Pに対応する該円柱ベース73上面壁の開口には、図4、図12または図13に示す中の、何れかの給液ノズル60または乳化ノズル70,70を自由に選択して着脱自在に接続したものとすることができる。     The emulsification container 7 shown in FIGS. 7 and 8 can be detachably connected to the upper end of the riser pipe 5 through a one-touch coupler (trade name) P as shown in FIGS. In addition, it is implanted from the center of a thick disc-shaped column base 73 that can be detachably connected to the inner end of the block elbow 41 penetrating the peripheral wall 14 of the extraction pan 11 through a one-touch coupler (trade name) P. A bolt 74 is erected concentrically upward, and an upper end of the stud 74 is drilled in the center of the bottom wall of a bottomless cylindrical cap 75 top wall 76 having an inner diameter that matches the outer diameter of the upper end of the column base 73. It is possible to replace the cylindrical cap 75 with an endless seal 77 interposed between the inner peripheral wall of the lower end edge of the cylindrical cap 75 and the upper end outer peripheral wall of the cylindrical base 73 so that it can be detachably and hermetically mounted. Yes, FIG. As shown in FIG. 16, a plurality of emulsification containers are provided outside the extraction pot 11, as shown in FIG. 16. 7, 7, 7 can be assembled in such a way that they can be assembled in increments of one unit via one-touch couplers (trade names) P, P,... And connected to the upper end of the ascending pipe 5 Any one of the liquid supply nozzle 60 or the emulsification nozzles 70, 70 shown in FIG. 4, FIG. 12 or FIG. 13 is freely provided in the opening of the upper surface wall of the cylindrical base 73 corresponding to the one-touch coupler (trade name) P. It can be selected to be detachably connected.

(実施例1の作用)
前記実施例1に示すとおりの構成からなるこの発明のスープ抽出用圧力鍋10、およびそれを用いた圧力鍋装置1は、図1中に示すように、乳化容器7を設けずに組み立てたものを用いて、この発明に包含する非乳化スープの抽出方法を実施可能であり、予め実験で得た、抽出鍋に投入する[食材重量+水重量]に応じて変化するところの、下記表1の食材量およびスープ濃度と、加熱時間との関係、ならびに、図17の煮沸時間/スープ濃度の関係のグラフ、あるいは、それらによって導き出された煮沸時間/スープ濃度の相関関係式(示さず)などに基づき、旨み成分抽出加熱に要する時間を決定し、図18の非乳化スープ抽出のフローチャートに従って非乳化スープ液を製造可能である。

Figure 0005161178
(Operation of Example 1)
The soup extraction pressure cooker 10 and the pressure cooker apparatus 1 using the soup extractor 10 having the configuration as shown in Example 1 are assembled without providing the emulsification container 7 as shown in FIG. The non-emulsified soup extraction method included in the present invention can be carried out by using the above, and the following Table 1 changes according to [food weight + water weight] put in the extraction pan obtained in advance in the experiment. 17 shows the relationship between the amount of ingredients and the soup concentration and the heating time, and the graph of the relationship between the boiling time / soup concentration in FIG. 17 or the correlation expression (not shown) of the boiling time / soup concentration derived therefrom Based on the above, it is possible to determine the time required for the umami component extraction heating, and to produce the non-emulsified soup liquid according to the flowchart of the non-emulsified soup extraction of FIG.
Figure 0005161178

図18中に示すように、1ないし2時間掛けて食材の下処理Aを行い、図2中に示とてあるように、食材Fおよび水Wの各適量を1時間掛けて抽出鍋11中に仕込みB、耐圧蓋15を装着して密閉状に施蓋すると共に、送液バルブ40を閉鎖して該抽出鍋11中の水Wが沸騰するまで40分間に渡り、2.2kg/cm3、134℃まで加熱Fした後、前述の如く決定した加熱時間である例えば80分間に渡って旨み成分抽出加熱Cを行い、これによって、前記表1および図17からも明らかなように、食材30kg、水60Lの場合に、濃度3.7%の非乳化スープ液が得られ、また、食材14kg、水70Lの場合には濃度2%の非乳化スープ液を得ることとなり、続いて送液バルブ40を開放し、図3中の実線矢印に示すように、抽出鍋11の内圧によって、フィルター50、上昇管5および送液管6を通じて給液ノズル60から、スープ鍋16内底壁17直上付近に、スープ液Sだけが静かに移送、放出Dされることになる。     As shown in FIG. 18, the preparation A is processed for 1 to 2 hours, and as shown in FIG. 2, appropriate amounts of the ingredients F and water W are applied for 1 hour in the extraction pan 11. B, the pressure-resistant lid 15 is attached and the lid is sealed, and the liquid feed valve 40 is closed and the water W in the extraction pan 11 is boiled for 40 minutes, 2.2 kg / cm3, After heating to 134 ° C., the umami component extraction heating C is performed over the heating time determined as described above, for example, 80 minutes, and as shown in Table 1 and FIG. In the case of 60 L of water, a non-emulsified soup liquid with a concentration of 3.7% is obtained, and in the case of 14 kg of food and 70 L of water, a non-emulsified soup liquid with a concentration of 2% is obtained. Open the extraction pan as shown by the solid arrow in FIG. 11, only the soup liquid S is gently transferred and discharged D from the liquid supply nozzle 60 through the filter 50, the rising pipe 5, and the liquid feeding pipe 6 to the vicinity immediately above the inner bottom wall 17 of the soup pan 16. .

そして、同図3に示すように、送液管6をスープ鍋16底壁17直上付近まで延伸してあるから、該スープ鍋16内に放出するスープ液Sが静かに流動して、落下に伴う攪拌を抑えると共に、該送液管6に接続した給液ノズル60が、図4に示すように、管路基端がわ内径d1が、放出孔内径d2よりも大きく設定してあり、放出するスープ液Sの拡散を防止して激しい流動を抑制し、スープ液Sの乳化を確実に阻止するものとなる。     And, as shown in FIG. 3, since the liquid feeding pipe 6 is extended to a position just above the bottom wall 17 of the soup pan 16, the soup liquid S discharged into the soup pan 16 gently flows and falls. As shown in FIG. 4, the supply nozzle 60 connected to the liquid supply pipe 6 suppresses the accompanying agitation, and the pipe proximal end has an inner diameter d1 larger than the discharge hole inner diameter d2, and discharges. The diffusion of the soup liquid S is prevented to suppress the intense flow, and the emulsification of the soup liquid S is surely prevented.

また、図5および図6に示すように、この実施例1のスープ抽出用圧力鍋10に、冷却機構Rを組み込んだ抽出鍋11を用いて非乳化スープ液Sを製造する場合には、図18中に示すのと同様に、食材の下処理Aおよび食材F、水Wを抽出鍋11中に仕込みB、冷却機構R冷却バルブR3および送液機構4送液バルブ40を閉鎖状態にしてから、所望のスープ濃度に応じた時間に渡って旨み成分抽出加熱Cを行なった上、図19の冷却によって乳化を防止可能とした非乳化スープ抽出のフローチャート、ならびに図6中に示すように、冷却機構Rの冷却バルブR3を開放して抽出鍋11内の熱交換回路R0に冷媒である水道水を循環させ、スープ液Sを乳化し難い温度であり、しかも送液機構4を通じて同スープ液Sを送出可能な抽出鍋11内圧を確保可能な温度範囲内まで5分間かけて冷却Gし、その後、冷却バルブR3を閉じると共に、送液機構4送液バルブ40を開放してスープ液Sだけを静かにスープ鍋16に移送Dすることが可能となる。     Further, as shown in FIGS. 5 and 6, when the non-emulsified soup solution S is manufactured using the extraction pan 11 incorporating the cooling mechanism R in the soup extraction pressure cooker 10 of Example 1, In the same manner as shown in FIG. 18, the pretreatment A, food F, and water W are prepared in the extraction pan 11, and the cooling mechanism R cooling valve R3 and the liquid feeding mechanism 4 liquid feeding valve 40 are closed. In addition, after performing the umami component extraction heating C for a time corresponding to the desired soup concentration, as shown in the flowchart of non-emulsified soup extraction in which emulsification can be prevented by cooling in FIG. 19, and cooling as shown in FIG. The cooling valve R3 of the mechanism R is opened to circulate the tap water as the refrigerant in the heat exchange circuit R0 in the extraction pan 11 so that the soup liquid S is difficult to emulsify. Extraction pan 11 Cooling G over a period of 5 minutes until the temperature can be secured, then close the cooling valve R3 and open the liquid feeding mechanism 4 liquid feeding valve 40 to gently transfer only the soup liquid S to the soup pan 16 D can be made.

さらに、図1および図5中に示してあるとおり、当該圧力鍋装置1抽出鍋11は、送液機構4および冷却機構Rの各所にワンタッチカプラー(商品名)P,P,……を設けているから、各配管部分の着脱、洗浄および部品交換が容易な上、当該冷却機構R熱交換回路R0は、実施例2で利用する複数基の乳化容器7,7,7を直列状(並列状も可能)に接続したものを、そのまま流用したものであり、冷却専用部品の新設計および新製造が一切不要となる。     Further, as shown in FIGS. 1 and 5, the pressure cooker 1 extraction pan 11 is provided with one-touch couplers (trade names) P, P,... Therefore, it is easy to attach / detach, clean and replace parts of each pipe portion, and the cooling mechanism R heat exchange circuit R0 includes a plurality of emulsification containers 7, 7, and 7 used in the second embodiment in series (parallel). Can be used as is, and no new design or manufacturing of cooling parts is required.

(実施例2の作用)
前記実施例2に示すとおりの構成からなるこの発明の圧力鍋装置1は、図7中に示すように、抽出鍋11内の送液機構4上昇管5上端がわに乳化容器7を組み込んだスープ抽出用圧力鍋10を用いて、この発明に包含する乳化スープの抽出方法を実施可能であり、図20の乳化スープ抽出のフローチャートに従って乳化スープ液Sを製造可能であって、図9中に示すように、食材の下処理A(1ないし2時間)、抽出鍋への仕込みB(1時間)、および、所定圧力(134℃、2.2kg/cm3)まで加熱F(40分)した後、旨み成分の抽出C(80分)までの作用を、前記実施例1と同様の条件で行った後、送液機構4送液バルブ40を開放し、図11中の実線矢印に示すように、抽出鍋11の内圧によって、フィルター50、上昇管5、乳化容器7および送液管6を通じて給液ノズル60から、スープ鍋16内底壁17直上付近に、スープ液Sだけを21分間で移送、放出Dするものとなる。
(Operation of Example 2)
As shown in FIG. 7, the pressure cooker apparatus 1 according to the present invention having the configuration as shown in the second embodiment incorporates an allied emulsification container 7 at the upper end of the liquid feeding mechanism 4 ascending pipe 5 in the extraction pan 11. The method for extracting emulsified soup included in the present invention can be implemented using the pressure cooker 10 for soup extraction, and the emulsified soup solution S can be produced according to the flowchart of the emulsified soup extraction of FIG. As shown, after food preparation A (1 to 2 hours), extraction pot B (1 hour), and heating F (40 minutes) to a predetermined pressure (134 ° C., 2.2 kg / cm 3) After the umami component extraction C (80 minutes) is performed under the same conditions as in Example 1, the liquid supply mechanism 4 liquid supply valve 40 is opened, as shown by the solid line arrow in FIG. Depending on the internal pressure of the extraction pan 11, the filter 50 and the riser , From liquid supply nozzle 60 through the emulsification chamber 7 and the liquid feed pipe 6, in the vicinity just above the soup pot 16 in the bottom wall 17, transferring only a 21 minute soup liquid S, it becomes to release D.

図20中に示す、スープ液S移送Dの過程で、同図9および図11中に示すように、当該乳化容器7の乳化ノズル70から乳化容器7内に噴射したスープ液Sは、同スープ液Sの流動圧力および抽出鍋11内の高温という条件下によって、通常の大気圧条件下では達成不可能な程度にまで微細化されると共に拡散状となって攪拌し、白濁状に乳化されたものとなって送液管6へと流通し、さらに、給液ノズル60から拡散状に噴出して乳化を促進するものとなり、しかも、該当該乳化容器7の乳化ノズル70や給液ノズル60を、図4の給液ノズル60や、図12または図13の乳化ノズル70,70の中から何れか選択したものを装着することで、乳化促進の作用を自在に調整することが可能であり、図12の乳化ノズル70では、下流がわほど拡大した円筒形噴射孔71によって円錐状の拡散が促進されるものとなり、また、図13中に示す乳化ノズル70は、噴射孔71先端面の一文字状拡散溝72によって扇状の拡散を促進するものとなる外、図4の給液ノズル60を装着した場合には、拡散を抑えて乳化を抑制することができ、それらを各所に組み合わせて利用することで様々な乳化作用を実現化可能となり、図11中に示すように、乳化された状態でスープ鍋16に移送したスープ液Sは、さらに、図20中に示すように、5分間にわたって煮沸Hして、さらに乳化させた後に完成となる。     In the process of soup liquid S transfer D shown in FIG. 20, the soup liquid S sprayed from the emulsification nozzle 70 of the emulsification container 7 into the emulsification container 7 as shown in FIG. 9 and FIG. Under the conditions of the flow pressure of the liquid S and the high temperature in the extraction pan 11, the liquid S was refined to a level that could not be achieved under normal atmospheric pressure conditions, stirred in a diffuse state, and emulsified in a cloudy state. Then, the liquid is distributed to the liquid feeding pipe 6 and is further diffused from the liquid supply nozzle 60 to promote emulsification. Moreover, the emulsification nozzle 70 and the liquid supply nozzle 60 of the emulsification container 7 are connected to each other. By mounting one selected from the liquid supply nozzle 60 of FIG. 4 and the emulsification nozzles 70, 70 of FIG. 12 or FIG. 13, it is possible to freely adjust the action of emulsification promotion, In the emulsification nozzle 70 of FIG. The conical diffusion is promoted by the enlarged cylindrical injection hole 71, and the emulsification nozzle 70 shown in FIG. 13 promotes the fan-like diffusion by the single-character diffusion groove 72 at the tip surface of the injection hole 71. In addition, when the liquid supply nozzle 60 of FIG. 4 is installed, it is possible to suppress diffusion and suppress emulsification, and various emulsifying actions can be realized by combining them in various places. 11, the soup liquid S transferred to the soup pan 16 in an emulsified state is further boiled H for 5 minutes and further emulsified as shown in FIG. Become.

前記実施例2に示したこの発明の圧力鍋装置1は、図21の減圧機構利用の乳化スープ抽出のフローチャートに従うような、この発明に包含する乳化スープの抽出方法の実施にも利用可能であり、食材の下処理A、抽出鍋への仕込みB、および、旨み成分の抽出Cまでを前述と同様に行った後、図10中に示すように、減圧機構8減圧バルブ80を5分間にわたって開放J(図21)し、抽出鍋11内圧を低下させてスープ液Sの沸騰(気泡の発生)および対流を促進して強制的に拡散、乳化を生じさせるようにした上で、同減圧バルブ80を閉鎖してから、抽出鍋11を再加熱して内圧を充分に高めると共に送液機構4送液バルブ40を開放して21分間でスープ液Sだけをスープ鍋16に移送し、以降は前述同様に、5分間にわたってスープ鍋16を加熱し、煮沸Hして乳化させた後に完成となる。     The pressure cooker apparatus 1 of the present invention shown in the second embodiment can also be used for the emulsified soup extraction method included in the present invention as shown in the flow chart of emulsified soup extraction using the decompression mechanism of FIG. After the same process as described above, the preparation A for the food, the preparation B for the extraction pan, and the extraction C for the umami component were performed as described above, and then the decompression mechanism 8 decompression valve 80 was opened for 5 minutes as shown in FIG. J (FIG. 21), the internal pressure of the extraction pan 11 is lowered to promote boiling (generation of bubbles) and convection of the soup S to forcibly diffuse and emulsify. , The extraction pan 11 is reheated to sufficiently increase the internal pressure, and the liquid feed mechanism 4 liquid feed valve 40 is opened to transfer only the soup liquid S to the soup pan 16 in 21 minutes. Similarly, scan for 5 minutes. Heating the flop pot 16, and by boiling H completed after being emulsified.

図7および図8に示すように、当該圧力鍋装置1スープ抽出用圧力鍋10の乳化容器7は、抽出鍋11内外の何れにも、内外双方にも装着(図示せず)することが可能であって、抽出鍋11内の乳化容器7は、乳化し易い高温に保つことが可能で、抽出鍋11外の乳化容器7は、乳化し難い低温になり易いという違いがあるから、より高い乳化促進作用を望む場合には、図7中に示すように、抽出鍋11内に乳化容器7を配したもののほうが、より高い乳化作用を得易いものとなり、さらに、図14ないし図16に示すように、形成した乳化容器7は、ワンタッチカプラー(商品名)P,P,……を介して複数基接続することが可能であり、1基単位で加減することで乳化作用の強さを簡単に調節可能であり、しかも各乳化容器7円筒キャップ75の上端に設けた円弧棒状の持ち手78を把持して、植込みボルト74から螺解、離脱して簡単に分解、洗浄することが可能であり、メンテナンス性が高く、しかも耐圧性に秀れているという特性をもっている。     As shown in FIGS. 7 and 8, the emulsification container 7 of the pressure cooker 1 soup extraction pressure cooker 10 can be mounted (not shown) both inside and outside the extraction cooker 11. The emulsification container 7 in the extraction pan 11 can be kept at a high temperature at which it can be easily emulsified, and the emulsification container 7 outside the extraction pan 11 has a difference that it is difficult to emulsify and tends to be at a low temperature. When the emulsification promoting action is desired, as shown in FIG. 7, the one in which the emulsification container 7 is arranged in the extraction pan 11 becomes easier to obtain a higher emulsification action, and further shown in FIGS. In this way, the formed emulsification container 7 can be connected to a plurality of groups via one-touch couplers (trade names) P, P,... In addition, each emulsification container has a 7 cylinder cap. It can be easily disassembled and cleaned by grasping a circular bar-shaped handle 78 provided at the upper end of 75 and disengaging it from the stud 74, and it can be easily disassembled and cleaned. It has the characteristic of being.

(実施例1の効果)
以上のような構成からなる実施例1のスープ抽出用圧力鍋10、およびそれを利用した圧力鍋装置1は、前記この発明の効果の項で記載の特徴に加え、図22のフローチャートに示すように、一般的な業務用寸胴鍋を用いた非乳化スープの調理方法に従えば、通常5時間ないし24時間必要となるのに比較して、図18のフローチャートに示すように、食材の下処理Aからスープの移し替えDの完了まで、4時間21分ないし5時間21分まで短縮することが可能となり、さらに、図19のフローチャートに示すように、スープの移し替え工程Dの直前に、冷却機構Rを利用したスープの冷却工程G(5分間)を実施することにより、スープの移し替え工程Dの段階で、送液バルブ40を全開してもスープ液Sの乳化を防止できるものとなり、スープの移し替えDの時間を5分まで短縮することが可能になって、食材の下処理Aからスープの移し替えDの完了まで4時間10分ないし5時間10分まで短縮することができる外、スープの移し替えDに21分をかければ、さらに乳化を抑えて一段と透明度の高いスープ液Sを製造することが可能となるという大きな特徴を備えている。
(Effect of Example 1)
The pressure cooker 10 for soup extraction and the pressure cooker apparatus 1 using the soup according to the first embodiment configured as described above are shown in the flowchart of FIG. 22 in addition to the features described in the section of the effect of the present invention. In addition, according to the cooking method of non-emulsified soup using a general business size pan, as shown in the flowchart of FIG. From A to the completion of soup transfer D, it can be shortened from 4 hours 21 minutes to 5 hours 21 minutes. Further, as shown in the flowchart of FIG. By performing the soup cooling process G (5 minutes) using the mechanism R, the soup liquid S can be prevented from being emulsified even when the liquid feed valve 40 is fully opened at the stage of the soup transfer process D. The time for soup transfer D can be shortened to 5 minutes, and it can be shortened from 4 hours 10 minutes to 5 hours 10 minutes from the preparation A of the ingredients to the completion of soup transfer D. If the soup transfer D takes 21 minutes, it is possible to produce a soup solution S with higher transparency by further suppressing emulsification.

(実施例2の効果)
また、この実施例2のスープ抽出用圧力鍋10、およびそれを利用した圧力鍋装置1は、前記したこの発明の効果の項で記載の特徴に加え、図23のフローチャートに示すように、一般的な業務用寸胴鍋を用いた乳化スープの調理方法に依るならば、通常時間14時間ないし22時間必要となるのに比較し、図20のフローチャートに示すように、食材の下処理Aからスープの移し替えDおよびスープの乳化Eが完了するまでの時間を、大巾に改善して4時間26分ないし5時間26分に短縮することが可能であり、しかも、図21のフローチャート、および図10中に示すように、スープの移し替え工程Dの直前に、減圧機構8を利用した減圧による乳化Jを行うことによって、スープの移し替えDの後に行うスープの乳化Hを短縮するか、または、スープ液Sの濃度をさらに高めることが可能となるという極めて実用的な効果が期待できるものとなる。
(Effect of Example 2)
Moreover, the pressure cooker 10 for soup extraction of this Example 2 and the pressure cooker apparatus 1 using the soup have a general structure as shown in the flowchart of FIG. If it depends on the cooking method of the emulsified soup using a typical commercial pan, as shown in the flowchart of FIG. The time until transfer D and soup emulsification E are completed can be greatly reduced to 4 hours 26 minutes to 5 hours 26 minutes, and the flowchart of FIG. As shown in FIG. 10, immediately before the soup transfer step D, is the emulsification J performed under reduced pressure using the pressure reduction mechanism 8 to shorten the soup emulsification H performed after the soup transfer D? Or, very practical effect that it is possible to further increase the concentration of the soup solution S is assumed to be expected.

表2は、乳化スープ液Sの製造に要する所用時間、および、図21および図22中に示す、旨み成分の抽出Cを終えたスープ液Sを、図11中に示すように、抽出鍋11からスープ鍋16に移送する時間とを示すものである。

Figure 0005161178
Table 2 shows the required time required for the production of the emulsified soup liquid S, and the soup liquid S after the extraction C of the umami component shown in FIGS. 21 and 22, as shown in FIG. It shows the time to transfer to the soup pan 16.
Figure 0005161178

同表2は、食材Fが14kg、水Wが70L(初期水量)を夫々使用して濃度2%のスープ液Sを得るまでの時間であり、投入食材や希望スープ濃度(測定に使用したスープ濃度計は、SHIMADZU製の透過率計:MultiSpec−1500)に応じて所要時間は異なるものであり、図21および図22を参照して示すように、抽出鍋11内が所定圧力(2.2kg/cm3)まで加熱Fするのに要する時間は40分、旨み成分の抽出Cの時間は80分、抽出鍋11からスープ鍋16に移送Dする時間が21分、スープ鍋16内での煮沸による乳化Hに要する時間が5分であり、その所用時間は146分(2時間26分)となり、従来の製造方法では12ないし24時間掛掛かっていたものを大幅に短縮可能なことが確認できる。   Table 2 shows the time required to obtain a soup solution S having a concentration of 2% by using 14 kg of food F and 70 L of water W (initial amount of water). The concentration meter has a different time depending on the transmittance meter manufactured by SHIMADZU: MultiSpec-1500. As shown in FIG. 21 and FIG. 22, the inside of the extraction pan 11 has a predetermined pressure (2.2 kg). The time required for heating F to 40 cm / cm3) is 40 minutes, the time for extraction C of the umami component is 80 minutes, the time for transfer D from the extraction pan 11 to the soup pan 16 is 21 minutes, by boiling in the soup pan 16 The time required for emulsification H is 5 minutes, and the required time is 146 minutes (2 hours and 26 minutes), and it can be confirmed that the conventional production method, which took 12 to 24 hours, can be greatly shortened.

表3の前記実施例1の圧力鍋装置1で製造した非乳化スープ液Sと、実施例2の圧力鍋装置1で製造した乳化スープ液Sとの比較に示すように、完成後の濃度2%のスープ液Sは、旨み成分の抽出C後の抽出鍋11中での光透過率が、0.73%であり、図1ないし図6中に示す送液機構4を通じてスープ鍋16に移動した場合の非乳化スープ液Sの光透過率が0.1%、図7ないし図16中に示す乳化容器7を有する送液機構4を通じてスープ鍋16に移動した場合の乳化スープ液Sの光透過率が0.05%であった。

Figure 0005161178
(測定に使用したスープ濃度計は、SHIMADZU製の透過率計:MultiSpec−1500) As shown in the comparison between the non-emulsified soup liquid S produced by the pressure cooker apparatus 1 of Example 1 in Table 3 and the emulsified soup liquid S produced by the pressure cooker apparatus 1 of Example 2, the concentration after completion 2 % Soup solution S has a light transmittance of 0.73% in the extraction pan 11 after the extraction C of the umami component, and moves to the soup pan 16 through the liquid feeding mechanism 4 shown in FIGS. The light transmittance of the non-emulsified soup liquid S is 0.1%, and the light of the emulsified soup liquid S when it is moved to the soup pan 16 through the liquid feeding mechanism 4 having the emulsification container 7 shown in FIGS. The transmittance was 0.05%.
Figure 0005161178
(The soup concentration meter used for the measurement is a transmittance meter manufactured by SHIMADZU: MultiSpec-1500)

非乳化スープ液Sと乳化スープ液Sとの光透過率測定値に、然程大きな数値差は認められないが、目視による色調は、非乳化スープ液Sが、薄い茶色(僅かに白色を含む)を呈する一方、乳化スープ液Sでは、乳白色(牛乳と同等)を呈し、両者の目視による色調の差異は明確であり、業務用ラーメンの希釈スープ液として充分に利用できる高品質なものであった。   There is no significant difference in the measured values of light transmittance between the non-emulsified soup liquid S and the emulsified soup liquid S, but the non-emulsified soup liquid S is light brown (including slightly white). ), The emulsified soup solution S is milky white (equivalent to milk), the difference in color between the two is clear, and it is a high-quality one that can be sufficiently used as a diluted soup solution for business ramen. It was.

(結 び)
叙述の如く、この発明のスープ抽出用圧力鍋、およびそれを用いた圧力鍋装置、ならびにそれら利用のスープ抽出方法は、その新規な構成によって所期の目的を遍く達成可能とするものであり、しかも製造も容易で、従前からの寸胴鍋型の圧力鍋に開閉バルブを有する配管設備を装着するだけで、軽量且つ低廉にて経済的に生産、販売可能なものとすることができる上、従前まで各店舗毎の厨房にて毎日のように多大な労力と長時間とを費やして製造してきたラーメン希釈用スープを、短時間の中に簡便且つ高品質に製造できるものとして、調理者の過大な負担を大巾に削減すると共に、表やグラフまたは計算式などに依って、その食材量、初期水量および所望スープ濃度を特定すれば、加熱調理時間を誰でも簡単に知ることができるものとしてあるから、未経験者であっても失敗無く高品質の営業用スープ液を安定的に製造可能となり、従業員不足を嘆く個人経営のラーメン店者はもとより、熟練者の不足や調理者の違いによる風味や品質のバラツキなどを解決できずにいた外食チェーン業界や、各種外食業界に厨房設備を提供する厨房設備業界などからも高く評価され、広範に渡って利用、普及していくものになると予想される。
(Conclusion)
As described above, the pressure cooker for soup extraction of the present invention, the pressure cooker apparatus using the same, and the soup extraction method using them can achieve the intended purpose evenly by the novel configuration, Moreover, it is easy to manufacture and can be produced and sold economically at low cost and at low cost by simply installing piping equipment with an open / close valve on a conventional pan-shaped pressure cooker. As a ramen dilution soup that has been manufactured with a great deal of labor and a long time in the kitchen of each store every day, it is possible to manufacture easily and with high quality in a short time. If the amount of ingredients, initial water content and desired soup concentration are specified by a table, graph or calculation formula, anyone can easily know the cooking time. Therefore, even inexperienced people can stably produce high-quality commercial soup without failure, and not only are the privately managed ramen shops lamenting the shortage of employees, but also the shortage of skilled workers and differences in cooks It is highly appreciated by the restaurant chain industry that could not solve the flavor and quality variations caused by the food industry, and the kitchen equipment industry that provides kitchen facilities to the various restaurants industry, and it will be widely used and spread. is expected.

図面は、この発明のスープ抽出用圧力鍋、およびそれを用いた圧力鍋装置、ならびにそれら利用のスープ抽出方法の技術的思想を具現化した代表的な幾つかの実施例を示すものである。
断面化した非乳化スープ用圧力鍋装置を示す正面図である。 旨み成分抽出中の圧力鍋装置を断面化して示す正面図である。 非乳化スープ移し替え中の圧力鍋装置を断面化して示す正面図である。 給液ノズルを示す断面図である。 冷却機構を組み込んだ抽出鍋を断面化して示す正面図である。 非乳化スープ冷却中の冷却機構を断面化して示す正面図である。 断面化した乳化スープ用圧力鍋装置を示す正面図である。 断面化した他の乳化スープ用圧力鍋装置を示す正面図である。 旨み成分抽出中の圧力鍋装置を示す正面図である。 減圧機構作動中の圧力鍋装置を示す正面図である。 乳化スープ移し替え中の圧力鍋装置を示す正面図である。 乳化ノズルを示す断面図である。 他の乳化ノズルを示す断面図である。 乳化容器を変更した圧力鍋装置を示す正面図である。 断面化した乳化容器を示す正面図である。 複数基接続した乳化容器を示す正面図である。 煮沸時間/スープ濃度の関係を示すグラフである。 非乳化スープ抽出方法を示すフローチャートである。 冷却で乳化防止する非乳化スープ抽出方法を示すフローチャートである。 乳化スープ抽出方法を示すフローチャートである。 減圧で乳化促進する乳化スープ抽出方法を示すフローチャートである。 従来の非乳化スープ抽出方法を示すフローチャートである。 従来の乳化スープ抽出方法を示すフローチャートである。
The drawings show some typical embodiments embodying the technical idea of the soup extraction pressure cooker, the pressure cooker apparatus using the same, and the soup extraction method using them.
It is a front view which shows the pressure cooker apparatus for non-emulsification soup made into the cross section. It is a front view which cuts and shows the pressure cooker apparatus during taste component extraction. It is a front view which cuts and shows the pressure cooker apparatus in non-emulsified soup transfer. It is sectional drawing which shows a liquid supply nozzle. It is a front view showing a section of an extraction pan incorporating a cooling mechanism. It is a front view which cuts and shows the cooling mechanism in non-emulsified soup cooling. It is a front view which shows the pressure cooker apparatus for emulsified soup made into the cross section. It is a front view which shows the pressure cooker apparatus for other emulsification soup made into the cross section. It is a front view which shows the pressure cooker apparatus during taste component extraction. It is a front view which shows the pressure cooker apparatus during pressure reduction mechanism operation. It is a front view which shows the pressure cooker apparatus during emulsification soup transfer. It is sectional drawing which shows an emulsification nozzle. It is sectional drawing which shows another emulsification nozzle. It is a front view which shows the pressure cooker which changed the emulsification container. It is a front view which shows the emulsification container made into the cross section. It is a front view which shows the emulsification container in which multiple groups were connected. It is a graph which shows the relationship of boiling time / soup density | concentration. It is a flowchart which shows the non-emulsified soup extraction method. It is a flowchart which shows the non-emulsification soup extraction method which prevents emulsification by cooling. It is a flowchart which shows the emulsification soup extraction method. It is a flowchart which shows the emulsification soup extraction method which emulsifies by pressure reduction. It is a flowchart which shows the conventional non-emulsified soup extraction method. It is a flowchart which shows the conventional emulsified soup extraction method.

1 圧力鍋装置
10 同 スープ抽出用圧力鍋
11 同 抽出鍋
12 同 底壁
13 同 開口
14 同 周壁
15 同 耐圧蓋
16 同 スープ鍋
17 同 底壁
18 同 開口
2 密閉機構
20 同 パッキン当接面
21 同 掛止爪
22 同 パッキン装着溝
23 同 係合爪
24 同 パッキン
3 安全装置
30 同 調圧弁
4 送液機構
40 同 送液バルブ
41 同 ブロック型エルボ
5 上昇管
50 同 フィルター
6 送液管
60 同 給液ノズル
7 乳化容器
70 同 乳化ノズル
71 同 噴射孔
72 同 拡散溝
73 同 円柱ベース
74 同 植込みボルト
75 同 円筒キャップ
76 同 天壁
77 同 無端状シール
78 同 持ち手
8 減圧機構
80 同 減圧バルブ
9 減圧管
90 同 排気ノズル
R 冷却機構
R0 同 熱交換回路
R1 同 冷媒流入管
R2 同 冷媒流出管
R3 同 冷却バルブ
P ワンタッチカプラー(商品名)
S スープ液
F 食材
W 水
A 食材の下処理工程
B 抽出鍋への仕込み工程
C 旨み成分の抽出工程
D スープの移し替え工程
E スープの乳化工程
F 所定圧力までの加熱する工程
G スープの冷却工程
H スープの乳化工程
J 減圧による乳化工程
1 Pressure cooker device
10 Pressure cooker for soup extraction
11 Same extraction pot
12 Bottom wall
13 Same opening
14 Same wall
15 Same pressure-resistant lid
16 Same soup pot
17 Bottom wall
18 Same opening 2 Sealing mechanism
20 Same packing contact surface
21 The same pawl
22 Same packing mounting groove
23 Same engaging claw
24 Same packing 3 Safety device
30 Same pressure regulating valve 4 Liquid feed mechanism
40 Same delivery valve
41 Same block elbow 5 Rising pipe
50 Same filter 6 Liquid feed pipe
60 Same supply nozzle 7 Emulsification container
70 Emulsifying nozzle
71 Same injection hole
72 Diffusion groove
73 Same cylindrical base
74 Same bolt
75 Same cylindrical cap
76 Same sky wall
77 Same endless seal
78 Same handle 8 Pressure reducing mechanism
80 Pressure reducing valve 9 Pressure reducing tube
90 Exhaust nozzle R Cooling mechanism
R0 Heat exchange circuit
R1 Same refrigerant inlet pipe
R2 refrigerant outlet pipe
R3 Same cooling valve P One-touch coupler (trade name)
S soup liquid F foodstuff W water A food preparation process B extraction process into extraction pan C umami component extraction process D soup transfer process E soup emulsification process F heating process to predetermined pressure G soup cooling process H Soup emulsification process J Emulsification process under reduced pressure

Claims (9)

有底容器型の抽出鍋上端開口に対し、適所に調圧弁が設けられた耐圧蓋を、密閉機構を介して開閉自在に装着し、該抽出鍋の上端開口寄りとなる外周壁に送液バルブの一端がわを貫通状に設け、同抽出鍋周壁に貫通した送液バルブ一端がわには、同抽出鍋内底壁直上付近に配したフィルターから上向き延伸した上昇管の上端を接続すると共に、該送液バルブの外端がわに、当該抽出鍋とは別のスープ鍋などの移送先へ送液可能な長さ寸法に設定した配管であって、その送出端に給液ノズルを装備した送液管の供給端がわが接続された上、当該上昇管および/または送液管の適所に液密型の乳化容器を接続し、該乳化容器の流入口に、同乳化容器内に乱流を発生して流入スープ液の混合促進用とする乳化ノズルが装着された送液機構を組み込んでなるものとしたことを特徴とするスープ抽出用圧力鍋。     A pressure-resistant lid provided with a pressure-regulating valve at an appropriate position is attached to the bottom opening of the bottomed container-type extraction pan so that it can be opened and closed through a sealing mechanism. The upper end of the riser pipe that extends upward from the filter placed near the inner bottom wall of the extraction pan is connected to the end of the liquid feed valve that is provided in a penetrating manner at one end of the extraction pan and the peripheral wall of the extraction pan. The outer end of the liquid supply valve is a pipe set to a length that can be supplied to a transfer destination such as a soup pan other than the extraction pan, and is equipped with a liquid supply nozzle at the discharge end The supply end of the liquid feed pipe is connected to the drain, and a liquid-tight emulsification container is connected to an appropriate position of the ascending pipe and / or the liquid feed pipe. Incorporates a liquid feed mechanism equipped with an emulsifying nozzle that generates a flow and promotes mixing of the influent soup. That Is a and soups extraction pressure cooker, characterized in that the. 有底容器型の抽出鍋上端開口に対し、適所に調圧弁が設けられた耐圧蓋を、密閉機構を介して開閉自在に装着し、該抽出鍋の上端開口寄りとなる外周壁に送液バルブの一端がわを貫通状に設け、同抽出鍋周壁に貫通した送液バルブ一端がわには、同抽出鍋内底壁直上付近に配したフィルターから上向き延伸した上昇管の上端を接続すると共に、該送液バルブの外端がわに、当該抽出鍋とは別のスープ鍋などの移送先へ送液可能な長さ寸法に設定した配管であって、その送出端に給液ノズルを装備した送液管の供給端がわが接続された上、当該上昇管の該抽出鍋内となる適所に、液密型の乳化容器を接続し、該乳化容器の流入口に、同乳化容器内に乱流を発生して流入スープ液の混合促進用とする乳化ノズルが装着された送液機構を組み込んでなるものとしたことを特徴とするスープ抽出用圧力鍋。     A pressure-resistant lid provided with a pressure-regulating valve at an appropriate position is attached to the bottom opening of the bottomed container-type extraction pan so that it can be opened and closed through a sealing mechanism. The upper end of the riser pipe that extends upward from the filter placed near the inner bottom wall of the extraction pan is connected to the end of the liquid feed valve that is provided in a penetrating manner at one end of the extraction pan and the peripheral wall of the extraction pan. The outer end of the liquid supply valve is a pipe set to a length that can be supplied to a transfer destination such as a soup pan other than the extraction pan, and is equipped with a liquid supply nozzle at the discharge end In addition, a liquid-tight emulsification container is connected to an appropriate position in the extraction pan of the riser pipe, and the supply end of the liquid feeding pipe is connected to the inlet of the emulsification container. Incorporates a liquid feed mechanism equipped with an emulsifying nozzle that generates turbulent flow and promotes mixing of the influent soup. Soup extraction pressure cooker, characterized in that the shall. 乳化ノズルが、その上流がわ管路断面積を噴射孔断面積よりも小さく、同噴射孔の吐出端面に、同噴射孔の開口巾よりも狭い一文字状または十字状などの放射状の拡散溝を、同噴射孔に直交するよう刻設してなるものとした、請求項1または2何れか一方記載のスープ抽出用圧力鍋。 The emulsifying nozzle has a radial diffusion groove, such as a single letter or a cross, which is smaller in the upstream cross-sectional area than the injection hole cross-sectional area and narrower than the opening width of the injection hole. The soup extraction pressure cooker according to any one of claims 1 and 2 , wherein the pressure cooker is cut so as to be orthogonal to the injection hole. 当該上昇管および/または送液管の適所に、複数基の液密型の乳化容器を連続的または不連続的、且つ、1基単位での追加および削減が可能な状態に接続してなるものとした、請求項1ないし3何れか一項記載のスープ抽出用圧力鍋。 A structure in which a plurality of liquid-tight emulsification containers are connected to a proper position of the ascending pipe and / or liquid feeding pipe continuously or discontinuously and can be added or reduced in units of one unit. The pressure cooker for soup extraction according to any one of claims 1 to 3 . 抽出鍋が、その上端開口寄りとなる外周壁に減圧バルブの一端がわを貫通状に設け、同減圧バルブの外端には、該抽出鍋外周壁に沿って下向きに延伸した減圧管が接続された減圧機構を組み込んでなるものとした、請求項1ないし4何れか一項記載のスープ抽出用圧力鍋。 The extraction pan is provided with an end of the pressure reducing valve penetrating in the outer peripheral wall near the top opening, and a pressure reducing pipe extending downward along the outer peripheral wall of the extraction pan is connected to the outer end of the pressure reducing valve. The pressure cooker for soup extraction according to any one of claims 1 to 4 , wherein the pressure reducing mechanism is incorporated. 請求項1ないし5何れか一項記載のスープ抽出用圧力鍋に、当該抽出鍋と同等の容量に設定した有底容器型のスープ鍋を隣接配置状に組み合わせたものにすると共に、当該送液機構の送液管を硬質パイプ製のものとし、同送出端がわを、該スープ鍋上端開口縁を乗り越えるよう逆U字型に折曲、延伸し、同スープ鍋内底壁直上付近に配した該送出端給液ノズルの噴射孔を下向き開口状に姿勢維持してなるものとしたことを特徴とする圧力鍋装置。 The soup extraction pressure cooker according to any one of claims 1 to 5 is combined with a bottomed container type soup pan set in the same capacity as the extraction pan in an adjacent arrangement, and the liquid feeding The liquid feed pipe of the mechanism is made of a hard pipe, and the feed end is bent and stretched in an inverted U shape so as to get over the upper edge of the soup pan, and placed near the inner bottom wall of the soup pan. A pressure cooker characterized by maintaining the posture of the injection hole of the delivery end liquid supply nozzle in a downward opening shape. 請求項1ないし5何れか一項記載のスープ抽出用圧力鍋に、当該抽出鍋と同等の容量に設定した有底容器型のスープ鍋を隣接配置状に組み合わせたものとすると共に、当該送液機構の送液管を湾曲自在且つ配管姿勢維持可能なフレキシブルパイプ製のものとし、同送出端がわを、該スープ鍋上端開口縁を乗り越えるよう逆U字型に折曲、延伸し、同スープ鍋内底壁直上付近に配した該送出端給液ノズルの噴射孔を下向き開口状に姿勢維持可能なものとしたことを特徴とする圧力鍋装置。 A soup extraction pressure cooker according to any one of claims 1 to 5 and a bottomed container type soup pan set in a capacity equivalent to that of the extraction pan combined in an adjacent arrangement, and the liquid feeding The feeding pipe of the mechanism is made of a flexible pipe that can be bent and maintain its piping posture, and the feeding end is bent and stretched in an inverted U shape so as to get over the upper edge of the soup pan. A pressure cooker characterized in that a posture of an injection hole of the feed end liquid supply nozzle arranged in the vicinity of a portion directly above the bottom wall of the pan can be maintained downward. 請求項1ないし5何れか一項記載のスープ抽出用圧力鍋、および、請求項1ないし5何れか一項記載のスープ抽出用圧力鍋を用いた請求項6または7何れか一方記載の圧力鍋装置を利用し、当該抽出鍋に適量の水を張り、下処理した食材を投入して仕込みを行い、耐圧蓋で密閉して水が蒸気を発生して抽出鍋内圧が所定圧力に達するまで1時間以内の加熱を行った上、所望のスープ濃度を得るために事前に準備してある、抽出鍋に投入した[食材重量+水重量]に応じて変化するところの、当該圧力鍋装置による抽出時間とスープ濃度との相関関係グラフや相関関係表、または相関関係式の何れかに基づいて得られる抽出時間に渡って旨み成分抽出加熱した後、送液バルブを開放し、当該抽出鍋の内圧を利用し、送液機構を通じてスープ液だけを、隣接配置するようにしたスープ鍋に対し、30分未満の間に移送すると同時に、乳化容器および乳化ノズル通過に伴う乳化促進操作を自動的に行うようにし、移送スープ液中の油分を微細化、攪拌して所望のスープ液を製造するようにしたことを特徴とするスープ抽出方法。 Claims 1 to 5 any one claim soup extraction pressure cooker, and, claims 1 to 5 pressure cooker of either one claim 6 or 7 with one soup extract for pressure cooker of one claim Use the device to fill the extraction pan with an appropriate amount of water, add the pretreated food, charge it, seal it with a pressure-resistant lid, and generate water vapor until the internal pressure of the extraction pan reaches a predetermined pressure. Extraction by the pressure cooker, which changes according to the [food weight + water weight] put into the extraction pan, which is prepared in advance to obtain the desired soup concentration after heating within the time. After extracting and heating the umami component over the extraction time obtained based on either the correlation graph or correlation table between the time and the soup concentration, or the correlation equation, the liquid feeding valve is opened and the internal pressure of the extraction pan is opened. It is soup liquid through the liquid feeding mechanism Is transferred to the soup pan arranged adjacently for less than 30 minutes, and at the same time, the emulsification promoting operation accompanying the passage of the emulsification container and the emulsification nozzle is automatically performed, so that the oil content in the transferred soup liquid is fine. A soup extraction method characterized in that a desired soup liquid is produced by forming and stirring. 請求項5記載のスープ抽出用圧力鍋、および請求項5記載のスープ抽出用圧力鍋を用いた請求項6または7何れか一方記載の圧力鍋装置を利用し、当該抽出鍋に適量の水を張り、下処理した食材を投入して仕込みを行い、耐圧蓋で密閉して水が蒸気を発生して抽出鍋内圧が所定圧力に達するまで1時間以内の加熱を行った上、所望のスープ濃度を得るために事前に準備してある、抽出鍋に投入した[食材重量+水重量]に応じて変化するところの、当該圧力鍋装置による抽出時間とスープ濃度との相関関係グラフや相関関係表、または相関関係式の何れかに基づいて得られる抽出時間に渡って旨み成分抽出加熱した後、一時的に減圧バルブを開放して当該抽出鍋の内圧を減圧機構によって減圧し、抽出鍋内スープ液の沸騰と対流とを促進してスープ液を攪拌、乳化した上、減圧バルブを閉鎖し、再加熱して抽出鍋内圧力を高めてから、送液バルブを開放し、当該抽出鍋の内圧を利用し、送液機構を通じてスープ液だけを、隣接配置するようにしたスープ鍋に対し、30分未満の間に移送すると同時に、乳化容器および乳化ノズル通過に伴う乳化促進操作を自動的に行い、移送スープ液中の油分を微細化、攪拌して乳化処理を行い、所望のスープ液を製造するようにしたことを特徴とするスープ抽出方法。 A pressure cooker according to claim 5 and a pressure cooker according to any one of claims 6 or 7 using the pressure cooker for soup extraction according to claim 5 , and an appropriate amount of water in the extraction cooker. The prepared soup is put in and charged, sealed with a pressure-resistant lid, heated for less than 1 hour until the water generates steam and the internal pressure of the extraction pan reaches a predetermined pressure, and then the desired soup Correlation graph and correlation between extraction time and soup concentration by the pressure cooker, which changes according to [food weight + water weight] put into the extraction pan, which is prepared in advance to obtain the concentration After extracting and heating the umami component over the extraction time obtained based on either the table or the correlation formula, the decompression valve is temporarily opened and the internal pressure of the extraction pan is reduced by the decompression mechanism, Promotes boiling and convection of soup Stir and emulsify the soup liquid, close the decompression valve, reheat to increase the pressure in the extraction pan, open the liquid supply valve, use the internal pressure of the extraction pot, and use the internal pressure of the soup liquid through the liquid supply mechanism. The soup pan placed adjacent to each other in less than 30 minutes, and at the same time, the emulsification promotion operation accompanying the passage of the emulsification container and the emulsification nozzle is automatically performed to refine the oil content in the transferred soup liquid. A soup extraction method characterized in that a desired soup liquid is produced by stirring and emulsifying.
JP2009211145A 2009-09-11 2009-09-11 Pressure cooker for soup extraction, pressure cooker apparatus using the same, and soup extraction method using them Active JP5161178B2 (en)

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