JP5148019B1 - Embedded magnet rotor - Google Patents
Embedded magnet rotor Download PDFInfo
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- JP5148019B1 JP5148019B1 JP2012527539A JP2012527539A JP5148019B1 JP 5148019 B1 JP5148019 B1 JP 5148019B1 JP 2012527539 A JP2012527539 A JP 2012527539A JP 2012527539 A JP2012527539 A JP 2012527539A JP 5148019 B1 JP5148019 B1 JP 5148019B1
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- Prior art keywords
- magnet
- frame
- embedded
- width
- permanent magnet
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-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/27—Rotor cores with permanent magnets
- H02K1/2706—Inner rotors
- H02K1/272—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
- H02K1/274—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets
- H02K1/2753—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets the rotor consisting of magnets or groups of magnets arranged with alternating polarity
- H02K1/276—Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM]
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/27—Rotor cores with permanent magnets
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/28—Means for mounting or fastening rotating magnetic parts on to, or to, the rotor structures
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2213/00—Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
- H02K2213/03—Machines characterised by numerical values, ranges, mathematical expressions or similar information
Abstract
鋼板を積層して円柱状に形成され、外縁部に環状に所定間隔で配置された複数の長方形の磁石埋込孔1bを有する回転子鉄心1と、カシメ部2fが設けられた横枠2a、一端部が前記横枠2aの両端部に接続し内幅Hcが矩形板状の永久磁石3の横幅Hdと同一で外幅Hgが前記磁石埋込孔1bの周方向幅Haと同一となるように平行に配置された2本の縦枠2b及び該2本の縦枠2bの他端部に接続される頭部枠2c、を有し、前記2本の縦枠間2bに前記永久磁石3を保持した状態で前記磁石埋込孔1bに埋込まれ、前記横枠2aのカシメ部2fがカシメられて前記回転子鉄心1に固定されると共に前記回転子鉄心1を一体化する磁石保持枠2と、を備える。
【選択図】図2A horizontal frame 2a provided with a caulking portion 2f, and a rotor core 1 having a plurality of rectangular magnet embedded holes 1b formed in a cylindrical shape by laminating steel plates and annularly arranged at predetermined intervals on the outer edge portion, One end is connected to both ends of the horizontal frame 2a, the inner width Hc is the same as the horizontal width Hd of the rectangular plate-shaped permanent magnet 3, and the outer width Hg is the same as the circumferential width Ha of the magnet embedding hole 1b. Two vertical frames 2b arranged in parallel to each other and a head frame 2c connected to the other end of the two vertical frames 2b. The permanent magnet 3 is disposed between the two vertical frames 2b. A magnet holding frame that is embedded in the magnet embedding hole 1b in a state in which it is held, and that the caulking portion 2f of the horizontal frame 2a is caulked and fixed to the rotor core 1, and the rotor core 1 is integrated. 2 is provided.
[Selection] Figure 2
Description
本発明は、回転子鉄心に永久磁石を埋め込んだ磁石埋込型回転子に関する。 The present invention relates to a magnet-embedded rotor in which a permanent magnet is embedded in a rotor core.
従来、鉄心の両端面に端板を配置し、これら端板及び鉄心に複数のリベットを貫通させて固定する電動圧縮機の回転子において、少なくとも一つのリベットの頭部またはカシメ部を他のリベットより大きく形成し、大きく形成したリベットの頭部またはカシメ部にバランス均整重量を生じさせ、電動圧縮機の回転アンバランスを打ち消すバランスウエイトとして機能させる電動圧縮機の回転子が開示されている(例えば、特許文献1参照)。 2. Description of the Related Art Conventionally, in an electric compressor rotor in which end plates are arranged on both end faces of an iron core and a plurality of rivets are passed through and fixed to the end plates and the iron core, at least one rivet head or caulking portion is connected to another rivet. A rotor of an electric compressor is disclosed which is formed larger and causes a balance weight to be generated in the head or caulking portion of the rivet formed larger and functions as a balance weight that cancels the rotational unbalance of the electric compressor (for example, , See Patent Document 1).
また、固定子と回転子を備え、回転子は軸方向に複数の電磁鋼板を積層して構成された積層鉄心であって、前記積層鉄心の軸日横行には回転子軸孔が設けられ、前記回転子軸孔と直交する径方向に永久磁石を収容する複数の磁石収容孔と、カシメピンを挿通する複数のカシメピン孔を設け、前記積層鉄心の両端部には磁石収容孔から永久磁石が飛び出さないようにするための端板が取り付けられ、前記カシメピンにより一体固着した回転子であって、前記回転子の複数のカシメピンの比重を、少なくとも1本異ならせ、回転子の微小のバランス量を調整するようにした永久磁石回転機の回転子が開示されている(例えば、特許文献2参照)。 In addition, a stator and a rotor are provided, and the rotor is a laminated core formed by laminating a plurality of electromagnetic steel plates in the axial direction, and a rotor shaft hole is provided in the axis date traversal of the laminated core, A plurality of magnet housing holes for housing permanent magnets in a radial direction orthogonal to the rotor shaft hole and a plurality of caulking pin holes for inserting caulking pins are provided, and permanent magnets protrude from the magnet housing holes at both ends of the laminated core. An end plate for preventing the rotation is attached, and the rotor is integrally fixed by the caulking pin, and the specific gravity of the plurality of caulking pins of the rotor is changed by at least one to reduce a minute balance amount of the rotor. A rotor of a permanent magnet rotating machine that is adjusted is disclosed (for example, see Patent Document 2).
さらに、界磁鉄心を構成する積層打抜鋼板に多角形のリベット挿入孔を形成し、このリベット挿入孔内に同じ多角形のリベットを挿入し、このリベットによって積層打抜鋼板を固定し、ねじれが生じないようにした界磁鉄心が開示されている(例えば、特許文献3参照)。 Furthermore, a polygonal rivet insertion hole is formed in the laminated punched steel sheet constituting the field iron core, the same polygonal rivet is inserted into this rivet insertion hole, and the laminated stamped steel sheet is fixed by this rivet to be twisted. There has been disclosed a field iron core in which no occurrence occurs (see, for example, Patent Document 3).
しかしながら、上記特許文献1及び2に開示された従来の技術によれば、永久磁石の飛散防止のために端板を設ける必要があり、また、2種類以上のリベットピンを用いるので、部品点数が増加する、という問題がある。
However, according to the conventional techniques disclosed in
また、上記特許文献3に開示された従来の技術によれば、丸棒状のリベットピンを用いるよりもリベット挿入孔の数が多くなるので、磁石埋込型回転子に適用する場合、磁石埋込孔の配置位置に制約が生じる、という問題がある。
Further, according to the conventional technique disclosed in
本発明は、上記に鑑みてなされたものであって、端板等の部品点数を削減し、磁石埋込孔の配置位置の設計自由度を向上させた磁石埋込型回転子を得ることを目的とする。 The present invention has been made in view of the above, and it is an object of the present invention to obtain an embedded magnet rotor in which the number of parts such as end plates is reduced and the degree of freedom in designing the arrangement position of the embedded magnet holes is improved. Objective.
上述した課題を解決し、目的を達成するために、本発明は、鋼板を積層して円柱状に形成され、外縁部に環状に所定間隔で配置された複数の長方形の磁石埋込孔を有する回転子鉄心と、カシメ部が設けられた横枠、一端部が前記横枠の両端部に接続し内幅が矩形板状の永久磁石の横幅と同一で外幅が前記磁石埋込孔の周方向幅と同一となるように平行に配置された2本の縦枠、及び、該2本の縦枠の他端部に接続され横幅及び厚さが前記磁石埋込孔の周方向幅及び径方向幅よりも大きい頭部枠、を有し、前記2本の縦枠間に前記永久磁石を保持した状態で前記磁石埋込孔に埋込まれ、前記回転子鉄心の他端から突出した前記横枠のカシメ部がカシメられて前記回転子鉄心に固定されると共に前記回転子鉄心の各積層鋼板を一体化する磁石保持枠と、を備えることを特徴とする。
In order to solve the above-described problems and achieve the object, the present invention has a plurality of rectangular magnet embedding holes formed in a cylindrical shape by laminating steel plates and arranged annularly at predetermined intervals on the outer edge portion. A rotor core, a horizontal frame provided with a caulking portion, one end connected to both ends of the horizontal frame, the inner width is the same as the horizontal width of a rectangular plate-shaped permanent magnet, and the outer width is the circumference of the magnet embedding hole. Two vertical frames arranged in parallel so as to be the same as the width in the direction , and the width and diameter in the circumferential direction of the magnet embedding hole connected to the other ends of the two vertical frames. A head frame larger than the width in the direction , embedded in the magnet embedding hole with the permanent magnet held between the two vertical frames, and protruded from the other end of the rotor core magnet holding the caulked portion of the lateral frame to integrate the respective laminated steel plates of the rotor core is fixed to the rotor core is caulked Characterized in that it comprises a and.
本発明にかかる磁石埋込型回転子は、端板等の部品点数を削減し、磁石埋込孔の配置位置の設計自由度を向上させた磁石埋込型回転子が得られる、という効果を奏する。 The magnet-embedded rotor according to the present invention has the effect of reducing the number of parts such as end plates and obtaining a magnet-embedded rotor with improved design freedom of the position of the magnet-embedded hole. Play.
以下に、本発明にかかる磁石埋込型回転子の実施の形態を図面に基づいて詳細に説明する。なお、この実施の形態によりこの発明が限定されるものではない。 Embodiments of an embedded magnet rotor according to the present invention will be described below in detail with reference to the drawings. Note that the present invention is not limited to the embodiments.
実施の形態
図1は、本発明に係る磁石埋込型回転子の実施の形態を示す縦断面図であり、図2は、図1のA−A線に沿う断面図であり、図3は、永久磁石を装着途中の実施の形態の磁石保持枠を示す斜視図であり、図4は、実施の形態の永久磁石を示す斜視図であり、図5は、永久磁石を装着した実施の形態の磁石保持枠を示す斜視図である。Embodiment FIG. 1 is a longitudinal sectional view showing an embodiment of a magnet-embedded rotor according to the present invention, FIG. 2 is a sectional view taken along line AA in FIG. 1, and FIG. FIG. 4 is a perspective view showing the magnet holding frame of the embodiment in the middle of mounting the permanent magnet, FIG. 4 is a perspective view showing the permanent magnet of the embodiment, and FIG. 5 is an embodiment of mounting the permanent magnet. It is a perspective view which shows the magnet holding frame.
図1及び図2に示すように、実施の形態の磁石埋込型回転子10の回転子鉄心1は、薄い珪素鋼板(磁性体)を多数積層して円柱状に形成されている。回転子鉄心1の中心に形成された軸孔1aには、図示しないシャフトが圧入され固定される。
As shown in FIGS. 1 and 2, the
回転子鉄心1の外縁部には、周方向幅Ha、径方向幅Hbの長方形の、複数(8個)の磁石埋込孔1bが、環状に所定間隔で配置されている。回転子鉄心1の磁石埋込孔1bの外周側には、磁極部1cが形成されている。
On the outer edge of the
図1〜図5に示すように、実施の形態の磁石保持枠2は、カシメ部2fが設けられた横枠2aと、保持部2gが設けられた2本の平行な縦枠2bと、頭部枠2cと、を有し、夫々の端部同士が接続されて長方形に形成されている。
As shown in FIGS. 1 to 5, the
磁石保持枠2の内幅Hcは、矩形板状の永久磁石3の横幅Hdと同一であり、2本の縦枠2bの保持部2g先端間の幅Hf(図2参照)は、永久磁石3の横幅Hdよりも小さくなっていて、永久磁石3は、磁石保持枠2の縦枠2b間に挿入され、縦枠2b及び保持部2gにより側端部を支持されて、磁石保持枠2内に保持される。実施の形態では、磁石保持枠2の内側高さHkは、永久磁石3の高さHeの7倍となっていて、7枚の永久磁石3が磁石保持枠2内に隙間なく嵌め込まれる。永久磁石3と磁石保持枠2とを、接着剤により接着することが望ましい。
The inner width Hc of the
磁石保持枠2の外幅Hgは、回転子鉄心1の磁石埋込孔1bの周方向幅Haと同一であり、永久磁石の厚さ及び磁石保持枠2の厚さHjは、磁石埋込孔1bの径方向幅Hbと同一となっている。磁石保持枠2の高さHmは、回転子鉄心1の高さHnよりも大きくなっている。また、頭部枠2cの横幅Hpは、磁石保持枠2の外幅Hgよりも大きく、頭部枠2cの厚さHqは、永久磁石の厚さ及び磁石保持枠2の厚さHjよりも大きくなっている。
The outer width Hg of the
7枚の永久磁石3を枠内に保持した磁石保持枠2を、横枠2a側から回転子鉄心1の磁石埋込孔1b内に挿入して埋め込み、頭部枠2cを回転子鉄心1の一端に当接させ、回転子鉄心1の他端から突出した横枠2aのカシメ部2fをカシメれば、珪素鋼板を多数積層して形成された回転子鉄心1が一体に締結されると共に、永久磁石3が磁石埋込孔1b内に固定され、図1に示すような、実施の形態の磁石埋込型回転子10が完成する。
The
以上説明したように、実施の形態の磁石埋込型回転子10は、従来のリベットピンの役割をする磁石保持枠2が、磁石埋込孔1bに挿入されるので、リベットピン用の挿入孔を必要としない。また、永久磁石3の埋め込み工程とリベットピンの挿入工程を、1工程で行なうことができ、組立工数を削減することができる。また、リベットピン用の挿入孔を回転子鉄心1に配置する必要がないので、磁石埋込孔1bの配置位置に制約がなくなり、設計の自由度が向上する。
As described above, in the magnet-embedded
また、磁石保持枠2の横枠2a及び頭部枠2cが、永久磁石3の軸方向の動きを拘束するので、永久磁石3の抜け止めのための、従来の端板を必要としない。また、従来、端板をドリルで削ることにより行っていた回転子のバランス調整は、横枠2a及び頭部枠2cをドリルで削ることにより行なうことができる。
Further, since the
また、磁石保持枠2は、縦枠2b及び保持部2gにより永久磁石3の側端部のみを支持する構造であり、永久磁石3の表裏の面を支持する壁などを有していないので、永久磁石3を、磁石保持枠2に表裏両側から挿入することができる。また、磁石保持枠2は、永久磁石3の表裏の面を支持する壁などを有していないので、渦電流による損失の発生を防ぐことができる。
In addition, the
1 回転子鉄心
1a 軸孔
1b 磁石埋込孔
1c 磁極部
2 磁石保持枠
2a 横枠
2b 縦枠
2c 頭部枠
2f カシメ部
2g 保持部
3 永久磁石
10 磁石埋込型回転子DESCRIPTION OF
Claims (4)
カシメ部が設けられた横枠、一端部が前記横枠の両端部に接続し内幅が矩形板状の永久磁石の横幅と同一で外幅が前記磁石埋込孔の周方向幅と同一となるように平行に配置された2本の縦枠、及び、該2本の縦枠の他端部に接続され横幅及び厚さが前記磁石埋込孔の周方向幅及び径方向幅よりも大きい頭部枠、を有し、前記2本の縦枠間に前記永久磁石を保持した状態で前記磁石埋込孔に埋込まれ、前記回転子鉄心の他端から突出した前記横枠のカシメ部がカシメられて前記回転子鉄心に固定されると共に前記回転子鉄心の各積層鋼板を一体化する磁石保持枠と、
を備えることを特徴とする磁石埋込型回転子。A rotor core having a plurality of rectangular magnet embedded holes formed in a cylindrical shape by laminating steel plates and annularly arranged at predetermined intervals on the outer edge,
A horizontal frame provided with a crimped portion, one end connected to both ends of the horizontal frame, the inner width is the same as the horizontal width of the rectangular plate-shaped permanent magnet, and the outer width is the same as the circumferential width of the magnet embedding hole two vertical frame arranged in parallel such that, and the lateral width and thickness is connected to the other end portion of the vertical frame of the two said is larger than the circumferential width and radial width of the magnet embedded hole A caulking portion of the horizontal frame that is embedded in the magnet embedding hole with the permanent magnet held between the two vertical frames and protrudes from the other end of the rotor core. And a magnet holding frame that is fixed to the rotor core and integrated with each laminated steel plate of the rotor core;
A magnet-embedded rotor comprising:
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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PCT/JP2012/050726 WO2013108355A1 (en) | 2012-01-16 | 2012-01-16 | Magnet-embedded rotor |
Publications (2)
Publication Number | Publication Date |
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JP5148019B1 true JP5148019B1 (en) | 2013-02-20 |
JPWO2013108355A1 JPWO2013108355A1 (en) | 2015-05-11 |
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ID=47890553
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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JP2012527539A Expired - Fee Related JP5148019B1 (en) | 2012-01-16 | 2012-01-16 | Embedded magnet rotor |
Country Status (6)
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JP (1) | JP5148019B1 (en) |
KR (1) | KR20130118724A (en) |
CN (1) | CN103348568A (en) |
DE (1) | DE112012005686T5 (en) |
TW (1) | TW201332255A (en) |
WO (1) | WO2013108355A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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KR102527782B1 (en) * | 2017-12-18 | 2023-05-02 | 엘지이노텍 주식회사 | Rotor and Motor having the same |
JP7132857B2 (en) * | 2019-01-09 | 2022-09-07 | 本田技研工業株式会社 | Permanent magnet embedded rotor and manufacturing method of permanent magnet embedded rotor |
JP2021141682A (en) * | 2020-03-04 | 2021-09-16 | 日立Astemo株式会社 | Rotary electric machine and rotator of the same |
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JP2010213553A (en) * | 2009-03-12 | 2010-09-24 | Panasonic Corp | Motor and electric apparatus |
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FI121291B (en) * | 2007-12-11 | 2010-09-15 | Abb Oy | Permanent magnetic module and electric machine rotor comprising said module |
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2012
- 2012-01-16 JP JP2012527539A patent/JP5148019B1/en not_active Expired - Fee Related
- 2012-01-16 KR KR1020127026713A patent/KR20130118724A/en active IP Right Grant
- 2012-01-16 DE DE112012005686.8T patent/DE112012005686T5/en not_active Withdrawn
- 2012-01-16 WO PCT/JP2012/050726 patent/WO2013108355A1/en active Application Filing
- 2012-01-16 CN CN2012800015044A patent/CN103348568A/en active Pending
- 2012-06-19 TW TW101121875A patent/TW201332255A/en unknown
Patent Citations (5)
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JP2004007937A (en) * | 2002-04-16 | 2004-01-08 | Sumitomo Special Metals Co Ltd | Rotor and rotary machine |
JP2006109573A (en) * | 2004-10-01 | 2006-04-20 | Denso Corp | Rotary electric machine for vehicle and its manufacturing process |
JP2009219309A (en) * | 2008-03-12 | 2009-09-24 | Aichi Elec Co | Rotor for permanent magnet rotating machine |
JP2010098853A (en) * | 2008-10-16 | 2010-04-30 | Toyota Auto Body Co Ltd | Double stator motor |
JP2010213553A (en) * | 2009-03-12 | 2010-09-24 | Panasonic Corp | Motor and electric apparatus |
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WO2013108355A1 (en) | 2013-07-25 |
DE112012005686T5 (en) | 2014-10-30 |
CN103348568A (en) | 2013-10-09 |
KR20130118724A (en) | 2013-10-30 |
TW201332255A (en) | 2013-08-01 |
JPWO2013108355A1 (en) | 2015-05-11 |
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