JP5143219B2 - Bottomed cylindrical member, bottomed thin-walled cylindrical member, bottom disk-shaped bottomed cylindrical member, bottom disk-shaped bottomed thin-walled cylindrical member manufacturing method, and bottomed cylindrical member-bottomed thin-walled cylinder -Shaped member, bottom disk-shaped bottomed elongated cylindrical member and bottom disk-shaped bottomed thin-walled elongated cylindrical member - Google Patents

Bottomed cylindrical member, bottomed thin-walled cylindrical member, bottom disk-shaped bottomed cylindrical member, bottom disk-shaped bottomed thin-walled cylindrical member manufacturing method, and bottomed cylindrical member-bottomed thin-walled cylinder -Shaped member, bottom disk-shaped bottomed elongated cylindrical member and bottom disk-shaped bottomed thin-walled elongated cylindrical member Download PDF

Info

Publication number
JP5143219B2
JP5143219B2 JP2010277375A JP2010277375A JP5143219B2 JP 5143219 B2 JP5143219 B2 JP 5143219B2 JP 2010277375 A JP2010277375 A JP 2010277375A JP 2010277375 A JP2010277375 A JP 2010277375A JP 5143219 B2 JP5143219 B2 JP 5143219B2
Authority
JP
Japan
Prior art keywords
bottomed
cylindrical member
shaped
thin
cylindrical
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2010277375A
Other languages
Japanese (ja)
Other versions
JP2012125777A (en
Inventor
守利 木村
豊 渡部
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TOA FORGING CO., LTD.
Original Assignee
TOA FORGING CO., LTD.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by TOA FORGING CO., LTD. filed Critical TOA FORGING CO., LTD.
Priority to JP2010277375A priority Critical patent/JP5143219B2/en
Publication of JP2012125777A publication Critical patent/JP2012125777A/en
Application granted granted Critical
Publication of JP5143219B2 publication Critical patent/JP5143219B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Forging (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)

Description

本発明は、有底円筒状部材、有底薄肉延伸円筒状部材、底部円板状有底円筒状部材及び底部円板状有底薄肉延伸円筒状部材の製造方法、並びに、有底円筒状部材有底薄肉円筒状部材、底部円板状有底延伸円筒状部材及び底部円板状有底薄肉延伸円筒状部材に関する。   The present invention relates to a bottomed cylindrical member, a bottomed thin-walled extended cylindrical member, a bottom disk-shaped bottomed cylindrical member, a method for manufacturing a bottom-disc-shaped bottomed thin-walled cylindrical member, and a bottomed cylindrical member The present invention relates to a bottomed thin-walled cylindrical member, a bottom disk-shaped bottomed extending cylindrical member, and a bottom disk-shaped bottomed thin-walled extending cylindrical member.

従来より、有底円筒状部材を製造する方法として、鍛造による後方押出し成形法が知られている。この後方押出し成形による有底円筒状部材の製造方法では、ワークとしての中実丸棒の上面にパンチ型で中空孔を形成すると同時に、パンチ型により押し出された素材を構成する金属をパンチ型とダイ型との隙間に流動させることにより円筒状部を形成するようにしている(例えば、特許文献1参照)。   Conventionally, as a method for producing a bottomed cylindrical member, a backward extrusion molding method by forging is known. In this method of manufacturing a bottomed cylindrical member by backward extrusion, a hollow hole is formed with a punch die on the upper surface of a solid round bar as a workpiece, and at the same time, the metal constituting the material extruded by the punch die is a punch die. A cylindrical portion is formed by flowing in a gap with the die (see, for example, Patent Document 1).

特開2010−94732号公報JP 2010-94732 A

しかしながら、後方押出し成形による有底円筒状部材の製造方法では、通常、図33(a)〜(c)に示すように、上金型となるパンチ101と、下金型となるダイ102とを用いて加工するが、ワークWの肉の流動する方向がパンチ101による加圧方向と反対であることから、変形抵抗が大きくなってしまう。このため、成形にはそれに応じた大きな加圧力が必要になり、成形金型にも過大な加圧力が働いてしまう。そして、過大な加圧力のために、金型寿命が著しく短くなってしまったり、成形金型とワークとが固着してしまったりする、といった問題があった。また、後方押出し成形法では断面減少率が大きい成形が困難であり、特に、NCF751等の難加工材の場合には断面減少率60パーセント以上の成形が困難であることから、所望の肉厚の円筒状部を得られない場合がある、といった問題があった。   However, in the manufacturing method of a bottomed cylindrical member by backward extrusion molding, usually, as shown in FIGS. 33A to 33C, a punch 101 serving as an upper mold and a die 102 serving as a lower mold are provided. However, since the direction in which the workpiece W flows is opposite to the pressurizing direction by the punch 101, the deformation resistance is increased. For this reason, a large pressurizing force is required for molding, and an excessive pressurizing force is also applied to the molding die. In addition, due to the excessive pressure, there is a problem that the life of the mold is remarkably shortened or the molding die and the work are fixed. In addition, it is difficult to form with a large cross-sectional reduction rate by the backward extrusion molding method. In particular, in the case of difficult-to-process materials such as NCF751, it is difficult to form a cross-sectional reduction rate of 60% or more. There was a problem that the cylindrical part could not be obtained.

本発明は、上記現状に鑑みてなされたものであり、過大な加圧力を必要とすることなく容易に形状形成でき、金型寿命の向上を図ることができる有底円筒状部材、有底薄肉延伸円筒状部材、底部円板状有底円筒状部材及び底部円板状有底薄肉延伸円筒状部材の製造方法、並びに、有底円筒状部材有底薄肉円筒状部材、底部円板状有底延伸円筒状部材及び底部円板状有底薄肉延伸円筒状部材を提供することを目的とする。   The present invention has been made in view of the above-mentioned present situation, and can be easily formed without requiring excessive pressure, and can have a bottomed cylindrical member and a bottomed thin wall that can improve mold life. Stretched cylindrical member, bottom disk-shaped bottomed cylindrical member and bottom disk-shaped bottomed thin-walled stretched cylindrical member manufacturing method, bottomed cylindrical member bottomed thin-walled cylindrical member, bottom disk-shaped bottomed It is an object of the present invention to provide a stretched cylindrical member and a bottomed disk-like bottomed thin-walled stretched cylindrical member.

本発明は以下の通りである。
1.中実円柱状の素材を鍛造加工することにより該素材の一端側の端部に向かって杯状に拡径された杯状拡径部を形成し、該杯状拡径部及び該杯状拡径部の小径側に一体に形成されている円柱状部を備える中間部材を得る工程と、
前記中間部材の前記杯状拡径部をしごき加工することにより前記杯状拡径部が円筒状に加工された円筒状部を形成し、該円筒状部及び該円筒状部の一端側に一体に形成されている円柱状部を備える有底円筒状部材を得る工程と、を含むことを特徴とする有底円筒状部材の製造方法。
2.前記1.記載の製造方法で製造した有底円筒状部材の前記円筒状部をスピニング加工することにより前記円筒状部の肉厚よりも薄肉になるように軸線方向に延伸した薄肉延伸円筒状部を形成し、該薄肉延伸円筒状部及び該薄肉延伸円筒状部の一端側に一体に形成されている円柱状部を備える有底薄肉延伸円筒状部材を得る工程を含むことを特徴とする有底薄肉延伸円筒状部材の製造方法。
3.前記スピニング加工は、回転させた前記有底円筒状部材の前記円筒状部の外径側の面に加工ローラの外径側の面を押し当てながら、延伸させる方向に向かって該加工ローラを移動させることにより薄肉延伸円筒状部を形成する加工であって、当該加工の間は前記円筒状部の内径側の面には加工用工具を当接させない加工である前記2.記載の有底薄肉延伸円筒状部材の製造方法。
4.前記1.記載の製造方法で製造した有底円筒状部材を鍛造加工することにより前記円柱状部の底部側が円板状に拡径された円板状拡径部を形成し、該円板状拡径部及び該円板状拡径部の一端側に一体に形成されている円筒状部を備える底部円板状有底円筒状部材を得る工程を含むことを特徴とする底部円板状有底円筒状部材の製造方法。
5.前記底部円板状有底円筒状部材を得る工程では、前記円板状拡径部の底部側の面形状を形成するための第1の型と、前記円筒状部の外側面側の面形状及び前記円板状拡径部の前記底部側の面以外の面形状を形成するための第2の型と、前記円筒状部の有底円筒内面形状を形成するための第3の型と、を用いて前記円板状拡径部と前記円筒状部とを形成し、
その後、前記第3の型を最初に離型する前記4.記載の底部円板状有底円筒状部材の製造方法。
6.前記4.又は前記5.記載の製造方法で製造した底部円板状有底円筒状部材の前記円筒状部をスピニング加工することにより該円筒状部の肉厚よりも薄肉になるように軸線方向に延伸した薄肉延伸円筒状部を形成し、該薄肉延伸円筒状部及び該薄肉延伸円筒状部の一端側に一体に形成されている円板状拡径部を備える底部円板状有底薄肉延伸円筒状部材を得る工程を含むことを特徴とする底部円板状有底薄肉延伸円筒状部材の製造方法。
7.前記スピニング加工は、回転させた底部円板状有底円筒状部材の前記円筒状部の外径側の面に加工ローラの外径側の面を押し当てながら、延伸させる方向に向かって該加工ローラを移動させることにより薄肉延伸円筒状部を形成する加工であって、当該加工の間は前記円筒状部の内径側の面には加工用工具を当接させない加工である前記6.記載の底部円板状有底薄肉延伸円筒状部材の製造方法。
8.前記1.記載の製造方法で製造したことを特徴とする有底円筒状部材。
9.前記2.又は前記3.記載の製造方法で製造したことを特徴とする有底薄肉延伸円筒状部材。
10.前記4.又は前記5.記載の製造方法で製造したことを特徴とする底部円板状有底円筒状部材。
11.前記6.又は前記7.記載の製造方法で製造したことを特徴とする底部円板状有底薄肉延伸円筒状部材。
The present invention is as follows.
1. By forging a solid columnar material, a cup-shaped expanded portion that is expanded in a cup shape toward the end on one end side of the material is formed, and the cup-shaped expanded portion and the cup-shaped expanded portion are formed. Obtaining an intermediate member comprising a cylindrical portion integrally formed on the small diameter side of the diameter portion;
The cup-shaped widened portion of the intermediate member is ironed to form a cylindrical portion in which the cup-shaped widened portion is processed into a cylindrical shape, and is integrated with the cylindrical portion and one end side of the cylindrical portion. And a step of obtaining a bottomed cylindrical member having a columnar portion formed on the bottom. A method for manufacturing a bottomed cylindrical member, comprising:
2. 1 above. By spinning the cylindrical portion of the bottomed cylindrical member manufactured by the manufacturing method described above, a thin stretched cylindrical portion is formed that is stretched in the axial direction so as to be thinner than the thickness of the cylindrical portion. And a bottomed thin-walled stretch member comprising a step of obtaining a bottomed thin-walled stretched cylindrical member comprising the thin-walled stretched cylindrical portion and a columnar portion integrally formed on one end side of the thin-walled stretched cylindrical portion. A method for manufacturing a cylindrical member.
3. The spinning process moves the processing roller in the extending direction while pressing the outer diameter side surface of the processing roller against the outer diameter side surface of the cylindrical portion of the rotated bottomed cylindrical member. 2. A process of forming a thin-walled elongated cylindrical part by causing the machining tool to not contact the inner diameter side surface of the cylindrical part during the process. A method for producing the bottomed thin-walled stretched cylindrical member described.
4). 1 above. By forming a bottomed cylindrical member manufactured by the manufacturing method described above by forging, a disk-shaped expanded portion in which the bottom side of the columnar portion is expanded in a disk shape is formed, and the disk-shaped expanded portion And a bottom disk-shaped bottomed cylindrical member comprising a step of obtaining a bottom disk-shaped bottomed cylindrical member having a cylindrical part integrally formed on one end side of the disk-shaped expanded diameter part Manufacturing method of member.
5). In the step of obtaining the bottom disk-shaped bottomed cylindrical member, the first mold for forming the bottom-side surface shape of the disk-shaped enlarged diameter portion, and the surface shape of the cylindrical portion on the outer surface side And a second mold for forming a surface shape other than the surface on the bottom side of the disk-shaped enlarged diameter portion, and a third mold for forming a bottomed cylindrical inner surface shape of the cylindrical portion, The disk-shaped enlarged diameter portion and the cylindrical portion are formed using
Thereafter, the third mold is first released. The manufacturing method of the bottom part disk-shaped bottomed cylindrical member of description.
6). 4. above. Or 5. A thin-walled stretched cylindrical shape that is stretched in the axial direction so as to be thinner than the thickness of the cylindrical portion by spinning the cylindrical portion of the bottom disc-shaped bottomed cylindrical member manufactured by the manufacturing method described above Forming a bottom disk-shaped bottomed thin-walled cylindrical member having a disk-shaped enlarged diameter portion formed integrally with one end of the thin-walled stretched cylindrical portion and the thin-walled stretched cylindrical portion The manufacturing method of the bottom part disk-shaped bottomed thin-walled extending | stretching cylindrical member characterized by including these.
7). The spinning process is performed in the direction of stretching while pressing the outer diameter side surface of the processing roller against the outer diameter side surface of the cylindrical part of the rotated bottom disc-shaped bottomed cylindrical member. 5. A process of forming a thin-walled elongated cylindrical part by moving a roller, wherein the machining tool is not brought into contact with the inner diameter side surface of the cylindrical part during the process. The manufacturing method of the bottom part disk-shaped bottomed thin extending | stretching cylindrical member of description.
8). 1 above. A bottomed cylindrical member manufactured by the manufacturing method described above.
9. 2. Or 3. A bottomed thin-walled stretched cylindrical member manufactured by the manufacturing method described above.
10. 4. above. Or 5. A bottom disc-shaped bottomed cylindrical member manufactured by the manufacturing method described above.
11. 6. above. Or 7. A bottom disk-shaped bottomed thin-walled stretched cylindrical member manufactured by the manufacturing method described above.

本発明の有底円筒状部材の製造方法及びこの製造方法により製造された有底円筒状部材によると、最初に、鍛造加工により素材の一端側の端部に向かって杯状に拡径された杯状拡径部を形成するようにし、その後、しごき加工により杯状拡径部を円筒状に加工するようにしている。これにより、後方押出し成形により同様の中実円柱状素材から同様の有底円筒状部材を得る場合と比較して、小さな加圧力で容易に円筒状部の形状を形成することができる。また、過大な加圧力を負荷することがないので、金型寿命の向上を図ることができる。更に、一旦拡径して杯状拡径部を形成してから円筒状部を形成するようにしているので、従来の後方押出し成形により形成可能な肉厚よりも薄い肉厚の円筒状部を容易に形成することができる。   According to the manufacturing method of the bottomed cylindrical member of the present invention and the bottomed cylindrical member manufactured by this manufacturing method, the diameter was first expanded in a cup shape toward the end on one end side of the material by forging. The cup-shaped enlarged portion is formed, and then the cup-shaped enlarged portion is processed into a cylindrical shape by ironing. Thereby, compared with the case where the same bottomed cylindrical member is obtained from the same solid columnar material by backward extrusion molding, the shape of the cylindrical portion can be easily formed with a small pressing force. Further, since an excessive pressurizing force is not applied, the mold life can be improved. Furthermore, since the cylindrical portion is formed after the diameter is once expanded to form the cup-shaped enlarged portion, the cylindrical portion having a thickness smaller than the thickness that can be formed by the conventional backward extrusion molding is formed. It can be formed easily.

本発明の有底薄肉延伸円筒状部材の製造方法及びこの製造方法により製造された有底薄肉延伸円筒状部材によると、スピニング加工により円筒状部の肉厚よりも薄肉になるように軸方向に延伸した薄肉延伸円筒状部を形成するようにしている。これにより、鍛造加工により同様の薄肉延伸円筒状部を形成する場合と比較して、より肉厚の小さい薄肉延伸円筒状部を容易に形成することができる。
また、前記スピニング加工は、回転させた前記有底円筒状部材の前記円筒状部の外径側の面に加工ローラを押し当てながら、延伸させる方向に向かって該加工ローラを移動させることにより薄肉延伸円筒状部を形成する加工であって、当該加工の間は前記円筒状部の内径側の面には加工用工具を当接させない加工である場合は、内径側の面を規定する成形型を必要としないので、加工用工具数を減らすことができる。その結果、簡易な構成による加工を実現することができる。
According to the manufacturing method of the bottomed thin-walled stretched cylindrical member of the present invention and the bottomed thin-walled stretched cylindrical member manufactured by this manufacturing method, the axial direction so as to be thinner than the thickness of the cylindrical portion by spinning processing. A stretched thin-walled stretched cylindrical portion is formed. Thereby, compared with the case where the same thin extending | stretching cylindrical part is formed by forge processing, a thin extending | stretching cylindrical part with a smaller thickness can be formed easily.
Further, the spinning process is performed by moving the processing roller in the extending direction while pressing the processing roller against the outer diameter side surface of the cylindrical portion of the rotated bottomed cylindrical member. A forming die for defining a surface on the inner diameter side when forming a stretched cylindrical portion and when the processing tool does not contact the inner diameter side surface of the cylindrical portion during the processing Therefore, the number of machining tools can be reduced. As a result, processing with a simple configuration can be realized.

本発明の底部円板状有底円筒状部材の製造方法及びこの製造方法により製造された底部円板状有底延伸円筒状部材によると、鍛造加工により、円柱状部の底部側が円板状に拡径された円板状拡径部を形成するようにしている。これにより、円板状拡径部と円筒状部とを備える底部円板状有底円筒状部材を容易に得ることができる。
また、前記底部円板状有底延伸円筒状部材を得る工程では、前記円板状拡径部の底部側の面形状を形成するための第1の型と、前記円筒状部の外側面側の面形状及び前記円板状拡径部の前記底部側の面以外の面形状を形成するための第2の型と、前記円筒状部の有底円筒内面形状を形成するための第3の型と、を用いて前記円板状拡径部と前記円筒状部とを形成し、その後、前記第3の型を最初に離型する場合は、第2の型と第3の型とを同時に離型する場合と比較して、金型とワークとが固着してしまうことなく容易に離型することができる。
According to the manufacturing method of the bottom disk-shaped bottomed cylindrical member of the present invention and the bottom disk-shaped bottomed extending cylindrical member manufactured by this manufacturing method, the bottom side of the columnar part is formed into a disk shape by forging. An enlarged disk-like enlarged diameter portion is formed. Thereby, the bottom disk-shaped bottomed cylindrical member provided with a disk-shaped enlarged diameter part and a cylindrical part can be obtained easily.
Further, in the step of obtaining the bottom disk-shaped bottomed extended cylindrical member, a first mold for forming a surface shape on the bottom side of the disk-shaped enlarged diameter portion, and an outer surface side of the cylindrical portion And a second mold for forming a surface shape other than the surface on the bottom side of the disk-shaped enlarged portion, and a third shape for forming a bottomed cylindrical inner surface shape of the cylindrical portion When the disk-shaped enlarged diameter portion and the cylindrical portion are formed using a mold, and then the third mold is released first, the second mold and the third mold are Compared to the case of releasing at the same time, the mold and the workpiece can be easily released without being fixed.

本発明の底部円板状有底薄肉延伸円筒状部材の製造方法及びこの製造方法により製造された底部円板状有底薄肉延伸円筒状部材によると、スピニング加工により円筒状部の肉厚よりも薄肉になるように軸方向に延伸した薄肉延伸円筒状部を形成するようにしている。これにより、鍛造加工により同様の薄肉延伸円筒状部を形成する場合と比較して、より肉厚の薄い薄肉延伸円筒状部を容易に形成することができる。
また、前記スピニング加工は、回転させた前記底部円板状有底円筒状部材の前記円筒状部の外径側の面に加工ローラを押し当てながら、延伸させる方向に向かって該加工ローラを移動させることにより薄肉延伸円筒状部を形成する加工であって、当該加工の間は前記円筒状部の内径側の面には加工用工具を当接させない加工である場合は、内径側の面を規定する成形型を必要としないので、加工用工具数を減らすことができる。その結果、簡易な構成による加工を実現することができる。
According to the manufacturing method of the bottom disk-shaped bottomed thin-walled stretched cylindrical member of the present invention and the bottom disk-shaped bottomed thin-walled stretched cylindrical member manufactured by this manufacturing method, the thickness of the cylindrical portion is increased by spinning. A thin stretched cylindrical portion that is stretched in the axial direction so as to be thin is formed. Thereby, compared with the case where the same thin extending | stretching cylindrical part is formed by a forge process, a thinner thin extending | stretching cylindrical part can be formed easily.
Further, in the spinning process, the processing roller is moved toward the extending direction while pressing the processing roller against the outer diameter side surface of the cylindrical portion of the bottomed cylindrical member having the bottom disk shape. Is a process for forming a thin-walled elongated cylindrical part, and during the process, the inner diameter side surface is used when the processing tool is not brought into contact with the inner diameter side surface of the cylindrical part. Since the prescribed mold is not required, the number of machining tools can be reduced. As a result, processing with a simple configuration can be realized.

実施例1に係る有底円筒状部材を説明するための説明図であり、(a)は成形前の素材、(b)は(a)から得た中間部材、(c)は(b)から得た有底円筒状部材をそれぞれ示す。It is explanatory drawing for demonstrating the bottomed cylindrical member which concerns on Example 1, (a) is the raw material before shaping | molding, (b) is the intermediate member obtained from (a), (c) is from (b). The obtained bottomed cylindrical members are respectively shown. 実施例1に係る有底円筒状部材の製造方法を説明するための説明図である。FIG. 6 is an explanatory diagram for explaining a manufacturing method of the bottomed cylindrical member according to the first embodiment. 実施例1に係る有底円筒状部材の製造方法を説明するための説明図である。FIG. 6 is an explanatory diagram for explaining a manufacturing method of the bottomed cylindrical member according to the first embodiment. 実施例1に係る有底円筒状部材の製造方法を説明するための説明図であり、(a)は中間部材成形時の成形中期の状態、(b)は(a)よりも成形が進行した状態、(c)は(b)よりも成形が進行した状態をそれぞれ示す。It is explanatory drawing for demonstrating the manufacturing method of a bottomed cylindrical member which concerns on Example 1, (a) is the state of the shaping | molding middle stage at the time of intermediate member shaping | molding, (b) has progressed shaping | molding rather than (a). The state, (c), shows the state where the molding has progressed more than (b). 実施例1に係る有底円筒状部材の製造方法を説明するための説明図であり、中間部材の成形が完了した状態を示す。It is explanatory drawing for demonstrating the manufacturing method of the bottomed cylindrical member which concerns on Example 1, and shows the state which shaping | molding of the intermediate member was completed. 実施例1に係る有底円筒状部材の製造方法を説明するための説明図であり、中間部材離型時の状態を示す。It is explanatory drawing for demonstrating the manufacturing method of the bottomed cylindrical member which concerns on Example 1, and shows the state at the time of intermediate member mold release. 実施例1に係る中間部材成形時の変形状態の例を説明するための説明図である。FIG. 6 is an explanatory diagram for explaining an example of a deformation state at the time of forming an intermediate member according to the first embodiment. 実施例1に係る有底円筒状部材の製造方法を説明するための説明図である。FIG. 6 is an explanatory diagram for explaining a manufacturing method of the bottomed cylindrical member according to the first embodiment. 実施例1に係る有底円筒状部材の製造方法を説明するための説明図である。FIG. 6 is an explanatory diagram for explaining a manufacturing method of the bottomed cylindrical member according to the first embodiment. 実施例1に係る有底円筒状部材の製造方法を説明するための説明図であり、(a)は有底円筒状部材成形時の成形中期の状態、(b)は(a)よりも成形が進行した状態、(c)は(b)よりも成形が進行した状態をそれぞれ示す。It is explanatory drawing for demonstrating the manufacturing method of the bottomed cylindrical member which concerns on Example 1, (a) is the state of the shaping | molding middle stage at the time of bottomed cylindrical member shaping | molding, (b) is shape | molded rather than (a). (C) shows a state where the molding has progressed more than (b). 実施例1に係る有底円筒状部材の製造方法を説明するための説明図であり、(a)は有底円筒状部材成形時の成形中期の状態、(b)は(a)よりも成形が進行した状態、(c)は(b)よりも成形が進行した状態をそれぞれ示す。It is explanatory drawing for demonstrating the manufacturing method of the bottomed cylindrical member which concerns on Example 1, (a) is the state of the shaping | molding middle stage at the time of bottomed cylindrical member shaping | molding, (b) is shape | molded rather than (a). (C) shows a state where the molding has progressed more than (b). 実施例1に係る有底円筒状部材の製造方法を説明するための説明図であり、有底円筒状部材の成形が完了した状態を示す。It is explanatory drawing for demonstrating the manufacturing method of the bottomed cylindrical member which concerns on Example 1, and shows the state which shaping | molding of the bottomed cylindrical member was completed. 実施例2に係る有底薄肉延伸円筒状部材を説明するための説明図であり、(a)は成形前の部材、(b)は(a)から得た部材をそれぞれ示す。It is explanatory drawing for demonstrating the bottomed thin-walled extending | stretching cylindrical member which concerns on Example 2, (a) shows the member before shaping | molding, (b) shows the member obtained from (a), respectively. 実施例2に係る有底薄肉延伸円筒状部材の製造方法を説明するための説明図である。6 is an explanatory diagram for explaining a method of manufacturing a bottomed thin-walled extending cylindrical member according to Example 2. FIG. 実施例2に係る有底薄肉延伸円筒状部材の製造方法を説明するための説明図であり、(a)は成形中期の状態、(b)は(a)よりも成形が進行した状態をそれぞれ示す。It is explanatory drawing for demonstrating the manufacturing method of a bottomed thin-walled extending | stretching cylindrical member which concerns on Example 2, (a) is the state of a shaping | molding middle stage, (b) is the state which shaping | molding advanced rather than (a), respectively. Show. 実施例3に係る底部円板状有底円筒状部材を説明するための説明図であり、(a)は成形前の部材、(b)は(a)から得た部材をそれぞれ示す。It is explanatory drawing for demonstrating the bottom part disk-shaped bottomed cylindrical member which concerns on Example 3, (a) shows the member before shaping | molding, (b) shows the member obtained from (a), respectively. 実施例3に係る底部円板状有底円筒状部材の製造方法を説明するための説明図である。10 is an explanatory diagram for explaining a manufacturing method of a bottom disc-shaped bottomed cylindrical member according to Embodiment 3. FIG. 実施例3に係る底部円板状有底円筒状部材の製造方法を説明するための説明図であり、(a)は成形前の部材挿入時の状態、(b)は上下型が係合した状態をそれぞれ示す。It is explanatory drawing for demonstrating the manufacturing method of the bottom part disk shaped bottomed cylindrical member which concerns on Example 3, (a) is the state at the time of member insertion before shaping | molding, (b) is the upper and lower mold | type engaged. Each state is shown. 実施例3に係る底部円板状有底円筒状部材の製造方法を説明するための説明図であり、(a)は成形開始時の状態、(b)は成形中期の状態をそれぞれ示す。It is explanatory drawing for demonstrating the manufacturing method of the bottom disk shaped bottomed cylindrical member which concerns on Example 3, (a) shows the state at the time of a shaping | molding start, (b) shows the state of the shaping | molding middle stage, respectively. 実施例3に係る底部円板状有底円筒状部材の製造方法を説明するための説明図であり、(a)は成形完了時の状態、(b)はピン離型時の状態をそれぞれ示す。It is explanatory drawing for demonstrating the manufacturing method of the bottom disk shaped bottomed cylindrical member which concerns on Example 3, (a) shows the state at the time of shaping | molding completion, (b) shows the state at the time of pin mold release, respectively. . 実施例3に係る底部円板状有底円筒状部材の製造方法を説明するための説明図であり、(a)は上金型離型時の状態、(b)は下金型離型時の状態をそれぞれ示す。It is explanatory drawing for demonstrating the manufacturing method of the bottom part disk-shaped bottomed cylindrical member which concerns on Example 3, (a) is the state at the time of mold release, (b) at the time of mold release of a lower mold Each state is shown. 実施例4に係る底部円板状有底薄肉延伸円筒状部材を説明するための説明図であり、(a)は成形前の部材、(b)は(a)から得た部材をそれぞれ示す。It is explanatory drawing for demonstrating the bottom part disk-shaped bottomed thin extending cylindrical member which concerns on Example 4, (a) shows the member before shaping | molding, (b) shows the member obtained from (a), respectively. 実施例4に係る底部円板状有底薄肉延伸円筒状部材の製造方法を説明するための説明図である。FIG. 10 is an explanatory diagram for explaining a manufacturing method of a bottom disc-shaped bottomed thin-walled elongated cylindrical member according to Example 4; 実施例4に係る底部円板状有底薄肉延伸円筒状部材の製造方法を説明するための説明図であり、(a)は成形中期の状態、(b)は(a)よりも成形が進行した状態をそれぞれ示す。It is explanatory drawing for demonstrating the manufacturing method of the bottom disk-shaped bottomed thin-walled extending | stretching cylindrical member which concerns on Example 4, (a) is a state in the middle of shaping | molding, (b) is shaping | molding progressing rather than (a). Each state is shown. 他の実施形態に係る有底円筒状部材(中間部材)を説明するための説明図である。It is explanatory drawing for demonstrating the bottomed cylindrical member (intermediate member) which concerns on other embodiment. 他の実施形態に係る有底円筒状部材(中間部材)の製造方法を説明するための説明図である。It is explanatory drawing for demonstrating the manufacturing method of a bottomed cylindrical member (intermediate member) which concerns on other embodiment. 他の実施形態に係る有底円筒状部材(中間部材)の製造方法を説明するための説明図である。It is explanatory drawing for demonstrating the manufacturing method of a bottomed cylindrical member (intermediate member) which concerns on other embodiment. 他の実施形態に係る有底円筒状部材(中間部材)の製造方法を説明するための説明図であり、(a)は中間部材成形時の成形中期の状態、(b)は(a)よりも成形が進行した状態、(c)は(b)よりも成形が進行した状態をそれぞれ示す。It is explanatory drawing for demonstrating the manufacturing method of a bottomed cylindrical member (intermediate member) which concerns on other embodiment, (a) is the state of the shaping | molding middle stage at the time of intermediate member shaping | molding, (b) is from (a). Also, the state in which the molding has progressed, and (c) shows the state in which the molding has progressed more than (b). 他の実施形態に係る有底円筒状部材(中間部材)の製造方法を説明するための説明図であり、中間部材の成形が完了した状態を示す。It is explanatory drawing for demonstrating the manufacturing method of the bottomed cylindrical member (intermediate member) which concerns on other embodiment, and shows the state which shaping | molding of the intermediate member was completed. 他の実施形態に係る有底円筒状部材(中間部材)の製造方法を説明するための説明図であり、中間部材離型時の状態を示す。It is explanatory drawing for demonstrating the manufacturing method of the bottomed cylindrical member (intermediate member) which concerns on other embodiment, and shows the state at the time of intermediate member mold release. 他の実施形態に係る(a)底部円板状有底円筒状部材及び(b)底部円板状有底延伸円筒状部材を説明するための説明図である。It is explanatory drawing for demonstrating the (a) bottom disk-shaped bottomed cylindrical member and (b) bottom disk-shaped bottomed extended cylindrical member which concern on other embodiment. 他の実施形態に係る加工ローラ(a)及び(b)を説明するための説明図である。It is explanatory drawing for demonstrating the processing rollers (a) and (b) which concern on other embodiment. 従来の有底円筒状部材の製造方法を説明するための説明図であり、(a)は成形開始時の状態、(b)は(a)よりも成形が進行した状態、(c)は(b)よりも成形が進行した状態をそれぞれ示す。It is explanatory drawing for demonstrating the manufacturing method of the conventional bottomed cylindrical member, (a) is the state at the time of shaping | molding start, (b) is the state which shaping | molding advanced rather than (a), (c) is ( The state in which the molding has progressed is shown in FIG.

1.有底円筒状部材の製造方法
本実施形態に係る有底円筒状部材の製造方法は、中実円柱状の素材を鍛造加工することにより該素材の一端側の端部に向かって杯状に拡径された杯状拡径部を形成し、該杯状拡径部及び該杯状拡径部の小径側に一体に形成されている円柱状部を備える中間部材を得る工程と、この中間部材の杯状拡径部をしごき加工することにより杯状拡径部が円筒状に加工された円筒状部を形成し、該円筒状部及び該円筒状部の一端側に一体に形成されている円柱状部を備える有底円筒状部材を得る工程と、を含むことを特徴とする。
1. Manufacturing method of bottomed cylindrical member The manufacturing method of a bottomed cylindrical member according to the present embodiment is forged into a cup shape toward one end of the material by forging a solid columnar material. Forming a cup-shaped enlarged portion having a diameter, and obtaining an intermediate member comprising the cup-shaped enlarged portion and a columnar portion integrally formed on the small-diameter side of the cup-shaped enlarged portion; and the intermediate member The cup-shaped widened portion is formed into a cylindrical portion obtained by ironing the cup-shaped widened portion, and is formed integrally with the cylindrical portion and one end side of the cylindrical portion. And a step of obtaining a bottomed cylindrical member having a columnar part.

上記鍛造加工の種類は特に問わないが、例えば、物温800度以上で加工する熱間鍛造、物温200〜800度程度で加工する温間鍛造、物温常温〜200度程度で加工する冷間鍛造であることができる。これらのうち、加工の容易さ、過大な加圧力(押圧力)を必要としない、といった観点から、熱間鍛造であることが好ましい。   The type of forging is not particularly limited. For example, hot forging for processing at a material temperature of 800 ° C. or higher, warm forging for processing at a material temperature of about 200 to 800 ° C., and cold for processing at a material temperature of about room temperature to about 200 ° C. Can be forged between. Among these, hot forging is preferable from the viewpoint of ease of processing and not requiring excessive pressure (pressing force).

上記しごき加工の種類は特に問わないが、例えば、物温800度以上で加工する熱間しごき、物温200〜800度程度で加工する温間しごき、物温常温〜200度程度で加工する冷間しごきであることができる。これらのうち、良好な加工精度であることや、熱間及び温間加工と比較して加熱温度が低い又は加熱を必要としない、といった観点から、冷間しごき加工であることが好ましい。   The type of ironing process is not particularly limited. For example, hot ironing is performed at a material temperature of 800 ° C. or more, warm ironing is performed at a material temperature of about 200 to 800 ° C., and cold processing is performed at a material temperature of room temperature to about 200 ° C. Can be interstitial. Of these, cold ironing is preferred from the viewpoints of good machining accuracy, low heating temperature compared to hot and warm machining, or no need for heating.

上記「素材」は、中実円柱状である限り、その外径の大きさ、高さ等は特に問わない。また、この素材の材質も特に問わないが、例えば、NCF751、SUH35、SUH38、SUH3、SUH11等の耐熱鋼、SCR材、SCM材等の合金鋼、SUS304、SUS430等のステンレス鋼、S45C、S20C等の機械構造用炭素鋼等を挙げることができる。これらのうち、特に、耐熱鋼、ステンレス鋼等の難加工材であることができる。   As long as the “material” has a solid cylindrical shape, the outer diameter, the height, and the like are not particularly limited. Also, the material of this material is not particularly limited. For example, heat-resistant steel such as NCF751, SUH35, SUH38, SUH3, SUH11, alloy steel such as SCR material and SCM material, stainless steel such as SUS304 and SUS430, S45C, S20C, etc. And carbon steel for machine structure. Among these, particularly difficult-to-process materials such as heat-resistant steel and stainless steel can be used.

上記「中間部材」は、上記素材を熱間鍛造加工して得られる部材であり、素材の一端側の端部に向かって杯状に拡径された杯状拡径部と、この杯状拡径部の小径側に一体に形成されている円柱状部と、とを備えている(例えば、図1(b)等参照)。   The above-mentioned “intermediate member” is a member obtained by hot forging the above-mentioned material, and a cup-shaped enlarged portion that is expanded in a cup shape toward the end on one end side of the material, and this cup-shaped expanded portion. And a cylindrical part integrally formed on the small diameter side of the diameter part (see, for example, FIG. 1B).

上記杯状拡径部の高さ、肉厚等は特に問わない。杯状拡径部は、例えば、端部側に向かうに従ってその肉厚が減少していることができる(例えば、図1(b)等参照)。これにより、しごき加工による杯状拡径部の大径側の縮径量と小径側の縮径量とのばらつきを抑制することができ、肉厚が略均一な円筒状部を形成することができるからである。また、杯状拡径部は、例えば、その肉厚が略均一であることができる。更に、杯状拡径部は、例えば、端部側に向かうに従ってその肉厚が増加していることができる(例えば、図25等参照)。これにより、鍛造加工時の素材の肉の流動する方向のうち加圧方向とは反対の方向への流動を抑制することができ(例えば、図28(a)〜(c)等参照)、杯状拡径部の肉厚が略均一又は端部側に向かうに従って減少している場合と比較して、変形抵抗をより小さくすることができるからである。また、杯状拡径部は、例えば、しごき加工後に所望の肉厚及び高さの円筒状部が得られるように、その肉厚及び高さがそれぞれ適宜設定されていることができる。
上記円柱状部の外径の大きさは特に問わないが、例えば、上記素材の外径の大きさと略同一であることができる。
The height and thickness of the cup-shaped enlarged diameter portion are not particularly limited. The cup-shaped enlarged diameter portion can be reduced in thickness, for example, toward the end side (see, for example, FIG. 1B). As a result, it is possible to suppress variation between the reduced diameter amount on the large diameter side and the reduced diameter side on the small diameter side of the cup-shaped expanded diameter portion by ironing, and form a cylindrical portion having a substantially uniform thickness. Because it can. Moreover, the cup-shaped enlarged diameter part can be substantially uniform in thickness, for example. Furthermore, the thickness of the cup-shaped enlarged diameter portion can increase, for example, toward the end side (see, for example, FIG. 25). Thereby, the flow to the direction opposite to a pressurization direction can be suppressed among the directions in which the meat of the raw material flows during forging (see, for example, FIGS. 28A to 28C). This is because the deformation resistance can be further reduced as compared with the case where the thickness of the diameter-enlarged portion is substantially uniform or decreases toward the end. In addition, the cup-shaped enlarged diameter portion can be appropriately set in thickness and height, for example, so that a cylindrical portion having a desired thickness and height can be obtained after ironing.
Although the magnitude | size of the outer diameter of the said cylindrical part is not ask | required in particular, For example, the magnitude | size of the outer diameter of the said raw material can be substantially the same.

上記「有底円筒状部材」は、上記中間部材をしごき加工して得られる部材であり、このしごき加工によって杯状拡径部が円筒状に加工された円筒状部と、この円筒状部の一端側に一体に形成されている円柱状部と、を備えている(例えば、図1(c)等参照)。この有底円筒状部材において、円柱状部の外径の大きさ及び高さは、中間部材における円柱状部の外径の大きさ及び高さと略同一となっている。また、円柱状部の外径の大きさと円筒状部の外径の大きさとは略同一となっている。   The “bottomed cylindrical member” is a member obtained by ironing the intermediate member, and a cylindrical part in which the cup-shaped enlarged diameter part is processed into a cylindrical shape by the ironing process, and the cylindrical part And a cylindrical portion integrally formed on one end side (for example, see FIG. 1C). In this bottomed cylindrical member, the size and height of the outer diameter of the columnar portion are substantially the same as the size and height of the outer diameter of the columnar portion of the intermediate member. In addition, the outer diameter of the columnar portion and the outer diameter of the cylindrical portion are substantially the same.

上記円筒状部の肉厚、高さ等は特に問わない。この円筒状部は、例えば、しごき加工されることにより、その肉厚が加工前の杯状拡径部の肉厚よりも小さくなっていることができる(例えば、図1(b)、(c)等参照)。また、円筒状部の肉厚は、例えば、端部に向かって略均一であることができるが、端部に向かって減少していてもよい。また、この円筒状部は、例えば、しごき加工されることにより、その高さが加工前の杯状拡径部の高さよりも大きくなっていることができる(例えば、図1(b)、(c)等参照)。   The thickness, height, etc. of the cylindrical part are not particularly limited. The cylindrical portion can be made, for example, by ironing so that the thickness thereof is smaller than the thickness of the cup-shaped enlarged diameter portion before processing (for example, FIGS. 1B and 1C). ) Etc.). Further, the thickness of the cylindrical portion can be substantially uniform toward the end portion, for example, but may be decreased toward the end portion. Moreover, this cylindrical part can be larger than the height of the cup-shaped enlarged diameter part before processing, for example by ironing (for example, FIG.1 (b), ( c) etc.).

上記「中間部材を得る工程」では、例えば、杯状拡径部の内壁形状を形成するための凸状部を有する上金型と、杯状拡径部の外壁形状を形成するための凹状部を有する下金型と、を用いることができる(例えば、図2等参照)。この場合、例えば、上記下金型には上金型と係合する際に上金型を加圧方向に案内する案内部が設けられており、上記上金型にはこの案内部に案内される被案内部が設けられていることができる(例えば、図2等参照)。これにより、加圧による上金型と下金型との位置ずれを抑制して確実に係合させることができ、寸法精度に優れた有底円筒状部材を製造できるからである。また、上記上金型には、例えば、凸状部の基端側に設けられており、鍛造加工の際に杯状拡径部の端部の肉が偏って成長するのを抑制するための成長抑制部が設けられていることができる(例えば、図2、7等参照)。   In the “step for obtaining the intermediate member”, for example, an upper mold having a convex portion for forming the inner wall shape of the cup-shaped enlarged portion, and a concave portion for forming the outer wall shape of the cup-shaped enlarged portion. And a lower mold having (see, for example, FIG. 2 and the like). In this case, for example, the lower die is provided with a guide portion for guiding the upper die in the pressurizing direction when engaged with the upper die, and the upper die is guided by the guide portion. A guided portion can be provided (see, for example, FIG. 2). Thereby, it is possible to manufacture the bottomed cylindrical member having excellent dimensional accuracy by suppressing the positional deviation between the upper die and the lower die due to the pressurization and reliably engaging with each other. In addition, the upper die is provided, for example, on the base end side of the convex portion, and suppresses uneven growth of the end portion of the cup-shaped enlarged diameter portion during forging. A growth suppression unit can be provided (see, for example, FIGS. 2 and 7).

上記「有底円筒状部材を得る工程」では、例えば、貫通孔が形成された下金型と、丸棒状の突起部を備える上金型と、を用いて、貫通孔に中間部材を円柱状部側から挿入し、突起部により中間部材を押圧して貫通孔を通過させることにより上記杯状拡径部を円筒状に加工することができる(例えば、図8〜12等参照)。
なお、上記しごき加工を行うに際し、予め焼き鈍し処理を実行しておくようにしてもよい。これにより延伸性が向上し、より容易に加工することができるからである。
In the above-mentioned “step of obtaining a bottomed cylindrical member”, for example, using a lower mold in which a through hole is formed and an upper mold having a round bar-like protrusion, an intermediate member is formed in a columnar shape in the through hole. The cup-shaped enlarged-diameter portion can be processed into a cylindrical shape by inserting it from the portion side, pressing the intermediate member with the protrusion and allowing it to pass through the through hole (see, for example, FIGS. 8 to 12).
In performing the ironing process, an annealing process may be performed in advance. This is because stretchability is improved and processing can be performed more easily.

2.有底薄肉延伸円筒状部材の製造方法
本実施形態に係る有底薄肉延伸円筒状部材の製造方法は、上記実施形態1の製造方法で製造した有底円筒状部材の円筒状部をスピニング加工することにより円筒状部の肉厚よりも薄肉になるように軸方向に延伸した薄肉延伸円筒状部を形成し、該薄肉延伸円筒状部及び該薄肉延伸円筒状部の一端側に一体に形成されている円柱状部を備える有底薄肉延伸円筒状部材を得る工程を含むことを特徴とする。
2. Method for Producing Bottomed Thin-walled Stretched Cylindrical Member The method for producing a bottomed thin-walled stretched cylindrical member according to the present embodiment spins the cylindrical portion of the bottomed cylindrical member produced by the manufacturing method of the first embodiment. As a result, a thin stretched cylindrical portion is formed which is axially stretched so as to be thinner than the thickness of the cylindrical portion, and is integrally formed on one end side of the thin stretched cylindrical portion and the thin stretched cylindrical portion. Including a step of obtaining a bottomed thin-walled elongated cylindrical member having a cylindrical portion.

上記スピニング加工の種類は特に問わないが、例えば、物温800度以上で加工する熱間スピニング、物温200〜800度程度で加工する温間スピニング、物温常温〜200度程度で加工する冷間スピニングであることができる。これらのうち、良好な加工精度であることや、熱間及び温間加工と比較して加熱温度が低い又は加熱を必要としない、といった観点から、冷間スピニング加工であることが好ましい。   The kind of the spinning process is not particularly limited. For example, hot spinning for processing at an object temperature of 800 degrees or higher, warm spinning for processing at an object temperature of about 200 to 800 degrees, and cold processing at an object temperature of about 200 to 200 degrees. Can be spinning between. Of these, cold spinning is preferable from the viewpoints of good machining accuracy, low heating temperature compared to hot and warm machining, or no need for heating.

上記スピニング加工は、回転させた上記有底円筒状部材の円筒状部の外径側の面に、加工ローラや加工ヘラ等の加工用工具を押し当てながら、延伸させる方向に向かって加工用工具を移動させることにより薄肉延伸円筒状部を形成する加工である。このスピニング加工は、例えば、円筒状部の内径側の面を規定するためのマンドレル(成形型)等の加工用工具を用いる加工であってもよいし、そのような加工用工具を用いず、当該加工の間は円筒状部の内径側の面には加工用工具を当接させない加工であってもよい。
上記スピニング加工における押し当て量、延伸させる方向への移動回数等は特に問わない。
In the spinning process, the processing tool is moved toward the extending direction while pressing a processing tool such as a processing roller or a processing spatula against the outer diameter side surface of the cylindrical portion of the bottomed cylindrical member that has been rotated. Is a process for forming a thin-walled stretched cylindrical portion by moving. This spinning process may be, for example, a process using a processing tool such as a mandrel (molding die) for defining a surface on the inner diameter side of the cylindrical portion, or without using such a processing tool, During the processing, processing may be performed in which the processing tool is not brought into contact with the inner diameter side surface of the cylindrical portion.
The pressing amount in the spinning process, the number of movements in the extending direction, etc. are not particularly limited.

また、上記スピニング加工により加工された薄肉円筒状部の内径の大きさは、例えば、加工前の円筒状部の内径の大きさと略同一の大きさになっていてもよいし(例えば、図13(a)、(b)等参照)、加工前の円筒状部の内径の大きさよりも小さくなるように加工されてもよい。なお、上記スピニング加工により加工された薄肉延伸円筒状部の外径の大きさは、通常、加工前の円筒状部の外径の大きさよりも小さくなっている(例えば、図13(a)、(b)等参照)。   Further, the inner diameter of the thin cylindrical portion processed by the spinning process may be substantially the same as the inner diameter of the cylindrical portion before processing (for example, FIG. 13). (See (a), (b), etc.), and may be processed so as to be smaller than the inner diameter of the cylindrical portion before processing. In addition, the size of the outer diameter of the thin-walled extending cylindrical portion processed by the spinning process is usually smaller than the size of the outer diameter of the cylindrical portion before processing (for example, FIG. 13 (a), (See (b) etc.).

また、加工ローラや加工ヘラ等、円筒状部の外径側の面に押し当てる加工用工具は、その押し当て面の断面形状は特に問わないが、例えば、略円弧状、略直線状等であることができる。更に、上記加工用工具の押し当て面の断面形状が略円弧状である場合、その曲率半径は、例えば、加工する円筒状部の肉厚の1.0倍以上であることができ、好ましくは2.0倍以上、より好ましくは3.0倍以上であることができる。これにより、加工ローラの押し当て面をワークに十分な接触面積で押し当てることができ、好適に延伸させることができるからである。   In addition, the processing tool that presses against the outer diameter side surface of the cylindrical portion, such as a processing roller or a processing spatula, is not particularly limited in the cross-sectional shape of the pressing surface. Can be. Further, when the cross-sectional shape of the pressing surface of the processing tool is substantially arcuate, the radius of curvature can be, for example, 1.0 times or more the thickness of the cylindrical portion to be processed, preferably It can be 2.0 times or more, more preferably 3.0 times or more. This is because the pressing surface of the processing roller can be pressed against the work with a sufficient contact area and can be suitably stretched.

上記「有底薄肉延伸円筒状部材」は、上記有底円筒状部材を上記スピニング加工して得られる部材であり、円筒状部の肉厚よりも薄肉になるように軸方向に延伸した薄肉延伸円筒状部と、この薄肉延伸円筒状部の一端側に一体に形成されている円柱状部と、を備えている(例えば、図13(b)等参照)。   The above-mentioned “bottomed thin-walled stretched cylindrical member” is a member obtained by spinning the above-mentioned bottomed cylindrical member, and is thinly stretched in the axial direction so as to be thinner than the thickness of the cylindrical portion. A cylindrical portion and a columnar portion integrally formed on one end side of the thin-walled extending cylindrical portion are provided (see, for example, FIG. 13B).

上記薄肉延伸円筒状部の高さ、肉厚等は特に問わない。この薄肉延伸円筒状部は、スピニング加工されることにより、通常、その肉厚が加工前の円筒状部の肉厚よりも小さくなっているとともに、その高さが円筒状部の高さよりも大きくなっている(例えば、図13(a)、(b)等参照)。   The height, thickness, etc. of the thin stretched cylindrical portion are not particularly limited. The thin-walled elongated cylindrical portion is usually subjected to spinning processing, so that its thickness is usually smaller than the thickness of the cylindrical portion before processing, and its height is larger than the height of the cylindrical portion. (See, for example, FIGS. 13A and 13B).

本実施形態において、上記スピニング加工は、特に、回転させた上記有底円筒状部材の円筒状部の外径側の面に加工ローラの外径側の面を押し当てながら、延伸させる方向に向かって該加工ローラを移動させることにより薄肉延伸円筒状部を形成する加工であって、当該加工の間は円筒状部の内径側の面には加工用工具を当接させない加工であることが好ましい(例えば、図14、図15(a)、(b)等参照)。内径側の面を規定する成形型を必要としないので、加工用工具点数を減らすことができ、容易に薄肉延伸円筒状部を形成することができるからである。   In the present embodiment, the spinning process is performed in the direction of stretching while pressing the outer diameter side surface of the processing roller against the outer diameter side surface of the cylindrical portion of the bottomed cylindrical member that has been rotated. It is preferable that the thinned stretched cylindrical portion is formed by moving the processing roller and that the processing tool is not brought into contact with the inner diameter side surface of the cylindrical portion during the processing. (For example, see FIG. 14, FIG. 15 (a), (b) etc.). This is because a molding die for defining a surface on the inner diameter side is not required, so that the number of machining tools can be reduced, and a thin-walled stretched cylindrical portion can be easily formed.

上記「加工ローラ」の構造、大きさ、個数等は特に問わない。この加工ローラは、例えば、その外径の大きさが上記円筒状部の外径の大きさの3〜5倍程度の大きさであることができる。これにより、1回のスピニング加工における加工ローラの総回転数を抑制することができ、外径側の面(押し当て面)が摩耗するのを抑制することができるからである。   The structure, size, number, etc. of the “processing roller” are not particularly limited. For example, the outer diameter of the processing roller may be about 3 to 5 times the outer diameter of the cylindrical portion. This is because the total number of rotations of the processing rollers in one spinning process can be suppressed, and wear of the outer diameter side surface (pressing surface) can be suppressed.

ここで、例えば、上記加工ローラは複数設けられていることができる。これにより、1つの加工ローラを用いて加工する場合と比較して、加工に要する時間を短くすることができるからである。また、複数の加工ローラの配置形態としては、例えば、ワークの円周方向に配置する形態(例えば、図32(a)、(b)等参照)や、軸方向に配置する形態等が挙げられる。更に、複数の加工ローラの押し当て形態としては、例えば、(1)各加工ローラをワークの中心方向に向かってそれぞれ押し当てる形態(例えば、図32(a)等参照)、(2)各加工ローラの押し当て方向が互いに平行となるように押し当てる形態(例えば、図32(b)等参照)等が挙げられる。
なお、上記スピニング加工を行うに際し、上記有底円筒状部材に予め焼き鈍し処理を実行しておくようにしてもよい。これにより延伸性が向上し、より容易に加工することができるからである。
Here, for example, a plurality of the processing rollers can be provided. This is because the time required for processing can be shortened as compared with the case of processing using one processing roller. Moreover, as an arrangement | positioning form of a some processing roller, the form (for example, see FIG. 32 (a), (b) etc.) arrange | positioned in the circumferential direction of a workpiece | work, the form arrange | positioned in an axial direction, etc. are mentioned, for example. . Furthermore, as a form of pressing the plurality of processing rollers, for example, (1) a form in which each processing roller is pressed toward the center of the workpiece (see, for example, FIG. 32A), (2) each processing Examples include a form of pressing so that the pressing directions of the rollers are parallel to each other (see, for example, FIG. 32B).
In performing the spinning process, the bottomed cylindrical member may be previously annealed. This is because stretchability is improved and processing can be performed more easily.

3.底部円板状有底円筒状部材の製造方法
本実施形態にかかる底部円板状有底円筒状部材の製造方法は、上記実施形態1の製造方法で製造した有底円筒状部材を鍛造加工することにより円柱状部の底部側が円板状に拡径された円板状拡径部及び該円板状拡径部の一端側に一体に形成された円筒状部を形成し、該円板状拡径部及び該円筒状部を備える底部円板状有底円筒状部材を得る工程を含むことを特徴とする。
3. Manufacturing method of bottom disk-shaped bottomed cylindrical member The manufacturing method of the bottom disk-shaped bottomed cylindrical member according to the present embodiment forges the bottomed cylindrical member manufactured by the manufacturing method of the first embodiment. Thus, a disk-shaped enlarged portion whose diameter is expanded in a disc shape on the bottom side of the cylindrical portion and a cylindrical portion formed integrally on one end side of the disc-shaped enlarged portion are formed, and the disc-like shape is formed. It includes a step of obtaining a bottomed disk-shaped bottomed cylindrical member having an enlarged diameter portion and the cylindrical portion.

上記鍛造加工の種類は特に問わないが、例えば、物温800度以上で加工する熱間鍛造、物温200〜800度程度で加工する温間鍛造、物温常温〜200度程度で加工する冷間鍛造であることができる。これらのうち、加工の容易さ、過大な加圧力(押圧力)を必要としない、といった観点から、熱間鍛造であることが好ましい。   The type of forging is not particularly limited. For example, hot forging for processing at a material temperature of 800 ° C. or higher, warm forging for processing at a material temperature of about 200 to 800 ° C., and cold for processing at a material temperature of about room temperature to about 200 ° C. Can be forged between. Among these, hot forging is preferable from the viewpoint of ease of processing and not requiring excessive pressure (pressing force).

上記「底部円板状有底円筒状部材」は、上記有底円筒状部材を鍛造加工して得られる部材であり、有底円筒状部材の円柱状部の底部側が円板状に拡径された円板状拡径部と、この円板状拡径部の一端側に一体に形成された円筒状部と、を備えている(例えば、図16(b)等参照)。   The “bottom disc-shaped bottomed cylindrical member” is a member obtained by forging the bottomed cylindrical member, and the bottom side of the columnar portion of the bottomed cylindrical member is expanded in a disc shape. And a cylindrical part integrally formed on one end side of the disk-shaped enlarged part (see, for example, FIG. 16B).

上記円板状拡径部の外径の大きさ、高さ等は特に問わない。この円板状拡径部は、鍛造加工されることにより、通常、上記有底円筒状部材の円柱状部の底部側の肉が偏平の円板状に拡径されている(例えば、図16(a)、(b)等参照)。また、この円板状拡径部は、例えば、円筒状部に接続されている側から底部側に向かって拡径する形状であることができる(例えば、図31(a)等参照)。   There is no particular limitation on the size, height, etc. of the outer diameter of the disk-shaped enlarged portion. This disk-shaped enlarged diameter portion is usually subjected to forging, so that the bottom-side meat of the columnar portion of the bottomed cylindrical member is usually expanded into a flat disk shape (for example, FIG. 16). (See (a), (b), etc.). Moreover, this disk-shaped enlarged diameter part can be a shape which diameter-expands toward the bottom part side from the side connected to the cylindrical part, for example (for example, refer Fig.31 (a) etc.).

上記円筒状部は、その外径の大きさが有底円筒状部材の外径の大きさと略同一となっている。また、円筒状部は、例えば、鍛造加工されることにより、上記有底円筒状部材の円柱状部の肉の一部が円筒状に形成されることができる(例えば、図31(b等参照))。これにより、有底円筒状部材の円筒状部よりも軸方向に延伸された円筒状部を形成することができる。   The outer diameter of the cylindrical portion is substantially the same as the outer diameter of the bottomed cylindrical member. In addition, for example, the cylindrical portion is forged so that a part of the columnar portion of the bottomed cylindrical member can be formed into a cylindrical shape (see, for example, FIG. 31 (b)). )). Thereby, the cylindrical part extended | stretched to the axial direction rather than the cylindrical part of a bottomed cylindrical member can be formed.

ここで、上記底部円板状有底円筒状部材を得る工程は、例えば、上記有底円筒状部材を鍛造加工することにより上記有底円筒状部材の円柱状部の底部側が円板状に拡径された円板状拡径部及び該円板状拡径部の一端側に一体に形成され且つ前記円筒状部が軸線方向に延伸された円筒状部を形成し、該円板状拡径部及び該円筒状部を備える底部円板状有底円筒状部材を得る工程であることができる(例えば、図31(a)等参照)。   Here, the step of obtaining the bottomed disk-shaped bottomed cylindrical member includes, for example, forging the bottomed cylindrical member to expand the bottom side of the columnar part of the bottomed cylindrical member into a disk shape. The disk-shaped enlarged diameter portion is formed integrally with one end of the disk-shaped enlarged diameter portion, and the cylindrical portion is formed by extending the cylindrical portion in the axial direction. And a bottom disk-shaped bottomed cylindrical member including the cylindrical portion (see, for example, FIG. 31A).

ここで、上記底部円板状有底円筒状部材を得る工程では、例えば、円板状拡径部の底部側の面形状を形成するための第1の型(上金型)と、円筒状部の外側面側の面形状及び円板状拡径部の底部側の面以外の面形状を形成するための第2の型(下金型)と、円筒状部の有底円筒内面形状を形成するための第3の型(ピン)と、を用いて円板状拡径部と円筒状部とを形成し、その後、第3の型を最初に離型するようにすることができる(例えば、図17〜21等参照)。   Here, in the step of obtaining the bottom disk-shaped bottomed cylindrical member, for example, a first mold (upper mold) for forming a surface shape on the bottom side of the disk-shaped enlarged diameter portion, and a cylindrical shape A second die (lower mold) for forming a surface shape other than the surface shape on the outer surface side of the part and the surface on the bottom side of the disk-shaped enlarged diameter portion, and the bottomed cylindrical inner surface shape of the cylindrical part The third mold (pin) for forming can be used to form the disk-shaped enlarged diameter portion and the cylindrical portion, and then the third mold can be released first ( For example, refer to FIGS.

また、上述の場合、例えば、第1の型、第2の型及び第3の型は、第1の型、第2の型及び第3の型の順に上から配置されており、且つ第2の型は、流体シリンダにより第1の型の押圧方向と反対の方向に所定の押圧力で押圧されているとともに、押圧力に抗して押圧方向に平行移動可能であることができる(例えば、図17等参照)。更に、この場合、底部円板状有底円筒状部材を得る工程では、最初に、有底円筒状部材を挿入した第2の型に向けて第1の型を下降させることにより第2の型及び第1の型を係合させ、次に、第1の型を更に下降させることにより第2の型を押圧し、第2の型及び第1の型を合わせた状態のまま共に下降させ、これにより第3の型と、第2の型及び第1の型と、を係合させて円板状拡径部と円筒状部とを形成し、その後、第1の型を上昇させることにより第2の型を第1の型に合わせた状態のまま共に上昇させ、これにより第3の型を離型するようにすることができる(例えば、図17〜21等参照)。これにより、簡易な構成により金型とワークとが固着し難い容易な離型を実現することができる。   In the above case, for example, the first mold, the second mold, and the third mold are arranged from the top in the order of the first mold, the second mold, and the third mold, and the second mold. The mold is pressed by a fluid cylinder in a direction opposite to the pressing direction of the first mold with a predetermined pressing force, and can be translated in the pressing direction against the pressing force (for example, Refer to FIG. Further, in this case, in the step of obtaining the bottom disk-shaped bottomed cylindrical member, first, the second mold is lowered by lowering the first mold toward the second mold into which the bottomed cylindrical member is inserted. And then engaging the first mold, then pressing the second mold by further lowering the first mold, and lowering both the second mold and the first mold together, Thereby, the third mold, the second mold, and the first mold are engaged to form the disk-shaped enlarged diameter portion and the cylindrical portion, and then the first mold is raised. The second mold can be lifted together with the first mold matched to the first mold, thereby releasing the third mold (see, for example, FIGS. 17 to 21). Thereby, the easy mold release which a metal mold | die and a workpiece | work are hard to adhere | attach with a simple structure is realizable.

上記流体シリンダの種類は特に問わないが、例えば、窒素ガス等の圧縮性流体を封入した流体シリンダ、油圧オイル等の非圧縮性流体を駆動ユニットにより駆動制御する流体シリンダ等が挙げられる。これらのうち、簡易な構造であるといった観点から、圧縮性流体を封入した流体シリンダであることが好ましい。   The type of the fluid cylinder is not particularly limited, and examples thereof include a fluid cylinder filled with a compressible fluid such as nitrogen gas, a fluid cylinder that drives and controls an incompressible fluid such as hydraulic oil by a drive unit, and the like. Of these, a fluid cylinder in which a compressive fluid is sealed is preferable from the viewpoint of a simple structure.

4.底部円板状有底薄肉延伸円筒状部材の製造方法
本実施形態に係る底部円板状有底薄肉延伸円筒状部材の製造方法は、上記実施形態3の製造方法で製造した底部円板状有底延伸円筒状部材の円筒状部をスピニング加工することにより円筒状部の肉厚よりも薄肉になるように軸方向に延伸した薄肉延伸円筒状部を形成し、該薄肉延伸円筒状部及び該薄肉延伸円筒状部の一端側に一体に形成されている円板状拡径部を備える底部円板状有底薄肉延伸円筒状部材を得る工程を含むことを特徴とする。
4). Manufacturing method of bottom disk-shaped bottomed thin-walled extending cylindrical member The manufacturing method of the bottom disk-shaped bottomed thin-walled extending cylindrical member according to the present embodiment is the bottom disk-shaped substrate manufactured by the manufacturing method of the third embodiment. Spinning the cylindrical portion of the bottom-stretched cylindrical member forms a thin-walled cylindrical portion that is axially stretched so as to be thinner than the thickness of the cylindrical portion. The method includes a step of obtaining a bottom disk-shaped bottomed thin-walled thin cylindrical member having a disk-shaped enlarged diameter portion formed integrally with one end of the thin-walled cylindrical cylindrical portion.

上記「底部円板状有底薄肉延伸円筒状部材」は、上記底部円板状有底延伸円筒状部材をスピニング加工して得られる部材であり、円筒状部の肉厚よりも薄肉になるように軸方向に延伸した薄肉延伸円筒状部と、この薄肉延伸円筒状部の一端側に一体に形成されている円板状拡径部と、を備えている(例えば、図22等参照)。   The above-mentioned “bottom disk-shaped bottomed thin-walled elongated cylindrical member” is a member obtained by spinning the above-mentioned bottom disk-shaped bottomed-stretched cylindrical member so as to be thinner than the thickness of the cylindrical portion. A thin-walled cylindrical portion extending in the axial direction, and a disk-shaped enlarged diameter portion formed integrally with one end of the thin-walled cylindrical portion (see, for example, FIG. 22).

上記薄肉延伸円筒状部の高さ、肉厚等は特に問わない。この薄肉延伸円筒状部は、スピニング加工されることにより、通常、その肉厚が加工前の円筒状部の肉厚よりも小さくなっているとともに、その高さが円筒状部の高さよりも大きくなっている(例えば、図22(a)、(b)、図31(b)等参照)。   The height, thickness, etc. of the thin stretched cylindrical portion are not particularly limited. The thin-walled elongated cylindrical portion is usually subjected to spinning processing, so that its thickness is usually smaller than the thickness of the cylindrical portion before processing, and its height is larger than the height of the cylindrical portion. (For example, see FIGS. 22A, 22B, 31B, etc.).

本実施形態において、上記スピニング加工の形態は、例えば、上述の実施形態2において述べたスピニング加工の形態と同様の形態であることができる。また、上記スピニング加工を行うに際し、上記底部円板状有底円筒状部材に予め焼き鈍し処理を実行しておくようにしてもよい。これにより延伸性が向上し、より容易に加工することができるからである。   In the present embodiment, the form of the spinning process can be the same as the form of the spinning process described in the second embodiment, for example. Moreover, when performing the said spinning process, you may make it perform an annealing process previously to the said bottom part disk-shaped bottomed cylindrical member. This is because stretchability is improved and processing can be performed more easily.

以下、図面を用いて実施例により本発明を具体的に説明する。なお、本実施例においては、素材として、難加工材であるNCF751を用いる場合を例示する。
<実施例1>
(1)有底円筒状部材の構成
本実施例に係る有底円筒状部材3は、図1(a)〜(c)に示すように、素材1を鍛造加工して得られる中間部材2をしごき加工して得られる部材であり、円柱状部3aと、円筒状部3bと、を備えている。円柱状部3aの外径D3aと、円筒状部3bの外径D3bとは略等しくなっている。また、有底円筒状部材3には、円筒状部3b側の端部側に開口する有底孔3cが形成されている。有底孔3cは、内径d3c、深さH3cとなっている。
Hereinafter, the present invention will be specifically described with reference to the drawings. In the present embodiment, the case where NCF751, which is a difficult-to-process material, is used as a material is illustrated.
<Example 1>
(1) Configuration of Bottomed Cylindrical Member As shown in FIGS. 1A to 1C, the bottomed cylindrical member 3 according to this embodiment includes an intermediate member 2 obtained by forging the material 1. It is a member obtained by ironing and includes a columnar portion 3a and a cylindrical portion 3b. The outer diameter D3a of the columnar portion 3a and the outer diameter D3b of the cylindrical portion 3b are substantially equal. Further, the bottomed cylindrical member 3 is formed with a bottomed hole 3c that opens to the end portion side on the cylindrical portion 3b side. The bottomed hole 3c has an inner diameter d3c and a depth H3c.

(2)有底円筒状部材の製造方法
次に、上記有底円筒状部材の製造方法について説明する。
まず、図1(a)に示す中実円柱状の素材1に対して鍛造加工を施すことにより、図1(b)に示す円柱状部2aと一方の端部が拡径する杯状拡径部2bとを有する中間部材2を得る。本実施例において、上記鍛造加工は熱間鍛造を採用している。この熱間鍛造では、図2に示すように、杯状拡径部2bの内壁形状を形成するための凸状部11aを有する上金型11と、素材1を保持するとともに、杯状拡径部2bの外壁形状を形成するための凹状部12aを有する下金型12と、を用いる。凹状部12aには、その下方からノックアウトピン13が挿入されており、凹状部12aに素材1を挿入した際に、素材1が保持されるようになっている。また、下金型12には上金型11と係合する際に上金型11を加圧方向に案内する案内部12bが設けられており、上金型11にはこの案内部12bに案内される被案内部11bが設けられている。更に、上金型11には、凸状部11aの基端側に、鍛造加工の際に杯状拡径部2bの端部の肉が偏って成長するのを抑制するための成長抑制部11cが設けられている。
(2) Manufacturing method of bottomed cylindrical member Next, the manufacturing method of the said bottomed cylindrical member is demonstrated.
First, a cup-shaped enlarged diameter in which the cylindrical portion 2a shown in FIG. 1 (b) and one end thereof are expanded by forging the solid cylindrical material 1 shown in FIG. 1 (a). The intermediate member 2 having the portion 2b is obtained. In this embodiment, the forging process employs hot forging. In this hot forging, as shown in FIG. 2, while holding the upper mold 11 having the convex portion 11a for forming the inner wall shape of the cup-shaped enlarged portion 2b, the material 1, and the cup-shaped enlarged diameter. A lower mold 12 having a concave portion 12a for forming the outer wall shape of the portion 2b is used. A knockout pin 13 is inserted into the recessed portion 12a from below, and the material 1 is held when the material 1 is inserted into the recessed portion 12a. The lower mold 12 is provided with a guide part 12b for guiding the upper mold 11 in the pressurizing direction when engaged with the upper mold 11, and the upper mold 11 is guided to the guide part 12b. A guided portion 11b is provided. Furthermore, the upper mold 11 has a growth suppressing portion 11c for suppressing the growth of the end portion of the cup-shaped enlarged diameter portion 2b on the base end side of the convex portion 11a in the forging process. Is provided.

素材1から中間部材2を得るに当たり、最初に、図3に示すように、下金型12の凹状部12aに素材1を挿入して上金型11を下降させ、素材1に凸状部11aを押し当てて加圧する。すると、図4(a)〜(c)に示すように、凸状部11aによって素材1が圧縮されて素材1の肉が押し出され、加圧方向に対して斜め後方に流出する。即ち、凸状部11aによって押し出された肉が加圧方向と交差する方向となる上金型11と下金型12の間の空隙へ流出する。そして、図5に示すように、上金型11が下降端に達すると、杯状拡径部2bの形成が完了する。最後に、図6に示すように、上金型11を上昇させるとともに、ノックアウトピン13を上昇させて離型し、中間部材2を得る。   In obtaining the intermediate member 2 from the material 1, first, as shown in FIG. 3, the material 1 is inserted into the concave portion 12 a of the lower mold 12, the upper mold 11 is lowered, and the convex portion 11 a is formed on the material 1. Press to apply pressure. Then, as shown in FIGS. 4A to 4C, the material 1 is compressed by the convex portion 11a, the meat of the material 1 is pushed out, and flows out obliquely backward with respect to the pressurizing direction. That is, the meat pushed out by the convex portion 11 a flows out into the gap between the upper mold 11 and the lower mold 12 in a direction intersecting with the pressing direction. As shown in FIG. 5, when the upper mold 11 reaches the descending end, the formation of the cup-shaped enlarged diameter portion 2b is completed. Finally, as shown in FIG. 6, the upper die 11 is raised and the knockout pin 13 is raised and released to obtain the intermediate member 2.

なお、本実施例では、図3に示すように、凸状部11aが素材1に当接するよりも前に、上金型11の被案内部11bが下金型12の案内部12bに係合し、以降、上金型11が下降端に達するまで案内される。これにより、上金型11と下金型12とを確実に合わせることができるようになっている。
また、図7に示すように、素材1を鍛造加工する際に杯状拡径部2bの端部の肉が偏って成長した場合には、偏って成長した端部が成長抑制部11cに接触することにより、それ以上の成長を抑制され、高さが略均等な杯状拡径部2bが形成される。
In this embodiment, as shown in FIG. 3, the guided portion 11 b of the upper mold 11 engages with the guide portion 12 b of the lower mold 12 before the convex portion 11 a contacts the material 1. Thereafter, the guide is guided until the upper mold 11 reaches the lower end. Thereby, the upper mold | type 11 and the lower mold | type 12 can be match | combined reliably.
Also, as shown in FIG. 7, when the meat at the end of the cup-shaped enlarged diameter portion 2b grows unevenly when forging the material 1, the unevenly grown end contacts the growth suppressing portion 11c. By doing so, the further growth is suppressed, and the cup-shaped enlarged diameter portion 2b having a substantially uniform height is formed.

このようにして得た中間部材2は、図1(b)に示すように、素材1の外径D1と略同一の外径D2aを有する円柱状部2aと、端部に向かって拡径しており、その端部が外径D2bとなっている杯状拡径部2bと、を備える。また、杯状拡径部2b側にはすり鉢状の有底孔2cが形成される。有底孔2cは高さH2cとなっている。更に、杯状拡径部2bは、その肉厚t2bが端部側に向かうにつれて減少するように形成されている。   As shown in FIG. 1B, the intermediate member 2 obtained in this way has a cylindrical portion 2a having an outer diameter D2a that is substantially the same as the outer diameter D1 of the material 1, and an enlarged diameter toward the end. And a cup-shaped enlarged diameter portion 2b having an outer diameter D2b at its end. Moreover, a mortar-shaped bottomed hole 2c is formed on the cup-shaped enlarged diameter portion 2b side. The bottomed hole 2c has a height H2c. Further, the cup-shaped enlarged diameter portion 2b is formed so that its thickness t2b decreases as it goes toward the end.

次に、上述のようにして得た中間部材2に対してしごき加工を施す。本実施例において、上記しごき加工は冷間しごきを採用している。この冷間しごき加工では、図8に示すように、貫通孔22aが形成された下金型22と、丸棒状の突起部21aを備える上金型21と、を用いる。下金型22の貫通孔22aは、上端側の開口から徐々に縮径するように形成されており、軸方向の中間位置において最小内径d22aをとるようになっている。この内径d22aは、しごき加工後に得られる有底円筒状部材3において所望の外径D3bが得られるように設定されている。また、貫通孔22aの下端側は、内径d22aよりも大きい内径に設定されており、貫通孔22aの内径d22aの箇所を通過してしごき加工が施されたワークが容易に通過できるようになっている。上金型21の突起部21aは、その外径D21aが、しごき加工後に得られる有底円筒状部材3において所望の内径d3cが得られるように設定されている。なお、突起部21aには空気穴21bが形成されており、離型時に有底孔3c内が真空状態とならないように、突起部21aの先端側に空気を供給可能となっている。   Next, ironing is performed on the intermediate member 2 obtained as described above. In this embodiment, the ironing process employs cold ironing. In this cold ironing process, as shown in FIG. 8, a lower mold 22 in which a through hole 22a is formed and an upper mold 21 having a round bar-shaped protrusion 21a are used. The through hole 22a of the lower mold 22 is formed so as to be gradually reduced in diameter from the opening on the upper end side, and has a minimum inner diameter d22a at an intermediate position in the axial direction. The inner diameter d22a is set so that a desired outer diameter D3b is obtained in the bottomed cylindrical member 3 obtained after ironing. Moreover, the lower end side of the through hole 22a is set to an inner diameter larger than the inner diameter d22a, so that a workpiece subjected to ironing through the portion of the inner diameter d22a of the through hole 22a can be easily passed. Yes. The protrusion 21a of the upper mold 21 is set so that the outer diameter D21a of the bottomed cylindrical member 3 obtained after ironing can provide a desired inner diameter d3c. Note that an air hole 21b is formed in the protruding portion 21a, and air can be supplied to the distal end side of the protruding portion 21a so that the inside of the bottomed hole 3c is not in a vacuum state at the time of mold release.

中間部材2から有底円筒状部材3を得るに当たり、最初に、図9に示すように、下金型22の貫通孔22aに中間部材2の円柱状部2a側を挿入して上金型21を下降させる。下降した上金型21の突起部21aは中間部材2の有底孔2cの底壁に当接し、中間部材2を下方に押し下げる。すると、図10(a)〜(c)及び図11(a)〜(c)に示すように、杯状拡径部2bが、突起部21aの外壁と、貫通孔22aの内壁と、によりしごかれて縮径されるとともに薄肉化され、貫通孔22aの最小内径d22aに倣った外径を有する円筒状となる。また、このとき、杯状拡径部2bは、突起部21aによる比較的小さな加圧力により、加圧方向に対して交差する方向に変形する。そして、図12に示すように、ワークが貫通孔22aの内径d22aの箇所を通過するまで押し下げられると、円筒状部3bの形成が完了し、有底円筒状部材3が得られる。なお、貫通孔22aの内径d22aの箇所を通過したワークは貫通孔22a内を落下し、これにより下金型22から排出される。   In obtaining the bottomed cylindrical member 3 from the intermediate member 2, first, as shown in FIG. 9, the upper mold 21 is inserted by inserting the columnar portion 2 a side of the intermediate member 2 into the through hole 22 a of the lower mold 22. Is lowered. The protruding portion 21a of the lowered upper mold 21 comes into contact with the bottom wall of the bottomed hole 2c of the intermediate member 2 and pushes the intermediate member 2 downward. Then, as shown in FIGS. 10 (a) to 10 (c) and FIGS. 11 (a) to 11 (c), the cup-shaped enlarged diameter portion 2b is formed by the outer wall of the projection 21a and the inner wall of the through hole 22a. It is reduced in diameter and thinned, and becomes a cylindrical shape having an outer diameter that follows the minimum inner diameter d22a of the through hole 22a. At this time, the cup-shaped enlarged diameter portion 2b is deformed in a direction intersecting the pressurizing direction by a relatively small pressure applied by the projection 21a. Then, as shown in FIG. 12, when the work is pushed down until it passes through the position of the inner diameter d22a of the through hole 22a, the formation of the cylindrical portion 3b is completed, and the bottomed cylindrical member 3 is obtained. In addition, the workpiece | work which passed the location of the internal diameter d22a of the through-hole 22a falls in the through-hole 22a, and is discharged | emitted from the lower metal mold | die 22 by this.

このようにして得た有底円筒状部材3は、図1(c)に示すように、中間部材2の円柱状部2aの外径D2aと略同一の外径D3aの円柱状部3aと、円柱状部3aの外径D3aと略同一の外径D3bの円筒状部3bと、を備える。また、円筒状部3b側には、内径d3c、高さH3cの有底孔3cが形成される。更に、円筒状部3bは、その肉厚t3bが杯状拡径部2bの肉厚t2bよりも薄肉に形成されているとともに、有底円筒状部材3の軸方向に略均一な肉厚に形成されている。   As shown in FIG. 1C, the bottomed cylindrical member 3 thus obtained has a columnar portion 3a having an outer diameter D3a substantially the same as the outer diameter D2a of the columnar portion 2a of the intermediate member 2. A cylindrical portion 3b having an outer diameter D3b substantially the same as the outer diameter D3a of the columnar portion 3a. Also, a bottomed hole 3c having an inner diameter d3c and a height H3c is formed on the cylindrical portion 3b side. Further, the cylindrical portion 3b is formed so that the thickness t3b is thinner than the thickness t2b of the cup-shaped enlarged-diameter portion 2b, and has a substantially uniform thickness in the axial direction of the bottomed cylindrical member 3. Has been.

(3)実施例1の効果
以上のように、本実施例では、最初に、熱間鍛造加工により、一端側の端部に向かって拡径するように形成された杯状拡径部2bを備える中間部材2を得るようにし、その後、冷間しごき加工により杯状拡径部2bを円筒状に加工した円筒状部3bを形成することにより有底円筒状部材3を得るようにしている。これにより、中実円柱状の素材から後方押出し成形により同様の部材を得る場合と比較して、小さな加圧力で容易に円筒状部3bの形状を形成することができる。また、過大な加圧力を負荷することがないので、金型寿命の向上を図ることができる。更に、一旦拡径して杯状拡径部2bを形成してから円筒状部3bを形成するようにしているので、後方押出し成形では得難い薄肉の円筒状部3bを備える有底円筒状部材3を得ることができる。
(3) Effects of Example 1 As described above, in the present example, the cup-shaped enlarged diameter portion 2b formed so as to expand toward the end on one end side by hot forging first. The intermediate member 2 provided is obtained, and then the bottomed cylindrical member 3 is obtained by forming a cylindrical portion 3b obtained by processing the cup-shaped enlarged diameter portion 2b into a cylindrical shape by cold ironing. Thereby, compared with the case where the same member is obtained by back extrusion molding from a solid cylindrical material, the shape of the cylindrical portion 3b can be easily formed with a small pressing force. Further, since an excessive pressurizing force is not applied, the mold life can be improved. Further, since the cylindrical portion 3b is formed after the diameter is once expanded to form the cup-shaped enlarged portion 2b, the bottomed cylindrical member 3 having the thin cylindrical portion 3b which is difficult to obtain by the backward extrusion molding. Can be obtained.

また、本実施例では、杯状拡径部2bの内壁形状を形成するための凸状部11aを有する上金型11と、素材1を保持するとともに、杯状拡径部2bの外壁形状を形成するための凹状部12aを有する下金型12と、を用いるようにし、凸状部11aの基端側には成長抑制部11cが設けたので、鍛造加工の際に杯状拡径部2bの端部の肉が偏って成長するのを抑制することができる。   In the present embodiment, the upper mold 11 having the convex portion 11a for forming the inner wall shape of the cup-shaped enlarged portion 2b and the material 1 are held, and the outer wall shape of the cup-shaped enlarged portion 2b is used. The lower mold 12 having the concave portion 12a to be formed is used, and the growth suppressing portion 11c is provided on the base end side of the convex portion 11a, so that the cup-shaped enlarged diameter portion 2b is formed during forging. It can suppress that the meat | flesh of the edge part of this grows unevenly.

更に、下金型12には上金型11と係合する際に上金型11を加圧方向に案内する案内部12bが設けられており、上金型11にはこの案内部12bに案内される被案内部11bが設けられているので、上金型11と下金型12とを確実に合わせることができる。   Further, the lower die 12 is provided with a guide portion 12b for guiding the upper die 11 in the pressurizing direction when engaged with the upper die 11, and the upper die 11 is guided to the guide portion 12b. Since the guided portion 11b is provided, the upper mold 11 and the lower mold 12 can be reliably aligned.

<実施例2>
本実施例では、上記実施例1の製造方法により得た有底円筒状部材から、薄肉延伸円筒状部と円柱状部とを備える有底薄肉延伸円筒状部材を得る方法について説明する。
<Example 2>
In this example, a method of obtaining a bottomed thin-walled stretched cylindrical member including a thin-walled stretched cylindrical part and a columnar part from the bottomed cylindrical member obtained by the manufacturing method of Example 1 will be described.

(1)有底薄肉延伸円筒状部材の構成
本実施例に係る有底薄肉延伸円筒状部材4は、図13(b)に示すように、円柱状部4aと薄肉延伸円筒状部4bとを備えている。また、有底薄肉延伸円筒状部材4には、薄肉延伸円筒状部4b側の端部側に開口する有底孔4cが形成されている。薄肉延伸円筒状部4bは、図13(a)及び(b)に示すように、その外径D4bが有底円筒状部材3の円筒状部3bの外径D3bよりも小さくなっている。また、有底孔4cは、その内径d4cが、有底円筒状部材3の有底孔3cの内径d3cと略等しい大きさとなっており、その深さH4cは、有底円筒状部材3の有底孔3cの深さH3cより大きくなるように加工される。更に、薄肉延伸円筒状部4bの肉厚t4bは、有底円筒状部材3の円筒状部3bの肉厚t3bよりも小さくなっている。即ち、本実施例に係る有底薄肉延伸円筒状部材4においては、薄肉延伸円筒状部4bとして、有底円筒状部材3の円筒状部3bよりも薄肉であり且つ軸方向に延伸された部位が形成される。
(1) Configuration of Bottomed Thin-Walled Stretched Cylindrical Member As shown in FIG. 13B, the bottomed thin-walled stretched cylindrical member 4 according to the present embodiment includes a columnar portion 4a and a thin-walled stretched cylindrical portion 4b. I have. Further, the bottomed thin-walled extending cylindrical member 4 is formed with a bottomed hole 4c that opens to the end side on the thin-walled extending cylindrical portion 4b side. As shown in FIGS. 13A and 13B, the thin stretched cylindrical portion 4 b has an outer diameter D4 b smaller than the outer diameter D3 b of the cylindrical portion 3 b of the bottomed cylindrical member 3. The bottomed hole 4c has an inner diameter d4c that is substantially equal to the inner diameter d3c of the bottomed hole 3c of the bottomed cylindrical member 3, and the depth H4c of the bottomed hole 4c is that of the bottomed cylindrical member 3. It is processed to be larger than the depth H3c of the bottom hole 3c. Further, the thickness t4b of the thin-walled extending cylindrical portion 4b is smaller than the thickness t3b of the cylindrical portion 3b of the bottomed cylindrical member 3. That is, in the bottomed thin-walled extending cylindrical member 4 according to the present embodiment, the thin-walled extending cylindrical portion 4b is thinner than the cylindrical portion 3b of the bottomed cylindrical member 3 and extends in the axial direction. Is formed.

(2)有底薄肉延伸円筒状部材の製造方法
次に、上記有底薄肉延伸円筒状部材の製造方法について説明する。本実施例では、上述のようにして得た有底円筒状部材3に対してスピニング加工を施す。本実施例において、上記スピニング加工は冷間スピニングとしている。この冷間スピニング加工では、図14に示すように、加工ローラ31と、チャック32と、を用いる。加工ローラ31は、ワークとなる有底円筒状部材3の中心方向(図14のx軸方向)及び軸方向(図14のz軸方向)に自在に移動可能なように図示しない移動手段により支持されている。また、加工ローラ31は、z軸方向の軸回りに回転自在に軸支されており、回転する有底円筒状部材3の外周面に押し当てられた際に、その回転に連れて回転するようになっている。
(2) Manufacturing Method of Bottomed Thin-Walled Stretched Cylindrical Member Next, a manufacturing method of the bottomed thin-walled stretched cylindrical member will be described. In the present embodiment, spinning processing is performed on the bottomed cylindrical member 3 obtained as described above. In this embodiment, the spinning process is cold spinning. In this cold spinning process, as shown in FIG. 14, a processing roller 31 and a chuck 32 are used. The processing roller 31 is supported by moving means (not shown) so as to be freely movable in the center direction (x-axis direction in FIG. 14) and the axial direction (z-axis direction in FIG. 14) of the bottomed cylindrical member 3 serving as a workpiece. Has been. Further, the processing roller 31 is rotatably supported around an axis in the z-axis direction. When the processing roller 31 is pressed against the outer peripheral surface of the rotating bottomed cylindrical member 3, the processing roller 31 rotates with the rotation. It has become.

更に、加工ローラ31は、その押し当て面31aが略円弧状をなしており、その曲率半径はR31aとなっている。押し当て面31aの曲率半径R31aは、有底円筒状部材3の円筒状部3bの肉厚t3bの約3倍に設定されている。また、加工ローラ31は、その外径D31がワークとなる有底円筒状部材3の円筒状部3bの外径D3bの約3倍に設定されている。チャック32は、ワークとなる有底円筒状部材3を固定支持するとともに図示しない回転駆動手段により回転可能であり、これによりワークを回転させることができる。なお、本実施例においては、通常のスピニング加工において用いられるような成形型等の加工用工具は用いない。   Further, the pressing surface 31a of the processing roller 31 has a substantially arc shape, and the radius of curvature is R31a. The radius of curvature R31a of the pressing surface 31a is set to about three times the wall thickness t3b of the cylindrical portion 3b of the bottomed cylindrical member 3. The processing roller 31 has an outer diameter D31 set to about three times the outer diameter D3b of the cylindrical portion 3b of the bottomed cylindrical member 3 serving as a workpiece. The chuck 32 fixedly supports the bottomed cylindrical member 3 serving as a workpiece and can be rotated by a rotation driving means (not shown), whereby the workpiece can be rotated. In this embodiment, a processing tool such as a mold used in normal spinning processing is not used.

有底円筒状部材3から有底薄肉延伸円筒状部材4を得るに当たり、最初に、図14に示すように、有底円筒状部材3をチャック32に固定支持させて回転させ、加工ローラ31の押し当て面31aをワークに押し当てる。すると、図15(a)に示すように、円筒状部3bの加工ローラ31が押し当てられた部分の外径が小径化されることにより薄肉化される。なお、本実施例では、このとき、円筒状部3bの内径側の面を規定する加工用工具は用いないが、内径の大きさはほとんど変化しない。   In obtaining the bottomed thin-walled elongated cylindrical member 4 from the bottomed cylindrical member 3, first, as shown in FIG. 14, the bottomed cylindrical member 3 is fixedly supported by the chuck 32 and rotated. The pressing surface 31a is pressed against the work. Then, as shown in FIG. 15 (a), the outer diameter of the portion of the cylindrical portion 3b against which the processing roller 31 is pressed is reduced to reduce the thickness. In this embodiment, at this time, a machining tool that defines the inner diameter side surface of the cylindrical portion 3b is not used, but the size of the inner diameter hardly changes.

そして、この状態で、加工ローラ31をz軸方向に移動させると、図15(b)に示すように、円筒状部3bに相当する部位が軸線方向に延伸されるとともに、加工ローラ31が通過した部位の肉厚が薄くなってゆく。これにより、円筒状部3bの肉厚t3bよりも薄肉であり且つ軸線方向に延伸された薄肉延伸円筒状部4bが形成され、有底薄肉延伸円筒状部材4が得られる。   Then, when the processing roller 31 is moved in the z-axis direction in this state, the portion corresponding to the cylindrical portion 3b is extended in the axial direction and the processing roller 31 passes as shown in FIG. 15 (b). The thickness of the part will be reduced. As a result, a thin-walled stretched cylindrical portion 4b that is thinner than the wall thickness t3b of the cylindrical portion 3b and is stretched in the axial direction is formed, and the bottomed thin-walled stretched cylindrical member 4 is obtained.

このようにして得た有底薄肉延伸円筒状部材4は、図13(b)に示すように、有底円筒状部材3の円柱状部3aの外径D3aと略同一の外径D4aの円柱状部4aと、有底円筒状部材3の円筒状部3bの外径D3bよりも小さい外径D4bの薄肉延伸円筒状部4bと、を備える。また、薄肉延伸円筒状部4b側には、内径d4c、高さH4cの有底孔4cが形成される。更に、薄肉延伸円筒状部4bは、その肉厚t4bが有底円筒状部材3の円筒状部3bの肉厚t3bよりも薄肉に形成されているとともに、有底薄肉延伸円筒状部材4の軸方向に略均一な肉厚となっている。   The bottomed thin-walled extending cylindrical member 4 obtained in this way is a circle having an outer diameter D4a that is substantially the same as the outer diameter D3a of the columnar portion 3a of the bottomed cylindrical member 3 as shown in FIG. A columnar portion 4a and a thin-stretched cylindrical portion 4b having an outer diameter D4b smaller than the outer diameter D3b of the cylindrical portion 3b of the bottomed cylindrical member 3 are provided. Also, a bottomed hole 4c having an inner diameter d4c and a height H4c is formed on the thin-walled extending cylindrical portion 4b side. Furthermore, the thin-walled elongated cylindrical portion 4b has a wall thickness t4b that is thinner than the wall thickness t3b of the cylindrical portion 3b of the bottomed cylindrical member 3, and the shaft of the bottomed thin-walled cylindrical member 4 The thickness is almost uniform in the direction.

(3)実施例2の効果
以上のように、本実施例では、冷間スピニング加工により、有底円筒状部材3の円筒状部3bの肉厚よりも薄肉になるように軸方向に延伸した薄肉延伸円筒状部4bを形成するようにしている。これにより、鍛造加工により同様の薄肉延伸円筒状部を形成する場合と比較して、より肉厚の小さい薄肉延伸円筒状部を容易に形成することができる。
また、冷間スピニング加工は、回転させた有底円筒状部材3の円筒状部3bの外径側の面に加工ローラ31を押し当てながら、延伸させる方向に向かって加工ローラ31を移動させることにより薄肉延伸円筒状部4bを形成する加工であって、当該加工の間は円筒状部の内径側の面には加工用工具を当接させない加工であるので、通常のスピニング加工のような成形型を必要とせずに、容易に薄肉延伸円筒状部を形成することができる。
(3) Effect of Example 2 As described above, in this example, the film was stretched in the axial direction so as to be thinner than the thickness of the cylindrical portion 3b of the bottomed cylindrical member 3 by cold spinning. A thin stretched cylindrical portion 4b is formed. Thereby, compared with the case where the same thin extending | stretching cylindrical part is formed by forge processing, a thin extending | stretching cylindrical part with a smaller thickness can be formed easily.
In the cold spinning process, the processing roller 31 is moved in the extending direction while pressing the processing roller 31 against the outer diameter side surface of the cylindrical portion 3b of the rotated bottomed cylindrical member 3. Is a process for forming the thin stretched cylindrical part 4b by the process in which the machining tool is not brought into contact with the inner diameter side surface of the cylindrical part during the process. Without requiring a mold, it is possible to easily form a thin stretched cylindrical portion.

更に、本実施例では、加工ローラ31の押し当て面31aの断面形状を略円弧状とし、その曲率半径R31aは、有底円筒状部材3の円筒状部3bの肉厚t3bの約3倍に設定されているので、押し当て面31aを円筒状部3bに十分な接触面積で押し当てることができ、好適に延伸させることができる。   Furthermore, in this embodiment, the cross-sectional shape of the pressing surface 31a of the processing roller 31 is substantially arc-shaped, and the curvature radius R31a is about three times the wall thickness t3b of the cylindrical portion 3b of the bottomed cylindrical member 3. Since it is set, the pressing surface 31a can be pressed against the cylindrical portion 3b with a sufficient contact area, and can be suitably stretched.

<実施例3>
本実施例では、上記実施例1の製造方法により得た有底円筒状部材から、円板状拡径部と円筒状部とを備える底部円板状有底円筒状部材を得る方法について説明する。
<Example 3>
In this example, a method of obtaining a bottom disc-shaped bottomed cylindrical member having a disc-shaped enlarged diameter portion and a cylindrical portion from the bottomed cylindrical member obtained by the manufacturing method of Example 1 will be described. .

(1)底部円板状有底円筒状部材の構成
本実施例に係る底部円板状有底円筒状部材5は、図16(b)に示すように、円板状拡径部5aと円筒状部5bとを備えている。また、底部円板状有底円筒状部材5には、円筒状部5b側の端部側に開口する有底孔5cが形成されている。円筒状部5bは、図16(a)及び(b)に示すように、その外径D5bが有底円筒状部材3の円筒状部3bの外径D3bと略等しい大きさとなっている。また、有底孔5cは、その内径d5cが、有底円筒状部材3の有底孔3cの内径d3cと略等しい大きさとなっており、その深さH5cは、有底円筒状部材3の有底孔3cの深さH3cと略等しい大きさとなっている。
(1) Configuration of bottom disk-shaped bottomed cylindrical member 5 As shown in FIG. 16 (b), the bottom disk-shaped bottomed cylindrical member 5 according to this embodiment includes a disk-shaped enlarged diameter portion 5a and a cylinder. And a shaped portion 5b. In addition, the bottom disc-shaped bottomed cylindrical member 5 is formed with a bottomed hole 5c that opens to the end side on the cylindrical portion 5b side. As shown in FIGS. 16A and 16B, the cylindrical portion 5b has an outer diameter D5b substantially equal to the outer diameter D3b of the cylindrical portion 3b of the bottomed cylindrical member 3. The bottomed hole 5c has an inner diameter d5c that is substantially equal to the inner diameter d3c of the bottomed hole 3c of the bottomed cylindrical member 3, and the depth H5c of the bottomed hole 5c is the same as that of the bottomed cylindrical member 3. The size is substantially equal to the depth H3c of the bottom hole 3c.

(2)底部円板状有底円筒状部材の製造方法
次に、上記底部円板状有底円筒状部材の製造方法について説明する。
本実施例においては、図16(a)に示す有底円筒状部材3に対して鍛造加工を施すことにより、図16(b)に示す円板状拡径部5aと円筒状部5bとを備える底部円板状有底円筒状部材5を得る。本実施例において、上記鍛造加工は熱間鍛造を採用している。この熱間鍛造では、図17に示すように、偏平状の凸状部41aを備える上金型41(本発明に係る第1の型として例示する)と、貫通孔42aが形成された下金型42(本発明に係る第2の型として例示する)と、貫通孔42aに下方から挿入された状態で固定的に配置される丸棒状のピン43(本発明に係る第3の型として例示する)と、を用いる。これらの型は、上金型41、下金型42及びピン43の順に上から配置されている。下金型42は、その外周側をガイド45により上下動可能に支持されているとともに、その下方から流体シリンダ46により押圧された状態となっている。本実施例において、上記流体シリンダ46は、圧縮性流体である窒素ガスを封入した流体シリンダを用いている。また、貫通孔42aとピン43との間には、それらの隙間を上下動可能な円筒状のノックアウトスリーブ44が配設されている。
(2) Manufacturing method of bottom disk-shaped bottomed cylindrical member Next, the manufacturing method of the said bottom disk-shaped bottomed cylindrical member is demonstrated.
In the present embodiment, by subjecting the bottomed cylindrical member 3 shown in FIG. 16 (a) to forging, the disk-shaped enlarged diameter portion 5a and the cylindrical portion 5b shown in FIG. 16 (b) are obtained. The bottom disk-shaped bottomed cylindrical member 5 provided is obtained. In this embodiment, the forging process employs hot forging. In this hot forging, as shown in FIG. 17, an upper die 41 having a flat convex portion 41a (illustrated as a first die according to the present invention) and a lower die in which a through hole 42a is formed. A mold 42 (illustrated as a second mold according to the present invention) and a round bar-shaped pin 43 (illustrated as a third mold according to the present invention) that is fixedly disposed in a state of being inserted into the through hole 42a from below. And). These molds are arranged from the top in the order of the upper mold 41, the lower mold 42 and the pins 43. The lower mold 42 is supported by a guide 45 so that the outer peripheral side thereof can move up and down, and is pressed by a fluid cylinder 46 from below. In this embodiment, the fluid cylinder 46 uses a fluid cylinder filled with nitrogen gas, which is a compressible fluid. A cylindrical knockout sleeve 44 is disposed between the through hole 42a and the pin 43 and can move up and down through the gap.

有底円筒状部材3から底部円板状有底円筒状部材5を得るに当たり、図18(a)に示すように、最初に、下金型42の貫通孔42aに有底円筒状部材3を円筒状部3b側から挿入して上金型41を下降させる。すると、図18(b)に示すように、上金型41の凸状部41aが下金型42の貫通孔42aの上端側と係合するとともに、有底円筒状部材3が上金型41に押圧される。上金型41が更に下降すると、図19(a)に示すように、この上金型41と合わさった状態の下金型42がガイド45に沿って共に下降し、有底円筒状部材3の有底孔3cにピン43が進入する。ピン43の先端部が有底孔3cの底壁に当接するまで下降すると、図19(b)に示すように、有底円筒状部材3が圧縮され始め、その肉が上金型41、下金型42の間の空間に流出する。そして、図20(a)に示すように、上金型41及び下金型42が下降端に達し、円板状拡径部5aと円筒状部5bとが形成される。   In obtaining the bottom disk-shaped bottomed cylindrical member 5 from the bottomed cylindrical member 3, as shown in FIG. 18A, first, the bottomed cylindrical member 3 is inserted into the through hole 42 a of the lower mold 42. The upper mold 41 is lowered by inserting from the cylindrical portion 3b side. Then, as shown in FIG. 18 (b), the convex portion 41 a of the upper die 41 engages with the upper end side of the through hole 42 a of the lower die 42, and the bottomed cylindrical member 3 becomes the upper die 41. Pressed. When the upper die 41 is further lowered, as shown in FIG. 19A, the lower die 42 in a state of being combined with the upper die 41 is lowered together along the guide 45, and the bottomed cylindrical member 3 The pin 43 enters the bottomed hole 3c. When the tip of the pin 43 is lowered until it contacts the bottom wall of the bottomed hole 3c, the bottomed cylindrical member 3 starts to be compressed, as shown in FIG. It flows out into the space between the molds 42. Then, as shown in FIG. 20A, the upper mold 41 and the lower mold 42 reach the descending end, and the disk-shaped enlarged diameter portion 5a and the cylindrical portion 5b are formed.

離型に際し、上金型41を上昇させると、図20(b)に示すように、流体シリンダ46の押圧力により、下金型42が上金型41に追従して上昇する。一方、固定的に配置されているピン43は有底孔5cから抜け、これにより、ピン43の離型が完了する。上金型41を更に上昇させて、それに追随して上昇していた下金型42が上昇端まで達すると、図21(a)に示すように、上金型41と下金型42との係合が解け、上金型41の離型が完了する。最後に、図21(b)に示すように、ノックアウトスリーブ44を上昇させて下金型42から離型し、底部円板状有底円筒状部材5を得る。   When the upper mold 41 is raised at the time of releasing, the lower mold 42 rises following the upper mold 41 by the pressing force of the fluid cylinder 46 as shown in FIG. On the other hand, the fixedly arranged pin 43 comes out of the bottomed hole 5c, thereby completing the release of the pin 43. When the upper die 41 is further raised and the lower die 42 that has been raised following the upper die 41 reaches the rising end, the upper die 41 and the lower die 42 are separated as shown in FIG. The engagement is released and the release of the upper mold 41 is completed. Finally, as shown in FIG. 21B, the knockout sleeve 44 is raised and released from the lower mold 42 to obtain the bottom disk-shaped bottomed cylindrical member 5.

このようにして得た底部円板状有底円筒状部材5は、図16(b)に示すように、有底円筒状部材3の円柱状部3aの底部側が円板状に拡径された円板状拡径部5aと、円板状拡径部5aの一端側に一体に形成された円筒状部5bと、を備える。また、円筒状部5b側には、内径d5c、高さH5cの有底孔5cが形成される。更に、円筒状部5bは、その肉厚t5bが有底円筒状部材3の円筒状部3bの肉厚t3bと略同一に形成される。また、有底孔5cの高さH5cは、有底円筒状部材3の有底孔3cの高さH3cと略同一となっている。   The bottom disc-shaped bottomed cylindrical member 5 obtained in this way has the diameter of the bottom side of the columnar portion 3a of the bottomed cylindrical member 3 expanded to a disc shape as shown in FIG. 16 (b). The disk-shaped enlarged diameter part 5a and the cylindrical part 5b integrally formed in the one end side of the disk-shaped enlarged diameter part 5a are provided. A bottomed hole 5c having an inner diameter d5c and a height H5c is formed on the cylindrical portion 5b side. Further, the cylindrical portion 5 b is formed so that the thickness t 5 b is substantially the same as the thickness t 3 b of the cylindrical portion 3 b of the bottomed cylindrical member 3. The height H5c of the bottomed hole 5c is substantially the same as the height H3c of the bottomed hole 3c of the bottomed cylindrical member 3.

(3)実施例3の効果
以上のように、本実施例では、熱間鍛造加工により、有底円筒状部材3の円柱状部3aの底部側が円板状に拡径された円板状拡径部5aを形成するようにしている。これにより、円板状拡径部5aとこの円板状拡径部5aと一体に形成された円筒状部5bとを備える底部円板状有底円筒状部材5を容易に得ることができる。
(3) Effect of Example 3 As described above, in this example, the bottom of the columnar portion 3a of the bottomed cylindrical member 3 is expanded in a disc shape by hot forging. The diameter part 5a is formed. Thereby, the bottom disk-shaped bottomed cylindrical member 5 provided with the disk-shaped enlarged diameter part 5a and the cylindrical part 5b integrally formed with this disk-shaped enlarged diameter part 5a can be obtained easily.

また、円板状拡径部5aの底部側の面形状を形成するための上金型41と、円筒状部5bの外側面側の面形状及び円板状拡径部5aの底部側の面以外の面形状を形成するための下金型42と、円筒状部5bの有底円筒内面形状を形成するためのピン43と、を用いて円板状拡径部5aと円筒状部5bとを形成し、その後、ピン43を最初に離型するようにしたので、下金型42とピン43とを同時に離型する場合と比較して、金型とワークとが固着してしまったりすることなく容易に離型することができる。   Further, the upper mold 41 for forming the bottom side surface shape of the disk-shaped enlarged portion 5a, the outer side surface shape of the cylindrical portion 5b, and the bottom side surface of the disk-like enlarged portion 5a. A disk-shaped enlarged diameter portion 5a and a cylindrical portion 5b using a lower die 42 for forming a surface shape other than the above and a pin 43 for forming a bottomed cylindrical inner surface shape of the cylindrical portion 5b. After that, the pin 43 is released first, so that the mold and the work are fixed compared to the case where the lower mold 42 and the pin 43 are released at the same time. It can be easily released without any problems.

更に、上金型41、下金型42及びピン43は、この順に上から配置されており、且つ下金型42は、流体シリンダ46により上金型41の押圧方向と反対の方向に所定の押圧力で押圧されているとともに、押圧力に抗して押圧方向に平行移動可能である。そして、底部円板状有底円筒状部材5を得る工程として、最初に、有底円筒状部材3を挿入した下金型42に向けて上金型41を下降させることにより下金型42及び上金型41を係合させ、次に、上金型41を更に下降させることにより下金型42を押圧し、下金型42及び上金型41を合わせた状態のまま共に下降させ、これによりピン43と、下金型42及び上金型41と、を係合させて円板状拡径部5aと円筒状部5bとを形成し、その後、上金型41を上昇させることにより、下金型42を上金型41に合わせた状態のまま共に上昇させ、これによりピン43を離型するようにしている。これにより、簡易な構成により金型とワークとが固着し難い容易な離型を実現することができる。   Further, the upper mold 41, the lower mold 42, and the pin 43 are arranged in this order from above, and the lower mold 42 is fixed in a direction opposite to the pressing direction of the upper mold 41 by the fluid cylinder 46. While being pressed by the pressing force, it can be translated in the pressing direction against the pressing force. Then, as a step of obtaining the bottom disk-shaped bottomed cylindrical member 5, first, the lower mold 42 and the lower mold 42 are lowered by lowering the upper mold 41 toward the lower mold 42 into which the bottomed cylindrical member 3 is inserted. The upper mold 41 is engaged, then the upper mold 41 is further lowered to press the lower mold 42, and the lower mold 42 and the upper mold 41 are lowered together, By engaging the pin 43, the lower mold 42 and the upper mold 41 with each other to form the disk-shaped enlarged diameter portion 5a and the cylindrical portion 5b, and then raising the upper mold 41, The lower mold 42 is raised together with the upper mold 41 in a state where the lower mold 42 is aligned with the upper mold 41, thereby releasing the pin 43. Thereby, the easy mold release which a metal mold | die and a workpiece | work are hard to adhere | attach with a simple structure is realizable.

<実施例4>
本実施例では、上記実施例3の製造方法により得た底部円板状有底円筒状部材から、薄肉延伸円筒状部と円板状拡径部とを備える底部円板状有底薄肉延伸円筒状部材を得る方法について説明する。
<Example 4>
In this example, from the bottom disc-shaped bottomed cylindrical member obtained by the manufacturing method of Example 3, a bottom disc-shaped bottomed thin-walled stretch cylinder provided with a thin-walled stretched cylindrical portion and a disc-shaped enlarged diameter portion. A method for obtaining the shaped member will be described.

(1)底部円板状有底薄肉延伸円筒状部材の構成
本実施例に係る底部円板状有底薄肉延伸円筒状部材6は、図22(b)に示すように、円板状拡径部6aと薄肉延伸円筒状部6bとを備えている。また、底部円板状有底薄肉延伸円筒状部材6には、薄肉延伸円筒状部6b側の端部側に開口する有底孔6cが形成されている。薄肉延伸円筒状部6bは、図22(a)及び(b)に示すように、その外径D6bが底部円板状有底円筒状部材5の円筒状部5bの外径D5bよりも小さくなっている。また、有底孔6cは、その内径d6cが、底部円板状有底円筒状部材5の有底孔6cの内径d6cと略等しい大きさとなっており、その深さH6cは、底部円板状有底円筒状部材5の有底孔5cの深さH5cより大きくなるように加工される。更に、薄肉延伸円筒状部6bの肉厚t6bは、底部円板状有底円筒状部材5の円筒状部5bの肉厚t5bよりも小さくなっている。即ち、本実施例に係る底部円板状有底薄肉延伸円筒状部材6においては、薄肉延伸円筒状部6bとして、底部円板状有底円筒状部材5の円筒状部5bよりも薄肉であり且つ軸方向に延伸された部位が形成される。
(1) Configuration of bottom disc-shaped bottomed thin-walled elongated cylindrical member The bottom-disc-shaped bottomed thin-walled stretched cylindrical member 6 according to the present embodiment is, as shown in FIG. A portion 6a and a thin-walled extending cylindrical portion 6b are provided. Further, the bottom disc-shaped bottomed thin-walled extending cylindrical member 6 is formed with a bottomed hole 6c that opens to the end side on the thin-walled extending cylindrical portion 6b side. As shown in FIGS. 22 (a) and 22 (b), the thin-drawn cylindrical portion 6b has an outer diameter D6b that is smaller than the outer diameter D5b of the cylindrical portion 5b of the bottomed disk-shaped bottomed cylindrical member 5. ing. The bottomed hole 6c has an inner diameter d6c that is substantially equal to the inner diameter d6c of the bottomed hole 6c of the bottomed disk-shaped bottomed cylindrical member 5, and its depth H6c has a bottom disk shape. The bottomed cylindrical member 5 is processed to be larger than the depth H5c of the bottomed hole 5c. Further, the thickness t6b of the thin-walled extending cylindrical portion 6b is smaller than the thickness t5b of the cylindrical portion 5b of the bottom disk-shaped bottomed cylindrical member 5. That is, in the bottom disk-shaped bottomed thin-walled cylindrical member 6 according to the present embodiment, the thin-walled cylindrical member 6b is thinner than the cylindrical part 5b of the bottom-disk-shaped bottomed cylindrical member 5. And the site | part extended | stretched to the axial direction is formed.

(2)底部円板状有底薄肉延伸円筒状部材の製造方法
次に、上記底部円板状有底薄肉延伸円筒状部材の製造方法について説明する。本実施例では、上述のようにして得た底部円板状有底円筒状部材5に対してスピニング加工を施す。本実施例において、上記スピニング加工は冷間スピニングとしている。この冷間スピニング加工では、図23に示すように、加工ローラ51と、チャック52と、を用いる。加工ローラ51は、上記実施例2の加工ローラ31と略同様の構成であり、ワークとなる有底円筒状部材3の中心方向(図23のx軸方向)及び軸方向(図23のz軸方向)に自在に移動可能なように図示しない移動手段により支持されている。また、加工ローラ51は、z軸方向の軸回りに回転自在に軸支されており、回転する底部円板状有底円筒状部材5の外周面に押し当てられた際に、その回転に連れて回転するようになっている。更に、加工ローラ51は、その押し当て面51aが略円弧状をなしているとともに、その曲率半径R51aは、底部円板状有底円筒状部材5の円筒状部5bの肉厚t5bの約3倍に設定されている。また、加工ローラ51は、その外径D51がワークとなる底部円板状有底円筒状部材5の円筒状部5bの外径D5bの約3倍に設定されている。
(2) Manufacturing method of bottom disk-shaped bottomed thin wall-stretched cylindrical member Next, the manufacturing method of the said bottom disk-shaped bottomed thin-walled thin-walled cylindrical member is demonstrated. In the present embodiment, spinning processing is performed on the bottom disk-shaped bottomed cylindrical member 5 obtained as described above. In this embodiment, the spinning process is cold spinning. In this cold spinning process, a process roller 51 and a chuck 52 are used as shown in FIG. The processing roller 51 has substantially the same configuration as the processing roller 31 of the second embodiment, and the center direction (x-axis direction in FIG. 23) and the axial direction (z-axis in FIG. 23) of the bottomed cylindrical member 3 serving as a workpiece. It is supported by a moving means (not shown) so as to be freely movable in the direction). Further, the processing roller 51 is rotatably supported around an axis in the z-axis direction. When the processing roller 51 is pressed against the outer peripheral surface of the rotating bottom disc-shaped bottomed cylindrical member 5, the processing roller 51 is rotated. To rotate. Further, the pressing surface 51a of the processing roller 51 has a substantially arc shape, and the radius of curvature R51a thereof is about 3 of the thickness t5b of the cylindrical portion 5b of the bottomed disk-shaped bottomed cylindrical member 5. It is set to double. Further, the outer diameter D51 of the processing roller 51 is set to about three times the outer diameter D5b of the cylindrical portion 5b of the bottom disc-shaped bottomed cylindrical member 5 serving as a workpiece.

チャック52は、ワークとなる底部円板状有底円筒状部材5を固定支持するとともに図示しない回転駆動手段により回転可能であり、これによりワークを回転させることができる。なお、本実施例においては、底部円板状有底円筒状部材5の有底孔5cに挿入し、その底壁を押さえてワークとなる底部円板状有底円筒状部材5を保持する保持ピン53を用いるようにしているが、保持ピン53は有底孔5cの底壁に当接しているのみで、有底孔5cの内径側の面には当接していない。即ち、本実施例において、通常のスピニング加工において用いられるような成形型等の加工用工具は用いない。   The chuck 52 fixedly supports the bottom disc-shaped bottomed cylindrical member 5 serving as a workpiece and can be rotated by a rotation driving means (not shown), whereby the workpiece can be rotated. In this embodiment, the bottom disc-shaped bottomed cylindrical member 5 is inserted into the bottomed hole 5c of the bottom disc-shaped bottomed cylindrical member 5, and the bottom disc-shaped bottomed cylindrical member 5 serving as a work is held by holding the bottom wall. Although the pin 53 is used, the holding pin 53 is only in contact with the bottom wall of the bottomed hole 5c, and is not in contact with the inner diameter side surface of the bottomed hole 5c. That is, in this embodiment, a processing tool such as a mold used in normal spinning is not used.

底部円板状有底円筒状部材5から底部円板状有底薄肉延伸円筒状部材6を得るに当たり、最初に、図23に示すように、底部円板状有底円筒状部材5をチャック52に固定支持させて回転させ、加工ローラ51の押し当て面51aをワークに押し当てる。すると、図24(a)に示すように、円筒状部5bの加工ローラ51が押し当てられた部分の外径が小径化されることにより薄肉化される。   In obtaining the bottom disk-shaped bottomed thin-walled elongated cylindrical member 6 from the bottom disk-shaped bottomed cylindrical member 5, first, as shown in FIG. 23, the bottom disk-shaped bottomed cylindrical member 5 is chucked 52. The pressing surface 51a of the processing roller 51 is pressed against the work. Then, as shown in FIG. 24 (a), the outer diameter of the portion of the cylindrical portion 5b against which the processing roller 51 is pressed is reduced to reduce the thickness.

そして、この状態で、加工ローラ51をz軸方向に移動させると、図24(b)に示すように、円筒状部5bに相当する部位が軸線方向に延伸されるとともに、加工ローラ51が通過した部位の肉厚が薄くなってゆく。これにより、円筒状部5bの肉厚t5bよりも薄肉であり且つ軸線方向に延伸された薄肉延伸円筒状部6bが形成され、底部円板状有底薄肉延伸円筒状部材6が得られる。   Then, when the processing roller 51 is moved in the z-axis direction in this state, the portion corresponding to the cylindrical portion 5b is extended in the axial direction and the processing roller 51 passes as shown in FIG. The thickness of the part will be reduced. Thereby, the thin-walled elongated cylindrical portion 6b that is thinner than the wall thickness t5b of the cylindrical portion 5b and is stretched in the axial direction is formed, and the bottom disk-shaped bottomed thin-walled elongated cylindrical member 6 is obtained.

このようにして得た底部円板状有底薄肉延伸円筒状部材6は、図22(b)に示すように、底部円板状有底円筒状部材5の円板状拡径部5aと略同形状の円板状拡径部6aと、底部円板状有底円筒状部材5の円筒状部5bの外径D5bよりも小さい外径D6bの薄肉延伸円筒状部6bと、を備える。また、薄肉延伸円筒状部6b側には、内径d6c、高さH6cの有底孔6cが形成される。更に、薄肉延伸円筒状部6bは、その肉厚t6bが底部円板状有底円筒状部材5の円筒状部5bの肉厚t5bよりも薄肉に形成されているとともに、底部円板状有底薄肉延伸円筒状部材6の軸方向に略均一な肉厚となっている。   The bottom disk-shaped bottomed thin-walled elongated cylindrical member 6 obtained in this way is substantially the same as the disk-shaped enlarged diameter portion 5a of the bottom disk-shaped bottomed cylindrical member 5 as shown in FIG. A disk-shaped enlarged diameter portion 6a having the same shape, and a thin elongated cylindrical portion 6b having an outer diameter D6b smaller than the outer diameter D5b of the cylindrical portion 5b of the bottom disk-shaped bottomed cylindrical member 5 are provided. Also, a bottomed hole 6c having an inner diameter d6c and a height H6c is formed on the thin-walled extending cylindrical portion 6b side. Further, the thin elongated cylindrical portion 6b has a thickness t6b that is thinner than the thickness t5b of the cylindrical portion 5b of the bottom disc-shaped bottomed cylindrical member 5, and has a bottom disc-shaped bottom. The thin-walled elongated cylindrical member 6 has a substantially uniform thickness in the axial direction.

(3)実施例4の効果
以上のように、本実施例では、冷間スピニング加工により、底部円板状有底円筒状部材5の円筒状部5bの肉厚よりも薄肉になるように軸方向に延伸した薄肉延伸円筒状部6bを形成するようにしている。これにより、鍛造加工により同様の薄肉延伸円筒状部を形成する場合と比較して、より肉厚の薄い薄肉延伸円筒状部を容易に形成することができる。
(3) Effect of Embodiment 4 As described above, in this embodiment, the shaft is formed so as to be thinner than the thickness of the cylindrical portion 5b of the bottom disk-shaped bottomed cylindrical member 5 by cold spinning. A thin-walled extending cylindrical portion 6b extending in the direction is formed. Thereby, compared with the case where the same thin extending | stretching cylindrical part is formed by a forge process, a thinner thin extending | stretching cylindrical part can be formed easily.

また、冷間スピニング加工は、回転させた底部円板状有底円筒状部材5の円筒状部5bの外径側の面に加工ローラ51を押し当てながら、延伸させる方向に向かって加工ローラ51を移動させることにより薄肉延伸円筒状部6bを形成する加工であって、当該加工の間は円筒状部5bの内径側の面には加工用工具を当接させない加工であるので、通常のスピニング加工のように内径側の面を規定する成形型を必要としないので、加工用工具数を減らすことができ、簡易な構成による加工を実現することができる。   Further, in the cold spinning process, the processing roller 51 is directed toward the extending direction while pressing the processing roller 51 against the outer diameter side surface of the cylindrical portion 5b of the rotated bottom disc-shaped bottomed cylindrical member 5. Is a process of forming the thin-walled elongated cylindrical part 6b by moving the tool, and during the process, the machining tool is not brought into contact with the surface on the inner diameter side of the cylindrical part 5b. Since a forming die that defines the inner diameter side surface is not required as in the case of processing, the number of processing tools can be reduced, and processing with a simple configuration can be realized.

更に、本実施例では、加工ローラ51の押し当て面51aの断面形状を略円弧状とし、その曲率半径R51aは、底部円板状有底円筒状部材5の円筒状部5bの肉厚t5bの約3倍に設定されているので、押し当て面51aを円筒状部5bに十分な接触面積で押し当てることができ、好適に延伸させることができる。   Furthermore, in this embodiment, the cross-sectional shape of the pressing surface 51a of the processing roller 51 is substantially arc-shaped, and the radius of curvature R51a is equal to the thickness t5b of the cylindrical portion 5b of the bottom disc-shaped bottomed cylindrical member 5. Since it is set to about 3 times, the pressing surface 51a can be pressed against the cylindrical portion 5b with a sufficient contact area, and can be suitably stretched.

なお、本発明においては、上記実施例1〜4に限られず、目的、用途に応じて本発明の範囲内で種々変更した実施例とすることができる。即ち、上記実施例では、中間部材2として、肉厚t2bが端部側に向かうにつれて減少する杯状拡径部2bを備える例を示したが、これに限定されず、例えば、図25に示すように、端部側に向かうに従ってその肉厚t2b’が増加する杯状拡径部2b’を備える中間部材2’としてもよい。このような中間部材2’の製造方法の例を図26〜図30を参照して以下に説明する。   In addition, in this invention, it can be set as the Example variously changed within the range of this invention according to the objective and a use, without being restricted to the said Examples 1-4. That is, in the said Example, although the example provided with the cup-shaped enlarged diameter part 2b which the thickness t2b reduces as it goes to an edge part side was shown as the intermediate member 2, it is not limited to this, For example, it shows in FIG. Thus, it is good also as intermediate member 2 'provided with the cup-shaped enlarged diameter part 2b' which the wall thickness t2b 'increases as it goes to an edge part side. An example of a method for manufacturing such an intermediate member 2 ′ will be described below with reference to FIGS. 26 to 30.

中間部材2’は、上記実施例1と同様に、素材1を鍛造加工することにより得られる。この鍛造加工では、図26に示すように、杯状拡径部2b’の内壁形状を形成するための凸状部11a’を有する上金型11’と、素材1を保持するとともに、杯状拡径部2b’の外壁形状を形成するための凹状部12a’を有する下金型12’と、を用いる。図26は、左半分に上記実施例1における中間部材2を得るために用いる上金型11及び下金型12を示し、右半分に中間部材2’を得るために用いる上金型11’及び下金型12’を示している。同図に示すように、凹状部12a’は、その内壁が実施例1の凹状部12aの内壁よりも低い位置から縮径するように形成されているとともに、凹状部12aよりも急峻に縮径するように形成されている。なお、凸状部11a’は、その先端側の形状が実施例1の凸状部11aと略同一であるが、凸状部11a’の基端側に設けられる成長抑制部11c’は、実施例1の成長抑制部11cよりも低い位置に設けられている。   The intermediate member 2 ′ is obtained by forging the material 1 as in the first embodiment. In this forging process, as shown in FIG. 26, the upper mold 11 ′ having a convex portion 11 a ′ for forming the inner wall shape of the cup-shaped enlarged diameter portion 2 b ′ and the material 1 are held, and the cup shape A lower mold 12 ′ having a concave portion 12a ′ for forming the outer wall shape of the enlarged diameter portion 2b ′ is used. FIG. 26 shows the upper mold 11 and the lower mold 12 used for obtaining the intermediate member 2 in the first embodiment in the left half, and the upper mold 11 ′ used for obtaining the intermediate member 2 ′ in the right half and A lower mold 12 'is shown. As shown in the figure, the concave portion 12a ′ is formed such that the inner wall thereof is reduced in diameter from a position lower than the inner wall of the concave portion 12a of the first embodiment, and the diameter thereof is steeper than that of the concave portion 12a. It is formed to do. The convex portion 11a ′ has substantially the same shape as the convex portion 11a of the first embodiment, but the growth suppressing portion 11c ′ provided on the proximal end side of the convex portion 11a ′ It is provided at a position lower than the growth suppressing portion 11c of Example 1.

素材1から中間部材2’を得るに当たり、最初に、図27に示すように、下金型12’の凹状部12a’に素材1を挿入して上金型11’を下降させ、素材1に凸状部11a’を押し当てて加圧する。すると、図28(a)〜(c)に示すように、凸状部11a’によって素材1が圧縮されて素材1の肉が押し出され、加圧方向に対して斜め後方に流出する。このとき、凸状部11a’と凹状部12a’との間の空隙は、上記実施例1と比較して外側により大きく開くように形成されるので、凸状部11a’によって押し出される素材1の肉は、上記実施例1と比較してより外側方向に流出する。そして、図29に示すように、上金型11’が下降端に達すると、杯状拡径部2b’の形成が完了する。最後に、図30に示すように、上金型11’を上昇させるとともに、ノックアウトピン13を上昇させて離型し、中間部材2’を得る。   In obtaining the intermediate member 2 ′ from the material 1, first, as shown in FIG. 27, the material 1 is inserted into the concave portion 12 a ′ of the lower mold 12 ′, the upper mold 11 ′ is lowered, and the material 1 is The convex portion 11a ′ is pressed and pressurized. Then, as shown in FIGS. 28A to 28C, the material 1 is compressed by the convex portion 11 a ′, the meat of the material 1 is pushed out, and flows out obliquely backward with respect to the pressurizing direction. At this time, the gap between the convex portion 11a ′ and the concave portion 12a ′ is formed so as to open more widely on the outside as compared with the first embodiment, so that the material 1 extruded by the convex portion 11a ′ Meat flows out more outwardly than in Example 1 above. Then, as shown in FIG. 29, when the upper mold 11 'reaches the descending end, the formation of the cup-shaped enlarged diameter portion 2b' is completed. Finally, as shown in FIG. 30, the upper mold 11 ′ is raised and the knockout pin 13 is raised and released to obtain the intermediate member 2 ′.

このようにして得た中間部材2’は、杯状拡径部2b’が、その肉厚t2b’が端部側に向かうに従って増加するように形成される。このように、肉厚t2b’が端部側に向かうに従って増加するように杯状拡径部2b’を形成するようにしたので、上記実施例1と比較して、変形抵抗のより小さな鍛造加工を実現することができる。また、凸状部11a’によって押し出される素材1の肉は、実施例1と比較してより外側方向、即ち、加圧方向に対してより大きな角度をもって斜め後方に流出するので、実施例1と比較して、より小さな加圧力による加工が実現できる。更に、端部側に向かうに従って肉厚t2b’が増加するようにしたので、実施例1と比較して、上方側への肉の流動が小さくなり、上金型11’の凸状部11a’と流動する肉と摩擦量を小さくすることができる。その結果、金型の摩耗を抑制することができ、金型寿命をより向上させることができる。   The intermediate member 2 ′ thus obtained is formed such that the cup-shaped enlarged diameter portion 2 b ′ increases as the thickness t <b> 2 b ′ increases toward the end portion. In this way, the cup-shaped enlarged diameter portion 2b ′ is formed so that the wall thickness t2b ′ increases toward the end portion side, so that the forging process has a smaller deformation resistance than the first embodiment. Can be realized. Further, since the meat of the material 1 pushed out by the convex portion 11a ′ flows out obliquely rearward at a larger angle with respect to the outer side direction, that is, the pressurizing direction as compared with the first embodiment, In comparison, processing with a smaller pressure can be realized. Furthermore, since the wall thickness t2b ′ increases toward the end side, compared with the first embodiment, the flow of the meat on the upper side is reduced, and the convex portion 11a ′ of the upper mold 11 ′. And the flow of meat and the amount of friction can be reduced. As a result, the wear of the mold can be suppressed and the mold life can be further improved.

また、上記実施例3では、鍛造加工により、図16(b)に示すような円板状拡径部5aを備える底部円板状有底円筒状部材5を得るようにしたが、これに限定されず、例えば、図31(a)に示すように、円筒状部5b’側から端部側に向かうに連れて拡径するように形成された円板状拡径部5a’を備える底部円板状有底円筒状部材5’を得るようにしてもよい。更に、上記鍛造加工において、有底円筒状部材3の円筒状部3bが軸線方向に延伸された円筒状部5b’を形成するようにしてもよい。   Moreover, in the said Example 3, although the bottom part disk-shaped bottomed cylindrical member 5 provided with the disk-shaped enlarged diameter part 5a as shown in FIG.16 (b) was obtained by forge processing, it is limited to this. For example, as shown in FIG. 31 (a), a bottom circle having a disk-shaped enlarged portion 5a ′ formed so as to increase in diameter from the cylindrical portion 5b ′ side toward the end portion side. You may make it obtain plate-shaped bottomed cylindrical member 5 '. Furthermore, in the forging process, the cylindrical portion 3b of the bottomed cylindrical member 3 may be formed with a cylindrical portion 5b 'extended in the axial direction.

また、図31(a)に示すように、有底円筒状部材3を鍛造加工することにより、円柱状部3aの底部側が円板状に拡径されるとともに、端部側に向かうに連れて拡径するように形成された円板状拡径部5a’と、該円板状拡径部5a’の一端側に一体に形成され且つ円筒状部3bが軸線方向に延伸された円筒状部5b’と、を形成し、該円板状拡径部5a’及び該円筒状部5b’を備える底部円板状有底円筒状部材5’を得るようにしてもよい。   Further, as shown in FIG. 31 (a), by forging the bottomed cylindrical member 3, the bottom side of the columnar portion 3a is enlarged in a disc shape, and as it goes toward the end side. A disc-shaped enlarged portion 5a ′ formed so as to expand, and a cylindrical portion formed integrally with one end of the disc-like enlarged portion 5a ′ and having the cylindrical portion 3b extended in the axial direction. 5b ′ may be formed to obtain a bottom disk-shaped bottomed cylindrical member 5 ′ including the disk-shaped enlarged diameter portion 5a ′ and the cylindrical portion 5b ′.

更に、このようにして得た底部円板状有底円筒状部材5’の円筒状部5b’をスピニング加工することにより、図31(b)に示すように、円筒状部5b’の肉厚t5b’よりも薄肉になるように軸線方向に延伸した薄肉延伸円筒状部6b’を形成し、該薄肉延伸円筒状部6b’及び該薄肉延伸円筒状部6b’の一端側に一体に形成されている円板状拡径部6a’を備える底部円板状有底薄肉延伸円筒状部材6’を得るようにしてもよい。   Furthermore, by spinning the cylindrical portion 5b ′ of the bottom disc-shaped bottomed cylindrical member 5 ′ obtained in this way, as shown in FIG. 31 (b), the thickness of the cylindrical portion 5b ′ is increased. A thin-stretched cylindrical portion 6b ′ that is stretched in the axial direction so as to be thinner than t5b ′ is formed, and is formed integrally on one end side of the thin-stretched cylindrical portion 6b ′ and the thin-stretched cylindrical portion 6b ′. You may make it obtain bottom part disk-shaped bottomed thin-walled extending | stretching cylindrical member 6 'provided with the disk-shaped enlarged diameter part 6a'.

また、上記実施例2及び4においては、スピニング加工において、1つの加工ローラ31,51を用いる例を示したが、これに限定されず、例えば、図31(a)及び(b)に示すように、複数の加工ローラを用いるようにしてもよい。この場合、図31(a)及び(b)に示すように、複数の加工ローラをワークの円周方向に配置するようにしてもよいし、軸方向に配置するようにしてもよい。更に、複数の加工ローラをワークの円周方向に配置する場合、その押し当て形態として、図32(a)に示すように、各加工ローラ31,51をワークの中心方向に向かってそれぞれ押し当てる形態や、図32(b)に示すように、各加工ローラ31,51の押し当て方向が互いに平行となるように押し当てる形態とすることができる。   Moreover, in the said Example 2 and 4, although the example which uses the one processing roller 31 and 51 in the spinning process was shown, it is not limited to this, For example, as shown to Fig.31 (a) and (b) In addition, a plurality of processing rollers may be used. In this case, as shown in FIGS. 31A and 31B, a plurality of processing rollers may be arranged in the circumferential direction of the workpiece, or may be arranged in the axial direction. Further, when a plurality of processing rollers are arranged in the circumferential direction of the workpiece, as the pressing form, as shown in FIG. 32A, the processing rollers 31, 51 are pressed toward the center of the workpiece, respectively. As shown in FIG. 32 (b), the pressing can be performed so that the pressing directions of the processing rollers 31 and 51 are parallel to each other.

有底円筒状部材、底部円板状有底円筒状部材、有底薄肉延伸円筒状部材及び底部円板状有底薄肉延伸円筒状部材を製造する技術として広く利用される。特に、難加工材からこれらの部材を製造する技術として好適に利用される。   It is widely used as a technique for producing a bottomed cylindrical member, a bottomed disk-shaped bottomed cylindrical member, a bottomed thin-walled elongated cylindrical member, and a bottom disk-shaped bottomed thin-walled elongated cylindrical member. In particular, it is suitably used as a technique for producing these members from difficult-to-process materials.

1;素材、2,2’;中間部材、2a;円柱状部、2b,2b’;杯状拡径部、2c;有底孔、3;有底円筒状部材、3a;円柱状部、3b;円筒状部、3c;有底孔、4;有底薄肉延伸円筒状部材、4a;円柱状部、4b;薄肉延伸円筒状部、4c;有底孔、5,5’;底部円板状有底円筒状部材、5a,5a’;円板状拡径部、5b,5b’;円筒状部、5c;有底孔、6,6’;底部円板状有底薄肉延伸円筒状部材、6a,6a’;円板状拡径部、6b,6b’;薄肉延伸円筒状部、6c;有底孔、11,11’;上金型、11a,11a’;凸状部、11b;被案内部、11c,11c’;成長抑制部、12,12’;下金型、12a,12a’;凹状部、12b;案内部、13;ノックアウトピン、21;上金型、21a;突起部、21b;空気穴、22;下金型、22a;貫通孔、31;加工ローラ、31a;押し当て面、32;チャック、41;上金型、41a;凸状部、42;下金型、42a;貫通孔、43;ピン、44;ノックアウトスリーブ、45;ガイド、46;流体シリンダ、51;加工ローラ、51a;押し当て面、52;チャック、53;保持ピン。   DESCRIPTION OF SYMBOLS 1; Raw material, 2 and 2 '; Intermediate member, 2a; Cylindrical part, 2b, 2b'; Cup-shaped enlarged diameter part, 2c; Bottomed hole, 3; Bottomed cylindrical member, 3a; Cylindrical part, 3c; bottomed hole, 4; bottomed thin-walled cylindrical member, 4a; columnar part, 4b; thin-walled cylindrical part, 4c; bottomed hole, 5,5 '; Bottomed cylindrical member, 5a, 5a ′; disk-shaped expanded diameter portion, 5b, 5b ′; cylindrical portion, 5c; bottomed hole, 6, 6 ′; 6a, 6a '; disk-shaped expanded diameter part, 6b, 6b'; thin-walled extended cylindrical part, 6c; bottomed hole, 11, 11 '; upper mold, 11a, 11a'; convex part, 11b; Guide part, 11c, 11c '; Growth restraint part, 12, 12'; Lower mold, 12a, 12a '; Recessed part, 12b; Guide part, 13; Knockout pin, 21; Upper mold, 21a; 21b; Air hole, 22; Lower mold, 22a; Through hole, 31; Processing roller, 31a; Pressing surface, 32; Chuck, 41; Upper mold, 41a; Convex part, 42; Through-hole, 43; pin, 44; knockout sleeve, 45; guide, 46; fluid cylinder, 51; processing roller, 51a; pressing surface, 52; chuck, 53;

Claims (11)

中実円柱状の素材を鍛造加工することにより該素材の一端側の端部に向かって杯状に拡径された杯状拡径部を形成し、該杯状拡径部及び該杯状拡径部の小径側に一体に形成されている円柱状部を備える中間部材を得る工程と、
前記中間部材の前記杯状拡径部をしごき加工することにより前記杯状拡径部が円筒状に加工された円筒状部を形成し、該円筒状部及び該円筒状部の一端側に一体に形成されている円柱状部を備える有底円筒状部材を得る工程と、を含むことを特徴とする有底円筒状部材の製造方法。
By forging a solid columnar material, a cup-shaped expanded portion that is expanded in a cup shape toward the end on one end side of the material is formed, and the cup-shaped expanded portion and the cup-shaped expanded portion are formed. Obtaining an intermediate member comprising a cylindrical portion integrally formed on the small diameter side of the diameter portion;
The cup-shaped widened portion of the intermediate member is ironed to form a cylindrical portion in which the cup-shaped widened portion is processed into a cylindrical shape, and is integrated with the cylindrical portion and one end side of the cylindrical portion. And a step of obtaining a bottomed cylindrical member having a columnar portion formed on the bottom. A method for manufacturing a bottomed cylindrical member, comprising:
請求項1記載の製造方法で製造した有底円筒状部材の前記円筒状部をスピニング加工することにより前記円筒状部の肉厚よりも薄肉になるように軸線方向に延伸した薄肉延伸円筒状部を形成し、該薄肉延伸円筒状部及び該薄肉延伸円筒状部の一端側に一体に形成されている円柱状部を備える有底薄肉延伸円筒状部材を得る工程を含むことを特徴とする有底薄肉延伸円筒状部材の製造方法。   A thin-walled cylindrical portion that is stretched in the axial direction so as to be thinner than the thickness of the cylindrical portion by spinning the cylindrical portion of the bottomed cylindrical member manufactured by the manufacturing method according to claim 1. And forming a bottomed thin-walled stretched cylindrical member comprising a thin-walled stretched cylindrical portion and a columnar portion integrally formed on one end side of the thin-walled stretched cylindrical portion. Manufacturing method of bottom thin-walled stretched cylindrical member. 前記スピニング加工は、回転させた前記有底円筒状部材の前記円筒状部の外径側の面に加工ローラの外径側の面を押し当てながら、延伸させる方向に向かって該加工ローラを移動させることにより薄肉延伸円筒状部を形成する加工であって、当該加工の間は前記円筒状部の内径側の面には加工用工具を当接させない加工である請求項2記載の有底薄肉延伸円筒状部材の製造方法。   The spinning process moves the processing roller in the extending direction while pressing the outer diameter side surface of the processing roller against the outer diameter side surface of the cylindrical portion of the rotated bottomed cylindrical member. 3. A bottomed thin wall according to claim 2, which is a process of forming a thin-walled elongated cylindrical portion by causing the processing tool to not contact a surface on the inner diameter side of the cylindrical portion during the processing. A method for producing a stretched cylindrical member. 請求項1記載の製造方法で製造した有底円筒状部材を鍛造加工することにより前記円柱状部の底部側が円板状に拡径された円板状拡径部を形成し、該円板状拡径部及び該円板状拡径部の一端側に一体に形成されている円筒状部を備える底部円板状有底円筒状部材を得る工程を含むことを特徴とする底部円板状有底円筒状部材の製造方法。   A disk-shaped diameter-enlarged portion is formed by forging the bottomed cylindrical member manufactured by the manufacturing method according to claim 1, wherein the bottom side of the columnar portion is expanded in a disk shape, and the disk shape A bottom disk-shaped cylindrical member comprising a step of obtaining a bottom disk-shaped bottomed cylindrical member having a diameter-enlarged portion and a cylindrical portion integrally formed on one end side of the disk-shaped diameter-enlarged portion. Manufacturing method of bottom cylindrical member. 前記底部円板状有底円筒状部材を得る工程では、前記円板状拡径部の底部側の面形状を形成するための第1の型と、前記円筒状部の外側面側の面形状及び前記円板状拡径部の前記底部側の面以外の面形状を形成するための第2の型と、前記円筒状部の有底円筒内面形状を形成するための第3の型と、を用いて前記円板状拡径部と前記円筒状部とを形成し、
その後、前記第3の型を最初に離型する請求項4記載の底部円板状有底円筒状部材の製造方法。
In the step of obtaining the bottom disk-shaped bottomed cylindrical member, the first mold for forming the bottom-side surface shape of the disk-shaped enlarged diameter portion, and the surface shape of the cylindrical portion on the outer surface side And a second mold for forming a surface shape other than the surface on the bottom side of the disk-shaped enlarged diameter portion, and a third mold for forming a bottomed cylindrical inner surface shape of the cylindrical portion, The disk-shaped enlarged diameter portion and the cylindrical portion are formed using
5. The method of manufacturing a bottomed disc-shaped bottomed cylindrical member according to claim 4, wherein the third mold is first released from the mold.
請求項4又は5記載の製造方法で製造した底部円板状有底円筒状部材の前記円筒状部をスピニング加工することにより該円筒状部の肉厚よりも薄肉になるように軸線方向に延伸した薄肉延伸円筒状部を形成し、該薄肉延伸円筒状部及び該薄肉延伸円筒状部の一端側に一体に形成されている円板状拡径部を備える底部円板状有底薄肉延伸円筒状部材を得る工程を含むことを特徴とする底部円板状有底薄肉延伸円筒状部材の製造方法。   The bottom part disk-shaped bottomed cylindrical member manufactured by the manufacturing method according to claim 4 or 5 is stretched in the axial direction so as to be thinner than the thickness of the cylindrical part by spinning the cylindrical part. A bottom-disc-shaped bottomed thin-walled extending cylinder comprising a thin-walled extending cylindrical portion and a thin-walled extending cylindrical portion and a disk-shaped enlarged diameter portion integrally formed on one end side of the thin-walled extending cylindrical portion. The manufacturing method of the bottom part disk-shaped bottomed thin-walled extending | stretching cylindrical member characterized by including the process of obtaining a cylindrical member. 前記スピニング加工は、回転させた底部円板状有底円筒状部材の前記円筒状部の外径側の面に加工ローラの外径側の面を押し当てながら、延伸させる方向に向かって該加工ローラを移動させることにより薄肉延伸円筒状部を形成する加工であって、当該加工の間は前記円筒状部の内径側の面には加工用工具を当接させない加工である請求項6記載の底部円板状有底薄肉延伸円筒状部材の製造方法。   The spinning process is performed in the direction of stretching while pressing the outer diameter side surface of the processing roller against the outer diameter side surface of the cylindrical part of the rotated bottom disc-shaped bottomed cylindrical member. 7. The process of forming a thin stretched cylindrical part by moving a roller, wherein the machining tool is not brought into contact with the inner diameter side surface of the cylindrical part during the process. A method for producing a bottomed disk-like bottomed thin-walled elongated cylindrical member. 請求項1記載の製造方法で製造したことを特徴とする有底円筒状部材。   A bottomed cylindrical member manufactured by the manufacturing method according to claim 1. 請求項2又は3記載の製造方法で製造したことを特徴とする有底薄肉延伸円筒状部材。   A bottomed thin-walled elongated cylindrical member produced by the production method according to claim 2 or 3. 請求項4又は5記載の製造方法で製造したことを特徴とする底部円板状有底円筒状部材。   A bottom disc-shaped bottomed cylindrical member manufactured by the manufacturing method according to claim 4 or 5. 請求項6又は7記載の製造方法で製造したことを特徴とする底部円板状有底薄肉延伸円筒状部材。   A bottom disk-shaped bottomed thin-walled cylindrical member manufactured by the manufacturing method according to claim 6 or 7.
JP2010277375A 2010-12-13 2010-12-13 Bottomed cylindrical member, bottomed thin-walled cylindrical member, bottom disk-shaped bottomed cylindrical member, bottom disk-shaped bottomed thin-walled cylindrical member manufacturing method, and bottomed cylindrical member-bottomed thin-walled cylinder -Shaped member, bottom disk-shaped bottomed elongated cylindrical member and bottom disk-shaped bottomed thin-walled elongated cylindrical member Active JP5143219B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2010277375A JP5143219B2 (en) 2010-12-13 2010-12-13 Bottomed cylindrical member, bottomed thin-walled cylindrical member, bottom disk-shaped bottomed cylindrical member, bottom disk-shaped bottomed thin-walled cylindrical member manufacturing method, and bottomed cylindrical member-bottomed thin-walled cylinder -Shaped member, bottom disk-shaped bottomed elongated cylindrical member and bottom disk-shaped bottomed thin-walled elongated cylindrical member

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2010277375A JP5143219B2 (en) 2010-12-13 2010-12-13 Bottomed cylindrical member, bottomed thin-walled cylindrical member, bottom disk-shaped bottomed cylindrical member, bottom disk-shaped bottomed thin-walled cylindrical member manufacturing method, and bottomed cylindrical member-bottomed thin-walled cylinder -Shaped member, bottom disk-shaped bottomed elongated cylindrical member and bottom disk-shaped bottomed thin-walled elongated cylindrical member

Publications (2)

Publication Number Publication Date
JP2012125777A JP2012125777A (en) 2012-07-05
JP5143219B2 true JP5143219B2 (en) 2013-02-13

Family

ID=46643438

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2010277375A Active JP5143219B2 (en) 2010-12-13 2010-12-13 Bottomed cylindrical member, bottomed thin-walled cylindrical member, bottom disk-shaped bottomed cylindrical member, bottom disk-shaped bottomed thin-walled cylindrical member manufacturing method, and bottomed cylindrical member-bottomed thin-walled cylinder -Shaped member, bottom disk-shaped bottomed elongated cylindrical member and bottom disk-shaped bottomed thin-walled elongated cylindrical member

Country Status (1)

Country Link
JP (1) JP5143219B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8482541B2 (en) 2009-12-22 2013-07-09 Nissha Printing Co., Ltd. Touch panel and portable device using the same

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6165694B2 (en) * 2014-09-18 2017-07-19 株式会社神戸製鋼所 Hot forging machine
WO2017122385A1 (en) * 2016-01-15 2017-07-20 日立オートモティブシステムズ株式会社 Method for producing cylinder device
JP6719142B2 (en) * 2018-06-28 2020-07-08 株式会社東亜鍛工所 Hollow engine valve manufacturing method
CN112474983B (en) * 2020-11-16 2023-12-29 西安航天动力机械有限公司 Thin-wall cylinder with annular boss outside and spinning process method thereof
JP7123447B1 (en) * 2021-10-07 2022-08-23 名古屋技研工業株式会社 FORGING APPARATUS AND FORGING MANUFACTURING METHOD

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5549876Y2 (en) * 1977-06-02 1980-11-20
JPS55144350A (en) * 1979-04-28 1980-11-11 Sumitomo Metal Ind Ltd Production of forged wheel
JPS5626648A (en) * 1979-08-11 1981-03-14 Kobe Steel Ltd Production of wheel made of aluminum or aluminum alloy for automobile
JPS60210339A (en) * 1984-04-05 1985-10-22 Jidosha Kiki Co Ltd Production of valve sleeve
JP4390291B1 (en) * 2008-09-18 2009-12-24 株式会社 吉村カンパニー Method for manufacturing valve head part of hollow engine valve and hollow engine valve

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8482541B2 (en) 2009-12-22 2013-07-09 Nissha Printing Co., Ltd. Touch panel and portable device using the same

Also Published As

Publication number Publication date
JP2012125777A (en) 2012-07-05

Similar Documents

Publication Publication Date Title
JP5143219B2 (en) Bottomed cylindrical member, bottomed thin-walled cylindrical member, bottom disk-shaped bottomed cylindrical member, bottom disk-shaped bottomed thin-walled cylindrical member manufacturing method, and bottomed cylindrical member-bottomed thin-walled cylinder -Shaped member, bottom disk-shaped bottomed elongated cylindrical member and bottom disk-shaped bottomed thin-walled elongated cylindrical member
JP5950440B2 (en) Method for manufacturing hollow engine valve
JP5610062B2 (en) Tooth profile part manufacturing method, tooth profile part manufacturing apparatus, and tooth profile part
KR101512919B1 (en) Method for manufacturing hollow engine valve
KR101910395B1 (en) Method and device for reshaping a workpice
JP2006266286A (en) Manufacturing method for outer ring member for constant velocity joint and its intermediate molded body
CN107671132B (en) A kind of forming technology of speed torque-converters hub
JP2009293465A (en) Method for manufacturing hollow valve
JP5981884B2 (en) Hot upsetting forging apparatus and hot upsetting forging method
JP2016078101A (en) Method and device for manufacturing molded body
JP5234621B2 (en) Drawing method of metal plate
JP6641903B2 (en) Method for manufacturing ring-shaped member
JP5334325B2 (en) Deep hole forming apparatus and method for hollow parts
JP5080359B2 (en) Manufacturing method of hollow tooth profile parts
JP2006218496A (en) Method for manufacturing pulley for continuously variable transmission
JP2019051526A (en) Forging method
JP2016176553A (en) Sheave and manufacturing method thereof
JP4960672B2 (en) Flow forming molding method and flow forming molding apparatus
JP2002307126A (en) Tooth profile forming method
JP7167820B2 (en) Manufacturing method of circular material
JP2011104607A (en) Integral rotor for permanent-magnet generator and method of manufacturing the same from steel sheet by cold forging forming
JP2013146777A (en) Method for manufacturing inner ring member of rolling bearing device for wheel
JP6797917B2 (en) A method of manufacturing a tooth by molding, and a tool device for calibrating a tooth inlet and / or a tooth outlet.
JP2016000416A (en) Rotating body-type article manufacturing method
JP6291938B2 (en) Diameter reduction processing method and diameter reduction processing equipment

Legal Events

Date Code Title Description
RD04 Notification of resignation of power of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7424

Effective date: 20120927

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20121024

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20121113

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20121120

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20151130

Year of fee payment: 3

R150 Certificate of patent or registration of utility model

Ref document number: 5143219

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

Free format text: JAPANESE INTERMEDIATE CODE: R150

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250