JP5105182B2 - Article conveying device - Google Patents

Article conveying device Download PDF

Info

Publication number
JP5105182B2
JP5105182B2 JP2008112923A JP2008112923A JP5105182B2 JP 5105182 B2 JP5105182 B2 JP 5105182B2 JP 2008112923 A JP2008112923 A JP 2008112923A JP 2008112923 A JP2008112923 A JP 2008112923A JP 5105182 B2 JP5105182 B2 JP 5105182B2
Authority
JP
Japan
Prior art keywords
light projecting
light
correction
reflector
traveling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2008112923A
Other languages
Japanese (ja)
Other versions
JP2009263054A (en
Inventor
渉 清川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Daifuku Co Ltd
Original Assignee
Daifuku Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Daifuku Co Ltd filed Critical Daifuku Co Ltd
Priority to JP2008112923A priority Critical patent/JP5105182B2/en
Publication of JP2009263054A publication Critical patent/JP2009263054A/en
Application granted granted Critical
Publication of JP5105182B2 publication Critical patent/JP5105182B2/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Description

本発明は、物品移載手段を備え且つ走行経路に沿って移動する走行体と、その走行体を駆動させる走行駆動手段と、前記走行経路における前記走行体の走行位置を検出する走行体位置検出手段と、前記走行駆動手段の作動を制御する制御手段とが設けられ、前記走行体位置検出手段は、地上側又は走行体側のうち、一方側に設けられた反射体と、他方側に設けられた投受光手段とから構成され、前記投受光手段は、前記走行経路に沿って前記反射体に向けて測距用光を投光して前記反射体にて反射された光を受光し、且つ、その受光する光情報に基づいて前記走行経路に沿う方向での前記反射体と前記走行体との間の距離を計測するように構成され、前記制御手段は、前記走行体位置検出手段の検出情報に基づいて、物品移載箇所に対する物品移載位置に前記物品移載手段を移動させるべく、前記走行駆動手段の作動を制御するように構成されている物品搬送装置に関する。   The present invention includes a traveling body that includes article transfer means and moves along a traveling path, traveling driving means that drives the traveling body, and traveling body position detection that detects a traveling position of the traveling body on the traveling path. And a control means for controlling the operation of the traveling drive means. The traveling body position detecting means is provided on one side of the ground side or the traveling body side and on the other side. The light projecting / receiving unit projects light for distance measurement toward the reflector along the traveling path, and receives the light reflected by the reflector, and The distance between the reflector and the traveling body in the direction along the traveling path is measured based on the received light information, and the control means detects the traveling body position detecting means. Based on the information To move the article transfer means to transfer position, an article transport device is configured to control the operation of the traveling drive unit.

上記のような物品搬送装置は、物品移載箇所に対する物品移載位置に物品移載手段を移動させるように、走行経路に沿って走行体を移動させて、物品移載手段にて物品移載箇所との間で物品を移載するようにしている。このような物品搬送装置は、収納部が上下方向及び左右方向に並ぶように複数備えられた物品収納棚を設けた自動倉庫に用いられ、このときには、走行体に加え、走行体に立設された昇降案内マストに沿って昇降自在な昇降台を備え、その昇降台に物品移載手段を備えるようにしている。   The article transport apparatus as described above moves the traveling body along the travel path so as to move the article transfer means to the article transfer position relative to the article transfer location, and the article transfer means transfers the article. Articles are transferred between locations. Such an article transport device is used in an automatic warehouse provided with a plurality of article storage shelves so that the storage units are arranged in the vertical direction and the horizontal direction. At this time, in addition to the traveling body, the article conveying device is erected on the traveling body. A lifting platform that can be moved up and down along the lifting guide mast is provided, and the lifting platform is provided with article transfer means.

従来の物品搬送装置では、走行経路として、物品収納棚の棚横幅方向に沿って走行レールが配設され、走行体が、走行レールに沿って走行自在に構成されている。そして、走行位置検出手段において、投受光手段は走行体に設けられ、反射体は走行レールの端部の地上側に設けられている。投受光手段は、水平方向に沿って測距用光(レーザ光)を投光し、板状に形成された反射体にて反射された光を受光するように構成されている。制御手段は、走行体を移動させるときには、走行体位置検出手段の検出情報から走行体の走行位置を常時把握するようにしており、その走行位置に基づいて、物品移載位置に物品移載手段を移動させるように走行駆動手段の作動を制御している(例えば、特許文献1参照。)。
このように、制御手段は、走行体の走行位置を常時把握するようにしているが、何らかの異常によって投受光手段が反射体にて反射された光を受光できなくなると、走行体の走行位置を把握できなくなる。よって、このような場合には、制御手段は、走行体を異常停止させるように走行駆動手段の作動を制御している。
In a conventional article transporting apparatus, a traveling rail is provided along the shelf width direction of the article storage shelf as a traveling path, and the traveling body is configured to be able to travel along the traveling rail. In the traveling position detecting means, the light projecting / receiving means is provided on the traveling body, and the reflector is provided on the ground side at the end of the traveling rail. The light projecting / receiving unit is configured to project distance measuring light (laser light) along the horizontal direction and receive the light reflected by the reflector formed in a plate shape. The control means always knows the travel position of the travel body from the detection information of the travel body position detection means when moving the travel body, and the article transfer means at the article transfer position based on the travel position. The operation of the travel drive means is controlled so as to move the vehicle (for example, see Patent Document 1).
As described above, the control means always keeps track of the traveling position of the traveling body. However, if the light projecting / receiving unit cannot receive the light reflected by the reflector due to some abnormality, the traveling position of the traveling body is determined. It becomes impossible to grasp. Therefore, in such a case, the control means controls the operation of the traveling drive means so as to abnormally stop the traveling body.

特開2000−229706号公報JP 2000-229706 A

上記従来の物品搬送装置では、走行レールを棚横幅方向に沿って直線的に配設しているが、据付誤差等によって、上下方向でうねりを生じていたり、左右方向でずれが生じていることがある。これにより、走行台車が走行レールを移動しているときに、投受光手段から投光する測距用光の測距用投光方向が上下方向や左右方向に変化することになる。走行体の移動中に走行体の走行位置を検出しなければならないので、測距用投光方向が上下方向や左右方向に変化しても、反射体にて測距用光を反射することが必要である。よって、上下方向及び左右方向に大きな反射体を設けなければならず、反射体が大型になり、反射体の設置スペースも大きくなってしまう。
とくに、走行レールの長さが長くなると、測距用投光方向が上下方向や左右方向に少し変化しただけでも、反射体に到達する測距用光は上下方向や左右方向に大きく変化することになる。よって、上下方向及び左右方向での反射体の大きさをさらに大きくしなければならないが、このような大きな反射体を設置するだけのスペースを確保できない場合もある。
In the above-mentioned conventional article conveying apparatus, the traveling rail is linearly arranged along the shelf width direction, but due to installation error etc., undulation is caused in the vertical direction or deviation is caused in the horizontal direction. There is. As a result, when the traveling carriage is moving on the traveling rail, the distance measuring light projecting direction of the distance measuring light projected from the light projecting / receiving unit changes in the vertical direction and the horizontal direction. Since the traveling position of the traveling body must be detected while the traveling body is moving, the distance measuring light may be reflected by the reflector even if the distance measuring light projecting direction changes in the vertical direction or the left-right direction. is necessary. Therefore, a large reflector must be provided in the vertical direction and the left-right direction, which increases the size of the reflector and increases the installation space for the reflector.
In particular, if the length of the traveling rail is increased, the distance measuring light that reaches the reflector will change greatly in the vertical and horizontal directions even if the light emitting direction for distance measurement changes slightly in the vertical and horizontal directions. become. Therefore, the size of the reflector in the up-down direction and the left-right direction must be further increased, but there may be a case where a space for installing such a large reflector cannot be secured.

本発明は、かかる点に着目してなされたものであり、その目的は、反射体のコンパクト化を図りながら、走行体の走行位置を検出しながら走行体を移動させることができる物品搬送装置を提供する点にある。   The present invention has been made paying attention to this point, and an object of the present invention is to provide an article conveying apparatus capable of moving a traveling body while detecting the traveling position of the traveling body while making the reflector compact. The point is to provide.

この目的を達成するために、本発明に係る物品搬送装置の第1特徴構成は、物品移載手段を備え且つ走行経路に沿って移動する走行体と、その走行体を駆動させる走行駆動手段と、前記走行経路における前記走行体の走行位置を検出する走行体位置検出手段と、前記走行駆動手段の作動を制御する制御手段とが設けられ、前記走行体位置検出手段は、地上側又は走行体側のうち、一方側に設けられた反射体と、他方側に設けられた投受光手段とから構成され、前記投受光手段は、前記走行経路に沿って前記反射体に向けて測距用光を投光して前記反射体にて反射された光を受光し、且つ、その受光する光情報に基づいて前記走行経路に沿う方向での前記反射体と前記走行体との間の距離を計測するように構成され、前記制御手段は、前記走行体位置検出手段の検出情報に基づいて、物品移載箇所に対する物品移載位置に前記物品移載手段を移動させるべく、前記走行駆動手段の作動を制御するように構成されている物品搬送装置において、
前記投受光手段は、前記反射体の中央部に向けて測距用光を投光するように構成され、地上側又は走行体側のうち前記投受光手段が設けられた側には、前記走行経路に直交する方向において前記投受光手段と異なる位置に配設され、且つ、前記投受光手段にて投光する測距用光と平行になるように前記反射体に向けて光を投光して前記反射体にて反射された光を受光する補正用投受光手段と、前記投受光手段から投光する測距用光の測距用投光方向及び前記補正用投受光手段から投光する光の補正用投光方向を前記走行体に対して変更自在な投光方向変更手段とが設けられ、前記補正用投受光手段にて前記反射体にて反射された光を受光しているか否かを判別し、受光していないと判別すると、前記測距用投光方向及び前記補正用投光方向を前記走行経路に直交する方向での前記投受光手段と前記補正用投受光手段との並び方向において前記補正用投受光手段が位置する側とは反対側に変更すべく、前記投光方向変更手段の作動を制御する投光方向変更制御手段が設けられている点にある。
In order to achieve this object, a first characteristic configuration of an article transporting apparatus according to the present invention includes a traveling body that includes an article transfer means and moves along a traveling route, and a traveling drive means that drives the traveling body. A traveling body position detecting means for detecting a traveling position of the traveling body on the traveling route; and a control means for controlling the operation of the traveling driving means. The traveling body position detecting means is provided on the ground side or the traveling body side. Among the reflectors provided on one side and the light projecting and receiving means provided on the other side. The light projecting and receiving means emits light for distance measurement toward the reflector along the traveling path. The light projected and received by the reflector is received, and the distance between the reflector and the traveling body in the direction along the traveling path is measured based on the received light information. The control means is configured as the running Based on the detection information of the position detecting means, to move the article transfer means to the article transfer position to an article transfer location, the article transporting apparatus that is configured to control the operation of the traveling drive unit,
The light projecting / receiving unit is configured to project distance measuring light toward a central portion of the reflector, and the traveling path is provided on a side of the ground side or the traveling body side where the light projecting / receiving unit is provided. And projecting light toward the reflector so as to be parallel to the distance measuring light projected by the light projecting / receiving unit in a direction orthogonal to the light projecting / receiving unit. Correction light projecting / receiving means for receiving the light reflected by the reflector, distance measuring light projecting direction of the distance measuring light projected from the light projecting / receiving means, and light projected from the correction light projecting / receiving means of the freely projecting direction changing means changes provided the correction light projection direction with respect to the traveling body, whether by receiving the reflected light by the reflector at the correction light emitting and receiving means If it is determined that no light is received, the distance measuring light projection direction and the correction light projecting direction are determined. The light projecting direction changing means for changing the direction of the light projecting and receiving means and the correction light projecting and receiving means in the direction orthogonal to the travel path to the side opposite to the side where the correction light projecting and receiving means is located. There is a light projection direction change control means for controlling the operation.

すなわち、走行経路に直交する方向において投受光手段と異なる位置に配設された補正用投受光手段は、投受光手段にて投光する測距用光と平行になるように反射体に向けて光を投光するので、走行体の移動中に測距用投光方向が上下方向や左右方向に変化すると、補正用投受光手段にて投光する補正用投光方向も測距用投光方向と同様に上下方向や左右方向に変化することになる。投受光手段は、反射体の中央部に向けて測距用光を投光するので、走行経路に直交する方向において、補正用光は測距用光よりも反射体の端部側に投光されることになる。これにより、補正用投光方向光及び測距用投光方向が上下方向や左右方向に変化すると、補正用光が測距用光よりも先に反射体から外れることになる。
投光方向変更制御手段は、走行体の移動中に補正用投受光手段にて反射体にて反射された光を受光していないと判別すると、測距用投光方向及び補正用投光方向を、走行経路に直交する方向での投受光手段と補正用投受光手段との並び方向において補正用投受光手段が位置する側とは反対側に変更させるように投光方向変更手段の作動を制御している。つまり、補正用光が反射体から外れると、走行経路に直交する方向において測距用光及び補正用光が反射体の範囲内になるように、測距用投光方向及び補正用投光方向を変更させることができる。上述の如く、補正用投光方向光及び測距用投光方向が上下方向や左右方向に変化すると、補正用光が測距用光よりも先に反射体から外れるので、補正用光が反射体から外れた段階で測距用投光方向及び補正用投光方向を変更させることにより、測距用光が反射体から外れるのを防止できる。よって、反射体の大きさを小さくしても、走行体の移動中に走行体の走行位置を検出できなくなるのを防止できる。
That is, the correction light projecting / receiving unit disposed at a position different from the light projecting / receiving unit in the direction orthogonal to the travel path is directed toward the reflector so as to be parallel to the distance measuring light projected by the light projecting / receiving unit. Since the light is projected, if the light projecting direction for distance measurement changes in the vertical direction or the left and right direction while the traveling body is moving, the light projecting direction for light projecting by the light projecting / receiving means for correction is also projected for distance measuring. Like the direction, it changes in the vertical direction and the horizontal direction. Since the light projecting / receiving unit projects the distance measuring light toward the center of the reflector, the correction light is projected closer to the end of the reflector than the distance measuring light in the direction orthogonal to the travel path. Will be. As a result, when the correction light projection direction light and the distance measurement light projection direction change in the vertical direction or the left-right direction, the correction light is detached from the reflector before the distance measurement light.
When the light projecting direction change control means determines that the light reflected by the reflector is not received by the correction light projecting and receiving means during movement of the traveling body, the light projecting direction for ranging and the light projecting direction for correction The light projecting direction changing means is actuated so that the light projecting / receiving means and the correcting light projecting / receiving means in the direction orthogonal to the travel path are changed to the side opposite to the side where the correcting light projecting / receiving means is located. I have control. That is, when the correction light deviates from the reflector, the distance measurement light projection direction and the correction light projection direction are set so that the distance measurement light and the correction light are within the range of the reflector in the direction orthogonal to the travel path. Can be changed. As described above, when the correction projection light and the ranging light projection direction change in the vertical direction or the horizontal direction, the correction light is separated from the reflector before the distance measurement light, so that the correction light is reflected. By changing the light projection direction for distance measurement and the light projection direction for correction at the stage where the distance from the body is removed, it is possible to prevent the distance measurement light from coming off the reflector. Therefore, even if the size of the reflector is reduced, it can be prevented that the traveling position of the traveling body cannot be detected while the traveling body is moving.

以上のことから、反射体のコンパクト化を図りながら、走行体の走行位置を検出しながら走行体を移動させることができる物品搬送装置を実現できる。   From the above, it is possible to realize an article transporting apparatus that can move the traveling body while detecting the traveling position of the traveling body while reducing the size of the reflector.

本発明に係る物品搬送装置の第2特徴構成は、前記補正用投受光手段は、上下方向において前記投受光手段を挟む状態で上下方向に間隔を隔てて一対設けられ、前記投光方向変更制御手段は、前記一対の補正用投受光手段のうち上方側に位置する補正用投受光手段が前記反射体にて反射された光を受光していないときには、その上方側に位置する補正用投受光手段が前記反射体にて反射された光を受光するまで前記測距用投光方向及び前記補正用投光方向を下方側に変更すべく、前記投光方向変更手段の作動を制御し、且つ、前記一対の補正用投受光手段のうち下方側に位置する補正用投受光手段が前記反射体にて反射された光を受光していないときには、その下方側に位置する補正用投受光手段が前記反射体にて反射された光を受光するまで前記測距用投光方向及び前記補正用投光方向を上方側に変更すべく、前記投光方向変更手段の作動を制御するように構成されている点にある。   According to a second characteristic configuration of the article transporting apparatus according to the present invention, the correction light projecting / receiving unit is provided as a pair with an interval in the vertical direction with the light projecting / receiving unit sandwiched in the vertical direction. When the correction light projecting / receiving unit located on the upper side of the pair of correction light projecting / receiving units does not receive the light reflected by the reflector, the correction light projecting / receiving light located on the upper side Controlling the operation of the light projecting direction changing means to change the light projecting direction for distance measurement and the light projecting direction for correction to the lower side until the light is reflected by the reflector, and When the correction light projecting and receiving unit located on the lower side of the pair of correction light projecting and receiving units does not receive the light reflected by the reflector, the correction light projecting and receiving unit located on the lower side is provided. Until the light reflected by the reflector is received. In order to change the distance measuring light projecting direction and the correction light projection direction upward, in that it is configured to control the operation of the light projection direction changing means.

すなわち、一対の補正用投受光手段は、上下方向において投受光手段を挟む状態で設けられているので、補正用投光方向光及び測距用投光方向が上下方向に変化すると、補正用光が測距用光よりも先に反射体から外れることになる。そして、投光方向変更制御手段は、上方側又は下方側の補正用投受光手段が受光していないときには、その上方側又は下方側の補正用投受光手段が受光するまで測距用投光方向及び補正用投光方向を下方側又は上方側に変更するように、投光方向変更手段の作動を制御するので、補正用投光方向光及び測距用投光方向が上下方向に変化しても、測距用光が反射体から外れるのを的確に防止できる。   That is, since the pair of correction light projecting / receiving units is provided with the light projecting / receiving unit sandwiched in the vertical direction, if the correction light projecting direction light and the ranging light projecting direction change in the vertical direction, the correction light Will be removed from the reflector before the distance measuring light. The light projecting direction change control means, when the upper or lower correction light projecting / receiving means is not receiving light, until the upper or lower correction light projecting / receiving means receives light. Since the operation of the projection direction changing means is controlled so that the correction projection direction is changed to the lower side or the upper side, the correction projection direction light and the distance measurement projection direction are changed in the vertical direction. However, it is possible to accurately prevent distance measuring light from coming off the reflector.

本発明に係る物品搬送装置の第3特徴構成は、前記補正用投受光手段は、左右方向において前記投受光手段を挟む状態で左右方向に間隔を隔てて一対設けられ、前記投光方向変更制御手段は、前記一対の補正用投受光手段のうち左側に位置する補正用投受光手段が前記反射体にて反射された光を受光していないときには、その左側に位置する補正用投受光手段が前記反射体にて反射された光を受光するまで前記測距用投光方向及び前記補正用投光方向を右側に変更すべく、前記投光方向変更手段の作動を制御し、且つ、前記一対の補正用投受光手段のうち右側に位置する補正用投受光手段が前記反射体にて反射された光を受光していないときには、その右側に位置する補正用投受光手段が前記反射体にて反射された光を受光するまで前記測距用投光方向及び前記補正用投光方向を左側に変更すべく、前記投光方向変更手段の作動を制御するように構成されている点にある。   According to a third characteristic configuration of the article transporting apparatus according to the present invention, the correction light projecting / receiving unit is provided as a pair with a space in the left / right direction with the light projecting / receiving unit sandwiched in the left / right direction. When the correction light projecting / receiving unit located on the left side of the pair of correction light projecting / receiving units does not receive the light reflected by the reflector, the correction light projecting / receiving unit located on the left side thereof The operation of the light projecting direction changing means is controlled so as to change the light projecting direction for distance measurement and the light projecting direction for correction to the right until the light reflected by the reflector is received, and the pair When the correction light projecting / receiving unit located on the right side of the correction light projecting / receiving unit does not receive the light reflected by the reflector, the correction light projecting / receiving unit located on the right side thereof is the reflector. Ranging until the reflected light is received In order to change the light projection direction, and the correction light projection direction to the left, in that it is configured to control the operation of the light projection direction changing means.

すなわち、一対の補正用投受光手段は、左右方向において投受光手段を挟む状態で設けられているので、補正用投光方向光及び測距用投光方向が左右方向に変化すると、補正用光が測距用光よりも先に反射体から外れることになる。そして、投光方向変更制御手段は、左側又は右側の補正用投受光手段が受光していないときには、その左側又は右側の補正用投受光手段が受光するまで測距用投光方向及び補正用投光方向を右側又は左側に変更するように、投光方向変更手段の作動を制御するので、補正用投光方向光及び測距用投光方向が左右方向に変化しても、測距用光が反射体から外れるのを的確に防止できる。   In other words, the pair of correction light projecting / receiving units is provided with the light projecting / receiving unit sandwiched in the left-right direction. Therefore, when the correction light projecting direction light and the distance measuring light projecting direction change to the left / right direction, the correction light Will be removed from the reflector before the distance measuring light. The light projection direction change control means, when the left or right correction light projecting / receiving means is not receiving light, until the left or right correction light projecting / receiving means receives light, the distance measuring light projection direction and the correction light projecting / receiving means. Since the operation of the projection direction changing means is controlled so that the light direction is changed to the right side or the left side, even if the correction projection direction light and the ranging projection direction light are changed in the horizontal direction, the ranging light is changed. Can be accurately prevented from coming off the reflector.

本発明に係る物品搬送装置の第4特徴構成は、前記投光方向変更手段は、前記投受光手段と前記補正用投受光手段とを連結する連結部をその軸心周りで回転させることにより、前記測距用投光方向及び前記補正用投光方向を変更させるように構成されている点にある。   According to a fourth characteristic configuration of the article transporting apparatus according to the present invention, the light projecting direction changing unit rotates a connecting portion that connects the light projecting / receiving unit and the correcting light projecting / receiving unit around its axis. The distance measuring light projecting direction and the correction light projecting direction are changed.

すなわち、測距用投光方向及び補正用投光方向を変更させるに当たり、例えば、投受光手段及び補正用投受光手段を上下方向や左右方向にスライド移動自在に設けることも可能である。しかしながら、この場合には、投受光手段及び補正用投受光手段の夫々を上下方向や左右方向に案内するレール部材等を設けなければならず、構成の複雑化を招く虞がある。本特徴構成によれば、投受光手段と補正用投受光手段とを連結部にて連結し、その連結部の軸心周りで連結部を回転させることにより、測距用投光方向及び補正用投光方向を変更させている。これにより、構成の簡素化を図りながら、測距用投光方向及び補正用投光方向を変更させることができる。   That is, when changing the ranging light projecting direction and the correcting light projecting direction, for example, the light projecting / receiving unit and the correcting light projecting / receiving unit can be provided so as to be slidable in the vertical and horizontal directions. However, in this case, a rail member or the like for guiding each of the light projecting / receiving unit and the correcting light projecting / receiving unit in the vertical direction and the horizontal direction must be provided, which may lead to a complicated configuration. According to this characteristic configuration, the light projecting / receiving unit for correction and the light projecting / receiving unit for correction are connected by the connecting part, and the connecting part is rotated around the axis of the connecting part, thereby the light projecting direction for distance measurement and the correction The projection direction is changed. As a result, it is possible to change the ranging projection direction and the correction projection direction while simplifying the configuration.

本発明に係る物品搬送装置を自動倉庫に適応した実施形態を図面に基づいて説明する。
この自動倉庫は、図1に示すように、物品出し入れ方向が互いに対向するように間隔を隔てて設置した2つの物品収納棚1と、2つの物品収納棚1同士の間において棚横幅方向に沿って配設された走行レール2を移動するスタッカークレーン3とが設けられている。棚横幅方向において物品収納棚1の側部には、外部から搬入される物品4を載置支持させるとともに、物品収納棚1から出庫して外部に搬出する物品4を載置支持する搬出入部5が設けられている。
An embodiment in which an article transporting apparatus according to the present invention is applied to an automatic warehouse will be described with reference to the drawings.
As shown in FIG. 1, the automatic warehouse has two article storage shelves 1 installed at an interval so that the article insertion / removal directions face each other, and the two article storage shelves 1 along the shelf width direction. And a stacker crane 3 that moves the traveling rail 2 arranged in the above manner. In the lateral direction of the shelf, on the side of the article storage shelf 1, the articles 4 that are carried in from the outside are placed and supported, and the carry-in / out section 5 that places and supports the articles 4 that are unloaded from the article storage shelf 1 and carried out to the outside. Is provided.

各物品収納棚1は、前後一対の支柱1aが棚横幅方向に間隔を隔てて複数立設され、前後一対の支柱1aの夫々には、左右方向に延びる載置支持部1bが上下方向に間隔を隔てて複数配設されている。物品収納棚1における収納部6は、一対の載置支持部1bにて物品4の両端部を載置支持する形態で物品4を収納するように構成されている。収納部6は、上下方向及び左右方向に複数並ぶように設けられている。   Each of the article storage shelves 1 includes a plurality of front and rear support columns 1a spaced apart in the width direction of the shelf, and each of the pair of front and rear support columns 1a has a mounting support portion 1b extending in the left-right direction spaced in the vertical direction. A plurality are arranged with a gap therebetween. The storage section 6 in the article storage shelf 1 is configured to store the article 4 in a form in which both ends of the article 4 are placed and supported by the pair of placement support portions 1b. A plurality of storage units 6 are provided so as to be arranged in the vertical direction and the horizontal direction.

図2に示すように、スタッカークレーン3は、走行レール2に沿って走行自在な走行台車7(走行体に相当する)と、その走行台車7に立設された昇降案内マスト8に沿って昇降自在な昇降台9と、昇降台9に備えられた物品移載装置10(物品移載手段に相当する)とを備えて構成されている。物品移載装置10は、詳述はしないが、物品を載置支持自在なフォークを昇降台9側に引退する引退位置と収納部6側に突出する突出位置とに出退自在に備えたフォーク式の物品移載装置にて構成されている。   As shown in FIG. 2, the stacker crane 3 moves up and down along a traveling carriage 7 (corresponding to a traveling body) that can travel along the traveling rail 2, and a lifting guide mast 8 that stands on the traveling carriage 7. It is configured to include a free lifting platform 9 and an article transfer device 10 (corresponding to article transfer means) provided on the lifting platform 9. Although not described in detail, the article transfer device 10 is provided with a fork that can freely place and support an article at a retracted position where the fork is retracted toward the lifting platform 9 and a protruding position where the fork protrudes toward the storage section 6. This type of article transfer device is used.

昇降案内マスト8は、棚横幅方向において、走行台車7の前端部と後端部の夫々に1つずつ立設されている。前後一対の昇降案内マスト8は、その上端部が上部フレーム11により連結されている。上部フレーム11には、上部ガイドローラ12が棚横幅方向に沿って配設された上方側ガイドレール13と当接することにより上方側ガイドレール13にて案内されるように設けられている。   One lifting guide mast 8 is erected on each of the front end portion and the rear end portion of the traveling carriage 7 in the shelf width direction. The upper and lower ends of the pair of front and rear lifting guide masts 8 are connected by an upper frame 11. In the upper frame 11, the upper guide roller 12 is provided so as to be guided by the upper guide rail 13 by abutting against the upper guide rail 13 disposed along the shelf width direction.

昇降台9は、前後一対の昇降案内マスト8にて昇降自在に案内支持され、その左右両側に連結した昇降用チェーン14にて吊り下げ支持されている。昇降用チェーン14は、上部フレーム11に設けた第1案内スプロケット15と一方の昇降案内マスト8に設けた第2案内スプロケット16とに巻き掛けられて、走行台車7の一端部に装備した巻き取りドラム17に連結されている。巻き取りドラム17を昇降用電動モータ18にて正逆に駆動回転させて、昇降用チェーン14の繰り出し操作や巻き取り操作を行うことにより昇降台9を昇降させるように構成されている。   The lifting platform 9 is guided and supported by a pair of front and rear lifting guide masts 8 so as to freely move up and down, and is supported by being suspended by lifting chains 14 connected to the left and right sides thereof. The elevating chain 14 is wound around a first guide sprocket 15 provided on the upper frame 11 and a second guide sprocket 16 provided on one elevating guide mast 8, and is wound on one end of the traveling carriage 7. It is connected to the drum 17. The take-up drum 9 is moved up and down by an electric motor 18 for raising and lowering, and the raising and lowering base 9 is moved up and down by performing a feeding operation and a winding operation of the raising and lowering chain 14.

走行台車5には、走行レール2上を回転自在な前後一対の走行車輪30が設けられている。前後一対の走行車輪30の一方は、走行用電動モータ31(走行駆動手段に相当する)にて回転駆動される駆動用の走行車輪30aに構成され、他方は遊転回転自在な従動用の走行車輪30bに構成されている。   The traveling carriage 5 is provided with a pair of front and rear traveling wheels 30 that are rotatable on the traveling rail 2. One of the pair of front and rear traveling wheels 30 is configured as a driving traveling wheel 30a that is rotationally driven by a traveling electric motor 31 (corresponding to traveling driving means), and the other is a driven traveling that is freely rotatable. It is comprised by the wheel 30b.

走行台車7には、昇降経路における昇降台9の昇降位置を検出する昇降用測距センサ19が設けられている。昇降用測距センサ19は、昇降台9に設けられた昇降用反射体20に向けて上下方向に沿って測距用光(レーザ光)を投光して昇降用反射体20にて反射された光を受光して昇降台9までの距離を計測することにより、昇降台9の昇降位置を検出するように構成されている。   The traveling carriage 7 is provided with a lift distance measuring sensor 19 that detects the lift position of the lift base 9 in the lift path. The elevating distance measuring sensor 19 projects distance measuring light (laser light) along the vertical direction toward the elevating reflector 20 provided on the elevating platform 9 and is reflected by the elevating reflector 20. By measuring the distance to the lifting platform 9 by receiving the received light, the lifting position of the lifting platform 9 is detected.

走行台車7には、走行レール2における走行台車7の走行位置を検出する走行用測距センサ21(投受光手段に相当する)が設けられている。走行用測距センサ21は、走行レール3に沿って走行用反射体22(反射体に相当する)に向けて測距用光(レーザ光)を投光して走行用反射体22にて反射された光を受光することにより、走行レール3に沿う方向での走行用反射体22と走行台車7との間の距離を計測するように構成されている。これにより、走行用測距センサ21と走行用反射体22とから走行位置検出手段が構成されている。
走行用反射体22は、走行レール3の端部の地上側に設けられており、その設置位置を走行台車7の走行位置を検出するための基準位置としている。走行用測距センサ21は、測距用光を投光してから走行用反射体22にて反射された光を受光するまでの経過時間(受光する光情報)に基づいて、走行用反射体22の設置位置である基準位置から走行台車7までの距離を計測して、走行台車7の走行位置を検出するように構成されている。
The traveling carriage 7 is provided with a traveling distance measuring sensor 21 (corresponding to a light projecting / receiving unit) that detects the traveling position of the traveling carriage 7 on the traveling rail 2. The traveling distance measuring sensor 21 projects distance measuring light (laser light) toward the traveling reflector 22 (corresponding to the reflector) along the traveling rail 3 and reflects it by the traveling reflector 22. By receiving the emitted light, the distance between the traveling reflector 22 and the traveling carriage 7 in the direction along the traveling rail 3 is measured. As a result, the travel distance detecting means 21 and the travel reflector 22 constitute a travel position detecting means.
The traveling reflector 22 is provided on the ground side of the end of the traveling rail 3, and the installation position is set as a reference position for detecting the traveling position of the traveling carriage 7. The travel distance measuring sensor 21 is based on the elapsed time (light information received) from when the distance measurement light is projected until the light reflected by the travel reflector 22 is received. The distance from the reference position as the installation position 22 to the traveling carriage 7 is measured, and the traveling position of the traveling carriage 7 is detected.

図2及び図3に示すように、走行台車7には、走行用測距センサ21に加えて、補正用投受光センサ23(補正用投受光手段に相当する)が設けられ、走行用測距センサ21と補正用投受光センサ23とがユニット化されて測距ユニット体Yとして設けられている。補正用投受光センサ23は、走行用測距センサ21に近接位置する状態で、走行レール2に直交する方向において走行用測距センサ21と異なる位置に配設されている。そして、補正用投受光センサ23は、走行用測距センサ21にて投光する測距用光と平行になるように走行用反射体22に向けて光(レーザ光)を投光して走行用反射体22にて反射された光を受光するように構成されている。   As shown in FIGS. 2 and 3, the traveling carriage 7 is provided with a correction light projecting / receiving sensor 23 (corresponding to a correction light projecting / receiving unit) in addition to the travel distance measuring sensor 21. The sensor 21 and the correcting light projecting / receiving sensor 23 are unitized and provided as a distance measuring unit Y. The correction light projecting / receiving sensor 23 is disposed in a position different from the distance measuring sensor 21 for traveling in a direction orthogonal to the traveling rail 2 in a state of being close to the distance measuring sensor 21 for traveling. The correction light projecting and receiving sensor 23 projects light (laser light) toward the traveling reflector 22 so as to be parallel to the distance measuring light projected by the traveling distance measuring sensor 21 and travels. The light reflected by the reflector 22 is configured to receive light.

補正用投受光センサ23として、上下方向において走行用測距センサ21を挟む状態で上下方向に間隔を隔てて設けられた一対の第1補正用投受光センサ24と、左右方向において走行用測距センサ21を挟む状態で左右方向に間隔を隔てて設けられた一対の第2補正用投受光センサ25とが設けられている。つまり、走行用測距センサ21を中心として、上下左右に1つずつ合計4つの補正用投受光センサ23が設けられている。
一対の第1補正用投受光センサ24と走行用測距センサ21とは、上下方向に沿って延びる第1連結軸26にて連結されており、その第1連結軸26の第1軸心P1周りで回転自在に構成されている。ここで、第1連結軸26は、一対の第1補正用投受光センサ24及び走行用測距センサ21の夫々において、光を投受光する側の端部で且つ上下方向の中央位置を連結するように構成されている。
一対の第2補正用投受光センサ25と走行用測距センサ21とは、左右方向に沿って延びる第2連結軸27にて連結されており、その第2連結軸27の第2軸心P2周りで回転自在に構成されている。ここで、第2連結軸27は、一対の第2補正用投受光センサ25及び走行用測距センサ21の夫々において、光を投受光する側の端部で且つ左右方向の中央位置を連結するように構成されている。
A pair of first light projecting / receiving sensors 24 provided in the vertical direction with a distance in the vertical direction sandwiching the distance measuring sensor 21 in the vertical direction as the correction light emitting / receiving sensor 23, and the distance measurement in the horizontal direction A pair of second correction light projecting / receiving sensors 25 provided at intervals in the left-right direction with the sensor 21 interposed therebetween are provided. That is, a total of four correction light projecting / receiving sensors 23 are provided, one on each of the top, bottom, left, and right, with the traveling distance measuring sensor 21 as the center.
The pair of first correction light projecting / receiving sensors 24 and the travel distance measuring sensor 21 are connected by a first connecting shaft 26 extending in the vertical direction, and the first axis P1 of the first connecting shaft 26 is connected. It is configured to be rotatable around. Here, the first connecting shaft 26 connects the end portion on the light projecting / receiving side and the center position in the vertical direction in each of the pair of first correction light projecting / receiving sensor 24 and traveling distance measuring sensor 21. It is configured as follows.
The pair of second correction light projecting / receiving sensors 25 and the travel distance measuring sensor 21 are connected by a second connecting shaft 27 extending in the left-right direction, and the second axis P2 of the second connecting shaft 27 is connected. It is configured to be rotatable around. Here, the second connecting shaft 27 connects an end portion on the light projecting / receiving side and a central position in the left-right direction in each of the pair of second correction light projecting / receiving sensors 25 and the travel distance measuring sensor 21. It is configured as follows.

そして、図3では図示を省略するが、第1連結軸26を回転させる第1回転モータ28(投光方向変更手段に相当する)と、第2連結軸27を第2回転モータ29(投光方向変更手段に相当する)とが設けられている(図4参照)。そして、第1回転モータ28にて第1連結軸26を回転することにより、走行用測距センサ21及び4つの補正用投受光センサ23を第1軸心P1周りで回転させて、走行用測距センサ21から投光する測距用光の測距用投光方向及び4つの補正用投受光センサ23から投光する補正用光の補正用投光方向の夫々を上下方向に変更自在に構成されている。また、第2回転モータ29にて第2連結軸27を回転することにより、走行用測距センサ21及び4つの補正用投受光センサ23を第2軸心P2周りで回転させて、測距用投光方向及び補正用投光方向の夫々を左右方向に変更自在に構成されている。
このようにして、走行用測距センサ21における測距用投光方向及び補正用投受光センサ23における補正用投光方向が、上下方向及び左右方向に一体的に変更自在に構成されている。
Although not shown in FIG. 3, a first rotation motor 28 (corresponding to the light projecting direction changing means) that rotates the first connection shaft 26 and a second connection motor 27 (second projection motor 29) (light projection). Corresponding to the direction changing means) (see FIG. 4). Then, by rotating the first connecting shaft 26 by the first rotary motor 28, the travel distance measuring sensor 21 and the four correction light projecting / receiving sensors 23 are rotated around the first axis P1, and the travel measurement is performed. The distance measuring light projection direction of the distance measuring light projected from the distance sensor 21 and the correction light projecting direction of the correction light projected from the four correction light projecting / receiving sensors 23 can be changed in the vertical direction. Has been. Further, by rotating the second connecting shaft 27 by the second rotary motor 29, the distance measuring sensor 21 for traveling and the four light projecting / receiving sensors 23 for correction are rotated around the second axis P2, thereby measuring distance. Each of the light projecting direction and the correction light projecting direction can be changed in the left-right direction.
In this way, the light projecting direction for distance measurement in the distance measuring sensor 21 for travel and the light projecting direction for correction in the light projecting / receiving sensor 23 for correction are configured so as to be integrally changeable in the vertical direction and the horizontal direction.

このスタッカークレーン3には、図4に示すように、地上側に設けられた地上側コントローラ32からの指令に基づいて、スタッカークレーン3の作動を制御するクレーン制御装置33(制御手段に相当する)が設けられている。物品4を搬送する場合には、クレーン制御装置33は、収納部6又は搬出入部5に対応する物品移載位置に物品移載装置10を移動させるべく、走行台車7の走行作動及び昇降台9の昇降作動を制御し、その後、収納部6又は搬出入部5との間で物品4を移載すべく、物品移載装置10の作動を制御するように構成されている。   As shown in FIG. 4, the stacker crane 3 includes a crane control device 33 (corresponding to a control unit) that controls the operation of the stacker crane 3 based on a command from a ground-side controller 32 provided on the ground side. Is provided. When transporting the article 4, the crane control device 33 moves the traveling carriage 7 and the lifting platform 9 to move the article transfer device 10 to the article transfer position corresponding to the storage unit 6 or the loading / unloading unit 5. And then the operation of the article transfer device 10 is controlled to transfer the article 4 to / from the storage section 6 or the loading / unloading section 5.

地上側コントローラ32は、収納部6及び搬出入部5に対応する物品移載位置の全てを記憶している。また、地上側コントローラ32は、複数の収納部6の夫々について、どの物品がどの収納部に収納されているかの収納状態を管理するように構成されている。
搬出入部5に物品4が搬入されると、地上側コントローラ32は、その物品4をどの収納部6に収納させるかを選択してクレーン制御装置33に入庫指令を行うように構成されている。また、出庫要求情報があると、地上側コントローラ32は、その出庫要求情報に基づいて出庫する物品4を選択してクレーン制御装置37に出庫指令を行うように構成されている。
クレーン制御装置33は、地上側コントローラ32の入庫指令又は出庫指令に基づいて、搬出入部5に搬入された物品4を選択した収納部6に収納させるべく、或いは、その選択した物品4を収納部6から搬出入部5に出庫すべく、スタッカークレーン3の作動を制御するように構成されている。
The ground side controller 32 stores all the article transfer positions corresponding to the storage unit 6 and the carry-in / out unit 5. The ground-side controller 32 is configured to manage the storage state of which articles are stored in which storage units for each of the plurality of storage units 6.
When the article 4 is carried into the carry-in / out section 5, the ground-side controller 32 is configured to select a storage section 6 in which the article 4 is to be stored and issue a storage instruction to the crane control device 33. Further, when there is the exit request information, the ground-side controller 32 is configured to select an article 4 to be exited based on the exit request information and issue an exit instruction to the crane control device 37.
The crane control device 33 is configured to store the article 4 carried into the carry-in / out section 5 in the selected storage section 6 based on the entry command or the output instruction from the ground-side controller 32, or to store the selected article 4 in the storage section. 6 is configured to control the operation of the stacker crane 3 so as to be delivered to the loading / unloading unit 5.

走行台車7の走行作動の制御については、クレーン制御装置33が、走行用測距センサ21の検出情報に基づいて走行台車7の走行位置を把握し、その把握している走行位置が目標走行位置になるように、走行用電動モータ31の作動を制御するように構成されている。ここで、目標走行位置は、複数の収納部6及び搬出入部5のうち、移載対象の収納部6又は搬出入部5における物品移載位置に対して水平方向で同一位置に物品移載装置10を位置させたときの走行台車7の走行位置である。   Regarding the control of the traveling operation of the traveling carriage 7, the crane control device 33 grasps the traveling position of the traveling carriage 7 based on the detection information of the traveling distance measuring sensor 21, and the grasped traveling position is the target traveling position. It is comprised so that the action | operation of the electric motor 31 for driving | running | working may be controlled. Here, the target travel position is the same in the horizontal direction with respect to the article transfer position in the storage unit 6 or the loading / unloading unit 5 to be transferred among the plurality of storage units 6 and the loading / unloading unit 5. Is the traveling position of the traveling carriage 7 when is positioned.

昇降台9の昇降作動の制御については、クレーン制御装置33が、昇降用測距センサ19の検出情報に基づいて昇降台9の昇降位置を把握し、その把握している昇降位置が目標昇降位置になるように、昇降用電動モータ18の作動を制御するように構成されている。ここで、目標昇降位置は、複数の収納部6及び搬出入部5のうち、移載対象の収納部6又は搬出入部5における物品移載位置に対して上下方向で同一位置に物品移載装置10を位置させたときの昇降台9の昇降位置である。   Regarding the control of the lifting operation of the lifting platform 9, the crane control device 33 grasps the lifting position of the lifting platform 9 based on the detection information of the lifting distance measuring sensor 19, and the grasped lifting position is the target lifting position. Thus, the operation of the lifting electric motor 18 is controlled. Here, the target ascending / descending position is the same in the vertical direction with respect to the article transfer position in the storage unit 6 or the loading / unloading unit 5 to be transferred among the plurality of storage units 6 and the loading / unloading unit 5. It is the raising / lowering position of the raising / lowering stand 9 when it is located.

収納部6又は搬出入部6に載置支持された物品4を掬い取るときには、クレーン制御装置33が、物品移載装置10のフォークを引退位置から突出位置に突出作動させるべく、物品移載装置10の作動を制御したのち、昇降台9を設定距離だけ上昇させるべく、昇降用電動モータ18の作動を制御するように構成されている。これにより、物品移載装置10のフォークにて物品4を載置支持する。その後、クレーン制御装置33が、フォークにて物品4を載置支持した状態で突出位置から引退位置に引退作動させるように構成されている。このようにして、収納部6及び搬出入部5に載置支持された物品4を掬い取る。
ちなみに、収納部6及び搬出入部5に物品4を卸すときには、フォークにて物品4を載置支持した状態で引退位置から突出位置に突出作動させたのち、昇降台9を設定距離だけ下降させる動作だけが異なり、そのほかの動作について、物品4を掬い取るときと同様である。
When picking up the article 4 placed and supported on the storage unit 6 or the loading / unloading unit 6, the crane control device 33 causes the fork of the article transfer device 10 to project from the retracted position to the protruding position. After controlling the operation, the operation of the lifting electric motor 18 is controlled so as to raise the lifting platform 9 by a set distance. Thereby, the article 4 is placed and supported by the fork of the article transfer device 10. Thereafter, the crane control device 33 is configured to retract from the protruding position to the retracted position with the article 4 placed and supported by the fork. In this manner, the article 4 placed and supported on the storage unit 6 and the carry-in / out unit 5 is scooped up.
By the way, when the article 4 is unloaded from the storage unit 6 and the carry-in / out unit 5, the elevator 4 is moved from the retracted position to the protruding position while the article 4 is placed and supported by the fork, and then the elevator 9 is lowered by a set distance. However, the other operations are the same as when the article 4 is scooped up.

クレーン制御装置33は、走行台車7の走行作動を制御するときに、補正用投受光センサ23が走行用反射体22にて反射された光を受光するか否かを判別し、補正用投受光センサ23が走行用反射体22にて反射された光を受光しない場合は、補正用投受光センサ23が走行用反射体22にて反射された光を受光するように、第1回転モータ28及び第2回転モータ29の作動を制御するように構成されている。これにより、クレーン制御装置33は、投光方向変更制御手段として構成されている。   When the crane control device 33 controls the traveling operation of the traveling carriage 7, it determines whether or not the correcting light projecting / receiving sensor 23 receives the light reflected by the traveling reflector 22, and correcting light projecting / receiving. When the sensor 23 does not receive the light reflected by the traveling reflector 22, the first rotary motor 28 and the correction light projecting / receiving sensor 23 receive the light reflected by the traveling reflector 22. The operation of the second rotary motor 29 is controlled. Thereby, the crane control apparatus 33 is comprised as a light projection direction change control means.

クレーン制御装置33は、補正用投受光センサ23が走行用反射体22にて反射された光を受光しない場合は、走行用測距センサ21における測距用投光方向及び補正用投受光センサ23における補正用投光方向を、走行レール2に直交する方向での走行用測距センサ21と補正用投受光センサ23との並び方向において走行用測距センサ21が位置する側とは反対側に変更すべく、第1回転モータ28及び第2回転モータ29の作動を制御するように構成されている。   When the correction light projecting / receiving sensor 23 does not receive the light reflected by the traveling reflector 22, the crane control device 33 performs the distance measuring light projecting direction and the correction light emitting / receiving sensor 23 in the traveling distance measuring sensor 21. The light projecting direction for correction in the direction opposite to the side where the distance measuring sensor for traveling 21 is located in the direction in which the distance measuring sensor for traveling 21 and the light emitting / receiving sensor for correction 23 are aligned in the direction orthogonal to the traveling rail 2 The operation of the first rotary motor 28 and the second rotary motor 29 is controlled to be changed.

図5に基づいて、走行用測距センサ21における測距用投光方向及び補正用投受光センサ23における補正用投光方向の変更について説明する。図5では、走行用反射体22において走行用測距センサ21及び補正用投受光センサ23の夫々から投光された光を反射する反射位置を示している。そして、走行用測距センサ21の反射位置をHとし、左側に位置する第2補正用投受光センサ25の反射位置をT1と、上方側に位置する第1補正用投受光センサ24の反射位置をT2とし、右側に位置する第2補正用投受光センサ25の反射位置をT3とし、下方側に位置する第1補正用投受光センサ24の反射位置をT4としている。   Based on FIG. 5, a description will be given of changes in the distance measuring light projecting direction in the travel distance measuring sensor 21 and the correction light projecting direction in the correcting light projecting / receiving sensor 23. FIG. 5 shows a reflection position at which the light projected from each of the travel distance measuring sensor 21 and the correction light projecting / receiving sensor 23 is reflected on the travel reflector 22. The reflection position of the travel distance measuring sensor 21 is H, the reflection position of the second correction light projecting / receiving sensor 25 located on the left side is T1, and the reflection position of the first correction light projecting / receiving sensor 24 located on the upper side. Is T2, the reflection position of the second correction light projecting / receiving sensor 25 located on the right side is T3, and the reflection position of the first correction light projecting / receiving sensor 24 located on the lower side is T4.

図5(a)に示すように、左側に位置する第2補正用投受光センサ25からの補正用光が走行用反射体22から外れていると、その左側に位置する第2補正用投受光センサ25が走行用反射体22にて反射された光を受光しなくなる。そこで、クレーン制御装置33は、その左側に位置する第2補正用投受光センサ25が走行用反射体22にて反射された光を受光するまで測距用投光方向及び補正用投光方向を右側に変更すべく、第2回転モータ29の作動を制御するように構成されている(図中矢印の右側)。
逆に、一対の第2補正用投受光センサ25のうち右側に位置する第2補正用投受光センサ25が走行用反射体22にて反射された光を受光しないときには、クレーン制御装置33は、その右側に位置する第2補正用投受光センサ25が走行用反射体22にて反射された光を受光するまで測距用投光方向及び補正用投光方向を左側に変更すべく、第2回転モータ29の作動を制御するように構成されている。
As shown in FIG. 5A, when the correction light from the second correction light projecting / receiving sensor 25 located on the left side is separated from the traveling reflector 22, the second correction light projecting / receiving light located on the left side thereof. The sensor 25 does not receive the light reflected by the traveling reflector 22. Therefore, the crane control device 33 determines the ranging light projecting direction and the correction light projecting direction until the second correction light projecting / receiving sensor 25 located on the left side receives the light reflected by the traveling reflector 22. In order to change to the right side, the operation of the second rotary motor 29 is controlled (the right side of the arrow in the figure).
Conversely, when the second correction light projecting / receiving sensor 25 located on the right side of the pair of second correction light projecting / receiving sensors 25 does not receive the light reflected by the traveling reflector 22, the crane control device 33 The second correction light projecting / receiving sensor 25 located on the right side changes the second light projecting direction for distance measurement and the light projecting direction for correction to the left side until the light reflected by the traveling reflector 22 is received. The operation of the rotary motor 29 is controlled.

図5(b)に示すように、上方側に位置する第1補正用投受光センサ24からの補正用光が走行用反射体22から外れていると、その上方側に位置する第1補正用投受光センサ24が走行用反射体22にて反射された光を受光しなくなる。そこで、クレーン制御装置33は、その上方側に位置する第1補正用投受光センサ24が走行用反射体22にて反射された光を受光するまで測距用投光方向及び補正用投光方向を下方側に変更すべく、第1回転モータ29の作動を制御するように構成されている。
逆に、一対の第1補正用投受光センサ24のうち下方側に位置する第1補正用投受光センサ24が走行用反射体22にて反射された光を受光しないときには、クレーン制御装置33は、その下方側に位置する第1補正用投受光センサ24が走行用反射体22にて反射された光を受光するまで測距用投光方向及び補正用投光方向を上方側に変更すべく、第1回転モータ29の作動を制御するように構成されている。
As shown in FIG. 5B, when the correction light from the first correction light projecting / receiving sensor 24 located on the upper side is separated from the traveling reflector 22, the first correction use located on the upper side. The light projecting / receiving sensor 24 does not receive the light reflected by the traveling reflector 22. Therefore, the crane control device 33 determines the light projecting direction for distance measurement and the light projecting direction for correction until the first light projecting / receiving sensor 24 located above the light sensor receives light reflected by the traveling reflector 22. The operation of the first rotary motor 29 is controlled so as to change the position to the lower side.
Conversely, when the first correction light projecting / receiving sensor 24 positioned on the lower side of the pair of first correction light projecting / receiving sensors 24 does not receive the light reflected by the traveling reflector 22, the crane control device 33 In order to change the light projecting direction for distance measurement and the light projecting direction for correction to the upper side until the first light projecting / receiving sensor 24 located on the lower side receives the light reflected by the traveling reflector 22. The operation of the first rotary motor 29 is controlled.

図5(c)に示すように、左側に位置する第2補正用投受光センサ25が走行用反射体22にて反射された光を受光しておらず、しかも、上方側に位置する第1補正用投受光センサ24が走行用反射体22にて反射された光を受光していないときには、クレーン制御装置33は、左側に位置する第2補正用投受光センサ25が走行用反射体22にて反射された光を受光するまで測距用投光方向及び補正用投光方向を右側に変更すべく、第2回転モータ29の作動を制御するとともに、上方側に位置する第1補正用投受光センサ24が走行用反射体22にて反射された光を受光するまで測距用投光方向及び補正用投光方向を下方側に変更すべく、第1回転モータ29の作動を制御するように構成されている。   As shown in FIG. 5C, the second correction light projecting / receiving sensor 25 located on the left side does not receive the light reflected by the traveling reflector 22, and the first is located on the upper side. When the correcting light projecting / receiving sensor 24 does not receive the light reflected by the traveling reflector 22, the crane control device 33 causes the second correcting light projecting / receiving sensor 25 located on the left side to the traveling reflector 22. Until the received light is reflected, the operation of the second rotary motor 29 is controlled and the first correction light projection located above is controlled so as to change the light projection direction for distance measurement and the light projection direction for correction to the right side. The operation of the first rotation motor 29 is controlled so that the distance measuring light projecting direction and the correction light projecting direction are changed downward until the light receiving sensor 24 receives the light reflected by the traveling reflector 22. It is configured.

このように、補正用投受光センサ23からの補正用光が走行用反射体22から外れた段階で測距用投光方向及び補正用投光方向を変更させることにより、走行用測距センサ21からの測距用光が走行用反射体22から外れるのを防止できる。よって、走行用反射体22の大きさを小さくしても、走行台車7の移動中に走行台車7の走行位置を検出できなくなるのを防止できる。その結果、走行用反射体22のコンパクト化を図りながら、走行台車7の走行位置を検出して走行台車7を移動させることができる。   As described above, the distance measuring light emitting direction and the correction light emitting direction are changed when the correction light from the correction light projecting / receiving sensor 23 deviates from the traveling reflector 22, thereby the traveling distance measuring sensor 21. Can be prevented from coming off from the traveling reflector 22. Therefore, even if the size of the traveling reflector 22 is reduced, it is possible to prevent the traveling position of the traveling carriage 7 from being detected while the traveling carriage 7 is moving. As a result, the traveling position of the traveling carriage 7 can be detected and the traveling carriage 7 can be moved while the traveling reflector 22 is made compact.

〔別実施形態〕
(1)上記実施形態では、走行用反射体22が走行レール3の端部の地上側に設けられ、走行用測距センサ21及び補正用投受光センサ23が走行台車7側に設けられているが、逆に、走行用反射体22を走行台車7側に設け、走行用測距センサ21及び補正用投受光センサ23を走行レール3の端部の地上側に設けることもできる。
[Another embodiment]
(1) In the above embodiment, the traveling reflector 22 is provided on the ground side of the end of the traveling rail 3, and the traveling distance measuring sensor 21 and the correction light projecting / receiving sensor 23 are provided on the traveling carriage 7 side. However, conversely, the traveling reflector 22 may be provided on the traveling carriage 7 side, and the traveling distance measuring sensor 21 and the correction light emitting / receiving sensor 23 may be provided on the ground side of the end portion of the traveling rail 3.

(2)上記実施形態では、走行用測距センサ21を中心として、上下左右に1つずつ合計4つの補正用投受光センサ23を設けているが、例えば、上下左右の間にも1つずつ補正用投受光センサを設け、合計6つの補正用投受光センサを設けることもできる。つまり、補正用投受光センサをいくつ設け、どのように配置させるかについては適宜変更が可能である。 (2) In the above-described embodiment, a total of four correction light projecting / receiving sensors 23 are provided in the vertical and horizontal directions with the traveling distance measuring sensor 21 as the center. It is also possible to provide correction light emitting / receiving sensors and to provide a total of six correction light emitting / receiving sensors. That is, how many correction light emitting / receiving sensors are provided and how they are arranged can be appropriately changed.

(3)上記実施形態では、走行用測距センサ21と補正用投受光センサ23とを連結する連結部をその軸心周りで回転させることにより、測距用投光方向及び補正用投光方向を変更させるようにしているが、例えば、走行用測距センサ21及び補正用投受光センサ23を上下方向や左右方向にスライド移動自在に設けることも可能であり、この上下方向や左右方向でのスライド移動により、測距用投光方向及び補正用投光方向を変更させるようにしてもよい。 (3) In the above embodiment, by rotating the connecting portion that connects the distance measuring sensor 21 for travel and the light projecting / receiving sensor 23 for correction around its axis, the light projecting direction for distance measurement and the light projecting direction for correction However, for example, the distance measuring sensor 21 for travel and the light projecting / receiving sensor 23 for correction can be provided so as to be slidable in the vertical direction and the horizontal direction. You may make it change the light projection direction for ranging, and the light projection direction for correction | amendment by a slide movement.

自動倉庫の斜視図Perspective view of automated warehouse スタッカークレーンの側面図Side view of stacker crane 走行用反射体、走行用測距センサ及び補正用投受光センサを示す斜視図The perspective view which shows the reflector for driving | running | working, the distance measuring sensor for driving | running | working, and the light emitting / receiving sensor for correction 自動倉庫の制御ブロック図Automatic warehouse control block diagram 測距用投光方向及び補正用投光方向を変更するときの説明図Explanatory drawing when changing the ranging projection direction and the correction projection direction

符号の説明Explanation of symbols

2 走行経路(走行レール)
7 走行体(走行台車)
10 物品移載手段
21 投受光手段(走行用測距センサ)
22 反射体(走行用反射体)
23 補正用投受光手段(補正用投受光センサ)
26,27 連結部(第1連結部、第2連結部)
28,29 投光方向変更手段(第1回転モータ、第2回転モータ)
31 走行駆動手段
33 制御手段、投光方向変更手段(クレーン制御装置)
2 Travel route (travel rail)
7 Traveling body (traveling cart)
10 Article transfer means 21 Light emitting / receiving means (traveling distance measuring sensor)
22 Reflector (Traffic reflector)
23 Correction light emitting / receiving means (correction light emitting / receiving sensor)
26, 27 connecting part (first connecting part, second connecting part)
28, 29 Projection direction changing means (first rotary motor, second rotary motor)
31 Traveling drive means 33 Control means, light projection direction changing means (crane control device)

Claims (4)

物品移載手段を備え且つ走行経路に沿って移動する走行体と、その走行体を駆動させる走行駆動手段と、前記走行経路における前記走行体の走行位置を検出する走行体位置検出手段と、前記走行駆動手段の作動を制御する制御手段とが設けられ、
前記走行体位置検出手段は、地上側又は走行体側のうち、一方側に設けられた反射体と、他方側に設けられた投受光手段とから構成され、
前記投受光手段は、前記走行経路に沿って前記反射体に向けて測距用光を投光して前記反射体にて反射された光を受光し、且つ、その受光する光情報に基づいて前記走行経路に沿う方向での前記反射体と前記走行体との間の距離を計測するように構成され、
前記制御手段は、前記走行体位置検出手段の検出情報に基づいて、物品移載箇所に対する物品移載位置に前記物品移載手段を移動させるべく、前記走行駆動手段の作動を制御するように構成されている物品搬送装置であって、
前記投受光手段は、前記反射体の中央部に向けて測距用光を投光するように構成され、
地上側又は走行体側のうち前記投受光手段が設けられた側には、
前記走行経路に直交する方向において前記投受光手段と異なる位置に配設され、且つ、前記投受光手段にて投光する測距用光と平行になるように前記反射体に向けて光を投光して前記反射体にて反射された光を受光する補正用投受光手段と、
前記投受光手段から投光する測距用光の測距用投光方向及び前記補正用投受光手段から投光する光の補正用投光方向を前記走行体に対して変更自在な投光方向変更手段とが設けられ、
前記補正用投受光手段にて前記反射体にて反射された光を受光しているか否かを判別し、受光していないと判別すると、前記測距用投光方向及び前記補正用投光方向を前記走行経路に直交する方向での前記投受光手段と前記補正用投受光手段との並び方向において前記補正用投受光手段が位置する側とは反対側に変更すべく、前記投光方向変更手段の作動を制御する投光方向変更制御手段が設けられている物品搬送装置。
A traveling body including article transfer means and moving along the traveling path; a traveling drive means for driving the traveling body; a traveling body position detecting means for detecting a traveling position of the traveling body on the traveling path; Control means for controlling the operation of the travel drive means is provided,
The traveling body position detection means includes a reflector provided on one side of the ground side or the traveling body side, and a light projecting / receiving unit provided on the other side,
The light projecting / receiving unit projects light for distance measurement toward the reflector along the travel route, receives light reflected by the reflector, and based on the received light information Configured to measure a distance between the reflector and the traveling body in a direction along the traveling path;
The control means is configured to control the operation of the travel drive means to move the article transfer means to an article transfer position with respect to an article transfer location based on detection information of the travel body position detection means. An article transport device,
The light projecting / receiving unit is configured to project light for distance measurement toward a central portion of the reflector,
On the side where the light projecting and receiving means is provided on the ground side or the traveling body side,
Light is projected toward the reflector so that it is arranged at a position different from the light projecting / receiving unit in a direction orthogonal to the travel path and parallel to the distance measuring light projected by the light projecting / receiving unit. A light projecting and receiving means for correcting and receiving the light reflected by the reflector;
A light projecting direction in which the light projecting direction for the distance measuring light projected from the light projecting / receiving unit and the light projecting direction for correcting the light projected from the correcting light projecting / receiving unit can be changed with respect to the traveling body. Change means,
It is determined whether or not the light reflected and reflected by the reflector is received by the correction light projecting and receiving means. If it is determined that the light is not received, the distance measuring light projecting direction and the correction light projecting direction are determined. Change the light projecting direction to change the direction of the light projecting / receiving unit and the correcting light projecting / receiving unit in the direction orthogonal to the travel path to the side opposite to the side where the correcting light projecting / receiving unit is located. An article conveying apparatus provided with light projection direction change control means for controlling the operation of the means.
前記補正用投受光手段は、上下方向において前記投受光手段を挟む状態で上下方向に間隔を隔てて一対設けられ、
前記投光方向変更制御手段は、前記一対の補正用投受光手段のうち上方側に位置する補正用投受光手段が前記反射体にて反射された光を受光していないときには、その上方側に位置する補正用投受光手段が前記反射体にて反射された光を受光するまで前記測距用投光方向及び前記補正用投光方向を下方側に変更すべく、前記投光方向変更手段の作動を制御し、且つ、前記一対の補正用投受光手段のうち下方側に位置する補正用投受光手段が前記反射体にて反射された光を受光していないときには、その下方側に位置する補正用投受光手段が前記反射体にて反射された光を受光するまで前記測距用投光方向及び前記補正用投光方向を上方側に変更すべく、前記投光方向変更手段の作動を制御するように構成されている請求項1に記載の物品搬送装置。
The correction light projecting / receiving unit is provided in a pair with an interval in the vertical direction with the light projecting / receiving unit sandwiched in the vertical direction,
The light projecting direction changing control means is arranged so that when the correction light projecting / receiving means positioned above the pair of correction light projecting / receiving means is not receiving the light reflected by the reflector, The light projecting direction changing means is adapted to change the distance measuring light projecting direction and the correction light projecting direction downward until the correction light projecting / receiving means positioned receives the light reflected by the reflector. When the correction light projecting / receiving unit that controls the operation and is positioned below the pair of correction light projecting / receiving units does not receive the light reflected by the reflector, the correction light projecting / receiving unit is positioned below the light projecting / receiving unit. The light projecting direction changing means is actuated so as to change the distance measuring light projecting direction and the correction light projecting direction upward until the correction light projecting / receiving means receives the light reflected by the reflector. The article transport of claim 1 configured to control. Location.
前記補正用投受光手段は、左右方向において前記投受光手段を挟む状態で左右方向に間隔を隔てて一対設けられ、
前記投光方向変更制御手段は、前記一対の補正用投受光手段のうち左側に位置する補正用投受光手段が前記反射体にて反射された光を受光していないときには、その左側に位置する補正用投受光手段が前記反射体にて反射された光を受光するまで前記測距用投光方向及び前記補正用投光方向を右側に変更すべく、前記投光方向変更手段の作動を制御し、且つ、前記一対の補正用投受光手段のうち右側に位置する補正用投受光手段が前記反射体にて反射された光を受光していないときには、その右側に位置する補正用投受光手段が前記反射体にて反射された光を受光するまで前記測距用投光方向及び前記補正用投光方向を左側に変更すべく、前記投光方向変更手段の作動を制御するように構成されている請求項1又は2に記載の物品搬送装置。
A pair of the correction light projecting and receiving means is provided with a gap in the left and right direction with the light projecting and receiving means sandwiched in the left and right direction,
The light projecting direction change control means is located on the left side of the pair of correction light projecting / receiving means when the correction light projecting / receiving means located on the left side does not receive the light reflected by the reflector. Controls the operation of the light projecting direction changing means so that the light projecting direction for distance measurement and the light projecting direction for correction are changed to the right until the light projecting and receiving means for correction receives the light reflected by the reflector. When the correction light projecting / receiving unit located on the right side of the pair of correction light projecting / receiving units does not receive the light reflected by the reflector, the correction light projecting / receiving unit located on the right side thereof. Is configured to control the operation of the light projecting direction changing means so as to change the light projecting direction for distance measurement and the light projecting direction for correction to the left until the light reflected by the reflector is received. The article conveying apparatus according to claim 1 or 2.
前記投光方向変更手段は、前記投受光手段と前記補正用投受光手段とを連結する連結部をその軸心周りで回転させることにより、前記測距用投光方向及び前記補正用投光方向を変更させるように構成されている請求項1〜3の何れか1項に記載の物品搬送装置。   The light projecting direction changing unit rotates the connecting portion that connects the light projecting / receiving unit and the correction light projecting / receiving unit around the axis thereof, so that the distance measuring light projecting direction and the correction light projecting direction are rotated. The article conveying apparatus according to any one of claims 1 to 3, wherein the article conveying apparatus is configured to be changed.
JP2008112923A 2008-04-23 2008-04-23 Article conveying device Expired - Fee Related JP5105182B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2008112923A JP5105182B2 (en) 2008-04-23 2008-04-23 Article conveying device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2008112923A JP5105182B2 (en) 2008-04-23 2008-04-23 Article conveying device

Publications (2)

Publication Number Publication Date
JP2009263054A JP2009263054A (en) 2009-11-12
JP5105182B2 true JP5105182B2 (en) 2012-12-19

Family

ID=41389419

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2008112923A Expired - Fee Related JP5105182B2 (en) 2008-04-23 2008-04-23 Article conveying device

Country Status (1)

Country Link
JP (1) JP5105182B2 (en)

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000229706A (en) * 1999-02-12 2000-08-22 Daifuku Co Ltd Travel gear for movable body
JP4210792B2 (en) * 1999-06-15 2009-01-21 株式会社トプコン Position detection device
JP2002347907A (en) * 2001-05-28 2002-12-04 Ishikawajima Harima Heavy Ind Co Ltd Method and device for controlling moving rack

Also Published As

Publication number Publication date
JP2009263054A (en) 2009-11-12

Similar Documents

Publication Publication Date Title
JP4577568B2 (en) Article conveying device in article storage facility
JP4756367B2 (en) Goods storage equipment
JP4378653B2 (en) Article conveying device
JP4140015B2 (en) Moving body traveling device
EP1741644B1 (en) Article storage facility
JP4947359B2 (en) Article conveying device
JP2008230841A (en) Article conveying device
JP5382407B2 (en) Abnormality detection device for stacker crane
JP4618505B2 (en) Article conveying device
JP4314521B2 (en) Article conveying device
JP5105182B2 (en) Article conveying device
JP5105174B2 (en) Article conveying device
JP5182565B2 (en) Article conveying device
JP5168557B2 (en) Fork-type article transfer device
JP4973927B2 (en) Article conveying device
JP4257590B2 (en) Lifting type article transport device
JP5267856B2 (en) Stacker crane and article storage equipment
JP5316844B2 (en) Goods storage equipment
JP4399737B2 (en) Article transfer device
JP4399734B2 (en) Lifting type article transport device
JP4257591B2 (en) Article transfer device
JP4905802B2 (en) Goods storage equipment
JP7456266B2 (en) Automatic warehouse
JP7249750B2 (en) Automated warehouse and automated warehouse control method
JP5305080B2 (en) Goods storage equipment

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20091217

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20120112

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20120119

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20120319

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20120906

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20120919

R150 Certificate of patent or registration of utility model

Ref document number: 5105182

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20151012

Year of fee payment: 3

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

LAPS Cancellation because of no payment of annual fees